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Structural Engineer Pocket Book

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Building Elements, Materials, Fixings and Fastenings 299<br />

Screeds<br />

Screeds are generally specified by an architect as a finish to structural floors in order to<br />

provide a level surface, to conceal service routes and/or as a preparation for application of<br />

floor finishes. Historically screeds fail due to inadequate soundness, cracking and curling and<br />

therefore, like waterproofing, it is useful for the engineer to have some background knowledge.<br />

<strong>Structural</strong> toppings generally act as part of a precast structural floor to resist vertical<br />

load or to enhance diaphragm action. The structural issues affecting the choice of screed are:<br />

type of floor construction, deflection, thermal or moisture movements, surface accuracy and<br />

moisture condition.<br />

Deflection<br />

Directly bonded screeds can be successfully applied to solid reinforced concrete slabs as they are<br />

generally sufficiently rigid, while floating screeds are more suitable for flexible floors (such as<br />

precast planks or composite metal decking) to avoid reflective cracking of the screed. Floating<br />

screeds must be thicker than bonded screeds to withstand the applied floor loadings and are<br />

laid on a slip membrane to ensure free movement and avoid reflective cracking.<br />

Thermal/moisture effects<br />

Drying shrinkage and temperature changes will result in movement in the structure, which<br />

could lead to the cracking of an overlying bonded screed. It is general practice to leave concrete<br />

slabs to cure for 6 weeks before laying screed or applying rigid finishes such as tiles, stone or<br />

terrazzo. For other finishes the required floor slab drying times vary. If movement is likely to be<br />

problematic, joints should be made in the screed at predetermined points to allow expansion/<br />

contraction/stress relief.<br />

Sand:cement screeds must be cured by close covering with polythene sheet for 7 days<br />

while foot traffic is prevented and the screed is protected from frost. After this the<br />

remaining free moisture in the screed needs time to escape before application of finishes.<br />

This is especially true if the substructure and finish are both vapour proof as this can result<br />

in moisture being trapped in the screed. Accurate prediction of screed drying times is<br />

difficult, but a rough rule is 4 weeks per 25 mm of screed thickness (to reach about 75%<br />

relative humidity). Accelerated heating to speed the drying process can cause the screed<br />

to crack or curl, but dehumidifiers can be useful.<br />

Surface accuracy<br />

The accuracy of surface level and flatness of a laying surface is related to the type of base,<br />

accuracy of the setting out and the quality of workmanship. These issues should be<br />

considered when selecting the overall thickness of the floor finishes to avoid problems<br />

with the finish and/or costly remedial measures.

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