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STANDARD SPECIFICATIONS<br />

Rail Products<br />

Table 38 Chemical Composition (ladle analysis)<br />

Designation Standard Elements %<br />

Carbon Silicon Manganese Phosphorus Sulphur<br />

AS 41 AS 1085.1-2002 0.53-0.69 0.15-0.58 0.60-0.95 0.025 max. 0.025 max.<br />

AS 50 AS 1085.1-2002 0.65-0.82 0.15-0.58 0.70-1.25 0.025 max. 0.025 max.<br />

AS 60 AS 1085.1-2002 0.65-0.82 0.15-0.58 0.70-1.25 0.025 max. 0.025 max.<br />

AS 68 AS 1085.1-2002 0.65-0.82 0.15-0.58 0.70-1.25 0.025 max. 0.025 max.<br />

OneSteel 53 OneSteel 0.65-0.82 0.10-0.58 0.70-1.25 0.025 max. 0.025 max.<br />

Note:<br />

1. All rails are manufactured from fully killed continuously cast steel.<br />

Table 39 Minimum Mechanical Properties — Rails<br />

Designation Type 0.2% Tensile % Elongation Surface<br />

Proof Stress Strength Gauge Length Hardness<br />

MPa MPa = 5.65 √S o HB<br />

AS 41 As Rolled Rail - 700 8 -<br />

AS 50 As Rolled Rail 420 880 8 260<br />

AS 60 As Rolled Rail 420 880 8 260<br />

AS 68 As Rolled Rail 420 880 8 260<br />

OneSteel 53 As Rolled Rail 420 880 8 260<br />

AS 50 kg HH Head Hardened Rail 780 1130 9 340<br />

AS 60 kg HH Head Hardened Rail 780 1130 9 340<br />

AS 68 kg HH Head Hardened Rail 780 1130 9 340<br />

Merchant Bar Sections<br />

Table 40 Chemical Composition — For OneSteel Merchant Bar Sections — Regular Grades — AS 1442<br />

Steel Type Grade C Si Mn P S<br />

Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.<br />

Carbon and Carbon U1008 * 0.10 * 0.35 0.25 0.50 * 0.040 * 0.040<br />

Manganese Steels U1010 0.08 0.13 * 0.35 0.30 0.60 * 0.040 * 0.040<br />

1016 0.13 0.18 0.10 0.35 0.60 0.90 * 0.040 * 0.040<br />

U1021 0.18 0.23 * 0.35 0.60 0.90 * 0.040 * 0.040<br />

1022 0.18 0.23 0.10 0.35 0.70 1.00 * 0.040 * 0.040<br />

1030 0.28 0.34 0.10 0.35 0.60 0.90 * 0.040 * 0.040<br />

X1038 0.35 0.42 0.10 0.35 0.70 1.00 * 0.040 * 0.040<br />

1040 0.37 0.44 0.10 0.35 0.60 0.90 * 0.040 * 0.040<br />

U1040 0.37 0.44 * 0.35 0.60 0.90 * 0.040 * 0.040<br />

1045 0.43 0.50 0.10 0.35 0.60 0.90 * 0.040 * 0.040<br />

U1045 0.43 0.50 * 0.35 0.60 0.90 * 0.040 * 0.040<br />

1055 0.50 0.60 0.10 0.35 0.60 0.90 * 0.040 * 0.040<br />

1070 0.65 0.75 0.10 0.35 0.60 0.90 * 0.040 * 0.040<br />

U1070 0.65 0.75 * 0.35 0.60 0.90 * 0.040 * 0.040<br />

X1320 0.18 0.23 0.10 0.35 1.40 1.70 * 0.040 * 0.040<br />

X1340 0.38 0.43 0.10 0.35 1.40 1.70 * 0.040 * 0.040<br />

10M40 (1) 0.37 0.44 0.10 0.35 0.60 0.90 * 0.040 * 0.040<br />

Mechanically Tested U3 * 0.25 * 0.40 * 1.40 * 0.040 * 0.040<br />

U5 0.35 0.45 * 0.40 0.50 1.00 * 0.040 * 0.040<br />

U6 0.40 0.50 * 0.40 0.50 1.00 * 0.040 * 0.040<br />

9 0.15 0.25 0.10 0.40 1.30 1.70 * 0.040 * 0.040<br />

Merchant Quality M1020 0.15 0.25 * 0.35 0.30 0.90 * 0.050 * 0.050<br />

Steels M1030 0.25 0.35 * 0.35 0.30 0.90 * 0.050 * 0.050<br />

Free Cutting Steels 1137 0.32 0.39 0.10 0.35 1.35 1.65 * 0.040 0.08 0.13<br />

1146 0.42 0.49 0.10 0.35 0.70 1.00 * 0.040 0.08 0.13<br />

X1147 0.40 0.47 0.10 0.35 1.60 1.90 * 0.040 0.07 0.12<br />

1214 * 0.15 * 0.10 0.80 1.20 0.040 0.090 0.25 0.35<br />

Note.<br />

1. This grade is treated with the micro-alloying element vanadium.<br />

28<br />

HRSSP 3 rd Ed. December 2003

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