Order online: www.leitz.com.au - Supplier Woodworking magazine
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SEPT/OCT 2012
Häfele App:<br />
The Complete Häfele <strong>com</strong>es to iPad!<br />
Now you can access everything Häfele has to offer anytime, anywhere. You’ll be able to present the best design<br />
concepts and products to clients, show them how they look in real-life installations and order products for your<br />
project whether you are in the office, on the job site or on the go. Suddenly turning your ideas into reality has<br />
never been easier.<br />
Like us on facebook: <strong>www</strong>.facebook.<strong>com</strong>/hafele<strong>au</strong>stralia<br />
Features:<br />
• Access the entire Häfele Catalogue library, all stored<br />
in one <strong>com</strong>pact and portable location - your iPad!<br />
• Download the catalogues to your iPad and enjoy<br />
fast browsing through catalogue pages.<br />
• Multiple search functions, either by product name,<br />
article number or simply browse through<br />
catalogue’s contents.<br />
• Single page portrait or double page landscape views.<br />
• Zoom or move around pages with simple<br />
touch motions.<br />
• See something interesting? Share the Häfele app<br />
experience and email it to a friend.<br />
• Add articles to your shopping cart, access live <strong>online</strong><br />
pricing and stock availability. Then place your order<br />
on the spot.<br />
Melbourne | Sydney | Newcastle | Brisbane | Adelaide | Perth | Canberra | Hobart | L<strong>au</strong>nceston<br />
info@hafele.<strong>com</strong>.<strong>au</strong> <strong>www</strong>.hafele.<strong>com</strong> 1300 659 728<br />
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from the Apple App Store ®
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FITTINGS FOR<br />
FURNITURE<br />
Häfele<br />
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DUO. One lid stay with multiple application<br />
possibilities: Stops in any position or closes with<br />
braking function. Can be mounted on one or both<br />
sides. Need higher load capacity? Choose DUO Forte<br />
for flap heights up to 700 mm.<br />
Both now available in three finishes, nickel, black and white!<br />
<strong>www</strong>.hafele.<strong>com</strong><br />
Häfele<br />
MAXI<br />
Stay Flap Fitting<br />
The fitting for higher load-bearing applications and<br />
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soft-closing mechanism.
Upfront<br />
The long awaited and much anticipated AWISA 2012<br />
exhibition, held in Sydney in July, certainly was a<br />
wel<strong>com</strong>e surprise for the majority of exhibitors struggling<br />
with the economic downturn. The visitors came at a<br />
steady pace throughout the four day event and reports<br />
from all quarters confirmed that the show was successful,<br />
even in these challenging times.<br />
Visually, there were some stunning stands –<br />
particularly in the area designated ‘Design’ by the<br />
show organisers. This area was mainly occupied by<br />
<strong>com</strong>panies supplying hardware, <strong>com</strong>ponents and<br />
decorative products for the cabinet, furniture, kitchen<br />
and fit-out industries – and they were always extremely<br />
busy. <strong>Supplier</strong> Magazine would particularly like to<br />
single out Borg Decorative, Hettich and Hafele for their<br />
exceptional stand displays.<br />
We also noticed that our advertisers’ stands were all<br />
extremely busy – and size did not matter!<br />
Our in<strong>au</strong>gural Gold Star Award nominations at<br />
AWISA were thoroughly scrutinised and we were<br />
impressed by many of the stands, the products and the<br />
activities on them. Eventually though, a final choice had<br />
to be made and the <strong>Supplier</strong> <strong>Woodworking</strong> Magazine’s<br />
Gold Star Awards went to Beyond Tools, Weinig, Holz-<br />
Her, Hettich, Altendorf and Wood Tech.<br />
Congratulations to all the exhibitors at the show – your<br />
hard work was obviously well worth all the effort.<br />
Dave Kahle<br />
Advisory Panel Member<br />
Vicky Cammiade - Publisher<br />
Ph: 03 9890 0815; Fax: 03 9890 0087 or<br />
Email: vicky.cammiade@elitepublishing.<strong>com</strong>.<strong>au</strong><br />
Meet the team<br />
Vicky Cammiade<br />
Publisher<br />
Sean O’Sullivan<br />
Advisory Panel Member<br />
Phil Ashley<br />
Advisory Panel Member<br />
Jennifer Curtis<br />
Group Managing Editor<br />
Dr Greg Chapman<br />
Advisory Panel Member<br />
Michael Buckley<br />
Advisory Panel Member<br />
Contents<br />
Member of the International <strong>Woodworking</strong> and<br />
Furniture <strong>Supplier</strong> Magazine Association<br />
SEPT/OCT 2012 vol. 28 no.5<br />
☞News<br />
06 New all Australian furniture<br />
show<br />
08 Timalac Coatings celebrates<br />
20th birthday<br />
10 New worldwide timber<br />
legality requirements<br />
☞Design & Trends<br />
14 KDBi Australian Kitchen and<br />
Bathroom Designer Awards<br />
20 Nikpol – helping to ensure a<br />
healthy environment<br />
☞Business<br />
24 Times are tough: who can<br />
afford an ad agency?<br />
26 Is your business running you?<br />
☞Associations<br />
27 CMA news<br />
☞AWISA Review<br />
30 AWISA 2012 – the return<br />
☞Manufacturing<br />
50 Turning a business on<br />
its head<br />
54 Finishing innovations at<br />
IWF 2012<br />
☞Front Cover<br />
Multicam Systems Newcastle<br />
<strong>www</strong>.multicamcncrouters.<strong>com</strong>.<strong>au</strong><br />
The only specialist business publication<br />
servicing the Furniture, Kitchen, Shop/Office<br />
Fittings, Cabinetmaking, Joinery and the<br />
related timber and panel product industries in<br />
Australasia for over 26 years!<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
Akron<br />
The Akron 400 series of edgebanders<br />
are highly versatile and flexible.<br />
With features suitable<br />
for up to 12mm solid<br />
timber, and processing<br />
times of up to<br />
18m/min Akron<br />
Edgebanders are<br />
second to none.<br />
Windows based touch screen control<br />
Innovative glue pot technology - requires<br />
no greasing!<br />
Quick melt gluing system<br />
High quality HSD electrospindle<br />
CNC 4 motor servo-driven trimming units<br />
Two motor corner rounding units with<br />
<strong>au</strong>tomatic 4 position set up via control<br />
We have a Biesse<br />
Showroom near you!<br />
NSW E: nsw@biesse<strong>au</strong>stralia.<strong>com</strong>.<strong>au</strong><br />
VIC E: vic@biesse<strong>au</strong>stralia.<strong>com</strong>.<strong>au</strong><br />
QLD E: qld@biesse<strong>au</strong>stralia.<strong>com</strong>.<strong>au</strong><br />
SA E: sa@biesse<strong>au</strong>stralia.<strong>com</strong>.<strong>au</strong><br />
WA E: wa@biesse<strong>au</strong>stralia.<strong>com</strong>.<strong>au</strong><br />
NZ P: +64 (0)9 278 1870<br />
E: sales@biessenewzealand.co.nz<br />
Call 1300 BIESSE<br />
400 SERIES<br />
Edgebanding Solutions<br />
Two position scraping unit for <strong>au</strong>tomatic<br />
processing of 1mm and 2mm edge strip<br />
Glue joint scraping unit<br />
Hot air blower unit<br />
Skill<br />
G FT<br />
SERIES<br />
Biesse makes the Nesting decision EASY<br />
– start with stand alone nesting machine<br />
and upgrade to <strong>au</strong>tomatic loading<br />
and unloading machine or fully<br />
<strong>au</strong>tomated labeling<br />
cells at anytime.<br />
Table sizes from 2400 x<br />
1200mm to 3600 x 1800mm<br />
Windows based PC control<br />
Automatic table zoning<br />
10 vertical spindle drill head<br />
On board tool change – 12 positions<br />
300 m3 Oil cooled vacuum pump<br />
Sensors on all stop pins<br />
Full Yaskawa digital drive system (patented)<br />
HSD 16HP electrospindle<br />
Presetter for the measurement of the tool length<br />
Easy to use and fully integrated software Including<br />
BiesseWorks and BiesseNest
News<br />
Just Pure Australian made<br />
The Queensland Furnishing<br />
Industry Association (FIAA<br />
Qld) is organising a new,<br />
boutique trade show exclusively<br />
showcasing Australian Made<br />
furniture and bedding products.<br />
The show, called Pure Australia<br />
2013, will be held from 18 to 20<br />
April 2013 in the Exhibition Hall at<br />
the RNA Showgrounds, Brisbane.<br />
Pure Australia will be all about<br />
showcasing the benefits of buying<br />
quality Australian Made furniture and<br />
bedding products and will project<br />
the industry’s vigour, purpose and<br />
determination to stay <strong>com</strong>mitted<br />
to creative, colourful, professional<br />
Australian excellence, with quality<br />
and design that cannot be matched.<br />
“Australian manufacturers offer<br />
the finest, most creative and highest<br />
quality furniture with the uniqueness<br />
of customised versatility bec<strong>au</strong>se we<br />
proudly make it here,” explained<br />
Gerry Murray, General Manager<br />
of FIAA (Qld.) “Anyone wishing to<br />
exhibit at the show will have to be a<br />
designated Australian manufacturer<br />
and all products exhibited must be<br />
Australian Made – no imports – as<br />
per the ACCC criteria,” he said.<br />
Bec<strong>au</strong>se this is the only dedicated<br />
Australian Made furniture and<br />
bedding trade show in the country,<br />
visitors in attendance will be there<br />
for the sole purpose of viewing<br />
Blum showroom opens in Queensland<br />
BLUM has relocated its Queensland<br />
operation to a new 1000m² office<br />
and showroom in Underwood.<br />
Due to recent growth, Blum required<br />
a larger property for training and<br />
presentations, but also used the move<br />
as an opportunity to increase exposure<br />
to end consumers. Blum’s Queensland<br />
showroom now presents the most current<br />
innovations consistent with Blum’s other<br />
showrooms across Australia.<br />
Blum’s new Queensland showroom<br />
has been divided into specific functions<br />
creating three separate areas within the<br />
main showroom covering the three main<br />
6 | <strong>Supplier</strong>Sept/Oct 2012<br />
Australian Made products, so<br />
exhibitors will be promoting their<br />
latest ranges to a very targeted<br />
<strong>au</strong>dience.<br />
The show is aimed at premium<br />
furniture and bedding retailers,<br />
high end design retailers, interior<br />
designers, decorators and specifiers.<br />
It should also be of great interest to<br />
property, hospitality and healthcare<br />
sector corporate buyers together<br />
with State Government procurement<br />
specifiers and international buyers.<br />
“This is an excellent opportunity<br />
for Australian manufacturers to<br />
raise their industry profile and<br />
create an awareness of their<br />
brands in the absence of imports.<br />
They can also support the buying<br />
process by answering the buyers’<br />
questions face-to-face,” said<br />
Gerry. “We believe the industry<br />
will benefit from this excellent<br />
value-for-money way of promoting<br />
Australian Made furniture.”<br />
Geoff Manson, Managing Director<br />
of Contour Furniture and chairman<br />
of the show <strong>com</strong>mittee believes<br />
this exciting event will capture the<br />
passion of the Australian furniture and<br />
bedding industry and be a catalyst in<br />
the industry’s resurgence.<br />
“I urge all Australian<br />
manufacturers to participate in this<br />
event and all buyers or potential<br />
buyers to attend,” said Geoff. ●<br />
product lines. Blum’s home application<br />
displays are located nearby displaying<br />
products in a variety of scenarios,<br />
including bathroom, home office,<br />
wardrobe and home entertainment.<br />
Further to this a Dynamic Space kitchen<br />
demonstrates the benefits of designing a<br />
kitchen with functionality and a workflow<br />
in mind.<br />
Mark Hahn, Blum State Sales Manager<br />
<strong>com</strong>mented: “The Kitchen-Test Drive is<br />
also a fantastic brand new concept to<br />
our Queensland showroom. The room<br />
consists of functional and movable<br />
cabinetry allowing visitors to set up their<br />
Employee or contractor:<br />
helping you make the right<br />
decision<br />
BeFORe your business engages workers, you<br />
need to check whether they are employees<br />
or contractors by examining the details of the<br />
working arrangements.<br />
It is important that you get the decision right as you<br />
will need to meet different tax and super obligations<br />
depending on whether your workers are employees<br />
or contractors.<br />
Many businesses are getting the employee or<br />
contractor decision wrong as they are not checking<br />
whether they have set up their arrangements correctly.<br />
A significant number of businesses the ATO visited last<br />
year got it wrong.<br />
The ATO Employee or contractor homepage offers<br />
<strong>com</strong>prehensive, easy to understand information<br />
you can rely on to determine if your workers are<br />
employees or contractors.<br />
The homepage has all the information you need in<br />
one place to help you determine if your workers are<br />
employees or contractors, including:<br />
• the basics – things every business needs to know<br />
• the <strong>com</strong>mon reasons businesses get the employee<br />
or contractor decision wrong<br />
• industry specific information<br />
• an Employee/contractor decision tool which will<br />
give an answer businesses can rely on<br />
• summary of the obligations businesses need to meet<br />
for their employees or contractors.<br />
You are responsible for correctly determining if your<br />
workers are employees or contractors and meeting<br />
the required tax and super obligations. If you get the<br />
decision wrong, you risk having to pay penalties.<br />
For more information visit <strong>www</strong>.ato.gov.<strong>au</strong>/<br />
EmployeeContractorEssentials ●<br />
kitchen according to their proposed plan.<br />
The customer is able to stand in their<br />
kitchen and see what works and what<br />
doesn’t prior to installation. It has been<br />
an amazing success so far in providing<br />
the end user with the reassurance that<br />
their kitchen, once installed, will be a<br />
functional, enjoyable space to work in.”<br />
The facility also has a workshop for<br />
technical product training available by<br />
request through Blum area managers<br />
while Dynamic Space workshops are held<br />
on a regular basis providing research<br />
information and concepts for industry<br />
professionals to utilise in their business. ●<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
16 Industry Leaders speak on<br />
Go to <strong>www</strong>.youtube.<strong>com</strong> now and search empower time tracking software<br />
Greenmount Manufacturing “Substantial increases<br />
in factory productivity” - $10 million annual turnover, 45<br />
staff, in <strong>com</strong>mercial fit outs, kitchens and camper van<br />
fit outs – using Empower for 8 months (Auckland)<br />
Comace Interior Fit Outs “We have achieved well in<br />
excess of 30% increase in factory productivity” – 27<br />
staff business using Empower for 4 years (Adelaide)<br />
Rose and Heather Furniture “100% increase in<br />
factory and staff productivity using Empower Software”<br />
– 20 factory staff and using Empower for 5 years<br />
(Auckland)<br />
Central Joinery “Our goal is for Empower to increase<br />
our factory productivity by 25%” – $10 million annual<br />
turnover, 45 staff, using Empower for 3 years<br />
(Auckland)<br />
RH Page Shop Fitters International Shop Fitter<br />
seriously <strong>com</strong>mitted to lean manufacturing and<br />
Empower Software – 30 factory staff using Empower<br />
for 2 years (Auckland)<br />
Peppertree Furniture 1 “45.25 % increase in factory<br />
productivity - using Empower for 10 weeks” – 20<br />
factory staff (Adelaide)<br />
Peppertree Furniture 2 “86% increase in factory<br />
productivity ¬ using Empower for 6 months” – 20<br />
factory staff (Adelaide)<br />
Montage Kitchens “17% increase in factory<br />
productivity in year 1” – 20 man kitchen shop using<br />
Empower for 8 years (Hamilton)<br />
16 Industry Leading Kitchen, Cabinet, Shop Fitting, Furniture, Window and Joinery Manufacturers throughout Australia and New Zealand<br />
talk about their productivity increases, KPIs, factory secrets and use of Empower Software – live on YouTube NOW. All are short videos a few<br />
minutes each. Factory productivity increases profiled on YouTube range from 17% to 160% - the average increase in factory productivity<br />
across 21 manufacturers is 47.5%.<br />
Go to <strong>www</strong>.youtube.<strong>com</strong> now and search empower time tracking software.<br />
Diary note to view YouTube again in 3 months time: an additional 16 leading manufacturers who use Empower Software will be on YouTube.<br />
Empower Manufacturing Software Modules<br />
• Time Tracking/Labour Management Software (using 2nd hand PCs on the factory floor)<br />
• Job Scheduling Software<br />
• Quoting, Materials, Job Management Software<br />
Phone, e mail or go to our web site - and we will send you a FREE information package including a proposal to implement<br />
Empower Software in your business - manufacturing@xtra.co.nz or <strong>www</strong>.empowersoftware.biz<br />
Sydney (02) 8011 3281, Melbourne (03) 9016 2537, Adelaide (08) 7200 1132, Auckland (09) 307 1115<br />
Modulink Joinery “$6 million annual turnover, 30 staff, in<br />
hotel fit outs, kitchens and office furniture – business and<br />
turnover has grown ten fold in 6 years and Empower has<br />
controlled that growth and profitability over the 6 years”<br />
(Christchurch)<br />
Barrett Joinery “30% increase in Factory Productivity”<br />
18 factory staff using Empower for 5 years (Timaru)<br />
Phoenix Aluminium Windows “160% + increase in factory<br />
productivity. 26 factory staff down to 10 staff and output<br />
increased” - $13 million annual turnover, one of<br />
New Zealand’s most productive and progressive aluminium<br />
window Manufacturers (Auckland)<br />
Vogue Kitchens “Significant increases in factory<br />
productivity within 2 weeks of Empower Software<br />
implementation” – 9 factory staff (New Plymouth)<br />
Total Timba “25% factory productivity increase - and<br />
Empower Software worked from day 1” - 8 factory staff<br />
using Empower for 4 years (Auckland)<br />
PJT Cabinets “We used to use time sheets that our staff<br />
filled in their times on jobs at day end. Empower proved the<br />
time manual sheet times were highly inaccurate. We have<br />
made significant productivity gains in the factory and office<br />
on Empower and I highly re<strong>com</strong>mend it”<br />
MARS Heavy Road Transport “Empower turned our<br />
factory productivity on its ear increasing it by an absolute<br />
minimum 30%, and turned my business around” - 35 man<br />
engineering shop using Empower for 3 years (Riverland, SA)<br />
Home Plus Southland “160% increase in factory<br />
productivity. 9 factory staff reduced down to 5 staff in year<br />
1 – same output. Then 5 factory staff doing twice the<br />
turnover and work load that the 9 staff had been <strong>com</strong>pleting<br />
previously” - using Empower for 5 years (Invercargill)
News<br />
Australian Made wel<strong>com</strong>es<br />
breakthrough for Aussie exports in China<br />
IN a major breakthrough for<br />
Australian exporters, the Australian<br />
Made, Australian Grown (AMAG)<br />
logo has now been formally<br />
trademarked in China.<br />
This means that for the first time ever,<br />
Australian exporters have a symbol<br />
which can be used on their Australianmade<br />
or grown exports into China,<br />
that both establishes their products<br />
as genuinely Australian and is legally<br />
protected under Chinese law.<br />
“Historically, China has been a<br />
challenging environment for the protection<br />
of intellectual property,” Australian Made<br />
Chief Executive, Ian Harrison, said.<br />
“The AMAG logo’s formal registration<br />
in China as a country-of-origin symbol<br />
Timbalac Coatings’ 20th Anniversary<br />
A 20-year milestone for any <strong>com</strong>pany is worth<br />
celebrating.<br />
A celebration where an <strong>au</strong>ditorium is filled with satisfied<br />
customers and business partners is worthy of appl<strong>au</strong>se. Such<br />
was the case on 4 September when at least 90 industry people<br />
gathered at Holmesglen TAFE in Victoria to celebrate 20 years of<br />
Timbalac service to the timber coatings industry.<br />
Director and industry icon, Eric Zeeve was on hand to<br />
wel<strong>com</strong>e his many customers and business associates from<br />
around the country. Special guests included Parliamentary<br />
Secretary for Education, Inga Peulich, master of ceremonies,<br />
Mark Amos from the Master Painters Association, representatives<br />
from Sayerlac (Italy) and Philip Ashley from the furnishing<br />
department at Holmesglen.<br />
Inga Peulich, who sits on the all-party <strong>com</strong>mittee for economic<br />
development and has a 30-year involvement in small business,<br />
said that, over the years, Timbalac has been a <strong>com</strong>pany that has<br />
maintained high standards and that the State Government looked<br />
forward to continue working with <strong>com</strong>panies such as Timbalac to<br />
ensure strong economic development.<br />
Mrs Peulich went on to say that the focus was on capturing<br />
more of the domestic and International markets with increased<br />
<strong>com</strong>petitiveness and that priority markets were China, India and<br />
the Middle East.<br />
Eric spoke about his <strong>com</strong>pany and how it had been able to<br />
weather the ups and downs of the last 20 years and promised<br />
that he would personally be an active partner with industry for<br />
the next 20 years. He thanked his loyal customers, and his major<br />
suppliers, Sayerlac from Italy.<br />
Sayerlac has worked with Timbalac and Australian<br />
manufacturers to develop quality products specifically for the<br />
Australian industry.<br />
Over the years, Eric has always maintained that a quality<br />
product will last longer, provide better coverage and provide<br />
8 | <strong>Supplier</strong>Sept/Oct 2012<br />
for Australia now provides an essential<br />
legal framework which exporters can<br />
rely upon in the event that the logo (or<br />
product carrying it) is copied or used<br />
without proper <strong>au</strong>thority.”<br />
Australian Made <strong>com</strong>menced the<br />
registration process four years ago with<br />
the active and financial support of the<br />
Australian Government.<br />
“Australia has long enjoyed an<br />
invaluable reputation as a reliable<br />
exporter of high-quality goods,” Federal<br />
Trade Minister Dr Craig Emerson said.<br />
“The Government wel<strong>com</strong>es China's<br />
legal recognition of the Australian Made,<br />
Australian Grown symbol and the benefits<br />
our exporters will enjoy from additional<br />
confidence in the Australian brand.”<br />
The work was carried out by<br />
Australian Made Campaign Partner,<br />
EKM Patent and Legal.<br />
The registration covers seven<br />
classes of goods (classes 5, 20 and<br />
29-33). This includes a wide range<br />
of products including furniture. An<br />
application for an eighth class of<br />
goods (class 25, which includes<br />
footwear and clothing) is still pending.<br />
The formal registration of the<br />
AMAG logo in China follows its<br />
registration in the USA. Registration is<br />
also pending in Republic of Korea.<br />
Further information regarding<br />
classes of goods can be found at<br />
http://xeno.ip<strong>au</strong>stralia.gov.<strong>au</strong>/<br />
tmgoods.htm.” ●<br />
Left: Timbalac director and industry icon, Eric Zeeve. Right: Parliamentary Secretary<br />
for Education, Inga Peulich.<br />
the quality finish necessary to <strong>com</strong>bat imported product. He has<br />
often been frustrated with an industry prepared to use product<br />
based on price alone and has seen many of those <strong>com</strong>panies<br />
disappear over the years.<br />
Mr Ashley pointed out that Timbalac was established in 1992<br />
at a time when the Industry made a significant investment with a<br />
joint venture of the furniture training centre in Abbotsford.<br />
Ashley went on to praise Eric’s relationship with the training<br />
sector and said that Eric has always supported training – not<br />
just verbally but with product used in the training program at<br />
Holmesglen. He added that <strong>com</strong>panies such as Timbalac were a<br />
vital element in the training of young Australian trades people.<br />
Ashley quoted industry analyst Phil Ruthven who said that: “It<br />
will be our best owners, managers and enterprises that will take<br />
us into the next golden age of prosperity” and that this age was<br />
“just around the corner.”<br />
With 20 years of service under his belt, there is no doubt that<br />
Eric Zeeve and Timbalac are one of those best enterprises and<br />
will be there to take advantage of any economic upturn.●<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
News<br />
Impact CNC appoints Positive Camtec<br />
SIGN essentials Pty Ltd, Australian<br />
distributor of Impact CNC routers,<br />
has appointed Positive Camtec Pty<br />
Ltd, based in Silverwater NSW, as its<br />
exclusive NSW/ACT dealer.<br />
Impact CNC routers were l<strong>au</strong>nched<br />
in Australia in mid-2011 and offer an<br />
excellent mix of quality and affordability.<br />
Sign Essentials has already placed<br />
multiple installations in the sign,<br />
aluminium fabrication, woodworking and<br />
educational sectors.<br />
“Our clients love the fact that they<br />
can purchase a fully-featured router at<br />
a great price with expert local training,<br />
service and support,” said Sean Strange,<br />
General Manager of Sign Essentials.<br />
“With that in mind, the obvious partner<br />
for us in NSW and the ACT was Positive<br />
Camtec. Like us, they have over 20<br />
years experience installing, supporting<br />
NZ cabinetmaker turns to casket making<br />
A New Zealand timber<br />
manufacturer is branching out to<br />
weather the tough economic times.<br />
According to Suff.co.nz, Taylormade<br />
Furniture from Masterton, NZ started<br />
making solid pine caskets for funeral<br />
homes two years ago and has seen<br />
production grow steadily.<br />
The <strong>com</strong>pany is now trying to increase<br />
its market share by taking on the dominant<br />
MDF casket manufacturers, offering its<br />
timber models at a similar price.<br />
"It actually started by another casket<br />
maker <strong>com</strong>ing to us for help," said Barry<br />
Taylor. "We spent 12 months working with<br />
10 | <strong>Supplier</strong>Sept/Oct 2012<br />
Sean Strange and Philip Trumble<br />
and servicing CNC routers. We know<br />
they will provide the experience and<br />
expertise purchasers will require.”<br />
“Our sales and technical staff all<br />
agree that Impact CNC offers fantastic<br />
value-for-money,” said Philip Trumble,<br />
Managing Director of Positive Camtec.<br />
“Boasting quality engineering and<br />
a solid build, they are perfect for all<br />
forms of manufacturing. Coupled with<br />
<strong>com</strong>ponents from industry leaders in<br />
Japan and Italy, Impact CNC has put<br />
together an unbeatable value-for-money<br />
offering.”<br />
Adriano Gut, Sales and Marketing<br />
Manager of Positive Camtec said: “In today’s<br />
economic climate, production demands<br />
quality and durability, yet affordability is<br />
crucial. With the Impact CNC range we are<br />
confident we have the right mix of features,<br />
quality and price.” ●<br />
them and when they closed up we took<br />
all that work and put it into production."<br />
Taylormade makes traditional pine<br />
caskets, in a market dominated by MDF,<br />
which accounts for about 90 per cent of<br />
all caskets.<br />
The <strong>com</strong>pany employs four staff, two<br />
fully trained tradesmen and two trainees.<br />
Dean Taylor said their caskets were<br />
made using a <strong>com</strong>puterised router, and<br />
could be left with a natural finish or<br />
stained various colours.<br />
While there were other timber<br />
manufacturers, most were aimed at the<br />
higher end of the market, he said. There<br />
2012 Olympic<br />
Games gets<br />
certification<br />
The entire London 2012<br />
Olympic Park development<br />
achieved dual Project<br />
Certification from the<br />
Programme for the<br />
endorsement of Forest<br />
Certification (PeFC) and the<br />
Forest Stewardship Council<br />
(FSC) schemes for its timber<br />
usage – the first dual Project<br />
Certification in the world.<br />
This groundbreaking<br />
achievement in sustainable<br />
timber procurement has played<br />
a prominent role in helping the<br />
Olympic Delivery Authority (ODA)<br />
achieve its <strong>com</strong>mitment to making<br />
the London 2012 Olympic<br />
Games the greenest games ever<br />
with 100% of wood products<br />
supplied certified as legal and<br />
sustainable.<br />
The development is being<br />
hailed as a major achievement<br />
destined to be a future model<br />
for timber procurement globally.<br />
The scheme also saw a unique<br />
and important partnership role<br />
played by both PEFC and FSC<br />
to make sure that the levels of<br />
legal and sustainable timber<br />
procured by the ODA achieved<br />
the highest possible target. ●<br />
were also environmental benefits with<br />
pine, which made a difference when<br />
used on their caskets.●<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
Eveneer Essentials<br />
Economy range of<br />
reconstructed veneer leaf<br />
available from Elton Group<br />
nationally 1300 133 481<br />
eltongroup.<strong>com</strong>.<strong>au</strong><br />
Available on board from<br />
Associated Panel Products 08 8947 1144<br />
Capital Veneers 02 6299 1557<br />
J H Wilberforce 08 9340 6222 & 03 9793 7099<br />
Legno 02 9645 2137<br />
Plyco 03 9499 4997<br />
Processed Forest Products 02 9771 5155<br />
Revolution Wood Panels 07 3205 9182<br />
Sharp Plywood 07 3271 4511<br />
Specialty Woods 02 9725 2277<br />
Timberwood Panels 03 9769 0177<br />
Veneer Panels 08 8281 3444 & 0414 691 093<br />
Yates Wood Products 02 9618 3499
News<br />
New worldwide timber<br />
legality requirements<br />
It is now clear to traders<br />
and manufacturers of timber<br />
materials, wood products<br />
and many paper products<br />
that governments around<br />
the world are taking an<br />
increasing role in the fight<br />
against illegal logging.<br />
Whatever percentage of<br />
timber harvesting is illegal in<br />
one way or another – and<br />
estimates vary – some key<br />
governments have decided<br />
to stop the undermining of<br />
legitimate operations of<br />
responsible forest products<br />
<strong>com</strong>panies. However, their<br />
approaches differ.<br />
In the United States the<br />
longstanding US Lacey Act,<br />
covering the protection of<br />
endangered wildlife and<br />
wild plants since 1900, has<br />
been amended to include<br />
the protection of trees against<br />
illegal logging by making<br />
any trade found to be illegal<br />
punishable by law.<br />
Now the European Union<br />
has passed legislation, which<br />
takes effect in March 2013,<br />
and will prohibit the placing<br />
of timber harvested illegally<br />
under the rules of the country<br />
of origin, and products<br />
derived from such timber on<br />
the EU market. The Regulation<br />
requires operators to undertake<br />
risk assessment in a process<br />
of Due Diligence, which<br />
must be declared in their<br />
documentation.<br />
The laws of the USA and<br />
the European Union are similar<br />
in intent as they both place a<br />
prohibition within the importing<br />
country on trade in wood<br />
sourced, contrary to laws of<br />
any other country. Meanwhile<br />
the Australian Government<br />
is in the process of enacting<br />
a Bill which still needs to go<br />
12 | <strong>Supplier</strong>Sept/Oct 2012<br />
through Parliament and receive<br />
the official Royal Assent.<br />
Once passed, it will place<br />
requirements on importers<br />
and domestic raw material<br />
suppliers to undertake Due<br />
Diligence to determine the<br />
legality of a list of regulated<br />
products.<br />
Significantly, six countries<br />
had given inputs to the<br />
Australian Government during<br />
a consultation process. The<br />
proposed Bill has been<br />
wel<strong>com</strong>ed by most parties, but<br />
last year an Australian alliance<br />
of wood industry associations<br />
appealed for some changes.<br />
They represent 140 timber and<br />
wood based product importers<br />
and 2,500 businesses in<br />
the merchant and secondary<br />
processing sectors.<br />
They accepted the<br />
proposed Bill in principle,<br />
but pointed out a few<br />
changes. What they said<br />
was: “we believe it should<br />
substantially stand as it is,<br />
especially noting that the<br />
Bill matches or exceeds the<br />
requirements of the Lacey<br />
Act and the EU Timber<br />
Regulation (EUTR) in nearly<br />
every case. However, we<br />
have serious concerns<br />
with regards to business<br />
<strong>com</strong>pliance burdens, cost<br />
impacts, impossible time<br />
restraints for <strong>com</strong>pliance and<br />
lack of certainty. To correct<br />
these problems we propose<br />
five amendments, which we<br />
do not think would decrease<br />
regulatory effectiveness, and<br />
may increase it.”<br />
Currently these issues<br />
are under review by the<br />
government and the general<br />
view is that, consequently, the<br />
Bill is unlikely to emerge this<br />
year.<br />
In all these cases the<br />
approaches to solve the<br />
problem of illegal logging are<br />
similar and relate to prohibiting<br />
trade in wood illegally<br />
harvested in contravention<br />
of foreign laws, but the<br />
practicalities are not always<br />
foreseen. Whereas the<br />
Australian timber industry has<br />
anticipated some problems,<br />
in the US a backlash has<br />
emerged bec<strong>au</strong>se of the<br />
consequences of Lacey. A<br />
groundswell movement is<br />
asking Congress to consider<br />
changing the Amendment,<br />
following the celebrated case<br />
of the potential prosecution of<br />
a renowned guitar maker.<br />
In 2009, with a new<br />
administration in power, federal<br />
agents raided the Gibson<br />
<strong>com</strong>pany offices over wood<br />
from Madagascar, which was<br />
suspect, according to the US<br />
Fish and Wildlife Service. The<br />
<strong>com</strong>pany filed a lawsuit in<br />
protest and was raided again<br />
over wood from India. Charges<br />
of wood being imported<br />
illegally were countered by<br />
Gibson's CEO saying that India<br />
has to approve shipments of<br />
wood leaving India.<br />
According to one report:<br />
“SWAT teams were sent to<br />
Gibson Guitar's factories to<br />
confiscate wood and Gibson<br />
cannot ship guitars at the<br />
moment. The US Government<br />
insists that Madagascar law<br />
requires that the work be<br />
<strong>com</strong>pleted on fingerboards in<br />
Madagascar.<br />
So it is with interest that<br />
many wood exporting<br />
countries await some<br />
clarification on the EU<br />
Timber Regulation.<br />
The UK’s Timber Trade<br />
Federation (TTF) l<strong>au</strong>nched<br />
its Responsible Purchasing<br />
Policy, which it offers as a<br />
Due Diligence tool following<br />
members’ vote to make it<br />
a mandatory condition of<br />
membership (see <strong>www</strong>.ttf.<br />
co.uk).<br />
Meanwhile there is no<br />
time to be lost in setting up<br />
corporate procedures by all<br />
importers in the 27 European<br />
Union countries to secure<br />
the necessary information on<br />
sources of legal timber and<br />
wood products; to assess<br />
any risk of dealing in illegal<br />
timber and to mitigate any<br />
risks by requiring additional<br />
information from their<br />
suppliers to satisfy the EUTR<br />
when it goes into effect in<br />
March 2013.<br />
The TTF website has a<br />
countdown clock running<br />
at 259 days at the time of<br />
writing.<br />
Disclaimer: This news brief<br />
has been produced with the<br />
financial assistance of the<br />
European Union. The views<br />
expressed herein can in<br />
no way be taken to reflect<br />
the official opinion of the<br />
European Union. ●<br />
For further press information please<br />
contact Michael Buckley:<br />
Michael@turnstonesingapore.<strong>com</strong><br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
A range of reconstructed timber<br />
veneers, factory finished on a<br />
laminate back, ready for application.<br />
Featuring Moka Oak with Groove<br />
finish, a tactile effect that enhances<br />
the natural depth of the wood texture.<br />
eltongroup.<strong>com</strong><br />
Available from Elton Group nationally 1300 133 481<br />
and the following distributors<br />
ACT Processed Forest Products 02 9771 5155<br />
Timberwood Panels 03 9769 0177<br />
NSW Processed Forest Products 02 9771 5155<br />
NT Associated Panel Products 08 8947 1144<br />
QLD Sharp Plywood 07 3271 4511<br />
SA Veneer Panels 08 8281 3444<br />
TAS Timberwood Panels 03 9769 0177<br />
VIC Plyco 03 9499 4997<br />
Timberwood Panels 03 9769 0177<br />
Veneer Panels 0414 691 093<br />
WA J H Wilberforce 08 9340 6222
Design & Trends<br />
KBDi<br />
Australian Kitchen and<br />
Bathroom Designer Awards<br />
The KBDi awards represent an opportunity for specialist kitchen and bathroom designers<br />
to be judged by their peers.<br />
KBDi is a national organisation<br />
providing kitchen designers and<br />
bathroom designers with professional<br />
certification, professional development<br />
and networking opportunities for<br />
members.<br />
Each year the KBDi Kitchen and<br />
Bathroom Designer Awards attracts<br />
outstanding designers from all over<br />
Australia, from high profile designers<br />
who have been in the industry for<br />
years to those just starting out in<br />
kitchen and bathroom design.<br />
“Judges of this year’s awards<br />
were excited by many of the entries<br />
that were presented to them for<br />
consideration,” said KBDi’s Executive<br />
Director, Alex Milne. “These awards<br />
represent an outstanding opportunity<br />
for specialist kitchen and bathroom<br />
designers to be judged by their peers,<br />
and overall the awards program<br />
continues to lift the bar, facilitating<br />
14 | <strong>Supplier</strong>Sept/Oct 2012<br />
greater excellence in design in the<br />
Australian marketplace.”<br />
Australian Certified Designer of<br />
the Year<br />
Ac<strong>com</strong>plished designer Patricia<br />
La Torre of Outside Inside Building<br />
Elements in Melbourne took out the<br />
coveted KBDi Australian Certified<br />
Designer of the Year for 2012.<br />
Patricia received her award at a<br />
glittering gala event held in Sydney<br />
in July. Patricia’s award was the top<br />
award of the night. She also took<br />
home awards for Designer – Small<br />
Kitchens Victoria/Tasmania and<br />
Designer – Small Kitchens Victoria as<br />
well as Kitchen Designer of the Year –<br />
Victoria/Tasmania.<br />
Patricia’s winning entry had the<br />
hallmarks of design excellence. Her<br />
clients, owners of a be<strong>au</strong>tiful Victorian<br />
period home, sought an open design<br />
for their kitchen that acknowledged<br />
the needs of a young family and<br />
a lifestyle of constant entertaining.<br />
They wanted their kitchen to be<br />
<strong>com</strong>plementary to a new and modern<br />
building addition and to be the hub of<br />
social activity, while not <strong>com</strong>promising<br />
on function.<br />
Inspiration for the design<br />
<strong>com</strong>menced with a prominent oak<br />
tree in full view from the surround<br />
glass of the atrium in the home.<br />
Timber veneer formed part of the<br />
cabinet finishes, matching the oak<br />
tree perfectly, while Grigio Bellisimo<br />
marble further <strong>com</strong>plemented the oak<br />
to be<strong>com</strong>e the conversation piece.<br />
The vast island bench that includes<br />
storage to the front of the island<br />
specifically for the children’s activities<br />
looks out onto the be<strong>au</strong>tiful garden,<br />
family and play areas. The pantry<br />
system allows ease of access and<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
appliances easily slip away when not<br />
in use.<br />
The opportunity to break away and<br />
create a unique ambience, specific to<br />
the surrounding environment is displayed<br />
in the glass splashback motif, which<br />
echoes the oak tree: the copper colour<br />
of the large leaf splayed across the<br />
glass connects to the copper and gold<br />
veins in the magnificent marble.<br />
The award judges said that this was<br />
a well-conceived award entry of a<br />
technically high standard. The design<br />
showed a simple but bold use of colour,<br />
effectively demonstrating that ‘less<br />
is more’. The kitchen sits well in the<br />
surrounding space and the light panel<br />
adds a little ‘rock and roll’ that reflects<br />
This page: Patricia La Torre<br />
of Outside Inside Building<br />
Elements took out the coveted<br />
KBDi Australian Certified<br />
Designer of the Year for 2012.<br />
Opposite: Eileen Middleton<br />
Interiors won the KBDi<br />
Australian Kitchen Designer of<br />
the Year for 2012.<br />
the interests of the client. Overall,<br />
the judges said the client brief was<br />
interpreted very well.<br />
Australian Kitchen Designer<br />
of the Year<br />
Eileen Middleton (Eileen Middleton<br />
Interiors) was awarded the KBDi<br />
Australian Kitchen Designer of the Year<br />
for 2012.<br />
Presented by Tamara Buchanan<br />
of SMEG Australia, this award<br />
acknowledges excellence in kitchen<br />
design and innovation.<br />
A spacious, open plan kitchen<br />
designed for entertaining with<br />
style and that reflects a mix of<br />
contemporary and eastern design<br />
elements was required by Eileen<br />
Middleton’s clients.<br />
The judges said that Eileen Middleton<br />
had successfully created a space that is<br />
sleek but casual – a real home with a<br />
real kitchen. Interesting and practical,<br />
all principles of kitchen design were<br />
incorporated: timber detailing adds<br />
texture and interest; clever use of lattice<br />
screens creates privacy and adds a<br />
graphic element; the splashback shows<br />
a different interpretation; and use of line<br />
in the island <strong>com</strong>plements the floor.<br />
Eileen Middleton also received<br />
awards for Designer – Large Kitchens,<br />
Queensland 2012, Kitchen Designer of<br />
the Year – Queensland and Designer –<br />
Large Bathrooms, Queensland. 16
Design & Trends<br />
15<br />
Australian Bathroom<br />
Designer of the Year<br />
Sam Robinson, of Royston Wilson<br />
Design, was awarded the KBDi<br />
Australian Bathroom Designer of the<br />
Year for 2012.<br />
Presented by Julie Shaw, Executive<br />
Officer of Designer Training which<br />
specialises in delivering nationally<br />
recognised training to the Australian<br />
kitchen and bathroom industry, this<br />
award acknowledges excellence in<br />
bathroom design and innovation.<br />
Sam Robinson’s clients especially<br />
wanted more light and a modern<br />
space, bec<strong>au</strong>se the existing bathroom<br />
was cramped and dreary. A large<br />
window was added for natural light,<br />
and extensive use of strategically placed<br />
mirrors and a mirror ball over the bath<br />
provide more light and reflection.<br />
The vanity unit appears to float and<br />
the bench top protrudes through the<br />
shower screen to be<strong>com</strong>e a shower<br />
shelf. The drop-in bath has strong simple<br />
lines and all surfaces are seam free. A<br />
simple angled blade of glass delineates<br />
the shower area, with the shower head<br />
mounted flush to the ceiling.<br />
16 | <strong>Supplier</strong>Sept/Oct 2012<br />
Earlier in the night, Sam Robinson<br />
also took home the awards for Designer<br />
– Small Bathrooms Victoria/Tasmania<br />
2012 and Bathroom Designer of the<br />
Year – Victoria/Tasmania.<br />
Australian Unique Project of the<br />
Year – joint winners<br />
This year joint winners for the coveted<br />
KBDi Australian Unique Project of the<br />
Year were announced.<br />
Due to the entries being so diverse,<br />
the judges found it difficult to choose<br />
a single winner and impossible to<br />
separate two of the finalists.<br />
Therefore this year’s joint winners<br />
were Royston Wilson were Robert<br />
Bayly. Trophies and certificates to<br />
Royston and Robert were presented<br />
by the award sponsor, Kitchen and<br />
Bathrooms Quarterly.<br />
“This special award celebrates<br />
those projects that sit outside of<br />
kitchen or bathroom categories,” said<br />
KBDi, Alex Milne. “Our designers are<br />
creative, professional and versatile<br />
so it makes sense to showcase the<br />
special projects they undertake. And,<br />
on this occasion, it was impossible<br />
for the judges to separate the two<br />
winners whose projects were in<br />
domestic and <strong>com</strong>mercial settings<br />
respectively,” he said.<br />
Royston Wilson’s Toorak custom<br />
designed and built entertainment<br />
and display unit is located in a<br />
large family room that adjoins a<br />
kitchen and informal meals area.<br />
The clients sought an exciting,<br />
unique and modern unit with plenty<br />
of storage and display areas.<br />
Design challenges, like the heat<br />
given off from the fireplace and<br />
TV, had to be solved. The final<br />
effect speaks for itself: a unique,<br />
interesting and practical piece.<br />
Robert Bayly’s brief was to design<br />
a new concept showroom for SMEG<br />
highlighting its branding. A number<br />
of requirements were specified<br />
including the provision of a working<br />
kitchen and flexible open spaces for<br />
functions and cooking sessions.<br />
The design solution was based<br />
on zoning Smeg’s appliance groups<br />
and orientating them to room size<br />
constraints, invisible lines of traffic<br />
flow and street view.<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
Above: Joint winners for the KBDi<br />
Australian Unique Project of the Year<br />
were (from top) Royston Wilson and<br />
Robert Bayly.<br />
Opposite: Sam Robinson, of Royston<br />
Wilson Design, was awarded the<br />
KBDi Australian Bathroom Designer<br />
of the Year for 2012.<br />
The 2012 winners<br />
Australian Certified Designer of<br />
the Year<br />
Patricia La Torre, Outside Inside<br />
Building Elements<br />
Australian Kitchen Designer of the<br />
Year<br />
Eileen Middleton, Eileen Middleton<br />
Interiors<br />
Australian Bathroom Designer of<br />
the Year<br />
Sam Robinson, Royston Wilson Design<br />
Australian Unique Project of the<br />
Year – joint winners<br />
Royston Wilson, Royston Wilson<br />
Design and Robert Bayly, RB Design<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong><br />
Outstanding Student of the Year<br />
Helen B<strong>au</strong>mann<br />
Kitchen Designer of the Year<br />
NSW – Erika Forster, White Door<br />
Design<br />
QLD – Eileen Middleton, Eileen<br />
Middleton Interiors<br />
VIC/TAS – Patricia La Torre, Outside<br />
Inside Building Elements<br />
SA – Tony Warren, TMA Kitchen<br />
Design<br />
WA – Maggie Milligan, Town &<br />
Country Kitchens<br />
Bathroom Designer of the Year<br />
NSW – Gavin Hepper, Concepts by<br />
Gavin<br />
QLD – Eileen Middleton, Eileen<br />
Middleton Interiors<br />
VIC/TAS – Sam Robinson, Royston<br />
Wilson Design<br />
SA/WA – Janine Izzo, Brilliant SA<br />
Designer - Small Kitchens<br />
NSW – David Bartlett, Art of Kitchens<br />
VIC/TAS – Patricia La Torre, Outside<br />
Inside Building Elements<br />
SA/WA – Maggie Milligan, Town &<br />
Country Kitchens<br />
Designer - Medium Kitchens<br />
NSW – Erika Forster, White Door<br />
Design<br />
QLD – Kim Duffin, Sublime<br />
Architectural Interiors<br />
VIC/TAS – Lindsay Williams, Mint<br />
Kitchens by Lifestyle<br />
SA/WA – Haris Bahtiyarov, Alby<br />
Turner & Sons Kitchens<br />
Designer - Large Kitchens<br />
NSW – Gavin Hepper, Concepts by<br />
Gavin<br />
QLD – Eileen Middleton, Eileen<br />
Middleton Interiors (Highly<br />
Commended, Lee Hardcastle, Enigma<br />
Interiors)<br />
VIC/TAS – Patricia La Torre, Outside<br />
Inside Building Elements<br />
SA – Tony Warren, TMA Kitchen<br />
Design<br />
WA – Maggie Milligan, Town &<br />
Country Kitchens<br />
Designer - Small Bathrooms<br />
VIC/TAS – Sam Robinson, Royston<br />
Wilson Design<br />
QLD – Helene Newson, The Brisbane<br />
Bathroom Co.<br />
SA/WA – Janine Izzo, Brilliant SA<br />
NSW – Elizabeth Luke, Luke Interiors<br />
Designer - Large Bathrooms<br />
SA/WA – Janine Izzo, Brilliant SA<br />
NSW – Gavin Hepper, Concepts by<br />
Gavin<br />
VIC/TAS – Katrina Luxton, Royston<br />
Wilson Design<br />
QLD – Eileen Middleton, Eileen<br />
Middleton Interiors ●<br />
<strong>Supplier</strong>Sept/Oct 2012 | 17
Tel: 03 9590 0706
Design & Trends<br />
Nikpol – helping to ensure<br />
a healthy environment<br />
Nikpol is <strong>com</strong>mitted to managing its business in a responsible manner including<br />
environmentally responsible procurement of wood-based products to help ensure a<br />
healthy environment for now and future generations.<br />
In an effort to simplify the process<br />
of finding and specifying products<br />
that meet high environmental and<br />
sustainable standards, Nikpol has<br />
created the ARC product collection.<br />
This collection was l<strong>au</strong>nched to<br />
the industry on FSC Friday, 28<br />
September, a day when people are<br />
invited to consider the wood and<br />
paper products they buy and to<br />
look for the FSC logo, the mark of<br />
responsible forestry.<br />
“The ARC collection represents<br />
another positive step towards simpler<br />
sourcing of sustainable certified<br />
products and Nikpol’s <strong>com</strong>mitment<br />
to significantly expand the range<br />
of FSC certified materials available<br />
in Australia,” explained Nikpol’s<br />
Managing Director, Spiro Nikolakakis.<br />
“Timber is one of the world’s most<br />
environmentally friendly building<br />
products and we are fully behind the<br />
FSC certification system as the world’s<br />
best forestry practice. Our role is to<br />
take the lead in the strategic direction<br />
of market procurement and activity.”<br />
All products that appear under the<br />
ARC banner are guaranteed to meet<br />
the following third party certification<br />
standards:<br />
• FSC Chain of Custody;<br />
• 0.3mg/l (Super E0) or lower in<br />
accordance to the relating AS/<br />
NZS product standards;<br />
• low or no volatile organic<br />
<strong>com</strong>pounds (VOC).<br />
The ARC range includes melamine,<br />
reconstructed veneers and plywood,<br />
20 | <strong>Supplier</strong>Sept/Oct 2012<br />
all of which are sustainable,<br />
formaldehyde free and Green Star<br />
<strong>com</strong>pliant.<br />
Melamine – Nikpol has sourced<br />
some of best decor colour and finishes<br />
available on the world market. In<br />
doing so, Nikpol has been able to<br />
match this with an FSC 0.3mg/l<br />
(Super E0) formaldehyde low VOC<br />
MR particleboard substrate. The<br />
product also contains 25% of post<br />
consumer wood product that allows for<br />
a sustainable product in the market.<br />
Reconstructed veneers – constructed<br />
using veneers that are dyed to<br />
achieve rich colours. The production<br />
process allows unlimited scope for<br />
producing colours and grains with<br />
dimensional, flowing characteristics.<br />
Reconstructed veneers over<strong>com</strong>e the<br />
limitations of natural logs, are easy to<br />
manufacture and are environmentally<br />
friendly. Made from poplar timber,<br />
the veneers are selected from FSC<br />
managed, sustainable forests.<br />
Due to the sourcing of the raw<br />
material veneer material through Slice<br />
Veneers, Nikpol has the opportunity<br />
to lay the veneer on a FSC 0.3mg/<br />
l(Super E0) formaldehyde low VOC<br />
MR particleboard, as well as a FSC<br />
Rock Maple Purebond soy based glue<br />
line with no formaldehyde or VOCs.<br />
Plywood – Rock Maple PureBond<br />
plywood <strong>com</strong>es in sheet size of<br />
2440 x 1220mm and 3050 x<br />
1220mm and ranges in thickness<br />
from six to 30mm. It is manufactured<br />
using PureBond technology utilising<br />
formaldehyde-free, soy-based<br />
adhesive. The hardwood plywood<br />
panels have no added urea<br />
formaldehyde <strong>com</strong>ponents and are<br />
assembled with no added urea<br />
formaldehyde adhesives.<br />
PureBond veneer-core panels are<br />
made in the US and Canada and are<br />
cost-<strong>com</strong>petitive.<br />
Green Star – The ARC range by<br />
Nikpol range give the maximum<br />
contribution to the Green Star Office<br />
Interiors V1.1 rating system – IEQ 12:<br />
Formaldehyde minimisation.<br />
Nikpol’s <strong>com</strong>mitment to sound and<br />
sustainable environmental practice<br />
has seen the <strong>com</strong>pany adopt rigorous<br />
standards to ensure they provide a<br />
transparent and verifiable sourcing of<br />
all wood based products.<br />
With full FSC chain of custody<br />
certification, Nikpol offers its clients<br />
the assurance of FSC certified<br />
materials that meet the stringent<br />
demands of FSC for environmentally<br />
appropriate, socially beneficial and<br />
economically viable management of<br />
forests.<br />
Nikpol’s <strong>com</strong>mitment to FSC and<br />
sound environmental management<br />
extends into every aspect of the<br />
business – from the products sold to<br />
the <strong>com</strong>pany’s own office environment<br />
and materials. Its expertise and<br />
implementation of FSC standards puts<br />
the <strong>com</strong>pany at the forefront in interior<br />
materials supply and a valuable<br />
asset to design, construction and<br />
architectural firms across Australia. ●<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
The premier collection of<br />
certifi ed and sustainable<br />
interior décors.<br />
<strong>www</strong>.nikpol.<strong>com</strong>.<strong>au</strong>/fsc
Strangford design<br />
Tel: 03 9590 0347 Mob: 0414 370 200<br />
email: info@strangford.<strong>com</strong>.<strong>au</strong><br />
<strong>www</strong>.strangford.<strong>com</strong>.<strong>au</strong>
Interior<br />
Design Service<br />
No need for any more expensive <strong>com</strong>plicated hard to learn design software.<br />
Strangford design can help bring your visions and ideas into reality, with the aid of the latest 3D visualisation<br />
software. Our 3D designers can turn your clients vision into a 3D coloured render giving your client a realistic<br />
image with accurate measurements and the colours and textures of the proposed kitchen, bathroom or any<br />
interior layout . Our service allows your clients to understand every aspect of the proposed design and layout<br />
before <strong>com</strong>mencement of the manufacturing.<br />
Whether your clients home lends itself to a traditional, contemporary or modern style our design team can<br />
provide on even the smallest of details.<br />
We offer a two tier service, draw only where we you provide all measurements and a sketch of the interior<br />
required or our full design service were we fully design and draw to suit your specification.<br />
Our turnaround time from receiving your order is within 3 working days and delivered direct to your email<br />
inbox.<br />
Strangford design provide drawings and plans Australia wide to quality designers and manufacturers but always<br />
within the strictest of confidence.<br />
We will provide 5 3D angle shots and one floor plan<br />
Your logo and your customers name on each drawing and plan.
Business<br />
Times are tough:<br />
who can afford<br />
an ad agency?<br />
When many marketers<br />
think of advertising<br />
they think of consumer<br />
advertising... typically on<br />
TV – big businesses like<br />
Kellogg, Unilever and Nestle<br />
advertising to end-users/<br />
consumers. This is called<br />
Business to Consumer<br />
advertising or B2C.<br />
B2C advertising can be<br />
very effective but requires big<br />
spending, often in the millions.<br />
The vast majority of<br />
businesses in Australia,<br />
however, are actually Small<br />
to Medium Enterprises or<br />
SMEs which deal principally<br />
with other SMEs; in other<br />
words, businesses advertising<br />
to businesses. This is<br />
called Business to Business<br />
Advertising or B2B.<br />
B2B advertising is very<br />
important, not just to those<br />
businesses but to the entire<br />
economy and, while it follows<br />
some of the same principles<br />
as B2C advertising, it is on a<br />
different scale and usually uses<br />
different <strong>com</strong>munication tools.<br />
The budgets are lower and<br />
arguably have to work even<br />
harder to generate a return on<br />
investment.<br />
There are advertising<br />
agencies who specialise in<br />
B2B <strong>com</strong>munication and who<br />
have experience, expertise,<br />
tools and, very importantly,<br />
cost structures that are geared<br />
to the needs of SMEs.<br />
Business decisions in SME<br />
B2B advertising are still based<br />
on human emotions but tend to<br />
be more fact-based and detail-<br />
24 | <strong>Supplier</strong>Sept/Oct 2012<br />
oriented. The <strong>com</strong>munication<br />
tools used reflect this and<br />
often involve print and digital<br />
<strong>com</strong>munications, which have<br />
a lower cost of entry and are<br />
capable of carrying detail<br />
and flexible in that different<br />
messages can be tailored to<br />
discrete markets.<br />
Many B2B advertisers have<br />
very effective advertising<br />
programs targeting their<br />
business customers with<br />
budgets in the tens of<br />
thousands of dollars rather<br />
than millions.<br />
OK, you say, but that’s still<br />
money that is hard to find<br />
in this environment…,and it<br />
probably is – but when it is<br />
tough for everybody then this<br />
is the time when it is often<br />
most effective to promote your<br />
business… when everyone<br />
else has pulled their horns in.<br />
After all the difference in<br />
a boom market and a tough<br />
one is often a few percentage<br />
points. Markets don’t usually<br />
disappear they just shrink a bit<br />
and the marketers who fight<br />
for market share are not just<br />
the survivors but are brilliantly<br />
placed to grow spectacularly<br />
when the market recovers.<br />
So, how will an advertising<br />
agency help?<br />
<strong>Supplier</strong> Magazine<br />
talked to Chris Boseley<br />
of Beyond Advertising, a<br />
<strong>com</strong>pany specialising in B2B<br />
advertising for SMEs, usually<br />
through digital and print<br />
<strong>com</strong>munications, to expand<br />
on what they could contribute.<br />
Chris said: “Manufacturers<br />
and marketers often think of<br />
their business 99.9% of the<br />
time but they are lucky if they<br />
can get their customers to think<br />
of their business 0.1% of the<br />
time. Much B2B advertising<br />
reflects the advertiser’s needs<br />
through the advertiser’s point<br />
of view. The right advertising<br />
agency will help you see your<br />
business through the eyes of<br />
your customer so that you<br />
can work together to position<br />
and promote your <strong>com</strong>pany<br />
or brand with <strong>com</strong>munication<br />
that talks to your customer’s<br />
needs”.<br />
For example, The Solution<br />
Specialists, who were<br />
licensed distributors in the<br />
CAD and CAM kitchen and<br />
bathroom fabrication software<br />
business, called themselves<br />
Solspec and marketed a<br />
range of brands – Alphacam,<br />
Cabnetware, CabinetVision,<br />
Radan and Planit all delivering<br />
similar products through other<br />
sub-branded distributors in<br />
different states.<br />
Solspec retained Beyond<br />
Advertising.<br />
Chris Boseley said that<br />
Beyond helped Solspec look<br />
past their <strong>com</strong>plex branding<br />
and distribution system and<br />
see the market from their<br />
Left: BEFORE - When<br />
Solspec first approached<br />
Beyond Advertising,<br />
they were marketing a<br />
plethora of brands and<br />
promises.<br />
AFTER – Planit became<br />
single minded in its<br />
direction – resulting<br />
in more concise<br />
and powerful<br />
<strong>com</strong>munications.<br />
customer’s eyes. After a<br />
full market <strong>au</strong>dit, Beyond<br />
persuaded Solspec to clarify<br />
and concentrate their offering<br />
into one core brand – Planit.<br />
This allowed Planit to have<br />
a clear identity with all the<br />
<strong>com</strong>munication (and budget)<br />
focussed on one clear brand<br />
positioning and promise. This<br />
happened in the same tough<br />
market we are all operating<br />
in today. The marketing and<br />
advertising program cost<br />
no more than Solspec were<br />
spending on their previous<br />
multi-brand strategy but laid<br />
the foundations that helped<br />
double the size of the business<br />
in two years.<br />
“If your business turns over<br />
$2+million then you can<br />
afford the professional advice<br />
of an advertising agency<br />
and you probably need that<br />
advice,” said Chris. “There<br />
are advertising agencies<br />
like Beyond who have the<br />
expertise to really help your<br />
business grow with affordable<br />
cost structures.<br />
“We are an SME too.<br />
We also operate in a B2B<br />
environment. We know the<br />
value of a dollar and how<br />
to make every cent work<br />
effectively for our clients.” ●<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
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Business<br />
Is your business<br />
running you?<br />
“To get ahead you need to work on your<br />
business rather than in it”.<br />
By Jurgen Mennel<br />
We have all heard this<br />
before. Why is it, then, that<br />
many small business owners<br />
are getting consumed by the<br />
hands-on operation of their<br />
business and end up feeling<br />
overwhelmed, stressed and<br />
frustrated?<br />
Why is it that people so<br />
passionate about their craft<br />
are often struggling to run a<br />
successful business?<br />
Business operators get<br />
c<strong>au</strong>ght up in the day-to-day<br />
tasks and, before too long,<br />
start to think that the purpose<br />
of their life is to serve the<br />
business. The main point of<br />
any business, however, is to<br />
serve the owner.<br />
So what can be done?<br />
Well, any business should<br />
be built so that it can run even<br />
if the owner is not there.<br />
26 | <strong>Supplier</strong>Sept/Oct 2012<br />
With the right mindset and<br />
business skills it is easier than<br />
you may think. Building a<br />
business that way requires<br />
planning and of course a bit<br />
of work. Depending on the<br />
current situation it may also<br />
require a substantial amount<br />
of change but it will be well<br />
worth the effort. Imagine you<br />
get your business to the stage<br />
where it can run without you.<br />
A good way to get started<br />
is to imagine that you are<br />
building a prototype business<br />
for a franchise – a business<br />
you can replicate many<br />
times over. One of the keys<br />
to making this happen is<br />
to implement systems that<br />
everyone can follow. Once in<br />
place, these systems will allow<br />
your staff to create consistent<br />
results with minimal effort.<br />
Rather than relying on highly<br />
skilled staff or your own hard<br />
work, relatively low skilled<br />
personnel can <strong>com</strong>plete the<br />
job.<br />
Getting systems in place<br />
and teaching your staff how<br />
to run the systems will allow<br />
you to pass on tasks, which<br />
previously only you could do.<br />
This is certainly not a new<br />
concept and many business<br />
owners have <strong>com</strong>e across this<br />
before. They have great plans<br />
but still find themselves getting<br />
c<strong>au</strong>ght up in the day-to-day<br />
operation. Consequently they<br />
never develop their business<br />
to it’s full potential. In other<br />
words, they fall back into<br />
the “working in the business”<br />
mindset.<br />
The real breakthrough will<br />
<strong>com</strong>e if trade and business<br />
skills are <strong>com</strong>bined with the<br />
right mindset. Combining all<br />
three elements is the secret to<br />
business success.<br />
The right mindset will keep<br />
you focused and working<br />
on the business side of<br />
the equation. Habits and<br />
<strong>com</strong>pany cultures practiced<br />
over many years have to be<br />
tackled in order to successfully<br />
implement such fundamental<br />
changes. Allowing yourself<br />
to pass on certain tasks<br />
to someone else may be<br />
challenging – after all, you<br />
have built your business from<br />
the ground up. It may feel like<br />
you’re letting go of control.<br />
It goes against every fibre of<br />
your being but, herein lies the<br />
trick. Allowing your staff to<br />
take on the job will ultimately<br />
pay dividends and will be<br />
well worth the effort.<br />
A great business coach<br />
will be able to help you take<br />
your business to the next level.<br />
Make sure you pick a coach<br />
who can help you with your<br />
mindset and develop new<br />
business skills. ●<br />
Jurgen Mennel is an <strong>au</strong>thor, coach and<br />
mentor for tradesman. His Wealthy Tradesman<br />
Blueprint is a free 12 step guide<br />
to building wealth and a great lifestyle<br />
through your business.<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
CMA news<br />
By Richard Brooks, Cabinet Makers Association Inc.<br />
The executive members<br />
of the Cabinet Makers<br />
Association (CMA) and the<br />
recently l<strong>au</strong>nched Cabinet<br />
Makers and Designers<br />
Association (CMDA) wish to<br />
<strong>com</strong>pliment AWISA on the<br />
professional manner in which<br />
the exhibition was conducted<br />
and the support that they<br />
provided to many industry<br />
parties during the event.<br />
AWISA can be assured<br />
of CMDA’s continued<br />
support of future events and<br />
we know that those who<br />
visited the exhibition gained<br />
significant benefit from the<br />
diversity of the exhibits and<br />
the networking opportunities<br />
available.<br />
The opportunity to<br />
attend an event such as<br />
AWISA also allows industry<br />
associations to have wider<br />
contact with industry and<br />
to receive feedback on<br />
current industry issues. The<br />
fact that this event was also<br />
the first public exposure of<br />
CMDA meant that a broad<br />
range of national issues<br />
was discussed. In recent<br />
discussions at both CMA and<br />
CMDA executive meetings<br />
the feedback received has<br />
been discussed and will now<br />
be key items in the objectives<br />
of the association over the<br />
<strong>com</strong>ing months.<br />
The marketplace and the<br />
state of trade<br />
There is no doubt that our<br />
industry is currently facing<br />
some of the most difficult<br />
trading conditions in recent<br />
years. It was generally felt<br />
that the industry withstood<br />
the global financial crisis<br />
reasonably well and a<br />
<strong>com</strong>bination of government<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong><br />
initiatives and housing<br />
construction in most states<br />
meant that the fear of a<br />
significant downturn did<br />
not occur. This situation,<br />
however, has changed<br />
significantly in the past 12<br />
months with many businesses<br />
reducing staff numbers,<br />
working reduced hours and,<br />
unfortunately, in too many<br />
cases closing down.<br />
The other side to the story<br />
is that there are businesses<br />
that are having difficulty<br />
coping with the volume<br />
of work that they have on<br />
their books. This situation<br />
of two extremes is probably<br />
the most pronounced that<br />
I’ve seen in my working<br />
life and really challenges<br />
the industry to look at the<br />
reasons behind the disparity<br />
that exists.<br />
The activities of the FCJ<br />
Alliance are very much<br />
focused on looking at the<br />
ways in which the industry<br />
needs to change if it is to<br />
survive and prosper in the<br />
future. The alliance l<strong>au</strong>nched<br />
an overview of the key issues<br />
facing the industry at AWISA<br />
and, in many ways, those<br />
issues are reflected in the<br />
extremes that currently exist<br />
within the industry.<br />
You are encouraged to<br />
download a copy of the FCJ<br />
Alliance brochure from the<br />
<strong>www</strong>.cmda.org.<strong>au</strong> website<br />
and to provide feedback on<br />
your thoughts of the issues<br />
raised.<br />
During AWISA many<br />
visitors to the CMDA stand<br />
raised the issue of imported<br />
products and the distribution<br />
of cabinetry by retail stores<br />
as being a significant<br />
contributor to the current<br />
market situation. Many<br />
encouraged the introduction<br />
of trade barriers while others<br />
questioned the quality of<br />
some of the products being<br />
distributed.<br />
The CMDA has a strong<br />
view that there are particular<br />
issues that need to be<br />
addressed to ensure a level<br />
playing field. However, it<br />
is recognised that neither<br />
side of Federal politics will<br />
support trade barriers and,<br />
accordingly, imports are<br />
something that we must to<br />
learn to live with. This does<br />
not mean, however, that<br />
there is nothing that can be<br />
done. CMDA’s <strong>com</strong>mitment<br />
is related to the objective<br />
of ensuring a just and level<br />
playing field – in other words<br />
all parties in the supply chain<br />
should be required to <strong>com</strong>ply<br />
with the same regulations,<br />
standards and warranty<br />
conditions.<br />
Australian Standard<br />
4386.1 & 2 Kitchens<br />
A priority for industry is a<br />
review of the Australian<br />
standard to ensure that all<br />
Associations<br />
parties have an informative<br />
document that can be used<br />
as a benchmark for the<br />
manufacture of cabinetry.<br />
Currently Standards Australia<br />
is finalising the technical<br />
<strong>com</strong>mittee, which will be<br />
responsible for the updating<br />
of the current 1996<br />
standard. This update will<br />
be significant in that it will<br />
recognise the changes that<br />
have occurred in the industry<br />
over the past 15 years<br />
including the introduction of<br />
new materials and hardware<br />
as well as manufacturing<br />
techniques.<br />
A key objective of industry<br />
should be to promote<br />
<strong>com</strong>pliance with the<br />
reviewed standard whenever<br />
possible and that the<br />
standard be used as a key<br />
reference point in any dispute<br />
that occurs with regard to<br />
cabinetry. Currently the<br />
standard is not mandatory as<br />
it has not been adopted by<br />
either the Australian Building<br />
Codes Board or the ACCC<br />
in their codes/policies.<br />
CMDA will be promoting<br />
the fact that its members are<br />
<strong>Supplier</strong>Sept/Oct 2012 | 27<br />
28
Associations<br />
27<br />
required to <strong>com</strong>ply with the<br />
relevant Australian Standards<br />
and that failure to do so will<br />
be considered as a breach<br />
of its Code of Conduct.<br />
Registration/licensing<br />
Recently a campaign has<br />
begun in Victoria where a<br />
member of the CMA has been<br />
challenging businesses that<br />
are not <strong>com</strong>plying with the<br />
registration requirements in that<br />
state to either <strong>com</strong>ply or be<br />
challenged as to their legality.<br />
The same member has<br />
raised the fact that as an<br />
industry there are a significant<br />
number of cabinet makers and<br />
designers (including members<br />
of the various legitimate<br />
industry associations) who are<br />
not <strong>com</strong>plying with the relevant<br />
state legislation.<br />
Accordingly, the CMDA<br />
membership structure is being<br />
designed to ensure that those<br />
businesses that <strong>com</strong>ply with the<br />
relevant state legislation are<br />
recognised differently to those<br />
that are ‘technically’ purely<br />
design or manufacturing based<br />
and not licensed/registered to<br />
conduct on-site building works.<br />
Does this mean that CMDA<br />
will not support businesses<br />
that are unlicensed/<br />
unregistered? Definitely<br />
not. However, if we, as an<br />
industry, are to challenge the<br />
new distribution networks and<br />
promote our expertise we<br />
must ensure that we also are<br />
above reproach. Accordingly<br />
CMDA intends to work with<br />
members that are not fully<br />
<strong>com</strong>pliant to assist them<br />
to achieve <strong>com</strong>pliance in<br />
the shortest possible time.<br />
This will involve access to<br />
industry specific support<br />
as well as training where<br />
absolutely necessary (often<br />
the individual/business meets<br />
the necessary requirements<br />
but does not know how<br />
to present or substantiate<br />
them).<br />
Furniture industry<br />
training<br />
The furnishing industry<br />
training package is<br />
currently being reviewed<br />
by Manufacturing Skills<br />
Australia and a number of<br />
industry representatives are<br />
being consulted. CMDA<br />
encourages you to visit<br />
the Manufacturing Skills<br />
Australia website (<strong>www</strong>.<br />
mskills.<strong>com</strong>.<strong>au</strong>) and look at<br />
the documentation regarding<br />
the review of the furnishing<br />
package located under<br />
current projects.<br />
CMDA considers it most<br />
important that the furnishing<br />
industry maintains the specific<br />
trade <strong>com</strong>petencies that<br />
enable workers in the industry<br />
to produce high quality,<br />
often one-off, furniture and<br />
cabinetry. There has been<br />
a tendency in recent years<br />
to promote the adoption of<br />
more generic skills and it is<br />
the view of CMDA that this<br />
will ultimately result in the deskilling<br />
of the industry.<br />
CMDA Awards are now<br />
open<br />
Entries are now open for<br />
the CMDA awards with<br />
finalists to be announced in<br />
December and the prestigious<br />
national awards to be<br />
presented at the in<strong>au</strong>gural<br />
CMDA conference to be<br />
held in Melbourne during the<br />
period 5 – 7 April 2013.<br />
These awards will include<br />
state winners as well as the<br />
presentation of the Australian<br />
Cabinet Maker of the Year<br />
Award.<br />
Full information regarding<br />
the awards is available at the<br />
CMDA website (<strong>www</strong>.cmda.<br />
org.<strong>au</strong>) or by contacting<br />
the association at awards@<br />
CMDA.org.<strong>au</strong>.<br />
CMDA membership<br />
Information regarding the<br />
CMDA is available on<br />
the CMDA website. A<br />
special offer is available<br />
to all readers of <strong>Supplier</strong><br />
Magazine to join the<br />
association as a foundation<br />
member and receive a<br />
number of extra benefits<br />
<strong>com</strong>bined with a reduced<br />
membership fee.<br />
CMDA stresses that its<br />
objective is the promotion<br />
and further development<br />
of the industry and it has a<br />
<strong>com</strong>mitment to work with<br />
allied organisations to<br />
achieve that objective.<br />
CMDA is managed and<br />
run by people who have<br />
extensive experience in<br />
the cabinet design and<br />
manufacturing industry and<br />
is <strong>com</strong>mitted to its further<br />
development – it is about<br />
industry representatives<br />
fighting to ensure the future<br />
viability of our industry.<br />
For further information<br />
please contact Richard<br />
Brooks at the association on<br />
1300 767 738 or by e-mail<br />
to richardb@cmda.org.<strong>au</strong>. ●
Awards<br />
Membership includes industry specific benefits including eligibility<br />
to enter our CMDA Annual<br />
Celebrating Excellence<br />
in Craftsmanship<br />
CABINET MAKERS AND<br />
DESIGNERS ASSOCIATION<br />
LIMITED TIME<br />
MEMBERSHIP SPECIAL<br />
for <strong>Supplier</strong> Magazine readers!<br />
Save on CMDA Membership!<br />
Join CMDA by 31 November and receive:<br />
12 months membership and a<br />
Foundation member’s certificate.<br />
Don’t Delay, $330 incl GST<br />
Don’t Miss State Finalists presentation<br />
December 2012. CMDA “Cabinet Maker<br />
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p: 1300 767 738 f: 03-8640 0474 a: PO Box 424, Eltham, Victoria 3095 e: info@cmda.org.<strong>au</strong> w: <strong>www</strong>.cmda.org.<strong>au</strong>
AWISA Review<br />
I was fortunate to visit the<br />
German Ligna fair last year<br />
and was interested to see<br />
what technology made its<br />
way "down-under." In my<br />
opinion, AWISA treated us<br />
very well and everything<br />
we need was on show and<br />
available.<br />
2012 may not seem like<br />
a good time to invest in the<br />
latest technology but with<br />
imported goods be<strong>com</strong>ing<br />
cheaper and wages still<br />
high, now is exactly the time<br />
when technology dollars are<br />
well-spent. Replacing labour,<br />
offering the customer more<br />
30 | <strong>Supplier</strong>Sept/Oct 2012<br />
AWISA 2012,<br />
the return<br />
It seems like an eternity since the last AWISA trade show in 2008<br />
but, in fact, only one show was missed. For us technophiles, the<br />
last four years seemed like a lifetime.<br />
By Phil Ashley, Teaching Centre Manager, Furnishing Programs, Holmesglen TAFE, Victoria.<br />
and reducing production<br />
costs is really what AWISA is<br />
all about.<br />
AWISA occupied four<br />
halls at the Darling Harbour<br />
exhibition centre. Homag<br />
and Biesse along with<br />
Gabbett, which stayed away<br />
this year, are still the "bigthree"<br />
in my opinion, and this<br />
is where the larger cabinet,<br />
shop-fitting and office<br />
furniture manufacturers spend<br />
their money.<br />
Major manufacturers no<br />
longer buy one machine:<br />
they are more likely to look at<br />
the big picture, plan well and<br />
install a <strong>com</strong>plete engineered<br />
manufacturing solution.<br />
Exchange rates are good at<br />
the moment and now is the<br />
time to buy.<br />
CNC equipment is still big<br />
business at AWISA. <strong>Supplier</strong>s<br />
included Biesse, Homag<br />
and Thermwood with an<br />
impressive array of three, four<br />
and five-axis equipment.<br />
Woodtron (Geoff Sellman)<br />
seems to be a big mover<br />
currently with 70 machines<br />
installed in Melbourne<br />
alone. The larger Woodtron<br />
machine tables allow for<br />
loading and unloading at<br />
the same time. Something<br />
different about Geoff's flatbed<br />
machines is that the<br />
electrics are not incorporated<br />
into the frame so there's less<br />
heat and more room in the<br />
frame for bracing. The bed<br />
of the machine is fitted with a<br />
30mm steel plate!<br />
Multicam was, once<br />
again, a major exhibitor at<br />
the show. In fact, if I am not<br />
mistaken, Multicam had the<br />
only Australian-made CNC<br />
machine at AWISA. This year<br />
the machine featured a simpler<br />
controller, if that is possible.<br />
The last one was so easy<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
to use that it took about ten<br />
minutes to learn. Interestingly,<br />
most of the other machines of<br />
this type have disappeared or<br />
were absent this year.<br />
A few years ago, fiveaxis<br />
CNC machines were<br />
the exception but they are<br />
be<strong>com</strong>ing increasingly more<br />
<strong>com</strong>mon. They are even<br />
appearing in some trade<br />
schools. These machines<br />
usually have only one<br />
spindle that can move in<br />
five directions at the one<br />
time. It "future-proofs" your<br />
<strong>com</strong>pany if your equipment<br />
can produce everything your<br />
customers can think of. The<br />
previously expensive German<br />
Homag machine can be had<br />
for around $300,000 – a<br />
very reasonable price for<br />
such technology bec<strong>au</strong>se a<br />
few years ago you would<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong><br />
have spent almost twice as<br />
much. In recent years, user<br />
demands and <strong>com</strong>petition<br />
has resulted in a lot of<br />
development to reduce the<br />
cost of machinery. This top<br />
end equipment is now also<br />
made by some new players.<br />
Felder in particular is doing<br />
very well with its own line of<br />
CNC machines and several<br />
new installations have been<br />
very successful.<br />
Homag is one of the<br />
major suppliers, especially<br />
for machines for panel<br />
production. This year the<br />
<strong>com</strong>pany showcased its<br />
"intelligent" factory. Their<br />
engineers have cleverly<br />
integrated their equipment so it<br />
is possible to produce <strong>com</strong>plex<br />
jobs with minimal labour costs.<br />
Highlight of the system is the<br />
Bargstedt material handling<br />
equipment that intelligently<br />
organises the storage, retrieval<br />
and processing of your stock<br />
of materials.<br />
I have recently looked<br />
at this technology for my<br />
workshop and can see<br />
the enormous benefits of<br />
letting technology make<br />
the decisions. The system<br />
takes care of your entire<br />
stock, including off-cuts,<br />
and controls what is being<br />
processed from the store to<br />
assembly. At the Homag<br />
stand, the Bargstedt held<br />
all of the information for the<br />
Holzma saw, the Weeke<br />
CNC and the Brandt<br />
Ambition edge banding<br />
machine on show.<br />
A couple of interesting<br />
machines available from<br />
Biesse were the vertical<br />
CNC processing machines.<br />
The EKO902 from BreMa<br />
(a Biesse <strong>com</strong>pany) and the<br />
Skipper V31 offer a very<br />
good processing solution<br />
using a fraction of the floor<br />
space required for a fullblooded<br />
CNC solution. I<br />
saw a similar machine way<br />
back in 1989 but these two<br />
modern machines have been<br />
refined and offer a very<br />
good, low-cost drilling and<br />
routing solution for the lowvolume<br />
cabinet maker.<br />
Small these machines<br />
may be, but they still<br />
offer ten vertical and six<br />
horizontal spindles and a<br />
routing spindle to boot.<br />
They are ideal for most<br />
kitchen manufacturers and<br />
<strong>com</strong>plement the wide<br />
range of nesting equipment<br />
available through Australian<br />
distributors. 32<br />
<strong>Supplier</strong>Sept/Oct 2012 | 31
AWISA Review<br />
31<br />
Weinig Australia used<br />
to sell only through-feed<br />
moulding machines. These<br />
are also copied widely but<br />
you don't see many of the<br />
copies around. Weinig<br />
has diversified and now<br />
sells a range of machinery<br />
for solid wood and panel<br />
processing. One very<br />
interesting development is<br />
the plug and play Cube. This<br />
innovation makes short work<br />
of planing and thicknessing<br />
wood on four sides. You<br />
are most likely to see one<br />
of these at Bunnings where<br />
their woodworking skills are<br />
limited and the requirement<br />
for safety is high.<br />
The machine was<br />
developed from a multispindle<br />
four-side planer. It's<br />
a simple machine and easy<br />
to set up. Even the cutter<br />
change is as simple as it can<br />
get. The material size can be<br />
set from a touch screen or a<br />
laser can be projected onto<br />
the wood to determine what<br />
size can be recovered from<br />
the piece. Weinig says the<br />
process is ten times quicker<br />
than separate surface and<br />
panel planing machines.<br />
The Cube occupies less floor<br />
space, saves 60% of your<br />
dust extraction energy costs<br />
32 | <strong>Supplier</strong>Sept/Oct 2012<br />
and the machine can be<br />
moved around with a pallet<br />
jack.<br />
Altendorf clearly had the<br />
most generous floor-space<br />
even though only eight<br />
machines were on display.<br />
This premium German panel<br />
saw manufacturer has been<br />
under some pressure of<br />
late with the introduction of<br />
nested based manufacturing<br />
and almost everyone else<br />
copying their machines.<br />
However, the <strong>com</strong>pany<br />
has hit back with the new<br />
Altendorf_2 prototype. The<br />
machine is yet to be offered<br />
for sale, over a year since<br />
I first saw it at the 2011<br />
Ligna exhibition in Germany.<br />
Altendorf is still evaluating<br />
the new machine but it is<br />
taking far too long – we<br />
want to see it on the market.<br />
The Altendorf technology has<br />
been proven for decades<br />
and the <strong>com</strong>pany had a<br />
1930s machine on display<br />
to prove it, so maybe the<br />
<strong>com</strong>pany is yet to identify the<br />
market for the new machine.<br />
Edge banding machines<br />
are a major investment<br />
for cabinet makers. You<br />
could start with a Cehisa<br />
edge banding machine for<br />
$15,000 from Gregory<br />
Machinery. If you want<br />
corner rounding, the PC plus<br />
at $35,000 is probably the<br />
best price you will get on<br />
an edge bander with corner<br />
rounding. For a few thousand<br />
dollars more you can move<br />
to the more substantial<br />
KDT-465 edge bander from<br />
Leda Machinery with the<br />
same capability but heavier<br />
and longer and with a much<br />
larger PC control. From<br />
here, the sky is the limit as<br />
machines can hit the million<br />
dollar mark.<br />
Spending this much on a<br />
machine where the product<br />
(the glued edging) is on<br />
critical display can c<strong>au</strong>se<br />
some concern. Edge banders<br />
can be troublesome at the<br />
best of times, ask anyone<br />
who's used them. Check the<br />
cabinets in your kitchen –<br />
chances are you will be able<br />
to see a dark line between<br />
the panel and the edge<br />
applied to it. It's important<br />
that the glued edge be as<br />
good as possible. It is here<br />
that the leading suppliers are<br />
doing the most research.<br />
An innovation featured at<br />
this year’s show included<br />
PUR (polyurethane) edge<br />
banding. Most of the major<br />
edge-bander suppliers have<br />
machines capable of using<br />
the PUR (Kleiberit, Döllken<br />
and Jowat adhesives) glue<br />
technology and a number of<br />
machines have already been<br />
installed in this country. The<br />
glue is applied at a higher<br />
temperature than traditional<br />
hot-melt (EVA) glue, and<br />
strengthens its bond over<br />
several days to achieve<br />
much higher bond strength.<br />
The re-melt temperature is<br />
much higher so it resists delamination<br />
in hot situations<br />
such as oven surrounds.<br />
The process uses 40% less<br />
glue than hot-melt so it saves<br />
production costs and you<br />
get a much thinner glue-line;<br />
about half as thick as hotmelt.<br />
The drawback to using<br />
PUR is that the glue starts to<br />
“go-off” once it’s exposed<br />
to air so it's mostly used by<br />
volume manufacturers and the<br />
machine hardly ever stops.<br />
On larger equipment the<br />
glue tank is removed each<br />
night and placed in a tank<br />
of liquid nitrogen to keep<br />
it fresh. Interestingly, on the<br />
Holz-Her machine (Weinig)<br />
the PUR glue is applied from<br />
either a cartridge or small<br />
pellets from a sealed unit and<br />
this costs considerably less.<br />
This machine can use both<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong><br />
34
AWISA Review<br />
32<br />
hot melt and the PUR glue on<br />
the same machine.<br />
It is possible to make<br />
the glue-line disappear<br />
<strong>com</strong>pletely. To achieve this<br />
amazing result you need<br />
to go to edging where the<br />
“glue” is activated by a<br />
laser. I use the term “glue”<br />
loosely bec<strong>au</strong>se the edging<br />
is manufactured with a<br />
coating that is activated by<br />
laser and bonds with the<br />
particle board. A bonding<br />
process does take place but<br />
no glue is added. The inside<br />
of the edge tape already<br />
has the “adhesive” substance<br />
applied to it.<br />
Very few <strong>com</strong>panies are<br />
using this technology so the<br />
edging is only now starting<br />
to be imported. This really<br />
is an expensive operation<br />
Whatever your requirements small<br />
or large, there’s an Onsrud router<br />
designed to meet them.<br />
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34 | <strong>Supplier</strong>Sept/Oct 2012<br />
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with the laser technology<br />
costing a quarter of a million<br />
dollars on top of the cost of<br />
the machine. However, the<br />
application speeds are very<br />
high so <strong>com</strong>panies such<br />
as Polytec can justify the<br />
expense based on volume<br />
sales. The kitchen and<br />
bathroom industry is very<br />
strong in this country and<br />
customers are demanding the<br />
very best high-gloss surfaces<br />
with no defects – especially<br />
unsightly glue lines.<br />
After seeing this costly<br />
technology at Ligna, I was<br />
surprised to see that the<br />
Schugoma <strong>com</strong>pany of<br />
Germany has developed<br />
a system that activates<br />
the “laser” or functional<br />
edge of the tape with high<br />
temperature at a quarter of<br />
Work piece capacities<br />
run the gamut, with<br />
our medium and<br />
large-frame machines<br />
boasting table weight<br />
capacities up to<br />
1 ton. The range<br />
of capabilities for<br />
Onsrud Routers<br />
is as varied as the<br />
machine capacities.<br />
Features include highperformance<br />
spindles<br />
with standard speeds<br />
of 1,000-24,000 rpm,<br />
optional 25,000 and<br />
even 30,000 rpm; and<br />
high-torque spindles<br />
up to 40 HP!<br />
the cost. The system can<br />
be retro-fitted to any edge<br />
banding machine. It's called<br />
"fusion technology" and<br />
is available from Beyond<br />
Tools. For me, this was one<br />
of the highlights of AWISA<br />
along with the biggest inkjet<br />
printer I have ever seen. The<br />
Cojet machine from Wood<br />
Tech prints images onto any<br />
surface and I can see huge<br />
potential for the shop-fitting<br />
industry.<br />
A major change to the<br />
theme of this year's show<br />
was that of design. Design<br />
sells and customers expect<br />
the very latest in trends and<br />
modern convenience. A<br />
substantial part of AWISA<br />
was taken up by hardware<br />
and panel suppliers including<br />
Hettich, Hafele, Blum, Borg<br />
(Polytec and Parbury), Salice,<br />
Lincoln Sentry, Nessco (WA),<br />
Wilson and Bradley and<br />
EGRdecor.<br />
These <strong>com</strong>panies occupied<br />
far more floor space than<br />
previous shows and their<br />
displays were amongst the<br />
busiest at the show. Each one<br />
offers soft-closing drawers<br />
and doors and most offer a<br />
range of gadgets that would<br />
keep any salesman rattling<br />
on for hours. Other features<br />
include remote controlled<br />
lifting and sliding doors, popup<br />
benches, corner drawers,<br />
swing out pot drawers, inbuilt<br />
vacuum cleaners, mood<br />
lighting and so much more.<br />
Of course, machinery<br />
doesn't cut wood without a<br />
tool (cutter or saw). Leitz has<br />
further developed its lownoise<br />
range to include a new<br />
aluminium pre-milling cutter<br />
for edge banding machines.<br />
The noise reduction of<br />
5dB(A) is significant and<br />
the low weight is easier on<br />
the machine bearings. The<br />
new Rip Tech technology<br />
won the Sequoia award<br />
for environmentally sound<br />
wood processing at the Las<br />
Vegas trade show last year.<br />
A <strong>com</strong>bination of rippled<br />
and straight knives produces<br />
outstanding results on the<br />
most difficult timbers.<br />
From Leuco <strong>com</strong>es the<br />
high precision nesting tool<br />
mounted in a hydro chuck for<br />
speeds up to 30,000 RPM.<br />
You get the same result with<br />
the Tribos chuck but you can<br />
change the Hydro chuck<br />
yourself. I would like to have<br />
seen Leuco’s new “P” system<br />
tools at AWISA. These were<br />
released at Ligna and made<br />
quite an impact.<br />
The cutting tools feature<br />
edges with an angle of over<br />
55 degrees, hence the “P”<br />
for peeling. They work like<br />
a knife where the chip is not<br />
chopped off, but peeled. The<br />
peeled chips are finer and<br />
lighter, and produce a superb<br />
finish when used either along<br />
or across the grain.<br />
The three biggest trade<br />
shows held at the Sydney<br />
exhibition centre are the<br />
Boat Show, Motor Show<br />
and AWISA, in that order.<br />
Late next year the exhibition<br />
centre at Darling Harbour in<br />
Sydney will be demolished<br />
to make room for a bigger<br />
and better facility. AWISA<br />
General Manager, Geoff<br />
Holland shares our disbelief<br />
that Australia is able to<br />
demolish a perfectly good<br />
facility after only 24 years<br />
of service. The venue for the<br />
2014 and 2016 shows is<br />
yet to be announced but the<br />
association has <strong>com</strong>mitted<br />
to the return of the bi-annual<br />
show.<br />
What AWISA represents<br />
is a showcase of our<br />
manufacturing sector and<br />
a driver for change and<br />
optimism. On that criteria,<br />
AWISA was a resounding<br />
success.●<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
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AWISA Review<br />
Gold Star Awards<br />
<strong>Supplier</strong> Magazine set out to look at as much of the new technology at the AWISA show<br />
as time would allow. We asked regular contributor, Philip Ashley of Holmesglen TAFE to<br />
use his vast experience and knowledge to choose those items he believed would merit<br />
the in<strong>au</strong>gural Gold Star award at AWISA 2012 and to <strong>com</strong>ment on his choices.<br />
While Philip pulled no<br />
punches and was supercritica,<br />
he came up with<br />
a number of products that<br />
epitomise the very best,<br />
most innovative inventions<br />
and ideas available to the<br />
Australian manufacturer.<br />
His final selections don't<br />
include nesting machines<br />
or software bec<strong>au</strong>se he<br />
belives that nesting machines<br />
have been around for many<br />
years and variation is really<br />
the only difference while<br />
software is usually specific to<br />
the user and the benefits are<br />
often subjective.<br />
The winners<br />
The technology boom of<br />
the last 20 years may have<br />
slowed but it's far from over.<br />
Testament to this were the<br />
numerous great products on<br />
display at this year's AWISA<br />
show including:<br />
Cube: Weinig Australia<br />
This machine, a variation<br />
of the traditional four-side<br />
36 | <strong>Supplier</strong>Sept/Oct 2012<br />
planer, is an important<br />
contribution by Weinig<br />
in simplifying a relatively<br />
<strong>com</strong>plex process at a<br />
cost-effective price. It also<br />
represents a contribution to the<br />
environment due to a saving<br />
of 60% off your dust extraction<br />
energy costs.<br />
True, it's not a machine for<br />
everyone but in a situation<br />
where your workers skills are<br />
low, or the safety of customers<br />
is an issue, but the Cube is an<br />
innovation. Weinig has even<br />
tilted the machine over so the<br />
wood slides naturally towards<br />
the fence. Yes, we know it<br />
won't produce moulded wood<br />
but the local hardware store<br />
will go nuts over the Cube.<br />
How much more simple can<br />
it get?<br />
Fusion Technology:<br />
Beyond Tools<br />
Fusion technology enables<br />
the adhesion of laseractivated<br />
edge bandings<br />
for invisible glue lines at a<br />
fraction of the laser cost using<br />
high-heat application. OK,<br />
so much for the rhetoric and<br />
at first we did not believe<br />
this technology was real.<br />
We thought Beyond Tools<br />
(the supplier) were telling<br />
us what we wanted to hear<br />
and that it could not possibly<br />
be as good as a real laser<br />
application. We were so<br />
sceptical that we went across<br />
to Homag, sought out a<br />
German who did not know<br />
us and asked him about it.<br />
He told us that Homag had<br />
actually bought one and that<br />
they were testing it. Homag<br />
believe it's worth looking into<br />
and that's good enough for<br />
us. A sample piece convinced<br />
us the technology works.<br />
For our industry, the Fusion<br />
technology developed by<br />
Schugoma saves a fortune<br />
and produces fantastic results.<br />
ArciTech drawer system:<br />
hettich Australia<br />
This innovative drawer<br />
system looks to the future<br />
market trends with modular<br />
design, exceptional stability<br />
and smoothness even under<br />
extreme loads. We agree<br />
that most manufacturers offer<br />
smooth running and softclosing<br />
drawers so nothing<br />
new here. However, the<br />
ArciTech drawer does what<br />
the others do and contributes<br />
a low carbon footprint during<br />
manufacture. A new factory<br />
was built to produce this<br />
and, with three years of<br />
development, testing to<br />
80,000 cycles, a modular<br />
platform and prism runners,<br />
Hettich appear to have<br />
covered every angle.<br />
ArciTech is a high<br />
end product with no<br />
<strong>com</strong>promises that will surely<br />
be<strong>com</strong>e a benchmark<br />
product.<br />
holz-her PUR Cartridge<br />
edge banding: Weinig<br />
Australia<br />
PUR cartridge allows edge<br />
banding with hot melt and<br />
polyurethane adhesives on<br />
the one machine and offers<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
flexibility, quality and lowcost<br />
to the manufacturer.<br />
Most PUR machines need<br />
a $30,000 pump to feed the<br />
glue and a nitrogen tank to<br />
store the glue system overnight.<br />
Consider a gas-handling<br />
licence and the time it takes<br />
messing around with the<br />
system and PUR be<strong>com</strong>es a<br />
very expensive technology.<br />
The Holz-Her PUR cartridge<br />
stays solid until it meets the<br />
heating element and can<br />
be used for longer periods<br />
of time. Hot melt glue can<br />
reportedly be used in the same<br />
system, hence the term "hybrid"<br />
technology.<br />
Altendorf_2: Altendorf<br />
Australia<br />
This machine is a radical<br />
departure from traditional<br />
panel saw or beam saw<br />
design and represents a<br />
significant contribution to<br />
lateral thinking in panel<br />
cutting technology. With an<br />
open mind you could say the<br />
machine was developed as<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong><br />
an experiment and the length<br />
of time it's been in the testing<br />
stage may bear this out.<br />
The machine is, howeve,<br />
the most unique panel saw<br />
we have ever seen. It can be<br />
operated from both sides and<br />
the material can be cut like<br />
a normal panel saw or like a<br />
beam saw. Unfortunately it will<br />
not cut a 3.6 metre sheet but<br />
it's very safe when using the<br />
overhead beam and safety<br />
curtains, and has a laser to<br />
indicate where the saw will<br />
cut.<br />
Anderson (Cojet 2612)<br />
Printing Machine: Wood<br />
Tech Australia<br />
The Cojet printing machine<br />
is a very expensive printing<br />
machine and at 1440 by<br />
720 DPI will take an hour to<br />
print seven square metres.<br />
However, this machine has<br />
From left: Hettich's<br />
Arcitech drawer system;<br />
Altendorf_2 by Altendorf<br />
Australia<br />
Top (from left): The<br />
Coject 2612 printing<br />
machine by Wood Tech<br />
Australia; The Biesse<br />
Skipper.<br />
many possibilities<br />
in the design and<br />
production of product<br />
for the shop-fitting<br />
industry. We can imagine<br />
shopfronts printed with<br />
customised logos and other<br />
eye-catching designs. We<br />
had a panel produced and<br />
the relief on the printed<br />
design was quite amazing.<br />
It's new, it's different and<br />
it has the ability to turn a<br />
normal job into something<br />
quite outstanding.<br />
Finalists<br />
In addition to the six Gold<br />
Star awards, we were<br />
impressed by several other<br />
products.<br />
We liked the circular<br />
sanding pad for hand-held<br />
random orbital sanders<br />
distributed by Kory Dubay<br />
manufacturing. Bob Kory now<br />
has a disk called Abranet that<br />
has no dust extraction holes.<br />
The disk is actually a fine<br />
woven mesh and the fine dust<br />
is removed through the disk.<br />
It’s a fantastic product, there is<br />
virtually no dust, there are no<br />
holes that can tear and leave<br />
marks on your work, and<br />
they last twice as long as a<br />
conventional sand-paper disk.<br />
One of the major safety<br />
considerations for wood<br />
workers is that of noise. Noise<br />
c<strong>au</strong>ses industrial deafness and<br />
exposes your <strong>com</strong>pany to high<br />
legal costs should a claim<br />
be made against you. Any<br />
tool that reduces noise is a<br />
good investment. For standard<br />
woodworking machines, a<br />
spiral low-noise cutter-head<br />
supplied by Robert Gregory’s<br />
can be retro-fitted. I've actually<br />
done this to two thickness<br />
planers and they are really,<br />
really quiet.<br />
Felder l<strong>au</strong>nched its own<br />
spiral innovation, the Silent<br />
Power cutter-head at this year's<br />
show. Someone said it was<br />
"dangerously quiet."<br />
We also re<strong>com</strong>mend the<br />
Leitz low-noise pre-milling<br />
cutter and OptiCut sawblades.<br />
We thought the vertical<br />
CNC machines from both<br />
Biesse and Homag were<br />
interesting little machines and<br />
could see a use for the smaller<br />
wood worker. The technology<br />
is not new, in fact it's over 20<br />
years old, BUT for occasional<br />
use in tight spaces, they both<br />
have merit.<br />
And while we said we<br />
would not look at nesting<br />
machinery for a Gold Star<br />
Award, we would still like<br />
to mention Geoff Sellman's<br />
Woodtron machine with its<br />
massive construction, unjoined<br />
electrical cables and jointventure<br />
manufacturing.<br />
Congratulations to all the<br />
award winners and finalists.●<br />
<strong>Supplier</strong>Sept/Oct 2012 | 37
AWISA Review<br />
Biesse stand<br />
buzzing<br />
The Biesse team were kept<br />
busy as they showcased<br />
new innovations at AWISA<br />
through a vast selection of<br />
machinery on display – and<br />
the response from visitors was<br />
one of intrigue and surprise.<br />
Visitors were generally<br />
impressed by the <strong>com</strong>petitive<br />
nature of Biesse’s price point<br />
as well as the growth and<br />
flexibility of Biesse Group’s<br />
range since the last AWISA<br />
they attended in 2006.<br />
The Biesse Group has over<br />
40 years of technology<br />
and research under its belt<br />
and the general impression<br />
was that machines of such<br />
high quality and reputation<br />
would be priced accordingly.<br />
Instead, the same technology,<br />
which was developed for<br />
larger machines such as the<br />
Rover CNC nested router,<br />
has been applied to smaller,<br />
more affordable models<br />
in recent years and so the<br />
range on offer is able to<br />
cater for organisations of<br />
various sizes and budgets,<br />
without <strong>com</strong>promising quality.<br />
The Rover A G FT, a<br />
numerically controlled<br />
<strong>com</strong>plete nesting solution,<br />
was the main feature of<br />
the Biesse stand. The Rover<br />
was equipped with options<br />
such as <strong>au</strong>tomatic loading<br />
of panels, <strong>au</strong>tomatic panel<br />
labelling and sweeping<br />
arm to push the job to<br />
38 | <strong>Supplier</strong>Sept/Oct 2012<br />
an <strong>au</strong>tomatic unloading<br />
conveyor – features that<br />
certainly drew the crowds.<br />
When discussing the<br />
machine set up many<br />
interested viewers considered<br />
the machine to be too big or<br />
technically advanced for their<br />
budgets. However, when<br />
their enquiry turned to price,<br />
they were generally amazed<br />
at the affordability of such<br />
advanced technology, and<br />
being able to purchase<br />
smaller CNC routers such as<br />
the Klever or the Skill was<br />
also a wel<strong>com</strong>ed proposal<br />
for owners of smaller<br />
businesses.<br />
Similarly, Biesse’s range<br />
of edgebanders on show<br />
included the new Spark for<br />
entry level businesses, Akron<br />
for mid level production and<br />
the Roxyl for high speed in<br />
more high production factories.<br />
These all attracted interest<br />
from owners and purchasing<br />
managers due to the variety of<br />
sizes, speeds and options that<br />
allows them to customise their<br />
purchase for the requirements<br />
of their production facilities<br />
and, even more importantly,<br />
their budgets.<br />
Another new product to the<br />
Biesse range that surprised<br />
visitors was the Smart<br />
S400 panel saw. Although<br />
the panel saw was not<br />
operational at the show, many<br />
enquiries from seasoned as<br />
well as first-time buyers were<br />
a result of Biesse’s initiative<br />
to ac<strong>com</strong>modate more of the<br />
market with a high quality<br />
product. Equipped with<br />
features such as a tilting saw<br />
blade and suitable to cut<br />
solid wood, plywood, MDG<br />
board, particleboard and<br />
various kinds of laminated<br />
boards, the Smart 400 has<br />
a <strong>com</strong>pact structure and is<br />
able to size panels with high<br />
precision.<br />
The Skipper V31, a unique<br />
vertical drilling and routing<br />
machine <strong>com</strong>bines flexibility<br />
and performance in a small<br />
space. The vertical panel<br />
structure ensures ergonomic<br />
and <strong>com</strong>fortable panel<br />
loading and unloading and<br />
the machine is controlled<br />
and managed by a<br />
new generation control<br />
PC system. This modern<br />
software interface makes<br />
it programming easy and<br />
efficient. Live demonstrations<br />
of the Skipper at AWISA<br />
2012 were popular and<br />
showed just how easy it is to<br />
operate thanks to the laser<br />
photocell that <strong>au</strong>tomatically<br />
reads the panel reference<br />
and the real panel length.<br />
Interest in the Intermac<br />
Master 33 stone waterjet<br />
cutter came mainly from<br />
manufacturers who currently<br />
outsource segments of<br />
their production, such as<br />
granite bench tops and<br />
stone sink reserves. The<br />
ease of use and flexibility of<br />
the machine was on show<br />
with technicians on hand to<br />
educate and inform viewers.<br />
With outsourcing costs<br />
taken into consideration,<br />
many manufacturers were<br />
able to the see the return on<br />
investment benefits of owning<br />
their own waterjet CNC.<br />
Overall, AWISA 2012<br />
was a successful venture for<br />
Biesse Group. The stand<br />
had a constant flow of<br />
visitors over all four days<br />
of the exhibition – both<br />
repeat clients and new ones.<br />
They were keen to absorb<br />
information about Biesse’s<br />
most recent innovations, view<br />
live demonstrations or catch<br />
up on some software training<br />
at the software booth.<br />
For those who didn’t<br />
get a chance to view a<br />
demonstration on a particular<br />
Biesse machine at the expo,<br />
Biesse Group will be holding<br />
open house events in its<br />
Brisbane, Melbourne and<br />
Sydney showrooms in the<br />
near future. ●<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
PICK.. MOVE.. FEED.. boards or benchtops or doors or ..<br />
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Feeding on and off a Biesse<br />
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Benchtops<br />
TAWI systems are the original and still the market leaders.<br />
A very wide range of standard systems are available to 270kg.<br />
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An example for doors...........><br />
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Perfect edging<br />
Hightech for perfect edging<br />
More <strong>au</strong>tomation. More fl exible. More stable.<br />
� Glu Jet hybrid technology<br />
Ultra-fi ne glue line with peerless<br />
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HOL_ANZ KAM 1_2 hoch_Austr_90x260_RZ.indd 2 13.09.12 15:57<br />
40 | <strong>Supplier</strong>Sept/Oct 2012<br />
AWISA Review<br />
Introducing<br />
Bryko edgebanders<br />
Founded in 1956, Cehisa<br />
is a Spanish family<br />
<strong>com</strong>pany that was originally<br />
established to produce an<br />
array of basic woodworking<br />
machinery. However, over<br />
the years the <strong>com</strong>pany has<br />
prospered to be<strong>com</strong>e an<br />
internationally renowned<br />
business <strong>com</strong>pletely<br />
devoted to the production of<br />
edgebanding machinery.<br />
From 1975 the Cehisa<br />
brand (pronounced in<br />
Australia as ‘sah–he-sah’)<br />
began distributing around<br />
the world. Now managed<br />
by the second generation<br />
of family members, Cehisa<br />
edgebanders are considered<br />
a leading product for quality<br />
and design innovation within<br />
every market in which they<br />
are represented.<br />
Traditionally Cehisa’s<br />
core business has been<br />
the manufacture of large<br />
industrial edgebanders suited<br />
to high level production<br />
workshops. For example, the<br />
Cehisa 800 series is able<br />
to apply 22 millimetre thick<br />
edge strip with ease.<br />
After developing and<br />
resolving these industrial<br />
types of machinery, Cehisa<br />
realised a market opportunity<br />
to produce a medium to<br />
small edgebander that<br />
carried all the features of<br />
their big brothers and, in<br />
2009, released the first<br />
range of Bryko edgebanders<br />
(pronounced ‘bree–co’).<br />
These <strong>com</strong>pact machines<br />
have revolutionised<br />
edgebanding with their<br />
array of standard features,<br />
quality of build and cost<br />
effective pricing. Since the<br />
initial l<strong>au</strong>nch of Bryko several<br />
models have been released,<br />
the latest offering being the<br />
Bryko PC Plus.<br />
The PC Plus is the most<br />
<strong>com</strong>prehensive machine<br />
in the series with its<br />
<strong>com</strong>bination of simplistic<br />
design and solid reliability<br />
matched with a full suite<br />
of machining applications.<br />
Equipped as standard is<br />
a diamond tool premilling<br />
unit. Edging of freshly cut<br />
<strong>com</strong>posite boards needs<br />
to occur immediately to<br />
achieve a perfectly flat edge<br />
as swelling can occur due<br />
to atmospheric moisture.<br />
Pre-milling means the edge is<br />
trimmed as the edge material<br />
is applied thus a perfect<br />
finish is guaranteed.<br />
Pre-milling also assists<br />
in elimination of glue lines<br />
and the operator does not<br />
need to distinguish between<br />
top and bottom faces of<br />
the panels. The PC Plus<br />
is supplied with a Teflon<br />
coated hot-melt glue tank<br />
fitted with an electronic<br />
thermostat. The Teflon<br />
coating makes cleaning the<br />
unit very straightforward<br />
and the thermostat assists in<br />
accurately managing glue<br />
temperature throughout the<br />
working day. Automatic<br />
feeding for strips up to 2mm<br />
thickness is standard so a<br />
single operator can load and<br />
unload the machine on 95%<br />
of projects.<br />
A nice touch is the high<br />
frequency twin saw end<br />
trim unit. Unlike guillotine<br />
trimmers, saw trim units will<br />
not stretch the edge material,<br />
which results in creeping<br />
of the applied tape. After<br />
trimming each edge is then<br />
finished off with corner<br />
rounding, again another<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
standard feature which<br />
enhances the final result.<br />
As would be expected the<br />
PC Plus has top and bottom<br />
trimming unit, horizontal/<br />
vertical tracers and numerical<br />
indicators for adjustments.<br />
There is also a LCD control<br />
display for easy viewing.<br />
Surface buffers are also<br />
Storage bins<br />
The introduction of three new<br />
features has brought to six<br />
the number of new models<br />
in the existing Hideaway Bin<br />
range.<br />
The new patented Air<br />
Vent System from Hideaway<br />
bins aims to maximise bag<br />
volume. Four U-shaped air<br />
vents have been designed<br />
into the lip of the bucket,<br />
which allows trapped air to<br />
escape as the bag is pushed<br />
into the bucket cavity. This<br />
will eliminate the frustration<br />
of trapped air restricting<br />
the liner, maximising bag<br />
volume. A liner holds<br />
the bag in place without<br />
covering the air vents, so<br />
trapped air can escape as<br />
the bag fills.<br />
standard, which give that<br />
“ready to hang” result.<br />
Brought together all these<br />
features pack a real punch<br />
for the smaller operator<br />
giving them leverage against<br />
the larger manufacturer.<br />
Gregory Machinery Pty Ltd<br />
is the Australian distributor for<br />
Cehisa. ●<br />
The new 40 litre bucket<br />
range includes both single<br />
and double hidden bin<br />
solutions. The double<br />
bin solution provides a<br />
whopping 80 litres of<br />
storage.<br />
All Hideaway Bins are<br />
designed to be mounted<br />
at bench height and pull<br />
out towards the operator,<br />
allowing easy disposal of<br />
waste without having to bend<br />
low. The introduction and use<br />
of the additional side mount<br />
supports will ensure the unit<br />
holds up to the challenge of<br />
a busy kitchen.<br />
Hideaway bins are<br />
suitable for kitchen, l<strong>au</strong>ndry<br />
and storage in both domestic<br />
and <strong>com</strong>mercial situations. ●<br />
Design and<br />
Manufacturing Software<br />
The REAL Solution is all about effective<br />
<strong>au</strong>tomation to achieve the lowest<br />
production costs with the lowest overall<br />
software / IT expense.<br />
Automation will simplify the manufacturing<br />
process, lower the required skill level in the<br />
shop, get the products made faster, cheaper,<br />
easier and 100% right every time, no matter<br />
what the product is.<br />
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The Ultimate Kitchen, Bedroom<br />
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Phone: +612 9980 7011<br />
Email: info@quickcam.<strong>com</strong>.<strong>au</strong><br />
<strong>www</strong>: <strong>www</strong>.quickcam.<strong>com</strong>.<strong>au</strong>
AWISA Review<br />
Successful show<br />
for Hettich<br />
The 2012 AWISA Expo held<br />
in Sydney from July 11 to<br />
14 was an unprecedented<br />
success for Hettich, with<br />
nearly double the number<br />
of leads gathered from<br />
the 2008 event and the<br />
unveiling of Hettich's latest<br />
innovation, the ArciTech<br />
Drawer System.<br />
“Nearly 7,000 people<br />
visited AWISA this year,<br />
which just goes to show<br />
there is still plenty of life in<br />
the industry – and Hettich is<br />
proud to be a leader in terms<br />
of innovation and quality,”<br />
said Marketing Manager for<br />
Australia and New Zealand,<br />
Dave Angus.<br />
Undoubtedly the highlight<br />
of AWISA for Hettich was the<br />
unveiling of the brand new<br />
ArciTech Drawer System.<br />
The stand was designed to<br />
allow visitors to view, and<br />
experience, the full range<br />
of Hettich products before<br />
the final reveal of the new<br />
ArciTech product, with strong<br />
interest from guests as they<br />
experienced the ArciTech’s<br />
design flexibility, innovation<br />
and functionality first hand.<br />
“The ArciTech Drawer<br />
System has been developed<br />
to help kitchen manufacturers<br />
position themselves for the<br />
future, directly benefiting<br />
from Hettich’s <strong>com</strong>mitment to<br />
innovation and design. The<br />
ArciTech models on display<br />
were equipped with Hettich’s<br />
famous soft close technology<br />
which, when <strong>com</strong>bined<br />
with ArciTech’s exceptionally<br />
smooth running action,<br />
created the perfect drawer<br />
system,” said Angus.<br />
“The crowd’s reaction to<br />
the ArciTech was beyond<br />
what we thought it would be.<br />
42 | <strong>Supplier</strong>Sept/Oct 2012<br />
We anticipate the ArciTech<br />
is going to be in hot demand<br />
when it be<strong>com</strong>es available<br />
on the Australian market next<br />
year,” he added.<br />
In addition to the new<br />
ArciTech range, Hettich’s new<br />
products and applications<br />
included:<br />
• extensions to the Magic<br />
lighting range;<br />
• bathroom and vanity<br />
innovations with a make<br />
up cabinet using Sensys<br />
hinges, Magic lighting<br />
and InnoTech drawers;<br />
• the Intelligent Kitchens<br />
concept with new<br />
MultiTech soft close option<br />
and the InnoTech platform<br />
concept;<br />
• use of Hettich products in<br />
an entertainment unit;<br />
• the full Sensys range with<br />
new Flash cup;<br />
• Pro Decor handles<br />
displayed in the four trends:<br />
Deluxe, New Modern, Folk<br />
and Organic;<br />
• the ever popular WingLine<br />
230 bi-fold door system in<br />
a home office environment,<br />
and the new TopLine M<br />
sliding door system in a<br />
l<strong>au</strong>ndry set up.<br />
“Our new products on<br />
display this year at AWISA<br />
really impressed the guests.<br />
Many visitors came to the<br />
Hettich stand after hearing<br />
positive feedback they had<br />
heard from other visitors at<br />
the expo, so it was a great<br />
word-of-mouth exposure!”<br />
said Angus.<br />
"We couldn't be happier<br />
with the success of the<br />
AWISA expo. It's going to<br />
keep our sales team very<br />
busy, and set us up for a<br />
positive year going into<br />
2013.” ●<br />
From top:<br />
The new ArciTech<br />
Drawer System.<br />
A make up<br />
cabinet using<br />
Hettich’s Sensys<br />
hinges, Magic<br />
lighting and<br />
InnoTech<br />
drawers.<br />
Hettich’s<br />
Marketing<br />
Manager for<br />
Australia and<br />
New Zealand,<br />
Dave Angus.<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
Hardlam l<strong>au</strong>nched<br />
Increasing levels of<br />
reservation have lead to<br />
a reduction in the area of<br />
native forest Australia. This in<br />
turn has lead to a decrease<br />
in the availability of largediameter<br />
high sawn timber<br />
and veneer. As a result<br />
there is growing interest in<br />
engineered wood products<br />
as a practical alternative.<br />
Officially l<strong>au</strong>nched at<br />
AWISA 2012, Hardlam is<br />
an exciting new laminated<br />
veneer lumber (LVL) product<br />
developed by Forestry<br />
Tasmania along with some<br />
industry partners.<br />
Hardlam is a sustainable<br />
value-added product that<br />
utilises small-diameter poorquality<br />
logs that would<br />
otherwise be converted to<br />
woodchips. It is made from<br />
Tasmanian native forest<br />
timbers resulting in a product<br />
of exceptional strength,<br />
durability and be<strong>au</strong>ty.<br />
It is made up of rotary<br />
peeled veneer where the<br />
individual veneers are glued<br />
together with the grain<br />
orientated along the length<br />
of the panel (as opposed to<br />
plywood where the grain<br />
direction alternates). The<br />
superior strength of Hardlam<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong><br />
means that it can be resawn<br />
to produce a surface<br />
appearance similar to either<br />
quarter-sawn or back-sawn<br />
timber.<br />
Hardlam is available in<br />
Standard or Premium grades<br />
– standard grade means<br />
certain features including<br />
knots, gum vein, patches<br />
or filler will be permitted<br />
at no cost to structural<br />
performance. In contrast,<br />
these features will not be<br />
permitted in Premium grades,<br />
this product being most suited<br />
to high-value appearance<br />
grade applications.<br />
Hardlam is also very<br />
versatile and can be used<br />
in a range of structural<br />
and appearance grade<br />
applications. Where<br />
supplied unfinished, Hardlam<br />
may be planed or sanded,<br />
painted or stained. ●<br />
Above: Forestry<br />
Tasmania’s Managing<br />
Director, Bob Gordon<br />
l<strong>au</strong>nched the new<br />
Hardlam product at<br />
AWISA 2012.<br />
Furniture made from<br />
Hardlam on display at<br />
AWISA.<br />
think diamond think diamond<br />
Leitz Tooling Systems<br />
Sharpening Costs for all<br />
ZI + I D.P. Routers<br />
$150.00<br />
<strong>www</strong>.<strong>leitz</strong>.<strong>com</strong>.<strong>au</strong><br />
think<br />
DIAMOND<br />
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DIA 18mm NL 43mm<br />
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All prices ex-GST. Valid to 31st December 2012.<br />
think diamond think diamond<br />
<strong>Supplier</strong>Sept/Oct 2012 | 43
AWISA Review<br />
Hafele shows<br />
clever solutions<br />
With one of the<br />
busiest stands at<br />
AWISA, Hafele<br />
displayed a huge<br />
range of product<br />
to the cabinet<br />
making and furniture<br />
manufacturing<br />
industries.<br />
Among the many innovative<br />
products Hafele displayed,<br />
the Convoy Lavido from<br />
Häfele with its straight<br />
forward and open<br />
approach was one of the<br />
highlights.<br />
Extremely flexible and<br />
elegant, Convoy Lavido<br />
illustrates just how versatile<br />
the Convoy system can be.<br />
Bec<strong>au</strong>se it is <strong>com</strong>patible<br />
with any front panel,<br />
Convoy Lavido is the ideal<br />
storage solution for all kinds<br />
of layouts – even behind<br />
sliding doors.<br />
Convoy Lavido is not just a<br />
means of storing products: it<br />
44 | <strong>Supplier</strong>Sept/Oct 2012<br />
ensures they are presented in<br />
an attractive and emotionally<br />
appealing way. This elegant<br />
pantry unit is not only<br />
supremely suitable for use<br />
in any modern kitchen but<br />
can also be used in clever<br />
applications for areas as<br />
diverse as dining and living<br />
room furniture or even in the<br />
workplace.<br />
Convoy Lavido benefits<br />
include:<br />
• storage solution for<br />
different front options and<br />
applications;<br />
• can be <strong>com</strong>bined with<br />
sliding doors;<br />
• access and transparency<br />
from three sides.<br />
The Complete Häfele<br />
<strong>com</strong>es to iPad<br />
The Complet Hafele<br />
catalogue is now available<br />
as an iPad app. Now<br />
you can access everything<br />
Häfele has to offer anytime,<br />
anywhere. You’ll be able<br />
to present the best design<br />
concepts and products to<br />
clients, and show them<br />
Scribing made easy<br />
The Thingamejig scribing<br />
tool came about bec<strong>au</strong>se<br />
cabinet makers and builders<br />
were frustrated with the<br />
current methods used to<br />
scribe and fit cupboards,<br />
benchtops and skirting<br />
boards. The majority of<br />
these trades use methods<br />
that are clumsy, inaccurate,<br />
dangerous and frustrating.<br />
These methods were ‘ad<br />
hoc’ and did not use a<br />
dedicated tool designed for<br />
scribing.<br />
Thingamejig Precision<br />
Tools has filled the void with<br />
a patented method that now<br />
makes scribing fast, easy<br />
and accurate.<br />
The tool was designed by<br />
a professional cabinet maker<br />
who regularly fitted kitchens,<br />
bathrooms and other home<br />
and <strong>com</strong>mercial furnishings.<br />
This design was brought to<br />
life with prototypes that were<br />
tested for over three years.<br />
It was then refined through<br />
consultation with design<br />
engineers and cabinet makers<br />
with a <strong>com</strong>bined unsurpassed<br />
experience and expertise.<br />
The result, a tool that<br />
how they look in real-life<br />
installations. You can even<br />
order products for your<br />
project: whether you are in<br />
the office, on the job site or<br />
on the go.<br />
Häfele iPad app benefits<br />
include:<br />
• mobile ordering facility;<br />
• the ability to create a wish<br />
list and email your ideas to<br />
a client on the spot;<br />
• easy access to view all<br />
Hafele catalogues via a<br />
wifi/3G connection, or<br />
download the catalogues<br />
so you can access them<br />
anytime;<br />
• keep up to date with all<br />
of the latest information<br />
24/7. ●<br />
will allow both expert<br />
and beginner to take their<br />
craftsmanship to the next level<br />
whilst saving time.<br />
The Thingamejig scribing<br />
tool is constructed with<br />
lightweight anodized<br />
aluminium so it won’t rust,<br />
with the blades made from<br />
highly durable tungsten<br />
carbide. To ensure precision<br />
results, the tool’s measuring<br />
ruler has been laser cut with<br />
a choice of imperial or metric<br />
indicies.<br />
Other features include:<br />
• xcribes laminates, painted<br />
Items, stone, soft metals,<br />
timber, veneers and more;<br />
• single handed use, freeing<br />
up one hand to steady the<br />
item being scribed;<br />
• increased occupational<br />
health and safety by freeing<br />
up one hand when scribing<br />
while standing on a ladder;<br />
• ability to accurately retrace<br />
your lines;<br />
• reduces the chipping of<br />
paint/laminate when<br />
trimming;<br />
• reduces chipping when<br />
scribing and trimming<br />
across the timber grain. ●<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
edge<br />
EDGEBANDING tEchNoloGy GIvEs you coMPlEtE coNtRol<br />
Is speed, reliability and a quality edge too<br />
much to expect from your edgebander?<br />
We don’t think so.<br />
With over 55 years experience<br />
manufacturing edgebanders, the SCM<br />
Group have the answer you’re looking for,<br />
from entry level to the most sophisticated<br />
systems available.<br />
Get an edge on the <strong>com</strong>petition.<br />
gabbett machinery pty ltd<br />
gabbett machinery pty ltd<br />
<strong>www</strong>.gabbett.<strong>com</strong><br />
Sydney 02 9831 5044<br />
sydneysales@gabbett.<strong>com</strong><br />
melbourne 03 9763 2555<br />
melbournesales@gabbett.<strong>com</strong><br />
brisbane 07 3899 1288<br />
brisbanesales@gabbett.<strong>com</strong><br />
At Gabbett, we can give you the best in<br />
precision integrated systems, backed by<br />
exceptional local experience and service.<br />
We are here to support your business.<br />
Call your local Gabbett office today to find<br />
out why you should be looking at an<br />
SCM edgebanding solution.<br />
adelaide 08 8445 6077<br />
adelaidesales@gabbett.<strong>com</strong><br />
perth 08 9470 5525<br />
perthsales@gabbett.<strong>com</strong><br />
<strong>au</strong>ckland 09 828 4530<br />
<strong>au</strong>cklandsales@gabbett.<strong>com</strong><br />
christchurch 03 377 3795<br />
christchurchsales@gabbett.<strong>com</strong>
AT LAST! Your one-stop-shop for<br />
reconstituted engineered wood veneers<br />
at prices you can afford.<br />
u More than 20 popular and contemporary colours available ex stock<br />
u All colours – just one price<br />
u All boards - good both sides at no extra cost<br />
u Full utilisation of length – cost effective<br />
u Sizes: 2800 x 1200 x 19 (Not 2700)<br />
2500 x 1200 x 19 (Not 2400)<br />
u ON E.O.H.M.R particleboard<br />
u 22mm & 50mm fleece backed unglued edge strip available in all colours<br />
u Easy to use sample books u Easy to identify large samples<br />
INDIAN TEAK<br />
Samples shown in natural and finished colours – No surprises.<br />
Your client will know exactly how the finished product will look.
u Any thicknesses available on request with 3 to 5 day turn-around –<br />
good both sides at no extra cost<br />
u Available good 2 sides on multilayered plywood (finish 19mm thick) –<br />
perfect for a high class cabinet door.<br />
u Available on Nikpol Eurolite shelving on request<br />
NAME ORIGINAL AND AUSTRALIAN EQUIVALENT<br />
Brazilian Nod Ristretto (Eveneer)<br />
Brown Oak Almond (Eveneer)<br />
Carbon Ravenna (Eveneer)<br />
Cathedral Dusk Original (518c)<br />
Charcoal Grey Aniseed (Eveneer)<br />
Coal Seam Grenada (Nav)<br />
Cream Wood Milkwood (Eveneer)<br />
Cumulous Storm (Nav)<br />
Desert Drift Original (043s)<br />
Driftwood Original (1059s)<br />
French Oak Parisian Oak (Eveneer)<br />
Grey Oak Saltwood (Eveneer)<br />
Hickory Romano (Eveneer)<br />
Indian Teak Original (003s)<br />
Limed Oak Limewood (Briggs)<br />
Nutmeg Brown Makybe (Nav)<br />
Sea Salt Original (897s)<br />
Smoked Oak Original (2639c)<br />
Smoked Walnut Walnut (Eveneer)<br />
Winter Palisander Original (767s)<br />
White Oak Original (886c)<br />
Unglued 50mm and 22mm edge strip available in 50 L/m rolls (fleece backed)<br />
= AUSTRALIAN COLOUR = ORIGINAL COLOUR<br />
FSC APPROVALS PENDING | PEFC APPROVALS PENDING | GREEN STAR APPROVALS PENDING<br />
SLICE VENEERS PTY LTD ACN: 157 734 640<br />
5 APSLEY PLACE, SEAFORD VICTORIA AUSTRALIA 3198<br />
T 03 9776 9099 F 03 9785 3666 M 0418 331 438<br />
Website: <strong>www</strong>.sliceveneers.<strong>com</strong>.<strong>au</strong><br />
Email: sales@sliceveneers.<strong>com</strong>.<strong>au</strong>
Timber & Veneers<br />
At 74 years of age and<br />
after 50 years in business,<br />
Greg Letho is embarking<br />
on a whole new venture<br />
– marketing and selling<br />
reconstituted wood veneer to<br />
architects, project builders,<br />
cabinetmakers and the shop<br />
and office fitting industry<br />
– under the name of Slice<br />
Veneers.<br />
This range of 24 colour<br />
wood veneers will have<br />
environmental and FSC<br />
approval and is available<br />
ex stock already pressed on<br />
to particleboard – either on<br />
both sides or one side with a<br />
balancing back. Each colour<br />
is available at the same<br />
price, making quoting on<br />
jobs that much easier.<br />
Greg Letho is well<br />
known to the industry for<br />
his established business,<br />
Timbermatic Doors. A<br />
leader in contemporary<br />
door design, the business<br />
manufactures its ranges using<br />
wood veneer, solid timber<br />
and aluminium. Timbermatic<br />
also produces curved panels<br />
and doors, solid timber and<br />
veneer benchtops, veneer<br />
panelling and furniture to<br />
order.<br />
“I became involved in<br />
this new venture bec<strong>au</strong>se<br />
I was finding the veneers<br />
available to me were just too<br />
expensive,” said Greg.<br />
“I am also aware that<br />
environmentally sound and<br />
sustainable Green Star<br />
projects are, in the long<br />
48 | <strong>Supplier</strong>Sept/Oct 2012<br />
A venture<br />
into veneers<br />
By Greg Letho<br />
term, the way of the future<br />
and this product is ideally<br />
suited for environmentally<br />
sensitive projects bec<strong>au</strong>se it<br />
‘ticks all the environmental<br />
boxes’. This allows an<br />
architect to choose it freely<br />
over and above sensitive or<br />
‘questionable’ natural timber<br />
veneers that can <strong>com</strong>e from<br />
all over the world and whose<br />
origins are sometimes difficult<br />
to trace.<br />
“By starting this business<br />
venture, I also saw an<br />
opportunity to include two<br />
of my most loyal employees.<br />
These young men in<br />
their 30s, who did their<br />
apprenticeships with me, are<br />
now involved in a business<br />
that has the potential to<br />
carry them into the future –<br />
hopefully with me along as<br />
a mentor for as long as I am<br />
able.”<br />
Greg has two enthusiastic<br />
distributors for his veneers<br />
– Nikpol and Dorset, both<br />
of which are established<br />
in most states. Nikpol is a<br />
family <strong>com</strong>pany with over<br />
30 years experience in the<br />
residential and <strong>com</strong>mercial<br />
joinery market. It particularly<br />
targets architects, large<br />
project builders and<br />
developers and has a<br />
strong presence within the<br />
cabinetmaking industry.<br />
Dorset primarily supplies<br />
cabinetmakers in Victoria<br />
and South Australia and,<br />
over the years, has built a<br />
strong and loyal client base.<br />
So why the new venture?<br />
Over the last 10 years,<br />
Timbermatic moved from<br />
manufacturing traditional<br />
solid timber doors into<br />
developing a range of<br />
contemporary styled wood<br />
veneer doors as fashions<br />
changed.<br />
“I also noticed that<br />
cabinetmakers wanted to<br />
do less in-house, moving to<br />
outsource what they could,”<br />
explained Greg.<br />
“We soon found ourselves<br />
involved in all kinds of<br />
work such as solid timber<br />
and veneer bench tops<br />
,boardroom tables and<br />
all types of speciality<br />
veneer pressing as well as<br />
manufacturing high quality<br />
cabinet wood veneer<br />
furniture.<br />
Occasionally we made<br />
a very high quality veneer<br />
or timber kitchen, speciality<br />
timber and veneer entry<br />
doors, or oversize sliding<br />
doors, veneer wall panelling,<br />
and so on.<br />
“In fact, we became<br />
known for ‘doing what the<br />
cabinetmaker won’t or can’t<br />
do’,” he explained.<br />
“Increasingly, we began<br />
pressing more and more<br />
reconstituted veneer but I was<br />
constantly struggling with the<br />
ridiculous cost of the veneer<br />
required to do the job.”<br />
To add insult to injury,<br />
about three years ago,<br />
Greg’s two main suppliers<br />
told him that he no longer<br />
had an account with them<br />
bec<strong>au</strong>se he was too small<br />
thus forcing him to go<br />
through a larger supplier.<br />
“This became increasingly<br />
difficult and I started thinking<br />
how I could change this<br />
impossible situation,” Greg<br />
said.<br />
In early 2011, Greg’s wife<br />
mentioned that her brother’s<br />
friend was in charge of<br />
an international factory<br />
employing 3500 people that<br />
manufactured engineered<br />
wood veneer and asked if he<br />
had any interest in this.<br />
“Wow! Did I have some<br />
interest!” he said<br />
“A great deal of discussion<br />
and three trips later, I have<br />
just imported my first 40ft<br />
container shipment.<br />
“This is a major<br />
<strong>com</strong>mitment for me,<br />
particularly at my age,<br />
but I am excited about the<br />
whole thing. Feedback<br />
in the industry has been<br />
very encouraging too – in<br />
fact, it has exceeded my<br />
expectations.<br />
“Comments have ranged<br />
from ‘this is the best range<br />
we have seen’ and ‘so user<br />
friendly’ to ‘all your samples<br />
are polished to a 10% gloss<br />
level making it easy for the<br />
customer to choose, knowing<br />
that is exactly what they will<br />
get on their project’.<br />
“Everybody I speak to<br />
wants me to succeed,” he<br />
said. ●<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
Homag Group breaks<br />
100 million Euro barrier<br />
Despite the current economic<br />
conditions, the Homag Group<br />
has succeeded in breaking<br />
through the EUR 100 million<br />
barrier in order intake for its<br />
project business. The biggest<br />
plant orders deliver Homag<br />
products to customers in<br />
Europe and Asia.<br />
With sales covering<br />
the entire spectrum of<br />
requirements arising in the<br />
furniture industry, what has<br />
emerged is a clear continuing<br />
trend towards batch size<br />
one production in Germany<br />
but high-flexibility production<br />
is also starting to play an<br />
increasingly important role in<br />
parts of Asia too.<br />
MILLSOM<br />
MATERIALS HANDLING<br />
Innovations such as<br />
laserTec have since be<strong>com</strong>e<br />
the established standard in<br />
the office furniture industry.<br />
Another renowned office<br />
furniture manufacturer from<br />
Germany has decided to go<br />
down the laser technology<br />
route, and to convert its<br />
worldwide <strong>com</strong>ponent<br />
production to produce parts<br />
with zero joint. With demand<br />
on the increase in other areas<br />
too, the market penetration of<br />
this premium edge processing<br />
technology is set to gather<br />
strength.<br />
With reacTec, Homag<br />
Group customers are setting<br />
new standards in terms of<br />
THIS MONTH’S PRODUCT FEATURE IS<br />
THE SCHMALZ VACUUM LIFTER<br />
‘JUMBO ERGO 200’<br />
The vacuum lifter that can easily lift and move<br />
up to 200kg. Lifting, lowering and releasing<br />
of the load are easily performed by a single<br />
operator and <strong>com</strong>bined with an easy to move<br />
low friction track system or jib crane provides<br />
the total solution for your handling needs.<br />
quality and economy in the<br />
field of surface technology<br />
in furniture production. With<br />
two new production plants for<br />
surface and edge coating,<br />
the Homag Group will be<br />
dispatching its first customer<br />
orders for this economical<br />
laminating process during<br />
2012.<br />
A <strong>com</strong>pany that produces<br />
lacquered and RTA-furniture<br />
(ready-to-assemble), and<br />
whose worldwide customers<br />
include Ikea, has invested in<br />
a high-efficiency streamlined<br />
series production including<br />
a total of four large-scale<br />
plants and several individual<br />
machines. After 10 years<br />
Manufacturing<br />
working successfully in<br />
partnership with the Homag<br />
Group, this modern furniture<br />
producer has opted to place<br />
its trust in Homag high-tech<br />
plants once again.<br />
Customer-specific solutions,<br />
the implementation of<br />
<strong>com</strong>plete plants and sectorspecific<br />
expertise are the<br />
focal elements that distinguish<br />
Homag Group Engineering.<br />
By covering the <strong>com</strong>plete<br />
process chain, offering the<br />
broadest product spectrum<br />
in the marketplace and<br />
practicing a cohesive control<br />
philosophy, the Homag<br />
Group is making an impact<br />
on worldwide markets. ●<br />
FREECALL 1800 99 22 11<br />
The Right Advice, The Right Solution,The Right Choice<br />
Millsom’s also have a great range of vacuum lifters capable of lifting up to 2000kg and jib cranes, bridge cranes and low friction track systems to suit most applications.<br />
LIFT AND TURN 90˚<br />
EASY LOADING OF YOUR CNC<br />
OEM SPARE PARTS DOOR HANDLING<br />
LIFT AND 180˚ TURN<br />
MELBOURNE, SYDNEY, BRISBANE, PERTH, ADELAIDE & NZ <strong>www</strong>.millsom.<strong>com</strong>.<strong>au</strong><br />
email - sales@millsom.<strong>com</strong>.<strong>au</strong>
Manufacturing<br />
Turning a business<br />
on its head<br />
Empower Software is turning Tasker Joinery’s business on its head.<br />
By Brett Handley, Capstone Business Consultants – business advisor to the joinery and furniture industries.<br />
Tasker Joinery, based in the<br />
southern suburbs of Sydney,<br />
employs eight staff and has<br />
been in business for over<br />
30 years. The main focus<br />
of the business is interior fit<br />
outs along with <strong>com</strong>mercial<br />
joinery and kitchens.<br />
Owner Greg Tasker<br />
wanted to improve the<br />
business so that his son,<br />
Dean, who works in the<br />
business as the factory<br />
manager, could take over<br />
a significantly more stable<br />
business – one that had<br />
stronger direction, better<br />
systems, higher productivity<br />
and higher job and annual<br />
profits.<br />
Tasker Joinery employed<br />
me as business advisor<br />
to join the Tasker Joinery<br />
management team on an<br />
ongoing consultancy basis<br />
to assist with business advice<br />
and help on key projects.<br />
The management team<br />
carried out an <strong>au</strong>dit of the<br />
business with my help in<br />
January 2012 and at the<br />
time we identified five main<br />
issues facing our business.<br />
1. We acknowledged that,<br />
in fact, our core business<br />
is labour management,<br />
not making cabinets. That<br />
is, managing our office,<br />
factory and site labour to get<br />
our jobs <strong>com</strong>pleted within<br />
budgeted time.<br />
2. We also had to<br />
acknowledge that Tasker<br />
Joinery’s factory, site and<br />
office labour efficiency<br />
needed improvement.<br />
3. With the advent of<br />
50 | <strong>Supplier</strong>Sept/Oct 2012<br />
<strong>com</strong>puters, effective industry<br />
software is now available<br />
specifically for joiners to<br />
professionally manage their<br />
labour force.<br />
4. Without labour<br />
management software<br />
it would be practically<br />
impossible for Tasker Joinery<br />
to:<br />
• make all our management<br />
(including Greg and Dean)<br />
and all our staff aware<br />
and fully accountable for<br />
their budgeted and actual<br />
times on jobs;<br />
• manage our core business,<br />
which is labour;<br />
• achieve planned levels<br />
of productivity and<br />
profitability;<br />
• take our business to the<br />
next level.<br />
5. As consultant I needed<br />
to take on two projects,<br />
namely:<br />
• identifying the available<br />
labour management<br />
software for joiners;<br />
carrying out due diligence<br />
on each software package<br />
and vendor after sales<br />
support and then decide<br />
on the best option;<br />
• oversee the implementation<br />
of labour management<br />
software (estimated at<br />
three hours a week for the<br />
first two months).<br />
In my research of the<br />
available software in the<br />
market I came across two<br />
options – one where software<br />
and code was imported from<br />
US and just distributed in<br />
Australia, the other was an<br />
Australian and New Zealand<br />
developed and fully owned<br />
software.<br />
The criteria that we set to<br />
evaluate and decide on the<br />
best labour management<br />
software were:<br />
• was the software<br />
developed specifically<br />
to suit our industry and<br />
business size? And<br />
was there firm proof of<br />
suitability for Australian<br />
joinery businesses?<br />
• would we be supported<br />
fully with both software<br />
development and<br />
enhancements at our<br />
request? And was<br />
there a track record of<br />
other Australian joinery<br />
clients confirming that<br />
the software and code<br />
owner was pro-active in<br />
development for them?<br />
• would we get expertise<br />
in on-site implementation<br />
to get us successfully up<br />
and running in a painless<br />
transition?<br />
• did the software<br />
<strong>com</strong>pany have expertise<br />
in supporting labour<br />
management software in<br />
joinery businesses and<br />
a <strong>com</strong>mitment to remain<br />
involved long term in<br />
all aspects of labour<br />
management of our<br />
business?<br />
Empower Software scored<br />
high on all our criteria so<br />
we proceeded with them.<br />
In summary the main<br />
things we liked about<br />
Empower were:<br />
• the ability to speak directly<br />
to the two owners of the<br />
software and code – Sean<br />
O’Sullivan and Dave<br />
Garrett. With software<br />
imported from the US, we<br />
could not speak directly<br />
to the developers and<br />
owners of the software<br />
– we would have to<br />
speak with the Australian<br />
distributor, who would<br />
then <strong>com</strong>municate with<br />
the US;<br />
• the experience base of<br />
Sean O’Sullivan, who had<br />
worked in joinery and<br />
manufacturing advising<br />
in excess of 300 joinery<br />
businesses spanning 20<br />
years, as well as Dave<br />
Garret, who had worked<br />
in IT for 25 years, 12<br />
of those in joinery and<br />
manufacturing;<br />
• there are 154 joiners and<br />
manufacturers in Australia<br />
and New Zealand using<br />
Empower Software and<br />
this number continues to<br />
grow. Clearly Empower<br />
is very progressive in<br />
the joinery industry in<br />
Australia;<br />
• Empower Software’s<br />
policy of all new software<br />
development going into<br />
the ‘boiling pot’ and all<br />
new development <strong>com</strong>ing<br />
back to Tasker Joinery and<br />
all other clients on every<br />
upgrade – free of custom<br />
development fees.<br />
The Tasker management<br />
team subsequently met with<br />
Sean, Dave and Amit from<br />
Empower at AWISA 2012.<br />
Discussion of implementation<br />
issues, future development,<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong><br />
52
Go in "the draw"<br />
to win $15,000 of<br />
manufacturer’s software!<br />
You get to choose<br />
the Empower product<br />
that suits you!<br />
You can select:-<br />
1 Time Tracking Jobs & Staff - Labour<br />
Management Software<br />
(using 2nd hand PCs on factory floor)<br />
2 Job Scheduling<br />
3 Quoting and Materials (incl: costing, bill of<br />
materials, CRM, ordering, stock control, job cost)<br />
4 Manufacturers ERP / MRP system (can link to your<br />
finance / payroll software)<br />
Vicky Cammiade states “Now you can have the tools<br />
to help you measure, monitor and manage your daily<br />
business tasks in real time, simply by going into "the<br />
draw"..... bec<strong>au</strong>se:<br />
Empower Software understands that the pressure for<br />
profitabilty is an ongoing and unrelenting task in today's<br />
climate, and bottom line efficency is a day-to-day,<br />
365 days a year business essential!”<br />
Empower Software<br />
is proud to announce<br />
a special promotion in<br />
conjunction with <strong>Supplier</strong><br />
<strong>Woodworking</strong> <strong>magazine</strong>.<br />
Email applications to<br />
vicky.cammiade@<br />
elitepublishing.<strong>com</strong>.<strong>au</strong><br />
or fax 61 3 9890 0087<br />
In the subject line nominate<br />
Empower Product 1, 2, 3 or 4<br />
....and provide full<br />
business name and<br />
contact details.<br />
<strong>www</strong>.empowersoftware.biz
Manufacturing<br />
50<br />
future support and Empower’s<br />
software gave the Tasker<br />
management team real<br />
confidence that we would<br />
have good software, good<br />
support and a bright future<br />
together.<br />
The main software<br />
functionality of Empower that<br />
impressed us was:<br />
• real time – live reporting<br />
of all production and<br />
productivity to all Tasker<br />
Joinery management and<br />
all staff;<br />
• the ability to set budgeted<br />
times and see actual times<br />
taken for all jobs carried<br />
out by all management<br />
and staff in the office, the<br />
factory floor and on-site;<br />
• the ability to identify all<br />
slippage of time in the<br />
office, factory floor and on<br />
site: slippage associated<br />
with all forms of downtime,<br />
rework, variations, stolen<br />
time, overruns on jobs,<br />
waiting for work, factory<br />
overhead type jobs<br />
(including unloading,<br />
cleaning, set up, loading,<br />
maintenance, repairs), etc;<br />
• the ability to reward<br />
individual staff based on<br />
individual performance,<br />
which has been measured<br />
and reported accurately;<br />
52 | <strong>Supplier</strong>Sept/Oct 2012<br />
• the ability to monitor key<br />
performance indicators for<br />
Tasker Joinery relating to<br />
productivity and profitability<br />
from Empower reports.<br />
Now that Empower<br />
Software is operationa,l<br />
we have witnessed that our<br />
office, factory and site staff<br />
are a lot more conscious of<br />
the budgeted times on all<br />
their jobs and the times they<br />
take as individuals. There<br />
is much more awareness of<br />
times and accountability from<br />
all management and staff as<br />
they work to meet the times.<br />
Empower’s accurate record<br />
of all times taken on all jobs<br />
and the stages of all jobs has<br />
allowed us to substantially<br />
improve the accuracy of<br />
our costing of budgeted<br />
labour in our quotations.<br />
We now review both the<br />
actual and budgeted times<br />
of previous jobs to determine<br />
the budgeted labour times for<br />
new quotations.<br />
Empower has given us, in<br />
a single move, the capability<br />
for total factory control. We<br />
have taken on more work this<br />
month from the confidence<br />
alone that we have far better<br />
control of our times taken on<br />
jobs and the ability to get<br />
jobs <strong>com</strong>pleted in the office,<br />
factory floor and on-site in<br />
much less time. We are<br />
also getting increases in<br />
productivity from far better<br />
scheduling of all jobs.<br />
We have had Empower<br />
for three months so far and<br />
productivity increases are up<br />
15% throughout the office,<br />
factory and site. We expect,<br />
and are confident that, using<br />
Empower Software our<br />
<strong>com</strong>pany-wide productivity<br />
will increase further in the<br />
next three months.<br />
Our figures confirm that<br />
a 15% increase in our<br />
factory productivity will<br />
increase our annual profit<br />
by an estimated 45% per<br />
year, which is phenomenal<br />
business improvement and<br />
performance.<br />
Greg said that: “for the first<br />
time in many years I enjoy<br />
<strong>com</strong>ing to work. I am no<br />
longer stressed as I am now<br />
in control of our entire labour<br />
force and know that all our<br />
Owner Greg Tasker<br />
with Brett Handley.<br />
management and staff are<br />
fully aware of times required<br />
and fully accountable to meet<br />
their times.<br />
“I feel all my management<br />
and staff are now ‘in the<br />
same boat and rowing in the<br />
same direction’. This has<br />
enabled me to be much less<br />
worried about projects and<br />
our performance and I am<br />
already starting to reduce<br />
my hours to more ‘normal’<br />
working hours.”<br />
Our future is looking rosy<br />
as Tasker Joinery will be a far<br />
more stable, more productive<br />
and a far more profitable<br />
business using Empower<br />
labour management<br />
software.<br />
As a management team<br />
we all agree that the<br />
purchase and implementation<br />
of Empower software has<br />
been the most strategically<br />
important decision made<br />
in the business in 10 years<br />
and it is the decision that<br />
will make the biggest<br />
improvement to our annual<br />
bottom line profit for years<br />
to <strong>com</strong>e. Empower provides<br />
the ability to take control<br />
of the factory labour and<br />
processes and the benefits<br />
will <strong>com</strong>pound each year.<br />
Now that we have<br />
seen the impact Empower<br />
Software has had on our<br />
management, factory staff<br />
and job productivity for<br />
ourselves, as a management<br />
team we strongly believe<br />
that, if you do not adopt<br />
this type of technology, as<br />
a joiner you will not be<br />
<strong>com</strong>petitive in the long run. ●<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
Leitz makes<br />
diamond work<br />
Diamond tooling has<br />
proven to be a boon to<br />
the woodworking industry.<br />
Advances in diamond<br />
processing techniques<br />
and machinery, and Leitz’s<br />
ongoing research and<br />
development, have driven<br />
down the cost and made<br />
diamond polycrystalline [DP]<br />
tooling accessible to more<br />
users and a wider range of<br />
applications.<br />
With performance<br />
increases of 30 to 200 times<br />
over carbide, DP tools have<br />
a lot to offer an industry<br />
looking for longer running<br />
times and reduced unit costs.<br />
The popularity of diamond<br />
tooling continues to grow<br />
as users are enticed by the<br />
longer runtimes and tooling<br />
costs that are more and more<br />
attractive. Often users equate<br />
“diamond” with high quality,<br />
long run times, and improved<br />
finish and so on. While this<br />
is the goal, the Achilles heel<br />
of diamond tooling can be its<br />
brittleness and susceptibility<br />
to damage as a result of<br />
vibration.<br />
Vibration primarily results<br />
from two sources:<br />
A leading high speed spindle<br />
repair <strong>com</strong>pany in New<br />
Zealand is now offering its<br />
services all over Australasia.<br />
The <strong>com</strong>pany, Spindles<br />
NZ Ltd, rebuilds and repairs<br />
various makes of router<br />
spindle including HSD,<br />
Colombo, Omlat, Perske, Elte<br />
and others, which are often<br />
fitted to quality CNC routers<br />
and machining centres<br />
such as Biesse, Morbidelli,<br />
Weeke, Masterwood, SCM,<br />
Multicam, etc.<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong><br />
1) imbalance or eccentricity<br />
in the tool (or spindle) c<strong>au</strong>sed<br />
by inaccurate manufacture,<br />
service or maintenance, or<br />
poor spindle/bore fit;<br />
2) inadequate support for<br />
the workpieces from excessive<br />
overhang, insufficient clamping<br />
pressure or inconsistent feed.<br />
Whatever the c<strong>au</strong>se,<br />
the result is a progressive<br />
degradation of the cutting<br />
edge by slowly beating<br />
away the diamond particles<br />
rather than wearing them<br />
away. To maximize the<br />
benefits of diamond tooling,<br />
it is critical to review the<br />
application with your Leitz<br />
representative to ensure it is<br />
appropriate as a whole.<br />
Plant management<br />
should recognise that highperformance<br />
tools require<br />
close attention and ensure<br />
operators are fully trained<br />
and educated in the proper<br />
handling of DP tooling.<br />
The machinery (including<br />
spindles, feeding mechanisms<br />
and hold-downs) and toolholding/clamping<br />
devices<br />
should be regularly checked<br />
and maintained to ensure<br />
they are suitable for the<br />
Long lead and repair<br />
times from Europe has led<br />
the <strong>com</strong>pany to grow the<br />
<strong>com</strong>pany by looking offshore<br />
to offer a <strong>com</strong>petitive, quick<br />
turnaround.<br />
According to Jon Escreet<br />
from Spindles NZ Ltd, a<br />
spindle can be rebuilt and<br />
have the customer back<br />
up and running within<br />
seven days – even with the<br />
international delivery.<br />
“Due to the modern<br />
pressures of manufacturing<br />
applications. Buyers should<br />
educate themselves, ask<br />
questions, look for precisionground<br />
reference surfaces<br />
(shanks, bosses, collets,<br />
flanges, tool holders, etc)<br />
and talk in terms of quality<br />
and tolerances with their Leitz<br />
tooling salesperson. Operators<br />
may recognise a knife with a<br />
cutting edge that ‘feels’ sharp,<br />
but chips or produces an edge<br />
with scratches or an otherwise<br />
unsatisfactory finish – many of<br />
these are the results of micro<br />
breakouts along the cutting<br />
edge that could be contributed<br />
to vibration damage. Users<br />
must pay close attention to<br />
tool maintenance, regularly<br />
cleaning and changing collets<br />
and tool holders to ensure<br />
precise clamping surfaces.<br />
In router applications<br />
with spindle rpm greater<br />
than 20,000, it be<strong>com</strong>es<br />
necessary to move towards<br />
more accurate clamping<br />
systems, such as Leitz<br />
ThermoGrip shrink tool<br />
holders with an eccentricity of<br />
0.01mm versus CNC collet<br />
chucks. Hydr<strong>au</strong>lic chucks<br />
(esp=0.03mm) offer a similar<br />
degree of concentricity, but<br />
and the limited stock<br />
manufacturers carry, the<br />
rebuild service goes from<br />
strength to strength,” said Jon.<br />
“We now stock and<br />
fit ceramic bearings as<br />
standard, which are sourced<br />
and imported direct from the<br />
spindle manufacturer.<br />
“As the manufacturing<br />
industry be<strong>com</strong>es more<br />
diverse so does the<br />
machinery and materials<br />
used. High speed spindles<br />
are used on more and more<br />
can deflect under high cutting<br />
pressures (resulting from<br />
high feed rates, dull tools,<br />
increased material removal,<br />
etc).<br />
Leitz, as a leading tool<br />
manufacturer, continues to<br />
bring other advances to the<br />
industry, including vibrationdampening<br />
steel alloys or<br />
heavy metal tool bodies for<br />
router tools as used in the<br />
new real Z3+3 range; the<br />
innovative Leitz Whisper Cut<br />
diamond-tipped aluminum<br />
cutter heads for pre-milling<br />
applications (edge banding),<br />
light-weight aluminum alloy<br />
tool bodies can be balanced<br />
to higher standards than their<br />
steel-bodied counterparts. The<br />
unique design also lends to<br />
quieter operation, improved<br />
dust flow, and the lighter<br />
mass results in “soft-jumping”<br />
(specifically for edge banding<br />
applications).<br />
It’s not as easy as simply<br />
changing to DP tools and<br />
pressing the green start<br />
button but, with prec<strong>au</strong>tion,<br />
forethought and planning with<br />
Leitz, diamond tooling can<br />
make a dramatic difference to<br />
your bottom line.●<br />
Spindles NZ now repairing in Australasia<br />
applications such as stone,<br />
laminates, aluminium and<br />
other <strong>com</strong>posite materials.<br />
High speed spindles if<br />
looked after correctly can<br />
give many years of service<br />
but, as they all run on rolling<br />
bearings, being ceramic or<br />
steel they have a life.”<br />
Spindles NZ Ltd stocks<br />
spares such as toolholder<br />
grippers, ISO30 or HSK,<br />
cooling fans, drawbars and<br />
other parts, which are known<br />
to be consumable. ●<br />
<strong>Supplier</strong>Sept/Oct 2012 | 53
Manufacturing<br />
Finishing innovations at IWF 2012<br />
By Bob Kory, Kory Dubay<br />
To put some scale on the IWF host city<br />
of Atlanta in the State of Georgia, USA,<br />
you just have to imagine the whole<br />
Australian population within a 100<br />
mile radius of the city. The home of the<br />
International <strong>Woodworking</strong> and Furniture<br />
Supply Fair (IWF), this event is amongst<br />
the largest of its kind in the world.<br />
A view down Peachtree Street, Atlanta.<br />
There may have been dwindling<br />
numbers of visitors and exhibitors to the<br />
fair in the aftermath of the 2008 Global<br />
Financial Crisis but now there is some<br />
optimism – pre-registration was up 40%<br />
over the last event, which still had 880<br />
exhibitors and 21000 visitors.<br />
Some of the visitors at IWF 2012.<br />
Seeing many famous and well-known<br />
local and global brands, showcasing<br />
their latest innovations and ideas<br />
under one roof in the Georgia World<br />
Congress Centre, demonstrates the<br />
importance of the North American<br />
furniture and furnishings market.<br />
54 | <strong>Supplier</strong>Sept/Oct 2012<br />
The local KCMA (Kitchen Cabinet<br />
Manufactures Association) revealed that<br />
the US kitchen and bathroom market is<br />
a US$7 billion industry.<br />
The opportunity to network with friends<br />
and peers at the IWF is another very big<br />
drawcard and a very valuable way to<br />
share personal experiences, best practice<br />
and successful survival strategies, lend an<br />
ear or pick up a useful tip. There were<br />
conversations on how to avoid misfortune<br />
and failure during the downturn where<br />
many <strong>com</strong>panies became victims of the<br />
economic restructuring and, of course,<br />
politics with US elections looming was a<br />
hot topic. There were many parallels and<br />
criticisms over there just as we have here,<br />
and there were many that I spoke to at<br />
the fair that are hoping for a change of<br />
government that appreciates free enterprise.<br />
The economic slowdown posed serious<br />
problems to US manufacturing businesses<br />
such as we are experiencing here right<br />
now. They had reductions in sales of up<br />
to 40%, with some <strong>com</strong>panies hitting the<br />
wall and others forced to take a long hard<br />
look at themselves, identify <strong>au</strong>tomation<br />
and find innovations that would give<br />
them a <strong>com</strong>petitive edge. This would<br />
then allow them to continue to fulfil and<br />
exceed the expectations of their end users<br />
in providing consistent quality and service<br />
no matter how <strong>com</strong>plex the process, right<br />
down to one-off custom orders.<br />
Improved 3D brush sanding<br />
Decore-ative Specialties NC makes<br />
custom cabinet <strong>com</strong>ponents and is<br />
still in the process of re-engineering its<br />
production lines making a continuous<br />
line from<br />
previously<br />
separate<br />
work cells,<br />
thus reducing<br />
the time<br />
ittakes for a<br />
five piece<br />
solid timber<br />
door to get<br />
through from<br />
The vinyl wrap process at Decore-ative.<br />
four and a half days to four and a half<br />
hours. Consolidation meant valuable<br />
space was freed up for further value<br />
adding.<br />
After calibration sanding the <strong>com</strong>pany<br />
installed the latest innovation for 3D brush<br />
sanding using the Roba–Tech sander<br />
displayed at IWF for both its vinyl wrap<br />
and solid timber door divisions.<br />
The new Roba-Tech sander with the wide belt brush<br />
sanding strips.<br />
This brush sander has a unique wide<br />
belt loaded with brush sanding strips that<br />
improves on the brush sanding drums by<br />
allowing longer contact with the surface<br />
(0.03 to 15secs subject to feed speed) –<br />
quite an improvement. This allows speeds<br />
to be reduced for very effective stroke<br />
sanding and, with pre-conditioning of the<br />
strips, helps to reduce rub throughs. The<br />
whole belt assembly is also simultaneously<br />
rotated through 0-360 degrees over the<br />
work as opposed to the conventional<br />
North, South, East and West approach<br />
to getting into every corner, significantly<br />
reducing or eliminating hand sanding.<br />
Product being packed up ready for the customer after<br />
finish sanding through the Roba-Tech (seen in the<br />
background).<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
Superfast colour changing<br />
A <strong>com</strong>pany that has perfected the “order<br />
today and it will be shipped overnight<br />
anywhere across North America”<br />
is Bayer Built Woodworks Inc. This<br />
<strong>com</strong>pany supplies quality pre-finished<br />
millwork, to finish off house interior items<br />
such as architraves, skirtings, interior or<br />
exterior doors in a variety of species, all<br />
in 12 colours and finishes.<br />
The Bayer Built 12 stain colour chips.<br />
Completed Product being prepared for shipping.<br />
Bayer Built recently installed the latest<br />
colour change technology allowing<br />
12 colours to be changed over in 90<br />
seconds each after flushing – perfect for<br />
custom orders<br />
The Graco OEM fast changeover system.<br />
The investment in this innovation to<br />
reduce downtime was substantial, but<br />
the change also meant that the spray<br />
section had dramatically shortened colour<br />
changeover times for custom work and<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong><br />
The Kremlin-Rexson OEM fast 12 colour change<br />
system.<br />
this improved its capacity by 60%. The<br />
payback is well covered.<br />
Innovations in belt sanding<br />
technology<br />
Wide belt sanders saw the Weber<br />
brand display its latest improvements at<br />
IWF. The German made brand is 100<br />
years old but only recently began direct<br />
marketing and exposure.<br />
A Weber KSF sander with CBF and ISA/ISD<br />
technology.<br />
One of the biggest problems with belt<br />
sanding paint, plastic and metal surfaces<br />
is belt over-heating, which fouls the paper<br />
and increases the cost of consumables.<br />
However, the Weber innovation of the<br />
independent cross lamella (chevron) belt<br />
inside the wide belt changes all that. The<br />
belts run cooler, can use finer grits and<br />
you have more freedom to respond to<br />
segmented sanding pressure.<br />
The Weber<br />
interchangeable “X”<br />
head showing the<br />
cross lamella belt<br />
inside the wide belt.<br />
The unique “X” head<br />
can be a wide belt or<br />
a cross belt allowing<br />
configuration<br />
flexibility.<br />
The cross lamella belt is driven<br />
independently and wears more evenly<br />
inside the wide belt, regardless of small or<br />
large panels being fed through the sander.<br />
The lamella belt is also a consumable, can<br />
last longer and remains more accurate<br />
with the height across the working width<br />
and is more economical to replace.<br />
The new segmented sections can be activated by laser<br />
(picture 1), and are far more flexible than previous<br />
stepped technology (picture 2). (Pic3) In <strong>com</strong>parison,<br />
the Weber sectional pressure beam improvement, for<br />
a smooth and even surface.<br />
Kitchen manufacturer, Leichte Kuchen of Germany,<br />
producing high quality gloss finishes (1000 pieces per<br />
day) with a KSV 4 and 5 head plus cleaning station<br />
Weber sanders in the paint sanding preparation areas. 56<br />
<strong>Supplier</strong>Sept/Oct 2012 | 55
Manufacturing<br />
55<br />
The Weber planetary action head.<br />
Also to substantially reduce the lines left<br />
behind by the sanding belt, whether paint<br />
or solid surface, Weber has designed<br />
planetary and galaxy orbital sanding<br />
heads ideal for preparation sanding of<br />
surfaces for gloss finishes.<br />
Where production capacities are<br />
adequate for payback, the KSV and KSF<br />
sander design is set up to finish surface<br />
sanding in one pass, whether pre- or<br />
post-sanding of the painted surfaces ready<br />
for coating. Leichte Kitchens sands and<br />
coats approximately 1000 parts per day.<br />
However, for small to medium shops,<br />
there is the LCE model with two heads that<br />
can include the Weber “X” head plus a<br />
planetary head that will allow the same<br />
steps of a four head, but with two passes<br />
after resetting, requiring a smaller capital<br />
investment for the latest innovations.<br />
Perfect black gloss finished doors at Leichte Kitchens.<br />
Automated robot spraying<br />
Another area that appealed to me was<br />
<strong>au</strong>tomated paint application. However,<br />
spray robots for flat panels are different<br />
but still have 0-360 degree spray gun<br />
movement and also reciprocate on an<br />
overhead gantry over the stationery<br />
work table.<br />
56 | <strong>Supplier</strong>Sept/Oct 2012<br />
A five axis 3D spray robot as used in the car industry<br />
but which can also spray 3D wooden assemblies.<br />
AWFI Hi Tech Training Centre in<br />
Virginia<br />
Phil Stevenson from the American<br />
Wood Finishing Institute is an expert in<br />
finishing processes and was part of the<br />
lecture series at IWF. He also personally<br />
trained me during my visit. He is sought<br />
after in the US for establishing process<br />
engineering, which ideally should be<br />
carried out prior to process <strong>com</strong>mitment<br />
to avoid disappointment. Phil is also<br />
sought after to straighten out and advise<br />
on existing installations and write up<br />
System Operating Procedures (SOPs) for<br />
what is a <strong>com</strong>plex process that needs<br />
monitoring. Management for volume<br />
production is usually carried out by<br />
a process engineer in order to have<br />
consistent results. Assessments can also<br />
be carried out for by Phil and his team,<br />
if required.<br />
The AWFI equipment and training area in Virginia.<br />
The Hi Tech AWFI laboratory and<br />
training centre, in South Boston, Virginia<br />
has various coating technologies in house<br />
and is also set up with sophisticated room<br />
make-up air, which, if overlooked in an<br />
installation, can affect the process and<br />
attract all airborne particles to the paint<br />
booths like a vacuum cleaner.<br />
The AWFI laboratory.<br />
There is various flat line (flow through<br />
reciprocating spray) equipment available<br />
on the market for coating large runs, but<br />
there is also equipment that is easy to use<br />
and has fast clean up, especially with<br />
small custom runs. This has meant that the<br />
M<strong>au</strong>rimacchine and the Giardina GS15<br />
spray robot has a different approach to<br />
spraying a stationery tray or table load at<br />
a time, which can then be driven directly<br />
in a drying line and stacker, sanded and<br />
recoated, etc. It may also have a paper<br />
belt, simplifying clean-up and downtime,<br />
which otherwise can be <strong>com</strong>plicated<br />
with paint recovery belt systems and<br />
which is not as practical with small runs<br />
and where clean up can take up to two<br />
and a half hours.●<br />
For further information on any of the above please email<br />
bobkory@korydubay.<strong>com</strong><br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong>
FACE AND EDGE SANDING SOLUTIONS FOR WOOD, PLASTIC AND STEEL.<br />
EDGE SANDING MACHINES<br />
<strong>www</strong>.supplier<strong>magazine</strong>.<strong>com</strong>.<strong>au</strong><br />
BELT SANDING<br />
MACHINES<br />
BRUSH SANDING<br />
Available DIRECT from Kory Dubay Manufacturing Aust. P/L<br />
Ph. +61 (03) 9311-1113 <strong>www</strong>.korydubay.<strong>com</strong> info@korydubay.<strong>com</strong><br />
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<strong>Supplier</strong>Sept/Oct 2012 | 57
Events Advertisers<br />
OCTOBER 2012<br />
2-4 TekhnoDrev 2012<br />
Technologies, equipment, tools for<br />
woodworking & furniture industry<br />
St. Petersburg, Russian Federation<br />
http://old.restec.ru/exhibition.en.html<br />
7-10 W12 2012<br />
Showcasing Technology and Materials<br />
for the UK Industrial <strong>Woodworking</strong><br />
sector<br />
Birmingham, UK<br />
<strong>www</strong>.w12exhibition.<strong>com</strong><br />
10-12 100% Design Singapore 2012<br />
Contemporary interior design exhibition<br />
including lighting, bathroom/kitchen,<br />
floor & wall coverings<br />
Singapore<br />
<strong>www</strong>.100percentdesign.<strong>com</strong>.sg<br />
10-13 Woodmach Philippines 2012<br />
International Wood, <strong>Woodworking</strong> &<br />
Furniture-making Machinery, Furnishings<br />
& Furniture Accessories Exhibition<br />
Manila, Philippines<br />
13-17 InterMob 2012<br />
Furniture Side Industry, Accessories,<br />
Forestry Products And Wood Technology<br />
Istanbul, Turkey<br />
<strong>www</strong>.intermobistanbul.<strong>com</strong><br />
13-17 Wood Processing Machinery 2012<br />
International Wood Processing Machines,<br />
Cutting Tools, Hand Tools<br />
Istanbul, Turkey<br />
<strong>www</strong>.woodmachineryistanbul.<strong>com</strong><br />
17-19 furniPRO Asia 2012<br />
<strong>Woodworking</strong> and Furniture Production<br />
Industry in ASEAN<br />
Singapore<br />
<strong>www</strong>.furniproasia.<strong>com</strong><br />
17-20 SICAM 2012<br />
Exhibition of Components, Semi-Finished<br />
Parts and Accessories For Furniture<br />
Industry<br />
Pordenone, Italy<br />
<strong>www</strong>.exposicam.it<br />
18-21 WoodShow Cairo 2012<br />
International Wood and Wood<br />
Machinery<br />
Cairo, Egypt<br />
<strong>www</strong>.cairowoodshow.<strong>com</strong>/<br />
19-20 <strong>Woodworking</strong> Scotland 2012<br />
<strong>Woodworking</strong> & Furniture Production<br />
Exhibition<br />
Edinburgh, Scotland<br />
<strong>www</strong>.nelton.co.uk/scottish-woodcraftshow.html<br />
21-25 ProWood 2012<br />
Wood-working Industry and Related<br />
Sectors<br />
Ghent, Belgium<br />
<strong>www</strong>.prowood-fair.be<br />
***For more information on the fairs or to confirm<br />
dates, please check the individual websites.<br />
3D Kitchen Design 25 & 59<br />
Beyond Tools 33<br />
Biesse Group Australia 5<br />
Cabinet Makers Association Inc 29<br />
Elton Group 11 & 13<br />
Empower Software 7 & 51<br />
Gabbett Machinery 45<br />
Hafele Australia 2 & 3<br />
Hettich Australia 35<br />
Kockums Bulk Systems 39<br />
Kory-Dubay 57<br />
Leitz Tooling Systems 43<br />
Michael Weinig Aust 40<br />
Millsom Hoists 49<br />
MPB Engineering 34<br />
Multicam Systems<br />
Newcastle Front Cover & 9<br />
Nikpol 21<br />
Prodeco 28<br />
QuickCAM Systems 41<br />
Ron Mack Machinery Back Cover<br />
Simple Software Solutions 57<br />
Slice Veneers 46 & 47<br />
Solu 26<br />
Spindles NZ 57<br />
Strangford Design 22 & 23<br />
VKS Creative Components 18 & 19<br />
Wealthy Tradesman 57<br />
Officially supported by:<br />
• Australian Furniture Association South West<br />
• Cabinetmakers Association<br />
• Australian Thermo Laminating<br />
Association<br />
• Australian Wood Panels<br />
Association<br />
• Decorative Wood Veneers Association<br />
• The Furnisher’s Society of Victoria<br />
• National Association Furniture Agents<br />
Contact Us<br />
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