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GSCM 520 DeVry Entire Course

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<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> <strong>Entire</strong> <strong>Course</strong><br />

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<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> <strong>Entire</strong> <strong>Course</strong><br />

<strong>GSCM</strong><strong>520</strong><br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> <strong>Entire</strong> <strong>Course</strong><br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 1 Discussion 1<br />

Substantiate the Importance of Operations and Supply Chain Management (graded)<br />

What is operations and supply chain management?<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 1 Discussion 2<br />

Competitive Dimensions of Operations and Supply Chain Strategies (graded)<br />

What are the competitive dimensions and specific parameters of operations and supply chain strategies?<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 2 Discussion 1<br />

Forecast Planning for Supply Chain Management (graded)<br />

Does forecasting sometimes seem to be a little like magic? Where do all these plans and figures come from? In this<br />

week’s lesson, we learn about developing forecasts to predict materials, resources, and services. Why is forecasting<br />

so strategically important for operations and supply chains? Give examples of current forecasts you use at work or at<br />

home.<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 2 Discussion 2<br />

Strategic Capacity Management (graded)<br />

How important is it to manage capacity for operations and supply chains? Is managing capacity different in<br />

manufacturing companies versus a service organization? Exactly how do we plan capacity within these organizations?<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 3 Discussion 1<br />

Quality Management and Six Sigma (graded)<br />

Discuss how quality is measured and explain the different dimensions of quality.


<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 3 Discussion 2<br />

Lean Supply Chains (graded)<br />

Define lean production and explain the advantages companies can obtain using lean methods and principles in the<br />

supply chains.<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 4 Discussion 1<br />

Manufacturing Processes (graded)<br />

Explain the production process and describe the different types of process designs.<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 4 Discussion 2<br />

Service Processes (graded)<br />

Explain the characteristics of service processes and how they are different from manufacturing processes. This section<br />

lists options that can be used to view responses.<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 5 Discussion 1<br />

Sales and Operations Planning (graded)<br />

Explain the sales and operations planning process. How does this process improve manufacturing, logistics, service,<br />

and marketing planning and execution?<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 5 Discussion 2<br />

Material Requirements Planning (graded)<br />

What inputs of information go into the MRP calculations? Please explain the explosion process. What do MRP systems<br />

produce as outputs?<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 6 Discussion 1<br />

Inventory Management (graded)<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 6 Discussion 2<br />

Global Sourcing (graded)<br />

Why is global sourcing an important consideration for supply chain management?<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 7 Discussion 1<br />

Location Decisions (graded)<br />

Describe the factors and challenges of making location decisions.<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 7 Discussion 2


Logistics and Distribution (graded)<br />

Explain the opportunities for improving distribution and logistics functions, and explain the challenges of transportation<br />

and logistics in supply chain management.<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 1 Case Study<br />

Case—The Tao of Timbuk2 (p. 43)<br />

In a three-page paper, answer the following.<br />

· Consider the two categories of products that Timbuk2 to makes and sells. For the custom messenger bag, what are<br />

the key competitive dimensions that are driving sales? Are their competitive priorities different for the new laptop bags<br />

sourced in China?<br />

· Compare the assembly line in China to that in San Francisco along the following dimensions: (1) volume or rate of<br />

production, (2) required skill of the workers, (3) level of automation, and (4) amount of raw material and finished goods<br />

inventory.<br />

· Draw two diagrams, one depicting the supply chain for those projects sourced in China and the other depicting the<br />

bags purchased in San Francisco. Show all the major steps, including raw material, manufacturing, finished goods,<br />

distribution inventory, and transportation. Other than manufacturing costs, what other course should Timbuk2 consider<br />

when making the sourcing decision?<br />

The Tao of Timbuk2<br />

Review the The Tao of Timbuk2 case study on page 43 in the textbook. You can find the questions for this case study<br />

in Doc Sharing.<br />

Compose an APA-formatted Word document, no more than three pages in length; please answer each of the questions<br />

in the presented case study.<br />

You might want to use Microsoft Visio software for the final question of this case. See the Syllabus for tips on using MS<br />

Visio. You may already have Visio installed on your computer; if not, you can access the software from the iLab under<br />

<strong>Course</strong> Home.<br />

Submit your assignment to the Dropbox located on the silver tab at the top of this page. For instructions on how to use<br />

the Dropbox, read these .next.ecollege.com/default/launch.ed?ssoType=DVUHubSSO2&node=184">step-by-step<br />

instructions or watch this Tutorial<br />

.next.ecollege.com/default/launch.ed?ssoType=DVUHubSSO2&node=232">Dropbox Tutorial.<br />

See the Syllabus section "Due Dates for Assignments & Exams" for due date information.<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 2 Case Study<br />

Shouldice Hospital—A Cut Above<br />

Review the Shouldice Hospital case study on page 115 in the textbook. You can find the questions for this case study<br />

in Doc Sharing.<br />

Compose an APA-formatted Word document, no more than three pages in length; please answer each of the questions<br />

in the presented case study.<br />

Submit your assignment to the Dropbox located on the silver tab at the top of this page. For instructions on how to use<br />

the Dropbox, read these .next.ecollege.com/default/launch.ed?ssoType=DVUHubSSO2&node=184">step-by-step<br />

instructions or watch this<br />

Case—Shouldice Hospital—A Cut Above (p. 115)<br />

In a three-page paper, answer the following.<br />

· How well does the hospital currently utilize its beds?


· Develop a similar table to show the effects of adding operations on Saturday. (Assume that 30 operations would still<br />

be performed each day.) How would you affect the utilization of the bed capacity? Is this capacity sufficient for the<br />

additional patients?<br />

· Now look at the effect of increasing the number of beds by 50%. How many operations could the hospital perform per<br />

day before running out of bed capacity? (Assume operations are performed 5 days per week, with the same number<br />

performed on each day.) How well will the new resources be utilized relative to the current operation? Could the hospital<br />

really perform that many operations? Why? (Hint: look at the capacity of the 12 surgeons and the five operating rooms.)<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 3 Case Study<br />

Select one of the following.<br />

Quality Parts Company<br />

Review the Quality Parts Company case study on page 426 in the textbook, and refer to the questions noted in Doc<br />

Sharing.<br />

Value Stream Mapping<br />

Review the Value Stream Mapping case study on page 428 in the textbook, and refer to the questions noted in Doc<br />

Sharing.<br />

Pro Fishing Boats<br />

Review the Pro Fishing Boats case study on page 428 in the textbook, and refer to the questions noted in Doc Sharing.<br />

You might want to use Microsoft Visio software to create a Value Stream Map. See the Syllabus for tips on using MS<br />

Visio. You may already have Visio installed on your computer; if not, you can access the software from the iLab under<br />

<strong>Course</strong> Home.<br />

Compose an APA-formatted Word document, no more than three pages in length; please answer each of the questions<br />

from the presented case study of your choice.<br />

Submit your assignment to the Dropbox located on the silver tab at the top of this page. For instructions on how to use<br />

the Dropbox, read these .next.ecollege.com/default/launch.ed?ssoType=DVUHubSSO2&node=184">step-by-step<br />

instructions or watch this .next.ecollege.com/default/launch.ed?ssoType=DVUHubSSO2&node=232">Dropbox<br />

Tutorial.<br />

See the Syllabus section "Due Dates for Assignments & Exams" for due date information.<br />

Case—Quality Parts Company (p. 426)<br />

In a three-page paper, answer the following.<br />

· Which of the changes being considered by the manager of Quality Parts Company are counter to the lean philosophy?<br />

· Make recommendations for lean improvements in such areas as scheduling, layout, kanban, task groupings, and<br />

inventory. Use quantitative data as much as possible; state necessary assumptions.<br />

· Sketch the operation of a pull system for running Quality Parts Company’s current system.<br />

· Outline a plan for introducing lean at Quality Parts Company.<br />

Case—Value Stream Mapping (p. 428)<br />

In a three-page paper, answer the following.<br />

· Eliminating the queue of work dramatically quickens the time it takes a part to flow through a system. What are the<br />

disadvantages of removing those cues?


· How do you think the machine operators would react to the change?<br />

· What would you do to ensure that the operators were busy?<br />

Case—Pro Fishing Boats—A Value Stream Mapping Exercise (p. 428)<br />

· Create a value stream map (VSM) of this supply chain. What other information is needed?<br />

· Where are there risks for supply chain disruptions or stoppages to the flow of materials?<br />

· Where do opportunities reside in improving supply chain operations, and how has VSM helped to reveal these?<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 4 Case Study<br />

Toshiba’s Notebook Computer Assembly Line<br />

Review the Toshiba’s Notebook Computer Assembly Line case study on page 199 in the textbook and refer to the<br />

questions noted in Doc Sharing.<br />

Compose an APA-formatted Word document, no more than three pages in length; please answer each of the questions<br />

from the presented case study.<br />

Submit your assignment to the Dropbox located on the silver tab at the top of this page. For instructions on how to use<br />

the Dropbox, read these .next.ecollege.com/default/launch.ed?ssoType=DVUHubSSO2&node=184">step-by-step<br />

instructions or watch this<br />

Case—Toshiba’s Notebook Computer Assembly Line (p. 199)<br />

In a three-page paper, answer the following.<br />

· What is the daily capacity of the assembly-line design by the engineers? · When it is running at maximum capacity,<br />

what is the efficiency of the line relative to its use of labor? Assume that the supporter is not included in efficiency<br />

calculations?<br />

· How should the line be redesigned to operate at the initial 250 units per day target, assuming that no overtime will be<br />

used? What is the efficiency of your new design?<br />

· What other issues might Toshihiro consider when bringing a new assembly line up to speed?<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 5 Case Study<br />

Select one of the following.<br />

1. Bradford Manufacturing<br />

Review the Bradford Manufacturing case study on page 270 in the textbook and refer to the questions noted in Doc<br />

Sharing.<br />

2. Brunswick Motors<br />

Review the Brunswick Motors case study on page 300 in the textbook and refer to the questions noted in Doc Sharing.<br />

Compose an APA-formatted Word document, no more than three pages in length; please answer each of the questions<br />

from the presented case study of your choice.<br />

Submit your assignment to the Dropbox located on the silver tab at the top of this page. For instructions on how to use<br />

the Dropbox, read these .next.ecollege.com/default/launch.ed?ssoType=DVUHubSSO2&node=184">step-by-step<br />

instructions or watch this .next.ecollege.com/default/launch.ed?ssoType=DVUHubSSO2&node=232">Dropbox<br />

Tutorial.


See the Syllabus section "Due Dates for Assignments & Exams" for due date information.<br />

Case—Bradford Manufacturing (p. 270)<br />

· Prepare an aggregate plan for the coming year, assuming that the sales forecast is perfect. Use the spreadsheet<br />

Bradford Manufacturing. In the spreadsheet, an area has been designated for your aggregate plan solution. Supply the<br />

number of packaging lines to run and the number of overtime hours each quarter. You will need to set up the course<br />

calculations in the spreadsheet.<br />

· Review your solution carefully and defend your answers.<br />

Case—Brunswick Motors (p. 300)<br />

· Assume that Phil wants to minimize his inventory requirements. Assume that each order will be only for what is<br />

required for a single period. Using the forms in the case, calculate the net requirements and planned order releases for<br />

the gearboxes and input shafts. Assume that the lot sizing is done using a lot for lot.<br />

· Calculate a schedule using lease-total-cost lot sizing. What are the savings with this new schedule?<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 6 Case Study<br />

Select one of the following.<br />

Inventory Management at Big10 Sweater<br />

Review the Inventory Management at Big10 Sweater case study on page 395 in the textbook and refer to the questions<br />

noted in Doc Sharing.<br />

Grainger: Reengineering the China/U.S. Supply Chain<br />

Review the Grainger: Reengineering the China/U.S. Supply Chaincase study on page 455 in the textbook and refer to<br />

the questions noted in Doc Sharing.<br />

Compose an APA-formatted Word document, no more than three pages in length; please answer each of the questions<br />

from the presented case study of your choice.<br />

Submit your assignment to the Dropbox located on the silver tab at the top of this page. For instructions on how to use<br />

the Dropbox, read these .next.ecollege.com/default/launch.ed?ssoType=DVUHubSSO2&node=184">step-by-step<br />

instructions or watch this<br />

Case—Inventory Management at Big10Sweater (p.395)<br />

Please address the following.<br />

· Using the data provided in the text, calculate how much Rhonda and Steve made for taxes last year.<br />

· What was your reasoning behind using the aggregate demand forecasts when determining the size of your order<br />

rather than the individual school forecasts? Should you rethink this or is there a sound basis for doing it this way?<br />

· How many sweaters should you order this year? Write down your order by individual school. Document your<br />

calculations in your spreadsheet. Calculate this based on the aggregate forecasts and also the forecast by individual<br />

school.<br />

· What do you think they could make this year? They are paying for $40,000 and you expect your benefit package<br />

addition would be about $1000 per year. Assume that they ordered based on the aggregate forecasts.<br />

· How should the business be developed in the future?<br />

Case—Grainger: Reengineering the China/U.S. Supply Chain (p.457)<br />

Please address the following.<br />

· Evaluate the current China/Taiwan logistics costs. Assume a current total volume of 190,000 CBM and that 89% is<br />

shipped direct from the supply is plants in containers. Using the data from the case and assume that the supplier-


loaded container is 85% full. Assume that consolidation centers are run at each of the four port locations. The<br />

consolidation centers only use 40-foot containers and fill them to 96% capacity.<br />

· Assume that it costs $480 to ship a 20-foot container and $600 to ship a 40-foot container. What is the total cost to<br />

get the containers to the United States? Do you include U.S. port costs in this part of the analysis?<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 7 Case Study<br />

Distribution Center Location—Grainger<br />

Review the Distribution Center Location—Graniger case study on page 477 in the textbook and refer to the questions<br />

noted in Doc Sharing.<br />

Compose an APA-formatted Word document, no more than three pages in length; please answer each of the questions<br />

in the presented case study.<br />

Submit your assignment to the Dropbox located on the silver tab at the top of this page. For instructions on how to use<br />

the Dropbox, read these .next.ecollege.com/default/launch.ed?ssoType=DVUHubSSO2&node=184">step-by-step<br />

instructions or watch this<br />

Case—Distribution Center Location-Grainger (p.477)<br />

Please address the following:<br />

Relative to the U.S. distribution network, calculate the costs associated with running the existing system. Assume that<br />

40% of the volume arrives in Seattle and 60% in Los Angeles, and the port processing fee for federal processing at<br />

both locations is $5.00 per CBM. Assume that everything is transferred to the Kansas City distribution center by rail,<br />

where it is unloaded and quality checked. Assume that all volume is then transferred by truck to the nine existing<br />

warehouses in the United States.<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 1 Quiz<br />

Question 1.1.(TCO 1) One reason for studying operations and supply chain management (OSCM) is which of the<br />

following?(Points : 5)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

OSCM is essential for understanding organizational behavior.<br />

Most business graduates do OSCM work regardless of their job title.<br />

All managers should understand the basic principles that guide the design of transformation processes.<br />

OSCM is a required course in all business degree programs.<br />

OSCM is the most rigorous business discipline.<br />

Question 2.2.(TCOs 1 and 2) A major competitive dimension that forms a company's strategic operational<br />

competitive position in their strategic planning is which of the following?(Points : 5)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Cost price<br />

Focus<br />

Automation<br />

Straddling<br />

Activity-system mapping<br />

Question 3.3.(TCO 2) When a company seeks to match the benefits of a successful position while maintaining its<br />

existing position in offering customers a variety of differing services, what is this process called?(Points : 5)<br />

o<br />

o<br />

o<br />

o<br />

Operations capability analysis<br />

Straddling<br />

Order qualifying<br />

Order winning


o<br />

Inter-functional analysis<br />

Question 4.4.(TCO 2) Which of the following is a partial measure of productivity?(Points : 5)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Output/Materials<br />

Output/(Labor + Capital + Energy)<br />

Output/All resources used<br />

Output/Inputs<br />

All of the above<br />

Question 5.5.(TCO 2) If all you knew about a production system was that total daily output was 400 units and the<br />

total labor necessary to produce the 400 units was 350 hours, what kind of productivity measure could you use to<br />

compute productivity?(Points : 5)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Partial measure<br />

Multifactor measure<br />

Total measure<br />

Global measure<br />

All of the above<br />

Question 6.6.(TCO 2) The total output from a production system in 1 day is 500 units and the total labor necessary<br />

to produce the 500 units is 350 hours. Using the appropriate productivity measure, which of the following numbers<br />

represents the resulting productivity ratio?(Points : 5)<br />

o 1.000<br />

o 1.428<br />

o 0.700<br />

o 0.411<br />

o None of the above<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 2 Quiz<br />

Question 1.1.(TCO 5) In most cases, demand for products or services can be broken down into several<br />

components. Which of the following is not considered a component of demand?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Average demand for a period<br />

A trend<br />

Seasonal elements<br />

Past data<br />

Autocorrelation<br />

Question 2.2.(TCO 5) In most cases, demand for products or services can be broken into several components.<br />

Which of the following is considered a component of demand?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Forecast error<br />

Autocorrelation<br />

Previous demand<br />

Consistent demand<br />

Repeat demand<br />

Question 3.3.(TCO 5) Which of the following forecasting methodologies is considered a causal forecasting<br />

technique?(Points : 3)<br />

o<br />

Exponential smoothing


o<br />

o<br />

o<br />

o<br />

Weighted moving average<br />

Linear regression<br />

Historical analogy<br />

Market research<br />

Question 4.4.(TCO 5) Which of the following forecasting methods uses executive judgment as its primary<br />

component for forecasting?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Historical analogy<br />

Time series analysis<br />

Panel consensus<br />

Market research<br />

Linear regression<br />

Question 5.5.(TCO 5) In business forecasting, what is usually considered a long-term time period?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Three months or longer<br />

Six months or longer<br />

One year or longer<br />

Two years or longer<br />

Ten years or longer<br />

Question 6.6.(TCO 5) In general, which forecasting time frame best identifies seasonal effects?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Short-term forecasts<br />

Quick-time forecasts<br />

Long range forecasts<br />

Medium term forecasts<br />

Rapid change forecasts<br />

Question 7.7.(TCO 5) The ability to rapidly and inexpensively switch production from one product to another<br />

enables what are sometimes referred to as(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

economies of scale<br />

economies of size<br />

economies of shape.<br />

economies of scope.<br />

economies of shipping.<br />

Question 8.8.(TCO 5) If the best operating level of a piece of equipment is at a rate of 400 units per hour and the<br />

actual output during an hour is 300 units, which of the following is the capacity utilization rate?(Points : 3)<br />

o 0.75<br />

o 1.00<br />

o 1.33<br />

o 2.33300<br />

Question 9.9.(TCO 5) The capacity focus concept can be put into practice through a mechanism called which of<br />

the following?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Best operating level (BOL)<br />

Plant within a plant (PWP)<br />

Total quality management (TQM)<br />

Capacity utilization rate (CUR)<br />

Zero-changeover-time (ZXT)


Question 10.10.(TCO 5) At a decision point in a decision tree, which machine would you select when trying to<br />

maximize payoff when the anticipated benefit of selecting machine A is $45,000 with a probability of 90%, the expected<br />

benefit of selecting machine B is $80,000 with a probability of 50%, and the expected benefit of selecting machine C is<br />

$60,000 with a probability of 75%?(Points : 3)<br />

o Machine B<br />

o Machine C<br />

o You would be indifferent between machines A and C.<br />

o You would be indifferent between machines A and B<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 3 Quiz<br />

Question 1.1.(TCO 6) The philosophical leaders of the quality movement, Philip Crosby, W. Edwards Deming, and<br />

Joseph M. Juran, had the same general message about what it took to achieve outstanding quality. Which of the<br />

following was not part of that message?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Quality is free<br />

Leadership from senior management<br />

Customer focus<br />

Total involvement of the workforce<br />

Continuous improvement<br />

Question 2.2.(TCO 6) Fishbone diagram as part of a six-sigma quality improvement process might be found in<br />

which DMAIC category?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Define<br />

Measure<br />

Analyze<br />

Improve<br />

Control<br />

Question 3.3.(TCO 6) A Pareto chart as part of a six-sigma quality improvement process might be found in which<br />

DMAIC category?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Define<br />

Measure<br />

Analyze<br />

Improve<br />

Control<br />

Question 4.4.(TCO 6) Which of the following is not an analytical tool used in six-sigma quality improvement<br />

programs?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Flow charts<br />

Run charts<br />

Control charts<br />

Pareto diagrams<br />

Decision diagrams<br />

Question 5.5.(TCO 6) The Malcolm Baldrige award selection process helps improve quality and productivity by<br />

which of the following means?(Points : 3)<br />

o<br />

o<br />

Stimulating foreign based suppliers of American companies to improve quality<br />

Reporting quality levels among American firms


o<br />

o<br />

o<br />

Identifying American firms with the most difficult quality problems<br />

Providing feedback to applicants by the examiners<br />

Helping Baldrige award winners increase their sales<br />

Question 6.6.(TCO 3) In the textbook, Toyota's Fujio Cho identified which of the following types of waste to be<br />

eliminated?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Underproduction<br />

Excess quality<br />

Preventive maintenance<br />

Product defects<br />

Kaizen<br />

Question 7.7.(TCO 3) In a lean production system we expect to see which of the following?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

No extra inventory<br />

Extra inventory of critical parts held just-in-case<br />

More parts and fewer standardized product configurations<br />

Managers being held responsible for quality of the work turned out<br />

Closer management-labor relationships<br />

Question 8.8.(TCO 3) In the textbook, Toyota's Fujio Cho identified which of the following types of waste to be<br />

eliminated?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Excess quality<br />

Motion<br />

Excess capacity<br />

Underproduction<br />

Excess demand<br />

Question 9.9.(TCO 3) Group technology (GT) is credited with which of the following benefits?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Reducing waiting time between process operations<br />

Improving inventory discipline<br />

Reducing required workforce skills<br />

Improved labor relations<br />

Improved small group functioning<br />

Question 10.10.(TCO 3) To implement lean production schedules, a firm would do which of the following?(Points<br />

: 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Have excess capacity<br />

Force demand<br />

Hire a consultant<br />

Bottom-up management<br />

Implement Kanban groups<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 4 Quiz<br />

Question 1. 1. (TCO 7) Using the assembly-line balancing procedure, which of the following is the theoretical<br />

minimum number of workstations if the task times for the six tasks that make up the job are 4, 6, 7, 2, 6, and 5 minutes<br />

and the cycle time is 10 minutes? (Points : 3)<br />

o<br />

Three


o<br />

o<br />

o<br />

o<br />

Five<br />

Six<br />

Eight<br />

None of the above<br />

Question 2. 2. (TCO 7) You have just determined the actual number of workstations that will be used on an<br />

assembly line to be eight using the assembly-line balancing procedure. The cycle time of the line is 10 minutes and the<br />

sum of all that tasks required on the line is 60 minutes. Which of the following is the correct value for the resulting line's<br />

efficiency? (Points : 3)<br />

o 0.500<br />

o 0.650<br />

o 0.750<br />

o 0.850<br />

o None of the above<br />

Question 3. 3. (TCO 7) Which of the following is not a step in developing a manufacturing cell layout? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Grouping parts into families that follow a common sequence of steps<br />

Identifying dominant flow patterns of parts families as a basis for location of processes<br />

Physically grouping machines and processes into cells<br />

Disposing of left-over machinery and outsourcing ungrouped processes<br />

None of the above<br />

Question 4. 4. (TCO 7) A difference between project and continuous flow categories of process flow structures is<br />

which one of the following? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

The size and bulk of the product<br />

Discrete parts moving from workstation to workstation<br />

Degree of equipment specialization<br />

Being a Virtual Factory<br />

Profit per unit<br />

Question 5. 5. (TCO 7) Which of the following is a basic type of process structure? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Process flow diagram<br />

Product matrix<br />

Process matrix<br />

Work center<br />

Manual assembly<br />

Question 6. 6. (TCO 7) Which of the following is a suggestion for managing queues that are mentioned in the<br />

textbook? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Put up a serpentine lane to keep people from jumping ahead in line.<br />

Use humor to defuse a potentially irritating situation.<br />

Segment the customers.<br />

Assure customers that the wait is fair and inform them of the queue discipline.<br />

Tell people in the queue that each will be served as soon as possible.<br />

Question 7. 7. (TCO 7) Which of the following is not a suggestion for managing queues presented in the textbook?<br />

(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

Train your servers to be friendly.<br />

Segment the customers.<br />

Determine an acceptable waiting time for your customers.<br />

Inform your customers of what to expect.


o<br />

Encourage customers to come during slack periods.<br />

Question 8. 8. (TCO 7) Which of the following is not a queue discipline discussed in the textbook? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

First come, first served<br />

Last in, first out<br />

Limited needs<br />

Shortest processing time<br />

Best customer first<br />

Question 9. 9. (TCO 7) A roller coaster ride in an amusement park employs which type of queuing system line<br />

structure? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Single channel, single phase<br />

Single channel, multiphase<br />

Multichannel, single phase<br />

Multichannel, multiphase<br />

None of the above<br />

Question 10. 10. (TCO 7) Which of the following is a characteristic that can be used to guide the design of service<br />

systems? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Services cannot be inventoried.<br />

Services are all similar.<br />

Quality work means quality service.<br />

Services businesses are inherently entrepreneurial.<br />

Even service businesses have internal services.<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 5 Quiz<br />

Question 1. 1.(TCO 8) In an overview of the major operations planning activities in a typical service organization,<br />

which of the following activities follows aggregate sales and operations planning? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Process planning<br />

Workforce scheduling<br />

Master scheduling<br />

Materials requirements planning<br />

Order scheduling<br />

Question 2. 2.(TCO 8) The main purpose of aggregate operations planning is to specify the optimal combination<br />

of which of the following? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Workforce levels and inventory on hand<br />

Inventory on hand and financing costs for that inventory<br />

The strategic plan and the products available for sale<br />

The workforce level and the degree of automation<br />

Operational costs and the cash flow to support operations<br />

Question 3. 3.(TCO 8) In conducting aggregate operations planning, there are a number of required inputs. Which<br />

of the following are inputs considered external to the firm? (Points : 3)<br />

o<br />

o<br />

o<br />

Competitor behavior and economic conditions<br />

Market demand and inventory levels<br />

Subcontractor capacity and current workforce


o<br />

o<br />

Economic conditions and current physical capacity<br />

Raw material availability and inventory levels<br />

Question 4. 4.(TCO 8) From an operational perspective, yield management is least effective under which of the<br />

following circumstances? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Demand can be segmented by customer.<br />

The product can be sold in advance.<br />

Demand is highly variable.<br />

Fixed costs are high and variable costs are low.<br />

Demand is stable and close to capacity.<br />

Question 5. 5.(TCO 8) A BOM file is also called which of the following? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Product tree<br />

Stocking plan<br />

Inventory usage record<br />

Production parts plan<br />

Time bucket schedule<br />

Question 6. 6.(TCO 8) Which of the following is an input to the master production schedule (MPS)? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Inventory records file<br />

The aggregate plan<br />

The bill of materials<br />

The exception report<br />

Planned order schedules<br />

Question 7. 7.(TCO 8) Which of the following is one of the main purposes of a MRP system? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

To educate personnel in basic work rules<br />

To determine the amount of materials needed to produce each end item.<br />

To stimulate the work force<br />

To decrease labor requirements<br />

To increase inventory accuracy<br />

Question 8. 8.(TCO 8) Which of the following is an input to the master production schedule? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Bill of materials (BOM) file<br />

Inventory records file<br />

Exception reports<br />

Planned-order schedules<br />

None of the above<br />

Question 9. 9.(TCO 8) Which of the following is an input file necessary to run an MRP system? (Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Exception report<br />

Computer-aided-design files<br />

Inventory records file<br />

Personnel files<br />

Planned order schedule<br />

Question 10. 10.(TCO 8) In an MRP program, the program accesses the status segment of an inventory record<br />

according to specific periods called which of the following? (Points : 3)<br />

o<br />

Cubed time units


o<br />

o<br />

o<br />

o<br />

Time buckets<br />

BOM units<br />

Time modules<br />

Time lines<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 6 Quiz<br />

Question 1.1.(TCO 4) Which of the following is one of the categories of manufacturing inventory?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Economic Order Inventory<br />

Work-in-process<br />

Quality units<br />

JIT Inventory<br />

Re-order point<br />

Question 2.2.(TCO 4) When developing inventory cost models, which of the following are not included as costs to<br />

place an order?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Phone calls<br />

Taxes<br />

Clerical<br />

Calculating quantity to order<br />

Postage<br />

Question 3.3.(TCO 4) In making any decision that affects inventory size, which of the following costs do not need<br />

to be considered?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Holding costs<br />

Setup costs<br />

Ordering costs<br />

Fixed costs<br />

Shortage costs<br />

Question 4.4.(TCO 4) Which of the following are fixed-order quantity inventory models?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Economic order quantity model<br />

The ABC model<br />

Periodic replenishment model<br />

Cycle counting model<br />

P model<br />

Question 5.5.(TCO 4) Which of the following is the set of all cost components that make up the fixed-order quantity<br />

total annual cost (TC) function?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Annual purchasing cost, annual ordering cost, fixed cost<br />

Annual holding cost, annual ordering cost, unit cost<br />

Annual holding cost, annual ordering cost, annual purchasing cost<br />

Annual lead time cost, annual holding cost, annual purchasing cost<br />

Annual unit cost, annual set up cost, annual purchasing cost<br />

Question 6.6.(TCO 4) If annual demand is 50,000 units, the ordering cost is $25 per order, and the holding cost is<br />

$5 per unit per year, which of the following is the optimal order quantity using the fixed-order quantity model?(Points :<br />

3)


o 909<br />

o 707<br />

o 634<br />

o 500<br />

o 141<br />

Question 7.7.(TCO 4) If the average aggregate inventory value is $100,000 and the cost of goods sold is $450,000,<br />

which of the following is inventory turnover?(Points : 3)<br />

o 19.23<br />

o 4.5<br />

o 0.8654<br />

o 0.2222<br />

o None of the above<br />

Question 8.8.(TCO 3) In Hau Lee's uncertainty framework to classify supply chains, a supply chain for functional<br />

products with a stable supply process is called which of the following?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Efficient<br />

Forward looking<br />

Agile<br />

Risk hedging<br />

Responsive<br />

Question 9.9.(TCO 3) Which of the following is an organizationally driven reason for outsourcing?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Improve effectiveness by focusing on what the firm does best<br />

Turn fixed costs into variable costs<br />

Reduce costs through lowered cost structure and increased flexibility<br />

Improve risk management<br />

Improve credibility and image by associating with superior providers<br />

Question 10.10.(TCO 3) Which of the following is an improvement-driven reason for outsourcing?(Points : 3)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Shorten cycle time<br />

Improve effectiveness by focusing on what the firm does best<br />

Increase product and service value by improving response to customer needs<br />

Turn fixed costs into variable costs<br />

Reduce costs through a lower cost structure<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Week 7 Quiz<br />

Question 1. 1. (TCO 9) Which of the following is not a criterion that influences manufacturing plant or warehouse<br />

facility location decisions? (Points : 5)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Proximity to customers<br />

Historical cost<br />

Infrastructure of a country<br />

Quality of labor<br />

Business climate<br />

Question 2. 2. (TCO 9) Which of the following is a criterion that influences manufacturing plant or warehouse facility<br />

location decisions? (Points : 5)<br />

o<br />

Proximity to customers


o<br />

o<br />

o<br />

o<br />

Corporate policy<br />

Competitor's locations<br />

Competitive advantage<br />

Host community politics<br />

Question 3. 3. (TCO 9) One of the objectives of facility location analysis is to select a site with the lowest total cost.<br />

Which of the following are hidden costs that should be included in the analysis? (Points : 5)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Becoming less responsive to the customer<br />

Supplier costs<br />

Taxes<br />

Construction costs<br />

Product life cycle costs<br />

Question 4. 4. (TCO 9) An example of a trading bloc is which of the following? (Points : 5)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Central American Free Trade Agreement countries<br />

Free trade zones<br />

ISO-9000 companies<br />

American Production and Inventory Control Society<br />

Wal-Mart and its suppliers<br />

Question 5. 5. (TCO 9) The centroid method for plant location uses which of the following data? (Points : 5)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Volume of goods to be shipped between existing points<br />

Inbound transportation costs<br />

Transport times between facilities<br />

Correlation matrix of existing facilities<br />

Probabilities and payoffs<br />

Question 6. 6. (TCO 9) Plant A is located at the (X, Y) coordinates of (200, 500) and has a volume of shipping of<br />

400 units a day. Plant B is located at the (X, Y) coordinates of (300, 100) and has a volume of shipping of 300 units a<br />

day. Using the centroid method, which of the following is the X coordinate for the new plant location? (Points : 5)<br />

o About 208<br />

o About 227<br />

o About 243<br />

o About 389<br />

o X coordinate cannot be computed from the data given.<br />

<strong>GSCM</strong> <strong>520</strong> <strong>DeVry</strong> Final Exam<br />

Question 1. 1. (TCOs 1 and 2) A major competitive dimension that forms a company's strategic operational<br />

competitive position in their strategic planning is which of the following? (Points : 4)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Cost or price<br />

Focus<br />

Automation<br />

Straddling<br />

Activity-system mapping<br />

Question 2. 2. (TCO 1) One of the package of features that make up a service is (Points : 4)


o<br />

o<br />

o<br />

o<br />

o<br />

appearance.<br />

facilitating goods.<br />

packaging.<br />

cost.<br />

implied use.<br />

Question 3. 3. (TCO 5) You are using an exponential smoothing model for forecasting. The running sum of the<br />

forecast error statistics (RSFE) are calculated each time a forecast is generated. You find the last RSFE to be 34.<br />

Originally, the forecasting model used was selected because its relatively low MAD of 0.4. To determine when it is time<br />

to reevaluate the usefulness of the exponential smoothing model, you compute tracking signals. Which of the following<br />

is the resulting tracking signal? (Points : 4)<br />

o 85<br />

o 60<br />

o 13.6<br />

o 12.9<br />

o 8<br />

Question 4. 4. (TCO 5) The way to build in greater flexibility in your workers is to do which of the following? (Points<br />

: 4)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Pay higher wages to motivate a willingness to do a variety to tasks.<br />

Provide a broader range of training.<br />

Provide a wide variety of technology to augment workers skills.<br />

Institute a "pay for skills" program.<br />

Use part-time employees with specialized skills as needed.<br />

Question 5. 5. (TCO 6) The Malcolm Baldrige National Quality Award is given to organizations that have done<br />

which of the following? (Points : 4)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Instituted a six-sigma approach to total quality control<br />

Demonstrated a high level of product quality<br />

Demonstrated outstanding quality in their products and processes<br />

Have a world-class quality control function<br />

Most significantly improved their product quality levels<br />

Question 6. 6. (TCOs 3 and 7) Which of the following is considered a high-contact service operation? (Points :<br />

4)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Online brokerage house<br />

Internet sales for a department store<br />

Physician practice<br />

Telephone life insurance sales and service<br />

Automobile repair<br />

Question 7. 7. (TCOs 7 and 8) Which of the following is a dynamic lot-sizing technique that adds ordering and<br />

inventory carrying cost for each trial lot size and divides by the number of units in each lot size, picking the lot size with<br />

the lowest unit cost? (Points : 4)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Economic order quantity<br />

Lot-for-lot<br />

Least total cost<br />

Least unit cost<br />

Inventory item averaging


Question 8. 8. (TCOs 4 and 8) Which of the following is a dynamic lot-sizing technique that calculates the order<br />

quantity by comparing the carrying cost and the setup (or ordering) costs for various lot sizes and then selects the lot<br />

size in which these are most nearly equal? (Points : 4)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Kanban<br />

Just-in-time system<br />

MRP<br />

Least unit cost<br />

Least total cost<br />

Question 9. 9. (TCO 3) When considering outsourcing, what should firms be sure to avoid? (Points : 4)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Losing control of noncore activities that don't distinguish the firm<br />

Allowing outsourcing to develop into a substitute for innovation<br />

Giving the outsourcing partner opportunities to become a strong competitor<br />

Allowing employees transferred to the outsourcing partner to rejoin the firm<br />

Adverse corporate tax implications of asset transfers to the outsourcing partner<br />

Question 10. 10. (TCO 9) In which of the following situations should we not use the transportation method of linear<br />

programming? (Points : 4)<br />

o<br />

o<br />

o<br />

o<br />

o<br />

To find a new site location for a plant<br />

To minimize costs of shipping n units to m destinations<br />

To maximize profits of shipping n units to m destinations<br />

To determine which corner of a street intersection to locate a retail service facility<br />

To locate a finished goods distribution warehouse<br />

Page 2<br />

Question 1. 1. (TCO 4) a company has recorded the last 5 days of daily demand on their only product. Those<br />

values are 120, 125, 124, 128, and 133. The time from when an order is placed to when it arrives at the company from<br />

its vendor is 5 days. Assuming the basic fixed-order quantity inventory model fits this situation and no safety stock is<br />

needed, which of the following is the reorder point (R)?<br />

o 120<br />

o 126<br />

o 630<br />

o 950<br />

o 1,200<br />

Question 2. 2. (TCO 4) You would like to use the fixed-time period inventory model to compute the desired order<br />

quantity for a company. You know that vendor lead time is 5 days and the number of days between reviews is 7. Which<br />

of the following is the standard deviation of demand over the review and lead time if the standard deviation of daily<br />

demand is 8?<br />

o About 27.7<br />

o About 32.8<br />

o About 35.8<br />

o About 39.9<br />

o About 45.0<br />

Question 3. 3. (TCOs 3, 4, and 5) If the average aggregate inventory value is $45,000 and the cost of goods<br />

sold is $10,000, which of the following is weeks of supply?<br />

o 45,000<br />

o 234<br />

o 120<br />

o 23.4


o 4.5<br />

Question 4. 4. (TCO 5) If a firm produced a standard item with relatively stable demand, the smoothing constant<br />

alpha (reaction rate to differences) used in an exponential smoothing forecasting model would tend to be in which of<br />

the following ranges?<br />

o 5% to 10%<br />

o 20% to 50%<br />

o 20% to 80%<br />

o 60% to 120%<br />

o 90% to 100%<br />

Question 5. 5. (TCO 2) Various financial data for SunPath Manufacturing for 2012 and 2013 follow. What is the<br />

percentage change in the multifactor labor and raw materials productivity measure for SunPath between 2012 and<br />

2013?<br />

2012 2013<br />

Output: Sales: $300,000 $330,000<br />

Inputs: Labor: $40,000$43,000<br />

Raw Materials: $45,000$51,000<br />

Energy:$10,000$9,000<br />

Capital Employed: $250,000 $262,000<br />

Other $2,000 $6,000<br />

o -9.22<br />

o 2.33<br />

o -0.53<br />

o -2.88<br />

o 10.39<br />

Question 6. 6. (TCO 5) A company wants to forecast demand using the weighted moving average. If the company<br />

uses three prior yearly sales values (i.e., year 2011 = 160, year 2012 = 140, and year 2013 = 170), and we want to<br />

weight year 2011 at 30%, year 2012 at 30%, and year 2013 at 40%, which of the following is the weighted moving<br />

average forecast for year 2014?<br />

o 170<br />

o 168<br />

o 158<br />

o 152<br />

o 146<br />

Question 7. 7. (TCO 5) If demand for product "A" were forecast at 1,000,000 units for the coming year and your<br />

factory has one machine capable of producing 75,000 units per month, how much of product "A" might you plan to<br />

acquire through outsourcing?<br />

o 500<br />

o 10,000<br />

o 100,000<br />

o 200,000<br />

o 600<br />

Question 8. 8. (TCO 3) You have been called in as a consultant to set up a Kanban control system. The first thing<br />

to do is to determine the number of Kanban card sets needed. Your research shows that the expected demand during<br />

lead time for a particular component is 150 per hour. You estimate the safety stock should be set at 25% of the demand


during lead time. The tote trays used as containers can hold eight units of stock and the lead time it takes to replenish<br />

an order is 2 hours. Which of the following is the number of Kanban card sets necessary to support this situation?<br />

o 42<br />

o 47<br />

o 68<br />

o 89<br />

o 94<br />

Question 9. 9. (TCO 7) Using the cut-and-try method for aggregate operations planning, we can determine the<br />

production requirement in units of product. If the beginning inventory is 100 units, the demand forecast is 1,200, and<br />

the necessary safety stock is 20% of the demand forecast, which of the following is the production requirement?<br />

o 1,200<br />

o 1,300<br />

o 1,340<br />

o 1,500<br />

o 1,540<br />

Question 10. 10. (TCO 8) If annual demand is 6,125 units, annual holding cost is $5 per unit, and setup cost per<br />

order is $50, which of the following is the EOQ lot size?<br />

o 350<br />

o 247<br />

o 23<br />

o 185<br />

o 78<br />

Question 1. 1. (TCOs 1, 2, and 5) Discuss the role of efficiency and effectiveness in the creation of value. (Points<br />

: 30) .<br />

Question 2. 2. (TCOs 3, 5, and 6) Describe the relationship between capacity utilization and quality in a service<br />

operation. (Points : 30)<br />

Question 3. 3. (TCOs 4, 6, and 7) Describe the aggregate sales and operations planning process. (Points : 30)

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