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and documentation systems.<br />

The transparent construction site up close.<br />

TECHNOLOGY BOMAG compaction measurement


„In an age of virtual communication, a customer can rightly expect that, as<br />

the global market leader, we will make available all significant data and<br />

parameters of the work carried out on call and at his disposal 24/7.“<br />

Robert Laux, Vice President Engineering.<br />

2


BOMAG EVIB measuring technology:<br />

Reaching targets. Every time.<br />

BOMAG E VIB measuring technology makes it possible to control compaction even during the compaction<br />

process. Surface covering and precise.<br />

Quality requirements on earthworks and road construction are continually increasing. The aim is to<br />

meet quality standards and to optimise the use of compaction machinery. With this in mind, documentation<br />

of compaction processes and the compaction quality achieved are becoming more and more<br />

important.<br />

BOMAG compaction measurement and documentation<br />

systems are used for continuous and<br />

surface covering compaction control. BOMAG<br />

measuring technology is based on the EVIB value.<br />

This is a value that calculates the soil stiffness in<br />

MN/m2 during the compaction process. The EVIB value is a physical measured value that correlates<br />

directly with the plate-loading test used in<br />

earthworks and road construction.<br />

It expresses the correlation between the ground<br />

contact force and the indentation of the roller<br />

drum. By changing the EVIB value, the roller<br />

operator is permanently informed of compaction<br />

progress.<br />

The result:<br />

The efficiency of compaction work is improved,<br />

as unnecessary passes can be prevented, weak<br />

spots discovered in good time, and time and effort<br />

carrying out inspections can also be reduced. The<br />

contractor will save time and money.<br />

3<br />

BOMAG compaction measurement and documentation systems<br />

Travel sensor<br />

Electronics unit<br />

(ESX)<br />

Documentation system<br />

Overview of the system for surface covering dynamic compaction<br />

control.<br />

Acceleration<br />

sensors


How exactly is the E VIB value created?<br />

BOMAG compaction measuring systems use the<br />

interaction of the acceleration of the vibrating drum<br />

and the dynamic stiffness of the soil. In general, the<br />

soil stiffness will increase as compaction increases.<br />

If the soil becomes stiffer, the drum acceleration will<br />

also increase.<br />

The measuring sensors record this acceleration<br />

and from this determine the effective contact force<br />

between the soil and drum and, at the same time,<br />

the oscillating path of the entire drum. If the contact<br />

force is then laid on top of the oscillating path of the<br />

drum, this results in a loading and unloading curve<br />

for every revolution of the eccentric weight in the<br />

drum. The surface included in this curve correlates<br />

with the compaction energy imparted. The EVIB value<br />

arises from the analysis of the load curve, as this<br />

correlates with the stiffness of the soil.<br />

Unmatched precision<br />

Only BOMAG uses two measuring sensors on the<br />

drum to optimise measuring accuracy. The measuring<br />

density is also unparalleled: The EVIB value is<br />

continuously measured with a measuring density<br />

value of up to 10 cm. This ensures that every weak<br />

spot is detected.<br />

Ground reaction force FB Ground reaction force FB Ground reaction force FB<br />

Vibration path [mm],s Vibration path [mm],s Vibration path [mm],s<br />

F B : Ground reaction force<br />

m: Vibrating drum mass<br />

a: Acceleration<br />

Determining the EVIB value.<br />

Increasing compaction<br />

FZ : Centrifugal force<br />

Fstat. Static axle load<br />

Load pressure relief<br />

�<br />

�<br />

Recording vertical and horizontal acceleration.<br />

Analogy between the plate load test and BOMAG compaction measuring<br />

technology.<br />

Passes<br />

A clear statement: E VIB correlates with plate load tests.<br />

4


Different indicator systems<br />

There are various instruments to choose from<br />

when it comes to indicating the EVIB value. The<br />

BOMAG EVIB meter BEM represents the starter<br />

device. In addition to the two acceleration sensors,<br />

the unit includes a distance gauge, an electronic<br />

unit and a circular instrument, the EVIB analogue<br />

display, located with the driving instrumentation.<br />

The advantages:<br />

n Determination of the E VIB value<br />

n Indication of trend towards a compaction<br />

increase<br />

n Detection of weak spots and inconsistencies.<br />

And modules are available to upgrade to other<br />

measuring system versions.<br />

The BOMAG Terrameter BTM is even more convenient<br />

to use. Instead of an EVIB analogue display,<br />

it has a BOMAG Operation Panel (BOP), a convenient<br />

control unit.<br />

Other advantages:<br />

n The driver sees a message on the display when<br />

the target value has been reached or if further<br />

compaction is no longer possible.<br />

n The results are displayed digitally and in the<br />

form of bar charts.<br />

n The printer can be used to print out line diagrams<br />

and bar charts to document coverage of<br />

small and medium-sized sites.<br />

5<br />

Gravelly sand Clay Concrete<br />

BOMAG compaction measurement and documentation systems<br />

The EVIB value indicates the soil stiffness and evenness of compaction.<br />

BOMAG E VIB meter BEM with analogue display.<br />

BOMAG terrameter BTM with the BOMAG Operation Panel BOP and<br />

printer.<br />

The compaction status can be printed out and documented as a bar<br />

chart or line diagram using the E VIB value. The terrameter indicates<br />

the maximum compaction possible.


Technology<br />

The complete solution:<br />

BCM 05 and BCM 05 positioning.<br />

The optional BOMAG Compaction Management BCM 05 offers the most convenient solution for documenting<br />

results. Informative and detailed measuring records can be created easily for specific sites;<br />

this ensures comprehensive documentation complying with the rules and regulations* of Surface<br />

Covering dynamic Compaction Control (SCCC).<br />

The BCM 05 tablet PC: suitable for<br />

construction sites, user friendly and<br />

delivers information.<br />

Using BOMAG measuring technology,<br />

the operator really has everything<br />

under control while work is in<br />

progress.<br />

In contrast to the terrameter, which prints out individual documents<br />

on site, the BCM 05 offers the convenience of an analysis of the entire<br />

construction site from one stationary PC.<br />

The BOMAG COMPACTION MANAGEMENT BCM 05<br />

is used for large scale projects and at all sites<br />

where surface covering dynamic compaction<br />

control is required or recommended. BCM 05 is<br />

a tablet PC suited to use on construction sites;<br />

it determines, displays and saves the EVIB values<br />

of the entire construction site using the BCM 05<br />

mobile software. This means no more hassle with<br />

printing. Compaction can be tracked in real-time,<br />

lane by lane, and location by location on the large<br />

display. The PC displays the entire surface to be<br />

compacted. The measured EVIB values are displayed<br />

as line diagrams and colour intervals. The<br />

colour intervals can be chosen as required, so that<br />

both compaction progress and weak spots can be<br />

clearly identified during work. With a USB-stick<br />

the data can be transferred to a stationary PC for<br />

analysis and documentation with the software<br />

product BCM 05 office.<br />

The BCM 05 scope of delivery includes:<br />

n Tablet PC with touchscreen<br />

n USB memory stick<br />

n Robust, lockable tablet PC holder<br />

n BCM 05 software<br />

*German regulations<br />

ZTVE-StB 2009, ZTV SoB-StB 04, TPBF-StB Part E2,<br />

DB Ril 836<br />

Austrian regulations:<br />

RVS 8S.02.6<br />

6


7<br />

BOMAG compaction measurement and documentation BF 600 Finisher systems<br />

Advantages<br />

The BCM 05 documentation system is the basis<br />

of cost-effective compaction; it reduces the need<br />

for inspection and minimises the risk to the<br />

contractor:<br />

n The roller operator is kept continuously informed<br />

of uncompactable or difficult to compact areas;<br />

n Representation of the results in relation to the<br />

specified target<br />

n Representation of variations in quality with<br />

interval observation<br />

n Enhances comprehensive measured data<br />

management and clear construction site organisation<br />

n Informative and detailed measuring records and<br />

comprehensive documentation complying with<br />

the rules and regulations of surface covering<br />

dynamic compaction control<br />

The recording of these measured values is unique<br />

in its detail.<br />

The colour display provides:<br />

n High density of measured values: up to 1 measured<br />

value per 10 cm length of rolled track<br />

n Real time display of the compaction and load<br />

capacity status in the form of diagrams and<br />

numbers<br />

BCM 05 office software for project management,<br />

statistical analyses and archiving.<br />

n Comparison of the current measurement curve<br />

with the measured values of the previous pass<br />

n Visual and graphic warning when the measured<br />

values deteriorate<br />

n Registration and display of local recompaction<br />

zones or bounce mode<br />

n Documentation of the date and time<br />

Once the data has been transferred to a stationary<br />

PC per USB stick, the BCM 05 software also offers:<br />

n Project management<br />

n Statistical analyses<br />

n Archiving<br />

n Convenient print manager<br />

n Calibration program<br />

The measurement records and calibration program<br />

contain and enable all of the data and diagrams<br />

required for the documentation of the SCCC<br />

according to regulations, incl. a regression diagram.<br />

Overview of measurement record. Top view of measurement record. 2D representation of<br />

measurement record.


BCM 05 positioning – linking of EVIB measured values<br />

with position data.<br />

BCM 05 positioning links the EVIB measured values with the position data of a differential GPS system.<br />

Documentation becomes even more user friendly: No fields need to be defined in advance and the<br />

roller driver does not need to assign his current position to the defined track. After all, the roller<br />

knows itself exactly where it is.<br />

Precise position determination to the centimetre with a reference<br />

station.<br />

For immediate use anywhere: BOMAG StarFire GPS receiver.<br />

BCM 05 positioning ensures that documentation<br />

is safe from operating errors and manipulation.<br />

Compaction is completely documented, just like on<br />

a map.<br />

The following systems are required in order to<br />

use satellite-assisted surface covering dynamic<br />

compaction control:<br />

Precise position determination to within 20 cm using a satelliteassisted<br />

reference service.<br />

n BCM 05 display with BCM 05 mobile and office<br />

software<br />

n BCM 05 positioning software<br />

n GPS system with holder and wiring loom<br />

BOMAG software is capable of interfacing with<br />

conventional DGPS systems with and without a<br />

reference station. However, the positioning accuracy<br />

depends on the chosen GPS system. The raw<br />

data supplied by the GPS system can be transformed<br />

with the aid of BCM 05 into construction<br />

site coordinates.<br />

For additional orientation, points and/or axes can<br />

be easily read into the portrayed structure of the<br />

construction site.<br />

8


9<br />

Use of the Starfire iTC system for surface covering compaction<br />

control ...<br />

BOMAG uses the compact and simple to install<br />

Starfire iTC system as the DGPS solution; this<br />

works with a satellite-assisted reference service<br />

to achieve positional accuracy to at least 20 cm.<br />

This system does not require a reference station,<br />

as BCM 05 positioning can also be combined with<br />

View of surface covering GPS-assisted compaction control during<br />

compaction.<br />

GPS-assisted documentation of passes<br />

and assessment of the evenness of<br />

compaction on an embankment.<br />

BOMAG compaction measurement and documentation systems<br />

... and use of GPS receivers with separate antennae and reference<br />

stations.<br />

any other conventional DGPS systems; an existing<br />

infrastructure on site can be used without difficulty.<br />

The Starfire iTC system is extremely compact and<br />

can be installed quickly and easily. There is no<br />

need for specialist staff to commission the system.<br />

GPS-assisted documentation of the subgrade level compaction of an<br />

industrial estate.


BOMAG measuring technology – also used in asphalt<br />

compaction.<br />

The EVIB measuring technology is also used for asphalt compaction. The basis is the self-regulating<br />

ASPHALT MANAGER rollers with integrated EVIB measuring technology and temperature sensors. When<br />

the rolling temperature is greater than 100 °C, the stiffness value determined by the roller can usually<br />

be used directly as a reference for compaction quality.<br />

In conjunction with GPS applications, the technology<br />

helps the contractor to monitor and control<br />

asphalt compaction work. During compaction, the<br />

calculated EVIB values which are used as a reference<br />

value for compaction progress are continu-<br />

Calibration with a nuclear guage to determine the correlation between<br />

E VIB and density.<br />

GPS-assisted, surface covering presentation of the compaction quality<br />

of an asphalt layer.<br />

ously documented together with the number of<br />

passes, the asphalt temperature, amplitude and<br />

frequency, and all the associated construction site<br />

coordinates.<br />

E VIB and density as a function of the passes: BW 174 AD Asphalt Manager,<br />

Automatic; Asphalt layer 0/32 CS B65, A3 Nürnberg<br />

4 cm SMA 0/11 S<br />

8 cm Binder 0/22<br />

> 10 cm ATS 0/32<br />

Passes<br />

EVIB Surface<br />

temperature<br />

Middle temperature<br />

Troxler density<br />

Correlation between E VIB and density using the example of an asphalt<br />

base layer.<br />

BCM for surface covering compaction control with GPS (optional).<br />

10


11<br />

BCM net – the transparent construction site up<br />

close: Seamless transparency for higher costeffectiveness.<br />

Networking several rollers on site provides an<br />

opportunity to create an overall picture of compaction<br />

over the entire site. With BCM net, not<br />

only the data from one machine, but data from all<br />

machines involved in the compaction work can be<br />

recorded and displayed on one screen.<br />

For this, the rollers are equipped with GPS receivers<br />

and connected up via a wireless network. They<br />

permanently transmit their positions, the compaction<br />

results and other necessary parameters, such<br />

as the asphalt temperature or speed to the server.<br />

The data is updated every 5 seconds and the<br />

server distributes the new „picture“ to all network<br />

users. This enables every roller operator to follow<br />

their own compaction progress and that of the<br />

other machines.<br />

Overview of the advantages:<br />

n Early detection of weak<br />

spots in the subsoil to<br />

minimisation risks<br />

n Reduction in unnecessary<br />

passes once specified<br />

values have been<br />

reached.<br />

n Reduction in time and<br />

effort on inspections<br />

n Smooth documentation<br />

of compaction quality<br />

on asphalt construction<br />

and earthworks<br />

BCM net – the online network<br />

enables direct data exchange<br />

between the rollers.<br />

BOMAG compaction measurement and documentation systems<br />

Data exchange:<br />

The same information<br />

for all participants.<br />

n Support in terms of comprehensive measured<br />

data management – giving clear, cost-effective<br />

organisation of the construction site<br />

n Easy and quick to install DGPS solutions that<br />

work independently of reference stations<br />

n Recording and documentation of data from all<br />

machines involved in the compaction process<br />

via BCM net – for more efficiency on construction<br />

site<br />

BOMAG compaction measurement and documentation<br />

systems provide the basis of cost-effective<br />

compaction. They provide high, uniform compaction<br />

quality, save the contractor time, effort and<br />

money, and increase protection against subsequent<br />

claims for remedials.<br />

Construction<br />

management<br />

and quality<br />

control


www.bomag.com<br />

Head Office / Hauptsitz:<br />

BOMAG<br />

Hellerwald<br />

56154 Boppard<br />

GERMANY<br />

Tel. +49 6742 100-0<br />

Fax +49 6742 3090<br />

info@bomag.com<br />

BOMAG Maschinenhandelsgesellschaft<br />

m.b.H.<br />

Porschestraße 9<br />

1230 Wien<br />

AUSTRIA<br />

Tel. +43 1 69040-0<br />

Fax +43 1 69040-20<br />

austria@bomag.com<br />

BOMAG (CANADA), INC.<br />

3455 Semenyk Court<br />

Mississauga, Ontario L5C 4P9<br />

CANADA<br />

Tel. +1 905 361 9961<br />

Fax +1 905 361 9962<br />

canada@bomag.com<br />

BOMAG (CHINA)<br />

Compaction Machinery Co. Ltd.<br />

No. 2808 West Huancheng Road<br />

Shanghai Comprehensive<br />

Industrial Zone (Fengxian)<br />

Shanghai 201401<br />

CHINA<br />

Tel. +86 21 33655566<br />

Fax +86 21 33655508<br />

china@bomag.com<br />

BOMA Equipment<br />

Hong Kong LTD<br />

Room 1003, 10/F Cham Centre<br />

700, Castle Peak Road<br />

Kowloon<br />

HONG KONG<br />

Tel. +852 2721 6363<br />

Fax +852 2721 3212<br />

bomaghk@bomag.com<br />

BOMAG France S.A.S.<br />

2, avenue du Général de Gaulle<br />

91170 Viry-Châtillon<br />

FRANCE<br />

Tel. +33 1 69578600<br />

Fax +33 1 69962660<br />

france@bomag.com<br />

BOMAG (GREAT BRITAIN), LTD.<br />

Sheldon Way<br />

Larkfield, Aylesford<br />

Kent ME20 6SE<br />

GREAT BRITAIN<br />

Tel. +44 1622 716611<br />

Fax +44 1622 718385<br />

gb@bomag.com<br />

BOMAG Italia Srl.<br />

Via Roma 50<br />

48011 Alfonsine<br />

ITALY<br />

Tel. +39 0544 864235<br />

Fax +39 0544-864367<br />

italy@bomag.com<br />

FAYAT BOMAG Polska Sp. z o.o.<br />

Ul. Szyszkowa 52<br />

02-285 Warszawa<br />

POLAND<br />

Tel. +48 22 482 0400<br />

Fax +48 22 482 04 01<br />

poland@bomag.com<br />

FAYAT BOMAG RUS OOO<br />

141400, RF, Moscow region<br />

Khimki, Klayazma block, h. 1-g<br />

RUSSIA<br />

Tel. +7 (495) 287 92 90<br />

Fax +7 (495) 287 92 91<br />

russia@bomag.com<br />

BOMAG GmbH<br />

300 Beach Road<br />

The Concourse, #18-06<br />

Singapore 199555<br />

SINGAPORE<br />

Tel. +65 6 294 1277<br />

Fax +65 6 294 1377<br />

singapore@bomag.com<br />

BOMAG Americas, Inc.<br />

2000 Kentville Road<br />

Kewanee, Illinois 61443<br />

U.S.A.<br />

Tel. +1 309 8533571<br />

Fax +1 309 8520350<br />

usa@bomag.com<br />

03/12 PRE 112 002

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