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MEATing POINT Magazine: #27 / 2019

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RESEARCH<br />

| MPM<br />

that limit the shelf life of a given<br />

product. In future, samples taken<br />

from the production line will be<br />

able to indicate whether these<br />

bacterial species originate from a<br />

specific point of contamination in<br />

the production chain, or whether<br />

the bacteria have been present in<br />

the raw material right from the<br />

start. If the bacteria are present<br />

in the equipment, additional or<br />

specialised cleaning can reduce<br />

accumulation of the bacteria, thus<br />

preventing potential contamination<br />

of the products.<br />

No Two Production<br />

Environments are Alike<br />

During process control, 16S<br />

sequencing can be used to<br />

reveal differences in the bacterial<br />

composition in products, production<br />

facilities or equipment, at different<br />

time points during a production<br />

period or in physically separate<br />

production areas. The Danish<br />

Technological Institute has compared<br />

the bacterial composition in products<br />

produced in the morning and in<br />

the afternoon at two different<br />

companies. The investigation<br />

showed that the products from<br />

one of the companies had a<br />

statistically different bacterial<br />

composition, depending on whether<br />

the products were produced in the<br />

morning or in the afternoon. At the<br />

other company, the products had<br />

the same bacterial composition in<br />

the morning and in the afternoon.<br />

It was therefore possible to<br />

demonstrate that at one of the<br />

companies there were factors that<br />

had an impact on the bacterial<br />

composition of the products during<br />

a production day. Regular analyses<br />

of the bacterial composition can<br />

reveal a lot about a product. For<br />

example, they can demonstrate<br />

whether changes, such as, work<br />

shifts, seasonal effect, the place<br />

of origin of the raw material and<br />

changes in processes and cleaning<br />

procedures, have an impact on<br />

the bacterial composition within<br />

the production environment and<br />

products. Therefore impacting on<br />

the quality, including the shelf<br />

life, of the product.<br />

Perspectives and<br />

Challenges<br />

At the Danish Technological Institute,<br />

both 2nd generation (Illumina) and<br />

3rd generation (Oxford Nanopore)<br />

sequencing technologies are<br />

used in R&D projects to identify<br />

the bacterial composition in<br />

products, production equipment<br />

and production environments.<br />

Sequencing with Oxford Nanopore<br />

is the latest technology in DNA<br />

sequencing. The instrument called<br />

‘Minion’ is not much larger than<br />

a mobile phone. Using Minion,<br />

sequencing and analysis can be<br />

performed in real-time, making<br />

it possible to conduct sequencing<br />

on site rather than having to<br />

send the samples to a state-ofthe-art<br />

sequencing laboratory.<br />

Therefore, it will be possible to<br />

obtain the sequencing results in<br />

a matter of hours. However, there<br />

is still the challenge of having to<br />

pre-process the samples before<br />

they can be sequenced, and this<br />

takes time. The bacterial DNA<br />

must first be extracted so that it<br />

is representative of the sample. It<br />

must also be extracted in large,<br />

high quality quantities to allow<br />

it can be measured accurately.<br />

About the authors:<br />

Steffen Lynge Jørgensen,<br />

PhD, Consultant,<br />

Danish Technological Institute<br />

Tomas Jakobsen,<br />

PhD, Senior Consultant,<br />

Danish Technological Institute<br />

www.meatingpoint-mag.com | 29

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