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LIAG order code - Lindenberg-Anlagen GmbH

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<strong>Lindenberg</strong> <strong>Anlagen</strong> <strong>GmbH</strong><br />

EGP3 ONSHORE PROJECT<br />

D/G FSO Set<br />

1


Index<br />

<strong>Lindenberg</strong> <strong>Anlagen</strong> <strong>GmbH</strong><br />

Project information<br />

01 FSO<br />

02 Base Frame<br />

03 Piping CAD Drawing<br />

03.1 Piping<br />

04 Side Walls<br />

05 Installation CAD Drawing<br />

05.1 Installation<br />

06 DG Set<br />

07 Purifier Installation CAD Drawing<br />

07.1 Purifier Installation<br />

08 Cable Letters<br />

09 Working Platform<br />

10 Lifting Eyes<br />

11 Module CAD Drawing<br />

11.1 Module<br />

12 Shipping and Mounting Bonn<br />

13 Shipping Rotterdam<br />

14 Shipping Rotterdam<br />

15 – 15.4 Installation of DG 5 Module on board of FSO Exravos<br />

Certification<br />

2


<strong>Lindenberg</strong> <strong>Anlagen</strong> <strong>GmbH</strong><br />

<strong>Lindenberg</strong>‐<strong>Anlagen</strong> employs around 170 people.<br />

Our production allows us to produce compact aggregates with a total weight up<br />

about 100 tons. We can also fabricate aggregates in volume production<br />

produced at rates of up to 70 units per month.<br />

In addition to a wide range of aggregates, we supply medium and low‐voltage<br />

switchgears and control and distribution boxes for industrial applications. We are<br />

prepared to take full responsibility for all engineering production and even –in<br />

costumer requests for installation and activation, both in Germany and abroad.<br />

The <strong>Lindenberg</strong>‐<strong>Anlagen</strong> construction division uses the latest technology and CAD systems.<br />

Supported by an exclusive proprietary software developed for the design of power stations, we<br />

process a wide range of electrical and mechanical materials and perform all services relating to<br />

installation construction. The fact that all products and services originate from a single source<br />

derived is of great advantage for our costumers.<br />

The <strong>Lindenberg</strong>‐<strong>Anlagen</strong> customer service department allows us to maintenance contracts and<br />

regular inspections of the entire installation, even after activation ‐ especially when plants are<br />

affected by the global level (world‐scale plants) ‐ with our own staff, both in Germany and<br />

abroad to supervise and monitor.<br />

3


Project information<br />

Modularized Diesel Engine Generator<br />

Enclosure<br />

Project: EGP3 ONSHORE PROJECT<br />

Customer: Hyundai Heavy Industries CO., LTD<br />

End customer: Chevron Shipping Company<br />

The Diesel Engine Generator will be mounted onshore at the deck<br />

of a FSO (Floating Storage & Offloading)<br />

to produce energy.<br />

<strong>LIAG</strong> <strong>order</strong> <strong>code</strong>: 110015000<br />

Number of units: 1<br />

Classification Society: ABS (American Bureau of Shipping)<br />

Gen Set Measurements: 11m x 6,5m x 10,1 m ((l x b x h)<br />

150 Tons gross weight<br />

4


01 FSO Tanker<br />

<strong>Lindenberg</strong> <strong>Anlagen</strong> constructed the Diesel Engine Generating Enclosure due to the<br />

requirements of the client. The tailor made weather and fire protecting Enclosure, with<br />

all auxiliary equipment is constructed to mount this set on deck of the FSO.<br />

5


Technical data<br />

length 11,3 m<br />

Bright6,5 m<br />

height 10,2 m<br />

Weight 25 tons<br />

02 Frame Fabrication<br />

The steel frames for the base and walls had been welded, blasted and painted<br />

in separate sections and assembled together at a later stage.<br />

Welding material and procedure had been done under the verification of<br />

ABS and the welding procedure had been certified by ABS approved<br />

laboratory for welding.<br />

6


03 Installation and Piping<br />

The complete set has been drawn and constructed before the<br />

installation/fabrication to give the client the possibility for detail approval.<br />

7


03.1 Piping<br />

The piping and installation of the equipment had been preassembled,<br />

pressure tested and painted at our workshop before installation at the<br />

module..<br />

8


Technical data<br />

Length: 11,3 m<br />

Height: 10,2 m<br />

Weight: 1 t<br />

04 Side Walls<br />

After preinstallation the site walls had been mounted<br />

9


05 Module Installation Design<br />

10


Technical data<br />

Manufacturer<br />

MAN<br />

Length: 7 m<br />

Bright :3 m<br />

Height: 3 m<br />

Weight: 54 t<br />

Power: 2000 KW<br />

Speed: 720 rpm<br />

05.1 Installation of D/G Set<br />

11


07.1 Purifier Installation<br />

Separator Tank<br />

12


08 Installation of Cable trays and letters<br />

The mounted ladders allow an additional fitting of cabling to assure protection<br />

from stumbling, damage.<br />

13


09 False floor installation<br />

<strong>Lindenberg</strong> <strong>Anlagen</strong> took attention by the design of the working platform to<br />

assure an optimal usability.<br />

14


10 Lifting Eyes<br />

The fittings were mounted especially for the transportation.<br />

All static components of Diesel Engine Generating Enclosure are certified<br />

according the ABS rules.<br />

15


11 Modul CAD Drawing<br />

16


Technical data<br />

Length: 11,3 m<br />

Bright: 6,5 m<br />

Height: 10,2 m<br />

Weight: 140 to<br />

11.1 Modul<br />

The manufacturing of the modules took place at the same time in different<br />

workshops.<br />

The high quality and the robust construction assures an optimal cover for the<br />

Aggregate inside.<br />

All elements of the Diesel Engine Generator Enclosure which have to be<br />

conform to the atmospheric conditions (Offshore) had been sandblasted,<br />

grounded, painted due to the client requirements.<br />

17


12 Shipping / Mounting Bonn<br />

After a manufacturing period of 9 month the final acceptance test had been<br />

done at our workshop. For transport parts of the modules had to be<br />

demounted to reduce the weight and measurements for truck transport. The<br />

final assembling then had been done at Rhein River Port, so that the whole<br />

module could be lifted to a river barge.<br />

18


13 Shipping Rotterdam<br />

19


14 Shipping Rotterdam<br />

20


15 Installation of DG 5 Module on board of FSO<br />

Escravos<br />

Crane used for installation<br />

21


15.1 Module rigged into place<br />

22


15.2 Closer…………<br />

Closer………….<br />

23


15.3 Fit-up Fit up was nearly dead on<br />

24


15.4 An important milestone completet<br />

25


Certification<br />

26


Technology & Experience since 1948<br />

<strong>Lindenberg</strong>‐<strong>Anlagen</strong> Worldwide<br />

As an international company with 85% foreign share of exports, see<br />

<strong>Lindenberg</strong>‐agencies worldwide<br />

Europe South America Australia Africa<br />

Russia Brasilien Egypt<br />

Italy Argentina Cameroon<br />

Turkey Sudan<br />

Poland Marocco<br />

Croatia Mauritania<br />

Romania Nigeria<br />

France<br />

Swiss<br />

Ukraine<br />

Belarus<br />

England Asia<br />

Spain Japan<br />

Sweden China<br />

Norway South-Corea<br />

EMEA Vietnam<br />

Pakistan Philippines<br />

U.A.E Bangladesh<br />

Yemen India<br />

Saudi Arabia Thailand<br />

Iran Indonesia<br />

27

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