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Aseptic Packaging- Revolution in Food Packaging

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<strong>Aseptic</strong> <strong>Packag<strong>in</strong>g</strong>: <strong>Revolution</strong> <strong>in</strong><br />

<strong>Food</strong> <strong>Packag<strong>in</strong>g</strong><br />

<strong>Aseptic</strong> technology keeps food safe, fresh and flavorful for at least 6 months without refrigeration or<br />

added preservatives. But what it does? It enables food and food products to preserve more color,<br />

texture, taste and nutrition. Tetra Pak <strong>Aseptic</strong> Solutions keeps food safe and fresh. Tetra Pak’s aseptic<br />

packag<strong>in</strong>g comes with a variety of package shapes, consumer convenience and economies <strong>in</strong> energy and<br />

packag<strong>in</strong>g materials.<br />

Tetra Pak aseptic process makes sure that both food and packag<strong>in</strong>g materials are free of harmful<br />

bacteria when the food is packaged. Everyth<strong>in</strong>g <strong>in</strong> the production cha<strong>in</strong> is commercially sterile, which<br />

<strong>in</strong>cludes food and packag<strong>in</strong>g materials.<br />

Why <strong>Aseptic</strong> <strong>Packag<strong>in</strong>g</strong> should be used?<br />

<br />

<br />

<strong>Aseptic</strong> packag<strong>in</strong>g enables conta<strong>in</strong>ers to be used that are not apt for <strong>in</strong>-packag<strong>in</strong>g sterilization.<br />

The benefit of high temperature short time sterilization processes which are thermally efficient,<br />

gives rise to product of top-notch quality as compared to those at lower temperatures for longer<br />

times.


<strong>Aseptic</strong> packag<strong>in</strong>g <strong>in</strong>creases the shell life of products at normal temperatures.<br />

When compared with traditional packag<strong>in</strong>g, aseptic packag<strong>in</strong>g is preferred for foods that are heat<br />

sensitive, nutritional foods and beverages <strong>in</strong> order to obta<strong>in</strong> a f<strong>in</strong>ished product that has better sensory<br />

qualities and higher nutrient retention.<br />

What are the Major Categories of <strong>Aseptic</strong> <strong>Packag<strong>in</strong>g</strong> Systems?<br />

<br />

<br />

<br />

Can System: Tit comprises of hermetically sealed cans.<br />

Bottle Systems: Glass conta<strong>in</strong>ers and plastic bottles fall under this category. These bottles can<br />

be further divided <strong>in</strong>to non-sterile bottles, sterile blown bottles, and s<strong>in</strong>gle station blow<strong>in</strong>g,<br />

fill<strong>in</strong>g & seal<strong>in</strong>g.<br />

Sachet and Pouch Systems: This system is classified <strong>in</strong>to form-fill-seal systems and lay flat<br />

tub<strong>in</strong>g.<br />

<br />

Cup Systems: It can be divided <strong>in</strong>to pre-formed plastic cups and form-fill, and seal cups.


Carton Systems: This type of aseptic packag<strong>in</strong>g system <strong>in</strong>cludes pre-fabricated cartons and<br />

form-fill seal cartons.<br />

<br />

Bulk <strong>Packag<strong>in</strong>g</strong> Systems: This packag<strong>in</strong>g system is classified <strong>in</strong>to metal drum and bag-<strong>in</strong>-box.<br />

Conclusion<br />

There are numerous limitations and disadvantages dur<strong>in</strong>g the actual application of the Tetra Pak <strong>Aseptic</strong><br />

Technology. However, we cannot overshadow the benefits of various loopholes of the process. Thus it<br />

can be concluded that the aseptic packag<strong>in</strong>g of sterile or non-sterile food and food products is one of<br />

the most significant <strong>in</strong>novation <strong>in</strong> the segment of food science and technology and there is a big<br />

potential <strong>in</strong> this area.

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