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BSOP 334 WEEK 8 FINAL EXAM

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<strong>BSOP</strong> <strong>334</strong> <strong>WEEK</strong> 8 <strong>FINAL</strong> <strong>EXAM</strong><br />

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<strong>BSOP</strong> <strong>334</strong> <strong>WEEK</strong> 8 <strong>FINAL</strong> <strong>EXAM</strong><br />

1. (TCO 1) Which of the following functions involves budgeting, analysis of investment proposals, and provision of<br />

funds? (Points : 5)<br />

Operation<br />

Marketing<br />

Purchasing<br />

Finance<br />

Internal audit<br />

Question 2. 2. (TCO 1) Transformation includes all of the following, except (Points : 5)<br />

assembling.<br />

teaching.<br />

staffing.<br />

farming.<br />

consulting.<br />

Question 3. 3. (TCO 1) Which of the following is providing new opportunities for productivity<br />

improvements? (Points : 5)<br />

Pollution<br />

control<br />

Total quality management<br />

Supply chain management<br />

Competition from foreign manufacturers<br />

Technological change<br />

Question 4. 4. (TCOs 3 & 6) In an effort to reduce inventory, which of the following interactions<br />

with vendors would potentially be helpful? (Points : 5)<br />

Reducing lead times<br />

Increasing safety stock<br />

Less frequent purchases<br />

Larger batch quantities<br />

Longer order intervals<br />

Question 5. 5. (TCOs 3 & 6) Which of the following costs related to order size is nonlinear?<br />

(Points : 5)<br />

Interest<br />

Insurance<br />

Taxes<br />

Receiving<br />

Space<br />

Question 6. 6. (TCO 2) Which of the following is a computer-based information system designed<br />

to handle ordering and scheduling of dependent-demand inventories? (Points : 5)


Question 7. 7. (TCO 2) Net material requirements can be described as (Points : 5)<br />

Question 8. 8. (TCO 2) When an MRP system is periodically updated to account for all changes<br />

that have occurred within a given time interval, the process is called (Points : 5)<br />

Question 9. 9. (TCOs 4, 5, & 6) How does a net-change system work? (Points : 5)<br />

Question 10. 10. (TCOs 4, 5, & 6) The MRP approach that is used for components or<br />

subassemblies to compensate for variations in lead times is called (Points : 5)<br />

Question 11. 11. (TCOs 4, 5, & 6) A lead time service level of 90 percent implies which of the<br />

following? (Points : 5)<br />

Question 12. 12. (TCOs 5, 7, & 9) The dynamic store of information on the status of each item by<br />

time period (e.g., scheduled receipts, lead time, lot size), which is an input to the MRP, is the<br />

(Points : 5)<br />

Question 13. 13. (TCOs 5, 7, & 9) What will be the quantity of the first planned receipt if net<br />

requirements for component J are as follows: 60 units in Week 2, 40 units in Week 3, and 60<br />

units in Week 5? A fixed-period, two-period lot-sizing method is used. (Points : 5)<br />

Question 14. 14. (TCO 11, 12, 13, & 14) Given a product mix, scheduling difficulties, quality<br />

factors, and so on, the maximum expected output is (Points : 5)<br />

Question 15. 15. (TCOs 11, 12, 13, & 14) Given the following information, calculate the<br />

efficiency.<br />

Effective capacity = 50 units per day<br />

Design capacity = 100 units per day<br />

Actual output = 30 units per day (Points : 5)<br />

Question 16. 16. (TCOs 10, 15, & 16) In an assignment method problem, it takes Abe 3 hours to<br />

build a birdhouse and 4 hours for a doghouse, while Betty takes 4 hours for a birdhouse and 3<br />

hours for a doghouse. What is the reduced cost (in hours) of assigning Abe to build the<br />

doghouse? (Points : 5)<br />

Question 17. 17. (TCOs 10, 15, & 16) The matrix below shows relative costs for various jobmachine<br />

combinations. Which set of pairs constitutes the minimum cost solution using the<br />

assignment method?<br />

Machine<br />

A B C<br />

Job 1 $6 00<br />

2 0 34<br />

3 0 12<br />

(Points : 5)<br />

1. (TCO 1) A company has found that introducing one additional worker enables a process improvement that reduces<br />

processing time for each unit so that output is increased by 25% with less material. Under the old process, five workers<br />

could produce 60 units per hour. Labor costs are $12/hour, and material input was previously $16/unit. For the new<br />

process, material is now $10/unit. Overhead is charged at 1.6 times direct labor cost. Finished units sell for $31 each.<br />

What increase in productivity is associated with the process improvement? (Points : 30)<br />

2. (TCOs 3 & 6) If instantaneous replenishment is assumed when given the same demand, setup/ordering costs, and<br />

carrying costs, then the EOQ calculated using incremental replenishment will be _____.<br />

Illustrate using a numeric example. (Points : 30)


What is the optimal production size?<br />

3. (TCO 2) For the product tree below, how many Cs are needed if 17 Ps are needed and on-hand inventory consists<br />

of 10 As, 15 Bs, 20 Cs, 12 Ms, and 5 Ns? Show your work.<br />

(Points : 30)<br />

4. (TCOs 4, 5, & 6) Given the tree below, develop a material requirements plan for end-item P and its components.<br />

Assume that all lead times are one week and that lot-for-lot ordering is used, except for Item F, which is ordered in<br />

multiples of 400 units.<br />

6. (TCOs 11, 12, 13, & 14) A small business owner is contemplating the addition of another product line. Capacity<br />

increases, and equipment will result in an increase in annual fixed costs of $50,000. Variable costs will be $25 per unit.<br />

What unit selling price must the owner obtain to break even on a volume of 2,500 units a year?<br />

B) Because of market conditions, the owner feels a revenue of $47 is preferred to the value determined in part A. What<br />

volume of output will be required to achieve a profit of $16,000 using this revenue?(Points : 30)<br />

5. (TCOs 5, 7, & 9) Explain the advantages and disadvantages of frequent deliveries of small shipments.(Points : 25)<br />

7. (TCOs 10, 15,& 16) Compare and contrast kanban and CONWIP. (Points : 20)<br />

8. (TCOs 8 & 9) MPS planners use what is referred to as time fences? What are they, and why are they used? (Points<br />

: 20)

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