You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
ALFATM<br />
GATE, GLOBE, CHECK<br />
CAST STEEL<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
CONTENTS<br />
ALFA CAST STEEL VALVES<br />
API 600 STD<br />
TM<br />
ALFA<br />
VALVE DESIGN AND CONSTRUCTION<br />
x Standard Production Range<br />
x General Specification Standards<br />
x Valve Shell Materials<br />
x Valve Trim<br />
x Trim Materials<br />
x Packing Materials<br />
x Gasket Materials<br />
x Nace <strong>Valves</strong><br />
ALFA CAST STEEL GATE VALVE<br />
x Gate ANSI Class 150, 300, 600, 900, 1500, 2500<br />
x Gate Pressure Seal Class 900, 1500, 2500<br />
ALFA CAST STEEL GLOBE VALVE<br />
x Globe ANSI Class 150, 300, 600, 900, 1500<br />
x Globe Pressure Seal Class 600, 900, 1500, 2500<br />
ALFA CAST STEEL SWING CHECK VALVE<br />
x Check ANSI Class 150, 300, 600, 900, 1500<br />
x Check Pressure Seal Class 1500, 2500<br />
ACCESSORIES<br />
x Bevel Gear Actuator<br />
x Electric Motor Actuator<br />
x Post Indicators<br />
(Handwheel Operator, Lever Operator,Gear Operator)<br />
x By-Passes & Drains<br />
x Gasket Materials and Construction<br />
x Packing and Gasket Comparison<br />
HOW TO ORDER ALFA GATE, GLOBE, CHECK VALVES<br />
2<br />
PT. ALFA VALVES INDONESIA 2015
Applicable Standards<br />
Applicable Standards<br />
ANSI B 16.5<br />
B 16.10<br />
B 16.25<br />
B 16.34<br />
B 1.20.1<br />
B 16.47<br />
B 31.1<br />
-Pipe flanges and flanged fittings<br />
-Face-to-face and end-to-end dimensions of vlaves<br />
-Butt-weld ends<br />
-<strong>Valves</strong>-flanged, threaded and butt-weld ends<br />
-Pipe threads, general purpose<br />
-Large steel flanges diameters (replaces API 605 and MSS SP-44)<br />
-Pipes for chemical plants and refineries<br />
ASTM - Material specification<br />
ASMEsection V, VIII and IX - Boiler and pressure vessel code<br />
API<br />
SPEC Q1 - Specification for quality programs<br />
Spec 6D - Specification for pipeline valves<br />
600 - Steel gate valves flanged and butt-weld ends<br />
Std 598 - Valve inspection and testing<br />
589 - Fire test sealing and sealant<br />
SPEC 5L - Specification for line pipe<br />
MSS - SP-6<br />
SP-25<br />
SP-44<br />
SP-53<br />
SP-54<br />
SP-55<br />
SP-120<br />
- Standard finishes for contact faces pipes flanges and valve flanges<br />
- Standar marking system for valves, fittings, flanges and unions<br />
- Steel pipeline flanges<br />
- Magnetic particle examination method<br />
- Radiographic examination method<br />
- Visual examination of steel castings<br />
- Flexible graphite packing system for rising stem valves (Design requirments)<br />
NACE MR-01-75<br />
Sulfide stress cracking resistant materials<br />
3 PT. ALFA VALVES INDONESIA 2015
PRODUCT ITEMS<br />
Valve Design and Construction<br />
STANDARD PRODUCTION RANGE<br />
VALVE NOMINAL SIZE in (mm)<br />
Valve Type Gate Globe<br />
Check<br />
Standard Body Material<br />
ASTM A216 Gr. WCB ASTM A216 Gr. WCB ASTM A216 Gr. WCB<br />
Design Standard Compliance API 600 ; ASME B16.34 ; API 6D ; BS 1414 ASME B16.34 ; BS 1873 ASME B16.34 ; API 6D ; BS 1868<br />
Pressure-Temp. Rating ASME B16. 34 ASME B16. 34<br />
ASME B16. 34<br />
ASME/ANSI CLASS 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 900 1500 2500<br />
2 50<br />
2-1/2 65<br />
3 80<br />
4 100<br />
5 125<br />
6 150<br />
8 200<br />
10 250<br />
12 300<br />
14 350<br />
16 400<br />
18 450<br />
20 500<br />
24 600<br />
26 650<br />
28 700<br />
30 750<br />
32 800<br />
36 900<br />
42 1050<br />
48 1200<br />
* It is possible to manufacture all material of valves according to the valve shell material as well as A216 WCB. Please<br />
see the shell materials table to the next.<br />
GENERAL SPECIFICATION AND STANDARDS<br />
Description<br />
Valve Design Compliance and Shell Wall Thickness<br />
Pressure - Temperature Ratings<br />
Face- to-Face or End- to- End Dimensions<br />
End Flange Dimensions &<br />
Gasket Contact Facing<br />
Finishes for Contact Face of RF & RTJ<br />
Buttwelding End Dimensions<br />
Inside Diameter of Flanged End min.<br />
Bolt and Nut Thread ASME / ANSI B1. 1. B18. 2. 1. B18. 2. 2.<br />
Material of Shell,Trim, Bolt, Nut and Others<br />
API 600. ASTM Respective specification<br />
Marking System<br />
MSS SP-25<br />
Chemical Composition Analysis Relevant ASTM<br />
Mechanical Property Test<br />
Relevant ASTM / ASTM A370<br />
Tests and Inspection<br />
Size 2"-20"& 24"<br />
22"<br />
26" and larger<br />
Pressure Test<br />
Radiographic Inspection<br />
Wet Magnetic Particle Inspection<br />
Liquid Penetrant Inspection<br />
Low Temperature Impact Test<br />
Dimensional Inspection<br />
Visual Inspection<br />
Gate<br />
Globe<br />
API 600;ASME B16.34;API 6D;BS 1414 ASME B16.34 ; BS 1873<br />
ASME / ANSI B16. 34<br />
ASME B16. 10<br />
ASME B16. 5<br />
MSS SP-44<br />
ASME B16. 47 Series A (MSS SP-44) or Series B(API 605)<br />
ASME / ANSI B16. 5<br />
ASME B16. 25<br />
ASME / ANSI B16. 34<br />
API 598 ; ASME / ANSI B16. 34 ; API 6D ; BS 6755<br />
ASME / ANSI B16. 34. ASTM E 142/E94<br />
ASME / ANSI B16. 34. ASTM E 709/A275<br />
ASME / ANSI B16. 34. ASTM E 165<br />
ASTM A352/E23<br />
Relevant Valve Standards<br />
MSS SP-55<br />
Check<br />
ASME B16.34;API 6D;BS 1868<br />
4 PT. ALFA VALVES INDONESIA 2015
VALVE SHELL MATERIALS<br />
ALFA cast steel valves are optionally available with the material listed below:<br />
Valve Design and Construction<br />
ALFA Code ASTM Specification Material Designation ** Working Temperature F ( C)<br />
WCB<br />
A216 Gr. WCB<br />
Carbon steel<br />
800 (427) Maximum<br />
WC1 A217 Gr. WC1 C - 1 / 2 Mo<br />
850 (454) Maximum<br />
WC6<br />
A217 Gr. WC6<br />
WC9<br />
A217 Gr. WC9<br />
1 1 / 4 Cr - 1 / 2 Mo<br />
2 1 / 4 Cr - 1Mo<br />
* 1100 (593) Maximum<br />
C5<br />
A217 Gr. C5<br />
5Cr - 1 / 2 Mo<br />
C12<br />
A217 Gr. C12<br />
9Cr - 1 Mo<br />
* 1200 (649) Maximum<br />
LCB<br />
A352 Gr. LCB<br />
Low Temp. Carbon steel<br />
LCC<br />
A352 Gr. LCC<br />
Low Temp. Carbon steel<br />
-50 (-46) Minimum<br />
LC1<br />
A352 Gr. LC1<br />
C - 1 / 2 Mo<br />
-75 (-59) Minimum<br />
LC2<br />
A352 Gr. LC2<br />
2 1 / 2 Ni<br />
-100 (-73) Minimum<br />
LC3<br />
A352 Gr. LC3<br />
3 1 / 2 Ni<br />
-150 (-101) Minimum<br />
CF3<br />
A351 Gr. CF3<br />
18Cr-8Ni(C 0.03)<br />
800 (427) Maximum<br />
CF8<br />
A351 Gr. CF8<br />
18Cr-8Ni(C 0.08)<br />
* 1500 (815) Maximum<br />
CF3M<br />
A351 Gr. CF3M<br />
18Cr-8Ni-2Mo(C 0.03)<br />
850 (454) Maximum<br />
CF8M<br />
A351 Gr. CF8M<br />
18Cr-8Ni-2Mo(C 0.08)<br />
* 1500 (815) Maximum<br />
CF8C<br />
A351 Gr. CF8C<br />
18Cr-10Ni-Cb<br />
* 1500 (815) Maximum<br />
CN7M<br />
A351Gr. CN7M<br />
19Cr-29Ni<br />
300 (149) Maximum<br />
* For welding end valves only. Flanged end ratings terminate at 1000 o F<br />
** Refer to ASME/ANSI B16.34 for details of ASTM A216, A217, A351 and A352 Pressure-temperature ratings.<br />
The minimum working temperatures of ASTM A352 are based on ASME B31.3<br />
o<br />
o<br />
VALVE TRIM<br />
The trim is comprised of the following :<br />
Description<br />
Body seating surface<br />
Gate/Disc seating surface<br />
Stem<br />
Bonnet Bushing (Backseat)<br />
Others<br />
Specied by<br />
Gate Valve Globe Valve Check Valve<br />
-<br />
-<br />
Small internal parts<br />
Disc Nut<br />
Hinge Pin<br />
API 600/BS-1414 BS 1873<br />
BS 1868<br />
TRIM MATERIALS<br />
Following trims specified in API 600 Table 3., are available from ALFA either as our standard or at customers option.<br />
API<br />
Trim No.<br />
1<br />
2<br />
5<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
ALFA<br />
Code<br />
A<br />
B<br />
D<br />
L<br />
M<br />
R<br />
S<br />
T<br />
U<br />
V<br />
Nominal Trim<br />
F6<br />
304<br />
Hardfaced(HF)<br />
F6 & HF<br />
Monel<br />
316<br />
Monel & HF<br />
316 & HF<br />
Alloy 20<br />
Alloy 20 & HF<br />
Body Seat *<br />
Surface<br />
13 Cr<br />
18Cr - 8Ni<br />
Co-Cr A (Stellite #6)<br />
Co-Cr A (Stellite #6)<br />
Ni - Cu Alloy<br />
18Cr - 8Ni - 2Mo<br />
Co-Cr A (Stellite #6)<br />
Co-Cr A (Stellite #6)<br />
19Cr - 29Ni<br />
Co-Cr A (Stellite #6)<br />
Disc Seat *<br />
Surface<br />
13 Cr<br />
18Cr - 8Ni<br />
Co-Cr A (Stellite #6)<br />
13 Cr<br />
Ni - Cu Alloy<br />
18Cr - 10Ni - 2Mo<br />
Ni - Cu Alloy<br />
18Cr - 10Ni - 2Mo<br />
19Cr - 29Ni<br />
19Cr - 29Ni<br />
Stem / Hinge Pin<br />
/ Bonnet Bushing<br />
13 Cr<br />
18Cr - 8Ni<br />
13 Cr<br />
13 Cr<br />
Ni - Cu Alloy<br />
18Cr - 10Ni - 2Mo<br />
Ni - Cu Alloy<br />
18Cr - 10Ni - 2Mo<br />
19Cr - 29Ni<br />
19Cr - 29Ni<br />
Remark<br />
ALFA Standard<br />
Available optionally<br />
ALFA Standard<br />
ALFA Standard<br />
Available optionally<br />
ALFA Standard<br />
Available optionally<br />
ALFA Standard<br />
Available optionally<br />
Available optionally<br />
* Disc and Body Seat Ring base material shall be at least equal to the corrosion resistance of the shell material.<br />
5 PT. ALFA VALVES INDONESIA 2015
GASKET/PACKING MATERIALS<br />
& ALFA NACE VALVES<br />
Valve Design and Construction<br />
PACKING MATERIALS<br />
Packing Materials<br />
Carbon Fiber (Top & Bottom Rings)<br />
+<br />
Die-Formed Graphite (Center Rings)<br />
Inconel Wire Reinforced Asbestos<br />
Inconel Wire Reinforced Carbon Fiber<br />
Graphite Asbestos<br />
Carbon Fiber<br />
PTFE Fiber<br />
Inconel Wire Reinforced Graphite<br />
Service Conditions<br />
Remark<br />
-148 0 F (-250 0 C) to 932 0 F (500 0 C) ALFA Standard<br />
1200 0 F (649 0 C) High Pressure<br />
1200 0 F (649 0 C) High Pressure<br />
650 0 F (343 0 C) Medium Pressure<br />
Available Optionally<br />
932 0 F (500 0 C) Medium Pressure<br />
500 0 F (260 0 C) Corrosion Resistant<br />
1112 0 F (600 0 C) Corrosion Resistant<br />
GASKET MATERIALS<br />
Bonnet<br />
Connection<br />
Type<br />
Gasket Materials<br />
150<br />
300<br />
ASME/ ANSI Class<br />
600<br />
900<br />
1500<br />
2500<br />
Corrugated Metal<br />
Spiral Wound Metal, Graphite Filled<br />
Ring Joint Metal<br />
Bolted Bonnet<br />
Non-Asbestos Sheet<br />
Spiral Wound Metal, PTFE filled<br />
Flexible Graphite Sheet<br />
Virgin PTFE<br />
GlassFilled PTFE<br />
ALFA Standard<br />
Optional<br />
NACE VALVES<br />
ALFA NACE valves are available at customers option that component materials specially heat treated and hardness controlled<br />
in accordance with NACE MR 01-75 Standard.<br />
Valve Parts Name<br />
ASTM Specification<br />
NACE Hardness<br />
API 600 Hardness<br />
Body / Bonnet<br />
Disc<br />
Disc Seating Surface<br />
A216 Gr. WCB<br />
A216 Gr. WCB or A182 Gr. F6a<br />
13 % Cr Deposit or A182 Gr. F6a<br />
Max. HRC 22 (237 HB)<br />
-<br />
Min. 300 HB<br />
Seat Ring<br />
A105 or A182 Gr. F6a<br />
-<br />
Seat Seating Surface<br />
Hardfaced<br />
-<br />
Min. 350 HB<br />
Stem<br />
200-275 HB<br />
Bonnet Bushing<br />
Gland Packing<br />
A276 Type 410<br />
Max. HRC 22 (237 HB)<br />
Min. 250 HB<br />
Lantern Ring<br />
Bonnet Bolts<br />
A193 Gr. B7<br />
A193 Gr. B7M<br />
-<br />
Max. HRC 22 (237 HB)<br />
-<br />
Bonnet Nuts<br />
A194 Gr. 2H<br />
A194 Gr. 2M<br />
-<br />
Max. HRC 22 (237 HB)<br />
6 PT. ALFA VALVES INDONESIA 2015
Inspections and test<br />
ALFA VALVES<br />
A WAY TO A PERFECT PRODUCT<br />
Required inspection precesses are extensive and include visual and dimensional inspection, pressure test,<br />
verification of chemical composition, radiography and destructive tests for confirmation of specified safety<br />
factors of stem nut-stem-wedge connection at axial load.<br />
MANUFACTURING PROCESS<br />
MATERIAL<br />
PRODUCTION<br />
ASSEMBLY<br />
TESTS<br />
PACKAGING<br />
INSPECTION AND TESTS<br />
1. Input control<br />
a) MTRs control<br />
- chemical composition<br />
- mechanical properties<br />
- impact works<br />
- hardness<br />
2. Visual surfaces inspection<br />
(MSS SP 55)<br />
3. Dimension inspecton<br />
- Wall thickness etc.<br />
1. In-process inspection<br />
- machining of flange<br />
and sealing surfaces<br />
2. Inspection of parts<br />
according to manufacture<br />
documentation<br />
- dimensions, machining<br />
stem surface<br />
- stuffing box dimensions<br />
stuffing box surfaces<br />
- face-to-face dimensions<br />
inspection<br />
1. Parts inspection before<br />
assembly<br />
2. Functional test<br />
3, Sealing surfaces wear track<br />
4. Control of bonnet and<br />
stuffing box joints torques<br />
5. Visual inspection<br />
quality records<br />
1. Strength and tightness test<br />
2. Backseat test 100%.<br />
3. Closure tightness test<br />
a) by high pressure (API 598<br />
- upon customer’s<br />
requirement) 100%.<br />
b) by low pressure (always)<br />
100%.<br />
PRESERVATION<br />
DISPATCH<br />
1. Output control<br />
a) Marking<br />
- identification company name<br />
plate<br />
b) Way of seat fixation into<br />
body<br />
c) Bolts and nuts marking<br />
d) Stem protrusion<br />
3.Face-to-face dimensions<br />
e) Connection control<br />
4. Visual inspection of parts<br />
f) Preservation<br />
5. Crack detection tests<br />
g) Coating<br />
a) destructive<br />
- stem-wedge joint.<br />
h) Documentation<br />
b) non-destructive<br />
- radiography of castings<br />
critical areas, dye penetrant<br />
test of overlays, magnetic<br />
particle test, ultrasonic test<br />
7 PT. ALFA VALVES INDONESIA 2015
Visual inspection<br />
Visual inspection<br />
Visual inspection is done on all castings used for ALFA-VALVES in accordance with M55 SP-55, quality regulation for steel<br />
castings and corresponsding specification in order.<br />
Hydrostatic test of strength<br />
and tightness.<br />
This test ensures, that valve body and bonnet withstands pressure 1,5 times higher then rated<br />
o o<br />
maximum working pressure at 100 F (+38 C) without visual leakage and dermation. Each valve is tested by water with<br />
o o<br />
temperature not exceeding 125 F (+52 C).<br />
Backseat test<br />
Backseat test ensures that stem backseat packing<br />
o<br />
of gate and globe valves does not show leakage at 1,1 multiple of<br />
o<br />
maximum working pressure at 100 F (+38 C).<br />
Closure tightness test by high<br />
pressure<br />
Closure tightness test bye high pressure is required for globe valves and swing check valves and is optional for gate valves.<br />
All caststeel valves are undergo closure test by high pressure. The test verivies valve ability to sealat 1,1 multipleof maximum<br />
o o o o<br />
working pressureat 100 F (+38 C) by water with temperature not exceeding 125 C (+52 C).<br />
Closure tightness test<br />
by low pressure<br />
Closure tightness test by low pressure is required for gate valves, it is optional for globe valves and may be offered as an<br />
alternative closure test for swing check valves. The test verivies integrity of valve sealingsurfaces at approximately 80 psi.<br />
each ALFA-VALVES gate valve is tested by air.<br />
Review of equivalent materials<br />
ASTM DIN, SEW CSN BS JIS<br />
A 216 WCB<br />
1.0619 GS - C 25 N<br />
42 26 43<br />
1504-161 Gr B<br />
G 5151 - SCPH 2<br />
A 352 LCC<br />
1.1138 GS - 21Mn5<br />
42 27 07<br />
1504-161 Gr A<br />
G 5121 - SCPL 1<br />
A 217 WC6<br />
1.7367 GS - 17CrMo 5 5<br />
42 27 44<br />
1504-621<br />
G 5151 - SCPH 21<br />
A 217 C5<br />
1.7363 GS - 12CrMo 19 5<br />
42 27 71<br />
1504-625<br />
G 5151 - SCPH 61<br />
Overall requirements on chemical composition and values of<br />
steel mechanical values according to ASTM<br />
Carbon<br />
Manganese<br />
Silicon<br />
Phosphor<br />
Sulphur<br />
Chrome<br />
Nickel<br />
Molybdenum<br />
Copper<br />
Vanadium<br />
Tungsten<br />
C ekv.<br />
Rp0.2<br />
Yield strength<br />
Rm<br />
Tensile Strength<br />
A5<br />
Elongation<br />
Z<br />
Redction of area<br />
o<br />
Kv (-46 C)<br />
Charpy V-Notch<br />
o<br />
energy (-50 C)<br />
max.<br />
min.<br />
min.<br />
min.<br />
min.<br />
Mpa<br />
Ksi<br />
Mpa<br />
Ksi<br />
%<br />
%<br />
J<br />
ft-lbf<br />
A 216<br />
WCB<br />
0.30<br />
1.0<br />
0.60<br />
0.04<br />
0.045<br />
0.50<br />
0.50<br />
0.20<br />
0.30<br />
0.03<br />
-<br />
0.50<br />
250<br />
36<br />
485-655<br />
70-95<br />
22<br />
35<br />
-<br />
-<br />
A 217<br />
Wc6<br />
0.05-0.20<br />
0.50-0.80<br />
0.60<br />
0.04<br />
0.045<br />
1.0-1.5<br />
0.5<br />
0.45-0.65<br />
0.5<br />
-<br />
0.10<br />
-<br />
275<br />
40<br />
485-655<br />
70-95<br />
20<br />
35<br />
-<br />
-<br />
A 352<br />
LCC<br />
0.25<br />
1.20<br />
0.60<br />
0.04<br />
0.045<br />
0.50<br />
0.50<br />
0.20<br />
0.30<br />
0.03<br />
-<br />
0.55<br />
275<br />
40<br />
485-655<br />
70-95<br />
22<br />
35<br />
20<br />
15<br />
A 217<br />
C5<br />
0.20<br />
0.40-0.70<br />
0.75<br />
0.04<br />
0.045<br />
4.0-6.5<br />
0.5<br />
0.45-0.65<br />
0.5<br />
-<br />
0.10<br />
-<br />
415<br />
60<br />
620-795<br />
90-115<br />
18<br />
35<br />
-<br />
-<br />
A 217<br />
C12<br />
0.20<br />
0.35-0.65<br />
1.0<br />
0.04<br />
0.045<br />
8.0-10.0<br />
0.5<br />
0.9-1.2<br />
0.5<br />
-<br />
0.10<br />
415<br />
60<br />
620-795<br />
90-115<br />
18<br />
35<br />
-<br />
-<br />
Maximum allowable element content in weight % except listed ranges<br />
8 PT. ALFA VALVES INDONESIA 2015
Control<br />
Testing<br />
Hand wheel<br />
Gate valves are pressure tested<br />
according to API 598<br />
a/ strength and tightness test<br />
b/ backseat tightness test<br />
c/ clousure tightness by low pressure<br />
d/ closure tightness by high pressure<br />
( if requested in an order)<br />
Installation<br />
Yoke gate valves can be installed<br />
into pipeline in any position<br />
Order specification<br />
API 600 Standard applies for<br />
oredering.<br />
It is necessary to specify in an order:<br />
- type number<br />
- nominal diameter<br />
- pressure class<br />
- design - connection<br />
- wedge type<br />
- control mode<br />
- body and bonnet material<br />
- trim material<br />
- operating parameters<br />
- acceptance tests<br />
- accompanying documentation<br />
Chain wheel<br />
Remote control adapter<br />
9 PT. ALFA VALVES INDONESIA 2015
ACTUATORS<br />
ACCESSORIES<br />
Bevel Gear Actuator<br />
Auxiliary gearing is often desirable to facilitate the operation of<br />
large size valves required to close against high pressure.<br />
ALFA cast steel valves can be supplied with fully mounted and<br />
tested totally enclosed bevel gear actuators.<br />
Inquiries or orders for valves with gear actuators should include<br />
the following information.<br />
· Size and figure number of valve<br />
· Service media, pressure and temperature<br />
· Maximum pressure against which valve must be close<br />
· Any hand wheel torque or rim pull imitation<br />
· Desired orientation of hand wheel to stem<br />
· Desired orientation of hand wheel to pipe run<br />
· Limitations, if any, on the type or brand of actuator<br />
Bevel Gear Actuator<br />
D<br />
(To Valve Center) H<br />
ALFA Standard<br />
Flow<br />
Options<br />
Type-A Type-B Type-C Type-D<br />
Flow<br />
Outlet<br />
Outlet<br />
Orientation of Handwheel<br />
Electric Motor Actuator<br />
ALFA'S maintains a trained technical staff experienced in the<br />
selection, mounting and testing of electric motor actuators<br />
produced by Rotork, Limitorque and others.<br />
In addition, our facilities and inventory are tailored to provide a<br />
rapid service in the supply or fully mounted and tested<br />
valve/actuators assemblies and accessories.<br />
Inquiries or orders for electric motor actuated valves should<br />
include the following information :<br />
· Size and figure number of valve<br />
· Service media, pressure and temperature<br />
· Maximum pressure against which valve must be close<br />
· Desired stem speed or closing time<br />
· Frequency of operation<br />
· Electric power available (voltage, frequency, phases)<br />
· Name type of electrical enclosure<br />
· Reversing controller specifications<br />
· Control station specifications<br />
· Accessories (limit switch, dial position indicator, etc)<br />
· Acceptable actuators manufactures<br />
10 PT. ALFA VALVES INDONESIA 2015
ACTUATORS<br />
ANSI Class 150<br />
ACCESSORIES<br />
Post Indicators<br />
Handwheel Operator Lever Operator Gear Operator<br />
D<br />
G.L<br />
940<br />
H (*As Specified)<br />
G.L<br />
940<br />
H (*As Specified)<br />
G.L<br />
H (*As Specified) 940<br />
Others<br />
Others types of actuators, including Chain wheel, hammer<br />
blow, spur gear, worm gear, pneumatic and hydraulic<br />
actuators, can also be furnished when specified.<br />
11 PT. ALFA VALVES INDONESIA 2015
BY - PASSES & DRAINS<br />
ACCESSORIES Accessories<br />
By-Passes<br />
Valve size 2”–4 “ 5”–8” 10”–24”<br />
Drain and<br />
By-pass size<br />
1/2" 3/4" 1”<br />
Boss size In. 1.5 1.75 2.125<br />
(Min.) mm 38.1 44.5 45.0<br />
ALFA cast steel valves can be furnished with all welded bypasses<br />
when specified. The standard by-pass configuration<br />
main valve with the stems of both valves parallel shown below.<br />
Piping and the OS & Y globe by-pass valve have a pressuretemperature<br />
rating and corrosion resistance equal to or<br />
exceeding that of the main valve.<br />
When other by-pass configurations are required, a sketch or<br />
drawing must accompany the order.<br />
Drains<br />
ALFA cast steel valves can be furnished with drains at any of the locations shown. Standard drain connections<br />
consist of a drilled, tapped and plugged hole at the location(s) specified. Other types of drains, including<br />
welded or threaded nipples with or without shut-off valves, can also be furnished when specified.<br />
I<br />
J<br />
K<br />
(On same<br />
side as E&F)<br />
H<br />
F<br />
F<br />
A<br />
A<br />
B<br />
A<br />
B<br />
E<br />
B<br />
C<br />
G<br />
D<br />
E<br />
C<br />
D<br />
C<br />
G<br />
D<br />
A<br />
B<br />
E&F<br />
C<br />
A<br />
B<br />
D<br />
C<br />
D<br />
D<br />
G<br />
E<br />
G<br />
F<br />
A&B<br />
C<br />
E<br />
F<br />
Gate Valve<br />
Globe Valve<br />
Check Valve<br />
Method of designating location of drains when specified<br />
Note :<br />
The above sketches represent valves with symmetrical shapes<br />
Sketches are illustrative only and do not imply design<br />
12 PT. ALFA VALVES INDONESIA 2015
HOW TO ORDER ALFA CASTED GATE, GLOBE, & CHECK VALVES<br />
FIG.<br />
No.<br />
08" A G 06 F L<br />
- WCB - GO - F 1G B<br />
Desc :<br />
Valve<br />
Size<br />
Brand<br />
Valve<br />
Identi -<br />
fication<br />
Pressure<br />
Rating<br />
Connec -<br />
tion Type<br />
Trim<br />
-<br />
Body<br />
Material<br />
-<br />
Design<br />
Operator<br />
-<br />
Port<br />
Wedge /<br />
Disc<br />
Type<br />
Modification<br />
DESCRIPTION : 8 in ALFA GATE VALVE, ANSI CLASS 600, RAISED FACE, TRIM MATERIAL : 13% Cr. + HARDFACED, BODY MATERIAL :<br />
A216 Gr.WCB, GEAR OPERATED, FULL PORT, FLEXIBLE WEDGE, BOLTED BONNET<br />
0Q<br />
0H<br />
0T<br />
01<br />
1H<br />
02<br />
2H<br />
03<br />
04<br />
~<br />
48<br />
VALVE<br />
VALVE SIZE BRAND PRESSURE RATING<br />
CONNECTION TYPE<br />
IDENTIFICATION<br />
1/4"<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
~<br />
48"<br />
ALFA<br />
G<br />
L<br />
C<br />
GATE<br />
GLOBE<br />
CHECK<br />
0Q<br />
01<br />
03<br />
04<br />
06<br />
09<br />
15<br />
25<br />
J1<br />
J2<br />
J4<br />
J6<br />
ANSI Class 125<br />
ANSI Class 150<br />
ANSI Class 300<br />
ANSI Class 400<br />
ANSI Class 600<br />
ANSI Class 900<br />
ANSI Class 1500<br />
ANSI Class 2500<br />
JIS 10K<br />
JIS 20K<br />
JIS 40K<br />
JIS 63K<br />
P<br />
F<br />
R<br />
B<br />
S<br />
T<br />
C<br />
A<br />
FLAT FACE<br />
RAISED FACE<br />
RING JOINT<br />
BUTT WELD<br />
SOCKET WELD<br />
SCREWED<br />
COMBINATION<br />
SPECIAL<br />
TRIM<br />
BODY MATERIAL<br />
API No.<br />
NOMINAL TRIM<br />
ALFA<br />
CODE<br />
1<br />
F6<br />
A<br />
2<br />
304<br />
B<br />
3<br />
F310<br />
C<br />
5 HARDFACED D<br />
7<br />
8<br />
9<br />
F6 and HARD F6<br />
F6 and HARDFACED<br />
MONEL<br />
E<br />
L<br />
M<br />
10<br />
316<br />
R<br />
11 MONEL and HARDFACED S<br />
12 316 and HARDFACED T<br />
13 ALLOY 20<br />
U<br />
14 ALLOY 20 and HF V<br />
- NACE<br />
X<br />
- SPECIAL<br />
Y<br />
WEDGE/DISC<br />
SEATING<br />
13 Cr<br />
18 Cr - 8Ni<br />
25Cr - 20Ni<br />
CoCrA (Stellite 6)<br />
13 Cr<br />
13 Cr<br />
Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo<br />
Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo<br />
19 Cr - 29Ni<br />
19 Cr - 29Ni<br />
Note<br />
Special<br />
SEAT SURFACE<br />
WCB<br />
STEM/BUSHING<br />
C5<br />
HINGE PIN<br />
WC6<br />
WC9<br />
C12<br />
LCB<br />
LCC<br />
13 Cr<br />
13 Cr<br />
LC3<br />
18 Cr - 8Ni 18 Cr - 8Ni CF8<br />
25Cr - 20Ni 25Cr - 20Ni CF8M<br />
CoCrA (Stellite 6) 13 Cr<br />
CF3<br />
13 Cr + Hard 13 Cr 13 Cr CF3M<br />
CoCrA (Stellite 6) 13 Cr CF8C<br />
Ni - Cu Alloy Ni - Cu Alloy CN7M<br />
18 Cr - 8Ni - 2Mo 18 Cr - 8Ni - 2Mo CK3M<br />
Ni - Cu Alloy Ni - Cu Alloy CD3MW<br />
18 Cr-8Ni-2Mo + St #6 18 Cr - 8Ni - 2Mo Mo<br />
19 Cr - 29Ni 19 Cr - 29Ni 4A<br />
19 Cr - 29Ni + Stell. #6 19 Cr - 29Ni B61<br />
Note<br />
Note<br />
B62<br />
Special<br />
Special B14<br />
CI1<br />
DI3<br />
DI5<br />
SP<br />
ASTM A216 Gr. WCB<br />
ASTM A217 Gr. C5<br />
ASTM A217 Gr. WC6<br />
ASTM A217 Gr. WC9<br />
ASTM A217 Gr. C12<br />
ASTM A352 Gr. LCB<br />
ASTM A352 Gr. LCC<br />
ASTM A352 Gr. LC3<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
ASTM A351 Gr. CF3<br />
ASTM A351 Gr. CF3M<br />
ASTM A351 Gr. CF8C<br />
ASTM A351 Gr. CN7M<br />
ASTM A351 Gr. CK3MCuN<br />
ASTM A351 Gr. CD3MWCuN<br />
ASTM A296 Gr. M35<br />
ASTM A890 Gr. 4A<br />
ASTM B61 Gr. C92200<br />
ASTM B62 Gr. C83600<br />
ASTM B148 Gr. C95600<br />
ASTM A126 Class B<br />
ASTM A395<br />
ASTM A536<br />
SPECIAL ALLOY<br />
DESIGN OPERATOR PORT WEDGE / DISC TYPE MODIFICATION<br />
HW<br />
GO<br />
CW<br />
HO<br />
PO<br />
MO<br />
Hand Wheel<br />
Gear Operated<br />
Chain Wheel<br />
Hydraulic Operated<br />
Pneumatic Operated<br />
Motor Operated<br />
F<br />
R<br />
S<br />
Full Port<br />
Reduced Port<br />
Special port<br />
1G<br />
2G<br />
3G<br />
4G<br />
5G<br />
1L<br />
2L<br />
3L<br />
4L<br />
5L<br />
1C<br />
2C<br />
3C<br />
4C<br />
5C<br />
Flexible Wedge<br />
Solid Wedge<br />
Split Wedge<br />
Slab Gate<br />
Expanding Gate<br />
Plug Disc<br />
Ball Disc<br />
Parabolic Disc<br />
Needle Disc<br />
V-Port Disc<br />
Swing Type<br />
Ball Type<br />
Ball Spring<br />
Piston Type<br />
Piston Spring Type<br />
B<br />
W<br />
C<br />
D<br />
N<br />
P<br />
R<br />
T<br />
N<br />
PS<br />
EB<br />
CY<br />
TC<br />
YC<br />
YL<br />
: Bolted Bonnet / Cap<br />
: Welded Bonnet / Cap<br />
: By-pass<br />
: Drain<br />
: Non-Rising Stem<br />
: Position Indicator<br />
: Sealant Injector<br />
: Teflon Seating Surface<br />
: NACE Standard<br />
: Pressure Seal<br />
: Extended Body<br />
: Cryogenic<br />
: Through Conduit<br />
: Y - Check<br />
: Y - Globe<br />
13 PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
GATE VALVE<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
DESIGN FEATURES<br />
ALFA CAST STEEL VALVES<br />
TM<br />
ALFA<br />
CLASS 150 Cast Steel Gate <strong>Valves</strong> with fixed handwheel and rising stem<br />
( outside screw and yoke )<br />
Handwheel<br />
Stem Nut Retainer<br />
Stem Nut, replaceable in line<br />
Rissing stem with precision<br />
ACME double thread for quick<br />
operation.<br />
Handwheel Nut<br />
Set Screw<br />
Stem<br />
Yoke<br />
Stem-gate connection designed<br />
so that under severe applied<br />
loads (stuck gate), the stem will<br />
fail outside of the stuffing box<br />
pressure boundry.<br />
Stem Nut<br />
Eyebolt<br />
Stem Packing is designed for<br />
optimum control of fugitive<br />
emissions leakage to the<br />
atmosphere. the ultra-low<br />
emission leakage rate is assured<br />
by the fine finish on the stem<br />
sealing area, the reduced<br />
diametrical clearances and the<br />
stem straightness control.<br />
Eyebolt Nut<br />
Gland Plate<br />
Packing Bushing<br />
Stem Packing<br />
Eyebolt Pin<br />
Backseat, designed to relieve<br />
back pressure on the stem<br />
packing when fully seated<br />
Replacing stem packing under<br />
pressure is not recommended<br />
Bonnet Bushing<br />
Bonnet<br />
Bonnet Stud<br />
Body to Bonnet joint designed<br />
to aplly a uniform load to the<br />
gasket to assure a leak proof<br />
seal.<br />
Bonnet Stud Nut<br />
Bonnet Gasket<br />
Body<br />
Seat rings are seal welded to<br />
provide a bubble tight joint.<br />
Seat Ring<br />
Stellited Seat Rings provide<br />
increased resistance to wear,<br />
abrasion and eerosion of the<br />
sealing surfaces.<br />
Gate ( Disc )<br />
15 PT. ALFA VALVES INDONESIA 2015
DESIGN<br />
300 ABOVE CLASS<br />
ALFA CAST STEEL VALVES<br />
TM<br />
ALFA<br />
16 PT. ALFA VALVES INDONESIA 2015
CONTENTS<br />
Gate <strong>Valves</strong><br />
TM<br />
ALFA<br />
Applications<br />
As a shut - off valve for :<br />
non - corrosive liquids, water, saturated steam, oil, air, crude oil and crude<br />
oil products. Operation parameters are in accordance wuth ASME/ANSI B<br />
16.34 standard.<br />
o<br />
o o o<br />
Standard ambient temperature: from - 13 F to + 122 F ( -2 C to + 50 C ).<br />
Application for other working media or higher temperature must be<br />
consulted with the manufacturer.<br />
Face-to-face dimensions:<br />
Main and connecting dimensions are evident from table. Face-to-face<br />
dimensions are in accordance with ANSI B 16.10.<br />
Gate valves connecting flanges are cast as one unit together with body<br />
and are made according to ANSI B 16.5 for NPS up to 24” and<br />
according to MSS SP - 44 or API 605 for NPS 30” and 36”.<br />
Gate valves with butt-weld ends are made according to ANSI B 16.25.<br />
Material wariants:<br />
ALFA gate valves are made of the following materials:<br />
ASTM A 216 WCB, ATSM A 352 LCC, ASTM A 352 LCB,<br />
ASTM A 217 Wc6, ASTM A 217 C5, ASTM A 217 C12, A 351 CF8M*.<br />
Standard Trims of ALFA gate valves are TRIMS Nr. 1, 5, 8, 10, 11, 12<br />
according to API 600.<br />
Technical descpription:<br />
ALFA steel gate valves design complies to API 600 and BS 1414.<br />
Gate valves are yoke, flanged or with butt-weld erds, full bore, flexible<br />
wege and bolted body-bonnet joint.<br />
Seats<br />
Sealing seats are welded into a body. Seats have standard<br />
hardfaced overlay.<br />
Wedge<br />
Wedges may be cast or forged. All wedges are guided, so as to<br />
minimize the wear of sealing surfaces and to assure aligment of stem,<br />
wedge and seats. Wedges and seats of large nominal diameters<br />
(14”-24”) of Class 150 are specialla designed to improve their<br />
sealing characteristics.<br />
17 PT. ALFA VALVES INDONESIA 2015
CONTENTS<br />
Gate <strong>Valves</strong><br />
TM<br />
ALFA<br />
Stem<br />
The valves have rising, non-rotary stem. Standard stem threads are<br />
Acme 2G-LH. Connection stem-wedge is an integral T-shape<br />
preventing losing of a stem out of a wedge during operation.<br />
Connection losing of a stem out nut was tested by an independent<br />
organization to fully comply with the strength requirements at axial<br />
stress according to API 591.<br />
Rising stem protrusion out of stem nut is in accordance with API 600<br />
and enables operator to determine wedge position inside valves body.<br />
Control<br />
All ALFA gate valves are controlled by handwheel as standard. After agreement they can be<br />
supplied with bevel gear box or electric servomotor (MOV).<br />
Yokes of sizes large than 8” in Classes 150 and 300 and 6” in Classes 600 to 1500 are<br />
provide with antifriction bearings for easier control and lower torque (OPTIONAL).<br />
Special equipment<br />
Manufacturing program<br />
Upon special customer’s requirement, gate valves<br />
may be equipped with:<br />
- drain<br />
- deaeration<br />
- by-passing from interspace<br />
- by-passes.<br />
CLASS NPS (”)<br />
150<br />
300<br />
600<br />
900<br />
1500<br />
2<br />
2<br />
2<br />
2<br />
2,5<br />
2,5<br />
2,5<br />
3<br />
3<br />
3<br />
3<br />
3<br />
4<br />
4<br />
4<br />
4<br />
4<br />
6<br />
6<br />
6<br />
6<br />
6<br />
8<br />
8<br />
8<br />
8<br />
8<br />
10<br />
10<br />
10<br />
10<br />
10<br />
12<br />
12<br />
12<br />
12<br />
12<br />
-4<br />
-4<br />
-4<br />
16<br />
16<br />
16<br />
18<br />
18<br />
18<br />
20<br />
20<br />
20<br />
30<br />
30<br />
36<br />
Packing<br />
Gland flange assembly of ALFA steel gate valves consists in accordance with<br />
API 600 of two parts - bushing and gland flange. this design enables steady<br />
compression of stem packing in a stuffing box.<br />
Dimensions,tolerance and machining are in accordance with MSS SP-120 standard.<br />
Packing material - die formed graphite rings from expanded graphite and<br />
braided graphite rings.<br />
Chemical and temperature resistance and sealing ability of graphite sealant<br />
itself contribute to reliable operation and increase of gate valves working<br />
life.<br />
Perfect tightness in open position and replacement of packing is enabled<br />
due to backseat, which is created by conical surface on stem, fitting in open<br />
psition into backseat insert in bottom part of a bonnet.<br />
18 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GATE VALVE<br />
ANSI Class 150 & 300<br />
STANDARDS COMPLIANCE :<br />
Basic Design :<br />
API Std. 600 ; BS 1414 ; ASME B16.34 ; API Spec. 6D<br />
Face-to-Face / End-to-End :<br />
ASME B16.10<br />
End Flange :<br />
2 in - 24 in ASME B16.5<br />
26 in - 48 in ASME B16.47 Series A or MSS SP-44<br />
Welding End :<br />
ASME B16.25<br />
AG01F<br />
AG01R<br />
AG01B<br />
Operation :<br />
Size Standard Option<br />
2 in - 8 in<br />
10 in - 16 in<br />
18 in - 24 in<br />
26 in & Larger<br />
Handwheel<br />
Handwheel<br />
Bevel Gear<br />
Bevel Gear<br />
-<br />
Bevel Gear<br />
Handwheel<br />
-<br />
ANSI CLASS 150 ANSI CLASS 300<br />
ALFA FIGURE No. :<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
AG03F<br />
AG03R<br />
AG03B<br />
ALFA FIGURE No. :<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Parts Description and Materials List<br />
PART<br />
No.<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
PART NAME<br />
BODY<br />
SEAT RING<br />
SEAT SEATING SURFACE<br />
GATE / DISC<br />
GATE SEATING SURFACE<br />
STEM<br />
GASKET<br />
BONNET<br />
BONNET BOLTS NUTS<br />
BONNET BOLTS<br />
BONNET BUSHING<br />
GLAND PACKING<br />
EYE BOLT PINS<br />
GLAND EYE BOLTS<br />
GLAND<br />
GLAND FLANGE<br />
EYE BOLT NUTS<br />
GREASE NIPPLE<br />
YOKE SLEEVE<br />
RETAINING NUT<br />
HANDWHEEL<br />
HANDWHEEL NUT<br />
MATERIALS<br />
ASTM Specifications (Grades / Types)<br />
A216 A352 A217 A351<br />
WCB LCC WC6 C5 CF8M<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
A105 ; LF2 ; 304 SS ; 316 SS<br />
13 % Cr ; HF (STELLITE) ; 304 SS ; 316 SS ; MONEL<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
13 % Cr ; HF (STELLITE) ; 304 SS ; 316 SS ; MONEL<br />
13 % Cr ; 304 SS ; 316 SS ; 17-4PH ; MONEL<br />
CORRUGATED SOFT IRON ; SPIRAL WOUND<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
A194-2H A194-4 A194-2H A194-4 A194-8<br />
A193-B7 A320-L7 A193-B7 A193-B16 A193-B8<br />
13 % Cr ; 304 SS ; 316 SS<br />
BRAIDED GRAPHITE & DIE FORMED GRAPHITE RING ; PTFE<br />
CARBON STEEL<br />
316 SS<br />
A193-B7 A320-L7 A193-B7 A193-B8<br />
13 % Cr ; 304 SS ; 316 SS<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
A194-2H A194-7M A194-2H A194-8<br />
CARBON STEEL<br />
316 SS<br />
ASTM A439-D2C<br />
CARBON STEEL<br />
316 SS<br />
MALLEABLE IRON<br />
CARBON STEEL<br />
316 SS<br />
19 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GATE VALVE<br />
DIMENSION AND WEIGHTS<br />
ANSI Class 150 & 300<br />
ANSI CLASS 150<br />
NOMINAL<br />
SIZE<br />
L<br />
RF<br />
Face-to-Face / End-to-End Flange OD Height<br />
L1<br />
RTJ<br />
L2<br />
BW<br />
Handwheel<br />
in mm in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 7,00 178 7,50 191 8,50 216 6,00 152,4 16,10 408,9 7,9 200 18<br />
2 1/2 65 7,50 190 8,00 203 9,50 241 7,00 177,8 17,40 442,0 7,9 200 28<br />
3 80 8,00 203 8,50 216 11,12 282 7,50 190,6 20,00 508,0 9,8 250 34<br />
4 100 9,00 229 9,50 241 12,00 305 9,00 228,6 23,20 589,3 9,8 250 52<br />
5 125 10,00 254 10,50 267 15,00 381 10,00 254,0 27,90 708,7 9,8 250 71<br />
6 150 10,50 267 11,00 279 15,88 403 11,00 279,4 31,50 800,1 11,8 300 88<br />
8 200 11,50 292 12,00 305 16,50 419 13,50 342,9 37,80 960,1 13,8 350 144<br />
10 250 13,00 330 13,50 343 18,00 457 16,00 406,4 45,60 1158,2 15,7 400 197<br />
12 300 14,00 356 14,50 368 19,75 502 19,00 482,6 54,30 1379,2 17,7 450 298<br />
14 350 15,00 381 15,50 394 22,50 572 21,00 533,4 60,75 1543,1 19,7 500 406<br />
16 400 16,00 406 16,50 419 24,00 610 23,50 596,9 68,40 1737,4 23,6 600 524<br />
18 450 17,00 432 17,50 445 26,00 660 25,00 635,0 77,10 1958,3 23,6 600 720<br />
20 500 18,00 457 18,50 470 28,00 711 27,50 698,5 87,20 2214,9 26,8 680 1117<br />
24 600 20,00 508 20,50 521 32,00 813 32,00 812,8 102,30 2598,4 29,9 760 1466<br />
26 650 22,00 559 22,50 572 34,00 864 34,25 870,0 121,50 3086,1 GO GO 1699<br />
28 700 24,00 610 24,50 622 36,00 914 36,50 927,1 131,00 3327,4 GO GO 1931<br />
30 750 24,00 610 24,50 622 36,00 914 38,75 984,3 142,00 3606,8 GO GO 2380<br />
32 800 26,00 660 26,50 673 38,00 965 41,75 1060,5 146,00 3708,4 GO GO 2490<br />
36 900 28,00 711 28,50 724 40,00 1016 46,00 1168,4 154,50 3924,3 GO GO 3600<br />
42 1050 32,00 813 32,50 826 45,00 1143 53,00 1346,2 179,00 4546,6 GO GO 4710<br />
48 1200 42,00 1067 42,50 1080 54,00 1372 59,50 1511,3 204,00 5181,6 GO GO 6500<br />
D<br />
H<br />
(Open)<br />
W<br />
Weight<br />
Wt<br />
ANSI CLASS 300<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 8,50 216 9,12 232 6,50 165,1 16,70 424,2 7,9 200 24<br />
2 1/2 65 9,50 241 10,12 257 7,50 190,5 18,10 459,7 7,9 200 44<br />
3 80 11,12 282 11,74 298 8,25 209,6 21,00 533,4 9,8 250 52<br />
4 100 12,00 305 12,62 321 10,00 254,0 24,20 614,7 9,8 250 76<br />
5 125 15,00 381 15,62 397 11,00 279,4 26,10 662,9 13,8 350 94<br />
6 150 15,88 403 16,50 419 12,50 317,5 31,30 795,0 13,8 350 146<br />
8 200 16,50 419 17,12 435 15,00 381,0 39,90 1013,5 15,7 400 218<br />
10 250 18,00 457 18,62 473 17,50 444,5 48,50 1231,9 17,7 450 352<br />
12 300 19,75 502 20,37 517 20,50 520,7 57,00 1447,8 19,7 500 472<br />
14 350 30,00 762 30,62 778 23,00 584,2 64,80 1645,9 23,6 600 694<br />
16 400 33,00 838 33,62 854 25,50 647,7 72,50 1841,5 23,6 600 1080<br />
18 450 36,00 914 36,62 930 28,00 711,2 76,50 1943,1 26,8 680 1235<br />
20 500 39,00 991 39,75 1010 30,50 774,7 84,80 2153,9 35,8 910 1655<br />
24 600 45,00 1143 45,88 1165 36,00 914,4 100,50 2552,7 37,8 960 2320<br />
26 650 49,00 1245 50,00 1270 38,25 971,6 108,30 2750,8 GO GO 3100<br />
28 700 53,00 1346 54,00 1372 40,75 1035,1 122,05 3100,1 GO GO 3890<br />
30 750 55,00 1397 56,00 1422 43,00 1092,2 130,71 3320,0 GO GO 4930<br />
32 800 60,00 1524 61,12 1552 45,25 1149,4 140,20 3561,1 GO GO 5230<br />
36 900 68,00 1727 69,12 1756 50,00 1270,0 153,94 3910,1 GO GO 6885<br />
20 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GATE VALVE<br />
ANSI Class 600, 900, 1500, 2500<br />
STANDARDS COMPLIANCE :<br />
Basic Design :<br />
API Std. 600 ; BS 1414 ; ASME B16.34 ; API Spec. 6D<br />
Face-to-Face / End-to-End :<br />
ASME B16.10<br />
End Flange :<br />
Class 600# :<br />
2 in - 24 in ASME B16.5<br />
26 in - 36 in ASME B16.47 Series A or MSS SP-44<br />
Class 900# :<br />
2 in - 24 in ASME B16.5<br />
Class 1500# :<br />
2 in - 16 in ASME B16.5<br />
Class 2500# :<br />
2 in - 10 in ASME B16.5<br />
Welding End :<br />
ASME B16.25<br />
CLASS<br />
600<br />
900<br />
1500<br />
2500<br />
AG06F<br />
AG06R<br />
AG06B<br />
AG09F<br />
AG09R<br />
AG09B<br />
AG15F<br />
AG15R<br />
AG15B<br />
AG25F<br />
AG25R<br />
AG25B<br />
ALFA FIGURE No. :<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
CLASS<br />
600<br />
&<br />
900<br />
1500<br />
2500<br />
Size Standard Option<br />
2 in - 4 in Handwheel -<br />
6 in - 8 in Handwheel Bevel Gear<br />
10 in - 12 in Bevel Gear Handwheel<br />
14 in & Larger Bevel Gear -<br />
2 in - 4 in Handwheel -<br />
6 in Handwheel Bevel Gear<br />
8 in - 12 in Bevel Gear Handwheel<br />
14 in & Larger Bevel Gear -<br />
2 in - 4 in Handwheel -<br />
6 in Handwheel Bevel Gear<br />
8 in & Larger Bevel Gear -<br />
Parts Description and Materials List<br />
PART<br />
No.<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
PART NAME<br />
BODY<br />
SEAT RING<br />
SEAT SEATING SURFACE<br />
GATE / DISC<br />
GATE SEATING SURFACE<br />
STEM<br />
GASKET<br />
BONNET<br />
BONNET BOLTS NUTS<br />
BONNET BOLTS<br />
BONNET BUSHING<br />
GLAND PACKING<br />
EYE BOLT PINS<br />
GLAND EYE BOLTS<br />
GLAND<br />
GLAND FLANGE<br />
EYE BOLT NUTS<br />
GREASE NIPPLE<br />
YOKE SLEEVE<br />
RETAINING NUT<br />
HANDWHEEL<br />
HANDWHEEL NUT<br />
MATERIALS<br />
ASTM Specifications (Grades / Types)<br />
A216 A352 A217 A351<br />
WCB LCC WC6 C5 CF8M<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
A216-WCB<br />
A194-2H A194-4<br />
A193-B7<br />
A105 ; LF2 ; 304 SS ; 316 SS<br />
13 % Cr ; HF (STELLITE) ; 304 SS ; 316 SS ; MONEL<br />
A352-LCC<br />
A217-WC6 A217-C5 A351-CF8M<br />
13 % Cr ; HF (STELLITE) ; 304 SS ; 316 SS ; MONEL<br />
13 % Cr ; 304 SS ; 316 SS ; 17-4PH ; MONEL<br />
SPIRAL WOUND (600# ONLY), RING JOINT-IRON<br />
A216-WCB A352-LCC A217-WC6<br />
A217-C5<br />
A351-CF8M<br />
A194-2H A194-4 A194-8<br />
A320-L7 A193-B7 A193-B16 A193-B8<br />
13 % Cr ; 304 SS ; 316 SS<br />
BRAIDED GRAPHITE & DIE FORMED GRAPHITE RING ; PTFE<br />
CARBON STEEL<br />
316 SS<br />
A193-B7 A320-L7 A193-B7 A193-B8<br />
13 % Cr ; 304 SS ; 316 SS<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
A194-2H A194-7M A194-2H A194-8<br />
CARBON STEEL<br />
ASTM A439-D2C<br />
CARBON STEEL<br />
MALLEABLE IRON<br />
CARBON STEEL<br />
316 SS<br />
316 SS<br />
316 SS<br />
21 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GATE VALVE<br />
DIMENSION AND WEIGHTS<br />
ANSI CLASS 600<br />
ANSI Class 600, 900, 1500, 2500<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 11,50 292 11,62 295 6,50 165,1 18,00 457,2 9,8 250 46<br />
2 1/2 65 13,00 330 13,12 333 7,50 190,5 20,00 508,0 9,8 250 55<br />
3 80 14,00 356 14,12 359 8,25 209,6 22,60 574,0 9,8 250 72<br />
4 100 17,00 432 17,12 435 10,75 273,1 28,00 711,2 13,8 350 126<br />
5 125 20,00 508 20,12 511 13,00 330,2 32,50 825,5 15,7 400 185<br />
6 150 22,00 559 22,12 562 14,00 355,6 37,50 952,5 17,7 450 256<br />
8 200 26,00 660 26,12 663 16,50 419,1 44,50 1130,3 19,7 500 410<br />
10 250 31,00 787 31,12 790 20,00 508,0 52,50 1333,5 21,7 550 633<br />
12 300 33,00 838 33,12 841 22,00 558,8 57,80 1468,1 26,8 680 981<br />
14 350 35,00 889 35,12 892 23,75 603,3 63,90 1623,1 29,9 760 1316<br />
16 400 39,00 991 39,12 994 27,00 685,8 71,50 1816,1 29,9 760 1672<br />
18 450 43,00 1092 43,12 1095 29,25 743,0 89,00 2260,6 GO GO 2070<br />
20 500 47,00 1194 47,25 1200 32,00 812,8 106,50 2705,1 GO GO 2405<br />
24 600 55,00 1397 55,38 1407 37,00 939,8 110,60 2809,2 GO GO 4550<br />
26 650 57,00 1448 57,50 1461 40,00 1016,0 115,00 2921,0 GO GO 5260<br />
28 700 61,00 1549 61,50 1562 42,25 1073,2 123,50 3136,9 GO GO 5960<br />
30 750 65,00 1651 65,50 1664 44,50 1130,3 131,00 3327,4 GO GO 6700<br />
32 800 70,00 1778 70,62 1794 47,00 1193,8 141,00 3581,4 GO GO 8312<br />
36 900 82,00 2083 82,62 2099 51,75 1314,5 158,00 4013,2 GO GO 10125<br />
ANSI CLASS 900<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 14,50 368 14,62 371 8,50 215,9 14,50 368,3 11,8 300 95<br />
2 1/2 65 16,50 419 16,62 422 9,62 244,3 27,80 706,1 13,8 350 108<br />
3 80 15,00 381 15,12 384 9,50 241,3 27,40 696,0 13,8 350 125<br />
4 100 18,00 457 18,12 460 11,50 292,1 32,50 825,5 15,7 400 192<br />
6 150 24,00 610 24,12 613 15,00 381,0 42,00 1066,8 19,7 500 378<br />
8 200 29,00 737 29,12 740 18,50 469,9 52,00 1320,8 23,6 600 635<br />
10 250 33,00 838 33,12 841 21,50 546,1 60,60 1539,2 29,5 750 900<br />
12 300 38,00 965 38,12 968 24,00 609,6 72,50 1841,5 33,5 850 1550<br />
14 350 40,50 1029 40,88 1038 25,25 641,4 79,70 2024,4 GO GO 2170<br />
16 400 44,50 1130 44,88 1140 27,75 704,9 85,40 2169,2 GO GO 3070<br />
18 450 48,00 1219 48,50 1232 31,00 787,4 87,87 2231,9 GO GO 3930<br />
20 500 52,00 1321 52,50 1334 33,75 857,3 95,87 2435,1 GO GO 5120<br />
24 600 61,00 1549 61,75 1568 41,00 1041,4 112,80 2865,1 GO GO 7800<br />
22 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GATE VALVE<br />
DIMENSION AND WEIGHTS<br />
ANSI Class 600, 900, 1500, 2500<br />
ANSI CLASS 1500<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 14,50 368 14,62 371 8,50 215,9 22,00 558,8 11,8 300 98<br />
2 1/2 65 16,50 419 16,62 422 9,62 244,3 26,50 673,1 15,7 400 127<br />
3 80 18,50 470 18,62 473 10,50 266,7 28,00 711,2 17,7 450 168<br />
4 100 21,50 546 21,62 549 12,25 311,2 33,00 838,2 19,7 500 277<br />
6 150 27,75 705 28,00 711 15,50 393,7 55,00 1397,0 23,6 600 640<br />
8 200 32,75 832 33,13 842 19,00 482,6 71,80 1823,7 GO GO 1180<br />
10 250 39,00 991 39,38 1000 23,00 584,2 80,80 2052,3 GO GO 2100<br />
12 300 44,50 1130 45,12 1146 26,50 673,1 84,00 2133,6 GO GO 3244<br />
14 350 49,50 1257 50,25 1276 29,50 749,3 89,30 2268,2 GO GO 3693<br />
16 400 54,50 1384 55,38 1407 32,50 825,5 95,30 2420,6 GO GO 4890<br />
ANSI CLASS 2500<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 17,75 451 17,87 454 9,25 235,0 27,60 701,0 13,8 350 135<br />
2 1/2 65 20,00 508 20,25 514 10,50 266,7 29,50 749,3 17,7 450 210<br />
3 80 22,75 578 23,00 584 12,00 304,8 34,60 878,8 21,7 550 271<br />
4 100 26,50 673 26,88 683 14,00 355,6 42,50 1079,5 28,3 720 506<br />
6 150 36,00 914 36,50 927 19,00 482,6 53,90 1369,1 GO GO 1571<br />
8 200 40,25 1022 40,87 1038 21,75 552,5 60,50 1536,7 GO GO 2401<br />
10 250 50,00 1270 50,88 1292 26,50 673,1 80,50 2044,7 GO GO 4520<br />
23 PT. ALFA VALVES INDONESIA 2015
Table of Gate <strong>Valves</strong><br />
Table of gate valves Cv coefficiants (gal-min)<br />
NPS (”) CLASS 150 CLASS 300 CLASS 600 CLASS 900 CLASS 1500<br />
max p = 285 psig max p = 740 psig max p = 1480 psig max p = 2220 psig max p = 3705 psig<br />
2<br />
298.7 289.8 260.7 - 249.1<br />
2 1/2<br />
466.7 452.8 407.4 - -<br />
3<br />
694.1 672.1 586.6 560.5<br />
4<br />
1234.0 1194.8 1068.6 1018.9 975.5<br />
6<br />
2873.9 2776.4 2404.4 2346.5 2242.2<br />
8<br />
5109.1 4935.8 4385.6 4274.6 4075.6<br />
10<br />
8622.6 7982.9 7244.4 6852.5 6518.1<br />
12<br />
1241.5 11929.4 10753.0 10138.0 9617.8<br />
14<br />
17651.7 15646.6 15116.0 - -<br />
16<br />
23055.3 21207.8 20436.3 - -<br />
18<br />
30603.6 26841.1 26841.1 - -<br />
20<br />
37782.2 34490.3 34490.3 - -<br />
24<br />
57349.4 51874.4 51874.4 - -<br />
30<br />
95044.0 85010.0 - - -<br />
36<br />
146313.1 - - - -<br />
Unit conversions :<br />
Kv = 6/7 Cv 2<br />
1 psig = 0.006895 N/mm -5 3<br />
1 gal (US)/min = 6.30902.10 m /s<br />
Table of gate valves torques (ft lbs)<br />
NPS (”) CLASS 150<br />
2 3* 8 8* 19 16* 37 - - 70* 165<br />
2 1/2<br />
max p = 285 psig<br />
slide antifriction<br />
bearing<br />
bearing<br />
CLASS 150<br />
3* 16 18* 41 34* 79 - - - -<br />
3 8* 18 19* 45 29* 68 56* 125 998 219<br />
4 10* 24 26* 60 46* 103 83* 182 159* 339<br />
6 24* 59 66* 142 135 - 200 - 336 -<br />
8 45* 102 127* 244 167 - 364 - 784 -<br />
10 80* 166 174* 368 301 - 655 - 1253 -<br />
10 80* 166 174* 368 301 - 655 - 1253 -<br />
14 157 - 235 - 674 - - - - -<br />
16 222 - 350 - 906 - - - - -<br />
18 310 - 447 - 1246 - - - - -<br />
20 389 - 673 - 1554 - - - - -<br />
24 680 - 693 - 2689 - - - - -<br />
30 1257 - 1432 - - - - - - -<br />
36 2039 - - - - - - - - -<br />
Note: coefficient of friction is spepcified for media: water, oil, oil products. It is valid for stellite overlay on sealing surfaces wedge-seat<br />
(*) - only for use with specific actuator type<br />
Unit conversions: 1 ft lbs = 1.355818 N m<br />
2<br />
1 psig = 0.006895 N/mm<br />
Kv = 6/7.Cv<br />
max p = 740 psig<br />
slide antifriction<br />
bearing<br />
bearing<br />
CLASS 150<br />
max p = 1480 psig<br />
slide antifriction<br />
bearing<br />
bearing<br />
CLASS 150<br />
max p = 2220 psig<br />
slide antifriction<br />
bearing<br />
bearing<br />
CLASS 150<br />
max p = 2220 psig<br />
slide antifriction<br />
bearing<br />
bearing<br />
24 PT. ALFA VALVES INDONESIA 2015
Assigment of gear boxes and actuators<br />
Nr. of revolutions Connection I. Gear II. Gear Stem<br />
Class NPS<br />
to close ISO 5210 AUMA/EXEECOI AUMA/ROTORK diameter<br />
150<br />
2”<br />
21/2”<br />
3”<br />
4”<br />
6”<br />
8”<br />
10”<br />
12”<br />
14”<br />
16”<br />
18”<br />
20”<br />
24”<br />
30”<br />
36”<br />
17<br />
18<br />
18<br />
23<br />
33.5<br />
43.75<br />
43.75<br />
52<br />
57<br />
66<br />
74<br />
82<br />
74<br />
91<br />
74.5<br />
F10<br />
F10<br />
F10<br />
F10<br />
F10<br />
F10<br />
F14<br />
F14<br />
F14<br />
F14<br />
F14/F16<br />
F14/F16<br />
F16/F25<br />
F25/F30<br />
G25/F30<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK14.2/IB5<br />
GK14.6/IB5<br />
GK14.2/IB5<br />
GK14.2/IB5<br />
GK14.6/IB5<br />
GK14.6/IB5<br />
GK16.2/IB7<br />
GK25.2/IB9<br />
GK25.2/IB9<br />
SA07.1/IQ7<br />
SA07.1/IQ7<br />
SA07.1/IQ7<br />
SA07.1/IQ7<br />
SA10.1/IQ11<br />
SA10.1/IQ11<br />
SA14.1/Q16<br />
SA14.5/IQ30*<br />
SA14.1/IQ30*<br />
SA14.1/IQ30*<br />
SA14.5/IQ30<br />
SA14.5/IQ30<br />
SA16.1/IQ40<br />
SA25.1/IQ70<br />
SA25.1/IQ90<br />
3/4”<br />
1”<br />
71”<br />
1”<br />
1 1/8”<br />
1 1/4”<br />
1 3/8”<br />
1 5/8<br />
1 5/8”<br />
1 3/4”<br />
2”<br />
2”<br />
2 3/8U<br />
2 3/4”<br />
3”<br />
Nr. of revolutions Connection I. Gear II. Gear Stem<br />
Class NPS<br />
to close ISO 5210 AUMA/EXEECOI AUMA/ROTORK diameter<br />
300<br />
2”<br />
21/2”<br />
3”<br />
4”<br />
6”<br />
8”<br />
10”<br />
12”<br />
14”<br />
16”<br />
18”<br />
20”<br />
24”<br />
30”<br />
17<br />
18<br />
18<br />
23<br />
33.5<br />
37<br />
45<br />
52<br />
57<br />
66<br />
74<br />
61.5<br />
74<br />
63<br />
F10<br />
F10<br />
F10<br />
F10<br />
F14<br />
F14<br />
F14<br />
F14<br />
F14<br />
F14/F16<br />
F14/F16<br />
F16<br />
F25<br />
F30/F35<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK14.2/IB5<br />
GK14.6/IB5<br />
GK14.6/IB5<br />
GK14.6/IB5<br />
GK14.2/IB5<br />
GK14.6/IB5<br />
GK14.6/IB5<br />
GK16.2/IB7<br />
GK25.2/IB9<br />
GK30.2/IB11<br />
SA07.1/IQ7<br />
SA07.5/IQ11<br />
SA07.5/IQ11<br />
SA10.1/IQ11<br />
SA14.1/IQ14<br />
SA14.5/IQ16<br />
SA14.5/IQ30*<br />
SA14.5/IQ30*<br />
SA14.1/IQ30*<br />
SA14.5/IQ30<br />
SA14.5/IQ30*<br />
SA16.1/IQ40<br />
SA25.1/IQ40<br />
SA30.1/IQ70<br />
3/4”<br />
1”<br />
1”<br />
1”<br />
1 1/4”<br />
1 3/8”<br />
1 5/8”<br />
1 5/8”<br />
1 3/4”<br />
2”<br />
2”<br />
2 3/8”<br />
2 3/4”<br />
3 1/4”<br />
Nr. of revolutions Connection I. Gear II. Gear Stem<br />
Class NPS<br />
to close ISO 5210 AUMA/EXEECOI AUMA/ROTORK diameter<br />
600<br />
2”<br />
3”<br />
4”<br />
6”<br />
8”<br />
10”<br />
12”<br />
14<br />
18<br />
18.5<br />
29<br />
26<br />
32.5<br />
38<br />
F14<br />
F14<br />
F14<br />
F16<br />
F25<br />
F25<br />
F25<br />
GK14.2/IB5<br />
GK14.2/IB5<br />
GK14.6/IB5<br />
GK16.2/IB7<br />
GK25.2/IB9<br />
GK25.2/IB9<br />
GK25.2/IB9<br />
* - for IQ30 connection according to ISO 5210 - F16<br />
** - for IQ40 according ti ISO 5210 - F25<br />
SA14.1/IQ14<br />
SA14.1/IQ16<br />
SA14.5/IQ30*<br />
SA16.1/IQ40<br />
SA25.1/IQ40<br />
SA25.1/IQ70<br />
SA25.1/IQ70<br />
1”<br />
1 1/4”<br />
1 3/8”<br />
1 3/4”<br />
2 3/8”<br />
2 3/4”<br />
2 3/4”<br />
Nr. of revolutions Connection I. Gear II. Gear Stem<br />
Class NPS<br />
to close ISO 5210 AUMA/EXEECOI AUMA/ROTORK diameter<br />
600<br />
2”<br />
21/2”<br />
3”<br />
4”<br />
6”<br />
8”<br />
10”<br />
12”<br />
14”<br />
!6”<br />
18”<br />
20”<br />
24”<br />
17<br />
18<br />
18<br />
23<br />
27.5<br />
35.5<br />
43.5<br />
52<br />
44.5<br />
51.5<br />
59<br />
63.75<br />
49.5<br />
F10<br />
F10<br />
F10<br />
F10<br />
F14<br />
F14<br />
F14/F16<br />
F14/F16<br />
F16/F25<br />
F25<br />
F25<br />
F25/F30<br />
F25/F30<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK10.2/IB2<br />
GK14.2/IB5<br />
GK14.2/IB5<br />
GK14.6/IB5<br />
GK14.6/IB5<br />
GK16.2/IB7<br />
GK25.2/IB9<br />
GK25.2/IB9<br />
GK25.2/IB9<br />
GK30.2/IB11<br />
SA07.1/IQ7<br />
SA07.5/IQ13<br />
SA10.1/IQ13<br />
SA10.1/IQ13<br />
SA14.1/IQ30<br />
SA14.1/IQ30<br />
SA14.5/IQ30<br />
SA14.5/IQ30<br />
SA16.1/IQ40<br />
SA25./IQ40<br />
SA25./IQ70<br />
SA25./IQ90<br />
SA30.1/IQ90<br />
3/4”<br />
1”<br />
1”<br />
1 1/8”<br />
1 5/8”<br />
1 5/8”<br />
2”<br />
2”<br />
2 3/8”<br />
2 3/8”<br />
2 3/4”<br />
2 3/4”<br />
3”<br />
Nr. of revolutions Connection I. Gear II. Gear Stem<br />
Class NPS<br />
to close ISO 5210 AUMA/EXEECOI AUMA/ROTORK diameter<br />
900<br />
3”<br />
4”<br />
6”<br />
8”<br />
10”<br />
12”<br />
20<br />
25<br />
28<br />
36<br />
31<br />
39<br />
F14<br />
F14<br />
F14<br />
F16<br />
F25<br />
F25<br />
GK14.2/IB5<br />
GK14.2/IB5<br />
GK14.6/IB5<br />
GK16.2/IB7<br />
GK25.2/IB9<br />
GK25.2/IB9<br />
SA14.1/IQ14<br />
SA14.1/IQ16<br />
SA14.5/IQ30<br />
SA16.1/IQ30<br />
SA25.1/IQ40<br />
SA25.1/IQ40<br />
1 1/8”<br />
1 1/4”<br />
1 5/8”<br />
2”<br />
2 3/8”<br />
2 3/8”<br />
25 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GATE VALVE<br />
SUB PRODUCT<br />
PRESSURE SEAL
CAST STEEL GATE VALVE<br />
PRESSURE SEAL<br />
PS Class 900, 1500, 2500<br />
STANDARDS COMPLIANCE :<br />
Basic Design :<br />
API STD. 600 ; ASME B16.34<br />
Face-to-Face / End-to-End :<br />
ASME B16.10<br />
End Flange :<br />
2 in - 24 in ASME B16.5<br />
Welding End :<br />
ASME B16.25<br />
CLASS<br />
ALFA FIGURE No. :<br />
AG09F-PS Raised Face Flange End<br />
900 AG09R-PS Ring-Type Joint Flange End<br />
AG09B-PS Buttwelding End<br />
AG15F-PS Raised Face Flange End<br />
1500 AG15R-PS Ring-Type Joint Flange End<br />
AG15B-PS Buttwelding End<br />
AG25F-PS Raised Face Flange End<br />
2500 AG25R-PS Ring-Type Joint Flange End<br />
AG25B-PS Buttwelding End<br />
Operation :<br />
CLASS<br />
Size<br />
Standard Option<br />
2 in - 8 in Handwheel -<br />
900 10 in - 14 in Handwheel Bevel Gear<br />
16 in & Larger Bevel Gear -<br />
2 in - 6 in Handwheel -<br />
1500 8 in - 10 in Handwheel Bevel Gear<br />
12 in & Larger Bevel Gear -<br />
2 in - 4 in Handwheel -<br />
2500 6 in - 10 in Handwheel Bevel Gear<br />
12 in & Larger Bevel Gear -<br />
Parts Description and Materials List<br />
PART No.<br />
PART NAME<br />
MATERIALS<br />
H<br />
25<br />
24<br />
18 17<br />
16<br />
15<br />
L<br />
W<br />
22 23<br />
21<br />
20<br />
19<br />
13 14<br />
12<br />
9 10 11<br />
8<br />
6 7<br />
5<br />
4<br />
3<br />
2<br />
1<br />
1<br />
2<br />
3<br />
BODY<br />
SEAT RING<br />
SEAT SEATING SURFACE<br />
FLEXIBLE WEDGE<br />
WEDGE SEATING SURFACE<br />
STEM<br />
STUFFING BOX<br />
SEALING RING<br />
4<br />
5<br />
6<br />
7 PRESSURE RING<br />
ASTM A216 Gr. WCB<br />
ASTM A105<br />
HARD FACED<br />
ASTM A216 Gr. WCB<br />
HARD FACED<br />
ASTM A182 Gr. F6<br />
ASTM A216 Gr. WCB<br />
ASTM A276 Type 304<br />
ASTM A276 Type 420<br />
8<br />
SEGMENT RING<br />
ASTM A182 Gr. F6<br />
9<br />
SUPPORT PLATE<br />
ASTM A216 Gr. WCB<br />
10<br />
BOX-PLATE BOLT<br />
ASTM A193 Gr. B7<br />
11<br />
BOX-PLATE NUT<br />
ASTM A194 Gr. 2H<br />
12<br />
YOKE<br />
ASTM A216 Gr. WCB<br />
13<br />
BOX-PLATE BOLT<br />
ASTM A193 Gr. B7<br />
14<br />
BOX-PLATE NUT<br />
ASTM A194 Gr. 2H<br />
15<br />
PACKING PLATE ASTM A276 Type 410<br />
16<br />
LANTERN RING<br />
ASTM A276 Type 410<br />
17<br />
PACKING 1<br />
STAINLESS STEEL + BRAIDED GRAPHITE<br />
18<br />
PACKING 2<br />
FLEXIBLE GRAPHITE<br />
19<br />
GLAND FLANGE SEAT<br />
ASTM A182 Gr. F6<br />
20<br />
GLAND<br />
ASTM A276 Type 410<br />
21<br />
GLAND FLANGE<br />
CARBON STEEL<br />
22<br />
GLAND EYEBOLT<br />
ASTM A193 Gr. B7<br />
23<br />
GLAND EYEBOLT NUT<br />
ASTM A194 Gr. 2H<br />
24 YOKE GEAR STUD<br />
ASTM A193 Gr. B7<br />
25<br />
STEM NUT<br />
ASTM A439 Gr. D2<br />
27 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GATE VALVE<br />
DIMENSION AND WEIGHTS<br />
PS Class 900, 1500, 2500<br />
ANSI CLASS 900<br />
NOMINAL<br />
SIZE<br />
L<br />
RF<br />
Face-to-Face / End-to-End<br />
L1<br />
RTJ<br />
L2<br />
BW<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
18<br />
20<br />
24<br />
mm<br />
80<br />
100<br />
150<br />
200<br />
250<br />
300<br />
350<br />
400<br />
450<br />
500<br />
600<br />
in mm in mm in mm in mm in mm Kgs<br />
15,00 381 15,12 384 12,00 305 22,99 584 14,0 355 95<br />
18,00 457 18,12 460 14,00 356 27,99 711 14,0 355 130<br />
24,00 610 24,12 613 20,00 508 33,98 863 24,0 609 280<br />
29,00 737 29,12 740 26,00 660 40,00 1016 24,0 609 460<br />
33,00 838 33,12 841 31,00 787 46,50 1181 28,0 711 820<br />
38,00 965 38,12 968 36,00 914 51,97 1320 28,0 711 1150<br />
40,50 1029 40,88 1038 39,00 991 61,73 1568 34,0 863 1500<br />
44,50 1130 44,88 1140 43,00 1092 85,00 2159 GO GO 2100<br />
48,00 1219 48,50 1232 48,00 1219 93,74 2381 GO GO 2750<br />
52,00 1321 52,50 1334 52,00 1321 96,50 2451 GO GO 3400<br />
61,00 1549 61,75 1568 61,00 1549 116,97 2971 GO GO 4400<br />
ANSI CLASS 1500<br />
NOMINAL<br />
SIZE<br />
L<br />
RF<br />
Face-to-Face / End-to-End<br />
L1<br />
RTJ<br />
L2<br />
BW<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm<br />
2 50<br />
3 80<br />
4 100<br />
6 150<br />
8 200<br />
10 250<br />
12 300<br />
14 350<br />
16 400<br />
18 450<br />
20 500<br />
24 600<br />
in mm in mm in mm in mm in mm Kgs<br />
14,50 368 14,62 371 8,5 216 21,8 554 11,8 300 60<br />
18,50 470 18,62 473 12,00 305 30,2 767 17,7 450 128<br />
21,50 546 21,62 549 16,00 406 34,4 875 22,0 560 182<br />
27,75 705 28,00 711 22,00 559 43,1 1094 12,0 305 394<br />
32,75 832 33,13 842 28,00 711 54,0 1372 GO GO 795<br />
39,00 991 39,38 1000 34,00 864 65,2 1655 GO GO 1370<br />
44,50 1130 45,12 1146 39,00 991 72,2 1834 GO GO 2120<br />
49,50 1257 50,25 1276 42,00 1067 84,6 2150 GO GO 2800<br />
54,50 1384 55,38 1407 47,00 1194 89,0 2260 GO GO 3780<br />
60,50 1537 61,38 1559 53,00 1346 90,0 2285 GO GO 4010<br />
65,50 1664 66,38 1686 58,00 1473 94,0 2387 GO GO 4950<br />
76,50 1943 77,62 1972 76,50 1943 110,0 2794 GO GO 7650<br />
ANSI CLASS 2500<br />
NOMINAL<br />
SIZE<br />
L<br />
RF<br />
Face-to-Face / End-to-End<br />
L1<br />
RTJ<br />
L2<br />
BW<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in<br />
2<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
mm<br />
50<br />
80<br />
100<br />
150<br />
200<br />
250<br />
300<br />
350<br />
400<br />
in mm in mm in mm in mm in mm Kgs<br />
17,75 451 17,87 454 11,00 279 24,0 610 19,7 500 88<br />
22,75 578 23,00 584 14,50 368 29,6 753 19,7 500 135<br />
26,50 673 26,88 683 18,00 457 33,5 850 19,7 500 215<br />
36,00 914 36,50 927 24,00 610 49,4 1254 GO GO 550<br />
40,25 1022 40,87 1038 30,00 762 54,1 1374 GO GO 900<br />
50,00 1270 50,88 1292 36,00 914 66,3 1685 GO GO 1600<br />
56,00 1422 56,88 1445 41,00 1041 69,0 1752 GO GO 2300<br />
- - - - 44,00 1118 74,0 1879 GO GO 3200<br />
- - - - 49,00 1245 78,0 1981 GO GO 4100<br />
28 PT. ALFA VALVES INDONESIA 2015
Pressure-temperature ratings<br />
OF MAXIMUM ALLOWABLE WORKING PRESSURE<br />
ACCORDING TO ANSI / ASME B 16.34<br />
PS Class 900, 1500, 2500<br />
.<br />
Maximum allowable working pressure ( PSIG)<br />
WORKING<br />
TEMPERATURE<br />
F<br />
-20 to 100<br />
C<br />
-29 to 38<br />
CLASS<br />
150<br />
CLASS<br />
300<br />
CLASS<br />
600<br />
CLASS<br />
900<br />
CLASS<br />
1500<br />
WCB LCC Wc6 C5 C12 WCB LCC Wc6 C5 C12 WCB LCC Wc6 C5 C12 WCB WCB<br />
(a) (b) ( c,d) (d) (d) (a) (b) (c,d) (d) (d) (a) (b) (c,d) (d) (d) (a) (a)<br />
285 290 290 290 290 740 750 750 750 750 1480 1500 1500 1500 1500 2220 3705<br />
200<br />
93<br />
260<br />
260<br />
260<br />
260<br />
675<br />
750<br />
710<br />
7560<br />
750<br />
750<br />
1350<br />
1500<br />
1425<br />
1500<br />
1500<br />
2025<br />
3375<br />
300<br />
149<br />
230<br />
230<br />
230<br />
230<br />
230<br />
655<br />
730<br />
675<br />
730<br />
730<br />
1315<br />
1455<br />
1345<br />
1455<br />
1455<br />
1970<br />
3280<br />
400<br />
204<br />
200<br />
200<br />
200<br />
200<br />
200<br />
635<br />
705<br />
660<br />
705<br />
705<br />
1270<br />
1410<br />
1315<br />
1410<br />
1410<br />
1900<br />
3170<br />
500<br />
260<br />
170<br />
170<br />
170<br />
170<br />
170<br />
600<br />
665<br />
640<br />
665<br />
665<br />
1200<br />
1330<br />
1285<br />
1330<br />
1330<br />
1795<br />
2995<br />
600<br />
416<br />
140<br />
140<br />
140<br />
140<br />
140<br />
550<br />
605<br />
605<br />
605<br />
605<br />
1095<br />
1210<br />
1210<br />
1210<br />
1210<br />
1640<br />
2735<br />
650<br />
343<br />
125<br />
125<br />
125<br />
125<br />
125<br />
535<br />
590<br />
590<br />
590<br />
590<br />
1075<br />
1175<br />
1175<br />
1175<br />
1175<br />
1610<br />
2685<br />
700<br />
371<br />
110<br />
110<br />
110<br />
110<br />
110<br />
535<br />
570<br />
570<br />
570<br />
570<br />
1065<br />
1135<br />
1135<br />
1135<br />
1135<br />
1600<br />
2665<br />
750<br />
399<br />
95<br />
95<br />
95<br />
95<br />
95<br />
505<br />
505<br />
530<br />
530<br />
530<br />
1010<br />
1010<br />
1065<br />
1065<br />
1065<br />
1520<br />
2520<br />
800<br />
427<br />
80<br />
80<br />
80<br />
80<br />
80<br />
410<br />
410<br />
510<br />
500<br />
510<br />
825<br />
825<br />
1015<br />
995<br />
1015<br />
1235<br />
2060<br />
850<br />
454<br />
65<br />
65<br />
65<br />
65<br />
65<br />
270<br />
270<br />
485<br />
440<br />
485<br />
535<br />
535<br />
975<br />
880<br />
975<br />
805<br />
1340<br />
900<br />
482<br />
50<br />
50<br />
50<br />
50<br />
50<br />
170<br />
170<br />
450<br />
355<br />
450<br />
345<br />
345<br />
900<br />
705<br />
900<br />
515<br />
860<br />
950<br />
510<br />
35<br />
35<br />
35<br />
35<br />
35<br />
105<br />
105<br />
380<br />
260<br />
370<br />
205<br />
205<br />
755<br />
520<br />
740<br />
310<br />
515<br />
1000<br />
538<br />
20<br />
20<br />
20<br />
20<br />
20<br />
50<br />
50<br />
225<br />
190<br />
290<br />
105<br />
105<br />
445<br />
385<br />
585<br />
155<br />
260<br />
1050<br />
566<br />
-<br />
-<br />
20(e)<br />
20(e)<br />
20(e)<br />
-<br />
-<br />
140<br />
140<br />
190<br />
-<br />
-<br />
275<br />
280<br />
380<br />
-<br />
-<br />
1100<br />
593<br />
-<br />
-<br />
20(e)<br />
20(e)<br />
20(e)<br />
-<br />
-<br />
95<br />
105<br />
115<br />
-<br />
-<br />
190<br />
205<br />
225<br />
-<br />
-<br />
1150<br />
621<br />
-<br />
-<br />
20(e)<br />
20(e)<br />
20(e)<br />
-<br />
-<br />
50<br />
70<br />
75<br />
-<br />
-<br />
105<br />
140<br />
150<br />
-<br />
-<br />
1200<br />
649<br />
-<br />
-<br />
15(e)<br />
20(e)<br />
20(e)<br />
-<br />
-<br />
35<br />
45<br />
50<br />
-<br />
-<br />
70<br />
90<br />
105<br />
-<br />
-<br />
Hydrostatic Shell<br />
Test Pressure<br />
450<br />
1125<br />
2225<br />
2250<br />
3350<br />
5575<br />
Valve Closure<br />
Liquid<br />
315<br />
320<br />
815<br />
825<br />
1630<br />
1650<br />
2450<br />
4080<br />
Test Pressure<br />
Air<br />
80<br />
80<br />
80<br />
80<br />
80<br />
(a)<br />
(b)<br />
©<br />
(d)<br />
(e)<br />
Notes<br />
Permissible, but not recomended for prolonged exposure above 800 F. After long-term exposure above this temperature, tyhe carbide<br />
phase of carbon steel may be converted to graphite.<br />
Not to be used for temperatures above 700 F<br />
Not to be used for temperatures above 1 100 F<br />
Use normalized and tempered material only.<br />
Only for valves with butt-weld ends. Flanged ends are limited by temperature 1 000 F<br />
1 psig = 0.006895<br />
29 PT. ALFA VALVES INDONESIA 2015
HOW TO ORDER ALFA CASTED GATE VALVES<br />
SIZE<br />
FIG. No.<br />
08"<br />
A<br />
C<br />
06<br />
F<br />
L<br />
-<br />
WCB<br />
- 1C N<br />
Valve Size<br />
Brand<br />
Valve<br />
Identi -<br />
fication<br />
Pressure Rating<br />
Connection Type<br />
Trim -<br />
Body Material<br />
-<br />
Disc<br />
Type<br />
Modification<br />
DESCRIPTION : 8 in ALFA CHECK VALVE, ANSI CLASS 600, RAISED FACE, TRIM MATERIAL : 13% Cr. + HARDFACED, BODY MATERIAL :<br />
A216 Gr.WCB, SWING TYPE, NACE MATERIAL<br />
0Q<br />
0H<br />
0T<br />
01<br />
1H<br />
02<br />
2H<br />
03<br />
04<br />
~<br />
36<br />
VALVE<br />
VALVE SIZE BRAND PRESSURE RATING<br />
CONNECTION TYPE<br />
IDENTIFICATION<br />
1/4"<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
~<br />
36"<br />
ALFA<br />
G<br />
GATE<br />
0Q<br />
01<br />
03<br />
04<br />
06<br />
09<br />
15<br />
25<br />
J1<br />
J2<br />
J4<br />
J6<br />
ANSI Class 125<br />
ANSI Class 150<br />
ANSI Class 300<br />
ANSI Class 400<br />
ANSI Class 600<br />
ANSI Class 900<br />
ANSI Class 1500<br />
ANSI Class 2500<br />
JIS 10K<br />
JIS 20K<br />
JIS 40K<br />
JIS 63K<br />
P<br />
F<br />
R<br />
B<br />
S<br />
T<br />
C<br />
A<br />
FLAT FACE<br />
RAISED FACE<br />
RING JOINT<br />
BUTT WELD<br />
SOCKET WELD<br />
SCREWED<br />
COMBINATION<br />
SPECIAL<br />
TRIM<br />
BODY MATERIAL<br />
API No.<br />
NOMINAL TRIM<br />
ALFA<br />
CODE<br />
1<br />
F6<br />
A<br />
2<br />
304<br />
B<br />
3<br />
F310<br />
C<br />
5 HARDFACED D<br />
7 F6 and HARD F6 E<br />
8 F6 and HARDFACED L<br />
9<br />
MONEL<br />
M<br />
10<br />
316<br />
R<br />
11 MONEL and HARDFACED S<br />
12 316 and HARDFACED T<br />
13<br />
ALLOY 20<br />
U<br />
14 ALLOY 20 and HF V<br />
- NACE<br />
X<br />
- SPECIAL<br />
Y<br />
WEDGE/DISC<br />
SEATING<br />
13 Cr<br />
18 Cr - 8Ni<br />
25Cr - 20Ni<br />
CoCrA (Stellite 6)<br />
13 Cr<br />
13 Cr<br />
Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo<br />
Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo<br />
19 Cr - 29Ni<br />
19 Cr - 29Ni<br />
Note<br />
Special<br />
SEAT SURFACE<br />
STEM/BUSHING<br />
HINGE PIN<br />
WCB<br />
C5<br />
WC6<br />
WC9<br />
C12<br />
LCB<br />
LCC<br />
13 Cr<br />
13 Cr<br />
LC3<br />
18 Cr - 8Ni 18 Cr - 8Ni CF8<br />
25Cr - 20Ni 25Cr - 20Ni CF8M<br />
CoCrA (Stellite 6) 13 Cr<br />
CF3<br />
13 Cr + Hard 13 Cr 13 Cr CF3M<br />
CoCrA (Stellite 6) 13 Cr CF8C<br />
Ni - Cu Alloy Ni - Cu Alloy CN7M<br />
18 Cr - 8Ni - 2Mo 18 Cr - 8Ni - 2Mo CK3M<br />
Ni - Cu Alloy Ni - Cu Alloy CD3MW<br />
18 Cr-8Ni-2Mo + St #6 18 Cr - 8Ni - 2Mo Mo<br />
19 Cr - 29Ni 19 Cr - 29Ni 4A<br />
19 Cr - 29Ni + Stell. #6 19 Cr - 29Ni B61<br />
Note<br />
Special<br />
Note<br />
Special<br />
B62<br />
B14<br />
CI1<br />
DI3<br />
DI5<br />
SP<br />
ASTM A216 Gr. WCB<br />
ASTM A217 Gr. C5<br />
ASTM A217 Gr. WC6<br />
ASTM A217 Gr. WC9<br />
ASTM A217 Gr. C12<br />
ASTM A352 Gr. LCB<br />
ASTM A352 Gr. LCC<br />
ASTM A352 Gr. LC3<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
ASTM A351 Gr. CF3<br />
ASTM A351 Gr. CF3M<br />
ASTM A351 Gr. CF8C<br />
ASTM A351 Gr. CN7M<br />
ASTM A351 Gr. CK3MCuN<br />
ASTM A351 Gr. CD3MWCuN<br />
ASTM A296 Gr. M35<br />
ASTM A890 Gr. 4A<br />
ASTM B61 Gr. C92200<br />
ASTM B62 Gr. C83600<br />
ASTM B148 Gr. C95600<br />
ASTM A126 Class B<br />
ASTM A395<br />
ASTM A536<br />
SPECIAL ALLOY<br />
DESIGN OPERATOR PORT WEDGE / DISC TYPE MODIFICATION<br />
HW<br />
GO<br />
CW<br />
HO<br />
PO<br />
MO<br />
Hand Wheel<br />
Gear Operated<br />
Chain Wheel<br />
Hydraulic Operated<br />
Pneumatic Operated<br />
Motor Operated<br />
F<br />
R<br />
S<br />
Full Port<br />
Reduced Port<br />
Special port<br />
1G<br />
2G<br />
3G<br />
4G<br />
5G<br />
Flexible Wedge<br />
Solid Wedge<br />
Split Wedge<br />
Slab Gate<br />
Expanding Gate<br />
B<br />
W<br />
C<br />
D<br />
N<br />
P<br />
R<br />
T<br />
N<br />
PS<br />
EB<br />
CY<br />
TC<br />
YC<br />
YL<br />
: Bolted Bonnet / Cap<br />
: Welded Bonnet / Cap<br />
: By-pass<br />
: Drain<br />
: Non-Rising Stem<br />
: Position Indicator<br />
: Sealant Injector<br />
: Teflon Seating Surface<br />
: NACE Standard<br />
: Pressure Seal<br />
: Extended Body<br />
: Cryogenic<br />
: Through Conduit<br />
: Y - Check<br />
: Y - Globe<br />
30 PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
SWING CHECK VALVE<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
Swing Check Valve<br />
Application<br />
Steel flanged or butt-weld end swing<br />
check valve are pipeline valves<br />
automatically preventing reverse flow<br />
of the following liquids :<br />
- non-corrosive liquids, water, steam,<br />
oil, crude oil and crude oil products<br />
- operating parameters meet<br />
requirements of ASME/ANSI B16.34<br />
standard<br />
- application for other operating<br />
liquids must be resolved with MSA<br />
in advance.<br />
- ambient temperature from -13 oF to<br />
+ 122 oF (-25 oC to + 50 oC).<br />
Technical description<br />
Steel flanged or butt-weld end swing<br />
check valves, with full bore, consist of<br />
a body, bonnet, disc and arm. Seat is<br />
screwes or welded into body. Disc fits<br />
on seat sealing surfaces. the disc is<br />
placed in an arm swinging on a pin in<br />
a special suspension. Connecting<br />
flanges are integral part of a body for<br />
flanged design.<br />
Butt-weld ends are made according to<br />
ANSI B 16.25.<br />
Technical description<br />
Face-to-face dimensions and other<br />
dimensions comply with<br />
ANSI B 16.10 standard, connecting<br />
dimensions of flanges comply with<br />
ANSI B 16.5. Butt-weld ends<br />
dimensions - ANSI B 16.25.<br />
Testing<br />
Swing check valves are pressure<br />
tested according to API 598 standard<br />
for:<br />
a/ strength and tightness<br />
b/ closure tightness by low pressure<br />
(based on cutomer’s requirement)<br />
c/closure tightness by high pressure<br />
Manufacturing program<br />
Class<br />
NPS(”)<br />
Loss factor<br />
150<br />
2<br />
2,5<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
18<br />
20<br />
24<br />
Loss factor for fully open swing check<br />
valve is 0,35.<br />
300<br />
600<br />
2<br />
2<br />
2,5<br />
2,5<br />
3<br />
3<br />
4<br />
4<br />
6<br />
6<br />
8<br />
8<br />
10<br />
10<br />
12<br />
12<br />
14<br />
14<br />
16<br />
16<br />
18<br />
20<br />
24<br />
43 PT. ALFA VALVES INDONESIA 2015
Design<br />
Installation<br />
Swing check valves can be installed<br />
either horizontally or vertically, if<br />
installed vertically, disc must be in<br />
upper position and flow direction must<br />
be upwards (under disc).<br />
Order specification<br />
API 600 Standard applies for ordering.<br />
It is necessary to specify in an order:<br />
type number<br />
nominal diameter<br />
pressure class<br />
design - connection<br />
wedge type<br />
control mode<br />
body and bonnet material<br />
trim material<br />
operating parameters<br />
acceptance tests<br />
accompanying documentation<br />
Sealing materials<br />
Position<br />
Name name<br />
Class Body material<br />
WCB LCC WC6 C5 C12<br />
10 Cover gasket<br />
150, 300<br />
600<br />
Spiral wound graphite<br />
RTJ rings<br />
solf low carbon steel AISI 321<br />
16 Plug gasket 150-600<br />
AISI 316, AISI 321<br />
TRIM - materials according to API 600<br />
Position<br />
Name name<br />
3a disc sealing surface<br />
5a seat sealing surface<br />
6<br />
pin<br />
TRIM Nr<br />
1 5 8 11 12<br />
13 Cr overlay<br />
13 Cr overlay<br />
A 182 F6a<br />
Stellite 6<br />
Stellite 6<br />
A 182 F6a<br />
13 Cr overlay<br />
Stellite 6<br />
A 182 F6a<br />
Monel overlay<br />
Stellite 6<br />
Monel<br />
316 overlay<br />
Stellite 6<br />
A 182 F316<br />
Standard material specification (*)<br />
Position<br />
1<br />
2<br />
2<br />
4<br />
5<br />
8<br />
11<br />
12<br />
13<br />
14<br />
18,19<br />
17<br />
20<br />
Name<br />
Trim Nr.<br />
Body<br />
Closure<br />
Disc - variants<br />
Arm<br />
Seat<br />
Nuts<br />
Bolt - variants<br />
Nuts<br />
Plug - variants<br />
Rivet<br />
Arm sleeve<br />
Name plate<br />
Bolt<br />
WCB LCC WC6 C5 C12<br />
1, 5, 8, 11, 12 12 5 5 5<br />
A 215 WCB<br />
A 216 WCB<br />
A 276 410T<br />
A216 WCB + overlay<br />
A 182 F 316<br />
A 105 + overlay<br />
A 216 WCB<br />
A 106 B + overlay<br />
A 193 B7<br />
A 193 B7M<br />
A 194 2H<br />
A 194 2HM<br />
AISI 1035<br />
A 276 430<br />
A 352 LCC<br />
A 352 LCC<br />
A 182 F 316<br />
A 352 LCC + overlay<br />
A 352 LCC<br />
A 350 Lf2 mod.+ overlay<br />
A 329 L7M<br />
A 194 7M<br />
A 276 430<br />
A 217 WC6<br />
A 217 WC6<br />
A 182 F9 + overlay<br />
A 217 WC6 + overlay<br />
A 217 WC6<br />
A 182 F5 + overlay<br />
AISI 316<br />
A 193 B7<br />
A 194 2H<br />
A 276 430<br />
AISI 304<br />
A 217 C5<br />
A 217 C5<br />
A 182 F9 + overlay<br />
A 217 C5 + overlay<br />
A 217 C5<br />
A 182 F5 + overlay<br />
A 193 B7<br />
A 194 2H<br />
A 276 430<br />
A 217 C12<br />
A 217 C12<br />
A 182 F9 + overlay<br />
A 217 C12 + overlay<br />
A 217 C12<br />
A 182 F5 + overlay<br />
A 193 B7<br />
A 194 2H<br />
A 276 430<br />
0.5% C - 15% Cr ( CSN 41 7029 )<br />
AISI 304<br />
carbon steel A 105<br />
(*) - body material design also according to customer’s requirement (this material variant afetr consultation with the manufacturer)<br />
44 PT. ALFA VALVES INDONESIA 2015
CAST STEEL<br />
SWING CHECK VALVE<br />
ANSI Class 150<br />
ANSI CLASS 150, 300, 600, 900, 1500<br />
H<br />
11<br />
10<br />
9<br />
8<br />
7<br />
16<br />
13<br />
14<br />
15<br />
12<br />
STANDARDS COMPLIANCE :<br />
Basic Design :<br />
ASME B16.34 ; BS 1868 ; API Spec. 6D<br />
Face-to-Face / End-to-End :<br />
ASME B16.10<br />
End Flange :<br />
2 in - 24 in ASME B16.5<br />
26 in - 36 in ASME B16.47 Series A<br />
or MSS SP-44<br />
Welding End :<br />
ASME B16.25<br />
D<br />
FLOW<br />
PART<br />
No.<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
1 2 3 7 4 5 6<br />
L<br />
Parts Description and Materials List<br />
PART NAME<br />
BODY<br />
SEAT RING<br />
SEAT SEATING SURFACE<br />
GATE / DISC<br />
DISC SEATING SURFACE<br />
DISC WASHER<br />
DISC NUT PIN<br />
DISC NUT<br />
HINGE<br />
HINGE PIN<br />
BEARING BRACKET<br />
SPRING WASHER<br />
HEX BOLT<br />
GASKET<br />
CAP BOLTS<br />
CAP BOLT NUTS<br />
CAP<br />
EYE BOLT<br />
CLASS<br />
150<br />
300<br />
600<br />
900<br />
1500<br />
AC01F<br />
AC01R<br />
AC01B<br />
AC03F<br />
AC03R<br />
AC03B<br />
AC06F<br />
AC06R<br />
AC06B<br />
AC09F<br />
AC09R<br />
AC09B<br />
AC15F<br />
AC15R<br />
AC15B<br />
ALFA FIGURE No. :<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
MATERIALS<br />
ASTM Specifications (Grades / Types)<br />
A216 A352 A217 A351<br />
WCB<br />
LCC<br />
WC6<br />
C5<br />
CF8M<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
A105 ; LF2 ; 304 SS ; 316 SS<br />
13 % Cr ; HF (STELLITE) ; 304 SS ; 316 SS ; MONEL<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
13 % Cr ; HF (STELLITE) ; 304 SS ; 316 SS ; MONEL<br />
13 % Cr ; 304 SS ; 316 SS<br />
13 % Cr ; 304 SS ; 316 SS<br />
13 % Cr ; 304 SS ; 316 SS<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
STAINLESS STEEL<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
STAINLESS STEEL<br />
STAINLESS STEEL<br />
CORRUGATED SOFT IRON ; SPIRAL WOUND<br />
A193-B7 A320-L7M A193-B7 / A193-B16 A193-B8<br />
A194-2H A194-7M A194-4<br />
A194-8<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
ASTM A181<br />
45 PT. ALFA VALVES INDONESIA 2015
CAST STEEL<br />
SWING CHECK VALVE<br />
DIMENSIONS AND WEIGHTS<br />
ANSI CLASS 150, 300<br />
ANSI CLASS 150<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm Kgs<br />
2 50 8,00 203 8,50 216 6,00 152,4 6,50 165,1 19<br />
2 1/2 65 8,50 216 9,00 229 7,00 177,8 7,00 177,8 26<br />
3 80 9,50 241 10,00 254 7,50 190,5 7,30 185,4 29<br />
4 100 11,50 292 12,00 305 9,00 228,6 8,50 215,9 48<br />
5 125 13,00 330 13,50 343 10,00 254,0 9,06 230,1 69<br />
6 150 14,00 356 14,50 368 11,00 279,4 10,50 266,7 77<br />
8 200 19,50 495 20,00 508 13,50 342,9 12,50 317,5 133<br />
10 250 24,50 622 25,00 635 16,00 406,4 14,50 368,3 266<br />
12 300 27,50 699 28,00 711 19,00 482,6 16,00 406,4 347<br />
14 350 31,00 787 31,50 800 21,00 533,4 17,00 431,8 451<br />
16 400 34,00 864 34,50 876 23,50 596,9 19,00 482,6 556<br />
18 450 38,50 978 39,00 991 25,00 635,0 23,60 599,4 784<br />
20 500 38,50 978 39,00 991 27,50 698,5 26,00 660,4 835<br />
24 600 51,00 1295 51,50 1308 32,00 812,8 29,10 739,1 1580<br />
30 750 60,00 1524 60,50 1537 38,75 984,3 38,60 980,4 2120<br />
36 900 77,00 1956 77,50 1969 46,00 1168,4 40,80 1036,3 3344<br />
ANSI CLASS 300<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm Kgs<br />
2 50 10,50 267 11,12 282 6,50 165,1 7,00 177,8 21<br />
2 1/2 65 11,50 292 12,12 308 7,50 190,5 7,50 190,5 32<br />
3 80 12,50 318 13,12 333 8,25 209,6 8,30 210,8 43<br />
4 100 14,00 356 14,62 371 10,00 254,0 9,70 246,4 61<br />
5 125 15,75 400 16,37 416 11,00 279,4 12,00 304,8 84<br />
6 150 17,50 445 18,12 460 12,50 317,5 12,50 317,5 131<br />
8 200 21,00 533 21,62 549 15,00 381,0 14,00 355,6 213<br />
10 250 24,50 622 25,12 638 17,50 444,5 15,50 393,7 384<br />
12 300 28,00 711 28,62 727 20,50 520,7 19,00 482,6 449<br />
14 350 33,00 838 33,62 854 23,00 584,2 21,00 533,4 680<br />
16 400 34,00 864 34,62 879 25,50 647,7 23,00 584,2 840<br />
18 450 38,50 978 39,12 994 28,00 711,2 23,30 591,8 1025<br />
20 500 40,00 1016 40,75 1035 30,50 774,7 24,20 614,7 1320<br />
24 600 53,00 1346 53,88 1369 36,00 914,4 27,90 708,7 1960<br />
30 750 62,75 1594 63,75 1619 43,00 1092,2 34,00 863,6 3270<br />
46 PT. ALFA VALVES INDONESIA 2015
CAST STEEL<br />
SWING CHECK VALVE<br />
DIMENSIONS AND WEIGHTS<br />
ANSI Class 150<br />
ANSI CLASS 600, 900, 1500<br />
ANSI CLASS 600<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm Kgs<br />
2 50 11,50 292 11,62 295 6,50 165,1 7,38 187,5 52<br />
2 1/2 65 13,00 330 13,12 333 7,50 190,5 8,50 215,9 63<br />
3 80 14,00 356 14,12 359 8,25 209,6 10,95 278,1 75<br />
4 100 17,00 432 17,12 435 10,75 273,1 12,44 316,0 122<br />
6 150 22,00 559 22,12 562 14,00 355,6 15,75 400,1 227<br />
8 200 26,00 660 26,12 663 16,50 419,1 17,00 431,8 346<br />
10 250 31,00 787 31,12 790 20,00 508,0 19,00 482,6 628<br />
12 300 33,00 838 33,12 841 22,00 558,8 20,00 508,0 796<br />
14 350 35,00 889 35,12 892 23,75 603,3 22,50 571,5 892<br />
16 400 39,00 991 39,12 994 27,00 685,8 26,00 660,4 1200<br />
18 450 43,00 1092 43,12 1095 29,25 743,0 28,75 730,3 1600<br />
20 500 47,00 1194 47,25 1200 32,00 812,8 31,50 800,1 2420<br />
24 600 55,00 1397 55,38 1407 37,00 939,8 35,50 901,7 3150<br />
ANSI CLASS 900<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm Kgs<br />
2 50 14,50 368 14,62 371 8,50 215,9 9,88 251,0 69<br />
2 1/2 65 16,50 419 16,62 422 9,62 244,3 10,60 269,2 93<br />
3 80 15,00 381 15,12 384 9,50 241,3 9,13 231,9 95<br />
4 100 18,00 457 18,12 460 11,50 292,1 12,30 312,4 145<br />
6 150 24,00 610 24,12 613 15,00 381,0 14,30 363,2 310<br />
8 200 29,00 737 29,12 740 18,50 469,9 17,00 431,8 500<br />
10 250 33,00 838 33,12 841 21,50 546,1 18,90 480,1 772<br />
12 300 38,00 965 38,12 968 24,00 609,6 22,00 558,8 1080<br />
14 350 40,50 1029 40,88 1038 25,25 641,4 24,80 629,9 1500<br />
16 400 44,50 1130 44,88 1140 27,75 704,9 27,60 701,0 2130<br />
ANSI CLASS 1500<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm Kgs<br />
2 50 14,50 368 14,62 371 8,50 215,9 12,25 311,2 70<br />
2 1/2 65 16,50 419 16,62 422 9,62 244,3 12,25 311,2 94<br />
3 80 18,50 470 18,62 473 10,50 266,7 13,00 330,2 140<br />
4 100 21,50 546 21,62 549 12,25 311,2 14,00 355,6 232<br />
6 150 27,75 705 28,00 711 15,50 393,7 15,75 400,1 490<br />
8 200 32,75 832 33,13 842 19,00 482,6 20,88 530,4 990<br />
10 250 39,00 991 39,38 1000 23,00 584,2 22,06 560,3 1490<br />
12 300 44,50 1130 45,12 1146 26,50 673,1 25,63 651,0 1970<br />
14 350 49,50 1257 50,25 1276 29,50 749,3 30,90 784,9 2450<br />
16 400 54,50 1384 55,38 1407 32,50 825,5 36,61 929,9 3205<br />
47 PT. ALFA VALVES INDONESIA 2015
CAST STEEL SWING CHECK<br />
PRESSURE SEAL<br />
PS ANSI CLASS 1500, 2500<br />
14 15<br />
16<br />
H<br />
13<br />
12<br />
11<br />
10<br />
9<br />
8<br />
7<br />
6<br />
5<br />
4<br />
Basic Design :<br />
ASME B16.34<br />
Face-to-Face / End-to-End :<br />
ASME B16.10<br />
End Flange :<br />
2 in - 16 in ASME B16.5<br />
Welding End :<br />
ASME B16.25<br />
STANDARDS COMPLIANCE :<br />
D<br />
L<br />
3<br />
2<br />
1<br />
CLASS<br />
1500<br />
2500<br />
AC15F-PS<br />
AC15R-PS<br />
AC15B-PS<br />
AC25F-PS<br />
AC25R-PS<br />
AC25B-PS<br />
ALFA FIGURE No. :<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Parts Description and Materials List<br />
PART No.<br />
PART NAME<br />
MATERIALS<br />
1<br />
BODY<br />
ASTM A216 Gr. WCB<br />
2<br />
3<br />
SEAT RING<br />
DISC<br />
ASTM A105<br />
ASTM A216 Gr. WCB<br />
SEAT SEATING SURFACE<br />
DISC SEATING SURFACE<br />
HARD FACED<br />
HARD FACED<br />
4<br />
DISC WASHER<br />
ASTM A276 Type 410<br />
5<br />
6<br />
DISC NUT PIN<br />
DISC NUT<br />
ASTM A276 Type 410<br />
ASTM A276 Type 410<br />
7 HINGE<br />
ASTM A216 Gr. WCB<br />
8<br />
HINGE PIN<br />
ASTM A182 Gr. F6<br />
9<br />
10<br />
COVER<br />
SEALING RING<br />
ASTM A216 Gr. WCB<br />
ASTM A276 Type 304<br />
11<br />
PRESSURE RING<br />
ASTM A276 Type 410<br />
12<br />
SEGMENT RING ASTM A276 Type 410<br />
13<br />
COVER CLAMP<br />
ASTM A216 Gr. WCB<br />
14<br />
COVER CLAMP BOLTS<br />
ASTM A193 Gr. B7<br />
15 COVER CLAMP NUTS ASTM A194 Gr. 2H<br />
16<br />
EYE BOLT<br />
ASTM A181<br />
48 PT. ALFA VALVES INDONESIA 2015
CAST STEEL SWING CHECK<br />
PRESSURE SEAL<br />
DIMENSIONS AND WEIGHTS<br />
PS ANSI CLASS 1500, 2500<br />
ANSI CLASS 1500<br />
NOMINAL<br />
SIZE<br />
L<br />
RF<br />
Face-to-Face / End-to-End<br />
L1<br />
RTJ<br />
L2<br />
BW<br />
Flange OD<br />
D<br />
Height<br />
H<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 14,50 368 14,62 371 8,50 216 8,50 215,9 10,43 265 60<br />
2 1/2 65 16,50 419 16,62 422 10,00 254 9,62 244,3 10,43 265 75<br />
3 80 18,50 470 18,62 473 12,00 305 10,50 266,7 10,63 270 78<br />
4 100 21,50 546 21,62 549 16,00 406 12,25 311,2 14,57 370 130<br />
6 150 27,75 705 28,00 711 22,00 559 15,50 393,7 18,70 475 334<br />
8 200 32,75 832 33,13 842 28,00 711 19,00 482,6 22,44 570 590<br />
10 250 39,00 991 39,38 1000 34,00 864 23,00 584,2 24,80 630 1025<br />
12 300 44,50 1130 45,12 1146 39,00 991 26,50 673,1 30,31 770 1530<br />
14 350 49,50 1257 50,25 1276 42,00 1067 29,50 749,3 31,30 795 1854<br />
16 400 54,50 1384 55,38 1407 47,00 1194 32,50 825,5 32,44 824 2060<br />
ANSI CLASS 2500<br />
NOMINAL<br />
SIZE<br />
L<br />
RF<br />
Face-to-Face / End-to-End<br />
L1<br />
RTJ<br />
L2<br />
BW<br />
Flange OD<br />
D<br />
Height<br />
H<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 17,75 451 17,87 454 11,00 279 9,25 235,0 11,02 280 88<br />
2 1/2 65 20,00 508 20,25 514 13,00 330 10,50 266,7 12,01 305 90<br />
3 80 22,75 578 23,00 584 14,50 368 12,00 304,8 12,20 310 95<br />
4 100 26,50 673 26,88 683 18,00 457 14,00 355,6 14,57 370 160<br />
6 150 36,00 914 36,50 927 24,00 610 19,00 482,6 19,09 485 385<br />
8 200 40,25 1022 40,87 1038 30,00 762 21,75 552,5 21,42 544 640<br />
10 250 50,00 1270 50,88 1292 36,00 914 26,50 673,1 27,95 710 1200<br />
12 300 56,00 1422 56,88 1445 41,00 1041 30,00 762,0 31,50 800 1725<br />
49 PT. ALFA VALVES INDONESIA 2015
HOW TO ORDER ALFA CASTED CHECK VALVES<br />
SIZE<br />
FIG. No.<br />
08"<br />
A<br />
C<br />
06<br />
F<br />
L<br />
-<br />
WCB<br />
- 1C N<br />
Valve Size<br />
Brand<br />
Valve<br />
Identi -<br />
fication<br />
Pressure Rating<br />
Connection Type<br />
Trim -<br />
Body Material<br />
-<br />
Disc<br />
Type<br />
Modification<br />
DESCRIPTION : 8 in ALFA CHECK VALVE, ANSI CLASS 600, RAISED FACE, TRIM MATERIAL : 13% Cr. + HARDFACED, BODY MATERIAL :<br />
A216 Gr.WCB, SWING TYPE, NACE MATERIAL<br />
0Q<br />
0H<br />
0T<br />
01<br />
1H<br />
02<br />
2H<br />
03<br />
04<br />
~<br />
36<br />
VALVE<br />
VALVE SIZE BRAND PRESSURE RATING<br />
CONNECTION TYPE<br />
IDENTIFICATION<br />
1/4"<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
~<br />
36"<br />
ALFA<br />
C<br />
CHECK<br />
0Q<br />
01<br />
03<br />
04<br />
06<br />
09<br />
15<br />
25<br />
J1<br />
J2<br />
J4<br />
J6<br />
ANSI Class 125<br />
ANSI Class 150<br />
ANSI Class 300<br />
ANSI Class 400<br />
ANSI Class 600<br />
ANSI Class 900<br />
ANSI Class 1500<br />
ANSI Class 2500<br />
JIS 10K<br />
JIS 20K<br />
JIS 40K<br />
JIS 63K<br />
P<br />
F<br />
R<br />
B<br />
S<br />
T<br />
C<br />
A<br />
FLAT FACE<br />
RAISED FACE<br />
RING JOINT<br />
BUTT WELD<br />
SOCKET WELD<br />
SCREWED<br />
COMBINATION<br />
SPECIAL<br />
TRIM<br />
BODY MATERIAL<br />
API No.<br />
NOMINAL TRIM<br />
ALFA<br />
CODE<br />
1<br />
F6<br />
A<br />
2<br />
304<br />
B<br />
3<br />
F310<br />
C<br />
5 HARDFACED D<br />
7 F6 and HARD F6 E<br />
8 F6 and HARDFACED L<br />
9<br />
MONEL<br />
M<br />
10<br />
316<br />
R<br />
11 MONEL and HARDFACED S<br />
12 316 and HARDFACED T<br />
13<br />
ALLOY 20<br />
U<br />
14 ALLOY 20 and HF V<br />
- NACE<br />
X<br />
- SPECIAL<br />
Y<br />
WEDGE/DISC<br />
SEATING<br />
13 Cr<br />
18 Cr - 8Ni<br />
25Cr - 20Ni<br />
CoCrA (Stellite 6)<br />
13 Cr<br />
13 Cr<br />
Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo<br />
Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo<br />
19 Cr - 29Ni<br />
19 Cr - 29Ni<br />
Note<br />
Special<br />
SEAT SURFACE<br />
STEM/BUSHING<br />
HINGE PIN<br />
WCB<br />
C5<br />
WC6<br />
WC9<br />
C12<br />
LCB<br />
LCC<br />
13 Cr<br />
13 Cr<br />
LC3<br />
18 Cr - 8Ni 18 Cr - 8Ni CF8<br />
25Cr - 20Ni 25Cr - 20Ni CF8M<br />
CoCrA (Stellite 6) 13 Cr<br />
CF3<br />
13 Cr + Hard 13 Cr 13 Cr CF3M<br />
CoCrA (Stellite 6) 13 Cr CF8C<br />
Ni - Cu Alloy Ni - Cu Alloy CN7M<br />
18 Cr - 8Ni - 2Mo 18 Cr - 8Ni - 2Mo CK3M<br />
Ni - Cu Alloy Ni - Cu Alloy CD3MW<br />
18 Cr-8Ni-2Mo + St #6 18 Cr - 8Ni - 2Mo Mo<br />
19 Cr - 29Ni 19 Cr - 29Ni 4A<br />
19 Cr - 29Ni + Stell. #6 19 Cr - 29Ni B61<br />
Note<br />
Special<br />
Note<br />
Special<br />
B62<br />
B14<br />
CI1<br />
DI3<br />
DI5<br />
SP<br />
ASTM A216 Gr. WCB<br />
ASTM A217 Gr. C5<br />
ASTM A217 Gr. WC6<br />
ASTM A217 Gr. WC9<br />
ASTM A217 Gr. C12<br />
ASTM A352 Gr. LCB<br />
ASTM A352 Gr. LCC<br />
ASTM A352 Gr. LC3<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
ASTM A351 Gr. CF3<br />
ASTM A351 Gr. CF3M<br />
ASTM A351 Gr. CF8C<br />
ASTM A351 Gr. CN7M<br />
ASTM A351 Gr. CK3MCuN<br />
ASTM A351 Gr. CD3MWCuN<br />
ASTM A296 Gr. M35<br />
ASTM A890 Gr. 4A<br />
ASTM B61 Gr. C92200<br />
ASTM B62 Gr. C83600<br />
ASTM B148 Gr. C95600<br />
ASTM A126 Class B<br />
ASTM A395<br />
ASTM A536<br />
SPECIAL ALLOY<br />
DISC TYPE<br />
MODIFICATION<br />
1C<br />
Swing Type<br />
B<br />
Bolted Cap<br />
W<br />
Welded Cap<br />
2C<br />
Ball Type<br />
C<br />
By-pass<br />
3C<br />
Ball Spring<br />
D<br />
Drain<br />
T<br />
Teflon Seating Surface<br />
4C<br />
Piston Type<br />
N<br />
NACE Standard<br />
PS<br />
Pressure Seal<br />
5C<br />
Piston Spring Type<br />
CY<br />
Cryogenic<br />
YC<br />
Y - Check<br />
50 PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
GLOBE VALVE<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
DESIGN FEATURES GLOBE VALVES<br />
Cast Steel Globe <strong>Valves</strong> Class 150, 300<br />
Cast Steel Globe <strong>Valves</strong> with Rising HandWheel and Stem<br />
Impactor Handwheel, the mechanism is based on<br />
transmitting the momentum generated by the mass of the<br />
handwheel through the impact/ impulse generated during<br />
the snap closure action of the handwheel. this type of<br />
handwheel is used when a standard handwheel cannot<br />
create enough closing force to efffect a seal.<br />
Stem Nut replaceable in<br />
the line.<br />
Revolving rising stem with<br />
precision ACME thread.<br />
Stem packing is designed for<br />
optimum control of fugitive<br />
emissions leakage to the<br />
atmosphere. the ultra low<br />
emission leakage rate is assured<br />
by the fine finish in the<br />
stem, the reduced diametrical<br />
clearences and the stem<br />
straightness control.<br />
Body to bonnet joint designed<br />
to aplly a uniform load to the<br />
gasket to assure a leak proof<br />
seal.<br />
Backeat designed to relieve<br />
back pressure on the stem<br />
packing when fully seated.<br />
Replacing stem packing under<br />
pressure is not recommended.<br />
Conical Disc, integrally guided to<br />
assure true aliagnment between<br />
disc and valve body. The loose<br />
disc design allows the disc and<br />
seat ring sealing surfaces seat<br />
correctly without damage.<br />
Stellited Seat Ring, providind<br />
increased resistance to ware,<br />
abrasion and erosion<br />
of the sealing surface.<br />
Handwheel Nut<br />
Handwheel Washer<br />
Handwheel<br />
Stem Nut<br />
Set Screw<br />
Stem<br />
Eyebolt<br />
Eyebolt Nut<br />
Gland Plate<br />
Packing Bushing<br />
Eyebolt Pin<br />
Bonnet Stud<br />
Bonnet Stud Nut<br />
Bonnet<br />
Stem Packing<br />
Bonnet gasket<br />
Body<br />
Bonnet bushing<br />
Disc Locknut<br />
Disc<br />
Disc Washer<br />
Seat Ring<br />
Application<br />
Globe valves are used for : non-corrosive<br />
liquids, water, saturated steam, oil, air,<br />
crude oil and crude oil products. ALFA-VALVE<br />
cast svalves are used as shut-off<br />
valves. Operating parameters are in<br />
accordance with ASME/ANSI B16.34 standard.<br />
Applications for other working conditions must<br />
be discussed with the manufacturer.<br />
Technical description<br />
ALFA-VALVE globe valve design is in accordance<br />
with API 600. Stem has outside screw and it<br />
is either rising, rotary or rising, non-rotary.<br />
Standard stem screw is according to ANSI B 1.5,<br />
ACME type. Stems and stuffing box are<br />
according to API 600. Stem nut can be seated in<br />
the following way : fixed seating or on<br />
antifriction bearings.<br />
- Bonnet joint is done by bonnet bolts and nuts<br />
- Globe valves have cast plug. the plug moves<br />
perpendicularly to a sealing seat.<br />
- Seats are screwed and secured by a sealing<br />
weldaround port circumference. Minimum<br />
overlay thickness is 1,6 mm, hardness depends<br />
on the type of used overlay.<br />
- Control is done by impact handwheel or in<br />
combination with gear box.<br />
- With regands to environment and price of<br />
transported media, there is emphasis for stem<br />
packings to prevent fugitive emissions. This was<br />
reached by used of new types and shapes of<br />
nonasbestos packings (braided and die formed<br />
graphite rings) and optimisation of stuffing box<br />
dimensions parameters (dimensions, tolerances,<br />
clearances, machining and geometry) according<br />
to MSS SP-120. The required loq fugitive<br />
emissions values are further reached by careful<br />
assembly according to special instructions.<br />
ALFA-VALVES Globe valves packings meet strict<br />
requirements of Clean Air Act Amendment<br />
regulation from 1990.<br />
- Standard globe valves are manufactured from<br />
materials according to ASTM A 216 WCB, with<br />
Trim 8 according to API 600. Other material<br />
variants are possible.<br />
Seat ring is seal welded to<br />
provide a bubble tight joint...<br />
32 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GLOBE VALVE<br />
DIMENSION AND WEIGHTS<br />
ANSI Class 150, 300, 600<br />
STANDARDS COMPLIANCE :<br />
Basic Design :<br />
ASME B16.34 ; BS 1873<br />
Face-to-Face / End-to-End :<br />
ASME B16.10<br />
End Flange :<br />
2 in - 24 in ASME B16.5<br />
Welding End :<br />
ASME B16.25<br />
Operation :<br />
ALFA Figure No :<br />
CLASS<br />
Size Standard Option<br />
CLASS<br />
ALFA FIGURE No. :<br />
150<br />
300<br />
2 in - 8 in Handwheel -<br />
10 in - 16 in Handwheel Bevel Gear<br />
18 in - 24 in Bevel Gear -<br />
2 in - 6 in Handwheel -<br />
8 in - 12 in Handwheel Bevel Gear<br />
14 in - 16 in Bevel Gear -<br />
150<br />
300<br />
AL01F<br />
AL01R<br />
AL01B<br />
AL03F<br />
AL03R<br />
AL03B<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
600<br />
2 in - 4 in Handwheel -<br />
6 in - 8 in Handwheel Bevel Gear<br />
10 in - 12 in Bevel Gear -<br />
600<br />
AL06F<br />
AL06R<br />
AL06B<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Parts Description and Materials List<br />
PART<br />
No.<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
PART NAME<br />
DISC SEATING SURFACE<br />
DISC THRUST PLATE<br />
GASKET<br />
BONNET BUSHING<br />
GLAND PACKING<br />
BONNET A216-WCB A352-LCC A217-WC6<br />
EYE BOLT PINS<br />
GLAND<br />
GLAND EYE BOLTS A193-B7 A320-L7 A193-B16<br />
YOKE SLEEVE<br />
HANDWHEEL<br />
MATERIALS<br />
ASTM Specifications (Grades / Types)<br />
A216 A352 A217 A351<br />
WCB LCC WC6 C5 CF8M<br />
BODY A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
SEAT RING<br />
SEAT SEATING SURFACE<br />
A105 ; LF2 ; 304 SS ; 316 SS<br />
13 % Cr ; HF (STELLITE) ; 304 SS ; 316 SS ; MONEL<br />
DISC A216-WCB A352-LCC A217-WC6 A217-C5<br />
DISC NUT<br />
STEM<br />
BONNET BOLTS NUTS<br />
A194-2H<br />
13 % Cr ; HF (STELLITE) ; 304 SS ; 316 SS ; MONEL<br />
13 % Cr ; 304 SS ; 316 SS<br />
13 % Cr ; 304 SS ; 316 SS<br />
13 % Cr ; 304 SS ; 316 SS ; 17-4 PH ; MONEL<br />
BONNET BOLTS A193-B7 A320-L7 A193-B7<br />
A194-4 A194-2H A194-4 A194-8<br />
13 % Cr ; 304 SS ; 316 SS<br />
BRAIDED GRAPHITE & DIE FORMED GRAPHITE RING<br />
13 % Cr ; 304 SS ; 316 SS<br />
13 % Cr ; 304 SS ; 316 SS<br />
GLAND FLANGE A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
ASTM A439-D2C<br />
MALLEABLE IRON<br />
A193-B16<br />
CORRUGATED (150#) ; SPIRAL WOUND (150#~600#) ;<br />
RING JOINT-IRON (600#)<br />
A217-C5<br />
A351-CF8M<br />
A193-B8<br />
A351-CF8M<br />
A193-B8<br />
EYE BOLT NUTS A194-2H A194-7M A194-2H A194-8<br />
HANDWHEEL NUT CARBON STEEL 316 SS<br />
BACKING RING CARBON STEEL 316 SS<br />
33 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GLOBE VALVE<br />
DIMENSION AND WEIGHTS<br />
ANSI Class 600<br />
ANSI Class 150, 300, 600<br />
ANSI CLASS 150<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 8,00 203 8,50 216 6,00 152,4 16,1 410 7,9 200 22<br />
2 1/2 65 8,50 216 9,00 229 7,00 177,8 17,0 432 7,9 200 30<br />
3 80 9,50 241 10,00 254 7,50 190,5 17,7 450 9,8 250 42<br />
4 100 11,50 292 12,00 305 9,00 228,6 19,7 500 9,8 250 60<br />
5 125 14,00 356 14,50 368 10,00 254,0 21,2 538 11,8 300 77<br />
6 150 16,00 406 16,50 419 11,00 279,4 21,7 550 13,8 350 101<br />
8 200 19,50 495 20,00 508 13,50 342,9 24,4 620 15,7 400 161<br />
10 250 24,50 622 25,00 635 16,00 406,4 30,0 762 29,5 750 308<br />
12 300 27,50 699 28,00 711 19,00 482,6 33,9 860 29,5 750 410<br />
14 350 31,00 787 31,50 800 21,00 533,4 56,8 1442 GO GO 610<br />
16 400 36,00 914 36,50 927 23,50 596,9 64,0 1625 GO GO 880<br />
18 450 38,50 978 39,00 991 25,00 635,0 71,7 1820 GO GO 1150<br />
20 500 38,50 978 39,00 991 27,50 698,5 79,6 2023 GO GO 1650<br />
24 600 51,00 1295 51,50 1308 32,00 812,8 87,7 2228 GO GO 2200<br />
ANSI CLASS 300<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 10,50 267 11,12 282 6,50 165,1 16,5 420 7,9 200 31<br />
2 1/2 65 11,50 292 12,12 308 7,50 190,5 17,1 435 7,9 200 40<br />
3 80 12,50 318 13,12 333 8,25 209,6 17,7 450 9,8 250 58<br />
4 100 14,00 356 14,62 371 10,00 254,0 20,5 520 9,8 250 86<br />
5 125 15,75 400 16,37 416 11,00 279,4 24,4 620 15,7 400 130<br />
6 150 17,50 445 18,12 460 12,50 317,5 25,6 650 15,7 400 150<br />
8 200 22,00 559 22,62 575 15,00 381,0 31,5 800 15,7 400 397<br />
10 250 24,50 622 25,12 638 17,50 444,5 40,9 1040 19,7 500 527<br />
12 300 28,00 711 28,62 727 20,50 520,7 44,9 1140 23,6 600 608<br />
14 350 33,00 838 33,62 854 23,00 584,2 50,6 1285 GO GO 830<br />
16 400 34,00 864 34,62 879 25,50 647,7 56,3 1430 GO GO 980<br />
ANSI CLASS 600<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 11,50 292 11,62 295 6,50 165,1 16,7 425 9,8 250 57<br />
2 1/2 65 13,00 330 13,12 333 7,50 190,5 19,8 502 11,8 300 73<br />
3 80 14,00 356 14,12 359 8,25 209,6 20,5 521 13,8 350 89<br />
4 100 17,00 432 17,12 435 10,75 273,1 24,4 620 17,7 450 149<br />
6 150 22,00 559 22,12 562 14,00 355,6 34,9 886 22,0 560 417<br />
8 200 26,00 660 26,12 663 16,50 419,1 36,7 932 24,8 630 542<br />
10 250 31,00 787 31,12 790 20,00 508,0 42,5 1080 GO GO 700<br />
12 300 33,00 838 33,12 841 22,00 558,8 50,4 1280 GO GO 900<br />
34 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GLOBE VALVE<br />
DIMENSION AND WEIGHTS<br />
ANSI Class 900, 1500<br />
STANDARDS COMPLIANCE :<br />
Basic Design :<br />
ASME B16.34 ; BS 1873<br />
Face-to-Face / End-to-End :<br />
ASME B16.10<br />
End Flange :<br />
2 in - 12 in ASME B16.5<br />
Welding End :<br />
ASME B16.25<br />
CLASS<br />
900<br />
1500<br />
AL09F<br />
AL09R<br />
AL09B<br />
AL15F<br />
AL15R<br />
AL15B<br />
ALFA FIGURE No. :<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Operation :<br />
Size Standard Option<br />
2 in - 4 in Handwheel -<br />
6 in - 8 in Handwheel Bevel Gear<br />
10 in - 12 in Bevel Gear -<br />
Parts Description and Materials List<br />
PART<br />
No.<br />
PART NAME<br />
1<br />
BODY<br />
SEAT RING<br />
2<br />
SEAT SEATING SURFACE<br />
DISC<br />
3<br />
DISC SEATING SURFACE<br />
4 DISC THRUST PLATE<br />
5<br />
DISC NUT<br />
6<br />
STEM<br />
7 BONNET BOLTS NUTS<br />
8 BONNET BOLTS<br />
9<br />
GASKET<br />
10 BONNET BUSHING<br />
11 GLAND PACKING<br />
12<br />
BONNET<br />
13 EYE BOLT PINS<br />
14<br />
GLAND<br />
15 GLAND FLANGE<br />
16 GLAND EYE BOLTS<br />
17 EYE BOLT NUTS<br />
18 YOKE SLEEVE<br />
19<br />
HANDWHEEL<br />
20 HANDWHEEL NUT<br />
21 SLEEVE RETAINING NUT<br />
22 GREASE NIPPLE<br />
23 THRUST BEARING<br />
24<br />
STEM BLOCK<br />
25 STEM BLOCK PIN<br />
26 LANTERN RING<br />
MATERIALS<br />
ASTM Specifications (Grades / Types)<br />
A216 A352 A217 A351<br />
WCB LCC WC6 C5 CF8M<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
A105 ; LF2 ; 304 SS ; 316 SS<br />
13 % Cr ; HF (STELLITE) ; 304 SS ; 316 SS ; MONEL<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
13 % Cr ; HF (STELLITE) ; 304 SS ; 316 SS ; MONEL<br />
13 % Cr ; 304 SS ; 316 SS<br />
13 % Cr ; 304 SS ; 316 SS<br />
13 % Cr ; 304 SS ; 316 SS ; 17-4 PH ; MONEL<br />
A194-2H A194-4 A194-2H A194-4 A194-8<br />
A193-B7 A320-L7 A193-B7 A193-B16 A193-B8<br />
SPIRAL WOUND ; RING JOINT - IRON<br />
13 % Cr ; 304 SS ; 316 SS<br />
BRAIDED GRAPHITE & DIE FORMED GRAPHITE RING<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
13 % Cr ; 304 SS ; 316 SS<br />
13 % Cr ; 304 SS ; 316 SS<br />
A216-WCB A352-LCC A217-WC6 A217-C5 A351-CF8M<br />
A193-B7 A320-L7<br />
A193-B16<br />
A193-B8<br />
A194-2H A194-7M A194-2H<br />
A194-8<br />
ASTM A439-D2C<br />
MALLEABLE IRON<br />
CARBON STEEL<br />
316 SS<br />
CARBON STEEL<br />
316 SS<br />
CARBON STEEL<br />
CARBON STEEL<br />
CARBON STEEL<br />
316 SS<br />
13 % Cr ; 304 SS ; 316 SS<br />
13 % Cr ; 304 SS ; 316 SS<br />
35 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GLOBE VALVE<br />
DIMENSION AND WEIGHTS<br />
ANSI Class ANSI 900, 1500 Class 900<br />
ANSI CLASS 900<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 14,50 368 14,62 371 8,50 215,9 23,6 600 11,8 300 87<br />
2 1/2 65 16,50 419 16,62 422 9,62 244,3 26,0 660 13,8 350 130<br />
3 80 15,00 381 15,12 384 9,50 241,3 26,2 665 13,8 350 122<br />
4 100 18,00 457 18,12 460 11,50 292,1 31,5 800 19,7 500 182<br />
6 150 24,00 610 24,12 613 15,00 381,0 40,0 1015 23,6 600 434<br />
8 200 29,00 737 29,12 740 18,50 469,9 45,1 1145 23,6 600 730<br />
10 250 33,00 838 33,12 841 21,50 546,1 50,3 1278 GO GO 1231<br />
12 300 38,00 965 38,12 968 24,00 609,6 55,6 1411 GO GO 1568<br />
ANSI CLASS 1500<br />
NOMINAL<br />
SIZE<br />
Face-to-Face / End-to-End<br />
L / L2<br />
RF / BW<br />
L1<br />
RTJ<br />
Flange OD<br />
D<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm in mm in mm in mm in mm in mm Kgs<br />
2 50 14,50 368 14,62 371 8,50 215,9 21,5 546 12,6 320 97<br />
2 1/2 65 16,50 419 16,62 422 9,62 244,3 23,2 589 13,8 350 168<br />
3 80 18,50 470 18,62 473 10,50 266,7 28,0 711 17,3 440 250<br />
4 100 21,50 546 21,62 549 12,25 311,2 28,3 718 19,7 500 435<br />
6 150 27,75 705 28,00 711 15,50 393,7 35,0 890 24,8 630 540<br />
8 200 32,75 832 33,13 842 19,00 482,6 48,8 1240 GO GO 970<br />
10 250 39,00 991 39,38 1000 23,00 584,2 65,0 1651 GO GO 1520<br />
12 300 44,50 1130 45,12 1146 26,50 673,1 73,6 1870 GO GO 1960<br />
36 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GLOBE VALVE<br />
PRESSURE SEAL<br />
Pressure Seal Class 600, 900<br />
STANDARDS COMPLIANCE :<br />
H<br />
23<br />
19<br />
18<br />
12 13<br />
10<br />
9<br />
8<br />
7<br />
W<br />
25<br />
24<br />
21<br />
20<br />
17<br />
16<br />
14 15<br />
11<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
Basic Design :<br />
ASME B16.34<br />
Face-to-Face / End-to-End :<br />
ASME B16.10<br />
End Flange :<br />
2 in - 12 in ASME B16.5<br />
Welding End :<br />
ASME B16.25<br />
CLASS<br />
600<br />
900<br />
AL06F-PS<br />
AL06R-PS<br />
AL06B-PS<br />
AL09F-PS<br />
AL09R-PS<br />
AL09B-PS<br />
ALFA FIGURE No. :<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
L<br />
Operation :<br />
CLASS<br />
600<br />
900<br />
Size Standard Option<br />
2 in - 4 in Handwheel -<br />
6 in - 8 in Handwheel Bevel Gear<br />
8 in - 12 in Bevel Gear -<br />
2 in - 4 in Handwheel -<br />
6 in - 8 in Handwheel Bevel Gear<br />
Parts Description and Materials List<br />
PART No.<br />
PART NAME<br />
MATERIALS<br />
1<br />
BODY<br />
2<br />
SEAT RING<br />
SEAT SEATING SURFACE<br />
3<br />
DISC<br />
DISC SEATING SURFACE<br />
4<br />
DISC THRUST PLATE<br />
5<br />
6<br />
7<br />
8<br />
DISC NUT<br />
STEM<br />
STUFFING BOX<br />
SEALING RING<br />
9<br />
PRESSURE RING<br />
10<br />
SEGMENT RING<br />
11<br />
SUPPORT PLATE<br />
12<br />
BOX-PLATE BOLT<br />
13<br />
BOX-PLATE NUT<br />
14<br />
BONNET-PLATE BOLT<br />
15<br />
BONNET-PLATE NUT<br />
16<br />
LANTERN RING<br />
17<br />
PACKING<br />
18<br />
GLAND FLANGE SEAT<br />
19<br />
GLAND<br />
20<br />
GLAND EYEBOLT<br />
21<br />
GLAND FLANGE<br />
22<br />
GLAND EYEBOLT NUT<br />
23<br />
BONNET<br />
24 SCREW<br />
25<br />
YOKE SLEEVE<br />
ASTM A216 Gr. WCB<br />
ASTM A105<br />
HARD FACED<br />
ASTM A216 Gr. WCB<br />
HARD FACED<br />
ASTM A276 Type 410<br />
ASTM A276 Type 410<br />
ASTM A182 Gr. F6<br />
ASTM A216 Gr. WCB<br />
ASTM A276 Type 304<br />
ASTM A276 Type 420<br />
ASTM A276 Type 410<br />
ASTM A216 Gr. WCB<br />
ASTM A193 Gr. B7<br />
ASTM A194 Gr. 2H<br />
ASTM A193 Gr. B7<br />
ASTM A194 Gr. 2H<br />
ASTM A276 Type 410<br />
STAINLESS STEEL + BRAIDED GRAPHITE<br />
ASTM A182 Gr. F6<br />
ASTM A276 Type 410<br />
ASTM A193 Gr. B7<br />
CARBON STEEL<br />
ASTM A194 Gr. 2H<br />
ASTM A216 Gr. WCB<br />
CARBON STEEL<br />
ASTM A439 Gr. D2<br />
37 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GLOBE VALVE<br />
PRESSURE SEAL<br />
Pressure Seal Class 1500, 2500<br />
STANDARDS COMPLIANCE :<br />
25<br />
24<br />
23<br />
19<br />
18<br />
12 13<br />
10<br />
9<br />
8<br />
7<br />
W<br />
22<br />
21<br />
20<br />
17<br />
16<br />
14 15<br />
11<br />
6<br />
5<br />
4<br />
3<br />
H<br />
Basic Design :<br />
ASME B16.34<br />
Face-to-Face / End-to-End :<br />
ASME B16.10<br />
End Flange :<br />
2 in - 8 in ASME B16.5<br />
Welding End :<br />
ASME B16.25<br />
CLASS<br />
1500<br />
AL15F-PS<br />
AL15R-PS<br />
AL15B-PS<br />
AL25F-PS<br />
2500 AL25R-PS Ring-Type Joint Flange End<br />
AL25B-PS<br />
ALFA FIGURE No. :<br />
Raised Face Flange End<br />
Ring-Type Joint Flange End<br />
Buttwelding End<br />
Raised Face Flange End<br />
Buttwelding End<br />
L1<br />
2<br />
1<br />
Operation :<br />
Size<br />
2 in - 4 in<br />
6 in - 8 in<br />
Standard<br />
Handwheel<br />
Handwheel<br />
Option<br />
-<br />
Bevel Gear<br />
Parts Description and Materials List<br />
PART No.<br />
PART NAME<br />
MATERIALS<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
BODY<br />
SEAT RING<br />
SEAT SEATING SURFACE<br />
DISC<br />
DISC SEATING SURFACE<br />
DISC THRUST PLATE<br />
DISC NUT<br />
STEM<br />
7 STUFFING BOX<br />
8<br />
SEALING RING<br />
9<br />
PRESSURE RING<br />
10<br />
SEGMENT RING<br />
11<br />
SUPPORT PLATE<br />
12<br />
BOX-PLATE BOLT<br />
13<br />
BOX-PLATE NUT<br />
14<br />
BONNET-PLATE BOLT<br />
15<br />
BONNET-PLATE NUT<br />
16<br />
LANTERN RING<br />
17<br />
PACKING<br />
18<br />
GLAND FLANGE SEAT<br />
19<br />
GLAND<br />
20<br />
GLAND EYEBOLT<br />
21<br />
GLAND FLANGE<br />
22<br />
GLAND EYEBOLT NUT<br />
23<br />
STEM BLOCK<br />
24 PIN<br />
25<br />
YOKE<br />
ASTM A216 Gr. WCB<br />
ASTM A105<br />
HARD FACED<br />
ASTM A216 Gr. WCB<br />
HARD FACED<br />
ASTM A276 Type 410<br />
ASTM A276 Type 410<br />
ASTM A182 Gr. F6<br />
ASTM A216 Gr. WCB<br />
ASTM A276 Type 304<br />
ASTM A276 Type 420<br />
ASTM A276 Type 410<br />
ASTM A216 Gr. WCB<br />
ASTM A193 Gr. B7<br />
ASTM A194 Gr. 2H<br />
ASTM A193 Gr. B7<br />
ASTM A194 Gr. 2H<br />
ASTM A276 Type 410<br />
STAINLESS STEEL + BRAIDED GRAPHITE<br />
ASTM A182 Gr. F6<br />
ASTM A276 Type 410<br />
ASTM A193 Gr. B7<br />
CARBON STEEL<br />
ASTM A194 Gr. 2H<br />
ASTM A182 Gr. F6<br />
ASTM A182 Gr. F6<br />
ASTM A216 Gr. WCB<br />
38 PT. ALFA VALVES INDONESIA 2015
CAST STEEL GLOBE VALVE<br />
PRESSURE SEAL<br />
PS CLASS 600, 900, 1500, 2500<br />
ANSI CLASS 600<br />
NOMINAL<br />
SIZE<br />
L<br />
RF<br />
Face-to-Face / End-to-End<br />
L1<br />
RTJ<br />
L2<br />
BW<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in mm<br />
2 50<br />
3 80<br />
4 100<br />
6 150<br />
8 200<br />
10 250<br />
12 300<br />
in mm in mm in mm in mm in mm Kgs<br />
11,50 292,1 11,62 295 7,00 178 16,73 425 11,8 300 69<br />
14,00 356 14,12 359 10,00 254 21,50 546 14,0 355 80<br />
17,00 432 17,12 435 12,00 305 26,97 685 18,0 457 135<br />
22,00 559 22,12 562 18,00 457 36,97 939 GO GO 275<br />
26,00 660 26,12 663 23,00 584 42,99 1092 GO GO 480<br />
31,00 787 31,12 790 28,00 711 50,00 1270 GO GO 780<br />
33,00 838 33,12 841 32,00 813 61,81 1570 GO GO 1150<br />
ANSI CLASS 900<br />
NOMINAL<br />
SIZE<br />
L<br />
RF<br />
Face-to-Face / End-to-End<br />
L1<br />
RTJ<br />
L2<br />
BW<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in<br />
2<br />
3<br />
4<br />
6<br />
8<br />
mm<br />
50<br />
80<br />
100<br />
150<br />
200<br />
in mm in mm in mm in mm in mm Kgs<br />
14,50 368,3 14,62 371 14,50 368 17,13 435 11,8 300 89<br />
15,00 381 15,12 384 12,00 305 26,97 685 14,0 355 125<br />
18,00 457 18,12 460 14,00 356 32,99 838 19,7 500 258<br />
24,00 610 24,12 613 20,00 508 45,00 1143 GO GO 465<br />
29,00 737 29,12 740 26,00 660 55,98 1422 GO GO 815<br />
ANSI CLASS 1500<br />
NOMINAL<br />
SIZE<br />
L<br />
RF<br />
Face-to-Face / End-to-End<br />
L1<br />
RTJ<br />
L2<br />
BW<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in<br />
2<br />
3<br />
4<br />
6<br />
8<br />
mm<br />
50<br />
80<br />
100<br />
150<br />
200<br />
in mm in mm in mm in mm in mm Kgs<br />
14,50 368,3 14,62 371 14,50 368 19,25 489 11,8 300 92<br />
18,50 470 18,62 473 18,50 470 25,00 635 14,0 355 135<br />
21,50 546 21,62 549 21,50 546 30,47 774 19,7 500 284<br />
27,75 705 28,00 711 27,75 705 42,99 1092 GO GO 498<br />
32,75 832 33,13 842 32,75 832 58,90 1496 GO GO 915<br />
ANSI CLASS 2500<br />
NOMINAL<br />
SIZE<br />
L<br />
RF<br />
Face-to-Face / End-to-End<br />
L1<br />
RTJ<br />
L2<br />
BW<br />
Height<br />
H<br />
(Open)<br />
Handwheel<br />
W<br />
Weight<br />
Wt<br />
in<br />
2<br />
3<br />
4<br />
6<br />
8<br />
mm<br />
50<br />
80<br />
100<br />
150<br />
200<br />
in mm in mm in mm in mm in mm Kgs<br />
17,75 451 17,87 454 11,00 279 22,05 560 15,7 400 140<br />
22,75 578 23,00 584 14,50 368 29,72 755 22,0 560 247<br />
26,50 673 26,88 683 18,00 457 48,43 1230 GO GO 620<br />
36,00 914 36,50 927 24,00 610 70,51 1791 GO GO 1500<br />
40,25 1022 40,87 1038 30,00 762 82,13 2086 GO GO 3100<br />
39 PT. ALFA VALVES INDONESIA 2015
ALFA VALVES<br />
Testing<br />
Globe valves are pressure tested according to API 598.<br />
a/ strength and tightness test<br />
b/ backseat tightness test<br />
c/closure tightness by low pressure ( if required in order)<br />
d/ closure tightness by high pressure ( if required in order)<br />
Installation<br />
Globe valves be installed pipeline in any position, however position with vertical axis is recommended.<br />
Order specification<br />
API 600 Standard applies for ordering. It is necessary to specify in an order; type number, nominal diameter, pressure<br />
class design, connection. control mode, body material, trim material, operating parameters, required tests, accompanying<br />
documentation<br />
Table of Globe valves CV coefficients (gal/min)<br />
NPS (”) CLASS 150 CLASS 300 CLASS 600<br />
2”<br />
3”<br />
4”<br />
6”<br />
8”<br />
10”<br />
12”<br />
57<br />
128<br />
230<br />
515<br />
910<br />
1424<br />
2053<br />
57<br />
128<br />
230<br />
515<br />
910<br />
1424<br />
2053<br />
57<br />
128<br />
230<br />
515<br />
-<br />
-<br />
-<br />
Unit conversions :<br />
Kv = 6/7 Cv<br />
1 psig = 0.006895 N/mm 2<br />
-5<br />
1 gal (US)/min = 6.30902.10 m 3/s<br />
Table of globe valves torque (ft lbs)<br />
NPS (”)<br />
2”<br />
3”<br />
4”<br />
6”<br />
8”<br />
10”<br />
12”<br />
CLASS 150 CLASS 300 CLASS 600<br />
max p = 285 psig max p = 740 psig max p = 1480 psig<br />
30<br />
60<br />
120<br />
260<br />
510<br />
495<br />
690<br />
60<br />
140<br />
270<br />
730<br />
820<br />
1310<br />
2100<br />
100<br />
290<br />
620<br />
1100<br />
40 PT. ALFA VALVES INDONESIA 2015
HOW TO ORDER ALFA CASTED GLOBE VALVES<br />
SIZE<br />
FIG. No.<br />
08"<br />
A<br />
C<br />
06<br />
F<br />
L<br />
-<br />
WCB<br />
- 1C N<br />
Valve Size<br />
Brand<br />
Valve<br />
Identi -<br />
fication<br />
Pressure Rating<br />
Connection Type<br />
Trim -<br />
Body Material<br />
-<br />
Disc<br />
Type<br />
Modification<br />
DESCRIPTION : 8 in ALFA CHECK VALVE, ANSI CLASS 600, RAISED FACE, TRIM MATERIAL : 13% Cr. + HARDFACED, BODY MATERIAL :<br />
A216 Gr.WCB, SWING TYPE, NACE MATERIAL<br />
0Q<br />
0H<br />
0T<br />
01<br />
1H<br />
02<br />
2H<br />
03<br />
04<br />
~<br />
36<br />
VALVE<br />
VALVE SIZE BRAND PRESSURE RATING<br />
CONNECTION TYPE<br />
IDENTIFICATION<br />
1/4"<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
~<br />
36"<br />
ALFA<br />
L<br />
GLOBE<br />
0Q<br />
01<br />
03<br />
04<br />
06<br />
09<br />
15<br />
25<br />
J1<br />
J2<br />
J4<br />
J6<br />
ANSI Class 125<br />
ANSI Class 150<br />
ANSI Class 300<br />
ANSI Class 400<br />
ANSI Class 600<br />
ANSI Class 900<br />
ANSI Class 1500<br />
ANSI Class 2500<br />
JIS 10K<br />
JIS 20K<br />
JIS 40K<br />
JIS 63K<br />
P<br />
F<br />
R<br />
B<br />
S<br />
T<br />
C<br />
A<br />
FLAT FACE<br />
RAISED FACE<br />
RING JOINT<br />
BUTT WELD<br />
SOCKET WELD<br />
SCREWED<br />
COMBINATION<br />
SPECIAL<br />
TRIM<br />
BODY MATERIAL<br />
API No.<br />
NOMINAL TRIM<br />
ALFA<br />
CODE<br />
1<br />
F6<br />
A<br />
2<br />
304<br />
B<br />
3<br />
F310<br />
C<br />
5 HARDFACED D<br />
7 F6 and HARD F6 E<br />
8 F6 and HARDFACED L<br />
9<br />
MONEL<br />
M<br />
10<br />
316<br />
R<br />
11 MONEL and HARDFACED S<br />
12 316 and HARDFACED T<br />
13<br />
ALLOY 20<br />
U<br />
14 ALLOY 20 and HF V<br />
- NACE<br />
X<br />
- SPECIAL<br />
Y<br />
WEDGE/DISC<br />
SEATING<br />
13 Cr<br />
18 Cr - 8Ni<br />
25Cr - 20Ni<br />
CoCrA (Stellite 6)<br />
13 Cr<br />
13 Cr<br />
Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo<br />
Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo<br />
19 Cr - 29Ni<br />
19 Cr - 29Ni<br />
Note<br />
Special<br />
SEAT SURFACE<br />
STEM/BUSHING<br />
HINGE PIN<br />
WCB<br />
C5<br />
WC6<br />
WC9<br />
C12<br />
LCB<br />
LCC<br />
13 Cr<br />
13 Cr<br />
LC3<br />
18 Cr - 8Ni 18 Cr - 8Ni CF8<br />
25Cr - 20Ni 25Cr - 20Ni CF8M<br />
CoCrA (Stellite 6) 13 Cr<br />
CF3<br />
13 Cr + Hard 13 Cr 13 Cr CF3M<br />
CoCrA (Stellite 6) 13 Cr CF8C<br />
Ni - Cu Alloy Ni - Cu Alloy CN7M<br />
18 Cr - 8Ni - 2Mo 18 Cr - 8Ni - 2Mo CK3M<br />
Ni - Cu Alloy Ni - Cu Alloy CD3MW<br />
18 Cr-8Ni-2Mo + St #6 18 Cr - 8Ni - 2Mo Mo<br />
19 Cr - 29Ni 19 Cr - 29Ni 4A<br />
19 Cr - 29Ni + Stell. #6 19 Cr - 29Ni B61<br />
Note<br />
Special<br />
Note<br />
Special<br />
B62<br />
B14<br />
CI1<br />
DI3<br />
DI5<br />
SP<br />
ASTM A216 Gr. WCB<br />
ASTM A217 Gr. C5<br />
ASTM A217 Gr. WC6<br />
ASTM A217 Gr. WC9<br />
ASTM A217 Gr. C12<br />
ASTM A352 Gr. LCB<br />
ASTM A352 Gr. LCC<br />
ASTM A352 Gr. LC3<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
ASTM A351 Gr. CF3<br />
ASTM A351 Gr. CF3M<br />
ASTM A351 Gr. CF8C<br />
ASTM A351 Gr. CN7M<br />
ASTM A351 Gr. CK3MCuN<br />
ASTM A351 Gr. CD3MWCuN<br />
ASTM A296 Gr. M35<br />
ASTM A890 Gr. 4A<br />
ASTM B61 Gr. C92200<br />
ASTM B62 Gr. C83600<br />
ASTM B148 Gr. C95600<br />
ASTM A126 Class B<br />
ASTM A395<br />
ASTM A536<br />
SPECIAL ALLOY<br />
DESIGN OPERATOR<br />
DISC TYPE<br />
MODIFICATION<br />
1L<br />
Plug Disc<br />
B<br />
Bolted Bonnet<br />
HW<br />
Hand Wheel<br />
W<br />
Welded Bonnet<br />
GO<br />
Gear Operated<br />
2L<br />
Ball Disc<br />
P<br />
Position Indicator<br />
CW<br />
HO<br />
PO<br />
MO<br />
Chain Wheel<br />
Hydraulic Operated<br />
Pneumatic Operated<br />
Motor Operated<br />
3L<br />
4L<br />
Parabolic Disc<br />
Needle Disc<br />
T<br />
N<br />
PS<br />
CY<br />
Teflon Seating Surface<br />
NACE Standard<br />
Pressure Seal<br />
Cryogenic<br />
5L<br />
V-Port Disc<br />
YL<br />
Y - Globe<br />
41 PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
CASTING FLOATING<br />
BALL VALVES<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
Casting Floating Small & Medium Bore<br />
TM<br />
ALFA<br />
Alfa Ball Valve Floating Type applicable to chemicals, in general covering all applications, such as iron and<br />
steel , paper pulp industries as well as oil refineries. A ball valve performs an important function of controlling<br />
a fluid line with safety and also required to be highly reliable as a safety device. To meet the needs of safety,<br />
Alfa ball valves available with Seven Safety Functions that qualified under International Standards such as<br />
API and BS.<br />
Wrong Operation Preventive Lever,<br />
Key Lock,<br />
Blow-Out Proof Stem,<br />
Anti- Static Device,<br />
Body-Seal Contruction<br />
Seat Sealing Construction<br />
Fire-Safe Construction,<br />
Pneumatic Actuator<br />
Gear Operator<br />
Lever Operator<br />
2<br />
PT. ALFA VALVES INDONESIA 2015
CONSTRUCTION AND FEATURES<br />
FLOATING TYPE FIGURE<br />
TM<br />
ALFA<br />
1. INSTALLED OF LEVER WHICH PERMITS NEITHER WRONG VISUAL DETERMINATION OF<br />
OPEN-CLOSE POSITION NOR IMPROPER INSTALLATION<br />
Ball, Stem and Lever is a unit assembly, when the Ball valve is open, position of Lever in parallel to piping and with the<br />
Lever right-angled to piping, the valve is closed. Open or close and opening degree is visually confirmed from a position<br />
of Lever. To prevent the possibility that the fluid may flow out once due to an opening or closure of the valve has been<br />
wrongly determined, an ALFA ordinary Ball Valve generally available wit the Stem has a square top shape, therefore the<br />
Lever does not always coincide with open and/or close of the valve due to an error in mounting and removing.<br />
Stem Top of ALFA Ball Valve<br />
Stem Top of Ordinary Type<br />
Stem top<br />
Opened Closed Opened Closed<br />
Lever Position<br />
If wrongly installed the levers, mounted in two directions will<br />
cause an open and close of the valve be reversed.<br />
2. KEY LOCK DEVICE<br />
When the Ball Valve installed outdoors or an<br />
inflammable petrolic product or chemical is treated the<br />
operation of the ball valve will be limited to protect it<br />
against the possibilities that on outsider may<br />
accidentally operate the lever or the valve may be<br />
opened or closed due to vibrations. The valve is so<br />
lockable with a pad lock at two points fully opened or fully<br />
closed as to prevent from wrong operation or an outsider<br />
or third person from opening or closing.<br />
3. BLOW-OUT PROOF STEM<br />
The stem of ball valve may blow out when the pressure running through the valve in the body cavity has risen.<br />
Therefore, to prevent such danger from taking place, the ALFA ball valve is provided with a stem flange in the lower part<br />
of the stem and so constructed that the stem may not blow out upwards. Event if the packing (thrust bearing) has burnt<br />
out in a fire or for any other reason, the internal pressure will bring the stem flange into close contact with the back seat<br />
of the valve body. Thus the fluid may be positively prevented from leaking through the packing so burnt out, in particular,<br />
the back seat at the stem flange will be requirement essential to the fire-safety of the valve. The design of an ordinary<br />
stem when the pressure in the body cavity should abnormally rise or a gland bolt should be loose or missing anyway, an<br />
ordinary stem which held with packing will blow out and the fluid will burst out. Besides, there are possibilities that such<br />
accident may take place upon maintenance.<br />
Stem Seal in ALFA Ball Valve<br />
Ordinary Stem<br />
Stem Bearing<br />
Trust Bearing<br />
Stem<br />
Gland Packing<br />
Body Back Seat<br />
Stem Flange<br />
Ball<br />
Gush Out<br />
the Fluid Media<br />
Body<br />
Ball<br />
To prevent galling while keeping the operational torque at the minimum level , the Stem employed with the stem-sliding portion aconsist of the stem bearing and thrust<br />
bearing, both made of Teflon as a base material.<br />
3<br />
PT. ALFA VALVES INDONESIA 2015
CONSTRUCTION AND FEATURES<br />
ANSI Class 600<br />
TM<br />
ALFA<br />
4. ANTI-STATIC DEVICE<br />
The static electricity is generated due to the<br />
friction between ball and Teflon seat while<br />
operating the ball valve and charged in the ball.<br />
To prevent an accident that caused by<br />
electrostatic charge, the ALFA ball valve is<br />
provided with an anti-static device. Preventing<br />
electro-static sparks from resulting in<br />
inflammation is a requirement essential to the<br />
treatment of such low-flashing point fluids as<br />
gasoline, natural liquefied gas, propane gas, etc.<br />
The ALFA ball valve is completely conductive<br />
between ball and body in which no static<br />
electricity may charge. Any other parts,<br />
moreover, are conductive to the grounding<br />
circuit.<br />
Anti-Static Device<br />
Body<br />
Stem<br />
Body<br />
Ball<br />
5. FIRE-SAFE<br />
Downstream Seat<br />
Non-metallic parts of ball valve such as seat,<br />
gland packing, gasket may burnt out when the<br />
valve heated in a fire. Then, an excessive<br />
leakage will result so that the fire will gain<br />
headway. The ALFA ball valve is provided with a<br />
fire-safe mechanism to prevent such situation<br />
from arising. Once the seat has burnt out, the ball<br />
moves in close contact directly with the metal<br />
seat located on the part of the body, therefore the<br />
ball valve maintains its sealing property.<br />
Body<br />
Fluid Pressure<br />
TFE seat<br />
burnt out<br />
Metal to metal Seal<br />
(Fire-safe)<br />
Upstream<br />
Ball<br />
~ Alfa Ball Valve is provide with Metal Seat on both upstream and downstream sides.<br />
Downstream<br />
6. EFFECTIVE SEAT SEAL<br />
The Seat of ALFA ball valve is featured by its high<br />
capability of sealing against either high or low<br />
pressure as well as vacuum condition.<br />
Downstream Seat<br />
Seat<br />
Fluid Pressure<br />
Original Form<br />
~ The downstream seal is flexibly sealing<br />
according to a fluid pressure.<br />
7. BODY-SEAL CONSTRUCTION<br />
The joint between body and body cap of ball<br />
valve are constructed to be sealed with gasket.<br />
The body-body cap seal construction of ALFA<br />
ball valve has been designed in such way to<br />
prevent the valve body from beeing tightened<br />
one-sidedly and to avoid an excessively large<br />
force that may act on the gasket due to the metal<br />
touch when the valve has received a load from<br />
an external force. In addition, the body-seal<br />
contruction will minimize all those factors such<br />
as a change in turning torque which might lead to<br />
leakage or unequal working torque.<br />
ALFA Ball Valve<br />
Gasket<br />
Metal Touch<br />
Ordinary Body Seal<br />
Gasket<br />
4<br />
PT. ALFA VALVES INDONESIA 2015
STANDARD PARTS MATERIAL FULL BORE TYPE<br />
SHUT VALVE<br />
LOCK HOLE<br />
Basic Design<br />
TM<br />
ALFA<br />
OPEN VALVE<br />
LOCK HOLE<br />
12<br />
CARBON STEEL LEVER FOR VALVES<br />
NOMINAL DIAMETER ½ IN - 2 IN<br />
DUCTILE IRON LEVER FOR VALVES<br />
NOMINAL DIAMETER 2½ IN - 4 IN<br />
W<br />
STEM<br />
11<br />
Ductile Iron<br />
Steel Pipe<br />
7<br />
6<br />
4<br />
8<br />
3<br />
9<br />
17<br />
16<br />
2<br />
10<br />
15<br />
18<br />
H<br />
BALL<br />
DUCTILE IRON LEVER FOR VALVES<br />
NOMINAL DIAMETER 4 - 8 IN<br />
5<br />
GEAR OPERATOR<br />
d<br />
D<br />
ALFA FIGURE No.<br />
AB01F2LF Class 150<br />
AB03F2LF Class 300<br />
13 1<br />
14<br />
L<br />
Standard Parts Material Full Bore Type Table<br />
No.<br />
Body and Trim<br />
Material Code<br />
WCB-SFR<br />
CF8-SFR<br />
CF8M-SSR<br />
1 Body<br />
2 Body Cap<br />
3 Stem<br />
4 Gland Bearing<br />
5 Ball<br />
6 Gland Flange<br />
7 Stopper<br />
8 Gland Packing<br />
9 Gasket<br />
10 Stem Bearing<br />
11 Lever<br />
12 Gland Bolt<br />
13 Stud<br />
14 Nut<br />
15 Thrust Bearing<br />
16 Seat<br />
17 Seat Retainer<br />
18 Spring<br />
19 Gear Operator<br />
ASTM A216 Gr.WCB<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
ASTM A216 Gr.WCB<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
⎮ ASTM A276 Tp. 304⎮<br />
ASTM A276 Tp. 316<br />
⎮ 304SS⎮<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
Carbon Steel . Zn Plated<br />
Carbon Steel<br />
T.F.E<br />
T.F.E<br />
T.F.E<br />
⎮ Reinforced T.F.E⎮<br />
⎮ Reinforced T.F.E⎮<br />
⎮ Reinforced T.F.E⎮<br />
⎮ Reinforced T.F.E⎮<br />
See Lever Material Details<br />
⎮ Reinforced T.F.E⎮<br />
⎮ Reinforced T.F.E⎮<br />
Alloy Steel<br />
Carbon Steel<br />
Carbon Steel<br />
⎮ T.F.E ⎮<br />
304 SS<br />
304 SS<br />
304 SS<br />
⎮ T.F.E ⎮<br />
⎮ T.F.E ⎮<br />
⎮ T.F.E ⎮<br />
⎮ T.F.E ⎮<br />
⎮ T.F.E ⎮<br />
⎮ ASTM A276 Tp. 304⎮ ASTM A276 Tp. 316<br />
316 SS or Inconel X-750<br />
See Gear Operator Material Details<br />
Note : * End Flanges are based on ASME B16.5 Raised Face.<br />
** For other Body/Trim material combinations refer to "How to Order Alfa Ball <strong>Valves</strong>" or consult your ALFA<br />
distributor or factory.<br />
5<br />
PT. ALFA VALVES INDONESIA 2015
MATERIAL OF STANDARD PARTS<br />
Class 150, 300<br />
Floating Body Parts<br />
TM<br />
ALFA<br />
DRAWING OF ALFA BALL VALVE BODY PARTS<br />
Note : The below drawing shows the construction of Alfa Ball Valve Class 150 & 300 RF Flange, with<br />
a nominal diameter of 100 mm (parts vary by valve nominal size).<br />
(1) Body<br />
(2) Body Cap<br />
(3) Stem<br />
(4) Gland Ring<br />
(5) Ball<br />
(6) Gland Flange<br />
(7) Stopper<br />
(8) Gland Packing<br />
(9) Gasket<br />
(10) Stem Bearing<br />
(11) Lever<br />
(12) Gland Bolt<br />
(13) Stud<br />
(14) Nut<br />
(15) Thrust Bearing<br />
(16) Spring<br />
(17) Seat<br />
(18) Seat Retainer<br />
(19) Snap Ring<br />
12<br />
10<br />
15<br />
20<br />
11<br />
19<br />
7<br />
6<br />
4<br />
3<br />
8<br />
14 2 9 18 5 17 13<br />
16<br />
1<br />
6<br />
PT. ALFA VALVES INDONESIA 2015
FULL BORE TYPE<br />
SPLIT BODY TWO-PIECE DESIGN<br />
ANSI Class 150<br />
TM<br />
ALFA<br />
Stem top<br />
350<br />
h<br />
600<br />
W<br />
W<br />
W<br />
Flange<br />
H<br />
H<br />
H<br />
200mm-398mm<br />
300mm-437mm<br />
d 1<br />
g C D<br />
L<br />
L<br />
L<br />
t<br />
N<br />
m<br />
15mm-50mm<br />
AB01F2LF<br />
65mm-80mm 100mm-200mm 200mm,250mm<br />
(Worm Gear Operator)<br />
# 200mm :Option<br />
ALFA FIGURE. No.<br />
- Class 150, Full Bore, Split Body 2 Pieces Design, Floating Type, Raised Face Flange Ends<br />
Full Bore Type Class 150 Dimension and Weights<br />
(mm)<br />
Nominal Diameter<br />
ANSI 150Lb (JIS 10K) Flange Size<br />
d L H h W<br />
Inch (mm) D C t g Raised N m<br />
1/2" 15<br />
( ) Size for JIS 10K<br />
* For worm gear operator, see the drawing.<br />
89 60.5 11,2 35 1.6 4 16<br />
13 108 59 6 130 2.2<br />
(95) (70) (12) (51) (1) (4) (15)<br />
98 70 11.2 43 1.6 4 16<br />
3/4" 20 19 117 63 6<br />
(100) (75) (14) (56) (1) (4) (15)<br />
108 79.5 11.2 51 1.6 4 16<br />
1" 25 25 127 75 8<br />
(125) (90) (14) (67) (1) (4) (19)<br />
127 98.5 14.3 73 1.6 4 16<br />
(140) (105) (16) (81) (2) (4) (19)<br />
152 120.5 15.9 92 1.6 4 19<br />
107 12<br />
(155) (120) (16) (96) (2) (4) (19)<br />
178 139.5 17.5 105 1.6 4 19<br />
2 1/2" 65 64 190 142<br />
17 400 15.0<br />
(175) (140) (18) (116) (2) (4) (19)<br />
190 152.5 19.1 127 1.6 4 19<br />
3" 80 76 203 152 17 400 19.0<br />
(185) (150) (18) (126) (2) (8) (19)<br />
229 190.5 23.9 157 1.6 8 19<br />
4" 100 102 229 178<br />
22 650 30.0<br />
(210) (175) (18) (151) (2) (8) (19)<br />
254 216 23.9 186 1.6 8 22<br />
5" 125 127 356 252 27 1050 58.0<br />
(250) (210) (20) (182) (2) (8) (23)<br />
279 241.5 25.4 216 1.6 8 22<br />
6" 150 152 394 272<br />
27 1050 75.0<br />
(280) (240) (22) (212) (2) (8) (23)<br />
343 298.5 28.6 270 1.6 8 22<br />
8" 200 203 457 342* 32 1410 115.0<br />
(330) (290) (22) (262) (2) (12) (23)<br />
406 362.0 30.2 324 1.6 12 25<br />
10" 250 254 533 * - -<br />
(400) (355) (24) (324) (2) (12) (25)<br />
Mass (Kg)<br />
130 2.7<br />
160 4.5<br />
1 1/4" 32 32 140 86 / / / / / / / 8 160 6.5<br />
1 1/2" 40 38 165 97<br />
2"<br />
50 51 178<br />
12<br />
230 7.0<br />
230 9.5<br />
230.0<br />
7<br />
PT. ALFA VALVES INDONESIA 2015
FULL BORE TYPE<br />
SPLIT BODY TWO-PIECE DESIGN<br />
ANSI Class 300<br />
TM<br />
ALFA<br />
Stem top<br />
350<br />
h<br />
600<br />
W<br />
W<br />
W<br />
Flange<br />
H<br />
H<br />
H<br />
200mm-398mm<br />
300mm-437mm<br />
d 1<br />
g C D<br />
L<br />
L<br />
L<br />
t<br />
N<br />
m<br />
15mm-50mm<br />
65mm-80mm 100mm-200mm 200mm,250mm<br />
(Worm Gear Operator)<br />
# 200mm :Option<br />
ALFA FIGURE. No.<br />
AB03F2LF<br />
- Class 300, Full Bore, Split Body 2 Pieces Design, Floating Type, Raised Face Flange Ends<br />
Full Bore Type Class 300 Dimension and Weights<br />
(mm)<br />
Nominal Diameter<br />
d L H<br />
ANSI 300Lb ( JIS 20K) Flange Size<br />
h W Mass (Kg)<br />
Inch (mm) D C t g Raised N m<br />
1/2" 15 13 140 59<br />
95 66.5 14.3 35 1.6 4 16<br />
6 130 2,5<br />
(95) (70) (14) (51) (1) (4) (15)<br />
3/4" 20 19 152 63<br />
117 82.5 15.9 43 1.6 4 19<br />
6 130 3.5<br />
(100 (75) (16) (56) (1) (4) (15)<br />
1" 25 25 165 75<br />
124 89 17.5 51 1.6 4 19<br />
8 160 5,5<br />
(125) (90) (16) (67) (1) (4) (19)<br />
1 1/4" 32 32 178 86 / / / / / / /<br />
8 160 7,5<br />
1 1/2" 40 38 190 97<br />
156 114.5 20.7 73 1.6 4 22<br />
12 230 9,0<br />
(140) (105) (18) (81) (2) (4) (19)<br />
2" 50<br />
3" 80 76 283<br />
4"<br />
100 102 305<br />
5" 125 127<br />
51 216<br />
2 1/2" 65 64 241 142<br />
6" 150 152 403<br />
107<br />
165 127 22.3 92 1.6 8 19<br />
(155) (120) (18) (96) (2) (8) (19)<br />
190 149 25.4 105 1.6 8 22<br />
(175) (140) (20) (116) (2) (8) (19)<br />
152<br />
210 168 28.6 127 1.6 8 22<br />
17 400 27,0<br />
(200) (160) (22) (132) (2) (8) (23)<br />
178<br />
254 200 31.8 157 1.6 8 22<br />
22 650 40,0<br />
(225) (185) (24) (160) (2) (8) (23)<br />
381 252<br />
279 235 35 186 1.6 8 22<br />
27 1050 65,0<br />
(270) (225) (26) (195) (2) (8) (25)<br />
272<br />
318 270 36.6 216 1.6 12 22<br />
27<br />
(305) (260) (28) (230) (2) (12) (25)<br />
12 230 13,0<br />
17 400 21,0<br />
1050 95,0<br />
8" 200 203 502 342*<br />
381 330 41.3 270 1.6 12 22<br />
32 1410 150,0<br />
(350) (305) (30) (275) (2) (12) (25)<br />
( ) Size for JIS 20K<br />
* For worm gear operator, see the drawing.<br />
8<br />
PT. ALFA VALVES INDONESIA 2015
STANDARD PARTS MATERIAL REDUCED BORE TYPE<br />
Basic design<br />
TM<br />
ALFA<br />
SHUT VALVE<br />
LOCK HOLE<br />
OPEN VALVE<br />
LOCK HOLE<br />
12<br />
CARBON STEEL LEVER FOR VALVES<br />
NOMINAL DIAMETER ½ IN - 2 IN<br />
DUCTILE IRON LEVER FOR VALVES<br />
NOMINAL DIAMETER 2½ IN - 4 IN<br />
W<br />
STEM<br />
11<br />
Ductile Iron<br />
Steel Pipe<br />
7<br />
6<br />
4<br />
8<br />
3<br />
9<br />
17<br />
16<br />
2<br />
10<br />
15<br />
18<br />
H<br />
BALL<br />
DUCTILE IRON LEVER FOR VALVES<br />
NOMINAL DIAMETER 4 - 8 IN<br />
5<br />
GEAR OPERATOR<br />
d 2<br />
d 1<br />
D<br />
A F B B A<br />
ALFA FIGURE No.<br />
AB01R2LF Class 150<br />
AB03R2LF Class 300<br />
13 1<br />
14<br />
L<br />
Standard Parts Material Reduced Bore Type Table<br />
No.<br />
Body and Trim<br />
Material Code<br />
WCB-SFR CF8-SFR CF8M-SSR<br />
1 Body<br />
ASTM A216 Gr.WCB ASTM A351 Gr. CF8 ASTM A351 Gr. CF8M<br />
2 Body Cap<br />
ASTM A216 Gr.WCB ASTM A351 Gr. CF8 ASTM A351 Gr. CF8M<br />
3 Stem<br />
⎮ ASTM A276 Tp. 304⎮ ASTM A276 Tp. 316<br />
4 Gland Ring<br />
⎮ 304SS⎮<br />
5 Ball<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
6 Gland Flange<br />
Carbon Steel . Zn Plated<br />
7 Stopper<br />
Carbon Steel<br />
8 Gland Packing<br />
T.F.E T.F.E T.F.E<br />
9 Gasket<br />
⎮ Reinforced T.F.E⎮ ⎮ Reinforced T.F.E⎮ ⎮ Reinforced T.F.E⎮<br />
10 Stem Bearing<br />
⎮ Reinforced T.F.E⎮ ⎮ Reinforced T.F.E⎮ ⎮ Reinforced T.F.E⎮<br />
11 Lever<br />
See Lever Material Details<br />
12 Gland Bolt<br />
Alloy Steel<br />
304 SS<br />
13 Stud<br />
Carbon Steel<br />
304 SS<br />
14 Nut<br />
Carbon Steel<br />
304 SS<br />
15 Thrust Bearing<br />
⎮ T.F.E ⎮ ⎮ T.F.E ⎮ ⎮ T.F.E ⎮<br />
16 Seat<br />
⎮ T.F.E ⎮ ⎮ T.F.E ⎮ ⎮ T.F.E ⎮<br />
17 Seat Retainer<br />
⎮ ASTM A276 Tp. 304⎮ ASTM A276 Tp. 316<br />
18 Spring<br />
316 SS or Inconel X-750<br />
19 Gear Operator See Gear Operator Material Details<br />
Note : * End Flanges are based on ASME B16.5 Raised Face.<br />
** For other Body/Trim material combinations refer to "How to Order Alfa Ball <strong>Valves</strong>" or consult your ALFA<br />
distributor or factory.<br />
9<br />
PT. ALFA VALVES INDONESIA 2015
REDUCED BORE TYPE<br />
SPLIT BODY TWO-PIECE DESIGN<br />
ANSI Class 150<br />
TM<br />
ALFA<br />
Stem top<br />
h<br />
350<br />
600<br />
115.5 (85)<br />
W<br />
W<br />
H<br />
H<br />
250mm-398mm<br />
300mm-437mm<br />
Flange<br />
d 2<br />
d 1<br />
g C D<br />
L<br />
L<br />
L<br />
t<br />
N<br />
m<br />
80mm-100mm<br />
125mm-250mm<br />
250mm,300mm<br />
(Worm Gear Operator)<br />
# 250mm, Option<br />
AB01R2LF<br />
ALFA FIGURE. No.<br />
- Class 150, Reduced Bore, Split Body 2 Pieces Design, Floating Type, Raised Face Flange Ends<br />
Reduced Bore Type Class 150 Dimension and Weights<br />
Nominal<br />
ANSI 150Lb (JIS 10K) Flange Size<br />
Diameter d 1 d 2 L H<br />
Inch (mm) D C t g Raised N m<br />
3”x2<br />
( )<br />
4”x<br />
6”x 4<br />
8”x 6<br />
10”x 8<br />
12”x 10<br />
80 76 64<br />
190 152.5 19.1 127 1.6 4 19<br />
203 142 17 400 18.9<br />
(185) (150) (18) (126) (2) (8) (19)<br />
229 190.5 23.9 157 1.6 8 19<br />
100 102 76 229 152 17 400 23.0<br />
(210) (175) (18) (151) (2) (8) (19)<br />
150 152 127<br />
279 241.5 25.4 216 1.6 8 22<br />
(280) (240) (22) (212) (2) (8) (23)<br />
343 298.5 28.6 270 1.6 8 22<br />
200 203 152 457 272 27 1050 83.0<br />
(330) (290) (22) (262) (2) (12) (23)<br />
406 362.0 30.2 324 1.6 12 25<br />
250 254 203 533 342*<br />
32 1410<br />
(400) (355) (24) (324) (2) (12) (25)<br />
300 305 254<br />
Size for JIS 10K<br />
* For worm gear operator, see the drawing.<br />
ELECTRIC ACTUATOR<br />
394 252<br />
ALFA use necessary electrical actuator according to the need of customers.<br />
27 1050<br />
484 423.0 31.8 381 1.6 12 25<br />
610 * - - 310.0<br />
(445) (400) (24) (368) (3) (16) (25)<br />
1. SMB L 120 Series made by Limitorque Gear Corporation of American Philadelphia.<br />
2. SMB L 120 Series made by Japanese Limitorque Gear Corporation.<br />
3. All Series made by British.<br />
4. Other Manufactures.<br />
h<br />
W<br />
(mm)<br />
Mass<br />
(Kg)<br />
55.0<br />
122.0<br />
10<br />
PT. ALFA VALVES INDONESIA 2015
REDUCED BORE TYPE<br />
SPLIT BODY TWO-PIECE DESIGN<br />
ANSI Class 300<br />
TM<br />
ALFA<br />
Stem top<br />
h<br />
350<br />
600<br />
115.5 (85)<br />
W<br />
W<br />
H<br />
H<br />
250mm-398mm<br />
300mm-437mm<br />
Flange<br />
d 2<br />
d 1<br />
g C D<br />
L<br />
L<br />
L<br />
t<br />
N<br />
m<br />
80mm-100mm<br />
125mm-250mm<br />
250mm,300mm<br />
(Worm Gear Operator)<br />
# 250mm, Option<br />
AB03R2LF<br />
ALFA FIGURE. No.<br />
- Class 300, Reduced Bore, Split Body 2 Pieces Design, Floating Type, Raised Face Flange Ends<br />
Reduced Bore Type Class 300 Dimension and Weights<br />
( )<br />
Nominal<br />
Diameter ANSI 300Lb (JIS 20K) Flange Size<br />
d 1 d 2 L H<br />
h W<br />
Inch (mm) D C t g Raised N m<br />
3”x 2<br />
4”x 3<br />
6”x 4<br />
8”x 6<br />
10”x 8<br />
Size for JIS 20K<br />
* For worm gear operator, see the drawing.<br />
ELECTRIC ACTUATOR<br />
ALFA use necessary electrical actuator according to the need of customers.<br />
1. SMB L 120 Series made by Limitorque Gear Corporation of American Philadelphia.<br />
2. SMB L 120 Series made by Japanese Limitorque Gear Corporation.<br />
3. All Series made by British.<br />
4. Other Manufactures.<br />
210 168 28.6 127 1.6 8 22<br />
80 76 64 283 142<br />
17 400<br />
(200) (160) (22) (132) (2) (8) (23)<br />
254 200 31.8 157 1.6 8 22<br />
100 102 76 305 152<br />
17 400<br />
(225) (185) (24) (160) (2) (8) (23)<br />
150<br />
318 270 36.6 216 1.6 12 22<br />
152 127 403 252<br />
27 1050<br />
(305) (260) (28) (230) (2) (12) (25)<br />
381 330 41.3 270 1.6 12 25<br />
200 203 152 502 272 27 1050 95.0<br />
(350) (305) (30) (275) (2) (12) (25)<br />
444 388 47.7 324 1.6 16 29<br />
250 254 203 568 342* 32 1410 144.0<br />
(430) (380) (34) (345) (2) (12) (27)<br />
(mm)<br />
Mass<br />
(Kg)<br />
34.0<br />
38.0<br />
67.0<br />
11<br />
PT. ALFA VALVES INDONESIA 2015
CONSTRUCTION AND FEATURES<br />
Seat Rating & Test Pressure<br />
TM<br />
ALFA<br />
SEAT RATING<br />
ALFA ball valves have a range of their<br />
applications defined by temperature<br />
and pressure. The seat is Available in<br />
two types by material, one of them<br />
should be selected according to the<br />
working temperature.<br />
For higher temperature and pressure<br />
exeeding the limits shown here consult<br />
your ALFA distributor or the factory.<br />
For selection in the zone marked with<br />
slant lines, AB01F2TF (Class 150,<br />
Trunnion, Full Bore) or AB01R2TF<br />
(Class 150, Trunnion, Reduced Bore)<br />
and AB03F2TF (Class 300, Trunnion,<br />
Full Bore) or AB03R2TF(Class 300,<br />
Trunnion, Reduced Bore) are available.<br />
Body ratings given in the above table<br />
conform to ANSI B 16.34 stainless steel<br />
and seat ratings to Bs5351 (seat rating<br />
of 250 mm full bore and 300 mm<br />
reduced bore is ALFA own rating).<br />
PRESSURE Mpa<br />
PRESSURE Mpa<br />
7.0<br />
6.0<br />
5.0<br />
4.0<br />
3.0<br />
2.0<br />
1.0<br />
7.0<br />
6.0<br />
5.0<br />
4.0<br />
3.0<br />
Full Bore (15mm~20mm)<br />
T Seat<br />
E.G Seat<br />
150 Lb Body Rating<br />
-20 20 60 100 140 180 220 240 300<br />
TEMPERATURE<br />
300 Lb Body Rating<br />
0<br />
(C )<br />
Full Bore (125mm~150mm)<br />
Reduced Bore (150~200mm)<br />
2.0<br />
T Seat<br />
E.G Seat<br />
150 Lb Body Rating<br />
1.0<br />
300 Lb Body Rating<br />
-20 20 60 100 140 180 220 240 300<br />
TEMPERATURE<br />
0<br />
(C )<br />
T Seat : T.F.E (Teflon)<br />
E Seat : Reinforced T.F.E.<br />
G Seat : Reinforced T.F.E.<br />
PRESSURE Mpa<br />
PRESSURE Mpa<br />
7.0<br />
6.0<br />
5.0<br />
4.0<br />
3.0<br />
2.0<br />
1.0<br />
7.0<br />
6.0<br />
5.0<br />
4.0<br />
3.0<br />
2.0<br />
Full Bore (25mm~65mm)<br />
Reduced Bore (80mm)<br />
T Seat<br />
E.G Seat<br />
150 Lb Body Rating<br />
-20 20 60 100 140 180 220 240 300<br />
TEMPERATURE<br />
Full Bore (200mm)<br />
Reduced Bore (250mm)<br />
T Seat<br />
E.G Seat<br />
150 Lb Body Rating<br />
1.0<br />
300 Lb Body Rating<br />
0<br />
(C )<br />
300 Lb Body Rating<br />
-20 20 60 100 140 180 220 240 300<br />
TEMPERATURE<br />
0<br />
(C )<br />
PRESSURE Mpa<br />
PRESSURE Mpa<br />
7.0<br />
6.0<br />
5.0<br />
4.0<br />
3.0<br />
2.0<br />
1.0<br />
7.0<br />
6.0<br />
5.0<br />
4.0<br />
3.0<br />
2.0<br />
1.0<br />
Full Bore (80mm~100mm)<br />
Reduced Bore (100mm~125mm)<br />
E.G Seat<br />
T Seat<br />
150 Lb Body Rating<br />
-20 20 60 100 140 180 220 240 300<br />
TEMPERATURE<br />
300 Lb Body Rating<br />
Full Bore (250mm)<br />
Reduced Bore (300mm)<br />
E.G Seat<br />
T Seat<br />
0<br />
(C )<br />
150 Lb Body Rating<br />
-20 20 60 100 140 180 220 240 300<br />
TEMPERATURE<br />
(C 0<br />
)<br />
DIFFERENTIAL PRESSURE/FLOW RATINGS<br />
DIFFERENTIAL PRESSURE (MPa)<br />
0.2<br />
C.V<br />
0.1<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
0.004<br />
0.003<br />
0.002<br />
0.001<br />
FULL BORE TYPE<br />
15 mm<br />
20 mm<br />
25 mm<br />
40 mm<br />
45 mm<br />
65 mm<br />
80 mm<br />
100 mm<br />
125 mm<br />
150 mm<br />
200 mm<br />
250 mm<br />
DIFFERENTIAL PRESSURE (MPa)<br />
0.2<br />
C.V<br />
0.1<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
0.004<br />
0.003<br />
0.002<br />
0.001<br />
REDUCED BORE TYPE<br />
80 mm<br />
100 mm<br />
125 mm<br />
150 mm<br />
200 mm<br />
250 mm<br />
300 mm<br />
0.0004<br />
0.0003<br />
0.0004<br />
0.0003<br />
0.0002<br />
0.0002<br />
0.0001<br />
0.0001<br />
0.5<br />
1.0<br />
2.0<br />
3.0<br />
4.0<br />
10<br />
20<br />
30<br />
40<br />
100<br />
200<br />
FLOW RATE (m/H)<br />
300<br />
400<br />
1000<br />
2000<br />
3000<br />
4000<br />
MAXIMUM OPERATING PRESSURE AND TEST PRESSURE<br />
STANDARD FACE-TO-FACE DIMENSION API SPEC. 6D ;ASME B16.10<br />
FLANGE STANDARD ASME B.16.5<br />
10000<br />
20000<br />
10<br />
20<br />
30<br />
40<br />
100<br />
200<br />
300<br />
400<br />
1000<br />
FLOW RATE (m/H)<br />
2000<br />
3000<br />
4000<br />
10000<br />
20000<br />
API SPEC. 6D<br />
Class<br />
MAX. OPERATING PRESSURE<br />
RATING, (psig) at<br />
TEMPERATURE ( 0 F)<br />
-20 to 100 150 200 250<br />
Test Pressure, (psig)<br />
Seat Test<br />
Shell Test<br />
Maximum operating pressure ratings for standard flanged end<br />
and standard weld end valves, carbon steel body materials<br />
(refer to materials listed in table 3.1, API spec. 6D)<br />
150 275 270 260 245 300 425<br />
300 720 705 675 665 800 1100<br />
400 960 940 900 885 1060 1450<br />
600 1440 1415 1350 1330 1600 2175<br />
900 2160 2120 2025 1995 2400 3250<br />
1500 3600 3540 3375 3325 4000 5400<br />
12<br />
PT. ALFA VALVES INDONESIA 2015
HOW TO ORDER ALFA CASTED GATE, GLOBE, & CHECK VALVES<br />
SIZE<br />
FIG. No.<br />
08"<br />
A<br />
B<br />
06 F 2 T<br />
F - WCB - SS R<br />
- GO -<br />
F<br />
Valve<br />
Body<br />
Connec -<br />
Pressure Bore<br />
Design<br />
Valve Size Brand Identifi -<br />
Configu -<br />
tion<br />
Rating Type<br />
Type<br />
-<br />
cation<br />
ration<br />
Type<br />
Body<br />
Material<br />
-<br />
Trim<br />
Material<br />
Seat<br />
Material<br />
Design<br />
- Opera-<br />
-<br />
tor<br />
Modification<br />
8 in ALFA BALL VALVE, ANSI CLASS 600, FULL BORE, 2 PIECE BODY, TRUNNION MOUNTED, RAISED FACE, BODY MATERIAL : ASTM<br />
A216 Gr.WCB, TRIM MATERIAL : 316 SS BALL, 316 SS STEM, REINFORCED PTFE SEAT, GEAR OPERATED, FIRE SAFE DESIGN<br />
VALVE SIZE<br />
BRAND<br />
VALVE<br />
IDENTIFICATION<br />
PRESSURE RATING<br />
0Q 1/4"<br />
01 ANSI Class 150<br />
0H 1/2"<br />
03 ANSI Class 300<br />
0T 3/4"<br />
06 ANSI Class 600<br />
01 1"<br />
08 ANSI Class 800<br />
1H 1 1/2"<br />
09 ANSI Class 900<br />
02 2"<br />
15 ANSI Class 1500<br />
ALFA B : BALL VALVE<br />
2H 2 1/2"<br />
25 ANSI Class 2500<br />
03 3"<br />
04 4" J1<br />
JIS 10K<br />
-<br />
- J2<br />
JIS 20K<br />
36 36"<br />
J4<br />
JIS 40K<br />
J6<br />
JIS 63K<br />
F<br />
R<br />
S<br />
BORE TYPE<br />
FULL PORT<br />
REDUCED<br />
PORT<br />
SPECIAL<br />
PORT<br />
WCB<br />
C5<br />
WC6<br />
WC9<br />
C12<br />
LCB<br />
LCC<br />
LC3<br />
CF8<br />
CF8M<br />
CF3<br />
CF3M<br />
CF8C<br />
CN7M<br />
Mo<br />
CD3<br />
CD3MW<br />
INC<br />
TIN<br />
BODY CONFIGURATION<br />
1 WELDED BODY<br />
2 END ENTRY - 2 PIECE<br />
3 END ENTRY - 3 PIECE<br />
ASTM A216 Gr. WCB<br />
ASTM A217 Gr. C5<br />
ASTM A217 Gr. WC6<br />
ASTM A217 Gr. WC9<br />
ASTM A217 Gr. C12<br />
ASTM A352 Gr. LCB<br />
ASTM A352 Gr. LCC<br />
ASTM A352 Gr. LC3<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
ASTM A351 Gr. CF3<br />
ASTM A351 Gr. CF3M<br />
ASTM A351 Gr. CF8C<br />
ASTM A351 Gr. CN7M<br />
ASTM A296 Gr. M35<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CD3MWCuN<br />
NICKEL ALLOY<br />
TITANIUM<br />
BODY MATERIAL<br />
L<br />
T<br />
DESIGN TYPE<br />
FLOATING TYPE<br />
TRUNNION TYPE<br />
TRIM MATERIAL<br />
F1<br />
ASTM A182 Gr. F1<br />
F6<br />
ASTM A182 Gr. F6a<br />
CODE BALL<br />
F6N<br />
ASTM A182 Gr. F6NM<br />
SF<br />
304 SS<br />
F9<br />
ASTM A182 Gr. F9<br />
SS<br />
316 SS<br />
F11<br />
ASTM A182 Gr. F11<br />
ST<br />
317 SS<br />
F22<br />
ASTM A182 Gr. F22<br />
CC CS-Cr Plated<br />
A10<br />
ASTM A105<br />
CD CS-Cr Plated<br />
LF2<br />
ASTM A350 Gr. LF2<br />
CE CS-Cr Plated<br />
304<br />
ASTM A182 Gr. F304<br />
NC CS-Ni Plated<br />
304L ASTM A182 Gr. F304L<br />
ND CS-Ni Plated<br />
316<br />
ASTM A182 Gr. F316<br />
NE CS-Ni Plated<br />
316L ASTM A182 Gr. F316L<br />
AT<br />
Alloy 20<br />
317<br />
ASTM A182 Gr. F317<br />
ML<br />
Monel<br />
317L ASTM A182 Gr. F317L<br />
IL<br />
Inconnel<br />
F321<br />
ASTM A182 Gr. F321<br />
TT Titanium<br />
F347<br />
ASTM A182 Gr. F347<br />
HC Hastelloy C<br />
F51 ASTM A182 Gr. F51(Duplex)<br />
SE<br />
Stellited<br />
F57<br />
ASTM A182 Gr. F57<br />
EN<br />
ENP<br />
SP<br />
SPECIAL PER P.O<br />
SP Special per P.O<br />
P<br />
F<br />
R<br />
B<br />
S<br />
T<br />
C<br />
A<br />
CONNECTION TYPE<br />
FLAT FACE<br />
RAISED FACE<br />
RING JOINT<br />
BUTT WELD<br />
SOCKET WELD<br />
SCREWED<br />
COMBINATION<br />
SPECIAL<br />
STEM<br />
304 SS<br />
316 SS<br />
317 SS<br />
316 SS<br />
304 SS<br />
410 SS<br />
316 SS<br />
304 SS<br />
410 SS<br />
Alloy 20<br />
Monel<br />
Inconnel<br />
Titanium<br />
Hastelloy C<br />
Stellited<br />
ENP<br />
Special per P.O<br />
S E A T<br />
DE S IG N O P E R A TO R<br />
M O D I F IC AT IO N<br />
F<br />
PTF E<br />
R R e info rce d PTF E<br />
N<br />
N<br />
N ylo n<br />
R e info rce d N ylo n<br />
V<br />
Vito n<br />
B<br />
Buna -N<br />
E<br />
EPDM<br />
H<br />
UH M W PE<br />
M M e tal (ba se o n o rde r)<br />
P<br />
PEEK<br />
S<br />
Spec ia l pe r P.O<br />
H W<br />
Ha nd W he el<br />
SX<br />
Sho rt Patter n<br />
L O<br />
G O<br />
H O<br />
Leve r O pe ra te d<br />
G ea r O pe rate d<br />
Hydra ulic O pe ra te d<br />
N<br />
B<br />
S<br />
NA C E Standa rd<br />
Blo c k & B le ed<br />
Sea la nt Inje ctio n Po rt<br />
PO Pneum a tic O per ated<br />
D D rain & V e nt<br />
M O<br />
Mo to r O pe ra te d<br />
F<br />
F ire Sa fe De sign<br />
CW<br />
C ha in W h ee l<br />
13<br />
PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
CASTING TRUNION<br />
BALL VALVES<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
Material of Main Parts<br />
Application<br />
TM<br />
ALFA<br />
ALFA HIGH PRESSURE LARGE-SIZE BALL VALVES STANDARDIZED IN<br />
TWO TYPES OF APPLICATION-PIPELINE AND GENERAL PURPOSE USE<br />
These products have been developed based on our high pressure valve design and manufacturing<br />
experience and adopting the international latest technology standards, they are mainly used for petroleum,<br />
natural gas and sludge pipelines and general purpose pipings. The valves for pipelines in particular are<br />
designed based on our in-depth studies on the resistance against various piping stresses, safety and climatic<br />
suitability, etc. The designs for sealing and structure are unique to our factory. Contact us for information on<br />
the various control system and valve operator such as gear operator, electric motor and cylinder actuator.<br />
Functions :<br />
Block & Bleed<br />
Self-Relief Feature<br />
Tight Shut-Off<br />
Fire-Safe<br />
Trough-Conduit<br />
Quick Seal Recovery<br />
Seat Seal Design<br />
Sealing Of Gland Assembly<br />
TWO PIPE BODY CONSTRUCTION<br />
Drain Plug<br />
Extensions<br />
Operators<br />
End Connection<br />
Body Material<br />
Seat Material<br />
Control Systems<br />
Operational Rebiability<br />
Resistance To Piping Stress<br />
TWO PIECE BODY CONTRUCTION<br />
2<br />
PT. ALFA VALVES INDONESIA 2015
TRUNNION BALL VALVES<br />
BLOCK AND BLEED<br />
The function of Block and Bleed<br />
is sealing of fluids by two seating<br />
s u r f a c e s ( u p s t r e a m a n d<br />
downstream) which in the closed<br />
position, provides blockage of<br />
flow from both ball valve ends<br />
when the cavity between the<br />
seating surface is vented or<br />
drained. A means shall be<br />
provided for draining or venting<br />
the fluids accumulated in the<br />
body cavity between the seating<br />
surfaces.<br />
Standard feature of Alfa Ball<br />
<strong>Valves</strong> are supplied with a vent<br />
plug installed in the lower body<br />
area and a vent valve can be<br />
attached to this plug upon<br />
customer's request.<br />
The advantages are :<br />
* Leakage of fluids and damage of seats are<br />
checked in advance.<br />
* Minimized of contamination caused during<br />
changing of fluid types.<br />
* Gland seal parts can be changed under<br />
pressure.<br />
Up<br />
Stream<br />
Down<br />
Stream<br />
For lines using sphere for<br />
creating a boundary between<br />
different type of oil in a product<br />
line is passed through a pipeline<br />
and to prevent oil-mixing in<br />
particular, accurate full round<br />
bore of the valve and inner<br />
surface finish of the fluid passage<br />
are required.<br />
TIGHT SHUT-OFF<br />
ALFA's Ball Valve sealing system<br />
can be sealed the fluid<br />
completely.<br />
Structural & Features<br />
PRESSURE SELF-RELIEF<br />
Due to thermal expansion of<br />
fluids entrapped in the ball valve<br />
body which caused the pressure<br />
of the fluid inside the valve body<br />
exceed the line pressure, seats<br />
provides automatic pressure<br />
relief without the aid of safety or<br />
vent valve.<br />
Injection to Seat<br />
“O” Ring<br />
Spring<br />
TFE Seat<br />
Body<br />
Ball<br />
Sealant<br />
TM<br />
ALFA<br />
FIRE SAFE DESIGN<br />
Sealant Injection<br />
“O” Ring<br />
Even if the elastomers material of<br />
Valve O-Ring and thermoplastics<br />
material (Reinforced Teflon or<br />
Nylon or PEEK) of Valve Seats<br />
are overheated and destroyed by<br />
a b n o r m a l h e a t i n g i n a n<br />
emergency such as a fire, etc.,<br />
the valve can be operated<br />
without fail to prevent explosions<br />
and the fire from spreading. The<br />
amount of leakage will be limited<br />
by metal-to-metal contact<br />
between the Ball and Seat<br />
Retainer. The metal seal portion<br />
is identical both for single and<br />
double seats.<br />
Conventional Sealing<br />
THROUGH CONDUIT<br />
A through conduit Ball Valve is a<br />
full bore design valve with a<br />
circular hole in the closure<br />
member that will pass a sphere<br />
no smaller than specified for the<br />
applicable nominal size (less the<br />
tolerance). Besides a full bore it is<br />
necessary to align the pipe inner<br />
diameter with the valve fluid<br />
passage except that the end<br />
preparation of weld-end valves<br />
may require a smaller bore at the<br />
weld end to properly mate with<br />
the pipe.<br />
Body<br />
Ball<br />
QUICK SEAL RECOVERY<br />
ALFA Ball Valve are supplied with<br />
a Sealant Injectors. When<br />
leakage occurs at the seat and<br />
gland, leaks from the seal can be<br />
temporarily stopped (quick<br />
recovery) by injection of sealant<br />
material into the secondary seal<br />
system.<br />
Ball<br />
Fire-safe Sealing<br />
Ball<br />
Spring<br />
Seat Retainer<br />
Spring<br />
“O” Ring<br />
Retainer<br />
TFE Seat<br />
Seat Retainer<br />
“O” Ring<br />
Retainer<br />
Metal To Metal Contact<br />
3<br />
PT. ALFA VALVES INDONESIA 2015
TRUNNION BALL VALVES<br />
Structural & Features<br />
TM<br />
ALFA<br />
TFE Stem Bearing<br />
Reinforced Stem Bearing<br />
Reinforced Stem Bearing<br />
SEAT STRUCTURE<br />
There are two types of Seats<br />
Structure, the single seal system and<br />
the double seal system. Generally the<br />
single seal system having self-relief<br />
function is defined as the standard and<br />
is used mainly for pipelines. The<br />
double seal system with improved seal<br />
ability can be employed for cast steel<br />
valves on request.<br />
TFE Stem Bearing<br />
Gland Seal<br />
OPERATING TORQUE<br />
The operating torque is small and<br />
smooth operation over a long period<br />
without supplying lubricant by used<br />
low friction coefficient Thermoplastic<br />
material such as PTFE as the principal<br />
material in the sliding portions (Seat<br />
and Stem Bearing).<br />
Back-Up<br />
Ring<br />
“O” Ring<br />
Gland<br />
“O” Ring<br />
Stem<br />
Gland Bolt<br />
Bolt<br />
Sealant<br />
Injection<br />
GLAND SEAL<br />
The gland seal construction contains 4<br />
O-Rings, 2 on Stem Side and 2 on the<br />
Body Side. It is constructed so that a<br />
sealant can be injected (as shown on<br />
the below figure).<br />
Stem<br />
Extensions<br />
STEM EXTENSIONS<br />
If valves will be used at low<br />
temperature service and to be buried<br />
underground, stem extension can be<br />
equipped upon request. The optional<br />
dimensions of the stem extensions<br />
can be provided depends on the<br />
burying depth. The operator types<br />
such as a worm gear operator, a<br />
cylinder actuator or an electric motor<br />
can be installed.<br />
4<br />
PT. ALFA VALVES INDONESIA 2015
TRUNNION BALL VALVES<br />
Seat Design<br />
TM<br />
ALFA<br />
SINGLE-SEAL SYSTEM<br />
During normal operation in which the upstream or downstream pressure to the ball valve is higher than the<br />
inner pressure of the body cavity, the seal is retained by the coil spring resiliency and the pressure difference.<br />
The seat locked in the seat retainer is pressed against the ball by coil spring force. The seat will be pressed<br />
back slightly by pressure the pressure difference if the inner pressure of the body cavity increases<br />
abnormally for some reason and a small gap will be formed between the seat and the ball. Therefore the<br />
inner pressure is self-relieved to the upstream or downstream side thereby preventing in advance any<br />
danger from the abnormal pressure increase in the body cavity.<br />
Fig. 1<br />
A<br />
The seat will be pressed against<br />
the ball by the pressure acting on<br />
the area represented by the<br />
difference between D1 and D2<br />
when the pressure is applied to<br />
the upstream side.<br />
A<br />
A B<br />
B<br />
D 1 D 2<br />
D 3<br />
(Upstream side)<br />
(Ball)<br />
B<br />
D 1<br />
(Downstream side)<br />
Spring<br />
Seat<br />
O - ring<br />
Seat Retainer<br />
B<br />
The seat will be pressed back<br />
from the ball and self-relieved by<br />
the pressure acting on the area<br />
represented by the difference<br />
between D1 and D3 when the<br />
pressure in the body cavity<br />
becomes higher than pressure on<br />
the upstream or downstream<br />
side.<br />
DOUBLE-SEAL SYSTEM<br />
The Double Seal System comprises the Seat Retainer and the O-ring Retainer. This structure provides a<br />
tight contact of the seat due to the coil spring resilient force as well as improved seal ability caused by the<br />
action of the pressure difference when the pressure difference exists between the upstream or downstream<br />
side, whichever side pressure is higher. The seat are always in tight contact with the ball to block the fluid<br />
completely on both the upstream and downstream sides. Therefore it is possible to prevent leaks even if<br />
either one of the seats should be damaged. A relief valve must be installed to prevent any danger arising from<br />
the increasing of abnormal pressure in the body cavity since, no self-relief action is provided.<br />
Fig. 2<br />
A<br />
The seat will be pressed against<br />
the ball by the pressure acting on<br />
the area represented by the<br />
difference between D1 and D2<br />
when the pressure is applied to<br />
the upstream side.<br />
A<br />
A B<br />
D 1 D 2<br />
D 3<br />
D 4<br />
(Upstream side)<br />
(Ball)<br />
B<br />
(Downstream side)<br />
Spring<br />
Seat Retainer<br />
Seat<br />
O - ring<br />
O - ring Retainer<br />
B<br />
The seat will be pressed against<br />
the ball by the pressure acting on<br />
the area represented by the<br />
difference between D3 and D4<br />
when the pressure is applied to<br />
the body cavity.<br />
5<br />
PT. ALFA VALVES INDONESIA 2015
API SPECIFICATION 6D<br />
Basic Design<br />
TM<br />
ALFA<br />
STANDARD FACE-TO FACE DIMENSION API SPEC. 6D ; ASME B16.10<br />
FLANGE STANDARD ASME B 16. 5 ; ASME B16.47 ; MSS SP - 44<br />
Maximum Operating Pressure Ratings for Standard Flanged End and Standard Weld End <strong>Valves</strong>, Carbon Steel Body<br />
Materials (refer to Materials Listed in Table 3.1, API Spec. 6D)<br />
Two Piece Design Construction<br />
Flange X Flange Flanged X Butt Weld Butt Weld X Butt Weld<br />
API SPEC. 6D<br />
Class<br />
Test Pressure, (psig)<br />
MAX. OPERATING PRESSURE RATING, (psig) at TEMPERATURE 0 F<br />
Seat Test Shell Test<br />
-20 to 100 150 200 250<br />
150 275 270 260 245 300 425<br />
300 720 705 675 665 800 1100<br />
400 960 940 900 885 1060 1450<br />
600 1440 1415 1350 1330 1600 2175<br />
900 2160 2120 2025 1995 2400 3250<br />
1500 3600 3540 3375 3325 4000 5400<br />
2500 6000 5895 5625 5545 6600 9000<br />
6<br />
PT. ALFA VALVES INDONESIA 2015
ALFA STANDARDS<br />
Basic Design<br />
TM<br />
ALFA<br />
Standards Production Range Table<br />
Pressure Ratings<br />
Body Materials<br />
Seat Materials<br />
Flange Standards & Nominal Sizes<br />
and Bore Type<br />
CLASS<br />
150 300 400 600<br />
Carbon Steel<br />
Alloy Steel<br />
Stainless Steel<br />
R ; E R ; E<br />
ASME 150 ASME 300<br />
900<br />
: A216 Gr. WCB, WCC ; A352 Gr. LCB, LCC, LC1, LC2, LC3<br />
: A217 Gr. WC1, WC5, WC6, WC9, C5, C12<br />
: A351 Gr. CF8, CF8M, CF3, CF3M, CF8C<br />
R ; E R ; E R ; E R ; N<br />
ASME 400<br />
ASME 600<br />
ASME 900<br />
1500 2500<br />
ASME 1500<br />
N<br />
ASME 2500<br />
mm<br />
inch<br />
Bore<br />
Type<br />
DESIGN<br />
ALFA<br />
FIG. No.<br />
DESIGN<br />
ALFA<br />
FIG. No.<br />
DESIGN<br />
ALFA<br />
FIG. No.<br />
DESIGN<br />
ALFA<br />
FIG. No.<br />
DESIGN<br />
ALFA<br />
FIG. No.<br />
DESIGN<br />
ALFA<br />
FIG. No.<br />
DESIGN<br />
ALFA<br />
FIG. No.<br />
15 X 15 1/2 X 1/2 Full<br />
20 X 20 3/4 X 3/4 Full<br />
AB01F2LF<br />
AB03F2LF<br />
AB09F2LF<br />
AB15F2LF<br />
AB25F2L/TF<br />
25 X 25 1 X 1 Full<br />
AB04F2LF<br />
AB06F2LF<br />
32 X 32 1 1/4 X 1 1/4 Full<br />
40 X 40 1 1/2 X 1 1/2 Full AB01F2LF AB03F2LF AB09F2L/TF AB15F2L/TF AB25F2L/TF<br />
50 X 50 2 X 2 Full<br />
65 X 65 2 1/2 X 2 1/2 Full<br />
80 X 50 3 X 2 Reduce<br />
AB06F2L/TF<br />
80 X 80 3 X 3 Full<br />
100 X 80 4 X 3 Reduce<br />
100 X 100 4 X 4 Full<br />
125 X 125 5 X 5 Full<br />
AB01F2L/TF<br />
AB03F2L/TF<br />
AB04F2L/TF<br />
AB25F2TF<br />
150 X 100 6 X 4 Reduce<br />
150 X 150 6 X 6 Full<br />
200 X 150 8 X 6 Reduce<br />
200 X 200 8 X 8 Full<br />
AB09F2TF<br />
AB15F2TF<br />
250 X 200 10 X 8 Reduce<br />
250 X 250 10 X 10 Full<br />
300 X 250 12 X 10 Reduce<br />
AB06F2TF<br />
350 X 300 14 X 12 Reduce<br />
350 X 350 14 X 14 Full<br />
400 X 350 16 X 14 Reduce<br />
400 X 400 16 X 16 Full<br />
AB01F2TF<br />
AB03F2TF<br />
AB04F2TF<br />
450 X 400 18 X 16 Reduce<br />
450 X 450 18 X 18 Full<br />
500 X 450 20 X 18 Reduce<br />
500 X 500 20 X 20 Full<br />
550 X 500 22 X 20 Reduce AB01F3TF AB03F3TF AB04F3TF AB06F3TF AB09F3TF AB15F3TF<br />
600 X 500 24 X 20 Reduce AB01F2TF AB03F2TF AB04F2TF AB06F2TF AB09F2TF AB15F2TF<br />
600 X 600 24 X 24 Full AB09F3TF AB15F3TF<br />
650 X 600 26 X 24 Reduce<br />
650 X 650 26 X 26 Full<br />
700 X 600 28 X 24 Reduce<br />
AB04F3TF<br />
AB06F3TF<br />
700 X 700 28 X 28 Full<br />
AB01F3TF<br />
AB03F3TF<br />
750 X 600 30 X 24 Reduce<br />
750 X 750 30 X 30 Full<br />
800 X 800 32 X 32 Full<br />
900 X 750 36 X 30 Reduce<br />
ABBREVIATION AND LEGEND :<br />
AB : ALFA BALL VALVES<br />
BORE TYPE<br />
CONNECTION TYPE<br />
SEAT MATERIAL<br />
ANSI CLASS<br />
F : FULL PORT<br />
F : FLANGED RAISED FACE R : REINFORCED PTFE SEAT<br />
01 : CLASS 150<br />
R : REDUCE PORT<br />
P : FLANGED FLAT FACE<br />
E : ELASTOMERIC ie., EPDM<br />
03 : CLASS 300<br />
BODY CONFIGURATION<br />
R : FLANGED RING JOINT<br />
N : NYLON SEAT<br />
04 : CLASS 400<br />
2 : END ENTRY - 2 PIECES DESIGN<br />
B : BUTT WELD<br />
LEGEND<br />
06 : CLASS 600<br />
3 : END ENTRY - 3 PIECES DESIGN S : SOCKET WELD END<br />
: FLOATING<br />
09 : CLASS 900<br />
DESIGN TYPE<br />
T : THREADED END<br />
: TRUNNION<br />
15 : CLASS 1500<br />
L : FLOATING TYPE<br />
C : COMBINATION<br />
: 2 PIECES DESIGN<br />
25 : CLASS 2500 T : TRUNNION TYPE<br />
: 3 PIECES DESIGN<br />
NOTE : Detail information of ordering ALFA Ball <strong>Valves</strong> refer to "How to Order ALFA Ball <strong>Valves</strong>".<br />
7<br />
PT. ALFA VALVES INDONESIA 2015
MATERIAL OF MAIN PARTS<br />
FOR VALVE PART<br />
Range Class 150 To 1500<br />
TM<br />
ALFA<br />
DESCRIPTION<br />
ALFA STANDARD<br />
(CARBON STEEL BALL)<br />
ALFA STANDARD<br />
(STAINLESS STEEL BALL)<br />
ALFA STANDARD<br />
SERVICE FOR LOW TEMP.(-46 0C)<br />
MATERIAL CODE<br />
WCB BODY / WCB HCr BALL<br />
WCB BODY / SS CF8 BALL<br />
LCB BODY / LCB HCr BALL<br />
BODY<br />
ASTM A216 Gr. WCB<br />
ASTM A216 Gr. WCB<br />
ASTM A352 Gr. LCB<br />
BODY CAP / END<br />
ASTM A216 Gr. WCB<br />
ASTM A216 Gr. WCB<br />
ASTM A352 Gr. LCB<br />
BALL<br />
ASTM A216 Gr. WCB HCr<br />
ASTM A351 Gr. CF8<br />
ASTM A352 Gr. LCB HCr<br />
SEAT RETAINER<br />
ASTM A105 Zn Plated<br />
ASTM A105 Zn Plated<br />
ASTM A352 Gr. LF2 Zn Plated<br />
O-RING<br />
NBR or VITON<br />
NBR or VITON<br />
Low Temp. NBR or VITON<br />
SPRING<br />
SUS329J1or INCONEL X-750<br />
SUS329J1or INCONEL X-750<br />
SUS329J1or INCONEL X-750<br />
STEM<br />
ASTM A276 Tp. 410 HCr<br />
ASTM A276 Tp. 410 HCr<br />
ASTM A276 Tp. 403 HCr<br />
LOWER STEM<br />
ASTM A276 Tp. 410<br />
ASTM A276 Tp. 410<br />
ASTM A276 Tp. 403<br />
STUD<br />
ASTM A193 Gr. B7<br />
ASTM A193 Gr. B7<br />
ASTM A320 Gr. L7<br />
GLAND<br />
ASTM A105 Zn Plated<br />
ASTM A105 Zn Plated<br />
ASTM A352 Gr. LF2 Zn Plated<br />
GLAND BOLT<br />
ASTM A193 Gr. B7<br />
ASTM A193 Gr. B7<br />
ASTM A193 Gr. B7<br />
LOWER COVER<br />
ASTM A105<br />
ASTM A105<br />
ASTM A352 Gr. LF2<br />
KEY<br />
S45C-H or AISI 1040<br />
S45C-H or AISI 1040<br />
S45C-H or AISI 1040<br />
STEAM BEARING<br />
METAL BACKED TFE<br />
METAL BACKED TFE<br />
METAL BACKED TFE<br />
SEAT<br />
REINFORCED PTFE<br />
REINFORCED PTFE<br />
REINFORCED PTFE<br />
NUT<br />
ASTM A194 Gr. 2H<br />
ASTM A194 Gr. 2H<br />
ASTM A194 Gr. 4<br />
GLAND PACKING<br />
NBR<br />
NBR<br />
Low Temp. NBR<br />
DESCRIPTION<br />
(STAINLESS STEEL)<br />
TRIM 304 TRIM 316<br />
NACE<br />
TRIM<br />
MR 0175<br />
ENP<br />
MATERIAL CODE CF8 CF8M WCB-SF WCB-SS WCB-NE-N WCB-NE<br />
BODY A351 Gr.CF8 A351 Gr.CF8M A216 Gr. WCB A216 Gr. WCB A216 Gr. WCB A216 Gr. WCB<br />
BODY CAP / END A351 Gr.CF8 A351 Gr.CF8M A216 Gr. WCB A216 Gr. WCB A216 Gr. WCB A216 Gr. WCB<br />
BALL A351 Gr.CF8 A351 Gr.CF8M A351 Gr.CF8 A351 Gr.CF8M A216 Gr. WCB HCr A216 Gr. WCB ENP<br />
SEAT RETAINER A182 Gr. F304 A182 Gr. F316 A182 Gr. F304 A182 Gr. F316 A105 Zn Plated A105 ENP<br />
O-RING VITON VITON VITON VITON VITON VITON<br />
SPRING SUS329J1or INC. X-750 SUS329J1or INC. X-750 SUS329J1or INC. X-750 SUS329J1or INC. X-750 SUS329J1or INC. X-750 SUS329J1or INC. X-750<br />
STEM A276 Tp.304 A276 Tp.316 A276 Tp.304 A276 Tp.316 A276 Tp. 410 HCr A276 Tp. 410 ENP<br />
LOWER STEM A276 Tp.304 A276 Tp.316 A276 Tp.304 A276 Tp.316 A276 Tp. 410 A276 Tp. 410<br />
STUD A193 Gr B8 A193 Gr B8 A193 Gr. B7 A193 Gr. B7 A193 Gr. B7M A193 Gr. B7<br />
GLAND 304 SS 316 SS A105 Zn Plated A105 Zn Plated A105 Zn Plated A105 Zn Plated<br />
GLAND BOLT A193 Gr B8 A193 Gr B8 A193 Gr. B7 A193 Gr. B7 A193 Gr. B7M A193 Gr. B7<br />
LOWER COVER 304 SS 316 SS A105 A105 A105 A105<br />
KEY 304 SS 316 SS S45C-H or AISI 1040 S45C-H or AISI 1040 S45C-H or AISI 1040 S45C-H or AISI 1040<br />
STEAM BEARING METAL BACKED TFE METAL BACKED TFE METAL BACKED TFE METAL BACKED TFE METAL BACKED TFE METAL BACKED TFE<br />
SEAT REINFORCED PTFE REINFORCED PTFE REINFORCED PTFE REINFORCED PTFE REINFORCED PTFE REINFORCED PTFE<br />
NUT A194 Gr 8 A194 Gr 8 A194 Gr. 2H A194 Gr. 2H A194 Gr. 2HM A194 Gr. 2H<br />
GLAND PACKING TFE/ASBESTOS TFE/ASBESTOS VITON VITON VITON VITON<br />
Hcr : HARD CHROMIUM PLATING<br />
Zn : ZINC PLATING<br />
PTFE:TFE : REINFORCED TFE<br />
E.N.P : ELECTROLESS NICKEL PLATING<br />
8<br />
PT. ALFA VALVES INDONESIA 2015
Two-Pice Body Type<br />
TM<br />
ALFA<br />
No<br />
Part Name<br />
No<br />
Part Name<br />
1 Body<br />
2 Body Cap<br />
3 Lower Cover<br />
4 Ball<br />
5 Seat<br />
6 Stem<br />
7 Lower Stem<br />
8 Seat Retainer<br />
9 Thrust Bearing<br />
10 O-Ring<br />
11 Stem Bearing<br />
24 Sealant Fitting<br />
25 Drain Plug<br />
26 Key<br />
27 Gear Case<br />
28 Stopper Bolt<br />
29 Plug<br />
30 O-Ring<br />
31 Sector Gear<br />
32 O-Ring<br />
33 Gear Cover<br />
34 Bolt<br />
34<br />
36<br />
33<br />
32<br />
31<br />
30<br />
38<br />
37<br />
35<br />
39<br />
40<br />
41<br />
42<br />
40<br />
39<br />
12 Lower Stem Bearing<br />
13 Thrust Bearing<br />
14 Thrust Washer<br />
15 O-Ring<br />
16 Gland<br />
35 Connector<br />
36 Key<br />
37 Indicator<br />
38 Bolt<br />
39 O-Ring<br />
28<br />
27 43<br />
16 17<br />
29<br />
45<br />
44<br />
17 Gland Bolt<br />
18 Spring<br />
19 O-Ring<br />
20 O-Ring<br />
40 Bearing<br />
41 Spring Pin<br />
42 Worm<br />
43 Shaft<br />
15<br />
13<br />
14<br />
21 Thrust Washer<br />
44 Key<br />
22 Stud-Nut<br />
23 Stud-Nut<br />
45 Hand Wheel<br />
6<br />
11<br />
26<br />
23<br />
24<br />
1<br />
25<br />
24<br />
10<br />
12<br />
18<br />
19<br />
7<br />
9<br />
8<br />
21<br />
5<br />
3<br />
4<br />
23<br />
5<br />
18<br />
8<br />
19<br />
20<br />
2<br />
21<br />
9<br />
PT. ALFA VALVES INDONESIA 2015
Class 150<br />
TM<br />
ALFA<br />
"Ball <strong>Valves</strong> of stainless steel body materials (A351 Gr.CF8 and A351 Gr. CF8M) are used for large-diameter<br />
piping’s in general processes. Their body’s are split and adopt high-intensity stud connection which is<br />
advantageous to the valve's maintenance. They also have sufficient strength and stiffness to withstand of<br />
piping stresses and have piston effect seat construction so their sealings are very safe and tight for the<br />
sliding surfaces on which the ball revolves. Bearings material made mainly of TFE are used, in order to<br />
ensure self-lubrication and smooth operation over a long period of time."<br />
Two Piece Body<br />
10<br />
PT. ALFA VALVES INDONESIA 2015
Class 150<br />
TM<br />
ALFA<br />
W 1<br />
Class 150 ( Stainless Steel Material)<br />
Nominal Size : 150 ~ 900 mm (6 in ~ 36 in)<br />
Flange : ANSI Class 150<br />
Two Piece Body<br />
H 2<br />
PRINCIPAL MATERIAL<br />
L<br />
H 1<br />
Material Code<br />
Parts<br />
CF8 CF8M<br />
Body CF8 CF8M<br />
F W 1<br />
W 2<br />
Three Piece Body<br />
L<br />
Ball CF8 CF8M<br />
Stem 304 316<br />
T.F.E<br />
Seat<br />
REINFORCED T.F.E<br />
F<br />
H 2<br />
H 1<br />
W 1<br />
W 2<br />
L<br />
ALFA FIGURE. No.<br />
AB01F2TF<br />
AB01R2TF<br />
AB01F3TF<br />
AB01R3TF<br />
- Class 150, Full Bore, Split Body 2 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
- Class 150, Reduced Bore, Split Body 2 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
- Class 150, Full Bore, Split Body 3 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
- Class 150, Reduced Bore, Split Body 3 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
Dimension and Weights<br />
Design<br />
2 Pieces Body<br />
3 Pieces Body<br />
Nominal Size Ball Bore<br />
L (RF)<br />
H 1<br />
in mm in mm<br />
Long Pattern<br />
Short Pattern<br />
in mm in mm<br />
in<br />
H 2<br />
in mm in mm in<br />
W 1 W 2 F<br />
mm in mm<br />
6"X5" 150x125 5 127 15,50 394 10,50 267 8,3 210 12,2 310 3,3 85 17,7 450 7,1 180 70<br />
6"X6" 150x150 6 152 15,50 394 10,50 267 10,6 270 13,8 350 3,3 85 17,7 450 7,1 180 85<br />
8"X6" 200x150 6 152 18,00 457 11,50 292 10,6 270 13,8 350 3,3 85 17,7 450 7,1 180 90<br />
8"X8" 200x200 8 203 18,00 457 11,50 292 12,2 310 15,7 400 4,6 116 23,6 600 13,8 350 120<br />
10"X8" 250x200 8 203 21,00 533 13,00 330 12,2 310 15,7 400 4,6 116 23,6 600 13,8 350 190<br />
10"X10" 250X250 10 254 21,00 533 13,00 330 13,2 335 19,5 495 4,6 116 23,6 600 13,8 350 240<br />
12"X10 300X250 10 254 24,00 610 14,00 356 13,2 335 19,5 495 4,6 116 23,6 600 13,8 350 295<br />
12"X12" 300X300 12 305 24,00 610 14,00 356 15,2 385 22,8 580 6,7 171 31,5 800 16,5 420 390<br />
14"X12" 350X300 12 305 27,00 686 15,00 381 15,2 385 22,8 580 6,7 171 31,5 800 16,5 420 470<br />
14"X14" 350X350 13.25 337 27,00 686 15,00 381 16,9 430 24,6 625 6,7 171 31,5 800 16,5 420 510<br />
16"X14" 400X350 13.25 337 30,00 762 16,00 406 16,9 430 24,6 625 6,7 171 31,5 800 16,5 420 590<br />
16"X16" 400X400 15.25 387 30,00 762 16,00 406 18,5 470 28,3 720 10,1 257 31,5 800 15,7 400 750<br />
18"X16" 450X400 15.25 387 34,00 864 - - 18,5 470 28,3 720 10,1 257 31,5 800 15,7 400 790<br />
18"X18" 450X450 17.25 438 34,00 864 - - 20,4 518 30,2 767 10,1 257 31,5 800 15,7 400 980<br />
20"X18" 500X450 17.25 438 36,00 914 - - 20,4 518 30,2 767 10,1 257 31,5 800 15,7 400 1030<br />
20"X20" 500X500 19.25 489 36,00 914 - - 23,2 590 33,1 840 10,1 257 31,5 800 15,7 400 1190<br />
24"X20" 600X500 19.25 489 40,00 1016 - - 23,2 590 33,1 840 10,1 257 31,5 800 15,7 400 1570<br />
22"X22" 550X550 21.25 540 40,00 1016 - - 25,0 635 39,0 990 5,9 150 31,5 800 16,1 410 1700<br />
24"X24" 600X600 23.25 591 42,00 1067 - - 27,6 700 41,3 1050 5,9 150 31,5 800 16,1 410 2100<br />
26"X26" 650X650 25 635 45,00 1143 - - 28,5 725 42,9 1090 3,3 83 31,5 800 25,6 650 2500<br />
28"X24" 700X600 23.25 591 49,00 1245 - - 27,6 700 41,3 1050 5,9 150 31,5 800 16,1 410 2400<br />
28"X28" 700X700 27 686 49,00 1245 - - 30,7 780 45,3 1150 3,3 83 31,5 800 25,6 650 3000<br />
30"X24" 750X600 23.25 591 51,00 1295 - - 27,6 700 41,3 1050 5,9 150 31,5 800 16,1 410 2700<br />
30"X30" 750X750 29 737 51,00 1295 - - 32,5 825 47,6 1210 3,3 83 31,5 800 25,6 650 3500<br />
36"X30" 900X750 29 737 60,00 1524 - - 32,5 825 47,6 1210 3,3 83 31,5 800 25,6 650 4000<br />
mm<br />
Wgt<br />
(Kg)<br />
11<br />
PT. ALFA VALVES INDONESIA 2015
CARBON STEEL VALVES<br />
Class 150,300,600,900,1500<br />
TM<br />
ALFA<br />
Ball <strong>Valves</strong> of carbon steel bodies are used for<br />
pipelines. Split Body Construction Design<br />
(either two-piece or three piece) bolting with<br />
high intensity stud connection. They also have<br />
sufficient strength and stiffness to withstand<br />
piping stresses, and piston effect seat<br />
construction so their sealing are very safe and<br />
tight. For the sliding surfaces on which the ball<br />
revolves, bearings made mainly of TFE are<br />
used in order to ensure self-lubrication and<br />
smooth operation over a long period of time.<br />
TWO PIECE BODY<br />
THREE PIECE BODY<br />
12<br />
PT. ALFA VALVES INDONESIA 2015
CAST STEEL<br />
BALL VALVE PARTS<br />
Two-Piece Body Type<br />
TM<br />
ALFA<br />
No<br />
Part Name<br />
No<br />
Part Name<br />
1 Body<br />
2 Body Cap<br />
3 Lower Cover<br />
4 Ball<br />
5 Seat<br />
6 Stem<br />
7 Lower Stem<br />
8 Seat Retainer<br />
9 Thrust Bearing<br />
10 O-Ring<br />
11 Stem Bearing<br />
24 Sealant Fitting<br />
25 Drain Plug<br />
26 Key<br />
27 Gear Case<br />
28 Stopper Bolt<br />
29 Plug<br />
30 O-Ring<br />
31 Sector Gear<br />
32 O-Ring<br />
33 Gear Cover<br />
34 Bolt<br />
34<br />
36<br />
33<br />
32<br />
31<br />
30<br />
38<br />
37<br />
35<br />
39<br />
40<br />
41<br />
42<br />
40<br />
39<br />
12 Lower Stem Bearing<br />
13 Thrust Bearing<br />
14 Thrust Washer<br />
15 O-Ring<br />
16 Gland<br />
35 Connector<br />
36 Key<br />
37 Indicator<br />
38 Bolt<br />
39 O-Ring<br />
28<br />
27 43<br />
16 17<br />
29<br />
45<br />
44<br />
17 Gland Bolt<br />
18 Spring<br />
19 O-Ring<br />
20 O-Ring<br />
40 Bearing<br />
41 Spring Pin<br />
42 Worm<br />
43 Shaft<br />
15<br />
13<br />
14<br />
21 Thrust Washer<br />
44 Key<br />
22 Stud-Nut<br />
23 Stud-Nut<br />
45 Hand Wheel<br />
6<br />
11<br />
26<br />
23<br />
24<br />
1<br />
25<br />
24<br />
10<br />
12<br />
18<br />
19<br />
7<br />
9<br />
8<br />
21<br />
5<br />
3<br />
4<br />
23<br />
5<br />
18<br />
8<br />
19<br />
20<br />
2<br />
21<br />
13<br />
PT. ALFA VALVES INDONESIA 2015
CAST STEEL<br />
BALL VALVE PARTS<br />
Three- Piece Body Type<br />
TM<br />
ALFA<br />
25<br />
24<br />
2<br />
6<br />
31<br />
20<br />
28<br />
15<br />
19<br />
17<br />
18<br />
11<br />
16<br />
7<br />
9<br />
1<br />
20<br />
21 22 4<br />
5<br />
30<br />
3<br />
30<br />
5<br />
4<br />
No Part Name<br />
1 Body<br />
2 Body Cap<br />
3 Ball<br />
4 Seat Retainer<br />
5 Seat<br />
6 Spring<br />
7 Stem<br />
8 Lower Stem<br />
9 Stem Bearing<br />
10 Thrust Bearing<br />
11 Thrust Bearing<br />
12 Thrust Washer<br />
13 Lower Cover<br />
14 Key<br />
15 Gland Flange<br />
16 Key<br />
17 O-ring<br />
18 O-ring<br />
19 Back up Ring<br />
20 O-Ring<br />
21 O-Ring<br />
22 O-Ring<br />
23 O-Ring<br />
24 Stud<br />
25 Nut<br />
26 Stud<br />
27 Nut<br />
28 Head Bolt<br />
29 Bolt<br />
30 Outer Ring<br />
31 Sealant Fitting<br />
32 O-Ring<br />
32<br />
9<br />
8<br />
22<br />
21<br />
6<br />
31<br />
10<br />
13<br />
27<br />
26<br />
12<br />
2<br />
24<br />
25<br />
14<br />
PT. ALFA VALVES INDONESIA 2015
CARBON STEEL VALVES<br />
CLASS 150 (Carbon Steel Material)<br />
Nominal size : 150 mm - 900 mm (6 in - 36 in)<br />
Flange : ANSI CLASS 300<br />
Class 150<br />
Two Piece Body<br />
TM<br />
ALFA<br />
W 1<br />
H 2<br />
F W 1<br />
W 2<br />
L<br />
H 1<br />
L<br />
PRINCIPAL MATERIAL<br />
PRINCIPAL MATERIAL<br />
Parts<br />
General Use<br />
Material Code<br />
Low Temperature<br />
Three Piece Body<br />
W 1<br />
W 2<br />
Body<br />
WCB<br />
LCB<br />
H 2<br />
Ball<br />
See main parts material table<br />
F<br />
Stem<br />
Seat<br />
410 HCr<br />
T.F.E<br />
REINFORCED T.F.E<br />
403 HCr<br />
T.F.E<br />
REINFORCED T.F.E<br />
L<br />
H 1<br />
AB03F2TF<br />
AB03R2TF<br />
AB03F3TF<br />
AB03R3TF<br />
ALFA FIGURE. No.<br />
- Class 150, Full Bore, Split Body 2 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
- Class 150, Reduced Bore, Split Body 2 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
- Class 150, Full Bore, Split Body 3 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
- Class 150, Reduced Bore, Split Body 3 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
CLASS 150 (Carbon Steel) Dimension and Weights<br />
Design<br />
2 Pieces Body<br />
3 Pieces Body<br />
Nominal Size Ball Bore<br />
L (RF)<br />
H 1 H 2 W 1<br />
in mm in<br />
mm<br />
Long Pattern Short Pattern<br />
in mm in mm<br />
in mm in mm<br />
6"X5" 150x125 5 127 15,88 403 10,50 267 7,9 200 12,2 310 3,3 85 17,7 450 7,1 180 82<br />
6"X6" 150x150 6 152 15,88 403 10,50 267 10,2 260 13,4 340 3,3 85 17,7 450 7,1 180 110<br />
8"X6" 200x150 6 152 19,75 502 11,50 292 10,2 260 13,4 340 3,3 85 17,7 450 7,1 180 145<br />
8"X8" 200x200 8 203 19,75 502 11,50 292 11,8 300 15,3 389 4,6 116 23,6 600 13,8 350 180<br />
10"X8" 250x200 8 203 22,38 568 13,00 330 11,8 300 15,3 389 4,6 116 23,6 600 13,8 350 285<br />
10"X10" 250X250 10 254 22,38 568 13,00 330 12,8 325 15,9 405 4,6 116 23,6 600 13,8 350 365<br />
12"X10 300X250 10 254 25,50 648 14,00 356 12,8 325 15,9 405 4,6 116 23,6 600 13,8 350 380<br />
12"X12" 300X300 12 305 25,50 648 14,00 356 14,4 365 17,9 455 6,7 171 31,5 800 16,5 420 535<br />
14"X12" 350X300 12 305 30,00 762 15,00 381 14,4 365 17,9 455 6,7 171 31,5 800 16,5 420 580<br />
14"X14" 350X350 13.25 337 30,00 762 15,00 381 15,7 400 19,3 490 6,7 171 31,5 800 16,5 420 740<br />
16"X14" 400X350 13.25 337 33,00 838 16,00 406 15,7 400 19,3 490 6,7 171 31,5 800 16,5 420 780<br />
16"X16" 400X400 15.25 387 33,00 838 16,00 406 17,3 440 21,7 550 10,1 257 31,5 800 15,7 400 1030<br />
18"X16" 450X400 15.25 387 36,00 914 - - 17,3 440 21,7 550 10,1 257 31,5 800 15,7 400 1010<br />
18"X18" 450X450 17.25 438 36,00 914 - - 19,7 500 24,4 620 10,1 257 31,5 800 15,7 400 1280<br />
20"X18" 500X450 17.25 438 39,00 991 - - 19,7 500 24,4 620 10,1 257 31,5 800 15,7 400 1360<br />
20"X20" 500X500 19.25 489 39,00 991 - - 21,9 555 26,8 680 10,1 257 31,5 800 15,7 400 1540<br />
24"X20" 600X500 19.25 489 45,00 1143 - - 21,9 555 26,8 680 10,1 257 31,5 800 15,7 400 1950<br />
22"X22" 550X550 21.25 540 43,00 1092 - - 25,0 635 31,7 806 5,9 150 31,5 800 16,1 410 2050<br />
24"X24" 600X600 23.25 591 45,00 1143 - - 27,6 700 34,3 870 5,9 150 31,5 800 16,1 410 2600<br />
26"X26" 650X650 25 635 49,00 1245 - - 28,3 720 35,0 890 5,9 150 31,5 800 16,1 410 3300<br />
28"X24" 700X600 23.25 591 53,00 1346 - - 27,6 700 34,3 870 5,9 150 31,5 800 16,1 410 3100<br />
28"X28" 700X700 27 686 53,00 1346 - - 30,7 780 37,6 955 3,3 83 31,5 800 25,6 650 3900<br />
30"X24" 750X600 23.25 591 55,00 1397 - - 27,6 700 34,3 870 5,9 150 31,5 800 16,1 410 3500<br />
30"X30" 750X750 29 737 55,00 1397 - - 32,5 825 39,8 1010 3,3 83 31,5 800 25,6 650 4800<br />
36"X30" 900X750 29 737 68,00 1727 - - 32,5 825 39,8 1010 3,3 83 31,5 800 25,6 650 5400<br />
The Dimension of Class 300 Carbon Steel as same as Class 300 Stainless Steel, except Weight.<br />
15<br />
in<br />
mm<br />
in<br />
W 2<br />
mm<br />
in<br />
F<br />
mm<br />
Wgt<br />
(Kg)<br />
PT. ALFA VALVES INDONESIA 2015
CARBON STEEL VALVES<br />
Class 300<br />
TM<br />
ALFA<br />
CLASS 300 (Carbon Steel Material)<br />
Nominal size : 150 mm - 900 mm (6 in - 36 in)<br />
Flange : ANSI CLASS 300<br />
Two Piece Body<br />
W 1<br />
H 2<br />
F W 1<br />
W 2<br />
L<br />
H 1<br />
L<br />
PRINCIPAL MATERIAL<br />
Material Code<br />
Parts<br />
General Use<br />
Low Temperature<br />
Three Piece Body<br />
W 1<br />
W 2<br />
Body<br />
WCB<br />
LCB<br />
Ball<br />
See main parts material table<br />
H 2<br />
Stem<br />
410 HCr<br />
403 HCr<br />
F<br />
H 1<br />
T.F.E<br />
T.F.E<br />
Seat<br />
REINFORCED T.F.E REINFORCED T.F.E<br />
L<br />
AB03F2TF<br />
AB03R2TF<br />
AB03F3TF<br />
AB03R3TF<br />
ALFA FIGURE. No.<br />
- Class 300, Full Bore, Split Body 2 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
- Class 300, Reduced Bore, Split Body 2 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
- Class 300, Full Bore, Split Body 3 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
- Class 300, Reduced Bore, Split Body 3 Pieces Design, Trunnion Mounted, Raised Face Flanged Ends<br />
CLASS 300 (Carbon Steel) Dimension Table<br />
Design<br />
2 Pieces Body<br />
3 Pieces Body<br />
Nominal Size Ball Bore<br />
L (RF)<br />
H 1 H 2 W 1<br />
in mm in<br />
mm<br />
Long Pattern Short Pattern<br />
in mm in mm<br />
in mm in mm<br />
6"X5" 150x125 5 127 15,88 403 10,50 267 7,9 200 12,2 310 3,3 85 17,7 450 7,1 180 82<br />
6"X6" 150x150 6 152 15,88 403 10,50 267 10,2 260 13,4 340 3,3 85 17,7 450 7,1 180 110<br />
8"X6" 200x150 6 152 19,75 502 11,50 292 10,2 260 13,4 340 3,3 85 17,7 450 7,1 180 145<br />
8"X8" 200x200 8 203 19,75 502 11,50 292 11,8 300 15,3 389 4,6 116 23,6 600 13,8 350 180<br />
10"X8" 250x200 8 203 22,38 568 13,00 330 11,8 300 15,3 389 4,6 116 23,6 600 13,8 350 285<br />
10"X10" 250X250 10 254 22,38 568 13,00 330 12,8 325 15,9 405 4,6 116 23,6 600 13,8 350 365<br />
12"X10 300X250 10 254 25,50 648 14,00 356 12,8 325 15,9 405 4,6 116 23,6 600 13,8 350 380<br />
12"X12" 300X300 12 305 25,50 648 14,00 356 14,4 365 17,9 455 6,7 171 31,5 800 16,5 420 535<br />
14"X12" 350X300 12 305 30,00 762 15,00 381 14,4 365 17,9 455 6,7 171 31,5 800 16,5 420 580<br />
14"X14" 350X350 13.25 337 30,00 762 15,00 381 15,7 400 19,3 490 6,7 171 31,5 800 16,5 420 740<br />
16"X14" 400X350 13.25 337 33,00 838 16,00 406 15,7 400 19,3 490 6,7 171 31,5 800 16,5 420 780<br />
16"X16" 400X400 15.25 387 33,00 838 16,00 406 17,3 440 21,7 550 10,1 257 31,5 800 15,7 400 1030<br />
18"X16" 450X400 15.25 387 36,00 914 - - 17,3 440 21,7 550 10,1 257 31,5 800 15,7 400 1010<br />
18"X18" 450X450 17.25 438 36,00 914 - - 19,7 500 24,4 620 10,1 257 31,5 800 15,7 400 1280<br />
20"X18" 500X450 17.25 438 39,00 991 - - 19,7 500 24,4 620 10,1 257 31,5 800 15,7 400 1360<br />
20"X20" 500X500 19.25 489 39,00 991 - - 21,9 555 26,8 680 10,1 257 31,5 800 15,7 400 1540<br />
24"X20" 600X500 19.25 489 45,00 1143 - - 21,9 555 26,8 680 10,1 257 31,5 800 15,7 400 1950<br />
22"X22" 550X550 21.25 540 43,00 1092 - - 25,0 635 31,7 806 5,9 150 31,5 800 16,1 410 2050<br />
24"X24" 600X600 23.25 591 45,00 1143 - - 27,6 700 34,3 870 5,9 150 31,5 800 16,1 410 2600<br />
26"X26" 650X650 25 635 49,00 1245 - - 28,3 720 35,0 890 5,9 150 31,5 800 16,1 410 3300<br />
28"X24" 700X600 23.25 591 53,00 1346 - - 27,6 700 34,3 870 5,9 150 31,5 800 16,1 410 3100<br />
28"X28" 700X700 27 686 53,00 1346 - - 30,7 780 37,6 955 3,3 83 31,5 800 25,6 650 3900<br />
30"X24" 750X600 23.25 591 55,00 1397 - - 27,6 700 34,3 870 5,9 150 31,5 800 16,1 410 3500<br />
30"X30" 750X750 29 737 55,00 1397 - - 32,5 825 39,8 1010 3,3 83 31,5 800 25,6 650 4800<br />
36"X30" 900X750 29 737 68,00 1727 - - 32,5 825 39,8 1010 3,3 83 31,5 800 25,6 650 5400<br />
The Dimension of Class 300 Carbon Steel as same as Class 300 Stainless Steel, except Weight.<br />
16<br />
in<br />
mm<br />
in<br />
W 2<br />
mm<br />
in<br />
F<br />
mm<br />
Wgt<br />
(Kg)<br />
PT. ALFA VALVES INDONESIA 2015
HOW TO ORDER ALFA CASTED GATE, GLOBE, & CHECK VALVES<br />
SIZE<br />
FIG. No.<br />
08"<br />
A<br />
B<br />
06 F 2 T<br />
F - WCB - SS R<br />
- GO -<br />
F<br />
Valve<br />
Body<br />
Connec -<br />
Pressure Bore<br />
Design<br />
Valve Size Brand Identifi -<br />
Configu -<br />
tion<br />
Rating Type<br />
Type<br />
-<br />
cation<br />
ration<br />
Type<br />
Body<br />
Material<br />
-<br />
Trim<br />
Material<br />
Seat<br />
Material<br />
Design<br />
- Opera-<br />
-<br />
tor<br />
Modification<br />
8 in ALFA BALL VALVE, ANSI CLASS 600, FULL BORE, 2 PIECE BODY, TRUNNION MOUNTED, RAISED FACE, BODY MATERIAL : ASTM<br />
A216 Gr.WCB, TRIM MATERIAL : 316 SS BALL, 316 SS STEM, REINFORCED PTFE SEAT, GEAR OPERATED, FIRE SAFE DESIGN<br />
VALVE SIZE<br />
BRAND<br />
VALVE<br />
IDENTIFICATION<br />
PRESSURE RATING<br />
0Q 1/4"<br />
01 ANSI Class 150<br />
0H 1/2"<br />
03 ANSI Class 300<br />
0T 3/4"<br />
06 ANSI Class 600<br />
01 1"<br />
08 ANSI Class 800<br />
1H 1 1/2"<br />
09 ANSI Class 900<br />
02 2"<br />
15 ANSI Class 1500<br />
ALFA B : BALL VALVE<br />
2H 2 1/2"<br />
25 ANSI Class 2500<br />
03 3"<br />
04 4" J1<br />
JIS 10K<br />
-<br />
- J2<br />
JIS 20K<br />
36 36"<br />
J4<br />
JIS 40K<br />
J6<br />
JIS 63K<br />
F<br />
R<br />
S<br />
BORE TYPE<br />
FULL PORT<br />
REDUCED<br />
PORT<br />
SPECIAL<br />
PORT<br />
WCB<br />
C5<br />
WC6<br />
WC9<br />
C12<br />
LCB<br />
LCC<br />
LC3<br />
CF8<br />
CF8M<br />
CF3<br />
CF3M<br />
CF8C<br />
CN7M<br />
Mo<br />
CD3<br />
CD3MW<br />
INC<br />
TIN<br />
BODY CONFIGURATION<br />
1 WELDED BODY<br />
2 END ENTRY - 2 PIECE<br />
3 END ENTRY - 3 PIECE<br />
ASTM A216 Gr. WCB<br />
ASTM A217 Gr. C5<br />
ASTM A217 Gr. WC6<br />
ASTM A217 Gr. WC9<br />
ASTM A217 Gr. C12<br />
ASTM A352 Gr. LCB<br />
ASTM A352 Gr. LCC<br />
ASTM A352 Gr. LC3<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
ASTM A351 Gr. CF3<br />
ASTM A351 Gr. CF3M<br />
ASTM A351 Gr. CF8C<br />
ASTM A351 Gr. CN7M<br />
ASTM A296 Gr. M35<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CD3MWCuN<br />
NICKEL ALLOY<br />
TITANIUM<br />
BODY MATERIAL<br />
L<br />
T<br />
DESIGN TYPE<br />
FLOATING TYPE<br />
TRUNNION TYPE<br />
TRIM MATERIAL<br />
F1<br />
ASTM A182 Gr. F1<br />
F6<br />
ASTM A182 Gr. F6a<br />
CODE BALL<br />
F6N<br />
ASTM A182 Gr. F6NM<br />
SF<br />
304 SS<br />
F9<br />
ASTM A182 Gr. F9<br />
SS<br />
316 SS<br />
F11<br />
ASTM A182 Gr. F11<br />
ST<br />
317 SS<br />
F22<br />
ASTM A182 Gr. F22<br />
CC CS-Cr Plated<br />
A10<br />
ASTM A105<br />
CD CS-Cr Plated<br />
LF2<br />
ASTM A350 Gr. LF2<br />
CE CS-Cr Plated<br />
304<br />
ASTM A182 Gr. F304<br />
NC CS-Ni Plated<br />
304L ASTM A182 Gr. F304L<br />
ND CS-Ni Plated<br />
316<br />
ASTM A182 Gr. F316<br />
NE CS-Ni Plated<br />
316L ASTM A182 Gr. F316L<br />
AT<br />
Alloy 20<br />
317<br />
ASTM A182 Gr. F317<br />
ML<br />
Monel<br />
317L ASTM A182 Gr. F317L<br />
IL<br />
Inconnel<br />
F321<br />
ASTM A182 Gr. F321<br />
TT Titanium<br />
F347<br />
ASTM A182 Gr. F347<br />
HC Hastelloy C<br />
F51 ASTM A182 Gr. F51(Duplex)<br />
SE<br />
Stellited<br />
F57<br />
ASTM A182 Gr. F57<br />
EN<br />
ENP<br />
SP<br />
SPECIAL PER P.O<br />
SP Special per P.O<br />
P<br />
F<br />
R<br />
B<br />
S<br />
T<br />
C<br />
A<br />
CONNECTION TYPE<br />
FLAT FACE<br />
RAISED FACE<br />
RING JOINT<br />
BUTT WELD<br />
SOCKET WELD<br />
SCREWED<br />
COMBINATION<br />
SPECIAL<br />
STEM<br />
304 SS<br />
316 SS<br />
317 SS<br />
316 SS<br />
304 SS<br />
410 SS<br />
316 SS<br />
304 SS<br />
410 SS<br />
Alloy 20<br />
Monel<br />
Inconnel<br />
Titanium<br />
Hastelloy C<br />
Stellited<br />
ENP<br />
Special per P.O<br />
S E A T<br />
DE S IG N O P E R A TO R<br />
M O D I F IC AT IO N<br />
F<br />
PTF E<br />
R R e info rce d PTF E<br />
N<br />
N<br />
N ylo n<br />
R e info rce d N ylo n<br />
V<br />
Vito n<br />
B<br />
Buna -N<br />
E<br />
EPDM<br />
H<br />
UH M W PE<br />
M M e tal (ba se o n o rde r)<br />
P<br />
PEEK<br />
S<br />
Spec ia l pe r P.O<br />
H W<br />
Ha nd W he el<br />
SX<br />
Sho rt Patter n<br />
L O<br />
G O<br />
H O<br />
Leve r O pe ra te d<br />
G ea r O pe rate d<br />
Hydra ulic O pe ra te d<br />
N<br />
B<br />
S<br />
NA C E Standa rd<br />
Blo c k & B le ed<br />
Sea la nt Inje ctio n Po rt<br />
PO Pneum a tic O per ated<br />
D D rain & V e nt<br />
M O<br />
Mo to r O pe ra te d<br />
F<br />
F ire Sa fe De sign<br />
CW<br />
C ha in W h ee l<br />
17<br />
PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
BUTTERFLY VALVES<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
17<br />
CONTENTS<br />
PRODUCT OVERVIEW<br />
MATERIAL OF MAIN PARTS<br />
ALFA BUTTERFLY VALVES<br />
TM<br />
ALFA<br />
l<br />
l<br />
l<br />
l<br />
CLASS 125<br />
CLASS 150<br />
CLASS 300<br />
CLASS 600<br />
HOW TO ORDER ALFA BUTTERFLY VALVES<br />
H<br />
12<br />
13<br />
14<br />
15<br />
16<br />
11<br />
K P.C.D<br />
L2<br />
M2 No OF HOLES<br />
2 PT. ALFA VALVES INDONESIA 2015
Products Overview<br />
Butterfly <strong>Valves</strong><br />
TM<br />
ALFA<br />
This product was our long striving results. On the one hand we referred to today's advanced manufacturing<br />
technologies of developed countries, and on the other hand, we devoted ourselves to the research and<br />
development with many years of comprehensive experiences. As advantages, it posses two way sealed<br />
zero leakage & is especially suitable for high temperature services. It's sealing system applied Three<br />
Direction Eccentric with both of cone and ball shaped faces, of which applied gradually advancement in<br />
plane plus turning to avoid frictions between sealing pairs. It's available for different type of sealing faces to<br />
meet a wide range of services.<br />
It features simple and compact construction, light in weight, reliable sealing, minimized flow resistance and<br />
operating torque, & quick on-off operation.<br />
Specification<br />
Design Type : Wafer, Semi Lug, Lug & Flange<br />
Basic Design Compliance : API Std. 609, MSS SP-67, MSS SP-68, BS 5155<br />
Face-to-Face Dimension : API Std. 609, MSS SP-44, ANSI B16.5<br />
Pressure Test : API Standard 598<br />
Costumer Option<br />
Body Material : Carbon Steel (ASTM A216 Gr. WCB, ASTM A352 Gr. LCB ; LCC)<br />
Alloy Steel (ASTM A217 Gr. WC5 ; WC6 ; WC9 ; C5 ; C12)<br />
Stainless Steel ( ASTM A351 Gr. CF3 ; CF8 ; CF3M ; CF8M ; CF8C)<br />
Gray Cast Iron (ASTM A126)<br />
Ductile Cast Iron (ASTM A395, ASTM A536)<br />
Bronze (ASTM B61, ASTM B62)<br />
Operation : Lever, worm-gear, electric, pneumatic, hydraulic, electric-hydraulic<br />
Connection Type : ASME B16.5 for NPS 2”-24” Flat Face ; Raised Face ; Ring Tap Joint<br />
ASME B16.47 Series or MSS Sp-44 for NPS 26” and Larger : Raised Face ;<br />
Ring Tap Joint<br />
3 PT. ALFA VALVES INDONESIA 2015
MATERIAL OF MAIN PARTS<br />
ALFA BUTTERFLY VALVE TYPES<br />
Butterfly <strong>Valves</strong><br />
TM<br />
ALFA<br />
Do<br />
Do<br />
H<br />
NPS<br />
Lw<br />
L1<br />
BUTT WELDED BUTTERFLY VALVE<br />
METAL SEATED BUTTERFLY VALVE<br />
ALFA BUTTERFLY VALVE TYPES<br />
Products<br />
Do<br />
H<br />
L<br />
FLANGED BUTTERFLY VALVE<br />
WITH PNEUMATIC ACTUATOR<br />
L<br />
FLANGED BUTTERFLY VALVE<br />
WITH GEAR OPERATOR<br />
4 PT. ALFA VALVES INDONESIA 2015
BUTTERFLY VALVES<br />
Class 125<br />
F<br />
A<br />
11<br />
H<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
3<br />
6<br />
8<br />
1<br />
18<br />
9<br />
7<br />
5<br />
2<br />
4<br />
B<br />
K P.C.D<br />
L2<br />
M2 No OF HOLES<br />
10<br />
C<br />
ALFA Figure No<br />
AF0QWT<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 125 - WAFER TYPE<br />
AF0QWS<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 125 - WAFER SEMI LUG TYPE<br />
AF0QWL<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 125 - WAFER LUG TYPE<br />
AF0QDP<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 125 - DOUBLE FLANGED FLAT FACE TYPE<br />
AF0QDF<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 125 - DOUBLE FLANGED RAISED FACE TYPE<br />
AF0QDW<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 125 - BUTT WELD TYPE<br />
Dimension and Weghts ANSI Class 125<br />
Size (NPS)<br />
Face-to-Face<br />
Wafer / Lug<br />
Face-to-Face<br />
Flanged<br />
Face-to-Face<br />
Butt Weld<br />
Wheel<br />
Diameter<br />
Height<br />
Weight<br />
Wafer Lug Flanged<br />
(L 1 )<br />
(L) (Lw) (Do)<br />
(Ww) (Wl) (Wf)<br />
in mm in mm in mm in mm in mm in mm kg kg kg<br />
2 50 1,69 43 4,25 108 5,91 150 6,3 160 7,6 193 2,5 3,1 7,0<br />
2 1/2 65 1,81 46 4,41 112 6,69 170 6,3 160 8,1 207 3,2 3,9 8,0<br />
3 80 1,89 48 4,49 114 7,09 180 6,3 160 8,4 213 3,5 4,2 10,0<br />
4 100 2,13 54 5,00 127 7,48 190 6,3 160 9,1 232 4,5 5,0 12,0<br />
5 125 2,20 56 5,51 140 7,87 200 6,3 160 9,6 245 6,2 7,5 15,0<br />
6 150 2,24 57 5,51 140 8,27 210 6,3 160 10,2 258 8,6 9,4 21,0<br />
8 200 2,52 64 5,98 152 9,06 230 9,4 240 12,0 305 13,2 14,0 30,0<br />
10 250 2,80 71 6,50 165 9,84 250 9,4 240 13,3 337 19,5 22,0 47,0<br />
12 300 3,19 81 7,01 178 10,63 270 9,4 240 15,0 382 31,5 35,0 63,0<br />
14 350 3,62 92 7,48 190 11,42 290 9,4 240 16,3 413 39,5 46,0 92,0<br />
16 400 4,02 102 8,50 216 12,20 310 12,6 320 17,8 451 73,0 81,0 125,0<br />
18 450 4,49 114 8,74 222 12,99 330 12,6 320 18,6 473 88,0 94,0 146,0<br />
20 500 5,00 127 9,02 229 13,78 350 12,6 320 21,4 544 117,0 129,0 194,0<br />
24 600 6,06 154 10,51 267 15,35 390 19,7 500 24,9 632 176,0 191,0 295,0<br />
28 700 9,02 229 11,50 292 16,93 430 19,7 500 27,2 690 294,0 315,0 372,0<br />
32 800 9,49 241 12,52 318 18,50 470 19,7 500 29,1 738 344,0 362,0 496,0<br />
36 900 9,49 241 12,99 330 20,08 510 19,7 500 36,4 925 472,0 493,0 650,0<br />
40 1000 11,81 300 16,14 410 21,65 550 19,7 500 40,7 1035 631,0 658,0 892,0<br />
44 1100 - - 17,48 444 - - 19,7 500 44,9 1140 840,0 868,0 1520,0<br />
48 1200 13,78 350 18,50 470 24,80 630 19,7 500 45,5 1155 1495,0 1560,0 1992,0<br />
56 1400 15,35 390 20,87 530 27,95 710 23,6 600 53,1 1350 1890,0 2010,0 2589,0<br />
60 1500 - - 22,24 565 - - 23,6 600 55,1 1400 2385,0 2496,0 3000,0<br />
64 1600 17,32 440 23,62 600 31,10 790 23,6 600 58,1 1475 2990,0 3205,0 -<br />
72 1800 19,29 490 26,38 670 34,25 870 23,6 600 65,7 1670 4400,0 4680,0 -<br />
(H)<br />
5 PT. ALFA VALVES INDONESIA 2015
BUTTERFLY VALVES<br />
ANSI Class 150<br />
P N 1 0 / P N 1 6<br />
TM<br />
ALFA<br />
A<br />
H<br />
12<br />
13<br />
14<br />
15<br />
3<br />
6<br />
8<br />
1<br />
F<br />
11<br />
16<br />
17<br />
18<br />
9<br />
7<br />
5<br />
2<br />
4<br />
B<br />
K P.C.D<br />
L2<br />
M2 No OF HOLES<br />
10<br />
AF01WT<br />
AF01WS<br />
AF01WL<br />
AF01DP<br />
AF01DF<br />
AF01DW<br />
C<br />
ALFA Figure. No;<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 150 - WAFER TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 150 - WAFER SEMI LUG TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 150 - WAFER LUG TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 150 - DOUBLE FLANGED FLAT FACE TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 150 - DOUBLE FLANGED RAISED FACE TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 150 - BUTT WELD TYPE<br />
Dimension and Weights ANSI Class 150<br />
Size (NPS)<br />
Face-to-Face<br />
Wafer / Lug<br />
Face-to-Face<br />
Flanged<br />
Face-to-Face<br />
Butt Weld<br />
Wheel<br />
Diameter<br />
Height<br />
Weight<br />
Wafer Lug Flanged<br />
(Ww) (Wl) (Wf)<br />
in mm in mm in mm in mm in mm in mm kg kg kg<br />
2 50 1,69 43 4,25 108 5,91 150 6,3 160 7,5 190 3,2 4,5 9,0<br />
2 1/2 65 1,81 46 4,41 112 6,69 170 6,3 160 8,7 220 3,2 4,5 11,0<br />
3 80 1,89 48 4,49 114 7,09 180 6,3 160 9,0 229 4,5 5,4 12,5<br />
4 100 2,13 54 5,00 127 7,48 190 6,3 160 9,4 240 7,3 10,9 15,0<br />
5 125 2,20 56 5,51 140 7,87 200 6,3 160 10,0 255 8,6 12,7 18,0<br />
6 150 2,24 57 5,51 140 8,27 210 6,3 160 11,4 290 12,7 15,4 24,0<br />
8 200 2,52 64 5,98 152 9,06 230 9,4 240 12,2 310 19,1 21,3 35,0<br />
10 250 2,80 71 6,50 165 9,84 250 9,4 240 13,4 340 31,8 40,4 52,0<br />
12 300 3,19 81 7,01 178 10,63 270 9,4 240 15,6 395 49,0 57,2 69,0<br />
14 350 3,62 92 7,48 190 11,42 290 9,4 240 17,3 440 59,9 81,7 98,0<br />
16 400 4,02 102 8,50 216 12,20 310 12,6 320 19,1 485 80,8 112,5 135,0<br />
18 450 4,49 114 8,74 222 12,99 330 12,6 320 20,7 525 105,3 137,0 154,0<br />
20 500 5,00 127 9,02 229 13,78 350 12,6 320 22,4 570 144,3 186,0 202,0<br />
24 600 6,06 154 10,51 267 15,35 390 19,7 500 27,6 700 227,3 317,6 308,0<br />
28 700 9,02 229 11,50 292 16,93 430 19,7 500 35,6 905 419,7 512,7 388,0<br />
32 800 9,49 241 12,52 318 18,50 470 19,7 500 38,2 970 612,5 663,3 527,0<br />
36 900 9,49 241 12,99 330 20,08 510 19,7 500 40,9 1038 737,3 853,0 680,0<br />
40 1000 11,81 300 16,14 410 21,65 550 19,7 500 43,3 1100 1111,6 1202,4 975,0<br />
44 1100 - - 17,48 444 - - 19,7 500 45,3 1150 1188,7 1277,2 1680,0<br />
48 1200 13,78 350 18,50 470 24,80 630 19,7 500 46,5 1180 1275,0 1395,2 2095,0<br />
56 1400 15,35 390 20,87 530 27,95 710 23,6 600 60,0 1525 1406,5 1523,6 2710,0<br />
60 1500 - - 22,24 565 - - 23,6 600 63,0 1600 1565,3 1751,4 3240,0<br />
64 1600 17,32 440 23,62 600 31,10 790 23,6 600 64,6 1642 1780,9 2069,0 -<br />
72 1800 19,29 490 26,38 670 34,25 870 23,6 600 74,5 1893 2023,6 2325,3 -<br />
2<br />
3<br />
4<br />
(L 1 )<br />
(L) (Lw) (Do)<br />
NOTES<br />
1 L 1 ( Face-to-Face Dimension of Wafer Type Soft & Metal Seated Butterfly Valve) : 24 " and Smaller as per API 609.<br />
Larger than 24 " as per BS 5155.<br />
L ( Face-to-Face Dimension of Flanged Butterfly Valve) : as per BS 5155.<br />
L W ( Face-to-Face Dimension of Butt Welded Butterfly Valve).<br />
<strong>Valves</strong> are designed for installation : 24" and Smaller as per ANSI B 16.5 and Larger than 24" as per MSS SP-44.<br />
(H)<br />
6 PT. ALFA VALVES INDONESIA 2015
BUTTERFLY VALVES<br />
Class 300<br />
TM<br />
ALFA<br />
Do<br />
Do<br />
H<br />
NPS<br />
BUTT WELDED BUTTERFLY VALVE<br />
Lw<br />
L1<br />
METAL SEATED BUTTERFLY VALVE<br />
AF03WT<br />
AF03WS<br />
AF03WL<br />
AF03DP<br />
AF03DF<br />
AF03DW<br />
Dimension and Weights ANSI Class 300<br />
ALFA Figure. No:<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 300 - WAFER TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 300 - WAFER SEMI LUG TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 300 - WAFER LUG TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 300 - DOUBLE FLANGED FLAT FACE TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 300 - DOUBLE FLANGED RAISED FACE TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 300 - BUTT WELD TYPE<br />
Size (NPS)<br />
Face-to-Face<br />
Wafer / Lug<br />
Face-to-Face<br />
Flanged<br />
Face-to-Face<br />
Butt Weld<br />
Wheel<br />
Diameter<br />
Height<br />
Weight<br />
Wafer Lug Flanged<br />
(L 1 ) (L) (Lw)<br />
(Ww) (Wl) (Wf)<br />
in mm in mm in mm in mm in mm in mm kg kg kg<br />
2 50 1,69 43 5,91 150 5,91 150 6,3 160 7,5 190 3,2 5,0 15,0<br />
2 1/2 65 1,81 46 6,69 170 6,69 170 6,3 160 8,7 220 3,2 5,0 18,0<br />
3 80 1,89 48 7,09 180 7,09 180 6,3 160 9,0 229 5,0 7,7 20,0<br />
4 100 2,13 54 7,48 190 7,48 190 6,3 160 9,4 240 7,3 10,9 25,0<br />
5 125 2,20 56 7,87 200 7,87 200 6,3 160 10,0 255 8,6 13,6 28,0<br />
6 150 2,32 59 8,27 210 8,27 210 9,4 240 11,4 290 12,7 22,2 33,0<br />
8 200 2,87 73 9,06 230 9,06 230 9,4 240 12,2 310 22,7 36,3 48,0<br />
10 250 3,27 83 9,84 250 9,84 250 9,4 240 13,4 340 39,0 52,2 67,0<br />
12 300 3,62 92 10,63 270 10,63 270 9,4 240 15,6 395 68,1 90,3 82,0<br />
14 350 4,61 117 11,42 290 11,42 290 9,4 240 17,3 440 127,9 147,0 112,0<br />
16 400 5,24 133 12,20 310 12,20 310 12,6 320 19,1 485 150,6 181,9 155,0<br />
18 450 5,87 149 12,99 330 12,99 330 13,8 350 20,7 525 177,0 234,6 176,0<br />
20 500 6,26 159 13,78 350 13,78 350 19,7 500 22,4 570 230,5 333,5 230,0<br />
24 600 7,13 181 15,35 390 15,35 390 19,7 500 27,6 700 331,2 462,8 348,0<br />
28 700 9,02 229 16,93 430 16,93 430 19,7 500 35,6 905 698,7 884,8 437,0<br />
32 800 9,49 241 18,50 470 18,50 470 19,7 500 38,2 970 843,9 1365,7 567,0<br />
36 900 9,49 241 20,08 510 20,08 510 19,7 500 40,9 1038 1039,0 1637,9 790,0<br />
40 1000 11,81 300 21,65 550 21,65 550 19,7 500 43,3 1100 1261,3 1910,2 1085,0<br />
48 1200 13,78 350 24,80 630 24,80 630 23,6 600 46,5 1180 - - -<br />
56 1400 15,35 390 27,95 710 27,95 710 23,6 600 60,0 1525 - - -<br />
NOTES<br />
1 L 1 ( Face-to-Face Dimension of Wafer Type Soft & Metal Seated Butterfly Valve) : 24 " and Smaller as per API 609.<br />
2<br />
3<br />
4<br />
Larger than 24 " as per BS 5155.<br />
L ( Face-to-Face Dimension of Flanged Butterfly Valve) : as per BS 5155.<br />
L W ( Face-to-Face Dimension of Butt Welded Butterfly Valve).<br />
(Do)<br />
<strong>Valves</strong> are designed for installation : 24" and Smaller as per ANSI B 16.5 and Larger than 24" as per MSS SP-44.<br />
(H)<br />
7 PT. ALFA VALVES INDONESIA 2015
BUTTERFLY VALVES<br />
Class 600<br />
TM<br />
ALFA<br />
Do<br />
H<br />
FLANGED BUTTERFLY VALVE<br />
WITH PNEUMATIC ACTUATOR<br />
L<br />
L<br />
FLANGED BUTTERFLY VALVE<br />
WITH GEAR OPERATOR<br />
AF06WT<br />
AF06WS<br />
AF06WL<br />
AF06DP<br />
AF06DF<br />
ALFA Figure No;<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 600 - WAFER TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 600 - WAFER SEMI LUG TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 600 - WAFER LUG TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 600 - DOUBLE FLANGED FLAT FACE TYPE<br />
ALFA VALVE - BUTTERFLY - ANSI CLASS 600 - DOUBLE FLANGED RAISED FACE TYPE<br />
Dimension and Weights ANSI Class 600<br />
Size (NPS)<br />
Face-to-Face<br />
Wafer / Lug<br />
Face-to-Face<br />
Flanged<br />
Wheel<br />
Diameter<br />
Height<br />
Wafer<br />
Weight<br />
Lug<br />
(L 1 )<br />
(L)<br />
(Ww)<br />
in mm in mm in mm in mm in mm kg kg<br />
2 50 1,69 43 5,91 150 6,3 160 8,7 220 5,0 5,9<br />
2 1/2 65 1,81 46 6,69 170 6,3 160 9,1 230 5,0 5,9<br />
3 80 2,13 54 7,09 180 6,3 160 9,8 250 5,9 8,2<br />
4 100 2,52 64 7,48 190 9,4 240 10,2 260 13,6 23,6<br />
5 125 2,52 64 7,87 200 9,4 240 12,2 310 16,3 33,6<br />
6 150 3,07 78 8,27 210 12,6 320 12,6 320 19,1 38,6<br />
8 200 4,02 102 9,06 230 12,6 320 13,8 350 32,7 57,6<br />
10 250 4,61 117 9,84 250 12,6 320 16,5 420 77,1 105,7<br />
12 300 5,51 140 10,63 270 13,8 350 18,5 470 111,2 172,0<br />
14 350 6,10 155 11,42 290 19,7 500 19,7 500 356,2 439,2<br />
16 400 7,01 178 12,20 310 19,7 500 21,7 550 444,6 530,9<br />
18 450 7,87 200 12,99 330 19,7 500 25,2 640 549,0 630,7<br />
20 500 8,50 216 13,78 350 19,7 500 33,5 850 601,2 716,9<br />
(Do)<br />
(H)<br />
(Wl)<br />
NOTES<br />
1<br />
2<br />
3<br />
4<br />
L 1 ( Face-to-Face Dimension of Wafer Type Soft & Metal Seated Butterfly Valve) : 24 " and Smaller as per API 609.<br />
Larger than 24 " as per BS 5155.<br />
L ( Face-to-Face Dimension of Flanged Butterfly Valve) : as per BS 5155.<br />
L W ( Face-to-Face Dimension of Butt Welded Butterfly Valve).<br />
<strong>Valves</strong> are designed for installation : 24" and Smaller as per ANSI B 16.5 and Larger than 24" as per MSS SP-44.<br />
8 PT. ALFA VALVES INDONESIA 2015
TM<br />
ALFA<br />
HOW TO ORDER ALFA BUTTERFLY VALVES<br />
FIG.<br />
No.<br />
08" A F 01 WT - WCB - R - SO - T1 1 -<br />
GO<br />
Valve<br />
Style &<br />
Valve<br />
Pressure<br />
Body<br />
Desc : Brand Identi -<br />
Connection - - Disc Material Seat Material -<br />
Size<br />
Rating<br />
Material<br />
fication<br />
Type<br />
Shaft Bea-<br />
Material<br />
ring<br />
Mat'l.<br />
-<br />
Ope- Special<br />
rator Features<br />
DESCRIPTION : 8 in ALFA BUTTERFLY VALVE, ANSI CLASS 150, WAFER TYPE, BODY MATERIAL A216 Gr.WCB, DISC MATERIAL ASTM A351 Gr.<br />
CF8M (316 SS), SEAT MATERIAL EPDM, SHAFT 316 SS, BEARING BACKED TFE, GEAR OERATOR, NO SPECIAL FEATURES.<br />
VALVE SIZE<br />
BRAND<br />
VALVE IDENTIFICATION<br />
PRESSURE RATING<br />
02<br />
2H<br />
03<br />
04<br />
06<br />
10<br />
12<br />
14<br />
48<br />
~<br />
54<br />
CODE<br />
CONNECTION<br />
2"<br />
2-1/2"<br />
0Q<br />
ANSI Class 125<br />
3"<br />
4"<br />
6" 01<br />
ANSI Class 150<br />
10" ALFA<br />
F : BUTTERFLY<br />
12"<br />
14"<br />
48"<br />
~<br />
54"<br />
03<br />
ANSI Class 300<br />
06<br />
ANSI Class 600<br />
STYLE & CONNECTION TYPE<br />
BODY AND DISC MATERIALS<br />
CODE<br />
WT<br />
WS<br />
WL<br />
DP<br />
DF<br />
DW<br />
STANDARD DESIGN<br />
CONNECTION<br />
Wafer Type<br />
Wafer Semi Lug Type<br />
Wafer Lug Type<br />
Double Flanged Flat Face Type<br />
Double Flanged Raised Face<br />
Type<br />
Butt Weld Type<br />
CODE<br />
CODE<br />
M ATERIAL SPECIFICATION<br />
M ATERIAL SPECIFICATION<br />
BODY DISC<br />
BODY DISC<br />
B62 A BRONZE<br />
ASTM B62 Gr. C83600 C5 M ALLOY STEEL<br />
ASTM A217 Gr. C5<br />
B14 B<br />
ALUMINIUM<br />
BRONZE<br />
ASTM B148 Gr. C95200 C12 N ALLOY STEEL<br />
ASTM A217 Gr. C12<br />
CI1 C CAST IRON ASTM A126 Gr. B CA15 O 410 STAINLESS STEEL ASTM A217 Gr. CA15<br />
DI3 D DUCTILE IRON ASTM A395<br />
CF8 P 304 STAINLESS ST. ASTM A351 Gr. CF8<br />
DI4 E DUCTILE IRON ASTM A439<br />
CF3 Q 304 LOW CARBON SS ASTM A351 Gr. CF3<br />
DI5 F DUCTILE IRON ASTM A536<br />
CF8M R 316 STAINLESS ST. ASTM A351 Gr. CF8M<br />
WCB G CARBON STEEL ASTM A216 Gr. WCB CF3M S 316 LOW CARBON SS ASTM A351 Gr. CF3M<br />
WCC H CARBON STEEL ASTM A216 Gr. WCC CG8M T 317 STAINLESS ST. ASTM A351 Gr. CG8M<br />
LCB I LOW TEMP. STEEL ASTM A352 Gr. LCB CF8C U 347 STAINLESS ST. ASTM A351 Gr. CF8C<br />
LCC J LOW TEMP. STEEL ASTM A352 Gr. LCC CN7M V ALLOY 20 SS<br />
ASTM A351 Gr. CN7M<br />
WC6 K ALLOY STEEL ASTM A217 Gr. WC6 CD3MN W DUPLEX STAINLESS ST. ASTM A890 Gr.CD3MN<br />
WC9 L ALLOY STEEL ASTM A217 Gr. WC9 SP SP SPECIAL PER P.O. On Request<br />
SEAT MATERIAL<br />
SHAFT MATERIAL<br />
BEARING MATERIAL<br />
OPERATOR<br />
CODE<br />
MATERIAL<br />
CODE<br />
MATERIAL<br />
CODE<br />
MATERIAL<br />
BS<br />
Bare Shaft<br />
S0<br />
S1<br />
S2<br />
S3<br />
S4<br />
S5<br />
S6<br />
S7<br />
S8<br />
S9<br />
SM<br />
SX<br />
EPDM<br />
Buna-N<br />
Neoprene<br />
Viton<br />
RTFE<br />
NBR<br />
410 SS<br />
316 SS<br />
316 SS<br />
Stellite<br />
Monel<br />
Special Per P.O<br />
T0<br />
T1<br />
T2<br />
T3<br />
T4<br />
T5<br />
T6<br />
T7<br />
TX<br />
INCONEL X-750<br />
316 SS<br />
410 SS<br />
317 SS<br />
ALLOY 20<br />
17-4 PH<br />
MONEL<br />
HASTELLOY<br />
SPECIAL PER P.O<br />
1 Backed TFE<br />
2 316 SS Backed TFE<br />
3 317 SS Backed TFE<br />
4 410 SS Backed TFE<br />
5 Bronze<br />
6 Monel<br />
Hastelloy C Backed<br />
7<br />
TFE<br />
0 Special per P.O<br />
EA Electric Actuator<br />
HO<br />
Handle<br />
HW Handle w/ Lock<br />
HY Hydraulic Actuator<br />
GO Gear Operator<br />
PD Pneumatic Double Acting<br />
PC Pneumatic SR Fail Close<br />
PC Pneumatic SR Fail Close<br />
PO Pneumatic SR Fail Open<br />
X Other Operator<br />
Special Features * Factory Assigned<br />
9 PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
GATE, GLOBE, CHECK<br />
FORGED STEEL<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
CONTENTS<br />
Forged Steel <strong>Valves</strong><br />
TM<br />
ALFA<br />
A.<br />
MAIN CODE AND STANDARDS<br />
B1. TYPICAL FORGED VALVES (ASTM SPECIFICATIONS)<br />
BODY AND BONNET MATERIALS (MATERIAL SPECIFICATIONS)<br />
END CONNECTIONS AND DIMENSIONS<br />
AMERICAN NATIONAL STANDARD TAPER PIPE THREADS (NPT)<br />
AND SOCKET WELD (S.W)<br />
AMERICAN NATIONAL STANDARD BUT WELD (B.W) AND STEEL PIPE<br />
FORGED STEEL GATE VALVE<br />
# CLASS 800 ( NPT, SW )<br />
# CLASS 1500 ( NPT, SW, BW RTJ FLANGE )<br />
# CLASS 2500 ( NPT, SW, BW RTJ FLANGE )<br />
# CLASS 150, 300, 600 ( KF FLANGE ) ( RTJ FLANGE )<br />
FORGED STEEL GATE VALVE<br />
# EXTENDED BODY CLASS 800<br />
FORGED STEEL GLOBE VALVE<br />
# CLASS 800 ( NPT, SW )<br />
# CLASS 1500 ( NPT, SW, BW RTJ FLANGE )<br />
# CLASS 2500 ( NPT, SW, BW RTJ FLANGE )<br />
# CLASS 150, 300, 600 ( KF FLANGE ) ( RTJ FLANGE )<br />
FORGED STEEL Y-GLOBE VALVE<br />
# CLASS 800, 1500<br />
FORGED STEEL NEEDLE GLOBE VALVE<br />
# CLASS 800, 1500<br />
# CLASS 1500, 300, 600<br />
FORGED STEEL CHECK VALVE<br />
# CLASS 800 ( NPT, SW )<br />
# CLASS 1500 ( NPT, SW, BW RTJ FLANGE )<br />
# CLASS 2500 ( NPT, SW, BW RTJ FLANGE )<br />
# CLASS 150, 300, 600 ( KF FLANGE ) ( RTJ FLANGE )<br />
FORGED STEEL Y-CHECK VALVE<br />
# CLASS 800, 1500<br />
FORGED STEEL CRYOGENIC GATE VALVE<br />
# CLASS 800<br />
# CLASS 150, 300, 600<br />
FORGED STEEL CRYOGENIC GLOBE VALVE<br />
# CLASS 800<br />
# CLASS 150, 300, 600<br />
HOW TO ORDER GATE, GLOBE, AND CHECK VALVES<br />
2<br />
PT. ALFA VALVES INDONESIA 2015
MAIN CODE & STANDARDS<br />
Forged Steel <strong>Valves</strong><br />
TM<br />
ALFA<br />
The last test edition revision of following codes, standards and specifications and valves data sheets shall be used.<br />
API Standards:<br />
API 591 User Acceptance of Refinery <strong>Valves</strong><br />
API 598 <strong>Valves</strong> Inspection and Testing<br />
API 602 Compact Steel Gate <strong>Valves</strong><br />
BS Standards:<br />
BS 1414 Specification for Steel Wedge Gate <strong>Valves</strong><br />
BS 5352 Specification for 50mm and Small Steel <strong>Valves</strong><br />
BS 6755 Specification for Testing of <strong>Valves</strong><br />
BS 5146 Specification for Inspection and Test of Steel <strong>Valves</strong><br />
ASME/ANSI Standards:<br />
B 1.1 Unified Screw Threads<br />
B 1.5 Acme Screw Threads<br />
B 16.5 Pipe Flanges and Flanged Fittings<br />
B 16.10 Face to face and End to End Dimensions<br />
B 16.11 Forged Steel Fittings, Socket Welding and Threaded<br />
B 16.20 Metallic Gaskets-Ring Joint, Spiral Wound and Jacketed<br />
B 16.25 Butt-Welding Ends<br />
B 16.34 <strong>Valves</strong><br />
B 18.2 Square and Hex Head Nuts<br />
B 46.1 Surface Texture<br />
B 31.3 Chemical plant and petroleum refinery piping<br />
ASTM Standards:<br />
A105 Carbon Steel Forgings<br />
A182 Forged or Rolled Alloy Steel for <strong>Valves</strong><br />
A193 Alloy Steel and Stainless Steel Botting Materials<br />
A194 Carbon and Alloy Steel Nuts<br />
A350 Low Temperature Alloy Steel Forged Parts<br />
A276 Stainless and Heat-Resisting Steel Bar<br />
A216 Carbon Steel Casting<br />
NACE MR01-75 Sulfide stress Cracking Resistant Metallic Materials for Oilfield Equipment<br />
ASME Codes<br />
Sec.V Non-destructive examination<br />
Sec.IX Welding and Braizing Qualifications.<br />
MSS Standards:<br />
Description<br />
Carbon Steel<br />
ASTM A105<br />
Low Temp. Steel<br />
Alloy Steel ASTM A182<br />
Austenitic S.S ASTM A182<br />
per ASTM A350<br />
LF2 F5 F11 F22 304 316 304L 316L<br />
Carbon % 0.35 max 0.30 max 0.15 max 0,10-0,20 0.05-0.15 0,08 max 0,08 max 0,035 max 0,035 max<br />
Maganese % 0.60-1.5 1.35 max 0.30-0.60 0,30-0,80 0,30-0,60 2,0 max 2,0 max 2,0 max 2,0 max<br />
CHEMICAL COMPOTSITION<br />
Phospor.max % 0,040 0,035 0,030 0,040 0,040 0,040 0,040 0,040 0,040<br />
Sulphur.max % 0,050 0,04 0,030 0,040 0,040 0,030 0,030 0,030 0,030<br />
Silicon % 0.35 max 0.15-0.30 0.50 max 0,50-1,0 0.50 max 1,0 max 1,0 max 1,0 max 1,0 max<br />
Nickel % 0.40 max 0.40 max 0.50 max - - 8,00-11,00 10,00-14,00 8,00-13,00 10,00-15,00<br />
Chronium % 0.30 max 0.30 max 4,0-6,0 1,00-1,50 2,00-2,50 18,00-20,00 16,00-18,00 18,00-20,00 16,00-18,00<br />
Molybdnum % 0.12 max 0.12 max 0.44-0.65 0,44-0,65 0,87-1,13 - 2,0-3,0 - 2,00-3,00<br />
Copper % 0.40 max 0.40 max - - - - - - -<br />
Vandium % 0.03 max 0.03 max - - - - - - -<br />
Columbium % 0.02 max 0.02 max - - - - - - -<br />
MECHANICAL PROPERTIES<br />
Tensile min (Mpa) 485 485-655 485 515 515 515 515 485 485<br />
Yield min (Mpa) 250 250 275 310 310 205 205 170 170<br />
Elongation min % 22 22 20,0 20,0 20,0 30 30 30 30<br />
Reduction % 30 30 35,0 30,0 30,0 50 50 50 50<br />
HB max 187 197 143-217 156-207 156-207 - - - -<br />
Impact "V" min (J) - 16/-45.6*C - - - - - - -<br />
3<br />
PT. ALFA VALVES INDONESIA 2015
TYPICAL FORGED VALVES<br />
ASTM Specifications<br />
TM<br />
ALFA<br />
Typicaly Gate<br />
Principal Material Gate Valve<br />
Part<br />
No<br />
ASTM Specifications<br />
Part Name Q'ty A350<br />
A182<br />
A105<br />
LF2 F5 F11 F22 304 304L 316 316L<br />
1 Body 1 A105 LF2 F5 F11 F22 304 304L 316 316L<br />
2 Bonnet 1 A105 LF2 F5 F11 F22 304 304L 316 316L<br />
3 Stem<br />
1<br />
A276-410<br />
4 Disc 1 A276-420<br />
5 Seat Ring 2 A276-410+STL<br />
6 Bonnet Bolt 4<br />
A193 A320<br />
.-B7 .-L7<br />
A193-B16<br />
7 Gasket 1<br />
8 Gland 1<br />
9 Packing 1set<br />
10 Gland Flange 1<br />
11 Gland Bolt 2<br />
12 Gland Bolt Nut 2<br />
13 Gland Bolt Pin 2<br />
14 Sleeve 1<br />
15 Sleeve Washer 2<br />
16 Handweel 1<br />
17 Nameplate 1<br />
18 Handweel Nut 1<br />
304+Graphite<br />
A276-410<br />
Grafoil<br />
WCB<br />
A276-410<br />
A194-2H<br />
A276-410<br />
A276 A276 A276 A276<br />
-304 .-304L -316 .-316L<br />
304- 304L 316 316L<br />
STL .-STL .-STL .-STL<br />
304- 304L 316 316L<br />
STL .-STL .-STL .-STL<br />
A193-B8 A193 B8M<br />
304+Graphite<br />
A276-304 A276-316<br />
PTFE<br />
CF8<br />
A276-304<br />
A194-8<br />
A276-304<br />
A276-410<br />
A276-410<br />
A197<br />
Alumunium 304<br />
A108-1020<br />
NACE<br />
HRc
TYPICAL FORGED VALVES<br />
ASTM Specifications<br />
TM<br />
ALFA<br />
Typicaly Globe<br />
Principal Material Globe Valve<br />
Part<br />
No<br />
ASTM Specifications<br />
Part Name Q'ty A350<br />
A182<br />
A105<br />
LF2 F5 F11 F22 304 304L 316 316L<br />
1 Body 1 A105 LF2 F5 F11 F22 304 304L 316 316L<br />
2 Bonnet 1 A105 LF2 F5 F11 F22 304 304L 316 316L<br />
3<br />
4<br />
Stem<br />
Disc<br />
1<br />
1<br />
A276-410<br />
A276-420<br />
A276<br />
304-<br />
A276<br />
304L<br />
A276<br />
316<br />
A276<br />
316L<br />
-304<br />
STL<br />
.-304L<br />
.-STL<br />
-316<br />
.-STL<br />
.-316L<br />
.-STL<br />
5 Bonnet Bolt<br />
4<br />
A193 A320<br />
.-B7 .-L7<br />
A193-B16 A193-B8 A193 B8M<br />
6 Gasket 1<br />
7 Gland 1<br />
8 Packing 1set<br />
9 Gland Flange 1<br />
10 Gland Bolt 2<br />
11 Gland Bolt Nut 2<br />
12 Gland Bolt Pin 2<br />
13 Sleeve 1<br />
14 Handweel 1<br />
15 Nameplate 1<br />
16 Handweel Washer 1<br />
17 Handweel Nut 1<br />
304+Graphite<br />
304+Graphite<br />
A276-410 A276-304 A276-316<br />
Grafoil<br />
PTFE<br />
WCB<br />
CF8<br />
A276-410 A276-304<br />
A194-2H<br />
A276-410 A276-304<br />
A276-410<br />
A197<br />
Alumunium 304<br />
A108-1020<br />
A194-2H<br />
NACE<br />
HRc
FORGED STEEL GATE VALVE<br />
NPT & SW<br />
Class 800 & 1500<br />
TM<br />
ALFA<br />
FEATURES : APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Reduced or Full Port<br />
Compact Outside Screw & Yoke<br />
Spiral Wound Gasket Of Stainless Steel<br />
Bolted Bonnet or Welded Bonnet<br />
Socket Welding or Threaded Ends<br />
Replaceable Hard-faced Seats<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 602 & ANSI B16.34<br />
Socket-Welded (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
<strong>Valves</strong> Test and inspect : API 598 & ANSI<br />
B16.34<br />
Standards Material : A105.LF2.F5.F11.<br />
W<br />
W<br />
H<br />
Fig No: AG08-B<br />
Fig No: AG08-W<br />
S.W<br />
H<br />
Fig No: AG15-B<br />
Fig No: AG15-W<br />
d<br />
S.W<br />
L<br />
S.E<br />
L<br />
S.E<br />
Dimensions and Weights<br />
CLASS 800 :<br />
Nominal Reduced Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2) 65(2 1/2) 80(3)<br />
diameter Full Port mm (in) - - 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2) -<br />
d<br />
L<br />
H (open)<br />
W<br />
mm 7 7 10 13,6 18 24 29 36,8 46,5 51<br />
mm 79 79 79 92 111 120 120 140 178 185<br />
mm 166 166 166 169 193 230 246 283 330 359<br />
mm 100 100 100 100 125 160 160 180 200 200<br />
Weight<br />
B.B kg 2,3 2,2 2,1 2,3 4 5,9 6,9 11,2 15,8 20<br />
W.B kg 1,9 1,8 1,7 2,1 3,7 5,2 6,2 10,4 14,8 -<br />
CLASS 1500 :<br />
Nominal Reduced Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
diameter Full Port mm (in) - - 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2)<br />
d<br />
L<br />
H (open)<br />
W<br />
mm 7 7 13,6 13,6 18 24 29 36,8<br />
mm 111 111 111 111 114 120 140 162<br />
mm 197 197 197 197 224 237 276 320<br />
mm 125 125 125 125 160 160 180 200<br />
Weight B.B kg 4,8 4,7 4,6 4,6 6,3 8,7 12,1 17,2<br />
W.B kg 4,1 4 3,9 3,9 5,8 7,8 11,2 16<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
6<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL GATE VALVE<br />
SW &BUTTWELD<br />
Class 2500<br />
TM<br />
ALFA<br />
FEATURES : APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
Welded Bonnet<br />
Compact Outside Screw & Yoke<br />
Socket Welding or Butt-Weld Ends<br />
Replaceable Hard-faced Seats<br />
x<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, ANSI B16.34<br />
Socket-Welded (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
But-Weld (B.W), ANSI B16.25<br />
<strong>Valves</strong> Test and inspect : API 598 & ANSI B16.34<br />
Standards Material : A105.LF2.F5.F11.<br />
F22.F304.F204L.F316.F316L<br />
W<br />
W<br />
S.W<br />
H<br />
S.E<br />
d<br />
d<br />
S.W<br />
H<br />
L<br />
Fig No: AG25-B<br />
L<br />
Fig No: AG25-W<br />
Dimensions and Weights<br />
Nominal diameter Reduced Port mm (in) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d<br />
L<br />
H (open)<br />
W<br />
Weight<br />
mm 13,6 13,6 18 25 29 36,8<br />
S.W;S.E mm 114 114 140 162 162 200<br />
B.W mm 216 229 254 279 305 368<br />
mm 218 218 259 320 320 350<br />
mm 125 125 160 180 180 200<br />
S.W;S.E kg 7 7 14 23 22,5 28<br />
W.B kg 11,3 12,5 15,6 17,8 20,9 35,5<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
7<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL GATE VALVE<br />
FLANGED<br />
Class 150, 300, 600<br />
TM<br />
ALFA<br />
FEATURES : APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Bolted Bonnet or Welded Bonnet<br />
Spiral Wound Gasket of Stainless Steel<br />
Integral Hard-faced Seat<br />
Compact Outside Screw & Yoke<br />
Flanged Ends<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 602 & ANSI B16.34<br />
Flanged Ends (F.E), ANSI B16.5<br />
Face to Face ANSI B16.10<br />
<strong>Valves</strong> Test and Inspect : API 598<br />
Standards Material : A105.LF2.F5.F11.<br />
F22.F304.F304L.F316.F316L<br />
W<br />
W<br />
H<br />
600psi<br />
600psi<br />
d<br />
A<br />
B<br />
C<br />
H<br />
T<br />
f<br />
T<br />
f<br />
n –<br />
n –<br />
d<br />
A<br />
B<br />
C<br />
L<br />
T<br />
f<br />
150 & 300 psi<br />
L<br />
T<br />
f<br />
150 & 300 psi<br />
Fig No: AG01F-B<br />
AG03F-B<br />
AG06F-B<br />
Fig No: AG01F-W<br />
AG03F-W<br />
AG06F-W<br />
Dimensions and Weights<br />
Nominal diameter mm (in) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d mm 10 13 17 23 30 37<br />
CLASS 150L mm 108 117 127 140 165 203<br />
CLASS 300L mm 152 178 203 216 229 267<br />
CLASS 600L mm 165 190 216 229 241 292<br />
H (open) mm 176 176 212 230 254 294<br />
W mm 100 100 125 160 160 180<br />
CLASS 150 Weight kg 3,6 5 6,6 9,8 12 15<br />
CLASS 300 Weight kg 4 5,2 7,5 11,3 16,5 18,2<br />
CLASS 600 Weight kg 5,6 6,9 9,8 12,5 18,4 20<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
8<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL GATE VALVE<br />
Extended Body Class 800<br />
API 606<br />
TM<br />
ALFA<br />
K3<br />
W<br />
FEATURES :<br />
K2<br />
K1<br />
W.B<br />
B.B<br />
H<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Welded Bonnet or Bolted Bonnet<br />
Compact Outside Screw & Yoke<br />
Extended Body<br />
Replaceable Hard-face Seats<br />
One End Is Socket Welding<br />
or Threaded End The Other is<br />
K.K1.K2.K3 End<br />
APPLICABLE STANDARDS :<br />
K<br />
L 1<br />
S.W<br />
S.E<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 606<br />
Socket-Welded (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
<strong>Valves</strong> Test and Inspect : API 598<br />
& ANSI B16.34<br />
Standards Material : A105.LF2.F5.F11.<br />
F22.F304.F304L.F316.F316L<br />
L 2<br />
Fig No: AG08-B-EB<br />
AG08-W-EB<br />
Designation<br />
K<br />
K1<br />
K2<br />
K3<br />
Connection End Integral Male Threaded Beveled End Integral Male Couplet<br />
Socket Welding End<br />
Dimensions And Weights<br />
Nominal diameter<br />
d<br />
L1<br />
L2<br />
H (open)<br />
W<br />
mm (in) 15(1/2) 20(3/4) 25(1) 40(1 1/2) 50(2)<br />
mm 10 13 18 29 36,5<br />
mm 103 103 111 127 152<br />
mm 140,5 145,5 162 187 222<br />
mm 166 169 193 246 283<br />
mm 100 100 125 160 180<br />
Weight B.B kg 2,9 3,4 5,5 8,3 13,4<br />
W.B kg 4,9 4,5 7,4 13,5 16,2<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
9<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL GATE VALVE Extended Body Class 800<br />
API 606<br />
TM<br />
ALFA<br />
Class 800<br />
Conventional Port<br />
Body/ Bonnet<br />
A105<br />
A105<br />
F316 F316L<br />
A105<br />
Material<br />
Trim<br />
13% Cr.<br />
Monel<br />
316<br />
13% Cr.<br />
Type Ends<br />
Integral Male Threaded<br />
Female Threaded<br />
o<br />
100 F RATINGS FOR VALVES:<br />
A105<br />
F316 F316L<br />
1975 psi<br />
1920 psi For other ratings see page 121.<br />
Illustration<br />
A105<br />
A105<br />
A105<br />
F316 F316L<br />
13% Cr.<br />
316<br />
Monel<br />
316<br />
Integral Male socket W.<br />
Female Threaded<br />
A105<br />
F316<br />
f316 L<br />
13% Cr.<br />
316<br />
Integral Male Couplet<br />
Female Threaded<br />
A105<br />
13% Cr.<br />
Integrally Reinforced<br />
Extended Length<br />
Male Couplet<br />
Female Threaded<br />
Size<br />
Weight in<br />
pounds<br />
A<br />
B<br />
C<br />
DIMENSION<br />
D E<br />
F<br />
G<br />
H<br />
J<br />
K<br />
L<br />
M<br />
N<br />
P<br />
R<br />
½<br />
4.4<br />
4.00<br />
1.69<br />
7.00<br />
.47<br />
.50<br />
6.50<br />
5.88<br />
4.00<br />
.64<br />
.75<br />
.84<br />
1.25<br />
.81<br />
1.56<br />
.97<br />
3/4<br />
4.1<br />
4.00<br />
1.69<br />
7.00<br />
.47<br />
.50<br />
6.50<br />
5.88<br />
4.00<br />
.65<br />
.75<br />
1.05<br />
1.25<br />
.81<br />
1.56<br />
.97<br />
1<br />
7.3<br />
4.38<br />
2.00<br />
7.50<br />
.69<br />
.75<br />
8.31<br />
7.38<br />
4.75<br />
.90<br />
1.00<br />
1.32<br />
1.56<br />
1.06<br />
1.94<br />
1.22<br />
1 ½<br />
12.8<br />
5.00<br />
2.38<br />
8.00<br />
1.25<br />
1.25<br />
10.12<br />
8.69<br />
5.75<br />
1.47<br />
1.50<br />
1.90<br />
2.25<br />
1.69<br />
2.56<br />
1.72<br />
Seats are hard faced<br />
10<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL GLOBE VALVE<br />
NPT & SW<br />
Class 800 & 1500<br />
TM<br />
ALFA<br />
FEATURES : APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Reduced or Full Port<br />
Compact Outside Screw & Yoke<br />
Spiral Wound Gasket Of Stainless Steel<br />
Bolted Bonnet or Welded Bonnet<br />
Socket Welding or Threaded Ends<br />
Integral Stellite Seat<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, ANSI B16.34<br />
Socket-Weld (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
<strong>Valves</strong> Test and inspect : API 598<br />
Standards Material : A105.LF2.F5.F11.<br />
F22.F304.F304L.F316.F316L<br />
W<br />
W<br />
H<br />
Fig No: AL08-B<br />
Fig No: AL08-W<br />
S.W<br />
S.W<br />
H<br />
Fig No: AL15-B<br />
Fig No: AL15-W<br />
L<br />
S.E<br />
L<br />
S.E<br />
Dimensions and Weights<br />
CLASS 800<br />
Nominal Reduced Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2) -<br />
diameter Full Port mm (in) - - 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(11/2) 50(2)<br />
d<br />
mm 8 10 10 13 17 23 30 37 46<br />
L<br />
mm 79 79 79 92 111 130 152 172 200<br />
H (open) mm 176 176 176 176 212 230 254 294 327<br />
W<br />
mm 100 100 100 100 125 160 160 180 200<br />
Weight B.B kg 2,2 2,1 1,9 2,1 3,9 5,8 7,2 10,8 16<br />
W.B kg 1,9 1,8 1,7 2,1 3,7 5,2 6,2 10,4 14,8<br />
CLASS 1500<br />
Nominal Reduced Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
diameter Full Port mm (in) - - 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2)<br />
d<br />
mm 7 7 10 13 17 23 30 37<br />
L<br />
mm 111 111 111 111 130 152 172 220<br />
H (open)<br />
mm 207 207 207 207 240 258 290 337<br />
W<br />
mm 125 125 125 125 160 160 180 200<br />
Weight B.B kg 4,9 4,9 4,7 4,6 6,8 9,2 13,6 20,9<br />
W.B kg 4,3 4,3 4,1 4 6,2 8,6 12,7 19,1<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
11<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL GLOBE VALVE<br />
SW & BUTTWELD<br />
Class 2500<br />
TM<br />
ALFA<br />
FEATURES : APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
Welded Bonnet<br />
Compact Outside Screw & Yoke<br />
Socket Welding or Butt-Weld Ends<br />
Replaceable Hard-face Seats<br />
x<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, ANSI B16.34<br />
Socket-Welded (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
But-Weld (B.W), ANSI B16.25<br />
<strong>Valves</strong> Test and inspect : API 598 & ANSI B16.34<br />
Standards Material : A105.LF2.F5.F11.<br />
F22.F304.F204L.F316.F316L<br />
W<br />
W<br />
S.W<br />
S.W<br />
H<br />
H<br />
S.E<br />
L<br />
L<br />
Fig No: AL25-B<br />
Fig No: AL25-W<br />
Dimensions and Weights<br />
Nominal diameter Regular Port mm (in) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d<br />
mm 13,6 13,6 18 25 29 36,8<br />
L<br />
S.W;S.E mm 114 114 140 162 162 200<br />
B.W mm 216 229 254 279 305 368<br />
Weight<br />
H (open)<br />
W<br />
mm 218 218 259 320 320 350<br />
mm 125 125 160 180 180 200<br />
S.W;S.E kg 7 7 14 23 22,5 28<br />
W.B kg 11,3 12,5 15,6 17,8 20,9 35,5<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
12<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL GLOBE VALVE<br />
FLANGED<br />
Class 150,300,600<br />
TM<br />
ALFA<br />
FEATURES : APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Bolted Bonnet or Welded Bonnet<br />
Spiral Wound Gasket of Stainless Steel<br />
Integral Hard-faced Seat<br />
Compact Outside Screw & Yoke<br />
Flanged Ends<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 602 & ANSI B16.34<br />
Flanged Ends (F.E), ANSI B16.5<br />
Face to Face ANSI B16.10<br />
<strong>Valves</strong> Test and Inspect : API 598<br />
Standards Material : A105.LF2.F5.F11.<br />
F22.F304.F304L.F316.F316L<br />
W<br />
W<br />
600psi<br />
600psi<br />
d<br />
A<br />
B<br />
C<br />
H<br />
H<br />
T<br />
f<br />
T<br />
f<br />
n –<br />
n –<br />
d<br />
A<br />
B<br />
C<br />
L<br />
T<br />
f<br />
150 & 300 psi<br />
L<br />
T<br />
f<br />
150 & 300 psi<br />
Fig No: AL01F-B<br />
AL03F-B<br />
AL06F-B<br />
Fig No: AL01F-W<br />
AL03F-W<br />
AL06F-W<br />
Dimensions and Weights<br />
Nominal diameter mm (in) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d mm 10 13 17 23 30 37<br />
CLASS 150L mm 108 117 127 140 165 203<br />
CLASS 300L mm 152 178 203 216 229 267<br />
CLASS 600L mm 165 190 216 229 241 292<br />
H (open) mm 176 176 212 230 254 294<br />
W mm 100 100 125 160 160 180<br />
CLASS 150 Weight kg 3,6 5 6,6 9,8 12 15<br />
CLASS 300 Weight kg 4 5,2 7,5 11,3 16,5 18,2<br />
CLASS 600 Weight kg 5,6 6,9 9,8 12,5 18,4 20<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
13<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL NEEDLE GLOBE VALVE<br />
Flanged, SW & NPT<br />
TM<br />
ALFA<br />
H<br />
ANSI Class 800, 1500<br />
Nominal diameter<br />
d<br />
L<br />
H (open)<br />
W<br />
Weight<br />
W<br />
L<br />
Fig No:<br />
S.W<br />
S.E<br />
AL08-B-4L<br />
AL15-B-4L<br />
FEATURES :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
x<br />
APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Bolted Bonnet<br />
Compact Outside Screw & Yoke<br />
Reduced Port<br />
Spiral Wound Gasket of Stainless Steel<br />
Needle Point Flow Control<br />
Integral Stellite Seat<br />
Basic Design, API 602 & ANSI B16.34<br />
Socket-Welded (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
<strong>Valves</strong> Test and Inspect : API 598 & ANSI B16.34<br />
Standards Material : A105.LF2.F5.F11.<br />
F22.F304.F304L.F316.F316L<br />
Dimensions And Weights<br />
mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
mm 8 10 10 13 17 23 30 37<br />
mm 79 79 79 92 111 130 152 172<br />
mm 179 176 176 176 212 230 254 294<br />
mm 100 100 100 100 125 160 160 180<br />
kg 2,3 2,2 2 2,1 4,2 6,1 7,5 11,2<br />
ANSI Class 150, 300, 600<br />
H<br />
T<br />
f<br />
600psi<br />
W<br />
L<br />
d<br />
150 & 300 psi<br />
Fig No:<br />
T<br />
f<br />
n –<br />
A<br />
AL01F-4L<br />
AL03F-4L<br />
B<br />
C<br />
FEATURES :<br />
x Bolted Bonnet<br />
x Compact Outside Screw & Yoke<br />
x Reduced Port<br />
x Spiral Wound Gasket of Stainless Steel<br />
x Needle Point Flow Control<br />
x Integral Stellite Seat<br />
APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 602 & ANSI B16.34<br />
Flanged End (F.E), ANSI B16.5<br />
Face to Face ANSI B16.10<br />
<strong>Valves</strong> Test and Inspect : API 598<br />
Standard Material : A105.LF2.F5.F11.<br />
F22.F304.F304L.F316.F316L<br />
Dimensions And Weights<br />
Nominal diameter mm(in) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/4) 50(2)<br />
d mm 10 13,6 17 23 30 37<br />
CLASS 150L mm 108 117 127 140 165 203<br />
CLASS 300L mm 152 178 203 216 229 267<br />
CLASS 600L mm 165 190 216 229 241 292<br />
H (open) mm 176 176 212 230 254 294<br />
W mm 100 100 125 160 160 180<br />
CLASS 150 Weight kg 3,6 5 6,6 9,8 12 15<br />
CLASS 300 Weight kg 4 5,2 7,5 11,3 16,5 18,2<br />
CLASS 600 Weight kg 5,6 6,9 9,8 12,5 18,4 20<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
14<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL Y-CHECK VALVE<br />
Y-GLOBE VALVE<br />
Nominal Pipe Thread (NPT) ANSI B.16.20 - B.16.11<br />
Class 800,1500<br />
TM<br />
ALFA<br />
Y-GLOBE VALVE<br />
W<br />
FEATURES :<br />
x Welded Bonnet or Bolted Bonnet<br />
x Spiral Wound Gasket of Stainless Steel<br />
x Socket Welding or Threaded Ends<br />
x Compact Outside Screw & Yoke<br />
x Integral Stellite Seat<br />
H<br />
H<br />
Fig No: AL08-B-YL<br />
AL15-B-YL<br />
L<br />
Fig No: AL08-W-YL<br />
AL15-W-YL<br />
L<br />
S.W<br />
S.E<br />
W<br />
S.W<br />
S.E<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Dimensions And Weights<br />
Wight<br />
Nominal diameter<br />
d<br />
L<br />
H<br />
W<br />
APPLICABLE STANDARDS :<br />
Basic Design, API 602 & ANSI B16.34<br />
Socket-Weld (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
<strong>Valves</strong> Test and Inspect : API 598<br />
Standards Material : A105.LF2.F5.F11.<br />
F22.F304.F304L.F316.F316L<br />
mm (in) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
CLASS 800 mm 10 13 17 23 30 37 46<br />
CLASS 1500 mm 10 13 13 19 28 2,8 38<br />
CLASS 800 mm 98 98 98 120 140 140 170<br />
CLASS 1500 mm 98 98 120 140 170 170 200<br />
CLASS 800 mm 240 240 240 290 302 368 368<br />
CLASS 1500 mm 170 170 195 235 278 278 310<br />
CLASS 800 mm 100 100 100 125 160 160 180<br />
CLASS 1500 mm 100 100 125 160 180 180 200<br />
B.B CLASS 800 kg 4,6 4,6 4,6 7,6 9,8 13,7 14<br />
W.B CLASS 800 kg 3,5 3,5 3,8 6,6 8,5 11,3 12,5<br />
W.B CLASS 1500 kg 4,5 4,5 6,1 7,6 9,8 14,5 20,8<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
15<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL CHECK VALVE<br />
BOLTED & WELDED BONNET<br />
Class 800<br />
Nominal Pipe Thread (NPT) ANSI B.16.20 - B.16.11<br />
TM<br />
ALFA<br />
FEATURES : APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Reduced or Full Port<br />
Lift or Swing Check Valve<br />
Spiral Wound Gasket Of Stainless Steel<br />
Bolted and Welded Bonnet<br />
Socket Welding or Threaded Ends<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, ANSI B16.34<br />
Socket-Welded (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
<strong>Valves</strong> Test and Inspect : API 598 & ANSI B16.34<br />
Standards Material : A105.LF2.F5.F11.<br />
H<br />
S.E<br />
S.E<br />
S.W<br />
S.W<br />
H<br />
H<br />
S.E<br />
S.W<br />
L<br />
Fig No. AC08-B-5C<br />
L<br />
Fig No. AC08-B-4C<br />
L<br />
Fig No. AC08-B-1C<br />
BOLTED BONNET<br />
FIGURE No.<br />
S.W<br />
S.W<br />
H<br />
H<br />
L<br />
Fig No. AC08-W-5C<br />
S.E<br />
L<br />
Fig No. AC08-W-4C<br />
S.E<br />
WELDED BONNET<br />
FIGURE No.<br />
BOLTED BONNET<br />
Dimensions and Weights<br />
LIFT CHECK VALVE<br />
Nominal Regular Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2) -<br />
diameter Full Port mm (in) - - 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d<br />
mm 7 7 10 13 17 23 30 37 46,5<br />
L<br />
mm 79 79 79 92 111 120 152 172 200<br />
H<br />
mm 61 61 61 61 78 84 103 118 132<br />
Weight<br />
kg 1,5 1,4 1,2 1,4 2,3 3,9 5,6 8,9 12,5<br />
SWING CHECK VALVE<br />
Nominal Regular Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2) -<br />
diameter Full Port mm (in) - - 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d<br />
mm 7 7 10 13,6 18 24 29 36,8 46,5<br />
L<br />
mm 79 79 79 92 111 120 120 140 170<br />
H<br />
mm 61 61 61 61 78 84 101 120 133<br />
Weight<br />
kg 1,3 1,2 1,0 1,1 1,9 3,4 4,5 7,3 9,8<br />
WELDED BONNET<br />
Nominal Regular Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2) -<br />
diameter Full Port mm (in) - - 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d<br />
mm 7 7 10 13 17 23 30 37 46,5<br />
L<br />
mm 79 79 79 92 111 120 152 172 200<br />
H<br />
mm 61 61 61 61 78 84 103 118 132<br />
Weight<br />
kg 1,58 1,54 1,52 1,72 2,83 6,5 7,8 9,65 10,8<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
BOLTED BONNET<br />
Dimensions and Weights<br />
Nominal Regular Port<br />
LIFT CHECK VALVE<br />
mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
diameter Full Port mm (in) - - 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2)<br />
d<br />
mm 7 7 10 13 17 23 30 37<br />
L<br />
mm 111 111 111 111 130 152 172 220<br />
H<br />
mm 79 79 79 79 97 104 120 139<br />
Weight<br />
kg 3 3 3 3,4 4,8 6,9 10,7 14,6<br />
SWING CHECK VALVE<br />
Nominal Regular Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
diameter Full Port mm (in) - - 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2)<br />
d<br />
mm 7 7 10 13,6 18 24 29 36,8<br />
L<br />
mm 111 111 111 111 120 140 140 162<br />
H<br />
mm 79 79 79 79 97 105 120 140<br />
Weight<br />
kg 3,2 3,1 3 3,6 4,3 6,1 8,8 12,6<br />
WELDED BONNET<br />
Nominal Regular Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
diameter Full Port mm (in) - 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2)<br />
d<br />
mm 7 7 10 13 17 23 30 37<br />
L<br />
mm 111 111 111 111 130 152 172 220<br />
H<br />
mm 79 79 79 79 97 104 120 139<br />
Weight<br />
kg 2,3 2,2 3,5 3,8 5,3 8,4 13,2 16,8<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
16<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL CHECK VALVE<br />
FLANGED<br />
Class 150,300,600<br />
TM<br />
ALFA<br />
FEATURES : APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Bolted Bonnet<br />
Spiral Wound Gasket of Stainless Steel<br />
Flanged Ends<br />
Lift or Swing Check Valve<br />
Integral Stellite Seat<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 602 & ANSI B16.34<br />
Flanged Ends (F.E), ANSI B16.5<br />
Face to Face ANSI B16.10<br />
<strong>Valves</strong> Test and inspect : API 598<br />
Standards Material : A105.LF2.F5.F11.<br />
F22.F304.F304L.F316.F316L<br />
600psi<br />
T<br />
f<br />
A<br />
B<br />
C<br />
A<br />
B<br />
C<br />
H<br />
H<br />
L<br />
n -<br />
T<br />
f<br />
L<br />
n -<br />
T<br />
f<br />
Fig No: AC01F-B-4C<br />
AC03F-B-4C<br />
AC06F-B-4C<br />
Fig No: AC01F-B-1C<br />
AC03F-B-1C<br />
AC06F-B-1C<br />
Dimensions and Weights<br />
Nominal diameter mm (in) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d<br />
LIFT mm 13 17 23 30 37 46,5<br />
SWING mm 13,6 18 24 29 36,8 46,5<br />
CLASS 150L<br />
mm 108 117 127 140 165 203<br />
CLASS 300L<br />
mm 152 178 203 216 229 267<br />
CLASS 600L<br />
mm 165 190 216 229 241 292<br />
H<br />
mm 61 61 78 84 103 118<br />
CLASS 150 Weight kg 2,6 3,4 4,4 8,2 9 12,6<br />
CLASS 300 Weight kg 2,7 3,7 4,7 8,8 9,6 13,7<br />
CLASS 600 Weight kg 3 4 5,8 9,5 10 15,6<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
17<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL CHECK VALVE<br />
NPT & SW<br />
Class 2500<br />
TM<br />
ALFA<br />
FEATURES : APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
Lift Check Valve<br />
Welded Bonnet<br />
Socket Welding or Threaded Ends<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 602 & ANSI B16.34<br />
Socket-Welded (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
<strong>Valves</strong> Test and Inspect: API 598 & ANSI B16.34<br />
Standards Material : A105.LF2.F5.F11.<br />
S.W<br />
S.W<br />
H<br />
H<br />
S.E<br />
S.E<br />
L<br />
L<br />
Fig No. AC25-W-4C<br />
Fig No. AC25-W-5C<br />
Dimensions and Weights<br />
Nominal diameter<br />
d<br />
L<br />
H<br />
Weight<br />
mm (in) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
mm 10 13 17 23 30 35<br />
mm 127 152 172 172 235 235<br />
mm 79 98 110 110 170 170<br />
kg 6,6 11,8 17,6 16,9 21,5 21,3<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
FORGED STEEL Y-CHECK VALVE Class 800,1500<br />
Y-GLOBE VALVE<br />
Y-CHECK VALVE<br />
FEATURES :<br />
x<br />
x<br />
x<br />
Welded Bonnet<br />
Lift Check Valve<br />
Integral Stellite Seat<br />
APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 602 & ANSI B16.34<br />
Socket Welded (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
<strong>Valves</strong> Test and Inspect : API 598<br />
Standards Material : A105.LF2.F5.F11.<br />
Dimensions And Weights<br />
Nominal diameter<br />
mm (in) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
H<br />
S.E<br />
d<br />
CLASS 800 mm 10 13 17 23 30 37 46,5<br />
CLASS 1500 mm 10 13 17 23 30 37 46,5<br />
S.W<br />
L<br />
CLASS 800 mm 98 98 98 120 140 140 170<br />
CLASS 1500 mm 102 102 102 130 150 190 190<br />
CLASS 800 mm 84 84 84 102 114 114 145<br />
Fig No: AC08-W-YC<br />
L<br />
H<br />
Weight<br />
CLASS 1500 mm 90 90 101 125 132 143 203<br />
CLASS 800 kg 3 2,9 3,7 6,5 8,5 9,6 10,8<br />
CLASS 1500 kg 3,2 3,2 4,1 7,2 10,5 11,6 12<br />
18<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL GATE VALVE<br />
Class 800<br />
FEATURES :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Reduced or Full Port<br />
Outside Screw & Yoke Long Bonnet<br />
Spiral Wound Gasket of Stainless<br />
Steel<br />
Socket Welding or Threaded Ends<br />
Replaceable Hard Faced Seat<br />
APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 602 & ANSI B16.34<br />
Socket-Welded (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
<strong>Valves</strong> Test and Inspect: API 598 & ANSI B16.34<br />
Standards Material : F304.F304L.F316.LF3<br />
Dimensions And Weights<br />
TM<br />
ALFA<br />
Nominal Reduced Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2) -<br />
diameter Full Port mm (in) - 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d<br />
L<br />
H (open)<br />
W<br />
Weight<br />
Flanged, SW & NPT<br />
Fig No: AG08-B-CY<br />
mm 8 8 10 13,6 18 24 29 36,8 46,5<br />
mm 79 79 79 92 111 120 120 140 178<br />
mm 333 333 333 343 360 407 475 475 551<br />
mm 100 100 100 125 125 160 160 180 200<br />
kg 5,2 5,2 5 701 9,4 13,5 15 17,8 28<br />
H<br />
W<br />
L<br />
S.W<br />
S.E<br />
Class 150,300,600<br />
W<br />
FEATURES :<br />
xBolted Bonnet<br />
xSpiral Wound Gasket of Stainless Steel<br />
xReplaceable Hard-faced Seats<br />
xOutside Screw & Yoke Long Bonnet<br />
xFlanged Ends<br />
xBalancing Hole on Wedge<br />
APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 602 & ANSI B16.34<br />
Flanged End (F.E), ANSI B16.5<br />
Face to Face ANSI B16.10<br />
<strong>Valves</strong> Test and Inspect : API 598<br />
Standard Material : F304.F304L.F316.LF3<br />
Dimensions And Weights<br />
H<br />
L<br />
150 & 300 psi<br />
Fig No: AG01F-CY<br />
AG03F-CY<br />
AG06F-CY<br />
Nominal diameter mm(in) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/4) 50(2)<br />
d mm 10 13,6 18 24 29 37<br />
CLASS 150L mm 108 117 127 140 165 178<br />
CLASS 300L mm 140 152 165 178 190 216<br />
CLASS 600L mm 165 190 216 229 241 292<br />
H (open) mm 333 360 407 475 475 551<br />
W mm 100 125 125 160 160 180<br />
CLASS 150 Weight kg 6 8,7 11 16,1 18,5 21,6<br />
CLASS 300 Weight kg 7 9,4 12,5 18,3 20,1 24<br />
CLASS 600 Weight kg 8 11,1 13,4 18,5 22,6 26,8<br />
T<br />
T<br />
f<br />
f<br />
600psi<br />
n –<br />
A<br />
B<br />
C<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
19<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL CRYOGENIC GATE VALVE<br />
Class 800<br />
FEATURES :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Reduced or Full Port<br />
Outside Screw & Yoke Long Bonnet<br />
Spiral Wound Gasket of Stainless<br />
Steel<br />
Socket Welding or Threaded Ends<br />
Replaceable Hard Faced Seat<br />
APPLICABLE STANDARDS :<br />
x Basic Design, API 602 & ANSI B16.34<br />
x Socket-Welded (S.W), ANSI B16.11<br />
x Screwed End (S.E), ANSI B1.20.1<br />
x <strong>Valves</strong> Test and Inspect: API 598 & ANSI B16.34<br />
x Standards Material : F304.F304L.F316.LF3<br />
Dimensions And Weights<br />
Nominal Reduced Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2) -<br />
diameter Full Port mm (in) - 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d<br />
L<br />
H (open)<br />
W<br />
Weight<br />
Flanged, SW & NPT<br />
mm 8 8 10 13,6 18 24 29 36,8 46,5<br />
mm 79 79 79 92 111 120 120 140 178<br />
mm 333 333 333 343 360 407 475 475 551<br />
mm 100 100 100 125 125 160 160 180 200<br />
kg 5,2 5,2 5 701 9,4 13,5 15 17,8 28<br />
H<br />
W<br />
L<br />
TM<br />
ALFA<br />
Fig No: AG08-B-CY<br />
S.W<br />
S.E<br />
Class 150,300,600<br />
W<br />
FEATURES :<br />
xBolted Bonnet<br />
xSpiral Wound Gasket of Stainless Steel<br />
xReplaceable Hard-faced Seats<br />
xOutside Screw & Yoke Long Bonnet<br />
xFlanged Ends<br />
xBalancing Hole on Wedge<br />
APPLICABLE STANDARDS :<br />
x Basic Design, API 602 & ANSI B16.34<br />
x Flanged End (F.E), ANSI B16.5<br />
x Face to Face ANSI B16.10<br />
x <strong>Valves</strong> Test and Inspect : API 598<br />
x Standard Material : F304.F304L.F316.LF3<br />
Dimensions And Weights<br />
H<br />
L<br />
150 & 300 psi<br />
Fig No: AG01F-CY<br />
AG03F-CY<br />
AG06F-CY<br />
Nominal diameter mm(in) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/4) 50(2)<br />
d mm 10 13,6 18 24 29 37<br />
CLASS 150L mm 108 117 127 140 165 178<br />
CLASS 300L mm 140 152 165 178 190 216<br />
CLASS 600L mm 165 190 216 229 241 292<br />
H (open) mm 333 360 407 475 475 551<br />
W mm 100 125 125 160 160 180<br />
CLASS 150 Weight kg 6 8,7 11 16,1 18,5 21,6<br />
CLASS 300 Weight kg 7 9,4 12,5 18,3 20,1 24<br />
CLASS 600 Weight kg 8 11,1 13,4 18,5 22,6 26,8<br />
T<br />
T<br />
f<br />
f<br />
600psi<br />
n –<br />
A<br />
B<br />
C<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
20 PT. ALFA VALVES INDONESIA 2015
FORGED STEEL CRYOGENIC<br />
GLOBE VALVE<br />
Flanged, SW & NPT<br />
TM<br />
ALFA<br />
Class 800<br />
W<br />
FEATURES :<br />
x<br />
x<br />
x<br />
x<br />
x<br />
Reduced or Full Port<br />
Outside Screw & Yoke Long Bonnet<br />
Spiral Wound Gasket of Stainless Steel<br />
Socket Welding or Threaded Ends<br />
Integral Stellite Seat<br />
APPLICABLE STANDARDS :<br />
x<br />
x<br />
x<br />
x<br />
Basic Design, API 602 & ANSI B16.34<br />
Socket-Welded (S.W), ANSI B16.11<br />
Screwed End (S.E), ANSI B1.20.1<br />
<strong>Valves</strong> Test and Inspect: API 598 & ANSI<br />
B16.34<br />
H<br />
Fig No: AL08-CY<br />
Dimensions And Weights<br />
Nominal Reduced Port mm (in) 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2) -<br />
diameter Full Port mm (in) - 8(1/4) 10(3/8) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/2) 50(2)<br />
d<br />
mm 8 8 10 13 17 23 30 37 46<br />
L<br />
mm 79 79 79 92 111 130 152 172 200<br />
H (open)<br />
mm 359 359 359 370 370 410 474 474 546<br />
W<br />
mm 100 100 100 125 125 160 160 180 200<br />
Weight<br />
kg 6,8 6,6 6,4 7,2 9,5 13,5 17 19,8 29,6<br />
L<br />
Class 150,300,600<br />
W<br />
FEATURES :<br />
x Bolted Bonnet<br />
x Spiral Wound Gasket of Stainless Steel<br />
x Integral Stellite Seats<br />
x Outside Screw & Yoke Long Bonnet<br />
x Flanged Ends<br />
H<br />
Fig No: AL01-CY<br />
AL03-CY<br />
AL06-CY<br />
600psi<br />
T<br />
f<br />
APPLICABLE STANDARDS :<br />
x Basic Design, API 602 & ANSI B16.34<br />
x Flanged End (F.E), ANSI B16.5<br />
x Face to Face ANSI B16.10<br />
x <strong>Valves</strong> Test and Inspect : API 598<br />
x Standard Material : F304.F304L.F316.LF3<br />
Dimensions And Weights<br />
L<br />
150 & 300 psi<br />
T<br />
f<br />
A<br />
n –<br />
B<br />
C<br />
Nominal diameter mm(in) 15(1/2) 20(3/4) 25(1) 32(1 1/4) 40(1 1/4) 50(2)<br />
d mm 10 13 17 23 30 37<br />
CLASS 150L mm 108 117 127 140 165 203<br />
CLASS 300L mm 152 178 203 216 229 267<br />
CLASS 600L mm 165 190 216 229 241 292<br />
H (open) mm 359 370 370 410 474 474<br />
W mm 100 125 125 160 160 180<br />
CLASS 150 Weight kg 7,4 8,8 11,1 16,1 20,5 23,6<br />
CLASS 300 Weight kg 8,4 9,5 11,8 17,3 22,1 26<br />
CLASS 600 Weight kg 9,4 10,2 13,5 18,5 24,6 28,8<br />
Due to continuous development of our products, we reserve the right to modify our product design or construction without prior notice.<br />
21<br />
PT. ALFA VALVES INDONESIA 2015
END CONNECTIONS AND DIMENSIONS<br />
Dimension<br />
ANSI B.16.20 - B.16.11<br />
TM<br />
ALFA<br />
FLANGED<br />
D<br />
g<br />
C<br />
A<br />
D<br />
g<br />
C<br />
A<br />
L<br />
f<br />
n –<br />
T<br />
f<br />
f n –<br />
T<br />
f<br />
½”~ 2” (Forging)<br />
2”~ 12” (Casting)<br />
BUTTWELDING<br />
End Connections and Dimensions Table<br />
Class<br />
900&1500<br />
600<br />
300<br />
150<br />
DIMENSIONS (ANSI B16.10)<br />
<strong>Valves</strong><br />
L<br />
Number<br />
D<br />
A C g<br />
T<br />
f<br />
Size Gate Globe/Check Swing Check*<br />
of Bolts<br />
DN in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. Number<br />
15 1/2 108 4,25 108 4,25 108 4,25 17 0,67 89 3,50 60,5 2,38 35,0 1,38 11,5 0,44 16 0,62<br />
20 3/4 117 4,62 117 4,62 117 4,62 23 0,91 99 3,88 70,0 2,75 43,0 1,69 13,0 0,50 16 0,62<br />
25 1 127 5,00 127 5,00 127 5,00 29 1,14 108 4,25 79,5 3,12 51,0 2,00 14,5 0,56 16 0,62<br />
32 1 1/4 140 5,50 140 5,50 140 5,50 35 1,38 118 4,62 89,0 3,50 63,5 2,50 16,0 0,62 16 0,62<br />
40 1 1/2 165 6,50 165 6,50 165 6,50 40 1,57 127 5,00 98,5 3,88 73,0 2,88 17,5 0,69 16 0,62<br />
50 2 178 7,00 203 8,00 203 8,00 52 2,05 152 6,00 120,5 4,75 92,0 3,62 19,5 75,00 20 0,75<br />
65 2 1/2 191 7,50 216 8,50 216 8,50 64 2,50 178 7,00 140,0 5,50 105,0 4,12 22,5 0,88 1,6 0,06 20 0,75<br />
80 3 203 8,00 241 9,50 241 9,50 76 3,00 191 7,50 152,5 6,00 127,0 5,00 24,5 0,94 20 0,75<br />
100 4 229 9,00 292 11,50 292 11,50 101 4,00 229 9,00 190,5 7,50 157,0 6,19 24,5 0,94 20 0,75<br />
150 6 267 10,50 406 16,00 406 16,00 152 6,00 280 11,00 241,5 9,50 216,0 8,50 25,4 1,00 23 0,88<br />
200 8 292 11,50 495 19,50 495 19,50 203 8,00 343 13,50 298,5 11,75 170,0 10,62 28,5 1,12 23 0,88<br />
250 10 330 13,00 622 24,50 622 24,50 254 10,00 407 16,00 362,0 14,25 324,0 12,75 30,5 1,19 26 1,00<br />
300 12 356 14,00 699 27,50 699 27,50 305 12,00 483 19,00 432,0 17,00 381,0 15,00 32,0 1,25 26 1,00<br />
15 1/2 140 5,50 152 6,00 152 6,00 17 0,67 96 3,75 66,5 2,62 14,5 0,56 16 0,62<br />
20 3/4 152 6,00 178 7,00 178 7,00 23 0,91 118 4,62 82,5 3,25 16,0 0,56 20 0,75<br />
25 1 165 6,50 203 8,00 216 8,50 29 1,14 124 4,88 89,0 3,50 17,5 0,69 20 0,75<br />
32 1 1/4 178 7,00 216 8,50 229 9,00 35 1,38 134 5,25 98,5 3,88 19,5 0,75 20 0,75<br />
40 1 1/2 190 7,50 229 9,00 241 9,50 40 1,57 156 6,12 114,5 4,50 21,0 0,81 22 0,88<br />
50 2 216 8,50 267 10,50 267 10,50 52 2,05 166 6,50 127,0 5,00 22,5 0,88 20 0,75<br />
65 2 1/2 241 9,50 292 11,50 292 11,50 64 2,50 191 7,50 149,5 5,88 25,4 1,00 1,6 0,06 23 0,88<br />
80 3 283 11,12 318 12,50 318 12,50 76 3,00 210 8,25 168,0 6,62 28,5 1,12 23 0,88<br />
100 4 305 12,00 356 14,00 356 14,00 101 4,00 254 10,00 200,0 7,88 32,0 1,25 23 0,88<br />
150 6 403 15,88 445 17,50 445 17,50 152 6,00 318 12,50 270,0 10,62 37,0 1,44 23 0,88<br />
200 8 419 16,50 559 22,00 533 21,00 203 8,00 381 15,00 330,0 13,00 41,5 1,62 26 1,00<br />
250 10 457 18,00 622 24,50 622 24,50 254 10,00 445 17,50 387,5 15,25 48,0 1,88 29 1,12<br />
300 12 502 19,75 711 28,00 711 28,00 305 12,00 521 20,50 451,0 17,75 51,0 2,00 30 1,25<br />
15 1/2 165 6,50<br />
20 3/4 190 7,50<br />
25 1 216 8,50<br />
32 1 1/4 229 9,00<br />
40 1 1/2 241 9,50<br />
50 2 292 11,50<br />
80 3 356 14,00<br />
100 4 432 17,00 8<br />
150 6 559 22,00<br />
200 8 660 26,00<br />
15 1/2 216 8,50<br />
20 3/4 229 9,00<br />
25 1 254 10,00<br />
32 1 1/4 279 11,00<br />
40 1 1/2 305 12,00<br />
Same as gate<br />
Same as gate<br />
Same as class 300<br />
50 2 368 14,50 8<br />
Same as class150<br />
Same as class150<br />
Same as class150<br />
6,4 0,25<br />
6,4 0,25<br />
4<br />
8<br />
12<br />
4<br />
8<br />
12<br />
16<br />
Same as class300<br />
12<br />
4<br />
* Lift and Ball Type<br />
Other Flange Facings also available on application<br />
Integrally Flanged Ends also available on application<br />
22<br />
PT. ALFA VALVES INDONESIA 2015
AMERICAN NATIONAL STANDARD<br />
TAPER PIPE THREADS (NPT)<br />
AND SOCKET WELD (S.W)<br />
E 1 o<br />
L1<br />
ANSI B1.20.1 & B16.11<br />
Taper Pipe Threads-ANSI B1.20.1<br />
L2<br />
L1<br />
Flush by Hand<br />
L2<br />
0 0<br />
30 30<br />
0<br />
90<br />
E 1<br />
D<br />
TM<br />
ALFA<br />
L1<br />
L2<br />
E0= D-(0,050D+1.1)p<br />
*E0= E 0-0,625L 1<br />
L2=(0,80+6,8)p<br />
p= Picth<br />
Depth of thread=0,80p<br />
Total Taper 3/4-inch per Foot<br />
Tolerance by Hand<br />
One turn large or small from<br />
notch plug gauge or face of<br />
ring gauge.<br />
Notch flush with face of fitting<br />
If Chambered, notch flush with<br />
bottom of chamfer.<br />
Dimension in Inches<br />
D P E 0 E 1# L 1^ L 2~<br />
Nominal Outside Number Picth Pitch diameter Pitch diameter Normal Length Height<br />
diameter of threads of thread at beginning at end engagement by of effective of thread<br />
pipe size of pipe per inch hand between of external of external and between external thread<br />
thread thread external and<br />
internal thread<br />
1/16 0,3125 27 0,03704 0,27118 0,28118 0,160 0,2611 0,02963<br />
1/8 0,405 27 0,03704 0,36351 0,3736 0,1615 0,2639 0,02963<br />
1/4 0,540 18 0,05556 0,47739 0,49163 0,2278 0,4018 0,04444<br />
3/8 0,675 18 0,05556 0,61201 0,62701 0,240 0,4078 0,04444<br />
1/2 0,840 14 0,07143 0,75843 0,77843 0,320 0,5337 0,05714<br />
3/4 1,050 11,5 0,07143 0,96768 0,98887 0,339 0,5457 0,05714<br />
1 1,315 11,5 0,08696 1,21363 1,23863 0,400 0,6828 0,06957<br />
1 1/4 1,660 11,5 0,08696 1,55713 1,58338 0,420 0,7068 0,06957<br />
1 1/2 1,900 11,5 0,08696 1,79609 1,82234 0,420 0,7235 0,06957<br />
2 2,375 11,5 0,08696 2,26902 2,29627 0,436 0,7565 0,06957<br />
# Also pitch diameter at gauging notch<br />
^ Also legth of plug gauge<br />
~ Also legth of ring gauge, and length from gauging notch to small end of plug gauge<br />
* For the 1/8-27 and 1/4-18 size&.E 1 approx. =D-(0.05D+0.827)p.<br />
Above information extracted from American National Standard for Pipe Threads, ANSI B1.20.1<br />
DIA<br />
DEPTH<br />
Socket Weld ANSI B16.11<br />
Nominal<br />
pipe size Inches<br />
Socket Bore DIA<br />
Mellimetres<br />
Socket Depth<br />
Min<br />
NPS DN Max Min Max Min Inch mm<br />
1/4 8 0,565 0,555 14,35 14,10 0,38 9,6<br />
3/8 10 0,700 0,690 17,78 17,53 0,38 9,6<br />
1/2 15 0,865 0,855 21,97 21,72 0,38 9,6<br />
3/4 20 1,075 1,065 27,30 27,05 0,50 12,7<br />
1 25 1,340 1,330 34,04 33,78 0,50 12,7<br />
1 1/4 32 1,685 1,675 42,80 42,54 0,50 12,7<br />
1 1/2 40 1,925 1,915 48,90 48,64 0,50 12,7<br />
2 50 2,416 2,406 61,37 61,11 0,62 15,8<br />
23<br />
PT. ALFA VALVES INDONESIA 2015
AMERICAN NATIONAL STANDARD<br />
BUTT-WELD (B.W) AND STEEL PIPE<br />
Dimension of Steel Pipe<br />
TM<br />
ALFA<br />
Dimensions Table<br />
Dimension of Pipe (mm)<br />
Size Schedule 80 Schedule 160 Schedule xx-stg<br />
(in.) D3 D2 t D3 D2 t D3 D2 t<br />
1/4 13,7 7,7 3 - - - - - -<br />
3/8 17,1 10,7 3,2 - - - - - -<br />
1/2 21,3 13,9 3,7 21,3 11,8 4,8 21,3 6,4 7,5<br />
3/4 26,7 18,8 3,9 26,7 15,6 5,6 26,7 11,9 7,8<br />
1 33,4 24,4 4,5 33,4 20,7 6,4 33,4 15,2 9,1<br />
1 1/2 48,3 38,1 5,1 48,3 34 7,1 48,3 27,9 10,2<br />
2 60,3 49,3 5,5 60,3 42,9 8,7 60,3 38,2 11,1<br />
2 1/2 73 59 7 73 54 9,5 73 45 14<br />
3 88,9 73,7 7,6 88,9 66,6 11,1 88,9 58,4 15,2<br />
4 114,3 97,2 8,6 114,3 87,3 13,5 114,3 80,1 17,1<br />
Butt-Weld (B.W) Connections from ANSI B16.25<br />
A<br />
B<br />
Applicable for thickness of valve walls > 22.2 mm<br />
Applicable for thickness of valve walls < 22.2 mm<br />
Dimension d1 depends on requested Schedule<br />
Dimensional Data For Standard & Scedule Pipe<br />
PIPE<br />
SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12<br />
Outside Dia 0,405 0,540 0,675 0,840 1,050 1,315 1,650 1,900 2,375 2,875 3,500 4,000 4,500 5,563 6,625 8,625 10,750 12,750<br />
0,269 0,364 0,493 0,622 0,824 1,049 1,380 1,610 2,067 2,469 3,068 3,548 4,026 5,047 6,065 7,981 10,020 12,000<br />
Standard<br />
0,68 0,88 0,091 0,109 0,113 0,133 0,140 0,145 0,154 0,203 0,216 0,226 0,237 0,258 0,280 0,322 0,365 0,375<br />
0,24 0,42 0,57 0,85 1,13 1,68 2,27 2,72 3,65 5,79 7,58 9,11 10,79 14,62 18,97 28,55 40,48 49,56<br />
Extra 0,215 0,302 0,423 0,546 0,742 0,957 1,278 1,500 1,939 2,323 2,900 3,364 3,826 4,813 5,761 7,625 9,75 11,75<br />
Heavy<br />
0,095 0,119 0,126 0,147 0,154 0,179 0,191 0,200 0,218 0,276 0,300 0,318 0,337 0,375 0,432 0,500 0,500 0,500<br />
0,31 0,54 0,74 1,09 1,47 2,17 3,00 3,63 5,02 7,66 10,25 12,51 14,98 20,78 28,57 43,39 54,74 65,42<br />
Double 0,252 0,434 0,599 0,896 1,100 1,503 1,771 2,300 2,728 3,152 4,063 4,897 6,875<br />
Extra 0,294 0,308 0,358 0,382 0,400 0,436 0,552 0,600 0,636 0,674 0,750 0,864 0,875<br />
Heavy 1,71 2,44 3,66 5,21 6,41 9,03 13,70 18,58 22,85 27,54 38,55 53,16 72,42<br />
Schedule<br />
10<br />
Schedule 8,125 10,250 12,250<br />
0,250 0,250 0,250<br />
20<br />
22,7 28,04 33,38<br />
Schedule 8,071 10,136 12,090<br />
0,277 0,307 0,330<br />
30<br />
24,7 34,24 43,77<br />
Schedule 0,269 0,364 0,493 0,622 0,824 1,049 1,380 1,610 2,067 2,469 3,068 3,548 4,02 5,047 6,065 7,981 10,020 11,938<br />
0,068 0,088 0,091 0,109 0,113 0,133 0,140 0,145 0,154 0,203 0,216 0,226 0,237 0,258 0,280 0,322 0,365 0,406<br />
40<br />
0,24 0,42 0,57 0,85 0,85 1,13 2,27 2,72 3,65 5,79 7,58 9,11 10,79 14,62 18,97 28,55 40,48 53,53<br />
Schedule 7,813 9,750 11,626<br />
0,406 0,500 0,562<br />
60<br />
35,64 54,74 73,16<br />
Schedule 0,215 0,302 0,423 0,546 0,742 0,957 1,278 1,500 1,939 2,323 2,900 3,364 3,826 4,813 5,761 7,625 9,564 11,376<br />
0,950 0,119 0,126 0,147 0,154 0,179 0,191 0,200 0,218 0,276 0,300 0,318 0,337 0,375 0,432 0,500 0,593 0,687<br />
80<br />
0,31 0,54 0,74 1,09 1,47 2,17 3,00 3,63 5,02 7,66 10,25 12,51 14,98 20,78 28,57 43,39 64,33 88,51<br />
Schedule 7,439 9,314 11,064<br />
0,593 0,718 0,843<br />
100<br />
50,87 76,93 107,20<br />
Schedule 3,624 4,563 5,501 7,189 9,064 10,750<br />
0,438 0,500 0,562 0,718 0,843 1,000<br />
120<br />
193 27,04 36,39 60,63 89,2 125,49<br />
Schedule 7,001 8,750 10,500<br />
0,812 1,000 1,125<br />
140<br />
67,76 104,13 139,68<br />
Schedule 0,466 0,614 0,815 1,160 1,338 1,689 2,125 2,624 3,438 4,313 5,189 6,813 8,500 10,126<br />
0,187 0,218 0,250 0,250 0,281 0,343 0,375 0,438 0,531 0,625 0,718 0,906 1,125 1,312<br />
160<br />
1,30 1,94 2,84 3,76 4,86 7,44 10,01 14,32 22,51 32,96 45,30 74,69 115,65 160,27<br />
Inside Dia Wall Thick Wt.Per Ft.<br />
All dimensions are inches<br />
Carbon Steel Pipe-Conforms to ANSI B36.10 Standards.<br />
Stainless Steel Pipe-Conforms to ANSI B36.19 Standards.<br />
24<br />
PT. ALFA VALVES INDONESIA 2015
FIG.<br />
No.<br />
HOW TO ORDER ( ALFA FORGED STEEL )<br />
GATE, GLOBE, & CHECK<br />
01" A G 08 T L<br />
API 602 STAND<br />
- A10 - HW - R 2G B<br />
Desc :<br />
Valve<br />
Size<br />
Brand<br />
Valve<br />
Identi -<br />
fication<br />
Pressure<br />
Rating<br />
Connec -<br />
tion Type<br />
Trim<br />
Body<br />
- -<br />
Material<br />
Design<br />
Operator<br />
-<br />
Port<br />
Wedge /<br />
Disc<br />
Type<br />
Modification<br />
DESCRIPTION : 1 in ALFA GATE VALVE, ANSI CLASS 800, SCREWED END, TRIM MATERIAL : 13% Cr. + HARDFACED, BODY MATERIAL<br />
: ASTM A105, HANDWHEEL OPERATED, REDUCED PORT, SOLID WEDGE, BOLTED BONNET<br />
0Q<br />
0H<br />
0T<br />
01<br />
1H<br />
02<br />
2H<br />
03<br />
04<br />
VALVE<br />
VALVE SIZE BRAND PRESSURE RATING<br />
CONNECTION TYPE<br />
IDENTIFICATION<br />
1/4"<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
ALFA<br />
G<br />
L<br />
C<br />
GATE<br />
GLOBE<br />
CHECK<br />
01<br />
03<br />
06<br />
08<br />
09<br />
15<br />
25<br />
J1<br />
J2<br />
J4<br />
J6<br />
ANSI Class 150<br />
ANSI Class 300<br />
ANSI Class 600<br />
ANSI Class 800<br />
ANSI Class 900<br />
ANSI Class 1500<br />
ANSI Class 2500<br />
JIS 10K<br />
JIS 20K<br />
JIS 40K<br />
JIS 63K<br />
P<br />
F<br />
R<br />
B<br />
S<br />
T<br />
C<br />
A<br />
FLAT FACE<br />
RAISED FACE<br />
RING JOINT<br />
BUTT WELD<br />
SOCKET WELD<br />
SCREWED<br />
COMBINATION<br />
SPECIAL<br />
TRIM<br />
BODY MATERIAL<br />
API No.<br />
1<br />
2<br />
3<br />
5<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
-<br />
-<br />
NOMINAL TRIM<br />
F6<br />
304<br />
F310<br />
HARDFACED<br />
F6 and HARD F6<br />
F6 and HARDFACED<br />
MONEL<br />
316<br />
MONEL and HARDFACED<br />
316 and HARDFACED<br />
ALLOY 20<br />
ALLOY 20 and HF<br />
NACE<br />
SPECIAL<br />
ALFA<br />
CODE<br />
A<br />
B<br />
C<br />
D<br />
E<br />
L<br />
M<br />
R<br />
S<br />
T<br />
U<br />
V<br />
X<br />
Y<br />
WEDGE/DISC<br />
SEATING<br />
13 Cr<br />
18 Cr - 8Ni<br />
25Cr - 20Ni<br />
CoCrA (Stellite 6)<br />
13 Cr<br />
13 Cr<br />
Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo<br />
Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo<br />
19 Cr - 29Ni<br />
19 Cr - 29Ni<br />
Note<br />
Special<br />
SEAT SURFACE<br />
STEM/BUSHING<br />
HINGE PIN<br />
13 Cr<br />
13 Cr<br />
18 Cr - 8Ni 18 Cr - 8Ni<br />
25Cr - 20Ni 25Cr - 20Ni<br />
CoCrA (Stellite 6) 13 Cr<br />
13 Cr + Hard 13 Cr 13 Cr<br />
CoCrA (Stellite 6) 13 Cr<br />
Ni - Cu Alloy Ni - Cu Alloy<br />
18 Cr - 8Ni - 2Mo 18 Cr - 8Ni - 2Mo<br />
Ni - Cu Alloy Ni - Cu Alloy<br />
18 Cr-8Ni-2Mo + St #6 18 Cr - 8Ni - 2Mo<br />
19 Cr - 29Ni 19 Cr - 29Ni<br />
19 Cr - 29Ni + Stell. #6 19 Cr - 29Ni<br />
Note<br />
Note<br />
Special<br />
Special<br />
F1<br />
F6<br />
F6N<br />
F9<br />
F11<br />
F22<br />
A10<br />
LF2<br />
304<br />
304L<br />
316<br />
316L<br />
317<br />
317L<br />
F321<br />
F347<br />
F51<br />
F57<br />
SP<br />
ASTM A182 Gr. F1<br />
ASTM A182 Gr. F6a<br />
ASTM A182 Gr. F6NM<br />
ASTM A182 Gr. F9<br />
ASTM A182 Gr. F11<br />
ASTM A182 Gr. F22<br />
ASTM A105<br />
ASTM A350 Gr. LF2<br />
ASTM A182 Gr. F304<br />
ASTM A182 Gr. F304L<br />
ASTM A182 Gr. F316<br />
ASTM A182 Gr. F316L<br />
ASTM A182 Gr. F317<br />
ASTM A182 Gr. F317L<br />
ASTM A182 Gr. F321<br />
ASTM A182 Gr. F347<br />
ASTM A182 Gr. F51(Duplex)<br />
ASTM A182 Gr. F57<br />
SPECIAL ALLOY<br />
DESIGN OPERATOR PORT WEDGE / DISC TYPE MODIFICATION<br />
HW<br />
HO<br />
PO<br />
MO<br />
Hand Wheel<br />
Hydraulic Operated<br />
Pneumatic Operated<br />
Motor Operated<br />
F<br />
R<br />
S<br />
Full Port<br />
Reduced Port<br />
Special port<br />
1G<br />
2G<br />
3G<br />
1L<br />
2L<br />
3L<br />
4L<br />
5L<br />
1C<br />
2C<br />
3C<br />
4C<br />
5C<br />
Flexible Wedge<br />
Solid Wedge<br />
Split Wedge<br />
Plug Disc<br />
Ball Disc<br />
Parabolic Disc<br />
Needle Disc<br />
V-Port Disc<br />
Swing Type<br />
Ball Type<br />
Ball Spring<br />
Piston Type<br />
Piston Spring Type<br />
B<br />
W<br />
C<br />
D<br />
N<br />
P<br />
R<br />
T<br />
N<br />
PS<br />
EB<br />
CY<br />
TC<br />
YC<br />
YL<br />
: Bolted Bonnet / Cap<br />
: Welded Bonnet / Cap<br />
: By-pass<br />
: Drain<br />
: Non-Rising Stem<br />
: Position Indicator<br />
: Sealant Injector<br />
: Teflon Seating Surface<br />
: NACE Standard<br />
: Pressure Seal<br />
: Extended Body<br />
: Cryogenic<br />
: Through Conduit<br />
: Y - Check<br />
: Y - Globe<br />
25<br />
PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
FORGING & CASTING BALL VALVES<br />
SMALL BORE<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
CARBON STEEL/STAINLESS STEEL<br />
FLOATING TYPE<br />
SPLIT BODY TWO-PIECE DESIGN<br />
Material Parts<br />
TM<br />
ALFA<br />
Table of Main Parts Material<br />
No.<br />
1 Body A105<br />
2 Body Cap A105<br />
A10 CF8 CF8M<br />
A182 Gr. F304 or<br />
A351 Gr. CF8<br />
A182 Gr. F304 or<br />
A351 Gr. CF8<br />
A182 Gr. F316 or<br />
A351 Gr. CF8M<br />
A182 Gr. F316 or<br />
A351 Gr. CF8M<br />
3 Ball A276 Tp. 304 A276 Tp. 304 A276 Tp. 316<br />
4 Seat Reinforced TFE Reinforced TFE Reinforced TFE<br />
5 Seat Retainer A276 Tp. 304 A276 Tp. 304 A276 Tp. 316<br />
6 O-Ring NBR VITON VITON<br />
7 Spring<br />
PARTS<br />
304 SS or<br />
INCONEL X-750<br />
MATERIAL CODE<br />
304 SS or INCONEL<br />
X-750<br />
316 SS or<br />
INCONEL X-750<br />
8 Stem 304 316 316<br />
9 Bearing PTFE PTFE PTFE<br />
10 Washer NBR 0-RING VITON VITON<br />
11 Stud A193 Gr.B7 A193 Gr.B8 A193 Gr.B8<br />
12 Nut A194 Gr.2H A194 Gr.8 A194 Gr.8<br />
13 Thrust Bearing TFE TFE TFE<br />
14 Thrust Washer 316 SS 316 SS 316 SS<br />
15 Gland Packing TFE TFE TFE<br />
16 Gland Flange 304 SS 304 SS 304 SS<br />
17 Gland A105 .Zn A105 .Zn 304 SS<br />
18 Head Bolt A193 Gr.B7 A193 Gr.B7. Zn A193 Gr.B7. Zn<br />
19 Stopper A3.Zn 304 304<br />
20 Lever Carbon Steel Carbon Steel Carbon Steel<br />
21 Snap Ring Carbon Steel 304 SS 304 SS<br />
CLASS 600<br />
NOMINAL SIZE: 15 mm - 40 mm<br />
(½ in ~ 1 ½ in)<br />
CLASS 900, 1500<br />
NOMINAL SIZE: 15 mm - 25 mm<br />
(½ in ~ 1in)<br />
21<br />
16<br />
15<br />
14<br />
13<br />
18<br />
19<br />
17<br />
20<br />
This product is a high pressure, small-size ball valve comprising a stainless<br />
steel and carbon steel body. The structure is of a floating ball system, and<br />
PTFE as the principal material is used for the seat, stem bearing, and gland<br />
packing. Tight sealings and smooth operations are possible even under<br />
high pressure<br />
8<br />
9<br />
4<br />
5<br />
6 7 10<br />
11<br />
1<br />
11<br />
7<br />
6<br />
5<br />
4<br />
3<br />
12<br />
2<br />
2<br />
PT. ALFA VALVES INDONESIA 2015
CARBON STEEL/STAINLESS STEEL<br />
FLOATING TYPE<br />
SPLIT BODY TWO-PIECE DESIGN<br />
TM<br />
ALFA<br />
ANSI Class 600,900,1500<br />
Nominal Size<br />
15 mm - 40 mm (1/2 in ~ 1 1/2 in)<br />
AB06F2TF<br />
AB09F2TF<br />
AB15F2TF<br />
ALFA FIGURE. No.<br />
Class 600, Full Bore, Split Body 2 Pcs,<br />
Floating Type, RF Flange Ends<br />
Class 900, Full Bore, Split Body 2 Pcs,<br />
Floating Type, RF Flange Ends<br />
Class 1500, Full Bore, Split Body 2 Pcs,<br />
Floating Type, RF Flange Ends<br />
Principal Material<br />
Parts<br />
Application<br />
Carbon Steel Stainless Steel<br />
Body<br />
Ball<br />
Stem<br />
Seat<br />
A105<br />
304 SS<br />
410 SS<br />
R. TFE<br />
304 SS<br />
304 SS<br />
304 SS<br />
R. TFE<br />
316 SS<br />
316 SS<br />
316 SS<br />
R. TFE<br />
Stem<br />
Body<br />
Ball<br />
Seat<br />
Dimension and Weights Table<br />
CLASS 600 (carbon/ stainless steel, RF Flange)<br />
Nominal Size<br />
Ball Bore L (RF) H W<br />
Mass<br />
Inch mm (Kg)<br />
1/2" X 1/2" 15 X 15 13 165 74,5 160 3,5<br />
CLASS 600<br />
W<br />
3/4" X 3/4" 20 X 20 19 190 79,5 160 6<br />
1" X 1" 25 X 25 25 216 101 230 8<br />
1 1/2" X 1 1/2" 40 X 40 38 241 111 230 13<br />
H<br />
CLASS 900 (carbon/ stainless steel, RF Flange)<br />
Nominal Size<br />
Mass<br />
Ball Bore L (RF) H W<br />
Inch mm (Kg)<br />
L<br />
1/2" X 1/2" 15 X 15 13 216 138 160 10<br />
3/4" X 3/4" 20 X 20 19 229 141 230 11<br />
1" X 1" 25 X 25 22 254 143 230 14<br />
CLASS 900, 1500<br />
W<br />
CLASS 1500 (carbon/ stainless steel, RF Flange)<br />
Nominal Size Ball<br />
L (RF) H W<br />
Mass<br />
Inch mm Bore (Kg)<br />
1/2" X 1/2" 15 X 15 13 216 138 160 10<br />
3/4" X 3/4" 20 X 20 19 229 144 230 11<br />
1" X 1" 25 X 25 22 254 147 230 12<br />
L<br />
H<br />
3<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL BALL VALVES<br />
TM<br />
ALFA<br />
Two-Piece & Three-Piece<br />
Body Configurations<br />
Design Types<br />
Bore Types<br />
Connection Types<br />
: End Entry, 2 Pieces and 3 Pieces.<br />
: Floating.<br />
: Full Bore ; Reduced Bore.<br />
: Threaded, Socket Welded & Butt Weld.<br />
Fire Safe Design, Anti Static and Blowout Proof Stem.<br />
FULL BORE BALL VALVE<br />
TWO PIECE DESIGN<br />
REDUCED BORE BALL VALVE<br />
TWO PIECE DESIGN<br />
FULL BORE & REDUCED BORE BALL VALVE<br />
THREE PIECE DESIGN<br />
4<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL BALL VALVES<br />
MATERIAL PARTS<br />
TM<br />
ALFA<br />
ANSI Class 800, 1500, 2500<br />
Body Configurations<br />
Design Types<br />
Bore Types<br />
Connection Types<br />
: End Entry, 2 Pieces and 3 Pieces.<br />
: Floating.<br />
: Full Bore ; Reduced Bore.<br />
: Threaded, Socket Welded & Butt Weld.<br />
Fire Safe Design, Anti Static and Blowout Proof Stem.<br />
MAIN STANDARDS :<br />
Basic Design Compliance : ANSI B16.34, API 608, BS 5351<br />
Threaded End : ANSI B1.20.1<br />
Socket Weld End : ANSI B16.11<br />
Butt Weld End : ANSI B16.25<br />
Test and Inspection : API 6D or API 598<br />
Lever<br />
Lever Nut<br />
Washer Spring<br />
Gland Packing<br />
Packing<br />
Stem O Ring<br />
Body Gasket<br />
Body End<br />
Material of Main Parts<br />
Body and Trim Material<br />
Body<br />
End<br />
Ball<br />
Seat<br />
Stem<br />
Body gasket<br />
Stem O-Ring<br />
Packing<br />
Gland Packing<br />
Washer Spring<br />
Stopper<br />
Lever Nut<br />
Lever<br />
A10-SSR<br />
ASTM A105<br />
ASTM A105<br />
Body<br />
Ball<br />
Stem<br />
LF2-SSR<br />
ASTM A350 Gr. LF2<br />
ASTM A350 Gr. LF2<br />
316 SS<br />
Reinforced (Glass) PTFE<br />
316 SS<br />
Reinforced (Glass) PTFE<br />
Viton<br />
PTFE + Glass - Grafoil<br />
PTFE<br />
Stainless Steel<br />
Carbon Steel<br />
Carbon Steel<br />
Carbon Steel<br />
Seat<br />
F316-SSR<br />
ASTM A182 Gr. F316<br />
ASTM A182 Gr. F316<br />
5<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL BALL VALVES<br />
Class 800 (2000 WOG)<br />
TM<br />
ALFA<br />
Body Configurations<br />
Design Types<br />
Bore Types<br />
Connection Types<br />
: End Entry, 2 Pieces and 3 Pieces.<br />
: Floating.<br />
: Full Bore ; Reduced Bore.<br />
: Threaded, Socket Welded & Butt Weld.<br />
Fire Safe Design, Anti Static and Blowout Proof Stem.<br />
W<br />
W<br />
H<br />
H<br />
O O<br />
37 30<br />
D<br />
L<br />
L<br />
E<br />
Threaded<br />
ANSI B1.20.1 or BSP<br />
Threaded<br />
ANSI B1.20.1 or BSP<br />
Socket Weld<br />
ANSI B16.11<br />
Butt Weld<br />
sch.40 - sch.80<br />
to ANSI B16.25<br />
Socket with nipple<br />
on request<br />
TWO PIECE TYPES<br />
THREE PIECE TYPES<br />
END CONNECTION TYPES<br />
AB08F2LT<br />
AB08F2LS<br />
AB08F2LB<br />
AB08F3LT<br />
AB08F3LS<br />
AB08F3LB<br />
ALFA FIGURE. No.<br />
ANSI Class 800, End Entry 2 Pieces Design, Floating Type, Threaded End<br />
ANSI Class 800, End Entry 2 Pieces Design, Floating Type, Socket Weld End<br />
ANSI Class 800, End Entry 2 Pieces Design, Floating Type, Butt Weld End<br />
ANSI Class 800, End Entry 3 Pieces Design, Floating Type, Threaded End<br />
ANSI Class 800, End Entry 3 Pieces Design, Floating Type, Socket Weld End<br />
ANSI Class 800, End Entry 3 Pieces Design, Floating Type, Butt Weld End<br />
Class 800 (Forged Steel) Dimension and Weights (mm)<br />
3 Pcs Construction 2 Pcs Construction Design<br />
Nominal Size<br />
Ball Bore<br />
Full Bore Reduced Bore Full Bore Reduced Bore<br />
L<br />
H<br />
W<br />
Weights<br />
in mm in mm in mm in mm in mm in mm in mm lb Kg<br />
1/4" 6 - - 0,39 10 - - 3,39 86 2,99 76 6,30 160 1,8 0,82<br />
1/2" 15 1/2" 15 0,55 14 0,39 10 3,62 92 3,07 78 6,30 160 2,8 1,27<br />
3/4" 20 3/4" 20 0,75 19 0,55 14 4,41 112 3,86 98 6,89 175 5,6 2,54<br />
1" 25 1" 25 0,98 25 0,75 19 5,04 128 4,02 102 6,89 175 8,2 3,72<br />
1 1/4" 32 1 1/4" 32 1,28 32,5 0,98 25 5,35 136 4,72 120 9,25 235 11,6 5,26<br />
1 1/2" 40 1 1/2" 40 1,50 38 1,28 32,5 5,98 152 4,96 126 9,25 235 16,2 7,35<br />
2" 50 2" 50 2,01 51 1,50 38 7,17 182 6,38 162 12,40 315 25,2 11,43<br />
1/4" 6 - - 0,39 10 - - 2,68 68 2,99 76 6,30 160 1,60 0,73<br />
1/2" 15 1/2" 15 0,55 14 0,39 10 2,99 76 3,07 78 6,30 160 2,40 1,09<br />
3/4" 20 3/4" 20 0,75 19 0,55 14 3,46 88 3,86 98 6,89 175 5,00 2,27<br />
1" 25 1" 25 0,98 25 0,75 19 4,41 112 4,02 102 6,89 175 7,40 3,36<br />
1 1/4" 32 1 1/4" 32 1,28 32,5 0,98 25 4,88 124 4,72 120 9,25 235 10,80 4,90<br />
1 1/2" 40 1 1/2" 40 1,50 38 1,28 32,5 5,59 142 4,96 126 9,25 235 15,20 6,90<br />
2" 50 2" 50 2,01 51 1,50 38 6,50 165 6,38 162 12,40 315 24,50 11,12<br />
2 1/2" 65 2 1/2" 65 2,56 65 2,01 51 8,46 215 7,01 178 12,40 315 26,50 12,02<br />
3" 80 3" 80 3,07 78 2,56 65 11,22 285 7,01 178 12,40 315 35,60 16,15<br />
- - 4" 80 - - 3,07 78 11,22 285 7,87 200 12,40 315 37,50 17,01<br />
6<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL BALL VALVES<br />
Class 1500 (3000 WOG)<br />
TM<br />
ALFA<br />
Body Configurations<br />
Design Types<br />
Bore Types<br />
Connection Types<br />
: End Entry, 2 Pieces and 3 Pieces.<br />
: Floating.<br />
: Full Bore ; Reduced Bore.<br />
: Threaded, Socket Welded & Butt Weld.<br />
Fire Safe Design, Anti Static and Blowout Proof Stem.<br />
W<br />
W<br />
H<br />
H<br />
O O<br />
37 30<br />
D<br />
L<br />
L<br />
E<br />
Threaded<br />
ANSI B1.20.1 or BSP<br />
Threaded<br />
ANSI B1.20.1 or BSP<br />
Socket Weld<br />
ANSI B16.11<br />
Butt Weld<br />
sch.40 - sch.80<br />
to ANSI B16.25<br />
Socket with nipple<br />
on request<br />
TWO PIECE TYPES<br />
THREE PIECE TYPES<br />
END CONNECTION TYPES<br />
AB15F2LT<br />
AB15F2LS<br />
AB15F2LB<br />
AB15F3LT<br />
AB15F3LS<br />
AB15F3LB<br />
ALFA FIGURE No.<br />
ANSI Class 1500, End Entry 2 Pieces Design, Floating Type, Threaded End<br />
ANSI Class 1500, End Entry 2 Pieces Design, Floating Type, Socket Weld End<br />
ANSI Class 1500, End Entry 2 Pieces Design, Floating Type, Butt Weld End<br />
ANSI Class 1500, End Entry 3 Pieces Design, Floating Type, Threaded End<br />
ANSI Class 1500, End Entry 3 Pieces Design, Floating Type, Socket Weld End<br />
ANSI Class 1500, End Entry 3 Pieces Design, Floating Type, Butt Weld End<br />
Class 1500 (Forged Steel) Dimensions & Weight Table (mm)<br />
3 Pcs Construction 2 Pcs Construction Design<br />
Nominal Size<br />
Ball Bore<br />
Full Bore Reduced Bore Full Bore Reduced Bore<br />
L<br />
H<br />
W<br />
Weights<br />
in mm in mm in mm in mm in mm in mm in mm lb Kg<br />
1/4" 6 - - 0,39 10 - - 3,39 86 2,99 76 6,30 160 1,8 0,82<br />
1/2" 15 1/2" 15 0,55 14 0,39 10 3,62 92 3,07 78 6,30 160 2,8 1,27<br />
3/4" 20 3/4" 20 0,75 19 0,55 14 4,41 112 3,86 98 6,89 175 5,6 2,54<br />
1" 25 1" 25 0,98 25 0,75 19 5,04 128 4,02 102 6,89 175 8,2 3,72<br />
1 1/4" 32 1 1/4" 32 1,28 32,5 0,98 25 5,35 136 4,72 120 9,25 235 11,6 5,26<br />
1 1/2" 40 1 1/2" 40 1,50 38 1,28 32,5 5,98 152 4,96 126 9,25 235 16,2 7,35<br />
2" 50 2" 50 2,01 51 1,50 38 7,17 182 6,38 162 12,40 315 25,2 11,43<br />
1/4" 6 - - 0,39 10 - - 2,68 68 2,99 76 6,30 160 1,6 0,73<br />
1/2" 15 1/2" 15 0,55 14 0,39 10 2,99 76 3,07 78 6,30 160 2,4 1,09<br />
3/4" 20 3/4" 20 0,75 19 0,55 14 3,46 88 3,86 98 6,89 175 5 2,27<br />
1" 25 1" 25 0,98 25 0,75 19 4,41 112 4,02 102 6,89 175 7,4 3,36<br />
1 1/4" 32 1 1/4" 32 1,28 32,5 0,98 25 4,88 124 4,72 120 9,25 235 10,8 4,90<br />
1 1/2" 40 1 1/2" 40 1,50 38 1,28 32,5 5,59 142 4,96 126 9,25 235 15,2 6,90<br />
2" 50 - - 2,01 51 1,50 38 6,50 165 6,38 162 12,40 315 24.5<br />
2 1/2" 65 - - 2,56 65 2,01 51 8,46 215 7,01 178 12,40 315 26.5<br />
3" 80 - - 3,07 78 2,56 65 11,22 285 7,01 178 12,40 315 35.6<br />
7<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL BALL VALVES<br />
Class 2500 (5000 WOG)<br />
TM<br />
ALFA<br />
Body Configurations<br />
Design Types<br />
Bore Types<br />
Connection Types<br />
: End Entry, 2 Pieces.<br />
: Floating.<br />
: Full Bore.<br />
: Threaded, Socket Welded & Butt Weld.<br />
Fire Safe Design, Anti Static and Blowout Proof Stem.<br />
W<br />
H<br />
O O<br />
37 30<br />
D<br />
L<br />
E<br />
Threaded<br />
ANSI B1.20.1 or BSP<br />
Socket Weld<br />
ANSI B16.11<br />
Butt Weld<br />
sch.40 - sch.80<br />
to ANSI B16.25<br />
Socket with nipple<br />
on request<br />
TWO PIECE TYPES<br />
END CONNECTION TYPES<br />
AB25F2LT<br />
AB25F2LS<br />
AB25F2LB<br />
ALFA FIGURE. No.<br />
ANSI Class 2500, End Entry 2 Pieces Design, Floating Type, Threaded End<br />
ANSI Class 2500, End Entry 2 Pieces Design, Floating Type, Socket Weld End<br />
ANSI Class 2500, End Entry 2 Pieces Design, Floating Type, Butt Weld End<br />
Class 2500 (Forged Steel) Dimension and Weights (mm)<br />
Design<br />
Nominal Size<br />
Full Bore<br />
in mm<br />
in<br />
Ball Bore<br />
Full Bore<br />
mm<br />
L<br />
H<br />
W Weights<br />
in mm in mm in mm lb Kg<br />
1/2"<br />
15<br />
0.55<br />
14<br />
4,41 112 3,86 98 6,89 175 2,8 1,27<br />
2 Pcs<br />
3/4"<br />
1"<br />
20<br />
25<br />
0.74<br />
0.98<br />
19<br />
25<br />
5,04 128 4,41 112 9,25 235 5,6 2,54<br />
5,35 136 4,96 126 9,25 235 8,2 3,72<br />
Socket Weld Dimensions :<br />
Dimensions<br />
1/4" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4"<br />
D<br />
E<br />
inch<br />
mm<br />
inch<br />
mm<br />
0,56 0,85 1,06 1,33 1,68 1,91 2,41 2,91 3,53 4,54<br />
14,10 21,70 27,05 33,80 42,64 48,64 61,10 73,81 89,78 115,44<br />
0,44 0,50 0,57 0,63 0,69 0,75 0,87 1,00 1,00 1,00<br />
11,10 12,70 14,50 16,00 17,50 19,00 22,00 25,40 25,40 25,40<br />
8<br />
PT. ALFA VALVES INDONESIA 2015
FORGED STEEL BALL VALVES<br />
Pressure Rating<br />
TM<br />
ALFA<br />
FLOW COEFFICIENT (cv)<br />
SIZE<br />
(in)<br />
COEFFICIENT (cv)<br />
Full Bore<br />
Red. Bore<br />
1/4 8 -<br />
1/2 12 8<br />
3/4 33 12<br />
1 48 33<br />
1 1/4 83 48<br />
1 1/2 120 83<br />
2 250 120<br />
OPERATING TORQUE WITH PTFE SEATS<br />
SIZE 275 psi 500 psi 720 psi 1000 psi 1500 psi 2000 psi<br />
Full Bore Reduced Bore Kgm ft.lb Kgm ft.lb Kgm ft.lb Kgm ft.lb Kgm ft.lb Kgm ft.lb<br />
1/4 1/2 0,41 3,00 0,40 3,00 0,40 3,00 0,40 3,00 0,50 3,50 0,80 6,00<br />
1/2 3/4 0,69 5,00 0,70 5,00 0,70 5,00 0,70 5,00 0,80 6,00 1,70 12,50<br />
3/4 1 1,03 7,50 1,00 7,50 1,00 7,50 1,40 10,00 1,80 13,00 3,50 25,00<br />
1 1 1/4 1,38 10,00 1,70 12,50 2,10 15,00 2,30 16,50 3,50 25,00 5,70 41,50<br />
1 1/4 1 1/2 1,72 12,50 2,10 15,00 2,80 20,00 3,50 25,00 4,10 30,00 7,90 57,00<br />
1 1/2 2 2,75 20,00 3,50 25,00 4,80 35,00 6,10 44,00 6,90 50,00 13,80 100,00<br />
2 - 5,80 42,00 7,60 55,00 10,40 75,00 16,60 120,00 24,90 180,00 29,00 210,00<br />
9<br />
PT. ALFA VALVES INDONESIA 2015
HOW TO ORDER ALFA CASTED GATE, GLOBE, & CHECK VALVES<br />
SIZE<br />
FIG. No.<br />
08"<br />
A<br />
B<br />
06 F 2 T<br />
F - WCB - SS R<br />
- GO -<br />
F<br />
Valve<br />
Body<br />
Connec -<br />
Pressure Bore<br />
Design<br />
Valve Size Brand Identifi -<br />
Configu -<br />
tion<br />
Rating Type<br />
Type<br />
-<br />
cation<br />
ration<br />
Type<br />
Body<br />
Material<br />
-<br />
Trim<br />
Material<br />
Seat<br />
Material<br />
Design<br />
- Opera-<br />
-<br />
tor<br />
Modification<br />
8 in ALFA BALL VALVE, ANSI CLASS 600, FULL BORE, 2 PIECE BODY, TRUNNION MOUNTED, RAISED FACE, BODY MATERIAL : ASTM<br />
A216 Gr.WCB, TRIM MATERIAL : 316 SS BALL, 316 SS STEM, REINFORCED PTFE SEAT, GEAR OPERATED, FIRE SAFE DESIGN<br />
VALVE SIZE<br />
BRAND<br />
VALVE<br />
IDENTIFICATION<br />
PRESSURE RATING<br />
0Q 1/4"<br />
01 ANSI Class 150<br />
0H 1/2"<br />
03 ANSI Class 300<br />
0T 3/4"<br />
06 ANSI Class 600<br />
01 1"<br />
08 ANSI Class 800<br />
1H 1 1/2"<br />
09 ANSI Class 900<br />
02 2"<br />
15 ANSI Class 1500<br />
ALFA B : BALL VALVE<br />
2H 2 1/2"<br />
25 ANSI Class 2500<br />
03 3"<br />
04 4" J1<br />
JIS 10K<br />
-<br />
- J2<br />
JIS 20K<br />
36 36"<br />
J4<br />
JIS 40K<br />
J6<br />
JIS 63K<br />
F<br />
R<br />
S<br />
BORE TYPE<br />
FULL PORT<br />
REDUCED<br />
PORT<br />
SPECIAL<br />
PORT<br />
WCB<br />
C5<br />
WC6<br />
WC9<br />
C12<br />
LCB<br />
LCC<br />
LC3<br />
CF8<br />
CF8M<br />
CF3<br />
CF3M<br />
CF8C<br />
CN7M<br />
Mo<br />
CD3<br />
CD3MW<br />
INC<br />
TIN<br />
BODY CONFIGURATION<br />
1 WELDED BODY<br />
2 END ENTRY - 2 PIECE<br />
3 END ENTRY - 3 PIECE<br />
ASTM A216 Gr. WCB<br />
ASTM A217 Gr. C5<br />
ASTM A217 Gr. WC6<br />
ASTM A217 Gr. WC9<br />
ASTM A217 Gr. C12<br />
ASTM A352 Gr. LCB<br />
ASTM A352 Gr. LCC<br />
ASTM A352 Gr. LC3<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
ASTM A351 Gr. CF3<br />
ASTM A351 Gr. CF3M<br />
ASTM A351 Gr. CF8C<br />
ASTM A351 Gr. CN7M<br />
ASTM A296 Gr. M35<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CD3MWCuN<br />
NICKEL ALLOY<br />
TITANIUM<br />
BODY MATERIAL<br />
L<br />
T<br />
DESIGN TYPE<br />
FLOATING TYPE<br />
TRUNNION TYPE<br />
TRIM MATERIAL<br />
F1<br />
ASTM A182 Gr. F1<br />
F6<br />
ASTM A182 Gr. F6a<br />
CODE BALL<br />
F6N<br />
ASTM A182 Gr. F6NM<br />
SF<br />
304 SS<br />
F9<br />
ASTM A182 Gr. F9<br />
SS<br />
316 SS<br />
F11<br />
ASTM A182 Gr. F11<br />
ST<br />
317 SS<br />
F22<br />
ASTM A182 Gr. F22<br />
CC CS-Cr Plated<br />
A10<br />
ASTM A105<br />
CD CS-Cr Plated<br />
LF2<br />
ASTM A350 Gr. LF2<br />
CE CS-Cr Plated<br />
304<br />
ASTM A182 Gr. F304<br />
NC CS-Ni Plated<br />
304L ASTM A182 Gr. F304L<br />
ND CS-Ni Plated<br />
316<br />
ASTM A182 Gr. F316<br />
NE CS-Ni Plated<br />
316L ASTM A182 Gr. F316L<br />
AT<br />
Alloy 20<br />
317<br />
ASTM A182 Gr. F317<br />
ML<br />
Monel<br />
317L ASTM A182 Gr. F317L<br />
IL<br />
Inconnel<br />
F321<br />
ASTM A182 Gr. F321<br />
TT Titanium<br />
F347<br />
ASTM A182 Gr. F347<br />
HC Hastelloy C<br />
F51 ASTM A182 Gr. F51(Duplex)<br />
SE<br />
Stellited<br />
F57<br />
ASTM A182 Gr. F57<br />
EN<br />
ENP<br />
SP<br />
SPECIAL PER P.O<br />
SP Special per P.O<br />
P<br />
F<br />
R<br />
B<br />
S<br />
T<br />
C<br />
A<br />
CONNECTION TYPE<br />
FLAT FACE<br />
RAISED FACE<br />
RING JOINT<br />
BUTT WELD<br />
SOCKET WELD<br />
SCREWED<br />
COMBINATION<br />
SPECIAL<br />
STEM<br />
304 SS<br />
316 SS<br />
317 SS<br />
316 SS<br />
304 SS<br />
410 SS<br />
316 SS<br />
304 SS<br />
410 SS<br />
Alloy 20<br />
Monel<br />
Inconnel<br />
Titanium<br />
Hastelloy C<br />
Stellited<br />
ENP<br />
Special per P.O<br />
S E A T<br />
DE S IG N O P E R A TO R<br />
M O D I F IC AT IO N<br />
F<br />
PTF E<br />
R R e info rce d PTF E<br />
N<br />
N<br />
N ylo n<br />
R e info rce d N ylo n<br />
V<br />
Vito n<br />
B<br />
Buna -N<br />
E<br />
EPDM<br />
H<br />
UH M W PE<br />
M M e tal (ba se o n o rde r)<br />
P<br />
PEEK<br />
S<br />
Spec ia l pe r P.O<br />
H W<br />
Ha nd W he el<br />
SX<br />
Sho rt Patter n<br />
L O<br />
G O<br />
H O<br />
Leve r O pe ra te d<br />
G ea r O pe rate d<br />
Hydra ulic O pe ra te d<br />
N<br />
B<br />
S<br />
NA C E Standa rd<br />
Blo c k & B le ed<br />
Sea la nt Inje ctio n Po rt<br />
PO Pneum a tic O per ated<br />
D D rain & V e nt<br />
M O<br />
Mo to r O pe ra te d<br />
F<br />
F ire Sa fe De sign<br />
CW<br />
C ha in W h ee l<br />
10<br />
PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
FORGING TRUNION BALL VALVES<br />
SMALL & BIG BORE<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
FORGED STEEL 3 PIECES<br />
BALL VALVES<br />
Product Overview<br />
TM<br />
ALFA<br />
Functions :<br />
Block & Bleed<br />
Self-Relief Feature<br />
Tight Shut-Off<br />
Fire-Safe<br />
Trough-Conduit<br />
Quick Seal Recovery<br />
Seat Seal Design<br />
Sealing Of Gland Assembly<br />
Drain Plug<br />
Extensions<br />
Operators<br />
End Connection<br />
Body Material<br />
Seat Material<br />
Control Systems<br />
Operational Rebiability<br />
Resistance To Piping Stress<br />
2 PT. ALFA VALVES INDONESIA 2015
FORGED STEEL 3 PIECES<br />
BALL VALVES<br />
Basic Design<br />
TM<br />
ALFA<br />
11<br />
9<br />
21<br />
30 29<br />
16 15<br />
22<br />
24<br />
19<br />
17<br />
32<br />
20<br />
8<br />
6<br />
36<br />
3<br />
4<br />
38 37<br />
34<br />
41<br />
42<br />
31<br />
33<br />
39<br />
27<br />
28<br />
33<br />
35<br />
7<br />
13<br />
14<br />
26 25<br />
LOCK & CHAIN<br />
Standard Parts Material Table<br />
No.<br />
HCr : HARD CHROMIUM PLATING<br />
40<br />
2 17 19 24 10 5 23 27 1 18 12<br />
28<br />
ALFA STANDARD<br />
TRIM: A182-F6 TRIM: 304 TRIM: 316 TRIM: ENP NACE MR-0175<br />
FOR LOW TEMP<br />
(CARBON STEEL BALL) (-46 O C)<br />
1 Body ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 A350 - LF2<br />
2 Cap / End ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 A350 - LF2<br />
3 Ball ASTM A105 + HCr ASTM A182 - F6a ASTM A351-CF8 ASTM A351-CF8M ASTM A105 + ENP ASTM A105 + HCr A350 - LF2 + Zn Plated<br />
4 Stem ASTM A276-410 + HCr ASTM A276-410 + HCr ASTM A276-304 + HCr ASTM A276-316 + HCr ASTM A276-410 + ENP ASTM A276-410 + HCr ASTM A276-410 + HCr<br />
5 Lower Stem ASTM A276-410 ASTM A276-410 ASTM A276-304 ASTM A276-316 ASTM A276-410 + ENP ASTM A276-410 ASTM A276-410<br />
6 Seat Reinforced TFE Reinforced TFE Reinforced TFE Reinforced TFE Reinforced TFE Reinforced TFE Reinforced TFE<br />
7 Seat Retainer ASTM 105 + Zn Plated ASTM A182 - F6a ASTM A276-304 ASTM A276-316 ASTM A105 + ENP ASTM 105 + Zn Plated A350 - LF2 + Zn Plated<br />
8 Coil (Plate) Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750<br />
9 Gland Flange ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM A105 + ENP ASTM 105 + Zn Plated A350 - LF2 + Zn Plated<br />
10 Lower Cover ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM A105 + ENP ASTM 105 + Zn Plated A350 - LF2 + Zn Plated<br />
11 Packing Gland ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM A105 + ENP ASTM 105 + Zn Plated A350 - LF2 + Zn Plated<br />
12 Body O-Ring VITON VITON VITON VITON VITON VITON VITON<br />
13 Seat O-Ring VITON VITON VITON VITON VITON VITON VITON<br />
14 Seat O-Ring VITON VITON VITON VITON VITON VITON VITON<br />
15 Stem O-Ring VITON VITON VITON VITON VITON VITON VITON<br />
16 Stem Back Ring Reinforced TFE Reinforced TFE Reinforced TFE Reinforced TFE Reinforced TFE Reinforced TFE Reinforced TFE<br />
17 Gland O-Ring VITON VITON VITON VITON VITON VITON VITON<br />
18 Body Gasket Metal & Flexible Graphite Metal & Flexible Graphite Metal & Flexible Graphite Metal & Flexible Graphite Metal & Flexible Graphite Metal & Flexible Graphite Metal & Flexible Graphite<br />
19 Lower Cover Gasket Metal & Flexible Graphite Metal & Flexible Graphite Metal & Flexible Graphite Metal & Flexible Graphite Metal & Flexible Graphite Metal & Flexible Graphite Metal & Flexible Graphite<br />
20 Body Packing Flexible Graphite Flexible Graphite Flexible Graphite Flexible Graphite Flexible Graphite Flexible Graphite Flexible Graphite<br />
21 Stem Packing Flexible Graphite Flexible Graphite Flexible Graphite Flexible Graphite Flexible Graphite Flexible Graphite Flexible Graphite<br />
22 Stem Thrust Bearing Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE<br />
23<br />
PART NAME<br />
Lower Stem Thrust<br />
Bearing<br />
MATERIAL<br />
Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE<br />
24 Stem Bearing Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE Metal Backed PTFE<br />
25 Body Stud ASTM A193-B7 ASTM A193-B7 ASTM A193-B7 ASTM A193-B7M ASTM A193-B7M ASTM A193-B7M A320 - L7 + Zn Plated<br />
26 Body Nut ASTM A194-2H ASTM A194-2H ASTM A194-2H ASTM A194-2HM ASTM A194-2HM ASTM A194-2HM A194 - 7 - Zn Plated<br />
27 Lower Cover Stud ASTM A193-B7 ASTM A193-B7 ASTM A193-B7 ASTM A193-B7M ASTM A193-B7M ASTM A193-B7M A320 - L7 + Zn Plated<br />
28 Lower Cover Nut ASTM A194-2H ASTM A194-2H ASTM A194-2H ASTM A194-2HM ASTM A194-2HM ASTM A194-2HM A194 - 7 - Zn Plated<br />
29 Mounting Pad Stud ASTM A193-B7 ASTM A193-B7 ASTM A193-B7 ASTM A193-B7M ASTM A193-B7M ASTM A193-B7M A320 - L7 + Zn Plated<br />
30 Mounting Pad Nut ASTM A194-2H ASTM A194-2H ASTM A194-2H ASTM A194-2HM ASTM A194-2HM ASTM A194-2HM A194 - 7 - Zn Plated<br />
31 Actuator Bolt AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316<br />
32 Anti-Static Device ASTM A276 - 316 ASTM A276-316 ASTM A276-316 ASTM A276-316 ASTM A276-316 ASTM A276-316 ASTM A276-316<br />
33 Sealant Fitting Assembly Assembly Assembly Assembly Assembly Assembly Assembly<br />
34 Worm Gear Assembly Assembly Assembly Assembly Assembly Assembly Assembly<br />
35 Drain Valve ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM 105 + Zn Plated ASTM 105 + Zn Plated A320 - L7 + Zn Plated<br />
36 Stem Key ASTM A194-2H ASTM A194-2H ASTM A194-2H ASTM A194-2HM ASTM A194-2HM ASTM A194-2HM A194 - 7 - Zn Plated<br />
37 Stem Key ASTM A194-2H ASTM A194-2H ASTM A194-2H ASTM A194-2HM ASTM A194-2HM ASTM A194-2HM A194 - 7 - Zn Plated<br />
38 Pin ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105<br />
39 Hook ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105<br />
40 Supporter Assembly Assembly Assembly Assembly Assembly Assembly Assembly<br />
41 Name Plate AISI 304 AISI 304 AISI 304 AISI 304 AISI 304 AISI 304 AISI 304<br />
42 Rivet AISI 304 AISI 304 AISI 304 AISI 304 AISI 304 AISI 304 AISI 304<br />
ENP : ELECTROLESS NICKEL PLATING<br />
3 PT. ALFA VALVES INDONESIA 2015
CONSTRUCTION AND FEATURES<br />
Blow-Out Proof Stem ALFA Ball Valve<br />
TM<br />
ALFA<br />
BLOW-OUT PROOF STEM<br />
The stem of ball valve may blow out when the pressure running through the valve in the body cavity has risen.<br />
Therefore, to prevent such danger from taking place, the ALFA ball valve is provided with a stem flange in the lower part<br />
of the stem and so constructed that the stem may not blow out upwards. Event if the packing (thrust bearing) has burnt<br />
out in a fire or for any other reason, the internal pressure will bring the stem flange into close contact with the back seat<br />
of the valve body. Thus the fluid may be positively prevented from leaking through the packing so burnt out, in particular,<br />
the back seat at the stem flange will be requirement essential to the fire-safety of the valve. The design of an ordinary<br />
stem when the pressure in the body cavity should abnormally rise or a gland bolt should be loose or missing anyway, an<br />
ordinary stem which held with packing will blow out and the fluid will burst out. Besides, there are possibilities that such<br />
accident may take place upon maintenance.<br />
Stem Seal in ALFA Ball Valve<br />
Ordinary Stem<br />
Stem Bearing<br />
Trust Bearing<br />
Stem<br />
Gland Packing<br />
Body Back Seat<br />
Stem Flange<br />
Ball<br />
Gush Out<br />
the Fluid Media<br />
Body<br />
Ball<br />
To prevent galling while keeping the operational torque at the minimum level , the Stem employed with the stem-sliding portion aconsist of the stem bearing and thrust<br />
bearing, both made of Teflon as a base material.<br />
4 PT. ALFA VALVES INDONESIA 2015
FORGED STEEL 3 PIECES<br />
BALL VALVES<br />
ANSI Class 150<br />
TM<br />
ALFA<br />
ANSI CLASS 150<br />
AB01F3TF-A10-CER-LO<br />
AB01F3TR-A10-CER-LO<br />
AB01F3TB-A10-CER-LO<br />
AB01R3TF-A10-CER-LO<br />
AB01R3TR-A10-CER-LO<br />
AB01R3TB-A10-CER-LO<br />
AB01F3TF-A10-CER-GO<br />
AB01F3TR-A10-CER-GO<br />
AB01F3TB-A10-CER-GO<br />
AB01R3TF-A10-CER-GO<br />
AB01R3TR-A10-CER-GO<br />
AB01R3TB-A10-CER-GO<br />
ALFA FIGURE No.<br />
Dimensions & Weights<br />
ALFA Ball, 150#, Full Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 150#, Full Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 150#, Full Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 150#, Reduce Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 150#, Reduce Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 150#, Reduce Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 150#, Full Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 150#, Full Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 150#, Full Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 150#, Reduce Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 150#, Reduce Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 150#, Reduce Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
Note :<br />
Nominal Size Design L (RF) L (RTJ) L (BE) W1 H1 H2 E F F W Weight<br />
in mm Type in mm in mm in mm (mm) (mm) (mm) (mm) (mm) (mm) (Kg)<br />
1 1/2" 40 6,50 165 7,00 178 7,50 191 230 70 135 ---- ---- ---- 12<br />
2" X 1 1/2" 50 X 40 7,00 178 7,50 191 8,50 216 230 70 135 ---- ---- ---- 15<br />
Trunnion, 3 Pieces,<br />
Lever Operated<br />
2" 50 7,00 178 7,50 191 8,50 216 230 80 150 ---- ---- ---- 16<br />
3" X 2" 80 X 50 8,00 203 8,50 216 11,12 282 230 80 150 ---- ---- ---- 32<br />
3" 80 8,00 203 8,50 216 11,12 282 400 100 200 ---- ---- ---- 36<br />
4"X 3" 100 X 80 9,00 229 9,50 241 12,00 305 400 100 200 ---- ---- ---- 53<br />
4" 100 9,00 229 9,50 241 12,00 305 650 115 240 ---- ---- ---- 70<br />
6" X 4" 150 X 100 15,50 394 16,00 406 18,00 457 650 115 240 ---- ---- ---- 94<br />
6" 150 15,50 394 16,00 406 18,00 457 ---- 260 340 85 180 450 145<br />
8" X 6" 200 X 150 18,00 457 18,50 470 20,50 521 ---- 260 340 85 180 450 260<br />
8" 200 18,00 457 18,50 470 20,50 521 ---- 300 389 116 350 600 346<br />
10" X 8" 250 X 200 21,00 533 21,50 546 22,00 559 ---- 300 389 116 350 600 375<br />
10" 250 21,00 533 21,50 546 22,00 559 ---- 325 405 116 350 600 540<br />
12" X 10" 300 X 250 24,00 610 24,50 622 25,00 635 ---- 325 405 116 350 600 675<br />
12" 300 24,00 610 24,50 622 25,00 635 ---- 365 455 171 420 800 850<br />
14" X 12" 350 X 300 27,00 686 27,50 699 30,00 762 ---- 365 455 171 420 800 890<br />
Trunnion, 3 Pieces, Gear Operated<br />
14" 350 27,00 686 27,50 699 30,00 762 ---- 400 490 171 420 800 1060<br />
16" X 12" 400 X 300 30,00 762 30,50 775 33,00 838 ---- 365 455 171 420 800 1200<br />
16" X 14" 400 X 350 30,00 762 30,50 775 33,00 838 ---- 400 490 171 420 800 1300<br />
16" 400 30,00 762 30,50 775 33,00 838 ---- 440 550 257 400 800 1380<br />
18" X 14" 450 X 350 34,00 864 34,50 876 36,00 914 ---- 400 490 171 420 800 1400<br />
18" X 16" 450 X 400 34,00 864 34,50 876 36,00 914 ---- 440 550 257 400 800 1455<br />
18" 450 34,00 864 34,50 876 36,00 914 ---- 500 620 257 400 800 1910<br />
20" X 16" 500 X 400 36,00 914 36,50 927 39,00 991 ---- 440 550 257 400 800 1810<br />
20" X 18" 500 X 450 36,00 914 36,50 927 39,00 991 ---- 500 620 257 400 800 2130<br />
20" 500 36,00 914 36,50 927 39,00 991 ---- 555 680 257 400 800 2300<br />
22" X 18" 550 X 450 40,00 1016 - - 43,00 1092 ---- 500 620 257 400 800 2315<br />
22" X 20" 550 X 500 40,00 1016 - - 43,00 1092 ---- 555 680 257 400 800 2400<br />
22" 550 40,00 1016 - - 43,00 1092 ---- 635 806 150 410 800 2435<br />
24" X 20" 600 X 500 42,00 1067 42,50 1080 45,00 1143 ---- 555 680 257 400 800 2450<br />
24" X 22" 600 X 550 42,00 1067 42,50 1080 45,00 1143 ---- 635 806 150 410 800 2750<br />
24" 600 42,00 1067 42,50 1080 45,00 1143 ---- 700 870 150 410 800 3180<br />
28" X 24" 700 X 600 49,00 1245 - - 53,00 1346 ---- 700 870 150 410 800 3610<br />
28" 700 49,00 1245 - - 53,00 1346 ---- 780 955 83 650 800 4480<br />
For other Body/Trim material combination please refer to "How to Order ALFA Ball <strong>Valves</strong>" or consult your ALFA distributor or Factory<br />
5 PT. ALFA VALVES INDONESIA 2015
FORGED STEEL 3 PIECES<br />
BALL VALVES<br />
ANSI Class 300<br />
TM<br />
ALFA<br />
ANSI CLASS 300<br />
AB03F3TF-A10-CER-LO<br />
AB03F3TR-A10-CER-LO<br />
AB03F3TB-A10-CER-LO<br />
AB03R3TF-A10-CER-LO<br />
AB03R3TR-A10-CER-LO<br />
AB03R3TB-A10-CER-LO<br />
AB03F3TF-A10-CER-GO<br />
AB03F3TR-A10-CER-GO<br />
AB03F3TB-A10-CER-GO<br />
AB03R3TF-A10-CER-GO<br />
AB03R3TR-A10-CER-GO<br />
AB03R3TB-A10-CER-GO<br />
ALFA FIGURE No.<br />
Dimensions & Weights<br />
ALFA Ball, 300#, Full Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 300#, Full Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 300#, Full Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 300#, Reduce Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 300#, Reduce Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 300#, Reduce Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 300#, Full Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 300#, Full Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 300#, Full Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 300#, Reduce Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 300#, Reduce Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 300#, Reduce Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
Note :<br />
Nominal Size Design L (RF) L (RTJ) L (BE) W1 H1<br />
in mm Type in mm in mm in mm (mm) (mm)<br />
1 1/2" 40 7,50 191 8,00 203 7,50 191 230 70 135 ---- ---- ---- 15<br />
2" X 1 1/2" 50 X 40 8,50 216 9,12 232 8,50 216 230 70 135 ---- ---- ---- 18<br />
Trunnion, 3 Pieces,<br />
Lever Operated<br />
2" 50 8,50 216 9,12 232 8,50 216 230 80 150 ---- ---- ---- 33<br />
3" X 2" 80 X 50 11,12 282 11,74 298 11,12 282 230 80 150 ---- ---- ---- 36<br />
3" 80 11,12 282 11,74 298 11,12 282 400 100 200 ---- ---- ---- 41<br />
4"X 3" 100 X 80 12,00 305 12,62 321 12,00 305 400 100 200 ---- ---- ---- 53<br />
4" 100 12,00 305 12,62 321 12,00 305 650 115 240 ---- ---- ---- 81<br />
6" X 4" 150 X 100 15,88 403 16,50 419 18,00 457 650 115 240 ---- ---- ---- 105<br />
6" 150 15,88 403 16,50 419 18,00 457 ---- 260 340 85 180 450 155<br />
8" X 6" 200 X 150 19,75 502 20,37 517 20,50 521 ---- 260 340 85 180 450 285<br />
8" 200 19,75 502 20,37 517 20,50 521 ---- 300 389 116 350 600 360<br />
10" X 8" 250 X 200 22,38 568 23,00 584 22,00 559 ---- 300 389 116 350 600 390<br />
10" 250 22,38 568 23,00 584 22,00 559 ---- 325 405 116 350 600 585<br />
12" X 10" 300 X 250 25,50 648 26,12 663 25,00 635 ---- 325 405 116 350 600 720<br />
12" 300 25,50 648 26,12 663 25,00 635 ---- 365 455 171 420 800 890<br />
14" X 12" 350 X 300 30,00 762 30,62 778 30,00 762 ---- 365 455 171 420 800 905<br />
Trunnion, 3 Pieces, Gear Operated<br />
14" 350 30,00 762 30,62 778 30,00 762 ---- 400 490 171 420 800 1160<br />
16" X 12" 400 X 300 33,00 838 33,62 854 33,00 838 ---- 365 455 171 420 800 1280<br />
16" X 14" 400 X 350 33,00 838 33,62 854 33,00 838 ---- 400 490 171 420 800 1350<br />
16" 400 33,00 838 33,62 854 33,00 838 ---- 440 550 257 400 800 1560<br />
18" X 14" 450 X 350 36,00 914 36,62 930 36,00 914 ---- 400 490 171 420 800 1500<br />
18" X 16" 450 X 400 36,00 914 36,62 930 36,00 914 ---- 440 550 257 400 800 1730<br />
18" 450 36,00 914 36,62 930 36,00 914 ---- 500 620 257 400 800 2420<br />
20" X 16" 500 X 400 39,00 991 39,75 1010 39,00 991 ---- 440 550 257 400 800 2010<br />
20" X 18" 500 X 450 39,00 991 39,75 1010 39,00 991 ---- 500 620 257 400 800 2505<br />
20" 500 39,00 991 39,75 1010 39,00 991 ---- 555 680 257 400 800 2610<br />
22" X 18" 550 X 450 43,00 1092 43,88 1115 43,00 1092 ---- 500 620 257 400 800 2630<br />
22" X 20" 550 X 500 43,00 1092 43,88 1115 43,00 1092 ---- 555 680 257 400 800 2670<br />
22" 550 43,00 1092 43,88 1115 43,00 1092 ---- 635 806 150 410 800 2700<br />
24" X 20" 600 X 500 45,00 1143 45,88 1165 45,00 1143 ---- 555 680 257 400 800 2950<br />
24" X 22" 600 X 550 45,00 1143 45,88 1165 45,00 1143 ---- 635 806 150 410 800 3200<br />
24" 600 45,00 1143 45,88 1165 45,00 1143 ---- 700 870 150 410 800 5025<br />
28" X 24" 700 X 600 53,00 1346 54,00 1372 53,00 1346 ---- 700 870 150 410 800 4310<br />
28" 700 53,00 1346 54,00 1372 53,00 1346 ---- 780 955 83 650 800 5170<br />
Weight<br />
(Kg)<br />
For other Body/Trim material combination please refer to "How to Order ALFA Ball <strong>Valves</strong>" or consult your ALFA distributor or Factory<br />
H2<br />
(mm)<br />
E<br />
(mm)<br />
F<br />
(mm)<br />
F W<br />
(mm)<br />
6 PT. ALFA VALVES INDONESIA 2015
FORGED STEEL 3 PIECES<br />
BALL VALVES<br />
ANSI Class 600<br />
TM<br />
ALFA<br />
ANSI CLASS 600<br />
AB06F3TF-A10-CER-LO<br />
AB06F3TR-A10-CER-LO<br />
AB06F3TB-A10-CER-LO<br />
AB06R3TF-A10-CER-LO<br />
AB06R3TR-A10-CER-LO<br />
AB06R3TB-A10-CER-LO<br />
AB06F3TF-A10-CER-GO<br />
AB06F3TR-A10-CER-GO<br />
AB06F3TB-A10-CER-GO<br />
AB06R3TF-A10-CER-GO<br />
AB06R3TR-A10-CER-GO<br />
AB06R3TB-A10-CER-GO<br />
Dimensions & Weights<br />
ALFA FIGURE No.<br />
ALFA Ball, 600#, Full Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 600#, Full Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 600#, Full Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 600#, Reduce Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 600#, Reduce Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 600#, Reduce Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 600#, Full Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 600#, Full Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 600#, Full Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 600#, Reduce Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 600#, Reduce Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 600#, Reduce Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
Nominal Size Design L (RF) L (RTJ) L (BE) W1 H1 H2 E F F W Weight<br />
in mm Type in mm in mm in mm (mm) (mm) (mm) (mm) (mm) (mm) (Kg)<br />
1/2" 15 6,50 165 6,44 164 6,50 165 160 ---- 102 ---- ---- ---- 6<br />
3/4" 20 7,50 191 7,50 191 7,50 191 160 ---- 115 ---- ---- ---- 9<br />
1" 25 8,50 216 8,50 216 8,50 216 230 ---- 125 ---- ---- ---- 11<br />
1 1/2" 40 9,50 241 9,50 241 9,50 241 400 ---- 140 ---- ---- ---- 22<br />
2" X 1 1/2" 50 X 40 11,50 292 11,62 295 11,50 292 400 ---- 140 ---- ---- ---- 23<br />
2" 50 11,50 292 11,62 295 11,50 292 400 93 190 ---- ---- ---- 39<br />
3" X 2" 80 X 50 14,00 356 14,12 359 14,00 356 400 93 190 ---- ---- ---- 46<br />
3" 80 14,00 356 14,12 359 14,00 356 650 122 230 ---- ---- ---- 83<br />
4"X 3" 100 X 80 17,00 432 17,12 435 17,00 432 650 122 230 ---- ---- ---- 120<br />
4" 100 17,00 432 17,12 435 17,00 432 ---- 152 280 85 180 450 150<br />
6" X 4" 150 X 100 22,00 559 22,12 562 22,00 559 ---- 152 280 85 180 450 240<br />
6" 150 22,00 559 22,12 562 22,00 559 ---- 215 327 116 350 600 377<br />
8" X 6" 200 X 150 26,00 660 26,12 663 26,00 660 ---- 215 327 116 350 600 450<br />
8" 200 26,00 660 26,12 663 26,00 660 ---- 294 374 171 420 800 650<br />
10" X 8" 250 X 200 31,00 787 31,12 790 31,00 787 ---- 294 374 171 420 800 780<br />
10" 250 31,00 787 31,12 790 31,00 787 ---- 370 445 171 420 800 950<br />
12" X 10" 300 X 250 33,00 838 33,12 841 33,00 838 ---- 370 445 171 420 800 1100<br />
12" 300 33,00 838 33,12 841 33,00 838 ---- 420 515 257 400 800 1700<br />
14" X 12" 350 X 300 35,00 889 35,12 892 35,00 889 ---- 420 515 257 400 800 1850<br />
14" 350 35,00 889 35,12 892 35,00 889 ---- 460 550 257 400 800 2050<br />
16" X 12" 400 X 300 39,00 991 39,12 994 39,00 991 ---- 420 515 257 400 800 2150<br />
16" X 14" 400 X 350 39,00 991 39,12 994 39,00 991 ---- 460 550 257 400 800 2200<br />
16" 400 39,00 991 39,12 994 39,00 991 ---- 505 615 257 400 800 2325<br />
18" X 14" 450 X 350 43,00 1092 43,12 1095 43,00 1092 ---- 460 550 257 400 800 2310<br />
18" X 16" 450 X 400 43,00 1092 43,12 1095 43,00 1092 ---- 505 615 257 400 800 2600<br />
18" 450 43,00 1092 43,12 1095 43,00 1092 ---- 560 700 150 410 800 2920<br />
20" X 16" 500 X 400 47,00 1194 47,25 1200 47,00 1194 ---- 505 615 257 400 800 2850<br />
20" X 18" 500 X 450 47,00 1194 47,25 1200 47,00 1194 ---- 560 700 150 410 800 3120<br />
20" 500 47,00 1194 47,25 1200 47,00 1194 ---- 630 810 150 410 800 3400<br />
22" X 18" 550 X 450 51,00 1295 51,38 1305 51,00 1295 ---- 560 700 150 410 800 3450<br />
22" X 20" 550 X 500 51,00 1295 51,38 1305 51,00 1295 ---- 630 810 150 410 800 3600<br />
22" 550 51,00 1295 51,38 1305 51,00 1295 ---- 760 920 83 650 800 3930<br />
24" X 20" 600 X 500 55,00 1397 55,38 1407 55,00 1397 ---- 630 810 150 410 800 3680<br />
24" X 22" 600 X 550 55,00 1397 55,38 1407 55,00 1397 ---- 760 920 83 650 800 4100<br />
24" 600 55,00 1397 55,38 1407 55,00 1397 ---- 825 1010 83 650 800 4500<br />
28" X 24" 700 X 600 61,00 1549 61,50 1562 61,00 1549 ---- 825 1010 83 650 800 7280<br />
28" 700 61,00 1549 61,50 1562 61,00 1549 ---- 970 1180 123 800 800 8280<br />
Note :<br />
Trunnion, 3 Pieces,<br />
Lever Operated<br />
Trunnion, 3 Pieces, Gear Operated<br />
For other Body/Trim material combination please refer to "How to Order ALFA Ball <strong>Valves</strong>" or consult your ALFA distributor or<br />
7 PT. ALFA VALVES INDONESIA 2015
FORGED STEEL 3 PIECES<br />
BALL VALVES<br />
ANSI Class 900<br />
TM<br />
ALFA<br />
ANSI CLASS 900<br />
AB09F3TF-A10-CER-LO<br />
AB09F3TR-A10-CER-LO<br />
AB09F3TB-A10-CER-LO<br />
AB09R3TF-A10-CER-LO<br />
AB09R3TR-A10-CER-LO<br />
AB09R3TB-A10-CER-LO<br />
AB09F3TF-A10-CER-GO<br />
AB09F3TR-A10-CER-GO<br />
AB09F3TB-A10-CER-GO<br />
AB09R3TF-A10-CER-GO<br />
AB09R3TR-A10-CER-GO<br />
AB09R3TB-A10-CER-GO<br />
Dimensions & Weights<br />
ALFA FIGURE No.<br />
ALFA Ball, 900#, Full Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 900#, Full Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 900#, Full Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 900#, Reduce Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 900#, Reduce Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 900#, Reduce Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 900#, Full Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 900#, Full Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 900#, Full Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 900#, Reduce Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 900#, Reduce Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 900#, Reduce Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
Nominal Size<br />
Design<br />
L (RF) L (RTJ) L (BE) W1 H1 H2<br />
(mm) (mm)<br />
in mm Type in mm in mm in mm<br />
(mm)<br />
(mm)<br />
1/2" 15 8,50 216 8,50 216 8,50 216 175 ---- 117 ---- ---- ----<br />
3/4" 20 9,00 229 9,00 229 9,00 229 280 ---- 140 ---- ---- ----<br />
1" 25 10,00 254 10,00 254 10,00 254 280 ---- 150 ---- ---- ----<br />
1-1/2" 40 12,00 305 12,00 305 12,00 305 400 119 210 ---- ---- ----<br />
2" X 1-1/2" 50 X 40 14,50 368 14,62 371 14,50 368 400 119 210 ---- ---- ----<br />
Trunnion, 3<br />
Pieces, Lever<br />
Operated<br />
2" 50 14,50 368 14,62 371 14,50 368 650 126 217 ---- ---- ----<br />
3" X 2" 80 X 50 15,00 381 15,12 384 15,00 381 650 126 217 ---- ---- ----<br />
3" 80 15,00 381 15,12 384 15,00 381 ---- 191 259 116 350 600<br />
4"X 3" 100 X 80 18,00 457 18,12 460 18,00 457 ---- 191 259 116 350 600<br />
4" 100 18,00 457 18,12 460 18,00 457 ---- 216 297 116 350 600<br />
6" X 4" 150 X 100 24,00 610 24,12 613 24,00 610 ---- 216 297 116 350 600<br />
6" 150 24,00 610 24,12 613 24,00 610 ---- 270 360 116 350 600<br />
8" X 6" 200 X 150 29,00 737 29,12 740 29,00 737 ---- 270 360 116 350 600<br />
8" 200 29,00 737 29,12 740 29,00 737 ---- 322 394 171 420 800<br />
10" X 8" 250 X 200 33,00 838 33,12 841 33,00 838 ---- 322 394 171 420 800<br />
10" 250 33,00 838 33,12 841 33,00 838 ---- 420 502 257 400 800<br />
12" X 10" 300 X 250 38,00 965 38,12 968 38,00 965 ---- 420 502 257 400 800<br />
12" 300 38,00 965 38,12 968 38,00 965 ---- 470 572 257 400 800<br />
14" X 12" 350 X 300 40,50 1029 40,88 1038 40,50 1029 ---- 470 572 257 400 800<br />
14" 350 40,50 1029 40,88 1038 40,50 1029 ---- 510 675 150 410 800<br />
16" X 12" 400 X 300 44,50 1130 44,88 1140 44,50 1130 ---- 470 572 257 400 800<br />
16" X 14" 400 X 350 44,50 1130 44,88 1140 44,50 1130 ---- 510 675 150 410 800<br />
16" 400 44,50 1130 44,88 1140 44,50 1130 ---- 600 762 150 410 800<br />
18" X 14" 450 X 350 48,00 1219 48,50 1232 48,00 1219 ---- 510 675 150 410 800<br />
18" X 16" 450 X 400 48,00 1219 48,50 1232 48,00 1219 ---- 600 762 150 410 800<br />
18" 450 48,00 1219 48,50 1232 48,00 1219 ---- 700 866 180 650 800<br />
Trunnion, 3 Pieces, Gear Operated<br />
20" X 16" 500 X 400 52,00 1321 52,50 1334 52,00 1321 ---- 600 762 150 410 800<br />
20" X 18" 500 X 450 52,00 1321 52,50 1334 52,00 1321 ---- 700 866 180 650 800<br />
20" 500 52,00 1321 52,50 1334 52,00 1321 ---- 720 894 180 650 800<br />
24" X 20" 600 X 500 61,00 1549 61,75 1568 61,00 1549 ---- 720 894 180 650 800<br />
24" X 22" 600 X 550 61,00 1549 61,75 1568 61,00 1549 ---- 765 925 220 735 800<br />
24" 600 61,00 1549 61,75 1568 61,00 1549 ---- 810 956 220 735 800<br />
E<br />
(mm)<br />
F<br />
(mm)<br />
F W<br />
Weight<br />
(Kg)<br />
Note :<br />
For other Body/Trim material combination please refer to "How to Order ALFA Ball <strong>Valves</strong>" or consult your ALFA distributor or Factory<br />
8 PT. ALFA VALVES INDONESIA 2015
FORGED STEEL 3 PIECES<br />
BALL VALVES<br />
ANSI Class 1500<br />
TM<br />
ALFA<br />
ANSI CLASS 1500<br />
AB15F3TF-A10-CER-LO<br />
AB15F3TR-A10-CER-LO<br />
AB15F3TB-A10-CER-LO<br />
AB15R3TF-A10-CER-LO<br />
AB15R3TR-A10-CER-LO<br />
AB15R3TB-A10-CER-LO<br />
AB15F3TF-A10-CER-GO<br />
AB15F3TR-A10-CER-GO<br />
AB15F3TB-A10-CER-GO<br />
AB15R3TF-A10-CER-GO<br />
AB15R3TR-A10-CER-GO<br />
AB15R3TB-A10-CER-GO<br />
ALFA FIGURE No.<br />
Dimensions & Weights<br />
ALFA Ball, 1500#, Full Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 1500#, Full Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 1500#, Full Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 1500#, Reduce Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 1500#, Reduce Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 1500#, Reduce Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Lever Op.<br />
ALFA Ball, 1500#, Full Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 1500#, Full Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 1500#, Full Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 1500#, Reduce Bore, 3 Pcs Body, Trunnion, RF End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 1500#, Reduce Bore, 3 Pcs Body, Trunnion, RTJ End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
ALFA Ball, 1500#, Reduce Bore, 3 Pcs Body, Trunnion, BW End, A105N Body, A105N+HCr Plated Ball, RTFE Seat, Gear Op.<br />
Nominal Size Design L (RF) L (RTJ) L (BE) W1 H1<br />
in mm Type in mm in mm in mm (mm) (mm)<br />
1/2" 15 8,50 216 8,50 216 8,50 216 175 ---- 117 ---- ---- ----<br />
3/4" 20 9,00 229 9,00 229 9,00 229 280 ---- 140 ---- ---- ----<br />
1" 25 10,00 254 10,00 254 10,00 254 280 ---- 150 ---- ---- ----<br />
1-1/2" 40 12,00 305 12,00 305 12,00 305 400 119 210 ---- ---- ----<br />
2" X 1-1/2" 50 X 40 14,50 368 14,62 371 14,50 368 400 119 210 ---- ---- ----<br />
Trunnion, 3<br />
Pieces, Lever<br />
Operated<br />
2" 50 14,50 368 14,62 371 14,50 368 650 126 217 ---- ---- ----<br />
3" X 2" 80 X 50 18,50 470 18,62 473 18,50 470 650 126 217 ---- ---- ----<br />
3" 80 18,50 470 18,62 473 18,50 470 ---- 191 259 116 350 600<br />
4"X 3" 100 X 80 21,50 546 21,62 549 21,50 546 ---- 191 259 116 350 600<br />
4" 100 21,50 546 21,62 549 21,50 546 ---- 216 297 116 350 600<br />
6" X 4" 150 X 100 27,75 705 28,00 711 27,75 705 ---- 216 297 116 350 600<br />
6" 150 27,75 705 28,00 711 27,75 705 ---- 296 365 171 420 800<br />
8" X 6" 200 X 150 32,75 832 33,13 842 32,75 832 ---- 296 365 171 420 800<br />
8" 200 32,75 832 33,13 842 32,75 832 ---- 378 475 257 400 800<br />
10" X 8" 250 X 200 39,00 991 39,38 1000 39,00 991 ---- 378 475 257 400 800<br />
10" 250 39,00 991 39,38 1000 39,00 991 ---- 495 578 257 400 800<br />
12" X 10" 300 X 250 44,50 1130 45,12 1146 44,50 1130 ---- 495 578 257 400 800<br />
12" 300 44,50 1130 45,12 1146 44,50 1130 ---- 542 696 150 410 800<br />
14" X 12" 350 X 300 49,50 1257 50,25 1276 49,50 1257 ---- 542 696 150 410 800<br />
14" 350 49,50 1257 50,25 1276 49,50 1257 ---- 590 761 150 410 800<br />
16" X 12" 400 X 300 54,50 1384 55,38 1407 54,50 1384 ---- 542 696 150 410 800<br />
16" X 14" 400 X 350 54,50 1384 55,38 1407 54,50 1384 ---- 590 761 150 410 800<br />
16" 400 54,50 1384 55,38 1407 54,50 1384 ---- 670 831 180 650 800<br />
18" X 14" 450 X 350 60,50 1537 61,38 1559 60,50 1537 ---- 590 761 150 410 800<br />
18" X 16" 450 X 400 60,50 1537 61,38 1559 60,50 1537 ---- 670 831 180 650 800<br />
Trunnion, 3 Pieces, Gear Operated<br />
18" 450 60,50 1537 61,38 1559 60,50 1537 ---- 710 900 220 735 800<br />
20" X 16" 500 X 400 65,50 1664 66,38 1686 65,50 1664 ---- 670 831 180 650 800<br />
20" X 18" 500 X 450 65,50 1664 66,38 1686 65,50 1664 ---- 710 900 220 735 800<br />
20" 500 65,50 1664 66,38 1686 65,50 1664 ---- 750 950 220 735 800<br />
24" X 20" 600 X 500 80,43 2043 81,55 2071 80,43 2043 ---- 750 950 220 735 800<br />
24" X 22" 600 X 550 80,43 2043 81,55 2071 80,43 2043 ---- 800 1015 280 1010 800<br />
24" 600 80,43 2043 81,55 2071 80,43 2043 ---- 850 1080 280 1010 800<br />
H2<br />
(mm)<br />
E<br />
(mm)<br />
F<br />
(mm)<br />
F W<br />
(mm)<br />
Weight<br />
(Kg)<br />
Note :<br />
For other Body/Trim material combination please refer to "How to Order ALFA Ball <strong>Valves</strong>" or consult your ALFA distributor or<br />
Factory.<br />
9 PT. ALFA VALVES INDONESIA 2015<br />
21
Accessories<br />
TM<br />
ALFA<br />
LEVER<br />
The ALFA ball valve has its operation lever classified into<br />
three types by valve nominal diameter, with an operating<br />
torque taken into account. It is made of the metal which<br />
will neither be molten nor deformed even if over heated<br />
in a fire or the like.<br />
Shape B0011. B0012 B0111. B0112<br />
(material) Nominal Nominal<br />
Carbon Steel<br />
Ductile Iron<br />
Steel Pipe<br />
Ductile Iron<br />
diameter<br />
diameter<br />
15 ~ 50 mm .....<br />
65 ~ 80 mm 80 ~ 100 mm<br />
100 ~ 200 mm 125 ~ 250 mm<br />
PAD LOCK SIZE<br />
To Lock the ALFA ball valve, employ the<br />
pad lock having a size as specified<br />
below.<br />
Table of Dimensions<br />
Valve Nominal<br />
Diameter<br />
Key Hole<br />
Pad Lock Size<br />
D L H<br />
Reverence<br />
(Nominal Pad lock<br />
diameter alpha<br />
number)<br />
15 mm 6 4.5 16 18 1000~25m/m<br />
20~25 mm 6 5 19 15 1000~30m/m<br />
40~50 mm 8 6 27 24 1000~40m/m<br />
65~100 mm 10 6 30 27 1000~45m/m<br />
125~200 mm 10 6 30 27 1000~45m/m<br />
H<br />
d<br />
L<br />
LOCK<br />
WORM GEAR OPERATING<br />
The gear operator, which is of completely enclosed<br />
type, may be employed in outdoor piping without any<br />
problem. A combination of worm with sector gear<br />
permits the control to be operated lightly. Valve in size<br />
250 mm full bore and 300 mm Reduced bore is supplied<br />
with worm gear operator as standard. The gear operator<br />
is optionally mountable onto full bore type 65 mm thru<br />
200 mm and reduced Bore Type 80 mm thru 250 mm.<br />
11<br />
10<br />
W<br />
T<br />
Table of Materials<br />
No Part Material<br />
1 Valve Body -<br />
2 Valve Stem -<br />
3 Grand Flange -<br />
4 York Ductile Iron<br />
5 Connector Carbon Steel<br />
6 Gear Housing Cast Iron<br />
7 Key Carbon Steel<br />
8 Cover Cast Iron<br />
9 Cover Bolt Carbon Steel<br />
10 Hand Wheel STEEL<br />
11 Adjustment Screw Carbon Steel<br />
12 O-ring NBR<br />
13 Worm Wheel Ductile Iron<br />
14 Worm Carbon Steel<br />
15 Shaft Carbon Steel<br />
16 O-ring NBR<br />
14<br />
15<br />
16<br />
9<br />
8<br />
7<br />
13<br />
6<br />
12<br />
5<br />
4<br />
3<br />
2<br />
1<br />
J<br />
Nominal Diameter of Applicable Valve Type of Enclosed<br />
Dimensions<br />
Full Bore Type Reduced Bore Type Gear Operator<br />
T J W<br />
65-80-100 80-100-125 HG-00 180 55 300<br />
125-150 150-200 HD-0 240 85 450<br />
200-250 250-300 HG-1 350 116 600<br />
10 PT. ALFA VALVES INDONESIA 2015
Moment Torque<br />
TM<br />
ALFA<br />
FORGED STEEL 3 PIECES<br />
BALL VALVES<br />
Moment / Break Away Torque Data<br />
Ball Valve Size<br />
3 Pcs Forged<br />
Full<br />
Bore<br />
Reduced<br />
Bore<br />
150 lb<br />
(2.0 MPa)<br />
Break<br />
Torque<br />
Under<br />
Full<br />
Pressure<br />
(N.m)<br />
Stem<br />
Allowed<br />
Torque<br />
(N.m)<br />
300 lb<br />
(5.0 MPa)<br />
Break<br />
Torque<br />
Under<br />
Full<br />
Pressure<br />
(N.m)<br />
Pressure Rating (ANSI Class)<br />
Stem<br />
Allowed<br />
Torque<br />
(N.m)<br />
400 lb<br />
(6.4 MPa)<br />
Break<br />
Torque<br />
Under<br />
Full<br />
Pressure<br />
(N.m)<br />
Stem<br />
Allowed<br />
Torque<br />
(N.m)<br />
600 lb<br />
(10.0 MPa)<br />
Break<br />
Torque<br />
Under<br />
Full<br />
Pressure<br />
(N.m)<br />
Stem<br />
Allowed<br />
Torque<br />
(N.m)<br />
900 lb<br />
(16.0 MPa)<br />
Break<br />
Torque<br />
Under<br />
Full<br />
Pressure<br />
(N.m)<br />
Stem<br />
Allowed<br />
Torque<br />
(N.m)<br />
1" ---- 40 130 44 130 90 270<br />
1-1/2" 2" X 11/2" 30 180 60 180 50 225 75 225 120 360<br />
2" 3" X 2" 42 225 75 225 97 345 115 345 240 720<br />
2-1/2" ---- 100 450 150 450 160 660 220 660 380 1140<br />
3" 4" X 3" 140 630 210 630 200 840 280 840 480 1440<br />
4" 6" X 4" 220 1080 360 1080 360 1380 460 1380 800 2400<br />
6" 8" X 6" 320 2040 480 1440 640 2850 950 2850 1600 4800<br />
8" 10" X 8" 640 2550 850 2550 1200 4800 1600 4800 2800 8400<br />
10" 12" X 10" 1200 4350 1450 4350 2000 8100 2700 8100 4800 14400<br />
12" 14" X 12" 1800 6900 2300 6900 3200 12900 4300 12900 7200 21600<br />
14" 16" X 14" 2600 9900 3300 9900 4500 18600 6200 18600 11000 33000<br />
16" 18" X 16" 3800 14400 4800 14400 6400 26400 8800 26400 14400 43200<br />
18" 20" X 18" 4800 19200 6400 19200 8800 36000 12000 36000 19200 57600<br />
20" 24"X 20" 6400 24000 8000 24000 11000 42000 14000 42000 27200 81600<br />
22" 24" X 22" 8000 28200 9400 28200 14000 60000 20000 60000 32000 96000<br />
24" 28" X 24" 10000 36000 12000 36000 16000 66000 22000 66000 40000 120000<br />
28" ---- 14000 52500 17500 52500 23000 90000 30000 90000 48000 144000<br />
Note :<br />
#<br />
Break away torque is the maximum torque for valves which have not been operated for more than 48 hours and is an instantaneous value. As soon<br />
as the ball moves, the torque will drop by one third of this value.<br />
# For actuator sizing purpose a safety factor of 1.5 must be added. Example : If break away torque is 30 N.m , the output torque from actuator shall be<br />
30 X 1.5 = 45 N.m.<br />
11 PT. ALFA VALVES INDONESIA 2015
FORGED STEEL 3 PIECES<br />
BALL VALVES<br />
Top Side Dimensions (Top Work)<br />
Dimension<br />
TM<br />
ALFA<br />
ANSI CLASS 150 & ANSI CLASS 300<br />
Nominal Size<br />
Reduced<br />
Full<br />
Ф A<br />
(mm)<br />
Ф B<br />
(mm)<br />
H<br />
(mm)<br />
T<br />
(mm)<br />
T1<br />
(mm)<br />
L<br />
(mm)<br />
J<br />
(mm)<br />
3" X 2" 2" 20 55 38 16 2 22 ---- 12 ---- ---- 70 92 70 122 84 4-M8<br />
4" X 3" 3" 27 55 48 20 2 33 ---- 17 ---- ---- 70 92 70 173 125 4-M8<br />
6" X 4" 4" 34 70 48 23 2 33 ---- 22 ---- ---- 102 125 95 199 151 4-M10<br />
8" X 6" 6" 44 106 84 28 2 38 ---- 27 70 110 ---- 115 ---- 297 213 4-M16<br />
10" X 8" 8" 51 145 112 25 2 53 ---- 32 90 140 ---- 140 ---- 383 271 4-M20<br />
12" X 10" 10" 50 145 67 24 2 60 5.5 14 90 140 ---- ---- ---- 428 361 4-Ф23<br />
14" X 12" 12" 64 170 83 27 3 75 6.0 18 ---- ---- 220 260 200 484 401 6-Ф23<br />
16" X 14" 14" 64 170 83 27 3 75 6.0 18 ---- ---- 220 260 200 519 436 6-Ф23<br />
18" X 16" 16" 75 200 107 27 3 100 7.0 20 ---- ---- 260 320 250 574 467 6-Ф27<br />
20" X 18" 18" 75 200 112 27 3 100 7.0 20 ---- ---- 260 320 250 654 542 6-Ф27<br />
24"X 20" 20" 85 200 108 37 3 100 8.0 24 ---- ---- 260 320 250 706 598 6-Ф27<br />
28" X 24" 24" 100 240 138 44 3 130 9.0 28 ---- ---- 300 350 ---- 845 707 8-Ф27<br />
32" X 28" 28" 120 280 190 60 3 180 10.0 32 ---- ---- 350 400 ---- 945 755 12-Ф27<br />
K<br />
(mm)<br />
V<br />
(mm)<br />
W<br />
(mm)<br />
Ф E<br />
(mm)<br />
Ф F<br />
(mm)<br />
G (mm)<br />
H1<br />
(mm)<br />
H2<br />
(mm)<br />
N<br />
12 PT. ALFA VALVES INDONESIA 2015
FORGED STEEL 3 PIECES<br />
BALL VALVES<br />
Top Side Dimensions<br />
Dimension<br />
TM<br />
ALFA<br />
ANSI CLASS 600<br />
Nominal Size<br />
Reduced<br />
Full<br />
Ф A<br />
(mm)<br />
Ф B<br />
(mm)<br />
H<br />
(mm)<br />
T<br />
(mm)<br />
T1<br />
(mm)<br />
L<br />
(mm)<br />
J<br />
(mm)<br />
3" X 2" 2" 27 55 50 ---- 2 33 ---- 17 ---- ---- 70 104 104 182 134 4-M8<br />
4" X 3" 3" 34 70 48 ---- 2 34 ---- 22 ---- ---- 102 125 105 206 158 4-M10<br />
6" X 4" 4" 44 106 85.5 20 2 38 ---- 27 70 110 ---- ---- ---- 235 190 4-Ф19<br />
8" X 6" 6" 50 145 65 24 3 60 4.5 12 90 140 ---- ---- ---- 329 262 4-Ф23<br />
10" X 8" 8" 64 170 85 27 3 75 6.0 18 ---- ---- 220 260 200 390 315 6-Ф23<br />
12" X 10" 10" 64 170 85 27 3 75 6.0 18 ---- ---- 220 260 200 465 382 6-Ф23<br />
14" X 12" 12" 75 200 108 27 3 100 7.0 20 ---- ---- 260 320 250 540 432 6-Ф27<br />
16" X 14" 14" 75 200 108 27 3 100 7.0 20 ---- ---- 260 320 250 590 482 6-Ф27<br />
18" X 16" 16" 85 200 108 37 3 100 8.0 24 ---- ---- 260 320 250 640 532 6-Ф27<br />
20" X 18" 18" 100 240 138 44 3 130 9.0 28 ---- ---- 300 350 ---- 735 597 8-Ф27<br />
24"X 20" 20" 100 240 138 44 3 130 9.0 28 ---- ---- 300 350 ---- 795 657 8-Ф27<br />
28" X 24" 24" 120 280 190 60 3 180 10.0 32 ---- ---- 350 400 ---- 991 801 12-Ф27<br />
32" X 28" 28" 140 360 190 60 3 180 11.0 35 ---- ---- 450 500 ---- 1090 900 12-Ф30<br />
K<br />
(mm)<br />
V<br />
(mm)<br />
W<br />
(mm)<br />
Ф E<br />
(mm)<br />
Ф F<br />
(mm)<br />
G (mm)<br />
H1<br />
(mm)<br />
H2<br />
(mm)<br />
N<br />
13 PT. ALFA VALVES INDONESIA 2015
HOW TO ORDER ALFA CASTED GATE, GLOBE, & CHECK VALVES<br />
SIZE<br />
FIG. No.<br />
08"<br />
A<br />
B<br />
06 F 2 T<br />
F - WCB - SS R<br />
- GO -<br />
F<br />
Valve<br />
Body<br />
Connec -<br />
Pressure Bore<br />
Design<br />
Valve Size Brand Identifi -<br />
Configu -<br />
tion<br />
Rating Type<br />
Type<br />
-<br />
cation<br />
ration<br />
Type<br />
Body<br />
Material<br />
-<br />
Trim<br />
Material<br />
Seat<br />
Material<br />
Design<br />
- Opera-<br />
-<br />
tor<br />
Modification<br />
8 in ALFA BALL VALVE, ANSI CLASS 600, FULL BORE, 2 PIECE BODY, TRUNNION MOUNTED, RAISED FACE, BODY MATERIAL : ASTM<br />
A216 Gr.WCB, TRIM MATERIAL : 316 SS BALL, 316 SS STEM, REINFORCED PTFE SEAT, GEAR OPERATED, FIRE SAFE DESIGN<br />
VALVE SIZE<br />
BRAND<br />
VALVE<br />
IDENTIFICATION<br />
PRESSURE RATING<br />
0Q 1/4"<br />
01 ANSI Class 150<br />
0H 1/2"<br />
03 ANSI Class 300<br />
0T 3/4"<br />
06 ANSI Class 600<br />
01 1"<br />
08 ANSI Class 800<br />
1H 1 1/2"<br />
09 ANSI Class 900<br />
02 2"<br />
15 ANSI Class 1500<br />
ALFA B : BALL VALVE<br />
2H 2 1/2"<br />
25 ANSI Class 2500<br />
03 3"<br />
04 4" J1<br />
JIS 10K<br />
-<br />
- J2<br />
JIS 20K<br />
36 36"<br />
J4<br />
JIS 40K<br />
J6<br />
JIS 63K<br />
F<br />
R<br />
S<br />
BORE TYPE<br />
FULL PORT<br />
REDUCED<br />
PORT<br />
SPECIAL<br />
PORT<br />
WCB<br />
C5<br />
WC6<br />
WC9<br />
C12<br />
LCB<br />
LCC<br />
LC3<br />
CF8<br />
CF8M<br />
CF3<br />
CF3M<br />
CF8C<br />
CN7M<br />
Mo<br />
CD3<br />
CD3MW<br />
INC<br />
TIN<br />
BODY CONFIGURATION<br />
1 WELDED BODY<br />
2 END ENTRY - 2 PIECE<br />
3 END ENTRY - 3 PIECE<br />
ASTM A216 Gr. WCB<br />
ASTM A217 Gr. C5<br />
ASTM A217 Gr. WC6<br />
ASTM A217 Gr. WC9<br />
ASTM A217 Gr. C12<br />
ASTM A352 Gr. LCB<br />
ASTM A352 Gr. LCC<br />
ASTM A352 Gr. LC3<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
ASTM A351 Gr. CF3<br />
ASTM A351 Gr. CF3M<br />
ASTM A351 Gr. CF8C<br />
ASTM A351 Gr. CN7M<br />
ASTM A296 Gr. M35<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CD3MWCuN<br />
NICKEL ALLOY<br />
TITANIUM<br />
BODY MATERIAL<br />
L<br />
T<br />
DESIGN TYPE<br />
FLOATING TYPE<br />
TRUNNION TYPE<br />
TRIM MATERIAL<br />
F1<br />
ASTM A182 Gr. F1<br />
F6<br />
ASTM A182 Gr. F6a<br />
CODE BALL<br />
F6N<br />
ASTM A182 Gr. F6NM<br />
SF<br />
304 SS<br />
F9<br />
ASTM A182 Gr. F9<br />
SS<br />
316 SS<br />
F11<br />
ASTM A182 Gr. F11<br />
ST<br />
317 SS<br />
F22<br />
ASTM A182 Gr. F22<br />
CC CS-Cr Plated<br />
A10<br />
ASTM A105<br />
CD CS-Cr Plated<br />
LF2<br />
ASTM A350 Gr. LF2<br />
CE CS-Cr Plated<br />
304<br />
ASTM A182 Gr. F304<br />
NC CS-Ni Plated<br />
304L ASTM A182 Gr. F304L<br />
ND CS-Ni Plated<br />
316<br />
ASTM A182 Gr. F316<br />
NE CS-Ni Plated<br />
316L ASTM A182 Gr. F316L<br />
AT<br />
Alloy 20<br />
317<br />
ASTM A182 Gr. F317<br />
ML<br />
Monel<br />
317L ASTM A182 Gr. F317L<br />
IL<br />
Inconnel<br />
F321<br />
ASTM A182 Gr. F321<br />
TT Titanium<br />
F347<br />
ASTM A182 Gr. F347<br />
HC Hastelloy C<br />
F51 ASTM A182 Gr. F51(Duplex)<br />
SE<br />
Stellited<br />
F57<br />
ASTM A182 Gr. F57<br />
EN<br />
ENP<br />
SP<br />
SPECIAL PER P.O<br />
SP Special per P.O<br />
P<br />
F<br />
R<br />
B<br />
S<br />
T<br />
C<br />
A<br />
CONNECTION TYPE<br />
FLAT FACE<br />
RAISED FACE<br />
RING JOINT<br />
BUTT WELD<br />
SOCKET WELD<br />
SCREWED<br />
COMBINATION<br />
SPECIAL<br />
STEM<br />
304 SS<br />
316 SS<br />
317 SS<br />
316 SS<br />
304 SS<br />
410 SS<br />
316 SS<br />
304 SS<br />
410 SS<br />
Alloy 20<br />
Monel<br />
Inconnel<br />
Titanium<br />
Hastelloy C<br />
Stellited<br />
ENP<br />
Special per P.O<br />
S E A T<br />
DE S IG N O P E R A TO R<br />
M O D I F IC AT IO N<br />
F<br />
PTF E<br />
R R e info rce d PTF E<br />
N<br />
N<br />
N ylo n<br />
R e info rce d N ylo n<br />
V<br />
Vito n<br />
B<br />
Buna -N<br />
E<br />
EPDM<br />
H<br />
UH M W PE<br />
M M e tal (ba se o n o rde r)<br />
P<br />
PEEK<br />
S<br />
Spec ia l pe r P.O<br />
H W<br />
Ha nd W he el<br />
SX<br />
Sho rt Patter n<br />
L O<br />
G O<br />
H O<br />
Leve r O pe ra te d<br />
G ea r O pe rate d<br />
Hydra ulic O pe ra te d<br />
N<br />
B<br />
S<br />
NA C E Standa rd<br />
Blo c k & B le ed<br />
Sea la nt Inje ctio n Po rt<br />
PO Pneum a tic O per ated<br />
D D rain & V e nt<br />
M O<br />
Mo to r O pe ra te d<br />
F<br />
F ire Sa fe De sign<br />
CW<br />
C ha in W h ee l<br />
14<br />
PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
GATE, GLOBE, CHECK<br />
PLUG VALVE<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
CONTENTS<br />
Plug <strong>Valves</strong><br />
TM<br />
ALFA<br />
ALFA PLUG VALVE TYPE<br />
SELF-LUBRICATED PLUG VALVE<br />
l<br />
l<br />
l<br />
l<br />
PART & MATERIALS LIST<br />
CLASS 150<br />
CLASS 300<br />
CLASS 600<br />
PLUG VALVE WITH BOTTOM-ENTRY<br />
l<br />
l<br />
l<br />
l<br />
l<br />
l<br />
PART & MATERIALS LIST<br />
CLASS 150<br />
CLASS 300<br />
CLASS 600<br />
CLASS 900<br />
CLASS 1500<br />
API 6A PLUG VALVE<br />
l<br />
CLASS 2000, 3000, 5000<br />
PLUG VALVE WITH SINGLE FLUSH<br />
l<br />
CLASS 150, 300<br />
PLUG VALVE WITH DOUBLE FLUSH<br />
l<br />
CLASS 150, 300<br />
HOW TO ORDER ALFA PLUG VALVES<br />
2 PT. ALFA VALVES INDONESIA 2015
PLUG VALVE TYPES<br />
Types<br />
TM<br />
ALFA<br />
THREADED PLUG VALVE (N/A)<br />
PLUG VALVE WITH DOUBLE FLUSH (N/A)<br />
PLUG VALVE WITH SINGLE FLUSH (N/A)<br />
BUTT WELDED PLUG VALVE<br />
ELECTRIC PLUG VALVE<br />
3 PT. ALFA VALVES INDONESIA 2015
PLUG VALVE TYPES<br />
Types<br />
TM<br />
ALFA<br />
FLOW INDICATION FOR 3-WAY VALVES<br />
ALFA three-way valve body runs are market with<br />
letter designations *A. **B, and *C*, A position<br />
indicator plate (marked with flow designations A-B,<br />
B-C, A-C, A-B-C, Or CLOSED) mounted on the topcap.<br />
The stop collar pointer indicates the plug is<br />
market with a groove to further indicate the port<br />
positions. Should the stop collar be removed, care<br />
should be taken to assure proper orientation upon<br />
reassembly.<br />
The valve wrench is designed to operate in any of<br />
four quadrants.<br />
Arrangement<br />
1<br />
Arrangement<br />
3&7<br />
Arrangement<br />
5&8<br />
Arrangement<br />
13<br />
3 - WAY VALVES<br />
Choose ALFA Multi port process valves for mixing,<br />
safety and relief, switching by, and flow services.<br />
Availably in fully or partially jacketed models.<br />
SLEEVE LINED CONTROL VALVES<br />
ALFA V-Port alloy control valves are available in 1"<br />
(25,4 mm) through 6" (152,4 mm) sizes with full<br />
open Cv valves of 3,8 through 400 in a wide range<br />
of materials to satisfy your flow control needs.<br />
Special trimmed control valves reduce noise,<br />
cavitations and flashing while improving flow and<br />
pressure performance. Unique, self-cleaning<br />
design prevents clogging.<br />
HEAVY-DUTY VALVES AVAILABLE<br />
For applications requiring a higher flow capacity<br />
valve. Alfa offers a larger valve in "8", "10" and "12"<br />
sizes. Contact the marketing department <strong>Valves</strong><br />
for dimensional specifications.<br />
4 PT. ALFA VALVES INDONESIA 2015
ALFA PLUG VALVE TYPES<br />
Types<br />
TM<br />
ALFA<br />
PLUG VALVE WITH BOTTOM-ENTRY<br />
SELF-LUBRICATED PLUG VALVE<br />
ALFA plug valves are available in three different patterns to provide the efficiency, economy, and flexibility to satisfy<br />
needs of most piping system.<br />
SHORT PATTERN REGULAR PATTERN VENTURY PATTERN<br />
P r o v i d e s f a c e t o f a c e<br />
dimension that match gate<br />
valves.<br />
Offers the largest port opening in a<br />
trapezoidal configuration-close to a<br />
full pipe size.<br />
Has a smaller port than the other<br />
two patterns, is lower in cost, flow<br />
contours maximize hydraulic<br />
efficiency.<br />
ALFA<br />
ALFA<br />
ALFA<br />
ALFA plug valves are available with threaded. Flanged , butt weld or flanged x butt weld ends. Flanges are provided<br />
with either raised face of ring joint facings.<br />
ALFA<br />
ALFA ALFA ALFA<br />
THREADED FLANGED WELDING ENDS COMBINATION<br />
5 PT. ALFA VALVES INDONESIA 2015
SELF-LUBRICATED PLUG VALVE<br />
Class 150, 300, Types 600<br />
TM<br />
ALFA<br />
6 PT. ALFA VALVES INDONESIA 2015
SELF-LUBRICATED PLUG VALVE<br />
Part & Materials List<br />
TM<br />
ALFA<br />
STEM<br />
STEM SLEEVE<br />
COVER<br />
STUD<br />
PLUG<br />
High precision surface finish Permits<br />
the bushing covered sealings wholly &<br />
reliable tightness.<br />
High precision surface finish Permit<br />
the bushing covered sealings wholly &<br />
reliable tightness.<br />
Name<br />
Body<br />
Material<br />
A216 Gr WCB A352 LCB, A351 CF8 (A182F304) A351 CF8M (A182 F304L) A351 CF3 (A182 F316) A351 CF3M (A182 F316L)<br />
Cover A216 Gr WCB, A352 LCB, A351 CF8 (A182F304) A351 CF8M (A182 F304L) A351 CF3 (A182 F316) A351 CF3M (A182 F316L)<br />
Stem A182 F6 A182 F304 A182 F304L A182 F316 A182 F316L<br />
Plug<br />
A216 Gr WCB PLATED, A352 LCB PLATED, A351 CF8, A351 CF8M, A351 CF3, A352 CF3M<br />
Diagram Gasket PTFE<br />
Bushing<br />
Bolt<br />
Nut<br />
PTFE<br />
A193 B7, B8M, B8, A307 B<br />
A194 2H, B8, 8, A307 B<br />
* 1. The valve can be tailor made as customer's material requirement.<br />
2. To meet with customer requirement corrosion resisting and sulphure-resisting,<br />
the compaby will use those Hardness < 22HRC as nain parts, which is refer to NACE-MR-0175.<br />
7 PT. ALFA VALVES INDONESIA 2015
SELF-LUBRICATED PLUG VALVE<br />
Class 150 & Types 300<br />
TM<br />
ALFA<br />
D<br />
H<br />
H<br />
ALFA<br />
WCB<br />
D<br />
ALFA<br />
L<br />
L<br />
THREADED<br />
RF<br />
RTJ<br />
WELDED<br />
SOCKET WELDED<br />
AP01TN-LO<br />
AP01FN-LO<br />
AP01RN-LO<br />
AP01BN-LO<br />
AP01SN-LO<br />
CLASS 150Lb<br />
THREADED<br />
RTJ<br />
WELDED<br />
AP01TN-GO<br />
AP01RN-GO<br />
AP01BN-GO<br />
THREADED<br />
RF<br />
RTJ<br />
WELDED<br />
AP03TN-LO<br />
AP03FN-LO<br />
AP03RN-LO<br />
AP03BN-LO<br />
CLASS 300Lb<br />
THREADED<br />
RF<br />
RTJ<br />
WELDED<br />
AP03TN-GO<br />
AP03FN-GO<br />
AP03RN-GO<br />
AP03BN-GO<br />
CLASS 150Lb<br />
NO. 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6<br />
THREADED AP01TN-LO L 115 115 119 150 165 195 254 292 -<br />
(RF) AP01FN-LO L 108 117 127 165 178 191 203 229 268<br />
(RTJ) AP01RN-LO L 108 117 140 178 191 204 216 242 281<br />
WELDED AP01BN-LO L 140 149 172 241 267 305 330 356 457<br />
SOCKET WELDED AP01SN-LO L 345 339 339 364 - - - - -<br />
CENTRE TO TOP H 89 89 114 112 228 251 276 276 318<br />
FLANGE OUTSIDE DIMENSION D 92 102 108 127 152 178 190 229 279<br />
CLASS 150Lb<br />
NO. 8 10 12 14 16<br />
(RF) AP01FN-GO L 292 330 356 381 406<br />
(RTJ) AP01RN-GO L 305 343 369 394 419<br />
WELDED AP01BN-GO L 521 559 635 762 838<br />
CENTRE TO TOP H 381 444 584 622 622<br />
FLANGE OUTSIDE DIMENSION D 343 406 483 533 597<br />
CLASS 300Lb<br />
NO. 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6<br />
THREADED AP03TN-LO L 102 102 119 155 185 250 270 330 -<br />
(RF) AP03FN-LO L 140 152 165 191 216 241 283 305 403<br />
(RTJ) AP03RN-LO L 151 165 178 204 232 257 299 321 419<br />
WELDED AP03BN-LO L 140 149 172 241 267 305 330 356 457<br />
CENTRE TO TOP H 69 89 114 112 228 251 276 276 318<br />
FLANGE OUTSIDE DIMENSION D 95 117 124 156 165 190 210 253 318<br />
CLASS 300Lb<br />
NO. 8 10 12 14 16 18<br />
(RF) AP03FN-GO L 419 457 502 762 838 914<br />
(RTJ) AP03RN-GO L 435 473 518 778 854 930<br />
WELDED AP03BN-GO L 521 559 635 762 838 914<br />
CENTRE TO TOP H 381 444 584 662 622 670<br />
FLANGE OUTSIDE DIMENSION D 381 445 521 584 648 711<br />
8 PT. ALFA VALVES INDONESIA 2015
SELF-LUBRICATED PLUG VALVE<br />
Class Types 600<br />
TM<br />
ALFA<br />
H<br />
D<br />
3<br />
600<br />
ALFA<br />
WCB<br />
H<br />
D<br />
L<br />
THREADED<br />
RF<br />
RTJ<br />
WELDED<br />
AP06TN-LO<br />
AP06FN-LO<br />
AP06RN-LO<br />
AP06BN-LO<br />
L<br />
CLASS 600Lb<br />
NO. 1/2 3/4 1 1 1/2 2 2 1/2 3 4<br />
THREADED AP06TN-LO L 116 116 149 175 190 210 284 326<br />
(RF) AP06FN-LO L 165 190 216 241 292 330 259 432<br />
(RTJ) AP06RN-LO L 163 190 216 241 395 333 359 435<br />
WELDED AP06BN-LO L 165 191 216 241 292 330 359 432<br />
CENTRE TO TOP H 159 159 174 194 228 251 276 276<br />
FLANGE OUTSIDE DIMENSION D 95 118 124 156 165 190 210 273<br />
9 PT. ALFA VALVES INDONESIA 2015
PLUG VALVE WITH BOTTOM-ENTRY<br />
Class 150,300, Types<br />
600,900,1500<br />
TM<br />
ALFA<br />
SEALANT FITTING<br />
WRENCH<br />
GLAND FLANGE<br />
BODY<br />
CHECK VALVE<br />
STEM<br />
PLUG<br />
COVER<br />
BOLT<br />
ADJUSTMENT<br />
SCREW COVER<br />
ADJUSTMENT SCREW<br />
NUT<br />
10 PT. ALFA VALVES INDONESIA 2015
PLUG VALVE WITH BOTTOM-ENTRY<br />
Class 150 & 300<br />
TM<br />
ALFA<br />
H<br />
D<br />
H<br />
3<br />
150<br />
ALFA<br />
D<br />
ALFA<br />
WCB<br />
L<br />
THREADED<br />
RF<br />
RTJ<br />
WELDED<br />
SOCKET WELDED<br />
THREADED<br />
RF<br />
RTJ<br />
WELDED<br />
AP01TL-LO<br />
AP01FL-LO<br />
AP01RL-LO<br />
AP01BL-LO<br />
AP01SL-LO<br />
AP03TN-LO<br />
AP03FN-LO<br />
AP03RN-LO<br />
AP03BN-LO<br />
CLASS 150Lb<br />
CLASS 300Lb<br />
L<br />
RF<br />
RTJ<br />
WELDED<br />
SOCKET WELDED<br />
RF<br />
RTJ<br />
WELDED<br />
AP01FL-GO<br />
AP01RL-GO<br />
AP01BL-GO<br />
AP01SL-GO<br />
AP03FN-GO<br />
AP03RN-GO<br />
AP03BN-GO<br />
CLASS 150Lb<br />
NO. 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6<br />
THREADED AP01TN-LO L 115 115 119 150 165 195 254 292 -<br />
(RF) AP01FN-LO L 108 117 140 165 178 191 203 229 394<br />
(RTJ) AP01RN-LO L - - 140 178 191 203 216 241 406<br />
WELDED AP01BN-LO L 140 149 172 241 267 305 330 356 457<br />
SOCKET WELDED AP01SN-LO L 345 339 339 364 - - - - -<br />
CENTRE TO TOP H 120 121 123 144 171 196 224 262 342<br />
FLANGE OUTSIDE DIMENSION D 92 102 108 127 178 178 190 229 279<br />
CLASS 150Lb<br />
NO. 8 10 12 14 16 18 20 24<br />
(RF) AP01FN-GO L 475 533 610 686 762 864 914 1067<br />
(RTJ) AP01RN-GO L 470 546 622 699 775 876 927 1080<br />
WELDED AP01BN-GO L 521 559 635 762 838 914 991 1143<br />
CENTRE TO TOP H 416 492 604 616 676 960 855 884<br />
FLANGE OUTSIDE DIMENSION D 343 406 483 533 597 635 699 813<br />
CLASS 300Lb<br />
NO. 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6<br />
THREADED AP03TN-LO L 102 105 119 155 185 250 270 330 -<br />
(RF) AP03FN-LO L 130 150 159 191 216 241 283 305 403<br />
(RTJ) AP03RN-LO L 143 163 173 204 229 254 296 318 419<br />
WELDED AP03BN-LO L 140 149 172 241 267 305 330 359 457<br />
CENTRE TO TOP H 120 121 123 144 171 196 224 262 342<br />
FLANGE OUTSIDE DIMENSION D 95 117 124 156 165 190 210 254 318<br />
CLASS 300Lb<br />
NO. 8 10 12 14 16 18 20 24<br />
(RF) AP03FN-GO L 502 568 711 762 838 914 991 1143<br />
(RTJ) AP03RN-GO L 518 584 727 778 854 930 1010 1165<br />
WELDED AP03BN-GO L 521 559 635 762 838 914 991 1143<br />
CENTRE TO TOP H 416 492 604 616 676 960 855 979<br />
FLANGE OUTSIDE DIMENSION D 381 445 521 584 648 711 775 914<br />
11 PT. ALFA VALVES INDONESIA 2015
PLUG VALVE WITH BOTTOM-ENTRY<br />
Parts & Materials List<br />
TM<br />
ALFA<br />
Name<br />
Body<br />
Material<br />
A216 Gr WCB A352 LCB, A351 CF8 (A182 F304) A351 CF8M (A182 F304L) A351 CF3 (A182 F316) A351 CF3M (A182 F316L)<br />
Cover A216 Gr WCB. A352 LCB. A351 CF8 (A182 F304). A351 CF8M (A182 F304L). A351 CF3 (A182 F316). A351 CF3M (A182 F316L)<br />
Stem A182 F6, A182 F304, A182 F304L, A182 F316, A182 F316L<br />
Plug<br />
Packing<br />
Bolt<br />
Nut<br />
A216 Gr WCB PLATED, A352 LCB PLATED, A351 CF8, A351 CF8M, A351 CF3, A352 CF3M<br />
PTFE, GRAPHITE<br />
A193 B7, B8M, B8, A307 B<br />
A194 2H, B8, 8, A307 B<br />
* 1. The valve can be tailor made as customer's material requirement.<br />
2. To meet with customer requirement corrosion resisting and sulphure-resisting,<br />
the compaby will use those Hardness < 22HRC as nain parts, which is refer to NACE-MR-0175.<br />
12 PT. ALFA VALVES INDONESIA 2015
PLUG VALVE WITH BOTTOM-ENTRY<br />
Class 600 & 900<br />
TM<br />
ALFA<br />
H<br />
D<br />
H<br />
ALFA<br />
D<br />
ALFA<br />
WCB<br />
L<br />
L<br />
THREADED<br />
RF<br />
RTJ<br />
WELDED<br />
AP06TN-LO<br />
AP06FN-LO<br />
AP06RN-LO<br />
AP06BN-LO<br />
CLASS 600Lb<br />
RF<br />
RTJ<br />
WELDED<br />
AP06FN-GO<br />
AP06RN-GO<br />
AP06BN-GO<br />
RF<br />
RTJ<br />
WELDED<br />
AP09FN-LO<br />
AP09RN-LO<br />
AP09BN-LO<br />
CLASS 900Lb<br />
RF<br />
RTJ<br />
WELDED<br />
AP09FN-GO<br />
AP09RN-GO<br />
AP09BN-GO<br />
CLASS 600Lb<br />
NO. 1/2 3/4 1 1 1/2 2 2 1/2 3 4<br />
THREADED AP06TN-LO L 116 116 146 175 190 210 284 326<br />
(RF) AP06FN-LO L 165 191 216 241 292 330 356 432<br />
(RTJ) AP06RN-LO L 165 191 216 241 295 333 359 435<br />
WELDED AP06BN-LO L 165 191 216 241 292 330 356 432<br />
CENTRE TO TOP H 120 121 124 145 172 198 225 265<br />
FLANGE OUTSIDE DIMENSION D 95 118 124 156 165 190 210 273<br />
CLASS 600Lb<br />
NO. 6 8 10 12 14 16 18 20<br />
(RF) AP06FN-GO L 559 660 787 838 889 991 1092 1194<br />
(RTJ) AP06RN-GO L 562 664 791 841 892 994 1095 1200<br />
WELDED AP06BN-GO L 559 660 787 838 889 991 1092 1194<br />
CENTRE TO TOP H 364 461 545 604 656 709 804 949<br />
FLANGE OUTSIDE DIMENSION D 356 419 508 559 603 686 743 813<br />
CLASS 900Lb<br />
NO<br />
2<br />
2 1/2<br />
3<br />
4<br />
(RF) AP09FN-LO L<br />
368<br />
419<br />
381<br />
457<br />
(RTJ) AP09RN-LO L<br />
371<br />
422<br />
384<br />
460<br />
WELDED AP09BN-LO L<br />
368<br />
419<br />
381<br />
457<br />
CENTRE TO TOP<br />
H<br />
177<br />
229<br />
245<br />
275<br />
FLANGE OUTSIDE DIMENSION<br />
D<br />
216<br />
244<br />
241<br />
292<br />
CLASS 900Lb<br />
NO. 6 8 10 12 14 16 18 20<br />
(RF) AP09FN-GO L 610 737 838 965 1029 1130 1219 1321<br />
(RTJ) AP09RN-GO L 613 740 841 968 1038 1140 1232 1334<br />
WELDED AP09BN-GO L 610 737 838 965 1029 1130 1219 1321<br />
CENTRE TO TOP H 302 350 435 504 510 584 597 683<br />
FLANGE OUTSIDE DIMENSION D 381 470 545 610 640 705 785 855<br />
13 PT. ALFA VALVES INDONESIA 2015
ALFA PLUG VALVE TYPES<br />
Class 1500<br />
TM<br />
ALFA<br />
H<br />
H<br />
D<br />
3<br />
1500<br />
ALFA<br />
WCB<br />
D<br />
ALFA<br />
L<br />
L<br />
RF<br />
RTJ<br />
WELDED<br />
AP15FN-LO<br />
AP15RN-LO<br />
AP15BN-LO<br />
RF<br />
RTJ<br />
WELDED<br />
AP15FN-GO<br />
AP15RN-GO<br />
AP15BN-GO<br />
NO<br />
(RF)<br />
(RTJ)<br />
WELDED<br />
CENTRE TO TOP<br />
FLANGE OUTSIDE DIMENSION<br />
AP15FN-LO<br />
AP15RN-LO<br />
AP15BN-LO<br />
CLASS 1500Lb<br />
L<br />
L<br />
2<br />
368<br />
371<br />
2 1/2<br />
419<br />
422<br />
3<br />
470<br />
473<br />
L<br />
H<br />
368<br />
145<br />
419<br />
229<br />
470<br />
202<br />
D 216 244 267<br />
CLASS 1500Lb<br />
NO. 4 6 8 10 12 14 16<br />
(RF) AP15FN-GO L 546 705 832 991 1130 1257 1384<br />
(RTJ) AP15RN-GO L 546 711 841 1000 1146 1276 1407<br />
WELDED AP15BN-GO L 546 705 832 991 1130 1257 1384<br />
CENTRE TO TOP H 225 311 395 477 521 527 571<br />
FLANGE OUTSIDE DIMENSION D 311 394 483 585 675 750 825<br />
14 PT. ALFA VALVES INDONESIA 2015
API 6A PLUG VALVE<br />
Class 2000,3000,5000 Types<br />
TM<br />
ALFA<br />
1/8<br />
3<br />
2000<br />
ALFA<br />
H<br />
D<br />
WCB<br />
L<br />
RTJ<br />
RTJ<br />
RTJ<br />
AP20RN-LO<br />
AP30RN-LO<br />
AP50RN-LO<br />
NO<br />
(RTJ) AP20RN-LO L<br />
CENTRE TO TOP<br />
H<br />
FLANGE OUTSIDE DIMENSION<br />
D<br />
(RTJ) AP30RN-LO L<br />
CENTRE TO TOP<br />
H<br />
FLANGE OUTSIDE DIMENSION<br />
D<br />
CLASS 2000PSI<br />
2 1/16 2 9/16 3 1/8 4 1/16<br />
295 333 359 435<br />
152 163 174 187<br />
165 190.5 210 273<br />
CLASS 3000PSI<br />
371 422 384 460<br />
152 174 201 220<br />
216 244 241 292<br />
CLASS 5000PSI<br />
(RTJ) AP50RN-LO L<br />
371 - 473 549<br />
CENTRE TO TOP<br />
H<br />
152 - 201 217<br />
FLANGE OUTSIDE DIMENSION D 216 - 267 311<br />
15 PT. ALFA VALVES INDONESIA 2015
PLUG VALVE WITH SINGLE FLUSH<br />
Class 150,300 Types<br />
TM<br />
ALFA<br />
TYPE<br />
CLASS 150Lb<br />
CLASS 300 Lb<br />
INCH A B A B<br />
2" 216 278 54.8 216 278 54.8<br />
3" 305 278 82.8 305 278 82.8<br />
4" 356 293 108.2 356 293 108.2<br />
6" 432 308 161.5 432 308 161.5<br />
8" 508 320 211.6 508 320 208<br />
10" 572 333 264.7 572 333 260.4<br />
PLUG VALVE WITH DOUBLE FLUSH<br />
TYPE<br />
CLASS 150Lb<br />
CLASS 300 Lb<br />
INCH A B C A B C<br />
2" 432 115 278 54.8 432 115 278 54.8<br />
3" 585 140 293 82.8 585 140 293 82.8<br />
4" 686 150 308 108.2 686 150 308 108.2<br />
6" 842 200 320 161.5 842 200 320 161.5<br />
8" 970 270 270 211.6 970 270 270 211.6<br />
10" 1144 350 350 264.7 1144 350 350 264.7<br />
16 PT. ALFA VALVES INDONESIA 2015
TM<br />
ALFA<br />
HOW TO ORDER ALFA PLUG VALVES<br />
SIZE<br />
FIG. No.<br />
08"<br />
A P 06 F N 411 - WCB - LO - 1 S 2 L<br />
Valve Size<br />
Brand<br />
Valve<br />
Identi -<br />
fication<br />
Pressure<br />
Rating<br />
Modification<br />
Connection<br />
Type<br />
Sealing<br />
Type<br />
Trim<br />
Body Design<br />
- - -<br />
Material Operator<br />
Design<br />
Type<br />
Pattern<br />
Type<br />
Port<br />
Arrage -<br />
ment<br />
DESCRIPTION : 8 In ALFA PLUG VALVE, ANSI CLASS 600, RAISED FACE, NON-LUBRICATED TYPE, PLUG MATERIAL A351 CF8M, STEM<br />
MATERIAL 13 % Cr SS, BUSHING MATERIAL PTFE, BODY MATERIAL A216 Gr.WCB, LEVER OPERATOR, TOP ENTRY, SHORT PATTERN, 2 WAY,<br />
LOCKING DEVICE<br />
0Q<br />
0H<br />
0T<br />
01<br />
1H<br />
02<br />
2H<br />
03<br />
04<br />
~<br />
24<br />
VALVE SIZE<br />
1/4"<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
~<br />
24"<br />
BRAND<br />
ALFA<br />
VALVE<br />
IDENTIFICATION<br />
P : PLUG<br />
PRESSURE RATING<br />
01 ANSI Class 150<br />
03<br />
06<br />
ANSI Class 300<br />
ANSI Class 600<br />
08 ANSI Class 800<br />
09 ANSI Class 900<br />
15 ANSI Class 1500<br />
20<br />
30<br />
50<br />
2000 psi<br />
3000 psi<br />
5000 psi<br />
P<br />
F<br />
R<br />
B<br />
S<br />
T<br />
C<br />
A<br />
CONNECTION TYPE<br />
FLAT FACE<br />
RAISED FACE<br />
RING JOINT<br />
BUTT WELD<br />
SOCKET WELD<br />
SCREWED<br />
COMBINATION<br />
SPECIAL<br />
SEALING TYPE<br />
PLUG<br />
TRIM<br />
STEM<br />
BUSHING<br />
BODY MATERIAL<br />
N<br />
L<br />
Non-<br />
Lubricated<br />
Lubricated<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
A216 Gr. WCB<br />
PLATED<br />
A352 Gr. LCB<br />
PLATED<br />
A351 Gr. CF8<br />
A351 Gr. CF8M<br />
A351 Gr. CF3<br />
A351 Gr. CF3M<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
A182 Gr. F6a or<br />
A276 Tp. 410<br />
A182 Gr.F304 or<br />
A276 Tp.304<br />
A182 Gr.F304L or<br />
A276 Tp.304L<br />
A182 Gr.F316 or<br />
A276 Tp.316<br />
A182 Gr.F316L or<br />
A276 Tp.316L<br />
17-4PH ; ASTM<br />
A564 Gr.630<br />
1<br />
2<br />
3<br />
4<br />
PTFE<br />
NYLON<br />
UHMWPE<br />
PEEK<br />
NA<br />
WCB<br />
C5<br />
WC6<br />
WC9<br />
C12<br />
LCB<br />
LCC<br />
LC3<br />
CF8<br />
CF8M<br />
CF3<br />
CF3M<br />
CF8C<br />
CN7M<br />
Mo<br />
CD3<br />
CD3MW<br />
INC<br />
ASTM A216 Gr. WCB<br />
ASTM A217 Gr. C5<br />
ASTM A217 Gr. WC6<br />
ASTM A217 Gr. WC9<br />
ASTM A217 Gr. C12<br />
ASTM A352 Gr. LCB<br />
ASTM A352 Gr. LCC<br />
ASTM A352 Gr. LC3<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
ASTM A351 Gr. CF3<br />
ASTM A351 Gr. CF3M<br />
ASTM A351 Gr. CF8C<br />
ASTM A351 Gr. CN7M<br />
ASTM A296 Gr. M35<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CD3MWCuN<br />
NICKEL ALLOY<br />
F1<br />
F6<br />
F6N<br />
F9<br />
F11<br />
F22<br />
A10<br />
LF2<br />
304<br />
304L<br />
316<br />
316L<br />
317<br />
317L<br />
F321<br />
F347<br />
F51<br />
F57<br />
ASTM A182 Gr. F1<br />
ASTM A182 Gr. F6a<br />
ASTM A182 Gr. F6NM<br />
ASTM A182 Gr. F9<br />
ASTM A182 Gr. F11<br />
ASTM A182 Gr. F22<br />
ASTM A105<br />
ASTM A350 Gr. LF2<br />
ASTM A182 Gr. F304<br />
ASTM A182 Gr. F304L<br />
ASTM A182 Gr. F316<br />
ASTM A182 Gr. F316L<br />
ASTM A182 Gr. F317<br />
ASTM A182 Gr. F317L<br />
ASTM A182 Gr. F321<br />
ASTM A182 Gr. F347<br />
ASTM A182 Gr. F51(Duplex)<br />
ASTM A182 Gr. F57<br />
7 SPECIAL<br />
7<br />
SPECIAL<br />
DESIGN OPERATOR<br />
DESIGN TYPE<br />
PATTERN TYPE PLUG PORT TYPE MODIFICATION<br />
LO<br />
HW<br />
Lever / Wrench<br />
Hand Wheel<br />
1<br />
Top Entry<br />
S<br />
Short Pattern<br />
2<br />
2 WAY<br />
D<br />
L<br />
Drain<br />
Locking Device<br />
GO<br />
HO<br />
PO<br />
MO<br />
Gear Operated<br />
Hydraulic Operated<br />
Pneumatic Operated<br />
Motor Operated<br />
2<br />
Bottom Entry<br />
R<br />
V<br />
Regular Pattern<br />
Venturi Pattern<br />
2V<br />
3<br />
2 WAY V-PORT<br />
3 WAY<br />
P<br />
NC<br />
SL<br />
DF<br />
Position Indicator<br />
NACE Standard<br />
Single Flush<br />
Double Flush<br />
17 PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
BASKET & Y STRAINER<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
CONTENT<br />
ALFA Y-Strainer <strong>Valves</strong><br />
TM<br />
ALFA<br />
MATERIAL OF MAIN PARTS<br />
Y-STRAINER VALVE<br />
l<br />
ANSI CLASS 150, 300<br />
Punching Sreen<br />
l PERCENTAGE OPEN AREA , OUTSIDE SCREEN (protecting net)<br />
ENGINEERING DATA SCREEN OPENINGS FOR Y-STRAINER<br />
l<br />
l<br />
l<br />
l<br />
l<br />
l<br />
l<br />
l<br />
Y-STRAINER PRESSURE DROP - LIQUIDS<br />
SCREEN CORRECTION FACTOR CHART<br />
Y-STRAINER PRESSURE DROP - SATURATED STEAM (Sized 1/4 - 1 ½ )<br />
Y-STRAINER PRESSURE DROP - SATURATED STEAM (Sized 2 to 16 )<br />
CORRECTION FACTORS FOR SCREENS<br />
CORRECTION FACTORS FOR CLOGGED SCREENS<br />
Y-STRAINER SCREEN BURST PRESSURE<br />
Y-STRAINER EFFECTIVE SCREEN AREA<br />
INSTALLATION AND MAINTENENCE INSTRUCTIONS FOR ALFA VALVE Y-<br />
STRAINER<br />
2<br />
PT. ALFA VALVES INDONESIA 2015
Material of Main Parts<br />
ALFA Y-Strainer <strong>Valves</strong><br />
TM<br />
ALFA<br />
L<br />
d<br />
D<br />
1<br />
2<br />
H<br />
3<br />
4<br />
5<br />
6<br />
7<br />
Material & Parts<br />
No Parts Name<br />
1<br />
Body<br />
2<br />
Screen<br />
3<br />
Gasket<br />
4<br />
Bonnet<br />
5<br />
Plug<br />
6<br />
Stud Bolt<br />
7<br />
Nut<br />
Material<br />
ASTM A216 Gr.WCB<br />
ASTM A276 Type 304<br />
Soft Iron<br />
ASTM A216 WCB<br />
ASTM A105<br />
ASTM A193 GR B7<br />
ASTM A194 GR 2H<br />
Specification<br />
Body Material<br />
: Carbon Steel (ASTM A216 Gr. WCB, ASTM A352 Gr. LCB ; LCC)<br />
Alloy Steel (ASTM A217 Gr. WC5 ; WC6 ; WC9 ; WC9)<br />
Stainless Steel (ASTM A351 Gr. CF3 ; CF8 ; CF3M ; CF8M ; CF8C)<br />
Face-to-Face Dimension : ASME B16.10<br />
End Flange Dimension : ASME B16.5 for NPS 2”-24”, ASME B16.47 Series A or MSS-SP44<br />
For NPS 26” and Larger<br />
Pressure Test<br />
: API Standard 598 (Shell Test)<br />
Design : ASME B.16.34<br />
3<br />
PT. ALFA VALVES INDONESIA 2015
ALFA Y- Strainer <strong>Valves</strong><br />
L<br />
ANSI Class 150, 300<br />
TM<br />
ALFA<br />
d<br />
D<br />
H<br />
AY01F-WCB<br />
ANSI Class 150<br />
STANDARDS COMPLIANCE :<br />
Face-to-Face Dimensions :<br />
ASME B16.10<br />
End Flange Dimensions :<br />
2 in - 12 in ASME B16.5<br />
Design :<br />
ASME B.16.34<br />
ALFA FIGURE No. :<br />
ALFA Y-STRAINER Class 150, Raised Face Flange End, A216 Gr.WCB Body<br />
Dimensions and Weights Class 150<br />
Nominal Size<br />
Face-to-Face Flanged OD<br />
Height Weight<br />
L D H<br />
Wt<br />
in mm in mm in mm in mm Kgs<br />
2 50 8,0 203 6,0 152,4 5,7 145 12<br />
2 1/2 65 8,5 216 7,0 177,8 7,2 183 18<br />
3 80 9,5 241 7,5 190,5 8,1 206 21<br />
4 100 11,5 292 9,0 228,6 9,0 228 32<br />
6 150 16,0 406 11,0 279,4 13,0 329 48<br />
8 200 19,5 495 13,5 342,9 17,3 440 105<br />
10 250 24,5 622 16,0 406,4 20,0 507 169<br />
12 300 27,5 698 19,0 482,6 23,4 594 215<br />
STANDARDS COMPLIANCE :<br />
Face-to-Face Dimensions :<br />
ASME B16.10<br />
End Flange Dimensions :<br />
2 in - 12 in ASME B16.5<br />
Design :<br />
ASME B.16.34<br />
AY03F-WCB<br />
ANSI Class 300<br />
ALFA FIGURE No. :<br />
ALFA Y-STRAINER Class 300, Raised Face Flange End, A216 Gr.WCB Body<br />
Dimensions and Weights Class 300<br />
Nominal Size<br />
Face-to-Face Flanged OD<br />
Height Weight<br />
L<br />
D<br />
H<br />
Wt<br />
inc mm inc mm inc mm inc mm Kgs<br />
2 50 10,5 267 6,5 165,1 6,7 170 15<br />
2 1/2 65 11,5 292 7,5 190,5 7,2 184 18<br />
3 80 12,5 318 8,2 209,5 9,2 234 35<br />
4 100 14,0 356 10,0 254,0 11,4 290 51<br />
6 150 17,6 446 12,5 317,5 14,8 377 92<br />
8 200 22,0 559 15,0 381,0 17,6 447 182<br />
10 250 24,5 622 17,5 444,5 22,7 577 285<br />
12 300 28,0 711 20,5 520,7 26,3 667 307<br />
4<br />
PT. ALFA VALVES INDONESIA 2015
Punching Sreen<br />
ALFA Y-Strainer <strong>Valves</strong><br />
TM<br />
ALFA<br />
1. PERCENTAGE OPEN AREA<br />
Even the "MESH" is same, Open Area is not always same due to the diameter of wife.<br />
The formula of Open Area Percentage is as follows;<br />
Open Area Percentage + (a/axb)2 x 100(%)<br />
a: Width of Opening<br />
b: Diameter of Wire<br />
The details of wire as follows;<br />
A: Number of Wire<br />
B: Diameter of Wire<br />
C: Width of Opening<br />
D: Percentage of Open Area<br />
Mesh<br />
A B C<br />
SWG m/m m/m<br />
D<br />
5 20 0,914 4,166 67,3<br />
10 22 0,711 1,829 51,8<br />
20 28 0,356 0,914 51,8<br />
30 32 0,274 0,572 45,7<br />
40 36 0,193 0,442 48,4<br />
50 37 0,172 0,336 43,6<br />
60 38 0,152 0,271 41<br />
80 40 0,122 0,195 37,8<br />
100 42 0,102 0,152 35,8<br />
120 43 0,092 0,119 31,8<br />
150 45 1/2 0,66 0,103 37,1<br />
180 46 1/2 0,053 0,088 38,9<br />
200 47 0,051 0,076 35,8<br />
250 48 0,039 0,062 3737<br />
300 48 0,04 0,044 27,6<br />
2. OUTSIDE SCREEN (protecting net)<br />
For the outside Screen a stainless steel plate perforated in 60-degree staggered arrangement is used.<br />
For the Open Area you can use the formula bellow.<br />
Outside Screen Description Open Area Models of Strainers Remarks<br />
08 X P1.6 22,8<br />
15 ~ 50<br />
(Standard)<br />
P<br />
1 X P2<br />
22,8<br />
32 ~ 50<br />
(Request)<br />
0<br />
60 C<br />
P<br />
D<br />
1.2 X P2<br />
1.5 X P2,5<br />
32,8<br />
32,8<br />
65 ~100<br />
125 ~100<br />
3´<br />
p<br />
R =<br />
6<br />
2<br />
91´<br />
D<br />
=<br />
2<br />
P<br />
D<br />
´ (<br />
P<br />
2<br />
2<br />
) ´ 100(%)<br />
2,5 X P4<br />
35,5<br />
200 ~ 250<br />
R : Open Area<br />
P : Pitch (mm)<br />
D : Diametter of Hole<br />
(mm)<br />
3 X P5<br />
32,8<br />
300 ~ 450<br />
5<br />
PT. ALFA VALVES INDONESIA 2015
ALFA Y- Strainer <strong>Valves</strong><br />
TM<br />
ALFA<br />
Series AY01F and AY03F<br />
Cast Steel Flanged Y-Strainers<br />
Design Features:<br />
• Strainers available with RF flanged (ANSI B16.5) or butt-weld (ANSI B16.25) end connections.<br />
• Strainer body meets ASME B16.5 and ASME B16.34.<br />
• One piece cast body.<br />
• Strainers equipped with bolted cover flange that utilize a flat gasket seal.<br />
• Bolted cover designed to meet the requirements of ASME Section VIII, Div.1,Appendix 2<br />
and/or ASME B16.5.<br />
• Upper and lower machined seats.<br />
• 304 SS perforated screens are standard.<br />
• Drain/Blow-off connection furnished with plug as standard.<br />
• Generous screen area and properly proportioned straining chamber to minimize initial<br />
pressure drop while maximizing time between cleanings.<br />
Parts List and Standard Materials<br />
Part Carbon Steel Stainless Steel<br />
Body A216-WCB A351-CF8M<br />
Cover A216-WCB A351-CF8M<br />
Screen 1 304SS 304SS<br />
Plug A105 A182-316<br />
Gasket 1,2<br />
Series AY01F<br />
Teflon<br />
Series AY03F<br />
304 SS Spiral<br />
Wound<br />
Stud A193-B7 A193-B8-1<br />
Nut<br />
Series AY01F<br />
Teflon<br />
Series AY03F<br />
304 SS Spiral<br />
Wound<br />
A194-2H A194-8<br />
Notes: 1. Recommended Spares.<br />
2. Non-asbestos fabric gasket may be substituted at manufacturers option.<br />
3. Also avalable in A352-LCC.<br />
Lower Temperature Limits<br />
Body Material L ower Limit ¡F (¡C)<br />
WCB -20 (-28.9)<br />
CF8M -20 (-28.9)<br />
pressure Temperature chart (in accordance with ASME B16.5, WCB)<br />
Temperature ( o F)<br />
900<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
(2)<br />
(3)<br />
(1)<br />
100<br />
0<br />
AY01F<br />
AY03F<br />
100 200 300 400 500 600 700 800<br />
Pressure (Psig)<br />
Notes: 1.Teflon and blueguard limited to 400°F maximum sustained operating temperature.<br />
When operating ALFA Series AY01F strainers at higher temperatures please consult factory.<br />
2. Grap hite filled 304 SS Spiral Wound gaskets limited to 900°F in an oxidizing atmosphere.<br />
When operating ALFA Series AY03F strainers at higher temperatures please consult factory.<br />
3. Upon pro longed exposure to temperatures above 800°F, the carbide phase of carbon steel may be converted to graphite.<br />
6<br />
PT. ALFA VALVES INDONESIA 2015
ALFA Y- Strainer <strong>Valves</strong><br />
TM<br />
ALFA<br />
Series AY01F and AY03F<br />
Cast Steel Flanged Y-Strainers<br />
Standard Screens<br />
Size range<br />
Opening<br />
B<br />
1 /2 ” - 1 1 / 2 ” 0.032 in.<br />
15mm - 40mm<br />
0.8mm<br />
A<br />
2” - 3” 0.045 in.<br />
50mm - 80mm<br />
1.2mm<br />
4” & larger 0.125 in.<br />
100mm & larger<br />
3.2mm<br />
C<br />
CLEARANCE<br />
FOR SCREEN<br />
REMOVAL<br />
D<br />
Note: Flanged end strainer shown.<br />
Butt-weld end strainer dimensionally the same.<br />
E N.P.T.<br />
Dimensional Data (Classes 150, 300)<br />
Size 1<br />
in<br />
(mm)<br />
A<br />
in<br />
(mm)<br />
B<br />
in<br />
(mm)<br />
C<br />
in<br />
(mm)<br />
D<br />
in<br />
(mm)<br />
E NPT<br />
in<br />
(mm)<br />
2<br />
Weight<br />
½”<br />
15<br />
3/4”<br />
20<br />
1”<br />
25<br />
1 ½”<br />
40<br />
2”<br />
50<br />
2 ½”<br />
65<br />
3”<br />
80<br />
4”<br />
100<br />
5”<br />
125”<br />
6”<br />
150<br />
8”<br />
200<br />
10”<br />
250<br />
12”<br />
300<br />
150 300 150 300 150 300 150 300 150 300 150 300<br />
0.5<br />
13<br />
0.79<br />
19<br />
1.00<br />
25<br />
1.50<br />
38<br />
2.0<br />
51<br />
2.5<br />
64<br />
3.00<br />
76<br />
4.00<br />
102<br />
5.00<br />
127<br />
6.00<br />
152<br />
8.00<br />
203<br />
10.00<br />
254<br />
12.00<br />
305<br />
0.5<br />
13<br />
0.79<br />
19<br />
1.00<br />
25<br />
1.50<br />
38<br />
2.0<br />
51<br />
2.5<br />
64<br />
3.00<br />
76<br />
4.00<br />
102<br />
5.00<br />
127<br />
6.00<br />
152<br />
8.00<br />
203<br />
10.00<br />
254<br />
12.00<br />
305<br />
6.00<br />
152<br />
7.00<br />
178<br />
750<br />
191<br />
9.00<br />
229<br />
8.63<br />
219<br />
10.25<br />
260<br />
11.63<br />
295<br />
14.38<br />
365<br />
17.63<br />
448<br />
18.63<br />
473<br />
24.38<br />
619<br />
26.00<br />
660<br />
30.38<br />
772<br />
6.50<br />
165<br />
7.75<br />
197<br />
788<br />
200<br />
10.50<br />
267<br />
9.00<br />
229<br />
10.88<br />
276<br />
12.63<br />
320<br />
14.63<br />
372<br />
18.50<br />
470<br />
19.75<br />
502<br />
25.00<br />
635<br />
27.75<br />
705<br />
33.00<br />
838<br />
General:<br />
1. For further optional features see page 19.<br />
2. Other perforations and screen materials available.<br />
Please see page 20.<br />
3.88<br />
99<br />
4.25<br />
108<br />
4.75<br />
121<br />
5.63<br />
143<br />
5.25<br />
133<br />
7.50<br />
191<br />
7.69<br />
195<br />
9.13<br />
232<br />
11.00<br />
279<br />
13.00<br />
330<br />
15.32<br />
389<br />
19.13<br />
486<br />
22.00<br />
559<br />
Notes: 1. Other sizes available Consult factory.<br />
2. Other sizes and connection types available. Consult factory.<br />
7<br />
4.25<br />
108<br />
5.00<br />
127<br />
5.50<br />
140<br />
7.00<br />
178<br />
5.69<br />
145<br />
7.19<br />
183<br />
8.13<br />
207<br />
9.63<br />
245<br />
15.38<br />
391<br />
15.00<br />
381<br />
16.50<br />
419<br />
21.19<br />
538<br />
24.31<br />
617<br />
4.75<br />
121<br />
5.75<br />
146<br />
6.38<br />
162<br />
9.00<br />
229<br />
7.50<br />
191<br />
10.50<br />
267<br />
10.88<br />
276<br />
13.00<br />
330<br />
17.00<br />
432<br />
18.38<br />
467<br />
21.63<br />
549<br />
27.00<br />
686<br />
31.00<br />
787<br />
5.75<br />
146<br />
6.75<br />
171<br />
8.12<br />
206<br />
10.25<br />
260<br />
8.00<br />
203<br />
10.25<br />
260<br />
11.50<br />
292<br />
13.63<br />
346<br />
21.50<br />
546<br />
21.50<br />
546<br />
22.00<br />
559<br />
30.00<br />
762<br />
34.38<br />
873<br />
1/4<br />
8<br />
3/8<br />
10<br />
½<br />
15<br />
½<br />
15<br />
½<br />
15<br />
3/4<br />
20<br />
1<br />
25<br />
1 ½<br />
40<br />
2<br />
50<br />
2<br />
50<br />
2<br />
50<br />
2<br />
50<br />
2<br />
50<br />
1/4<br />
8<br />
3/8<br />
10<br />
½<br />
15<br />
½<br />
15<br />
½<br />
15<br />
1<br />
25<br />
1<br />
25<br />
1 ½<br />
40<br />
2<br />
50<br />
2<br />
50<br />
2<br />
50<br />
2<br />
50<br />
2<br />
50<br />
5.5<br />
2.5<br />
6.5<br />
3<br />
9<br />
4<br />
12<br />
5.5<br />
20<br />
9<br />
32<br />
14.5<br />
36<br />
16<br />
61<br />
28<br />
110<br />
50<br />
160<br />
73<br />
210<br />
95<br />
440<br />
200<br />
585<br />
265<br />
3. For pressure loss information see page 21 and 23.<br />
4. For ordering information please see page 30.<br />
5. Dimensions shown are subject to change.<br />
Contact factory for certified prints when required.<br />
8<br />
3.6<br />
14<br />
6.4<br />
15<br />
6.8<br />
32<br />
15<br />
26<br />
12<br />
36<br />
79<br />
55<br />
25<br />
88<br />
40<br />
180<br />
82<br />
200<br />
91<br />
290<br />
132<br />
520<br />
236<br />
680<br />
308<br />
PT. ALFA VALVES INDONESIA 2015
ALFA Y- Strainer <strong>Valves</strong><br />
TM<br />
ALFA<br />
Engineering Data<br />
Screen Openings for Y-Strainer<br />
Factors To Consider<br />
Purpose<br />
If the basket strainer is being used for protection rather than direct filtration,ALFA VALVES standard screens will<br />
suffice in most applications.<br />
Service<br />
With services that require extremely sturdy screens, such as high pressure/ temperature applications or services<br />
with high viscosities, ALFA VALVES recommends that perforated screens without mesh liners be used.If mesh<br />
is required to obtain a without mesh liners be used.If mesh is required to obtain a perf./mesh/perf.combination.<br />
Filtration Leve l<br />
When choosing a perf. or a mesh/perf.combination attention should be given to ensure overstraining does not occur.<br />
As a general rule the specified level of filtration should be no smaller than half the size of the particle to be removed.<br />
If too fine a filtration is specified the pressure drop through the strainer will increase very rapidly,possibly causing<br />
damage to the basket<br />
Screen Types/Dimensions<br />
1 /4 ” Dia. - 40% O.A.<br />
3 /16 ” Dia. - 50% O.A.<br />
5 /32 ” Dia. - 58% O.A<br />
1 /8 ” Dia. - 40% O.A.<br />
3 /32 ” Dia. - 39% O.A<br />
1 /16 ” Dia. - 37% O.A.<br />
3 /64 ” Dia. - 36% O.A.<br />
1 /32 ” Dia. - 40% O.A.<br />
0.027” Dia. - 23% O.A.<br />
20 Mesh - 49% O.A.<br />
0.035” Openings<br />
30 Mesh - 45% O.A.<br />
0.022” Openings<br />
40 Mesh - 41% O.A.<br />
0.016” Openings<br />
60 Mesh - 38% O.A.<br />
0.010” Openings<br />
80 Mesh - 36% O.A.<br />
0.008” Openings<br />
100 Mesh - 30% O.A.<br />
0.006” Openings<br />
Notes: 1. Screen openings other than those shown above are readily available.<br />
ALFA VALVES inventories various mesh sizes as fine as 5 micron and perforated plate as coarse ½ “ Dia.<br />
2. Screens are available in a wide range of materials.<br />
ALFA VALVES inventories various screen material in carbon steel, stainless steel (304,316),alloy 20, monel 400,<br />
hastalloy C and titanium grade 2<br />
3. Custom manufactured screens are available upon request. Please consult factory.<br />
8<br />
PT. ALFA VALVES INDONESIA 2015
ALFA Y- Strainer <strong>Valves</strong><br />
TM<br />
ALFA<br />
Engineering Data<br />
Y-Strainer Pressure Drop - Liquids<br />
Y-Strainer Pressure Drop — Liquids (Sizes 1 / 4 - 1 1 / ) 2<br />
10<br />
FIGURE 1<br />
PRESSURE DROP (PSID)<br />
1<br />
1/4<br />
3/8<br />
1/2<br />
3/4<br />
1<br />
1 1 / 4<br />
1 1 / 2<br />
0.1<br />
0.1<br />
1 0 1100<br />
FLOW RATE (GPM)<br />
Y-Strainer Pressure Drop — Liquids (Sizes 2 -16 )<br />
10<br />
FIGURE 2<br />
PRESSURE DROP (PSID)<br />
1<br />
2<br />
2 1 / 2<br />
3<br />
4<br />
5<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
0.1<br />
10<br />
100 100010000<br />
FLOW RATE (GPM)<br />
Notes: Pressure drop curves are based on water flow with standard screens.<br />
9<br />
PT. ALFA VALVES INDONESIA 2015
ALFA Y- Strainer <strong>Valves</strong><br />
TM<br />
ALFA<br />
Engineering Data<br />
Screen Correction Factor Chart<br />
For Non-Standard and Mesh Lined Screens<br />
*Multiply values obtained from figure 1 thru 4 by the appropriate values shown below<br />
Size<br />
Range<br />
1 /4 ” - 1 1 / 2<br />
60%<br />
0.45<br />
0.65<br />
SCREEN OPENINGS<br />
% Screen Material Open Area<br />
50% 50% 50%<br />
0.55<br />
0.8<br />
Notes: 1. See page 20 for % Open Area’s of ALFA inventoried perforated plate.<br />
2. Standard screen foe sizes 1/4” to ½”is approximately a 30% open area screen media<br />
3. Standard screens for sizes 2” and larger is approximately a 40% open area screen media.<br />
0.7<br />
I<br />
I<br />
1.4<br />
20%<br />
1.15<br />
2.15<br />
Chart # 1<br />
Mesh lined standard screens<br />
% Screen Material Open Area 50%<br />
Example:<br />
Strainer Size : 11/ 4”<br />
Filtration: 100 Mesh lined 1 / 32 ” Perf.<br />
Flow rate:<br />
30 GPM<br />
Service:<br />
Water<br />
A) Using figure 1 the pressure drop is determined to be 1.0 psid<br />
with ALFA standard screen.<br />
B) Looking at page 20 we find that the % Open area of 100 mesh is 30%.<br />
C) Using chart 1 we read the correction factor to be 1.2 for 100 mesh lined 1 / 32 ” perf.<br />
D) Total pressure drop equals 1.0 x 1.2 = 1.2 psid clean.<br />
1)<br />
2)<br />
3)<br />
4)<br />
5)<br />
6)<br />
7)<br />
8)<br />
Viscosity and Density Correction Factor Chart<br />
* For use see instructions below.<br />
Chart # 2 Chart # 3<br />
Size<br />
Component<br />
Viscosity Body Loss<br />
Screen Loss Factor<br />
Range actor F<br />
CP factor Perf alone Mesh 30, 40, Mesh 60 to 300 Mesh<br />
(CF)<br />
(BF) (PF) Lined (MF) Lined (MF) Lined (MF)<br />
1 /4 ” - 1 1 / 2 ” 0.25<br />
2” - 16” 0.35<br />
How to Use:<br />
Using figurtes 1 or 2 determine the<br />
pressure drop (PI) trought the stainer<br />
with water flow and standard<br />
screens.<br />
If non_standard screens<br />
(i.e.40 mesh,etc) are being used<br />
apply factors in chart #1 to determine<br />
corrected pressure drop (P2)<br />
10<br />
25<br />
100<br />
200<br />
500<br />
1000<br />
2000<br />
Multiply PI or P2 (is used) by the specific gravity of the fluid actually through the strainer to get P3<br />
Using chart #2 multiply P3 by the appropriate Component factor (CF) to get P4<br />
Lets P5 = P3 - P4.<br />
Multiply P4 by the appropriate body Loss Factor (BF) in Chart #3 to get P6<br />
multiply P5 by the appropriate Sceen Loss factor (PF or MF) in chart #3 to get P7.<br />
Total pressure drop P8 = P6 + P7<br />
1<br />
1.2<br />
1.6<br />
2.2<br />
4.4<br />
8<br />
15.2<br />
1.15<br />
1.25<br />
1.4<br />
1.5<br />
1.6<br />
1.7<br />
1.9<br />
1.3<br />
2<br />
3<br />
4.5<br />
10<br />
15<br />
30<br />
1.4<br />
2.2<br />
4<br />
7<br />
15<br />
30<br />
60<br />
1.5<br />
2.5<br />
6.5<br />
11.5<br />
2.5<br />
50<br />
100<br />
Example:<br />
Strainer Size: 11/ 4”<br />
Filtration: 100 Mesh lined 1 / 32<br />
” Perf.<br />
Flow rate:<br />
30 GPM<br />
Specific Gravity: 1<br />
Viscosity:<br />
25 cP<br />
A) As shown in the above example, the corrected pressure drop (P2) + 1.2 psid<br />
B) Since S.G. = I.P3 = P2 =1.2 psid<br />
C) Using Chart #2 P4 = 0.25 x P3 = 0.30 psid<br />
D) P5 = 1.2 - 0.3 = 0.90 psid<br />
E) Using Chart #3 P6 = 0.3 x 1.2 = 0.36 psid<br />
F) Again using chart #3 P7 = 0.9 x 2.5 = 2.25 psid<br />
G) Total pressure drop P8 = 0.36 + 2.25 = 2.61 psid<br />
10<br />
PT. ALFA VALVES INDONESIA 2015
ALFA Y- Strainer <strong>Valves</strong><br />
TM<br />
ALFA<br />
Engineering Data<br />
Y-Strainer Pressure Drop - Saturated Steam<br />
(Sized 1/4 - 1 ½ )<br />
Y-Strainer Pressure Drop — Saturated Steam (Sizes 1 / 4 - 1 1 / ) 2<br />
FIGURE 3<br />
STEAM FLOW (Lbs/hr)<br />
10000<br />
1000<br />
100<br />
INLET PRESSURE (PSIG)<br />
600<br />
400<br />
200<br />
160<br />
120<br />
80<br />
40<br />
10 20<br />
PRESSURE DROP (PSID)<br />
10<br />
1<br />
1/4<br />
3/8 3/8<br />
1/2<br />
3/4<br />
1<br />
11/4<br />
11/2<br />
0.1<br />
Notes: 1. Pre ssure drop curve is based on saturated steam flow with standard screens.<br />
See page 20 for correction factors to be used with other fluids and/or screen openings.<br />
2. Chart can be used for air and gas by using the following formula:<br />
Qs = 0.138Qg<br />
Example:<br />
(460+t) s.g.<br />
Service: Saturated Steam Flow<br />
Pressure : 400 psig<br />
Steam Flow: 1000 Lbs/hr<br />
Size: 11/ ”<br />
4<br />
{ }<br />
DP
ALFA Y- Strainer <strong>Valves</strong><br />
TM<br />
ALFA<br />
Engineering Data<br />
Y-Strainer Pressure Drop - Saturated<br />
Steam ( Sized 2 to 16 )<br />
Y-Strainer Pressure Drop - Saturated Steam (Sizes 2 - 16 )<br />
FIGURE 4<br />
1000000<br />
INLET PRESSURE (PSIG)<br />
600<br />
400<br />
200<br />
160<br />
120<br />
80<br />
40<br />
20<br />
10<br />
STEAM FLOW (Lbs/hr)<br />
100000<br />
10000<br />
1000<br />
PRESSURE DROP (PSID)<br />
100<br />
10<br />
1<br />
0.1<br />
2<br />
2 1 / 2<br />
3<br />
4<br />
5<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
Notes: 1. Pres sure drop curve is based on saturated steam flow with standard screens.<br />
See page 22 for correction factors to be used with other screen openings.<br />
2. Chart can be used for air and gas by using the following formula:<br />
Qs = 0.138Qg<br />
Example:<br />
Service: Saturated Steam Flow<br />
Pressure : 400 psig<br />
Steam Flow: 90,000 Lbs/hr<br />
Size: 8”<br />
DP
Product Overview<br />
TM<br />
ALFA<br />
Engineering Data<br />
Correction Factors For Clogged Screens<br />
Correction Factors For Clogged Screens<br />
* Multiply values obtained from figures 1 thru 4 and Charts #1, #2 and #3 (if used) by the appropriate values shown below<br />
Chart # 4<br />
Ratio of Free Screen Area to Pipe Area<br />
% Clogged 10:1 8:1 6:1 4:1 3:1 2:1 1:1<br />
10% - - - - - - 3.15<br />
20% - - - - - 1.15 3.9<br />
30% - - - - - 1.4 5<br />
40% - - - - - 1.8 6.65<br />
50% - - - - 1.25 2.5 9.45<br />
60% - - - 1.15 1.8 3.7 14.5<br />
70% - - - 1.75 2.95 6.4 26<br />
80% - 1.1 1.75 3.6 6.25 14 58<br />
90% 2.3 3.45 6 13.5 24 55 -<br />
Notes: 1.See page 27 for the Ratio of Free Area to Pipe Area for Y-Strainers equipped with standard screens.<br />
2.For screens other than ALFA’s standard use the following formula to calculate the Ratio Free Area to Pipe Area.<br />
R =<br />
Ag x OA<br />
100Ap<br />
where;<br />
R R = Ratio Free Area to Pipe Area<br />
Ag = Gross screen area, sq. in.<br />
OA = Open area of screen media,<br />
Ap = Nominal area of pipe fitting, sq. in.<br />
Example # 1:<br />
Strainer Size: 4”<br />
ALFA Series: AY01F<br />
Filtration: 1/8” Perf.<br />
Flow rate: 300 GPM<br />
Service: Water<br />
% Clogged: 60%<br />
A) Using Figure #1 the pressure drop is determined to be 1.1 psid with<br />
ALFA VALVES standard screen.<br />
B) Looking at page 27 the Ratio of Free Area to Pipe Area for a 4”<br />
ALFA VALVES series AY01F strainer is equal to 2.72:1 (3:1 approx.).<br />
C) Using Chart #4 we read the correction factor to be 1.80 at 60% clogged.<br />
D) Total pressure drop equals 1.1 x 1.8 = 1.98 psid when 60% clogged.<br />
Example # 2:<br />
Strainer Size: 12”<br />
ALFA Series: AY03F<br />
Filtration: 3/16” Perf.<br />
Flow rate: 2000 GPM<br />
Service: Water<br />
% Clogged: 70%<br />
A) Using Figure #1 the pressure drop is determined to be 0.54 psid with<br />
ALFA VALVES standard screen.<br />
B) Looking at page 20 we find that the % Open area (OA) of 3/16” Perf. is 50%.<br />
C) Using Chart #1 we read the correction factor to be 0.8 for 3/16” Perf.<br />
D) Total clean pressure drop equals 0.54 x 0.8 = 0.43 psid.<br />
E) Since a non-standard screen is being used we must calculate the Ratio<br />
Free Area to Pipe Area using the above formula.<br />
F) Looking at page 27 we find AG = 753.12 in2,Ap = 113.10 in2.<br />
G) The Ratio Free Area to Pipe Area is calculated as 3.33:1. (3:1 approx.)<br />
H)Using Chart #4 we read the correction factor to be 2.95 at 70% clogged.<br />
I) Total pressure drop equals 0.43 x 2.95 = 1.27 psid when 70% clogged.<br />
13<br />
PT. ALFA VALVES INDONESIA 2015
TM<br />
ALFA<br />
Engineering Data<br />
Y-Strainer Screen Burst Pressure<br />
Y-Strainer Screen Burst Pressure<br />
FIGURE 5<br />
60%<br />
50%<br />
40%<br />
30%<br />
20%<br />
10 GAUGE<br />
12 GAUGE<br />
16 GAUGE<br />
20 GAUGE<br />
24 GAUGE<br />
1 100 100 200 300 400 500<br />
SCREEN DIA. (In.)<br />
Note: 1. The above chart is for use with perforated plate and based on the formula:<br />
P =<br />
St<br />
R - 0.4t<br />
SOURCE: ASME Section VIII,Div. 1,Appendix 1.<br />
BURST PRESSURE (PSID)<br />
P = Burst pressure, psid<br />
S = Reduced allowable stress, psi<br />
t = Thickness of perforated plate, in.<br />
R = Outside radius of screen, in.<br />
2. The above chart is based on a screen material of stainless steel and is valid for operating temperatures up to 100°F The chart<br />
may be used for higher temperatures however it will result in a safety factor reduction. (At 100°F the charts safety factor is approximately<br />
two (2), at 1000°F the chart safety factor is reduced to approximately one (1). It is the responsibility of the user to determine an acceptable<br />
safety factor.)<br />
3. The chart may be used for carbon steel at an approximate 25% reduction in safety factor.<br />
4. See page 20 for % Open Area’s of ALFA’s inventoried perforated plate.<br />
Example:<br />
Strainer Size: 10”<br />
Screen Thickness:<br />
16 Gauge<br />
Screen Perforations: 0.125” (40% O.A.)<br />
• Locate screen diameter (assume a 10” diameter screen)<br />
• Follow vertical line to gauge thickness.<br />
• Follow horizontal line to required perforation open area.<br />
• Follow vertical line downwards to read burst pressure.<br />
• Burst pressure equals 80 psid approx.<br />
14<br />
PT. ALFA VALVES INDONESIA 2015
Engineering Data<br />
Y-Strainer Effective Screen Area<br />
TM<br />
ALFA<br />
ALFA Series Y-Strainers - Effective Screen Areas<br />
ALFA<br />
Series<br />
Pipe<br />
Size (In)<br />
1/4<br />
3/8<br />
1/ 2<br />
3/4<br />
1<br />
1 1/4<br />
1 / 2<br />
2<br />
2 1/ 2<br />
3<br />
Std.<br />
Opening<br />
(In).<br />
0.32<br />
0.32<br />
0.32<br />
0.32<br />
0.32<br />
0.32<br />
0.32<br />
0.32<br />
0.45<br />
0.45<br />
Nominal<br />
Area of<br />
Pipe Fitting<br />
(Sq. In.)<br />
0.05<br />
0.11<br />
0.20<br />
0.44<br />
0.79<br />
1.23<br />
1.77<br />
3.14<br />
4.91<br />
7.07<br />
Gross<br />
Screen<br />
Area<br />
(Sq. In.)<br />
3.64<br />
3.64<br />
4.05<br />
6.63<br />
9.06<br />
12.14<br />
17.87<br />
30.07<br />
45.16<br />
60.30<br />
Free<br />
Area<br />
(Sq. In.)<br />
1.02<br />
1.02<br />
1.13<br />
1.86<br />
2.54<br />
3.40<br />
5.00<br />
8.42<br />
16.26<br />
21.71<br />
Ratio<br />
Free Area<br />
to Pipe<br />
Area<br />
20.79<br />
9.24<br />
5.78<br />
4.20<br />
3.23<br />
2.77<br />
2.83<br />
2.68<br />
3.31<br />
3.07<br />
Pipe<br />
Size (In)<br />
2<br />
2 1/ 2<br />
3<br />
4<br />
5<br />
6<br />
8<br />
10<br />
12<br />
14<br />
Std.<br />
Opening<br />
(In).<br />
0.045<br />
0.045<br />
0.045<br />
0.125<br />
0.125<br />
0.125<br />
0.125<br />
0.125<br />
0.125<br />
0.125<br />
Nominal<br />
Area of<br />
Pipe Fitting<br />
(Sq. In.)<br />
3.14<br />
4.91<br />
7.07<br />
12.57<br />
19.63<br />
28.27<br />
50.27<br />
78.54<br />
113.10<br />
137.89<br />
Gross<br />
Screen<br />
Area<br />
(Sq. In.)<br />
35.64<br />
44.33<br />
56.45<br />
98.91<br />
147.11<br />
197.92<br />
420.97<br />
645.99<br />
876.70<br />
1186.34<br />
Free<br />
Area<br />
(Sq. In.)<br />
12.83<br />
15.96<br />
20.32<br />
39.56<br />
58.85<br />
79.17<br />
168.39<br />
258.40<br />
350.68<br />
474.54<br />
Ratio<br />
Free Area<br />
to Pipe<br />
(Sq. In.)<br />
4.08<br />
3.25<br />
2.88<br />
3.15<br />
3.00<br />
2.80<br />
3.35<br />
3.29<br />
3.10<br />
3.44<br />
1/4<br />
3/8<br />
1/ 2<br />
3/4<br />
1<br />
1 1/4<br />
1 1/ 2<br />
2<br />
2 1/ 2<br />
3<br />
1/ 2<br />
3/4<br />
1<br />
1 1/4<br />
1 1/ 2<br />
2<br />
1/ 2<br />
3/4<br />
1<br />
1 1/4<br />
1 1/ 2<br />
2<br />
1/ 2<br />
3/4<br />
1<br />
1 1/4<br />
1 1/ 2<br />
2<br />
1/ 2<br />
3/4<br />
1<br />
1 1/4<br />
1 1/ 2<br />
2<br />
2<br />
2 1/ 2<br />
3<br />
4<br />
5<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.045<br />
0.045<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.05<br />
0.11<br />
0.20<br />
0.44<br />
0.79<br />
1.23<br />
1.77<br />
3.14<br />
4.91<br />
7.07<br />
0.20<br />
0.44<br />
0.79<br />
1.23<br />
1.77<br />
3.14<br />
0.20<br />
0.44<br />
0.79<br />
1.23<br />
1.77<br />
3.14<br />
0.20<br />
0.44<br />
0.79<br />
1.23<br />
1.77<br />
3.14<br />
0.20<br />
0.44<br />
0.79<br />
1.23<br />
1.77<br />
3.14<br />
3.14<br />
4.91<br />
7.07<br />
12.57<br />
19.63<br />
28.27<br />
50.27<br />
78.54<br />
113.10<br />
137.89<br />
182.65<br />
4.71<br />
4.71<br />
4.71<br />
7.22<br />
9.33<br />
13.53<br />
19.25<br />
33.34<br />
35.52<br />
48.55<br />
2.80<br />
7.81<br />
8.76<br />
14.91<br />
20.98<br />
30.96<br />
3.11<br />
5.17<br />
7.85<br />
10.01<br />
14.28<br />
21.35<br />
2.82<br />
4.15<br />
8.14<br />
11.85<br />
16.59<br />
27.10<br />
5.08<br />
7.11<br />
11.90<br />
23.32<br />
23.28<br />
29.85<br />
30.07<br />
44.33<br />
56.45<br />
98.91<br />
147.11<br />
179.19<br />
334.38<br />
505.21<br />
665.77<br />
1186.34<br />
1446.85<br />
1.32<br />
1.32<br />
1.32<br />
2.02<br />
261<br />
3.79<br />
5.39<br />
9.34<br />
12.79<br />
17.48<br />
0.78<br />
2.19<br />
2.45<br />
4.18<br />
5.88<br />
8.67<br />
0.87<br />
1.45<br />
2.20<br />
2.80<br />
4.00<br />
5.98<br />
0.79<br />
1.16<br />
228<br />
3.32<br />
4.65<br />
9.75<br />
1.42<br />
1.99<br />
3.33<br />
6.53<br />
6.52<br />
10.75<br />
10.82<br />
15.96<br />
20.32<br />
39.56<br />
58.85<br />
71.68<br />
133.75<br />
202.08<br />
266.31<br />
474.54<br />
578.74<br />
26.38<br />
11.99<br />
6.59<br />
4.59<br />
3.31<br />
3.08<br />
3.05<br />
2.25<br />
2.60<br />
2.47<br />
3.99<br />
4.95<br />
3.12<br />
3.40<br />
3.32<br />
2.76<br />
4.44<br />
3.28<br />
2.80<br />
2.29<br />
2.26<br />
1.90<br />
4.03<br />
2.63<br />
2.90<br />
2.70<br />
2.63<br />
3.11<br />
7.25<br />
4.51<br />
4.24<br />
5.32<br />
3.69<br />
3.11<br />
3.45<br />
3.25<br />
2.88<br />
3.15<br />
3.00<br />
2.54<br />
2.66<br />
2.57<br />
2.35<br />
3.44<br />
3.17<br />
1/ 2<br />
3/4<br />
1<br />
1 1/ 2<br />
2<br />
2 1/ 2<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
1/ 2<br />
3/4<br />
1<br />
1 1/ 2<br />
2<br />
2 1/ 2<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
2<br />
2 1/ 2<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
2<br />
3<br />
4<br />
6<br />
8<br />
2<br />
3<br />
4<br />
6<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.045<br />
0.045<br />
0.125<br />
0.125<br />
0.125<br />
0.125<br />
0.125<br />
0.125<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.032<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.045<br />
0.125<br />
0.125<br />
0.125<br />
0.125<br />
0.045<br />
0.125<br />
0.125<br />
0.125<br />
0.20<br />
0.44<br />
0.79<br />
1.77<br />
3.14<br />
4.91<br />
7.07<br />
12.57<br />
28.27<br />
50.27<br />
78.54<br />
113.10<br />
0.20<br />
0.44<br />
0.79<br />
1.77<br />
3.14<br />
4.91<br />
7.07<br />
12.57<br />
28.27<br />
50.27<br />
78.54<br />
113.10<br />
314<br />
4.91<br />
7.07<br />
12.57<br />
28.27<br />
48.77<br />
74.66<br />
108.43<br />
2.78<br />
6.51<br />
11.82<br />
25.97<br />
44.18<br />
2.78<br />
5.94<br />
10.29<br />
22.73<br />
5.91<br />
8.97<br />
12.71<br />
23.01<br />
28.27<br />
50.76<br />
62.59<br />
85.34<br />
210.88<br />
323.98<br />
513.21<br />
690.41<br />
6.75<br />
10.30<br />
14.99<br />
30.42<br />
29.85<br />
48.81<br />
68.22<br />
102.90<br />
230.83<br />
336.64<br />
559.50<br />
753.12<br />
39.17<br />
56.45<br />
74.96<br />
128.41<br />
255.94<br />
403.57<br />
602.08<br />
820.18<br />
49.06<br />
107.45<br />
152.93<br />
279.99<br />
454.60<br />
49.06<br />
107.45<br />
155.17<br />
307.12<br />
1.65<br />
2.51<br />
3.56<br />
6.44<br />
10.18<br />
18.27<br />
25.03<br />
34.14<br />
84.35<br />
129.59<br />
205.28<br />
276.17<br />
1.89<br />
2.88<br />
4.20<br />
8.52<br />
10.74<br />
17.57<br />
27.29<br />
41.16<br />
92.33<br />
134.66<br />
223.80<br />
301.25<br />
14.10<br />
20.32<br />
29.98<br />
51.37<br />
102.38<br />
161.43<br />
240.83<br />
328.07<br />
17.66<br />
42.98<br />
61.17<br />
112.00<br />
181.84<br />
17.66<br />
42.98<br />
62.07<br />
122.85<br />
8.43<br />
5.69<br />
4.53<br />
3.65<br />
3.24<br />
3.72<br />
3.54<br />
2.72<br />
2.98<br />
2.58<br />
2.61<br />
2.44<br />
9.45<br />
6.55<br />
5.32<br />
4.81<br />
3.42<br />
3.58<br />
3.86<br />
3.28<br />
3.27<br />
2.68<br />
2.85<br />
2.66<br />
4.49<br />
4.14<br />
4.24<br />
4.09<br />
3.62<br />
3.31<br />
3.23<br />
3.03<br />
6.36<br />
6.60<br />
5.17<br />
4.31<br />
4.12<br />
6.36<br />
7.24<br />
6.03<br />
5.40<br />
Notes:1.Values shown are for strainers with standard screens.<br />
2. Ratio Free Area to Pipe Area may be increased by changing perf.<br />
stagger or by using mesh.<br />
3. In many the specified screen burst pressure limits the maximum<br />
value for the Ratio Free Area to Pipe Area.<br />
15<br />
PT. ALFA VALVES INDONESIA 2015
TM<br />
ALFA<br />
Installation and Maintenance Instructions<br />
for ALFA VALVES Y-Strainers<br />
A.<br />
B.<br />
C.<br />
D.<br />
E<br />
1.0 Strainer Installation Instructions<br />
Ensure all machined surfaces are free of defects and that the inside of the strainer is free of foreign objects.<br />
For horizontal pipelines, the strainer should be installed so that the drain connection is pointed downwards.<br />
For flanged end strainers, the flange bolting should be tightened gradually in a back and forth clockwise motion. Threaded<br />
end strainers should use an appropriate sealant.<br />
Once installed, increase line pressure gradually and check for leakage around joints.<br />
If the strainer is supplied with a start-up screen, monitor pressure drop carefully.<br />
IMPORTANT! Ultimate responsibility for strainer and material<br />
selection rests with the customer, as only the customer knows the<br />
particular use to which the strainer will be put and the exact<br />
operating parameters to which it will be subjected.<br />
2.0 Strainer Removal Instructions<br />
A. Drain piping.<br />
B. Vent line to relieve pressure.<br />
C. Loosen flange bolts (Flanged ends)<br />
D. Secure necessary lifting equipment to strainer assembly.<br />
E. Remove inlet/outlet flange bolts (flanged end), cut pipe (socket weld, buttweld and sweat end) or unthread<br />
(threaded ends) and carefully remove strainer.<br />
F. Tighten cover.The strainer is ready for line start-up.<br />
CAUTION SHOULD BE TAKEN DUE TO POSSIBLE<br />
EMISSION OF PROCESS MATERIAL FROM PIPING.<br />
ALWAYS ENSURE NO LINE PRESSURE EXISTS WHEN<br />
OPENING COVER.<br />
3.0 Maintenance Instructions<br />
For maximum efficiency, determine the length of time it takes for the pressure drop to double that in the clean condition.<br />
Once the pressure drop reaches an unacceptable value, shut down line and follow the “Strainer Removal Instructions”<br />
above. A pressure gauge installed before and after the strainer in-line will indicate pressure loss due to clogging and may<br />
be used to determine when cleaning is required.<br />
4.0 Trouble Shooting Guides and Diagnostic<br />
Techniques<br />
After pressurizing, inspect cover and other joints for leakage. Gasket replacement or cover tightening is necessary if leakage<br />
occurs.<br />
If the required filtration is not taking place, ensure the screen is installed in the correct position, that being flush to the upper and<br />
lower screen seating surfaces.<br />
5.0 Limited Warranty<br />
All products are warranted to be free of defects in material and workmanship for a period of one year from the date of shipment,<br />
subject to the limitations below: If the purchaser believes a product defective, the purchaser shall:<br />
A. Notify the manufacturer, state the alleged defect and request permission to return the product.<br />
B. If permission is given, return the product with transportation prepaid. If the product is accepted for return and found to be<br />
defective, the manufacturer will, at its discretion, either repair or replace the product, f.o.b. factory, within 60 days of receipt, or<br />
refund the purchase price.<br />
Other than to repair, replace or refund described above, the purchaser agrees that the manufacturer shall not be liable for any<br />
losses, costs, expenses or damages of any kind arising out of the product, its use, installation or replacement, labeling,<br />
instructions, information or technical data of any kind, description of product use, sample or model, warnings or lack of foregoing.<br />
No other warr nties, written or oral, expressed or implied, including the warranties of fitness for a particular purpose and<br />
merchantability, are made or authorized. No affirmation of fact, promise, description of product use or sample or model shall create<br />
any warranty from the manufacturer, unless signed by the president. These products are not manufactured, sold or intended for<br />
personal, family or household purposes.<br />
16<br />
PT. ALFA VALVES INDONESIA 2015
HOW TO ORDER ALFA STRAINER VALVES<br />
SIZE<br />
FIG. No.<br />
08"<br />
A Y/S 01 F - WCB - 1 - RE - X<br />
Size<br />
Brand<br />
Identification<br />
Pressure<br />
Rating<br />
Connection<br />
Type<br />
Body<br />
Material<br />
Screen<br />
Material<br />
Screen<br />
Type<br />
Modificat<br />
ion/Fabri<br />
cation<br />
DESC : 8 in ALFA Y-STRAINER VALVE, ANSI CLASS 150, RAISED FACE, A216 Gr.WCB BODY MATERIAL, REGULAR SCREEN TYPE,<br />
304 SS SCREEN MATERIAL.<br />
Y-STRAINER SIZE<br />
BRAND<br />
IDENTIFICATION<br />
PRESSURE RATING<br />
CODE<br />
CONNECTION<br />
02<br />
2H<br />
03<br />
04<br />
06<br />
10<br />
12<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
6"<br />
10"<br />
12"<br />
ALFA<br />
Y : Y-STRAINER<br />
S : BASKET<br />
STRAINER<br />
(SPECIAL)<br />
0Q<br />
01<br />
03<br />
06<br />
ANSI Class 125<br />
ANSI Class 150<br />
ANSI Class 300<br />
ANSI Class 600<br />
CONNECTION TYPE<br />
BODY MATERIAL<br />
CODE<br />
CONNECTION<br />
B61<br />
ASTM B61 Gr. C92200<br />
P<br />
FLAT FACE<br />
B62<br />
B14<br />
ASTM B62 Gr. C83600<br />
ASTM B148 Gr. C95600<br />
F<br />
RAISED FACE<br />
CI1<br />
DI3<br />
ASTM A126 Class B<br />
ASTM A395<br />
R<br />
RING JOINT<br />
DI5<br />
WCB<br />
ASTM A536<br />
ASTM A216 Gr. WCB<br />
B<br />
BUTT WELD<br />
C5<br />
WC6<br />
ASTM A217 Gr. C5<br />
ASTM A217 Gr. WC6<br />
C<br />
COMBINATION<br />
WC9<br />
LCB<br />
ASTM A217 Gr. WC9<br />
ASTM A352 Gr. LCB<br />
A<br />
SPECIAL<br />
CF8<br />
CF8M<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF8M<br />
SP<br />
SPECIAL ALLOY (FABRICATION)<br />
SCREEN MATERIAL<br />
SCREEN TYPE<br />
MODIFICATION<br />
CODE<br />
MATERIAL<br />
CODE<br />
MATERIAL<br />
1 410 SS<br />
4<br />
304 SS<br />
6 316 SS<br />
RE<br />
CO<br />
REGULAR<br />
CONICAL<br />
X<br />
Consult ALFA Factory for<br />
modification/fabrication<br />
Y<br />
Special per P.O<br />
RT<br />
RECTANGULAR<br />
17<br />
PT. ALFA VALVES INDONESIA 2015
ALFATM<br />
TWIN PLATE & NON SLAM CHECK<br />
TOUCH OF IMPROVEMENTS THROUGH QUALITY VALVES
CONTENTS<br />
PRODUCT OVERVIEW<br />
WAFER TYPE<br />
ALFA TWIN PLATE CHECK VALVES<br />
TM<br />
ALFA<br />
l<br />
l<br />
l<br />
l<br />
l<br />
l<br />
l<br />
Retainer & Retainerless Wafer<br />
CLASS 150<br />
CLASS 300<br />
CLASS 600<br />
CLASS 900<br />
CLASS 1500<br />
CLASS 2500<br />
LUG TYPE ANSI<br />
l PART & MATERIALS LIST<br />
l CLASS 150<br />
l CLASS 300<br />
l CLASS 600<br />
l CLASS 900<br />
l CLASS 1500<br />
l CLASS 2500<br />
FLANGED TYPE ANSI<br />
l CLASS 150<br />
l CLASS 300<br />
l CLASS 600<br />
l CLASS 900<br />
SELECTION OF STUD BOLTS<br />
l CLASS 150<br />
l CLASS 300<br />
l CLASS 600<br />
l CLASS 900<br />
l CLASS 1500<br />
l CLASS 2500<br />
VALVE BODY OUTSIDE DIAMETER REFER to DIN<br />
HOW TO ORDER ALFA TWIN PLATE CHECK VALVES<br />
NON SLAM / NON SHOCK CHECK VALVES<br />
DIMENSIONAL DATA<br />
NON SHOCK / NON SLAM VALVES<br />
2<br />
PT. ALFA VALVES INDONESIA 2015
Product Overview Types<br />
TM<br />
ALFA<br />
ALFA TWIN PLATE CHECK VALVES<br />
Referenced Standards<br />
API Std 594<br />
API Spec 6D<br />
API Std 598<br />
API Std 605<br />
- Wafer and Wafer-Lug Check <strong>Valves</strong><br />
- Specification for Pipeline <strong>Valves</strong> (Gate, Plug, Ball, and Check <strong>Valves</strong>)<br />
- <strong>Valves</strong> Inspection and Testing<br />
- Large-Diameter Carbon Steel Flanges (Nominal Pipe Sizes 26 through 60, Classes<br />
75, 150, 300, 400, 600, and 900)<br />
ASME B1.1 - Unified Inch Screw Threads (UN and UNR Thread Form)<br />
ASME B1.20.1 - Pipe Threads, General Purpose (Inch)<br />
ASME B16.1 - Cast Iron Flanges and Flanged Fittings<br />
ASME B16.5 - Pipe Flanges and Flanged Fittings<br />
ASME B16.10 - Face-to-Face and End-to-End Dimensions of <strong>Valves</strong><br />
ASME B16.20 - Ring-Joint Gaskets and Grooves for Steel Pipe Flanges<br />
ASME B16.34 - <strong>Valves</strong>-Flanged, Threaded and Welding End<br />
ASME B16.42 - Ductile Iron Pipe Flanges and Flanged Fittings, Classes 150 and 300<br />
MSS SP-6<br />
MSS SP-25<br />
MSS SP-44<br />
- Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges<br />
of <strong>Valves</strong> and Fittings<br />
- Standard Marking System for <strong>Valves</strong>, Fittings, Flanges and Unions<br />
- Large Steel Pipe Line Flanges<br />
Wafer Dual Plate Metal<br />
High Pressure<br />
Dual Plate Check<br />
Full Lug Dual Plate Check<br />
Rubber Liner Wafer Dual Plate<br />
Double Flange<br />
Wafer Dual Plate<br />
3<br />
No Slam Check Valve<br />
PT. ALFA VALVES INDONESIA 2015
ALFA TWIN PLATE CHECK VALVES<br />
Product Overview<br />
TM<br />
ALFA<br />
Springs<br />
Action<br />
Flow Velocity<br />
Closed Partially Open Fully Opened Closed<br />
In response to a force caused by velocity of flow which acts at the center of the sealed surface area, the<br />
contact point of spring leg's force act beyond the center of the plate area , causing the heel to open first. This<br />
action prevents excessive wear of the area of seats. The Twin Plates has its own torsion spring, which<br />
provide independent closing action that reacts automatically when the velocity of flow decreases. The<br />
dynamic response of Spring action moves the toe of the plates to close first to the body seats with the short<br />
distance and time of travel. This prevents dragging of the heels of the plates and to reduce the water<br />
hammer effect therefore the seal integrity can stand for much longer periods.<br />
4<br />
PT. ALFA VALVES INDONESIA 2015
RETAINER & RETAINERLESS WAFER<br />
Wafer Type<br />
TM<br />
ALFA<br />
LIFT HOLE<br />
B<br />
B<br />
D<br />
B<br />
SERRATED<br />
VIEW B : B.<br />
NO SERRATED<br />
RAISED FACE<br />
A<br />
A<br />
A<br />
C MIN. FLANGE BORE<br />
FLAT FACE<br />
RING JOINT<br />
RETAINER WAFER<br />
SECTION A : A.<br />
DIRECTION OF FLOW<br />
For Horizontal Flow the Pin must be Vertical<br />
LIFT HOLE<br />
D<br />
B<br />
SERRATED<br />
B<br />
B<br />
VIEW B : B.<br />
NO SERRATED<br />
RAISED FACE<br />
FLAT FACE<br />
A<br />
A<br />
A<br />
C MIN. FLANGE BORE<br />
RING JOINT<br />
RETAINERLESS WAFER<br />
For Horizontal Flow the Pin must be Vertical<br />
SECTION A : A.<br />
DIRECTION OF FLOW<br />
5<br />
PT. ALFA VALVES INDONESIA 2015
ALFA DIMENSIONS AND WEIGHT<br />
Wafer Type ANSI Class Types 150<br />
TM<br />
ALFA<br />
LIFT HOLE<br />
D<br />
B<br />
B<br />
B<br />
SERRATED<br />
VIEW B : B.<br />
NO SERRATED<br />
RAISED FACE<br />
A<br />
A<br />
A<br />
C MIN. FLANGE BORE<br />
FLAT FACE<br />
RING JOINT<br />
For Horizontal Flow the Pin must be Vertical<br />
RETAINER WAFER<br />
SECTION A : A.<br />
DIRECTION OF FLOW<br />
" WP, WF " Wafer style especially used for applications where weight and space saving are important. Also<br />
flexibility in flange connections. The wafer valves are clamped between mating flanges by using stud bolts<br />
and nuts.<br />
ALFA Fig No. : AT01WP ; AT01WF<br />
SIZE (NPS)<br />
A<br />
( Wafer Type ANSI Class 150 )<br />
B C D W<br />
(Outside Dia.) (Face to Face) (Min ID Flange)<br />
(Plate Travel)<br />
(Weight)<br />
in mm in mm in mm in mm in mm lbs kg<br />
2 50 4 1/8 104.8 2 3/8 60.3 - - - - 5 2.3<br />
2 1/2 65 4 7/8 123.8 2 5/8 66.7 - - - - 7.5 3.4<br />
3 80 5 3/8 136.5 2 7/8 73.0 2 1/8 54.0 1/4 6.4 9.5 4.3<br />
4 100 6 7/8 174.6 2 7/8 73.0 3 11/16 93.7 7/8 22.2 16.0 7.3<br />
5 125 7 3/4 196.9 3 3/8 85.7 4 7/16 112.7 1 25.4 21.0 9.5<br />
6 150 8 3/4 222.3 3 7/8 98.4 5 5/8 142.9 1 3/8 34.9 29.0 13.2<br />
8 200 11 279.4 5 127.0 7 1/4 184.2 1 3/4 44.5 52.0 23.6<br />
10 250 13 3/8 339.7 5 3/4 146.1 9 9/16 242.9 2 3/4 69.9 93.0 42.2<br />
12 300 16 1/8 409.6 7 1/8 181.0 11 1/4 285.8 3 76.2 147.0 66.7<br />
14 350 17 3/4 450.9 7 1/4 184.2 12 304.8 3 1/8 79.4 220.0 99.8<br />
16 400 20 1/4 514.4 7 1/2 190.5 14 7/16 366.7 4 3/8 111.1 240.0 108.8<br />
18 450 21 5/8 549.3 8 203.2 16 5/16 414.3 5 1/8 130.2 280.0 127.0<br />
20 500 23 7/8 606.4 8 5/8 219.1 18 1/4 463.6 6 152.4 400.0 181.4<br />
24 600 28 1/4 717.6 8 3/4 222.3 22 11/16 576.3 8 1/2 215.9 560.0 254.0<br />
30 750 34 3/4 882.7 12 304.8 28 23/32 729.5 11 279.4 1100.0 498.9<br />
36 900 41 1/4 1047.8 15 1/4 387.4 33 1/2 850.9 11 3/8 288.9 1415.0 641.7<br />
42 1050 48 1219.2 17 431.8 41 1041.4 15 1/4 387.4 2120.0 961.5<br />
48 1200 54 1/2 1384.3 20 5/8 523.9 47 1193.8 16 3/4 425.5 3660.0 1659.9<br />
54 1350 61 1549.4 21 1/4 539.8 49 1244.6 16 1/2 419.1 4600.0 2086.2<br />
6<br />
PT. ALFA VALVES INDONESIA 2015
ALFA DIMENSIONS AND WEIGHT<br />
Wafer Type ANSI Types<br />
Class 300, 600<br />
TM<br />
ALFA<br />
" WP, WF " Wafer style especially used for applications where weight and space saving are important. Also<br />
flexibility in flange connections. The wafer valves are clamped between mating flanges by using stud bolts<br />
and nuts.<br />
ALFA Fig No. : AT03WP ; AT03WF<br />
( Wafer Type ANSI Class 300 )<br />
SIZE (NPS)<br />
A<br />
B C D W<br />
(Outside Dia.) (Face to Face) (Min ID Flange) (Plate Travel)<br />
(Weight)<br />
in mm in mm in mm in mm in mm lbs kg<br />
2 50 4 3/8 111.1 2 3/8 60.3 - - - - 5.5 2.5<br />
2 1/2 65 5 1/8 130.2 2 5/8 66.7 - - - - 8.0 3.6<br />
3 80 5 7/8 149.2 2 7/8 73.0 2 1/8 54.0 1/4 6.4 11.5 5.2<br />
4 100 7 1/8 181.0 2 7/8 73.0 3 11/16 93.7 7/8 22.2 16.5 7.5<br />
5 125 8 1/2 215.9 3 3/8 85.7 4 7/16 112.7 1 25.4 28.0 12.7<br />
6 150 9 7/8 250.8 3 7/8 98.4 5 5/8 142.9 1 3/8 34.9 35.0 15.9<br />
8 200 12 1/8 308.0 5 127.0 7 1/4 184.2 1 3/4 44.5 73.0 33.1<br />
10 250 14 1/4 362.0 5 3/4 146.1 9 9/16 242.9 2 3/4 69.9 130.0 59.0<br />
12 300 16 5/8 422.3 7 1/8 181.0 11 1/4 285.8 3 76.2 171.0 77.6<br />
14 350 19 1/8 485.8 8 3/4 222.3 12 1/4 311.2 3 3/16 81.0 228.0 103.4<br />
16 400 21 1/4 539.8 9 1/8 231.8 12 11/32 313.5 3 3/32 78.6 315.0 142.9<br />
18 450 23 1/2 596.9 10 3/8 263.5 13 9/32 337.3 3 1/4 82.6 415.0 188.2<br />
20 500 25 3/4 654.1 11 1/2 292.1 14 31/32 380.2 3 5/8 92.1 570.0 258.5<br />
24 600 30 1/2 774.7 12 1/2 317.5 19 5/12 493.2 5 3/16 131.8 780.0 353.7<br />
30 750 37 1/2 952.5 14 1/2 368.3 26 1/2 673.1 8 21/32 219.9 1400.0 634.9<br />
36 900 44 1117.6 19 1/4 489.0 30 762.0 11 1/16 281.0 2600.0 1179.1<br />
42 1050 45 1/2 1155.7 22 3/8 568.3 41 1041.4 14 1/4 362.0 3500.0 1587.3<br />
48 1200 52 1320.8 20 5/8 523.9 45 1143.0 14 1/2 368.3 4600.0 2086.2<br />
ALFA Fig No. : AT06WP ; AT06WF ; AT06WR ( Wafer Type ANSI Class 600 )<br />
SIZE (NPS)<br />
A<br />
B C D W<br />
(Outside Dia.) (Face to Face) (Min ID Flange) (Plate Travel)<br />
(Weight)<br />
in mm in mm in mm in mm in mm lbs kg<br />
2 50 4 3/8 111.1 2 3/8 60.3 1 15/16 49.2 - - 8 3.6<br />
2 1/2 65 5 1/8 130.2 2 5/8 66.7 2 5/16 58.7 1/8 3.2 11.0 5.0<br />
3 80 5 7/8 149.2 2 7/8 73.0 2 29/32 73.8 15/32 11.9 15.0 6.8<br />
4 100 7 1/8 181.0 3 1/8 79.4 3 13/16 96.8 23/32 18.3 27.0 12.2<br />
5 125 9 1/2 241.3 4 1/8 104.8 4 13/16 122.2 1 25.4 50.0 22.7<br />
6 150 10 1/2 266.7 5 3/8 136.5 5 3/4 146.1 1 7/16 36.5 66.0 29.9<br />
8 200 12 5/8 320.7 6 1/2 165.1 7 5/8 193.7 2 50.8 115.0 52.2<br />
10 250 15 3/4 400.1 8 3/8 212.7 9 9/16 242.9 2 9/32 57.9 230.0 104.3<br />
12 300 18 457.2 9 228.6 11 3/8 288.9 3 15/32 88.1 328.0 148.8<br />
14 350 19 3/8 492.1 10 3/4 273.1 12 1/2 317.5 3 3/4 95.3 452.0 205.0<br />
16 400 22 1/4 565.2 12 304.8 14 5/16 363.5 4 5/16 109.5 637.0 288.9<br />
18 450 24 1/8 612.8 14 1/4 362.0 16 1/8 409.6 4 11/16 119.1 886.0 401.8<br />
20 500 26 7/8 682.6 14 1/2 368.3 17 15/16 455.6 5 5/16 134.9 1115.0 505.7<br />
24 600 31 1/8 790.6 17 1/4 438.2 21 9/16 547.7 6 9/16 166.7 2034.0 922.4<br />
30 750 38 1/4 971.6 19 7/8 504.8 28 3/4 730.3 9 9/16 242.9 3370.0 1528.3<br />
36 900 44 1/2 1130.3 25 635.0 33 3/4 857.3 11 15/16 303.2 6298.0 2856.2<br />
42 1050 51 1295.4 27 5/8 701.7 39 1/2 1003.3 14 1/4 362.0 8441.0 3828.1<br />
7<br />
PT. ALFA VALVES INDONESIA 2015
ALFA DIMENSIONS AND WEIGHT<br />
Wafer Type ANSI Types<br />
Class 900, 1500, 2500<br />
TM<br />
ALFA<br />
ALFA Fig No. : AT09WF ; AT09WR ( Wafer Type ANSI Class 900 )<br />
SIZE (NPS)<br />
A<br />
B C D<br />
W<br />
(Outside Dia.) (Face to Face) (Min ID Flange) (Plate Travel)<br />
(Weight)<br />
in mm in mm in mm in mm in mm lbs kg<br />
2 50 5 5/8 142.9 2 3/4 69.9 1 15/16 49.2 - - 12 5.4<br />
2 1/2 65 6 1/2 165.1 3 1/4 82.6 2 5/16 58.7 1/16 1.6 16.0 7.3<br />
3 80 6 5/8 168.3 3 1/4 82.6 2 29/32 73.8 5/16 7.9 23.0 10.4<br />
4 100 8 1/8 206.4 4 101.6 3 13/16 96.8 9/16 14.3 42.0 19.0<br />
5 125 - - - - - - - - - -<br />
6 150 11 3/8 288.9 6 1/4 158.8 5 3/16 131.8 1 1/16 27.0 110.0 49.9<br />
8 200 14 1/8 358.8 8 1/8 206.4 6 13/16 173.0 1 13/32 35.7 210.0 95.2<br />
10 250 17 1/8 435.0 9 1/2 241.3 8 1/2 215.9 1 13/16 46.0 365.0 165.5<br />
12 300 19 5/8 498.5 11 1/2 292.1 10 1/8 257.2 2 5/16 58.7 640.0 290.2<br />
14 350 20 1/2 520.7 14 355.6 11 1/2 292.1 2 1/2 63.5 924.0 419.0<br />
16 400 22 5/8 574.7 15 1/8 384.2 12 13/16 325.4 2 5/8 66.7 1150.0 521.5<br />
18 450 25 1/8 638.2 17 3/4 450.9 14 7/16 366.7 2 3/4 69.9 1316.0 596.8<br />
20 500 27 1/2 698.5 17 3/4 450.9 17 15/16 455.6 5 5/16 134.9 1423.0 645.4<br />
24 600 33 838.2 19 1/2 495.3 21 1/2 546.1 5 5/8 142.9 2724.0 1235.4<br />
ALFA Fig No. : AT15WF ; AT15WR ( Wafer Type ANSI Class 1500 )<br />
SIZE (NPS)<br />
A<br />
B C D W<br />
(Outside Dia.) (Face to Face) (Min ID Flange) (Plate Travel)<br />
(Weight)<br />
in mm in mm in mm in mm in mm lbs kg<br />
2 50 5 5/8 142.9 2 3/4 69.9 1 11/16 42.9 - - 13.0 5.9<br />
2 1/2 65 6 1/2 165.1 3 1/4 82.6 2 1/8 54.0 1/16 1.6 16.0 7.3<br />
3 80 6 5/8 168.3 3 1/4 82.6 2 5/8 66.7 5/16 7.9 23.0 10.4<br />
4 100 8 1/8 206.4 4 101.6 3 7/16 87.3 9/16 14.3 42.0 19.0<br />
5 125 - - - - - - - - - -<br />
6 150 11 1/8 282.6 6 1/4 158.8 5 3/16 131.8 1 1/16 27.0 110.0 49.9<br />
8 200 13 7/8 352.4 8 1/8 206.4 6 13/16 173.0 1 13/32 35.7 215.0 97.5<br />
10 250 17 1/8 435.0 9 3/4 247.7 8 1/2 215.9 1 11/16 42.9 375.0 170.1<br />
12 300 20 1/2 520.7 12 304.8 10 1/8 257.2 2 1/4 57.2 723.0 327.9<br />
14 350 22 3/4 577.9 14 355.6 11 1/2 292.1 2 1/2 63.5 938.0 425.4<br />
16 400 25 1/4 641.4 15 1/8 384.2 12 13/16 325.4 2 5/8 66.7 1379.0 625.4<br />
18 450 27 3/4 704.9 18 7/16 468.3 13 3/4 349.3 2 11/16 68.3 1850.0 839.0<br />
20 500 29 3/4 755.7 21 533.4 14 3/4 374.7 4 101.6 2743.0 1244.0<br />
24 600 35 1/2 901.7 22 558.8 15 1/8 384.2 4 1/8 104.8 5852.0 2654.0<br />
ALFA Fig No. : AT25WF ; AT25WR ( Wafer Type ANSI Class 2500 )<br />
SIZE (NPS)<br />
A<br />
B C D<br />
W<br />
(Outside Dia.) (Face to Face) (Min ID Flange) (Plate Travel)<br />
(Weight)<br />
in mm in mm in mm in mm in mm lbs kg<br />
2 50 5 3/4 146.1 2 3/4 69.9 1 11/16 42.9 - - 20.0 9.1<br />
2 1/2 65 6 5/8 168.3 3 1/4 82.6 2 1/8 54.0 1/16 1.6 28.0 12.7<br />
3 80 7 3/4 196.9 3 3/8 85.7 2 5/8 66.7 1/4 6.4 35.0 15.9<br />
4 100 9 1/4 235.0 4 1/8 104.8 3 7/16 87.3 7/16 11.1 59.0 26.8<br />
5 125 - - - - - - - - - -<br />
6 150 12 1/2 317.5 6 1/4 158.8 5 3/16 131.8 1 1/16 27.0 175.0 79.4<br />
8 200 15 1/4 387.4 8 1/8 206.4 6 13/16 173.0 1 11/16 42.9 280.0 127.0<br />
10 250 18 3/4 476.3 10 254.0 8 1/2 215.9 1 13/16 46.0 500.0 226.8<br />
12 300 21 5/8 549.3 12 304.8 10 1/8 257.2 2 3/16 55.6 958.0 434.5<br />
8<br />
PT. ALFA VALVES INDONESIA 2015
ALFA DIMENSIONS AND WEIGHT<br />
Lug Type ANSI Types<br />
Class 150,300,600<br />
TM<br />
ALFA<br />
"LSP, LDF, LTF (Lug Solid) ; SBP, SDF, STF (Lug Scalloped) "<br />
Lug valves are furnished in full body design and scalloped design whenever possible to keep weight to a minimum. Also can be<br />
specified with threaded or thru-hole bolting. Lug style fitting/mounting between 2 flanges, also end-of-line valve. In several<br />
branches of industry, and chiefly in the chemical and petrochemical industries, notably as an end-of-line valve where lengths of<br />
pipes are to be dismounted frequently. These lug type valves are retainerless design.<br />
Lug Type ANSI Class 150<br />
ALFA Fig No. : AT01LSP ; AT01LDF ; AT01LTF (Lug Solid)<br />
AT01SBP ; AT01SDF ; AT01STF (Lug Scalloped)<br />
SIZE (NPS)<br />
A<br />
(Outside Dia.)<br />
in mm in mm in mm in mm lbs kg<br />
2 50 6 1/2 165.1 2 3/8 60.3 1 15/16 49.2 15.5 7.0<br />
2 1/2 65 7 1/2 190.5 2 5/8 66.7 2 11/32 59.5 16.0 7.3<br />
B<br />
(Face to Face)<br />
3 80 8 1/4 209.6 2 7/8 73.0 2 29/32 73.8 17.5 7.9<br />
4 100 9 228.6 2 7/8 73.0 3 53/64 97.2 26.5 12.0<br />
6 150 11 279.4 3 7/8 98.4 5 49/64 146.4 45.5 20.6<br />
C<br />
(Min ID Flange)<br />
W<br />
(Weight)<br />
Lug Type ANSI Class 300<br />
ALFA Fig No. : AT03LSP ; AT03LDF ; AT03LTF (Lug Solid)<br />
AT03SBP ; AT03SDF ; AT03STF (Lug Scalloped)<br />
SIZE (NPS)<br />
A B C<br />
W<br />
(Outside Dia.)<br />
(Face to Face) (Min ID Flange)<br />
(Weight)<br />
in mm in mm in mm in mm lbs kg<br />
2 50 6 1/2 165.1 2 3/8 60.3 1 15/16 49.2 16.5 7.5<br />
2 1/2 65 7 1/2 190.5 2 5/8 66.7 2 11/32 59.5 20.5 9.3<br />
3 80 8 1/4 209.6 2 7/8 73.0 2 29/32 73.8 29.0 13.2<br />
4 100 10 254.0 2 7/8 73.0 3 53/64 97.2 34.5 15.6<br />
5 125 11 279.4 3 3/8 85.7 4 13/16 122.2 50.0 22.7<br />
6 150 12 1/2 317.5 3 7/8 98.4 5 49/64 146.4 82.5 37.4<br />
8 200 15 381.0 5 127.0 7 5/8 193.7 132.0 59.9<br />
10 250 17 1/2 444.5 5 3/4 146.1 9 9/16 242.9 264.0 119.7<br />
Lug Type ANSI Class 600<br />
ALFA Fig No. : AT06LDF ; AT06LDR ; AT06LTF ; AT06LTR (Lug Solid)<br />
AT06SDF ; AT06SDR ; AT06STF ; AT06STR (Lug Scalloped)<br />
SIZE (NPS)<br />
A<br />
(Outside Dia.)<br />
B<br />
(Face to Face)<br />
(Min ID Flange)<br />
(Weight)<br />
in mm in mm in mm in mm lbs kg<br />
2 50 6 1/2 165.1 2 3/8 60.3 1 15/16 49.2 17.0 7.7<br />
2 1/2 65 7 1/2 190.5 2 5/8 66.7 2 11/32 59.5 21.0 9.5<br />
3 80 8 1/4 209.6 2 7/8 73.0 2 29/32 73.8 29.0 13.2<br />
4 100 10 3/4 273.1 3 1/8 79.4 3 53/64 97.2 48.0 21.8<br />
6 150 14 355.6 5 3/8 136.5 5 49/64 146.4 180.0 81.6<br />
8 200 16 1/2 419.1 6 1/2 165.1 7 5/8 193.7 291.0 132.0<br />
10 250 20 508.0 8 3/8 212.7 9 9/16 242.9 536.0 243.1<br />
C<br />
W<br />
9<br />
PT. ALFA VALVES INDONESIA 2015
ALFA DIMENSIONS AND WEIGHT<br />
Lug Type ANSI Types<br />
Class 900,1500, 2500<br />
TM<br />
ALFA<br />
"LSP, LDF, LTF (Lug Solid) ; SBP, SDF, STF (Lug Scalloped) "<br />
Lug valves are furnished in full body design and scalloped design whenever possible to keep weight to a minimum. Also can be<br />
specified with threaded or thru-hole bolting. Lug style fitting/mounting between 2 flanges, also end-of-line valve. In several branches<br />
of industry, and chiefly in the chemical and petrochemical industries, notably as an end-of-line valve where lengths of pipes are to be<br />
dismounted frequently. These lug type valves are retainerless design.<br />
Lug Type ANSI Class 900<br />
ALFA Fig No. : AT09LDF ; AT09LDR ; AT09LTF ; AT09LTR (Lug Solid)<br />
AT09SDF ; AT09SDR ; AT09STF ; AT09STR (Lug Scalloped)<br />
SIZE (NPS)<br />
A B C W<br />
(Outside Dia.) (Face to Face) (Min ID Flange) (Weight)<br />
in mm in mm in mm in mm lbs kg<br />
2 50 8 1/2 215.9 2 3/4 69.9 1 11/16 42.9 35.0 15.9<br />
3 80 9 1/2 241.3 3 1/4 82.6 2 5/8 66.7 52.0 23.6<br />
4 100 11 1/2 292.1 4 101.6 3 7/16 87.3 94.0 42.6<br />
6 150 15 381.0 6 1/4 158.8 5 3/16 131.8 248.0 112.5<br />
8 200 18 1/2 469.9 8 1/8 206.4 6 13/16 173.0 437.0 198.2<br />
10 250 21 1/2 546.1 9 1/2 241.3 8 1/2 215.9 775.0 351.5<br />
Lug Type ANSI Class 1500<br />
ALFA Fig No. : AT15LDF ; AT15LDR ; AT15LTF ; AT15LTR (Lug Solid)<br />
AT15SDF ; AT15SDR ; AT15STF ; AT15STR (Lug Scalloped)<br />
SIZE (NPS)<br />
A<br />
(Outside Dia.)<br />
B<br />
(Face to Face)<br />
(Min ID Flange)<br />
(Weight)<br />
in mm in mm in mm in mm lbs kg<br />
2 50 8 1/2 215.9 2 3/4 69.9 1 11/16 42.9 35.5 16.1<br />
3 80 10 1/2 266.7 3 1/4 82.6 2 5/8 66.7 68.0 30.8<br />
4 100 12 1/4 311.2 4 101.6 3 7/16 87.3 110.0 49.9<br />
6 150 15 1/2 393.7 6 1/4 158.8 5 3/16 131.8 258.0 117.0<br />
8 200 19 482.6 8 1/8 206.4 6 13/16 173.0 486.0 220.4<br />
10 250 23 584.2 9 3/4 247.7 8 1/2 215.9 914.0 414.5<br />
12 300 26 1/2 673.1 12 304.8 10 1/8 257.2 1415.0 641.7<br />
C<br />
W<br />
Lug Type ANSI Class 2500<br />
ALFA Fig No. : AT25LDF ; AT25LDR ; AT25LTF ; AT25LTR (Lug Solid)<br />
AT25SDF ; AT25SDR ; AT25STF ; AT25STR (Lug Scalloped)<br />
SIZE (NPS)<br />
A B C W<br />
(Outside Dia.) (Face to Face) (Min ID Flange) (Weight)<br />
in mm in mm in mm in mm lbs kg<br />
2 50 9 1/4 235.0 2 3/4 69.9 1 11/16 42.9 46.0 20.9<br />
3 80 12 304.8 3 3/8 85.7 2 5/8 66.7 89.0 40.4<br />
4 100 14 355.6 4 1/8 104.8 3 7/16 87.3 147.0 66.7<br />
6 150 19 482.6 6 1/4 158.8 5 3/16 131.8 374.0 169.6<br />
8 200 21 3/4 552.5 8 1/8 206.4 6 13/16 173.0 678.0 307.5<br />
10 250 26 1/2 673.1 10 254.0 8 1/2 215.9 1229.0 557.4<br />
12 300 30 762.0 12 304.8 10 1/8 257.2 1872.0 849.0<br />
10<br />
PT. ALFA VALVES INDONESIA 2015
ALFA DIMENSIONS AND WEIGHT<br />
Types<br />
Flanged Type ANSI<br />
Class 150,300<br />
TM<br />
ALFA<br />
" P, F " Flanged style mounting between and independent bolting to 2 flanges where the lay length of the body<br />
permits installation of two heavy nuts between the flanges, also end-of-line valve to full pressure rating. In almost<br />
all branches of industry, especially if the valve is called upon to work under arduous conditions and double<br />
flanged version is required. These flanged type valves are retainerless design.<br />
Class 150 ALFA Fig No. : AT01P ; AT01F<br />
SIZE (NPS)<br />
A<br />
B C W<br />
(Outside Dia.) (Face to Face) (Min ID Flange)<br />
(Weight)<br />
in mm in mm in mm in mm lbs kg<br />
8 200 13 1/2 342.9 5 127.0 7 1/4 184.2 90.0 40.8<br />
10 250 16 406.4 5 3/4 146.1 9 9/16 242.9 185.0 83.9<br />
12 300 19 482.6 7 1/8 181.0 11 1/4 285.8 216.0 98.0<br />
14 350 21 533.4 7 1/4 184.2 12 304.8 270.0 122.4<br />
16 400 23 1/2 596.9 7 1/2 190.5 14 7/16 366.7 351.0 159.2<br />
18 450 25 635.0 8 203.2 16 5/16 414.3 402.0 182.3<br />
20 500 27 1/2 698.5 8 5/8 219.1 18 1/4 463.6 546.0 247.6<br />
24 600 32 812.8 8 3/4 222.3 22 11/16 576.3 853.0 386.8<br />
30 750 38 3/4 984.3 12 304.8 28 23/32 729.5 1510.0 684.8<br />
36 900 46 1168.4 14 1/2 368.3 35 889.0 2520.0 1142.9<br />
42 1050 53 1346.2 17 431.8 41 1041.4 4152.0 1883.0<br />
48 1200 59 1/2 1511.3 20 5/8 523.9 47 1193.8 5876.0 2664.9<br />
54 1350 66 1/4 1682.8 21 1/4 539.8 51 1/2 1308.1 - -<br />
Class 300 ALFA Fig No. : AT03P ; AT03F ; AT03R<br />
SIZE (NPS)<br />
A<br />
B C W<br />
(Outside Dia.) (Face to Face) (Min ID Flange)<br />
(Weight)<br />
in mm in mm in mm in mm lbs kg<br />
12 300 20 1/2 520.7 7 1/8 181.0 11 3/8 288.9 330.0 149.7<br />
14 350 23 584.2 7 1/4 184.2 12 1/2 317.5 425.0 192.7<br />
16 400 25 1/2 647.7 9 1/8 231.8 14 3/8 365.1 612.0 277.6<br />
18 450 28 711.2 10 3/8 263.5 16 1/8 409.6 842.0 381.9<br />
20 500 30 1/2 774.7 11 1/2 292.1 17 7/8 454.0 1069.0 484.8<br />
24 600 36 914.4 12 1/2 317.5 22 1/8 562.0 1506.0 683.0<br />
30 750 43 1092.2 14 1/2 368.3 28 3/4 730.3 3085.0 1399.1<br />
36 900 50 1270.0 19 482.6 35 889.0 4640.0 2104.3<br />
42 1050 50 3/4 1289.1 22 3/8 568.3 41 1041.4 8664.0 3929.3<br />
48 1200 57 3/4 1466.9 24 3/4 628.7 47 1193.8 9945.0 4510.2<br />
11<br />
PT. ALFA VALVES INDONESIA 2015
ALFA DIMENSIONS AND WEIGHT<br />
Flanged Type ANSI<br />
Class 600,900<br />
TM<br />
ALFA<br />
" P, F, R " Flanged style mounting between and independent bolting to 2 flanges where the lay length of the body<br />
permits installation of two heavy nuts between the flanges, also end-of-line valve to full pressure rating. In almost<br />
all branches of industry, especially if the valve is called upon to work under arduous conditions and double<br />
flanged version is required. These flanged type valves are retainerless design.<br />
Class 600 ALFA Fig No. : AT06P ; AT06F ; AT06R<br />
SIZE (NPS)<br />
A<br />
B C W<br />
(Outside Dia.) (Face to Face) (Min ID Flange)<br />
(Weight)<br />
in mm in mm in mm in mm lbs kg<br />
12 300 22 558.8 9 228.6 11 3/8 288.9 608.0 275.7<br />
14 350 23 3/4 603.3 10 3/4 273.1 12 1/2 317.5 674.0 305.7<br />
16 400 27 685.8 12 304.8 14 3/8 365.1 942.0 427.2<br />
18 450 29 1/4 743.0 14 1/4 362.0 16 1/8 409.6 1218.0 552.4<br />
20 500 32 812.8 14 1/2 368.3 18 457.2 1600.0 725.6<br />
24 600 37 939.8 17 1/2 444.5 21 9/16 547.7 2448.0 1110.2<br />
30 750 44 1/2 1130.3 19 7/8 504.8 28 3/4 730.3 3823.0 1733.8<br />
36 900 51 3/4 1314.5 25 635.0 33 3/4 857.3 6047.0 2742.4<br />
42 1050 55 1/4 1403.4 27 5/8 701.7 39 1/2 1003.3 9975.0 4523.8<br />
Class 900 ALFA Fig No. : AT09F ; AT09R<br />
SIZE (NPS)<br />
A<br />
B<br />
C<br />
W<br />
(Outside Dia.) (Face to Face) (Min ID Flange)<br />
(Weight)<br />
in mm in mm in mm in mm lbs kg<br />
12 300 24 609.6 11 1/2 292.1 10 1/8 257.2 762.0 345.6<br />
14 350 25 1/4 641.4 14 355.6 11 1/2 292.1 1235.0 560.1<br />
16 400 27 3/4 704.9 15 1/8 384.2 12 7/8 327.0 1206.0 546.9<br />
18 450 31 787.4 17 3/4 450.9 14 1/2 368.3 1836.0 832.7<br />
20 500 33 3/4 857.3 17 3/4 450.9 18 457.2 3938.0 1785.9<br />
24 600 41 1041.4 19 1/2 495.3 21 1/2 546.1 4168.0 1890.2<br />
30 750 48 1/2 1231.9 25 635.0 26 660.4 6504.0 2949.7<br />
36 900 57 1/2 1460.5 28 711.2 31 787.4 - -<br />
Note : *for.........................................................................................................................<br />
12<br />
PT. ALFA VALVES INDONESIA 2015
SELECTION OF STUD BOLTS<br />
Raised Face Flanges<br />
C min<br />
ALFA<br />
C min<br />
Ring Joint Flanges<br />
ANSI Class 150<br />
VALVE SIZE<br />
(NPS)<br />
Number of<br />
Studs<br />
ANSI Pressure<br />
Class 150,300,600<br />
Diameter of Bolt<br />
(B)<br />
Raised Face<br />
(RF)<br />
TM<br />
ALFA<br />
Ring Joint<br />
(RJ)<br />
in mm in mm in mm in mm<br />
2 50 4<br />
5/8 15.9 5 3/4 146.1 6 1/4 158.8<br />
2 1/2 65 4<br />
5/8 15.9 6 1/4 158.8 7 177.8<br />
3 80 4<br />
5/8 15.9 6 3/4 171.5 7 1/4 184.2<br />
4 100 8<br />
5/8 15.9 6 3/4 171.5 7 1/4 184.2<br />
5 125 8<br />
3/4 19.1 7 1/2 190.5 8 203.2<br />
6 150 8<br />
3/4 19.1 8 203.2 8 1/2 215.9<br />
8 200 8<br />
3/4 19.1 9 1/2 241.3 10 254.0<br />
10 250 12<br />
7/8 22.2 10 1/2 266.7 11 279.4<br />
12 300 12<br />
7/8 22.2 12 304.8 12 1/2 317.5<br />
14 350 12<br />
1 25.4 12 3/4 323.9 13 1/4 336.6<br />
16 400 16<br />
1 25.4 13 1/4 336.6 13 3/4 349.3<br />
18 450 16<br />
1 1/8 28.6 14 1/4 362.0 14 3/4 374.7<br />
20 500 20<br />
1 1/8 28.6 15 381.0 15 1/2 393.7<br />
24 600 20<br />
1 1/4 31.8 15 3/4 400.1 16 1/4 412.8<br />
30 750 28<br />
1 1/4 31.8 21 1/4 539.8 22 3/4 577.9<br />
36 900 32<br />
1 1/2 38.1 26 1/4 666.8 39 990.6<br />
42 1050 36<br />
1 1/2 38.1 28 1/2 723.9 - -<br />
48 1200 44<br />
1 1/2 38.1 33 838.2 - -<br />
54 1350 44<br />
1 3/4 44.5 35 889.0 - -<br />
ANSI Class 300<br />
Raised Face Flanges<br />
C min<br />
ALFA<br />
C min<br />
Ring Joint Flanges<br />
VALVE SIZE<br />
(NPS)<br />
Number of<br />
Studs<br />
Diameter of Bolt<br />
(B)<br />
Raised Face<br />
(RF)<br />
Ring Joint<br />
(RJ)<br />
in mm in mm in mm in mm<br />
2 50 8<br />
5/8 15.9 6 152.4 6 3/4 171.5<br />
2 1/2 65 8<br />
3/4 19.1 6 3/4 171.5 7 1/2 190.5<br />
3 80 8<br />
3/4 19.1 7 177.8 8 203.2<br />
4 100 8<br />
3/4 19.1 7 1/2 190.5 8 1/4 209.6<br />
5 125 8<br />
3/4 19.1 8 1/4 209.6 9 228.6<br />
6 150 12<br />
3/4 19.1 9 228.6 9 3/4 247.7<br />
8 200 12<br />
7/8 22.2 10 1/2 266.7 11 1/4 285.8<br />
10 250 16<br />
1 25.4 12 1/4 311.2 13 330.2<br />
12 300 16<br />
1 1/8 28.6 14 355.6 14 3/4 374.7<br />
14 350 20<br />
1 1/8 28.6 16 406.4 16 3/4 425.5<br />
16 400 20<br />
1 1/4 31.8 17 431.8 17 3/4 450.9<br />
18 450 24<br />
1 1/4 31.8 18 1/2 469.9 19 3/4 501.7<br />
20 500 24<br />
1 1/4 31.8 19 3/4 501.7 20 1/2 520.7<br />
24 600 24<br />
1 1/2 38.1 21 3/4 552.5 22 3/4 577.9<br />
30 750 28<br />
1 3/4 44.5 27 1/4 692.2 28 1/2 723.9<br />
36 900 32<br />
2 50.8 32 1/4 819.2 15 1/2 393.7<br />
42 1050 36<br />
2 50.8 36 1/2 927.1 37 3/4 958.9<br />
48 1200 40<br />
2 50.8 40 1016.0 - -<br />
Raised Face Flanges<br />
C min<br />
ALFA<br />
C min<br />
Ring Joint Flanges<br />
ANSI Class 600<br />
VALVE SIZE<br />
(NPS)<br />
Number of<br />
Studs<br />
Diameter of Bolt<br />
(B)<br />
Raised Face<br />
(RF)<br />
Ring Joint<br />
(RJ)<br />
in mm in mm in mm in mm<br />
2 50 8<br />
5/8 15.9 6 3/4 171.5 7 177.8<br />
2 1/2 65 8<br />
3/4 19.1 7 1/2 190.5 7 3/4 196.9<br />
3 80 8<br />
3/4 19.1 8 203.2 8 1/4 209.6<br />
4 100 8<br />
7/8 22.2 9 1/4 235.0 9 1/4 235.0<br />
5 125 8<br />
1 25.4 10 3/4 273.1 11 279.4<br />
6 150 12<br />
1 25.4 12 1/4 311.2 12 1/2 317.5<br />
8 200 12<br />
1 1/8 28.6 14 1/4 362.0 14 1/2 368.3<br />
10 250 16<br />
1 1/4 31.8 17 431.8 17 1/4 438.2<br />
12 300 20<br />
1 1/4 31.8 18 457.2 18 457.2<br />
14 350 20<br />
1 3/8 34.9 20 1/4 514.4 20 1/2 520.7<br />
16 400 20<br />
1 1/2 38.1 22 1/4 565.2 22 1/2 571.5<br />
18 450 20<br />
1 5/8 41.3 25 1/4 641.4 25 1/2 647.7<br />
20 500 24<br />
1 5/8 41.3 26 660.4 26 1/4 666.8<br />
24 600 24<br />
1 7/8 47.6 30 1/4 768.4 30 3/4 781.1<br />
30 750 28<br />
2 50.8 34 1/4 870.0 34 3/4 882.7<br />
36 900 28<br />
2 1/2 63.5 41 1041.4 20 1/2 520.7<br />
42 1050 28<br />
2 3/4 69.9 47 1193.8 47 1/2 1206.5<br />
13<br />
PT. ALFA VALVES INDONESIA 2015
SELECTION OF STUD BOLTS<br />
ANSI Pressure Class<br />
900,1500,2500<br />
TM<br />
ALFA<br />
Raised Face Flanges<br />
C min<br />
ANSI Class 900<br />
VALVE SIZE<br />
(NPS)<br />
Number of<br />
Studs<br />
Diameter of Bolt<br />
(B)<br />
Raised Face<br />
(RF)<br />
Ring Joint<br />
(RJ)<br />
in mm in mm in mm in mm<br />
2 50 8<br />
7/8 22.2 8 3/4 222.3 8 3/4 222.3<br />
2 1/2 65 8<br />
1 25.4 9 3/4 247.7 9 3/4 247.7<br />
ALFA<br />
3 80 8<br />
7/8 22.2 9 1/4 235.0 9 1/4 235.0<br />
4 100 8<br />
1 1/8 28.6 11 279.4 11 279.4<br />
6 150 12<br />
1 1/8 28.6 14 355.6 14 1/4 362.0<br />
8 200 12<br />
1 3/8 34.9 17 431.8 17 1/4 438.2<br />
10 250 16<br />
1 3/8 34.9 19 482.6 19 482.6<br />
12 300 20<br />
1 3/8 34.9 21 3/4 552.5 21 3/4 552.5<br />
14 350 20<br />
1 1/2 38.1 25 635.0 25 1/2 647.7<br />
C min<br />
Ring Joint Flanges<br />
16 400 20<br />
1 5/8 41.3 26 3/4 679.5 27 685.8<br />
18 450 20<br />
1 7/8 47.6 30 3/4 781.1 31 1/2 800.1<br />
20 500 20<br />
2 50.8 31 1/2 800.1 32 1/4 819.2<br />
24 600 20<br />
2 1/2 63.5 36 3/4 933.5 37 1/4 946.2<br />
ANSI Class 1500<br />
Raised Face Flanges<br />
C min<br />
VALVE SIZE<br />
(NPS)<br />
Number of<br />
Studs<br />
Diameter of Bolt<br />
(B)<br />
Raised Face<br />
(RF)<br />
Ring Joint<br />
(RJ)<br />
in mm in mm in mm in mm<br />
2 50 8<br />
7/8 22.2 8 3/4 222.3 8 3/4 222.3<br />
2 1/2 65 8<br />
1 25.4 9 3/4 247.7 9 3/4 247.7<br />
3 80 8<br />
1 1/8 28.6 10 1/2 266.7 10 1/2 266.7<br />
4 100 8<br />
1 1/4 31.8 12 304.8 12 304.8<br />
6 150 12<br />
1 3/8 34.9 16 3/4 425.5 16 3/4 425.5<br />
8 200 12<br />
1 5/8 41.3 19 3/4 501.7 20 1/4 514.4<br />
10 250 12<br />
1 7/8 47.6 23 1/4 590.6 23 1/2 596.9<br />
12 300 16<br />
2 50.8 27 685.8 27 3/4 704.9<br />
ANSI Class 2500<br />
C min<br />
Ring Joint Flanges<br />
VALVE SIZE<br />
(NPS)<br />
Number of<br />
Studs<br />
Diameter of Bolt<br />
(B)<br />
Raised Face<br />
(RF)<br />
Ring Joint<br />
(RJ)<br />
in mm in mm in mm in mm<br />
2 50 8<br />
1 25.4 10 254.0 10 254.0<br />
2 1/2 65 8<br />
1 1/8 28.6 11 1/4 285.8 11 1/4 285.8<br />
3 80 8<br />
1 1/4 31.8 12 1/4 311.2 12 1/2 317.5<br />
4 100 8<br />
1 1/2 38.1 14 1/4 362.0 14 3/4 374.7<br />
6 150 8<br />
2 50.8 20 508.0 20 1/2 520.7<br />
8 200 12<br />
2 50.8 23 3/4 603.3 24 609.6<br />
10 250 12<br />
2 1/2 63.5 29 1/4 743.0 30 1/4 768.4<br />
12 300 12<br />
2 3/4 69.9 33 1/4 844.6 34 1/4 870.0<br />
14<br />
PT. ALFA VALVES INDONESIA 2015
Valve Body Outside Diameter Refer to DIN<br />
TM<br />
ALFA<br />
Valve Body Outside Diameter "A" (DIN)<br />
SIZE<br />
PN 6, 10, 16 (ANSI 150)<br />
PN 25, 40 (ANSI 300)<br />
PN 64, 100 (ANSI 600)<br />
PN 160<br />
(ANSI 900)<br />
PN 250 PN 320<br />
(ANSI 1500) (ANSI 2500)<br />
PN 6 PN 10 PN 16<br />
PN 25<br />
PN 40<br />
PN 64 PN 100<br />
PN 160<br />
PN 250 PN 320<br />
in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm<br />
2 50 3 27/32 98 4 9/32 109 4 9/32 109 4 9/32 109 4 9/32 109 4 1/2 114 4 3/4 121 4 3/4 121 4 15/16 125 5 11/32 136<br />
2 1/2 65 4 5/8 117 5 1/16 129 5 1/16 129 5 1/16 129 5 1/16 129 5 1/2 140 5 3/4 146 5 3/4 146 6 1/8 156 6 25/32 172<br />
3 80 5 1/4 133 5 21/32 144 5 21/32 144 5 21/32 144 5 21/32 144 5 29/32 150 6 1/8 156 6 1/8 156 6 25/32 172 7 19/32 193<br />
4 100 6 1/16 154 6 7/16 164 6 7/16 164 6 11/16 170 6 11/16 170 6 29/32 175 7 3/16 183 7 3/16 183 8 1/16 205 9 1/8 232<br />
5 125 7 7/32 183 7 5/8 194 7 5/8 194 7 11/16 195 7 11/16 195 8 3/8 213 8 27/32 225 8 27/32 225 9 5/8 244 10 29/32 277<br />
6 150 8 7/32 209 8 21/32 220 8 21/32 220 8 7/8 225 8 7/8 225 9 13/16 249 10 7/32 260 10 7/32 260 11 9/32 287 12 11/32 314<br />
8 200 10 3/8 264 10 13/16 275 10 13/16 275 11 1/4 286 11 17/32 293 12 9/32 312 12 27/32 326 12 27/32 326 14 3/16 360 15 25/32 401<br />
10 250 12 17/32 318 13 330 13 1/32 331 13 1/2 343 13 31/32 355 14 7/16 367 15 1/2 394 15 3/8 391 17 1/2 445 19 11/32 491<br />
12 300 14 3/4 375 14 15/16 379 15 3/16 386 15 27/32 402 16 17/32 420 16 25/32 426 18 1/8 460 18 1/8 460 21 5/16 541<br />
14 350 16 23/32 425 17 5/16 440 17 17/32 445 18 3/32 460 18 3/4 476 19 1/4 489 20 1/4 514<br />
16 400 18 11/16 475 19 5/16 491 19 19/32 498 20 11/32 517 21 19/32 548 21 15/32 545 22 5/8 575<br />
18 450 - - 21 9/32 541 21 533 - - 22 19/32 574 - - - -<br />
20 500 22 13/16 579 23 7/16 595 24 13/16 630 24 11/16 627 24 13/16 630 25 31/32 660 27 27/32 707<br />
24 600 26 25/32 680 27 15/32 698 29 737 28 7/8 733 29 1/2 749 30 7/32 768 32 7/32 818<br />
28 700 30 15/16 786 32 813 31 3/4 806<br />
32 800 35 3/32 891 36 7/32 920 35 15/16 913<br />
36 900 39 3/32 993 40 5/32 1020 39 29/32 1014<br />
40 1000 43 1/32 1093 44 3/8 1127 44 1/2 1130<br />
48 1200 51 9/16 1310 52 15/16 1345 52 15/16 1345<br />
15<br />
PT. ALFA VALVES INDONESIA 2015
NON SLAM/ NON SHOCK CHECK VALVES<br />
TM<br />
ALFA<br />
Design features & apllications<br />
1 2<br />
3<br />
5<br />
4<br />
1.<br />
2.<br />
3.<br />
4.<br />
5.<br />
FLOW OUTLET ZONE<br />
Designed for pressure recovery to minimize pressure loss and fluid turbulance results in smooth flow.<br />
DISC<br />
Standard disc is high strength with minimized weight to provide fast dynamic response. Design minimizes<br />
bearing loads, thus lengthens life of bearings and shaft. Offered in a variety of trim materials, with metal or<br />
resilient seating.<br />
SEAT<br />
Assures venturei flow by its configuration. Provides seating surface for disc and enables bubble-tightseal<br />
with resilient materials.<br />
FLOW INLET ZONE<br />
Venturi design maximizes flow impact on disc Provides streamlined flow when valve is fully open to minimized<br />
pressure loss.<br />
SPRING<br />
As the most strategic component, spring is designed meet specific service conditions-a cutomized approach<br />
APPLICATIONS<br />
Gas Transmission<br />
- Compressor Discharge<br />
Power Generation<br />
- Feed Water<br />
- Cooling water<br />
- Blowdown<br />
- Steam<br />
Petro-Chemical / Chemical Processing<br />
- Extreme Units<br />
- Propylene Units<br />
Hidrocarbon Processing<br />
- Catalic Cracking<br />
- Hydrotreating<br />
Water Transmition<br />
- Pipeline<br />
- Pump Compressor Station<br />
16<br />
PT. ALFA VALVES INDONESIA 2015
Dimensional Data<br />
TM<br />
ALFA<br />
Flanged End Non-Slam Check Valve<br />
Class 150 RF<br />
Class 300 RF<br />
Style NCS<br />
Nominal<br />
Size<br />
2<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
18<br />
20<br />
24<br />
30<br />
36<br />
42<br />
48<br />
54<br />
60<br />
Class 600 RF<br />
Nominal<br />
Size<br />
2<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
18<br />
20<br />
24<br />
30<br />
36<br />
Standard<br />
Pattern<br />
A B A B<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
22<br />
(10)<br />
40<br />
(18)<br />
80<br />
(36)<br />
- 100<br />
- (45)<br />
- 235<br />
-<br />
(106)<br />
465<br />
-<br />
(209)<br />
-<br />
725<br />
- (362)<br />
18.69 900<br />
(475) (405)<br />
26.56 1.470<br />
(675)<br />
24.00<br />
(610)<br />
33.44<br />
(848)<br />
21.88<br />
(662)<br />
1.740<br />
(783)<br />
1.990<br />
(896)<br />
3.860<br />
(810) (1.737)<br />
39.75 4.200<br />
(1010)<br />
(1.890)<br />
39.37<br />
8.650<br />
(3893)<br />
(10000)<br />
11.640<br />
55.69<br />
(5.238)<br />
(1.415) 19.000<br />
(1.614) (8.550)<br />
72.81 22.200<br />
1.849 (9.900)<br />
80.13<br />
(2.035)<br />
30.580<br />
(13.761)<br />
8.00<br />
(203)<br />
9.50<br />
(241)<br />
11.50<br />
292)<br />
14.00<br />
(356)<br />
19.50<br />
(495)<br />
24.50<br />
(622)<br />
27.50<br />
(699)<br />
31.00<br />
(787)<br />
34.00<br />
(837)<br />
38.50<br />
(978)<br />
38.50<br />
(978)<br />
42.00<br />
(1.067)<br />
60.00<br />
(1.524)<br />
77.00<br />
(1.956)<br />
78.75<br />
(2000)<br />
88.00<br />
(2.235)<br />
100.000<br />
(2.450)<br />
114.00<br />
(2896)<br />
Short<br />
Pattern<br />
Weight<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
575<br />
(259)<br />
970<br />
(437)<br />
935<br />
(420)<br />
1.450<br />
(663)<br />
2.600<br />
(1.170)<br />
2.975<br />
(1.449)<br />
6.050<br />
(2.723)<br />
9.510<br />
(4.280)<br />
14.190<br />
(386)<br />
18.700<br />
8.415<br />
25.650<br />
(11.543)<br />
Standard<br />
Pattern<br />
Short<br />
Pattern<br />
Weight<br />
A B A B<br />
11.50<br />
(292)<br />
14.13<br />
(359)<br />
17.00<br />
(432)<br />
22.00<br />
(559)<br />
26.00<br />
(660)<br />
31.00<br />
(787)<br />
33.00<br />
(838)<br />
35.00<br />
(889)<br />
39.00<br />
(991)<br />
43.00<br />
(1,092)<br />
47.00<br />
(1,194)<br />
55.00<br />
(1,397)<br />
65.00<br />
(1,651)<br />
82.00<br />
(2,083)<br />
10.44<br />
(265)<br />
13.00<br />
(330)<br />
9.56<br />
(243)<br />
15.38<br />
(391)<br />
12.25<br />
(311)<br />
14.38<br />
(365)<br />
17.25<br />
(438)<br />
18.69<br />
(475)<br />
21.44<br />
(545)<br />
31.88<br />
(810)<br />
31.88<br />
(810)<br />
31.88<br />
(810)<br />
39.75<br />
(1,010)<br />
47.81<br />
(1.214)<br />
37<br />
(17)<br />
68<br />
(31)<br />
155<br />
(70)<br />
290<br />
(131)<br />
500<br />
(225)<br />
870<br />
(392)<br />
1,265<br />
(569)<br />
1,610<br />
(725)<br />
2.050<br />
(923)<br />
2,550<br />
(1,148)<br />
2,800<br />
(1,260)<br />
4,500<br />
(2,025)<br />
7.800<br />
(3,510)<br />
18.040<br />
(8.118)<br />
32<br />
(14)<br />
58<br />
(26)<br />
120<br />
(54)<br />
240<br />
(108)<br />
360<br />
(162)<br />
600<br />
(270)<br />
685<br />
(308)<br />
1.010<br />
(455)<br />
1,250<br />
(563)<br />
2.200<br />
(990)<br />
2.230<br />
(1.004)<br />
3.330<br />
(1,499)<br />
5.700<br />
(2,565)<br />
11,400<br />
(5,130)<br />
Nominal<br />
Size<br />
2<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
18<br />
20<br />
24<br />
30<br />
36<br />
42<br />
48<br />
54<br />
60<br />
Class 900 RF<br />
Nominal<br />
Size<br />
2<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
18<br />
20<br />
24<br />
Standard<br />
Pattern<br />
Short<br />
Pattern<br />
Weight<br />
A B A B<br />
10.50<br />
(267)<br />
12.50<br />
(318)<br />
14.00<br />
(356)<br />
17.50<br />
(445)<br />
21.00<br />
(533)<br />
24.50<br />
(622)<br />
28.00<br />
(711)<br />
33.00<br />
(838)<br />
34.00<br />
(864)<br />
38.50<br />
(978)<br />
40.00<br />
(1.016)<br />
53.00<br />
(1,346)<br />
62.76<br />
(1.594)<br />
82.00<br />
(2.082)<br />
78.75<br />
(2,000)<br />
88.00<br />
(2,235)<br />
100.00<br />
(2,540)<br />
114.00<br />
(2,896)<br />
Standard<br />
Pattern<br />
Short<br />
Pattern<br />
Weight<br />
A B A B<br />
14.50<br />
(368)<br />
15.00<br />
(381)<br />
18.00<br />
(457)<br />
24.00<br />
(610)<br />
29.00<br />
(737)<br />
33.00<br />
(838)<br />
38.00<br />
(965)<br />
40.50<br />
(1,029)<br />
44.50<br />
(1,130)<br />
48.00<br />
(1,537)<br />
52.00<br />
(1,320)<br />
61.00<br />
(1,549)<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
10.63<br />
(270)<br />
12.25<br />
(311)<br />
12.00<br />
(305)<br />
17.13<br />
(435)<br />
18.69<br />
(475)<br />
21.44<br />
(545)<br />
24.00<br />
(610)<br />
26.56<br />
(675)<br />
31.88<br />
(810)<br />
39.75<br />
(1,010)<br />
39.37<br />
(1,000)<br />
55.69<br />
(1,415)<br />
68.56<br />
(1,741)<br />
72.81<br />
(1,849)<br />
80.13<br />
(2.035)<br />
10.44<br />
(265)<br />
13.00<br />
(330)<br />
9.56<br />
(243)<br />
12.24<br />
(311)<br />
13.63<br />
(346)<br />
15.38<br />
(391)<br />
17.94<br />
(456)<br />
19.69<br />
(500)<br />
29.5 0<br />
(749)<br />
30.50<br />
(775)<br />
34.19<br />
(868)<br />
40.00<br />
(1,016)<br />
29<br />
(13)<br />
66<br />
(30)<br />
105<br />
(47)<br />
180<br />
(81)<br />
290<br />
(131)<br />
535<br />
(241)<br />
820<br />
(369)<br />
1,230<br />
(554)<br />
1,600<br />
(720)<br />
1,900<br />
(855)<br />
2,370<br />
(1,067)<br />
4,560<br />
(2,052)<br />
4,950<br />
(2,228)<br />
9,890<br />
(4,451)<br />
11,440<br />
(5,140)<br />
19,110<br />
(8,560)<br />
22,530<br />
(10,139)<br />
30,580<br />
(13,761)<br />
77<br />
(35)<br />
122<br />
(55)<br />
220<br />
(99)<br />
430<br />
(194)<br />
810<br />
(365)<br />
1.170<br />
(527)<br />
1,790<br />
(806)<br />
2,360<br />
(1,062)<br />
2,390<br />
(1,076)<br />
3,750<br />
(1,688)<br />
5,110<br />
(2,299)<br />
6.730<br />
(3029)<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
125<br />
(56)<br />
205<br />
(92)<br />
355<br />
(160)<br />
535<br />
(241)<br />
700<br />
(315)<br />
905<br />
(407)<br />
1.175<br />
(529)<br />
1,800<br />
(810)<br />
2,930<br />
(1,319)<br />
3,590<br />
(1,612)<br />
5,400<br />
(2,430)<br />
9,310<br />
(4,190)<br />
14.080<br />
(6,336)<br />
19,000<br />
(8,550)<br />
2,6505<br />
(11,543)<br />
65<br />
(29)<br />
113<br />
(51)<br />
167<br />
(75)<br />
325<br />
(146)<br />
625<br />
(281)<br />
825<br />
(371)<br />
1,200<br />
(540)<br />
1,550<br />
(698)<br />
2,150<br />
(968)<br />
2,680<br />
(1,206)<br />
3.880<br />
(1,746)<br />
4.660<br />
(2,079)<br />
Class 1500 RF<br />
Nominal<br />
Size<br />
2<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
14<br />
16<br />
18<br />
20<br />
24<br />
Class 2500 RF<br />
Nominal<br />
Size<br />
2<br />
3<br />
4<br />
6<br />
8<br />
10<br />
12<br />
Standard<br />
Pattern<br />
Short<br />
Pattern<br />
Weight<br />
A B A B<br />
14.50<br />
(368)<br />
18.50<br />
(470)<br />
21.50<br />
(546)<br />
27.75<br />
(705)<br />
32.75<br />
(832)<br />
39.00<br />
(991)<br />
44.50<br />
(1,130)<br />
49.50<br />
(1,257)<br />
54.50<br />
(1,384)<br />
60.50<br />
(1,537)<br />
65.50<br />
(1,664)<br />
76.50<br />
(1,943)<br />
Standard<br />
Pattern<br />
Style NC<br />
10.44<br />
(265)<br />
13.00<br />
(330)<br />
9.56<br />
(243)<br />
12.25<br />
(311)<br />
13.63<br />
(346)<br />
15.50<br />
(394)<br />
17.94<br />
(456)<br />
19.69<br />
(500)<br />
29.50<br />
(749)<br />
25.19<br />
(640)<br />
34.19<br />
(868)<br />
34.19<br />
(868)<br />
Short<br />
Pattern<br />
77<br />
(35)<br />
172<br />
(77)<br />
265<br />
(119)<br />
610<br />
(276)<br />
1.210<br />
(546)<br />
2,010<br />
(905)<br />
3,300<br />
(1,485)<br />
4,310<br />
(1,940)<br />
4,750<br />
(2,138)<br />
6,350<br />
(2,858)<br />
7,320<br />
(3,294)<br />
12.500<br />
(5,625)<br />
Weight<br />
65<br />
(29)<br />
149<br />
(67)<br />
200<br />
(90)<br />
455<br />
(205)<br />
810<br />
(365)<br />
1,080<br />
(468)<br />
2,020<br />
(909)<br />
2,780<br />
(1,251)<br />
3,230<br />
(1,454)<br />
4,340<br />
(1,953)<br />
5,520<br />
(2,484)<br />
8.800<br />
(3,960)<br />
A B A B<br />
17.75<br />
(451)<br />
22.75<br />
(578)<br />
26.50<br />
(673)<br />
36.00<br />
(914)<br />
40.25<br />
(1,022)<br />
50.00<br />
(1,270)<br />
56.00<br />
(1,422)<br />
13.00<br />
(330)<br />
13.00<br />
(330)<br />
12.19<br />
(310)<br />
15.86<br />
(403)<br />
17.69<br />
(449)<br />
22.13<br />
(562)<br />
36.00<br />
(914)<br />
112<br />
(50)<br />
245<br />
(110)<br />
370<br />
(167)<br />
1,080<br />
(486)<br />
1,432<br />
(644)<br />
3,285<br />
(1,487)<br />
3.898<br />
(1,754)<br />
95<br />
(43)<br />
210<br />
(95)<br />
290<br />
(131)<br />
800<br />
(360)<br />
1.100<br />
(495)<br />
2.130<br />
(959)<br />
3.200<br />
(1.440)<br />
Standard pattern dimensions comply with ASME B16.10. Short Pattern is offered when weight and space requirements are critical.<br />
Dimensions and weights are shown in inches and pounds with millimeters and kilograms in parenthesis.<br />
Consult factory for larger sizes and pressure classes not shown.<br />
17<br />
PT. ALFA VALVES INDONESIA 2015
NON SLAM/ NON SHOCK CHECK VALVES<br />
TM<br />
ALFA<br />
Presure -Temperature Ratings<br />
Temperature<br />
C<br />
F<br />
MaximumNon-Shock service pressure<br />
Series 150 Series 300 Series 400 Series 600<br />
Steel 316SS Steel 316SS Steel 316SS Steel 316SS<br />
bar psi bar psi bar psi bar psi bar psi bar psi bar psi bar psi<br />
-29 to 38<br />
-20 to 100<br />
20.0<br />
285<br />
19.3<br />
275<br />
52.0<br />
740<br />
50.6<br />
720<br />
69.6<br />
990<br />
67.5<br />
960<br />
104.0<br />
1480<br />
101.2<br />
1440<br />
66<br />
150<br />
19.0<br />
270<br />
17.9<br />
255<br />
49.6<br />
705<br />
47.1<br />
670<br />
66.4<br />
945<br />
62.5<br />
890<br />
99.1<br />
1410<br />
94.2<br />
1340<br />
93<br />
200<br />
18.3<br />
260<br />
16.9<br />
240<br />
47.5<br />
675<br />
43.6<br />
620<br />
63.3<br />
900<br />
58.0<br />
825<br />
94.9<br />
1350<br />
87.2<br />
1240<br />
121<br />
250<br />
17.2<br />
245<br />
15.8<br />
225<br />
46.7<br />
665<br />
41.5<br />
590<br />
63.2<br />
885<br />
56.2<br />
800<br />
93.5<br />
1330<br />
83.0<br />
1180<br />
149<br />
300<br />
16.2<br />
230<br />
15.1<br />
215<br />
46.0<br />
655<br />
39.4<br />
560<br />
61.5<br />
875<br />
51.0<br />
725<br />
92.4<br />
1315<br />
78.7<br />
1120<br />
177<br />
350<br />
15.1<br />
215<br />
14.4<br />
205<br />
45.3<br />
645<br />
37.6<br />
535<br />
60.5<br />
860<br />
49.6<br />
705<br />
90.7<br />
1290<br />
75.6<br />
1075<br />
204<br />
400<br />
14.1<br />
200<br />
13.7<br />
195<br />
44.6<br />
635<br />
36.2<br />
515<br />
59.4<br />
845<br />
48.2<br />
685<br />
89.3<br />
1270<br />
72.4<br />
1030<br />
232<br />
450<br />
13.0<br />
185<br />
12.7<br />
180<br />
43.2<br />
615<br />
34.8<br />
495<br />
57.6<br />
820<br />
46.4<br />
660<br />
86.8<br />
1235<br />
69.6<br />
990<br />
260<br />
500<br />
12.0<br />
170<br />
12.0<br />
170<br />
42.2<br />
600<br />
33.7<br />
480<br />
56.2<br />
800<br />
44.6<br />
635<br />
84.4<br />
1200<br />
67.1<br />
955<br />
288<br />
550<br />
10.9<br />
155<br />
10.9<br />
155<br />
40.4<br />
575<br />
32.7<br />
465<br />
53.8<br />
765<br />
43.2<br />
615<br />
80.5<br />
1145<br />
65.4<br />
930<br />
316<br />
600<br />
9.8<br />
140<br />
9.8<br />
140<br />
38.7<br />
550<br />
31.6<br />
450<br />
51.3<br />
730<br />
42.2<br />
600<br />
77.0<br />
1095<br />
63.6<br />
905<br />
343<br />
650<br />
8.8<br />
125<br />
8.8<br />
125<br />
37.6<br />
535<br />
31.3<br />
445<br />
50.3<br />
715<br />
41.5<br />
590<br />
75.6<br />
1075<br />
62.6<br />
890<br />
371<br />
700<br />
7.7<br />
110<br />
7.7<br />
110<br />
37.6<br />
535<br />
30.2<br />
430<br />
49.9<br />
710<br />
40.4<br />
575<br />
74.9<br />
1065<br />
60.8<br />
865<br />
399<br />
750<br />
6.7<br />
95<br />
6.7<br />
95<br />
35.5<br />
505<br />
29.9<br />
425<br />
47.1<br />
670<br />
39.7<br />
565<br />
71.0<br />
1010<br />
59.4<br />
845<br />
427<br />
800<br />
5.6<br />
80<br />
5.6<br />
80<br />
28.8<br />
410<br />
29.2<br />
415<br />
38.7<br />
550<br />
39.0<br />
555<br />
58.0<br />
825<br />
58.3<br />
830<br />
454<br />
850<br />
4.4<br />
65<br />
4.6<br />
65<br />
19.0<br />
270<br />
28.5<br />
405<br />
25.0<br />
355<br />
38.0<br />
540<br />
37.6<br />
535<br />
56.9<br />
810<br />
468<br />
875<br />
3.9<br />
55<br />
3.9<br />
55<br />
15.5<br />
220<br />
28.1<br />
400<br />
20.4<br />
290<br />
37.3<br />
530<br />
30.9<br />
440<br />
56.2<br />
800<br />
482<br />
900<br />
3.5<br />
50<br />
3.5<br />
50<br />
12.0<br />
170<br />
27.8<br />
395<br />
16.2<br />
230<br />
36.9<br />
525<br />
24.3<br />
345<br />
55.5<br />
790<br />
496<br />
925<br />
2.8<br />
40<br />
2.8<br />
40<br />
9.5<br />
135<br />
27.4<br />
390<br />
13.0<br />
185<br />
36.6<br />
520<br />
19.3<br />
275<br />
54.8<br />
780<br />
510<br />
950<br />
2.5<br />
35<br />
2.5<br />
35<br />
7.4<br />
105<br />
27.1<br />
385<br />
9.8<br />
140<br />
36.2<br />
515<br />
14.4<br />
205<br />
54.5<br />
775<br />
524<br />
975<br />
1.8<br />
25<br />
1.8<br />
25<br />
5.3<br />
75<br />
26.4<br />
375<br />
7.4<br />
105<br />
35.2<br />
500<br />
10.9<br />
155<br />
52.7<br />
750<br />
538<br />
1000<br />
1.4<br />
20<br />
1.4<br />
20<br />
3.5<br />
50<br />
25.7<br />
365<br />
4.9<br />
70<br />
34.1<br />
485<br />
7.4<br />
105<br />
51.0<br />
725<br />
Hydrostatic Shell Test<br />
31.6<br />
450<br />
29.9<br />
425<br />
79.1<br />
1125<br />
77.3<br />
1100<br />
105.5<br />
1500<br />
101.9<br />
1450<br />
156.4<br />
2225<br />
152.9<br />
2175<br />
Series 900 Series 1500 Series 2500<br />
C<br />
F<br />
Steel 316SS Steel 316SS Steel 316SS<br />
Bar psi Bar psi Bar psi Bar psi Bar psi Bar psi<br />
-29 TO 38<br />
-20 TO 100<br />
156.1 2220<br />
151.8 2160<br />
260.5 3705<br />
253.1 3600<br />
433.8 6170<br />
421.8 6000<br />
66<br />
150<br />
148.0 2120<br />
141.3 2010<br />
248.9 3540<br />
235.2 3345<br />
414.4 5895<br />
392.3 5580<br />
93<br />
200<br />
142.4 2025<br />
130.8 1860<br />
237.3 3375<br />
217.6 3095<br />
395.4 5625<br />
362.7 5160<br />
121<br />
250<br />
140.2 1995<br />
124.4 1770<br />
233.7 3325<br />
207.0 2945<br />
389.8 5545<br />
345.2 4910<br />
149<br />
300<br />
138.5 1970<br />
118.1 1680<br />
230.6 3280<br />
196.5 2795<br />
384.5 5470<br />
327.6 4660<br />
177<br />
350<br />
136.0 1935<br />
113.2 1610<br />
226.7 3225<br />
188.4 2680<br />
377.9 5375<br />
314.2 4470<br />
204<br />
400<br />
133.6 1900<br />
108.3 1540<br />
222.9 3170<br />
180.7 2570<br />
371.2 5280<br />
300.9 4280<br />
232<br />
450<br />
129.7 182.5<br />
104.4 1485<br />
216.5 3080<br />
174.3 2480<br />
361.0 5135<br />
290.3 4130<br />
260<br />
500<br />
126.2 1795<br />
100.9 1435<br />
210.5 2995<br />
168.0 2390<br />
350.8 4990<br />
279.8 3980<br />
288<br />
550<br />
120.6 1715<br />
98.1 1395<br />
201.4 2865<br />
163.1 2320<br />
346.2 4925<br />
272.1 3870<br />
316<br />
600<br />
115.3 1640<br />
95.3 1355<br />
192.3 2735<br />
158.5 2255<br />
320.6 4560<br />
264.3 3760<br />
343<br />
650<br />
113.2 1610<br />
93.5 1330<br />
188.8 2685<br />
156.1 2220<br />
314.6 4475<br />
260.1 3700<br />
371<br />
700<br />
112.5 1600<br />
91.0 1295<br />
187.3 2665<br />
151.8 2160<br />
312.1 4440<br />
253.1 3600<br />
399<br />
750<br />
106.2 1510<br />
89.3 1270<br />
177.2 2520<br />
148.3 2110<br />
295.3 4200<br />
247.5 3520<br />
427\4545<br />
800<br />
86.8 1235<br />
87.5 1245<br />
144.8 2060<br />
145.9 2075<br />
241.1 3430<br />
243.2 3460<br />
468<br />
850<br />
56.6 805<br />
85.4 1215<br />
94.2 1340<br />
142.7 2030<br />
156.8 2230<br />
233.4 3320<br />
482<br />
875<br />
46.4 660<br />
84.0 1195<br />
77.3 1100<br />
140.6 2000<br />
128.6 1830<br />
232.0 3300<br />
496<br />
800<br />
36.2 515<br />
83.0 1180<br />
60.5 860<br />
138.5 1970<br />
100.5 1430<br />
230.6 3280<br />
510<br />
900<br />
28.8 410<br />
82.3 1170<br />
48.2 685<br />
137.1 1950<br />
80.5 1145<br />
228.5 3250<br />
524<br />
bilang 925<br />
21.8 310<br />
81.5 1160<br />
36.2 515<br />
135.7 1930<br />
60.5 860<br />
226.4 3220<br />
538<br />
459<br />
16.2 230<br />
79.1 1125<br />
27.1 285<br />
131.8 1875<br />
45.3 645<br />
219.7 3125<br />
10000<br />
10.9 155<br />
76.6 1090<br />
18.3 260<br />
127.9 1820<br />
30.2 430<br />
213.0 9030<br />
Hidrostatic Sheel Test<br />
235.5 3350<br />
228.5 3250<br />
391.9 5575<br />
379.6 5400<br />
652.0 9275<br />
632.7 9000<br />
18<br />
PT. ALFA VALVES INDONESIA 2015
TM<br />
ALFA<br />
HOW TO ORDER ALFA TWIN PLATE CHECK VALVES<br />
SIZE<br />
FIG. No.<br />
08" A T 06 WF - WCB - R - A1 - T0 1 - XX<br />
Valve<br />
Style &<br />
Plate/<br />
Pressure<br />
Body<br />
Valve Size Brand Identi -<br />
Connection - - Flapper -<br />
Rating<br />
Material<br />
fication<br />
Type<br />
Material<br />
Seating<br />
Surface<br />
Material<br />
- Spring Pin -<br />
Special<br />
Features<br />
DESCRIPTION : 8 In ALFA TWIN PLATE CHECK VALVE, ANSI CLASS 600, WAFER RAISED FACE DESIGN, BODY MATERIAL A216 Gr.WCB , PLATE<br />
MATERIAL 316 SS, BODY SEAT SEALING FACE MATERIAL BUNA-N, SPRING INCONEL X-750, PIN 316 SS<br />
VALVE SIZE<br />
BRAND<br />
VALVE<br />
IDENTIFICATION<br />
PRESSURE RATING<br />
02<br />
2H<br />
03<br />
04<br />
06<br />
10<br />
12<br />
14<br />
48<br />
~<br />
54<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
6"<br />
10"<br />
12"<br />
14"<br />
48"<br />
~<br />
54"<br />
ALFA<br />
T :<br />
TWIN PLATE<br />
CHECK<br />
CODE<br />
0Q<br />
01<br />
03<br />
06<br />
09<br />
15<br />
25<br />
ANSI<br />
CONNECTION<br />
CLASS 125<br />
CLASS 150<br />
CLASS 300<br />
CLASS 600<br />
CLASS 900<br />
CLASS 1500<br />
CLASS 2500<br />
CODE<br />
P06<br />
P10<br />
P16<br />
P25<br />
P40<br />
P64<br />
P1H<br />
P1S<br />
P2F<br />
P3T<br />
DIN<br />
CONNECTION<br />
PN 6<br />
PN 10<br />
PN 16<br />
PN 25<br />
PN 40<br />
PN 64<br />
PN 100<br />
PN 160<br />
PN 250<br />
PN 320<br />
JIS<br />
CODE CON.<br />
J1 JIS 10K<br />
J2 JIS 20K<br />
J4 JIS 40K<br />
STYLE & CONNECTION TYPE<br />
BODY AND PLATE MATERIALS<br />
CODE<br />
WP<br />
WF<br />
WR<br />
LSP<br />
LDF<br />
LDR<br />
LTF<br />
LTR<br />
SBP<br />
SDF<br />
SDR<br />
STF<br />
B62 A BRONZE<br />
ASTM B62 Gr. C83600 CF8 P<br />
B14 B ALUMINIUM BRONZE ASTM B148 Gr. C95200 CF3 Q<br />
CI1 C CAST IRON ASTM A126 Gr. B CF8M R<br />
DI3 D DUCTILE IRON ASTM A395<br />
CF3M S<br />
DI4 E DUCTILE IRON ASTM A439<br />
CG8M T<br />
DI5 F DUCTILE IRON ASTM A536<br />
CF8C U<br />
WCB G CARBON STEEL ASTM A216 Gr. WCB CN7M V<br />
WCC H CARBON STEEL ASTM A216 Gr. WCC CD3MN W<br />
LCB I LOW TEMP. STEEL ASTM A352 Gr. LCB CD3MW X<br />
STR Lug Scalloped Body Threaded RTJ LCC J LOW TEMP. STEEL ASTM A352 Gr. LCC MO Y<br />
P<br />
F<br />
R<br />
W<br />
"N"<br />
STANDARD DESIGN<br />
Wafer Flat Face<br />
Wafer Raised Face<br />
Lug Solid Body Flat Face<br />
Lug Scalloped Body Drilled RTJ<br />
Lug Scalloped Body Threaded RF<br />
Flange Flat Face<br />
Flange Raised Face<br />
Flange RTJ<br />
CONNECTION<br />
Wafer Ring Tap Joint<br />
Lug Solid Body Drilled RF<br />
Lug Solid Body Drilled RTJ<br />
Lug Solid Body Threaded RF<br />
Lug Solid Body Threaded RTJ<br />
Lug Scalloped Body Flat Face<br />
Lug Scalloped Body Drilled RF<br />
Butt Weld (specify pipe schedule)<br />
RETAINERLESS DESIGN<br />
Add suffix "N" in Standard Design Code<br />
for RETAINERLESS Wafer Style<br />
BODY<br />
CODE<br />
PLATE<br />
MATERIAL<br />
SPECIFICATION<br />
BODY<br />
CODE<br />
PLATE<br />
WC6 K ALLOY STEEL ASTM A217 Gr. WC6 NI Z<br />
WC9 L ALLOY STEEL ASTM A217 Gr. WC9 INC AA<br />
C5 M ALLOY STEEL ASTM A217 Gr. C5 HAC BB<br />
C12 N ALLOY STEEL ASTM A217 Gr. C12 TIN CC<br />
CA15 O 410 STAINLESS ST. ASTM A217 Gr. CA15 SP SP<br />
MATERIAL<br />
304 STAINLESS ST.<br />
304 LOW CARBON SS<br />
316 STAINLESS ST.<br />
316 LOW CARBON SS<br />
317 STAINLESS ST.<br />
347 STAINLESS ST.<br />
ALLOY 20 SS<br />
DUPLEX STAINLESS ST.<br />
SUPER DUPLEX SS<br />
MONEL<br />
NICKEL<br />
NICKEL ALLOY (INCONEL)<br />
HASTELLOY C276<br />
TITANIUM<br />
SPECIAL PER P.O.<br />
SPECIFICATION<br />
ASTM A351 Gr. CF8<br />
ASTM A351 Gr. CF3<br />
ASTM A351 Gr. CF8M<br />
ASTM A351 Gr. CF3M<br />
ASTM A351 Gr. CG8M<br />
ASTM A351 Gr. CF8C<br />
ASTM A351 Gr. CN7M<br />
ASTM A890 Gr. CD3MN<br />
ASTM A890 Gr.CD3MWCuN<br />
ASTM A494 Gr.M-35<br />
ASTM A494 Gr.CZ-100<br />
ASTM A494 Gr.CW-6MC<br />
ASTM A494 Gr.CW12MW<br />
ASTM B367 Gr.2<br />
On Request<br />
VALVE SEATING SURFACES<br />
SPRINGS & PINS<br />
BODY SEAT SEALING FACE<br />
PLATE SEAT ONLY<br />
BODY AND PLATE SEAT<br />
CODE<br />
MATERIAL CODE MATERIAL CODE MATERIAL<br />
AA Same as Body DA Same as Body<br />
A0 EPDM D0 EPDM<br />
A1 Buna-N D1 Buna-N<br />
LA Bronze<br />
A2<br />
Neoprene<br />
D2 Neoprene L1 410 SS<br />
A3<br />
Viton D3 Viton<br />
L2 316 SS<br />
A4 TFE D4<br />
TFE<br />
L3 317 SS<br />
A5 Silicone D5<br />
Silicone<br />
L4 Stellite<br />
A6 410 SS D6 410 SS<br />
L5<br />
Monel<br />
A7 316 SS D7 316 SS<br />
L6 Hastelloy C<br />
A8 317 SS D8 317 SS LX Special per P.O<br />
A9 Stellite D9 Stellite<br />
AM Monel DM Monel<br />
AX Special per P.O DX Special per P.O<br />
CODE<br />
SPINGS PINS<br />
T0 0<br />
T1 1<br />
T2 2<br />
T3 3<br />
T4 4<br />
T5 5<br />
T6 6<br />
T7 7<br />
T8 8<br />
T9 9<br />
TX 9<br />
MATERIAL<br />
MAXIMUM TEMP.<br />
ÿ F ÿ C<br />
INCONEL X-750 1000 537<br />
316 SS<br />
250 121<br />
410 SS<br />
250 121<br />
317 SS 250 121<br />
ALLOY 20 250 121<br />
17-4 PH 250 121<br />
MONEL 400 204<br />
HASTELLOY 800 426<br />
INCONEL 600 600 315<br />
INCONNEL 625 1000 537<br />
SPECIAL PER P.O - -<br />
19<br />
PT. ALFA VALVES INDONESIA 2015
TM<br />
ALFA<br />
20<br />
PT. ALFA VALVES INDONESIA 2015