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12:00 PM -<br />
5:00 PM<br />
PROGRAM GUIDE<br />
SUNDAY, SEPTEMBER 10<br />
REGISTRATION<br />
MONDAY, SEPTEMBER 11<br />
8:00 AM Welcome from Committee Chair<br />
Harrie Duisters – OCI<br />
8:10 AM Keynote Address<br />
Past and Future of Abnormal Situation Management:<br />
Managing Human Reliability<br />
Tony Downes – Honeywell Performance Materials &<br />
Technologies - ASM Consortium<br />
9:00 AM Paper 1A<br />
Commissioning of First World-Scale KBR Purifier TM<br />
Ammonia Plant in North America<br />
Venkat Pattabathula, Chris Morgan, Morris Hoffman,<br />
George Colman, Avinash Malhotra – Dyno Nobel Inc.;<br />
Kellogg Brown & Root (KBR)<br />
9:30 AM COFFEE BREAK<br />
10:00 AM Paper 1B<br />
Operational Excellence Through Learning from Past<br />
Process Safety Incidents on Fertilizer Complex<br />
Faisal Jamal, Kamran Arif Chaudhry – Fatima Fertilizer<br />
Company Limited, Pakistan<br />
10:30 AM Paper 4B<br />
Syngas Composition Analysis Using Raman<br />
Spectroscopy<br />
Peter van Vuuren, Travis Miller – SpectraSensors, Inc.;<br />
Coffeyville Resources Nitrogen Fertilizers, LLC<br />
11:00 AM Paper 1D<br />
Safe Start-Up of the ENPC Complex Under<br />
Challenging Circumstances<br />
Tarek El Hawary – thyssenkrupp Industrial Solutions AG<br />
11:30 AM LUNCH BREAK<br />
1:30 PM Paper 2A<br />
BFW Preheater Exchanger Leak and Smooth<br />
Recovery of LTS Catalyst After Wetting<br />
Inderjeet Singh, Sanjeev Mehta – Chambal Fertilizers<br />
and Chemicals Ltd; Süd-Chemie India Pvt. Ltd<br />
2:00 PM Paper 2B<br />
HP Syngas Compressor Failure Due to Reverse<br />
Rotation<br />
Rajan Sinha, Neel Lalchan – Yara Pilbara Fertilizers<br />
Pty Ltd
2:30 PM Paper 2C<br />
Refractory Concrete Behaviour in Pressure Vessels<br />
under Load Induced Thermal Strain<br />
Greg Palmer, James Millard, Juan Cobos;<br />
Damion Parkin – Palmer Technologies Pty Ltd -<br />
Australia; Dyno Nobel - Australia<br />
3:00 PM COFFEE BREAK<br />
3:30 PM Paper 2D<br />
An Exclusive Experience of Synthesis Gas<br />
Compressor’s Low Efficiency Problem Diagnostics<br />
Ather Iqbal, Rehan Ahmed – Fauji Fertilizer<br />
Company Ltd<br />
4:00 PM Paper 2E<br />
Process Air Compressor Damage<br />
Iftikhar Turi, Ahmed Rahimi – QAFCO<br />
4:30 PM Paper 2F<br />
Rotating Equipment Integrity and Protection<br />
Mark Jackson, Stephen McGhehey – FM Global<br />
TUESDAY, SEPTEMBER 12<br />
8:00 AM Paper 3A<br />
Safety Performance of Indian Fertilizer Plants from<br />
2010 to 2015<br />
Sachchida Nand, Manish Goswami – Fertiliser<br />
Association of India<br />
8:30 AM Paper 3B<br />
Safely Starting Up El Dorado Chemical Brownfield<br />
Ammonia Converter after Relocation<br />
Clara Vido, Tim Rembold – El Dorado Chemical;<br />
Clariant<br />
9:00 AM Paper 3C<br />
Polyamine Treatment in High Pressure Steam<br />
System of an Ammonia Plant<br />
Filip Raeymaekers – OCI Nitrogen<br />
9:30 AM COFFEE BREAK<br />
10:00 AM Paper 3D<br />
Commissioning a World Scale Ammonia Plant Without<br />
Incident: Providing Proactive, Not Reactive, Support<br />
Daragh Blennerhassett; Alexander Kleyensteiber –<br />
Johnson Matthey; thyssenkrupp Industrial Solutions<br />
10:30 AM Paper 3E<br />
Repair of a Pool Condenser Tubesheet Severely<br />
Damaged by Corrosion<br />
Alex Scheerder, Robert Rozek; Richard Jandl,<br />
Robert Bunzl – Stamicarbon BV, The Netherlands;<br />
Schoeller Bleckmann Nitec, Austria<br />
11:00 AM Paper 3F<br />
Constructing a Double Wall on a Single Wall Ammonia<br />
Tank in Operation<br />
Paola Bernal, Jesus Arrieta – Yara, Cartagena, Colombia<br />
11:30 AM FREE TIME
WEDNESDAY, SEPTEMBER 13<br />
8:00 AM Paper 4A<br />
New ATR Based Ammonia Process<br />
Per Juul Dahl, Christian Speth, Annette E. Krøll Jensen,<br />
Marcus Symreng, Merethe Kjul Hoffmann, Pat A. Han,<br />
Svend Erik Nielsen – Haldor Topsøe A/S<br />
8:30 AM Paper 1C<br />
Achieving Equipment Reliability through<br />
Understanding Precursor Failures<br />
Jedediah Redman; Daniel J. Benac, P.E.,<br />
Dorothy Shaffer – Koch Fertilizer, LLC;<br />
Baker Engineering and Risk Consultants, Inc.<br />
9:00 AM Paper 4C<br />
De- and Recommissioning Guidelines for<br />
Ammonia Plants<br />
Hans Juergen Essl, Leonhard Werner – Borealis<br />
Group Austria<br />
9:30 AM COFFEE BREAK<br />
10:00 AM Paper 4D<br />
Failure of a Riser Transition Assembly on a<br />
Primary Reformer<br />
Garrett Ramjattan; James R. Widrig – Industrial Plant<br />
Services Limited, Quest Integrity USA<br />
10:30 AM Paper 4E<br />
Improving Reformer Tube Reliability through<br />
Effective Insulation Management<br />
M. Fadly Karim, Niels Kristian Nielsen – PETRONAS<br />
Chemicals Ammonia Sdn Bhd; Haldor Topsoe A/S<br />
11:00 AM Paper 4F<br />
Advanced Materials for Utilisation in Metal Dusting<br />
Environments<br />
Tracey Holmes; Brian Baker, Lewis Shoemaker –<br />
Special Metals UK, Hereford; Special Metals<br />
Corporation Huntington, WV, USA<br />
11:30 AM LUNCH BREAK<br />
1:30 PM Paper 5A<br />
Successful Implementation of a Feed Gas<br />
Saturation System to a 1970s Foster Wheeler<br />
Steam Methane Reformer<br />
Treveno Stenn Mowassie, Daniel Znidersic – <br />
Yara Trinidad Ltd; BD Energy Systems, LLC<br />
2:00 PM Paper 5B<br />
Improving Reliability and Boosting Energy Efficiency<br />
of an Ammonia Plant by Revamping Natural Gas<br />
Pipe Line and Associated Compressor Train<br />
Nenad Zecevic, Dejan Mudric – Petrokemija Plc.<br />
Kutina, Croatia<br />
2:30 PM Paper 5C<br />
First Industrial Experience – Safe Start-up of KM 111<br />
at Mangalore Chemicals and Fertilizers Limited<br />
K. Prabhakar Rao, Ramesh Bhat N.; Johan Jönsson –<br />
Mangalore Chemicals and Fertilizers Ltd;<br />
Haldor Topsøe A/S
3:00 PM COFFEE BREAK<br />
3:30 PM Paper 5D<br />
Catalyzing a Path to a Safer Place<br />
Matt J. Cousins; Ellen Cocquyt, Vincent Duponchel –<br />
Johnson Matthey; Yara Sluiskil; Yara, Belgium<br />
4:00 PM Paper 5E<br />
Ammonia and Hydrogen Vapor Cloud Explosion<br />
Testing (A Tale of Two Gases)<br />
J. Kelly Thomas, Darren R. Malik – Baker Engineering<br />
and Risk Consultants, Inc.<br />
THURSDAY, SEPTEMBER 14<br />
8:00 AM –<br />
12:00 PM<br />
Roundtable Session Program<br />
This year’s Roundtable Session seeks to encourage open<br />
exchange and discussion through brief presentations<br />
from panelists followed by a question-and-answer<br />
session on the following topics:<br />
Topic 1: SIS Trip of Process Air on Loss of Process Gas<br />
Topic 2: Chlorine Gas Risks and Alternatives<br />
Topic 3: High Temperature Hydrogen Attack (HTHA)<br />
Topic 4: Industry Incidents<br />
AIChE ® AMMONIA SAFETY<br />
COMMITTEE MEMBERS<br />
Harrie Duisters<br />
Committee Chairman<br />
OCI<br />
Michael Warzee<br />
Program Chairman<br />
Yara SA/NV<br />
Scott Rodrigue<br />
Vice Program Chairman<br />
CF Industries<br />
Neal E. Barkley<br />
Secretary<br />
Coffeyville Resources Nitrogen<br />
Fertilizers LLC<br />
Taylor Archer<br />
Clariant<br />
John Brightling<br />
Johnson Matthey plc<br />
Robert K. Collins<br />
KBR<br />
John Mason<br />
Agrium, Inc.<br />
Reinhard Michel<br />
thyssenKrupp Industrial<br />
Solutions AG<br />
Svend Erik Nielsen<br />
Haldor Topsøe A/S<br />
Venkat Pattabathula<br />
Incitec Pivot Ltd<br />
John David Pierce<br />
Southern Ionics, Inc.<br />
Dorothy Maxwell Shaffer<br />
DMS Consulting, BakerRisk<br />
Anil Kumar Singh<br />
IFFCO<br />
Ian Welch<br />
PCS Nitrogen Trinidad Ltd
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