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Issue 11 | April 2018<br />
<strong>Insight</strong><br />
The innovation magazine<br />
from Siemens India<br />
Prototype Robot<br />
Solves Problems without<br />
Programming<br />
Pg. 6<br />
siemens.co.in
<strong>For</strong>eword<br />
Dear Valued Customer<br />
As Business leaders, we are often challenged to keep pace with change, to keep our organisations future-ready and to<br />
also be nimble-footed in the marketplace. While long-term strategic planning is still critical, it has become imperative<br />
that we revisit it regularly. I believe that disruptors will be companies we have not heard of so far.<br />
At Siemens, which we consider to be a 170-year old startup, Innovation is the engine for growth. We firmly believe<br />
that giving our customers a competitive advantage through innovations, will help them build sustainable businesses.<br />
This magazine is but another step in that direction, where we choose relevant and ground-breaking applications of<br />
technology from around the Siemens world that can add value to your businesses, and possibly also create new lines<br />
of business for you. We will also be showcasing some of these at the upcoming “Innovation Day” to be held in Mumbai<br />
on 10.05.2018, to which you will be receiving your invitation shortly. We look forward to meeting you there!<br />
In the interim, please do reach<br />
out to your Siemens Key<br />
Account / Vertical Market<br />
Manager, or to Krishnakumar –<br />
our Chief Customer Officer<br />
(r.krishnakumar@siemens.com)<br />
– should you wish to start a<br />
conversation with us on any<br />
of these topics.<br />
On behalf of my Executive<br />
Management Team, I thank<br />
you for the trust reposed in us.<br />
We also thank you for the<br />
warm feedback to “<strong>Insight</strong>”, do<br />
keep writing in to us.<br />
Christian Rummel<br />
CFO<br />
Ashish Bhat<br />
Head,<br />
Digital Factory<br />
Bhaskar Mandal<br />
Head,<br />
Process Industries & Drives<br />
Devidas Kulkarni<br />
Head,<br />
Building Technologies<br />
Warm regards,<br />
Harald Griem<br />
Head,<br />
Energy Management<br />
Prashant Jain<br />
Head,<br />
Power Generation Services<br />
Gerd Deusser<br />
Head,<br />
Power & Gas<br />
Tilakraj Seth<br />
Head,<br />
Mobility<br />
Sunil Mathur<br />
Managing Director and Chief Executive Officer<br />
Siemens Limited<br />
2
Editorial<br />
Dear Customer<br />
Greetings from Siemens, and welcome to the eleventh edition of Siemens INSIGHT, our Innovation and Technology<br />
magazine designed exclusively for you. This edition brings to the fore multiple key technologies for Sustainability,<br />
Manufacturing and E-vehicles – all very relevant topics for us in India today.<br />
This edition starts with a look at something which our planet really needs - a unique solution for De-carbonization, using<br />
a combination of Siemens’ Electrolysis process and our customer Evonik’s chemical expertise to convert Carbon Dioxide<br />
into Specialty Plastics and Ethylene. Next, we look at a solution which may be relevant for India, given our expertise in<br />
custom engineering and manufacturing – robots that can program themselves based on inputs from software like<br />
CAD/CAM. This removes the need for extensive programming, and is ideal for small-batch manufacturing situations for<br />
all industries, including SMEs. With the IoT revolution comes the requirement for very secure and large Data Centers –<br />
and we look at a very modern Data Center that we have built in Munich, which is designed for the lowest PUE, along<br />
with the highest level of safety and security standards.<br />
We move on to look at a new device ‘SICAM Q 200’ that will become essential for our Power Grids, considering the<br />
increasing composition of Renewable Energy in our overall energy mix. This device helps improve the power quality of<br />
the grid, saves energy and prevents blackouts as well. Next is an article on an efficient yet inexpensive solution to<br />
provide multiple charging points for e-vehicles within a city, by converting streetlights (Lamp-posts) into charging<br />
stations. With the focus and thrust in India for moving to electric passenger vehicles by 2030, and the first order for<br />
10,000 cars already placed by EESL, this might just be the ideal and cost-effective solution for our cities.<br />
This is followed by a few key events at Siemens – Signing of a charter for Cybersecurity in Munich with Industry partners,<br />
a “Green Corridor” in Kolkata that was enabled using our Automation, inauguration of our roof-top solar plant at Kalwa<br />
near Mumbai, commissioning of an MV Lab for the Indian Navy at Jamnagar and the launch of our own Solar Inverter.<br />
We also look at the “In Retrospect” section showcasing a few innovations from the past, all of which became part of our<br />
lives. We hope that in a similar manner, some of innovations covered in this edition will replicate that success in the<br />
future.<br />
Kindly reach out to your Siemens Key Account or Vertical Market Manager, or to me (r.krishnakumar@siemens.com) if<br />
you would like to evaluate any of these further. We shall take it from there onwards.<br />
The globally renowned Siemens Innovation Day is coming to India (Mumbai) in May, after successful debuts in Germany,<br />
USA and China. We look forward to meeting you there.<br />
Warm regards,<br />
Krishnakumar Ramanathan<br />
Head – Key Accounts, Vertical Markets &<br />
Chief Customer Officer<br />
Siemens Limited<br />
r.krishnakumar@siemens.com<br />
3
Materials Science and Processing<br />
Putting Carbon Dioxide to Work<br />
With its reputation as a top greenhouse gas, carbon dioxide doesn’t have a very positive<br />
image. However, not all the news is bad. In two government-funded projects that Siemens<br />
is conducting in cooperation with German chemical company Evonik, researchers are using<br />
CO2 to produce valuable basic and specialty chemicals for industry. The scientists expect to<br />
gain important insights that will enable them to gradually implement electrochemical<br />
synthesis processes for large-scale industrial applications.<br />
Rheticus: Converting CO2 into Specialty Chemicals<br />
In January Siemens and Evonik<br />
presented a new joint research<br />
project called Rheticus. In the<br />
project, approximately 20<br />
experts from both companies<br />
are working to generate<br />
specialty chemicals from CO2.<br />
The first phase of the project<br />
will end in 2019, and plans call<br />
for the completion of an initial<br />
test facility at Evonik’s<br />
headquarters in northwestern<br />
Germany two years later.<br />
How will the process<br />
envisioned by the two<br />
companies work? In the first<br />
step, a Siemens electrolyzer<br />
uses energy from renewable<br />
sources to convert carbon<br />
dioxide and water into metabolizable<br />
carbon monoxide (CO). Next, a<br />
fermentation process from Evonik very<br />
selectively converts the gases containing<br />
CO into valuable substances with the help<br />
of specialized microorganisms. The end<br />
products are chemicals such as butanol<br />
and hexanol, both of which are feedstocks<br />
for products such as specialty plastics and<br />
food additives.<br />
“We are operating experimental setups,”<br />
says Günter Schmid, who is responsible<br />
for electrolyzers at Siemens Corporate<br />
Technology. “This is where we can test<br />
and optimize our electrolysis cells and gas<br />
diffusion electrodes.” The aim of the<br />
project is to scale the technology from lab<br />
dimensions to those of a testing facility by<br />
2021. The Rheticus facility is expected to<br />
have a production capacity of 10 to 20<br />
tons per year. This would set the stage for<br />
building an industrial plant with a<br />
production capacity of up to 20,000 tons<br />
of butanol or hexanol per year. “We’re also<br />
discussing the possible production of<br />
other specialty chemicals or even fuels,”<br />
Schmidt adds. Depending on the needs of<br />
future customers, the dimensions of the<br />
Rheticus platform could also be expanded.<br />
Rheticus is part of the Copernicus Initiative<br />
for Germany’s energy transition. The<br />
initiative is designed to find new solutions<br />
for converting the country’s energy supply<br />
system. The German Federal Ministry of<br />
Education and Research (BMBF) is<br />
providing Rheticus with €2.8 million in<br />
funding.<br />
Siemens researchers in the Rheticus research project are working to generate specialty chemicals from carbon dioxide. Elena Volkova is<br />
preparing electrodes, a cell, and a set of operating parameters for a new series of tests.<br />
4
eEthylene: CO2-neutral Production<br />
In the government-funded<br />
eEthylen project, experts from<br />
Siemens are working together<br />
with scientists from Evonik,<br />
Berlin Technical University,<br />
Ruhr University Bochum, and<br />
the Helmholtz Institute<br />
Erlangen-Nuremberg to study<br />
how carbon dioxide can be<br />
converted into ethylene. “We<br />
are convinced that not only will<br />
CO2 help to produce coveted materials,<br />
but that it will also open up new business<br />
opportunities for Siemens,” says Dan<br />
Taroata, a project manager at Siemens,<br />
the consortium’s leader.<br />
The researchers are using electricity in a<br />
direct, single-stage electrolysis system to<br />
synthesize ethylene out of carbon dioxide<br />
and water. Their work focuses on<br />
electrocatalysts because these materials<br />
can charge inert CO2 with energy-rich<br />
electrons in order to create ethylene. If<br />
the electrons cluster in the surrounding<br />
water instead, the process creates<br />
hydrogen. That’s why the catalyst plays a<br />
decisive role in the method’s success.<br />
However, it is a great technological<br />
challenge to find a stable cupriferous<br />
electrode for the production of ethylene.<br />
Siemens researchers in the Rheticus research project are working to generate specialty chemicals from carbon dioxide. Elena Volkova is<br />
preparing electrodes, a cell, and a set of operating parameters for a new series of tests.<br />
Electrolyzers: A Core Area of Expertise at Siemens<br />
<strong>For</strong> the CO2-to-ethylene<br />
production process, Siemens is<br />
contributing a system from one<br />
of its key areas of expertise: an<br />
electrolysis facility for<br />
continuous operation. It is<br />
based on electrolyzers for<br />
hydrogen production, which<br />
are part of the company’s current product<br />
range.<br />
The three-year project, which was<br />
launched in October 2016, is receiving<br />
funding from the German Ministry of<br />
Education and Research and is part of the<br />
CO2Plus research initiative for the use of<br />
CO2 to broaden the production base for<br />
raw materials. Siemens is the leader of the<br />
project consortium. With a total budget of<br />
€2.9 million, the eEthylen project could<br />
revolutionize ethylene production. Its goal<br />
is to find out how carbon dioxide can be<br />
efficiently converted into ethylene.<br />
Economical Ethylene Production<br />
Ethylene is currently used in a<br />
wide variety of ways. <strong>For</strong> one<br />
thing, it is the feedstock for the<br />
production of polyethylene,<br />
polyvinylchloride, and<br />
polyester. As such, it is<br />
contained in most plastics.<br />
Ethylene also helps to make<br />
fruits and vegetables ripen at<br />
precisely the right time — an<br />
important application in a world of<br />
globalized food-supply chains.<br />
If the electrolytic production process can<br />
be optimized, it might be able to compete<br />
with the conventional manufacturing<br />
method. In addition to the fact that the<br />
process would use atmospheric CO2 and<br />
thus be desirable from an environmental<br />
perspective, it would also be worth<br />
pursuing from a business point of view.<br />
That’s because one ton of ethylene costs<br />
between €850 and €1,200 — a hefty sum,<br />
considering that around 180 million tons<br />
are used annually worldwide.<br />
• Ulrich Kreutzer<br />
Picture credits: Evonik<br />
Taken from Pictures of the Future, the Siemens<br />
Magazine for Research and Innovation<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
5
The Future of Manufacturing<br />
Prototype Robot Solves Problems<br />
without Programming<br />
How can a robot assemble something without first being programmed to do so? Put simply, the robot gets the information on how to<br />
manufacture an object from the associated software model.<br />
With the help of artificial intelligence, researchers at Siemens have developed a two-armed<br />
robot that can manufacture products without having to be programmed. In a glimpse of the<br />
future of automated production, the robot’s arms autonomously divide tasks and work<br />
together as one.<br />
A click is heard as one hand<br />
snaps a gray part into place on<br />
a rail. The hand withdraws and<br />
grasps another component, this<br />
time passing it to a second<br />
hand to achieve the best<br />
possible positioning, as the two<br />
extremities coordinate their movement to<br />
assemble part of a control cabinet. Part of<br />
a two-armed robot, the collaborative<br />
activity of the hands was recently<br />
demonstrated at Siemens Corporate<br />
Technology (CT) in Munich, the company’s<br />
global research unit. The robotic system is<br />
nothing less than a crucial element in the<br />
future of manufacturing — a future in<br />
which entire factories will control<br />
themselves.<br />
Making Batch Size 1 Economical<br />
To some extent, this is already<br />
possible in mass production, as<br />
demonstrated, for example, by<br />
Siemens’ showcase plant in<br />
Amberg, Germany. The factory<br />
produces Simatic<br />
programmable logic controls —<br />
with a 75 percent degree of<br />
automation and 99.99885<br />
percent quality. However, these<br />
parts are manufactured in large<br />
batches. Each year, 12 million<br />
Simatic controls are shipped to<br />
over 60,000 customers around<br />
the world. As a result, the<br />
future has already become a<br />
reality here for high production<br />
volumes. The ability to perform<br />
tasks autonomously – rather<br />
than automatically – is exactly<br />
what’s needed for<br />
manufacturers of smaller<br />
batches and those who<br />
produce many different<br />
product variants in response to growing<br />
demand for customized products.<br />
Conventional automation hasn’t yet been<br />
profitable at this level, which is sometimes<br />
referred to as “batch size 1.”<br />
A team of Siemens Corporate Technology<br />
headed by Kai Wurm and Georg von<br />
Wichert, who research autonomous<br />
systems at Siemens, managed to solve<br />
this problem. “Our two-armed smart<br />
prototype illustrates that economical<br />
batch size 1 production is possible,” says<br />
Wurm. “In the future, robots will no longer<br />
have to be expensively programmed in a<br />
time-consuming manner with pages of<br />
code that provide them with a fixed<br />
procedure for assembling parts. We will<br />
only have to specify the task and the<br />
system will then automatically translate<br />
these specifications into a program.”<br />
Experts in the field of autonomous systems: Kai Wurm (centre) and Georg von Wichert (right)<br />
from Siemens Corporate Technology observe the behavior generated by the machine.<br />
6
Transitioning to Semantic Information<br />
“We simply tell the robot to<br />
attach a specific component to<br />
the mounting rail,” says Wurm.<br />
“And that’s exactly what it<br />
does.” On a small scale, this<br />
task describes what batch size 1<br />
is all about. It involves<br />
manufacturing or assembling a<br />
product in a wide variety of<br />
variants that contain different<br />
components. The robot gets<br />
the information on how to<br />
manufacture a product from an<br />
associated software model.<br />
Although this CAD/CAM<br />
(Computer Aided Design and<br />
Manufacturing) model is<br />
incomprehensible for<br />
conventional robots, the new<br />
prototype can understand such<br />
models. In a sense, it is as if the<br />
robot can understand different<br />
languages, thus eliminating the<br />
need to program its<br />
movements and processes.<br />
To do this, the prototype<br />
successively divides tasks, such<br />
as the general command<br />
“assemble,” from the software<br />
construction plan into doable<br />
units, such as “pick” and “hand<br />
over” until it finally moves an<br />
arm or opens its grippers. The<br />
robot itself also decides which<br />
task each arm should perform.<br />
To make this possible, the<br />
developers have enabled the<br />
prototype to raise information<br />
from the product development<br />
software to a semantic level.<br />
“Product parts and process<br />
information are semantically<br />
converted into ontologies and<br />
knowledge graphs,” says Wurm.<br />
“This makes implicit information<br />
explicit. Until now the<br />
A great objective: With their research, Georg Wichert (left) and Kai Wurm have demonstrated that<br />
economical batch size 1 production is possible.<br />
things that people simply know from<br />
experience when they are told to snap<br />
component X onto rail Y have had to be<br />
taught to robots in the form of code.<br />
However, our prototype analyzes the<br />
problem by itself and finds a corresponding<br />
solution.”<br />
In the case of Siemens’ prototype<br />
demonstrator, one can witness this<br />
process in a vastly simplified form on a<br />
monitor to the right of the robot arms.<br />
The monitor displays two rows of color<br />
tiles, each of which bears words such as<br />
“assemble” (left-hand column) and “pick”<br />
(right-hand column). These tiles gradually<br />
move upward in a manner similar to<br />
scrolling down a long webpage. The tiles<br />
depict each assembly step. On the<br />
monitor to the left, the demonstrator<br />
shows the information that the robot<br />
arms receive at the beginning of a<br />
production process. This information<br />
consists of a 3D depiction of the<br />
surrounding area and the objects it<br />
contains. Above the demonstrator are two<br />
more screens that show what the robot<br />
arms are currently seeing through their<br />
integrated cameras.<br />
Toward Self-Correcting Systems<br />
Siemens Corporate Technologies’<br />
prototype system can also<br />
correct faults without having to<br />
be told beforehand that this is<br />
an option. If a part slips, for<br />
example, one of its arms will<br />
find the part as long as it is<br />
within its camera’s field of<br />
vision. The arm will then pick<br />
up the component and adjust<br />
all of its subsequent movements<br />
so that it can still install<br />
it correctly. And if the component<br />
needs to be snapped into<br />
place on the other side of an<br />
assembly, the arm will hand the component<br />
to its counterpart. These groundbreaking<br />
developments are part of the<br />
Company Core Technology (CCT) Future<br />
of Automation program. CCTs enable<br />
Siemens to focus on crucial fields of<br />
innovation such as digital twins, artificial<br />
intelligence, and additive manufacturing.<br />
Naturally, assembling control cabinets is<br />
just the beginning. Siemens developers<br />
envision self-organizing production<br />
facilities that responds to autonomously<br />
changing production requirements,<br />
continuously optimize their operations,<br />
and are populated by robots that assist<br />
one another. Such facilities would be a<br />
revolutionary step – essentially systems<br />
that feed themselves with design data,<br />
corrects faults, and calculates all movements<br />
and actions on their own. “There<br />
are many other researchers who are trying<br />
to solve this problem. But there is nothing<br />
comparable to what we have developed<br />
on the market yet,” says Wurm.<br />
• Sandra Zistl<br />
Taken from Pictures of the Future, the Siemens<br />
Magazine for Research and Innovation<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
7
IT Security<br />
Munich’s <strong>For</strong>t Knox<br />
Intellectual property, highly classified data – the company’s ‘golden nuggets,’ are stored in the EAGLE DataCenter. But this Center is more than a place<br />
to store data – it is also where value is created; that’s because data can be refined into actionable information and a competitive advantage.<br />
Data are a company’s most important asset – particularly today with the Industrial Internet of<br />
Things. When it comes to this important resource, Siemens doesn’t leave anything to chance.<br />
The company operates its own highly secure data center – the EAGLE DataCenter. The site in<br />
Munich is not only a model of best practice, but also a showcase for Siemens Building<br />
Technologies.<br />
What’s your most valuable<br />
possession? Your grandmother’s<br />
jewelry? A watch you<br />
received for graduation? Or an<br />
album of family photos?<br />
Whatever it may be, it is<br />
certainly in a safe place. But in<br />
the world of the Industrial<br />
Golden nuggets<br />
Internet of Things, perhaps the most<br />
valuable asset is data. And just like your<br />
prized personal possessions, it too must<br />
be kept safe, which means that it will be<br />
stored in a data center.<br />
But data centers are more than a place to<br />
store data – they are also where value is<br />
created; that’s because data can be<br />
refined into actionable information and a<br />
competitive advantage. Indeed, data<br />
centers are considered to be the new<br />
factories of the 21st century. Siemens’<br />
EAGLE DataCenter is one such factory. But<br />
so strategic is its significance that it is<br />
spread across four sites worldwide.<br />
“Intellectual property, highly<br />
classified data – the company’s<br />
‘golden nuggets,’ if you will –<br />
are stored in the EAGLE<br />
DataCenter,” says Uli Kohler<br />
from the EAGLE DataCenter.<br />
Welcome to the site in Munich,<br />
which is housed in a<br />
non-descript building. On the<br />
outside, there’s no indication of<br />
what the building holds – no<br />
need to attract undue<br />
attention. The building features<br />
the latest in intrusion<br />
technologies. Access to its servers is<br />
reserved for a select group of specialists.<br />
To enter, an employee first has to hold a<br />
special token over a reader, then the palm<br />
of his or her hand is scanned. If storage<br />
media has to be replaced, the old discs are<br />
destroyed on the spot. No storage media<br />
ever leaves the data center in one piece.<br />
Intrusion protection is only one side of the<br />
coin for keeping data safe. The other very<br />
real danger is fire. The risk of fire is high<br />
considering the heavy power loads in data<br />
centers, the quantities of combustible<br />
materials, extensive cabling, and the high<br />
air velocity caused by cooling systems.<br />
And fires do happen: 6 percent of<br />
infrastructure failures in data centers are<br />
related to fire. At the EAGLE DataCenter,<br />
an early warning smoke detection alarm<br />
(VESDA) system is in place. If the alarm is<br />
triggered, gas is pumped into the building<br />
to reduce the oxygen content so that the<br />
fire is put out on the spot. “The gas poses<br />
no danger for people in the building,”<br />
notes Kohler. The system also<br />
automatically notifies the local fire<br />
department.<br />
8
One-hundred percent uptime<br />
Safety and security are one<br />
aspect of operating a data<br />
center. The other is uptime.<br />
“Our internal goal is 100<br />
percent uptime. In the five<br />
years the EAGLE DataCenter in<br />
Munich has been open, we’ve<br />
achieved that,” says Kohler.<br />
Here, redundancy is the<br />
watchword, and it applies to<br />
systems ranging from<br />
air-conditioning components to<br />
those managing the facility’s<br />
power supply. <strong>For</strong> example, if the facility’s<br />
electricity were to be cut off, a diesel<br />
engine would spring to life to supply the<br />
necessary power. The data center can<br />
operate for 48 hours on a tank of fuel.<br />
Always up means electricity is constantly<br />
flowing into the data center. In fact,<br />
worldwide, data centers are responsible<br />
for 1.5 to 2 percent of all energy demand.<br />
But the Munich site is an exception, as its<br />
power comes from renewable sources and<br />
built-in efficiency. <strong>For</strong> instance, waste<br />
heat from the servers contributes to<br />
heating the building in the winter.<br />
The building itself was built to use as little<br />
energy as possible; for instance, it is<br />
equipped with a raised floor in the server<br />
rooms, which facilitates low-energy<br />
air-conditioning equipment. The servers<br />
are also configured so that energy<br />
consumption is as low as possible. These<br />
efforts have helped contribute to the data<br />
center’s internationally recognized LEED<br />
Gold certification, which is issued by the<br />
U.S Green Building Council.<br />
Guardians of highly classified data: Christian Böhm (left) and Uli Kohler from the EAGLE DataCenter<br />
Model of excellence<br />
“The EAGLE facility is Siemens<br />
Building Technologies’ top<br />
reference site for its data center<br />
expertise,” comments Kohler.<br />
Wherever possible, Siemens<br />
technologies were installed.<br />
The result is a living example of<br />
what Siemens is capable of –<br />
from state-of-the-art security to<br />
high uptime and energy<br />
efficiency.<br />
To safeguard its flagship status,<br />
the facility is continuously<br />
evolving. “We do everything<br />
possible to keep our power consumption<br />
as low as possible. We therefore trace our<br />
power usage effectiveness (PUE) to ensure<br />
that our supporting systems are efficient.<br />
That means that when it is commercially<br />
reasonable to do so, we replace hardware<br />
with more energy efficient systems,” says<br />
Kohler. The team also employs high<br />
virtualization rates to make the most of<br />
existing servers.<br />
Everyday, new data is added to Siemens’<br />
treasure trove – data that is essential to<br />
the company’s operations as well as those<br />
of its customers. Today, all of Siemens’<br />
EAGLE DataCenters collectively hold 8<br />
Petabytes of data – that’s 8,000 Terabytes.<br />
The majority of the data is in the Munich<br />
facility, which now holds around 6<br />
Petabytes. When it can hold no more,<br />
there’s room to construct a twin facility at<br />
the site. That will provide more space for<br />
one of the prized possessions of the 21st<br />
century: data.<br />
• Alexander Chavez<br />
Taken from Pictures of the Future, the Siemens<br />
Magazine for Research and Innovation<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
9
Power Transmission<br />
Device Spots Vulnerabilities<br />
in Power Grids<br />
Power grid providers as well as industrial enterprises both benefit from better grid monitoring.<br />
A new power analyzer monitors and analyzes the power grid, helps prevent downtimes and<br />
avoid damage to equipment, especially when there is a high proportion of energy generated<br />
from renewable sources.<br />
Siemens experts estimate that<br />
blackouts cause approximately<br />
€150 billion in damage<br />
worldwide every year when<br />
production or IT is down. In<br />
Germany, downtimes are very<br />
short, an average of only<br />
approximately twelve minutes<br />
per year. But conditions are<br />
changing, due to the high<br />
proportion of renewable energy<br />
in the grid. In the past, the<br />
supply quality – that is, the<br />
constant voltage quality,<br />
availability and quality of<br />
service – was established by<br />
the equilibrium between power<br />
generation and consumption.<br />
But as the amount of energy<br />
produced from renewable sources<br />
increases, significant voltage fluctuations<br />
and uneven availability may arise.<br />
Modern technology also impairs grid<br />
quality. Devices that consume highly<br />
variable amounts of energy produce<br />
harmonics and thus interfere with<br />
sensitive electronics. An example of such<br />
a nonlinear consumer is a<br />
frequency-controlled drive, which is a<br />
motor that adjusts its power as demand<br />
changes. Many industrial enterprises use<br />
this technology to make their production<br />
processes more energy-efficient.<br />
However, if they operate sensitive plants<br />
at the same time, they have to secure the<br />
quality in their power grids.<br />
With these considerations in mind,<br />
Siemens has developed a new power<br />
analyzer. The device gives grid operators<br />
and industrial enterprises a solution that<br />
allows them to correctly evaluate<br />
changing loads on power grids. To<br />
accomplish this, data regarding electrical<br />
variables, such as current, voltage,<br />
frequency and power as well as<br />
harmonics, need to be collected in the<br />
grid. Based on the results of such an<br />
analysis, operators can decide on the best<br />
way to ensure supply quality. After all,<br />
poor power quality not only burdens<br />
equipment, but a failure can shut down<br />
factories, damage plants and cut off<br />
households from the power supply. Good<br />
supply quality, on the other hand, reduces<br />
downtimes and increases the life of<br />
devices on the power grid.<br />
10
Locating disturbances, identifying energy savings potential<br />
Siemens’ Sicam Q200 power<br />
analyzer measures all important<br />
parameters for power quality,<br />
analyzes them and visualizes<br />
the results. When installed at<br />
key points in power distribution<br />
stations, transfer points,<br />
feeders for industrial plants,<br />
industrial grids, etc. the device<br />
detects current, power,<br />
voltage, frequency and<br />
harmonics. It identifies<br />
disturbances and can detect<br />
short circuits and nonlinear<br />
consumers based on<br />
measurements of current. The<br />
device also indicates whether<br />
and where damage has<br />
occurred. Operators can use the<br />
resulting data to decide<br />
whether to preventively replace<br />
a device or component.<br />
provides detailed insights into energy<br />
consumption on the grid and thus<br />
identifies savings potential.<br />
The power analyzer displays measured<br />
values directly on the device and transmits<br />
them to a computer in the user’s energy<br />
automation or SCADA system. The device<br />
also stores measured values for additional<br />
analyses and can transmit long-term data<br />
and certain events to a higher level<br />
control center for further analysis.<br />
The power analyzer is operated via an<br />
integrated web server, which saves<br />
money, since no additional software is<br />
needed for configuration or data<br />
evaluation.<br />
• Christine Rüth<br />
Taken from Pictures of the Future, the Siemens<br />
Magazine for Research and Innovation<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
Sicam Q200 detects the power<br />
and corresponding phase angle<br />
of harmonics. These variables<br />
make it possible to determine<br />
the precise nonlinear consumer<br />
that is distorting a current.<br />
Active filters can then be<br />
installed to compensate for the<br />
harmonics. Thanks to its power<br />
measurements, the power<br />
analyzer also helps save<br />
energy. Measured data<br />
The Sicam Q200 power analyzer measures all important parameters for power quality, analyzes<br />
them and visualizes the results. In addition it can be interfaced with energy management<br />
devices.<br />
11
#InnodayIndia<br />
Coming soon to India<br />
Innovation Day<br />
Unlock the potential<br />
Continuing with a successful series of events in<br />
Germany, USA & China, Innovation Day now comes to<br />
India to unlock the potential with digitalization.<br />
Dr. Roland Busch, Chief Technology Officer and<br />
Member of the Managing Board, Siemens AG will be<br />
hosting this Innovation Day.<br />
Experience innovation through our interactive<br />
exhibits and lab sessions.<br />
Date : Thursday, May 10, 2018<br />
Venue : Hotel Trident, Mumbai<br />
Time : 12 noon onwards
Electric Mobility<br />
Converting Street Lamps into<br />
Charging Stations<br />
At the core of the Ubitricity solution is a mobile electricity meter. Integrated into an intelligent charging cable with secure mobile<br />
communication, it automatically activates charging processes, records the consumption data for each specific vehicle, and sends these for billing<br />
to an energy data platform. The basis for this is an electricity contract that is concluded for the cable.<br />
A Berlin-based startup has developed technology that enables street lamps to be easily<br />
converted into charging stations for electric vehicles. Siemens has invested in this promising,<br />
new technology.<br />
The International Energy<br />
Agency (IEA) would like to see<br />
100 million electric cars on the<br />
road worldwide by 2030. The<br />
idea is to stay on course to<br />
achieving the goals of the Paris<br />
climate accord. In addition, the<br />
IEA wants one fifth of all road<br />
vehicles, including motorcycles,<br />
buses and trucks, to run on<br />
batteries by then. The Paris city<br />
council might even ban<br />
vehicles with combustion<br />
engines from entering the city<br />
from 2030 on. In addition, also<br />
by 2030, the European Union is<br />
planning to have 30 percent of<br />
all new vehicles equipped with<br />
electric or other alternative<br />
drive systems.<br />
into charging times will drive off with fully<br />
charged batteries and help spread the use<br />
of renewable energies, because their cars<br />
will become energy storage devices.<br />
Unless they are making a long trip, drivers<br />
will then rarely have to stop at quick<br />
charging stations to rapidly recharge their<br />
vehicles’ batteries.<br />
Ubitricity, a young company based in<br />
Berlin, Germany, has developed a<br />
technology that enables drivers to obtain<br />
electricity generated from renewable<br />
resources from the grid at almost any<br />
location. What’s more, it could turn<br />
vehicles into smart storage devices while<br />
they are connected to the grid. In view of<br />
this, Siemens has now bought an interest<br />
in Ubitricity, because the startup’s<br />
technology plugs into a number of<br />
Siemens’ business activities at the<br />
interface between electrification, digital<br />
systems, and smart grids.<br />
Clearly, electric mobility is on a<br />
roll. However, to make the<br />
vision of greenhouse-gas-free<br />
transportation a reality, we<br />
need not only enough<br />
renewably-generated electricity<br />
in the grid but also charging<br />
stations in the right places —<br />
especially where vehicles park<br />
for long periods – in other<br />
words, at work and at home.<br />
People who turn parking times<br />
In contrast to other charging cables, a mobile, calibrated electricity meter and SIM card is<br />
integrated into the SmartCable. Thanks to it an electricity contract can be closed for the cable,<br />
which would only be possible for the whole household other- wise.<br />
14
A Smart Technology with a Mobile Electricity Contract<br />
At its heart, Ubitricity’s<br />
technology encompasses three<br />
elements: a smart electric<br />
meter that is incorporated into<br />
the charging cable and handles<br />
battery charging billing, a<br />
mobile electricity contract that<br />
is linked to the charging cable,<br />
and power sockets that can be<br />
installed anywhere —<br />
essentially creating docking<br />
stations to the grid. Known as<br />
SimpleSockets, these outlets<br />
can be inexpensively installed<br />
in parking garages, residential<br />
and commercial buildings, and<br />
existing infrastructure systems<br />
such as street lamps.<br />
Drivers merely need to park<br />
next to such street lamps and<br />
use the mobile “tap” to<br />
purchase electricity that is then<br />
directly billed.<br />
In a pilot project, SimpleSockets<br />
were installed in dozens of<br />
street lamps in several London<br />
boroughs. Drivers merely need<br />
to park next to such street<br />
lamps and use the mobile “tap”<br />
to purchase electricity that is<br />
then directly billed. It takes only<br />
half an hour and around<br />
€1,000 to convert a street lamp<br />
— a fraction of what it costs in<br />
time and money to install a<br />
separate charging station.<br />
After a smart cable is inserted<br />
into the socket, it identifies the<br />
charging point and turns on the<br />
Since part of the technology that is usually installed in charging stations is already integrated<br />
into the charging cable, the charging points are correspondingly cheap and small. The latter fact<br />
allows, for example, affordable installations in real estate.<br />
power. Once the charging process has<br />
been completed, the associated data is<br />
transmitted to Ubitricity via a secure<br />
mobile communications link. The<br />
company then forwards the data to<br />
mobile power suppliers, who bill the users<br />
each month for the electricity they have<br />
consumed. “Ideally, the smart charging<br />
cable will make the charging of electric<br />
cars as easy as using a smartphone,”<br />
explains Frank Pawlitschek, CEO and<br />
co-founder of Ubitricity.<br />
Because power sockets can be<br />
inexpensively installed in walls and street<br />
lamps and produce almost no ongoing<br />
costs, they are ideal for large structures<br />
such as lampposts. “At least one to two<br />
percent of the ten million street lamps in<br />
Germany could be converted<br />
immediately,” says Pawlitschek. “Thus we<br />
could enable the drivers who recharge at<br />
street lamps to quickly and easily get what<br />
they urgently need when they purchase<br />
an electric vehicle: an inexpensive way to<br />
recharge batteries right outside their front<br />
doors.” The technology could also provide<br />
other benefits in the future, because the<br />
cables can control the charging processes<br />
in line with grid loads and integrate<br />
vehicles into the smart grid for use as<br />
decentralized storage devices. The basis<br />
for this is provided by the data generated<br />
by the smart charging cables themselves.<br />
Moving Electric Meters into Cars<br />
Because of these<br />
considerations, Siemens’<br />
Energy Management Division<br />
decided to get involved in<br />
Ubitricity — financially and in<br />
other ways. The company plans<br />
to contribute its know-how<br />
regarding digital grids and<br />
other technologies to the<br />
partnership so that large-scale<br />
charging infrastructures can be<br />
created. “We are not<br />
particularly interested in single<br />
charging stations,” says Moritz<br />
Ingerfeld from Siemens Energy<br />
Management. “Instead, we’re<br />
interested in offering scalable<br />
solution packages and digital<br />
services to our customers,<br />
including energy utilities,<br />
industrial companies, logistics firms, and<br />
real estate businesses. These packages<br />
and services are needed for installing<br />
charging infrastructures in parking<br />
garages, large company parking lots,<br />
building complexes, and entire streets. In<br />
this way we can work together with our<br />
customers to enhance their business<br />
models.” Ubitricity also augments<br />
Siemens’ portfolio of wall-mounted and<br />
quick charging stations, as well as the<br />
company’s existing involvement in<br />
ChargePoint, a U.S. startup that is already<br />
very successful in the United States.<br />
However, the smart charging cable is by<br />
no means the last word in mobile<br />
electricity for automobiles. In the next<br />
step, Siemens will further optimize the<br />
smart meter inside the cable and<br />
eventually transfer it into vehicles,<br />
because most of the electronics that are<br />
installed in the smart cable today are<br />
already available inside automobiles. “We<br />
want the technology to ultimately develop<br />
in the same way the satnav system did,”<br />
says Pawlitschek. “Initially it was a piece of<br />
supplementary equipment, but later it<br />
became part of the vehicle. We are<br />
convinced that in the future cars will be<br />
sold together with vehicle-related green<br />
power contracts. That way, cars will play<br />
their proper role as major electric<br />
consumers within the grid.”<br />
• Hubertus Breuer<br />
Picture credits: Ubitricity<br />
Taken from Pictures of the Future, the Siemens<br />
Magazine for Research and Innovation<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
15
Siemens and partners sign joint charter<br />
on cybersecurity<br />
• Ten action areas for greater cybersecurity<br />
• Call for dedicated government ministries and chief information security officers<br />
• Independent certification for critical infrastructures and solutions in the Internet of Things<br />
• Nine partners present first charter on cybersecurity at Munich Security Conference<br />
At the Munich Security<br />
Conference today, Siemens and<br />
eight partners from industry<br />
will sign the first joint charter<br />
for greater cybersecurity.<br />
Initiated by Siemens, the<br />
Charter of Trust calls for<br />
binding rules and standards to<br />
build trust in cybersecurity and<br />
further advance digitalization.<br />
In addition to Siemens and the<br />
Munich Security Conference<br />
(MSC), the companies Airbus,<br />
Allianz, Daimler Group, IBM,<br />
NXP, SGS and Deutsche<br />
Telekom are signing the<br />
Charter. The initiative is further<br />
welcomed by Canadian foreign<br />
minister and G7 representative<br />
Chrystia Freeland as well as<br />
witnessed by Elżbieta<br />
Bieńkowska, the EU<br />
Commissioner for Internal Market,<br />
Industry, Entrepreneurship and Small and<br />
Medium-sized Enterprises.<br />
“Confidence that the security of data and<br />
networked systems is guaranteed is a key<br />
element of the digital transformation,”<br />
said Siemens President and CEO Joe<br />
Kaeser. “That’s why we have to make the<br />
digital world more secure and more<br />
trustworthy. It’s high time we acted – not<br />
just individually but jointly with strong<br />
partners who are leaders in their markets.<br />
We hope more partners will join us to<br />
further strengthen our initiative.”<br />
The Charter delineates 10 action areas in<br />
cybersecurity where governments and<br />
businesses must both become active. It<br />
calls for responsibility for cybersecurity to<br />
be assumed at the highest levels of<br />
government and business, with the<br />
introduction of a dedicated ministry in<br />
governments and a chief information<br />
security officer at companies. It also calls<br />
for companies to establish mandatory,<br />
independent thirdparty certification for<br />
critical infrastructure and solutions –<br />
above all, where dangerous situations can<br />
arise, such as with autonomous vehicles<br />
or the robots of tomorrow, which will<br />
interact directly with humans during<br />
production processes. In the future,<br />
security and data protection functions are<br />
to be preconfigured as a part of<br />
technologies, and cybersecurity<br />
regulations are to be incorporated into<br />
free trade agreements. The Charter’s<br />
signatories also call for greater efforts to<br />
foster an understanding of cybersecurity<br />
through training and continuing<br />
education as well as international<br />
initiatives.<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
16
India Focus<br />
Ingenuity makes Kolkata traffic<br />
signals green<br />
Recently, the Kolkata Traffic<br />
Police used the Green Corridor<br />
for an emergency – to transport<br />
liver and kidney from one<br />
hospital to another for a<br />
transplant! A 10-kilometer<br />
stretch between the two<br />
hospitals, which usually takes<br />
45 minutes, was covered in a<br />
mere 14 minutes!<br />
Ujjal Chowdhury of PD S ER<br />
BHU, says, “The automated and<br />
time-based solution can<br />
monitor, control and synchronize<br />
all traffic signals along the<br />
corridor. The average commute<br />
time has reduced by a fifth as a<br />
result of the speed of traffic<br />
flow increasing by 20 percent,<br />
leading to comfort and safety of citizens.”<br />
This data has been verified by an independent<br />
research agency using data from 50<br />
million cab commutes and published in<br />
front page of Times of India.<br />
The project came about when Siemens<br />
colleagues found out that the Kolkata<br />
Traffic Police chief was seeking a solution<br />
for the endless traffic chaos in his city.<br />
As part of the solution, each traffic signal<br />
along the green corridor is equipped with<br />
an antenna and a GPRS-enabled SIM card,<br />
which is connected to a central control<br />
room. Traffic police personnel who used<br />
to manually change sequences, time and<br />
modes at traffic signals, will now do so at<br />
the central control room. The GPRS allows<br />
all signals of a particular zone to communicate<br />
with each other, optimizing<br />
operations. In total, over 350 modems<br />
have been installed at 350 locations<br />
presently out of the 700 traffic signals.<br />
The recently-concluded U-17 World Cup<br />
had 11 matches including the final in<br />
Kolkata. The Kolkata Traffic Management<br />
System helped the city to make it a show<br />
piece in front of World of Football resulted<br />
Bus-led spectator evacuation declined<br />
from 45 minutes to 15 minutes due to<br />
traffic density optimization.<br />
This is a perfect example of Ingenuity for<br />
life which shows economical engineering<br />
expertise, smart local innovation and the<br />
willingness to give our best for society on<br />
a daily basis.<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
Siemens medium voltage capabilities<br />
contribute to Indian Navy’s modernization<br />
Process Industries and Drives<br />
Division completed the setup of<br />
the first-of-its-kind medium<br />
voltage training facility for the<br />
Indian Navy named “Medium<br />
Voltage Lab”, contributing to<br />
the modernization and<br />
strengthening of the naval<br />
fleet. The laboratory will<br />
contribute significantly to the<br />
Indian Navy’s transition from<br />
diesel/gas mechanical<br />
propulsion to electric<br />
propulsion.<br />
The facility will be used for first-stage<br />
training of naval officers and crew of<br />
naval ships, primarily, on medium voltage<br />
power generation, protection and<br />
distribution, and medium voltage drives<br />
and motors. The laboratory has been set<br />
up on the campus of INS Valsura, where<br />
officers and sailors from Indian Navy,<br />
Indian Coast Guard and various friendly<br />
foreign navies are trained in the fields of<br />
electrical, electronic and weapon<br />
technologies and systems. The turnkey<br />
MV Lab project is an excellent example of<br />
building a solution using products of<br />
several BUs within Siemens world.<br />
The construction phase of this mega<br />
project commenced in early February<br />
2017 and has been completed in a record<br />
time of 11 months. The lab as it stands<br />
today is a one-of-its-kind training facility<br />
in the subcontinent and is one of only two<br />
such facilities worldwide. The setup<br />
comprises equipment manufactured at<br />
varied locations across India and is in line<br />
with the Government’s Make in India<br />
initiative.<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
17
India Focus<br />
Another first in the world at Kalwa<br />
Zsolt Sluitner, Head of Siemens Real Estate, Siemens AG, and Sunil Mathur, Siemens India CEO, inaugurated the facility today.<br />
More than 6,800 solar modules<br />
cover 13,640 square meters<br />
across three factory roofs in<br />
Kalwa. The 2.2 Megawatt peak<br />
solar plant will generate around<br />
2.9 Million Kilowatt hour of<br />
power, around 13 percent of<br />
the annual consumption of the<br />
Kalwa Factory Complex and<br />
enough to power 2,900<br />
households!<br />
The plant cuts annual CO2<br />
emissions by 2,400 tonnes –<br />
equal to 62,000 newly-planted<br />
trees! The generation and<br />
consumption of power as well<br />
as water and security will be<br />
monitored from the spanking<br />
new Energy Monitoring &<br />
Control Centre. This is the first<br />
facility of such magnitude<br />
installed in an existing factory<br />
anywhere in the Siemens world!<br />
The solar plant is the result of<br />
an outstanding collaborative<br />
effort by the team from<br />
Siemens Real Estate together<br />
with colleagues across the<br />
Siemens organization, who<br />
work on Solar Decentralized Energy<br />
Systems (DES).<br />
Zsolt Sluitner, Head of Siemens Real<br />
Estate, Siemens AG, and Sunil Mathur,<br />
Siemens India CEO, inaugurated the<br />
facility today. “In order to continuously<br />
improve our customer’s efficiency, we<br />
have energy efficiency programs in place<br />
since long. Slashing energy costs and<br />
reducing carbon emissions goes hand in<br />
hand. As Siemens CEO Joe Kaeser puts it,<br />
a low carbon footprint is not only good<br />
corporate citizenship, it’s also good<br />
business. I can confirm that this is the first<br />
example worldwide in a brownfield<br />
solution. I hope a lot of our customers will<br />
be impressed with this and will buy our<br />
systems. It will help us to reduce costs,<br />
improve efficiency and leverage dynamic<br />
load management. Kalwa is a very good<br />
example for me of sustainability and EHS<br />
efforts,” said Mr. Sluitner.<br />
Mr Mathur said, “The government is<br />
talking about a 100 gigawatts of<br />
renewables; 75 gigawatts of that is solar<br />
rooftop. Very few cases of this being done<br />
on brownfield rooftop installations.<br />
Being green is critical for us… but more<br />
importantly Kalwa being in the center of<br />
Mumbai’s commercial district, this is<br />
a first real example to show our customers<br />
of what even SMEs can do in their<br />
manufacturing environment. We are<br />
looking at digitalization as a major step<br />
forward in Siemens. <strong>For</strong> this, we need<br />
to be able to demonstrate that it makes<br />
business sense!”<br />
Sangeeta Ray, Head of SRE, Siemens India,<br />
explains, “The power plant would be used<br />
as a captive power plant. The return of<br />
investment will be through a re-financing<br />
model worked out based on annual<br />
existing energy consumption of units.<br />
The team was exceptional, completing the<br />
entire project less than 9 months during<br />
running factory operations and<br />
overcoming challenges such as limited<br />
access, traffic movement and weather!”<br />
The solar PV project at Kalwa is a replicable<br />
model for other factories within Siemens<br />
and makes an excellent business case for<br />
customers. It fits into the decarbonization<br />
plans of Siemens and showcases the<br />
technologies that we sell to our customers<br />
in our own operations.<br />
• Marina Patrao<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
18
NEA selects Siemens for<br />
Load Dispatch Center upgrade<br />
Nepal Electricity Authority<br />
(NEA) has selected Siemens for<br />
upgrading its Supervisory<br />
Control and Data Acquisition /<br />
Energy Management System<br />
(SCADA/EMS) at its Load<br />
Dispatch Center (LDC) located<br />
in Kathmandu. The prestigious<br />
fast-track project has been<br />
funded by German governmentowned<br />
development bank KfW.<br />
NEA, parent generator and<br />
distributor of electric power<br />
under the supervision of the<br />
government of Nepal, has<br />
been planning to replace its<br />
15-year-old SCADA/EMS with<br />
a state-of- the art system to<br />
enhance the capacity of the LDC.<br />
The upgradation will help meet the<br />
requirements of expansion of the<br />
network and the smooth operation of<br />
Integrated Nepalese Power System.<br />
Siemens will implement the new<br />
SCADA/EMS system, built around<br />
Spectrum Power 7, its innovative Energy<br />
Management System platform for<br />
controlling and monitoring the INPS.<br />
This system provides advanced tools for<br />
monitoring and operational improvement<br />
of a large and complex electrical<br />
transmission network. The ‘multi-site’<br />
feature of the Spectrum Power 7 helps<br />
in establishing an emergency / backup<br />
control center in a seamless manner.<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
Energy Management Division launches<br />
new generation of photovoltaic inverters<br />
in India<br />
Siemens India launched<br />
Sinacon PV, a new generation<br />
of photovoltaic (PV) central<br />
inverters with an output up to<br />
5,000 kVA. The inverter is part<br />
of Siemens’ new electrical<br />
Balance of Plant (eBoP) solution<br />
for PV power plant installations.<br />
The state-of-the-art Sinacon PV<br />
inverter will be locally produced<br />
and manufactured at Siemens’<br />
Kalwa plant near Mumbai for<br />
the domestic market as well as<br />
for export into the region.<br />
About India’s role in the global<br />
market, Ralf Christian opined,<br />
“India is a nicely growing<br />
market in many aspects and<br />
now turning green. It is a<br />
market where we have a lot of<br />
hope on stable development in<br />
the next years. “Harald Griem,<br />
Executive Vice-President and<br />
Head of Energy Management,<br />
Siemens Limited, said “Siemens<br />
is committed to partner the<br />
Government in its endeavor to<br />
increased use of clean energy<br />
sources. The National Solar<br />
Mission of the Government<br />
aims to establish India as a<br />
global leader in solar energy.<br />
Siemens aspires to contribute<br />
to this with local value-addition in line<br />
with Make in India.”<br />
As a leading supplier of transmission,<br />
distribution and smart grid solutions,<br />
Siemens intends in addition to the inverter<br />
manufacturing also a local assembly of<br />
medium voltage inverter stations.<br />
The new Siemens inverters and medium<br />
voltage inverter stations target large scale;<br />
ground mounted solar PV power plants,<br />
comprising of comprehensive eBoP<br />
solutions. The eBoP solution enables solar<br />
power to be intelligently integrated into<br />
the grid. The portfolio includes all<br />
electrotechnical equipment needed.<br />
Siemens offers complete end-to-end<br />
planning, engineering, and financing,<br />
all the way to commissioning and service,<br />
including optimum interconnection of<br />
energy storage systems and even<br />
complete microgrids.<br />
• Ritvik Balgi<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
19
Driving Digital Transformation<br />
Krishnakumar Ramanathan, Head of Key Accounts and Vertical Markets and Chief Customer Officer, Siemens India, introduced the audience to<br />
Siemens and all that it represents. Ashish Bhat, CEO – Digital Factory, Siemens India, and the main speaker for the evening, made a brilliant<br />
presentation of what Digitalization is and how it is being driven by the Digital Factory and Process Industries & Drives Divisions.<br />
Customers not just in major<br />
metros but also in so-called tier<br />
II cities like Coimbatore and<br />
Ahmedabad are consciously<br />
making the shift toward digital<br />
transformation. Siemens India<br />
has taken the lead in partnering<br />
customers in their digitalization<br />
journey.<br />
Recently, during an interactive<br />
session on “Driving Digital<br />
Transformation”, experts from<br />
Siemens shared insights on<br />
Industry 4.0, digitalization<br />
technologies and their impact<br />
across the entire value chain,<br />
from production planning,<br />
design and manufacturing. The<br />
location was Coimbatore, one<br />
of the fastest-growing tier II<br />
cities in India and the hub of<br />
automotive ancillary, textile<br />
and poultry industries. In<br />
attendance were key<br />
representatives from over 130<br />
top corporates in Coimbatore,<br />
such as Lakshmi Machine<br />
Works, Elgi Equipments, Elgi<br />
Rubber, Hirotec, LGB, Malabar Cements,<br />
Pricol, Ponni Sugars, ITC, TVS Srichakra<br />
and Gedee Weiler.<br />
The participants got insights into the<br />
global trends and how digitalization can<br />
help overcome the challenges. In the field<br />
of energy, for instance, the conventional<br />
energy paradigms are shifting. The<br />
upheaval that the energy systems are<br />
undergoing is referred to as the “3D Model<br />
of Energy” because it can be traced to<br />
three trends: decarbonization,<br />
decentralization, and digitalization<br />
While decentralization refers to small,<br />
secure grids "everywhere", decentral<br />
generation (PV, storage) and distributed<br />
energy management, decarbonization is<br />
all about renewables, energy efficiency<br />
and electrification of heat & transport.<br />
Digitalization is brought into the equation<br />
though intelligent connectivity, new<br />
energy services and self-learning &<br />
healing (AI).<br />
In manufacturing, the Siemens low<br />
voltage switchgear factory at Kalwa<br />
Works is a perfect example of how digital<br />
transformation can deliver tangible<br />
benefits, specially for the small and<br />
medium enterprises.<br />
The globally-benchmarked factory is<br />
capable of producing more than 180<br />
variants at the rate of one product every<br />
nine seconds. The plant can manufacture<br />
over five million devices annually.<br />
Products at the plant communicate with<br />
machines and all processes are optimized<br />
for IT control, resulting in a minimal<br />
failure rate. The production methods<br />
deployed at the plant are expected to be<br />
a standard for small and medium-sized<br />
manufacturing units in India, achieving<br />
a visionary model for the future of<br />
manufacturing: end-to-end digitalization<br />
where the real and virtual worlds merge<br />
in “Digital Factory”.<br />
According to Ashish Bhat, CEO – Digital<br />
Factory, Siemens India, “Digitalization will<br />
help us engage with our customers and<br />
industry suppliers across the complete<br />
value chain. A key element in this<br />
evolution is an improved technological<br />
prowess and a world-class product<br />
manufacturing plant.”<br />
<strong>For</strong> more information,<br />
write to insight.in@siemens.com<br />
20
The Foundation of Siemens’ Innovative Strength<br />
Start-up in a Berlin Backyard<br />
In the mid-19th century, a<br />
small, square box weighing<br />
about ten kilograms marked<br />
the birth of the pointer<br />
telegraph. The device, which<br />
was developed by artillery<br />
officer and inventor Werner von<br />
Siemens in a backyard in Berlin<br />
in 1847, ushered in a new era<br />
of electric telegraphy. The<br />
protagonist of this story had a<br />
mindset similar to that of<br />
today’s start-up founders; it was<br />
characterized by an unshakable<br />
faith in his innovation, his skill,<br />
and a venturesome spirit,<br />
which was not dampened by<br />
early failures. “I am now firmly<br />
resolved to make a strong<br />
career out of telegraphy,” he<br />
wrote to his brother William in<br />
December 1846. Indeed, only<br />
five months after he filed a patent for his<br />
telegraph in May 1847, he and Johann<br />
Georg Halske founded “Telegraphen<br />
-Bauanstalt von Siemens & Halske.”<br />
In the following year, the young company<br />
was awarded a contract to build Prussia’s<br />
first electric telegraph line from Berlin to<br />
Frankfurt am Main. One year later, news<br />
of the resolutions of the Frankfurt<br />
National Assembly, the first German<br />
parliament, was telegraphed across a<br />
distance of roughly 500 kilometers to<br />
Berlin in less than an hour. In those days,<br />
this was a veritable sensation and became<br />
the basis for the later worldwide fame of<br />
“Telegraphen-Bauanstalt von Siemens &<br />
Halske.”<br />
Siemens celebrated the 200th birthday of<br />
its founder in 2016 and the 170th<br />
anniversary of its establishment in 2017.<br />
Werner von Siemens’ legacy continues to<br />
this day, in the many brilliant minds that<br />
stand behind the Siemens name and are<br />
responsible for the company’s innovative<br />
strength.<br />
Venturesome Spirit:<br />
Werner von Siemens, 1816 – 1892<br />
21
In Retrospect<br />
1847<br />
Werner von Siemens refined the pointer telegraph invented by Englishman Charles Wheatstone by synchronizing<br />
the transmitter and receiver electrically – making the new device a major improvement over earlier versions. A year<br />
later a young telegraph company, the “Telegraphen-Bauanstalt von Siemens & Halske,” got its first commission – to<br />
install what would be Europe’s longest telegraph line of its day, from Berlin to Frankfurt am Main.<br />
1953<br />
Siemens researchers developed and patented a special technique for making ultrapure silicon for semiconductor<br />
applications. The discovery revolutionized the entire field of electrical engineering, and also represented a<br />
successful entry into microelectronics, tapping a key technology that also extended into other fields of production.<br />
22
1980<br />
Siemens made its successful debut in digitalizing telephone technology, with its EWSD digital electronic exchange<br />
system. EWSD soon became the world's best-selling landline switching system. Four years later, the company<br />
introduced the Hicom private communications system – its first proprietary digital telephone set solution. The<br />
product found rapid acceptance in industry, business and government.<br />
2010<br />
In 2010, Siemens delivered the world's largest, most powerful 800 kilovolt (kV) converter transformer, intended for<br />
the high-voltage DC (HVDC) transmission segment then under construction between Xiangjiaba and Shanghai in<br />
China. At more than 2,000 kilometers and with a transmission capacity of 6,400 megawatts (MW), this HVDC<br />
connection was the longest and most powerful in the world.<br />
Credit: Siemens Historical Institute.<br />
23
Published by and copyright © 2018<br />
Siemens Ltd.<br />
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Plot No. 1080, Dr. Annie Besant Road,<br />
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Corporate Identity Number:<br />
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All rights reserved. On account of certain regional limitations of sales<br />
rights and service availability, we cannot guarantee that all products<br />
included in this magazine are available through the Siemens sales<br />
organization worldwide. Availability and packaging may vary by country<br />
and are subject to change without prior notice. The information in this<br />
document contains general technical descriptions of specifications and<br />
options as well as standard and optional features which do not always<br />
have to be present in individual cases. Siemens reserves the right to<br />
modify the design, packaging, specifications, and options described<br />
herein without prior notice. Please contact your local Siemens sales<br />
representative for the most current information. The required technical<br />
options should therefore be specified in the contract.<br />
Note: Any technical data contained in this document may vary within<br />
defined tolerances.<br />
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