PRESENTATION

45 years in Steel Structure,
Heavy Machinery & Pressure Vessels
From 1971 to 2016

General Overview
History:
Gaziantep / TURKEY
COLLECTIVE COMPANY
Pressurized Vessels
c
JOINT STOCK COMPANY
Pressurized Vessels&Steel Constructions
c
GROUP COMPANY
Hydromechanical&Electromechanical Works For HEPP,
Heavy Machinery,
Wind Towers Production since-2012
1971
1976
1980
CILTUG
Co.
TEKTUG
Co.
BAYTUG
Co.
TUGCAN
OTEL Co.
TURNA
Co.
ASTUG
Co.
Production:15.000ton
Total:169 MW
Total 186 Room

COMPANIES OF GROUP
CILTUG Heat Industry and Trade Co.
• Design, Fabrication, Erection and Commissioning of Hydro-Mechanical Equipment for Hydro Power Plants and Irrigation Projects.
• Fabrication and Installation of Turbine Electro-Mechanical Accessories.
• Erection and Installation of Turbine-Generator Groups for Hydropower Plants.
• Fabrication, Shipment and Erection works for Wind Towers and Turbine Frames.
• Turn-key projects including Civil and Contracting Works for Hydropower Plants.
• Heavy Machineries of parts having dimension up to (w x L x h) 12,500mm x 12,500mm x 6,000mm and 250,000kg
• Piping with diameter from 600 mm to 10,000 mm and thickness from 5 mm to 110 mm, (Carbon and Stainless Steel)
Hydro-Mechanical
Equipment
Turbine
Electro-Mechanical
Equipment
Turbine-Generator
Groups for
Hydropower Plants
Wind Towers
and
Turbine Frames
Civil and Contracting
Works for
Hydropower Plants

TEKTUG Electricity Generation Co.
Works on energy production and sales
KARGILIK HEPP / TURKEY
(2 x 12 MW)
KALEALTI HEPP/TURKEY
(15 MW)
KEBAN HEPP / TURKEY
(5.5 MW)
ERKENEK HEPP/TURKEY
(13 MW)
ANDIRIN HEPP / TURKEY
(1 x 42 MW)
SIRIMTAS HEPP / TURKEY
(1 x 28 MW)
KALEALTI-2 HEPP / TURKEY
(1 x 14,24 MW)
SİNCİK WEPP / TURKEY
(11 x 2,5 MW)
TOTAL
Installed Power
169 MW
Future Investments
• YELLIBEL WIND POWER PLANT / TURKEY…………….. 50 MW
• CAGLAYAN HYDRO POWER PLANT / TURKEY………… 10 MW
• ANDIRIN SOLAR POWER PLANT / TURKEY…………….. 5 MW

Organization Plan
Çiltuğ A.Ş. Organization Chart
Chairman of the Board
(Yönetim Kurulu Başkanı)
İbrahim TUĞSUZ
General Manager
(Genel Müdür)
Zeki UĞUR
Accounting
Manager
(Muhasebe
Müdürü)
Mehmet
YILDIRIM
External
Marketing and
R&D
(Dış Pazarlama
ve AR-GE)
Tunç UĞUR
Project Design
Department
(Proje-Dizayn
Departmanı)
Tamer UÇAR
Contracting
Manager
(Teklif ve
Taah.Müd.)
Şevket
ALACACI
Contracting
Department
(SözleşmelerDept.)
Olcay KAVALA
R. Fatih KURT
Muhittin MİŞE
Purchasing
Department
(Satınalma Dept)
Mehmet
ŞAHİN
Budget and
Planning
Manager
(Bütçe ve
Planlama Müd.)
M.Can TUĞSUZ
Factory-1 Manager
(Fabrika-1 Müdürü)
Levent AYDIN
Manufacturing
Engineer
(İmalat Mühendisi)
Faik Özer UÇAR
Arif Can TEKE
Foreman
(Formen)
Mehmet PALA
OsmanYAĞCI
Murat CİN
Tahir YILAN
Workers
(İşçiler)
Administrative Works
and Management
Systems Manager
(İdari İşler ve Yönetim
Sistemleri Müdürlüğü)
Burçin ÖNAY
Veysel KILINÇ
Finance and
Administrative
Works Responsible
(Finans ve
İdari İşler Amiri)
M.Hüsnü KOZAN
Warehouse and Pay-Roll
(Ambar ve Puantaj İşleri)
Turgut TEKKANAT
Mehmet BAŞAR
EHS
(İSG-İs Sağlığı
ve Güvenliği)
M.Ataman
GÜRSEL
Factory-2
Manager
(Fabrika-2 Müdürü)
…………………
Manufacturing
Engineer
(İmalat Mühendisi)
Erhan Y.ALİOĞLU
Musa E.DOĞANGÜL
Süleyman ÖZKAYA
Foreman
(Formen)
İbrahim ASLAN
M.Sait FIRAT
Emin
B.OCAKOĞLU
Workers
(İşçiler)
QA/QC Manager
(Quality Assurance
and Control)
(Kalite Güvence ve
Kontrol Müdürü)
Uğur ÇALIŞIR
Quality Assurance
&Control Chief
(Kalite Güvence ve
Kontrol Şefi)
Recep GÜNDÜZ
Mustafa HİNTOĞLU
Enes GÜN
Inspector
(İnspektör)
Adem Almas
Adil BALCI
Yunus ALTINTAŞ
Halil İbrahim BARAZİ

Workshop Location
• Total Area 50.000 m 2 .
• Total Closed Area 16.000 m 2 .
• Distance to Mersin Sea Port 305 km
• Distance to Iskenderun Sea Port 215 km
• Distance to Highway 5 km
• Distance to Railway 5 km

Human Sources and Capabilities
FACTORY 1 FACTORY 2
Total
Employees
267
• Engineers 20
• Technicians 8
• Workers 227
• Finance & Account 12
• 4 International Welding Engineer
• 3 NDT Level II acc. to EN ISO 9712 and SNT-TC 1a
• 100 Welder Certification acc. to EN ISO 9606 and
ASME Sec.IX

Management & Process Quality Certification
ISO 9001:2008
Quality Management Systems
by Bureau Veritas
OHSAS 18001:2007
Occupational Health and Safety
Management System
by Bureau Veritas
ISO 14001:2004
Environmental Management System
by Bureau Veritas

Management & Process Quality Certification
EN ISO 3834-2
Quality Requirements of Fusion Welding
of Metalic Materials by Bureau Veritas
EN 1090-1:2009+A1:2011
Load bearing steel components with corrosion protection and structural
design up to EXC 4 acc. EN 1090-2 by TUV Austria

Management & Process Quality Certification
ASME U STAMP
Manufacture of pressure vessels at the above location
and field sites controlled by the above location.
ASME S STAMP
Manufacture and assembly of power boilers at the above
location and field sites controlled by the above location.

Domestic Manufacturing Status Certificate

Employee Qualification
Welder Engineer Certificate
Uğur ÇALIŞIR
Welder Engineer Certificate
Recep GÜNDÜZ

Employee Qualification
NDT Qualification Certificate
RT, PT, MT Level II
Recep GÜNDÜZ
NDE Qualification Certificate
UT, MT, PT Level II
Halil İbrahim BARAZİ

Employee Qualification
NDE Qualification Certificate
LPT Level II
Adil BALCI
Welder Certificate

PRODUCT PORTFOLIO
Fabrication and Erection of:
Penstocks / Pipe Works
Trifurcation Pipes
Atatürk DAM and HEPP / South East Part of TURKEY
26,600 Tons. Penstocks Ø5.5-8mt (8 x 300 MW)
Batman DAM and HEPP / South Eas Partt of TURKEY
700 Tons. Trifurcation Ø9,5 / 5,5Mt. (3 x 63 MW)

Product Portfolio
>> Fabrication and Erection of:
Bifurcation Pipes
Expansion Joints
Akköy II HEPP / North part of TURKEY
Material: S690QL- Th:52-80mm (2 x 116 MW)
Karakaya DAM and HEPP / South of TURKEY
Diameter: 6000mm (6 x 300 MW)

Product Portfolio
>> Fabrication and Erection of:
Transition Part- (Round to Rectangular)
Penstock / Pipe Works
Atatürk DAM and HEPP / TURKEY
(8 x 300 MW)
Batman DAM and HEPP / TURKEY
Diameter: 9,500mm (3 x 63 MW)

Product Portfolio
>> Fabrication and Erection of:
Radial Gates
Stoplog Gates & Lifting Beam
Boyabat HEPP / TURKEY
(3 x 170 MW)
Libya Al-Khalij Power Plant Project / LIBYA
Contractors: GAMA-BECHTEL

Product Portfolio
>> Fabrication and Erection of:
Trashracks
Self Regulating Radial Gates
Kalealtı II HEPP / TURKEY
(14,24 MW)
Şanlıurfa Plain Irrigation Project / TURKEY

Product Portfolio
>> Fabrication and Erection of:
Water Intake Gates
Howell Bungel Valve
Raqqa El-Bab &Tadeff Project / IRAQ
Aksu HEPP / TURKEY
Contractor: KALYON CONS.

Product Portfolio
>> Fabrication and Erection of:
Jet Flow Gates
Sliding Gates
Boyabat HEPP / TURKEY (3 x 170 MW)
Contractor: DOGUS Cons.
Boyabat HEPP / TURKEY (3 x 170 MW)
Contractor: DOGUS Cons.

Product Portfolio
>> Fabrication and Erection of:
Jet Flow Gates
Jet Flow Gates
Artvin HEPP / TURKEY (2 x 166 MW)
Contractor: ALSTOM Hydro.
Artvin HEPP / TURKEY (2 x 166 MW)
Contractor: ALSTOM Hydro.

Product Portfolio
>> Fabrication and Erection of:
LPG Tanks
Horizontal Seperation Tank
Nasiriyah & Dewaniyah-Project / IRAQ
Contractor: Iraq Ministry of Oil.
TPAO Adıyaman & Batman / TURKEY
Contractor: Turkey Petroleums Co.

Product Portfolio
Fabrication of Electro-Mechanical Equipment
(Turbine Auxiliary Parts);
Inlet Parts for Kaplan Turbine
Turbine Inlet Pipes
Ceyhan (Oskan & Berkman) HEPP / TURKEY
Contractor: ALSTOM Hydro.
Akköy HEPP / TURKEY (3 x 34,5 MW)
Contractor: VOITH Hydro.

Product Portfolio
>> Fabrication of Electro-Mechanical Equipment (Turbine Auxiliary Parts);
Draft Tubes
Turbine Housing
Hamzalı HEPP / TURKEY
Contractor: VOITH Hydro
Andırın HEPP / TURKEY (42 MW)
Contractor: TEKTUG Co.

Product Portfolio
>> Fabrication of Electro-Mechanical Equipment (Turbine Auxiliary Parts);
Distributer / Collector Pipes
Draft Tube Elbows
Akköy-II Project / TURKEY
(Pressure Test- 230 Bar / 2 x 116 MW)-Voith Hydro
Yedigöze HEPP / TURKEY (2x158MW)
Contractor: ALSTOM Hydro.

Product Portfolio
>> Fabrication of Electro-Mechanical Equipment (Turbine Auxiliary Parts);
Spiral Case & Stay Ring
Spiral Case & Stay Ring
Yedigöze HEPP / TURKEY
(Total Weight-150 TON / 245 MW)
Yedigöze HEPP
(Total Weight-150 TON / 245 MW)

Product Portfolio
Erection & Installation of Electro-Mechanical
Equipment (Turbine & Generators Parts);
Darıca HEPP / TURKEY (2 x 100 MW)
Contractor: VOITH HYDRO
Sır DAM and HEPP / TURKEY
Contractor: TOSHIBA Co.

REFERENCE PROJECTS
Atatürk DAM and HEPP (8 x 300 MW)
Client: General Directorate of State Hydraulic
Works (DSİ) of Turkey
Location: Şanlıurfa, Turkey
Contractor: Noell GmbH / Germany, Sulzer
Escher Wyss Ltd. & Asea Brown Boveri Co.
/ Switzerland
Sub-Contractor: Noell GmbH and Ciltug Joint
Venture
Scope: Fabrication, blasting, painting,
erection and testing of Penstocks, supports and
expansion joints.
Project Weight: 26,600 tonnes
Total Painting Area: 250,000 m2
Year: 1994
Project Weight.………………….. 26,600 tonnes
Diameter of Pipes………………... 8,000 mm
Material……………………………. St 52-3

Reference Projects
Karakaya DAM and HEPP (6 x 300 MW)
Client: General Directorate of State Hydraulic
Works (DSİ) of Turkey
Location: Diyarbakır, Turkey
Contractor: Italstrade-Recchi SPA/ITALY
Sub-Contractor: Noell GmbH and Çiltuğ Joint
Venture
Scope: Fabrication, sandblasting, painting and
erection of all permanent hydro-mechanical
equipment such of Penstocks.
Penstocks: Ø6m L:80mx6 Lines, 5,500 Tons
Spillway Radial Gates: 14mx10m, 1,500 Tons
Water Intake Equipment: 2,700 Tons
Bottom outlet tunnel steel lining and gates: 3,250 Tons
Draft tube gates: 650 Tons
Power house machine hall cranes and other cranes
erections : 1,900 Tons
Project Weight: 15,500 tons
Year: 1989
Project Weight.………………….. 15,500 tonnes
Diameter of Pipes………………... 6,000 mm
Material……………………………. St 52-3

Reference Projects
Batman DAM and HEPP (3 x 63 MW)
Client: General Directorate of State Hydraulic
Works (DSİ) of Turkey
Location: Diyarbakır, Turkey
Contractor: Onar-Gunsayıl İnşaat /Turkey
Scope: Fabrication and erection of all hydromechanical
equipment, Intake Gates, Trashracks,
Penstocks, Tri-Furcation and bifurcation branch
pipes, gantry cranes, slide and conical valves.
Steel Lining and Penstocks : 3,500 tons
Radial gates : 6 no’s, 1,600 tons
Trashracks, stoplogs service gates and other
equipment : 1,900 tons.
Project Weight: 7,000 tons
Year: 2000
Project Weight.………………... 7,000 tonnes
Diameter of Pipes……………... 5,500 & 9,500 mm
Material…………………………. St 52-3

Reference Projects
Jiroft DAM and HEPP (2 x 50 MW)
Client: Iran Ministry of Energy / IRAN
Location: Iran
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope:Sandblasting, painting, erection and
commissioning of all permanent hydro-mechanical
equipment. 2 set of spillway Radial gates in dim. of
12x8m. 2 set of hydraulic operated radial gate in dim. of
7.8x6.2m. Fixed wheel gates in dim. of 7.2x11m. 2 set of
hydraulic operated sliding gates in dim. of 1.2x1.2m. 2 set
of bottom outlet Radial gates with hydraulic operated in
dim. of 1.2x1.2m. 4 set of draft tube gates in dim. of
2.4x1.8m. 1 set of hydraulic operated butterfly valve in
dim. of Ø2600mm. Trashracks in dim. of 5x15m. Stoplog
gates in dim. of 4.8x5.2m. Irrigation service gates with
hydraulic operated in dim. of 4.8x5.2m. Penstocks in dim.
of Ø2600, L=290m. Bifurcation branch pipe in dim. of
Ø2600/2xØ1100) and all electrical control systems of
hydro-mech. Equip.
Project Weight: 2,200 tons
Year: 1992

Reference Projects
Boyabat DAM and HEPP (3x170 MW)
Client: Doğuş İnşaat ve Tic. A.Ş.
Location: Sinop, Turkey
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: Fabrication and erection of
Hydromechanical Equipments.
Project Weight: 5000 tons
Year: 2011
Project Weight.………………….. 5,000 tonnes
Diameter of Pipes………………. 6,000&5,600 mm
Material…………………………… 490 FG

Reference Projects
Boyabat DAM and HEPP (3x170 MW)
Client: Doğuş İnşaat ve Tic. A.Ş.
Location: Sinop, Turkey
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: Fabrication and erection of
Hydromechanical Equipments.
Project Weight: 5000 tons
Year: 2011

Reference Projects
ARTVİN HEPP (2x166 MW)
Client: Alstom Power ve Ulaşım A.Ş. / Turkey.
Location: Artvin, Turkey
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: Fabrication and erection of Bottom Outlet
and Intake Trashracks, Intake Bellmouth, Bottom
Outlet Penstocks, Bottom Outlet Sliding Gate and
Jet Flow Gate, Intake Bulkhead Gate and
Embedded Parts, Bottom Outlet Steel Liner.
Project Weight: 1,574 tons
Year: 2015

Reference Projects
Akköy II HEPP (2 x 116 MW)
Client: Kolin İnşaat Turizm Sanayi ve Tic. A.Ş.
Location: Giresun, Turkey
Contactor: Çiltuğ Heat Industry and Trade Co.
Scope: Fabrication and erection of
penstocks/pipes
Project Weight: 9500 tons
Year: 2011
Project Weight.………….. 9,500 tonnes
Diameter of Pipes………. 2,700 & 1,800 mm
Material…………………… S690 QL & S550 ML

Reference Projects
Yedigöze HEPP (2 x 158,5 MW)
Client: Alstom Power Hidroelektrik A.Ş.
Location: Adana, Turkey
Scope: 2 Units Draft Tube, Spiral Case, Stay
Ring, Spiral Case Sleeves and Pit Line fabrication
Project Weight:
433,4 tons
Year:
2009

Reference Projects
Hacınınoğlu HEPP (130 MW)
Client: Andritz Hydro Ltd. Şti., Ankara, Turkey
Location: Kahramanmaraş, Turkey
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: Fabrication of 2 units Draft Tube, Spiral
Case & Stay Ring and Pit Liner.
Project Weight: 126.61 tons
Year: 2009

Reference Projects
Offshore Sub-Marine Pipeline Project/North Cyprus
Turkish Republic
Client: Sigur-Ros Kalyon Joint Venture/TURKEY
Location: North Cyprus Turkey Republic
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: 132 pcs of Elbow (“Y” Piece)
Manufacturing and Transport for North Cyprus
Turkish Rebuplic Offshore (Sub-Marine) Fresh
Water Supply Project
Project Weight: 1,245 tons
Year: 2015

Reference Projects
Al-Khalij Project / Libya
Client: Gama Endüstri A.Ş. / TURKEY
Location: Libya
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: Fabrication of Stoplogs Gate, Stoplog
Embedded Structures, Intake Header and test
cover, Manhole Gates and embedded structure
Gates Dimension :
- 2 set - 5.1 x 11.4 mt
- 2 set - 4.9 x 11.4 mt
- 1 set - 5.84 x 11.4 mt
- 1 set - 3.9 x 11.4 mt
- 1 set - 2,34 x 11.4 mt
Project Weight: 400 tons
Year: 2011

Reference Projects
Rajma Ghot Es-Sultan and Benghazi Water Irrigation
Project / Libya
Client: Kolin İnş. Tur. San ve Tic. A.Ş. / TURKEY
Location: Libya
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: Fabrication and erection of Penstocks.
Project Weight: 608 tons
Year: 2011

Reference Projects
TG01 TYPE Transportation Frame / Areva
Client: Areva Wind Gmbh / GEMRANY
Location: Germany
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: 8 Sets Transportation Frame Fabrication.
Project Weight: 196 tons
Year: 2013

Reference Projects
SENDJE ROTOR SPIDER/RUSSIA
Client: Alstom Hydro France S.A./ FRANCE
Location: Sendje Project / Russia
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: 4 Units Rotor Spider fabrication.
Project Weight: 61.3 tons
Year: 2016

Reference Projects
HARJAVALTA UPPER&LOWER BRACKET/FINLAND
Client: Alstom Hydro Hydro/ SPAIN
Location: Harjavalta Project / Finland
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: 1 Unit Upper&Lower Bracket fabrication.
Project Weight: 32.8 tons
Year: 2016

Reference Projects
Nam Theun 2 Project / Cambodia
Client: GE General Energy / Norway
Location: Cambodia
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: Fabrication and delivery exworks for ; 8
numbers of Francis Draft Tube Stoplogs (6.35x9
mt) including lifting beams, dogging beams and
spares. 4 numbers of pelton draft tube stoplogs
including lifting beams, dogging beams and
spares. 1 set drainage and dewatering system.
Project Weight: 87 tons
Year: 2007

Reference Projects
Tartous Project / Syria
Client: Tartous Cement&Building Material Co.
Location: Tartous, SYRIA
Contractor: Çiltuğ Heat Industry and Trade Co.
Scope: Fabrication of 4 units of steel cylindrical
links.
Project Weight: 227 tons
Year: 2008

REFERENCE CUSTOMERS

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