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ORIBI<br />
FARMER<br />
GROWS<br />
PEOPLE<br />
FIRST<br />
CULTIVAR<br />
DIVERSITY<br />
A MUST<br />
FOR SA<br />
NUT FUDGE<br />
ROLLS IN THE<br />
“ DOUGH ”<br />
Spring 2018
Contents<br />
PRODUCERS OF GUARANTEED HIGH QUALITY MACADAMIA TREES<br />
GLOBALGAP - SAMAC<br />
4 12<br />
Editor<br />
Gareth Wright<br />
072 223 3498<br />
gareth@blockmedia.co.za<br />
Advertising<br />
Laura Myers<br />
083 271 5243<br />
laura@macadamiasa.co.za<br />
Design & Layout<br />
Elizabeth-Ann Bradley<br />
hello.elizabethann@gmail.com<br />
www.macadamiasa.co.za<br />
Cover Image<br />
Andiswa Maketa enjoys the<br />
Beaumont flowers in the orchards<br />
at Fairview Farms where she is<br />
the Administration Supervisor.<br />
Image Colleen Dardagan<br />
16<br />
CONTACT MOUNTAINVIEW NURSERY<br />
orders@mountainviewnursery.co.za<br />
Stefan (M) 071 608 9151 (Facsimile) 086 623 2590<br />
5-STAR ACCREDITED<br />
NURSERY<br />
WWW.MOUNTAINVIEWNURSERY.CO.ZA<br />
This publication is<br />
protected by copyright law.<br />
No part of this publication<br />
may be reproduced in any way<br />
without the permission and<br />
acknowledgement of Macadamia<br />
South Africa. Opinions expressed<br />
do not necessarily represent the<br />
views of Macadamia South Africa<br />
or the publishers.<br />
Published By<br />
Block Media<br />
Po Box 1501<br />
Simbithi, Ballito<br />
4390<br />
Printed By<br />
a Novus<br />
Holdings<br />
Company<br />
2 From the Editor<br />
Gareth Wright<br />
4 Oribi Mac Farmers<br />
Grow People First<br />
12 Beaumont<br />
A Tough Nut<br />
To Crack<br />
16 Lowveld Farm<br />
Diversifies<br />
In Mozambique<br />
22 Nut Fudge<br />
Rolls In The ‘Dough’<br />
26 Cultivar Diversity<br />
A Must For<br />
South Africa<br />
30 New App<br />
Makes<br />
Harvesting<br />
A Breeze<br />
34 Beware<br />
The Felted Coccid<br />
38 Industry<br />
Nuts & Bolts
From the<br />
Editor<br />
The shops are filled with Christmas<br />
decorations, festive season celebrations<br />
are under way and Macadamia SA<br />
is celebrating its fourth and final<br />
edition for 2018.<br />
While gathering the stories and doing the research for the<br />
inaugural edition in the first quarter of this year we began<br />
to get an idea of what was in store for us. We have met the<br />
most interesting people, including technical experts, farmers,<br />
processors, workers in the fields and so many more who have<br />
helped us to pack each edition with colour, valuable industry<br />
information and the most inspiring stories of individuals<br />
committed to growing South Africa’s agriculture industry for<br />
the good of all. The macadamia industry is probably one of<br />
the most exciting in South Africa at the moment and this<br />
edition is packed full of the stories of those who make it the<br />
success it is.<br />
We visit Karen and Robert Carlton-Shields who gave up<br />
their high-flying corporate lives in Gauteng to start farming<br />
macadamias in 2011. The couple have brought their extensive<br />
knowledge in staff development to their farming enterprise<br />
which has seen the growth of individuals who previously<br />
could only have dreamed of what they are achieving and the<br />
opportunities that lie ahead for them.<br />
And, as the government works out the complex issue of land<br />
ownership in the country, growers wanting to spread their<br />
risk have branched out into neighbouring countries such<br />
as Mozambique to start growing the crop, but not without<br />
demanding challenges. Some of these include a tangle of red<br />
tape and getting to know the dynamics of a different country<br />
and its people, its climate and growing conditions.<br />
Then there’s our story on Eugene “Dog” Kalafatis, a KwaZulu-<br />
Natal macadamia farmer and one of South Africa’s most<br />
experienced helicopter pilots who is using his expertise to<br />
improve the application of pesticides in orchards by bringing<br />
the very best in technical innovation and development to the<br />
crop spraying sector.<br />
This late in the year, most of the macadamia cultivars in the<br />
country’s orchards have already dropped their nuts, except<br />
of course for the Beaumont variety which is the very last to<br />
deliver on its harvest.<br />
Mayo Macs technical expert Rohan Orford reminds us of the<br />
unique qualities of this original cultivar and why it is still in<br />
demand as a variety in commercial orchards.<br />
From the Macadamia SA team, we wish all our readers,<br />
contributors and advertisers a peace-filled Festive Season and<br />
a prosperous 2019.<br />
Gareth Wright<br />
Colleen Dardagan<br />
Contributing Author<br />
Lindi Botha<br />
Contributing Author<br />
Laura Myers<br />
Advertising<br />
2
Oribi Mac<br />
Farmers<br />
Grow People First<br />
Oribi Flats macadamia farmers believe<br />
transformation is about understanding<br />
the community in which they live,<br />
identifying leaders and then giving them<br />
opportunities for learning while at the<br />
same time creating space where people<br />
are incentivised, respected and promoted.<br />
Article & Images<br />
Colleen Dardagan<br />
Andiswa Maketa was a domestic worker in Johannesburg<br />
before she made the decision in 2011 to move to the<br />
KwaZulu-Natal south coast with her employers Karen<br />
and Robert Carlton-Shields. Maketa knew nothing about<br />
farming and her main reason for making the change was to<br />
live and work closer to her mother who lives in Mthata in<br />
the Eastern Cape. Never in her wildest dreams did she think<br />
she would become a supervisor on her employers’ macadamia<br />
farm. Now her responsibilities include staff management and<br />
the computerised administration of the business. She has also<br />
passed her driver’s and forklift licence tests and bought her<br />
own car. Maketa is central to the day-to-day administration<br />
of the farm, which says Karen, frees her up to focus on other<br />
farm priorities.<br />
Similarly, Pinky Ngcobo, who not so long ago was a picker<br />
in the orchards, has her Professional Driving Permit and was<br />
promoted to Operations Supervisor earlier this year. “When<br />
Karen and Robert first came here, I was a general farm worker,<br />
slashing the grass and spraying the weeds,” said Ngcobo.<br />
“In 2013 I was the first woman to use a brush cutter and<br />
when the new irrigation system was installed, I learned how<br />
to lay the pipes and start the pump. That’s when I learned to<br />
drive, and I now run the entire irrigation system. In 2016 I<br />
was the picker of the year, in 2017, I was the worker of the<br />
year and in January this year I was promoted to Operations<br />
Supervisor,” she said.<br />
Above Karen and Robert Carlton-Shields who say creating<br />
opportunities for others to develop to their full potential gives them<br />
the greatest joy in the new life they have chosen for themselves.<br />
And Zama Mbele - the newly promoted Maintenance Leader<br />
- says from picking the nuts to where he is today has given<br />
him motivation to keep on learning and to see himself<br />
growing and shining both at work and in his community.<br />
All three, the Carlton-Shields say, are integral to the successful<br />
running of the 101ha macadamia orchards on the Oribi Flats<br />
inland from Port Shepstone. “We see our staff as the backbone<br />
of our business - the very centre of its success - we are only<br />
as successful as the people who work for us. Because of our<br />
corporate background, and the training and development we<br />
received there we bring a very different mindset as to how we<br />
want to develop our people here,” they said.<br />
The farm is over 200ha with the portions not under<br />
macadamias left as natural grassland, which the couple say is<br />
important for the promotion and protection of the natural<br />
environment. Karen and Robert have a very remarkable<br />
story to tell but they pointedly keep diverting attention<br />
away from their decision to leave the corporate sector in<br />
Johannesburg and become macadamia farmers. They say this<br />
is because the achievements of their staff are what they want<br />
highlighted. To them those are the stories of true courage<br />
and determination. “Karen and I were in high level corporate<br />
jobs in Johannesburg,” said Robert. “My area of expertise<br />
is the management of hazardous and toxic chemicals, while<br />
Karen is a qualified health and safety professional.<br />
Karen saw her dad work his whole life in the corporate<br />
sector. She just knew she didn’t want to live her whole life<br />
in the same way. Her dream was to farm coffee in Kenya,”<br />
Robert said. He told her they could farm, but just not coffee<br />
in Kenya!<br />
Above Bongi Ngcobo and Phelile Zulu take a break from their task of<br />
4 knocking the ripe macadamia nuts from the late-harvesting Beaumont trees. MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
5
Above Winnie Mzotho holds up the macadamia nuts ready for sorting and processing at Fairview Farms.<br />
Below Administrative supervisor, Andiswa Maketa takes a break from her office work to sort the newly picked nuts.<br />
Top Pinky Ngcobo, the Operations Supervisor at Fairview Farms<br />
returns from checking the irrigation systems in the orchards.<br />
Above Newly promoted maintenance supervisor, Zama Mbele<br />
cleans air filters in the farm workshop.<br />
Left Sibonelo Mbutho harvests the late bearing Beaumont<br />
macadamia variety. She says the work is important to her<br />
and her family who live in a neighbouring community.<br />
6<br />
MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
7
Right Sibongiseni<br />
Shazi, left and<br />
Mlamuli Mbutho<br />
sort the newly<br />
harvested nuts<br />
as they arrive<br />
onto the conveyor<br />
belt in the farm’s<br />
sorting facility.<br />
Above Nokwanda Gumede gives the macadamia trees a good<br />
shaking to encourage the nuts to drop for easier harvesting.<br />
Above Learning the ropes, new to macadamia<br />
picking, Phelile Zulu in the Fairview orchard.<br />
Right Manelise Cele who is the dehusker supervisor is<br />
one of the up and coming leaders at Fairview Farm.<br />
It took four years and a tremendous<br />
amount of research and “homework”<br />
before the couple finally bought<br />
Fairview Farm. Robert is in charge<br />
of the farm’s strategic planning while<br />
Karen runs the day-to-day operations.<br />
which include staff management. “We<br />
arrived here on June 1, 2011. And we<br />
hit the ground running. Yes, we had<br />
done our homework, but the reality<br />
of the farm was way different from<br />
the theory. We didn’t have time to<br />
think, we just had to get on and do it,”<br />
he said.<br />
Fairview Farm has about 26 000<br />
macadamia trees, some of which are<br />
irrigated and some dryland. Most of<br />
the trees on the farm are Beaumont<br />
cultivars. “The climate is very different<br />
from that on the coastline so we<br />
typically have multiple flowerings and<br />
our harvesting is late. This presents<br />
challenges for us as well as for the<br />
local nut processors we supply. Our<br />
pickers who have such an arduous<br />
task are amazing, even after months of<br />
harvesting they are still cheerful and<br />
committed. Fortunately, our processors<br />
are understanding of the challenges as<br />
well and they have been very supportive<br />
over the years,” the couple said.<br />
Once settled on the farm and as soon as they managed to<br />
catch their breath both Robert and Karen started identifying<br />
the people who they believed could be leaders, or as they say:<br />
“to step up and take over from us”.<br />
“For us transformation is about the small steps rather than<br />
the big tokens which come to nothing,” said Karen. “The<br />
first step though was to change our mindset. We had been<br />
used to working with people who had degrees with serious<br />
corporate responsibilities. Here we found ourselves working<br />
with people who had experienced tremendous challenges<br />
such as little or no education which had resulted in limited<br />
cognitive and lateral thinking skills.”<br />
The couple engaged the services of an industrial psychologist<br />
to assess the potential of their staff before putting together<br />
a practical plan on how to change thinking and learned<br />
behaviour. Those who were identified as leaders were then<br />
sent on a formal training session which was hosted at a hotel<br />
in Margate. “This in itself took most of the group out of their<br />
comfort zones,” they said. “None of them had ever stayed in<br />
a hotel or had sat through formal training sessions before.<br />
We made sure the sessions were very visual and interactive<br />
as a result. They included training on personal development,<br />
conflict management, how to motivate people and work as a<br />
team. Our staff are beginning to realise their value and their<br />
role in the business. They have grown in confidence as they<br />
are seeing how their input is valuable and how important<br />
their contributions are to the decision-making processes on<br />
the farm. For us to see their yearning for knowledge and a<br />
Above Administrative supervisor, Andiswa Maketa teaches Elizabeth Duvenage<br />
to work the farm computer as she prepares to take maternity leave in December.<br />
burning desire to learn more and more has been a humbling<br />
experience.” But it is listening to the hopes and dreams of the<br />
three staff members that the full impact of the journey thus<br />
far becomes clear.<br />
Maketa, who is about to go off on maternity leave, has had to<br />
train her replacement on how to manage the administration<br />
of the farm. For Ngcobo each day is about learning more<br />
new things, while for Mbele it’s constantly growing his<br />
skills as a leader. “What I have learned here is that it is not<br />
a disgrace to say you don’t know something and then to<br />
ask questions on how to do that task right,” Ngcobo said.<br />
“There have been challenges in my new role, but the training<br />
we received gave me tools to use to be able to cope with<br />
them. As supervisors on the farm, we also work together to<br />
solve our problems before we go to Karen and Robert,” the<br />
three said. And for Robert and Karen, their unique incentive<br />
scheme and staff management model is aimed at continuing<br />
the development and growth already started in their people.<br />
“We work in an environment of mutual trust and respect.<br />
And if one of them gets a better opportunity or head-hunted<br />
in the industry we support that because then they can grow<br />
themselves elsewhere. Through our succession plan we<br />
will be able to find someone to step up into their place,”<br />
Robert said.<br />
“Our whole aim is to see people elevated and to<br />
see them achieve the very best of their potential.”<br />
- Robert Carlton-Shields<br />
8<br />
MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
9
A 3-part series on the history of Beaumont in South Africa.<br />
ADVERTORIAL<br />
Part<br />
3<br />
Above & Left: Amorentia Beaumont trees ranging<br />
from 3 to 4.5 years old in the Letsitele Valley, Limpopo.<br />
The 4 year olds produced 2.6 tons per Ha WIS.<br />
It is true that not all cultivars root well on their own<br />
rootstocks in which case either a seedling or a clonal<br />
rootstock is required for grafting.<br />
Amorentia customers give consistent feedback confirming<br />
what is already known at Amorentia – their Beaumont<br />
VPs are of excellent quality and show evidence of high<br />
yield early because they are well rooted and because their<br />
genetic material is superior.<br />
Macadamia growers (especially those who are new to<br />
Macadamia farming) often question the differences<br />
between the root systems of vegetative clonal rootedcuttings<br />
(VPs) versus seedling rootstocks. The answer<br />
is simple; VPs will produce a more even orchard due to<br />
the consistency of genetics and they offer a superior<br />
root-system when propagated by superior nurseries<br />
with experience.<br />
High yielding nursery trees come from excellent mothermaterial.<br />
Through its Plant-Improvement Scheme, the<br />
Amorentia Macadamia Nursery Beaumont mother-trees,<br />
(as well as all other cultivars) were monitored for high<br />
performance over a 15 year period. This exercise ensured<br />
that only high yielding trees remain in the mother-blocks.<br />
This was achieved by weighing the nuts from each mothertree<br />
and removing all poor performing trees. It means<br />
that the genetic material used for all propagation at<br />
Amorentia offers growers a high-yield potential from day 1.<br />
It also means that the Nursery has 100% control over their<br />
propagation procedures.<br />
For more information on Amorentia Estate and Nurseries,<br />
visit their <strong>web</strong>site www.amorentia.co.za or contact them<br />
directly: admin@amorentia.co.za<br />
Proving the science behind our Beaumont cultivar yield success.<br />
www.amorentia.co.za
Beaumont<br />
A Tough Nut To Crack<br />
Beaumonts, affectionately known as<br />
‘695’, are currently and historically the<br />
most popular cultivar in South Africa,<br />
which we estimate to represent at least<br />
35 % of the total trees in the ground.<br />
Article Rohan Orford<br />
Images Colleen Dardagan<br />
It is a hybrid of M. integrifolia and M. Tetraphyla and<br />
characterised by its iconic crimson flush, prolific rich<br />
smelling pink bloom and slightly knobbly husk. The leaves<br />
are also notoriously spiky, making picking and pruning an<br />
uncomfortable affair.<br />
Its primary popularity stems from its precociousness and<br />
hardy reputation which is especially attractive to farmers in<br />
South Africa who seek the blend of a high yielding tree that is<br />
tough at the same time. Further, they can with care produce<br />
their first crop in the third year after planting which is earlier<br />
than later maturing varieties such as the ‘816’ which tend to<br />
produce in year 4-5. This is very attractive to new farmers<br />
where early cash-flow is hugely appreciated.<br />
Lastly Beaumont are the foundation cultivar for root-stocks<br />
in the macadamia nursery industry. Other characteristics<br />
include it being late (Aug-Sept) flowering variety, with its<br />
harvest ready in September to October. This is an advantage<br />
in that the kernel develops when the season has warmed up<br />
allowing for better kernel growth but also has its risks in<br />
that the winds in KZN and heat in Nelspruit can wreck the<br />
flowering and early nut set. It requires heavy pruning due to<br />
its vigorous growth and dense canopy. Canopy density and<br />
flowering in a more humid time of the year also makes it<br />
susceptible to blossom blight, which is a fungal disease that<br />
also destroys the flowers.<br />
In management terms it has the unfavourable nature of<br />
not dropping its nuts, but tolerates the use of ethylene to<br />
drop the nuts making it a more popular variety as spraying<br />
ethylene speeds up harvest and helps reboot the trees for the<br />
next season.<br />
12<br />
MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
13
With the higher altitudes of Mpumalanga being the original<br />
hub of Macadamia farming, Beaumonts also fared rather<br />
well from a kernel recovery and style of kernel characteristics<br />
relative to other historically popular varieties such as the<br />
‘788’ and ‘344’.<br />
With the advent of the macadamia farming boom in KZN,<br />
it became abundantly clear that the Beaumont quality was<br />
far poorer than the other cultivars. Mayo Macs carried out<br />
some further analysis on all the elements that dictate price<br />
such as kernel recovery, style spread and yield and related<br />
this to altitude of our mapped farms and interestingly the<br />
Beaumonts do not seem to tolerate the conditions within<br />
100 meters above sea level which we assume is due to the sea<br />
aerosols. What is also becoming clear is that Beaumont only<br />
performs well when irrigated but tends to suffer severe yield<br />
declines of up to 50% with drought.<br />
However, with all things considered the Beaumont is<br />
considered one of the best earning varieties available. This is<br />
probably one of those rare cases where in hindsight the older<br />
“mac” farmers were right! They planted a variety that, despite<br />
all the new cultivars and new information on hand today,<br />
still turns out to be a really great nut bearing tree.<br />
Above & Below Left Beaumont macadamia trees, or 695 in full flower on the KwaZulu-Natal south coast.<br />
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14<br />
Above Rohan Orford, Senior Technical Advisor, Mayo Macs.<br />
MACADAMIA SOUTH AFRICA<br />
Everything you need from A - Z
The uncertainty of farm tenure in Zimbabwe in the early 2000s and the unfolding land reform process in<br />
South Africa prompted a group of South Africans to spread their risk by investing in a macadamia farm in<br />
Northern Mozambique. And the challenge, they say, has proven that persistence and innovation does pay off,<br />
although tackling the unknown in a foreign country meant management had to be hands on from the start.<br />
Above The farm has micro irrigation, but often the trees do not get adequate water in the dry months due to a lack of power.<br />
Lowveld Farm<br />
Diversifies<br />
in Mozambique<br />
Establishing a macadamia farm in Mozambique has proved a steep<br />
learning curve for a group of South African farmers. But higher<br />
efficiencies and vast supplies of land and water have resulted in a<br />
profitable operation that offers a favourable option for diversification.<br />
Article & Images<br />
Lindi Botha<br />
Duncan Macgregor (above) who is one of the six<br />
shareholders in the business named Tenga Limitada said<br />
there were always surprises popping up that the group could<br />
never have bargained on. The business is made up of 250ha<br />
of macadamia orchards in Niassa province which is 120km<br />
east of Lichinga and about 200km south of Tanzania in the<br />
upper lefthand corner of the East African country.<br />
VIRGIN TERRITORY<br />
After identifying a suitable piece of land, the administrative<br />
process to secure a land lease or duat as it is known in<br />
Mozambique, was set in motion, says Macgregor. Initially<br />
the Mozambican government granted the South African’s a<br />
two-year lease. “This allows time for lessees to do community<br />
consultations and prove that you are actually going to do<br />
something with the land. After that you can apply to have<br />
it converted to a definitive duat of 49 years and then after<br />
that for another 49 years, bringing it to the maximum 99-<br />
year lease that is allowed in Mozambique,” he said. But the<br />
process can be drawn-out which meant it came with its own<br />
challenges, for example, to get through all the bureaucracy<br />
and to find the right channels of communication was not<br />
only challenging, but time consuming. Further, Macgregor<br />
said, the system there is based on Portuguese law, not British<br />
or Roman law as they were accustomed to in South Africa.<br />
“There are very different interpretations and the language<br />
barrier is problematic. For example, a farmer might get the<br />
land at a nominal rental, but what they end up paying for in<br />
compliance, is far more than their investment in the land.”<br />
“The idea of cheap land in Mozambique<br />
does not exist as the cost of doing business in<br />
Mozambique is high,” - Duncan Macgregor<br />
The South Africans established the farm from scratch on<br />
virgin land. First, they planted 10ha to various cultivars to<br />
see which ones did well. The farm is still without electricity<br />
and a mix of solar panels, generators and gasifiers are used to<br />
power the operation which creates its own challenges. Since<br />
the farm is in an isolated area the shareholders wanted to<br />
develop the surrounding community and create an enabling<br />
environment for economic activity. At the time Mozambique<br />
was receiving foreign aid from NGO’s and several were<br />
approached by Tenga to assist with putting up infrastructure<br />
in the nearby town. “One NGO required us to rapidly expand<br />
our hectares so that they could see we were there to stay. We<br />
ended up taking many short cuts to get the orchards going to<br />
meet the NGO’s requirements. But then the funding never<br />
materialised and we had orchards where the land preparation<br />
was not done thoroughly. “That was one of our biggest errors<br />
as it has affected yields and pushed us further away from the<br />
break-even point as we are constantly trying to rectify the<br />
soils. Now we rip the soil and do proper lime and phosphate<br />
applications before planting, as would be standard practice<br />
in South Africa,” said Macgregor.<br />
With continuous expansion the farm will eventually have<br />
350ha planted to macadamias in a few years. The 816<br />
and Beaumont varieties in particular have done well with<br />
crackouts around 38% sound kernel recovery.<br />
16<br />
MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
17
Above The layout of the farm is such that the straight rows can extend up to 3km.<br />
Above New trees are constantly being added to the farm to expand the orchards.<br />
Once harvested the nuts are dried on the farm and shipped<br />
as nut-in-shell to China. Those nuts that don’t fit the grade<br />
are sent to South Africa to be cracked. Macgregor said there<br />
were no problems transporting the nuts across the border<br />
and as far as possible they tried to share loads with other<br />
inputs coming to the farm on the return trip. Macgregor<br />
said unfortunately yields were not optimal and didn’t always<br />
reach the industry average of 4 tons/ha. He said this was<br />
largely as a result of the ongoing irrigation problems caused<br />
by power supply challenges. “The climate in Mozambique<br />
is favourable for macadamia production, however the very<br />
definitive rainy and dry season causes problems if there is not<br />
adequate irrigation. Just before the rains start in December,<br />
it’s extremely hot and dry and affects nut development.<br />
The gasifiers we use to power the irrigation system often<br />
breakdown, which means we can only irrigate a few blocks<br />
at a time. In those hot months the demand for water is high<br />
and if the trees don’t get what they need, it reduces the yield<br />
and crackouts,” he said.<br />
Macgregor said the water supply was abundant with various<br />
large rivers in the area and they were about to build a dam<br />
on a small stream, which would allow most of the orchards<br />
to be gravity fed. There is also the possibility of setting up a<br />
hydro power plant on one of the bigger rivers. Such projects<br />
which had benefits for the neighbouring communities were<br />
key when doing business in Africa, he said.<br />
“As South African farmers we have to have a different mindset.<br />
It can’t be ‘us and them’. The growth must be inclusive<br />
in those areas and you can’t fence yourself off and progress<br />
on your own without any benefit to the community. If the<br />
hydro power gets off the ground, we will be able to assist the<br />
local village with some electricity for their school and clinic.<br />
There is a possibility of assisting the local community with a<br />
drip irrigation scheme from the dam that supplies the farm<br />
with water. They will be able to plant vegetable gardens or<br />
whatever other crops they choose to plant.”<br />
He said during the expansion phase having the budget to<br />
help surrounding communities was not always possible.<br />
“It is important to balance the cash flow for the business with<br />
the requirements from the community. If our business fails<br />
the whole community is affected. We supply employment to<br />
around 130 people and we need to ensure they can keep their<br />
jobs,” he said.<br />
CHALLENGES AND OPPORTUNITIES<br />
Farming at a distance with at least 1 700km between the<br />
farm and the nearest shareholder required a certain degree of<br />
micro management to make sure the operation remained on<br />
track. Macgregor said a large part of the farm’s success was<br />
attributable to the six shareholders having taken ownership of<br />
their specific portfolios. They were each actively involved in<br />
the day to day running of the farm and each was committed<br />
to making the trip to the farm twice a year. Management,<br />
he said was a serious challenge because the farm was so<br />
isolated. While middle management positions were taken<br />
up by locals, senior managers were sourced from elsewhere.<br />
“It takes a special kind of person to work there; it is isolated<br />
with little social interaction and there are no schools for the<br />
children. We have had some hits and misses, but currently<br />
have a good manager in place. There is a weekly reporting<br />
system on a very detailed level that I don’t even get on my<br />
own farm in South Africa,” he said.<br />
Despite being far from any other macadamia farms, insects<br />
from other crops have made their way into the orchards.<br />
“We have picked up insects that we have never seen in South<br />
Africa. There is a mosquito bug that emerged a few weeks<br />
ago that originates in tea and cashew plantations. There is<br />
no registered pesticide against it but we have found that<br />
chemicals used for stinkbug control works for the mosquito<br />
bug as well,” Macgregor said. The challenges created by the<br />
lack of power on the farm were vastly underestimated and<br />
much of the cash flow was used to get these basics right.<br />
“You are suddenly faced with things that would never be<br />
an issue in South Africa. Even buying a tractor becomes a<br />
problem beyond just getting it from Maputo to the farm. If<br />
it breaks there are no mechanics around so you have to risk<br />
fixing it yourself and losing the warranty,” he said. Planning<br />
was also extremely important to make sure inputs reached<br />
the farm in a timely manner. “The cost of inputs is only<br />
slightly more expensive due to the distance the loads must<br />
travel, but labour is significantly cheaper. We run an efficient<br />
operation and benefit from economies of scale. The land is<br />
flat and vast so we plant 9ha blocks at a time. The farm layout<br />
allows rows to reach up to 3km long. We have adequate water<br />
and a great climate.<br />
Challenges aside - it is well worth the<br />
investment,” - Duncan Macgregor<br />
18<br />
MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
19
ADVERTORIAL<br />
SELECTING<br />
VARIETIES<br />
For Commercial<br />
Macadamia Orchards<br />
Because there are so many cultivars to choose from and their yield performance differs from region to<br />
region, selecting macadamia varieties to plant in commercial orchards is complex. Managing Director of<br />
Red Sun Hortitech, Mark Hassenkamp says often comparisons between varieties are based on nut in shell<br />
(NIS) yields per tree, but this was in general a poor measure of tree performance. “A variety may have a<br />
high yield per tree, but if trees have a low spacing and are excessively large they may still perform poorly<br />
when assessed on a per hectare basis. Equally, small trees planted on a wide spacing will also not achieve<br />
acceptable yields per hectare,” Hassenkamp said.<br />
HASSENKAMP SUGGESTS THE FOLLOWING WHEN CHOOSING CULTIVARS FOR AN ORCHARD:<br />
THINK IN TERMS OF FIRST<br />
GRADE KERNEL PER HECTARE<br />
When making decisions about new orchards,<br />
all factors must be considered such as yield,<br />
benchmarks, climate, management capacity,<br />
equipment, and then most importantly; yield,<br />
income, cost and profit.<br />
DECIDE ON PLANTING DENSITY<br />
Hassenkamp said the planting density of a new<br />
orchard was the deciding factor on the selection<br />
of varieties to plant. “It is unlikely that a semidwarfing,<br />
small, compact, upright tree such as<br />
A16 will fill the orchard at low densities, leaving<br />
a large area of the orchard unproductive with<br />
lower returns per hectare. By the same token,<br />
planting a larger precocious variety such as<br />
695, 842 and 849 at high densities would mean<br />
intensive management would be required to<br />
keep the orchard under control in later years.”<br />
IMPORTANCE OF VARIOUS TRAITS<br />
Hassenkamp advised growers to take all the different traits of each variety into account, rather than<br />
concentrating on one or two, although he agreed the ultimate decision was subjective and would<br />
depend on various external factors such as climate. Many growers, he said, considered it desirable<br />
to have all varieties ready for harvest at the same time, to achieve a short harvest window. Other<br />
growers prefer to spread the harvest out to reduce stress risk and minimised the need for large capital<br />
equipment to handle the harvest. “Another important aspect to consider is to select varieties that are<br />
more less the same tree size across the orchards,” he said. There are some debates at the moment on<br />
the preferred size of the kernels, but processors generally prefer large kernels, because they are less<br />
costly to handle,” he said.<br />
DESIGN AND PLANT THE ORCHARD ACCORDING TO POLLENISER COMPATIBILITY<br />
While Hassenkamp advises growers to select at least three varieties to reduce risk, flowering periods<br />
should also remain top of mind. “We recommend that farmers plant solid blocks of selected varieties<br />
rather than mixing the varieties in the row. This might slightly effect pollination, but it makes the<br />
orchards easier to manage,” he said. Red Sun currently has two experimental varieties on controlled<br />
release namely A203 which has a medium to large uneven sized nut with white kernels which drop<br />
mid-season. The variety is hardy and may suit more marginal areas and A268, a medium to large tree<br />
with an open spreading canopy, a mid-season nut drop and very large, good quality nuts which have<br />
creamy, white kernels.<br />
Red Sun Hortitech is approved by CitroGold to propagate and distribute Australian Hidden Valley macadamia varieties to southern<br />
African growers in addition to having dedicated clonal mother blocks for propagation of all commercial South African varieties.
Nut Fudge<br />
Rolls In The ‘Dough’<br />
A beautiful view and a love for all things sweet has<br />
turned the growing domestic consumer demand for<br />
macadamia nuts into a profitable agri-processing business<br />
for Nelspruit farmer, Jaco van der Merwe.<br />
Article & Images<br />
Lindi Botha<br />
Above Jaco van der Merwe<br />
plans on using the five<br />
hectares of land he has<br />
planted to macadamia nut<br />
orchards to build an agriprocessing<br />
business able to<br />
create a thriving domestic<br />
market for the nuts in<br />
the Lowveld.<br />
Left Husband and wife<br />
team Lizl and Jaco<br />
van der Merwe.<br />
Making delicious fudge from macadamia nuts was the last<br />
thing on Jaco van der Merwe’s mind when he set out to build<br />
his dream home in the magnificent countryside of South<br />
Africa’s Lowveld in the Mpumalanga Province.<br />
Instead of buying just one hectare to build his home in<br />
Nelspruit, van der Merwe landed up buying a farm and<br />
planting an orchard of macadamia trees. “I went from<br />
wanting a one hectare stand to building a home to eventually<br />
buying a 16ha farm,” he laughed. “I had the land and the<br />
water so planting macadamia trees was the next obvious step.<br />
I figured it would eventually help me pay for the cost of the<br />
property and the house.” But, it was his sweet tooth that<br />
saw the farmer starting to play around with various fudge<br />
recipes until he found the one he liked the best. And while<br />
the enterprise was never meant to go commercial, when<br />
toying around with a plan to add value to his crop, the idea<br />
of producing fudge for sale was born. In fact, van der Merwe<br />
admits to originally not having a particular liking for the<br />
taste of the macadamia nuts until he tasted those destined<br />
for export to markets around the world. “The quality of nuts<br />
available to the public in South Africa is not up to standard<br />
because all the good stuff is sent abroad. This creates a<br />
negative perception of macadamia nuts and consequently<br />
limits the market growth here.”<br />
Van der Merwe said he wanted to see the macadamia nut<br />
market developed in the Lowveld. “We are the biggest<br />
producing region globally but there are no products for<br />
the public to buy here. In Australia they have massively<br />
developed the market to nut milks, nut butters, and huge<br />
ranges of nut flavours from honey to wasabi.<br />
In South Africa we are lucky if we can find anything other<br />
than salted nuts, and even then, the quality is poor. We have<br />
to start developing our own market with quality products,”<br />
he said.<br />
After giving up some space used by his beer brewery in the<br />
garage for the fudge, van der Merwe started on his “Toxic<br />
Fudge” project, which he said, was way more rewarding than<br />
making beer. “My wife gave me a beer brewing kit as a gift.<br />
I spent all my time brewing beer only to end up with too<br />
much to consume and no market. It was a natural choice to<br />
give that space up for something that actually had a market,”<br />
he laughed.<br />
First, he sourced cream for the fudge from a nearby dairy and<br />
used a portion to make the butter for the fudge. “The price<br />
of the cream is more consistent at the dairy (than the price of<br />
butter) and the added bonus is that we are supporting a local<br />
business. We also get more consistency in the colour of the<br />
fudge because we make the butter ourselves,” he said.<br />
The family produce about 50kg to 60kg of fudge a week<br />
and the variety of flavours is growing with the addition of<br />
salted caramel and dark and white chocolate. Van der Merwe<br />
said the recipe hadn’t been adapted for mass production and<br />
would never be. “The whole idea is to make small batches<br />
and to keep it as artisanal fudge. That means it is more of a<br />
gourmet or adult fudge, not something aimed at children. A<br />
big batch for us is 10kg. If we were ever to put up a factory I<br />
would rather do a few smaller production lines than one big<br />
line so that we can maintain the integrity of our product,”<br />
he said.<br />
22 MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
23
ADVERTORIAL<br />
FENCING SOLUTIONS FOR A SECURE CROP<br />
In November of 2005, husband and wife team,<br />
Colin and Hesté Outram, started Drakensberg<br />
Gate & Fence along with Jors McDonald.<br />
Drakensberg Gate & Fence currently have<br />
about twenty-five permanent employees. An<br />
office manager, technicians, welders, fencers<br />
and drivers make up our enthusiastic team.<br />
While farmer’s markets never featured high on van der<br />
Merwe’s priority list as an avenue for sales, much to his<br />
surprise, they have proven to be the most lucrative for the<br />
marketing of the product. “You really have to be a super<br />
extrovert to spend your weekends selling fudge and interacting<br />
with so many people,” he said. But, with the demand for the<br />
fudge increasing and its high visibility at the markets, various<br />
other lucrative opportunities have opened up.<br />
Toxic Fudge now features each evening on the crisp turneddown<br />
sheets in the guest bedrooms of many upmarket<br />
accommodation lodges in the Lowveld, according to van<br />
der Merwe. “At this stage the farmer’s markets are our prime<br />
marketing tool. While we sell quite a bit on the day of the<br />
market, we pick up so many connections to supply to other<br />
outlets.”<br />
The versatility of the fudge has also meant the family has the<br />
scope to explore further partnerships with other farmers in<br />
the area to create products unique to the Lowveld.<br />
Toxic Fudge now comes as an orange fudge thanks to a<br />
partnership with citrus producers, Joubert & Seuns that is<br />
sold at a farm stall in the Schoemanskloof. A coffee fudge<br />
Above Gallan van der Merwe helps his parents on the farm and with running the market stalls.<br />
using espresso beans is under development for Sabie Valley<br />
Coffee with the next on the menu, a fudge made with local<br />
rum produced in Malelane. All the products are co-branded<br />
with the Toxic Fudge logo and that of the collaborating<br />
company to give profile to both businesses. “I don’t just want<br />
to sell fudge, I want to build a brand,” said van der Merwe.<br />
Collaboration had played a significant role in their marketing<br />
strategy. “Some of this has come about through happy coincidences.<br />
For example, at the markets when we realised<br />
how well our salted caramel fudge paired with champagne<br />
or gin. There is just so much scope for expansion and further<br />
collaboration here in the Lowveld,” he said.<br />
The van der Merwe family has also launched the Farm Nut<br />
Roastery which they say will produce a wide range of good<br />
quality macadamia nut products such as nut milk, nut<br />
butter and flavoured nuts. While small in size, the value-add<br />
projects are making the small macadamia business a worthy<br />
investment.<br />
“I can’t take five hectares of nuts to the processor and then<br />
sit back and wait for my money. I believe in adding value,<br />
whether I have 5ha or 100ha. There is always a niche to tap<br />
into,” he added.<br />
Drakensberg Gate & Fence provide security<br />
fencing solutions across a wide range of areas<br />
including industrial and residential estates,<br />
agriculture premises, education institutions,<br />
game farms and other associated facilities.<br />
We specialise in electrified fencing but<br />
are equally competent in the supply and<br />
erection of all types of wire mesh fencing,<br />
steel palisade fencing, razor security fencing,<br />
concrete fencing and steel gates. All gates are<br />
custom made to suit all orders.<br />
As Drakensberg Gate & Fence is a family<br />
owned business, we pay attention to every<br />
detail and especially in building a lasting<br />
relationship with our clients, we endeavour to<br />
erect a fence that suits each client’s individual<br />
needs. By word of mouth, we have reached a<br />
wide client basis throughout South Africa. We<br />
stay up to date with all the latest developments<br />
in the security and fencing industry.<br />
We have our own pecan nut orchard and are<br />
aware of theft involved in the industry. We are<br />
ready to assist in providing you with a quote<br />
on all your fencing requirements and would<br />
especially like to assist nut, flowers, vegetable<br />
and fruit growers in finding a practical fencing<br />
solution for your specific needs.<br />
”Since their inception, Drakensberg Gate &<br />
Fence have been retailers and installers of<br />
the Stafix and JVA Ranges of electric fencing<br />
systems. During this period of association,<br />
we have seen them provide outstanding<br />
service and quality workmanship to their<br />
customer base. Although based in Winterton,<br />
Drakensberg Gate & Fence have successfully<br />
erected fences and serviced customers<br />
within the Free State, KZN and Mpumalanga.<br />
Their friendly and helpful staff has been a<br />
pleasure to be associated with and we take<br />
pleasure in confidently recommending their<br />
service and workmanship.”<br />
- Maurice Williamson<br />
(C.E.O. Stafix Electric Fence and Security Centres)<br />
24<br />
MACADAMIA SOUTH AFRICA
Cultivar<br />
Diversity<br />
A Must For South Africa<br />
To meet the change in demand for<br />
macadamias across the globe and<br />
the expected downward pressure on<br />
exports of nut-in-shell to China, South<br />
Africa’s growers are urged to plant a<br />
variety of cultivars for a crop able to<br />
cater for consumer diversity.<br />
Article & Images<br />
Lindi Botha<br />
Right Alex Whyte, General Manager<br />
of Green Farms Nut Company.<br />
While South Africa’s macadamia industry is hard at work<br />
growing international markets to create increased demand<br />
for the domestic supply, farmers are warned to keep an eye<br />
on changing consumer demand when deciding on what<br />
varieties to plant in the orchards.<br />
Industry expert and general manager at the Mpumalangabased<br />
Green Farms Nut Company, Alex Whyte says consumer<br />
demand for the style and grade of the nuts they wanted to<br />
buy was changing fast which meant farmers must stay abreast<br />
of these shifts to make sure they were well placed to serve a<br />
broad spectrum of markets. Whyte said what had worked<br />
in the past would probably not work in the future and with<br />
different cultivars suited to the nut-in-shell (NIS) market<br />
and others to kernel, choosing the right variety to plant was<br />
now crucial to make sure the country’s industry remained<br />
sustainable into the future. “It would be remiss of us as an<br />
industry to assume that what got us here today is going to<br />
get us to where we need to be in 10 or even 20 years. Market<br />
demand has fundamentally shifted and there are significant<br />
changes in what customers, from the United States, Europe<br />
and China want on the horizon.” He said it was good news<br />
that different markets wanted different cultivars and styles<br />
of nuts, but it required a fine balancing act between what<br />
was planted and how the nuts were ultimately processed and<br />
marketed.<br />
Of concern though, is that at present 50% of South Africa’s<br />
trees are the Beaumont cultivar, which is more suited to<br />
the nut-in-shell market demanded by China. Around 56%<br />
of South Africa’s crop is exported to the east but the region<br />
represented just 27% of global tree nut consumption.<br />
Whyte said while the macadamia industry was in a unique<br />
and prosperous position with both supply and demand on<br />
the up, he cautioned that more work was needed to secure<br />
long term kernel contracts in the west to diversify export<br />
markets. “This is largely attributable to growing populations<br />
and momentous changes in healthy and ethical eating.”<br />
Additionally, for a variety of reasons, Asia is increasingly<br />
demanding larger nuts and the requirement within the<br />
ingredient sector for diced product is on the rise globally.<br />
Macadamia tree cultivars each yield different nut sizes, sound<br />
kernel recovery (SKR) and volumes depending on a number<br />
of factors from region to region. This becomes significant<br />
through the lens of South Africa’s current export market<br />
mapped to meet global consumption.<br />
Mark Hassenkamp, director of the Red Sun Hortitech<br />
nursery said since global tree nut consumption had increased<br />
by 24% over the last ten years, this, alongside the astonishing<br />
473% increase in their value over the same period of time<br />
made it understandable focus had been on the here and<br />
now. “However, as the market continues to mature and crop<br />
volumes grow, specific demands for quality and nut grade<br />
is going to have a consequential impact,” Hassenkamp said.<br />
He said an estimated 50% of macadamia trees planted in<br />
South Africa were the Beaumont variety. “They are popular<br />
because they are relatively easy to cultivate, are fast growing<br />
with typically large yields, tend to produce a smaller nut and<br />
are more difficult to crack due to their lower sound kernel<br />
ratios (SKR). Around 20% of trees going into the ground<br />
(now) are the A4 variety, which usually deliver good SKR<br />
and larger nuts. Another 20% are the 816 variety and the<br />
remaining 10% a mix of 849, 814, 842 and others,” he said.<br />
What is concerning, however, is reports out of China show<br />
their domestic crop is set to grow exponentially over the<br />
next few years which means they will serve a large portion<br />
of domestic demand from their own crop. However, Whyte<br />
said he believed the Chinese market would stabilise in the<br />
future due to aggressive demand. “And as part of this process<br />
2018 has again faced some uncertainty in that region.<br />
Chinese buyers have not been as proactive as in the past<br />
in procuring product and have little interest in small NIS<br />
nuts. Increasingly this market is becoming more discerning<br />
resulting in demand shifts,” he said.<br />
26<br />
MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
27
OPPORTUNITIES<br />
FOR MACADAMIA<br />
PRODUCT<br />
EXPANSION<br />
WERE HIGHLIGHTED IN<br />
THE RESEARCH AS FOLLOWS:<br />
Both Whyte and Hassenkamp say in percentage terms the<br />
spread of global nut consumption is unlikely to change.<br />
However actual consumption is projected to remain on the<br />
rise. “From a marketing perspective, we would be wise to<br />
cultivate relationships, market access and scope in the US and<br />
Europe,” said Whyte. His advice to farmers is to plant a wellbalanced<br />
spread of cultivars based on careful benchmarking<br />
of the region in which they farm and then on farm specific<br />
analysis to ensure they’re well hedged for future demand.<br />
“It’s not just about what’s profitable now - it is about what<br />
is sustainable and expected from markets in 10 years from<br />
now. A combination of volume and value is paramount, as<br />
is a spread of varieties delivering good crackout and SKR<br />
percentages,” he said.<br />
MARKET HOTSPOTS<br />
Research out of Australia is showing how macadamia nuts<br />
are ideal to meet global snacking trends and points to the<br />
importance of developing value-add products. These products<br />
should be aimed at increasing the demand for the nuts by<br />
consumers, and especially to counter the expected slowdown<br />
in demand for nut-in-shell from China. The respondents in<br />
the research project were consumers and food “influencers”<br />
in China, Japan, South Korea, America and Australia. The<br />
results highlighted “innovation hotspots” for macadamia<br />
nuts converted into snacks.<br />
Lynne Ziehlke, market development manager for Australian<br />
Macadamias, said the research revealed a number of drivers<br />
and ways that today’s consumers snack. “Snacking can be a<br />
proactive, functional and mindful choice to manage hunger<br />
during a busy day. It can also be a mindless activity, driven<br />
by boredom or the need to feel better,” Ziehlke said. Further,<br />
regardless of the way consumers snacked, she said, they were<br />
essentially pursuing a common outcome: to regulate their<br />
mood and the rhythm of their day. “This is fertile ground<br />
for new product development. As a premium, great tasting<br />
and nutritious ingredient, macadamias are an ideal fit for<br />
this increasingly important snacking space,” Ziehlke said.<br />
The research showed that time and energy management was<br />
as relevant as ever in the demand for snacks, this Ziehlke<br />
said was driven largely by the busy and transient nature of<br />
modern life particularly in Asian and western markets.<br />
-<br />
-<br />
-<br />
Indulgence and size: As an inherently indulgent<br />
and nutrient-dense ingredient, even a small<br />
quantity of macadamias can deliver a big impact<br />
on taste, quality and premium quality.<br />
Health additions: While all nuts are known for<br />
their broad health benefits, there is an untapped<br />
opportunity in the snack category to build greater<br />
awareness around the specific health benefits<br />
of macadamias. Research aimed at providing<br />
evidence to support the role of macadamias in a<br />
healthy diet is now underway and aimed at laying<br />
the foundations for macadamias to take a more<br />
assertive place in this space in the years ahead.<br />
Taste: Macadamias’ versatile taste and unique<br />
texture give them broad appeal. As a good flavour<br />
carrier, they offer substantial opportunity for<br />
flavour innovation in snack products.<br />
For marketers and product innovators, this offers up a list<br />
of possibilities, which include the development of sweet<br />
flavoured macadamias (vanilla or caramel), macadamia white<br />
hot chocolate, powders for smoothies and energy bars for<br />
the Asian market. Products such as macadamia raw bars and<br />
balls, granola, protein bars, indulgent nut and trail mixes,<br />
and macadamia crunch popcorn were also ideal for the<br />
western market. Ziehlke said when making snack purchase<br />
decisions, consumers felt the burden of balancing a series of<br />
opposing needs. “They desire satiety, without being weighed<br />
down. They want high nutritional quality as well as great<br />
taste, and they’re looking for small portions that deliver a big<br />
payoff. Macadamias in a snack can resolve all these tensions,<br />
paving the way for a more effortless purchase decision,”<br />
she said.<br />
Top International trends<br />
in consumer demand for<br />
macadamias has resulted<br />
in a call for farmers to<br />
plant a variety of cultivars<br />
to meet the evolving<br />
marketing strategies.<br />
Left Flavoured macadamia<br />
nuts will play a big role in<br />
increasing demand for the nut<br />
in the coming years according<br />
to research findings.<br />
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28<br />
MACADAMIA SOUTH AFRICA<br />
Cell<br />
082 652 6705<br />
E-Mail<br />
helitractor@vodamail.co.za<br />
Website<br />
www.helitractor.co.za<br />
The only operator in<br />
Africa to use laser<br />
guidance technologies
While the macadamia harvesting season is over, farmers are being encouraged to download the app and get acquainted<br />
with it before next season and report any glitches or problems with the system so that they may be ironed out.<br />
New App<br />
Makes Harvesting A Breeze<br />
A new smartphone application<br />
has been developed to help farmers<br />
better manage and keep track of<br />
their macadamia harvesting season.<br />
Article & Images<br />
Lindi Botha<br />
The Harvest App aims to assist growers with yield data and<br />
optimise workers’ performance by efficiently measuring<br />
worker productivity, tracking the foremen on the farm,<br />
recording information and data, and displaying the necessary<br />
information on the farmer’s smartphone or desktop. In<br />
short, it replaces the old-fashioned clipboard with a real<br />
time monitoring and data collection system that farmers can<br />
manage from afar.<br />
The app was developed by a group of students at the University<br />
of Pretoria, in collaboration with the macadamia industry<br />
and is available on both Android and iOS platforms. It can<br />
also be downloaded onto your desktop for easier viewing and<br />
management. The app is simple to use and any staff member<br />
with a smartphone will be able to enter data into the app<br />
as the nuts are being harvested. This includes the amounts<br />
of nuts brought in by each worker and the total harvest<br />
for each block.<br />
THE APP IS AVAILABLE FREE OF CHARGE ON THE PLAY STORE OR AT THESE LINKS:<br />
iOS Application - https://itunes.apple.com/us/app/harvest-app/id1434929167?ls=1&mt=8<br />
Android Application - https://play.google.com/store/apps/details?id=za.org.samac.harvest<br />
Go to www.harvestapp.co.za to download the programme onto your desktop.<br />
HARVEST GIVES FARMERS ALL THE<br />
INFORMATION THEY WOULD GET<br />
FROM MONITORING EACH WORKER’S<br />
YIELD COLLECTION ON A CLIPBOARD.<br />
THESE INCLUDE:<br />
-<br />
-<br />
-<br />
-<br />
-<br />
Graphs of worker performance throughout the day<br />
or for any given time period;<br />
Real-time location tracking of the person (typically<br />
a foreman) using the app;<br />
Historic locations of where the phone or tablet<br />
travelled and where data points were captured<br />
while using the app;<br />
Heat maps to show differences in yield within<br />
an orchard, farm or area, which can also be used<br />
to semi-quantitatively measure theft or other<br />
problems in specific areas on the farm. The heat<br />
maps also assist in viewing the hot spots of where<br />
work is being done. Farmers will be able to see the<br />
critical areas of where workers, foremen, orchards<br />
or farms are best or underperforming;<br />
Comparisons in yield between orchards. Compare<br />
and contrast the performance of workers, orchards,<br />
foremen and farms over periods of time. This is<br />
done through predictive graphs that are shown<br />
using prior performance history to give an estimate<br />
of what might be expected in the future.<br />
“It all starts in the nursery”<br />
Any plant’s success starts in the nursery, propagating high<br />
quality trees ensures a good start to a new orchard.<br />
Our nursery consists of 2 lath-houses and 1 seedbed all<br />
amounting to 2 500m². We Produce 50 000 trees per annum.<br />
Established in 2014, Brondal Kwekery have grown to a<br />
reputable supplier and grower of Macadamia trees. Situated just<br />
9km outside White River, with easy access from main routes, it<br />
allows the nursery quick collection and delivery ways. Co-owned<br />
and managed by Arve Grindstad & Ziaan Barnard, the nursery is<br />
run with a team of well trained and enthusiastic Ground Staff.<br />
Contact Us<br />
30<br />
MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
Ziaan Barnard 083 555 4988<br />
brondalkwekery@gmail.com / www.brondalkwekery.co.za
Introducing helicopter crop spraying<br />
in South Africa was in itself a bold and<br />
dynamic move but compared with his<br />
latest innovation that was just “small<br />
change” for one of South Africa’s most<br />
respected helicopter pilots.<br />
ADVERTORIAL<br />
Eugene Kalafatis - better known as “Dog”<br />
to his friends - was the first to start<br />
flying a helicopter for commercial aerial<br />
crop spraying and sugarcane ripening<br />
in the country. That was back in the<br />
late 1990s when he and an old South<br />
African Airforce friend converted a spray<br />
rig destined to spray mosquitoes in<br />
Ghana for an Enstrom F28C helicopter.<br />
“That’s how Heli-Tractor – my business -<br />
started,” Kalafatis said. Now the Midlands<br />
macadamia farmer of Greek heritage<br />
has upped the ante with dramatic effect<br />
for South Africa’s crop farmers. “I also<br />
have crop spraying businesses in South<br />
America. I tell you the Brazilians know<br />
about technology in agriculture! That’s<br />
where I first saw the use of electrostatic<br />
spraying for pest control. I decided to<br />
introduce it in South Africa. It’s a game<br />
changer,” he said. In September 2017,<br />
Kalafatis took his Bell Jet Ranger to the<br />
air for the first time fitted with<br />
electrostatic spray gear and from the<br />
video evidence the efficacy of the system<br />
is beyond dispute.<br />
SPECTACULAR RESULTS<br />
At about the same time Kalafatis also<br />
fitted the electrostatic system (ES) onto a<br />
Jacto tractor mist blower for macadamia<br />
tree spraying. The results are spectacular.<br />
There are now 11 Jacto ES-fitted systems<br />
operating in Levubu, Tzaneen and in<br />
KwaZulu-Natal, with more in the pipeline.<br />
Previously these farmers used about<br />
2000l to 3000l of product per hectare,<br />
since the ES systems were fitted to the<br />
blowers, that has reduced to just 600l<br />
a hectare. “We have also reduced the<br />
carbon footprint of the orchard threefold.<br />
And the diesel costs for the tractors<br />
have come down by 30%,” Kalafatis said.<br />
The ES system was first used in the<br />
automotive industry for spraying cars in<br />
the 1970s. The spray paint is atomised in<br />
a static field which is formed at the end of<br />
a electrostatic spray gun. Just before the<br />
fog of paint leaves the nozzle, it is given<br />
a positive charge. The negatively charged<br />
and earthed metal of the car then<br />
attracts the positively charged liquid to<br />
its surface very much like a magnet. For<br />
crop spraying the same principle applies.<br />
And because the trees are “earthed” into<br />
the soil they become a magnet for the<br />
“positively charged” pesticide.<br />
SUPERCHARGED<br />
“SKY TRACTOR”<br />
UPS THE ANTE<br />
ON AERIAL PEST<br />
CONTROL<br />
Flying low and slow over the fields of<br />
South Africa’s crop farms, a helicopter<br />
pilot is busy changing the country’s<br />
aerial crop spraying landscape with<br />
technology and innovation geared for<br />
efficacy and precision.<br />
Eugene “Dog” Kalafatis shows the arm of<br />
nozzles on the Bell Jet Ranger spray gear<br />
all “wired” for electrostatic crop spraying.<br />
He describes this methodology of aerial<br />
pest control as a “game changer” for<br />
environmental best practice and crop<br />
cost efficacies in the country.<br />
PULLED EARTHWARDS<br />
PRECISELY ON TARGET<br />
Turning to his laptop screen, Kalafatis<br />
shows a video of his helicopter in action<br />
over an avocado orchard in the Limpopo<br />
province. The first clip is of conventional<br />
spraying and the product is mixed as<br />
the chemical manufacturers prescribe.<br />
The bird flies low over the rows of trees,<br />
releases its load of pesticide and despite<br />
the evidence of very little breeze, most<br />
of the white fog drifts away from the<br />
orchard and into a neighbouring timber<br />
plantation. The second clip is the same<br />
orchard, the same conditions and on the<br />
same day. But this time the helicopter is<br />
fitted with the electrostatic gear. Again,<br />
the Bell Jet Ranger comes in low and slow,<br />
as it reaches the tree line the chemical is<br />
released from the polymer spray nozzles.<br />
The white fog is visibly pulled earthwards,<br />
within the blink of an eye it disappears<br />
into the orchard canopy precisely on<br />
target and without any drift.<br />
Kalafatis is visibly pleased. “Did you see<br />
that? Same conditions, same helicopter,<br />
same orchards, completely different<br />
effect!” He said the efficacy of the system<br />
was being measured using computerised<br />
data downloaded from the helicopter’s<br />
on-board systems. “We also include a<br />
fluorescent dye in the products we spray.<br />
Then we use an ultra-violet light at night<br />
to measure the droplet distribution on<br />
the trees. The electrostatic method has<br />
seen an increase of droplet deposition<br />
on the leaves and fruit from 30 to 40<br />
250-micron droplets per cm³ to 80 to100<br />
100-micron droplets per cm³.<br />
Previously you were lucky if product<br />
coverage on the trees was at 75%<br />
maximum, now it’s more like 95%. We<br />
have also reduced the need for farmers<br />
to overspray. Over spraying can result in<br />
the toxification of the soil as the pesticide<br />
drips off the leaves on to the ground. We<br />
have also reduced the chemical load per<br />
hectare by up to 30%,” he said. Once<br />
applied the efficacy of the pesticides<br />
was also now extended because of the<br />
precision of the droplet distribution and<br />
the more effective cover of the product<br />
on the trees. “Previously we were lucky<br />
if the product gave four weeks cover, we<br />
are still measuring this, but initial results<br />
are showing it is working past six weeks,”<br />
he said.<br />
WORLD FIRSTS<br />
Now waiting for the delivery of a spanking<br />
new Bell Huey UH1H, Kalafatis is visibly<br />
proud of his company’s achievements.<br />
“The Heli-tractor spray system we still use<br />
to this day was a first on the continent.<br />
The Bell Huey Uh-1H spray system and<br />
fire attack all-in-one system was a world<br />
first. We were the first to use the New<br />
Zealand designed Trac-Mac GPS systems<br />
on our helicopters. We were also the<br />
first to use an aerial fertilising bucket<br />
for sugarcane, maize and in the forestry<br />
sector. We were also the first in the<br />
world to use a laser guided system in a<br />
helicopter,” he said.<br />
Pulling at the collar of his crisp cotton<br />
shirt, Kalafatis who says all his life he has<br />
preferred a toolbox to a pencil box, is<br />
emphatic about his business ethics.<br />
Contact Heli-Tractor on 082 652 6705 or Email helitractor@vodamail.co.za<br />
Website: www.helitractor.co.za<br />
“WE PRIDE OURSELVES IN DOING EVERYTHING WE DO WITH PRECISION<br />
AND TO THE VERY BEST AND HIGHEST STANDARDS.” - KALAFATIS
Beware<br />
The Felted Coccid<br />
A new pest has made its way from<br />
Australia to macadamia orchards<br />
in Mpumalanga, causing tree dieback<br />
and reduced yields.<br />
Article & Images<br />
Lindi Botha<br />
Known as the Macadamia Felted Coccid, the pest has had a major detrimental<br />
effect on orchards in Australia where it originated, and on macadamia plantations<br />
in Hawaii. Dense infestations cause leaf die-back and flower drop, with subsequent<br />
reductions in nut set. In extreme cases trees will die-off completely.<br />
Now for the first time the coccid has been found and identified on several farms in<br />
the Lowveld here in South Africa. Although it was initially thought the infestation<br />
was contained in Barberton where the pest was first found, it spread within a<br />
month to White River, presumably through infested plant material.<br />
Dr Schalk Schoeman (above), a senior researcher at the Agricultural Research<br />
Council, said little was known as to how the coccid reached South Africa and<br />
how it was being spread. “My suspicion is it was somehow brought over in plant<br />
material from Australia. I would advise anyone that has recently bought trees from<br />
the Barberton area to carefully inspect the tree for the coccid,” Schoeman said.<br />
The coccids can be identified by their elongated shape. They are covered with a<br />
felted like sac and are whitish in colour and form thick encrustations in leaves,<br />
twigs and even the main stem. The adult female is about 1.5 mm long, dirty white<br />
or pale yellow in colour, with a raised circular opening at the posterior end. The<br />
scale cover of the male is white and is smaller, about 1 mm long. In some instances<br />
infested trees can be detected by a dull bronze colour in the foliage. “According<br />
to the research once the coccids are in the orchard, spread is relatively slow and<br />
they tend to stay in the same tree. But observations in White River contradict this<br />
as there was considerable spread to adjoining trees. These trees were young and<br />
although the planting density was high, the trees were not touching which leads<br />
me to believe that they are probably dispersed by wind,” said Schoeman. He said<br />
the main focus now should be on awareness so that everyone became informed<br />
about the presence of the pest in the country. “Following on from that, we should<br />
focus on containment. I have noticed branch die back in White River and from<br />
photos in Hawaii this can get quite bad and it will affect nearly the entire tree, with<br />
obvious detrimental effects on yields. On bearing trees, nut yields are reduced and<br />
a delay is caused in the fall of mature nuts,” Schoeman said.<br />
Currently there are no registered<br />
chemicals to combat the coccid. A<br />
sprayable oil mixed with Movento as<br />
well as an insect growth regulator such<br />
as Buprofezin can be used. The method<br />
of treating the coccid is somewhat<br />
different from that of stinkbugs. The<br />
oil and Movento is directed at adults<br />
and the Buprofezin is directed as a<br />
second spray against the crawlers.<br />
Schoeman said stink bug spraying<br />
should offer some form of protection<br />
but would not give adequate control<br />
and could increase the development of<br />
resistance by the coccid in the future.<br />
Further, Schoeman said, there seemed<br />
to be an increase in the prevalence of<br />
insects attacking macadamias in the<br />
last two years. “We have picked up that<br />
bark borers have become an issue. Our<br />
initial thoughts were that they were<br />
secondary (pests) but I no longer think<br />
that is the case. Thrips and mites have<br />
also increased during the last few years.<br />
There is a possible link with the change<br />
in climate, but it is difficult to prove<br />
at this stage. Farmers need to remain<br />
vigilant and report any unusual insect<br />
activity in their orchards,” he said.<br />
Above These nuts have been infested with the coccid.<br />
Farmers are asked to contact Dr Schalk Schoeman at schalk@arc.agric.za<br />
should they suspect the Macadamia Felted Coccid was present in their orchards.<br />
Above Infestation in trees can be identified by the thick crust that forms on tree branches.<br />
34<br />
MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
35
WHAT MAKES<br />
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ue to low operating pressure and water saving,<br />
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LABOUR SAVING<br />
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MAINTENANCE SAVING<br />
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The Floppy sprinkler has a built-in ow controller.<br />
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The key to a successful Full overage Irrigation<br />
ystem is choosing a sprinkler designed and<br />
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The Floppy Sprinkler does not use a splash plate<br />
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The Floppys cutting edge technology sprinkler<br />
drives prosperity into the future by equipping<br />
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In contrast to Part overage Irrigation or other<br />
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throughout their entire life span.
Industry<br />
nuts<br />
&bolts<br />
Record Year For Coastals<br />
Despite a turbulent year for politics and the<br />
economy in South Africa, KwaZulu-Natal’s<br />
Coastal Farmers’ Co-Operative has reported<br />
a record year with trade up by 9.9% as<br />
at April 30, compared with the previous<br />
year. At the recent annual general meeting,<br />
outgoing Chairman Mark Gallagher said the<br />
member-based co-operative had seen excellent<br />
performance from its fertiliser, fuel and general<br />
divisions with the branch merchandising<br />
division exceeding expectations.<br />
Above Coastals member, Malcolm Naidoo, Financial Manager for Coastals,<br />
Devan Naidoo; Nathan Govender, Head of Commercial Banking at<br />
Standard Bank; Account Executive at Standard Bank, Dean Shepard.<br />
Above Coastals senior staff, left back,<br />
Regional Manager - north, Christopher<br />
Reddy, Regional Manager - south, Barry<br />
Lloyd; seated Administration Manager,<br />
Dan Dayaram and Internal Auditor,<br />
Nirasha Naidoo.<br />
Below Coastals Board member, Jono Chennells,<br />
Coastals members, BJ Mansfield and Bruce Galloway.<br />
Agro-chemical sales had also showed a good<br />
set of results over the period, with steady<br />
and continued growth in member support.<br />
Capital projects during the year included<br />
the completion of the new Eston branch, and<br />
construction of the new flagship branch at<br />
Port Shepstone was well underway.<br />
Above Jeremy and Nic Goble from Mvuma CC farms receive a<br />
certificate celebrating their 50-year Coastals membership from<br />
outgoing chairman, Mark Gallagher.<br />
Below Coastals staff enjoying their lunch following the annual<br />
general meeting were, Yuveka Moonsamy and Heather Botha.<br />
Above Seen at the recent Coastals Annual General meeting are<br />
from left, Krish Moodley, Naren Harikrishna, Freddy Govender<br />
and Thiroshan Moodley all members of the co-operative.<br />
Below Coastals Regional Manager- south, Barry Lloyd and<br />
Coastals Director, Vere Hein in discussion following the meeting<br />
at the Mount Edgecombe Country Club.<br />
Top Newly appointed Chairman of the Coastals<br />
Farmers’ Co-operative, Bernard Rouillard.<br />
Above Coastals Board member, Jono Chennells; Head<br />
of Stakeholder Affairs SAFDA, Thandokwakhe Sibiya;<br />
Communications, Marketing and Social Responsibility<br />
Manager SAFDA, Ronda Naidu; Coastals Board<br />
member, Khumbulane Mthethwa and Eshowe<br />
sugarcane grower and Coastals member, Enos Nene.<br />
Left Coastals members, left, Guy Emberton and Mark<br />
Taylor; Coastals General Manager, Lindsay Smith;<br />
Coastals outgoing Chairman, Mark Gallagher and<br />
Coastals member, Kim Hagemann.<br />
38<br />
MACADAMIA SOUTH AFRICA<br />
SPRING 2018<br />
39
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• Furthermore, high temperatures during the flowering stage cause<br />
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• The Floppy Sprinkler irrigation system offers more than a watering<br />
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MPUMALANGA/LIMPOPO/CAPE<br />
Theunis Smit: 084 919 5717<br />
KZN<br />
Andrew Sheard: 083 784 3627<br />
Rohan Orford: 076 437 2956