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A NEUTRAL POINT CLAMPED MULTILEVEL RECTIFIER ... - LabPlan

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XVIII Congresso Brasileiro de Automática / 12 a 16-setembro-2010, Bonito-MS<br />

A <strong>NEUTRAL</strong> <strong>POINT</strong> <strong>CLAMPED</strong> <strong>MULTILEVEL</strong> <strong>RECTIFIER</strong> FOR GRID CONNECTED WIND<br />

ENERGY SYSTEM<br />

FRANCISCA L. C. PIRES, FERNANDO L. M. ANTUNES, DEMERCIL S. OLIVEIRA JR.<br />

Grupo de Processamento de Energia e Controle, Depto. de Engenharia Elétrica, Universidade Federal do<br />

Ceará<br />

Caixa Postal 6001, 60455-760, Campus do Pici, Fortaleza, CE, Brasil<br />

E-mails: francisca_livia@yahoo.com.br, fantunes@dee.ufc.br,<br />

demercil@dee.ufc.br<br />

Abstract⎯ In this paper a neutral point clamped converter is used as a machine side converter in a wind energy conversion system.<br />

This converter was used as a rectifier. For the rectifier operation was developed a maximum power point tracker control, without<br />

speed sensors, associated to a power factor control, using a one cycle control technique. Simulation results are presented to access the<br />

performance of the NPC rectifier along with the PFC and MPPT strategies.<br />

Keywords⎯ Rectifier, neutral point clamped, wind energy system, one cycle control, maximum power point tracking.<br />

Resumo⎯ Neste artigo um conversor do tipo neutral point clamped é utilizado como conversor no lado da máquina em um sistema<br />

de conversão de energia eólica. Este conversor foi implementado como um retificador. Para a operação do retificador foi desenvolvido<br />

um controle rastreador do ponto de máxima potência, sem a necessidade de sensores de velocidade, associado a um controle de correção<br />

de fator de potência utilizando a técnica de controle de um ciclo. Resultados de simulação são apresentados para comprovar o desempenho<br />

do retificador NPC com as estratégias de PFC e MPPT escolhidas.<br />

Palavras-chave⎯ Retificador, ponto neutro grampeado, sistema de energia eólica, controle de um ciclo, seguidor de máxima potência.<br />

1 Introduction<br />

The development of renewable energy sources<br />

has attracted considerable interest in recent years.<br />

Several techniques have been used for connecting<br />

these sources to the electrical grid.<br />

Currently, obtaining electricity from the wind offers<br />

the cheapest economic perspectives of renewable<br />

energy sources. Wind generators integrated with<br />

power electronic interfaces are becoming popular<br />

due to their capability of extracting optimal energy<br />

capture (Raju et. al., 2003).<br />

The wind conversion systems could use fixed or variable<br />

speed turbines and different kinds of generators<br />

(squirrel cage induction, wound rotor induction,<br />

doubly-fed induction and permanent magnet synchronous<br />

generator). Also could present several converter<br />

topologies and different ways of doing the<br />

interconnection, depending on generator and turbine<br />

types (Blaabjerg et. al., 2007).<br />

For allowing the interconnection many control techniques<br />

for the AC/AC converters are applied. Basically<br />

it is necessary a rectifier with a power factor<br />

correction capability using a PLL or another method<br />

of control and a maximum power point tracker<br />

(MPPT) to allow the maximum power extraction<br />

from the turbines, a DC link which voltage can be<br />

controlled by the rectifier or the inverter, a DC-AC<br />

converter with the control of active and reactive<br />

power injected in the grid.<br />

1583<br />

Multilevel converters have become popular in the<br />

last years due to advantages at medium and high<br />

voltage applications. Three-level converters are the<br />

most popular because of their simplicity and efficiency.<br />

Advantages of multilevel converters include good<br />

power quality, good electromagnetic compatibility<br />

(EMC), low switching losses, and high voltage capability.<br />

The main disadvantages of this topology<br />

are that a larger number of semiconductor switches<br />

are required and the voltage on the DC side must be<br />

supplied by a capacitor bank with several capacitors<br />

or by several isolated voltage sources (Corzine,<br />

2003).<br />

This paper presents a three-level neutral point<br />

clamped converter (NPC) in a back-to-back conversion<br />

system for wind generators connected to the<br />

grid. The NPC converter was designed to operate as<br />

the machine side converter. For efficient operation is<br />

required for the converter a power factor control<br />

(PFC) and a MPPT.<br />

For extracting the optimum power from the wind, a<br />

simple MPPT strategy is used without the knowledge<br />

of the turbine parameters (Reis et. al., 2007).<br />

The power factor correction uses the principle of on<br />

one-cycle control with a simple sine-triangle modulation<br />

(Bento, 2009). Simulation results are presented<br />

to access the performance of the NPC rectifier<br />

along with the PFC and MPPT strategies.


XVIII Congresso Brasileiro de Automática / 12 a 16-setembro-2010, Bonito-MS<br />

2 Wind Energy Conversion System<br />

The configuration chosen for interconnection<br />

with the grid is shown on Figure 1. This configuration<br />

corresponds to a generator directly connected to<br />

the grid through a back-to-back AC/AC converter<br />

(Blaabjerg et. al., 2007). In this concept the generator<br />

is completely decoupled from the grid (Pereira,<br />

2008). The energy from the generator is rectified to<br />

a DC link, and then it is converted to a suitable AC<br />

energy for the grid (Carrasco et. al., 2006).<br />

Figure 1. Wind energy system chosen<br />

Each component showed in Figure 1 has its main<br />

characteristics as following described (Blaabjerg et.<br />

al., 2007e Carrasco et. al., 2006):<br />

• Wind turbine capture power from the wind<br />

and convert it to rotating mechanical power.<br />

• The gear box can be used to convert the<br />

low-speed, high-torque power to electrical<br />

power, but it is not necessarily used.<br />

• The generator can be a wound rotor synchronous<br />

generator or a permanent magnet<br />

synchronous generator.<br />

• A multilevel power converter topology is<br />

used to connect the stator windings to the<br />

grid. For this system was considered a Neutral<br />

Point Clamped (NPC) topology, which<br />

presents a voltage with three levels.<br />

The AC-AC converter is shown on Figure 2, in<br />

which two NPC converters form the back-to-back<br />

system, connected through a DC-link using two capacitor<br />

banks with the same voltage. In this work is<br />

described only the AC-DC side and its control methods<br />

for this application. The control for the inverter<br />

side was not implemented. For this application, it<br />

has been considered a permanent magnet synchronous<br />

generator with a rated power of 6kW.<br />

3 Multilevel Power Converter<br />

In order to decrease the cost per MW and to increase<br />

the efficiency of wind energy conversion, nominal<br />

power of wind turbines has been continuously<br />

growing in last years (Carrasco et. al., 2006). So the<br />

interest for multilevel converters implemented in<br />

wind energy systems has been growing. This occurs<br />

because of the low voltage stress across the switches.<br />

1584<br />

Therefore, multilevel converters are very useful in<br />

medium and high voltage systems.<br />

Figure 2. NPC in a back-to-back conversion system.<br />

The different proposed multilevel converter topologies<br />

can be classified in the following five categories,<br />

shown in Figure 3 (Blaabjerg et. al., 2007):<br />

• Diode clamped;<br />

• Bi-directional switch interconnection;<br />

• Flying capacitors;<br />

• Multiple three-phase converters;<br />

• Cascaded single phase H-bridge converters.<br />

Figure 3. Multilevel topologies: a) one leg of a three-level diode<br />

clamped converter; b) one leg of a three-level converter with bidirectional<br />

switch interconnection; c) one leg of a three-level flying capacitor<br />

converter; d) three-level converter using three two-level converters<br />

and e) one leg of a three-level H-bridge cascaded converter.<br />

As the ratings of the components increases and the<br />

switching and conducting properties improve, the<br />

advantages of applying multilevel converters become<br />

more and more evident. The reduced content of<br />

harmonics in the input and output voltage is highlighted,<br />

together with the reduced EMI. Moreover,<br />

the multilevel converters have the lowest demands<br />

for the input filters or alternatively reduced number<br />

of switching. For the same harmonic performance as<br />

a two level converter, the switching frequency of a<br />

multilevel converter can be reduced to 25% that results<br />

in the reduction of the switching losses. Even<br />

though the conducting losses are higher in the multilevel<br />

converter, the overall efficiency depends on the<br />

ratio between the switching and the conducting<br />

losses (Carrasco et. al., 2006).<br />

4 Diode Clamped Converter<br />

One of the multilevel structures that is widely<br />

used is the Diode clamped converter, presented on<br />

Figure 3(a) An n-level Diode Clamped Converter<br />

consists of (n-1) capacitors on the DC bus, 2(n-1)<br />

switching devices per phase and 2(n-2) clamping<br />

diodes per phase. The DC bus voltage is split into n<br />

levels by using (n-1) DC capacitors. Each capacitor


XVIII Congresso Brasileiro de Automática / 12 a 16-setembro-2010, Bonito-MS<br />

has Vdc/n volts and each voltage stress will be limited<br />

to one capacitor level through clamping diodes.<br />

Figure 4 show a three-level diode clamped converter.<br />

The diode clamped converter has the following advantages<br />

(Pereira, 2008):<br />

• The switch must support a voltage of only<br />

Vdc/(n-1) for a n-levels converter;<br />

• The number of capacitors in DC-link is<br />

smaller than in others multilevel topologies;<br />

• In most cases it is not necessary a transformer;<br />

• Switching losses and interferences are lower<br />

than in two level converters.<br />

While the disadvantages are (Pereira, 2008):<br />

• Clamped diodes must be fast recovery and<br />

support the rated current of the converter;<br />

• Above three-levels, clamped diodes don´t<br />

support the same voltage levels. Therefore,<br />

are used series association of diodes that increase<br />

the number of diodes;<br />

• The voltage on the capacitors must be balanced,<br />

that causes an additional problem to<br />

the control.<br />

5 Neutral Point Clamped Converter<br />

The topology chosen was the three-level diode<br />

clamped converter also known as Neutral Point<br />

Clamped converter or NPC converter. This structure<br />

was first proposed by Nabae et. al. in 1980. Figure 4<br />

shows this topology. The NPC topology is shown on<br />

Figure 4.<br />

The DC bus voltage is split into 3 levels by using 2<br />

DC capacitors, C1 and C2. Each capacitor has Vdc/2<br />

volts and each voltage stress will be limited to one<br />

capacitor level through clamping diodes. The phase<br />

voltage, VAN has three states as given in Table 1<br />

(Mailah et. al., 2009). However, the line voltage VAB<br />

presents five-level voltage.<br />

The mainly advantage for the NPC converter is the<br />

reduced number of levels and semiconductors for a<br />

good performance and low levels EMI and THD.<br />

Figure 4. Neutral Point Clamped topology.<br />

This paper describes a NPC converter operating as a<br />

rectifier for a back-to-back system. For this application<br />

was developed a maximum power point tracker<br />

1585<br />

and a power factor control described at the next sections.<br />

Table 1 - Three-level NPC converter voltage levels and their switching<br />

states for phase A<br />

Voltage Level (VAN) Switches ON<br />

-Vdc/2 Sa3, Sa4<br />

0 Sa2, Sa3<br />

Vdc/2 Sa1, Sa2<br />

6 Maximum Power Point Tracker<br />

Variations of wind on the turbine cause different<br />

values of power generated. When this power is low<br />

some technique must be used to take advantage of<br />

the maximum power extracted from the turbine.<br />

This can be done measuring the rotational speed of<br />

the turbine and adjusting a reference signal or measuring<br />

the output rectifier power, without need<br />

knowing any parameter of the turbine.<br />

The method chosen for the MPPT uses the principle<br />

of perturbation and observation. The dc-link voltage<br />

Vdc is considered constant. The output average current<br />

Idc is measured and the power Pdc is compared<br />

with the previous value, so a reference amplitude<br />

signal (Vm) is changed. This signal Vm is used to<br />

correct the switching pulses of the rectifier.<br />

Figure 5 shows the MPPT control program flowchart<br />

used (Reis et. al., 2007).<br />

Figure 5. – MPPT control program.<br />

The input current in each phase, IA, IB, and IC are<br />

measured and compared to the variable carriers.<br />

This MPPT calculates the output power of the generator<br />

by measuring DC link current and then perturbs<br />

the operating point by increasing/decreasing<br />

the reference Vm shown on Figures 6 and 8.The new<br />

value of power is then compared with the previous


XVIII Congresso Brasileiro de Automática / 12 a 16-setembro-2010, Bonito-MS<br />

value and depending upon the error, Vm magnitude<br />

is further increased or decreased.<br />

7 Power Factor Control<br />

Power factor correction is performed using the<br />

principle of one cycle control (OCC). Figure 6 shows<br />

the schematic of the OCC control for a closed loop<br />

operation (Bento, 2009) in one phase. The variable<br />

Vm, in the output of the voltage regulator, define the<br />

magnitude of the current reference and the shape<br />

current is obtained through a principle of voltage<br />

tracking applied, in a convenient way, to a switching<br />

period.<br />

Figure 6. Schematic of OCC control.<br />

Different from a conventional control with current<br />

loop, this method needs only three sensors for the<br />

three-phase input current and one for the DC output<br />

voltage. There is not current control loop neither<br />

input voltage sensor to form a current reference.<br />

The value of the reference signal Vm on an open loop<br />

operation is defined by:<br />

V<br />

m<br />

R ⋅V<br />

=<br />

2⋅<br />

R<br />

S dc<br />

e<br />

(1)<br />

where Rs represents the sensor gain and Re is the<br />

emulated resistance of the rectifier:<br />

R<br />

e<br />

V<br />

=<br />

I<br />

g<br />

g<br />

(2)<br />

To apply the OCC technique shown on Figure 6 in<br />

NPC rectifier it is necessary three phase reference<br />

currents, measured on the input rectifier that are the<br />

modulators for the Pulse Width Modulation (PWM)<br />

and compare these modulators with variable carriers.<br />

It was chosen the simplest modulation strategy,<br />

SPWM (Sinusoidal Pulse Width Modulation), in<br />

which there is no zero sequence injection and it is<br />

equivalent to connect the load neutral and the source<br />

neutral. Two triangular carriers are necessary: one<br />

positive and other negative. Both are compared with<br />

the measured sinusoidal currents. This SPWM strategy<br />

scheme is shown on Figure 7 (Bento, 2009).<br />

On figure 8, a complete scheme of this strategy is<br />

shown, considering a fixed voltage on DC-link.<br />

Considering a fixed DC voltage, it is not required<br />

the voltage regulator from Figure 6. The reference<br />

1586<br />

sign Vm is controlled by the MPPT control. Two triangular<br />

carriers are obtained using the Vm magnitude.<br />

This carries are compared to three-phase reference<br />

currents measured on rectifier input. As result,<br />

twelve control pulses are obtained.<br />

Figure 7. Basic scheme of SPWM strategy for a NPC.<br />

Figure 8. Complete scheme for SPWM in the NPC rectifier.<br />

8 Simulation Results<br />

The NPC multilevel rectifier was simulated using<br />

the PSIM software, with the parameters of Table<br />

2. In this simulation was considered a fixed output<br />

voltage at the DC-link.<br />

The power generated in a wind system is variable<br />

and depends on the wind. Therefore, simulations<br />

were made considering the rated value of input power<br />

and lower values. To obtain different values of<br />

power were used variances on the three-phase input<br />

voltage.<br />

At simulation the rectifier behavior was observed in<br />

these different values of input voltage and current<br />

for applying the MPPT control.<br />

Table 2 – Considerations for the NPC design<br />

Generator rated power 6 kVA<br />

Generator rated voltage 220 V<br />

Rectifier output voltage 800 V<br />

Rectifier efficiency 0.97<br />

Switching frequency 10 kHz<br />

Input current ripple 1.82 A<br />

Output voltage ripple 20 V


XVIII Congresso Brasileiro de Automática / 12 a 16-setembro-2010, Bonito-MS<br />

For the simulation with rated values, the converter<br />

presented a total harmonic distortion (THD) equal to<br />

3.92% and a power factor equal to 0.9976.<br />

Figure 9 shows the results for rated conditions.<br />

Three-phase current assume the expected peak value<br />

of 12.85 A. Input voltage and current in each phase<br />

presents almost the same angle. The power factor<br />

was calculated for the software and is also showed<br />

on Figure 9.<br />

Figure 10 shows the rectifier output average current<br />

and the input current in one phase after a step on the<br />

input voltage (from 220 to 110V). Without the<br />

MPPT method input current and average output current<br />

decrease to almost a half of their rated values.<br />

Using a MPPT method these currents increase to<br />

values next to the rated ones.<br />

Figure 9. Line currents in a, b and c phases (above) and voltage and<br />

current in one phase (below).<br />

Figure 10. Current of phase A and average output current without<br />

MPPT (above) and with MPPT (below).<br />

9 Conclusion<br />

This paper has presented a multilevel rectifier for<br />

wind generation systems connected to the grid. This<br />

rectifier was simulated with MPPT and PFC control.<br />

The MPPT was implemented only by measuring<br />

turbine output power, without the knowledge of<br />

wind turbine parameters, and the PFC control without<br />

a current loop. The results showed the effectiveness<br />

of the converter topology and control strategy<br />

1587<br />

used. The simulation considered variable voltage<br />

and frequency source, obtaining a maximum extracted<br />

power with a unity power factor and a low<br />

THD value. The laboratory prototype is still under<br />

developed and the experimental results will be obtained<br />

soon to confirm the simulation results.<br />

Acknowledgement<br />

The authors thank to CNPq for the financial support<br />

and incentive to scientific research, the GPEC for<br />

the technical support and all the professors and students<br />

who contributed with this work.<br />

References<br />

Bento, A. A. M (2009). A Técnica de Controle de<br />

um Ciclo Aplicada à Correção do Fator de<br />

Potência com Retificadores Boost. Doctorate<br />

thesis in electrical engineering, Federal<br />

University of Campina Grande.<br />

Blaabjerg, F. and Iov F (2007). Wind Power - a<br />

Power Source Now Enabled by Power<br />

Electronics. 9 th Brazilian Power Electronics<br />

Conference, 2007, Blumenau.<br />

Carrasco, J. M; Galvin, E; Portillo, R; Franquelo, L.<br />

G. and Bialasiewicz, J. T (2006). Power<br />

Electronic Systems for the Grid Integration of<br />

Wind Turbines. IECON 2006 - 32nd Annual<br />

Conference on IEEE Industrial Electronics,<br />

ISSN 1553-572X , pp 4182 – 4188.<br />

Corzine, K (2003). Operation and Design of<br />

Multilevel Inverters. University of Missouri –<br />

Rolla. Developed for the Office of Naval<br />

Research.<br />

Raju, A. B; Fernandes, B. G. and Chatterjee, K<br />

(2003). A Simple Maximum Power Point<br />

Tracker for Grid connected Variable Speed<br />

Wind Energy Conversion System with Reduced<br />

Switch Count Power Converters. Power<br />

Electronics Specialist Conference. PESC '03.<br />

IEEE 34th Annual, Vol. 2, pp. 748-753.<br />

Mailah, N. F; Bashi, S. M; Aris, I; Mariun, N<br />

(2009) Neutral-Point-Clamped Multilevel<br />

Inverter Using Space-Vector Modulation.<br />

European Journal of Scientific Research, ISSN<br />

1450-216X, Vol.28, No.1, 2009, pp.82-91.<br />

Pereira, I. F. B. F (2008). Projectar, Simular e<br />

Implementar um Inversor Multinível. Master’s<br />

degree dissertation in electrical engineering,<br />

University of Porto.<br />

Reis, M. M; Nascimento, R. M.G; Soares, B. L;<br />

Fava, S. A. M; Freitas, E. M; Silva, C. E. A.<br />

and Oliveira, D. S (2007). A Grid Connected<br />

Variable Speed Wind Energy Conversion<br />

System. 9 th Brazilian Power Electronics<br />

Conference, 2007, Blumenau.

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