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<strong>Pumps</strong> <strong>for</strong> <strong>Mining</strong><br />
Solutions from Materials Technology
Overview of <strong>Mining</strong> <strong>Pumps</strong><br />
Efficient and, above all, reliable pump technology is indispensable, in addition<br />
to the tried and trusted injection systems from <strong>Minova</strong>. The company has both<br />
pneumatically- and electrically-driven pumps <strong>for</strong> mining, constructed in the most up-to-date<br />
way, in its program.<br />
Efficiency, a long serviceable life of the components and good handling were in the<br />
<strong>for</strong>eground during the development of the pumps. Mature technology, specially modified<br />
<strong>for</strong> the processing of <strong>Minova</strong> injection media, has been used.<br />
The range stretches from simple dual operating reciprocating pumps to radial piston and<br />
piston membrane technology.<br />
All pumps comply with the European Code (Atex, CE) <strong>for</strong> the use of machines in areas<br />
endangered by explosion. All pumps are particularly maintenance-friendly because of easily<br />
replaceable wearing parts.
CT-PM Remote Dredging Pump<br />
Benefits of the CT-PM<br />
Rock-conserving<br />
injection<br />
Remote data<br />
transmission<br />
Long conveyer<br />
distances<br />
High measuring<br />
precision<br />
Large collector tanks<br />
The CT-PM is a modular remote dredging pump, consisting of a pump unit and separate<br />
collecting tanks. Collecting tanks with a useful volume from approximately 500 to 2,000 liters<br />
per container are available as standard. The connection to large packing drums, such as<br />
returnable tanks from <strong>Minova</strong>, always ensures an adequate container.<br />
Electrically-driven radial piston pumps ensure an almost constant conveyer stream across<br />
the whole pressure range. The continuously adjustable volume stream, the limitation of the<br />
conveyer pressure and the pulsation-free conveyer stream ensure an injection conserving<br />
the rock at all times. Polyurethane and silicate resin can there<strong>for</strong>e be conveyed manless and<br />
in an operationally safe way across distances up to 5,000 m (pipeline operation). Setting<br />
up at a distance from the injection pump will guarantee high operational safety and the<br />
optimized logistics <strong>for</strong> using the <strong>Minova</strong> returnable container system.<br />
The CT-PM can be equipped with measuring equipment <strong>for</strong> checking the filled status of the<br />
collector tanks and remote data transmission as required.
DP 40 Injection Pump<br />
The DP 0 injection pump is a pneumatically-driven, simple-to-operate reciprocating pump<br />
that operates in accordance with the principle of pressure transmission. The surface ratio of<br />
drive pistons to pressure pistons give the operating transmission ratio, which is 0:1 in the<br />
case of this injection pump.<br />
The pump consists of the pneumatically-operated drive component and the high pressure<br />
component. The drive component and the high pressure component are connected by a<br />
piston rod. The two parallel lying high pressure pistons (plungers) are located, connected by<br />
means of a yoke, at the end of this piston rod. It is not possible that conveyer medium can<br />
reach the air drive components in the case of leaks at the injection pump, because of the<br />
separation of drive and high pressure components by mechanical technology.<br />
The plungers are made of stainless steel and are characterized by a long serviceable life.<br />
The high pressure seals have been specially adjusted to the conveyer media of <strong>Minova</strong>.<br />
Benefits of the DP 40<br />
Conveyer distances up<br />
to 500 m<br />
High measuring<br />
precision<br />
High reliability<br />
5
PHP Injection Pump<br />
Benefits of the PHP<br />
High conveyer<br />
per<strong>for</strong>mance<br />
High measuring<br />
precision<br />
High reliability<br />
Good handling<br />
The PHP phenolic resin pump is a pneumatically driven, dual operating reciprocating pump<br />
that works in accordance with the principle of pressure transmission. The 2:1 area ratio of the<br />
drive piston to the pressure piston gives the operating transmission ratio.<br />
The pump consists of the pneumatically-operated drive component and the high pressure<br />
component, consisting of three cylinders.<br />
The drive and the high pressure components are connected with piston rods. The three A and<br />
B cylinders arranged under the air motor are located at the end of the piston rod.<br />
The pressure pistons are manufactured from stainless steel (the B piston has an additional<br />
special coating) and are characterized by a long serviceable life. The high pressure seals have<br />
been specially adjusted to the phenolic resins of <strong>Minova</strong>.<br />
Collection tanks containing approx. 75 l provide clean charging, where the A side is<br />
additionally equipped with a static mechanism.
SK 90 1:1 and 4:1 Injection Pump<br />
The SK 90 is a pneumatically-driven gear pump. The modular structure allows the<br />
installation of gear pump stages <strong>for</strong> the processing of polyurethane, silicate and phenolic<br />
resin. The volumetric conveyer ratio can be changed from 1:1 to :1 with little ef<strong>for</strong>t.<br />
Plastic collection tanks provide clean charging. The collection tank of the A components is<br />
additionally equipped with a static mechanism <strong>for</strong> use with phenolic resin. The injection<br />
substance is sucked out of the collection tanks (scope of the delivery) and pumped through<br />
tube or piping to the place of use by the gear pumps.<br />
The SK 90 is controlled by a pneumatic pressure switch and integrated pressure control<br />
valves. The pressure switch enables the pump to be operated remotely, where the pump<br />
switches off when the set pressure <strong>for</strong> switching off has been reached, and switches the<br />
pump on again when the pressure <strong>for</strong> switching on has been reached, during the fall of the<br />
pressure in the conveyer conduit. Surplus injection substance is taken back to the collection<br />
tank by a pressure control valve if the maximum permissible pressure is exceeded.<br />
Benefits of the SK 90<br />
Good handling<br />
High conveyer<br />
per<strong>for</strong>mance<br />
Low weight<br />
Can be used in varied<br />
ways<br />
Operated remotely<br />
7
WF 100 Potassium Silicate Conveyer Pump<br />
Benefits of the WF 100<br />
Long serviceable life<br />
Pulsation-free<br />
conveyer stream<br />
Compact construction<br />
Can be operated<br />
remotely<br />
High volume stream<br />
The WF 100 potassium silicate conveyer pump is an electrically-driven pump <strong>for</strong> conveying<br />
accelerating admixtures.<br />
The piston membrane pump is the core of the WF 100. The piston membrane technology<br />
has proved its worth <strong>for</strong> conveying media containing solid matter, as a combination of the<br />
piston and the membrane pump.<br />
The lifting sequence of the pistons in an offset arrangement is managed by the<br />
swash plate in such a way that an almost pulsation-free conveyer stream of up to<br />
2 l/min is possible.<br />
The necessary monitoring and operating elements run together in a central control block.<br />
All components are clearly arranged in a square tubular frame suitable <strong>for</strong> mining.
Technical data of the pump unit<br />
CT-PM DP 0 PHP<br />
Dimensions (L x W x H mm) 1 950 x 7 0 x 955 9 0 x 70 x 90 20 x 20 x 1 0<br />
Weight (kg) 510 120 1 5<br />
Max. Operating Pressure (bar) 2 0 250 250<br />
Compressed-Air Supply -- - max.<br />
Max. Flow Rate 2 x 2 l/min. 0,2 l / Hub / stroke 0,1 l / Hub / stroke<br />
Max. Delivery Distance (m) < 5000 < 500 < 00<br />
Power Unit<br />
Technical data of the container<br />
Dimensions (L x W x H mm)<br />
Net Weight (kg)<br />
E-Motor B /B5,<br />
500 o. 1 000 Volt,<br />
7,5 – 11 kW,<br />
1 500 min-1 *<br />
1 950 x 7 0 x 955 ( 00 l)<br />
120 x 7 0 x 9 0<br />
(2 000 l)<br />
550 ( 00 l)<br />
50 (2 000 l)<br />
pneumatisch<br />
pneumatical<br />
pneumatisch<br />
pneumatical<br />
-- Ø 20 x H 700<br />
--<br />
12 (A mit Rührwerk /<br />
with agitator)<br />
,7 (B)<br />
* The electronic motor is not included in delivery, as all of the electronic installation is provided and operated by the<br />
operating company.<br />
9
10<br />
Technical data of the pump unit<br />
SK 90 1:1 SK 90 :1 WF 100<br />
Dimensions (L x W x H mm) 720 x 720 x 500 720 x 720 x 500 1 1 0 x 00 x 0<br />
Weight (kg) 100 100<br />
Max. Operating Pressure (bar) 120 120 5<br />
Compressed-Air Supply 5 5 --<br />
Max. Flow Rate (l/min.) 0 0 ca. 2<br />
Max. Delivery Distance (m)<br />
Power Unit<br />
Technical data of the container<br />
abhängig von<br />
Volumenstrom u.<br />
Leitung<br />
depends on flow rate<br />
and pipe length<br />
Luftmotor/air motor<br />
LS 10,<br />
,0 KW,<br />
max. 1 000 U/min<br />
abhängig von<br />
Volumenstrom u.<br />
Leitung<br />
depends on flow rate<br />
and pipe length<br />
Luftmotor/air motor<br />
LS 10,<br />
,0 KW,<br />
max. 1 000 U/min<br />
Dimensions (L x W x H mm) Ø 20 x H 700 Ø 20 x H 700 --<br />
Net Weight (kg)<br />
je ,7 kg<br />
,7 kg each<br />
12 (A mit Rührwerk/<br />
with agitator)<br />
,7 (B)<br />
ca. 150 kg ohne E-Motor/<br />
without motor<br />
abhängig von<br />
Volumenstrom u.<br />
Leitung<br />
depends on flow rate<br />
and pipe length<br />
E-Motor B ,<br />
,0 - ,0 KW<br />
1 000 o. 500 Volt,<br />
max. 1 500 min-1 *<br />
* The electronic motor is not included in delivery, as all of the electronic installation is provided and operated by the<br />
operating company.<br />
--
<strong>Minova</strong> USA Inc.<br />
150 Carley Court<br />
Georgetown KY 0 2 USA<br />
Phone 502 00<br />
Fax 502 1 7<br />
Email sales.info@minovaint.com<br />
Website www.minovausa.com<br />
Important Note: Warranty<br />
<strong>Minova</strong> USA Inc. warrants that its products, at the time of shipment, con<strong>for</strong>m to the applicable descriptions set <strong>for</strong>th in the invoice and are free from defects<br />
in material and workmanship. NO OTHER WARRANTY, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABI-<br />
LITY, OR FITNESS FOR A PARTICULAR PURPOSE, SHALL EXIST IN CONNECTION WITH THE SALE OR USE OF ANY MINOVA USA INC. PRODUCT, AND ALL SUCH<br />
WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED AND EXCLUDED.<br />
All claims under this warranty must be made in writing to <strong>Minova</strong> USA Inc. within 15 days after discovery of the defect, and within 90 days of the date of<br />
shipment by <strong>Minova</strong> USA Inc. of the product claimed defective. Upon timely receipt of a claim, <strong>Minova</strong> USA Inc. shall have the option either to inspect the<br />
product while in Buyer’s possession or to request Buyer to return the product to <strong>Minova</strong> USA Inc. <strong>for</strong> inspection. Claims not made as provided above and<br />
within the applicable time period will be barred. All warranties shall be null and void if the products have not been stored and used in accordance with<br />
procedures recommended by <strong>Minova</strong> USA Inc.<br />
<strong>Minova</strong> USA Inc. shall, at its option, either replace the noncon<strong>for</strong>ming or defective product or refund to Buyer its purchase price. The <strong>for</strong>egoing constitutes<br />
Buyer’s sole and exclusive remedy <strong>for</strong> any breach or warranty.