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Curriculum-Auto Body Repair Denting & Painting

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COMPETENCY-BASED CURRICULUM<br />

FOR THE MODULE OF<br />

AUTO BODY REPAIR, DENTING & PAINTING<br />

UNDER<br />

SKILL DEVELOPMENT INITIATIVE (SDI) SCHEME<br />

Based on<br />

MODULAR EMPLOYABLE SKILLS (MES)<br />

Government of India<br />

Ministry of Skill Development and Entrepreneurship<br />

1


CONTENTS<br />

Sl. Topics<br />

No.<br />

1. Introduction<br />

2. General Information & Course Structure<br />

3. Job Roles and Reference NOS & NCO<br />

4. NSQF Level Compliance<br />

5. General Training Plan, Examination & Pass Regulation<br />

6. Learning Outcomes<br />

6.1 Generic Outcomes<br />

6.2 Specific Outcomes<br />

7. Assessable Outcomes with Assessment Criteria<br />

8. Syllabus Content with Time Structure<br />

8.1 Syllabus Content for Professional Skill & Knowledge<br />

8.2 Syllabus Content for Soft & Entrepreneurship Skills<br />

9. Infrastructure<br />

10. Assessment Standard<br />

10.1Assessment Guideline<br />

10.2 External Assessments<br />

11. Annexure-I: List of Tools &Equipment<br />

12. Annexure- II: List of Tools &Equipment for Soft &<br />

Entrepreneurship<br />

13. Annexure-III: Guidelines for Instructors and Paper Setters<br />

14. List of Trade Committee Members<br />

Page No.<br />

2


1. INTRODUCTION<br />

The Ministry of Skill Development and Entrepreneurship is an apex organization for<br />

the development and coordination of the vocational training including vocational training<br />

for women in our country. The Ministry conducts the training programmes through the<br />

Craftsmen Training Scheme (CTS), Apprenticeship Training Scheme (ATS), Skill<br />

Development Initiative (SDI) Scheme based on Modular Employable Skills (MES), and<br />

Craftsmen Instructor Training Scheme (CITS) to cater to the needs of different segments of<br />

the Labour market. The National Council for Vocational Training (NCVT) acts as a central<br />

agency to advise Government of India in framing the training policy and coordinating<br />

vocational training throughout India.<br />

A majority of Indian workforce does not possess marketable skills which is an<br />

obstacle in getting decent employment and improving their economic condition. A large<br />

number of school drop outs do not have access to skill development for improving their<br />

employability. The higher entry requirements and long duration of courses under the formal<br />

training system are some of the obstacles for a person of low educational attainment to<br />

acquire employable skills.<br />

The Ministry is implementing the Skill Development Initiative (SDI) Scheme based<br />

on Modular Employable Skills (MES) to provide vocational training to early school leavers<br />

and existing workers especially in the unorganized sector to develop skilled manpower for<br />

the industry. Training is provided by registered Vocational Training Providers (VTPs) under<br />

the Government, Private Sector, and Industrial establishments located all over the country.<br />

Testing of skills acquired informally by an individual are directly tested on pre-determined<br />

parameters through independent Assessing Bodies. Nationally as well as internationally<br />

recognized NCVT certificate is issued to every successful individual.<br />

The key features of the Modular Employable Skills (MES) are:<br />

Short-term training programmes designed in consultation with the Industry.<br />

Identification of “minimum skills set” sufficient to get employment.<br />

Flexible training delivery mechanism (part time, weekend, or full time).<br />

Different levels of programmes (Foundation level to advanced level).<br />

Opportunity for lifelong learning.<br />

The training under MES would benefit different target groups like workers seeking<br />

certification of their skills acquired informally, workers seeking skill up gradation, and early<br />

school dropouts and unemployed. Central Government facilitates and promotes the training<br />

while registered Vocational Training Providers (VTP) under the Govt. and Private Sector<br />

3


provide the training. Testing of skills is done by independent Assessing Bodies to ensure<br />

impartiality.<br />

The National Skills Qualification Framework (NSQF), published in the Gazette of<br />

Government of India on 27th December, 2013, is a national framework that aims to<br />

integrate general and vocational streams of education and training. The main thrust of the<br />

NSQF is to focus on competency-based qualifications. The National Skill Development<br />

Agency (NSDA) under the Ministry is responsible for the implementation of the<br />

Framework, by bringing together the key stakeholders through the National Skill<br />

Qualifications Committee (NSQC).<br />

The competency-based framework organizes qualifications into ten levels, with the<br />

entry level being 1, and the highest level being 10. Each level of the NSQF is described by a<br />

statement of learning outcomes in five domains, known as level descriptors. These five<br />

domains are (1) Process, (2) Professional knowledge, (3) Professional skill, (4) Core skill, and<br />

(5) Responsibility. The paradigm shift from learning focused on inputs to an<br />

outcome/competency-based education would help in the Recognition of Prior Learning<br />

(RPL), and simultaneously enable the alignment of the Indian qualifications with<br />

international ones. Government funding is expected to be on a preferential basis for NSQF<br />

compliant courses. The NSQF notification provides a Qualification Register, which is the<br />

official national database of all qualifications aligned to NSQF levels. Through this Register,<br />

learners can expect access to all NSQF compliant qualifications.<br />

The Ministry has set up Mentor Councils to focus on courses under NCVT in various<br />

sectors with representation from thought leaders among different stakeholders viz.,<br />

industries, innovative entrepreneurs who have proved to be game-changers,<br />

academic/professional institutions, and ch<strong>amp</strong>ion ITIs for each of the sectors. The Mentor<br />

Council for each sector reviews curricula, admission criteria, course duration, and<br />

requirement of trainers and assessment/evaluation systems for the sector on a continuous<br />

basis and make recommendations regarding the same. Sector-wise Core Groups are formed<br />

to plan and prepare the documentation for the competency-based curricula for the courses<br />

under each sector.<br />

4


2. GENERAL INFORMATION AND COURSE STRUCTURE<br />

1 Qualification AUTO BODY REPAIR, DENTING &<br />

PAINTING<br />

2 MES Code No. AUR 709<br />

3 NSQF Level Level-3<br />

4 Duration of Modular Training 600 hrs.<br />

5 Entry Qualification Minimum 5th Std.+ Basic <strong>Auto</strong>motive<br />

Servicing 4 wheelers (AUR 702)+ Driver cum<br />

Mechanic (AUR703)<br />

6 Trainees per unit 20<br />

Distribution of training on Hourly basis:<br />

Sl.<br />

No.<br />

Broad Practical components to be covered<br />

Duration<br />

(in Hrs)<br />

1 AUTO BODY REPAIR: Practice health & safety-familiarize, select, proper 600<br />

use, maintain and store – tools, equipments, Consumables clothing safety,<br />

identification of different types of body, chassis and drive lines,<br />

identification of location of parts and panels, practice on operating the air<br />

compressor, practice on periodical maintenance of air compressor, remove<br />

and refit body panels, doors, floors, wheel boxes and fenders, practice on<br />

removing and refitting wind shield glasses, practice on arc welding on<br />

vehicle body, practice on gas welding, gas brazing, gas soldering and gas<br />

cutting on vehicle body, practice on resistance, spot, seam and butt welding<br />

on vehicle body, practice on MIG welding, practice on plasma welding,<br />

practice on minor repair of auto body-cut open, beat out, strip out old paint,<br />

make smooth surface by using different grades of sanders, apply putty on<br />

affected area and applying primer(repair damaged body which is ready for<br />

final paint)<br />

AUTO BODY PAINTING: Practice on removing paint from the damaged<br />

area, practice on mixing and applying body filler, practice on sanding(block),<br />

practice on mixing and applying putty, practice on applying primer, practice<br />

on feather edge sanding and masking, cutting, scuffing, rubbing and<br />

polishing.<br />

2 *Training on Soft & Entrepreneurship Skill module has been completed -<br />

during training on module AUR 701.<br />

Total 600<br />

*Note: Any candidate completed training for 100 hrs. Soft &Entrepreneurship skills<br />

under MES in any module need not to repeat the same.<br />

5


BRIEF DESCRIPTION OF JOB ROLES<br />

3. JOB ROLES<br />

This course is meant for the candidates who shall be aspire to become Mechanic <strong>Auto</strong> <strong>Body</strong><br />

<strong>Repair</strong> & <strong>Auto</strong> <strong>Body</strong> <strong>Painting</strong> and able to perform auto body repair and auto body paint<br />

repair works in 4 wheelers and inculcate entrepreneurship skills in the area of automobile<br />

body repair, denting & painting.<br />

NOS & QP/NCO MAPPING<br />

AUR 709 AUTO BODY REPAIR,<br />

DENTING & PAINTING Mechanic<br />

ASC/ Q 1410<br />

AUTOMOTIVE BODY TECHNICIAN<br />

LEVEL 3<br />

6


4. NSQF LEVEL COMPLIANCE<br />

The Broad Learning outcomes of AUTO BODY REPAIR, DENTING & PAINTING<br />

trade under MES matches with the Level descriptor at Level- 3.<br />

.<br />

The NSQF level-3 descriptor is given below:<br />

LEVEL<br />

Level 3<br />

Process<br />

required<br />

Person may<br />

carry out a job<br />

which may<br />

require limited<br />

range of<br />

activities<br />

routine and<br />

predictable<br />

Professional<br />

knowledge<br />

Basic facts,<br />

process and<br />

principle<br />

applied in the<br />

trade of<br />

employment<br />

Professional<br />

skill<br />

recall and<br />

demonstrate<br />

practical skill,<br />

routine and<br />

repetitive in<br />

narrow range of<br />

application<br />

Core skill<br />

Communication<br />

written and<br />

oral,<br />

with minimum<br />

required<br />

clarity, skill to<br />

basic<br />

Arithmetic<br />

and algebraic<br />

principles,<br />

personal<br />

banking, basic<br />

understanding<br />

of social and<br />

natural<br />

environment<br />

Responsibility<br />

Under close<br />

supervision<br />

Some<br />

Responsibility<br />

for own work<br />

within defined<br />

limit.<br />

7


5. GENERAL TRAINING PLAN, ASSESSMENT & CERTIFICATE<br />

General Training Plan<br />

The knowledge and skill components as stated in the section for ‘learning outcomes’ are to<br />

be imparted in accordance with the instructions in respect of the content and time structure.<br />

Assessment<br />

The competency assessment for the Modular Employable Skills under the SDI scheme is<br />

being done by the assessor of the independent Assessing Bodies (AB) which is not involved<br />

in training delivery, to ensure an impartial assessment. The assessment process through<br />

Assessing Bodies aims to test and certify the competency of the persons who seek<br />

certification of their skills acquired informally or the persons who have been trained at the<br />

registered VTPs. In the assessment process, identification of competency, ways to measure<br />

the competency and deciding on the type of evidence that has to be collected are the<br />

responsibility of the Assessing Bodies whereas administering the assessment and collecting<br />

the evidence and reporting the results are the responsibility of the assessors.<br />

Candidates are to demonstrate that they are able to:<br />

1. Plan and organize work processes, identify necessary materials and tools;<br />

2. Perform task with due consideration to safety rules, accident prevention<br />

regulations and environmental protection stipulations;<br />

3. Apply professional knowledge and soft skills& entrepreneurship while performing<br />

the task.<br />

4. Check the job for accuracy, identify and rectify errors in job.<br />

The details of the assessment standard are as per section-13.<br />

Pass regulation:<br />

Minimum passing marks for Practical is 60%<br />

Minimum pass marks for theory is 40%<br />

Certificate<br />

Successful persons will be awarded certificates issued by National Council for Vocational<br />

Training (NCVT).<br />

8


6. LEARNING OUTCOMES<br />

The following are minimum broad learning outcomes after completion of the AUTO<br />

BODY REPAIR, DENTING & PAINTING course of 600 hrs duration:<br />

6.1. SPECIFIC OUTCOMES<br />

1. Apply safe working practices in an automotive work shop.<br />

2. Comply environment regulations and housekeeping in the work shop.<br />

3. 3. Remove and refit body panels, doors, floors, wheel boxes and fenders, wind shield<br />

glasses<br />

4. To carryout body repair by different welding processes on a vehicle<br />

5. To Carry out minor repair of auto body-cut open, beat out.<br />

6. To carryout refinishing operation on vehicle<br />

NOTE: Learning outcomes are reflection of total competencies of a trainee. Each learning outcome may<br />

include multiple assessment components. However assessment will be carried out as per assessable outcome and<br />

assessment criteria.<br />

9


7. ASSESSABLE OUTCOMES WITH ASSESSMENT CRITERIA<br />

Note:<br />

1. The training shall be conducted as per the syllabus.<br />

2. The trainee shall demonstrate the competencies which are defined below in assessable<br />

outcome and assessment criteria.<br />

3. All the assessable outcomes are to be tested during formative assessment, observations,<br />

and viva-voce.<br />

4. Assessable outcome of Soft skills & entrepreneurship shall be tested separately and also<br />

be applied in Theory and Practical examinations.<br />

5. These assessable outcomes and assessment criteria will serve as a set of guidelines for<br />

Trainers and Assessors.<br />

Specific assessable outcomes:<br />

ASSESSABLE<br />

ASSESSMENT CRITERIA<br />

OUTCOMES<br />

1.0 Apply safe working 5.1 Follow and maintain procedures to achieve a safe working<br />

practices in an<br />

environment in line with occupational health and safety<br />

automotive work shop. regulations and requirements and according to site policy.<br />

5.2 Recognize and report all unsafe situations according to site<br />

policy.<br />

5.3 Identify and take necessary precautions on fire and safety<br />

hazards and report according to site policy and procedures.<br />

5.4 Identify, handle and store/dispose off dangerous goods and<br />

substances according to site policy and procedures following<br />

safety regulations and requirements.<br />

5.5 Identify and observe site policies and procedures in regard to<br />

illness or accident.<br />

5.6 Identify safety alarms accurately.<br />

5.7 Report supervisor/competent of authority in the event of<br />

accidents or sickness of any staff and record accident details<br />

correctly according to site accident/injury procedures.<br />

5.8 Identify and observe site evacuation procedures according to<br />

site policy.<br />

5.9 Identify personal protective equipment (PPE) and use the<br />

same as per related working environment.<br />

5.10 Identify basic first aid and use them under different<br />

circumstances.<br />

5.11 Identify different fire extinguishers and use the same as per<br />

requirement.<br />

10


2.0 Comply<br />

environment regulations<br />

and housekeeping in the<br />

work shop.<br />

3. Remove and refit body<br />

panels, doors, floors,<br />

wheel boxes and fenders,<br />

wind shield glasses<br />

4. To carryout body<br />

repair by different<br />

welding processes on a<br />

vehicle<br />

6.1 Identify environmental pollution and contribute to the<br />

avoidance of instances of environmental pollution.<br />

6.2 Carryout maintenance and cleaning of work shop and lifting<br />

equipment.<br />

6.3 Take opportunities to use energy and materials in an<br />

environmentally friendly manner.<br />

6.4 Avoid waste and dispose waste as per procedure.<br />

6.5 Recognize different components of 5S and apply the same in<br />

the working environment.<br />

7.4 Perform electrical wire joints, form electrical circuits and test<br />

basic electrical parameters as per the circuit drawings and<br />

operating procedures.<br />

7.1 Select, care and use of PPE while removing and refitting of<br />

body panels, doors, floors, wheel boxes, fenders and wind shield<br />

glasses<br />

7.2 Select tools and materials for the job and make this available<br />

for use in a timely manner<br />

7.3 Use the tools and equipment in the way specified by<br />

manufacturers while removing and refitting of body panels,<br />

doors, floors, wheel boxes and wind shield glasses<br />

7.4 Carryout their removing and refitting of body panels, doors,<br />

floors, wheel boxes and wind shield glasses by refereeing :<br />

Workshop manual<br />

removal and replacement procedures<br />

legal requirements<br />

27.5 To check for performance of Assembly of body panels,<br />

doors, floors, wheel boxes and fenders<br />

8.1 Plan and select appropriate welding process method to repair<br />

vehicle body as<br />

arc welding<br />

gas welding, gas brazing, gas soldering and gas cutting on<br />

vehicle body<br />

resistance, spot, seam and butt welding on vehicle body<br />

MIG welding<br />

plasma welding<br />

8.2 Comply with safety rules when performing the above process<br />

8.4 Select appropriate tools and equipment to perform the above<br />

process<br />

11


8.5 Set up and repair as per standard operating procedure.<br />

5. To Carry out minor<br />

repair of auto body-cut<br />

open, beat out.<br />

6. To carryout refinishing<br />

operation on vehicle<br />

9.1 Select, care and use of PPE while repairing auto body-cut<br />

open, beat out.<br />

9.2 Select tools and materials for the job and make this available<br />

for use in a timely manner<br />

9.3 Use the tools and equipment in the way specified by<br />

manufacturers while repairing auto body-cut open, beat out.<br />

9.4 Carryout their repairing auto body-cut open, beat out as per<br />

procedure laid down in workshop manual<br />

9.5 Fit check the repaired components for alignment and to<br />

conform with your supervisor<br />

10.1 Select, care and use of PPE while carryout auto body<br />

painting<br />

10.2 Select tools and materials for the job and make this available<br />

for use in a timely manner<br />

10.3Use the tools and equipment in the way specified by<br />

manufacturers while auto body painting<br />

10.4 Carryout their auto body painting procedure by<br />

mixing and applying body filler<br />

sanding(block)<br />

mixing and applying putty<br />

applying primer<br />

feather edge sanding and masking<br />

Base coat application<br />

Surface cleaning and degreasing<br />

Second and third coat application<br />

Preheating the vehicle and cooling<br />

Cutting,scuffing,rubbing and polishing<br />

10.5Inspecting the painted area for satisfaction to Customer<br />

requirements<br />

12


8. SYLLABUS CONTENT WITH TIME STRUCTURE<br />

8.1 FOR THE MODULE OF AUTO BODY REPAIR, DENTING & PAINTING<br />

(Module Code No. AUR 709)<br />

Duration: 600 hrs.<br />

Detailed Syllabus:<br />

PRACTICAL<br />

AUTO BODY REPAIR<br />

Practice health & safety-familiarize,<br />

select, proper use, maintain and store<br />

– tools, equipments, Consumables<br />

clothing safety<br />

Simple basic practices on computerreading<br />

service manuals, collision<br />

repair manuals and colour matching<br />

guide<br />

Identification of different types of<br />

body, chassis and drive lines<br />

Identification of location of parts and<br />

panels<br />

Practice on operating the air<br />

compressor<br />

Practice on periodical maintenance of<br />

air compressor<br />

Inspect and decide whether it can be<br />

repaired or replaced<br />

Remove and refit body panels, doors,<br />

floors, wheel boxes and fenders<br />

Practice on removing and refitting<br />

wind shield glasses<br />

Practice on arc welding on vehicle<br />

body<br />

Practice on gas welding, gas brazing,<br />

gas soldering and gas cutting on<br />

vehicle body<br />

Practice on resistance, spot, seam and<br />

butt welding on vehicle body<br />

Practice on MIG welding<br />

THEORY<br />

Safety precautions and first aid. Proper<br />

use, care and maintenance of tools and<br />

equipments.<br />

Introduction on types, function of<br />

body and panels<br />

Procedure for inspection, removing<br />

and refitting of body componentspanels,<br />

doors and other body parts<br />

Arc welding-basic electricity and<br />

welding power source. electrodestypes,<br />

description and specification.arc<br />

welding procedure<br />

Gas welding-gas welding, brazing and<br />

soldering procedures<br />

Description of gas cutting<br />

Resistance welding-resistance welding<br />

process-spot, seam and butt welding<br />

Details of Mig welding<br />

Method of fixation of wind screen<br />

glass<br />

Procedure for cut open, beat out<br />

dents, stripping of old paints, sanding<br />

at different stages, smooth surface<br />

preparation at different stages, putty<br />

application &primer application at<br />

different stages of affected<br />

area(chronological order for repair of<br />

auto body)fitment of repaired part and<br />

aligning to the original shape<br />

13


Practice on plasma welding<br />

Practice on minor repair of auto bodycut<br />

open, beat out, strip out old paint,<br />

make smooth surface by using<br />

different grades of sanders, apply<br />

putty on affected area and applying<br />

primer(repair damaged body which is<br />

ready for final paint)<br />

Apply base coat painting<br />

Fit check the repaired components for<br />

alignment<br />

AUTO BODY PAINTING<br />

Practice health & safety-familiarize,<br />

select, proper use, maintain and store<br />

– tools, equipments, Consumables<br />

clothing safety<br />

Practice on removing paint from the<br />

damaged area<br />

Practice on mixing and applying body<br />

filler<br />

Practice on sanding(block)<br />

Practice on mixing and applying putty<br />

Practice on applying primer<br />

Practice on feather edge sanding and<br />

masking<br />

Base coat application<br />

Surface cleaning and degreasing<br />

Second and third coat application<br />

Preheating the vehicle and cooling<br />

Cutting,scuffing,rubbing and polishing<br />

Inspecting the painted area<br />

Safety precautions and first aid. Proper<br />

use, care and maintenance of tools and<br />

equipments<br />

Personal safety – three key areas of<br />

risk eyes, skin and inhalation<br />

Details of personal protective<br />

equipments-RPE,PPE<br />

Details of ingredients of paint<br />

Procedure of refinishing process<br />

Selection of consumable for doing<br />

painting work<br />

Procedure for doing painting(in<br />

chronological order),selection of<br />

matrerials,tools and equipmentsapplication<br />

of body filler for surface<br />

preparation, sanding on the affected<br />

area for smooth surface preparation,<br />

primer coating on the affected area,<br />

preparing affected surfaces for base<br />

coating, applying Base coat painting<br />

,clear coat painting for metallic paints,<br />

rubbing and polishing.<br />

Application of paint production<br />

treatment/anti rust treatment<br />

Procedure for inspection of painting<br />

work and fixing the wind screen glass<br />

Details of spray gun-types-standard air<br />

gap design-different sizes of nozzles<br />

Details of different types sanding<br />

14


equipments<br />

Different types of sand paper-grades<br />

Possible defects in painting<br />

objects,causes and its cure<br />

15


9. INFRASTRUCTURE<br />

1. Instructors’ Qualification Degree in <strong>Auto</strong>mobile Engg. with one year relevant<br />

experience<br />

OR<br />

Diploma in <strong>Auto</strong>mobile Engg. with two years relevant<br />

experience<br />

OR<br />

NTC/NAC in <strong>Auto</strong>mobile trade group with three years<br />

of relevant experience<br />

2. Desirable qualification Craftsmen Instructor Certificate(CIC) in Fitter trade<br />

3. Space Norms 190 sq. m<br />

4. Power Norms 7 KW<br />

5.Tools, Equipment & General<br />

Machinery<br />

(As per Annexure I)<br />

16


10. ASSESSMENT STANDARD<br />

10.1ASSESSMENT GUIDELINE<br />

Appropriate arrangements should be made to ensure that there will be no artificial barriers to<br />

assessment. The nature of special needs should be taken into account while undertaking the<br />

assessment. Due consideration shall be given while assessing for teamwork,<br />

avoidance/reduction of scrap/wastage and disposal of scarp/wastage as per procedure,<br />

behavioral attitude, sensitive to environment and regularity in training. The sensitivity<br />

towards OSHE and self-learning attitude shall be considered while assessing competency.<br />

Assessment will be evidence based comprising the following:<br />

1) Job carried out in labs/workshop<br />

2) Record book/ daily diary<br />

3) Answer sheet for assessment<br />

4) Viva-voce<br />

5) Progress Chart<br />

6) Attendance and punctuality<br />

7) Assignment<br />

8) Project work<br />

Evidence of internal assessment should be preserved for an appropriate period of time for<br />

audit and verification by examination body.<br />

The following marking pattern to be adopted while assessing:<br />

a) Weightage in the range of 60-75% to be allotted during assessment under following<br />

performance level:<br />

For performance in this grade, the candidate with occasional guidance and showing due<br />

regard for safety procedures and practices, has produced work that demonstrates attainment<br />

of an acceptable standard of craftsmanship. In this work there is evidence of:<br />

Demonstration of good skill in the use of hand tools, machine tools, and workshop<br />

equipment<br />

Below 70% tolerance dimension achieved while undertaking different work with those<br />

demanded by the component/job.<br />

A fairly good level of neatness and consistency in the finish<br />

Occasional support in completing the project/job.<br />

b) Weightage in the range of above75%- 90% to be allotted during assessment under<br />

following performance level:<br />

17


For this grade, the candidate, with little guidance and showing due regard for safety<br />

procedures and practices, has produced work that demonstrates attainment of a reasonable<br />

standard of craftsmanship. In this work there is evidence of:<br />

Good skill levels in the use of hand tools, machine tools, and workshop equipment<br />

70-80% tolerance dimension achieved while undertaking different work with those<br />

demanded by the component/job.<br />

A good level of neatness and consistency in the finish<br />

Little support in completing the project/job<br />

c) Weightage in the range of above 90% to be allotted during assessment under following<br />

performance level:<br />

For performance in this grade, the candidate, with minimal or no support in<br />

organization and execution and with due regard for safety procedures and practices, has<br />

produced work which demonstrates attainment of a high standard of craftsmanship. In this<br />

work there is evidence of:<br />

High skill levels in the use of hand tools, machine tools, and workshop equipment<br />

Above 80% tolerance dimension achieved while undertaking different work with<br />

those demanded by the component/job.<br />

A high level of neatness and consistency in the finish.<br />

Minimal or no support in completing the project.<br />

10.2. EXTERNAL ASSESSMENTS<br />

ASSESSABLE OUTCOMES<br />

NO.<br />

1. Recognize & comply safe working practices, environment<br />

regulation and housekeeping.<br />

2. Recognize & comply safe working practices, environment<br />

regulation and housekeeping.<br />

3. Demonstrate knowledge of concept and principles of basic<br />

arithmetic calculation and apply knowledge of specific area to<br />

perform practical operations.<br />

4. Explain time management, entrepreneurship and<br />

manage/organize related task in day to day work for personal &<br />

societal growth<br />

SPECIFIC<br />

Total of External assessment<br />

ASSESSMENT<br />

MARKS<br />

18


Annexure - I<br />

11. List of Tools & Equipment for module for a batch:<br />

ADDITION IN EQUIPMENTS:<br />

1. AUTO BODY DENTING MACHINE – 01 NO<br />

2. COLLISION REPAIR MACHINE – 01 NO<br />

3. TROLLEY TYPE HYDRAULIC CRANES – 01 NO<br />

19


TOOLS & EQUIPMENTS (SUGGESTED) FOR AUTO BODY PAINTING<br />

ADDITIONAL TOOLS TO BE ADDED:<br />

1. RESPIRATOR – 05 NOS<br />

2. SAFETY SHOES - 01 NO EACH<br />

3. SHIELD FACE PROTECTOR – 01 NO EACH<br />

4. AIR FED MASK -01 NO EACH<br />

5. ELECTRONIC WEIGHING MACHINE – 01 NO<br />

6. STEEL ALMIRAH 6ʼ HEIGHT-03 NO<br />

20


ANNEXURE-III<br />

12. GUIDELINES FOR INSTRUCTORS AND ASSESSORS<br />

1. Due care to be taken for proper & inclusive delivery among the batch. Some of the<br />

following method of delivery may be adopted:<br />

A) LECTURE<br />

B) LESSON<br />

C) DEMONSTRATION<br />

D) PRACTICE<br />

E) GROUP DISCUSSION<br />

F) DISCUSSION WITH PEER GROUP<br />

3. Maximum utilization of latest form of training viz., audio visual aids, integration of IT, etc.<br />

May be adopted.<br />

4. The total hours to be devoted against each topic may be decided with due diligence to<br />

safety & with prioritizing transfer of required skills.<br />

5. Assessment may be based on following instructions:-<br />

Sl.<br />

No.<br />

Question on different aspect<br />

Weightage in<br />

%age<br />

1 Knowledge 15<br />

2 Understanding 15<br />

3 Practical Execution 70<br />

1. Due weightage to be given to all the topics under the syllabus while assessing.<br />

21


Sl.<br />

N<br />

o.<br />

Name<br />

S/Shri<br />

LIST OF TRADE COMMITTEE MEMBERS<br />

Designation Organization Mentor<br />

Council<br />

Designation<br />

1. A. Ramesh Professor IIT Chennai Chairman<br />

2. TC Saravanabava DDG(AT) DGE&T, HQ, New Delhi Mentor<br />

3. K Srinivasa Rao JDT CSTARI, Kolkata Team Leader<br />

4. Yuvaraj C DDT ATI, Chennai Member<br />

5 V.Krishna Shankar GM Ashok Leyland Member<br />

6 G.Sathiskumar Senior Mgr Ashok Leyland Member<br />

7 Dr.Abhjit KR Consultant NATRIP Member<br />

Mandal<br />

8 M.Sivaraman Consultant Delphi TVS Member<br />

9 Mohan Kumar Manager TAFE, Chennai Member<br />

10 Kanchi<br />

Manager Quality Prabha Engineers, Hosur Member<br />

Purushotham,<br />

11 Sunil Bagwe, Paint shop Head Prabha Engineers, Hosur Member<br />

12 G.M.Cholanrajan Sr.Manager- Lanson Toyota, Chennai-107 Member<br />

Technical<br />

Training<br />

13 Sunil Kumar S.R, Assistant Toyota Kirloskar Motor Pvt Member<br />

Manager Ltd<br />

Karnataka, 562 109<br />

14 Shri S.Arul Selvan Asst Professor Dept <strong>Auto</strong> Engg, M.I.T, Member<br />

Anna University, Chennai.<br />

15 Shri S. Jayaraj, Asst Professor Dept <strong>Auto</strong> Engg, M.I.T, Member<br />

Anna University, Chennai.<br />

16 Shri R. Lakshmanan Training Mgr Bosch Ltd, Bangalore Member<br />

17 Shri V.Vadivelan Consultant NATRIP, Global <strong>Auto</strong>motive Member<br />

Research centre, Chennai<br />

18 Shri B. Gridharan Managing Visa Diesel Service, Chennai Member<br />

Director<br />

19 Shri VKR. President Two Wheeler workshop Member<br />

Vadivelan<br />

owners Association, Chennai<br />

20 P. Marveldass, DDT<br />

ATI, Chennai<br />

Member<br />

(Electronics)<br />

21 Swamy S.M ,. Senior Officer,<br />

Training Dept<br />

Toyota Kirloskar Motor Pvt<br />

Ltd<br />

Member<br />

22


22 Shri Suresh Babu Service Manager,<br />

<strong>Body</strong> & Paint<br />

shop<br />

Karnataka, 562 109<br />

ABT Maruti, Chennai-32<br />

Member<br />

23 M. Veerasamy Works Manager Vishnu Cars Pvt Ltd, Member<br />

Chennai-43<br />

24 P.Senthil Kumar, Service Manager DSC Motor Pvt Ltd., Member<br />

Chennai-15<br />

25 Shri T.Selvan, Manager <strong>Body</strong> DSC Motor Pvt Ltd., Member<br />

shop<br />

Chennai-15<br />

26 G Venkatesh ADT ATI(V), Hyderabad Member<br />

27 SP Rewaskar ADT ATI(V), Hyderabad Member<br />

28 N Ramesh kumar TO CTI, Chennai Member<br />

29 R Rajeshkanna TO ATI, Chennai Member<br />

30 Akhilesh Pandey TO ATI, Mumbai Member<br />

.<br />

31 TN Rudra TO ATI, Howrah Member<br />

32 A. Duraichamy Assistant Govt ITI Coimbatore Member<br />

Training Officer<br />

(ATO)<br />

33 Gurcharan Singh, ADT ATI, Ludhiana Member<br />

34 O.R. Arjun Mohan, AE Agricultural Engg. Dept, Member<br />

Chennai<br />

35 R.Murugesan, AE Agricultural Engg. Dept, Member<br />

Chennai<br />

36 K.Thaniyarasu ATO Govt ITI Trichy Member<br />

37 W. Nirmal Kumar ATO Govt ITI Trichy Member<br />

Israel<br />

38 N. Duraimurugan ATO Govt ITI Guindy Member<br />

.<br />

39 K. Ravindranath ATO Govt. ITI, Ambattur Member<br />

.<br />

40 K. Veerappan ATO Govt. ITI, Nagapattinam Member<br />

.<br />

41 V.Palanikumar ATO Govt ITI, Pudukottai. Member<br />

42 H.S.Kalra Principal Govt ITI Chandigarh Member<br />

43 B Ramarao ATO Govt ITI, Vizag , AP Member<br />

44 Suresh Naik ATO Govt ITI, Mangalore , Member<br />

23


Karnataka<br />

45 ND Zaware Principal ITI, Pimpri-Chinchwad Member<br />

46 RM Gotmare TO ITI, Gowandi, Maharastra Member<br />

47 Pranjit Das, DDT Govt ITI Assam Member<br />

48 M. Madaswamy Principal Ramco, ITC, Rajapalayam, Member<br />

TN<br />

49 Damachadramouli Agricultural Er SFMT & TI Hyderabd Member<br />

50 V. Gopalakrishnan Training Officer, Co-ordinator, NIMI,<br />

Chennai.<br />

24

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