CFSE - Certified Functional Safety Engineering I - Participant's Notebook - Exida 2007

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[ IEC 61508 Safety Lifecycle "ANALYSIS" Phase hi Concept I (End User I Consultant) [3f Ha~ 111 &s 1 ~isk l 1
0 [ Safety Lifecycle "Analysis" Phases ] r 1. Process Design- Scope I Definition c> Process Saf~.:J Information I Event Hlsto!:l I ~r 2. lndentify Potential l c> Potential Haza~ I Application Standards I Hazards c:::> I 3. Consequence Analysis -~ c> 4. Identify Protection I Layers l c> 5. Ukelfhood Analysis c>r l c> ( ~ Designofother c::> 1 risk reduction I Hazard Characteristics I I Consequence Database I I Failure Probabilities I (LOPA) I Tolerable Risk Guidelines I lT y Hazard:~ c> Consequence facilities Layers of Prete~ Hazard Frequenci~ ')~6. Select RRF, Target SIL I c> RRF, TargetS~ for each SIF I 7. Develop Process Safety I H
Page 1 and 2: Functional Safety Engineering I \ \
Page 3 and 4: Table of Contents SECTION 1 SECTION
Page 5 and 6: SECTION 1 ,·_ Co"rse Presentation
Page 7 and 8: Functional Safety Engineering 1: Ri
Page 9 and 10: exida Certification S.A. in Switzer
Page 11 and 12: 'r~~lr~ ~ ~\lw'
Page 13 and 14: • 1960's SIS Evolution Hardwired
Page 15 and 16: "S0/90's Safety Design Process" ] P
Page 17 and 18: u IEC 61508 Standard 4 Targets Supp
Page 19 and 20: Safety Instrumented System Function
Page 21 and 22: [ Safety Integrity Level J 0 Safety
Page 23 and 24: [ SIF Sensors J Logic Solver 0 Like
Page 25 and 26: [~___ s_e_c_t_io_n_1_:_s_u_m_m_a_r_
Page 27: Practical results of Implementing S
Page 31 and 32: Safety Requirements Specification 0
Page 33 and 34: u [ Select Architecture • Objecti
Page 35 and 36: Safety Lifecycle "Operation" Phases
Page 37 and 38: Competency • IEC 61508 Personnel
Page 39 and 40: Certified Functional Safety Expert/
Page 41 and 42: [ Why do companies manage risk? ]
Page 43 and 44: [~_____ ln_d_iv_i_d_u_a_I_R_is_k __
Page 45 and 46: Tolerable Risk Level Example < Matr
Page 47 and 48: [ Risk Reduction using Inherent Ris
Page 49 and 50: S [ Risk Management Standards ] 0
Page 51 and 52: [~ ____ s_e_c_t_io_n_4_:_P_r_o_b_a_
Page 53 and 54: ( Rules of Probability- Venn Diagra
Page 55 and 56: [ Complementary Events 0 4 Compleme
Page 57 and 58: [ Probability Multiplication l 4 Fo
Page 59 and 60: Probability Addition Mutually Exclu
Page 61 and 62: Probability Addition Independent Ev
Page 63 and 64: Probability Addition Three Independ
Page 65 and 66: Probability Addition Three Independ
Page 67 and 68: Rules of Probability Exercises 0
Page 69 and 70: Fault Tree 'AND' Gates Independent
Page 71 and 72: [~_F_re_q_u_e_n_c_y_L_o_g_i_c__] EV
Page 73 and 74: Definition of Hazard 0 ~> A potenti
Page 75 and 76: [~___ T_e_rm __:_ln_c_id_e_n_t_o __
Page 77 and 78: What Is Process Hazards Analysis? 0
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Recommendations for Effective PHAs
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[~__ s_IF __ D_es_c_r_ip_t_io_n ___
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['-_ld_e_n_ti_fy_in_g_S_I_F_f_ro_m_
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[ Consequence Analysis Methods J f
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---'==[ ===C=o=n=s=e=q=u=e=n=;c_e_M
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l~ __ A __ P_P_Iic_a_t_io_n __ Ex_e
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[ Likelihood Categorization J Likel
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[L ___ E_v_e_nt_T __ re_e_A_n_a_l_y
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Event Tree Drawing Example Result I
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Considering All the Impacts with Ri
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[~ ~] ______ s_e_c_ti_o_n_s_:_s_u_m
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0 ' VJ t T M I I G A T I 0 N p R E
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Example Part 1 - Pipe Rupture LOPA
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Example- Pipe Rupture LOPA Solution
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Using Maintenance and Function Test
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Typical Protection Layers - Basic P
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Typical Protection Layers Mechanica
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[~_______ o_c_c_u_p_a_n_c_v ______
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0 [ SLC - SIL Selection l Process S
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[___ H_o_w_to_A_s_s_ig_n_a_S_IL_~]
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Likelihood Part of the Hazard Matri
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[ Hazard Matrix Procedure 2] 0 41de
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Risk Graph Parameters Parameters Co
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Demand Rate (Likelihood) Parameters
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Risk Graph Example Solution () 4,,
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Frequency Based Targets Assign SIL
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Example 1: Individual Risk Based Ta
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[ Risk Integral Advantages
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0 Cost Benefit Analysis 4 Consideri
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Section 8: Safetv Requirements Spec
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Specification Communication ] How t
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[ More SRS Requirements J 0 4; The
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SRS Format: General Requirements Se
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Example: Plain Text Logic Descripti
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Example: Logic Diagram Create a Log
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[~___ A_v_o_i_d_in_g_S_R __ S_P_r_o
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0 [ Safety Lifecycle" Analysis" Pha
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SECTION 2 Exercises 0 0 Copyright©
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0 7. 8. 9. What measure is used in
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FSE I - Application Exercise 2 Name
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3. A fault tree is shown below. Wha
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FSE I - Application Exercise 5 Name
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1. A rupture disk set to relieve th
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FSE I - Application Exercise 8 Nmne
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Process Diagram: Vent to Safe Locat
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7. What measure is used in LOPA to
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FSE I - Application Exercise 2 Titl
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3. A fault tree is shown below. Wha
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1. No Event 0 2. No Event FIC-01 Fa
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3. A non-operated check valve, with
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. Risk Graph Consequence ~ Co Occup
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Process Description: A "wet" hydroc
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SECTION 3 Additional Resources 0 0
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0 IEC 61508 Overview Report 0 An ex
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Although the standard has been crit
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Safety integrity levels (Sils) are
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Part 3 covers the software requirem
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0 0 This translates into specific r
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0 The first part of the safety life
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safety achieved by the safety-relat
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6. the assigned safety integrity le
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Type A components are described as
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Part 3 requires that a process (suc
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2 the "techniques and measures" nec
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programming languages, detailed des
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support for the analyses, the softw
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There is of course no substitute to
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I DATA ON SELECTED PROCESS SYSTEMS
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I DATA ON SELECTED PROCESS SYSTEMS
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I DATA ON SELECTED PROCESS SYSTF.MS
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I DATA ON SEI.ECTED rROCF.SS SYSTEM
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l!b) I [ DATA ON SELECTED PROCF.SS
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Functional Safety and Reliability T
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exida Industry Focus • Management
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Introduction of Course Participants
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Sample Data [ ~-----------D_a_to_s
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Discrete Distributions - pdf Distri
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Section 2: Basic Reliability Engine
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Random vs. Systematic Faults Aleato
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Terms Terminos High Demand Mode- ex
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Stress- Strength: Failures Esfuerzo
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IEC 61508 Key Variables: 1. Constan
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System Op.Hours 12 33 1 96 14 196 1
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Reliability I Safety Terminology Te
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Reliability I Safety Terminology Te
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j ""
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Mean Time to Restore Tiempo Medio p
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Availability. Single Failure Mode D
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Availability. Periodic Test and Ins
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The Effects of Incomplete Testing E
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Safety Integrity Levels - PFH Nivel
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Section 3: System Reliability Engin
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Quantitative System Analysis Techni
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[ Fault Trees Arboles de Falla l AC
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Fault Tree Model - PFavg Modele de
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Markov Models [__________ M~od~e~l~
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Multiple Failure Modes Multiples Mo
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Final Element Failure Modes Modos d
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Availability- Failure Modes Disponi
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Common Cause - Beta Model Causa Com
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exSILentia Beta Estimator exSILenti
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Common Cause - Beta Model Causa Com
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Failure Modes and Effects Analysis
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Failure Modes and Effects Analysis
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Multiple Failure Modes Multiples Mo
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Four Categories of Failure Rates Cu
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Failure Modes, Effects and Diagnost
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IEC61508/IEC61511 Safe Failure Frac
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exida Failure Rates ex ida Ratas de
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Application Exercise Set 4 Ejercici
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Functional Safety and the Safety Li
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A FSM Plan describes the Safety Lif
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~ Operated by the CFSE Governing Bo
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IEC 61511 Functional Safety Assessm
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Basic Architectures Arquitecturas B
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2oo2 Architecture - Redundancy to r
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New Generation Architectures Arquit
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Hybrid Diagnostic Based Architectur
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~~~~~~: Hardware Architecture Fault
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IEC 61511 field equipment IEC 61511
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l Section 7: Safety Instrumented Sy
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Equipment Selection Selecci6n de Eq
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exida Recommended Prior Use Criteri
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exida Recommended Prior Use Criteri
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IEC 61508 Certified Product Pressur
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~,,_,, ,...,, ;i;l'!EC€1151!8 CER
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[ Safety Manual Manual de Seguridad
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Failure Rate Data Models Modelos de
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[ Markov Analysis Analisis de Marko
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SIF Verification Example Ejemplo de
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SIF Verification Example Ejemplo de
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IEC61508 Safe Failure Fraction IEC6
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Trip Setting: Alarm Setting Diagnos
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Ex 3: Safety Transmitter+Safety PLC
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SIL Verification Tool Verificaci6n
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SIL Verification Tool Herramienta p
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Detailed Safety Lifecycle Cicio Vid
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Terms [ Terminos ~---- (r, Factory
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Installation Activities: Environmen
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Validation Activities Validaci6n: A
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Function Safety Assessment Funci6n
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Detailed Safety Lifecycle Cicio Vid
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Proof Test Prueba '\lt-me Proof tes
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Strategic Proof Test Estrategico de
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Periodic Inspection Testing I Recor
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Section 9: Operational Requirements
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References [ ~-------------R_e_f_e_
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Revision 4.0, September 2008 Functi
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Revision 4.0, September 2008 5. Whe
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FSE II, 4.0 -Solutions to Exercises
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FSE II, 4.0 - Solutions to Exercise
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0 0
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depends on the correct functioning
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Five failure modes were obtained wh
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and Reliability.,. He is a fellow m
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0 0
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Other data sources include: 1. FMD-
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Table 1: Field ~·•~na ports I I
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Sfflnsnr Port !nforrnath:m 0 0 Figu
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Techniques for achieving reliabilit
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CFSE - Certified Functional Safety Engineering I - Participant's Notebook - Exida 2007