SURE TEC Brass Forging and Copper Forging
SURE TEC is manufacturer of forgings made of copper alloys like brass, special brass and aluminium bronze. Typical forging alloys are CW617N (CuZn40Pb2), CW617N (CuZn39Pb3), CW721R (Ecobrass / Cuphin), CW710R, CW712R, Cu-ETP, Cu-DHP, CuZn40Al2.
SURE TEC is manufacturer of forgings made of copper alloys like brass, special brass and aluminium bronze. Typical forging alloys are CW617N (CuZn40Pb2), CW617N (CuZn39Pb3), CW721R (Ecobrass / Cuphin), CW710R, CW712R, Cu-ETP, Cu-DHP, CuZn40Al2.
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<strong>SURE</strong> <strong>TEC</strong> GmbH<br />
Precision <strong>Forging</strong><br />
D-32791 Lage/Lippe<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Products<br />
• <strong>Forging</strong>s, raw <strong>and</strong> including<br />
machining according to<br />
customers specifications<br />
• Valves<br />
• Fittings<br />
• Flanges<br />
• Fluid h<strong>and</strong>ling components<br />
• Mechanical <strong>and</strong> electrical<br />
components according to<br />
drawing, sample, 3-D File.<br />
• Product / Machining Sizes:<br />
-<strong>Forging</strong>s up to 8.5 kg<br />
-Machining up to<br />
200 x 200 x 200 mm<br />
-Thread Size up to 4”<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Markets<br />
• Heating Industry<br />
• Sanitary Equipment<br />
Industry<br />
• Armature <strong>and</strong> Fitting<br />
Industry<br />
• Electro Industry<br />
• Laboratory Equipment<br />
• Technical Gas Equipment<br />
• Wind Power<br />
• Solar Heating <strong>and</strong> Power<br />
• Automotive Industry<br />
• Railed Vehicles<br />
• Aircraft<br />
• Mounting Industry<br />
• Household Equipment<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Materials<br />
• <strong>Forging</strong> Material according to EN 12165<br />
• Materials conform to Drinking Water-,<br />
RoHS-, <strong>and</strong> REACH Regulations (see<br />
also sheet: Environment)<br />
• St<strong>and</strong>ard <strong>Brass</strong>: CuZn40Pb2,<br />
CuZn39Pb3<br />
• Lead Free <strong>Brass</strong>: i.e. CuZn40,<br />
Ecobrass/Cuphin*<br />
• High Tensile <strong>Copper</strong> Alloys: i.e.<br />
CuAlMn, CuNiFe, CuNiSi<br />
• <strong>Copper</strong>: i.e. DHP-, ETP-, OF-Cu<br />
• St<strong>and</strong>ard Alloys within 24 h available<br />
for Production<br />
• Delivery with 3.1 Certificate<br />
• Material- Data Sheets**:<br />
http://www.kupferschluessel.de/<br />
*trade br<strong>and</strong>s<br />
**external link (wir are not responsable for the<br />
content)<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Services<br />
• Development <strong>and</strong> Prototyping<br />
• Design <strong>and</strong> Tool Making<br />
• Production of <strong>Forging</strong>s<br />
• Machining of Components<br />
• Surface Treatment, Coating<br />
• Assembly <strong>and</strong> Labelling<br />
• Testing<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Design<br />
<strong>and</strong> Tool Making<br />
• Design<br />
• 3D CAD/CAM<br />
• CAD Interfaces: IGES, STEP,<br />
SLDPRT, SLDASM, 3DS, STL, DXF,<br />
DWG…<br />
• Prototyping interfaces: native<br />
export to various 3D Printers or STL<br />
• Prototyping with Dimension<br />
Printer<br />
• FEM- Simulation (Components<br />
<strong>and</strong> Process)<br />
• In-house Production of Dies <strong>and</strong><br />
Fixtures CNC Machining Centre,<br />
CNC lathe <strong>and</strong> EDM<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
<strong>Forging</strong><br />
automatic saws:<br />
• automatic CNC Cutting with bar loader Dia 10 - 102<br />
• automatic Cutting with bar loading Dia 10 - 65 mm<br />
<strong>Forging</strong> Lines:<br />
• <strong>Forging</strong> Presses from nom. 200 to 750 to (1400 to max)<br />
• <strong>Forging</strong>s up to 8.5 kg<br />
• Eccentric Presses<br />
• Friction Presses<br />
• Vertical <strong>Forging</strong><br />
• Multi- Directional <strong>Forging</strong> (Vertical <strong>and</strong> Horizontal <strong>Forging</strong><br />
with Cores)<br />
• full automatic Heating process<br />
Clipping Presses<br />
• Calibration <strong>and</strong> Clipping Presses (Hydraulic- <strong>and</strong><br />
Eccenterpresses from 25 to 80 to)<br />
Surface Treatment<br />
• full automatic surface blasting machines (brass chips for<br />
smooth surface quality)<br />
• semi automatic surface blasing machine (steel balls for<br />
rough surface quality)<br />
• manual surface blasting machines<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
CNC- Machining<br />
for small <strong>and</strong> medium batch sizes:<br />
• CNC Lathes (Two Spindles)<br />
• CNC Lathes (Single Spindle)<br />
• CNC Lathes (Turning/Milling Centre, 2 Spindles)<br />
• 4-Axis CNC- Drilling Centre<br />
• 3-Axis Machining Centre<br />
• CNC Milling Machine<br />
• Brilliance Lathing <strong>and</strong> Roller Burnishing<br />
• Various Customized Machines for Drilling/Threading<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Transfer- Machining<br />
for medium <strong>and</strong> large quantities:<br />
• Various CNC- und PLC- controlled<br />
Transfer Machines<br />
• Max. 12 Spindles / 8 Stations<br />
• Max. 29 Axis / working from 3 Sides<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Valve Assembly <strong>and</strong> Testing<br />
• Assembly, Labelling <strong>and</strong><br />
Packaging of Valves <strong>and</strong> other<br />
Devices according to Customers<br />
Specifications<br />
• Automatic Flow <strong>and</strong> Pressure<br />
Checking<br />
• statistic testing or 100% upon<br />
own or customers test<br />
instructions<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Quality<br />
• QM certified according to DIN/EN/ISO 9001<br />
• 3-D Measuring Machine: Faro Gage +<br />
• Optical Comparator (automatic image dimension measuring): Keyence 6225<br />
• Surface Testing: Mahr<br />
• Test reports for alloy compositions<br />
• Retrace ability of all Materials<br />
• Radioactivity Measuring<br />
• Automatic CNC- Flow-, Pressure- <strong>and</strong> Strength Testing<br />
• Scheduled Calibration of Measuring Equipment<br />
• Scheduled Statistic Measuring or Testing up to 100% upon own or customers test<br />
instructions<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Downloads<br />
Please refer to<br />
www.sure.de/downloads<br />
for<br />
• up to date QM Certificates<br />
• Aloy Informations <strong>and</strong><br />
• Material Properties<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Environment<br />
• Closed Production Material Cycles<br />
with 100% Recycling Quota<br />
• Closed Packing Material Cycles<br />
• REACH- Conformity of Products<br />
<strong>and</strong> Raw Materials<br />
• Effluent free manufacture without<br />
toxic Emissions<br />
• All St<strong>and</strong>ard Alloys according to<br />
RoHS<br />
• All Products for Drinking Water<br />
according to German, European<br />
<strong>and</strong>/or American Drinking Water<br />
St<strong>and</strong>ards, Lead Free Alloys<br />
available.<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
Contact<br />
<strong>SURE</strong> <strong>TEC</strong> GmbH<br />
Elisabethstrasse 51<br />
D- 32791 Lage<br />
tel +49 5232 9226 0<br />
fax +49 5232 9226 22<br />
www.sure.de<br />
info@sure.de<br />
VAT-No: DE232299012<br />
<strong>SURE</strong> SCHMIEDE<strong>TEC</strong>HNIK 2017
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