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Marine Engineers Messenger, Volume 3, Issue 61

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MEM<br />

MEM Issue 61<br />

23 July 2018<br />

MARINE ENGINEERS MESSENGER<br />

VIRGIN VOYAGES NAMES ITS SCRARLET LADY<br />

ICS ENCOURAGED BY SULPHUR CAP PROGRESS<br />

SCRUBBERS CAN BE THE COST EFFECTIVE SOLUTION<br />

CMA CGM SELECTS BIO-SEA BWMS FOR 17 CONTAINERSHIPS<br />

STENA TAKES TWO MORE E-FLEXERS<br />

WIGHT SKY FIRE CAUSED BY CATASTROPHIC ENGINE FAILURE<br />

CAMMELL LAIRD SUCCESSFULLY LAUNCHES SIR DAVID ATTENBOROUGH<br />

AND MORE...


MEM<br />

MARINE ENGINEERS MESSENGER<br />

Telegraph<br />

Japan’s Eco Marine Power (EMP) has released key findings from a<br />

study into the use of solar power on ships and the selection and<br />

installation of related equipment.<br />

The study was carried out over a five year period and included<br />

installation of a trial system on the high speed ro-ro ferry Blue Star<br />

Delos, several ship surveys, computer-aided analysis, plus evaluation of<br />

various equipment in a test lab and also at an outdoor evaluation area.<br />

The overall system design used as a basis for the study was EMP's<br />

Aquarius Marine Solar Power. This system incorporates class-approved<br />

hardware and is able to provide a stable and reliable source of<br />

emissions-free power on-board ships or it could be used as an<br />

emergency back-up power system.<br />

Some key findings resulting from the study included:<br />

● The type of PV module best suited for a ship-based project may vary<br />

depending on a number of factors including the location where the<br />

modules will be installed. In some cases PV modules of differing<br />

types and/or technologies may be required in different locations.<br />

● Careful attention needs to be focused on the way the PV modules are<br />

installed and mounted. For best results specially designed marinegrade<br />

frames suitable for use on ships should be used.<br />

● High quality valve regulated lead acid (VRLA) battery technologies<br />

are suitable for ship-based solar projects. These batteries are cost<br />

effective and require very little ongoing maintenance.<br />

● The installation methods suggested by the PV module manufactures<br />

may not be suitable for ships, and customization of the PV module<br />

may be required in certain cases.<br />

●<br />

A solar power system on a ship combined with DC loads such as<br />

lighting can be an effective way to reduce system cost, lower power<br />

losses & simplify the overall system design.<br />

Commenting on the completion of the study, Greg Atkinson, Chief<br />

Technology Officer at Eco Marine Power said: "We have gained many<br />

valuable insights into the design, installation and use of solar power on<br />

ships during the last five years. These insights have been used to refine<br />

our system design and product offerings and we are now in the process<br />

of deploying commercial systems."<br />

MEM Issue 61<br />

23 July 2018<br />

MEM Contacts:<br />

Editorial:<br />

Bill Thomson<br />

editorial@mem-online.com<br />

+44 (0) 208 339 6185<br />

+44 (0)777 7668 928<br />

Advertising/Subscriptions:<br />

advertising@mem-online.com<br />

+44 (0) 208 339 6183<br />

Publisher:<br />

publisher@mem-online.com<br />

Website:<br />

www.mem-online.com<br />

The information published in MEM does<br />

not necessarily represent the views of<br />

the publisher. The publisher makes no<br />

representation or warranty as to the<br />

accuracy or correctness of the<br />

information or accepts responsibility<br />

for any loss, damage or other liability<br />

pertaining to the information published<br />

in this newsletter.<br />

©2018 Seaborne Communications Ltd<br />

3


EMISSIONS<br />

ICS “ENCOURAGED” BY IMO PROGRESS ON SULPHUR CAP ISSUES<br />

The International Chamber of<br />

Shipping (ICS) has issued a<br />

statement which says it is<br />

encouraged by efforts made by IMO<br />

Member States to resolve some<br />

pressing practical challenges ahead<br />

of the global implementation of the<br />

0.5% sulphur in fuel cap on 1<br />

January 2020.<br />

Speaking after an IMO working<br />

group meeting, to which the<br />

industry submitted a number of<br />

constructive proposals to help<br />

ensure smooth and<br />

consistent implementation,<br />

ICS Secretary General, Peter<br />

Hinchliffe remarked:<br />

“Although there is still much<br />

work to be done, last week’s<br />

IMO discussions were<br />

positive. Most important is<br />

that governments have<br />

acknowledged the safety<br />

concerns raised by industry<br />

about the use of compliant<br />

fuels including possible<br />

incompatibility. We are<br />

pleased that Member States<br />

have accepted their<br />

obligations under MARPOL<br />

to ensure that fuel is<br />

suitable for use and will not pose a<br />

safety risk to the ship or the crew,<br />

and that IMO has now agreed that<br />

these critical issues should be<br />

urgently addressed by the next IMO<br />

Maritime Safety Committee in<br />

December.”<br />

ICS says it also greatly welcomes<br />

an important statement made by<br />

the International Organization for<br />

Standardization (ISO) to last week’s<br />

IMO working group. “ISO<br />

announced that the existing<br />

industry standard for marine fuel<br />

oils, ISO 8217, already addresses<br />

the new 0.5% fuel blends that will<br />

be used by many ships to comply in<br />

2020. ISO also advised that it will<br />

be providing guidance on the<br />

application of the standard to these<br />

new blended fuels.<br />

“In view of recent concerns,<br />

ISO’s confirmation that no revision<br />

of the standards is needed prior to<br />

2020 is very welcome as is ISO’s<br />

recognition that existing tools to<br />

assess compatibility are<br />

inadequate and its reassurance<br />

that ISO is actively seeking<br />

solutions before the 2020<br />

deadline.”<br />

Hinchliffe added: “It will be<br />

vital for shipowners and crews to<br />

have confidence that new fuels<br />

will indeed be safe and compatible<br />

before taking delivery, which they<br />

will need to start doing several<br />

months in advance of January<br />

2020.”<br />

ICS has also welcomed the<br />

development by IMO, as suggested<br />

by the industry, of a template for<br />

ship specific ‘Implementation<br />

Plans’, which will be adopted by<br />

the Marine Environment<br />

Protection Committee in October.<br />

“This template will help ship<br />

operators to prepare for<br />

implementation and demonstrate<br />

good faith in doing everything<br />

possible to ensure compliance,<br />

which will be important if<br />

compliant or compatible fuel is<br />

not available in every port during<br />

the first few weeks of<br />

implementation. Throughout last<br />

week’s meeting, the industry<br />

stressed the need for a pragmatic<br />

approach to enforcement in the<br />

event of any initial teething<br />

problems that are beyond the<br />

control of ship operators, and IMO<br />

has agreed that Port State Control<br />

authorities may take account of a<br />

ship’s Implementation Plan when<br />

verifying compliance.” Hinchliffe<br />

explained.<br />

ICS says that solid progress<br />

was made by Member States on<br />

draft guidelines for consistent<br />

implementation, fuel oil nonavailability<br />

reporting, verification<br />

issues and amendments to the<br />

guidelines for Port State Control.<br />

ICS is also pleased by the<br />

agreement to apply the 95%<br />

confidence factor of ISO 4259 to<br />

on board fuel oil samples used for<br />

verifying compliance, while<br />

retaining the existing<br />

absolute 0.50% limit for the<br />

MARPOL sample which is<br />

taken during bunkering. ICS<br />

says this should help avoid<br />

potential scenarios where<br />

the sample taken during<br />

bunkering receives an<br />

acceptable test result only<br />

for the in-use fuel to be<br />

found non-compliant.<br />

“More work is obviously<br />

needed to fully address the<br />

important issues raised by<br />

the industry, but the usual<br />

IMO spirit of co-operation<br />

has moved us all<br />

significantly closer to achieving<br />

smooth implementation in<br />

January 2020.” said Hinchliffe.<br />

“During last week’s IMO meeting,<br />

it was again made clear that there<br />

is absolutely no possibility that<br />

the legal date of implementation<br />

will be postponed. It is therefore<br />

of the utmost importance that<br />

shipping companies and<br />

charterers proceed with their<br />

implementation planning without<br />

delay.”<br />

Taking account of the decisions<br />

made by IMO Member States last<br />

week, including the template for<br />

ship specific Implementation<br />

Plans, ICS is now developing<br />

detailed guidance on<br />

implementation of the global<br />

sulphur cap, which it will make<br />

available to shipowners via its<br />

member national shipowner<br />

associations during the next few<br />

weeks.<br />

4


HIGH-SULPHUR FUELS GIVE OWNERS A RETURN<br />

With more<br />

shipowners opting<br />

to install marine<br />

exhaust gas<br />

cleaning systems to<br />

their fleets,<br />

together with the<br />

publication of a<br />

UMAS report<br />

putting paid to the<br />

notion that LNG is a<br />

viable way of<br />

meeting emissions<br />

rules, could highsulphur<br />

fuels<br />

remain the<br />

shipowners’ fuel of choice for<br />

meeting emissions requirements?<br />

Marc Sima, the founder and CEO<br />

of Germany-based FuelSave thinks<br />

so. “High sulphur fuels will remain<br />

the industry’s favoured fuel until<br />

methanol and hydrogen-based<br />

alternatives have attained<br />

commercial viability. Until then,<br />

the pursuit of LNG is just throwing<br />

good money after bad,” he says.<br />

Agreeing with the UMAS findings<br />

that there would be no significant<br />

reduction (if not a potential<br />

increase) in CO2 emissions through<br />

the wider take-up of LNG, he<br />

refutes the suggestion that low<br />

sulphur fuels will become the<br />

industry’s primary fuel source by<br />

2020.<br />

“I really can’t see the global fleet<br />

switching across to low sulphur fuel<br />

in little under two years’ time. Not<br />

only would shipowners have to<br />

make sure their engines are<br />

compatible with the fuel in time, but<br />

assuming they are, they would have<br />

to revise their supply chains,<br />

evaluate compatible lubricating oils,<br />

and then sit back and watch their<br />

operating costs increase. It just won’t<br />

happen. Low sulphur fuels may be<br />

today marginally more expensive<br />

than LNG, but should the industry<br />

make the switch en masse, what are<br />

the refiners going to do, reduce the<br />

cost? I doubt it.”<br />

To meet the 2020 global sulphur<br />

cap, Sima advocates the continued<br />

use of HFO with the appropriate<br />

emissions abatement technology – a<br />

scrubber – as the only cost-effective<br />

and proven solution for emissions<br />

reduction. If a scrubber is opted for,<br />

he says its economic and emissionsreducing<br />

efficiency can be further<br />

optimised by using FuelSave’s<br />

patented FS Marine+ solution.<br />

This is ostensibly a fuel additive<br />

that can be used with almost any<br />

type of two- and four-stroke engine<br />

running on HFO, MGO or MDO. It<br />

uses an onboard hydrogen synthgas<br />

generator to inject a gas and liquid<br />

water/methanol solution into an<br />

engine’s combustion chamber to<br />

significantly improve efficiency. In<br />

pilot tests aboard a heavy lift ship,<br />

fuel consumption was reduced by<br />

25% equating to net savings of 15%.<br />

“When a scrubber is used in<br />

concert with FS Marine+, higher fuel<br />

efficiencies can be achieved since<br />

the scrubber has less work to do,<br />

which equates directly to a greater<br />

reduction in fuel consumption. With<br />

a scrubber working with our<br />

process, we found shipowners can<br />

reduce the amortization rate for the<br />

scrubber which, currently does not<br />

provide a great return on<br />

investment. FS MARINE+ provides a<br />

real solution to emissions reduction,<br />

and without the kind of high<br />

investment the use of LNG or lowsulphur<br />

fuels would require.”<br />

It is also thought that use of the<br />

FuelSave solution could allow for<br />

the installation of a smaller<br />

scrubber due to the improved<br />

exhaust gases, reducing installation<br />

volume and costs. This makes it<br />

possible to install a scrubber on<br />

ships where space is limited.<br />

WÄRTSILÄ SCRUBBERS<br />

FOR BOXSHIPS<br />

Wärtsilä Services has been<br />

contracted to deliver 50MW,<br />

60MW and 70MW hybrid<br />

scrubber systems for retrofit to<br />

containerships operated by a<br />

major shipping line.<br />

The undisclosed European<br />

owner is another significant<br />

player to have opted for marine<br />

exhaust gas cleaning solutions to<br />

meet the 2020 sulphur cap which<br />

puts a 0.5% limit on the sulphurcontaining<br />

fuel burned in marine<br />

engines.<br />

“Our exhaust gas cleaning<br />

system will not only help our<br />

customers’ vessels run on lower<br />

emissions but significantly<br />

improves the air quality and<br />

emission level in coastal and sea<br />

areas in general. By providing<br />

energy-efficient, innovative and<br />

flexible solutions that lower<br />

environmental impact through<br />

reduced or eliminated emissions,<br />

we aim to enable a sustainable<br />

future for next generations,” says<br />

Markus Ljungkvist, General<br />

Manager of Project Sales at<br />

Wärtsilä Services.<br />

The Wärtsilä hybrid scrubbers<br />

have the flexibility to operate in<br />

both open and closed loop. When<br />

operating in open loop mode, it<br />

uses seawater and in closed loop<br />

mode seawater with an additional<br />

reagent to remove SOx from the<br />

exhaust, helping to reduce<br />

emissions in coastal and sea<br />

areas. Wärtsilä will also provide<br />

engineering and site advisory<br />

services for the vessels.<br />

5


CARGILL LAUNCHES INITIATIVE TO REDUCE SHIP CO2 EMISSIONS<br />

Cargill has launched a “CO2 Challenge” to find and scale<br />

new technologies capable of reducing a ship’s gross CO2<br />

emissions by ten percent.<br />

The initiative, focused on decarbonising the shipping<br />

sector, is being launched in partnership with DNV GL,<br />

and Rainmaking, a company which specialises in startup<br />

accelerators, co-working projects and innovation<br />

partnerships.<br />

All businesses and entrepreneurs who have a<br />

product in need of commercial assessment, testing,<br />

investment and scaling can apply to participate in the<br />

CO2 Challenge immediately, with an application<br />

deadline of September 17, 2018.<br />

“The CO2 Challenge is the start of an exciting journey.<br />

By taking this innovative approach, we hope to uncover<br />

new technologies, new ideas and new ways of working<br />

to help our industry meet the challenge of<br />

decarbonization and reduce its impact on global<br />

warming.<br />

“Applicants have a unique opportunity to see their<br />

product make it onto a vessel and, hopefully, into wider<br />

commercial production,” said Jan Dieleman, president of<br />

Cargill’s ocean transportation business.<br />

DNV GL will provide its world-leading technical<br />

expertise throughout the project, helping to conduct<br />

thorough assessments of the technologies proposed and<br />

modelling potential efficiency gains. Cargill adds<br />

trading and operations experience and expertise to the<br />

Challenge, as well as extensive relationships in the ship<br />

financing and ownership sectors.<br />

“The IMO strategy for carbon reduction sets a clear<br />

target for shipping. Initiatives like the CO2 Challenge<br />

are an important part of helping our industry reach<br />

these ambitious but achievable goals,” says Trond<br />

Hodne, senior vice president, sales & marketing<br />

director at DNV GL - Maritime.<br />

“As an industry, we need to explore solutions like<br />

zero-carbon fuels, energy efficiency measures, efficient<br />

vessel designs, and better ship utilization backed by<br />

deep technical knowledge, solid data and analysis. We<br />

look forward to working with Cargill and the<br />

applicants to realize these goals.”<br />

In its 2017 corporate responsibility report, Cargill<br />

affirmed its commitment to improving the<br />

sustainability of its global dry bulk shipping operations<br />

and help lead the maritime industry to a sustainable<br />

future. Cargill aims to reduce its CO2 per cargo-tonmile<br />

by 15 percent by the end of 2020.<br />

“Cargill is confident we will meet our CO2<br />

commitments. This Challenge is focused on extending<br />

that commitment and ability across the industry,” said<br />

Dieleman.<br />

MARINE ENGINES<br />

EPA TIER III CERTIFICATION FOR W34DF ENGINE USING DIESEL FUEL<br />

The US Environmental<br />

Protection Agency (EPA) has<br />

approved the Wärtsilä 34DF<br />

engine as Tier III compliant in<br />

diesel mode operation when<br />

operated with the company’s<br />

selective catalytic reduction<br />

system.<br />

The Wärtsilä NOx Reducer<br />

(NOR) system converts<br />

nitrogen oxides (NOx) with the<br />

aid of a catalyst into diatomic<br />

nitrogen (N2) and water.<br />

Wärtsilä is the first engine<br />

manufacturer to be awarded<br />

this certification.<br />

The benefit of this award is that<br />

shipyards now need only a single<br />

party to certify both the engine and<br />

the SCR system for full compliance<br />

with the latest emission regulations.<br />

The Wärtsilä 34DF has already been<br />

awarded EPA Tier III certification of<br />

emissions compliance from the EPA<br />

in 2017 for operating in gas mode<br />

without an SCR system.<br />

“This is a very meaningful<br />

achievement since it allows<br />

operators complete fuel flexibility<br />

when sailing in NOx<br />

emission control areas. It<br />

represents further validation of<br />

Wärtsilä’s technological leadership<br />

in working towards greater<br />

environmental sustainability and a<br />

cleaner shipping industry,” says<br />

Stefan Wiik, Vice President, Marine<br />

Power Solutions, Wärtsilä Marine<br />

Solutions.<br />

The US EPA Tier III NOx<br />

requirements entered into force in<br />

2016 for Category 3<br />

engine sizes<br />

(engines with a<br />

cylinder<br />

displacement at or<br />

above 30<br />

liter/cylinder) to<br />

be installed in USA<br />

flagged or<br />

registered vessels.<br />

At the same time, the<br />

International Maritime<br />

Organization’s (IMO) NOx Tier<br />

III requirements also entered<br />

into force in North American<br />

and US Caribbean emission<br />

control areas (ECAs) from<br />

January 2016 for vessels with a<br />

keel-laying date on or after 1st<br />

January 2016 and an engine output<br />

of ? 130kW.<br />

The Wärtsilä 34DF engine is<br />

now certified for both the EPA Tier<br />

III and the IMO Tier III emission<br />

standards in diesel mode operation<br />

when installed together with the<br />

Wärtsilä NOx Reducer SCR system,<br />

as well as in gas mode without<br />

exhaust after-treatment.<br />

6


PASHA HAWAII SELECTS LNG-FUELLED ME-GI FOR KEPPEL NEWBUILDS<br />

MAN Energy Solutions has won the<br />

order to provide the propulsion<br />

systems for 2 × 2,525-teu<br />

containership newbuildings, which<br />

will join the fleet of Pasha Hawaii,<br />

the U.S. Jones Act carrier in the<br />

Hawaii trade lane.<br />

Each system will comprise a<br />

7S80ME-GI Mk 9.5 main engine, 3 ×<br />

MAN 6L35/44DF GenSets and an<br />

MAN Alpha FPP propeller system.<br />

The vessels will be built at the Keppel AmFELS yard in<br />

Brownsville, Texas to Keppel's proprietary design.<br />

Bjarne Foldager – Vice President, Sales &<br />

Promotion, Two-Stroke Business at MAN Energy<br />

Solutions – said: “With some 200 engines on order or<br />

already in service, the ME-GI’s popularity continues to<br />

grow. This is yet another order within the container<br />

segment and cements the ME-GI concept. More so, the<br />

project at hand shows how our customers pick up on<br />

offers of complete propulsion systems beyond just the<br />

main engine. This confirms our strategic path to<br />

develop into a system provider.”<br />

Doosan Engine will build the main engines in<br />

Korea, which will meet Tier III emission standards by<br />

use of an Exhaust Gas Recirculation system. Similarly,<br />

MAN Energy Solutions Augsburg works will build the<br />

auxiliary engines which will meet Tier III with the aid<br />

of a Selective Catalytic Reduction system. Engine<br />

delivery is scheduled for 2019 with the two vessels,<br />

respectively, due for launch in Q1 and Q3 of 2020.<br />

Pasha Hawaii is based in Honolulu, Hawaii and<br />

provides shipping services between Hawaii and the US<br />

mainland. The company reports that the new vessels<br />

joining its fleet will have a sailing speed of 23.0 knots<br />

and that the ships’ hulls have been fully optimised<br />

using computational fluid dynamics to be among the<br />

most hydrodynamically efficient in the world.<br />

The new vessels will operate fully on LNG from day<br />

one in service, dramatically reducing environmental<br />

impact and increasing fuel efficiency. Energy savings<br />

will also be achieved with a state-of-the-art engine, an<br />

optimised hull form, and an underwater propulsion<br />

system with a high-efficiency rudder and propeller.<br />

PROPULSION<br />

WÄRTSILÄ AND TRANSOCEAN OPTIMISE THRUSTERS<br />

Wärtsilä and<br />

Transocean will<br />

optimise the<br />

maintenance of all<br />

Wärtsilä thrusters<br />

installed within the<br />

Transocean fleet,<br />

while seeking to<br />

significantly reduce<br />

dry-docking costs by<br />

extending the service<br />

intervals of the<br />

thrusters. The<br />

agreement aims to<br />

deliver fewer interruptions to<br />

operations, which will result in<br />

benefits for both parties.<br />

The performance-based<br />

agreement builds on the Wärtsilä<br />

Propulsion Condition Monitoring<br />

Service (PCMS), that collects<br />

performance data from the<br />

thrusters and delivers it to a<br />

Wärtsilä Expertise Centre for<br />

analysis. Service experts analyse the<br />

data and determine a flexible<br />

maintenance schedule<br />

for each piece of<br />

equipment based on the<br />

actual condition of the<br />

equipment.<br />

The agreement<br />

covers five semisubmersible<br />

rigs and<br />

one drillship, each of<br />

which has six to eight<br />

thrusters. Each thruster<br />

will be overhauled once<br />

during the 13-year<br />

agreement period.<br />

Spare parts and personnel, as well<br />

as the installation of the PCMS also<br />

fall within the scope of the<br />

agreement.<br />

Kourtney Dever, GM Sales-<br />

Offshore & Marine, Wärtsilä, says:<br />

“By improving thruster condition<br />

and enhancing the efficiency of<br />

maintenance, we show our<br />

commitment to providing high<br />

performance throughout the<br />

equipment lifecycle.”<br />

FIRST 6UEC45LSE C1<br />

ENGINE TRIALS<br />

Japan Engine Company (J - ENG)<br />

has successfully completed field<br />

trials of its first 6UEC45LSE-C1<br />

engine. The fuel efficient engine,<br />

an evolution of the UEC 45 LSE-B<br />

2 type, will be installed on a roro<br />

ship under construction at the<br />

Kanda Shipyard.<br />

Earlier in July, J-ENG delivered<br />

a 6 UEC 60 LSE-Eco-A 2 type for<br />

installation to Medi Ginevra an<br />

87,000dwt bulker building at<br />

Oshima Shipbuilding for d'Amico.<br />

Its sistership Medi Serapo was<br />

delivered with the same engine<br />

type in May<br />

The UEC 60 LSE engine has<br />

been designed for reduced fuel<br />

consumption performance and<br />

high reliability. The 4th<br />

generation engine incorporates<br />

an electronically controlled Eco<br />

system with improved<br />

functionality and operability,<br />

with in-cylinder pressure control.<br />

7


POWER<br />

CHINESE CRUISE SHIPS CONENCTED TO SHORE POWER<br />

Cavotec engineers have<br />

commissioned a selfpropelled,<br />

batterypowered<br />

shore power<br />

solution at the Taiziwan<br />

cruise terminal at the Port<br />

of Shenzhen, southern<br />

China.<br />

The installation of the<br />

Cavotec AMPMobile<br />

system is aimed at<br />

reducing emissions as<br />

China gears up to develop<br />

its cruise berths. China has already<br />

introduced regulations to support<br />

the adoption of shore power to<br />

reduce emissions.<br />

The unit’s batteries are charged<br />

while it connects vessels to the<br />

grid. This means that no additional<br />

vehicles are required to move it<br />

around the quay, further reducing<br />

environmental impact.<br />

Two other cruise terminals,<br />

Wusong in Shanghai and Qingdao<br />

in Shangdong, will soon be<br />

equipped with similar systems,<br />

setting the standard for shore<br />

power interfaces for cruise<br />

terminals in China.<br />

Cavotec pioneered shore power<br />

in the 1980s, and AMPMobile first<br />

entered service at the Port of Los<br />

Angeles in 2011, with six further<br />

units in service in Californian,<br />

Chinese, and European ports.<br />

AMPMobile is now also used to<br />

power cruise vessels in Canada.<br />

Several such systems have<br />

entered service in Europe in recent<br />

years, and the first came on line in<br />

Asia at the end of 2017, where a<br />

Cavotec AMPShore Reel connects<br />

Asia’s first e-ferry – the Cijian<br />

Island passenger ferry – to<br />

electrical power which charges the<br />

vessel’s battery pack.<br />

CHEVRON RECEIVES NOLS<br />

FROM MAN FOR ACOM<br />

Following successful field testing,<br />

Chevron Marine Lubricants has<br />

been issued with two NOLs (No<br />

Objection Letters) from<br />

equipment manufacturer MAN<br />

Energy Solutions, for the use of<br />

three of its Taro cylinder oils with<br />

the ACOM cylinder oil mixing<br />

system.<br />

Both sets of field tests were<br />

carried out on a 6S90ME-C8 MAN<br />

B&W two-stroke engine using<br />

MAN’s Automated Cylinder Oil<br />

Mixing (ACOM) system.<br />

The first NOL demonstrates the<br />

high performance of Taro Special<br />

HT Ultra, a 140BN product that<br />

has achieved impressive results<br />

helping combat cold corrosion in<br />

slow speed vessels burning high<br />

sulphur fuel and which Chevron<br />

Marine Lubricants was first to<br />

market with in 2017, blended with<br />

Taro Special HT LF, a 25BN<br />

lubricant ideal for low sulphur,<br />

distillate and alternative fuel<br />

types.<br />

The second NOL allows for<br />

blending Taro Special HT 100<br />

(100 BN) and Taro Special HT LF.<br />

8


BALLAST<br />

CMA CGM SELECTS BIO-SEA BWMS FOR 17 CONTAINERSHIPS<br />

CMA CGM, one of the world’s<br />

largest container carriers with a<br />

fleet of 454 vessels, has contracted<br />

France-based BIO-UV Group to<br />

supply its BIO-SEA ballast water<br />

treatment systems to 17<br />

containerships.<br />

Nine LNG-fuelled 22,000TEU<br />

leviathans currently under<br />

construction at China’s CSTC<br />

Shipyard will each be fitted-out<br />

with two 3000m3/h capacity BIO-<br />

SEA B 10-1500 FX units, while<br />

eight 9000TEU capacity Operaclass<br />

vessels will be retrofitted<br />

with a BIO-SEA B 10-1000 FX unit<br />

capable of treating ballast water<br />

flow rates of 1000m3. This marks<br />

its first BWMS retrofit contract for<br />

an entire ship class.<br />

Benoit Gillmann, President and<br />

CEO, BIO-UV Group, said: “Beyond<br />

the dynamics of this milestone<br />

agreement, the order from CMA<br />

CGM, the world’s third largest<br />

container shipping company,<br />

indicates the industry’s<br />

commitment to reducing the<br />

impact that the transfer of nonindigenous<br />

species has on the<br />

marine environment, and beyond.<br />

The order strengthens BIO-UV’s<br />

position in the maritime<br />

segment and BIO-SEA’s<br />

leading position in the<br />

ballast water market.”<br />

The order, which is<br />

valued at more than €5<br />

million, is the company’s<br />

first BIO-SEA order<br />

following the system’s USCG<br />

type-approval, awarded on<br />

the 21 June 2018.<br />

Xavier Deval, Business<br />

Director, BIO-SEA, said: “We<br />

are excited to be working<br />

with CMA CGM on these<br />

newbuild and retrofit projects,<br />

which represent the first orders<br />

since our USCG-approval. The<br />

order substantiates our view that<br />

BIO-SEA is one of the best<br />

ultraviolet treatment systems<br />

available. It is suitable for all<br />

waters of the world in which these<br />

CMA CGM vessels will operate and<br />

is one of the very few ballast water<br />

treatment systems that is<br />

currently compliant with both<br />

USCG and IMO requirements.”<br />

The UV-type ballast water<br />

treatment system is available as a<br />

skid mounted, semi-modular or<br />

modular system capable of dealing<br />

AQUARIUS UV BWMS COMPLETES USCG TESTING<br />

with flow rates between 10 and<br />

2000m3/h. To date, it is the only<br />

UV system on the market with no<br />

limit for freshwater retention, 24<br />

hours in marine water, and 72h<br />

days for brackish water.<br />

BIO-SEA is two stage treatment<br />

process, with ballast waters<br />

entering a 20μm filter to flush out<br />

any suspended solids and<br />

zooplankton. The filtered water<br />

then enters a titanium reactor to<br />

be put through the ultraviolet<br />

disinfection process. The system is<br />

also equipped with an automated<br />

operating, monitoring and alarm<br />

with power regulation.<br />

Wärtsilä has completed the type approval testing of its<br />

Aquarius UV Ballast Water Management System<br />

(BWMS) and is now finalising the documentation for<br />

submission to the US Coast Guard (USCG). The<br />

documents await final input from the USCG-approved<br />

independent laboratory that performed the tests.<br />

The Aquarius UV received IMO type approval and<br />

Alternate Management System (AMS) acceptance<br />

from the USCG in 2011.<br />

The Aquarius UV BWMS is a flexible system<br />

utilising a two-stage approach involving filtration and<br />

medium pressure ultra-violet (UV) disinfection<br />

technology. The Wärtsilä Aquarius UV is in full<br />

compliance with the IMO D-2 discharge standard.<br />

Wärtsilä’s offering also includes it’s Aquarius EC<br />

(electrochlorination) BWMS, which was type<br />

approved by the IMO’s Marine Environment<br />

Protection Committee in 2013, and which has been<br />

submitted for USCG type approval following<br />

successful testing procedures.<br />

“The reliability, robustness, and efficiency of our<br />

full BWMS portfolio is clearly endorsed with both the<br />

UV and EC technologies having passed the demanding<br />

USCG testing protocol. This puts Wärtsilä in a unique<br />

position in helping marine operators to meet<br />

international regulatory requirements,” says Craig<br />

Patrick, Sales Director, Ballast Water Management<br />

Systems, Wärtsilä Marine Solutions.<br />

9


COATINGS<br />

ECOSPEED TAKES TO THE MERSEY<br />

The hull of the polar research ship<br />

‘RRS Sir David Attenborough’ took<br />

to the water recently protected by<br />

what its maker, Subsea Industries,<br />

claims to be the most<br />

environmentally-safe hull coating<br />

ever developed – the biofoulingreducing<br />

and washable Ecospeed.<br />

Commenting on the success of<br />

the vessel’s launch into the River<br />

Mersey from the Cammell Laird<br />

shipyard in Birkenhead, Manuel<br />

Hof, Subsea Industries’ production<br />

executive, said: “RRS Sir David<br />

Attenborough is now afloat with a<br />

hull protected by the same<br />

Ecospeed coating that has<br />

protected its sisters, Ernest<br />

Shackleton and James Clark<br />

Ross, for many years. It was<br />

incredibly exciting to watch the<br />

launch of this important vessel.”<br />

When the vessel is delivered to<br />

British Antarctic Survey in 2019, it<br />

will undertake world-leading<br />

environmental research into<br />

climate change and ocean<br />

protection. As such, the vessel<br />

required a fully ice-strengthened<br />

coating, without being harmful to<br />

the environment. “Ecospeed fulfils<br />

that requirement,” said Hof.<br />

“Ecospeed is a safe, hard-type<br />

coating with zero metallic<br />

compounds. It eliminates the<br />

potential pollution of polar waters<br />

with heavy metals or biocides and<br />

hull contamination during research<br />

activities, which is extremely<br />

important to the scientific work the<br />

vessel will carry out.<br />

“The hard coating completely<br />

mitigates against the leaching of<br />

chemicals into the marine<br />

environment,” said Hof.<br />

Subsea Industries’ Chairman<br />

Boud Van Rompay said: “We are<br />

delighted that Cammell Laird and<br />

BAS have successfully<br />

launched RRS Sir David<br />

Attenborough. The vessel is a<br />

showcase for an array of<br />

sophisticated technologies and<br />

systems, of which, I am pleased to<br />

say, Ecospeed is one.”<br />

The 15,000gt research vessel,<br />

scheduled for operational duties in<br />

2019, will be one of the most<br />

advanced polar research vessels in<br />

the world. The 128m long vessel<br />

will be capable of 60 days at sea<br />

without re-supply, covering a range<br />

of 18,898 nautical miles at 13<br />

knots.<br />

SHIP DESIGN<br />

OHT ENTERS<br />

RENEWABLES SEGMENT<br />

Norway based Offshore Heavy<br />

Transport (OHT) is set to enter<br />

the offshore renewables market<br />

with a unique new heavy lift<br />

transport and installation vessel,<br />

a customised Ulstein Alfa Lift<br />

design developed by Dutch<br />

design company Ulstein Design &<br />

Solutions BV (UDSBV) in close<br />

cooperation with OHT.<br />

The first vessel (with options<br />

for up to another three) will be<br />

constructed by China Merchant<br />

Heavy Industry (CMHI) with<br />

delivery slated for early 2021.<br />

The 48,000dwt dynamicallypositioned<br />

vessel combines the<br />

benefits of a semi-submersible<br />

transport vessel with a 3000t<br />

main crane. It will have the<br />

capacity to transport and install<br />

up to ten 1500t ultra-large jacket<br />

foundations or eleven 2000t XXL<br />

monopiles plus wind turbine<br />

transition pieces.<br />

“We started the development<br />

of the ULSTEIN Alfa Lift idea back<br />

in 2015 with the driver to<br />

increase the safety of submerged<br />

operations and at the same time<br />

increasing the operability<br />

window for subsea installations<br />

using a crane,” said Edwin van<br />

Leeuwen, Managing Director,<br />

Ulstein Design & Solutions BV.<br />

Torgeir E. Ramstad, OHT CEO,,<br />

said: “When we approached<br />

Ulstein with our intended<br />

strategy UDSBV presented its Alfa<br />

Lift solution on the spot. That was<br />

a direct hit. It allows us to enter<br />

the market, at the same time<br />

expanding on our capabilities in<br />

OHT’s core market.”<br />

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10


NAVIGATION & SOFTWARE<br />

RAYTHEON ANSCHÜTZ ANNOUNCES NEW RADAR NX<br />

SOFTWARE<br />

Navigation company Raytheon<br />

Anschütz has announced its new<br />

navigational radar and chart radar<br />

software, Radar NX. The company<br />

explains that an intuitive user<br />

interface and a smart range of<br />

scalable functionality characterise<br />

the new Synapsis Radar NX<br />

application.<br />

Raytheon Anschütz developed<br />

the Radar NX software in an agile<br />

development process leveraging<br />

the expertise of experienced<br />

marine radar users and the knowhow<br />

of specialized user interface<br />

designers. With the new radar and<br />

chart radar application, Raytheon<br />

Anschütz completes the Synapsis<br />

NX series of innovative bridge<br />

navigation systems.<br />

Björn Schröder, product<br />

manager for radar and ECDIS said:<br />

“Radar NX was developed in<br />

accordance with human-centered<br />

design principles. The user<br />

interface concept perfectly<br />

matches our new ECDIS NX, which<br />

has been presented last year and<br />

which earned user feedback of an<br />

unparalleled intuitiveness in use.”<br />

The optimised grouping of data<br />

and current settings provides<br />

operators with clear situation<br />

awareness. In addition, the quick<br />

access bar makes the most often<br />

used operations and functions<br />

available at a fingertip. Operators<br />

benefit from a superior nondistracted<br />

overview, situation<br />

awareness and a fast<br />

interpretation of the radar<br />

picture.<br />

Radar NX delivers customers<br />

optimised performance in<br />

tracking and anti-clutter<br />

processing. It can also include an<br />

advanced, smart radar video<br />

merging function, which<br />

integrates the video of multiple<br />

radar transceivers into a single,<br />

unobstructed radar video.<br />

The software is scalable to<br />

include additional functionality<br />

beyond basic IMO standards to<br />

support special customer<br />

requirements such as helicopter<br />

tracking and guidance.<br />

The company says that the<br />

Radar NX application builds on the<br />

technical foundation provided by<br />

the Synapsis Integrated<br />

Navigation System (INS). This<br />

means the integrated INS<br />

functions, such as radar/AIS<br />

target management, alert<br />

management or sensor integrity<br />

monitoring, are also available for<br />

a stand-alone radar system.<br />

The system will be formally<br />

launched at the SMM exhibition in<br />

Hamburg this year.<br />

DNV GL RELEASES IMO DCS<br />

REPORTING TOOL<br />

DNV GL has released a new online<br />

reporting tool to speed up and<br />

simplify IMO DCS reporting, The<br />

EU MRV (Monitoring Reporting &<br />

Verification) and IMO DCS (Data<br />

Collection System) are designed as<br />

the first steps in a process to help<br />

the maritime industry reduce GHG<br />

(greenhouse gas) emissions from<br />

ships. They both require ship<br />

owners and operators to gather<br />

and submit fuel consumption data,<br />

which will be used to track vessel<br />

GHG emissions.<br />

“DNV GL has had a verification<br />

tool for the EU MRV in place for<br />

some time, and this has now been<br />

extended to also cover the<br />

requirements of the IMO DCS,”<br />

says Geir Dugstad, Director of Ship<br />

Classification & Technical Director,<br />

at DNV GL – Maritime.<br />

RESERACH<br />

DAMEN TAKES LEAD ROLE<br />

IN EU NAVAIS PROJECT<br />

Damen Shipyards Gorinchem, in<br />

close cooperation with<br />

Netherlands Maritime Technology<br />

(NMT), is to coordinate the<br />

NAVAIS programme, an EC-funded<br />

initiative to improve sustainability<br />

in shipbuilding and maintain<br />

Europe’s leading role in complex<br />

vessel construction.<br />

The programme kicked off on<br />

June 1st, with the Innovation &<br />

Networks Executive Agency of the<br />

European Commission (EC)<br />

signing the grant agreement.<br />

NAVAIS aims to maintain the<br />

European shipbuilding industry’s<br />

world-leading position in the<br />

design and construction of<br />

complex, value-added and highly<br />

specialised vessels whilst further<br />

integrating sustainability into<br />

designs.<br />

The European Commission, via<br />

its research and innovation<br />

programme Horizon 2020, will<br />

invest €6.5 million in NAVAIS over<br />

four years.<br />

11


SAFETY<br />

SHIP LOSSES CONTINUE TO FALL BUT CYBER-CRIME THREATENS PROGRESS<br />

Large shipping losses have declined<br />

by more than a third (38%) over the<br />

past decade, according to Allianz<br />

Global Corporate & Specialty SE’s<br />

(AGCS) Safety & Shipping Review<br />

2018, with this downward trend<br />

continuing in 2017. Yet recent<br />

events such as the collision of the oil<br />

tanker Sanchi and the impact of the<br />

NotPetya malware indicates the<br />

shipping sector is being tested by a<br />

number of traditional and emergent<br />

risks.<br />

There were 94 total losses<br />

reported around the world in 2017,<br />

down 4% on the previous year – the<br />

second lowest in 10 years after<br />

2014. Bad weather, such as typhoons<br />

in Asia and hurricanes in the US,<br />

contributed to the loss of more than<br />

20 vessels, according to the annual<br />

review, which analyses reported<br />

shipping losses over 100gt.<br />

“The decline in frequency and<br />

severity of total losses over the past<br />

year continues the positive trend of<br />

the past decade. Insurance claims<br />

have been relatively benign,<br />

reflecting improved ship design and<br />

the positive effects of risk<br />

management policy and safety<br />

regulation over time,” says Baptiste<br />

Ossena, Global Product Leader Hull<br />

& Marine Liabilities, AGCS.<br />

“However, as the use of new<br />

technologies onboard vessels grows,<br />

we expect to see changes in the<br />

maritime loss environment in future.<br />

The number of more technical claims<br />

will grow – such as cyber incidents<br />

or technological defects – in addition<br />

to traditional losses, such as<br />

collisions or groundings.”<br />

There are multiple new risk<br />

exposures for the shipping sector:<br />

Ever-larger containerships pose fire<br />

containment and salvage issues. The<br />

changing climate brings new route<br />

risks, with fast-changing conditions<br />

in Arctic and North Atlantic waters<br />

posing new hazards. Environmental<br />

scrutiny is growing as the industry<br />

seeks to cut emissions, bringing new<br />

technical risks and the threat of<br />

machinery damage incidents at the<br />

same time. And the industry<br />

continues to grapple with balancing<br />

the benefits and risks of increasing<br />

automation onboard. The NotPetya<br />

cyber-attack caused cargo delays<br />

and congestion at nearly 80 ports,<br />

underlining the threat of cyber<br />

risks for the sector.<br />

Almost a third of shipping losses<br />

in 2017 (30) occurred in the South<br />

China, Indochina, Indonesia and the<br />

Philippines, up 25% annually,<br />

driven by activity in Vietnamese<br />

waters. This area has been the<br />

major global loss hotspot for the<br />

past decade, leading some media<br />

commentators to label it the “new<br />

Bermuda Triangle”.<br />

Outside of Asia, the East<br />

Mediterranean and Black Sea<br />

region is the second major loss<br />

hotspot (17) followed by the<br />

British Isles (8). There was also a<br />

29% annual increase in reported<br />

shipping incidents in Arctic Circle<br />

waters (71), according to AGCS<br />

analysis.<br />

Cargo vessels (53) accounted for<br />

over half of all vessels lost globally<br />

in 2017. Fishing and passenger<br />

vessel losses are down year-onyear.<br />

Bulk carriers accounted for<br />

five of the 10 largest reported total<br />

losses by GT. The most common<br />

cause of global losses remains<br />

foundering (sinking), with 61<br />

sinkings in 2017.<br />

Wrecked/stranded ranks second<br />

(13), followed by machinery<br />

damage/failure (8).<br />

Intriguingly, the analysis<br />

showed that Friday is the most<br />

dangerous day at sea, with 175 of<br />

1,129 total losses reported to have<br />

occurred on this day over the past<br />

decade.<br />

Human error still a big issue. It<br />

is estimated that 75% to 96% of<br />

shipping accidents involve human<br />

error. It is also behind 75% of<br />

15,000 marine liability insurance<br />

industry claims analysed by AGCS –<br />

costing $1.6bn.<br />

“Human error continues to be a<br />

major driver of incidents,” says<br />

Captain Rahul Khanna, Global Head<br />

of Marine Risk Consulting, AGCS.<br />

“Inadequate shore-side support<br />

and commercial pressures have an<br />

important role to play in maritime<br />

safety and risk exposure. Tight<br />

schedules can have a detrimental<br />

impact on safety culture and<br />

decision-making.”<br />

Better use of data and analytics<br />

could help, Khanna believes. “By<br />

analysing data 24/7 we can gain<br />

new insights from crew behaviour<br />

and near-misses that can identify<br />

trends. The shipping industry has<br />

learned from losses in the past but<br />

predictive analysis could be the<br />

difference between a safe voyage<br />

and a disaster.”<br />

The consultant believe cyber<br />

incidents like the global NotPetya<br />

malware event have been a wakeup<br />

call for the shipping sector, since<br />

many operators previously thought<br />

themselves isolated from this<br />

threat. “As technology onboard<br />

increases, so do the potential risks,”<br />

says Khanna.<br />

At the same time, new European<br />

Union laws such as the Network<br />

and Information Security Directive<br />

(NIS), which requires large ports<br />

and maritime transport services to<br />

report any cyber incidents and<br />

brings financial penalties, will<br />

exacerbate the fall-out from any<br />

future failure – malicious or<br />

accidental.<br />

“The current lack of incident<br />

reporting masks the true picture<br />

when it comes to cyber risk in the<br />

marine industry,” says Khanna.<br />

“The NIS directive will bring more<br />

transparency around the scale of<br />

the problem.”<br />

The increase in autonomous<br />

shipping could add to the problem,<br />

but Allianz Global believes that<br />

legal, safety and cyber security<br />

issues are likely to limit the wider<br />

take up of the crewless ship. The<br />

increasing use of drones and<br />

submersibles, meanwhile, could<br />

have the potential to make a<br />

significant contribution to shipping<br />

safety and risk management,<br />

according to the report. Future use<br />

could include pollution assessment,<br />

cargo tank inspections, monitoring<br />

pirates and assessment of the<br />

condition of a ship’s hull in a<br />

grounding incident.<br />

12


DNV GL AND RCL PUBLISH CYBER SECURITY PAPER<br />

Classification society DNV GL and cruiseship operator<br />

RCL have published a white paper to help shipowners,<br />

yards and vendors reduce the risk of cyber-attack<br />

during the cruiseship building process.<br />

The paper, Cyber security by design: A proposed<br />

approach applied to modern cruise ship newbuilding,<br />

explains how to approach threat management for IT<br />

and OT integrated systems alongside the design,<br />

construction, testing and commissioning of complex<br />

vessels.<br />

Using threat modelling techniques to illustrate the<br />

cyber security gaps that can be found in newbuilding<br />

verification projects, the paper demonstrates how<br />

best to detect and address these gaps. It also lists<br />

examples of remediation actions by the<br />

owner/operator, yard and cyber-physical system<br />

vendors, all of whom play an active role in effective<br />

cyber security defence.<br />

By involving information security teams in cyber<br />

risk assessment activities which target vessels, their<br />

interfacing systems and the newbuilding lifecycle,<br />

improvement areas can be clarified and gaps in the<br />

cyber system over the life cycle of the vessel can be<br />

pointed to, states the paper.<br />

A key aspect of the paper details how RCL and<br />

shipbuilder STX France split the IT and OT systems<br />

aboard the Symphony of the Seas and Celebrity<br />

Edge into parallel tracks.<br />

P&I CLUB WARNS ABOUT CARGO HOSE FAILURE<br />

François<br />

Drezet, Technical<br />

Department System Engineer<br />

for STX France, who is quoted in<br />

the paper, says: “ It is important for us to improve the<br />

overall newbuilding chain. I think that now is the right<br />

time to integrate cyber security in the system<br />

engineering process. Later, it will become more<br />

difficult to fill the security gap. This first experience<br />

was really interesting for the yard. Even if we were<br />

requesting for our sub-contractors to implement<br />

some best practices, we discovered that it is not<br />

enough. Every participant learnt from the others, each<br />

of us having specific knowledge that improved the<br />

global cyber security of the ship.”<br />

Will Perez, Cyber Security Director for Royal<br />

Caribbean Cruises, says: “Using the proposed<br />

methodology, we can address cyber security threats<br />

together with the vendors, and that is something we<br />

were never able to do before. This is the first time in<br />

this industry that we can achieve this level of<br />

communication and collaboration from the yard and<br />

the vendors to effectively resolve cyber-securityrelated<br />

questions and issues during newbuilding, and<br />

do this as an integrated team.”<br />

This paper is the result of the cooperation between<br />

both DNV GL’s and RCL’s maritime cyber security<br />

teams.<br />

Senior Loss Prevention Executive,<br />

David Nichol at UK P&I, discusses<br />

the lessons learnt from a recent<br />

incident involving the failure of a<br />

cargo hose, resulting in an oil spill:<br />

“A tanker was fixed to load a<br />

petroleum product cargo at an<br />

offshore anchorage by ship to ship<br />

transfer (STS). After making fast<br />

alongside the storage vessel, cargo<br />

tanks were inspected and preloading<br />

checklists completed.<br />

“A flexible cargo hose supplied<br />

by the STS service provider was<br />

connected between the respective<br />

vessels manifolds. During transfer<br />

operations, the cargo hose<br />

ruptured near the receiving<br />

vessel’s manifold, causing oil to<br />

spray on deck and overboard.<br />

“The crew responded<br />

immediately by raising the alarm,<br />

instructing the storage vessel to<br />

stop the transfer and by taking<br />

prompt action to confine and<br />

collect oil spillage on deck. Only a<br />

very small quantity of oil was<br />

released into the sea.<br />

“The investigation into the<br />

incident concluded that the failure<br />

of the hose was related to its<br />

condition as there was no evidence<br />

that the agreed pumping rate or<br />

pressure in the system was<br />

exceeded. Markings on the hose<br />

indicated that it was last pressure<br />

tested more than two years before<br />

the incident and no valid<br />

certificate of inspection and test<br />

could be produced on demand.<br />

“The crew should carefully<br />

inspect transfer hoses as far as<br />

safely accessible and request<br />

access to the hose documentation,<br />

cross checking that identification<br />

markings match up and protesting<br />

any defects or anomalies. Industry<br />

guidelines require that periodic<br />

tests of hoses are undertaken at<br />

intervals not exceeding 12<br />

months.”<br />

Lessons learnt from this incident<br />

include:<br />

● STS transfer operations must<br />

be performed taking into<br />

consideration the requirements of<br />

the vessel STS operations plan,<br />

MARPOL regulations for the<br />

prevention of pollution during<br />

transfer of oil at Sea, the STS Guide<br />

and the vessel safety management<br />

system;<br />

● Cargo transfer hoses should be<br />

fit for purpose and provided with<br />

valid records of test and<br />

inspection;<br />

● Any evidence of deficient or<br />

non-compliant transfer hoses<br />

should be protested and thereafter<br />

investigated / rectified by the<br />

responsible party.<br />

● This incident demonstrates the<br />

vital importance of the crew<br />

keeping a vigilant deck watch<br />

during transfer operations and in<br />

responding rapidly to contain a<br />

spill in accordance with drilled<br />

procedures<br />

13


WIGHT SKY FIRE CAUSED BY CATASTROPHIC ENGINE FAILURE<br />

A Marine Accident<br />

Investigation Branch<br />

(MAIB) report into<br />

the fire aboard the<br />

Isle of Wight ferry<br />

Wight Sky last year<br />

concludes the cause<br />

was catastrophic<br />

failure of one of the<br />

passenger ferry’s<br />

main propulsion<br />

engines, a six-cylinder<br />

Volvo Penta D16C-A<br />

MH. While the fire<br />

was swiftly contained<br />

and controlled, the<br />

vessel’s marine engineer suffered serious burns to his<br />

hands and face.<br />

An immediate investigation conducted by the<br />

vessel’s engine maker, Volvo Penta UK, concluded that<br />

the most probable trigger for the failure was debris in<br />

the engine’s oil channels following engine rebuild by<br />

service engineers RK Marine Limited (RKM).<br />

However, while this was not supported by direct<br />

evidence, the MAIB report indicated that debris of<br />

significant hardness and size, if lodged between the<br />

main bearing and crankshaft journal, limited lubrication<br />

and blocked the oil supply to the big end bearing,<br />

resulting in machinery failure.<br />

An engine failure had occurred previously, in July<br />

2017, where the engine developed a coolant loss<br />

problem. Although the ship’s crew and RKM were<br />

unable to diagnose the cause, several cooled<br />

components, including the turbocharger and associated<br />

exhaust piping, were replaced, but the problem<br />

persisted.<br />

On 4 August, the cylinder head was replaced by RKM,<br />

but on testing the engine, smoke was observed at the<br />

engine exhaust. A week later, the turbocharger was<br />

replaced, when the engine was run up one of the two<br />

exhaust valves on cylinder unit sheared, resulting in the<br />

lower half becoming embedded in the piston. The<br />

failure was not investigated but was attributed by RKM<br />

to incorrectly adjusted valve tappet clearances.<br />

RKM was then contracted to carry out a full rebuild<br />

of the engine, with a mix of new and used components<br />

from other D16 engines in the fleet for the rebuild. Upon<br />

installation, however, the vessel’s soft patches had not<br />

been removed, and the rebuilt engine was lowered in<br />

sections into the engine room. Prior to the explosion,<br />

the rebuilt engine had run for 5½ hours.<br />

During the investigation following the explosion, the<br />

engine cylinder block, sump pan, clutch and external<br />

pipes of the engine were removed by RKM in the<br />

presence of MAIB inspectors. Specialist engineers from<br />

Volvo Penta, Sweden, examined the engine components,<br />

also in the presence of representatives from the MAIB,<br />

RKM and shipowner Wightlink.<br />

Signs of overheating<br />

of the main bearing at<br />

the top end of its journal<br />

nearest to big end<br />

bearing were observed<br />

and the main bearing<br />

shells were found to<br />

have turned. Both the<br />

bearing shells and<br />

journal had suffered<br />

severe damage, but there<br />

was no evidence of<br />

debris embedded in the<br />

bearing shells.<br />

Volvo Penta's report<br />

concluded that, when the<br />

shells for main bearing turned, they blocked the<br />

lubricating oil channel on the main journal leading from<br />

the journal to cylinder unit crank pin. This caused the<br />

big end bearing to seize on the crank pin, leading to the<br />

failure of the bearing bolts. The rotating crankshaft then<br />

hit the unrestrained connecting rod, which impacted<br />

against the side of the crankcase, puncturing it and<br />

breaking the piston cooling oil gallery.<br />

Its report concluded: “We believe the breakdown<br />

was occurred due to remaining debris in the engine oil<br />

channels and the main bearing after the overhaul.” It<br />

also reported that both of the oil filters tested contained<br />

high quantities of particulate matter, some of which<br />

were over 1mm in size.<br />

While debris in the engine’s oil channels was the<br />

most probable cause of the engine failure, rebuilding the<br />

engine in a clean and controlled environment and<br />

transferring it complete into the engine room would<br />

have reduced the likelihood of debris ingress, the MAIB<br />

report concluded.<br />

It also found that the engine was not fitted with a<br />

wear detector, which could have provided a warning<br />

before the engine failed.<br />

Volvo Penta has since written to all Volvo Penta<br />

dealerships in the UK and Ireland to provide guidance<br />

on good practice for engine repair and rebuild and to<br />

ensure that:<br />

1. Volvo Penta UK is informed of any major engine<br />

failure resulting in injury, fire or flood;<br />

2. Where appropriate, soft patches are removed to<br />

allow removal and reinstallation of complete<br />

engines;<br />

3. Engine assembly is completed in a clean<br />

environment to prevent debris being built in<br />

4. Following rebuilds, engines are load-tested on a<br />

dynamometer and certificates issued confirming the<br />

required performance;<br />

5. Records of component measurements are kept.<br />

The MAIB also recommended that Volvo Penta<br />

consider providing a wear particle detection system for<br />

those marine engines that cannot be easily serviced<br />

onboard.<br />

14


NEWBUILDS & DELIVERIES<br />

STENA TAKES TWO MORE E-FLEXERS<br />

Stena has decided to exercise its option to build an<br />

additional pair of long E-Flexer vessels. The two vessels<br />

are scheduled for delivery in 2022 from the Avic Weihai<br />

Shipyard, China.<br />

“We are very pleased to have ordered two additional<br />

E-Flexer vessels from Stena RoRo. We foresee increasing<br />

demand for freight capacity in Northern Europe and our<br />

new vessels fit very well in matching anticipated market<br />

developments as we prepare ourselves for further<br />

expansion. At this stage we haven’t decided where within<br />

our route network these two vessels will be deployed and<br />

are currently evaluating several options,” said Niclas<br />

Mårtensson, CEO Stena Line.<br />

The new order and the four further options are<br />

important milestones for Stena RoRo.<br />

“These vessels are the result of good cooperation<br />

between Stena RoRo and the AVIC Weihai Shipyard. With<br />

their strong design capabilities, Stena Line will be able to<br />

optimise its capacity to accommodate the vessels within<br />

most parts of its route network,” said Per Westling, MD<br />

Stena RoRo.<br />

As with the previous E-Flexer vessels, energy<br />

efficiency and sustainability will be key design features.<br />

“We want to lead the development of sustainable<br />

shipping and set new industry standards when it comes<br />

to operational performance, emissions and cost<br />

competiveness,” said Mårtensson.<br />

The two new 1200 passenger-capacity ships will be<br />

larger than the three E-Flexer designs currently being<br />

built for Stena Line. The first three E-Flexer ships will be<br />

215m long with 3 100 lane meters whilst the next two<br />

ships will measure 240m with a freight capacity of 3 600<br />

lane meters.<br />

“We are building on our successful RoPax concept<br />

mixing freight and passenger traffic. Through<br />

standardisation we can secure a reliable operation and by<br />

investing in tonnage that is flexible we can provide an<br />

even better product that will ultimately support our<br />

customers and help them to grow”, said Niclas<br />

Mårtensson.<br />

A total of eight vessels have now been ordered by<br />

Stena from Avic Weihai Shipyard in China. The first one is<br />

planned to operate on Holyhead-Dublin and the next two<br />

delivered to Stena Line are planned to operate on the<br />

Liverpool-Belfast service. Three other vessels will be<br />

chartered out to external ferry operators by Stena RoRo.<br />

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15


FINCANTIERI TO BUILD TWO LNG CRUISESHIPS FOR TUI<br />

Fincantieri has been awarded a<br />

contract to build two LNG-fuelled<br />

cruiseships for TUI Cruises.<br />

The 161,000grt concept ships<br />

will be built at the Monfalcone<br />

shipyard and based on a<br />

prototype project developed by<br />

Fincantieri aimed at reducing fuel<br />

consumption and minimising<br />

environmental impact. The<br />

vessels are slated for delivery in<br />

2024 and 2026.<br />

“With the new class of ships<br />

we are responding to the wishes<br />

of our guests and creating<br />

offerings that will also inspire<br />

new cruise passengers. As with<br />

the other ships in the fleet, the<br />

passenger/space ratio remains<br />

generous,” said Wybcke Meier,<br />

CEO of TUI Cruises. “The decision<br />

to run the two additional lowemission<br />

new builds is a logical<br />

continuation of our<br />

environmental strategy”.<br />

Giuseppe Bono, CEO of<br />

Fincantieri, added: “These will be<br />

the largest ships ever built in<br />

Italy: we proved once more we<br />

can provide the market with the<br />

best mix of reliability and<br />

innovation, pillars of Made in<br />

Italy and distinguishing features<br />

of Fincantieri in the global<br />

shipbuilding landscape.<br />

The project we developed and<br />

offered to the client allowed us to<br />

achieve this outstanding<br />

commercial record, which is not<br />

just about adding a new brand to<br />

our client portfolio, but also a<br />

confirmation of the absolutely<br />

cutting-edge technological<br />

content of our products.<br />

All of these factors consolidate<br />

our leadership in the field and<br />

further extend the workload<br />

horizon of our shipyards, which<br />

has no comparables in any other<br />

industrial sector”.<br />

In addition to these newbuilds,<br />

TUI Cruises will be introducing<br />

new ships in 2019 and 2023.<br />

FEDERAL DEE DELIVERED<br />

Japanese builder Oshima Shipyard<br />

has delivered the latest in a series<br />

of 34,500dwt handysize bulkers to<br />

Canada’s Fednav.<br />

MV Federal Dee is one of 22<br />

vessels Oshima is building for the<br />

owner, the largest operator of iceclass<br />

dry-bulk carriers and<br />

Canada’s leading ocean-going, drybulk<br />

shipowning and chartering<br />

group. Fednav operates a modern<br />

bulker fleet of over 100 ships, the<br />

majority of which are owned.<br />

Earlier this year, Fednav also<br />

contracted for the replacement of<br />

its MV Arctic by ordering a new<br />

30,000dwt Polar Class 4 mine<br />

support vessel from JMU Shipyard<br />

of Japan. The ship will be flagged<br />

under Canadian registry and begin<br />

service as of 2020.<br />

Investing more than US$600<br />

million into its newbuilding<br />

programme, the company has<br />

continued confidence in the<br />

shipping markets and its<br />

commitment to the Arctic, St.<br />

Lawrence, and Great Lakes trades.<br />

16


BRITISH PARTNER ACCEPTED INTO BP'S LNG FLEET<br />

BP Shipping has accepted delivery<br />

of ‘British Partner’, the first of six<br />

state-of-the-art new Partnership<br />

class LNG Carriers from South<br />

Korean shipbuilder DSME.<br />

Each 173,400m3 vessel in the<br />

series, the largest LNG vessels to<br />

be operated by BP Shipping, is<br />

fitted with two 13,600 kW nextgeneration<br />

M-type, electronicallycontrolled,<br />

gas-injection (ME-GI)<br />

propulsion systems and DSME’s<br />

proprietary full reliquefaction<br />

system (FRS). The arrangement<br />

provides a thermal efficiency of<br />

around 51.7%. An exhaust gas<br />

recirculation system has also been<br />

installed to reduce emissions and<br />

the gas combustion system<br />

onboard minimises the potential<br />

for releasing methane gas to the<br />

atmosphere.<br />

The Partnership vessels also<br />

feature a five-stage compressor<br />

that raises the pressure of the gas<br />

from just above atmospheric<br />

pressure to 300bar. It is then sent<br />

to the engines for fuel – or to the<br />

reliquefaction system. When the<br />

reliqufaction plant is in use, up to<br />

70% of the gas discharged from<br />

the compressor is cooled to a<br />

temperature where it returns to<br />

liquid form. This is then pumped<br />

back to the cargo tanks, allowing<br />

the ships to deliver more LNG to<br />

the market.<br />

Vessel efficiency and<br />

performance is further optimised<br />

by way of an improved 295m long<br />

hull form, since the larger<br />

carrying capacity delivers greater<br />

flexibility in terms of the places<br />

where they can operate.<br />

“BP is set to increase its LNG<br />

supply significantly over the next<br />

four years thanks, largely, to new<br />

projects in the US, and off the<br />

coast of Mozambique,” says Oli<br />

Beavon, technical vice president<br />

for BP Shipping. “The new<br />

Partnership class ships will give<br />

us the necessary capacity to<br />

transport those extra volumes<br />

around the world.”<br />

BP Shipping says that while its<br />

LNG business has grown by 30<br />

per cent in the past year, margins<br />

are eroding. “To be competitive,<br />

therefore, it’s vital that the new<br />

LNG carriers are also costeffective.<br />

The kind of market<br />

growth we’re seeing has<br />

inevitably led to increased<br />

competition,” says Jonty Shepard,<br />

Chief Operating Officer for LNG.<br />

“Profit margins are dropping off<br />

as the big trading houses start to<br />

get involved in LNG for the first<br />

time.”<br />

While the vessels have been<br />

designed to transit the Panama<br />

Canal, they will be able to load<br />

and discharge cargoes at a far<br />

wider range of LNG ports and<br />

floating facilities than the<br />

company’s existing LNG tonnage.<br />

Around half of BP’s upstream<br />

portfolio is currently gas, and the<br />

business expects that to grow as<br />

more major projects come online.<br />

Natural gas, and LNG in particular,<br />

will form a major part of this<br />

growth – the 'Evolving Transition'<br />

scenario in BP's 2017 Energy<br />

Outlook forecasts that global LNG<br />

trade will grow seven times faster<br />

than pipeline gas trade.<br />

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17


CAMMELL LAIRD SUCCESSFULLY LAUNCHES SIR DAVID ATTENBOROUGH<br />

A major milestone for UK shipbuilding was reached<br />

with the successful launch into the River Mersey of the<br />

state-of-the-art polar research ship ‘RRS Sir David<br />

Attenborough’.<br />

More than 3000 shipyard workers, engineers,<br />

scientists and maritime industry experts gathered<br />

with special guest speakers, including worldrenowned<br />

naturalist and broadcaster Sir David<br />

Attenborough, to celebrate the remarkable<br />

engineering achievement.<br />

Commissioned by the Natural Environment<br />

Research Council and built by Cammell Laird for<br />

operation by the British Antarctic Survey, the vessel<br />

marks the biggest shipbuilding contract in Britain for<br />

30 years.<br />

Keynote speaker the Rt Hon Claire Perry MP,<br />

Minister of State for Energy and Clean Growth said at<br />

the launch: “This incredibly exciting event marks the<br />

next stage in the construction of this remarkable new<br />

polar research ship. The RSS Sir David Attenborough<br />

will use sophisticated technology to monitor polar<br />

activity and will help strengthen our position at the<br />

forefront of climate and ocean research.<br />

“The Government’s £200 million investment in<br />

polar research will allow us to gain a crucial insight<br />

into polar oceans to combat the devastating effects of<br />

climate change, and through our commitment to clean<br />

growth, we are putting vital science and innovation to<br />

mitigate global warming at the heart of our modern<br />

Industrial Strategy.”<br />

Sir David said: “Britain began exploring the<br />

Antarctic over a century ago when it seemed to be an<br />

empty wilderness of little importance to the world as a<br />

whole. Now we recognise that what happens at the<br />

Poles is of the greatest importance to everyone,<br />

everywhere.<br />

“The UK and the British Antarctic Survey have<br />

been making discoveries in both regions that enable<br />

us to better understand these global processes and<br />

this wonderful new research ship will enable British<br />

scientists to continue their crucial work in both the<br />

Arctic and Antarctic for decades to come.”<br />

The launch of the RRS Sir David Attenborough is<br />

an important milestone in UK shipbuilding, with<br />

Cammell Laird leading the country’s resurgent<br />

market position. Cammell Laird CEO John Syvret CBE,<br />

said the launch of the RRS Sir David<br />

Attenborough underpins this commitment and<br />

ambition.<br />

“I want to thank NERC, British Antarctic Survey,<br />

Rolls Royce, Lloyds Register, Houlder Offshore and<br />

the entire supply chain for their commitment and<br />

support. This is one team, ‘team UK’ working in<br />

partnership to deliver a unique ship with unique<br />

capabilities and capacity. I also want to thank our<br />

workforce and their families as well as Wirral<br />

Borough Council, the Rt Hon Frank Field and all in<br />

the community who have supported Cammell Laird<br />

on our journey to date. We are now back in the<br />

premier league of the shipbuilding world, it has been<br />

a Herculean effort by all to get here, this launch raises<br />

the brand profile and as a result provides increased<br />

global recognition, which bodes well for the future.”<br />

Professor Dame Jane Francis, Director of British<br />

Antarctic Survey, added: “This is a fantastic moment<br />

for all of us. At British Antarctic Survey our<br />

scientists, engineers, and support teams – especially<br />

those mariners and project managers who have been<br />

working closely with the amazing teams at Cammell<br />

Laird – are tremendously excited to reach this<br />

milestone. It is an incredible achievement, and one<br />

that everyone in the country can be proud of.”<br />

18


SCARLET LADY NAMED AS BRANSON CUTS STEEL ON SECOND SHIP<br />

As the first ship in its series of<br />

adult-only cruiseships was named<br />

Scarlet Lady, Finacantieri’s Sestri<br />

Ponente (Genoa) yard cut first steel<br />

on Virgin Voyages' second vessel in<br />

an event attended by Virgin Group<br />

Founder Sir Richard Branson and<br />

Virgin Voyages President and CEO<br />

Tom McAlpin.<br />

Virgin Voyages 11,000gt<br />

second ship, of similar design to<br />

the first of class, is scheduled for<br />

delivery 2021, while Scarlet Lady<br />

will set sail in 2020. A third vessel<br />

is planned for 2022. All feature<br />

over 1400 guest cabins that can<br />

host more than 2700 passengers,<br />

accompanied by 1150 crew.<br />

The development of Virgin<br />

Voyages ships will stand out for<br />

its design as well as for its<br />

particular attention to energy<br />

recovery, featuring cutting-edge<br />

alternative technologies that<br />

reduce the ship’s overall<br />

environmental impact. For<br />

example, their ships will be<br />

equipped with an energy<br />

production system of<br />

approximately 1 MW, which uses<br />

the diesel engine’s waste heat.<br />

While at the shipyard, Virgin<br />

Voyages also announced that they<br />

are eliminati ng single-use<br />

plastics for their guests and<br />

replacing them with recyclable<br />

and reusable materials.<br />

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19

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