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2019 Deck Project

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Summer <strong>2019</strong> Home <strong>Project</strong><br />

Mike & Judy<br />

Replace the blue top flat rails, fix and repaint the white rails, fix and paint the stairs,<br />

restain the deck floor.


Painting and Repairing our <strong>Deck</strong>s: <strong>2019</strong><br />

It’s been 10 years since we painted them, which is really quite good, but we decided this<br />

year that we’d have to repaint, starting with the front deck.<br />

FRONT DECK:<br />

Here’s what we decided to do:<br />

1. Replace the top blue rails with composite (mixture of wood and plastic) as it would<br />

not weather, wouldn’t need painting and will be a generally low-maintenance<br />

solution.<br />

2. Some of the wooden upright railings were rotting and would need repair (filling<br />

with wood filler).<br />

3. At the left corner where the rails joined the main post, they were rotting at the join<br />

(and so was the post). The rails would have to be replaced and the post repaired<br />

with wood filler.<br />

4. The front deck plank is weathering badly in places, and cannot be removed<br />

because the posts stand on it. Instead I will fill and repair the cracks with epoxy<br />

filler that should preserve the wood for years to come.<br />

5. The blue paint on the woodwork around the door and windows needs redoing.<br />

6. The deck floor will have to be repainted. We will use stain instead of paint: it looks<br />

the same, but stain adheres to the wood much better than paint.


Getting started:<br />

The top (blue) rail has already<br />

been removed. This is the corner<br />

post where I had previously filled<br />

and patched the hole caused by<br />

wood rot with foam before<br />

smoothing and painting over it.<br />

Now it all has to come out so that<br />

the hole can be filled with solid<br />

wood filler.


View of the left side rail. The white supporting rail on top was badly rotted where it<br />

joined the post, so I had to remove it and cut another piece to replace, first making sure<br />

it was thoroughly painted.<br />

Some of the rails are also rotting at the bottom as can be seen: these will be cleaned out<br />

and filled with wood filler.


Here the top cross rails have been removed, and the pillar has been filled with wood<br />

filler. There was a fairly big hole once the rotten wood was removed, which I filled with<br />

odds and ends until I could apply the wood filler. This will then be sanded to make a<br />

smooth, solid surface.


The top rails are badly weathered, and would require sanding down and repainting. The<br />

wood is badly cracked, so water and frost would soon get in and lift the paint, and crack<br />

the wood. Best option is to replace with composite as it is weather-proof (and the birds<br />

would still be happy to rest on it).


Looking along the front deck, with the top rail now removed (but still place for the birds<br />

to sit).<br />

Several of the rails will need repairing at the bottom where they join the lower cross<br />

piece. The deck, too, is going to be restained.


The handrails up the stairs<br />

are in really bad shape.<br />

Sanding and repairing them<br />

will not work, as there are<br />

too many deep cracks.<br />

I’ll replace these with<br />

composite rails, too.<br />

The steps (and kickboards)<br />

will need repainting.


This lower step is badly<br />

rotted. If it weren’t a<br />

big job, I’d replace the<br />

whole left riser but that<br />

would mean replacing<br />

the whole step<br />

assembly.<br />

I’ll fix it by filling the<br />

hole with paper mache<br />

mixed with glue, and<br />

then covered with<br />

wood filler. It will make<br />

for a hard, solid side.<br />

This all started by just<br />

one nail allowing<br />

moisture in and then<br />

the rot set in.<br />

Fortunately, the stair<br />

itself is solid and not<br />

dependent on its<br />

attachment to the riser.


The old handrails are<br />

removed.<br />

I’ll have to find long (5-<br />

inch) screws at the<br />

hardware store so that I<br />

can attach the new<br />

handrails through the<br />

bottom of the 2x4<br />

support.


I then fixed all the bad<br />

pieces of wood where it<br />

was rotting from<br />

moisture getting in and<br />

then sanded all the wood<br />

filler areas.<br />

The next few days were<br />

spent painting all the<br />

white rails and pillars.<br />

This was quite tedious<br />

because of their fancy<br />

shapes and indents, but<br />

we got it done. It looks a<br />

lot better.<br />

Next came the fun bit:<br />

getting my table saw out<br />

of the shed (to my<br />

“outside workshop” as I<br />

call it) so that I could cut<br />

the composite rails to fit.


The new top rails are<br />

in, securely fastened<br />

from beneath so that<br />

no screws are visible<br />

along the top.<br />

We still have to<br />

repaint the blue (on<br />

the walls) and the<br />

deck itself.


This corner is looking a lot better: no sign of the rot that had taken hold where the rails<br />

joined the post.


The rails look nice and bright now: the steps still have to be stained, as does the deck<br />

itself but there’s no sign of the big hole on the left of the steps, as you’ll see on the next<br />

photo:


Certainly looking a<br />

lot better, and once<br />

the step is painted it<br />

should look quite<br />

good.


One thing always leads<br />

to another: Judy came<br />

home the other day with<br />

a new light for our front<br />

deck. She thought we<br />

could take the old one<br />

(that I put up about two<br />

years ago) and use it on<br />

the back deck, where we<br />

need a new one. At least<br />

this one doesn’t look like<br />

most of the lights our<br />

neighbours have.<br />

This is the old light …


… and this is the new.


More to follow …

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