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Series CG1 - SMC

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Variations<br />

<strong>Series</strong><br />

Standard/<strong>Series</strong> <strong>CG1</strong><br />

Standard/<strong>Series</strong> <strong>CG1</strong><br />

Non-rotating rod <strong>Series</strong> <strong>CG1</strong>K<br />

Direct mount <strong>Series</strong> <strong>CG1</strong>R<br />

Direct mount/Non-rotating rod<br />

<strong>Series</strong> <strong>CG1</strong>KR<br />

Low friction <strong>Series</strong> <strong>CG1</strong>�Q<br />

Air Cylinder<br />

<strong>Series</strong> <strong>CG1</strong><br />

ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100<br />

Action<br />

Double<br />

acting<br />

Single<br />

acting<br />

Double<br />

acting<br />

Double<br />

acting<br />

Double<br />

acting<br />

Double<br />

acting<br />

Rod<br />

Single rod<br />

Double rod<br />

Single rod<br />

(Spring return/<br />

Spring extend)<br />

Single rod<br />

Double rod<br />

Single rod<br />

Single rod<br />

Single rod<br />

Cushion<br />

Rubber<br />

Air<br />

Rubber<br />

Air<br />

Rubber<br />

Rubber<br />

Air<br />

Rubber<br />

Rubber<br />

Air<br />

Rubber<br />

No cushion<br />

(ø20 to ø63)<br />

Rubber<br />

(ø80, ø100)<br />

Applicable auto switch<br />

Auto switch model<br />

Reed<br />

switch<br />

Solid state<br />

switch<br />

Basic<br />

With One-touch<br />

fitting<br />

Band mounting<br />

With rod<br />

boot<br />

D-C7/8, D-C73C/C80C<br />

D-B5/B6, D-B59W<br />

D-H7�, D-H7�W, D-H7�F<br />

D-H7BAL, D-H7C, D-G5/K5<br />

D-G5�W/K59W, D-G59F, D-G5NTL<br />

Variation<br />

Air-<br />

hydro<br />

Clean<br />

series<br />

Copper free<br />

Bore size<br />

(mm)<br />

20<br />

to<br />

100<br />

20<br />

to<br />

40<br />

20 to 63<br />

40 to 63<br />

20 to 63<br />

20<br />

to<br />

63<br />

20<br />

to<br />

63<br />

20<br />

to<br />

100<br />

Page<br />

1.7-2<br />

1.7-14<br />

1.7-20<br />

1.7-26<br />

1.7-30<br />

1.7-35<br />

1.7-40<br />

1.7-43<br />

Made to Order<br />

Refer to p.5.4-1<br />

for made to order<br />

products of series <strong>CG1</strong><br />

1-7-1<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


Standard<br />

With auto switch<br />

1-7-2<br />

<strong>CG1</strong><br />

CDG1<br />

L N 25<br />

L<br />

With auto switch<br />

(magnet)<br />

Mounting<br />

B Basic<br />

L Axial foot<br />

F Front flange<br />

G Rear flange<br />

U Front trunnion<br />

Rear trunnion<br />

Clevis<br />

∗<br />

T∗ D<br />

∗ Not available for bore<br />

sizes ø80 and ø100.<br />

∗∗ Mounting brackets are<br />

included, not mounted.<br />

Cushion<br />

N Rubber bumper<br />

A Air cushion<br />

Style Special function<br />

Electrical<br />

entry<br />

Indicator<br />

Grommet<br />

No<br />

Diagnostic indication (2 color) Grommet Yes<br />

Diagnostic indication<br />

(2 color)<br />

Grommet<br />

Water resistant (2 color) Grommet<br />

With timer<br />

Diagnostic output (2 color)<br />

Latch with diagnostic output<br />

(2 color)<br />

Wiring<br />

(Output)<br />

3 wire<br />

(NPN)<br />

N 25<br />

Bore size<br />

20<br />

25<br />

32<br />

40<br />

5V<br />

100<br />

100<br />

20mm<br />

25mm<br />

32mm<br />

40mm<br />

Load voltage<br />

12V 100V<br />

2 wire 24V<br />

5V, 12V 100V or less<br />

12V<br />

5V, 12V 24V or less<br />

3 wire (NPN)<br />

3 wire (PNP)<br />

2 wire<br />

5V, 12V<br />

12V<br />

3 wire (NPN)<br />

5V, 12V<br />

Yes 3 wire (PNP) 24V<br />

2 wire<br />

3 wire (NPN)<br />

4 wire<br />

(NPN)<br />

12V<br />

5V, 12V<br />

50<br />

63<br />

80<br />

100<br />

Rod boot (at one side)<br />

—<br />

J<br />

K<br />

50mm<br />

63mm<br />

80mm<br />

100mm<br />

Applicable Auto Switches/Refer to p.5.3-2 for further information on auto switch.<br />

Reed switch<br />

Solid state switch<br />

Standard: Double Acting Single Rod<br />

<strong>Series</strong> <strong>CG1</strong><br />

ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100<br />

Yes<br />

Connector<br />

No<br />

Connector<br />

Yes<br />

Yes<br />

No<br />

How to Order<br />

DC AC<br />

200V<br />

or less<br />

Without rod boot<br />

Nylon tarpaulin<br />

Heat resistant tarpaulin<br />

∗ Foot brackets and front flanges are fitted<br />

when rod boots are mounted.<br />

Auto switch model<br />

Applicable bore size<br />

ø20 to ø63 ø20 to ø100<br />

C76<br />

C73<br />

C80<br />

C73C<br />

C80C<br />

H7A1<br />

H7A2<br />

H7B<br />

H7C<br />

H7NW<br />

H7PW<br />

H7BW<br />

H7BA<br />

H7NF<br />

H7LF<br />

∗ Lead wire length 0.5m······– e.g.) C73C 5m·········Z e.g.) C73CZ<br />

3m·········L C73CL None·····N C73CN<br />

∗ Solid state switches marked with " " are manufactured upon receipt of order.<br />

12V<br />

B53<br />

B53<br />

B54<br />

B64<br />

B59W<br />

G59<br />

G5P<br />

K59<br />

G59W<br />

G5PW<br />

K59W<br />

G5BA<br />

G5NT<br />

G59F<br />

Cylinder stroke (mm)<br />

Refer to p.1.7-3 for Standard Stroke Table.<br />

Lead wire (m) ∗<br />

0.5<br />

(–)<br />

—<br />

—<br />

3<br />

(L)<br />

5 None<br />

(Z) (N)<br />

— —<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

Applicable<br />

load<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

Number of auto switches<br />

—<br />

S<br />

n<br />

PLC<br />

Relay<br />

PLC<br />

Relay<br />

PLC<br />

2<br />

1<br />

n<br />

Auto switch<br />

Without auto switch<br />

—<br />

(Built-in magnet)<br />

∗ Refer to the table below for<br />

selecting applicable auto<br />

switches.


Substantially shorter length:<br />

ø20 to ø40: –15 to –30mm<br />

(in comparison with CM2 <strong>Series</strong>)<br />

ø40 to ø63: –17 to –28mm<br />

(in comparison with CA1 <strong>Series</strong>)<br />

ø80 to ø100: –9 to –33mm<br />

(in comparison with CA1 <strong>Series</strong>)<br />

High speed operation: 1000mm/s<br />

(ø80 and ø100 operate at 700mm/s)<br />

Provided with an air cushion as<br />

standard<br />

Two cushions are available:<br />

an air cushion or rubber bumper<br />

Weight reduction of 10 to 50%<br />

(50mm stroke, in-house comparison)<br />

Highly accurate mounting<br />

brackets<br />

(Axial foot, front flange)<br />

JIS symbol<br />

Double acting<br />

Made to Order<br />

Standard stroke<br />

Refer to p.5.4-1 for made to order products<br />

of series <strong>CG1</strong>.<br />

Mounting Bracket<br />

Refer to p.1.7-4 for part numbers for the<br />

mounting brackets.<br />

Auto Switch Mounting Band<br />

Refer to p.1.7-4 for part numbers for the<br />

mounting bands.<br />

Standard: Double Acting Single Rod <strong>Series</strong> <strong>CG1</strong><br />

Specifications<br />

Bore size (mm)<br />

Action<br />

Lubrication<br />

Fluid<br />

Proof pressure<br />

Max. operating pressure<br />

Min. operating pressure<br />

Ambient and fluid temperature<br />

Piston speed<br />

Stroke tolerance<br />

Thread tolerance<br />

Cushion<br />

Mounting ∗<br />

20 25 32 40 50 63 80 100<br />

Double acting/Single rod<br />

Non-lube<br />

Air<br />

1.5MPa<br />

1.0MPa<br />

0.05MPa<br />

Without auto switch: –10 to +70°C (No freezing)<br />

With auto switch: –10 to +60°C (No freezing)<br />

50 to 1000mm/s<br />

50 to 700mm/s<br />

+1.4<br />

+1.4<br />

+1.8 Up to 1000 0 mm<br />

Up to 1000 0 mm, Up to 1200 0 mm<br />

+1.8<br />

Up to 1500 0 mm<br />

JIS class 2<br />

Rubber bumper/Air cushion<br />

Basic, Axial foot, Front flange, Rear flange, Front trunnion,<br />

Rear trunnion, Clevis<br />

(Used for changing the port location by 90° degrees.)<br />

Front/Rear trunnion styles are not available for bore sizes ø80 and ø100.<br />

Accessories<br />

Mounting<br />

Rod end nut<br />

Standard<br />

Clevis pin<br />

Single knuckle joint<br />

Double knuckle<br />

joint<br />

Option<br />

∗∗<br />

(With pins)<br />

Pivot bracket<br />

Rod boot<br />

Basic<br />

—<br />

—<br />

Axial<br />

foot<br />

∗ Pivot bracket is not available for bore sizes ø80 and ø100.<br />

∗∗ Pins and snap rings for double knuckle joint are included, not mounted.<br />

Stroke<br />

Bore size<br />

(mm)<br />

Standard stroke (1)<br />

(mm)<br />

20 25, 50, 75, 100, 125, 150, 200 201 to 350<br />

25<br />

301 to 400<br />

32<br />

301 to 450<br />

40 25, 50, 75, 100, 125, 301 to 800 1500<br />

150, 200, 250, 300<br />

50/63<br />

301 to 1200<br />

80<br />

301 to 1400<br />

100<br />

301 to 1500<br />

Note 1) Other intermediate strokes can be<br />

manufactured upon receipt of order.<br />

Spacers are not used for the<br />

intermediate strokes. Refer to<br />

p.1.7-8 to 1.7-10 for dimensions.<br />

Note 2) Long stroke applies to the axial foot<br />

and the front flange style. If other<br />

mounting brackets are used or the<br />

length exceeds the stroke limit,<br />

the stroke should be determined<br />

based on the stroke selection table<br />

in the technical data.<br />

Rod Boot Materials<br />

—<br />

—<br />

Long<br />

stroke (2)<br />

Max<br />

stroke<br />

(mm) (mm)<br />

Symbol Material Max. operating temp<br />

J Nylon tarpaulin 70°C00<br />

K Heat resistant tarpaulin 110°C<br />

∗ Maximum ambient temperature for the rod boot only.<br />

∗<br />

Front<br />

flange<br />

—<br />

—<br />

Rear<br />

flange<br />

— — —<br />

—<br />

Front<br />

trunnion<br />

Rear<br />

trunnion Clevis<br />

Minimum Strokes for Auto Switch Mounting<br />

Auto switch model<br />

D-C7/C8<br />

D-B5/B6<br />

D-H7<br />

D-G5/K5<br />

D-B59W<br />

D-H7LF<br />

∗ ∗<br />

Number of switches<br />

2<br />

15mm<br />

20mm<br />

20mm<br />

1<br />

10mm<br />

15mm<br />

10mm<br />

1-7-3<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong><br />

Mounting Bracket Part No.<br />

Axial foot∗ Flange<br />

Trunnion<br />

Clevis∗∗ Mounting bracket<br />

20 25 32<br />

Bore size (mm)<br />

40 50 63 80 100<br />

CG-L020 CG-L025 CG-L032 CG-L040 CG-L050 CG-L063 CG-L080 CG-L100<br />

CG-F020 CG-F025 CG-F032 CG-F040 CG-F050 CG-F063 CG-F080 CG-F100<br />

CG-T020 CG-T025 CG-T032 CG-T040 CG-T050 CG-T063 — —<br />

CG-D020 CG-D025 CG-D032 CG-D040 CG-D050 CG-D063 CG-D080 CG-D100<br />

Pivot bracket CG-020-24A CG-025-24A CG-032-24A CG-040-24A CG-050-24A CG-063-24A CG-080-24A CG-100-24A<br />

∗ Order two foot brackets per a cylinder.<br />

∗∗ Clevis pins, snap rings and mounting bolts are attached for the clevis.<br />

∗∗∗ Mounting bolts are attached for the foot type and the flange type.<br />

Auto Switch Mounting Bracket Part No.<br />

Auto switch<br />

model<br />

D-C7/C8<br />

D-H7<br />

D-B5/B6<br />

D-G5/K5<br />

1-7-4<br />

20<br />

Bore size (mm)<br />

BMA2-020 BMA2-025 BMA2-032 BMA2-040 BMA2-050 BMA2-063<br />

BA-01<br />

25<br />

BA-02<br />

32<br />

BA-32<br />

40<br />

BA-04<br />

50<br />

BA-05<br />

63<br />

BA-06<br />

80<br />

—<br />

BA-08<br />

100<br />

—<br />

BA-10<br />

Weight (kg)<br />

Bore size (mm)<br />

Basic<br />

Axial foot<br />

Flange<br />

Trunnion<br />

Clevis<br />

Pivot bracket<br />

Single knuckle joint<br />

Double knuckle joint (with pins)<br />

Additional weight by each 50 stroke<br />

Additional weight by air cushion<br />

Additional weight by long stroke<br />

Basic weight<br />

∗ A set of following stainless steel mounting screws is attached.<br />

(A switch mounting band is not attached. Please order the band separately.)<br />

BBA3: D-B5/B6/G5 types<br />

BBA4: D-C7/C8/H7 types<br />

· "D-G5BAL" and "D-H7BAL"switches are set on the cylinder with the screws above when shipped.<br />

When a switch only is shipped, “BBA3” or "BBA4" screws are attached.<br />

20<br />

0.10<br />

0.21<br />

0.18<br />

0.11<br />

0.15<br />

0.08<br />

0.05<br />

0.05<br />

0.05<br />

0.01<br />

0.01<br />

Calculation example: <strong>CG1</strong>LA20-100<br />

(Foot, ø20, 100 stroke)<br />

25<br />

0.17<br />

0.30<br />

0.27<br />

0.19<br />

0.25<br />

0.09<br />

0.09<br />

0.09<br />

0.07<br />

0.01<br />

0.01<br />

32<br />

0.26<br />

0.42<br />

0.40<br />

0.29<br />

0.41<br />

0.17<br />

0.09<br />

0.09<br />

0.09<br />

0.02<br />

0.02<br />

40<br />

0.41<br />

0.63<br />

0.61<br />

0.46<br />

0.64<br />

0.25<br />

0.10<br />

0.13<br />

0.15<br />

0.02<br />

0.03<br />

50<br />

0.77<br />

1.25<br />

1.11<br />

0.91<br />

1.17<br />

0.44<br />

0.22<br />

0.26<br />

0.22<br />

0.03<br />

0.06<br />

63<br />

1.07<br />

1.79<br />

1.57<br />

1.21<br />

1.75<br />

0.80<br />

0.22<br />

0.26<br />

0.26<br />

0.03<br />

0.10<br />

80<br />

2.04<br />

3.00<br />

2.75<br />

—<br />

2.75<br />

0.98<br />

0.39<br />

0.64<br />

0.35<br />

0.03<br />

0.19<br />

• Basic weight·································0.21 (Foot, ø20)<br />

• Additional weight··························0.05/50 stroke<br />

• Cylinder stroke·····························100 stroke<br />

• Additional weight by air cushion···0.01kg<br />

0.21+0.05 X 100/50+0.014=0.32kg<br />

100<br />

3.17<br />

4.92<br />

4.52<br />

—<br />

4.45<br />

1.75<br />

0.57<br />

1.31<br />

0.49<br />

0.03<br />

0.26<br />

Mounting Procedures<br />

Trunnion<br />

Follow the procedures below when mounting a<br />

pivot bracket on the trunnion.<br />

ø20 to ø63<br />

Clevis<br />

Follow the procedures below when mounting a<br />

pivot bracket on the clevis.<br />

ø20 to ø63<br />

ø80, ø100


Built-in One-touch Fitting<br />

<strong>CG1</strong> Mounting N Bore size F Stroke<br />

Built-in One-touch fitting<br />

A style in which One-touch fittings are built into the cylinder. It dramatically<br />

reduces the piping labour and installation space.<br />

Specifications<br />

Bore size (mm) ø20, ø25, ø32, ø40, ø50, ø63<br />

Action<br />

Double acting/Single rod<br />

Fluid<br />

Air<br />

Max. operating pressure<br />

1.0MPa<br />

Min. operating pressure<br />

0.05MPa<br />

Piston speed<br />

50 to 750mm/s<br />

Cushion<br />

Rubber bumper<br />

Mounting<br />

Applicable Tube O.D./I.D.<br />

Basic, Axial foot, Front flange, Rear flange,<br />

Front trunnion, Rear trunnion, Clevis<br />

(Used for changing the port location by 90° degrees.)<br />

∗ Auto switch can be mounted.<br />

Bore size (mm)<br />

ø20 ø25 ø32 ø40 ø50 ø63<br />

Applicable tube (mm) ø6/4 ø6/4 ø6/4 ø8/6 ø10/7.5 ø10/7.5<br />

Applicable tube material<br />

∗ Refer to p.1.7-3 for other specifications.<br />

Nylon, Soft nylon, Polyurethane<br />

Clean <strong>Series</strong><br />

10-<strong>CG1</strong> Mounting N Bore size Stroke<br />

20-<strong>CG1</strong><br />

Clean series (with relief port)<br />

The rod portion of the actuator has a double seal construction, and a relief<br />

port is provided to discharge the exhaust air directly outside of the clean<br />

room. Thus, it is a style that can be used in a Class 100 clean room.<br />

Specifications<br />

Bore size (mm) ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100<br />

Action<br />

Double acting/Single rod<br />

Fluid<br />

Air<br />

Max. operating pressure<br />

1.0MPa<br />

Min. operating pressure<br />

0.05MPa<br />

Cushion<br />

Rubber bumper<br />

Piston speed<br />

50 to 400mm/s<br />

Relief port size<br />

M5<br />

Mounting<br />

∗ Auto switch can be mounted.<br />

Basic, Axial foot, Front flange, Rear flange<br />

Standard: Double Acting Single Rod <strong>Series</strong> <strong>CG1</strong><br />

Air-hydro<br />

<strong>CG1</strong> Mounting H Bore size Stroke<br />

Air-hydro<br />

A low hydraulic pressure cylinder used at a pressure of 1.0MPa or below.<br />

Through the concurrent use of a CC series air-hydro unit, it is possible to<br />

operate at a constant or low speed or to effect an intermediate stop, just<br />

like a hydraulic unit, while using pneumatic equipment such as a valve.<br />

Specifications<br />

Style Air-hydro Cylinder<br />

Bore size (mm)<br />

Action<br />

Fluid<br />

Proof pressure<br />

Max. operating pressure<br />

Min. operating pressure<br />

Piston speed<br />

Cushion<br />

Ambient and fluid temperature<br />

Thread tolerance<br />

Stroke tolerance<br />

Mounting<br />

∗ Auto switch can be mounted.<br />

Copper Free<br />

Copper free<br />

ø20, ø25, ø32, ø40, ø50, ø63<br />

Double acting/Single rod<br />

Turbine oil<br />

1.5MPa<br />

1.0MPa<br />

0.18MPa<br />

15 to 300mm/s<br />

None<br />

+5 to 60°C<br />

JIS class 2<br />

+1.4<br />

+1.8<br />

Up to 1000 0 mm, Up to 1200 0 mm<br />

Basic, Axial foot, Front flange, Rear flange,<br />

Front trunnion, Rear trunnion, Clevis<br />

(Used for changing the port location by 90° degrees.)<br />

Mounting Cushion Bore size Stroke<br />

This cylinder eliminates any influences of copper ions or fluororesins on<br />

colour CRTs. Copper materials have been nickel plated or replaced with<br />

non-copper materials to prevent the generation of copper ions.<br />

Specifications<br />

Bore size (mm) ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100<br />

Action<br />

Fluid<br />

Max. operating pressure<br />

Min. operating pressure<br />

Cushion<br />

Piston speed<br />

N<br />

A<br />

ø20 to 63<br />

ø80/100<br />

Double acting/Single rod<br />

Air<br />

1.0MPa<br />

0.05MPa<br />

Rubber bumper<br />

Air cushion<br />

50 to 1000mm/s<br />

50 to 700mm/s<br />

Basic, Axial foot, Front flange, Rear flange,<br />

Mounting Front trunnion, Rear trunnion, Clevis<br />

(Used for changing the port location by 90° degrees.)<br />

∗<br />

∗ Front/Rear trunnion styles are not available for bore sizes ø80 and ø100. Refer to p.1.7-8<br />

for dimensions.<br />

∗ Auto switch can be mounted.<br />

1-7-5<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong><br />

Water Resistant<br />

CDG1 Mounting Style Bore size Stroke<br />

With auto switch<br />

(built-in magnet)<br />

Specifications<br />

Action<br />

Bore size (mm)<br />

Cushion<br />

Auto switch mounting method<br />

Made to order<br />

Dimensions<br />

Rubber bumper<br />

Air cushion<br />

1-7-6<br />

R<br />

R<br />

V<br />

∗ Other specifications are the same as the standard model.<br />

Water resistant<br />

G5BAL -XC6<br />

Made to order<br />

Solid state switch<br />

(Water resistant/<br />

2 color indicator)<br />

Seal: NBR (Nitrile rubber)<br />

Seal: FKM (Fluorine rubber)<br />

Ideal for use in a machine tool environment exposed to coolant mist. Also<br />

suited for use in areas in which water splashes, such as food processing<br />

equipment or car washers.<br />

Double acting/Single rod<br />

ø32, ø40, ø50, ø63, ø80, ø100<br />

Rubber bumper/Air cushion<br />

Band mounting<br />

Material of the piston rod and rod end nut is stainless steel. (-XC6)<br />

Bore (mm) (E1) E<br />

32 17<br />

40 21<br />

50 26<br />

63 26<br />

80 32<br />

100 37<br />

∗ (F1) F<br />

18 2<br />

25 2<br />

30 2<br />

32 2<br />

40 3<br />

50 3<br />

∗ GA S TA WA<br />

(mm)<br />

ZZ<br />

2 18 77 (85) 17 20 119 (127)<br />

2 19 84 (93) 18 21 136 (145)<br />

2 21 97 (109) 20 23 157 (169)<br />

2 21 97 (109) 20 23 157 (169)<br />

3 28 116 (130) — 30 190 (204)<br />

3 29 117 (131) — 31 191 (205)<br />

∗ These dimensions and other dimensions not indicated here are the same as standard.<br />

Note) ( ): Long stroke<br />

Precautions<br />

Be sure to read before handling.<br />

Refer to p.0-39 to 0-46 for Safety Instructions<br />

and common precautions.<br />

Precautions on handling<br />

Warning<br />

q Do not operate the cushion valve in the fully closed or fully<br />

opened state.<br />

� Using it in the fully closed state will cause the cushion seal to<br />

be damaged. Using it in the fully opened state will cause the<br />

piston rod assembly or the cover to be damaged.<br />

w Operate within the specified cylinder speed.<br />

� Failure to do so will damage the cylinder and the seals.<br />

Caution<br />

q Do not use the air cylinder as an air-hydro cylinder. This<br />

will cause an oil leak.<br />

w Install without twisting the bellows.<br />

� If the cylinder is installed with its bellows twisted, it could<br />

damage the bellows.<br />

Disassembly/Replacement<br />

Caution<br />

q Do not replace the bushings or the cushion seals.<br />

� The bushings and the cushion seals are press-fit. To replace<br />

them, they must be replaced together with the cover assembly.<br />

w To replace a seal, apply grease to the new seal before<br />

installing it.<br />

� If the cylinder is put into operation without applying grease to<br />

the seal, it could cause the seal to wear significantly, leading to<br />

premature air leakage.<br />

e Do not replace One-touch fittings.<br />

� Because pipe fittings are press-fit, they must be replaced<br />

together with the cover assembly.<br />

r Those with a bore of ø50 or more cannot be disassembled.<br />

� When disassembling a cylinder with a bore of ø20 to ø 40, use<br />

a vise or the like to hold the wrench flats portion of the tube<br />

cover or the rod cover on one side, while placing a wrench or<br />

an adjustable wrench on the other side to loosen and remove<br />

the cover. To replace, tighten it an additional 2… from the<br />

installed position. (Those with a bore of ø50 or more cannot be<br />

disassembled because they have been tightened with greater<br />

torque. If they must be disassembled, contact <strong>SMC</strong>.


Construction<br />

Component Parts<br />

No.<br />

q<br />

w<br />

e<br />

r<br />

t<br />

y<br />

u<br />

i<br />

o<br />

!0<br />

!1<br />

!2<br />

!3<br />

!4<br />

!5<br />

!6<br />

!7<br />

!8<br />

!9<br />

@0<br />

@1<br />

@2<br />

@3<br />

Replacement Parts/With rubber bumper<br />

No. Description<br />

@4<br />

@5<br />

@6<br />

With rubber bumper<br />

With air cushion<br />

Description Material<br />

Rod cover<br />

Tube cover<br />

Piston<br />

Piston rod<br />

Bushing<br />

Bumper A<br />

Bumper B<br />

Snap ring<br />

Wear ring<br />

Rod end nut<br />

Piston gasket<br />

Cushion ring A<br />

Cushion ring B<br />

Seal retainer<br />

Cushion valve<br />

Valve retainer<br />

Lock nut<br />

Cushion seal A<br />

Cushion seal B<br />

Cushion ring gasket A<br />

Cushion ring gasket B<br />

Head cover<br />

Cylinder tube<br />

Rod seal<br />

Piston seal<br />

Tube gasket<br />

Aluminum alloy<br />

Aluminum alloy<br />

Aluminum alloy<br />

Carbon steel<br />

Oil impregnated sintered alloy<br />

Urethane<br />

Urethane<br />

Stainless steel<br />

Resin<br />

Rolled steel<br />

NBR<br />

Brass<br />

Brass<br />

Rolled steel<br />

Rolled steel<br />

Rolled steel<br />

Rolled steel<br />

Urethane<br />

Urethane<br />

NBR<br />

NBR<br />

Aluminum alloy<br />

Aluminum alloy<br />

Note) A magnet is equipped on the piston of the cylinder with auto switch.<br />

∗ The material is stainless steel on auto switch equipped styles ø20 and ø25.<br />

Standard: Double Acting Single Rod <strong>Series</strong> <strong>CG1</strong><br />

Bore size (mm)/Part No.<br />

Material<br />

ø20 ø25 ø32 ø40 ø50 ø63 ø80 ø100<br />

NBR PDU-8Z PDU-10Z PDU-12LZ PDU-16Z PDU-20Z PDU-20Z PDU-25Z PDU-30Z<br />

NBR PPD-20 PPD-25-19 PPD-32 PPD-40 PPD-50 PPD-63 PPD-80 PPD-100<br />

NBR CM-020-16-123 CM-025-16-124 CM-032-16-126 CM-040-16-127 CM-050-16-128 CM-063-16-129 CM-080-16-152 CM-100-16-153<br />

With air cushion (Parts @4 to @6 are the same as rubber bumper style.)<br />

@7<br />

@8<br />

Valve seal<br />

Gasket for valve retainer<br />

NBR<br />

NBR<br />

ø80, ø100 ø80, ø100<br />

Note<br />

White hard anodized<br />

White hard anodized<br />

Chromated<br />

Hard chrome plated<br />

ø40 or larger: Lead bronze cast<br />

ø40 or larger: the same as damper A<br />

Except for ø80 and ø100<br />

Nickel plated<br />

ø32 or more: the same as A<br />

Nickel plated/Except for long stroke<br />

Electroless nickel plated<br />

Electroless nickel plated<br />

Nickel plated<br />

ø32 or larger: the same as A ∗<br />

ø32 or larger: the same as A<br />

White hard anodized<br />

Hard anodized<br />

O ring ø4.5 X ø2.5 X ø1<br />

O ring ø6.4 X ø5.2 X ø0.6<br />

O ring ø5.5 X ø3.5 X ø1<br />

O ring ø7.4 X ø5.8 X ø0.8<br />

O ring ø6.5 X ø4.5 X ø1<br />

O ring ø11.4 X ø9.4 X ø1<br />

1-7-7<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong><br />

Basic/<strong>CG1</strong>BN: With Rubber Bumper<br />

1-7-8<br />

TA/TB<br />

cross section<br />

Basic: With rod boot<br />

Built-in One-touch fitting<br />

Other dimensions are the same as standard.<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Standard Long stroke<br />

stroke (mm) (mm)<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

201 to 350<br />

301 to 400<br />

301 to 450<br />

301 to 800<br />

301 to 1200<br />

301 to 1200<br />

301 to 1400<br />

301 to 1500<br />

A<br />

18<br />

22<br />

22<br />

30<br />

35<br />

35<br />

40<br />

40<br />

AL<br />

15.5<br />

19.5<br />

19.5<br />

27<br />

32<br />

32<br />

37<br />

37<br />

B1<br />

13<br />

17<br />

17<br />

19<br />

27<br />

27<br />

32<br />

41<br />

C<br />

14<br />

16.5<br />

20<br />

26<br />

32<br />

38<br />

50<br />

60<br />

D<br />

8<br />

10<br />

12<br />

16<br />

20<br />

20<br />

25<br />

30<br />

E<br />

12<br />

14<br />

18<br />

25<br />

30<br />

32<br />

40<br />

50<br />

F<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

3<br />

3<br />

GA<br />

12<br />

12<br />

12<br />

13<br />

14<br />

14<br />

20<br />

20<br />

GB<br />

12<br />

10 (12)<br />

10 (12)<br />

10 (13)<br />

12 (14)<br />

12 (14)<br />

16 (20)<br />

16 (20)<br />

H<br />

35<br />

40<br />

40<br />

50<br />

58<br />

58<br />

71<br />

71<br />

H1<br />

5<br />

6<br />

6<br />

8<br />

11<br />

11<br />

13<br />

16<br />

I<br />

26<br />

31<br />

38<br />

47<br />

58<br />

72<br />

89<br />

110<br />

Air-hydro<br />

J<br />

M4 Depth 7<br />

M5 Depth 7.5<br />

M5 Depth 8<br />

M6 Depth 12<br />

M8 Depth 16<br />

M10Depth 16<br />

M10 Depth 22<br />

M12 Depth 22<br />

Other dimensions are the same as the long stroke standard.<br />

K<br />

5<br />

5.5<br />

5.5<br />

6<br />

7<br />

7<br />

10<br />

10<br />

KA<br />

6<br />

8<br />

10<br />

14<br />

18<br />

18<br />

22<br />

26<br />

MM<br />

M8<br />

M10 X 1.25<br />

M10 X 1.25<br />

M14 X 1.5<br />

M18 X 1.5<br />

M18 X 1.5<br />

M22 X 1.5<br />

M26 X 1.5<br />

NA<br />

24<br />

29<br />

35.5<br />

44<br />

55<br />

69<br />

80<br />

100<br />

P<br />

1/8<br />

1/8<br />

1/8<br />

1/8<br />

1/4<br />

1/4<br />

3/8<br />

1/2<br />

S<br />

69 (77)<br />

69 (77)<br />

71 (79)<br />

78 (87)<br />

90 (102)<br />

90 (102)<br />

108 (122)<br />

108 (122)<br />

TA<br />

11<br />

11<br />

11<br />

12<br />

13<br />

13<br />

—<br />

—<br />

TB<br />

11<br />

11<br />

10 (11)<br />

10 (12)<br />

12 (13)<br />

12 (13)<br />

—<br />

—<br />

(mm)<br />

ZZ<br />

106 (114)<br />

111 (119)<br />

113 (121)<br />

130 (139)<br />

150 (162)<br />

150 (162)<br />

182 (196)<br />

182 (196)<br />

Note 1) ( ): Long stroke Note 2) Trunnion mounting taps with width across flats NA are not attached for bore size 80 and 100.<br />

TA/TB cross section With rod boot<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

TC ∗<br />

M5<br />

M6 X 0.75<br />

M8 X 1.0<br />

M10 X 1.25<br />

M12 X 1.25<br />

M14 X 1.5<br />

—<br />

—<br />

TDH9<br />

+0.08<br />

8 0<br />

+0.08<br />

10 0<br />

+0.08<br />

12 0<br />

+0.08<br />

14 0<br />

+0.08<br />

16 0<br />

+0.08<br />

18 0<br />

—<br />

—<br />

TE<br />

4<br />

5<br />

5.5<br />

6<br />

7.5<br />

11.5<br />

—<br />

—<br />

TF<br />

0.5<br />

1<br />

1<br />

1.25<br />

2<br />

3<br />

—<br />

—<br />

(mm) (mm)<br />

TG<br />

5.5<br />

6.5<br />

7.5<br />

8.5<br />

10<br />

14.5<br />

—<br />

—<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

e<br />

30<br />

30<br />

35<br />

35<br />

40<br />

40<br />

52<br />

62<br />

f<br />

16<br />

17<br />

17<br />

17<br />

17<br />

18<br />

10<br />

7<br />

h<br />

55<br />

62<br />

62<br />

70<br />

78<br />

78<br />

80<br />

80<br />

IJ<br />

27<br />

32<br />

38<br />

48<br />

59<br />

72<br />

59<br />

71<br />

JH<br />

(14.5)<br />

(17.5)<br />

(19.5)<br />

(22.5)<br />

(25)<br />

(25)<br />

—<br />

—<br />

JW<br />

(11.5)<br />

(11.5)<br />

(11.5)<br />

(13)<br />

(13)<br />

(13)<br />

—<br />

—<br />

ZZ<br />

126 (134)<br />

133 (141)<br />

135 (143)<br />

150 (159)<br />

170 (182)<br />

170 (182)<br />

191 (205)<br />

191 (205)<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

GA<br />

12<br />

12<br />

12<br />

12<br />

13<br />

13<br />

∗ The minimum stroke for rod boot equipped style is 20mm. Note) ( ): Long stroke<br />

l<br />

0.25 stroke<br />

Built-in One-touch fitting Air-hydro<br />

GB<br />

10 (12)<br />

10 (12)<br />

10 (12)<br />

10 (12)<br />

13<br />

13<br />

HD HH PD<br />

13<br />

13<br />

13<br />

16<br />

20<br />

20<br />

24.2<br />

26.7<br />

30.2<br />

34.6<br />

40.6<br />

47.1<br />

6<br />

6<br />

6<br />

8<br />

10<br />

10<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

S<br />

70<br />

70<br />

72<br />

80<br />

95<br />

95<br />

ZZ<br />

107<br />

112<br />

114<br />

132<br />

155<br />

155


With Mounting Bracket<br />

Standard: Double Acting Single Rod <strong>Series</strong> <strong>CG1</strong><br />

Axial foot<br />

Flange<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Stroke range<br />

Front<br />

Up to 350<br />

Up to 400<br />

Up to 450<br />

Up to 800<br />

Up to 1200<br />

Up to 1200<br />

Up to 1400<br />

Up to 1500<br />

Rear<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 500<br />

Up to 600<br />

Up to 600<br />

Up to 750<br />

Up to 750<br />

B<br />

40<br />

44<br />

53<br />

61<br />

76<br />

92<br />

104<br />

128<br />

E<br />

12<br />

14<br />

18<br />

25<br />

30<br />

32<br />

40<br />

50<br />

F<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

3<br />

3<br />

Note 1) ( ): Long stroke<br />

Note 2) End boss is machined on the flange for øE.<br />

Trunnion<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

Bore<br />

(mm)<br />

Stroke range<br />

Front Rear<br />

B<br />

Up to 200 Up to 200 38<br />

Up to 300 Up to 300 45.5<br />

Up to 300 Up to 300 54<br />

Up to 500 Up to 500 63.5<br />

Up to 600 Up to 600 79<br />

Up to 600 Up to 600 96<br />

TW<br />

TX<br />

TY<br />

TZ<br />

TDe8 TE<br />

–0.025<br />

8 –0.047<br />

–0.025<br />

10 –0.047<br />

–0.032<br />

12 –0.059<br />

–0.032<br />

14 –0.059<br />

–0.032<br />

16 –0.059<br />

–0.032<br />

18 –0.059<br />

Front<br />

Z<br />

10<br />

10<br />

10<br />

10<br />

20<br />

20<br />

FX<br />

28<br />

32<br />

38<br />

46<br />

58<br />

70<br />

82<br />

100<br />

TF<br />

5.5<br />

5.5<br />

6.6<br />

6.6<br />

9<br />

11<br />

FD<br />

5.5<br />

5.5<br />

6.6<br />

6.6<br />

9<br />

11<br />

11<br />

14<br />

TH<br />

25<br />

30<br />

35<br />

40<br />

50<br />

60<br />

Z<br />

FT<br />

6<br />

7<br />

7<br />

8<br />

9<br />

9<br />

11<br />

14<br />

TR<br />

39<br />

43<br />

54.5<br />

65.5<br />

80<br />

98<br />

(mm)<br />

Bore<br />

(mm)<br />

B LC LD LH LS LT LX LZ M W X<br />

Z<br />

ZZ<br />

Y Without With rod Without With rod<br />

rod boot boot rod boot boot<br />

20 34 4 6 20 45 (53) 3 32 44 3 10 15 7 47 67+l 110 (118) 130 (138) +l<br />

25 38.5 4 6 22 45 (53) 3 36 49 3.5 10 15 7 52 74+l 115.5 (123.5) 137.5 (145.5) +l<br />

32 45 4 6.6 25 45 (53) 3 44 58 3.5 10 16 8 53 75+l 117.5 (125.5) 139.5 (147.5) +l<br />

40 54.5 4 6.6 30 51 (60) 3 54 71 4 10 16.5 8.5 63.5 83.5+l 135 (144) 155 (164) +l<br />

50 70.5 5 9 40 55 (67) 4.5 66 86 5 17.5 22 11 75.5 95.5+l 157.5 (169.5) 177.5 (189.5) +l<br />

63 82.5 5 11 45 55 (67) 4.5 82 106 5 17.5 22 13 75.5 95.5+l 157.5 (169.5) 177.5 (189.5) +l<br />

80 101 6 11 55 60 (74) 4.5 100 125 5 20 28.5 14 95 104+l 188.5 (202.5) 197.5 (211.5) +l<br />

100 121 6 14 65 60 (74) 6 120 150 7 20 30 16 95 104+l 192 (206) 201 (215) +l<br />

Note) ( ): Long stroke<br />

(mm)<br />

Rear flange<br />

ZZ<br />

Without With rod<br />

rod boot boot<br />

112 132+l<br />

118 140+l<br />

120 142+l<br />

138 (147) 158 (167) +l<br />

159 (171) 179 (191) +l<br />

159 (171) 179 (191) +l<br />

193 (207) 202 (216) +l<br />

196 (210) 202 (219) +l<br />

TS<br />

28<br />

33<br />

40<br />

49<br />

60<br />

74<br />

Rear<br />

TT<br />

3.2<br />

3.2<br />

4.5<br />

4.5<br />

6<br />

8<br />

ZZ<br />

(mm)<br />

TV<br />

35.8<br />

39.8<br />

49.4<br />

58.4<br />

72.4<br />

90.4<br />

Without<br />

rod boot<br />

With rod<br />

boot<br />

Without<br />

rod boot<br />

With rod<br />

boot<br />

Without<br />

rod boot<br />

With rod<br />

boot<br />

20 42 16 28 47.6 46 66+l 93 113+l 114 134+l<br />

25 42 20 28 53 51 73+l 98 120+l 119 141+l<br />

32 48 22 28 67.7 51 73+l 101 123+l 125 147+l<br />

40 56 30 30 78.7 62 82+l 118 (125) 138 (145) +l 146 (153) 166 (173) +l<br />

50 64 36 36 98.6 71 91+l 136 (147) 156 (167) +l 168 (179) 188 (199) +l<br />

63 74 46 46 119.2 71 91+l 136 (147) 156 (167) +l 173 (184) 193 (204) +l<br />

∗ Consists of pins, flat washer and hexagon socket head cap bolt.<br />

Note 1) ( ): Long stroke<br />

Note 2) Refer to p.1.7-11 for pivot bracket.<br />

1-7-9<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong><br />

With Mounting Bracket<br />

Clevis/<strong>CG1</strong>DN<br />

ø20 to ø63<br />

(The above shows the case port location is changed by 90° degrees.)<br />

ø80, ø100<br />

∗ Clevis pins and snap rings are attached for the clevis style.<br />

Basic/With Air Cushion: <strong>CG1</strong>BA<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

1-7-10<br />

With rod boot<br />

Standard stroke<br />

range (mm)<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Long stroke<br />

range (mm)<br />

201to350<br />

301to400<br />

301to450<br />

301to800<br />

301to1200<br />

301to1200<br />

301to1400<br />

301to1500<br />

A<br />

18<br />

22<br />

22<br />

30<br />

35<br />

35<br />

40<br />

40<br />

AL<br />

15.5<br />

19.5<br />

19.5<br />

27<br />

32<br />

32<br />

37<br />

37<br />

B1<br />

13<br />

17<br />

17<br />

19<br />

27<br />

27<br />

32<br />

41<br />

C<br />

14<br />

16.5<br />

20<br />

26<br />

32<br />

38<br />

50<br />

60<br />

D<br />

8<br />

10<br />

12<br />

16<br />

20<br />

20<br />

25<br />

30<br />

E<br />

12<br />

14<br />

18<br />

25<br />

30<br />

32<br />

40<br />

50<br />

F GA GB<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

3<br />

3<br />

12<br />

12<br />

12<br />

13<br />

14<br />

14<br />

20<br />

20<br />

10 (12)<br />

10 (12)<br />

10 (12)<br />

10 (13)<br />

12 (14)<br />

12 (14)<br />

16 (20)<br />

16 (20)<br />

H<br />

35<br />

40<br />

40<br />

50<br />

58<br />

58<br />

71<br />

71<br />

H1<br />

5<br />

6<br />

6<br />

8<br />

11<br />

11<br />

13<br />

16<br />

I<br />

26<br />

31<br />

38<br />

47<br />

58<br />

72<br />

89<br />

110<br />

J<br />

M4 Depth 7<br />

M5 Depth 7.5<br />

M5 Depth 8<br />

M6 Depth 12<br />

M8 Depth 16<br />

M10 Depth 16<br />

M10 Depth 22<br />

M12 Depth 22<br />

Clevis<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Stroke range<br />

(mm)<br />

B<br />

Up to 200 38<br />

Up to 300 45.5<br />

Up to 300 54<br />

Up to 500 63.5<br />

Up to 600 79<br />

Up to 600 96<br />

Up to 750 99.5<br />

Up to 750 120<br />

TT<br />

3.2<br />

3.2<br />

4.5<br />

4.5<br />

6<br />

8<br />

11<br />

12<br />

TV<br />

35.8<br />

39.8<br />

49.4<br />

58.4<br />

72.4<br />

90.4<br />

110<br />

130<br />

TW<br />

42<br />

42<br />

48<br />

56<br />

64<br />

74<br />

72<br />

93<br />

CD<br />

8<br />

10<br />

12<br />

14<br />

16<br />

18<br />

18<br />

22<br />

TX<br />

16<br />

20<br />

22<br />

30<br />

36<br />

46<br />

85<br />

100<br />

CX<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

28<br />

32<br />

TY<br />

28<br />

28<br />

28<br />

30<br />

36<br />

46<br />

45<br />

60<br />

Note 1) ( ): Long stroke<br />

Note 2) Refer to p.1.7-11 for pivot bracket.<br />

K KA<br />

Note 1) ( ): Long stroke<br />

Note 2) Trunnion mounting taps with width across flats NA are not attached for bore size ø80 and ø100.<br />

Note 3) Refer to p.1.7-11 for mounting brackets.<br />

5<br />

5.5<br />

5.5<br />

6<br />

7<br />

7<br />

10<br />

10<br />

6<br />

8<br />

10<br />

14<br />

18<br />

18<br />

22<br />

26<br />

MM<br />

M8<br />

M10 X 1.25<br />

M10 X 1.25<br />

M14 X 1.5<br />

M18 X 1.5<br />

M18 X 1.5<br />

M22 X 1.5<br />

M26 X 1.5<br />

NA<br />

24<br />

29<br />

35.5<br />

44<br />

55<br />

69<br />

80<br />

100<br />

P<br />

M5<br />

M5<br />

Rc(PT)1/8<br />

Rc(PT)1/8<br />

Rc(PT)1/4<br />

Rc(PT)1/4<br />

Rc(PT)3/8<br />

Rc(PT)1/2<br />

CZ<br />

29<br />

33<br />

40<br />

49<br />

60<br />

74<br />

56<br />

64<br />

TZ<br />

43.4<br />

48<br />

59.4<br />

71.4<br />

86<br />

105.4<br />

64<br />

72<br />

e<br />

30<br />

30<br />

35<br />

35<br />

40<br />

40<br />

52<br />

62<br />

Z<br />

L<br />

14<br />

16<br />

20<br />

22<br />

25<br />

30<br />

35<br />

43<br />

118<br />

125<br />

131<br />

150<br />

(159)<br />

173<br />

(185)<br />

178<br />

(190)<br />

214<br />

(228)<br />

222<br />

(236)<br />

With rod boot<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

f<br />

16<br />

17<br />

17<br />

17<br />

17<br />

18<br />

10<br />

7<br />

ZZ<br />

RR<br />

11<br />

13<br />

15<br />

18<br />

20<br />

22<br />

18<br />

22<br />

139<br />

146<br />

155<br />

178<br />

(187)<br />

205<br />

(217)<br />

215<br />

(227)<br />

272.5<br />

(286.5)<br />

298.5<br />

(312.5)<br />

h<br />

55<br />

62<br />

62<br />

70<br />

78<br />

78<br />

80<br />

80<br />

V<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

26<br />

32<br />

TE<br />

10<br />

10<br />

10<br />

10<br />

20<br />

20<br />

—<br />

—<br />

TF<br />

5.5<br />

5.5<br />

6.6<br />

6.6<br />

9<br />

11<br />

11<br />

13.5<br />

(mm)<br />

TH<br />

25<br />

30<br />

35<br />

40<br />

50<br />

60<br />

55<br />

65<br />

With rod boot Applicable<br />

Z ZZ pin part no.<br />

138+l 159+l CD-G02<br />

147+l 168+l CD-G25<br />

153+l 177+l CD-G03<br />

170+l 198+l<br />

(179+l) (207+l)<br />

CD-G04<br />

193+l 225+l<br />

(205+l) (237+l)<br />

CD-G05<br />

198+l 235+l<br />

(210+l) (247+l)<br />

CD-G06<br />

223+l 281.5+l<br />

(237+l) (295.5+l)<br />

IY-G08<br />

231+l 307.5+l<br />

(245+l) (321.5+l)<br />

IY-G10<br />

IJ<br />

27<br />

32<br />

38<br />

48<br />

59<br />

72<br />

59<br />

71<br />

JH<br />

(14.5)<br />

(17.5)<br />

(19.5)<br />

(22.5)<br />

(25)<br />

(25)<br />

—<br />

—<br />

JW<br />

(11.5)<br />

(11.5)<br />

(11.5)<br />

(13)<br />

(13)<br />

(13)<br />

—<br />

—<br />

l<br />

0.25 stroke<br />

(mm)<br />

ZZ<br />

126 (134)<br />

133 (141)<br />

135 (143)<br />

150 (159)<br />

170 (182)<br />

170 (182)<br />

191 (205)<br />

191 (205)<br />

∗ The minimum stroke for rod boot equipped type is 20mm.<br />

S<br />

TA<br />

69 (77) 11<br />

69 (77) 11<br />

71 (79) 11<br />

78 (87) 12<br />

90 (102) 13<br />

90 (102) 13<br />

108 (122) —<br />

108 (122) —<br />

TB<br />

11<br />

11<br />

10 (11)<br />

10 (12)<br />

12 (13)<br />

12 (13)<br />

—<br />

—<br />

TC ∗<br />

M5<br />

M6 X 0.75<br />

M8 X 1.0<br />

M10 X 1.25<br />

M12 X 1.25<br />

M14 X 1.5<br />

—<br />

—<br />

ZZ<br />

106 (114)<br />

111 (119)<br />

113 (121)<br />

130 (139)<br />

150 (162)<br />

150 (162)<br />

182 (196)<br />

182 (196)<br />

WA WB WH Wθ<br />

16 15 (16) 23 30°<br />

16 15 (16) 25 30°<br />

16 15 (16) 28.5 25°<br />

16 15 (16) 33 20°<br />

18 17 (18) 40.5 20°<br />

18 17 (18) 47.5 20°<br />

22 22 60.5 20°<br />

22 22 71 20°


I-G02, G03 I-G04, G05, G08, G10 Material:<br />

Cast iron<br />

Material: Rolled steel<br />

Part No.<br />

Bore size<br />

(mm)<br />

A<br />

I-G02 20 34<br />

I-G03 25, 32 41<br />

I-G04 40 42<br />

I-G05 50, 63 56<br />

I-G08 80 71<br />

I-G10 100 79<br />

A1<br />

8.5<br />

10.5<br />

14<br />

18<br />

21<br />

21<br />

E1<br />

�16<br />

�20<br />

ø22<br />

ø28<br />

ø38<br />

ø44<br />

L1<br />

25<br />

30<br />

30<br />

40<br />

50<br />

55<br />

MM<br />

M8<br />

M10 X 1.25<br />

M14 X 1.5<br />

M18 X 1.5<br />

M22 X 1.5<br />

M26 X 1.5<br />

R1<br />

10.3<br />

12.8<br />

12<br />

16<br />

21<br />

24<br />

U1<br />

11.5<br />

14<br />

14<br />

20<br />

27<br />

31<br />

NDH10<br />

8<br />

10<br />

10<br />

14<br />

18<br />

22<br />

+0.058<br />

0<br />

+0.058<br />

0<br />

+0.058<br />

0<br />

+0.070<br />

0<br />

+0.070<br />

0<br />

+0.084<br />

0<br />

(mm)<br />

NX<br />

8<br />

10<br />

18<br />

22<br />

28<br />

32<br />

–0.2<br />

–0.4<br />

–0.2<br />

–0.4<br />

–0.3<br />

–0.5<br />

–0.3<br />

–0.5<br />

–0.3<br />

–0.5<br />

–0.3<br />

–0.5<br />

Material: Carbon steel<br />

(mm)<br />

Part No. Bore size<br />

(mm)<br />

Dd9 L d l m t<br />

Applicable<br />

snap ring<br />

IY-G02 20<br />

–0.040<br />

8 –0.076 21 7.6 16.2 1.5 0.9 C-8 type for pivot<br />

IY-G03 25, 32<br />

–0.040<br />

10 –0.076 25.6 9.6 20.2 1.55 1.15 C-10 type for pivot<br />

IY-G04 40<br />

–0.040<br />

10 –0.076 41.6 9.6 36.2 1.55 1.15 C-10 type for pivot<br />

IY-G05 50, 63<br />

–0.050<br />

14 –0.093 50.6 13.4 44.2 2.05 1.15 C-14 type for pivot<br />

IY-G08 80<br />

–0.050<br />

18 –0.093 64 17 56.2 2.55 1.35 C-18 type for pivot<br />

IY-G10 100<br />

–0.065<br />

22 72 21 64.2 2.55 1.35 C-22 type for pivot<br />

Material: Carbon steel<br />

–0.117<br />

(mm)<br />

Part No. Bore size<br />

(mm)<br />

Dd9 L d l m t<br />

Applicable<br />

snap ring<br />

CD-G02 20<br />

–0.040<br />

8 –0.076 43.4 7.6 38.6 1.5 0.9 C-8 type for pivot<br />

CD-G25 25<br />

–0.040<br />

10 –0.076 48 9.6 42.6 1.55 1.15 C-10 type for pivot<br />

CD-G03 32<br />

–0.050<br />

12 –0.093 59.4 11.5 54 1.55 1.15 C-12 type for pivot<br />

CD-G04 40<br />

–0.050<br />

14 –0.093 71.4 13.4 65 2.05 1.15 C-14 type for pivot<br />

CD-G05 50<br />

–0.050<br />

16 –0.093 86 15.2 79.6 2.05 1.15 C-16 type for pivot<br />

CD-G06 63<br />

–0.050<br />

18 –0.093 105.4 17 97.8 2.45 1.35 C-18 type for pivot<br />

∗ Clevis pins and knuckle pins are common for bore size ø80 and ø100.<br />

Part No.<br />

NT-02<br />

NT-03<br />

NT-G04<br />

NT-05<br />

NT-08<br />

NT-10<br />

Bore size<br />

(mm)<br />

20<br />

25, 32<br />

40<br />

50, 63<br />

80<br />

100<br />

<strong>Series</strong> <strong>CG1</strong><br />

Accessory Dimensions<br />

Single Knuckle Joint Double Knuckle Joint<br />

Knuckle Pin<br />

Clevis Pin<br />

Rod End Nut<br />

d<br />

M8<br />

M10 X 1.25<br />

M14 X 1.5<br />

M18 X 1.5<br />

M22 X 1.5<br />

M26 X 1.5<br />

H1<br />

5<br />

6<br />

8<br />

11<br />

13<br />

16<br />

B1<br />

13<br />

17<br />

19<br />

27<br />

32<br />

41<br />

Material: Rolled steel<br />

C<br />

(15)<br />

(19.6)<br />

(21.9)<br />

(31.2)<br />

(37.0)<br />

(47.3)<br />

(mm)<br />

D<br />

12.5<br />

16.5<br />

18<br />

26<br />

31<br />

39<br />

Y-G02, G03<br />

Y-G04, G05, G08, G10<br />

Material: Rolled steel Material: Cast iron<br />

Part<br />

No.<br />

Bore<br />

size<br />

(mm)<br />

A A1 E1 L1 MM R1 U1 ND NX<br />

Y-G02 20 34 8.5 �16 25 M8 10.3 11.5 8<br />

+0.4<br />

8+0.2<br />

Y-G03 25, 32 41 10.5 �20 30 M10 X 1.25 12.8 14 10<br />

+0.4<br />

10+0.2<br />

Y-G04 40 42 16 ø22 30 M14 X 1.5 12 14 10<br />

+0.5<br />

18+0.3<br />

Y-G05 50, 63 56 20 ø28 40 M18 X 1.5 16 20 14<br />

+0.5<br />

22+0.3<br />

Y-G08 80 71 23 ø38 50 M22 X 1.5 21 27 18<br />

+0.5<br />

28+0.3<br />

Y-G10 100 79 24 ø44 55 M26 X 1.5 24 31 22<br />

+0.5<br />

32+0.3<br />

∗ Knuckle pins and snap rings are attached.<br />

Pivot Bracket<br />

ø20 to ø63<br />

Material: Rolled steel<br />

ø80 to ø100<br />

Material: Cast iron<br />

NZ L<br />

(mm)<br />

Applicable<br />

pin<br />

16 21 IY-G02<br />

20 25.6 IY-G03<br />

36 41.6 IY-G04<br />

44 50.6 IY-G05<br />

56 64 IY-G08<br />

64 72 IY-G10<br />

(mm)<br />

Part No. TB Td TE TF TH TN<br />

CG-020-24A<br />

36 8 10 5.5 25 (29.3)<br />

CG-025-24A<br />

43 10 10 5.5 30 (33.1)<br />

CG-032-24A<br />

50 12 10 6.6 35 (40.4)<br />

CG-040-24A<br />

58 14 10 6.6 40 (49.2)<br />

CG-050-24A<br />

70 16 20 9 50 (60.4)<br />

CG-063-24A<br />

82 18 20 11 60 (74.6)<br />

CG-080-24A<br />

73 18 — 11 55 28<br />

CG-100-24A<br />

90 22 — 13.5 65<br />

-01<br />

32 -01<br />

Bore size<br />

(mm)<br />

TR<br />

20<br />

13<br />

25<br />

15<br />

32<br />

17<br />

40<br />

21<br />

50<br />

24<br />

63<br />

26<br />

80<br />

-03 36<br />

100<br />

-03 50<br />

Part No.<br />

Bore size<br />

(mm)<br />

TU TV TW TX TY TZ<br />

Applicable<br />

pin O.D.<br />

CG-020-24A 20 18.1 35.8 42 16 28 38.3 8d9<br />

CG-025-24A 25 20.7 39.8 42 20 28 42.1 10d9<br />

CG-032-24A 32 23.6 49.4 48 22 28 53.8 12d9<br />

CG-040-24A 40 27.3 58.4 56 30 30 64.6 14d9<br />

CG-050-24A 50 29.7 72.4 64 36 36 79.2 16d9<br />

CG-063-24A 63 34.3 90.4 74 46 46 97.2 18d9<br />

CG-080-24A 80 — — 72 85 45 110 18d9<br />

CG-100-24A 100 — — 93 100 60 130 22d9<br />

TT<br />

3.2<br />

3.2<br />

4.5<br />

4.5<br />

6<br />

8<br />

11<br />

12<br />

–0.040<br />

–0.076<br />

–0.040<br />

–0.076<br />

–0.050<br />

–0.093<br />

–0.050<br />

–0.093<br />

–0.050<br />

–0.093<br />

–0.050<br />

–0.093<br />

–0.050<br />

–0.093<br />

–0.065<br />

–0.117<br />

1-7-11<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


1-7-12<br />

<strong>Series</strong> CDG1<br />

Auto Switch Specifications<br />

Refer to p.5.3-2 for details of the auto switch.<br />

Applicable auto switch<br />

Auto switch model<br />

D-C7, C8<br />

D-C73C, C80C<br />

Reed<br />

switch D-B5, B6<br />

D-B59W<br />

D-H7�<br />

D-H7�W<br />

D-H7LF<br />

D-H7NF<br />

D-H7BA<br />

Solid state<br />

switch D-H7C<br />

D-G5, K5<br />

D-G5�W, K59W<br />

D-G59F<br />

D-G5NT<br />

D-G5BA<br />

Electrical entry (Function)<br />

Applicable<br />

bore size Page<br />

Grommet<br />

ø20 to ø63<br />

5.3-9<br />

Connector<br />

5.3-11<br />

Grommet<br />

ø20 to ø100<br />

5.3-10<br />

Grommet (2 colour indicator)<br />

5.3-25<br />

Grommet<br />

5.3-29<br />

Grommet (2 colour)<br />

5.3-42<br />

Grommet (2 colour, Latch with diagnostic output)<br />

ø20 to ø63<br />

5.3-49<br />

Grommet (2 colour, Diagnostic output)<br />

5.3-50<br />

Grommet (2 colour, Water resistant)<br />

5.3-55<br />

Connector<br />

5.3-31<br />

Grommet<br />

5.3-30<br />

Grommet (2 colour)<br />

5.3-43<br />

Grommet (2 colour, Diagnostic output) ø20 to ø100 5.3-51<br />

Grommet (With timer)<br />

5.3-59<br />

Grommet (2 colour, Water resistant)<br />

5.3-56<br />

Precautions<br />

Be sure to read before handling.<br />

Refer to p.0-44 to 0-46 for Safety Instructions and common<br />

precautions.


Auto Switch Mounting Position and Mounting Height<br />

D-C7, D-C8<br />

ø20 to ø63<br />

D-H7, D-H7�W<br />

D-H7�F, D-H7BA<br />

ø20 to ø63<br />

D-B5, D-B6, D-B59W<br />

ø20 to ø100<br />

Auto Switch Mounting Position (mm)<br />

Auto switch<br />

model D-C7,C8<br />

D-C73C<br />

D-C80C<br />

D-B5,B6<br />

D-G5�W, K59W<br />

D-B59W<br />

D-G59F<br />

D-G5BAL<br />

Bore A<br />

A<br />

A<br />

A<br />

A<br />

A<br />

HS<br />

HS<br />

HS<br />

20 30 24 27 29 27.5 25.5<br />

24.5<br />

27<br />

27.5<br />

D-H7�<br />

Mounting Height (mm)<br />

D-H7C<br />

D-H7�W<br />

D-H7�F<br />

D-H7BAL<br />

D-G5<br />

D-K5<br />

D-G5NTL<br />

D-C7,C8<br />

D-H7�<br />

D-H7�W<br />

D-H7�F<br />

D-H7BAL<br />

D-C73C<br />

D-C80C<br />

D-B5,B6<br />

D-B59W<br />

D-G5, K5<br />

D-G5�W<br />

D-K59W<br />

D-G5NTL<br />

D-G59F<br />

D-H7C<br />

D-G5BAL<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

30<br />

31<br />

35.5<br />

43<br />

43<br />

—<br />

—<br />

Mounting<br />

surface<br />

B<br />

20.5<br />

(28. 5)<br />

20.5<br />

(28.5)<br />

21.5<br />

(29.5)<br />

24<br />

(33)<br />

28.5<br />

(40.5)<br />

28.5<br />

(40.5)<br />

—<br />

—<br />

24<br />

25<br />

29.5<br />

37<br />

37<br />

46.5<br />

46.5<br />

B<br />

15<br />

(22.5)<br />

15<br />

(22.5)<br />

15.5<br />

(23.5)<br />

18<br />

(27)<br />

22.5<br />

(34.5)<br />

22.5<br />

(34.5)<br />

31<br />

(45)<br />

31<br />

(45)<br />

27<br />

28<br />

32.5<br />

40<br />

40<br />

49.5<br />

49.5<br />

B<br />

17.5<br />

(25.5)<br />

17.5<br />

(25.5)<br />

18.5<br />

(26.5)<br />

21<br />

(30)<br />

25.5<br />

(37.5)<br />

25.5<br />

(37.5)<br />

34<br />

(48)<br />

34<br />

(48)<br />

29<br />

30<br />

34.5<br />

42<br />

42<br />

—<br />

—<br />

B<br />

19.5<br />

(27.5)<br />

19.5<br />

(27.5)<br />

20.5<br />

(28.5)<br />

23<br />

(32)<br />

27.5<br />

(39.5)<br />

27.5<br />

(39.5)<br />

—<br />

—<br />

27.5<br />

28.5<br />

33<br />

40.5<br />

40.5<br />

—<br />

—<br />

B<br />

18<br />

(26)<br />

18<br />

(26)<br />

19<br />

(27)<br />

21.5<br />

(30.5)<br />

26<br />

(38)<br />

26<br />

(38)<br />

—<br />

—<br />

25.5<br />

26.5<br />

31<br />

38.5<br />

38.5<br />

48<br />

48<br />

B<br />

16<br />

(24)<br />

16<br />

(24)<br />

17<br />

(25)<br />

19.5<br />

(28.5)<br />

24<br />

(36)<br />

24<br />

(36)<br />

32.5<br />

(46.5)<br />

32.5<br />

(46.5)<br />

( ): Long stroke, bore size ø20 to ø100, Double rod<br />

Auto Switch Mounting Bracket and Surface St: Stroke (mm)<br />

Mounting bracket Basic/Foot/Flange/Clevis<br />

Trunnion<br />

Number of switches<br />

1<br />

(Front side)<br />

1<br />

∗<br />

Surface<br />

with port<br />

2<br />

On different<br />

( surfaces )<br />

Surface<br />

with port<br />

2<br />

On the same<br />

( surface )<br />

Surface<br />

with port<br />

Auto switch<br />

model<br />

D-C7, C8 10st or more 15 to 49st 50st or more 10st or more<br />

D-H7�, H7�W<br />

D-H7BA, H7NF<br />

10st or more 15 to 59st 60st or more 10st or more<br />

D-C73C, C80C, H7C 10st or more 15 to 64st 65st or more 10st or more<br />

D-H7LF<br />

D-B5, B6, G5�, K5<br />

10st or more 20 to 64st 65st or more 10st or more<br />

D-G5�W, K59W, G5BA<br />

D-G59F, G5NT<br />

10st or more 15 to 74st 75st or more 10st or more<br />

D-B59W 15st or more 20 to 74st 75st or more 15st or more<br />

∗ Trunnion style is not available for bore sizes 80 and 100.<br />

Standard: Double Acting Single Rod <strong>Series</strong> <strong>CG1</strong><br />

D-G5, D-K5, D-G5�W, D-G5BA<br />

D-K59W, D-G59F, D-G5NT<br />

D-C73C, D-C80C<br />

ø20 to ø63<br />

2<br />

On different<br />

( surfaces )<br />

15 to 74st<br />

20 to 74st<br />

D-H7C<br />

ø20 to ø63<br />

27<br />

30.5<br />

35<br />

40.5<br />

47.5<br />

—<br />

—<br />

2<br />

On the same<br />

( surface )<br />

15 to 49st 50st or more<br />

15 to 59st 60st or more<br />

15 to 64st 65st or more<br />

20 to 64st 65st or more<br />

75st or more<br />

75st or more<br />

29.5<br />

33<br />

37.5<br />

43<br />

50<br />

—<br />

—<br />

30<br />

33.5<br />

38<br />

43.5<br />

50.5<br />

59<br />

69.5<br />

1-7-13<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


Standard<br />

With auto switch<br />

20<br />

25<br />

32<br />

40<br />

N<br />

A<br />

1-7-14<br />

With auto switch<br />

(magnet)<br />

20mm<br />

25mm<br />

32mm<br />

40mm<br />

Standard: Double Acting Double Rod<br />

<strong>Series</strong> <strong>CG1</strong>W<br />

ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100<br />

B<br />

L<br />

F<br />

U ∗<br />

Cushion<br />

Rubber bumper<br />

Air cushion<br />

50<br />

63<br />

80<br />

100<br />

<strong>CG1</strong>W<br />

CDG1W<br />

Double acting/Double rod<br />

Mounting<br />

Basic<br />

Axial foot<br />

Front flange<br />

Front trunnion<br />

Bore size<br />

50mm<br />

63mm<br />

80mm<br />

100mm<br />

Style<br />

L N 25<br />

L<br />

∗ Not available for bore sizes ø80<br />

and ø100.<br />

∗∗ Mounting brackets are included,<br />

not mounted.<br />

Special<br />

function<br />

Diagnostic indication<br />

(2 colour)<br />

N 25<br />

Electrical<br />

entry<br />

Grommet<br />

Grommet<br />

100<br />

100<br />

Indicator<br />

Cylinder stroke (mm)<br />

Wiring<br />

(output)<br />

3 wire<br />

(NPN)<br />

Refer to p.1.7-15 for<br />

Standard Stroke Table.<br />

Applicable Auto Switches/Refer to p.5.3-2 for further information on auto switch.<br />

Reed switch<br />

Solid state switch<br />

Yes<br />

Connector<br />

No<br />

Diagnostic indication (2 colour) Grommet Yes<br />

How to Order<br />

∗ Mounting accessories are not mounted, should be order<br />

separate.Please refer order keys in next pages.<br />

Connector<br />

Yes<br />

No<br />

Yes<br />

No<br />

Load voltage<br />

5V<br />

100V<br />

2 wire 24V<br />

5V, 12V 100V or less<br />

12V<br />

5V, 12V 24V or less<br />

3 wire (NPN)<br />

3 wire (PNP)<br />

2 wire<br />

DC AC<br />

5V, 12V<br />

12V<br />

3 wire (NPN)<br />

5V, 12V<br />

Yes 3 wire (PNP) 24V<br />

200V<br />

or less<br />

Water resistant (2 colour) Grommet<br />

2 wire 12V<br />

With timer<br />

Diagnostic output (2 colour)<br />

Latch with diagnostic output<br />

(2 colour)<br />

3 wire (NPN)<br />

4 wire<br />

(NPN)<br />

5V, 12V<br />

∗Lead wire length 0.5m······– e.g.) C73C 5m·········Z e.g.) C73CZ<br />

3m·········L C73CL None·····N C73CN<br />

∗Solid state switches marked with " " are manufactured upon receipt of order.<br />

12V<br />

B53<br />

Applicable auto switch<br />

Without auto switch<br />

— (Built-in magnet)<br />

∗ Refer to the table below<br />

for selecting applicable<br />

auto switches.<br />

C76<br />

C73<br />

C80<br />

C73C<br />

C80C<br />

H7A1<br />

H7A2<br />

H7B<br />

H7C<br />

H7NW<br />

H7PW<br />

H7BW<br />

H7BA<br />

H7NF<br />

H7LF<br />

Rod boot<br />

— Without rod boot<br />

One J Nylon tarpaulin<br />

side K Heat resistant tarpaulin<br />

Both JJ Nylon tarpaulin<br />

sides KK Heat resistant tarpaulin<br />

∗ In case of foot brackets and front flanges,<br />

rod boots are mounted when shipped.<br />

Auto switch model<br />

Applicable bore size<br />

ø20 to ø63 ø20 to ø100<br />

B53<br />

B54<br />

B64<br />

B59W<br />

G59<br />

G5P<br />

K59<br />

G59W<br />

G5PW<br />

K59W<br />

G5BA<br />

G5NT<br />

G59F<br />

Lead wire (m) ∗<br />

0.5<br />

(–)<br />

—<br />

—<br />

Number of<br />

auto switches<br />

3<br />

(L)<br />

—<br />

S<br />

n<br />

5 None<br />

(Z) (N)<br />

— —<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

2<br />

1<br />

n<br />

Applicable<br />

load<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

PLC<br />

Relay<br />

PLC<br />

Relay<br />

PLC


JIS symbol<br />

Made to Order<br />

Refer to p.5.4-1 for made to order<br />

products of series <strong>CG1</strong>.<br />

Mounting Bracket<br />

Refer to p.1.7-19 for part<br />

numbers of the mounting brackets.<br />

Auto Switch Mounting Band<br />

Refer to p.1.7-19 for part<br />

numbers of the mounting bands.<br />

Standard: Double Acting Double Rod <strong>Series</strong> <strong>CG1</strong>W<br />

Specifications<br />

Bore size (mm)<br />

Action<br />

Lubrication<br />

Fluid<br />

Proof pressure<br />

Max. operating pressure<br />

Min. operating pressure<br />

Ambient and fluid temperature<br />

Piston speed<br />

Stroke tolerance<br />

Thread tolerance<br />

Cushion<br />

Mounting∗ Accessories<br />

Standard<br />

Option<br />

Mounting<br />

Rod end nut<br />

Single knuckle joint<br />

Double knuckle<br />

joint∗∗ (With pins)<br />

Pivot bracket∗ Rod boot<br />

∗ Pivot bracket is not available for bore size ø80 and ø100.<br />

∗∗ Pins and snap rings for double knuckle joint are included, not mounted.<br />

Stroke<br />

∗ Front trunnion style is not available for bore sizes ø80 and ø100. ∗∗ No freezing<br />

Bore size(mm)<br />

20<br />

25<br />

32<br />

40<br />

50/63<br />

With Auto Switch<br />

Basic<br />

Standard stroke (mm) (1)<br />

25, 50, 75, 100, 125, 150, 200<br />

25, 50, 75, 100, 125, 150, 200<br />

250, 300<br />

Axial<br />

foot<br />

Front<br />

flange<br />

Long stroke (mm)<br />

201 to 350<br />

301 to 400<br />

301 to 450<br />

301 to 800<br />

301 to 1200<br />

Rod Boot Materials<br />

Symbol Material Max. operating temp<br />

J Nylon tarpaulin 70°C<br />

K Heat resistant tarpaulin 110°C∗ ∗ Maximum ambient temperature for the<br />

rod boot only.<br />

Front<br />

trunnion<br />

80<br />

301 to 1400<br />

100<br />

301 to 1500<br />

Note 1) Other intermediate strokes can be manufactured upon receipt of order. Spacers are not used for the<br />

intermediate strokes. Refer to p.1.7-17 to 1.7-19 for dimensions.<br />

Note 2) Long stroke applies to the axial foot style and the front flange style. If other mounting brackets are used,<br />

or the length exceeds the long stroke limit,the stroke should be determined based on the stroke selection<br />

table in the technical data.<br />

The auto switch can be mounted. Refer to<br />

p.1.7-12 to 1.7-14 for the details.<br />

20 25 32 40 50 63 80 100<br />

Double acting/Double rod<br />

Non-lube<br />

Air<br />

1.5MPa<br />

1.0MPa<br />

0.05MPa<br />

Without auto switch: –10°C to +70°C (No freezing)<br />

With auto switch: –10°C to +60°C (No freezing)<br />

50 to 1000mm/s<br />

50 to 700mm/s<br />

Up to 1000 +1.4<br />

+1.4<br />

mm,<br />

Up to 1000<br />

0<br />

0 mm<br />

+1.8<br />

+1.8<br />

Up to 1200 mm<br />

Up to 1500 mm<br />

0<br />

0<br />

JIS class 2<br />

Rubber bumper/Air cushion<br />

Basic, Axial foot, Front flange, Front trunnion<br />

— — — ∗<br />

Max. stroke<br />

1500<br />

1-7-15<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong>W<br />

Weight (kg)<br />

Bore size (mm) 20 25 32 40 50 63<br />

Basic<br />

0.13 0.22 0.33 0.55 1.02 1.37<br />

Axial foot<br />

0.24 0.35 0.49 0.77 1.50 2.09<br />

Flange<br />

0.21 0.32 0.47 0.75 1.36 1.87<br />

Trunnion<br />

0.14 0.24 0.36 0.60 1.16 1.51<br />

Pivot bracket<br />

0.08 0.09 0.17 0.25 0.44 0.80<br />

Single knuckle joint<br />

0.05 0.09 0.09 0.10 0.22 0.22<br />

Double knuckle joint (with pins) 0.05 0.09 0.09 0.13 0.26 0.26<br />

Additional weight by each 50 stroke 0.07 0.10 0.13 0.23 0.34 0.38<br />

Additional weight by air cushion 0.01 0.01 0.02 0.02 0.03 0.03<br />

Calculation example: <strong>CG1</strong>WLN32-100 (Foot, ø32, 100 stroke)<br />

• Basic weight···············0.49 (Foot, ø32) • Cylinder stroke········100 stroke<br />

• Additional weight········0.13/50 stroke 0.49+0.13 X 100/50=0.75kg<br />

Basic weight<br />

Construction<br />

With rubber bumper<br />

With air cushion<br />

Component Parts<br />

No.<br />

q<br />

w<br />

e<br />

r<br />

t<br />

y<br />

u<br />

i<br />

o<br />

!0<br />

!1<br />

!2<br />

!3<br />

!4<br />

!5<br />

!6<br />

Replacement Parts/With rubber bumper<br />

No. Description<br />

!7<br />

!8<br />

!9<br />

1-7-16<br />

Description Material<br />

Rod cover<br />

Cylinder tube<br />

Piston<br />

Piston rod A<br />

Bushing<br />

Bumper A<br />

Bumper B<br />

Rod end nut<br />

Piston gasket<br />

Piston holder<br />

Cushion ring A<br />

Cushion valve<br />

Valve retainer<br />

Lock nut<br />

Cushion seal A<br />

Cushion ring gasket A<br />

Rod seal<br />

Piston seal<br />

Tube gasket<br />

Aluminum alloy<br />

Aluminum alloy<br />

Aluminum alloy<br />

Carbon steel<br />

Oil impregnated sintered alloy<br />

Urethane<br />

Urethane<br />

Rolled steel<br />

NBR<br />

Urethane<br />

Brass<br />

Rolled steel<br />

Rolled steel<br />

Carbon steel<br />

Urethane<br />

NBR<br />

Material<br />

NBR<br />

NBR<br />

NBR<br />

ø20<br />

PDU-8Z<br />

PPD-20<br />

CM-020-16-123<br />

ø25<br />

PDU-10Z<br />

PPD-25-19<br />

CM-025-16-124<br />

With air cushion (Parts !7 to !9 are the same as rubber bumper style.)<br />

@0<br />

@1<br />

Valve seal<br />

Gasket for valve retainer<br />

NBR<br />

NBR<br />

ø32<br />

PDU-12LZ<br />

PPD-32<br />

CM-032-16-126<br />

80<br />

2.64<br />

3.60<br />

3.35<br />

—<br />

—<br />

0.39<br />

0.64<br />

0.54<br />

0.09<br />

Note<br />

White hard anodized<br />

Hard anodized<br />

Chromated<br />

Hard chrome plated<br />

ø40 or more: Lead bronze cast<br />

100<br />

4.09<br />

5.84<br />

5.44<br />

—<br />

—<br />

0.57<br />

1.31<br />

0.77<br />

0.10<br />

ø40 or more: the same as bumper A<br />

Nickel plated<br />

ø40 or more ∗<br />

Electroless nickel plated<br />

Electroless nickel plated<br />

Nickel plated<br />

O ring ø4.5 X ø2.5 X ø1<br />

O ring ø6.4 X ø5.2 X ø0.6<br />

Precautions<br />

Be sure to read before handling.<br />

Refer to p.0-39 to 0-46 for Safety<br />

Instructions and common precautions.<br />

Refer to p.1.1-6 for precautions on<br />

series <strong>CG1</strong>.<br />

Note) A rubber magnet is equipped on the piston of the<br />

cylinder with auto switch.<br />

∗ The material is stainless steel on auto switch equipped<br />

styles ø20 and ø25.<br />

Bore size (mm)/Part No.<br />

ø40 ø50 ø63 ø80 ø100<br />

PDU-16Z PDU-20Z<br />

PDU-20Z PDU-25Z PDU-30Z<br />

PPD-40 PPD-50 PPD-63 PPD-80 PPD-100<br />

CM-040-16-127 CM-050-16-128 CM-063-16-129 CM-080-16-152 CM-100-16-153<br />

O ring ø5.5 X ø3.5 X ø1<br />

O ring ø7.4 X ø5.8 X ø0.8<br />

O ring ø6.5 X ø4.5 X ø1<br />

O ring ø11.4 X ø9.4 X ø1


Air-hydro<br />

<strong>CG1</strong>W Mounting H Bore size Stroke 20-<strong>CG1</strong>W Mounting Cushion Bore size Stroke<br />

Air-hydro<br />

A low hydraulic pressure cylinder used at a pressure of 1.0MPa or below.<br />

Through the concurrent use of a CC series air-hydro unit, it is possible to<br />

operate at a constant or low speed or to effect an intermediate stop, just<br />

like a hydraulic unit, while using pneumatic equipment such as a valve.<br />

Specifications<br />

Style Air-hydro Cylinder<br />

Bore size (mm)<br />

Action<br />

Fluid<br />

Proof pressure<br />

Max. operating pressure<br />

Min. operating pressure<br />

Piston speed<br />

Cushion<br />

Ambient and fluid temperature<br />

Thread tolerance<br />

Stroke tolerance<br />

Mounting<br />

∗ Auto switch can be mounted.<br />

ø20, ø25, ø32, ø40, ø50, ø63<br />

Double acting<br />

Turbine oil<br />

1.5MPa<br />

1.0MPa<br />

0.18MPa<br />

15 to 300mm/s<br />

None<br />

+5 to 60°C<br />

JIS class 2<br />

+1.4<br />

+1.8<br />

Up to 1000 0 mm, Up to 1200 0 mm<br />

Basic, Axial foot, Front flange, Front trunnion.<br />

Bore size ø20 ø25 ø32 ø40<br />

S 70 70 72 80<br />

ZZ 140 150 152 180<br />

Other dimensions are the same as double rod standard (p.1.7-18).<br />

Basic <strong>CG1</strong>WBA: With Air Cushion<br />

Bore size<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Bore size<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Standard stroke<br />

range (mm)<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

Long stroke<br />

range (mm)<br />

201 to 350<br />

301 to 400<br />

301 to 450<br />

301 to 800<br />

301 to 1200<br />

301 to 1200<br />

301 to 1400<br />

301 to 1500<br />

MM NA<br />

M8 24<br />

M10 X 1.25 29<br />

M10 X 1.25 35.5<br />

M14 X 1.5 44<br />

M18 X 1.5 55<br />

M18 X 1.5 69<br />

M22 X 1.5 80<br />

M26 X 1.5 100<br />

A<br />

18<br />

22<br />

22<br />

30<br />

35<br />

35<br />

40<br />

40<br />

P<br />

M5<br />

M5<br />

Rc(PT)1/8<br />

Rc(PT)1/8<br />

Rc(PT)1/4<br />

Rc(PT)1/4<br />

Rc(PT)3/8<br />

Rc(PT)1/2<br />

AL<br />

15.5<br />

19.5<br />

19.5<br />

27<br />

32<br />

32<br />

37<br />

37<br />

S<br />

77<br />

77<br />

79<br />

87<br />

102<br />

102<br />

122<br />

122<br />

Standard: Double Acting Double Rod <strong>Series</strong> <strong>CG1</strong>W<br />

ø50<br />

95<br />

211<br />

B1<br />

13<br />

17<br />

17<br />

19<br />

27<br />

27<br />

32<br />

41<br />

TA<br />

11<br />

11<br />

11<br />

12<br />

13<br />

13<br />

—<br />

—<br />

C<br />

14<br />

16.5<br />

20<br />

26<br />

32<br />

38<br />

50<br />

60<br />

ø63<br />

95<br />

211<br />

TC ∗∗<br />

D<br />

8<br />

10<br />

12<br />

16<br />

20<br />

20<br />

25<br />

30<br />

M5<br />

M6 X 0.75<br />

M8 X 1.0<br />

M10 X 1.25<br />

M12 X 1.25<br />

M14 X 1.5<br />

—<br />

—<br />

Copper Free<br />

Copper free<br />

This cylinder eliminates any influences of copper ions or fluororesins on<br />

colour CRTs. Copper materials have been nickel plated or replaced with<br />

non-copper materials to prevent the generation of copper ions.<br />

Specifications<br />

Bore (mm) ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100<br />

Action<br />

Fluid<br />

Max. operating pressure<br />

Min. operating pressure<br />

Cushion<br />

Piston speed<br />

N<br />

A<br />

ø20 to ø63<br />

ø80, ø100<br />

Double acting<br />

Air<br />

1.0MPa<br />

0.05MPa<br />

Rubber bumper<br />

Air cushion<br />

50 to 1000mm/s<br />

50 to 700mm/s<br />

Mounting Basic, Axial foot , Front flange, Front trunnion<br />

∗<br />

∗ Front trunnion style is not available for bore sizes ø80 and ø100. Refer to p.1.7-18<br />

for dimensions.<br />

∗ Auto switch can be mounted.<br />

E<br />

12<br />

14<br />

18<br />

25<br />

30<br />

32<br />

40<br />

50<br />

ZZ<br />

147<br />

157<br />

159<br />

187<br />

218<br />

218<br />

264<br />

264<br />

F<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

3<br />

3<br />

WA<br />

16<br />

16<br />

16<br />

16<br />

18<br />

18<br />

22<br />

22<br />

∗ Refer to rubber bumper equipped type for rod boot equipped type. (mm)<br />

GA<br />

12<br />

12<br />

12<br />

13<br />

14<br />

14<br />

20<br />

20<br />

WH<br />

23<br />

25<br />

28.5<br />

33<br />

40.5<br />

47.5<br />

60.5<br />

71<br />

H<br />

35<br />

40<br />

40<br />

50<br />

58<br />

58<br />

71<br />

71<br />

Wθ<br />

30°<br />

30°<br />

25°<br />

20°<br />

20°<br />

20°<br />

20°<br />

20°<br />

H1<br />

5<br />

6<br />

6<br />

8<br />

11<br />

11<br />

13<br />

16<br />

I<br />

J K KA<br />

26 M4 Depth 7 5 6<br />

31 M5 Depth 7.5 5.5 8<br />

38 M5 Depth 8 5.5 10<br />

47 M6 Depth 12 6 14<br />

58 M8 Depth 16 7 18<br />

72 M10 Depth 16 7 18<br />

89 M10 Depth 22 10 22<br />

110 M12 Depth 22 10 26<br />

∗ Refer to p.1.6-19 for mounting brackets.<br />

∗∗ Trunnion mounting taps with width across<br />

flats NA are not attached for bore sizes ø80<br />

and ø100.<br />

1-7-17<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong>W<br />

Basic/<strong>CG1</strong>WBN: With Rubber Bumper<br />

With rod boot on one side<br />

With rod boot on both sides<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

1-7-18<br />

A AL �C D E F GA I<br />

J K KA MM NA P S<br />

18 15.5 14 8 12 2 12 26 M4 Depth 7 5 6 M8 24 1/8 77<br />

22 19.5 16.5 10 14 2 12 31 M5 Depth 7.5 5.5 8 M10 X 1.25 29 1/8 77<br />

22 19.5 20 12 18 2 12 38 M5 Depth 8 5.5 10 M10 X 1.25 35.5 1/8 79<br />

30 27 26 16 25 2 13 47 M6 Depth 12 6 14 M14 X 1.5 44 1/8 87<br />

35 32 32 20 30 2 14 58 M8 Depth 16 7 18 M18 X 1.5 55 1/4 102<br />

35 32 38 20 32 2 14 72 M10 Depth 16 7 18 M18 X 1.5 69 1/4 102<br />

40 37 50 25 40 3 20 89 M10 Depth 22 10 22 M22 X 1.5 80 3/8 122<br />

40 37 60 30 50 3 20 110 M12 Depth 22 10 26 M26 X 1.5 100 1/2 122<br />

TA TC<br />

11<br />

11<br />

11<br />

12<br />

13<br />

13<br />

—<br />

—<br />

∗∗ W/o rod boot<br />

H<br />

W/ rod boot on one side<br />

M5<br />

M6 X 0.75<br />

35<br />

40<br />

M8 X 1.0 40<br />

M10 X 1.25 50<br />

M12 X 1.25 58<br />

M14 X 1.5 58<br />

— 71<br />

— 71<br />

∗<br />

ZZ e f h IJ JH JW l ZZ<br />

W/ rod boot on both sides<br />

147<br />

157<br />

30<br />

30<br />

16<br />

17<br />

55<br />

62<br />

27<br />

32<br />

(14.5)<br />

(17.5)<br />

(11.5)<br />

(11.5)<br />

167<br />

179<br />

S ZZ<br />

159 35 17 62 38 (19.5) (11.5) 181<br />

70 140<br />

187 35 17 70 48 (22.5) (13) 207<br />

70 150<br />

218 40 17 78 59 (25) (13) 238<br />

72 152<br />

218 40 18 78 72 (25) (13) 238<br />

80 180<br />

264 52 10 80 59 — — 273<br />

95 211<br />

264 62 7 80 71 — — 273<br />

95 211<br />

∗<br />

Stroke range<br />

(mm)<br />

B1<br />

H1<br />

Up to 350<br />

13<br />

5<br />

Up to 400<br />

17<br />

6<br />

Up to 450<br />

17<br />

6<br />

Up to 800<br />

19<br />

8<br />

Up to 1200<br />

27<br />

11<br />

Up to 1200<br />

27<br />

11<br />

Up to 1400<br />

32<br />

13<br />

Up to 1500<br />

41<br />

16<br />

ZZ Air hydro<br />

187<br />

201<br />

Bore<br />

(mm)<br />

203<br />

20<br />

227<br />

25<br />

258<br />

32<br />

258<br />

40<br />

282<br />

50<br />

282<br />

63<br />

∗ The minimum stroke for rod boot equipped style is 20mm.<br />

∗∗ Trunnion mounting taps with width across flats NA are not attached for bore sizes 80 and 100.<br />

0.25 stroke<br />

(mm)


With Mounting Bracket<br />

Axial foot/<strong>CG1</strong>WLN<br />

Front flange/<strong>CG1</strong>WFN<br />

Front trunnion/<strong>CG1</strong>WUN<br />

Mounting Bracket Part No.<br />

Mounting<br />

bracket<br />

Axial foot∗ Flange<br />

Trunnion pin<br />

Pivot bracket<br />

Auto switch<br />

model<br />

D-C7, C8<br />

D-H7<br />

D-B5, B6<br />

D-G5, K5<br />

20<br />

CG-L020<br />

CG-F020<br />

CG-T020<br />

CG-020<br />

-24A<br />

20<br />

BMA2<br />

-020<br />

BA-01<br />

25<br />

CG-L025<br />

CG-F025<br />

CG-T025<br />

CG-025<br />

-24A<br />

25<br />

BMA2<br />

-025<br />

BA-02<br />

32<br />

CG-L032<br />

CG-F032<br />

CG-T032<br />

CG-032<br />

-24A<br />

32<br />

BMA2<br />

-032<br />

BA-32<br />

Standard: Double Acting Double Rod <strong>Series</strong> <strong>CG1</strong>W<br />

Bore size (mm)<br />

40<br />

CG-L040<br />

CG-F040<br />

CG-T040<br />

CG-040<br />

-24A<br />

∗ Order two foot brackets per a cylinder.<br />

∗∗ Mounting bolts are attached for the foot and the flange styles.<br />

Bore size (mm)<br />

40 50<br />

BMA2 BMA2<br />

-040 -050<br />

BA-04<br />

50<br />

CG-L050<br />

CG-F050<br />

CG-T050<br />

CG-050<br />

-24A<br />

Auto Switch Mounting Bracket Part No.<br />

BA-05<br />

63<br />

CG-L063<br />

CG-F063<br />

CG-T063<br />

CG-063<br />

-24A<br />

63<br />

BMA2<br />

-063<br />

BA-06<br />

80<br />

CG-L080<br />

CG-F080<br />

—<br />

—<br />

80<br />

—<br />

BA-08<br />

Foot<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Stroke range<br />

B<br />

(mm)<br />

Up to 350 34<br />

Up to 400 38.5<br />

Up to 450 45<br />

Up to 800 54.5<br />

Up to 1200 70.5<br />

Up to 1200 82.5<br />

Up to 1400 101<br />

Up to 1500 121<br />

Front flange<br />

LC<br />

4<br />

4<br />

4<br />

4<br />

5<br />

5<br />

6<br />

6<br />

LD<br />

6<br />

6<br />

6.6<br />

6.6<br />

9<br />

11<br />

11<br />

14<br />

LH<br />

20<br />

22<br />

25<br />

30<br />

40<br />

45<br />

55<br />

65<br />

LS<br />

53<br />

53<br />

53<br />

60<br />

67<br />

67<br />

74<br />

74<br />

LT<br />

3<br />

3<br />

3<br />

3<br />

4.5<br />

4.5<br />

4.5<br />

6<br />

Bore<br />

(mm)<br />

Stroke range<br />

(mm)<br />

B E F FX<br />

20 Up to 350 40 12 2 28<br />

25 Up to 400 44 14 2 32<br />

32 Up to 450 53 18 2 38<br />

40 Up to 800 61 25 2 46<br />

50 Up to 1200 76 30 2 58<br />

63 Up to 1200 92 32 2 70<br />

80 Up to 1400 104 40 3 82<br />

100 Up to 1500 128 50 3 100<br />

∗ End boss is machined on the flange for øE.<br />

Front trunnion<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

Stroke range<br />

(mm)<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 500<br />

Up to 600<br />

Up to 600<br />

B<br />

38<br />

45.5<br />

54<br />

63.5<br />

79<br />

96<br />

LX<br />

32<br />

36<br />

44<br />

54<br />

66<br />

82<br />

100<br />

120<br />

FD<br />

5.5<br />

5.5<br />

6.6<br />

6.6<br />

9<br />

11<br />

11<br />

14<br />

TDe8 TE<br />

–0.025<br />

8 –0.047<br />

–0.025<br />

10 –0.047<br />

–0.032<br />

12 –0.059<br />

–0.032<br />

14 –0.059<br />

–0.032<br />

16 –0.059<br />

–0.032<br />

18 –0.059<br />

LZ<br />

44<br />

49<br />

58<br />

71<br />

86<br />

106<br />

125<br />

150<br />

(mm)<br />

10<br />

10<br />

10<br />

10<br />

20<br />

20<br />

FT<br />

6<br />

7<br />

7<br />

8<br />

9<br />

9<br />

11<br />

14<br />

M<br />

3<br />

3.5<br />

3.5<br />

4<br />

5<br />

5<br />

5<br />

7<br />

W<br />

10<br />

10<br />

10<br />

10<br />

17.5<br />

17.5<br />

20<br />

20<br />

X<br />

15<br />

15<br />

16<br />

16.5<br />

22<br />

22<br />

28.5<br />

30<br />

Bore<br />

(mm)<br />

TT TV TW TX TY TZ Without<br />

rod boot<br />

Z<br />

With rod boot<br />

20 3.2 35.8 42 16 28 47.6 46 66 + l<br />

25 3.2 39.8 42 20 28 53 51 73 + l<br />

32 4.5 49.4 48 22 28 67.7 51 73 + l<br />

40 4.5 58.4 56 30 30 78.7 62 82 + l<br />

50 6 72.4 64 36 36 98.6 71 91 + l<br />

63 8 90.4 74 46 46 119.2 71 91 + l<br />

∗ Consists of pins, flat washer and hexagon socket head cap bolt.<br />

100<br />

CG-L100<br />

CG-F100<br />

—<br />

—<br />

100<br />

—<br />

BA-10<br />

TF<br />

5.5<br />

5.5<br />

6.6<br />

6.6<br />

9<br />

11<br />

TH<br />

25<br />

30<br />

35<br />

40<br />

50<br />

60<br />

TR<br />

Y<br />

7<br />

7<br />

8<br />

8.5<br />

11<br />

13<br />

14<br />

16<br />

39<br />

43<br />

54.5<br />

65.5<br />

80<br />

98<br />

(mm)<br />

(mm)<br />

Z<br />

47<br />

52<br />

53<br />

63.5<br />

75.5<br />

75.5<br />

95<br />

95<br />

(mm)<br />

TS<br />

28<br />

33<br />

40<br />

49<br />

60<br />

74<br />

Note) A set of following stainless steel mounting screws is attached.<br />

(A switch mounting band is not attached. Please order the<br />

band separately.)<br />

BBA3: D-B5/B6/G5 types<br />

BBA4: D-C7/C8/H7 types<br />

· "D-G5BAL" and "D-H7BAL"switches are set on the cylinder with<br />

the screws above when shipped.<br />

When a switch only is shipped, “BBA3” or "BBA4" screws are<br />

attached.<br />

1-7-19<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


B<br />

L<br />

F<br />

G<br />

Standard<br />

With auto switch<br />

Basic<br />

Axial foot<br />

Front flange<br />

Rear flange<br />

With auto switch<br />

(magnet)<br />

20<br />

25<br />

32<br />

40<br />

U<br />

T<br />

D<br />

∗ Mounting brackets are included, not mounted.<br />

20mm<br />

25mm<br />

32mm<br />

40mm<br />

<strong>CG1</strong><br />

CDG1<br />

Mounting<br />

Front trunnion<br />

Rear trunnion<br />

Clevis<br />

L N 25<br />

L<br />

N 25<br />

100<br />

100<br />

N<br />

Cushion<br />

Rubber bumper S Single acting/Spring return<br />

Bore size<br />

Cylinder stroke (mm)<br />

Refer to p.1.7-21 for Standard<br />

Stroke Table.<br />

T Single acting/Spring extend<br />

1-7-20<br />

Applicable Auto Switches/Refer to p.5.3-2 for further information on auto switch.<br />

Style Special function<br />

Reed switch<br />

Solid state switch<br />

Standard: Single Acting Spring Return/Extend<br />

<strong>Series</strong> <strong>CG1</strong><br />

ø20, ø25, ø32, ø40<br />

Electrical<br />

entry<br />

Indicator<br />

Grommet Yes<br />

No<br />

Connector Yes<br />

No<br />

Diagnostic indication (2 colour) Grommet Yes<br />

Wiring<br />

(output)<br />

3 wire<br />

(NPN)<br />

2 wire<br />

2 wire<br />

How to Order<br />

Load voltage<br />

DC AC<br />

5V<br />

12V<br />

200V<br />

or less<br />

100V<br />

24V 5V, 12V 100V or less<br />

12V<br />

5V, 12V 24V or less<br />

C76<br />

C73<br />

C80<br />

C73C<br />

C80C<br />

Grommet<br />

3 wire (NPN)<br />

3 wire (PNP)<br />

5V, 12V<br />

H7A1<br />

H7A2<br />

Connector<br />

2 wire 12V<br />

H7B<br />

H7C<br />

3 wire (NPN)<br />

Diagnostic indication<br />

Yes<br />

24V 5V, 12V<br />

3 wire (PNP)<br />

(2 colour)<br />

2 wire 12V<br />

Water resistant (2 colour) Grommet<br />

H7NW<br />

H7PW<br />

H7BW<br />

H7BA<br />

With timer<br />

Diagnostic output (2 colour)<br />

Latch with diagnostic output<br />

(2 colour)<br />

3 wire (NPN)<br />

4 wire<br />

(NPN)<br />

5V, 12V<br />

H7NF<br />

H7LF<br />

∗ Lead wire length 0.5m······– e.g.) C73C 5m·········Z e.g.) C73CZ<br />

3m·········L C73CL None·····N C73CN<br />

∗ Solid state switches marked with " " are manufactured upon receipt of order.<br />

12V<br />

S<br />

S<br />

Auto switch model<br />

B53<br />

B54<br />

B64<br />

B59W<br />

K59<br />

G59<br />

G5P<br />

G59W<br />

G5PW<br />

K59W<br />

G5BA<br />

G5NT<br />

G59F<br />

B53<br />

Auto switch<br />

Without auto switch<br />

—<br />

(Built-in magnet)<br />

∗ Refer to the table below for<br />

selecting applicable auto switches.<br />

Lead wire (m) ∗<br />

0.5<br />

(–)<br />

—<br />

—<br />

3<br />

(L)<br />

5 None<br />

(Z) (N)<br />

— —<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

Applicable<br />

load<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

PLC<br />

Relay<br />

PLC<br />

Relay<br />

PLC<br />

Number of<br />

auto switches<br />

— 2<br />

S 1<br />

n n


JIS symbol<br />

Made to Order<br />

Mounting Bracket Part No.<br />

Mounting<br />

bracket<br />

Axial foot∗ Flange<br />

Trunnion pin<br />

Clevis∗∗ Pivot bracket<br />

Spring return<br />

Spring extend<br />

Spring return Spring extend<br />

Refer to p.5.4-1 for made to order products<br />

of series <strong>CG1</strong>.<br />

20<br />

CG-L020<br />

CG-F020<br />

CG-T020<br />

CG-D020<br />

CG-020-24A<br />

Bore size (mm)<br />

25<br />

32<br />

CG-L025 CG-L032<br />

CG-F025 CG-F032<br />

CG-T025 CG-T032<br />

CG-D025 CG-D032<br />

CG-025-24A CG-032-24A<br />

Accessories<br />

Standard<br />

Option<br />

Rod end nut<br />

Clevis pin<br />

Single knuckle joint<br />

Double knuckle joint ∗<br />

(with pins)<br />

—<br />

Pivot bracket — — — —<br />

∗ Pins and snap rings for double knuckle joint are included, not mounted.<br />

Stroke<br />

Bore size<br />

(mm)<br />

20<br />

25, 32, 40<br />

Mounting<br />

Basic<br />

Axial<br />

foot<br />

—<br />

Standard stroke (mm) (1)<br />

25, 50, 75, 100, 125<br />

25, 50, 75, 100, 125, 150, 200<br />

Note 1) Other intermediate strokes can be manufactured<br />

upon receipt of order. Spacers are not used for<br />

the intermediate strokes.<br />

40<br />

CG-L040<br />

CG-F040<br />

CG-T040<br />

CG-D040<br />

CG-040-24A<br />

∗ Order two foot brackets per a cylinder.<br />

∗∗ Mounting bolts are attached for foot and flange styles, and clevis pins, snap rings<br />

and mounting bolts for the clevis style.<br />

Precautions<br />

Specifications<br />

Action<br />

Bore size (mm)<br />

Lubrication<br />

Fluid<br />

Proof pressure<br />

Max. operating pressure<br />

Min. operating pressure<br />

Ambient and fluid temperature<br />

Piston speed<br />

Stroke tolerance<br />

Thread tolerance<br />

Cushion<br />

Mounting<br />

Be sure to read before handling.<br />

Refer to p.0-39 to 0-43 for Safety Instructions<br />

and common precautions.<br />

Refer to p.1.7-6 for precautions for series <strong>CG1</strong>.<br />

Standard: Single Acting Spring Return/Extend <strong>Series</strong> <strong>CG1</strong><br />

Front<br />

flange<br />

—<br />

Rear<br />

flange<br />

—<br />

Front<br />

trunnion<br />

Auto Switch Mounting Bracket Part No.<br />

Auto switch<br />

model<br />

D-C7·C8<br />

D-H7<br />

D-B5·B6<br />

D-G5·K5<br />

Single acting/Spring return<br />

0.18MPa<br />

20<br />

BMA2-020<br />

BA-01<br />

20, 25, 32, 40<br />

Non-lube<br />

Air<br />

1.5MPa<br />

1.0MPa<br />

—<br />

Bore size (mm)<br />

25 32<br />

BMA2-025<br />

BA-02<br />

Single acting/Spring extend<br />

Without auto switch: –10°C to +70°C (No freezing)<br />

With auto switch: –10°C to +60°C (No freezing)<br />

50 to 1000mm/s<br />

+1.4<br />

Up to 200 0 mm<br />

JIS class 2<br />

Rubber bumper<br />

BMA2-032<br />

BA-32<br />

0.23MPa<br />

Basic, Axial foot , Front flange,<br />

Rear flange, Front trunnion,<br />

Rear trunnion, Clevis<br />

(Used for changing the port location by 90° degrees.)<br />

Rear<br />

trunnion Clevis<br />

—<br />

40<br />

BMA2-040<br />

BA-04<br />

Note) A set of following stainless steel mounting screws is attached.<br />

(A switch mounting band is not attached. Please order the band separately.)<br />

BBA3: D-B5/B6/G5 types<br />

BBA4: D-C7/C8/H7 types<br />

·"D-G5BAL" and "D-H7BAL"switches are set on the cylinder with the screws above<br />

when shipped.<br />

When a switch only is shipped, “BBA3” or "BBA4" screws are attached.<br />

1-7-21<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong><br />

Weight (kg)<br />

Spring return<br />

Basic<br />

weight<br />

Mounting<br />

bracket<br />

weight<br />

Accessory<br />

Calculation example: <strong>CG1</strong>LN20-100S (Foot, ø20, 100 stroke)<br />

• Basic weight······ 0.28kg (ø20) • Mounting bracket weight······0.11kg (Foot)<br />

0.28+0.11=0.39kg<br />

1-7-22<br />

Bore size (mm)<br />

Construction<br />

Component Parts<br />

25st<br />

50st<br />

75st<br />

100st<br />

125st<br />

150st<br />

200st<br />

Axial foot<br />

Flange<br />

Trunnion<br />

Clevis<br />

Pivot bracket<br />

Single knuckle joint<br />

Double knuckle joint (with pins)<br />

Single acting/Spring return<br />

Single acting/Spring extend<br />

20<br />

0.17<br />

0.19<br />

0.26<br />

0.28<br />

0.35<br />

—<br />

—<br />

0.11<br />

0.08<br />

0.01<br />

0.05<br />

0.08<br />

0.05<br />

0.05<br />

25<br />

0.27<br />

0.30<br />

0.40<br />

0.43<br />

0.53<br />

0.56<br />

0.69<br />

0.13<br />

0.10<br />

0.02<br />

0.08<br />

0.09<br />

0.09<br />

0.09<br />

32<br />

0.40<br />

0.45<br />

0.58<br />

0.62<br />

0.76<br />

0.81<br />

0.98<br />

0.16<br />

0.14<br />

0.03<br />

0.15<br />

0.17<br />

0.09<br />

0.09<br />

40<br />

0.63<br />

0.71<br />

0.91<br />

0.99<br />

1.20<br />

1.28<br />

1.56<br />

0.22<br />

0.20<br />

0.05<br />

0.23<br />

0.25<br />

0.10<br />

0.13<br />

No. Description Material<br />

Note<br />

q Rod cover<br />

Aluminum alloy White hard anodized<br />

w Tube cover<br />

Aluminum alloy White hard anodized<br />

e Piston<br />

Aluminum alloy Chromated<br />

r Piston rod Carbon steel Hard chrome plated<br />

t<br />

Oil impregnated sintered alloy ø40 or larger: Lead bronze cast<br />

y<br />

Urethane<br />

u<br />

Urethane<br />

i<br />

Stainless steel<br />

o<br />

Resin<br />

!0<br />

Rolled steel Nickel plated<br />

!1<br />

NBR<br />

!2<br />

Steel wire Zinc chromated<br />

!3<br />

Aluminum alloy Chromated<br />

!4<br />

Aluminum alloy Chromated<br />

!5<br />

Sintered metal BC<br />

!6<br />

Steel wire<br />

∗<br />

Bushing<br />

Bumper A<br />

Bumper B<br />

Snap ring<br />

Wear ring<br />

Rod end nut<br />

Piston gasket<br />

Return spring<br />

Spring guide<br />

Spring seat<br />

Element<br />

Snap ring<br />

Note) A rubber magnet is equipped on the piston of the cylinder with auto switch.<br />

∗ The material is stainless steel on auto switch equipped styles ø20 and ø25.<br />

Spring extend<br />

Bore size (mm)<br />

20 25 32 40<br />

25st<br />

0.16 0.25 0.38 0.59<br />

50st<br />

0.18 0.28 0.43 0.67<br />

75st<br />

0.24 0.37 0.54 0.83<br />

Basic<br />

weight<br />

100st<br />

125st<br />

0.26<br />

0.32<br />

0.40<br />

0.48<br />

0.58<br />

0.69<br />

0.91<br />

1.08<br />

150st<br />

— 0.50 0.72 1.12<br />

200st<br />

— 0.63 0.89 1.40<br />

Axial foot<br />

0.11 0.13 0.16 0.22<br />

Mounting<br />

bracket<br />

weight<br />

Flange<br />

Trunnion<br />

0.08<br />

0.01<br />

0.10<br />

0.02<br />

0.14<br />

0.03<br />

0.20<br />

0.05<br />

Clevis<br />

0.05 0.08 0.15 0.23<br />

Pivot bracket<br />

0.08 0.09 0.17 0.25<br />

Accessory Single knuckle joint 0.05 0.09 0.09 0.10<br />

Double knuckle joint (with pins) 0.05 0.09 0.09 0.13<br />

Calculation example: <strong>CG1</strong>LN20-100T (Foot, ø20, 100 stroke)<br />

• Basic weight······0.26kg (ø20) • Mounting bracket weight······0.11kg (Foot)<br />

0.28+0.11=0.39kg<br />

Replacement Parts: Single acting/Spring return<br />

No. Description Material<br />

20<br />

Bore size (mm)/Part No.<br />

25 32 40<br />

!8 Piston seal NBR PPD-20 PPD-25-19 PPD-32 PPD-40<br />

Single acting/Spring extend (!7 is the same as the spring return style.)<br />

No. Description Material<br />

20<br />

Bore size (mm)/Part No.<br />

25 32 40<br />

!7 Rod seal NBR PDU-8Z PDU-10Z PDU-12LZ PDU-16Z<br />

!9 Tube gasket NBR<br />

CM-020-<br />

16-123<br />

CM-025-<br />

16-124<br />

CM-032-<br />

16-126<br />

CM-040-<br />

16-127


1-7-23<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1<br />

D-H7, D-H7�W<br />

D-H7�F, D-H7BAL<br />

D-B5, D-B6, D-B59W<br />

D-C7, D-C8<br />

D-C73C, D-C80C<br />

D-H7C<br />

D-G5, D-K5, D-G5�W, D-G5BAL<br />

D-K59W, D-G59F, D-G5NTL<br />

Standard: Single Acting Spring Return/Extend <strong>Series</strong> <strong>CG1</strong><br />

Auto Switch Mounting Position and Mounting Height<br />

20<br />

25<br />

32<br />

40<br />

20<br />

25<br />

32<br />

40<br />

20<br />

25<br />

32<br />

40<br />

20<br />

25<br />

32<br />

40<br />

20<br />

25<br />

32<br />

40<br />

20<br />

25<br />

32<br />

40<br />

Single acting/Spring return (mm)<br />

Auto switch<br />

model<br />

D-C7<br />

D-C8<br />

D-C73C<br />

D-C80C<br />

D-H7�<br />

D-H7C<br />

D-B59W<br />

D-B5<br />

D-B6<br />

D-G50W<br />

D-K59W<br />

D-G59F<br />

D-G5BA<br />

Bore<br />

size<br />

Auto switch<br />

model<br />

Bore<br />

size<br />

A<br />

25<br />

55<br />

55<br />

56<br />

60.5<br />

54<br />

54<br />

55<br />

59.5<br />

49<br />

49<br />

50<br />

54.5<br />

50.5<br />

50.5<br />

51.5<br />

56<br />

52<br />

52<br />

53<br />

57.5<br />

52.5<br />

52.5<br />

53.5<br />

58<br />

50<br />

55<br />

55<br />

56<br />

60.5<br />

54<br />

54<br />

55<br />

59.5<br />

49<br />

49<br />

50<br />

54.5<br />

50.5<br />

50.5<br />

51.5<br />

56<br />

52<br />

52<br />

53<br />

57.5<br />

52.5<br />

52.5<br />

53.5<br />

58<br />

( ): With connector<br />

75<br />

80<br />

80<br />

81<br />

85.5<br />

79<br />

79<br />

80<br />

84.5<br />

74<br />

74<br />

75<br />

79.5<br />

75.5<br />

75.5<br />

76.5<br />

81<br />

77<br />

77<br />

78<br />

82.5<br />

77.5<br />

77.5<br />

78.5<br />

83<br />

100<br />

80<br />

80<br />

81<br />

85.5<br />

79<br />

79<br />

80<br />

84.5<br />

74<br />

74<br />

75<br />

79.5<br />

75.5<br />

75.5<br />

76.5<br />

81<br />

77<br />

77<br />

78<br />

82.5<br />

77.5<br />

77.5<br />

78.5<br />

83<br />

125<br />

105<br />

105<br />

106<br />

110.5<br />

104<br />

104<br />

105<br />

109.5<br />

99<br />

99<br />

100<br />

104.5<br />

100.5<br />

100.5<br />

101.5<br />

106<br />

102<br />

102<br />

103<br />

107.5<br />

102.5<br />

102.5<br />

103.5<br />

108<br />

150<br />

—<br />

130<br />

131<br />

135.5<br />

—<br />

129<br />

130<br />

134.5<br />

—<br />

124<br />

125<br />

129.5<br />

—<br />

125.5<br />

126.5<br />

131<br />

—<br />

127<br />

128<br />

132.5<br />

—<br />

127.5<br />

128.5<br />

133<br />

200<br />

—<br />

130<br />

131<br />

135.5<br />

—<br />

129<br />

130<br />

134.5<br />

—<br />

124<br />

125<br />

129.5<br />

—<br />

125.5<br />

126.5<br />

131<br />

—<br />

127<br />

128<br />

132.5<br />

—<br />

127.5<br />

128.5<br />

133<br />

B<br />

All strokes<br />

20.5<br />

20.5<br />

21.5<br />

24<br />

19.5<br />

19.5<br />

20.5<br />

23<br />

15<br />

15<br />

15.5<br />

18<br />

16<br />

16<br />

17<br />

19.5<br />

17.5<br />

17.5<br />

18.5<br />

21<br />

18<br />

18<br />

19<br />

21.5<br />

A<br />

All strokes<br />

30<br />

30<br />

31<br />

35.5<br />

29<br />

29<br />

30<br />

34.5<br />

24<br />

24<br />

25<br />

29.5<br />

25.5<br />

25.5<br />

26.5<br />

31<br />

27<br />

27<br />

28<br />

32.5<br />

27.5<br />

27.5<br />

28.5<br />

33<br />

Hs<br />

24.5 (27)<br />

27 (29.5)<br />

30.5 (33)<br />

35 (37.5)<br />

24.5 (27.5)<br />

27 (30)<br />

30.5 (33.5)<br />

35 (38)<br />

27.5<br />

30<br />

33.5<br />

38<br />

27.5<br />

30<br />

33.5<br />

38<br />

27.5<br />

30<br />

33.5<br />

38<br />

24.5<br />

27<br />

30.5<br />

35<br />

20<br />

25<br />

32<br />

40<br />

20<br />

25<br />

32<br />

40<br />

20<br />

25<br />

32<br />

40<br />

20<br />

25<br />

32<br />

40<br />

20<br />

25<br />

32<br />

40<br />

20<br />

25<br />

32<br />

40<br />

Single acting/Spring extend (mm)<br />

D-C7<br />

D-C8<br />

D-C73C<br />

D-C80C<br />

D-H7�<br />

D-H7C<br />

D-B59W<br />

D-B5<br />

D-B6<br />

D-G50W<br />

D-K59W<br />

D-G59F<br />

D-G5BA<br />

B<br />

25<br />

45.5<br />

45.5<br />

46.5<br />

49<br />

44.5<br />

44.5<br />

45.5<br />

48<br />

40<br />

40<br />

40.5<br />

43<br />

41<br />

41<br />

42<br />

44.5<br />

42.5<br />

42.5<br />

43.5<br />

46<br />

43<br />

43<br />

44<br />

46.5<br />

50<br />

45.5<br />

45.5<br />

46.5<br />

49<br />

44.5<br />

44.5<br />

45.5<br />

48<br />

40<br />

40<br />

40.5<br />

43<br />

41<br />

41<br />

42<br />

44.5<br />

42.5<br />

42.5<br />

43.5<br />

46<br />

43<br />

43<br />

44<br />

46.5<br />

( ): With connector<br />

75<br />

70.5<br />

70.5<br />

71.5<br />

74<br />

69.5<br />

69.5<br />

70.5<br />

73<br />

65<br />

65<br />

65.5<br />

68<br />

66<br />

66<br />

67<br />

69.5<br />

67.5<br />

67.5<br />

68.5<br />

71<br />

68<br />

68<br />

69<br />

71.5<br />

100<br />

70.5<br />

70.5<br />

71.5<br />

74<br />

69.5<br />

69.5<br />

70.5<br />

73<br />

65<br />

65<br />

65.5<br />

68<br />

66<br />

66<br />

67<br />

69.5<br />

67.5<br />

67.5<br />

68.5<br />

71<br />

68<br />

68<br />

69<br />

71.5<br />

125<br />

95.5<br />

95.5<br />

96.5<br />

99<br />

94.5<br />

94.5<br />

95.5<br />

98<br />

90<br />

90<br />

90.5<br />

93<br />

91<br />

91<br />

92<br />

94.5<br />

92.5<br />

92.5<br />

93.5<br />

96<br />

93<br />

93<br />

94<br />

96.5<br />

150<br />

—<br />

120.5<br />

121.5<br />

124<br />

—<br />

119.5<br />

120.5<br />

123<br />

—<br />

115<br />

115.5<br />

118<br />

—<br />

116<br />

117<br />

119.5<br />

—<br />

117.5<br />

118.5<br />

121<br />

—<br />

118<br />

119<br />

121.5<br />

200<br />

—<br />

120.5<br />

121.5<br />

124<br />

—<br />

119.5<br />

120.5<br />

123<br />

—<br />

115<br />

115.5<br />

118<br />

—<br />

116<br />

117<br />

119.5<br />

—<br />

117.5<br />

118.5<br />

121<br />

—<br />

118<br />

119<br />

121.5<br />

Hs<br />

24.5 (27)<br />

27 (29.5)<br />

30.5 (33)<br />

35 (37.5)<br />

24.5 (27.5)<br />

27 (30)<br />

30.5 (33.5)<br />

35 (38)<br />

27.5<br />

30<br />

33.5<br />

38<br />

27.5<br />

30<br />

33.5<br />

38<br />

27.5<br />

30<br />

33.5<br />

38<br />

24.5<br />

27<br />

30.5<br />

35<br />

D-G5<br />

D-K5<br />

D-G5NT<br />

D-H7�W<br />

D-H7�F<br />

D-H7BA<br />

D-H7�W<br />

D-H7�F<br />

D-H7BA<br />

D-G5<br />

D-K5<br />

D-G5NT


<strong>Series</strong> <strong>CG1</strong><br />

Basic<br />

Spring return/<strong>CG1</strong>BN<br />

Spring extend/<strong>CG1</strong>BN<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

Axial foot/<strong>CG1</strong>LN<br />

1-7-24<br />

Stroke range<br />

(mm)<br />

Up to 125<br />

Up to 200<br />

Up to 200<br />

Up to 200<br />

TA<br />

11<br />

11<br />

11<br />

12<br />

TB<br />

11<br />

11<br />

10<br />

10<br />

A<br />

18<br />

22<br />

22<br />

30<br />

AL<br />

15.5<br />

19.5<br />

19.5<br />

27<br />

TC<br />

M5<br />

M6 X 0.75<br />

M8 X 1.0<br />

M10 X 1.25<br />

B1<br />

13<br />

17<br />

17<br />

19<br />

With Mounting Bracket<br />

C<br />

14<br />

16.5<br />

20<br />

26<br />

D<br />

8<br />

10<br />

12<br />

16<br />

E<br />

12<br />

14<br />

18<br />

25<br />

F<br />

2<br />

2<br />

2<br />

2<br />

GA<br />

12<br />

12<br />

12<br />

13<br />

GB<br />

10<br />

10<br />

10<br />

10<br />

H<br />

35<br />

40<br />

40<br />

50<br />

1 to 50st 51 to 100st 101 to 125st 126 to 200st<br />

S ZZ S ZZ S ZZ S ZZ<br />

94 131 119 156 144 181 — —<br />

94 136 119 161 144 186 169 211<br />

96 138 121 163 146 188 171 213<br />

103 155 128 180 153 205 178 230<br />

H1<br />

5<br />

6<br />

6<br />

8<br />

I<br />

26<br />

31<br />

38<br />

47<br />

Note) The drawing below shows the single acting/spring return style.<br />

The rod is retracted in case of the spring extend style<br />

Axial foot<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

Stroke range<br />

(mm)<br />

Up to 125<br />

Up to 200<br />

Up to 200<br />

Up to 200<br />

B<br />

34<br />

38.5<br />

45<br />

54.5<br />

M<br />

3<br />

3.5<br />

3.5<br />

4<br />

J<br />

M4 Depth 7<br />

M5 Depth 7.5<br />

M5 Depth 8<br />

M6 Depth 12<br />

LC<br />

4<br />

4<br />

4<br />

4<br />

LD<br />

6<br />

6<br />

6.6<br />

6.6<br />

LH<br />

20<br />

22<br />

25<br />

30<br />

K<br />

5<br />

5.5<br />

5.5<br />

6<br />

LT<br />

3<br />

3<br />

3<br />

3<br />

KA<br />

6<br />

8<br />

10<br />

14<br />

LX<br />

32<br />

36<br />

44<br />

54<br />

1 to 50st 51 to 100st 101 to 125st 126 to 200st<br />

LS ZZ LS ZZ LS ZZ LS ZZ<br />

70 135 95 160 120 185 — —<br />

70 140.5 95 165.5 120 190.5 145 215.5<br />

70 142.5 95 167.5 120 192.5 145 217.5<br />

76 160 101 185 126 210 151 235<br />

MM<br />

M8<br />

M10 X 1.25<br />

M10 X 1.25<br />

M14 X 1.5<br />

LZ<br />

44<br />

49<br />

58<br />

71<br />

W<br />

10<br />

10<br />

10<br />

10<br />

X<br />

15<br />

15<br />

16<br />

16.5<br />

NA<br />

24<br />

29<br />

35.5<br />

44<br />

Y<br />

7<br />

7<br />

8<br />

8.5<br />

(mm)<br />

P<br />

1/8<br />

1/8<br />

1/8<br />

1/8<br />

(mm)<br />

Z<br />

47<br />

52<br />

53<br />

63.5


With Mounting Bracket<br />

Front flange/<strong>CG1</strong>FN<br />

Rear flange/<strong>CG1</strong>GN<br />

Front trunnion/<strong>CG1</strong>UN<br />

∗ Clevis pins and snap rings are attached.<br />

Rear trunnion/<strong>CG1</strong>TN<br />

Clevis/<strong>CG1</strong>DN<br />

Standard: Single Acting Spring Return/Extend <strong>Series</strong> <strong>CG1</strong><br />

Bore size<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

Front flange (mm)<br />

Bore size<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

Clevis<br />

Bore size<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

Bore size<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

Stroke range<br />

(mm)<br />

Up to 125<br />

Up to 200<br />

Up to 200<br />

Up to 200<br />

40<br />

44<br />

53<br />

61<br />

∗ End boss is machined on the flange for øE.<br />

12<br />

14<br />

18<br />

25<br />

2<br />

2<br />

2<br />

2<br />

ZZ<br />

1 to 50st 51 to 100st 101 to 125st 126 to 200st<br />

131 156 181 —<br />

136 161 186 211<br />

138 163 188 213<br />

155 180 205 230<br />

Stroke range<br />

(mm)<br />

B CD<br />

Up to 125 38 8<br />

Up to 200 45.5 10<br />

Up to 200 54 12<br />

Up to 200 63.5 14<br />

TW<br />

42<br />

42<br />

48<br />

56<br />

TX<br />

16<br />

20<br />

22<br />

30<br />

28<br />

32<br />

38<br />

46<br />

5.5<br />

5.5<br />

6.6<br />

6.6<br />

(mm)<br />

B E F FX FD FT<br />

Rear flange (mm)<br />

Bore size<br />

ZZ<br />

(mm) 1 to 50st 51 to 100st 101 to 125st 126 to 200st<br />

20 137 162 187 —<br />

25 143 168 193 218<br />

32 145 170 195 220<br />

40 163 188 213 238<br />

(mm)<br />

Bore size Stroke range<br />

(mm) (mm)<br />

B TDe8 TE TF TH TR TS TT TV TW TX TY TZ<br />

20<br />

25<br />

Up to 125 38 8<br />

–0.025<br />

–0.047 10<br />

Up to 200 45.5<br />

–0.025<br />

10–0.047<br />

10<br />

5.5<br />

5.5<br />

25<br />

30<br />

39<br />

43<br />

28<br />

33<br />

3.2<br />

3.2<br />

35.8<br />

39.8<br />

42<br />

42<br />

16<br />

20<br />

28<br />

28<br />

47.6<br />

53<br />

32 Up to 200 54<br />

–0.032<br />

12–0.059<br />

10 6.6 35 54.5 40 4.5 49.4 48 22 28 67.7<br />

40 Up to 200 63.5<br />

–0.032<br />

14–0.059<br />

10 6.6 40 65.5 49 4.5 58.4 56 30 30 78.7<br />

Front trunnion<br />

∗ Consists of pins, flat washer and hexagon socket head cap bolt.<br />

(mm)<br />

Bore size<br />

(mm)<br />

Z<br />

ZZ<br />

1 to 50st 51 to 100st 101 to 125st 126 to 200st<br />

20 46 131 156 181 —<br />

25 51 136 161 186 211<br />

32 51 138 163 188 213<br />

40 62 155 180 205 230<br />

Rear trunnion<br />

Bore size<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

1 to 50st 51 to 100st 101 to 125st<br />

(mm)<br />

126 to 200st<br />

Z ZZ Z ZZ Z ZZ Z ZZ<br />

118 139 143 164 168 189 — —<br />

123 144 148 169 173 194 198 219<br />

126 150 151 175 176 200 201 225<br />

143 171 168 196 193 221 218 246<br />

CZ<br />

29<br />

33<br />

40<br />

49<br />

L<br />

14<br />

16<br />

20<br />

22<br />

RR<br />

11<br />

13<br />

15<br />

18<br />

TE<br />

10<br />

10<br />

10<br />

10<br />

TF<br />

5.5<br />

5.5<br />

6.6<br />

6.6<br />

H<br />

25<br />

30<br />

35<br />

40<br />

6<br />

7<br />

7<br />

8<br />

TT<br />

3.2<br />

3.2<br />

4.5<br />

4.5<br />

(mm)<br />

TV<br />

35.8<br />

39.8<br />

49.4<br />

58.4<br />

TY TZ<br />

1 to 50st 51 to 100st 10 1to 125st 126 to 200st<br />

Z ZZ Z ZZ Z ZZ Z ZZ<br />

28 43.4 143 164 168 189 193 214 — —<br />

28 48 150 171 175 196 200 221 225 246<br />

28 59.4 156 180 181 205 206 230 231 255<br />

30 71.4 175 200 200 228 225 253 250 278<br />

∗ Refer to p.1.7-11 for dimensions of the pivot bracket.<br />

1-7-25<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


B<br />

L<br />

F<br />

G<br />

U<br />

T<br />

D<br />

N<br />

A<br />

Standard <strong>CG1</strong>K L<br />

With auto switch<br />

CDG1K<br />

Double acting Non-rotating rod<br />

Basic<br />

Axial foot<br />

Front flange<br />

Rear flange<br />

Front trunnion<br />

Rear trunnion<br />

Clevis<br />

With auto switch<br />

(magnet)<br />

Mounting<br />

∗ Mounting brackets are<br />

included, not mounted.<br />

Cushion<br />

Rubber bumper<br />

Air cushion<br />

(ø40 to ø63 only)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

Bore size<br />

20mm<br />

25mm<br />

32mm<br />

40mm<br />

50mm<br />

63mm<br />

Mounting Bracket Part No.<br />

L<br />

N<br />

N<br />

25<br />

25<br />

Mounting<br />

bracket 20 25 32 40 50 63<br />

Axial foot CG-L020 CG-L025 CG-L032 CG-L040 CG-L050 CG-L063<br />

CG-F020 CG-F025 CG-F032 CG-F040 CG-F050 CG-F063<br />

CG-T020 CG-T025 CG-T032 CG-T040 CG-T050 CG-T063<br />

CG-D020 CG-D025 CG-D032 CG-D040 CG-D050 CG-D063<br />

CG-020-24A CG-025-24A CG-032-24A CG-040-24A CG-050-24A CG-063-24A<br />

∗<br />

Flange<br />

Trunnion pin<br />

Clevis∗∗ Bore size (mm)<br />

Pivot bracket<br />

∗ Order two foot brackets per a cylinder.<br />

∗∗ Mounting bolts are attached for foot and flange styles, and clevis pins,<br />

snap rings and mounting bolts for the clevis style.<br />

1-7-26<br />

Non-rotating Rod: Double Acting<br />

<strong>Series</strong> <strong>CG1</strong>K<br />

ø20, ø25, ø32, ø40, ø50, ø63<br />

100<br />

100<br />

Stroke (mm)<br />

3 wire<br />

(NPN)<br />

Refer to p.1.7-27 for Standard<br />

Stroke Table.<br />

Applicable Auto Switches/Refer to p.5.3-2 for further information on auto switch.<br />

Load voltage<br />

Style Special function Electrical Wiring<br />

Auto switch model<br />

entry (Output) DC AC<br />

Reed switch<br />

Solid state switch<br />

How to Order<br />

Indicator<br />

Yes<br />

B53<br />

5V<br />

20<br />

BMA2-020 BMA2-025 BMA2-032 BMA2-040 BMA2-050 BMA2-063<br />

BA-01<br />

C76<br />

Grommet<br />

No<br />

12V<br />

200V<br />

or less<br />

Yes<br />

No<br />

2 wire<br />

100V<br />

24V<br />

5V, 12V 100V or less<br />

C73<br />

C80<br />

Yes<br />

Connector<br />

No<br />

Diagnostic indication (2 colour) Grommet Yes<br />

12V<br />

5V, 12V 24V or less<br />

C73C<br />

C80C<br />

Grommet<br />

3 wire (NPN)<br />

3 wire (PNP)<br />

5V, 12V<br />

H7A1<br />

H7A2<br />

Connector<br />

2 wire 12V<br />

H7B<br />

H7C<br />

3 wire (NPN)<br />

Diagnostic indication<br />

5V, 12V<br />

3 wire (PNP)<br />

(2 colour)<br />

Yes<br />

24V<br />

2 wire 12V<br />

Water resistant (2 colour) Grommet<br />

H7NW<br />

H7PW<br />

H7BW<br />

H7BA<br />

With timer<br />

Diagnostic output (2 colour)<br />

Latch with diagnostic output<br />

(2 colour)<br />

3 wire (NPN)<br />

4 wire<br />

(NPN)<br />

5V, 12V<br />

H7NF<br />

H7LF<br />

∗Lead wire length 0.5m······ – e.g.) C73C 5m··········Z e.g.) C73CZ<br />

3m··········L C73CL None······N C73CN<br />

∗Solid state switches marked with " " are manufactured upon receipt of order.<br />

25<br />

BA-02<br />

B53<br />

B54<br />

B64<br />

B59W<br />

G59<br />

G5P<br />

K59<br />

G59W<br />

G5PW<br />

K59W<br />

G5BA<br />

G5NT<br />

G59F<br />

Bore size (mm)<br />

32 40<br />

BA-32<br />

Lead wire (m) ∗<br />

0.5<br />

(–)<br />

—<br />

—<br />

BA-04<br />

3<br />

(L)<br />

Auto Switch Mounting Bracket Part No.<br />

Auto switch<br />

model<br />

D-C7·C8<br />

D-H7<br />

D-B5·B6<br />

D-G5·K5<br />

Auto switch<br />

Without auto switch<br />

—<br />

(Built-in magnet)<br />

∗ Refer to the table below for<br />

selecting applicable auto switches.<br />

Number of<br />

auto switches<br />

— 2<br />

S 1<br />

n n<br />

5 None<br />

(Z) (N)<br />

— —<br />

—<br />

—<br />

—<br />

50<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

BA-05<br />

Note) A set of following stainless steel mounting screws is attached.<br />

(A switch mounting band is not attached. Please order the band separately.)<br />

BBA3: D-B5/B6/G5 types<br />

BBA4: D-C7/C8/H7 types<br />

·"D-G5BAL" and "D-H7BAL"switches are set on the cylinder with the screws above<br />

when shipped.<br />

When a switch only is shipped, “BBA3” or "BBA4" screws are attached.<br />

Applicable<br />

load<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

Relay<br />

PLC<br />

Relay<br />

PLC<br />

63<br />

PLC<br />

BA-06


High non-rotating accuracy<br />

ø20, ø25 ±1°<br />

ø32 ±0.8°<br />

ø40 to ø63 ±0.5°<br />

High speed operation/Long life<br />

Piston speed is between 50 and 500mm/s<br />

and long life is expected.<br />

Can operate without lubrication.<br />

The same installation dimensions<br />

as the standard cylinder.<br />

Auto switches can also be<br />

mounted.<br />

It can be installed with auto switches to simplify<br />

the detection of the stroke position of the cylinder.<br />

JIS symbol<br />

Made to Order<br />

Refer to p.5.4-1 for made to<br />

order products of series <strong>CG1</strong>K.<br />

With auto switch<br />

Auto switches can be mounted. Mounting position/<br />

height is the same as the double acting/single<br />

rod style. Refer to p.1.7-13.<br />

Non-rotating Rod: Double Acting <strong>Series</strong> <strong>CG1</strong>K<br />

Specifications<br />

Bore size (mm)<br />

Action<br />

Lubrication<br />

Fluid<br />

Proof pressure<br />

Max. operating pressure<br />

Min. operating pressure<br />

Ambient and fluid temperature<br />

Piston speed<br />

Thread tolerance<br />

Stroke tolerance<br />

Cushion<br />

Rod non-rotating accuracy<br />

Mounting<br />

Accessories<br />

Standard<br />

Option<br />

Stroke<br />

Mounting<br />

Rod end nut<br />

Clevis pin<br />

Single knuckle joint<br />

Double knuckle joint ∗<br />

(with pins)<br />

Basic<br />

Axial<br />

foot<br />

Front<br />

flange<br />

Rear<br />

flange<br />

Pivot bracket — — — —<br />

Front<br />

trunnion<br />

— — — — — —<br />

∗ Pins and snap rings for double knuckle joint are attached, not mounted.<br />

20<br />

25 32 40 50 63<br />

Double acting/Single rod<br />

Non-lube<br />

Air<br />

1.5MPa<br />

1.0MPa<br />

0.05MPa<br />

Without auto switch: –10°C to +70°C (No freezing)<br />

With auto switch: –10°C to +60°C (No freezing)<br />

50 to 500mm/s<br />

JIS class 2<br />

+1.4<br />

Up to 600 0 mm<br />

Rubber bumper, Air cushion (ø40 to ø63 only)<br />

±1° ±0.8° ±0.5°<br />

Basic, Axial foot, Front flange, Rear flange, Front trunnion,<br />

Rear trunnion, Clevis<br />

(Used for changing the port location by 90° degrees.)<br />

Rear<br />

trunnion Clevis<br />

Bore size (mm) Standard stroke<br />

20<br />

25<br />

32<br />

40<br />

50/63<br />

(1) (mm) Long stroke (mm)<br />

25, 50, 75, 100, 125, 150, 200 —<br />

—<br />

25, 50, 75, 100, 125, 150, 200, 250, 300<br />

—<br />

301 to 500<br />

301 to 600<br />

Note 1) Other intermediate strokes can be manufactured upon receipt of order. Spacers are not used for<br />

the intermediate strokes.<br />

Note 2) The maximum limit is 1500 stroke, but the products that exceed the standard or the long stroke<br />

limit are not guaranteed.<br />

1-7-27<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong>K<br />

Weight<br />

(kg)<br />

Bore size (mm)<br />

20 25 32 40 50 63<br />

Basic<br />

0.10 0.17 0.26 0.41 0.77 1.07<br />

Axial foot<br />

0.21 0.30 0.42 0.63 1.25 1.79<br />

Flange<br />

0.18 0.27 0.40 0.61 1.11 1.57<br />

Trunnion<br />

0.11 0.19 0.29 0.46 0.91 1.21<br />

Clevis<br />

0.15 0.25 0.41 0.64 1.17 1.75<br />

Pivot bracket<br />

0.08 0.09 0.17 0.25 0.44 0.80<br />

Single knuckle joint<br />

0.05 0.09 0.09 0.10 0.22 0.22<br />

Double knuckle joint (with pins) 0.05 0.09 0.09 0.13 0.26 0.26<br />

Additional weight by each 50 stroke 0.05 0.07 0.09 0.15 0.22 0.26<br />

Additional weight by air cushion — — — 0.02 0.03 0.03<br />

Additional weight by long stroke — — — 0.03 0.06 0.10<br />

Calculation example:<br />

• Basic weight·············0.21 (Foot, ø20)<br />

CGIKLN20-100<br />

• Additional weight······0.05/50 stroke<br />

(Foot, ø20, 100 stroke) • Cylinder stroke·········100 stroke<br />

0.21+0.05 X 100/50=0.31kg<br />

Basic weight<br />

Construction<br />

With rubber bumper<br />

With air cushion<br />

Component Parts<br />

No. Description Material Note<br />

q Rod cover Aluminum alloy White hard anodized<br />

w Tube cover Aluminum alloy White hard anodized<br />

e Piston<br />

Aluminum alloy Chromated, Hard anodized (in case of air cushion)<br />

r Piston rod Carbon steel<br />

Hard chrome plated<br />

t<br />

Oil impregnated sintered alloy<br />

y<br />

Urethane<br />

u<br />

Resin<br />

i<br />

Rolled steel<br />

Nickel plated<br />

∗<br />

Non-rotating guide<br />

Bumper<br />

Wear ring<br />

Rod end nut<br />

Replacement Parts/With rubber bumper<br />

No.<br />

!7<br />

!8<br />

!9<br />

Description Material<br />

Rod seal<br />

Piston seal<br />

Tube gasket<br />

NBR<br />

NBR<br />

NBR<br />

With air cushion (Parts !7 to !9 are the same as rubber bumper style.)<br />

@0 Valve seal<br />

NBR — —<br />

@1 Valve retaining gasket<br />

NBR — —<br />

1-7-28<br />

Copper Free<br />

20-<strong>CG1</strong>K Mounting N Bore size Stroke<br />

Copper free<br />

This cylinder eliminates any influences of copper ions or fluororesins on<br />

colour CRTs. Copper materials have been nickel plated or replaced with<br />

non-copper materials to prevent the generation of copper ions.<br />

Specifications<br />

Bore size (mm)<br />

Action<br />

Fluid<br />

Max. operating pressure<br />

Min. operating pressure<br />

Piston speed<br />

Mounting<br />

Bore size (mm)/Part No.<br />

ø20 ø25 ø32 ø40 ø50 ø63<br />

SS-9 X 8k2Q SS-11 X 10k2 SS-12 SS-16S SS-20S SS-20S<br />

PPD-20 PPD-25-19 PPD-32 PPD-40 PPD-50 PPD-63<br />

CM-020-16-123 CM-025-16-124 CM-032-16-126 CM-040-16-127 CM-050-16-128 CM-063-16-129<br />

ø20, ø25, ø32, ø40, ø50, ø63<br />

Double acting<br />

Air<br />

1.0MPa<br />

0.05MPa<br />

50 to 500mm/s<br />

Basic, Axial foot, Front flange, Rear flange,<br />

Front trunnion, Rear trunnion, Clevis<br />

(Used for changing the port location by 90°<br />

degrees.)<br />

No. Description Material Note<br />

o Seal retainer Rolled steel Nickel plated (Except for long stroke)<br />

!0 Cushion valve Rolled steel Electroless nickel plated<br />

!1 Valve retainer Rolled steel Electroless nickel plated<br />

!2 Lock nut<br />

Carbon steel<br />

Nickel plated<br />

!3 Cushion seal NBR<br />

!4 Cushion seal holder Aluminum alloy<br />

!5 Head cover Aluminum alloy White hard anodized<br />

!6 Cylinder tube Aluminum alloy<br />

Hard anodized<br />

—<br />

—<br />

Long stroke<br />

Long stroke<br />

O ring ø4.5 X<br />

ø2.5 X ø1<br />

O ring ø6.4 X<br />

ø5.2 X ø0.6<br />

O ring ø5.5 X ø3.5 X ø1<br />

O ring ø7.4 X ø5.8 X ø0.8<br />

Note) A rubber magnet is<br />

equipped on the piston of the<br />

cylinder with auto switch.<br />

∗ The material is stainless steel<br />

on ø20 to ø32.


Basic<br />

With rubber bumper/<strong>CG1</strong>KBN<br />

ø20 to ø63<br />

With air cushion/<strong>CG1</strong>KBA<br />

ø40 to ø63<br />

Bore<br />

(mm)<br />

Stroke range<br />

(mm)<br />

A AL B1 C D E<br />

20 Up to 200 18 15.5 13 14 9.2 12<br />

25 Up to 300 22 19.5 17 16.5 11 14<br />

32 Up to 300 22 19.5 17 20 12 18<br />

40 Up to 300 (500) 30 27 19 26 16 25<br />

50 Up to 300 (600) 35 32 27 32 20 30<br />

63 Up to 300 (600) 35 32 27 38 20 32<br />

Note 1) Dimensions for each mounting bracket are the same as those for <strong>CG1</strong> standard or long stroke model. Refer to p.1.7-8 to 1.7-10. Also, refer to p.1.7-12 for auto switch equipped style.<br />

Note 2) ( ): Long stroke<br />

With air cushion<br />

Bore<br />

(mm)<br />

P WA<br />

40 Rc (PT) 1/8 16<br />

50 Rc (PT) 1/4 18<br />

63 Rc (PT) 1/4 18<br />

Note) ( ): Long stroke<br />

Allowable rotational torque<br />

(Nm)<br />

WB<br />

15 (16)<br />

17 (18)<br />

17 (18)<br />

F<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

GA<br />

12<br />

12<br />

12<br />

13<br />

14<br />

14<br />

GB<br />

10<br />

10<br />

10<br />

10 (13)<br />

12 (14)<br />

12 (14)<br />

q Avoid using the air cylinder in such a way that rotational torque would be<br />

applied to the piston rod.<br />

� If rotational torque is applied, the non-rotating guide will become deformed.<br />

Refer to the table below for the allowable range of rotational torque.<br />

ø20<br />

0.2<br />

WH<br />

33<br />

40.5<br />

47.5<br />

H<br />

35<br />

40<br />

40<br />

50<br />

58<br />

58<br />

H1<br />

5<br />

6<br />

6<br />

8<br />

11<br />

11<br />

� To screw a bracket or a nut onto the piston rod, make sure to retract the piston<br />

rod entirely, and place a wrench over the flat portion of the rod that protrudes.<br />

Wθ<br />

20°<br />

20°<br />

20°<br />

I<br />

26<br />

31<br />

38<br />

47<br />

58<br />

72<br />

J<br />

M4 Depth 7<br />

M5 Depth 7.5<br />

M5 Depth 8<br />

M6 Depth 12<br />

M8 Depth 16<br />

M10 Depth 16<br />

KA<br />

8<br />

10<br />

10<br />

14<br />

18<br />

18<br />

MM<br />

M8<br />

M10 X 1.25<br />

M10 X 1.25<br />

M14 X 1.5<br />

M18 X 1.5<br />

M18 X 1.5<br />

NA<br />

24<br />

29<br />

35.5<br />

44<br />

55<br />

69<br />

P<br />

1/8<br />

1/8<br />

1/8<br />

1/8<br />

1/4<br />

1/4<br />

S<br />

69<br />

69<br />

71<br />

78 (87)<br />

90 (102)<br />

90 (102)<br />

Be sure to read before handling. Refer to p.0-39 to 0-46 for Safety Instruction and common precautions.<br />

Cautions<br />

ø25/ø32<br />

0.25<br />

Non-rotating Rod: Double Acting <strong>Series</strong> <strong>CG1</strong>K<br />

ø40/ø50/ø63<br />

0.44<br />

Precautions<br />

Handling<br />

TA<br />

11<br />

11<br />

11<br />

12<br />

13<br />

13<br />

TB<br />

11<br />

11<br />

10<br />

10 (12)<br />

12 (13)<br />

12 (13)<br />

TC<br />

M5<br />

M6 X 0.75<br />

M8 X 1.0<br />

M10 X 1.25<br />

M12 X 1.25<br />

M14 X 1.5<br />

ZZ<br />

106<br />

111<br />

113<br />

130 (139)<br />

150 (162)<br />

150 (162)<br />

To tighten, take precautions to prevent the tightening torque from being applied to<br />

the non-rotating guide.<br />

w To replace a rod seal, contact <strong>SMC</strong>.<br />

A rod seal could lead to an air leak, depending on the position in which it is fitted.<br />

Therefore, make sure to contact <strong>SMC</strong> if a rod seal must be replaced.<br />

1-7-29<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


Standard <strong>CG1</strong>KW L<br />

With auto switch<br />

B<br />

L<br />

F<br />

U<br />

With auto switch<br />

(magnet)<br />

CDG1KW<br />

Non-rotating rod<br />

Double acting/Double rod<br />

Mounting<br />

Basic<br />

Axial foot<br />

Front flange<br />

Front trunnion<br />

Note) Mounting brackets are<br />

included, not mounted.<br />

Cushion<br />

N Rubber bumper<br />

1-7-30<br />

Non-rotating Rod: Double Acting Double Rod<br />

<strong>Series</strong> <strong>CG1</strong>KW<br />

ø20, ø25, ø32, ø40, ø50, ø63<br />

Style<br />

L<br />

Special function<br />

N<br />

N<br />

25<br />

25<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

100<br />

100<br />

Stroke<br />

Bore size<br />

Wiring<br />

(output)<br />

20mm<br />

25mm<br />

32mm<br />

40mm<br />

50mm<br />

63mm<br />

3 wire<br />

(NPN) — 5V — C76 —<br />

Yes<br />

— — B53<br />

—<br />

Grommet<br />

No<br />

Yes<br />

No<br />

2 wire 24V<br />

12V<br />

5V, 12V<br />

200V<br />

or less<br />

100V<br />

100V or less<br />

—<br />

—<br />

C73<br />

C80<br />

B54<br />

B64<br />

—<br />

—<br />

Yes<br />

Connector<br />

No<br />

12V<br />

5V, 12V<br />

—<br />

24V or less<br />

C73C<br />

C80C<br />

—<br />

—<br />

Diagnostic indication<br />

(2 colour) Grommet Yes — — — B59W<br />

—<br />

Grommet<br />

Connector<br />

3 wire (NPN)<br />

3 wire (PNP)<br />

2 wire<br />

5V, 12V<br />

12V<br />

H7A1<br />

H7A2<br />

H7B<br />

H7C<br />

G59<br />

G5P<br />

K59<br />

—<br />

3 wire (NPN)<br />

Diagnostic indication<br />

3 wire (PNP)<br />

(2 colour)<br />

Yes<br />

2 wire<br />

Water resistant (2 colour)<br />

Grommet<br />

With timer<br />

3 wire (NPN)<br />

Diagnostic output (2 colour)<br />

4 wire<br />

Latch with diagnostic output<br />

(NPN)<br />

(2 colour)<br />

5V, 12V<br />

24V<br />

12V<br />

5V, 12V<br />

—<br />

—<br />

H7NW<br />

H7PW<br />

H7BW<br />

H7BA<br />

—<br />

H7NF<br />

H7LF<br />

G59W<br />

G5PW<br />

K59W<br />

G5BA<br />

G5NT<br />

G59F<br />

—<br />

∗ Lead wire length 0.5m······– e.g.) C73C 5m·········Z e.g.) C73CZ<br />

3m·········L C73CL None·····N C73CN<br />

DC<br />

→ Refer to p.1.7-31 for<br />

Standard Stroke Table.<br />

Applicable Auto Switches/Refer to p.5.3-2 for further information on auto switch.<br />

Reed switch<br />

Solid state switch<br />

How to Order<br />

Electrical<br />

entry<br />

Indicator<br />

B53<br />

Load voltage<br />

Auto switch<br />

Without auto switch<br />

—<br />

(Built-in magnet)<br />

∗ Refer to the table below for<br />

selecting applicable auto<br />

switches.<br />

AC<br />

Auto switch model<br />

∗ Solid state switches marked with " " are manufactured upon receipt of order.<br />

Lead wire (m) ∗<br />

0.5<br />

(–)<br />

—<br />

—<br />

Number of<br />

auto switches<br />

— 2<br />

S 1<br />

n n<br />

3<br />

(L)<br />

5 None<br />

(Z) (N)<br />

— —<br />

—<br />

—<br />

— —<br />

—<br />

— —<br />

— —<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

Applicable<br />

load<br />

IC<br />

—<br />

—<br />

IC<br />

—<br />

IC<br />

—<br />

IC<br />

—<br />

IC<br />

—<br />

IC<br />

—<br />

—<br />

PLC<br />

Relay<br />

PLC<br />

Relay<br />

PLC


High non-rotating accuracy<br />

ø20, ø25 ± 1°<br />

ø32 ± 0.8°<br />

ø40 to ø63 ± 0.5°<br />

High speed operation/Long life<br />

Piston speed is between 50 and 500mm/s<br />

and long life is expected.<br />

Can operate without lubrication.<br />

The same installation dimensions<br />

as the standard cylinder.<br />

Auto switches can also be<br />

mounted.<br />

It can be installed with auto switches to simplify<br />

the detection of the stroke position of the<br />

cylinder.<br />

JIS symbol<br />

Precautions<br />

Be sure to read before handling.<br />

Refer to p.0-39 to 0-46 for Safety<br />

Instruction and common precautions.<br />

Refer to p.1.7-6 for precautions on<br />

series <strong>CG1</strong>K.<br />

With Auto Switch<br />

Auto switch can be mounted. Refer to<br />

p.1.7-34 for details.<br />

Non-rotaing Rod: Double Acting Double Rod <strong>Series</strong> <strong>CG1</strong>KW<br />

Specifications<br />

Bore size (mm)<br />

Action<br />

Lubrication<br />

Fluid<br />

Proof pressure<br />

Max. operating pressure<br />

Min. operating pressure<br />

Ambient and fluid temperature<br />

Piston speed<br />

Thread tolerance<br />

Stroke tolerance<br />

Cushion<br />

Rod non-rotating accuracy<br />

Mounting<br />

Accessories<br />

Standard<br />

Option<br />

Stroke<br />

20<br />

25<br />

32<br />

40<br />

50/63<br />

Mounting Basic Axial foot<br />

Rod end nut<br />

Single knuckle joint<br />

Double knuckle joint∗∗ (with pins)<br />

Pivot bracket<br />

∗ Pins and snap rings for double knuckle joint are included, not mounted.<br />

Bore size (mm) Standard stroke (mm) (1)<br />

20<br />

25 32 40 50 63<br />

Double acting/Double rod<br />

Non-lube<br />

Air<br />

1.5MPa<br />

1.0MPa<br />

0.08MPa<br />

Without auto switch: –10°C to +70°C (No freezing)<br />

With auto switch: –10°C to +60°C (No freezing)<br />

50 to 500mm/s<br />

JIS class 2<br />

up to 600 +1.4<br />

0 mm<br />

Rubber bumper<br />

± 1° ± 0.8° ± 0.5°<br />

Basic, Axial foot, Front flange,<br />

Front trunnion<br />

Front<br />

flange<br />

Front<br />

trunnion<br />

— — — ∗<br />

Long stroke (mm)<br />

25, 50, 75, 100, 125, 150, 200 —<br />

—<br />

25, 50, 75, 100, 125, 150, 200,<br />

—<br />

250, 300<br />

301 to 500<br />

301 to 600<br />

Note 1) Other intermediate strokes can be manufactured upon receipt of order. Spacers are not used for the<br />

intermediate strokes.<br />

Note 2) The maximum limit is 1500 stroke, but the products that exceed the standard or long stroke limit are not<br />

guaranteed.<br />

1-7-31<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong>KW<br />

Weight (kg)<br />

Bore size (mm)<br />

20 25 32 40 50 63<br />

Basic<br />

0.13 0.22 0.33 0.55 1.02 1.37<br />

Axial foot<br />

0.24 0.35 0.49 0.77 1.50 2.09<br />

Flange<br />

0.21 0.32 0.47 0.75 1.36 1.87<br />

Trunnion<br />

0.14 0.24 0.36 0.60 1.16 1.51<br />

Pivot bracket<br />

0.08 0.09 0.17 0.25 0.44 0.80<br />

Single knuckle joint<br />

0.05 0.09 0.09 0.10 0.22 0.22<br />

Double knuckle joint (with pins) 0.05 0.09 0.09 0.13 0.26 0.26<br />

Additional weight by each 50 stroke 0.07 0.10 0.13 0.23 0.34 0.38<br />

Basic weight<br />

Calculation example: <strong>CG1</strong>KWLN32-100 (Foot, ø32, 100 stroke)<br />

• Basic weight·············0.49 (Foot, ø32)<br />

• Additional weight······0.13/50 stroke<br />

Construction<br />

Component Parts<br />

Replacement Parts/With rubber bumper<br />

No.<br />

!1<br />

!2<br />

!3<br />

!4<br />

1-7-32<br />

Description Material<br />

• Cylinder stroke········100 stroke<br />

0.49+0.13 X 100/50=0.75kg<br />

No. Description<br />

Material Note<br />

q<br />

w<br />

e<br />

r<br />

t<br />

y<br />

u<br />

i<br />

o<br />

!0<br />

Rod cover A<br />

Aluminum alloy<br />

Rod cover B<br />

Aluminum alloy<br />

Cylinder tube<br />

Aluminum alloy<br />

Piston<br />

Aluminum alloy<br />

Piston rod A<br />

Carbon steel<br />

Piston rod B<br />

Non-rotating guide<br />

Bushing<br />

Bumper<br />

Rod end nut<br />

∗<br />

Carbon steel∗∗ White hard anodized<br />

White hard anodized<br />

Hard anodized<br />

Chromated<br />

Hard chrome plated<br />

Hard chrome plated<br />

Oil impregnated sintered alloy<br />

Oil impregnated sintered alloy ø40 or larger: Lead bronze cast<br />

Urethane<br />

Rolled steel<br />

∗ The material is stainless steel for ø20 to ø32.<br />

∗∗ The material is stainless steel on auto switch equipped style ø20 and ø25.<br />

∗∗∗ A magnet is equipped on the piston of the cylinder with auto switch.<br />

Rod seal A<br />

Rod seal B<br />

Piston seal<br />

Tube gasket<br />

NBR<br />

NBR<br />

NBR<br />

NBR<br />

ø20<br />

PDU-8Z<br />

SS-9 X 8K2Q<br />

PPD-20<br />

CM-020-16-123<br />

ø25<br />

PDU-10Z<br />

SS-11 X 10K2<br />

PPD-25-19<br />

CM-025-16-124<br />

Mounting Bracket Part No.<br />

Mounting bracket<br />

Axial foot∗ Flange<br />

Trunnion pin<br />

Pivot bracket<br />

Auto switch<br />

model<br />

D-C7·C8<br />

D-H7<br />

D-B5·B6<br />

D-G5·K5<br />

20<br />

CG-L020<br />

CG-F020<br />

CG-T020<br />

CG-020<br />

-24A<br />

BMA2<br />

-020<br />

25<br />

CG-L025<br />

CG-F025<br />

CG-T025<br />

CG-025<br />

-24A<br />

BMA2<br />

-025<br />

Bore size (mm)<br />

32 40<br />

CG-L032 CG-L040<br />

CG-F032 CG-F040<br />

CG-T032 CG-T040<br />

CG-032 CG-040<br />

-24A -24A<br />

∗ Order two foot brackets per a cylinder.<br />

∗∗ Mounting bolts are attached for the foot style and the flange style.<br />

Auto Switch Mounting Bracket Part No.<br />

BMA2<br />

-032<br />

BMA2<br />

-040<br />

50<br />

CG-L050<br />

CG-F050<br />

CG-T050<br />

CG-050<br />

-24A<br />

BMA2<br />

-050<br />

63<br />

CG-L063<br />

CG-F063<br />

CG-T063<br />

CG-063<br />

-24A<br />

Bore size (mm)<br />

20 25 32 40 50 63<br />

BMA2<br />

-063<br />

BA-01 BA-02 BA-32 BA-04 BA-05 BA-06<br />

Note) A set of following stainless steel mounting screws is attached.<br />

(A switch mounting band is not attached. Please order the band separately.)<br />

BBA3: D-B5/B6/G5 types<br />

BBA4: D-C7/C8/H7 types<br />

·"D-G5BAL" and "D-H7BAL" switches are set on the cylinder with the screws above when<br />

shipped.<br />

When a switch only is shipped, "BBA3" or "BBA4" screws are attached.<br />

Bore size (mm)/Part No.<br />

ø32<br />

PDU-12LZ<br />

SS-12<br />

PPD-32<br />

CM-032-16-126<br />

ø40<br />

PDU-16Z<br />

SS-16S<br />

PPD-40<br />

CM-040-16-127<br />

ø50<br />

ø63<br />

PDU-20Z<br />

SS-20S<br />

PPD-50<br />

PPD-63<br />

CM-050-16-128 CM-063-16-129


Basic <strong>CG1</strong>KWBN: With rubber bumper<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

Stroke range<br />

(mm)<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 500<br />

Up to 600<br />

Up to 600<br />

TA<br />

11<br />

11<br />

11<br />

12<br />

13<br />

13<br />

A AL B1 �C D DK E F GA H1 I<br />

18<br />

22<br />

22<br />

30<br />

35<br />

35<br />

15.5<br />

19.5<br />

19.5<br />

27<br />

32<br />

32<br />

13<br />

17<br />

17<br />

19<br />

27<br />

27<br />

14<br />

16.5<br />

20<br />

26<br />

32<br />

38<br />

8<br />

10<br />

12<br />

16<br />

20<br />

20<br />

9.2<br />

11<br />

12<br />

16<br />

20<br />

20<br />

qAvoid using the air cylinder in such a way that rotational torque<br />

would be applied to the piston rod.<br />

� If rotational torque is applied, the non-rotating guide will become<br />

deformed, thus affecting the non-rotating accuracy.<br />

Refer to the table below for the approximate values of the allowable<br />

range of rotational torque.<br />

Allowable rotational torque ø20 ø25/ø32 ø40/ø50/ø63<br />

(Nm)<br />

0.2 0.25<br />

0.44<br />

� To screw a bracket or a nut onto the piston rod, make sure to retract<br />

the piston rod entirely, and place a wrench over the flat portion of the<br />

rod that protrudes.<br />

12<br />

14<br />

18<br />

25<br />

30<br />

32<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

12<br />

12<br />

12<br />

13<br />

14<br />

14<br />

5<br />

6<br />

6<br />

8<br />

11<br />

11<br />

26<br />

31<br />

38<br />

47<br />

58<br />

72<br />

Note 1) Dimensions are the same as <strong>CG1</strong>W standard. Refer to p.1.7-19.<br />

Note 2) Old number is made-to-order <strong>CG1</strong>∗N∗-∗-XC21.<br />

Precautions<br />

J<br />

M4 Depth 7<br />

M5 Depth 7.5<br />

M5 Depth 8<br />

M6 Depth 12<br />

M8 Depth 16<br />

M10 Depth 16<br />

Be sure to read before handling. Refer to p.0-39 to 0-46 for Safety Instruction and common precautions.<br />

Cautions<br />

TC<br />

M5<br />

M6 X 0.75<br />

M8 X 1.0<br />

M10 X 1.25<br />

M12 X 1.25<br />

M14 X 1.5<br />

Non-rotaing Rod: Double Acting Double Rod <strong>Series</strong> <strong>CG1</strong>KW<br />

H<br />

35<br />

40<br />

40<br />

50<br />

58<br />

58<br />

ZZ<br />

147<br />

157<br />

159<br />

187<br />

218<br />

218<br />

Handling<br />

K<br />

5<br />

5.5<br />

5.5<br />

6<br />

7<br />

7<br />

KA KB MM NA P S<br />

6<br />

8<br />

10<br />

14<br />

18<br />

18<br />

8<br />

10<br />

10<br />

14<br />

18<br />

18<br />

M8 24 1/8 77<br />

M10 X 1.25 29 1/8 77<br />

M10 X 1.25 35.5 1/8 79<br />

M14 X 1.5 44 1/8 87<br />

M18 X 1.5 55 1/4 102<br />

M18 X 1.5 69 1/4 102<br />

To tighten, take precautions to prevent the tightening torque from<br />

being applied to the non-rotating guide.<br />

wTo replace a rod seal, contact <strong>SMC</strong>.<br />

A rod seal could lead to an air leak, depending on the position in<br />

which it is fitted. Therefore, make sure to contact <strong>SMC</strong> if a rod seal<br />

must be replaced.<br />

1-7-33<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


Precautions<br />

Be sure to read before handling.<br />

Refer to p.0-44 to 0-46 for Safety<br />

Instructions and common<br />

precautions.<br />

Applicable auto switch<br />

Auto Switch Mounting Position and Mounting Height<br />

D-B5/B6<br />

D-G5/K5/G5DW/G5BAL D-K59W/G59F/G5NT<br />

D-H7�/H7�W/H7�F/H7BAL<br />

( ): D-H7LF<br />

Auto Switch Mounting Height<br />

Bore<br />

D-C7/D-C8<br />

(mm) A B Hs<br />

20 30 28.5 24.5<br />

25 30 28.5 27<br />

32 31 29.5 30.5<br />

40 35.5 33 35<br />

50 43 40.5 40.5<br />

63 43 40.5 47.5<br />

80 — — —<br />

100 — — —<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

1-7-34<br />

<strong>Series</strong> CDG1KW<br />

Auto Switch Specifications<br />

Refer to p.5.3-2 for details of the auto switch.<br />

D-H7�<br />

D-H7�W D-H7C<br />

D-H7BAL<br />

A<br />

29<br />

29<br />

30<br />

34.5<br />

42<br />

42<br />

—<br />

—<br />

B<br />

27.5<br />

27.5<br />

28.5<br />

32<br />

39.5<br />

39.5<br />

—<br />

—<br />

Hs<br />

27<br />

30<br />

33<br />

37.5<br />

43<br />

50<br />

—<br />

—<br />

A<br />

30<br />

30<br />

31<br />

35.5<br />

43<br />

43<br />

—<br />

—<br />

A<br />

27.5<br />

27.5<br />

28.5<br />

33<br />

40.5<br />

40.5<br />

—<br />

—<br />

Auto switch model Electrical entry (Function)<br />

D-C7, C8<br />

Grommet<br />

Reed D-C73C, C80C<br />

Connector<br />

switch D-B5, B6<br />

Grommet<br />

D-B59W<br />

Grommet (2 colour indicator)<br />

D-H7�<br />

Grommet<br />

D-H7�W<br />

Grommet (2 colour indicator)<br />

D-H7LF Grommet (2 colour, Latch with diagnostic output)<br />

D-H7NF Grommet (2 colour, Diagnostic output)<br />

Solid<br />

state<br />

switch<br />

D-H7BAL<br />

D-H7C<br />

D-G5, K5<br />

Grommet (2 colour, Water resistant)<br />

Connector<br />

Grommet<br />

D-G5�W, K59W Grommet (2 colour indicator)<br />

D-G59F Grommet (2 colour, Diagnostic output)<br />

D-G5NTL<br />

Grommet (With timer)<br />

D-G5BAL<br />

Grommet (2 colour, Water resistant)<br />

B<br />

28.5<br />

28.5<br />

29.5<br />

33<br />

40.5<br />

40.5<br />

—<br />

—<br />

Hs<br />

27<br />

29.5<br />

33<br />

37.5<br />

43<br />

50<br />

—<br />

—<br />

A<br />

24<br />

24<br />

25<br />

29.5<br />

37<br />

37<br />

46.5<br />

46.5<br />

D-C7/C8<br />

D-H7C<br />

D-C73C<br />

D-C73C/D-C80C D-B5/D-B6 D-B59W<br />

D-H7�F<br />

B<br />

26<br />

26<br />

27<br />

30.5<br />

38<br />

38<br />

—<br />

—<br />

Hs<br />

24.5<br />

27<br />

30.5<br />

35<br />

40.5<br />

47.5<br />

—<br />

—<br />

D-G5<br />

D-G5N<br />

D-K59N<br />

A<br />

25.5<br />

25.5<br />

26.5<br />

31<br />

38.5<br />

38.5<br />

48<br />

48<br />

B<br />

22.5<br />

22.5<br />

23.5<br />

27<br />

34.5<br />

34.5<br />

45<br />

45<br />

B<br />

24<br />

24<br />

25<br />

28.5<br />

36<br />

36<br />

46.5<br />

46.5<br />

Hs<br />

27<br />

30<br />

33.5<br />

38<br />

43.5<br />

50.5<br />

59<br />

69.5<br />

Hs<br />

27.5<br />

30<br />

33.5<br />

38<br />

43.5<br />

50.5<br />

59<br />

69.5<br />

A<br />

27<br />

27<br />

28<br />

32.5<br />

40<br />

40<br />

49.5<br />

49.5<br />

A<br />

24<br />

24<br />

25<br />

29.5<br />

37<br />

37<br />

46.5<br />

46.5<br />

B<br />

25.5<br />

25.5<br />

26.5<br />

30<br />

37.5<br />

37.5<br />

48<br />

48<br />

D-K5<br />

D-G5�W D-G59F<br />

B<br />

22.5<br />

22.5<br />

23.5<br />

27<br />

34.5<br />

34.5<br />

45<br />

45<br />

(mm)<br />

Hs<br />

27.5<br />

30<br />

33.5<br />

38<br />

43.5<br />

50.5<br />

59<br />

69.5<br />

(mm)<br />

Hs<br />

27.5<br />

30<br />

33.5<br />

38<br />

43.5<br />

50.5<br />

59<br />

69.5<br />

Page<br />

5.3- 9<br />

5.3-11<br />

5.3-10<br />

5.3-25<br />

5.3-29<br />

5.3-42<br />

5.3-49<br />

5.3-50<br />

5.3-55<br />

5.3-31<br />

5.3-30<br />

5.3-43<br />

5.3-51<br />

5.3-59<br />

5.3-56


Standard<br />

With auto switch<br />

With auto switch<br />

(magnet)<br />

Bore size<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

N<br />

A<br />

20mm<br />

25mm<br />

32mm<br />

40mm<br />

50mm<br />

63mm<br />

Style Special function<br />

<strong>CG1</strong>R<br />

CDG1R<br />

Cushion<br />

Rubber bumper<br />

Air cushion<br />

Electrical<br />

entry<br />

Indicator<br />

N<br />

N<br />

25<br />

25<br />

Wiring<br />

(output)<br />

3 wire<br />

(NPN)<br />

100<br />

100<br />

Load voltage<br />

5V<br />

Stroke (mm)<br />

Refer to p.1.7-36 for Standard Stroke Table.<br />

Applicable Auto Switches/Refer to p.5.3-2 for further information on auto switch.<br />

Reed switch<br />

Solid state switch<br />

Direct Mount: Double Acting<br />

<strong>Series</strong> <strong>CG1</strong>R<br />

ø20, ø25, ø32, ø40, ø50, ø63<br />

Yes<br />

How to Order<br />

DC AC<br />

B53<br />

Auto switch model<br />

C76<br />

Grommet<br />

No<br />

12V<br />

200V<br />

or less<br />

Yes<br />

No<br />

2 wire<br />

100V<br />

24V<br />

5V, 12V 100V or less<br />

C73<br />

C80<br />

Yes<br />

Connector<br />

No<br />

Diagnostic indication (2 colour) Grommet Yes<br />

12V<br />

5V, 12V 24V or less<br />

C73C<br />

C80C<br />

Grommet<br />

3 wire (NPN)<br />

3 wire (PNP)<br />

5V, 12V<br />

H7A1<br />

H7A2<br />

Connector<br />

2 wire 12V<br />

H7B<br />

H7C<br />

3 wire (NPN)<br />

Diagnostic indication<br />

5V, 12V<br />

3 wire (PNP)<br />

(2 colour)<br />

Yes<br />

24V<br />

2 wire 12V<br />

Water resistant (2 colour) Grommet<br />

H7NW<br />

H7PW<br />

H7BW<br />

H7BA<br />

With timer<br />

Diagnostic output (2 colour)<br />

Latch with diagnostic output<br />

(2 colour)<br />

3 wire (NPN)<br />

4 wire<br />

(NPN)<br />

5V, 12V<br />

H7NF<br />

H7LF<br />

∗ Lead wire length 0.5m······– e.g.) C73C 5m·········Z e.g.) C73CZ<br />

3m·········L C73CL None·····N C73CN<br />

∗ Solid state switches marked with " " are manufactured upon receipt of order.<br />

Auto switch<br />

Without auto switch<br />

— (Built-in magnet)<br />

∗ Refer to the table below for<br />

selecting applicable auto<br />

switches.<br />

B53<br />

B54<br />

B64<br />

B59W<br />

G59<br />

G5P<br />

K59<br />

G59W<br />

G5PW<br />

K59W<br />

G5BA<br />

G5NT<br />

G59F<br />

Lead wire (m) ∗<br />

0.5<br />

(–)<br />

—<br />

—<br />

3<br />

(L)<br />

Number of<br />

auto switches<br />

— 2<br />

S 1<br />

n n<br />

5 None<br />

(Z) (N)<br />

— —<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

Applicable<br />

load<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

PLC<br />

Relay<br />

PLC<br />

Relay<br />

PLC<br />

1-7-35<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong>R<br />

The <strong>CG1</strong>R <strong>Series</strong> direct mount cylinder<br />

can be installed directly through the use<br />

of a square rod cover.<br />

Space saving configuration<br />

Because it is directly mounted without<br />

using brackets, its overall length is shorter,<br />

and its installation pitch can be made<br />

smaller. Thus, the space that is required for<br />

installation has been dramatically reduced.<br />

JIS symbol<br />

Order<br />

Made Made to order<br />

Refer to P.5.4-1 for made to order products of<br />

series <strong>CG1</strong>R.<br />

1-7-36<br />

Precautions<br />

Be sure to read before handling.<br />

Refer to p.0-39 to 0-43 for Safety<br />

Instruction and common precautions.<br />

Refer to p.1.7-6 for precautions on<br />

series <strong>CG1</strong>K.<br />

Specifications<br />

Bore size (mm)<br />

Action<br />

Lubrication<br />

Fluid<br />

Proof pressure<br />

Max. operating pressure<br />

Min. operating pressure<br />

Ambient and fluid temperature<br />

Piston speed<br />

Thread tolerance<br />

Stroke tolerance<br />

Cushion<br />

Weight<br />

Bore size (mm) 20<br />

Basic weight<br />

Single knuckle joint<br />

Double knuckle joint (with pins)<br />

Additional weight by each 50 stroke<br />

Additional weight by air cushion<br />

20 25 32 40 50 63<br />

Double acting/Single rod<br />

Non-lube<br />

Air<br />

1.5MPa<br />

1.0MPa<br />

0.05MPa<br />

Without auto switch: –10 to +70°C (No freezing)<br />

With auto switch: –10 to +60°C (No freezing)<br />

50 to 1000mm/s<br />

JIS class 2<br />

+1.4<br />

up to 300 0mm<br />

Rubber bumper/Air cushion<br />

0.14<br />

0.05<br />

0.05<br />

0.05<br />

0.01<br />

25<br />

0.23<br />

0.09<br />

0.09<br />

0.07<br />

0.01<br />

32<br />

0.35<br />

0.09<br />

0.09<br />

0.09<br />

0.02<br />

Calculation example: <strong>CG1</strong>RN32-100 • Basic weight·············0.35<br />

(ø32, 100 stroke) • Additional weight······0.09/50 stroke<br />

• Cylinder stroke·········100 stroke<br />

0.35+0.09 X 100/50=0.53kg<br />

Accessories<br />

Stroke<br />

Auto Switch Mounting Bracket Part No.<br />

40<br />

0.57<br />

0.10<br />

0.13<br />

0.15<br />

0.02<br />

50<br />

1.04<br />

0.22<br />

0.26<br />

0.22<br />

0.03<br />

(kg)<br />

63<br />

1.49<br />

0.22<br />

0.26<br />

0.26<br />

0.03<br />

Mounting<br />

Standard stroke∗ Basic<br />

Standard Rod end nut<br />

Single knuckle joint<br />

Option<br />

Double knuckle joint<br />

Bore size<br />

(mm)<br />

20<br />

25/32<br />

40/50/63<br />

(mm)<br />

25, 50, 75, 100, 125, 150<br />

25, 50, 75, 100, 125, 150, 200<br />

25, 50, 75, 100, 125, 150,<br />

200, 250, 300<br />

∗<br />

(with pins)<br />

∗ Pins and snap rings for double knuckle joint are<br />

included, not mounted. ∗Other intermediate strokes can be manufactured upon<br />

receipt of order. Long strokes are not available.<br />

Spacers are not used for the intermediate strokes.<br />

Auto switch<br />

Bore size (mm)<br />

model<br />

20 25 32 40 50 63<br />

D-C7/C8<br />

D-H7<br />

BMA2-020 BMA2-025 BMA2-032 BMA2-040 BMA2-050 BMA2-063<br />

D-B5/B6<br />

D-G5/K5<br />

BA-01 BA-02 BA-32 BA-04 BA-05 BA-06<br />

Note) A set of following stainless steel mounting screws is attached. (A switch mounting band is not attached.<br />

Please order the band separately.)<br />

BBA3: D-B5/B6/G5 types<br />

BBA4: D-C7/C8/H7 types<br />

· "D-G5BAL" and "D-H7BAL"switches are set on the cylinder with the screws above when shipped.<br />

When a switch only is shipped, “BBA3” or "BBA4" screws are attached.


Clean <strong>Series</strong><br />

10-<strong>CG1</strong>RN<br />

Clean series (with relief port)<br />

The rod portion of the actuator has a double seal construction, and a relief<br />

port is provided to discharge the exhaust air directly outside of the clean room.<br />

Thus, it can be used in a Class 100 clean room.<br />

Specifications<br />

Bore size (mm)<br />

Action<br />

Fluid<br />

Max. operating pressure<br />

Min. operating pressure<br />

Cushion<br />

Piston speed<br />

Relief port size<br />

∗ Auto switch can be mounted.<br />

Construction<br />

Component Parts<br />

Bore size Stroke<br />

ø20, ø25, ø32, ø40, ø50, ø63<br />

Double acting<br />

Air<br />

1.0MPa<br />

0.05MPa<br />

Rubber bumper<br />

50 to 400mm/s<br />

M5<br />

No. Description<br />

Material<br />

Note<br />

q<br />

w<br />

e<br />

r<br />

t<br />

y<br />

u<br />

i<br />

o<br />

!0<br />

!1<br />

Replacement Parts/With rubber bumper<br />

No.<br />

@2<br />

@3<br />

@4<br />

@5<br />

@6<br />

Rod cover<br />

Tube cover<br />

Piston<br />

Piston rod∗ Bushing<br />

Bumper A<br />

Bumper B<br />

Snap ring<br />

Wear ring<br />

Rod end nut<br />

Piston gasket<br />

Description Material<br />

Rod seal<br />

Piston seal<br />

Tube gasket<br />

Valve seal<br />

Valve retaining gasket<br />

Aluminum alloy White hard anodized<br />

Aluminum alloy White hard anodized<br />

Aluminum alloy<br />

Chromated<br />

Carbon steel Hard chrome plated<br />

Oil impregnated sintered alloy<br />

Urethane<br />

ø40 or larger: Lead bronze cast<br />

Urethane<br />

Stainless steel<br />

Resin<br />

ø40 or larger: the same as bumper A<br />

Rolled steel<br />

NBR<br />

Nickel plated<br />

NBR<br />

NBR<br />

NBR<br />

NBR<br />

NBR<br />

ø20<br />

PDU-8Z<br />

PPD-20<br />

CM-020-16-123<br />

With air cushion (Parts @2 to @4 are the same as rubber bumper style.)<br />

Direct Mount: Double Acting <strong>Series</strong> <strong>CG1</strong>R<br />

ø25<br />

PDU-10Z<br />

PPD-25-19<br />

CM-025-16-124<br />

Copper Free<br />

20-<strong>CG1</strong>R Cushion Bore size Stroke<br />

Copper free<br />

This cylinder eliminates any influences of copper ions or fluororesins on colour<br />

CRTs. Copper materials have been nickel plated or replaced with non-copper<br />

materials to prevent the generation of copper ions.<br />

Specifications<br />

Bore size (mm)<br />

Action<br />

Fluid<br />

Max. operating pressure<br />

Min. operating pressure<br />

Cushion<br />

Piston speed<br />

Symbol N<br />

Symbol A<br />

∗ Auto switch can be mounted.<br />

O ring ø4.5 X ø2.5 X ø1<br />

O ring ø6.4 X ø5.2 X ø0.6<br />

Bore size (mm)/Part No.<br />

ø32<br />

ø40<br />

PDU-12LZ<br />

PPD-32<br />

CM-032-16-126<br />

PDU-16Z<br />

PPD-40<br />

CM-040-16-127<br />

ø20, ø25, ø32, ø40, ø50, ø63<br />

Double acting<br />

Air<br />

1.0MPa<br />

0.05MPa<br />

Rubber bumper<br />

Air cushion<br />

50 to 1000mm/s<br />

Standard/Bottom mounting/With rubber bumper With air cushion<br />

No. Description<br />

Material<br />

Note<br />

!2 Cushion ring A<br />

Brass<br />

!3 Cushion ring B<br />

Brass ø32 or larger: the same as ring A<br />

!4 Seal retainer Rolled steel<br />

!5 Cushion valve Rolled steel Electroless nickel plated<br />

!6 Valve retainer Rolled steel Electroless nickel plated<br />

!7 Lock nut<br />

Carbon steel<br />

Nickel plated<br />

!8 Cushion seal A Urethane<br />

!9 Cushion seal B Urethane<br />

@0 Cushion ring gasket A NBR<br />

@1 Cushion ring gasket B NBR ø32 or larger: the same as gasket A<br />

Note) A rubber magnet is equipped on the piston of the cylinder with auto switch.<br />

∗ The material is stainless steel on auto switch equipped styles ø20 and ø25.<br />

ø50<br />

PDU-20Z PDU-20Z<br />

PPD-50<br />

CM-050-16-128<br />

ø63<br />

PPD-63<br />

CM-063-16-129<br />

O ring ø5.5 X ø3.5 X ø1<br />

O ring ø7.4 X ø5.8 X ø0.8<br />

1-7-37<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong>R<br />

Basic: Bottom Mounting<br />

With rubber bumper/<strong>CG1</strong>RN<br />

With air cushion/<strong>CG1</strong>RA<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

1-7-38<br />

Stroke range<br />

(mm)<br />

Up to 150<br />

Up to 200<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

A AL B1 D E<br />

18<br />

22<br />

22<br />

30<br />

35<br />

35<br />

15.5<br />

19.5<br />

19.5<br />

27<br />

32<br />

32<br />

13<br />

17<br />

17<br />

19<br />

27<br />

27<br />

8<br />

10<br />

12<br />

16<br />

20<br />

20<br />

12<br />

14<br />

18<br />

25<br />

30<br />

32<br />

GA GB H H1 I<br />

With air cushion (mm)<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

Stroke range<br />

(mm)<br />

Up to 150<br />

Up to 200<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

20<br />

22<br />

26<br />

30<br />

33<br />

39<br />

10<br />

10<br />

10<br />

10<br />

12<br />

12<br />

P WA WB WC WD<br />

M5 20 15 8.5 2<br />

M5 24 15 11 2<br />

Rc(PT)1/8 28 15 14.5 —<br />

Rc(PT)1/8 32 15 18.5 —<br />

Rc(PT)1/4 35 17 22 —<br />

Rc(PT)1/4 41 17 29 —<br />

27<br />

32<br />

32<br />

39<br />

45<br />

45<br />

WH<br />

25<br />

27.5<br />

30.5<br />

35.5<br />

43.5<br />

49.5<br />

5<br />

6<br />

6<br />

8<br />

11<br />

11<br />

WH2<br />

23<br />

25<br />

28.5<br />

33<br />

40.5<br />

47.5<br />

26<br />

31<br />

38<br />

47<br />

58<br />

72<br />

Wθ<br />

30°<br />

30°<br />

25°<br />

20°<br />

20°<br />

20°<br />

K KA �L<br />

5<br />

5.5<br />

5.5<br />

6<br />

7<br />

7<br />

6<br />

8<br />

10<br />

14<br />

18<br />

18<br />

LD<br />

30.4 ø5.5,ø9.5 Depth<br />

of counter bore6<br />

36.4 ø6.6,ø11 Depth<br />

of counter bore7<br />

42.4 ø9,ø14 Depth<br />

of counter bore9<br />

52.4 ø11,ø17.5 Depth<br />

of counter bore12<br />

64.5 ø14,ø20 Depth<br />

of counter bore14<br />

76.6 ø18,ø26 Depth<br />

of counter bore18<br />

LH LX<br />

15<br />

18<br />

21<br />

26<br />

32<br />

38<br />

MM<br />

N P S X Y<br />

18 M8 27 1/8 75 38<br />

22 M10 X 1.25 29 1/8 77 44<br />

24 M10 X 1.25 33 1/8 83 45<br />

32 M14 X 1.5 37 1/8 94 55<br />

41 M18 X 1.5 44 1/4 108 62<br />

46 M18 X 1.5 50 1/4 114 64<br />

11<br />

12<br />

13<br />

16<br />

17<br />

19<br />

(mm)<br />

ZZ<br />

104<br />

111<br />

117<br />

135<br />

155<br />

161


Auto Switch Mounting Position and Mounting Height<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

A B<br />

9 20.5<br />

9 20.5<br />

10 21.5<br />

14.5 24<br />

17 28.5<br />

17 28.5<br />

Direct Mount: Double Acting <strong>Series</strong> <strong>CG1</strong>R<br />

Auto Switch Mounting Position Mounting Height<br />

Bore size<br />

Auto<br />

switch<br />

model D-B5, B6<br />

D-C7, C8 D-G5�W, K59W<br />

D-C73C, C80C D-G59F<br />

D-G5BAL<br />

A B<br />

3 14.5<br />

3 14.5<br />

4 15.5<br />

8.5 18<br />

11 22.5<br />

11 22.5<br />

D-B59W<br />

A B<br />

6 17.5<br />

6 17.5<br />

7 18.5<br />

11.5 21<br />

14 25.5<br />

14 25.5<br />

D-H7�<br />

D-H7C<br />

A B<br />

8 19.5<br />

8 19.5<br />

9 20.5<br />

13.5 23<br />

16 27.5<br />

16 27.5<br />

D-H7�W<br />

D-H7�F<br />

D-H7BAL<br />

A B<br />

6.5 18<br />

6.5 18<br />

7.5 19<br />

12 21.5<br />

14.5 26<br />

14.5 26<br />

D-G5<br />

D-K5<br />

D-G5NTL<br />

A B<br />

4.5 16<br />

4.5 16<br />

5.5 17<br />

10 19.5<br />

12.5 24<br />

12.5 24<br />

D-C7, C8<br />

D-H7�<br />

D-H7�W<br />

D-H7�F<br />

D-H7BAL<br />

HS<br />

24.5<br />

27<br />

30.5<br />

35<br />

40.5<br />

47.5<br />

D-C73C<br />

D-C80C<br />

HS<br />

27<br />

29.5<br />

33<br />

37.5<br />

43<br />

50<br />

D-B5, B6<br />

D-B59W<br />

D-G5, K5<br />

D-G5�W<br />

D-K59W<br />

D-G5NTL<br />

D-G59F<br />

D-G5BAL<br />

HS<br />

27.5<br />

30<br />

33.5<br />

38<br />

43.5<br />

50.5<br />

(mm)<br />

1-7-39<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


Standard <strong>CG1</strong>KRN 25 100<br />

With auto switch<br />

1-7-40<br />

With auto switch<br />

(magnet)<br />

CDG1KRN 25 100<br />

Non-rotating rod<br />

N<br />

Bore size<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

Direct Mount Non-rotating Rod: Double Acting<br />

<strong>Series</strong> <strong>CG1</strong>KR<br />

ø20, ø25, ø32, ø40, ø50, ø63<br />

Cushion<br />

Rubber bumper<br />

Note)Air cushion “<strong>CG1</strong>KRA”<br />

is a made to order product.<br />

20mm<br />

25mm<br />

32mm<br />

40mm<br />

50mm<br />

63mm<br />

How to Order<br />

Stroke (mm)<br />

→ Refer to p.1.7-41<br />

for Standerd Stroke<br />

Table.<br />

Applicable Auto Switches/Refer to p.5.3-2 for further information on auto switch.<br />

Style<br />

Reed switch<br />

Solid state switch<br />

Special<br />

function<br />

Diagnostic indication<br />

(2 colour)<br />

Diagnostic indication<br />

(2 colour)<br />

Water resistant<br />

(2 colour)<br />

With timer<br />

Diagnostic output<br />

(2 colour)<br />

Latch with diagnostic output<br />

(2 colour)<br />

Electrical<br />

entry<br />

Indicator<br />

Grommet<br />

No<br />

Grommet<br />

Grommet<br />

Wiring<br />

(output)<br />

3 wire<br />

(NPN)<br />

3 wire (NPN)<br />

3 wire (PNP)<br />

2 wire<br />

Load voltage<br />

5V<br />

5V, 12V<br />

12V<br />

3 wire (NPN)<br />

5V, 12V<br />

Yes 3 wire (PNP) 24V<br />

2 wire<br />

3 wire (NPN)<br />

4 wire<br />

(NPN)<br />

12V<br />

5V, 12V<br />

Auto switch<br />

model<br />

C76<br />

Yes<br />

No<br />

2 wire<br />

12V 100V<br />

24V<br />

5V, 12V 100V or less<br />

C73<br />

C80<br />

Yes<br />

Connector<br />

No<br />

12V C73C<br />

5V, 12V 24V or less C80C<br />

Grommet Yes<br />

Connector<br />

B53<br />

Yes<br />

Auto switch<br />

Without auto switch<br />

— (Built-in magnet)<br />

∗Refer to the table below for<br />

selecting applicable auto<br />

switches.<br />

DC AC<br />

200V<br />

or less<br />

B53<br />

B54<br />

B64<br />

B59W<br />

H7A1 G59<br />

H7A2 G5P<br />

H7B K59<br />

H7C<br />

H7NW G59W<br />

H7PW G5PW<br />

H7BW K59W<br />

H7BA G5BA<br />

G5NT<br />

H7NF G59F<br />

H7LF<br />

∗ Lead wire length 0.5m······– e.g.) C73C, 5m·········Z e.g.) C73CZ,<br />

3m·········L C73CL None·····N C73CN<br />

∗ Solid state switches marked with " " are manufactured upon receipt of order.<br />

12V<br />

Auto Switch Mounting Bracket Part No.<br />

Number of<br />

auto switches<br />

Lead wire (m) ∗<br />

0.5<br />

(–)<br />

—<br />

—<br />

3<br />

(L)<br />

5 None<br />

(Z) (N)<br />

— —<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

Applicable<br />

load<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

PLC<br />

Relay<br />

PLC<br />

Relay<br />

PLC<br />

Auto switch<br />

Bore size (mm)<br />

model<br />

20 25 32 40 50 63<br />

D-C7/C8<br />

D-H7<br />

BMA2-020 BMA2-025 BMA2-032 BMA2-040 BMA2-050 BMA2-063<br />

D-B5/B6<br />

D-G5/K5<br />

BA-01 BA-02 BA-32 BA-04 BA-05 BA-06<br />

Note) A set of following stainless steel mounting screws is attached. (A switch mounting band is not attached.<br />

Please order the band separately.)<br />

BBA3: D-B5/B6/G5 types<br />

BBA4: D-C7/C8/H7 types<br />

· "D-G5BAL" and "D-H7BAL"switches are set on the cylinder with the screws above when shipped.<br />

When a switch only is shipped, “BBA3” or "BBA4" screws are attached.<br />

—<br />

S<br />

n<br />

2<br />

1<br />

n


The <strong>CG1</strong>R <strong>Series</strong> direct mount<br />

cylinder can be installed directly<br />

through the use of a square rod<br />

cover.<br />

Space saving configuration<br />

Because it is directly mounted without<br />

using brackets, its overall length is shorter,<br />

and its installation pitch can be made<br />

smaller. Thus, the space that is required for<br />

installation has been dramatically reduced.<br />

JIS symbol<br />

Direct Mount Non-rotating Rod: Double Acting <strong>Series</strong> <strong>CG1</strong>KR<br />

Specifications<br />

Bore size (mm)<br />

Action<br />

Lubrication<br />

Fluid<br />

Proof pressure<br />

Max. operating pressure<br />

Min. operating pressure<br />

Ambient and fluid temperature<br />

Piston speed<br />

Stroke tolerance<br />

Thread tolerance<br />

Cushion<br />

Rod non-rotating accuracy<br />

Weight (kg)<br />

Bore size (mm)<br />

Basic weight<br />

Single knuckle joint<br />

Double knuckle joint (with pins)<br />

Additional weight by each 50 stroke<br />

Calculation example: <strong>CG1</strong>KRN32-100<br />

(ø32, 100 stroke)<br />

Stroke<br />

20<br />

0.14<br />

0.05<br />

0.05<br />

0.05<br />

Bore size<br />

(mm)<br />

Standard stroke∗ (mm)<br />

20<br />

25, 50, 75, 100, 125, 150<br />

25/32 25, 50, 75, 100, 125, 150, 200<br />

25, 50, 75, 100, 125, 150,<br />

40/50/63<br />

200, 250, 300<br />

∗ Other intermediate strokes can be manufactured upon receipt<br />

of order. Long strokes are not available.<br />

Spacers are not used for the intermediate strokes.<br />

Allowable rotational torque<br />

Nm<br />

ø20<br />

0.2<br />

25<br />

0.24<br />

0.09<br />

0.09<br />

0.07<br />

32<br />

0.35<br />

0.09<br />

0.09<br />

0.09<br />

• Basic weight·············0.35<br />

• Additional weight······0.09/50 stroke<br />

• Cylinder stroke·········100 stroke<br />

0.35+0.09 X 100/50=0.53kg<br />

ø25/ø32<br />

0.25<br />

Accessories<br />

40<br />

0.56<br />

0.10<br />

0.13<br />

0.15<br />

50<br />

1.04<br />

0.22<br />

0.26<br />

0.22<br />

63<br />

1.48<br />

0.22<br />

0.26<br />

0.26<br />

Mounting Basic type<br />

Standard Rod end nut<br />

Single knuckle joint<br />

Option<br />

Double knuckle joint∗ (with pins)<br />

∗ Pins and snap rings for double knuckle joint are attached,<br />

not mounted.<br />

Precautions<br />

Be sure to read before handling.<br />

Refer to p.0-39 to 0-46 for Safety Instruction and common precautions.<br />

Refer to p.1.7-6 for precautions on <strong>CG1</strong>K series.<br />

Cautions<br />

20 25 32 40 50<br />

Double acting/Single rod<br />

Non-lube<br />

Air<br />

1.5MPa<br />

1.0MPa<br />

0.05MPa<br />

Without auto switch: –10°C to +70°C (No freezing)<br />

With auto switch: –10°C to +60°C (No freezing)<br />

50 to 500mm/s<br />

JIS class 2<br />

+1.4<br />

up to 300 0 mm<br />

Rubber bumper<br />

± 1° ± 0.8° ± 0.5°<br />

Handling<br />

q Avoid using the air cylinder in such a way that rotational torque would be applied<br />

to the piston rod.<br />

� If rotational torque is applied, the non-rotating guide will become deformed, thus affecting the<br />

non-rotating accuracy. Refer to the table below for the allowable range of rotational torque.<br />

ø40/ø50/ø63<br />

0.44<br />

� To screw a bracket or a nut onto the piston rod, make sure to retract the piston rod entirely, and<br />

place a wrench over the flat portion of the rod that protrudes. To tighten, take precautions to<br />

prevent the tightening torque from being applied to the non-rotating guide.<br />

w To replace a rod seal, contact <strong>SMC</strong>.<br />

A rod seal could lead to an air leak, depending on the position in which it is fitted.<br />

Therefore, make sure to contact <strong>SMC</strong> if a rod seal must be replaced.<br />

63<br />

1-7-41<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong>KR<br />

Construction<br />

Non-rotating rod/Bottom mounting<br />

Component Parts<br />

No.<br />

Rod cover<br />

Tube gasket<br />

Piston<br />

Piston rod∗ Description<br />

q<br />

w<br />

e<br />

r<br />

t Non-rotating guide<br />

y Bushing<br />

u Rod end nut<br />

i Bumper<br />

o Wear ring<br />

Replacement Parts<br />

No. Description<br />

!0<br />

!1<br />

!2<br />

Rod seal<br />

Piston seal<br />

Tube gasket<br />

Aluminum alloy<br />

Aluminum alloy<br />

Aluminum alloy<br />

Carbon steel<br />

Oil impregnated sintered alloy<br />

Oil impregnated sintered alloy<br />

Rolled steel<br />

Urethane<br />

Resin<br />

Material<br />

NBR<br />

NBR<br />

NBR<br />

Basic/Bottom mounting: <strong>CG1</strong>KRN<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

Stroke range<br />

(mm)<br />

Up to 150<br />

Up to 200<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 300<br />

A<br />

18<br />

22<br />

22<br />

30<br />

35<br />

35<br />

AL<br />

15.5<br />

19.5<br />

19.5<br />

27<br />

32<br />

32<br />

Auto switch mounting position is the same as that on p.1.7-39.<br />

1-7-42<br />

B1<br />

13<br />

17<br />

17<br />

19<br />

27<br />

27<br />

Material Note<br />

ø20<br />

D E GA GB H<br />

9.2 12 20 10 27<br />

11 14 22 10 32<br />

12 18 26 10 32<br />

16 25 30 10 39<br />

20 30 33 12 45<br />

20 32 39 12 45<br />

White hard anodized<br />

White hard anodized<br />

Chromated<br />

Hard chrome plated<br />

ø20 to ø32 only<br />

Nickel plated<br />

ø25<br />

∗ The material is stainless steel for ø20, ø25. and ø32<br />

Bore size (mm)/Part No.<br />

ø32 ø40<br />

SS-9 X 8K2Q SS-11 X 10K2 SS-12 SS-16S<br />

SS-20S<br />

PPD-20 PPD-25-19 PPD-32 PPD-40 PPD-50 PPD-63<br />

CM-020-16-123 CM-025-16-124 CM-032-16-126 CM-040-16-127 CM-050-16-128 CM-063-16-129<br />

H1<br />

5<br />

6<br />

6<br />

8<br />

11<br />

11<br />

I KA<br />

26 8<br />

31 10<br />

38 10<br />

47 14<br />

58 18<br />

72 18<br />

L LD LH LX MM N<br />

30.4 ø5.5, ø9.5 Depth of counter bore6 15 18 M8 27<br />

36.4 ø6.6, ø11 Depth of counter bore7 18 22 M10 X 1.25 29<br />

42.4 ø9, ø14 Depth of counter bore9 21 24 M10 X 1.25 33<br />

52.4 ø11, ø17.5 Depth of counter bore12 26 32 M14 X 1.5 37<br />

64.5 ø14, ø20 Depth of counter bore14 32 41 M18 X 1.5 44<br />

76.6 ø18, ø26 Depth of counter bore18 38 46 M18 X 1.5 50<br />

ø50<br />

P<br />

1/8<br />

1/8<br />

1/8<br />

1/8<br />

1/4<br />

1/4<br />

75<br />

77<br />

83<br />

94<br />

108<br />

114<br />

ø63<br />

(mm)<br />

S X Y ZZ<br />

38 11 104<br />

44 12 111<br />

45 13 117<br />

55 16 135<br />

62 17 155<br />

64 19 161


With auto switch<br />

B<br />

L<br />

F<br />

G<br />

U ∗<br />

T ∗<br />

D<br />

Standard<br />

With auto switch<br />

(magnet)<br />

Mounting<br />

Basic<br />

Axial foot<br />

Front flange<br />

Rear flange<br />

Front trunnion<br />

Rear trunnion<br />

Clevis<br />

∗ Not available for bore sizes<br />

ø80 and ø100.<br />

∗∗ Mounting brackets are<br />

included, not mounted.<br />

Low Friction: Double Acting Single rod<br />

<strong>Series</strong> <strong>CG1</strong>�Q<br />

ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100<br />

<strong>CG1</strong> L Q 25 100 F<br />

CDG1 L Q 25 100 F<br />

Style<br />

Low friction<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Special<br />

function<br />

Bore size<br />

20mm<br />

25mm<br />

32mm<br />

40mm<br />

50mm<br />

63mm<br />

80mm<br />

100mm<br />

Electrical<br />

entry<br />

Grommet<br />

Indicator<br />

Yes<br />

Connector<br />

No<br />

Diagnostic indication(2 colour) Grommet Yes<br />

Diagnostic indication<br />

(2 colour)<br />

Grommet<br />

Wiring<br />

(Output)<br />

3 wire<br />

(NPN)<br />

Cylinder stroke<br />

Refer to p.1.7-44 for<br />

Standard Stroke Table.<br />

Load voltage<br />

5V<br />

12V 100V<br />

2 wire 24V<br />

5V, 12V 100V or less<br />

12V<br />

5V, 12V 24V or less<br />

3 wire (NPN)<br />

3 wire (PNP)<br />

2 wire<br />

5V, 12V<br />

12V<br />

Low friction direction<br />

F When pressurized on head side<br />

B When pressurized on rod side<br />

Applicable Auto Switches/Refer to p.5.3-2 for further information on auto switch.<br />

Reed switch<br />

Solid state switch<br />

Connector<br />

How to Order<br />

Yes<br />

No<br />

Yes<br />

No<br />

DC AC<br />

3 wire (NPN)<br />

5V, 12V<br />

Yes 3 wire (PNP) 24V<br />

200V<br />

or less<br />

Water resistant (2 colour) Grommet<br />

2 wire<br />

12V<br />

With timer<br />

Diagnostic output<br />

(2 colour)<br />

Latch with diagnostic output<br />

(2 colour)<br />

3 wire (NPN)<br />

4 wire<br />

(NPN)<br />

5V, 12V<br />

∗ Lead wire length 0.5m······– e.g.) C73C 5m··········Z e.g.) C73CZ<br />

3m·········L C73CL None······N C73CN<br />

∗ Solid state switches marked with " " are manufactured upon receipt of order.<br />

12V<br />

B53<br />

Auto switch<br />

Without auto switch<br />

—<br />

(Built-in magnet)<br />

∗ Refer to the table below for selecting<br />

applicable auto switches.<br />

Auto switch model<br />

Applicable bore size<br />

ø20 to ø63 ø20 to ø100<br />

C76<br />

C73<br />

C80<br />

C73C<br />

C80C<br />

H7A1<br />

H7A2<br />

H7B<br />

H7C<br />

H7NW<br />

H7PW<br />

H7BW<br />

H7BA<br />

H7NF<br />

H7LF<br />

B53<br />

B54<br />

B64<br />

B59W<br />

G59<br />

G5P<br />

K59<br />

G59W<br />

G5PW<br />

K59W<br />

G5BA<br />

G5NT<br />

G59F<br />

Lead wire (m) ∗<br />

0.5<br />

(–)<br />

—<br />

—<br />

3<br />

(L)<br />

Number of<br />

auto switches<br />

— 2<br />

S 1<br />

n n<br />

5 None<br />

(Z) (N)<br />

— —<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

Applicable<br />

load<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

IC<br />

PLC<br />

Relay<br />

PLC<br />

Relay<br />

PLC<br />

1-7-43<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong>�Q<br />

Designed with a low sliding resistance of the<br />

piston, this air cylinder is ideal for applications<br />

such as contact pressure control, which<br />

requires smooth movements at low pressures.<br />

Low sliding resistance<br />

Stable sliding resistance<br />

The sliding resistance remains stable even<br />

when the operating pressure changes.<br />

Long strokes can be manufactured.<br />

Auto switches can be mounted.<br />

JIS symbol<br />

Precautions<br />

Be sure to read before handling.<br />

Refer to p.0-39 to 0-43 for Safety<br />

Instruction and common precautions.<br />

Refer to p.1.7-6 for precautions<br />

on series <strong>CG1</strong>.<br />

Handling<br />

Warning<br />

q In the direction of low friction operation,<br />

speed control must be effected through<br />

the meter-in system.<br />

With meter-out control, the exhaust pressure<br />

will increase and create a greater sliding<br />

resistance.<br />

With auto switch<br />

Auto switches can be mounted. Mounting<br />

position/height is the same as the double<br />

acting/single rod style. Refer to p.1.7-12 and 1.7-<br />

13.1.<br />

Mounting Bracket Part No.<br />

Refer to p.1.7-45 for other mounting brackets.<br />

Auto Switch Mounting Bracket Part No.<br />

Refer to p.1.7-45 for part number of the switch<br />

mounting band for adding auto switches on<br />

built-in magnet cylinders.<br />

1-7-44<br />

Application Example<br />

A low friction cylinder is used in combination with a precision regulator (IR <strong>Series</strong>, etc.).<br />

Drive roller<br />

Specifications<br />

Bore size (mm)<br />

Action<br />

Lubrication<br />

Fluid<br />

Proof pressure<br />

Max. operating pressure<br />

Min. operating pressure<br />

Ambient and fluid temperature<br />

Piston speed<br />

Stroke tolerance<br />

Cushion<br />

Mounting<br />

Low friction direction<br />

Allowable leakage<br />

∗ Long stroke applies to the axial foot type and the front flange type.<br />

Front/Rear trunnion types are not available for bore sizes ø80 and ø100.<br />

Accessories<br />

Mounting Basic<br />

Axial<br />

foot<br />

Front<br />

flange<br />

Rear<br />

flange<br />

Clevis<br />

Standard<br />

Double knuckle joint∗∗ Front Rear<br />

trunnion trunnion<br />

Rod end nut<br />

Clevis pin<br />

Single knuckle joint<br />

Option<br />

(with pins)<br />

Pivot bracket<br />

∗ ∗<br />

∗ There are no pivot brackets for bore size ø80 and ø100.<br />

∗∗ Pins and snap rings for double knuckle joint are included, not mounted.<br />

Stroke Table<br />

Bore size (mm)<br />

20<br />

25<br />

32<br />

40<br />

50/63<br />

80<br />

100<br />

Winding roller<br />

Precision<br />

regulator<br />

q Even if the external<br />

diameter of the winding<br />

roller changes, the<br />

changes in the pressing<br />

force against the drive<br />

roller are kept small.<br />

20 25 32 40 50 63 80 100<br />

Standard stroke (mm) (1)<br />

25, 50, 75, 100, 125, 150, 200<br />

25, 50, 75, 100, 125, 150, 200<br />

250, 300<br />

Precision<br />

regulator<br />

(Moving object)<br />

Double acting/Single rod<br />

Non-lube<br />

Air<br />

1.05MPa<br />

0.7MPa<br />

w Even if there is any change<br />

in the shape of the moving<br />

object, the changes in the f<br />

value of the cylinder's<br />

pressing force are kept<br />

small, resulting in a stable<br />

pressing force.<br />

0.025MPa 0.01MPa<br />

Without auto switch: –10°C to +70°C (No freezing)<br />

With auto switch: –10°C to +60°C (No freezing)<br />

500mm/s<br />

+1.4<br />

up to 700 0mm<br />

None Rubber bumper<br />

Basic, Axial foot, Front flange, Rear flange,<br />

Front trunnion, Rear trunnion, Clevis<br />

(Used for changing the port location by 90 degrees.)<br />

One direction (Refer to "Selection of the direction".)<br />

0.5 l /min (ANR) or less<br />

Long stroke (2) (mm)<br />

201 to 350<br />

301 to 400<br />

301 to 450<br />

301 to 500<br />

301 to 600<br />

301 to 700<br />

301 to 700<br />

Note 1) Other intermediate strokes can be manufactured upon receipt of order. Refer to p.1.7-46 for dimensions.<br />

Note 2) The longer the stroke, the greater the sliding resistance could become, due to the sagging of the piston rod.<br />

Therefore, consider installing a guide for such operation.<br />

Note 3) Contact <strong>SMC</strong> for applications that exceed the stroke range shown above.<br />

(The maximum manufacturable stroke is 1500mm.)


Sliding Resistance of the Low Friction Side<br />

Sliding resistance ∗ (MPa)<br />

0.025<br />

0.02<br />

0.01<br />

ø25 ø20<br />

ø32<br />

ø50 ø40<br />

ø63<br />

ø80<br />

ø100<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7<br />

Operating pressure (MPa)<br />

∗ Conversion into the cylinder operating pressure:<br />

Selecting the Low Friction Direction<br />

q To use the air cylinder as a balancer,<br />

pressurize it only from one of the ports as<br />

shown in the application example, and<br />

keep the other port open to the<br />

atmosphere.<br />

To operate by applying pressure from<br />

the rod cover port: Low friction direction<br />

B type <br />

To operate by applying pressure from the<br />

head cover port: Low friction direction F<br />

type <br />

In either case, if the piston rod is moved<br />

by an external force, it will effect low<br />

friction operation both in the extending<br />

and retracting directions.<br />

w When it is necessary to operate it as an<br />

ordinary double acting cylinder at an even<br />

lower operating speeds, use a low speed<br />

cylinder (see "Made to Order" on Page<br />

SPECIALS-1 ).<br />

Low Friction: Double Acting Single Rod <strong>Series</strong> <strong>CG1</strong>�Q<br />

Weight (mm)<br />

Bore size (mm)<br />

Basic<br />

Axial foot<br />

Flange<br />

Trunnion<br />

Clevis<br />

Pivot bracket<br />

Single knuckle joint<br />

Double knuckle joint (with pins)<br />

Additional weight by each 50 stroke<br />

Calculation example: <strong>CG1</strong>LQ20-100B<br />

(Foot, ø20, 100 stroke)<br />

Basic weight<br />

Mounting Bracket Part No.<br />

Mounting<br />

bracket<br />

Axial foot∗ Flange<br />

Trunnion<br />

Clevis∗∗ 20<br />

0.11<br />

0.22<br />

0.19<br />

0.12<br />

0.16<br />

0.08<br />

0.05<br />

0.05<br />

0.05<br />

25<br />

0.18<br />

0.31<br />

0.28<br />

0.20<br />

0.26<br />

0.09<br />

0.09<br />

0.09<br />

0.07<br />

32<br />

0.28<br />

0.44<br />

0.42<br />

0.31<br />

0.43<br />

0.17<br />

0.09<br />

0.09<br />

0.09<br />

40<br />

0.44<br />

0.66<br />

0.64<br />

0.49<br />

0.67<br />

0.25<br />

0.10<br />

0.13<br />

0.15<br />

50<br />

0.83<br />

1.31<br />

1.17<br />

0.97<br />

1.23<br />

0.44<br />

0.22<br />

0.26<br />

0.22<br />

• Basic weight·············0.22 (Foot, ø20)<br />

• Additional weight······0.05/50 stroke<br />

• Cylinder stroke·········100 stroke<br />

0.22+0.05 X 100/50=0.32kg<br />

63<br />

1.17<br />

1.89<br />

1.67<br />

1.31<br />

1.85<br />

0.80<br />

0.22<br />

0.26<br />

0.26<br />

80<br />

2.23<br />

3.19<br />

2.94<br />

—<br />

2.94<br />

0.98<br />

0.39<br />

0.64<br />

0.35<br />

(mm)<br />

Bore size (mm)<br />

20 25 32 40 50 63 80 100<br />

CG-L020 CG-L025 CG-L032 CG-L040 CG-L050 CG-L063 CG-L080 CG-L100<br />

CG-F020 CG-F025 CG-F032 CG-F040 CG-F050 CG-F063 CG-F080 CG-F100<br />

CG-T020 CG-T025 CG-T032 CG-T040 CG-T050 CG-T063 — —<br />

CG-D020 CG-D025 CG-D032 CG-D040 CG-D050 CG-D063 CG-D080 CG-D100<br />

Pivot bracket CG-020-24A CG-025-24A CG-032-24A CG-040-24A CG-050-24A CG-063-24A CG-080-24A CG-100-24A<br />

∗ Order two foot brackets per cylinder.<br />

∗∗ Clevis pins, snap rings and mounting bolts are attached for the clevis style.<br />

∗∗∗ Mounting bolts are attached for the foot style and the flange style.<br />

Auto Switch Mounting Bracket Part No.<br />

Auto switch<br />

model<br />

D-C7/C8<br />

D-H7<br />

D-B5/B6<br />

D-G5/K5<br />

(mm)<br />

Bore size (mm)<br />

20 25 32 40 50 63 80 100<br />

BMA2-020 BMA2-025 BMA2-032 BMA2-040 BMA2-050 BMA2-063<br />

BA-01<br />

BA-02<br />

BA-32<br />

BA-04<br />

BA-05<br />

BA-06<br />

—<br />

BA-08<br />

—<br />

BA-10<br />

Note 1) A set of following stainless steel mounting screws is attached.<br />

(A switch mounting band is not attached. Please order the band separately.)<br />

BBA3: D-B5/B6/G5 types<br />

BBA4: D-C7/C8/H7 types<br />

"D-G5BAL" and "D-H7BAL"switches are set on the cylinder with the screws above when shipped.<br />

When a switch only is shipped, "BBA3" or "BBA4" screws are attached.<br />

Note 2) The material is stainless steel on auto switch equipped styles ø20 and ø25.<br />

100<br />

3.43<br />

5.18<br />

4.78<br />

—<br />

4.71<br />

1.75<br />

0.57<br />

1.31<br />

0.49<br />

1-7-45<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong>�Q<br />

Construction<br />

Replacement Parts<br />

No.<br />

Description<br />

u Piston seal<br />

i Rod seal<br />

o Tube gasket<br />

!1 Back up O ring<br />

Material<br />

NBR<br />

NBR<br />

NBR<br />

NBR<br />

ø20<br />

PDU-8Z<br />

GY-20 X 11 X 4<br />

Component Parts<br />

No. Description Material<br />

Note<br />

q Rod cover<br />

Aluminum alloy White hard anodized<br />

w Head cover<br />

Aluminum alloy White hard anodized<br />

e Cylinder tube Aluminum alloy Hard anodized<br />

r Piston<br />

Aluminum alloy Chromated<br />

t Piston rod Carbon steel Hard chrome plated<br />

y<br />

Oil impregnated sintered alloy ø40 or larger: Lead bronze cast<br />

!0<br />

Resin<br />

!2<br />

Urethane<br />

!3<br />

Stainless steel<br />

!4<br />

Rolled steel Nickel plated<br />

!5<br />

NBR<br />

∗<br />

Bushing<br />

Wear ring<br />

Bumper<br />

Snap ring<br />

Rod end nut<br />

Piston gasket<br />

Bore size (mm)/Part No.<br />

ø40 ø50<br />

CM-020-16-123 CM-025-16-124 CM-032-16-126 CM-040-16-127 CM-050-16-128 CM-063-16-129 CM-080-16-152 CM-100-16-153<br />

CM20-1552<br />

ø25<br />

PDU-10Z<br />

GY-25 X 16 X 4<br />

CM25-1553<br />

∗ A rubber magnet is equipped on the piston of the cylinder with auto switch.<br />

Basic/<strong>CG1</strong>BQ<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

1-7-46<br />

Stroke range<br />

(mm)<br />

Up to 350<br />

Up to 400<br />

Up to 450<br />

Up to 800<br />

Up to 1200<br />

Up to 1200<br />

Up to 1400<br />

Up to 1500<br />

A AL B1 C D E F<br />

18<br />

22<br />

22<br />

30<br />

35<br />

35<br />

40<br />

40<br />

15.5<br />

19.5<br />

19.5<br />

27<br />

32<br />

32<br />

37<br />

37<br />

13<br />

17<br />

13<br />

19<br />

27<br />

27<br />

32<br />

41<br />

14<br />

16.5<br />

20<br />

26<br />

32<br />

38<br />

50<br />

60<br />

8<br />

10<br />

12<br />

16<br />

20<br />

20<br />

25<br />

30<br />

12<br />

14<br />

18<br />

25<br />

30<br />

32<br />

40<br />

50<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

3<br />

3<br />

ø32<br />

PDU-12LZ<br />

GY-32 X 21 X 5<br />

CG032-15-64685<br />

∗ The material is stainless steel on auto switch equipped styles ø20 and ø25.<br />

PDU-16Z<br />

GY-40 X 28 X 5<br />

CA40-1546<br />

GA GB H H1 I<br />

12<br />

12<br />

12<br />

13<br />

14<br />

14<br />

20<br />

20<br />

12<br />

12<br />

12<br />

13<br />

14<br />

14<br />

20<br />

20<br />

35<br />

40<br />

40<br />

50<br />

58<br />

58<br />

71<br />

71<br />

5<br />

6<br />

6<br />

8<br />

11<br />

11<br />

13<br />

16<br />

26<br />

31<br />

38<br />

47<br />

58<br />

72<br />

89<br />

110<br />

GY-50 X 38 X 5<br />

CA50-1545<br />

J<br />

M4 Depth 7<br />

M5 Depth 7.5<br />

M5 Depth 8<br />

M6 Depth 12<br />

M8 Depth 16<br />

M10 Depth 16<br />

M10 Depth 22<br />

M12 Depth 22<br />

PDU-20Z<br />

ø63<br />

GY-63 X 51 X 5<br />

CA63-1544<br />

ø80<br />

PDU-25Z<br />

GY-80 X 66 X 6<br />

CA80-1549<br />

TA/TB cross section<br />

K KA<br />

5<br />

5.5<br />

5.5<br />

6<br />

7<br />

7<br />

10<br />

10<br />

6<br />

8<br />

10<br />

14<br />

18<br />

18<br />

22<br />

26<br />

MM<br />

M8<br />

M10 X 1.25<br />

M10 X 1.25<br />

M14 X 1.5<br />

M18 X 1.5<br />

M18 X 1.5<br />

M22 X 1.5<br />

M26 X 1.5<br />

ø100<br />

PDU-30Z<br />

GY-100 X 86 X 6<br />

CM100-1543<br />

TA/TB cross section (mm)<br />

Bore size<br />

(mm)<br />

TC TE TF TG<br />

20<br />

M5<br />

4 0.5 5.5<br />

25 M6 X 0.75<br />

5 1 6.5<br />

32 M8 X 1.0<br />

5.5 1 7.5<br />

40 M10 X 1.25<br />

6 1.25 8.5<br />

50<br />

63<br />

M12 X 1.25<br />

M14 X 1.5<br />

7.5<br />

11.5<br />

2<br />

3<br />

10<br />

14.5<br />

∗ TDH9<br />

8<br />

+0.08<br />

0<br />

+0.08<br />

10 0<br />

+0.08<br />

12 0<br />

+0.08<br />

14 0<br />

+0.08<br />

16 0<br />

+0.08<br />

18 0<br />

∗ Trunnion mounting taps with width across flats NA are not<br />

attached for bore sizes ø80 and ø100.<br />

NA P S TA TB<br />

24<br />

29<br />

35.5<br />

44<br />

55<br />

69<br />

80<br />

100<br />

1/8<br />

1/8<br />

1/8<br />

1/8<br />

1/4<br />

1/4<br />

3/8<br />

1/2<br />

77<br />

77<br />

79<br />

87<br />

102<br />

102<br />

122<br />

122<br />

11<br />

11<br />

11<br />

12<br />

13<br />

13<br />

—<br />

—<br />

11<br />

11<br />

11<br />

12<br />

13<br />

13<br />

—<br />

—<br />

(mm)<br />

ZZ<br />

114<br />

119<br />

121<br />

139<br />

162<br />

162<br />

196<br />

196


With Mounting Bracket<br />

Axial foot/<strong>CG1</strong>LQ<br />

Front flange/<strong>CG1</strong>FQ<br />

Rear flange/<strong>CG1</strong>GQ<br />

Front trunnion/<strong>CG1</strong>UQ<br />

Rear trunnion/<strong>CG1</strong>TQ<br />

Low Friction: Double Acting Single Rod <strong>Series</strong> <strong>CG1</strong>�Q<br />

Axial foot<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

B LC LD LH LS LT LX LZ M W<br />

34<br />

38.5<br />

45<br />

54.5<br />

70.5<br />

82.5<br />

101<br />

121<br />

Flange<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

4<br />

4<br />

4<br />

4<br />

5<br />

5<br />

6<br />

6<br />

6<br />

6<br />

6.6<br />

6.6<br />

9<br />

11<br />

11<br />

14<br />

20<br />

22<br />

25<br />

30<br />

40<br />

45<br />

55<br />

65<br />

Front<br />

Up to 350<br />

Up to 400<br />

Up to 450<br />

Up to 800<br />

Up to 1200<br />

Up to 1200<br />

Up to 1400<br />

Up to 1500<br />

53<br />

53<br />

53<br />

60<br />

67<br />

67<br />

74<br />

74<br />

Stroke range<br />

3<br />

3<br />

3<br />

3<br />

4.5<br />

4.5<br />

4.5<br />

6<br />

Rear<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 500<br />

Up to 600<br />

Up to 600<br />

Up to 750<br />

Up to 750<br />

32<br />

36<br />

44<br />

54<br />

66<br />

82<br />

100<br />

120<br />

B<br />

40<br />

44<br />

53<br />

61<br />

76<br />

92<br />

104<br />

128<br />

44<br />

49<br />

58<br />

71<br />

86<br />

106<br />

125<br />

150<br />

E<br />

12<br />

14<br />

18<br />

25<br />

30<br />

32<br />

40<br />

50<br />

3<br />

3.5<br />

3.5<br />

4<br />

5<br />

5<br />

5<br />

7<br />

Note) End boss is machined on the flange for øE.<br />

Trunnion<br />

10<br />

10<br />

10<br />

10<br />

17.5<br />

17.5<br />

20<br />

20<br />

F<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

3<br />

3<br />

X<br />

15<br />

15<br />

16<br />

16.5<br />

22<br />

22<br />

28.5<br />

30<br />

FX<br />

28<br />

32<br />

38<br />

46<br />

58<br />

70<br />

82<br />

100<br />

Y<br />

7<br />

7<br />

8<br />

8.5<br />

11<br />

13<br />

14<br />

16<br />

FD<br />

5.5<br />

5.5<br />

6.6<br />

6.6<br />

9<br />

11<br />

11<br />

14<br />

(mm)<br />

Z ZZ<br />

Without rod boot<br />

47 118<br />

52 123.5<br />

53 125.5<br />

63.5 144<br />

75.5 169.5<br />

75.5 169.5<br />

95 202.5<br />

95 206<br />

FT<br />

6<br />

7<br />

7<br />

8<br />

9<br />

9<br />

11<br />

14<br />

Rear flange<br />

ZZ<br />

(mm)<br />

Without rod boot<br />

120<br />

126<br />

128<br />

147<br />

171<br />

171<br />

207<br />

210<br />

Bore<br />

(mm)<br />

Stroke range<br />

Front Rear<br />

B TDe8 TE TF TH TR TS TT<br />

(mm)<br />

TV<br />

20 Up to 200 Up to 200 38<br />

–0.025<br />

8 –0.047 10 5.5 25 39 28 3.2 35.8<br />

25 Up to 300 Up to 300 45.5<br />

–0.025<br />

10 –0.047 10 5.5 30 43 33 3.2 39.8<br />

32 Up to 300 Up to 300 54<br />

–0.032<br />

12 –0.059 10 6.6 35 54.5 40 4.5 49.4<br />

40 Up to 500 Up to 500 63.5<br />

–0.032<br />

14 –0.059 10 6.6 40 65.5 49 4.5 58.4<br />

50 Up to 600 Up to 600 79<br />

–0.032<br />

16 –0.059 20 9 50 80 60 6 72.4<br />

63 Up to 600 Up to 600 96<br />

–0.032<br />

18 –0.059 20 11 60 98 74 8 90.4<br />

Bore<br />

(mm)<br />

TW TX TY TZ<br />

Front<br />

Rear<br />

Z<br />

Z<br />

ZZ<br />

Without rod boot Without rod boot Without rod boot<br />

20 42 16 28 47.6 46<br />

101<br />

122<br />

25 42 20 28 53 51<br />

106<br />

127<br />

32 48 22 28 67.7 51<br />

108<br />

132<br />

40 56 30 30 78.7 62<br />

125<br />

153<br />

50 64 36 36 98.6 71<br />

147<br />

179<br />

63 74 46 46 119.2 71<br />

147<br />

184<br />

∗ Consists of pins, flat washer and hexagon socket head cap bolt.<br />

Note) Refer to p.1.7-11 for pivot bracket.<br />

1-7-47<br />

CJ1<br />

CJP<br />

CJ2<br />

CM2<br />

C85<br />

C76<br />

<strong>CG1</strong><br />

MB<br />

MB1<br />

CP95<br />

C95<br />

C92<br />

CA1<br />

CS1


<strong>Series</strong> <strong>CG1</strong>�Q<br />

With Mounting Bracket<br />

Clevis/<strong>CG1</strong>DQ<br />

ø20 to ø63<br />

(The above shows the case port location is changed by 90 degrees.)<br />

ø20, ø63<br />

∗ Clevis pins and snap rings are attached.<br />

1-7-48<br />

Clevis<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Bore<br />

(mm)<br />

20<br />

25<br />

32<br />

40<br />

50<br />

63<br />

80<br />

100<br />

Stroke range<br />

(mm)<br />

Up to 200<br />

Up to 300<br />

Up to 300<br />

Up to 500<br />

Up to 600<br />

Up to 600<br />

Up to 750<br />

Up to 750<br />

TT<br />

3.2<br />

3.2<br />

4.5<br />

4.5<br />

6<br />

8<br />

11<br />

12<br />

B<br />

38<br />

45.5<br />

54<br />

63.5<br />

79<br />

96<br />

99.5<br />

120<br />

TV<br />

35.8<br />

39.8<br />

49.4<br />

58.4<br />

72.4<br />

90.4<br />

110<br />

130<br />

CD<br />

8<br />

10<br />

12<br />

14<br />

16<br />

18<br />

18<br />

22<br />

TW<br />

42<br />

42<br />

48<br />

56<br />

64<br />

74<br />

72<br />

93<br />

CX<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

28<br />

32<br />

TX<br />

16<br />

20<br />

22<br />

30<br />

36<br />

46<br />

85<br />

100<br />

Note) ∗Refer to p.1.7-11 for pivot bracket.<br />

CZ<br />

29<br />

33<br />

40<br />

49<br />

60<br />

74<br />

56<br />

64<br />

TY<br />

28<br />

28<br />

28<br />

30<br />

36<br />

46<br />

45<br />

60<br />

L<br />

14<br />

16<br />

20<br />

22<br />

25<br />

30<br />

35<br />

43<br />

TZ<br />

43.4<br />

48<br />

59.4<br />

71.4<br />

86<br />

105.4<br />

64<br />

72<br />

RR<br />

11<br />

13<br />

15<br />

18<br />

20<br />

22<br />

18<br />

22<br />

Z<br />

126<br />

133<br />

139<br />

159<br />

185<br />

190<br />

228<br />

236<br />

V<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

26<br />

32<br />

ZZ<br />

TE<br />

10<br />

10<br />

10<br />

10<br />

20<br />

20<br />

—<br />

—<br />

147<br />

154<br />

163<br />

187<br />

217<br />

227<br />

286.5<br />

312.5<br />

TF<br />

5.5<br />

5.5<br />

6.6<br />

6.6<br />

9<br />

11<br />

11<br />

13.5<br />

(mm)<br />

CD-G02<br />

CD-G25<br />

CD-G03<br />

CD-G04<br />

CD-G05<br />

CD-G06<br />

IY-G08<br />

IY-G10<br />

TH<br />

25<br />

30<br />

35<br />

40<br />

50<br />

60<br />

55<br />

65<br />

Pin part No.

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