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Lindenberg-Anlagen GmbH

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LINDENBERG ANLAGEN<br />

Diesel Gen Set 2000 kW Continuous Operation<br />

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<strong>Lindenberg</strong> <strong>Anlagen</strong> <strong>GmbH</strong><br />

Production capacity<br />

– compact generating sets of a total weight of up to 150 tons<br />

– production of generating sets with an output of 70 units/month<br />

Engineering<br />

– with latest construction technology and CAD systems and<br />

– exclusive proprietary software intended for the design of power<br />

stations<br />

We supply<br />

– engineering and production<br />

– medium and low-voltage switchgears<br />

– control and distribution boxes<br />

– full range of electrical and mechanical materials<br />

– assembly and activation in Germany and abroad<br />

– all services relating to construction and installation<br />

– after sales service<br />

�All products and services originate from a single source<br />

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Overview<br />

Project Information<br />

Design, Construction, Boundary Conditions<br />

Fabrication<br />

Internal Transport<br />

Loading in Bonn<br />

Summary<br />

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Project<br />

Project Information<br />

Modularized Diesel Generator Enclosure<br />

Project: EGP3 ONSHORE PROJECT<br />

Customer: Hyundai Heavy Industries CO., LTD<br />

End Customer: Chevron Shipping Company<br />

the diesel generator will be mounted onshore on the deck of a FSO<br />

(FLOATING STORAGE & OFFLOADING) tanker.<br />

LIAG order code: 110015000<br />

Classification Society: ABS (American Bureau of Shipping)<br />

Gen Set Measurements: 11m x 6,5m x 10,1 m ((l x w x h)<br />

150 tons gross weight<br />

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FSO Tanker<br />

Project Information<br />

Designed to be<br />

mounted on deck of<br />

an FSO :<br />

• Diesel Engine<br />

Generating<br />

Enclosure<br />

•Auxiliary equipment<br />

•Weather and fire<br />

protection<br />

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Installation and Piping<br />

The complete set has been<br />

designed and drafted before<br />

fabrication to meet customer<br />

approval requirements.<br />

Design, Construction, Boundary Conditions<br />

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False Floor Installation<br />

<strong>Lindenberg</strong> <strong>Anlagen</strong> paid close attention to the design of the<br />

working platform to assure optimal usability.<br />

Design, Construction, Boundary Conditions<br />

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Module Installation Design<br />

Design, Construction, Boundary Conditions<br />

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Module CAD Drawing<br />

Design, Construction, Boundary Conditions<br />

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Frame Fabrication<br />

Fabrication<br />

The steel frames for<br />

the base and walls<br />

were welded, blasted<br />

and painted in<br />

separate sections<br />

and assembled at a<br />

later stage.<br />

Welding material and<br />

procedure were<br />

completed under the<br />

verification of ABS<br />

and were certified by<br />

an ABS approved<br />

laboratory for<br />

welding.<br />

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Piping<br />

Fabrication<br />

The piping and installation of the equipment were preassembled,<br />

pressure tested and painted at our workshop before installation of the<br />

module.<br />

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Purifier Installation<br />

Fabrication<br />

Purifier Sludge Tank<br />

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Installation of Cable Trays and Ladders<br />

Fabrication<br />

The mounted ladders allow an<br />

additional fitting of cabling to assure<br />

protection from stumbling and damage.<br />

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Lifting Eyes<br />

Fabrication<br />

The fittings were mounted especially for transportation.<br />

All static components of Diesel Generating Enclosure are<br />

certified according to ABS rules.<br />

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Installation of Diesel Gen Set<br />

Technical data<br />

MAN engine<br />

Length: 7 m<br />

Width: 3 m<br />

Height: 3 m<br />

Weight: 54 tons<br />

Power: 2000 kW<br />

Speed: 720 rpm<br />

Internal Transport<br />

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Side Walls<br />

Internal Transport<br />

After pre-installation the<br />

site walls were mounted.<br />

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Module<br />

Internal Transport<br />

High quality and heavy duty<br />

construction<br />

�Optimal cover for the Gen Set<br />

inside<br />

Outer elements are sandblasted,<br />

primed and painted<br />

� Conform to atmospheric<br />

offshore conditions and to client<br />

requirements<br />

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Loading in Bonn<br />

Loading in Bonn<br />

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Loading in Bonn<br />

Loading in Bonn<br />

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Loading in Bonn<br />

Loading in Bonn<br />

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Summary<br />

Summery<br />

•Manufacturing period of 9 months.<br />

•Final acceptance test at <strong>Lindenberg</strong> workshop in Rösrath.<br />

•For truck transport to Bonn, parts of the modules were demounted<br />

to reduce the weight and measurements.<br />

•The final assembly was completed at Rhein river port in Bonn.<br />

•The entire module was lifted to a river barge for transportation to<br />

Rotterdam.<br />

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Certification<br />

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Technology & Experience since 1948<br />

As an internationally active company with 85% in foreign<br />

exports, <strong>Lindenberg</strong> representatives can be found all over the<br />

world.<br />

Europe South America Australia Africa<br />

Russia Brazil Egypt<br />

Italy Argentina Cameroon<br />

Turkey Sudan<br />

Poland Morocco<br />

Croatia Mauretania<br />

Romania Nigeria<br />

France<br />

Austria<br />

Ukraine<br />

White Russia Asia<br />

England Japan<br />

Spain China<br />

Sweden South Korea<br />

Norway Middle East Vietnam<br />

Switzerland Pakistan Philippines<br />

U.A.E Bangladesh<br />

Yemen India<br />

Saudi Arabia Thailand<br />

Iran Indonesia<br />

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