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WEEKLY AVIATION HEADLINES<br />
9<br />
MRO & PRODUCTION NEWS<br />
Safran and Albany inaugurate third composite<br />
fan blade production plant for<br />
LEAP engine, in Mexico<br />
Safran and Albany have inaugurated a third joint<br />
manufacturing plant in Mexico to make composite<br />
parts for the LEAP aircraft engine. This<br />
third joint plant is similar to and complements<br />
the two existing plants in Rochester, New Hampshire<br />
(United States), and Commercy (eastern<br />
France), inaugurated in 2014. It involved a total<br />
investment of about US$100m and delivered its<br />
first parts in October 2017, primarily making 3-D<br />
woven composite fan blades for the LEAP engine<br />
from CFM International. As the LEAP program<br />
develops, this plant will also make guide vanes.<br />
The investment needed to add this capability<br />
will start this year, with delivery of the first parts<br />
expected in January 2019.<br />
The new joint Safran/Albany plant in Mexico currently<br />
has nearly 230 employees, operating in<br />
a facility with 31,000 m² (334,800 ft²) of floorspace.<br />
The total workforce is expected to reach<br />
nearly 600 by 2<strong>02</strong>1, to handle annual production<br />
of more than 20,000 composite blades and<br />
31,000 outlet guide vanes.<br />
Located in the Querétaro Aerospace Park, this<br />
newest plant benefits from its proximity to<br />
other facilities, including Safran Aircraft Engines<br />
Mexico and Albany’s Machine Clothing plant in<br />
Cautitlan. Safran and Albany have been working<br />
closely together for nearly 20 years. Through<br />
this high-value-added partnership, they have<br />
developed the 3-D RTM (resin transfer molding)<br />
process used to produce fan blades and cases<br />
for the LEAP engine. The use of 3-D woven composites<br />
makes a significant contribution to the<br />
LEAP’s performance, since it offers 15% lower<br />
fuel consumption and CO2 (carbon dioxide)<br />
emissions than previous-generation engines.<br />
The construction of the new Safran/Albany plant<br />
in Mexico was announced in 2016 to support the<br />
ramp-up in LEAP production, which should reach<br />
a peak rate of more than 2,000 engines per year<br />
in 2<strong>02</strong>0. Having already recorded over 14,000<br />
orders and commitments. Today, more than 210<br />
LEAP-1A and LEAP-1B-powered airplanes are deployed<br />
by 33 operators on five continents, and<br />
they have already logged over 610,000 flighthours<br />
and nearly 300,000 cycles.<br />
Bristow Helicopters select Honeywell’s<br />
avionics protection plan<br />
Honeywell has signed a five-year contract with<br />
Bristow Helicopters for its Honeywell Avionics<br />
Protection Plan (HAPP). The agreement will cover<br />
<strong>26</strong> of Bristow’s Leonardo AW139 helicopter fleet.<br />
Under the agreement, Bristow Helicopters will<br />
benefit from full maintenance protection coverage<br />
for the avionics suite of its search and rescue<br />
fleet, providing improved cost forecasting.<br />
The company will also have access to repair and<br />
parts exchange services in addition to support<br />
from Honeywell and its global network of authorized<br />
service centers to return its helicopters<br />
back to the sky quickly and efficiently.<br />
Honeywell offers a variety of maintenance contract<br />
options, allowing operators to choose the<br />
plan that best meets their requirements for exchange<br />
and repair services. HAPP also provides<br />
coverage on all Honeywell avionics systems<br />
across civil service rotary fleets, as well as commercial<br />
and business helicopters.<br />
Bristow Helicopters provides industrial aviation<br />
services, including offshore transportation,<br />
search and rescue, and support services. The addition<br />
of HAPP expands on the relationship between<br />
the two companies, with Honeywell’s Sky<br />
Connect flight data monitoring system already in<br />
use across Bristow’s fleet.<br />
Icelandair expands maintenance partnership<br />
with MAEL<br />
Independent MRO provider Monarch Aircraft<br />
Engineering (MAEL), has won an expanded<br />
maintenance commitment from Icelandair. Icelandair,<br />
which has been a MAEL customer since<br />
2003, has increased its current maintenance<br />
commitment to include base maintenance for a<br />
fifth aircraft – a Boeing 757 heavy check to take<br />
place at MAEL’s Luton facility.<br />
MAEL has carried out a check for Icelandair’s<br />
B757 freighter aircraft last November and currently<br />
has the second of three planned B767-300<br />
aircraft in maintenance at its Luton facility.<br />
Since becoming an independent MRO provider in<br />
October 2017, MAEL has announced a wide range<br />
of new agreements with airlines which, in addition<br />
to Icelandair, include Virgin Atlantic Airways,<br />
China Airlines, Wizz Air and La Compagnie.<br />
FINANCIAL NEWS<br />
Air Canada reports 2017 annual results<br />
Air Canada has reported full-year 2017 EBITDAR<br />
of CA$2.921bn compared to the previous full<br />
year 2016 EBITDAR of CA$2.768bn, an increase<br />
of CA$153m. Air Canada reported 2017 operating<br />
income of CA$1.364bn compared to 2016 operating<br />
income of CA$1.345bn. Adjusted pre-tax<br />
income amounted to CA$1.158bn in 2017 compared<br />
to adjusted pre-tax income of CA$1.148bn<br />
in 2016. On a GAAP basis, the airline reported<br />
income before income taxes of CA$1.279bn in<br />
2017 compared to income before income taxes of<br />
CA$877m in 2016. Air Canada recorded adjusted<br />
net income of CA$1.142bn in 2017 compared<br />
to adjusted net income of CA$1.147bn in 2016.<br />
(US$1.00 = CA$1.<strong>26</strong> at time of publication.)<br />
flydubai sees strong growth in revenues<br />
Flydubai has reported its full-year results for the<br />
year ending December 31, 2017. flydubai reported<br />
total revenue of AED 5.5bn (US$1.5bn)<br />
compared to AED 5bn (US$1.37bn) last year; an<br />
increase of 9.2%. The airline reported a profit of<br />
AED 37.3m (US$10.1m) for the full year 2017;<br />
the airline has continuously reported full-year<br />
profitability since 2012.<br />
Flydubai carried 10.9 million passengers in 2017<br />
– a record number for the airline. Passenger<br />
numbers grew by 5.5% compared to the previous<br />
year. With up to 295 aircraft on order, flydubai<br />
becomes one of the world’s top ten airlines<br />
in terms of order backlog.<br />
Avolon’s revenue reaches US$2.4bn in<br />
2017<br />
Avolon, the international aircraft leasing company,<br />
has released results for the 2017 full year.<br />
The year was headlined by the acquisition and<br />
integration of CIT’s aircraft leasing business.<br />
Avolon’s owned, managed and committed fleet<br />
grew 109% in 2017 to 908 aircraft by year-end<br />
and full-year profit after tax increased 59% to<br />
US$550m.<br />
Avolon reported 107 aircraft deliveries, transitions<br />
and sales, including the delivery of 45 new<br />
aircraft. The company sold 44 aircraft, including<br />
29 owned aircraft and 15 managed aircraft,<br />
across the combined platform in 2017.<br />
Owned, managed and committed fleet increased<br />
by 109% year-on-year to 908 aircraft at the end<br />
of 2017. The average age of its owned fleet was<br />
5.3 years, and the average remaining lease term<br />
of its delivered fleet was 6.6 years. Fleet utilization<br />
for the year was 99.4%.<br />
Qantas posts record first half profit, starts<br />
taking delivery of 18 A321LR neo aircraft<br />
The Qantas Group has delivered its highestever<br />
first half Underlying Profit Before Tax of<br />
AU$976m for the six months ending 31 December<br />
2017.<br />
The result surpasses the previous record of<br />
AU$921m achieved in the first half of FY16 and<br />
comes despite recent increases in fuel costs and<br />
continued international capacity growth. Both<br />
Underlying and Statutory profit before tax were<br />
significantly higher (15% and 20% respectively)<br />
than the first half of FY17.<br />
Net debt continued to fall and remains towards<br />
the bottom of the range, at AU$5.1bn.<br />
Sixty per cent of the Group fleet is unencumbered,<br />
including two new 787-9s purchased<br />
with cash. Debt maturity has been improved<br />
by an eight-year, AU$350m corporate debt<br />
program and short term liquidity remained<br />
strong at AU$2.8bn. Operating cash flow increased<br />
by 48% to reach a record AU$1.7bn,