Superior Chatter Suppression Tool Life Comparison - importaciones ...

Rise Above
High Performance
The Z-Carb-AP offers performance so
advanced, it goes way beyond typical “High
Performance” end mills.
•
•
•
Superior chatter suppression through
advanced patented design
Increase productivity by cutting deeper
and wider without harmful harmonics
Lower cutting forces promote longer
tool life
® (AlTiN)
high-performance coating
•
•
Longer tool life
Advanced productivity

2
SGS Z-Carb-AP Variable Rake End Mills

Superior Chatter Suppression
Recorder Sound Amplitude
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0.00
Tool Life Comparison
Inches of Use
25
20
15
10
5
0
500
250
50
68% More Sound
Produced vs.
Z-Carb-AP
75% More Sound
Produced vs.
Z-Carb-AP
10% More Sound
Produced vs.
Z-Carb-AP
0.0000 0.0002 0.0004 0.0006 0.0008 0.0010 0.0012 0.0014 0.0016 0.0018
6.32 Ra
Z-Carb AP
SGS Z-Carb-AP Variable Rake End Mills
304 Stainless Steel @ 140 BHN • .5000" Cutting Diameter
100% Axial Depth of Cut and 25% Radial Width of Cut
Speed = 3,056RPM • Feed = 27.5 IPM
8% Water Soluble Flood Coolant
Inches of Recorded Tool Wear
43% Additional Wear over Z-Carb-AP
70% Additional Wear over Z-Carb AP
Tool Failed After 250"
Reduced Vibration Means Improved Surface Finish
4140 Steel @ 30 HRc • .5000" Cutting Diameter
100% Axial and Radial Cut • Slotting with a 90° Turn
Feed = 18 IPM • Speed = 2,675 RPM • Dry Machining with Air Blast
20.28 Ra
Competitor F
321% Rougher
Average Surface
Finish than
Z-Carb-AP
9.07 Ra
Competitor D
44% Rougher
Average Surface
Finish than
Z-Carb-AP
7.34 Ra
Competitor H
16% Rougher
Average Surface
Finish than
Z-Carb-AP
Z-Carb-AP
Competitor F
Competitor V
Competitor N
Z-Carb AP
Competitor F
Competitor N
Competitor H
Z-Carb AP
Competitor F
Competitor D
Competitor H
3

www.sgstool.com
4
SGS Z-Carb-AP Variable Rake End Mills
Z-Carb-AP
Z-Carb-AP with JetStream
Series Z1PCR 4-Flute Fractional Corner Radius
Cutting
Diameter
d 1
Tolerances (inch)
Diameter d 1 d 2
1/8 – 1/4 +.0000/– .0012 – .0001/– .0003
> 1/4 – 3/8 +.0000/– .0016 – .0001/– .0003
> 3/8 – 1 +.0000/– .0020 – .0001/– .0004
Corner Radius Tolerances
Ti-NAMITE-A
(AlTiN)
EDP No.
+.000/– .002
Ti-NAMITE-A
(AlTiN)
EDP No.
W/Flat
Length Overall Shank Corner
of Cut Length Diameter Radius
l2 l1 d2 1/8 3/8 1-1/2 1/8 .015 36851 – –
JetStream
EDP No.
3/16 7/16 2 3/16 .015 36852 – –
1/4 1/2 2-1/2 1/4 .020 36853 – –
1/4 3/4 2 1/2 1/4 .020 36854 – –
5/16 13/16 2-1/2 5/16 .020 36855 – –
3/8 7/8 2-1/2 3/8 .020 36856 36864 –
7/16 1 2-3/4 7/16 .020 36857 36865 –
1/2 1 3 1/2 .030 36858 36866 36805
1/2 1-1/4 3-1/4 1/2 .030 36859 36867 –
9/16 1-1/8 3-1/2 9/16 .030 36860 36868 36806
5/8 1-1/4 3-1/2 5/8 .040 36861 36869 36807
3/4 1-1/2 4 3/4 .040 36862 36870 36808
1 1-1/2 4 1 .040 36863 36871 36809

SGS Z-Carb-AP Variable Rake End Mills
Z-Carb-AP
Z-Carb-AP with JetStream
Series Z1MPCR 4-Flute Metric Corner Radius
Cutting
Diameter
d 1
mm
Length
of Cut
l 2
mm
Overall
Length
l 1
mm
Shank
Diameter
d 2
mm
Corner
Radius
Tolerances (mm)
Diameter d 1 d 2
3 – 6 +0,000/– 0,030 – 0,0025/– 0,0075
> 6 – 10 +0,000/– 0,040 – 0,0025/– 0,0075
> 10 – 25 +0,000/– 0,050 – 0,0025/– 0,0100
Corner Radius Tolerances
Ti-NAMITE-A
(AlTiN)
EDP No.
+0,000/– 0,050
Ti-NAMITE-A
(AlTiN)
EDP No.
W/Flat
JetStream
EDP No.
3 8 57 6 0,3 46851 – –
4 11 57 6 0,3 46852 – –
5 13 57 6 0,3 46853 – –
6 13 57 6 0,5 46854 – –
6 13 57 6 1,0 46855 – –
8 19 63 8 0,5 46856 – –
8 19 63 8 1,0 46857 – –
10 22 72 10 0,5 46858 – –
10 22 72 10 1,0 46859 – –
12 26 83 12 0,5 46860 – –
12 26 83 12 0,75 46861 – –
14 26 83 14 1,0 46862 – 46494
16 32 92 16 1,0 46863 – 46495
16 32 92 16 3,0 46864 – –
20 38 104 20 1,0 46865 – 46497
25 38 104 25 1,0 46866 – 46498
Application Tips:
Avoid re-milling chips
Tool holders with adequate gripping pressure and TIR are required
Stub solid holders or zero length ER style collet holders are recommended for heavy stock removal using tools over 1/2 inch (12mm)
Ramping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed)
Water soluble oil is recommended when machining difficult materials such as stainless steel, high temp. alloys, etc.
Set-up rigidity is especially critical during heavy roughing
5

Slot Milling - 100% R w
Z-Carb-AP Speed and Feed Recommendations - Fractional
Cutting Diameter
Material Type Bhn 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 1
rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min
Low Carbon Steels ~175 16,350 13 10,930 22 8,170 26 6,550 32 5,450 42 4,680 42 4,090 41 3,640 39 3,270 36 2,720 34 2,040 28
Low Carbon Steels ~275 13,450 11 8,990 19 6,720 22 5,390 26 4,480 34 3,850 34 3,360 33 2,990 32 2,690 30 2,240 28 1,680 23
Med Alloy Steels ~275 11,310 9 7,560 15 5,650 19 4,530 22 3,770 29 3,230 29 2,830 28 2,510 26 2,260 25 1,880 23 1,410 19
Mold And Die Steels ~275 5,810 5 3,880 9 2,900 9 2,330 11 1,940 14 1,660 14 1,450 14 1,290 13 1,160 12 970 12 730 10
Cast Iron - Gray ~200 15,280 12 10,210 21 7,640 25 6,120 30 5,090 39 4,370 39 3,820 37 3,400 35 3,060 34 2,550 32 1,910 26
Cast Iron - Ductile ~300 7,790 6 5,210 10 3,900 12 3,120 15 2,600 19 2,230 19 1,950 19 1,730 18 1,560 17 1,300 15 970 12
Cast Iron - Malleable ~300 4,890 5 3,270 7 2,440 8 1,960 9 1,630 12 1,400 12 1,220 12 1,090 11 980 10 810 10 610 8
Stainless 300 Series ~275 9,630 8 6,430 13 4,810 15 3,860 18 3,210 18 2,750 18 2,410 18 2,140 18 1,930 18 1,600 17 1,200 13
Stainless 400 Series ~185 13,450 11 8,990 19 6,720 24 5,390 28 4,480 28 3,850 28 3,360 28 2,990 28 2,690 28 2,240 24 1,680 20
Stainless Ph Series ~325 8,100 6 5,410 11 4,050 13 3,240 15 2,700 15 2,320 15 2,020 15 1,800 15 1,620 15 1,350 13 1,010 11
Titanium Alloys ~295 9,170 9 6,130 14 4,580 16 3,670 18 3,060 18 2,620 18 2,290 18 2,040 18 1,830 18 1,530 16 1,150 13
High Temp. Alloys ~300 2,440 2 1,630 3 1,220 3 980 4 810 4 700 4 610 4 540 4 490 4 410 4 310 3
Profile Milling - 40% R w
Cutting Diameter
Material Type Bhn 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 1
rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min
Low Carbon Steels ~175 19,560 16 13,070 26 9,780 31 7,840 38 6,520 50 5,590 50 4,890 49 4,350 46 3,910 43 3,260 40 2,440 33
Low Carbon Steels ~275 16,040 13 10,720 23 8,020 26 6,430 31 5,350 41 4,590 41 4,010 40 3,570 38 3,210 36 2,670 34 2,010 28
Med Alloy Steels ~275 13,140 11 8,780 18 6,570 23 5,260 26 4,380 35 3,760 35 3,290 34 2,920 31 2,630 30 2,190 28 1,640 23
Mold And Die Steels ~275 6,420 6 4,290 10 3,210 10 2,570 13 2,140 16 1,840 16 1,600 16 1,430 15 1,280 14 1,070 14 800 12
Cast Iron - Gray ~200 17,720 14 11,850 25 8,860 29 7,100 35 5,910 46 5,070 46 4,430 44 3,940 41 3,540 40 2,950 38 2,220 31
Cast Iron - Ductile ~300 8,710 7 5,820 11 4,350 13 3,490 17 2,900 21 2,490 21 2,180 21 1,940 20 1,740 19 1,450 17 1,090 13
Cast Iron - Malleable ~300 5,500 6 3,680 9 2,750 10 2,200 11 1,830 15 1,570 15 1,380 15 1,220 13 1,100 12 920 12 690 10
Stainless 300 Series ~275 10,240 9 6,840 14 5,120 16 4,100 20 3,410 20 2,930 20 2,560 20 2,280 20 2,050 20 1,710 19 1,280 14
Stainless 400 Series ~185 15,740 13 10,520 23 7,870 29 6,310 34 5,250 34 4,500 34 3,930 34 3,500 34 3,150 34 2,620 29 1,970 24
Stainless Ph Series ~325 8,710 7 5,820 13 4,350 15 3,490 17 2,900 17 2,490 17 2,180 17 1,940 17 1,740 17 1,450 15 1,090 13
Titanium Alloys ~295 10,080 10 6,740 16 5,040 18 4,040 20 3,360 20 2,880 20 2,520 20 2,240 20 2,020 20 1,680 18 1,260 14
High Temp. Alloys ~300 2,750 2 1,840 4 1,380 4 1,100 5 920 5 790 5 690 5 610 5 550 5 460 5 340 4
Profile Milling - 10% R w
6
Cutting Diameter
Material Type Bhn 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 1
rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min
Low Carbon Steels ~175 21,240 22 14,200 37 10,620 43 8,510 53 7,080 70 6,080 70 5,310 68 4,720 65 4,250 60 3,540 57 2,650 47
Low Carbon Steels ~275 17,420 20 11,640 34 8,710 40 6,980 47 5,810 61 4,980 61 4,350 59 3,870 58 3,480 54 2,900 50 2,180 41
Med Alloy Steels ~275 14,060 15 9,400 24 7,030 31 5,630 36 4,690 47 4,020 47 3,510 45 3,130 42 2,810 41 2,340 37 1,760 31
Mold And Die Steels ~275 7,030 8 4,700 15 3,510 15 2,820 18 2,340 23 2,010 23 1,760 23 1,560 21 1,410 19 1,170 19 880 16
Cast Iron - Gray ~200 18,340 19 12,260 33 9,170 40 7,350 48 6,110 62 5,240 62 4,580 59 4,080 56 3,670 54 3,060 51 2,290 41
Cast Iron - Ductile ~300 9,320 9 6,230 16 4,660 19 3,730 24 3,110 30 2,670 30 2,330 30 2,070 28 1,860 27 1,550 24 1,170 19
Cast Iron - Malleable ~300 5,810 8 3,880 12 2,900 13 2,330 15 1,940 20 1,660 20 1,450 20 1,290 18 1,160 17 970 17 730 13
Stainless 300 Series ~275 10,850 12 7,250 19 5,420 22 4,350 27 3,620 27 3,100 27 2,710 27 2,410 27 2,170 27 1,810 25 1,360 19
Stainless 400 Series ~185 16,660 18 11,130 31 8,330 39 6,670 46 5,550 46 4,760 46 4,160 46 3,700 46 3,330 46 2,780 39 2,080 33
Stainless Ph Series ~325 9,020 9 6,030 16 4,510 19 3,610 22 3,010 22 2,580 22 2,250 22 2,010 22 1,800 22 1,500 19 1,130 16
Titanium Alloys ~295 10,390 14 6,950 21 5,200 24 4,160 27 3,460 27 2,970 27 2,600 27 2,310 27 2,080 27 1,730 24 1,300 19
High Temp. Alloys ~300 3,060 3 2,040 5 1,530 5 1,220 7 1,020 7 870 7 760 7 680 7 610 7 510 7 380 5
Profiling: Axial Depth (Ad) 1.5 x Diameter (max.) Slotting: Axial Depth (Ad) 1 x Diameter (max.)

Slot Milling - 100% R w
Profile Milling - 40% R w
Z-Carb-AP Speed and Feed Recommendations - Metric
Cutting Diameter
Material Type Bhn 3 5 6 8 10 12 14 16 18 20 25
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
Low Carbon Steels ~175 17,300 375 10,380 550 8,650 650 6,490 835 5,190 1,055 4,330 1,055 3,710 980 3,240 900 2,880 900 2,600 880 2,080 705
Low Carbon Steels ~275 14,230 310 8,540 460 7,120 540 5,340 680 4,270 870 3,560 870 3,050 815 2,670 750 2,370 750 2,130 725 1,710 585
Med Alloy Steels ~275 11,970 255 7,180 385 5,980 450 4,490 570 3,590 725 2,990 725 2,560 660 2,240 625 1,990 625 1,800 605 1,440 485
Mold And Die Steels ~275 6,150 130 3,690 200 3,070 230 2,300 295 1,840 375 1,540 375 1,320 350 1,150 320 1,020 320 920 310 740 255
Cast Iron - Gray ~200 16,170 330 9,700 515 8,090 605 6,060 770 4,850 980 4,040 980 3,470 915 3,030 835 2,700 835 2,430 825 1,940 670
Cast Iron - Ductile ~300 8,250 175 4,950 265 4,120 310 3,090 400 2,470 495 2,060 495 1,770 460 1,550 430 1,370 430 1,240 420 990 330
Cast Iron - Malleable ~300 5,180 110 3,100 165 2,590 200 1,940 240 1,550 310 1,290 310 1,110 285 970 265 860 265 780 255 620 200
Stainless 300 Series ~275 10,190 200 6,110 330 5,090 395 3,820 450 3,060 450 2,550 450 2,180 450 1,910 420 1,700 420 1,530 400 1,220 330
Stainless 400 Series ~185 14,230 275 8,540 475 7,120 615 5,340 705 4,270 705 3,560 705 3,050 705 2,670 705 2,370 615 2,130 615 1,710 495
Stainless Ph Series ~325 8,570 145 5,140 275 4,290 330 3,210 395 2,570 395 2,140 395 1,840 395 1,610 395 1,430 330 1,290 330 1,030 265
Titanium Alloys ~295 9,700 230 5,820 360 4,850 410 3,640 460 2,910 460 2,430 460 2,080 460 1,820 460 1,620 410 1,460 410 1,160 330
High Temp. Alloys ~300 2,590 50 1,550 80 1,290 80 970 100 780 100 650 100 550 100 490 100 430 90 390 90 310 70
Cutting Diameter
Material Type Bhn 3 5 6 8 10 12 14 16 18 20 25
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
Low Carbon Steels ~175 20,700 450 12,420 650 10,350 770 7,760 990 6,210 1,250 5,180 1,250 4,440 1,170 3,880 1,070 3,450 1,070 3,100 1,050 2,480 840
Low Carbon Steels ~275 16,980 370 10,190 550 8,490 650 6,370 820 5,090 1,040 4,250 1,040 3,640 980 3,180 900 2,830 900 2,550 870 2,040 700
Med Alloy Steels ~275 13,910 310 8,340 460 6,950 540 5,210 680 4,170 870 3,480 870 2,980 790 2,610 750 2,320 750 2,090 730 1,670 580
Mold And Die Steels ~275 6,790 150 4,070 230 3,400 270 2,550 340 2,040 430 1,700 430 1,460 400 1,270 370 1,130 370 1,020 360 810 290
Cast Iron - Gray ~200 18,760 390 11,250 610 9,380 710 7,030 910 5,630 1,150 4,690 1,150 4,020 1,080 3,520 980 3,130 980 2,810 970 2,250 790
Cast Iron - Ductile ~300 9,220 200 5,530 300 4,610 350 3,460 450 2,770 550 2,300 550 1,980 510 1,730 480 1,540 480 1,380 470 1,110 370
Cast Iron - Malleable ~300 5,820 130 3,490 200 2,910 240 2,180 290 1,750 380 1,460 380 1,250 350 1,090 320 970 320 870 310 700 240
Stainless 300 Series ~275 10,840 220 6,500 360 5,420 430 4,060 490 3,250 490 2,710 490 2,320 490 2,030 460 1,810 460 1,630 440 1,300 360
Stainless 400 Series ~185 16,660 330 9,990 580 8,330 750 6,250 860 5,000 860 4,160 860 3,570 860 3,120 860 2,780 750 2,500 750 2,000 600
Stainless Ph Series ~325 9,220 170 5,530 310 4,610 380 3,460 450 2,770 450 2,300 450 1,980 450 1,730 450 1,540 380 1,380 380 1,110 300
Titanium Alloys ~295 10,670 260 6,400 400 5,340 460 4,000 510 3,200 510 2,670 510 2,290 510 2,000 510 1,780 460 1,600 460 1,280 370
High Temp. Alloys ~300 2,910 60 1,750 100 1,460 100 1,090 120 870 120 730 120 620 120 550 120 490 110 440 110 350 90
Profile Milling - 10% R w
Cutting Diameter
Material Type Bhn 3 5 6 8 10 12 14 16 18 20 25
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
rpm
mm/
min
Low Carbon Steels ~175 22,480 630 13,480 910 11,240 1,080 8,430 1,390 6,740 1,750 5,620 1,750 4,820 1,640 4,210 1,500 3,750 1,500 3,370 1,470 2,700 1,176
Low Carbon Steels ~275 18,440 560 11,060 830 9,220 980 6,910 1,230 5,530 1,560 4,610 1,560 3,950 1,470 3,460 1,350 3,070 1,350 2,770 1,310 2,210 1,050
Med Alloy Steels ~275 14,880 420 8,920 620 7,440 730 5,580 920 4,460 1,170 3,720 1,170 3,190 1,070 2,790 1,010 2,480 1,010 2,230 990 1,790 780
Mold And Die Steels ~275 7,440 210 4,460 320 3,720 380 2,790 480 2,230 600 1,860 600 1,590 560 1,390 520 1,240 520 1,120 500 890 410
Cast Iron - Gray ~200 19,410 530 11,640 820 9,700 960 7,280 1,230 5,820 1,550 4,850 1,550 4,160 1,460 3,640 1,320 3,230 1,320 2,910 1,310 2,330 1,070
Cast Iron - Ductile ~300 9,870 280 5,920 420 4,930 490 3,700 630 2,960 770 2,470 770 2,110 710 1,850 670 1,640 670 1,480 660 1,180 520
Cast Iron - Malleable ~300 6,150 180 3,690 270 3,070 320 2,300 390 1,840 510 1,540 510 1,320 470 1,150 430 1,020 430 920 420 740 320
Stainless 300 Series ~275 11,480 300 6,890 490 5,740 580 4,310 660 3,440 660 2,870 660 2,460 660 2,150 620 1,910 620 1,720 590 1,380 490
Stainless 400 Series ~185 17,630 450 10,570 780 8,810 1,010 6,610 1,160 5,290 1,160 4,410 1,160 3,780 1,160 3,310 1,160 2,940 1,010 2,640 1,010 2,110 810
Stainless Ph Series ~325 9,540 220 5,720 400 4,770 490 3,580 590 2,860 590 2,390 590 2,040 590 1,790 590 1,590 490 1,430 490 1,140 390
Titanium Alloys ~295 11,000 350 6,600 540 5,500 620 4,120 690 3,300 690 2,750 690 2,360 690 2,060 690 1,830 620 1,650 620 1,320 500
High Temp. Alloys ~300 3,230 80 1,940 140 1,620 140 1,210 170 970 170 810 170 690 170 610 170 540 150 490 150 390 130
Profiling: Axial Depth (Ad) 1.5 x Diameter (max.) Slotting: Axial Depth (Ad) 1 x Diameter (max.)
7

UNITED STATES OF AMERICA
TOOL COMPANY
World Headquarters
P.O. Box 187
55 South Main Street
Munroe Falls, Ohio 44262 U.S.A.
Phone: (330) 688-6667
Customer Service -
US and Canada: (330) 686-5700
Fax - US & Canada: (800) 447-4017
International Fax: (330) 686-2146
E-mail: webmaster@sgstool.com
CANADA
TOOL CANADA
171 Northport Road, Unit #3
Port Perry, ON L9L 1B2
Phone: 905/982-0888
Fax: 905/982-0488
E-mail: sgstool@bellnet.ca
SGS PRODUCTS ARE DISTRIBUTED BY:
UNITED KINGDOM
CARBIDE TOOL (UK) LTD.
Unit 1, The Metro Centre
Toutley Road
Wokingham, Berkshire
RG41 1QW England
Phone: (44) 1189-795-200
Fax: (44) 1189-795-295
E-mail: sales@sgstool.co.uk
FRANCE
- PROMECA
36, Rue Des Landes – B.P.28
Chatou F78400
Phone: (33) 13952-8280
Fax: (33) 1305-34919
E-mail: sgspromeca@sgstool.fr
GERMANY
TOOL EUROPE GmbH
Hitdorfer Strasse 10C
Langenfeld D40764
Phone: (49) 2173-9100-91
Fax: (49) 2173-9100-99
E-mail: info@sgs-tool.de
Catalog EDP No. 00070 Rev. 9/2008
© SGS Tool Company
EASTERN EUROPE
SINTCOM
Phone: (359) 283-64421
Fax: (359) 283-64421
E-mail: sintcom@cablebg.net
RUSSIA
HALTEC
Phone: (7) 842-241-4717
Fax: (7) 842-241-7619
E-mail: info@haltec.ru
CHINA
TOOL SHANGHAI
Phone: (86) 21-58682809-107
Fax: (86) 21-58682803
E-mail: shimegs@sgstool.com
ASIA AND SOUTH PACIFIC
TOOL JAPAN
Phone: (81) 28-659-8886
Fax: (81) 28-611-3311
E-mail: curtisc@sgstool.com