Important Components for setting up Milk plant of 1 ... - Efresh India

Important Components for setting up Milk plant of 1,00,000 LPD
(Financial Figures not quoted as it will change from time to time)
Items Area
1. Land 10,000
2. Civil Works
a) Dairy Plant Block (RCC)
Milk cans loading and unloading dock 100
Milk cans and crates reception & washing 100
area
Milk Processing Section 100
Butter and ghee manufacturing and packaging 150
section
Butter cold room 100
Butter deep freeze 50
Quality Control laboratory 50
Milk powder plant room (condensing unit, 250
spray drier and packaging room)
Milk powder storage room (Steel Structure) 300
CIP room 50
Plinth area 1,250
b) Service Block (Steel Structure)
Boiler room 100
Refrigeration room 140
LT Board Room 35
Diesel Generating set room 35
Transformer and meter room 35
Workshop and tool room 35
Stores 50
Plinth area 430
c) Office Block (RCC)
Office area 100
Workers dress changing, rest room, toilet and
canteen
Plinth area
50
150
d) Ancillary Structures
Overhead water storage tank – 50,000 Lt
Spray pond for powder plant Lump sum
Hard park 500
Tubewell and pump-20,000 LPH Lump sum
Compound wall, check post, watchman’s
cabin, internal road, storm water drainage
Lump Sum
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Foundation for tanks, plant and equipment,
transformer, etc
Electrification and Internal lighting
Lump Sum
Lump Sum
Effluent treatment plant Lump Sum
3. Equipment for Milk reception, Processing and Product
manufacturing
a) Milk Reception Section
1 Can tipping bar
weigh scale digital type with weigh bowl-500 L
1 Dump tank-1,000 L
1 Milk pump- 10,000 LPH
1 Straight through can washer with drip saver – 600 cans/hr
3 Can trolleys
1 Sour milk separator- 550 LPH
b) Tanker loading and unloading section
1 Tanker unloading/loading pump-20,000 LPH Milk hose 51 mm-5 m
c) Milk Process and Storage Section
1 Milk chiller- 10,000 LPH
1 Pasteurizer – 10,000 LPH
1 Tri-purpose centrifuge- 10,000 LPH
1 Vertical insulated milk storage tank-15,000 L
3 Vertical insulated milk silos- 40,000 L
2 Milk pumps- 10,000 LPH
1 CIP System
d) Butter and Ghee Section
1 Vertical cream storage tank-5,000 Kg
1 Cream pasteurizer – 2,000 LPH
1 Cream Pump- 5,000 LPH
3 Vertical cream ripening tanks -5,000 L
1 Continuous butter churn -5,000 LPH or
1 Top butter churn- 10 tonnes
2 butter trolleys – 800 Kg
Bulk butter packing machine
1 butter carton trolley- 60 Kg
1 butter melting vat- 1,000 Kg
1 Butter oil pump -1,000 LPH
2 Ghee boilers – 1,000 L
1 Ghee clarifier -1,000 L
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2 Ghee setting and storage tanks- 3,000 L
1 Ghee balance tank- 100 L
1 Ghee Pump- 1,000 LPH
1 Ghee pouch filling machine -1,000 pouches/hr
1 Carton trolley
1 Weighing scale- 0.1 Kg
1 Stainless steel table
e) Milk Powder section with self supporting structure
1 Milk powder plant with five-effect
2 Powder bag filling and stitching machines
1 check weigh scale, 0-30 kg
1 Stainless steel table
4. Utilities/Service Section
a) Steam generation and water treatment section
1 Water treatement plant- 5,000 LPH
1 Soft water-cum-condensate water storage tank-5,000 L
1 Boiler multi-fuel with all accessories-5,000 kg/hr
1 FO oil storage tank with inter connecting pipe and pumps-20,000 L and service oil tank-900
L
b) Air handling Unit
Air compressor with air storage tank and air drier-100 cum/hr
5. Electrical sub-station and power supply
1 4-Pole structure
1 H.T. MCB
1 Transformer-750 KVA
1 LT Panel, MCC capacitor bank
1 Diesel generating set-150 KVA
6. Refrigeration system (100 TR)
3 Ammonia compressors-1,50,000Kcal/hr
3 Motors for compressors-75 HP each
3 Oil separators
1 Atmospheric condenser
2 Condenser pumps-60,000 LPH
1 Air Purger
2 Ammonia receivers -1,500 Liters each
1 Ice bank tank with cooling coils in two section cvers and agitators
2 Liquid separators, 2 chilled water pumps-40,000 LPH
2 Air handling units for cold store-1,500 Kcal
3 Insulated cold store doors and insulation of cold store and ice bank tank
Instrumentation and controls, charging of gas and oil, installation and commissioning
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7. SS/MSGI Pipe nad fittings, insulation cladding and erection and commissioning
Refrigeration and powder plant estimates include complete supply, erection and hence not
included under this heading
8. Miscellaneous items
Furniture and fixtures, computer and printer
Laboratory equipment
Weigh Scales
Workshop tools and tackles
Essential spares
9. Milk Procurement Section
Milk testing equipment in 200 villages, Bulk milk coolers, 1000 Litres =5 Nos, Milk cans- 500
Nos
Source: Dairy India 2007, Published by Dairy India Year Book, A-25, Priyadarshini Vihar,
New Delhi-110092,India Email: dairyindia@gmail.com, ph: 91-11-225543326
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