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MEM<br />
MEM Issue 61<br />
23 July 2018<br />
MARINE ENGINEERS MESSENGER<br />
VIRGIN VOYAGES NAMES ITS SCRARLET LADY<br />
ICS ENCOURAGED BY SULPHUR CAP PROGRESS<br />
SCRUBBERS CAN BE THE COST EFFECTIVE SOLUTION<br />
CMA CGM SELECTS BIO-SEA BWMS FOR 17 CONTAINERSHIPS<br />
STENA TAKES TWO MORE E-FLEXERS<br />
WIGHT SKY FIRE CAUSED BY CATASTROPHIC ENGINE FAILURE<br />
CAMMELL LAIRD SUCCESSFULLY LAUNCHES SIR DAVID ATTENBOROUGH<br />
AND MORE...
MEM<br />
MARINE ENGINEERS MESSENGER<br />
Telegraph<br />
Japan’s Eco Marine Power (EMP) has released key findings from a<br />
study into the use of solar power on ships and the selection and<br />
installation of related equipment.<br />
The study was carried out over a five year period and included<br />
installation of a trial system on the high speed ro-ro ferry Blue Star<br />
Delos, several ship surveys, computer-aided analysis, plus evaluation of<br />
various equipment in a test lab and also at an outdoor evaluation area.<br />
The overall system design used as a basis for the study was EMP's<br />
Aquarius Marine Solar Power. This system incorporates class-approved<br />
hardware and is able to provide a stable and reliable source of<br />
emissions-free power on-board ships or it could be used as an<br />
emergency back-up power system.<br />
Some key findings resulting from the study included:<br />
● The type of PV module best suited for a ship-based project may vary<br />
depending on a number of factors including the location where the<br />
modules will be installed. In some cases PV modules of differing<br />
types and/or technologies may be required in different locations.<br />
● Careful attention needs to be focused on the way the PV modules are<br />
installed and mounted. For best results specially designed marinegrade<br />
frames suitable for use on ships should be used.<br />
● High quality valve regulated lead acid (VRLA) battery technologies<br />
are suitable for ship-based solar projects. These batteries are cost<br />
effective and require very little ongoing maintenance.<br />
● The installation methods suggested by the PV module manufactures<br />
may not be suitable for ships, and customization of the PV module<br />
may be required in certain cases.<br />
●<br />
A solar power system on a ship combined with DC loads such as<br />
lighting can be an effective way to reduce system cost, lower power<br />
losses & simplify the overall system design.<br />
Commenting on the completion of the study, Greg Atkinson, Chief<br />
Technology Officer at Eco Marine Power said: "We have gained many<br />
valuable insights into the design, installation and use of solar power on<br />
ships during the last five years. These insights have been used to refine<br />
our system design and product offerings and we are now in the process<br />
of deploying commercial systems."<br />
MEM Issue 61<br />
23 July 2018<br />
MEM Contacts:<br />
Editorial:<br />
Bill Thomson<br />
editorial@mem-online.com<br />
+44 (0) 208 339 6185<br />
+44 (0)777 7668 928<br />
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advertising@mem-online.com<br />
+44 (0) 208 339 6183<br />
Publisher:<br />
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Website:<br />
www.mem-online.com<br />
The information published in MEM does<br />
not necessarily represent the views of<br />
the publisher. The publisher makes no<br />
representation or warranty as to the<br />
accuracy or correctness of the<br />
information or accepts responsibility<br />
for any loss, damage or other liability<br />
pertaining to the information published<br />
in this newsletter.<br />
©2018 Seaborne Communications Ltd<br />
3
EMISSIONS<br />
ICS “ENCOURAGED” BY IMO PROGRESS ON SULPHUR CAP ISSUES<br />
The International Chamber of<br />
Shipping (ICS) has issued a<br />
statement which says it is<br />
encouraged by efforts made by IMO<br />
Member States to resolve some<br />
pressing practical challenges ahead<br />
of the global implementation of the<br />
0.5% sulphur in fuel cap on 1<br />
January 2020.<br />
Speaking after an IMO working<br />
group meeting, to which the<br />
industry submitted a number of<br />
constructive proposals to help<br />
ensure smooth and<br />
consistent implementation,<br />
ICS Secretary General, Peter<br />
Hinchliffe remarked:<br />
“Although there is still much<br />
work to be done, last week’s<br />
IMO discussions were<br />
positive. Most important is<br />
that governments have<br />
acknowledged the safety<br />
concerns raised by industry<br />
about the use of compliant<br />
fuels including possible<br />
incompatibility. We are<br />
pleased that Member States<br />
have accepted their<br />
obligations under MARPOL<br />
to ensure that fuel is<br />
suitable for use and will not pose a<br />
safety risk to the ship or the crew,<br />
and that IMO has now agreed that<br />
these critical issues should be<br />
urgently addressed by the next IMO<br />
Maritime Safety Committee in<br />
December.”<br />
ICS says it also greatly welcomes<br />
an important statement made by<br />
the International Organization for<br />
Standardization (ISO) to last week’s<br />
IMO working group. “ISO<br />
announced that the existing<br />
industry standard for marine fuel<br />
oils, ISO 8217, already addresses<br />
the new 0.5% fuel blends that will<br />
be used by many ships to comply in<br />
2020. ISO also advised that it will<br />
be providing guidance on the<br />
application of the standard to these<br />
new blended fuels.<br />
“In view of recent concerns,<br />
ISO’s confirmation that no revision<br />
of the standards is needed prior to<br />
2020 is very welcome as is ISO’s<br />
recognition that existing tools to<br />
assess compatibility are<br />
inadequate and its reassurance<br />
that ISO is actively seeking<br />
solutions before the 2020<br />
deadline.”<br />
Hinchliffe added: “It will be<br />
vital for shipowners and crews to<br />
have confidence that new fuels<br />
will indeed be safe and compatible<br />
before taking delivery, which they<br />
will need to start doing several<br />
months in advance of January<br />
2020.”<br />
ICS has also welcomed the<br />
development by IMO, as suggested<br />
by the industry, of a template for<br />
ship specific ‘Implementation<br />
Plans’, which will be adopted by<br />
the Marine Environment<br />
Protection Committee in October.<br />
“This template will help ship<br />
operators to prepare for<br />
implementation and demonstrate<br />
good faith in doing everything<br />
possible to ensure compliance,<br />
which will be important if<br />
compliant or compatible fuel is<br />
not available in every port during<br />
the first few weeks of<br />
implementation. Throughout last<br />
week’s meeting, the industry<br />
stressed the need for a pragmatic<br />
approach to enforcement in the<br />
event of any initial teething<br />
problems that are beyond the<br />
control of ship operators, and IMO<br />
has agreed that Port State Control<br />
authorities may take account of a<br />
ship’s Implementation Plan when<br />
verifying compliance.” Hinchliffe<br />
explained.<br />
ICS says that solid progress<br />
was made by Member States on<br />
draft guidelines for consistent<br />
implementation, fuel oil nonavailability<br />
reporting, verification<br />
issues and amendments to the<br />
guidelines for Port State Control.<br />
ICS is also pleased by the<br />
agreement to apply the 95%<br />
confidence factor of ISO 4259 to<br />
on board fuel oil samples used for<br />
verifying compliance, while<br />
retaining the existing<br />
absolute 0.50% limit for the<br />
MARPOL sample which is<br />
taken during bunkering. ICS<br />
says this should help avoid<br />
potential scenarios where<br />
the sample taken during<br />
bunkering receives an<br />
acceptable test result only<br />
for the in-use fuel to be<br />
found non-compliant.<br />
“More work is obviously<br />
needed to fully address the<br />
important issues raised by<br />
the industry, but the usual<br />
IMO spirit of co-operation<br />
has moved us all<br />
significantly closer to achieving<br />
smooth implementation in<br />
January 2020.” said Hinchliffe.<br />
“During last week’s IMO meeting,<br />
it was again made clear that there<br />
is absolutely no possibility that<br />
the legal date of implementation<br />
will be postponed. It is therefore<br />
of the utmost importance that<br />
shipping companies and<br />
charterers proceed with their<br />
implementation planning without<br />
delay.”<br />
Taking account of the decisions<br />
made by IMO Member States last<br />
week, including the template for<br />
ship specific Implementation<br />
Plans, ICS is now developing<br />
detailed guidance on<br />
implementation of the global<br />
sulphur cap, which it will make<br />
available to shipowners via its<br />
member national shipowner<br />
associations during the next few<br />
weeks.<br />
4
HIGH-SULPHUR FUELS GIVE OWNERS A RETURN<br />
With more<br />
shipowners opting<br />
to install marine<br />
exhaust gas<br />
cleaning systems to<br />
their fleets,<br />
together with the<br />
publication of a<br />
UMAS report<br />
putting paid to the<br />
notion that LNG is a<br />
viable way of<br />
meeting emissions<br />
rules, could highsulphur<br />
fuels<br />
remain the<br />
shipowners’ fuel of choice for<br />
meeting emissions requirements?<br />
Marc Sima, the founder and CEO<br />
of Germany-based FuelSave thinks<br />
so. “High sulphur fuels will remain<br />
the industry’s favoured fuel until<br />
methanol and hydrogen-based<br />
alternatives have attained<br />
commercial viability. Until then,<br />
the pursuit of LNG is just throwing<br />
good money after bad,” he says.<br />
Agreeing with the UMAS findings<br />
that there would be no significant<br />
reduction (if not a potential<br />
increase) in CO2 emissions through<br />
the wider take-up of LNG, he<br />
refutes the suggestion that low<br />
sulphur fuels will become the<br />
industry’s primary fuel source by<br />
2020.<br />
“I really can’t see the global fleet<br />
switching across to low sulphur fuel<br />
in little under two years’ time. Not<br />
only would shipowners have to<br />
make sure their engines are<br />
compatible with the fuel in time, but<br />
assuming they are, they would have<br />
to revise their supply chains,<br />
evaluate compatible lubricating oils,<br />
and then sit back and watch their<br />
operating costs increase. It just won’t<br />
happen. Low sulphur fuels may be<br />
today marginally more expensive<br />
than LNG, but should the industry<br />
make the switch en masse, what are<br />
the refiners going to do, reduce the<br />
cost? I doubt it.”<br />
To meet the 2020 global sulphur<br />
cap, Sima advocates the continued<br />
use of HFO with the appropriate<br />
emissions abatement technology – a<br />
scrubber – as the only cost-effective<br />
and proven solution for emissions<br />
reduction. If a scrubber is opted for,<br />
he says its economic and emissionsreducing<br />
efficiency can be further<br />
optimised by using FuelSave’s<br />
patented FS Marine+ solution.<br />
This is ostensibly a fuel additive<br />
that can be used with almost any<br />
type of two- and four-stroke engine<br />
running on HFO, MGO or MDO. It<br />
uses an onboard hydrogen synthgas<br />
generator to inject a gas and liquid<br />
water/methanol solution into an<br />
engine’s combustion chamber to<br />
significantly improve efficiency. In<br />
pilot tests aboard a heavy lift ship,<br />
fuel consumption was reduced by<br />
25% equating to net savings of 15%.<br />
“When a scrubber is used in<br />
concert with FS Marine+, higher fuel<br />
efficiencies can be achieved since<br />
the scrubber has less work to do,<br />
which equates directly to a greater<br />
reduction in fuel consumption. With<br />
a scrubber working with our<br />
process, we found shipowners can<br />
reduce the amortization rate for the<br />
scrubber which, currently does not<br />
provide a great return on<br />
investment. FS MARINE+ provides a<br />
real solution to emissions reduction,<br />
and without the kind of high<br />
investment the use of LNG or lowsulphur<br />
fuels would require.”<br />
It is also thought that use of the<br />
FuelSave solution could allow for<br />
the installation of a smaller<br />
scrubber due to the improved<br />
exhaust gases, reducing installation<br />
volume and costs. This makes it<br />
possible to install a scrubber on<br />
ships where space is limited.<br />
WÄRTSILÄ SCRUBBERS<br />
FOR BOXSHIPS<br />
Wärtsilä Services has been<br />
contracted to deliver 50MW,<br />
60MW and 70MW hybrid<br />
scrubber systems for retrofit to<br />
containerships operated by a<br />
major shipping line.<br />
The undisclosed European<br />
owner is another significant<br />
player to have opted for marine<br />
exhaust gas cleaning solutions to<br />
meet the 2020 sulphur cap which<br />
puts a 0.5% limit on the sulphurcontaining<br />
fuel burned in marine<br />
engines.<br />
“Our exhaust gas cleaning<br />
system will not only help our<br />
customers’ vessels run on lower<br />
emissions but significantly<br />
improves the air quality and<br />
emission level in coastal and sea<br />
areas in general. By providing<br />
energy-efficient, innovative and<br />
flexible solutions that lower<br />
environmental impact through<br />
reduced or eliminated emissions,<br />
we aim to enable a sustainable<br />
future for next generations,” says<br />
Markus Ljungkvist, General<br />
Manager of Project Sales at<br />
Wärtsilä Services.<br />
The Wärtsilä hybrid scrubbers<br />
have the flexibility to operate in<br />
both open and closed loop. When<br />
operating in open loop mode, it<br />
uses seawater and in closed loop<br />
mode seawater with an additional<br />
reagent to remove SOx from the<br />
exhaust, helping to reduce<br />
emissions in coastal and sea<br />
areas. Wärtsilä will also provide<br />
engineering and site advisory<br />
services for the vessels.<br />
5
CARGILL LAUNCHES INITIATIVE TO REDUCE SHIP CO2 EMISSIONS<br />
Cargill has launched a “CO2 Challenge” to find and scale<br />
new technologies capable of reducing a ship’s gross CO2<br />
emissions by ten percent.<br />
The initiative, focused on decarbonising the shipping<br />
sector, is being launched in partnership with DNV GL,<br />
and Rainmaking, a company which specialises in startup<br />
accelerators, co-working projects and innovation<br />
partnerships.<br />
All businesses and entrepreneurs who have a<br />
product in need of commercial assessment, testing,<br />
investment and scaling can apply to participate in the<br />
CO2 Challenge immediately, with an application<br />
deadline of September 17, 2018.<br />
“The CO2 Challenge is the start of an exciting journey.<br />
By taking this innovative approach, we hope to uncover<br />
new technologies, new ideas and new ways of working<br />
to help our industry meet the challenge of<br />
decarbonization and reduce its impact on global<br />
warming.<br />
“Applicants have a unique opportunity to see their<br />
product make it onto a vessel and, hopefully, into wider<br />
commercial production,” said Jan Dieleman, president of<br />
Cargill’s ocean transportation business.<br />
DNV GL will provide its world-leading technical<br />
expertise throughout the project, helping to conduct<br />
thorough assessments of the technologies proposed and<br />
modelling potential efficiency gains. Cargill adds<br />
trading and operations experience and expertise to the<br />
Challenge, as well as extensive relationships in the ship<br />
financing and ownership sectors.<br />
“The IMO strategy for carbon reduction sets a clear<br />
target for shipping. Initiatives like the CO2 Challenge<br />
are an important part of helping our industry reach<br />
these ambitious but achievable goals,” says Trond<br />
Hodne, senior vice president, sales & marketing<br />
director at DNV GL - Maritime.<br />
“As an industry, we need to explore solutions like<br />
zero-carbon fuels, energy efficiency measures, efficient<br />
vessel designs, and better ship utilization backed by<br />
deep technical knowledge, solid data and analysis. We<br />
look forward to working with Cargill and the<br />
applicants to realize these goals.”<br />
In its 2017 corporate responsibility report, Cargill<br />
affirmed its commitment to improving the<br />
sustainability of its global dry bulk shipping operations<br />
and help lead the maritime industry to a sustainable<br />
future. Cargill aims to reduce its CO2 per cargo-tonmile<br />
by 15 percent by the end of 2020.<br />
“Cargill is confident we will meet our CO2<br />
commitments. This Challenge is focused on extending<br />
that commitment and ability across the industry,” said<br />
Dieleman.<br />
MARINE ENGINES<br />
EPA TIER III CERTIFICATION FOR W34DF ENGINE USING DIESEL FUEL<br />
The US Environmental<br />
Protection Agency (EPA) has<br />
approved the Wärtsilä 34DF<br />
engine as Tier III compliant in<br />
diesel mode operation when<br />
operated with the company’s<br />
selective catalytic reduction<br />
system.<br />
The Wärtsilä NOx Reducer<br />
(NOR) system converts<br />
nitrogen oxides (NOx) with the<br />
aid of a catalyst into diatomic<br />
nitrogen (N2) and water.<br />
Wärtsilä is the first engine<br />
manufacturer to be awarded<br />
this certification.<br />
The benefit of this award is that<br />
shipyards now need only a single<br />
party to certify both the engine and<br />
the SCR system for full compliance<br />
with the latest emission regulations.<br />
The Wärtsilä 34DF has already been<br />
awarded EPA Tier III certification of<br />
emissions compliance from the EPA<br />
in 2017 for operating in gas mode<br />
without an SCR system.<br />
“This is a very meaningful<br />
achievement since it allows<br />
operators complete fuel flexibility<br />
when sailing in NOx<br />
emission control areas. It<br />
represents further validation of<br />
Wärtsilä’s technological leadership<br />
in working towards greater<br />
environmental sustainability and a<br />
cleaner shipping industry,” says<br />
Stefan Wiik, Vice President, Marine<br />
Power Solutions, Wärtsilä Marine<br />
Solutions.<br />
The US EPA Tier III NOx<br />
requirements entered into force in<br />
2016 for Category 3<br />
engine sizes<br />
(engines with a<br />
cylinder<br />
displacement at or<br />
above 30<br />
liter/cylinder) to<br />
be installed in USA<br />
flagged or<br />
registered vessels.<br />
At the same time, the<br />
International Maritime<br />
Organization’s (IMO) NOx Tier<br />
III requirements also entered<br />
into force in North American<br />
and US Caribbean emission<br />
control areas (ECAs) from<br />
January 2016 for vessels with a<br />
keel-laying date on or after 1st<br />
January 2016 and an engine output<br />
of ? 130kW.<br />
The Wärtsilä 34DF engine is<br />
now certified for both the EPA Tier<br />
III and the IMO Tier III emission<br />
standards in diesel mode operation<br />
when installed together with the<br />
Wärtsilä NOx Reducer SCR system,<br />
as well as in gas mode without<br />
exhaust after-treatment.<br />
6
PASHA HAWAII SELECTS LNG-FUELLED ME-GI FOR KEPPEL NEWBUILDS<br />
MAN Energy Solutions has won the<br />
order to provide the propulsion<br />
systems for 2 × 2,525-teu<br />
containership newbuildings, which<br />
will join the fleet of Pasha Hawaii,<br />
the U.S. Jones Act carrier in the<br />
Hawaii trade lane.<br />
Each system will comprise a<br />
7S80ME-GI Mk 9.5 main engine, 3 ×<br />
MAN 6L35/44DF GenSets and an<br />
MAN Alpha FPP propeller system.<br />
The vessels will be built at the Keppel AmFELS yard in<br />
Brownsville, Texas to Keppel's proprietary design.<br />
Bjarne Foldager – Vice President, Sales &<br />
Promotion, Two-Stroke Business at MAN Energy<br />
Solutions – said: “With some 200 engines on order or<br />
already in service, the ME-GI’s popularity continues to<br />
grow. This is yet another order within the container<br />
segment and cements the ME-GI concept. More so, the<br />
project at hand shows how our customers pick up on<br />
offers of complete propulsion systems beyond just the<br />
main engine. This confirms our strategic path to<br />
develop into a system provider.”<br />
Doosan Engine will build the main engines in<br />
Korea, which will meet Tier III emission standards by<br />
use of an Exhaust Gas Recirculation system. Similarly,<br />
MAN Energy Solutions Augsburg works will build the<br />
auxiliary engines which will meet Tier III with the aid<br />
of a Selective Catalytic Reduction system. Engine<br />
delivery is scheduled for 2019 with the two vessels,<br />
respectively, due for launch in Q1 and Q3 of 2020.<br />
Pasha Hawaii is based in Honolulu, Hawaii and<br />
provides shipping services between Hawaii and the US<br />
mainland. The company reports that the new vessels<br />
joining its fleet will have a sailing speed of 23.0 knots<br />
and that the ships’ hulls have been fully optimised<br />
using computational fluid dynamics to be among the<br />
most hydrodynamically efficient in the world.<br />
The new vessels will operate fully on LNG from day<br />
one in service, dramatically reducing environmental<br />
impact and increasing fuel efficiency. Energy savings<br />
will also be achieved with a state-of-the-art engine, an<br />
optimised hull form, and an underwater propulsion<br />
system with a high-efficiency rudder and propeller.<br />
PROPULSION<br />
WÄRTSILÄ AND TRANSOCEAN OPTIMISE THRUSTERS<br />
Wärtsilä and<br />
Transocean will<br />
optimise the<br />
maintenance of all<br />
Wärtsilä thrusters<br />
installed within the<br />
Transocean fleet,<br />
while seeking to<br />
significantly reduce<br />
dry-docking costs by<br />
extending the service<br />
intervals of the<br />
thrusters. The<br />
agreement aims to<br />
deliver fewer interruptions to<br />
operations, which will result in<br />
benefits for both parties.<br />
The performance-based<br />
agreement builds on the Wärtsilä<br />
Propulsion Condition Monitoring<br />
Service (PCMS), that collects<br />
performance data from the<br />
thrusters and delivers it to a<br />
Wärtsilä Expertise Centre for<br />
analysis. Service experts analyse the<br />
data and determine a flexible<br />
maintenance schedule<br />
for each piece of<br />
equipment based on the<br />
actual condition of the<br />
equipment.<br />
The agreement<br />
covers five semisubmersible<br />
rigs and<br />
one drillship, each of<br />
which has six to eight<br />
thrusters. Each thruster<br />
will be overhauled once<br />
during the 13-year<br />
agreement period.<br />
Spare parts and personnel, as well<br />
as the installation of the PCMS also<br />
fall within the scope of the<br />
agreement.<br />
Kourtney Dever, GM Sales-<br />
Offshore & Marine, Wärtsilä, says:<br />
“By improving thruster condition<br />
and enhancing the efficiency of<br />
maintenance, we show our<br />
commitment to providing high<br />
performance throughout the<br />
equipment lifecycle.”<br />
FIRST 6UEC45LSE C1<br />
ENGINE TRIALS<br />
Japan Engine Company (J - ENG)<br />
has successfully completed field<br />
trials of its first 6UEC45LSE-C1<br />
engine. The fuel efficient engine,<br />
an evolution of the UEC 45 LSE-B<br />
2 type, will be installed on a roro<br />
ship under construction at the<br />
Kanda Shipyard.<br />
Earlier in July, J-ENG delivered<br />
a 6 UEC 60 LSE-Eco-A 2 type for<br />
installation to Medi Ginevra an<br />
87,000dwt bulker building at<br />
Oshima Shipbuilding for d'Amico.<br />
Its sistership Medi Serapo was<br />
delivered with the same engine<br />
type in May<br />
The UEC 60 LSE engine has<br />
been designed for reduced fuel<br />
consumption performance and<br />
high reliability. The 4th<br />
generation engine incorporates<br />
an electronically controlled Eco<br />
system with improved<br />
functionality and operability,<br />
with in-cylinder pressure control.<br />
7
POWER<br />
CHINESE CRUISE SHIPS CONENCTED TO SHORE POWER<br />
Cavotec engineers have<br />
commissioned a selfpropelled,<br />
batterypowered<br />
shore power<br />
solution at the Taiziwan<br />
cruise terminal at the Port<br />
of Shenzhen, southern<br />
China.<br />
The installation of the<br />
Cavotec AMPMobile<br />
system is aimed at<br />
reducing emissions as<br />
China gears up to develop<br />
its cruise berths. China has already<br />
introduced regulations to support<br />
the adoption of shore power to<br />
reduce emissions.<br />
The unit’s batteries are charged<br />
while it connects vessels to the<br />
grid. This means that no additional<br />
vehicles are required to move it<br />
around the quay, further reducing<br />
environmental impact.<br />
Two other cruise terminals,<br />
Wusong in Shanghai and Qingdao<br />
in Shangdong, will soon be<br />
equipped with similar systems,<br />
setting the standard for shore<br />
power interfaces for cruise<br />
terminals in China.<br />
Cavotec pioneered shore power<br />
in the 1980s, and AMPMobile first<br />
entered service at the Port of Los<br />
Angeles in 2011, with six further<br />
units in service in Californian,<br />
Chinese, and European ports.<br />
AMPMobile is now also used to<br />
power cruise vessels in Canada.<br />
Several such systems have<br />
entered service in Europe in recent<br />
years, and the first came on line in<br />
Asia at the end of 2017, where a<br />
Cavotec AMPShore Reel connects<br />
Asia’s first e-ferry – the Cijian<br />
Island passenger ferry – to<br />
electrical power which charges the<br />
vessel’s battery pack.<br />
CHEVRON RECEIVES NOLS<br />
FROM MAN FOR ACOM<br />
Following successful field testing,<br />
Chevron Marine Lubricants has<br />
been issued with two NOLs (No<br />
Objection Letters) from<br />
equipment manufacturer MAN<br />
Energy Solutions, for the use of<br />
three of its Taro cylinder oils with<br />
the ACOM cylinder oil mixing<br />
system.<br />
Both sets of field tests were<br />
carried out on a 6S90ME-C8 MAN<br />
B&W two-stroke engine using<br />
MAN’s Automated Cylinder Oil<br />
Mixing (ACOM) system.<br />
The first NOL demonstrates the<br />
high performance of Taro Special<br />
HT Ultra, a 140BN product that<br />
has achieved impressive results<br />
helping combat cold corrosion in<br />
slow speed vessels burning high<br />
sulphur fuel and which Chevron<br />
Marine Lubricants was first to<br />
market with in 2017, blended with<br />
Taro Special HT LF, a 25BN<br />
lubricant ideal for low sulphur,<br />
distillate and alternative fuel<br />
types.<br />
The second NOL allows for<br />
blending Taro Special HT 100<br />
(100 BN) and Taro Special HT LF.<br />
8
BALLAST<br />
CMA CGM SELECTS BIO-SEA BWMS FOR 17 CONTAINERSHIPS<br />
CMA CGM, one of the world’s<br />
largest container carriers with a<br />
fleet of 454 vessels, has contracted<br />
France-based BIO-UV Group to<br />
supply its BIO-SEA ballast water<br />
treatment systems to 17<br />
containerships.<br />
Nine LNG-fuelled 22,000TEU<br />
leviathans currently under<br />
construction at China’s CSTC<br />
Shipyard will each be fitted-out<br />
with two 3000m3/h capacity BIO-<br />
SEA B 10-1500 FX units, while<br />
eight 9000TEU capacity Operaclass<br />
vessels will be retrofitted<br />
with a BIO-SEA B 10-1000 FX unit<br />
capable of treating ballast water<br />
flow rates of 1000m3. This marks<br />
its first BWMS retrofit contract for<br />
an entire ship class.<br />
Benoit Gillmann, President and<br />
CEO, BIO-UV Group, said: “Beyond<br />
the dynamics of this milestone<br />
agreement, the order from CMA<br />
CGM, the world’s third largest<br />
container shipping company,<br />
indicates the industry’s<br />
commitment to reducing the<br />
impact that the transfer of nonindigenous<br />
species has on the<br />
marine environment, and beyond.<br />
The order strengthens BIO-UV’s<br />
position in the maritime<br />
segment and BIO-SEA’s<br />
leading position in the<br />
ballast water market.”<br />
The order, which is<br />
valued at more than €5<br />
million, is the company’s<br />
first BIO-SEA order<br />
following the system’s USCG<br />
type-approval, awarded on<br />
the 21 June 2018.<br />
Xavier Deval, Business<br />
Director, BIO-SEA, said: “We<br />
are excited to be working<br />
with CMA CGM on these<br />
newbuild and retrofit projects,<br />
which represent the first orders<br />
since our USCG-approval. The<br />
order substantiates our view that<br />
BIO-SEA is one of the best<br />
ultraviolet treatment systems<br />
available. It is suitable for all<br />
waters of the world in which these<br />
CMA CGM vessels will operate and<br />
is one of the very few ballast water<br />
treatment systems that is<br />
currently compliant with both<br />
USCG and IMO requirements.”<br />
The UV-type ballast water<br />
treatment system is available as a<br />
skid mounted, semi-modular or<br />
modular system capable of dealing<br />
AQUARIUS UV BWMS COMPLETES USCG TESTING<br />
with flow rates between 10 and<br />
2000m3/h. To date, it is the only<br />
UV system on the market with no<br />
limit for freshwater retention, 24<br />
hours in marine water, and 72h<br />
days for brackish water.<br />
BIO-SEA is two stage treatment<br />
process, with ballast waters<br />
entering a 20μm filter to flush out<br />
any suspended solids and<br />
zooplankton. The filtered water<br />
then enters a titanium reactor to<br />
be put through the ultraviolet<br />
disinfection process. The system is<br />
also equipped with an automated<br />
operating, monitoring and alarm<br />
with power regulation.<br />
Wärtsilä has completed the type approval testing of its<br />
Aquarius UV Ballast Water Management System<br />
(BWMS) and is now finalising the documentation for<br />
submission to the US Coast Guard (USCG). The<br />
documents await final input from the USCG-approved<br />
independent laboratory that performed the tests.<br />
The Aquarius UV received IMO type approval and<br />
Alternate Management System (AMS) acceptance<br />
from the USCG in 2011.<br />
The Aquarius UV BWMS is a flexible system<br />
utilising a two-stage approach involving filtration and<br />
medium pressure ultra-violet (UV) disinfection<br />
technology. The Wärtsilä Aquarius UV is in full<br />
compliance with the IMO D-2 discharge standard.<br />
Wärtsilä’s offering also includes it’s Aquarius EC<br />
(electrochlorination) BWMS, which was type<br />
approved by the IMO’s Marine Environment<br />
Protection Committee in 2013, and which has been<br />
submitted for USCG type approval following<br />
successful testing procedures.<br />
“The reliability, robustness, and efficiency of our<br />
full BWMS portfolio is clearly endorsed with both the<br />
UV and EC technologies having passed the demanding<br />
USCG testing protocol. This puts Wärtsilä in a unique<br />
position in helping marine operators to meet<br />
international regulatory requirements,” says Craig<br />
Patrick, Sales Director, Ballast Water Management<br />
Systems, Wärtsilä Marine Solutions.<br />
9
COATINGS<br />
ECOSPEED TAKES TO THE MERSEY<br />
The hull of the polar research ship<br />
‘RRS Sir David Attenborough’ took<br />
to the water recently protected by<br />
what its maker, Subsea Industries,<br />
claims to be the most<br />
environmentally-safe hull coating<br />
ever developed – the biofoulingreducing<br />
and washable Ecospeed.<br />
Commenting on the success of<br />
the vessel’s launch into the River<br />
Mersey from the Cammell Laird<br />
shipyard in Birkenhead, Manuel<br />
Hof, Subsea Industries’ production<br />
executive, said: “RRS Sir David<br />
Attenborough is now afloat with a<br />
hull protected by the same<br />
Ecospeed coating that has<br />
protected its sisters, Ernest<br />
Shackleton and James Clark<br />
Ross, for many years. It was<br />
incredibly exciting to watch the<br />
launch of this important vessel.”<br />
When the vessel is delivered to<br />
British Antarctic Survey in 2019, it<br />
will undertake world-leading<br />
environmental research into<br />
climate change and ocean<br />
protection. As such, the vessel<br />
required a fully ice-strengthened<br />
coating, without being harmful to<br />
the environment. “Ecospeed fulfils<br />
that requirement,” said Hof.<br />
“Ecospeed is a safe, hard-type<br />
coating with zero metallic<br />
compounds. It eliminates the<br />
potential pollution of polar waters<br />
with heavy metals or biocides and<br />
hull contamination during research<br />
activities, which is extremely<br />
important to the scientific work the<br />
vessel will carry out.<br />
“The hard coating completely<br />
mitigates against the leaching of<br />
chemicals into the marine<br />
environment,” said Hof.<br />
Subsea Industries’ Chairman<br />
Boud Van Rompay said: “We are<br />
delighted that Cammell Laird and<br />
BAS have successfully<br />
launched RRS Sir David<br />
Attenborough. The vessel is a<br />
showcase for an array of<br />
sophisticated technologies and<br />
systems, of which, I am pleased to<br />
say, Ecospeed is one.”<br />
The 15,000gt research vessel,<br />
scheduled for operational duties in<br />
2019, will be one of the most<br />
advanced polar research vessels in<br />
the world. The 128m long vessel<br />
will be capable of 60 days at sea<br />
without re-supply, covering a range<br />
of 18,898 nautical miles at 13<br />
knots.<br />
SHIP DESIGN<br />
OHT ENTERS<br />
RENEWABLES SEGMENT<br />
Norway based Offshore Heavy<br />
Transport (OHT) is set to enter<br />
the offshore renewables market<br />
with a unique new heavy lift<br />
transport and installation vessel,<br />
a customised Ulstein Alfa Lift<br />
design developed by Dutch<br />
design company Ulstein Design &<br />
Solutions BV (UDSBV) in close<br />
cooperation with OHT.<br />
The first vessel (with options<br />
for up to another three) will be<br />
constructed by China Merchant<br />
Heavy Industry (CMHI) with<br />
delivery slated for early 2021.<br />
The 48,000dwt dynamicallypositioned<br />
vessel combines the<br />
benefits of a semi-submersible<br />
transport vessel with a 3000t<br />
main crane. It will have the<br />
capacity to transport and install<br />
up to ten 1500t ultra-large jacket<br />
foundations or eleven 2000t XXL<br />
monopiles plus wind turbine<br />
transition pieces.<br />
“We started the development<br />
of the ULSTEIN Alfa Lift idea back<br />
in 2015 with the driver to<br />
increase the safety of submerged<br />
operations and at the same time<br />
increasing the operability<br />
window for subsea installations<br />
using a crane,” said Edwin van<br />
Leeuwen, Managing Director,<br />
Ulstein Design & Solutions BV.<br />
Torgeir E. Ramstad, OHT CEO,,<br />
said: “When we approached<br />
Ulstein with our intended<br />
strategy UDSBV presented its Alfa<br />
Lift solution on the spot. That was<br />
a direct hit. It allows us to enter<br />
the market, at the same time<br />
expanding on our capabilities in<br />
OHT’s core market.”<br />
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10
NAVIGATION & SOFTWARE<br />
RAYTHEON ANSCHÜTZ ANNOUNCES NEW RADAR NX<br />
SOFTWARE<br />
Navigation company Raytheon<br />
Anschütz has announced its new<br />
navigational radar and chart radar<br />
software, Radar NX. The company<br />
explains that an intuitive user<br />
interface and a smart range of<br />
scalable functionality characterise<br />
the new Synapsis Radar NX<br />
application.<br />
Raytheon Anschütz developed<br />
the Radar NX software in an agile<br />
development process leveraging<br />
the expertise of experienced<br />
marine radar users and the knowhow<br />
of specialized user interface<br />
designers. With the new radar and<br />
chart radar application, Raytheon<br />
Anschütz completes the Synapsis<br />
NX series of innovative bridge<br />
navigation systems.<br />
Björn Schröder, product<br />
manager for radar and ECDIS said:<br />
“Radar NX was developed in<br />
accordance with human-centered<br />
design principles. The user<br />
interface concept perfectly<br />
matches our new ECDIS NX, which<br />
has been presented last year and<br />
which earned user feedback of an<br />
unparalleled intuitiveness in use.”<br />
The optimised grouping of data<br />
and current settings provides<br />
operators with clear situation<br />
awareness. In addition, the quick<br />
access bar makes the most often<br />
used operations and functions<br />
available at a fingertip. Operators<br />
benefit from a superior nondistracted<br />
overview, situation<br />
awareness and a fast<br />
interpretation of the radar<br />
picture.<br />
Radar NX delivers customers<br />
optimised performance in<br />
tracking and anti-clutter<br />
processing. It can also include an<br />
advanced, smart radar video<br />
merging function, which<br />
integrates the video of multiple<br />
radar transceivers into a single,<br />
unobstructed radar video.<br />
The software is scalable to<br />
include additional functionality<br />
beyond basic IMO standards to<br />
support special customer<br />
requirements such as helicopter<br />
tracking and guidance.<br />
The company says that the<br />
Radar NX application builds on the<br />
technical foundation provided by<br />
the Synapsis Integrated<br />
Navigation System (INS). This<br />
means the integrated INS<br />
functions, such as radar/AIS<br />
target management, alert<br />
management or sensor integrity<br />
monitoring, are also available for<br />
a stand-alone radar system.<br />
The system will be formally<br />
launched at the SMM exhibition in<br />
Hamburg this year.<br />
DNV GL RELEASES IMO DCS<br />
REPORTING TOOL<br />
DNV GL has released a new online<br />
reporting tool to speed up and<br />
simplify IMO DCS reporting, The<br />
EU MRV (Monitoring Reporting &<br />
Verification) and IMO DCS (Data<br />
Collection System) are designed as<br />
the first steps in a process to help<br />
the maritime industry reduce GHG<br />
(greenhouse gas) emissions from<br />
ships. They both require ship<br />
owners and operators to gather<br />
and submit fuel consumption data,<br />
which will be used to track vessel<br />
GHG emissions.<br />
“DNV GL has had a verification<br />
tool for the EU MRV in place for<br />
some time, and this has now been<br />
extended to also cover the<br />
requirements of the IMO DCS,”<br />
says Geir Dugstad, Director of Ship<br />
Classification & Technical Director,<br />
at DNV GL – Maritime.<br />
RESERACH<br />
DAMEN TAKES LEAD ROLE<br />
IN EU NAVAIS PROJECT<br />
Damen Shipyards Gorinchem, in<br />
close cooperation with<br />
Netherlands Maritime Technology<br />
(NMT), is to coordinate the<br />
NAVAIS programme, an EC-funded<br />
initiative to improve sustainability<br />
in shipbuilding and maintain<br />
Europe’s leading role in complex<br />
vessel construction.<br />
The programme kicked off on<br />
June 1st, with the Innovation &<br />
Networks Executive Agency of the<br />
European Commission (EC)<br />
signing the grant agreement.<br />
NAVAIS aims to maintain the<br />
European shipbuilding industry’s<br />
world-leading position in the<br />
design and construction of<br />
complex, value-added and highly<br />
specialised vessels whilst further<br />
integrating sustainability into<br />
designs.<br />
The European Commission, via<br />
its research and innovation<br />
programme Horizon 2020, will<br />
invest €6.5 million in NAVAIS over<br />
four years.<br />
11
SAFETY<br />
SHIP LOSSES CONTINUE TO FALL BUT CYBER-CRIME THREATENS PROGRESS<br />
Large shipping losses have declined<br />
by more than a third (38%) over the<br />
past decade, according to Allianz<br />
Global Corporate & Specialty SE’s<br />
(AGCS) Safety & Shipping Review<br />
2018, with this downward trend<br />
continuing in 2017. Yet recent<br />
events such as the collision of the oil<br />
tanker Sanchi and the impact of the<br />
NotPetya malware indicates the<br />
shipping sector is being tested by a<br />
number of traditional and emergent<br />
risks.<br />
There were 94 total losses<br />
reported around the world in 2017,<br />
down 4% on the previous year – the<br />
second lowest in 10 years after<br />
2014. Bad weather, such as typhoons<br />
in Asia and hurricanes in the US,<br />
contributed to the loss of more than<br />
20 vessels, according to the annual<br />
review, which analyses reported<br />
shipping losses over 100gt.<br />
“The decline in frequency and<br />
severity of total losses over the past<br />
year continues the positive trend of<br />
the past decade. Insurance claims<br />
have been relatively benign,<br />
reflecting improved ship design and<br />
the positive effects of risk<br />
management policy and safety<br />
regulation over time,” says Baptiste<br />
Ossena, Global Product Leader Hull<br />
& Marine Liabilities, AGCS.<br />
“However, as the use of new<br />
technologies onboard vessels grows,<br />
we expect to see changes in the<br />
maritime loss environment in future.<br />
The number of more technical claims<br />
will grow – such as cyber incidents<br />
or technological defects – in addition<br />
to traditional losses, such as<br />
collisions or groundings.”<br />
There are multiple new risk<br />
exposures for the shipping sector:<br />
Ever-larger containerships pose fire<br />
containment and salvage issues. The<br />
changing climate brings new route<br />
risks, with fast-changing conditions<br />
in Arctic and North Atlantic waters<br />
posing new hazards. Environmental<br />
scrutiny is growing as the industry<br />
seeks to cut emissions, bringing new<br />
technical risks and the threat of<br />
machinery damage incidents at the<br />
same time. And the industry<br />
continues to grapple with balancing<br />
the benefits and risks of increasing<br />
automation onboard. The NotPetya<br />
cyber-attack caused cargo delays<br />
and congestion at nearly 80 ports,<br />
underlining the threat of cyber<br />
risks for the sector.<br />
Almost a third of shipping losses<br />
in 2017 (30) occurred in the South<br />
China, Indochina, Indonesia and the<br />
Philippines, up 25% annually,<br />
driven by activity in Vietnamese<br />
waters. This area has been the<br />
major global loss hotspot for the<br />
past decade, leading some media<br />
commentators to label it the “new<br />
Bermuda Triangle”.<br />
Outside of Asia, the East<br />
Mediterranean and Black Sea<br />
region is the second major loss<br />
hotspot (17) followed by the<br />
British Isles (8). There was also a<br />
29% annual increase in reported<br />
shipping incidents in Arctic Circle<br />
waters (71), according to AGCS<br />
analysis.<br />
Cargo vessels (53) accounted for<br />
over half of all vessels lost globally<br />
in 2017. Fishing and passenger<br />
vessel losses are down year-onyear.<br />
Bulk carriers accounted for<br />
five of the 10 largest reported total<br />
losses by GT. The most common<br />
cause of global losses remains<br />
foundering (sinking), with 61<br />
sinkings in 2017.<br />
Wrecked/stranded ranks second<br />
(13), followed by machinery<br />
damage/failure (8).<br />
Intriguingly, the analysis<br />
showed that Friday is the most<br />
dangerous day at sea, with 175 of<br />
1,129 total losses reported to have<br />
occurred on this day over the past<br />
decade.<br />
Human error still a big issue. It<br />
is estimated that 75% to 96% of<br />
shipping accidents involve human<br />
error. It is also behind 75% of<br />
15,000 marine liability insurance<br />
industry claims analysed by AGCS –<br />
costing $1.6bn.<br />
“Human error continues to be a<br />
major driver of incidents,” says<br />
Captain Rahul Khanna, Global Head<br />
of Marine Risk Consulting, AGCS.<br />
“Inadequate shore-side support<br />
and commercial pressures have an<br />
important role to play in maritime<br />
safety and risk exposure. Tight<br />
schedules can have a detrimental<br />
impact on safety culture and<br />
decision-making.”<br />
Better use of data and analytics<br />
could help, Khanna believes. “By<br />
analysing data 24/7 we can gain<br />
new insights from crew behaviour<br />
and near-misses that can identify<br />
trends. The shipping industry has<br />
learned from losses in the past but<br />
predictive analysis could be the<br />
difference between a safe voyage<br />
and a disaster.”<br />
The consultant believe cyber<br />
incidents like the global NotPetya<br />
malware event have been a wakeup<br />
call for the shipping sector, since<br />
many operators previously thought<br />
themselves isolated from this<br />
threat. “As technology onboard<br />
increases, so do the potential risks,”<br />
says Khanna.<br />
At the same time, new European<br />
Union laws such as the Network<br />
and Information Security Directive<br />
(NIS), which requires large ports<br />
and maritime transport services to<br />
report any cyber incidents and<br />
brings financial penalties, will<br />
exacerbate the fall-out from any<br />
future failure – malicious or<br />
accidental.<br />
“The current lack of incident<br />
reporting masks the true picture<br />
when it comes to cyber risk in the<br />
marine industry,” says Khanna.<br />
“The NIS directive will bring more<br />
transparency around the scale of<br />
the problem.”<br />
The increase in autonomous<br />
shipping could add to the problem,<br />
but Allianz Global believes that<br />
legal, safety and cyber security<br />
issues are likely to limit the wider<br />
take up of the crewless ship. The<br />
increasing use of drones and<br />
submersibles, meanwhile, could<br />
have the potential to make a<br />
significant contribution to shipping<br />
safety and risk management,<br />
according to the report. Future use<br />
could include pollution assessment,<br />
cargo tank inspections, monitoring<br />
pirates and assessment of the<br />
condition of a ship’s hull in a<br />
grounding incident.<br />
12
DNV GL AND RCL PUBLISH CYBER SECURITY PAPER<br />
Classification society DNV GL and cruiseship operator<br />
RCL have published a white paper to help shipowners,<br />
yards and vendors reduce the risk of cyber-attack<br />
during the cruiseship building process.<br />
The paper, Cyber security by design: A proposed<br />
approach applied to modern cruise ship newbuilding,<br />
explains how to approach threat management for IT<br />
and OT integrated systems alongside the design,<br />
construction, testing and commissioning of complex<br />
vessels.<br />
Using threat modelling techniques to illustrate the<br />
cyber security gaps that can be found in newbuilding<br />
verification projects, the paper demonstrates how<br />
best to detect and address these gaps. It also lists<br />
examples of remediation actions by the<br />
owner/operator, yard and cyber-physical system<br />
vendors, all of whom play an active role in effective<br />
cyber security defence.<br />
By involving information security teams in cyber<br />
risk assessment activities which target vessels, their<br />
interfacing systems and the newbuilding lifecycle,<br />
improvement areas can be clarified and gaps in the<br />
cyber system over the life cycle of the vessel can be<br />
pointed to, states the paper.<br />
A key aspect of the paper details how RCL and<br />
shipbuilder STX France split the IT and OT systems<br />
aboard the Symphony of the Seas and Celebrity<br />
Edge into parallel tracks.<br />
P&I CLUB WARNS ABOUT CARGO HOSE FAILURE<br />
François<br />
Drezet, Technical<br />
Department System Engineer<br />
for STX France, who is quoted in<br />
the paper, says: “ It is important for us to improve the<br />
overall newbuilding chain. I think that now is the right<br />
time to integrate cyber security in the system<br />
engineering process. Later, it will become more<br />
difficult to fill the security gap. This first experience<br />
was really interesting for the yard. Even if we were<br />
requesting for our sub-contractors to implement<br />
some best practices, we discovered that it is not<br />
enough. Every participant learnt from the others, each<br />
of us having specific knowledge that improved the<br />
global cyber security of the ship.”<br />
Will Perez, Cyber Security Director for Royal<br />
Caribbean Cruises, says: “Using the proposed<br />
methodology, we can address cyber security threats<br />
together with the vendors, and that is something we<br />
were never able to do before. This is the first time in<br />
this industry that we can achieve this level of<br />
communication and collaboration from the yard and<br />
the vendors to effectively resolve cyber-securityrelated<br />
questions and issues during newbuilding, and<br />
do this as an integrated team.”<br />
This paper is the result of the cooperation between<br />
both DNV GL’s and RCL’s maritime cyber security<br />
teams.<br />
Senior Loss Prevention Executive,<br />
David Nichol at UK P&I, discusses<br />
the lessons learnt from a recent<br />
incident involving the failure of a<br />
cargo hose, resulting in an oil spill:<br />
“A tanker was fixed to load a<br />
petroleum product cargo at an<br />
offshore anchorage by ship to ship<br />
transfer (STS). After making fast<br />
alongside the storage vessel, cargo<br />
tanks were inspected and preloading<br />
checklists completed.<br />
“A flexible cargo hose supplied<br />
by the STS service provider was<br />
connected between the respective<br />
vessels manifolds. During transfer<br />
operations, the cargo hose<br />
ruptured near the receiving<br />
vessel’s manifold, causing oil to<br />
spray on deck and overboard.<br />
“The crew responded<br />
immediately by raising the alarm,<br />
instructing the storage vessel to<br />
stop the transfer and by taking<br />
prompt action to confine and<br />
collect oil spillage on deck. Only a<br />
very small quantity of oil was<br />
released into the sea.<br />
“The investigation into the<br />
incident concluded that the failure<br />
of the hose was related to its<br />
condition as there was no evidence<br />
that the agreed pumping rate or<br />
pressure in the system was<br />
exceeded. Markings on the hose<br />
indicated that it was last pressure<br />
tested more than two years before<br />
the incident and no valid<br />
certificate of inspection and test<br />
could be produced on demand.<br />
“The crew should carefully<br />
inspect transfer hoses as far as<br />
safely accessible and request<br />
access to the hose documentation,<br />
cross checking that identification<br />
markings match up and protesting<br />
any defects or anomalies. Industry<br />
guidelines require that periodic<br />
tests of hoses are undertaken at<br />
intervals not exceeding 12<br />
months.”<br />
Lessons learnt from this incident<br />
include:<br />
● STS transfer operations must<br />
be performed taking into<br />
consideration the requirements of<br />
the vessel STS operations plan,<br />
MARPOL regulations for the<br />
prevention of pollution during<br />
transfer of oil at Sea, the STS Guide<br />
and the vessel safety management<br />
system;<br />
● Cargo transfer hoses should be<br />
fit for purpose and provided with<br />
valid records of test and<br />
inspection;<br />
● Any evidence of deficient or<br />
non-compliant transfer hoses<br />
should be protested and thereafter<br />
investigated / rectified by the<br />
responsible party.<br />
● This incident demonstrates the<br />
vital importance of the crew<br />
keeping a vigilant deck watch<br />
during transfer operations and in<br />
responding rapidly to contain a<br />
spill in accordance with drilled<br />
procedures<br />
13
WIGHT SKY FIRE CAUSED BY CATASTROPHIC ENGINE FAILURE<br />
A Marine Accident<br />
Investigation Branch<br />
(MAIB) report into<br />
the fire aboard the<br />
Isle of Wight ferry<br />
Wight Sky last year<br />
concludes the cause<br />
was catastrophic<br />
failure of one of the<br />
passenger ferry’s<br />
main propulsion<br />
engines, a six-cylinder<br />
Volvo Penta D16C-A<br />
MH. While the fire<br />
was swiftly contained<br />
and controlled, the<br />
vessel’s marine engineer suffered serious burns to his<br />
hands and face.<br />
An immediate investigation conducted by the<br />
vessel’s engine maker, Volvo Penta UK, concluded that<br />
the most probable trigger for the failure was debris in<br />
the engine’s oil channels following engine rebuild by<br />
service engineers RK Marine Limited (RKM).<br />
However, while this was not supported by direct<br />
evidence, the MAIB report indicated that debris of<br />
significant hardness and size, if lodged between the<br />
main bearing and crankshaft journal, limited lubrication<br />
and blocked the oil supply to the big end bearing,<br />
resulting in machinery failure.<br />
An engine failure had occurred previously, in July<br />
2017, where the engine developed a coolant loss<br />
problem. Although the ship’s crew and RKM were<br />
unable to diagnose the cause, several cooled<br />
components, including the turbocharger and associated<br />
exhaust piping, were replaced, but the problem<br />
persisted.<br />
On 4 August, the cylinder head was replaced by RKM,<br />
but on testing the engine, smoke was observed at the<br />
engine exhaust. A week later, the turbocharger was<br />
replaced, when the engine was run up one of the two<br />
exhaust valves on cylinder unit sheared, resulting in the<br />
lower half becoming embedded in the piston. The<br />
failure was not investigated but was attributed by RKM<br />
to incorrectly adjusted valve tappet clearances.<br />
RKM was then contracted to carry out a full rebuild<br />
of the engine, with a mix of new and used components<br />
from other D16 engines in the fleet for the rebuild. Upon<br />
installation, however, the vessel’s soft patches had not<br />
been removed, and the rebuilt engine was lowered in<br />
sections into the engine room. Prior to the explosion,<br />
the rebuilt engine had run for 5½ hours.<br />
During the investigation following the explosion, the<br />
engine cylinder block, sump pan, clutch and external<br />
pipes of the engine were removed by RKM in the<br />
presence of MAIB inspectors. Specialist engineers from<br />
Volvo Penta, Sweden, examined the engine components,<br />
also in the presence of representatives from the MAIB,<br />
RKM and shipowner Wightlink.<br />
Signs of overheating<br />
of the main bearing at<br />
the top end of its journal<br />
nearest to big end<br />
bearing were observed<br />
and the main bearing<br />
shells were found to<br />
have turned. Both the<br />
bearing shells and<br />
journal had suffered<br />
severe damage, but there<br />
was no evidence of<br />
debris embedded in the<br />
bearing shells.<br />
Volvo Penta's report<br />
concluded that, when the<br />
shells for main bearing turned, they blocked the<br />
lubricating oil channel on the main journal leading from<br />
the journal to cylinder unit crank pin. This caused the<br />
big end bearing to seize on the crank pin, leading to the<br />
failure of the bearing bolts. The rotating crankshaft then<br />
hit the unrestrained connecting rod, which impacted<br />
against the side of the crankcase, puncturing it and<br />
breaking the piston cooling oil gallery.<br />
Its report concluded: “We believe the breakdown<br />
was occurred due to remaining debris in the engine oil<br />
channels and the main bearing after the overhaul.” It<br />
also reported that both of the oil filters tested contained<br />
high quantities of particulate matter, some of which<br />
were over 1mm in size.<br />
While debris in the engine’s oil channels was the<br />
most probable cause of the engine failure, rebuilding the<br />
engine in a clean and controlled environment and<br />
transferring it complete into the engine room would<br />
have reduced the likelihood of debris ingress, the MAIB<br />
report concluded.<br />
It also found that the engine was not fitted with a<br />
wear detector, which could have provided a warning<br />
before the engine failed.<br />
Volvo Penta has since written to all Volvo Penta<br />
dealerships in the UK and Ireland to provide guidance<br />
on good practice for engine repair and rebuild and to<br />
ensure that:<br />
1. Volvo Penta UK is informed of any major engine<br />
failure resulting in injury, fire or flood;<br />
2. Where appropriate, soft patches are removed to<br />
allow removal and reinstallation of complete<br />
engines;<br />
3. Engine assembly is completed in a clean<br />
environment to prevent debris being built in<br />
4. Following rebuilds, engines are load-tested on a<br />
dynamometer and certificates issued confirming the<br />
required performance;<br />
5. Records of component measurements are kept.<br />
The MAIB also recommended that Volvo Penta<br />
consider providing a wear particle detection system for<br />
those marine engines that cannot be easily serviced<br />
onboard.<br />
14
NEWBUILDS & DELIVERIES<br />
STENA TAKES TWO MORE E-FLEXERS<br />
Stena has decided to exercise its option to build an<br />
additional pair of long E-Flexer vessels. The two vessels<br />
are scheduled for delivery in 2022 from the Avic Weihai<br />
Shipyard, China.<br />
“We are very pleased to have ordered two additional<br />
E-Flexer vessels from Stena RoRo. We foresee increasing<br />
demand for freight capacity in Northern Europe and our<br />
new vessels fit very well in matching anticipated market<br />
developments as we prepare ourselves for further<br />
expansion. At this stage we haven’t decided where within<br />
our route network these two vessels will be deployed and<br />
are currently evaluating several options,” said Niclas<br />
Mårtensson, CEO Stena Line.<br />
The new order and the four further options are<br />
important milestones for Stena RoRo.<br />
“These vessels are the result of good cooperation<br />
between Stena RoRo and the AVIC Weihai Shipyard. With<br />
their strong design capabilities, Stena Line will be able to<br />
optimise its capacity to accommodate the vessels within<br />
most parts of its route network,” said Per Westling, MD<br />
Stena RoRo.<br />
As with the previous E-Flexer vessels, energy<br />
efficiency and sustainability will be key design features.<br />
“We want to lead the development of sustainable<br />
shipping and set new industry standards when it comes<br />
to operational performance, emissions and cost<br />
competiveness,” said Mårtensson.<br />
The two new 1200 passenger-capacity ships will be<br />
larger than the three E-Flexer designs currently being<br />
built for Stena Line. The first three E-Flexer ships will be<br />
215m long with 3 100 lane meters whilst the next two<br />
ships will measure 240m with a freight capacity of 3 600<br />
lane meters.<br />
“We are building on our successful RoPax concept<br />
mixing freight and passenger traffic. Through<br />
standardisation we can secure a reliable operation and by<br />
investing in tonnage that is flexible we can provide an<br />
even better product that will ultimately support our<br />
customers and help them to grow”, said Niclas<br />
Mårtensson.<br />
A total of eight vessels have now been ordered by<br />
Stena from Avic Weihai Shipyard in China. The first one is<br />
planned to operate on Holyhead-Dublin and the next two<br />
delivered to Stena Line are planned to operate on the<br />
Liverpool-Belfast service. Three other vessels will be<br />
chartered out to external ferry operators by Stena RoRo.<br />
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15
FINCANTIERI TO BUILD TWO LNG CRUISESHIPS FOR TUI<br />
Fincantieri has been awarded a<br />
contract to build two LNG-fuelled<br />
cruiseships for TUI Cruises.<br />
The 161,000grt concept ships<br />
will be built at the Monfalcone<br />
shipyard and based on a<br />
prototype project developed by<br />
Fincantieri aimed at reducing fuel<br />
consumption and minimising<br />
environmental impact. The<br />
vessels are slated for delivery in<br />
2024 and 2026.<br />
“With the new class of ships<br />
we are responding to the wishes<br />
of our guests and creating<br />
offerings that will also inspire<br />
new cruise passengers. As with<br />
the other ships in the fleet, the<br />
passenger/space ratio remains<br />
generous,” said Wybcke Meier,<br />
CEO of TUI Cruises. “The decision<br />
to run the two additional lowemission<br />
new builds is a logical<br />
continuation of our<br />
environmental strategy”.<br />
Giuseppe Bono, CEO of<br />
Fincantieri, added: “These will be<br />
the largest ships ever built in<br />
Italy: we proved once more we<br />
can provide the market with the<br />
best mix of reliability and<br />
innovation, pillars of Made in<br />
Italy and distinguishing features<br />
of Fincantieri in the global<br />
shipbuilding landscape.<br />
The project we developed and<br />
offered to the client allowed us to<br />
achieve this outstanding<br />
commercial record, which is not<br />
just about adding a new brand to<br />
our client portfolio, but also a<br />
confirmation of the absolutely<br />
cutting-edge technological<br />
content of our products.<br />
All of these factors consolidate<br />
our leadership in the field and<br />
further extend the workload<br />
horizon of our shipyards, which<br />
has no comparables in any other<br />
industrial sector”.<br />
In addition to these newbuilds,<br />
TUI Cruises will be introducing<br />
new ships in 2019 and 2023.<br />
FEDERAL DEE DELIVERED<br />
Japanese builder Oshima Shipyard<br />
has delivered the latest in a series<br />
of 34,500dwt handysize bulkers to<br />
Canada’s Fednav.<br />
MV Federal Dee is one of 22<br />
vessels Oshima is building for the<br />
owner, the largest operator of iceclass<br />
dry-bulk carriers and<br />
Canada’s leading ocean-going, drybulk<br />
shipowning and chartering<br />
group. Fednav operates a modern<br />
bulker fleet of over 100 ships, the<br />
majority of which are owned.<br />
Earlier this year, Fednav also<br />
contracted for the replacement of<br />
its MV Arctic by ordering a new<br />
30,000dwt Polar Class 4 mine<br />
support vessel from JMU Shipyard<br />
of Japan. The ship will be flagged<br />
under Canadian registry and begin<br />
service as of 2020.<br />
Investing more than US$600<br />
million into its newbuilding<br />
programme, the company has<br />
continued confidence in the<br />
shipping markets and its<br />
commitment to the Arctic, St.<br />
Lawrence, and Great Lakes trades.<br />
16
BRITISH PARTNER ACCEPTED INTO BP'S LNG FLEET<br />
BP Shipping has accepted delivery<br />
of ‘British Partner’, the first of six<br />
state-of-the-art new Partnership<br />
class LNG Carriers from South<br />
Korean shipbuilder DSME.<br />
Each 173,400m3 vessel in the<br />
series, the largest LNG vessels to<br />
be operated by BP Shipping, is<br />
fitted with two 13,600 kW nextgeneration<br />
M-type, electronicallycontrolled,<br />
gas-injection (ME-GI)<br />
propulsion systems and DSME’s<br />
proprietary full reliquefaction<br />
system (FRS). The arrangement<br />
provides a thermal efficiency of<br />
around 51.7%. An exhaust gas<br />
recirculation system has also been<br />
installed to reduce emissions and<br />
the gas combustion system<br />
onboard minimises the potential<br />
for releasing methane gas to the<br />
atmosphere.<br />
The Partnership vessels also<br />
feature a five-stage compressor<br />
that raises the pressure of the gas<br />
from just above atmospheric<br />
pressure to 300bar. It is then sent<br />
to the engines for fuel – or to the<br />
reliquefaction system. When the<br />
reliqufaction plant is in use, up to<br />
70% of the gas discharged from<br />
the compressor is cooled to a<br />
temperature where it returns to<br />
liquid form. This is then pumped<br />
back to the cargo tanks, allowing<br />
the ships to deliver more LNG to<br />
the market.<br />
Vessel efficiency and<br />
performance is further optimised<br />
by way of an improved 295m long<br />
hull form, since the larger<br />
carrying capacity delivers greater<br />
flexibility in terms of the places<br />
where they can operate.<br />
“BP is set to increase its LNG<br />
supply significantly over the next<br />
four years thanks, largely, to new<br />
projects in the US, and off the<br />
coast of Mozambique,” says Oli<br />
Beavon, technical vice president<br />
for BP Shipping. “The new<br />
Partnership class ships will give<br />
us the necessary capacity to<br />
transport those extra volumes<br />
around the world.”<br />
BP Shipping says that while its<br />
LNG business has grown by 30<br />
per cent in the past year, margins<br />
are eroding. “To be competitive,<br />
therefore, it’s vital that the new<br />
LNG carriers are also costeffective.<br />
The kind of market<br />
growth we’re seeing has<br />
inevitably led to increased<br />
competition,” says Jonty Shepard,<br />
Chief Operating Officer for LNG.<br />
“Profit margins are dropping off<br />
as the big trading houses start to<br />
get involved in LNG for the first<br />
time.”<br />
While the vessels have been<br />
designed to transit the Panama<br />
Canal, they will be able to load<br />
and discharge cargoes at a far<br />
wider range of LNG ports and<br />
floating facilities than the<br />
company’s existing LNG tonnage.<br />
Around half of BP’s upstream<br />
portfolio is currently gas, and the<br />
business expects that to grow as<br />
more major projects come online.<br />
Natural gas, and LNG in particular,<br />
will form a major part of this<br />
growth – the 'Evolving Transition'<br />
scenario in BP's 2017 Energy<br />
Outlook forecasts that global LNG<br />
trade will grow seven times faster<br />
than pipeline gas trade.<br />
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17
CAMMELL LAIRD SUCCESSFULLY LAUNCHES SIR DAVID ATTENBOROUGH<br />
A major milestone for UK shipbuilding was reached<br />
with the successful launch into the River Mersey of the<br />
state-of-the-art polar research ship ‘RRS Sir David<br />
Attenborough’.<br />
More than 3000 shipyard workers, engineers,<br />
scientists and maritime industry experts gathered<br />
with special guest speakers, including worldrenowned<br />
naturalist and broadcaster Sir David<br />
Attenborough, to celebrate the remarkable<br />
engineering achievement.<br />
Commissioned by the Natural Environment<br />
Research Council and built by Cammell Laird for<br />
operation by the British Antarctic Survey, the vessel<br />
marks the biggest shipbuilding contract in Britain for<br />
30 years.<br />
Keynote speaker the Rt Hon Claire Perry MP,<br />
Minister of State for Energy and Clean Growth said at<br />
the launch: “This incredibly exciting event marks the<br />
next stage in the construction of this remarkable new<br />
polar research ship. The RSS Sir David Attenborough<br />
will use sophisticated technology to monitor polar<br />
activity and will help strengthen our position at the<br />
forefront of climate and ocean research.<br />
“The Government’s £200 million investment in<br />
polar research will allow us to gain a crucial insight<br />
into polar oceans to combat the devastating effects of<br />
climate change, and through our commitment to clean<br />
growth, we are putting vital science and innovation to<br />
mitigate global warming at the heart of our modern<br />
Industrial Strategy.”<br />
Sir David said: “Britain began exploring the<br />
Antarctic over a century ago when it seemed to be an<br />
empty wilderness of little importance to the world as a<br />
whole. Now we recognise that what happens at the<br />
Poles is of the greatest importance to everyone,<br />
everywhere.<br />
“The UK and the British Antarctic Survey have<br />
been making discoveries in both regions that enable<br />
us to better understand these global processes and<br />
this wonderful new research ship will enable British<br />
scientists to continue their crucial work in both the<br />
Arctic and Antarctic for decades to come.”<br />
The launch of the RRS Sir David Attenborough is<br />
an important milestone in UK shipbuilding, with<br />
Cammell Laird leading the country’s resurgent<br />
market position. Cammell Laird CEO John Syvret CBE,<br />
said the launch of the RRS Sir David<br />
Attenborough underpins this commitment and<br />
ambition.<br />
“I want to thank NERC, British Antarctic Survey,<br />
Rolls Royce, Lloyds Register, Houlder Offshore and<br />
the entire supply chain for their commitment and<br />
support. This is one team, ‘team UK’ working in<br />
partnership to deliver a unique ship with unique<br />
capabilities and capacity. I also want to thank our<br />
workforce and their families as well as Wirral<br />
Borough Council, the Rt Hon Frank Field and all in<br />
the community who have supported Cammell Laird<br />
on our journey to date. We are now back in the<br />
premier league of the shipbuilding world, it has been<br />
a Herculean effort by all to get here, this launch raises<br />
the brand profile and as a result provides increased<br />
global recognition, which bodes well for the future.”<br />
Professor Dame Jane Francis, Director of British<br />
Antarctic Survey, added: “This is a fantastic moment<br />
for all of us. At British Antarctic Survey our<br />
scientists, engineers, and support teams – especially<br />
those mariners and project managers who have been<br />
working closely with the amazing teams at Cammell<br />
Laird – are tremendously excited to reach this<br />
milestone. It is an incredible achievement, and one<br />
that everyone in the country can be proud of.”<br />
18
SCARLET LADY NAMED AS BRANSON CUTS STEEL ON SECOND SHIP<br />
As the first ship in its series of<br />
adult-only cruiseships was named<br />
Scarlet Lady, Finacantieri’s Sestri<br />
Ponente (Genoa) yard cut first steel<br />
on Virgin Voyages' second vessel in<br />
an event attended by Virgin Group<br />
Founder Sir Richard Branson and<br />
Virgin Voyages President and CEO<br />
Tom McAlpin.<br />
Virgin Voyages 11,000gt<br />
second ship, of similar design to<br />
the first of class, is scheduled for<br />
delivery 2021, while Scarlet Lady<br />
will set sail in 2020. A third vessel<br />
is planned for 2022. All feature<br />
over 1400 guest cabins that can<br />
host more than 2700 passengers,<br />
accompanied by 1150 crew.<br />
The development of Virgin<br />
Voyages ships will stand out for<br />
its design as well as for its<br />
particular attention to energy<br />
recovery, featuring cutting-edge<br />
alternative technologies that<br />
reduce the ship’s overall<br />
environmental impact. For<br />
example, their ships will be<br />
equipped with an energy<br />
production system of<br />
approximately 1 MW, which uses<br />
the diesel engine’s waste heat.<br />
While at the shipyard, Virgin<br />
Voyages also announced that they<br />
are eliminati ng single-use<br />
plastics for their guests and<br />
replacing them with recyclable<br />
and reusable materials.<br />
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19