Decoform® technology Back Injection and Compression Moulding

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Systematically engineered for uncompromising quality Floormats, Volvo Displaying selected process parameters KM 650-5700 DF for pillar trim, Montaplast 10 Door trim panel, Volvo V40 Decoform ® module – a dedicated system for perfect results The superior technology of the Decoform ® system sets quality benchmarks. The most important features: ■ High-precision mould positioning during closing, compression and opening ■ Independent setting of compression profile ■ Freely selectable compression force ■ Multi-stage profiles for clamp force and closing, compression and opening movements ■ Freely selectable clamp force build-up and clamp speed profiles in synchrony with injection phase ■ Graphical display shows all main processing parameters with tolerance range monitoring, for example: – compression force – screw stroke – mould breathing – cavity pressure Seat component, Jaguar More design flexibility with the Decoform ® clamp frame module A hydraulically controlled clamp frame is precisely positioned in the mould. It holds the décor in position as the mould closes preventing slippage and folds forming. In combination with the Decoform ® module, the clamp frame module opens the way to very wide freedom and flexibility in part design. More quality for your money Decoform ® delivers outstanding quality at a competitive cost with: ■ In-mould shaping of decor material ■ High repeatability ■ Successful with sensitive décor materials (TPO/PP foambacked film and carpets) ■ Simplified logistics ■ High productivity and a small footprint
Simultaneous insertion of decor material (left) and removal of a finished part Manufacturing cell for pillar trim with KM 350-1900 DF, Johnson Controls Transfer to laser trimming unit Laser edge trimming for pillar elements 11
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Page 7 and 8: Chrysler Crossfire instrument panel
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Decoform® technology Back Injection and Compression Moulding

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