Andronic 3060 Technical Handbook

Introduction

1

Connection requirements

CNC System

2

3

Operating panel modules

4

TECHNICAL

HANDBOOK

5

6

7

8

9

PLC interface signals

Error messages

10

11

andron GmbH

Schlätterstraße 2

88142 Wasserburg / Bodensee

Germany

Phone: +49 (0) 8382/9855-0

Fax: +49 (0) 8382/9855-50

info@andron.de www.andron.de

12

13

14

A member of the

group of companies

15

Introduction

2

Introduction

Technical Handbook andronic 3060

Version V 1.1

Date 13.10.2011

Author

Editing/Illustrations

Pa

Pa

Tools This documentation was created with Microsoft Word and Adobe Illustrator.

Trade mark All product names or trademarks are properties of their respective owners.

Copyright © andron GmbH 2011. All rights reserved.

Copying this document, giving it to others and the use or communication of the contents thereof without express

authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the

grant of a patent or the registration of a utility model or design.

Validity There could be additional functions running in the control who are not mentioned in this documentation. It insists no

claim for this functions, in case of a new delivery or a service case.

All rights are reserved with respect to the content of this documentation and the availability to the product.

Published by andron GmbH, Schlätterstr. 2, D-88142 Wasserburg/Bodensee

Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50

e-Mail: info@andron.de

www.andron.de

A member of the LTi group of companies

01_introduction_v1.1.doc

Introduction


3

Table of contents

Table of contents............................................................................................................................................ 3

Revisions........................................................................................................................................................ 3

General hints.................................................................................................................................................. 4

Safety notes ................................................................................................................................................... 5

Warning notes and symbols ..................................................................................................................... 5

Use as directed ....................................................................................................................................... 6

Introduction..................................................................................................................................... 6

Field of applications.......................................................................................................................... 6

Not used as directed................................................................................................................................ 6

Revisions

Version Date Additions and changes Initials

V 1.0 23.06.2010 First edition Pa

V 1.1 13.10.2011 Layout changes Pa


4

Introduction


General hints

In the creation of this handbook, we have made the greatest effort and have taken the

greatest care. We reserve the right to make changes to this handbook and to the

controller or the programs, which are made necessary by technical progress, without

previous notice. In later versions, additional pages may be inserted. We would appreciate

your information as to errors in the handbook or how the handbook may be improved.

We accept no responsibility for damage resulting from neglect of the instructions

contained in this handbook.

We are neither liable for nor responsible for actual or alleged loss or damage, whether

direct or indirect, which is caused by the operated or delivered equipment or the software

programs, and which are claimed by a customer or another natural person or a legal

entity. This clause includes faulty service, lost business transactions, loss of expected

profit or consequential damages which occur due to the use of the equipment sold by us

or software generated by us.

We accept absolutely no responsibility for damage

due to faulty installation !

This technical handbook, the programme descriptions belonging to it as well as other

objects sold or supplied with the controller, are protected by copyright. All rights are

reserved. This handbook, the programmes, and all other copyrighted objects may be

neither completely nor partially copied or in any other manner duplicated, without the

previous written consent of andron GmbH. Legally created copies, made with the

permission of andron GmbH, of a part of or the complete handbook, the computer

programmes or other copyrighted objects, must have the same copyright notice as the

original material.

Before connecting and starting up the control, the following documentation

must absolutely be read!


Introduction


5

Safety notes

Warning notes and

symbols

Meaning of the symbols used in this document:

Symbol

Meaning

This notice contains general and additional information as well as

rules and prohibitions pertaining to damage prevention.

Danger notices for personnel and machine damage, i.e. information

as well as rules and prohibitions pertaining to personal injury and

material damage prevention.

Danger to life !!!

Danger of electrostatic discharge.

Important information or cross-references to further descriptions.


6

Introduction


Use as directed

Introduction

andron products are developed and produced according to the latest technologies. They

are not delivered unless they have been tested for service reliability.

The products may only be used as directed. If they are not used as directed, material

damage and personnel injury may result.

andron assumes no liability for damages due to inappropriate use. andron is not liable for

payment of damages. The user is liable at his own risk if the products are not used as

directed.

The following requirements must be met before using andron products to ensure proper

use.

‣ The corresponding safety instructions for use as directed must be read and

understood by all who operate one of our products.

‣ If the products include hardware, the original condition must not be changed.

Software products must not be de-compiled and the source codes must not be

changed.

‣ Damaged or faulty products must not be integrated or put into operation.

‣ It must be guaranteed that the products have been installed according to the

instructions specified in this manual.

Field of applications

The control is used for control panel integration, integration into housing or the door of

the switch cabinet or for machine tool housing integration.

It must be ensured that required mounting, installation and environment conditions are

fulfilled.

The control can only be used with the configurations described in this manual.

Furthermore, the use of a andron software or firmware is necessary.

Each control system must be parameterized an programmed by competent service

personnel before operation.

Not used as directed

The control is „not used as directed“ if it is used in a field of application not specified or if

it is used under operating conditions or with technical data not specified in this manual.

The control must not be used if it is exposed to operating conditions which do not fulfill

the determined environmental conditions, e.g. use with water or with extreme

temperature differences or extreme maximum temperatures is not allowed.


Connection Requirements

2


Technical Handbook

Version V 6.1

Date 13.10.2011

Author

Editing/Illustrations

Vo/Pa

Pa










Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50


www.andron.de


02_connection_requirements_v6.1.doc


Technical Handbook

3

Table of contents

Revisions........................................................................................................................................................ 3

General connection requirements..................................................................................................................... 4

Static Electricity .............................................................................................................................................. 5

Dust and Dirt.................................................................................................................................................. 5

Transport and Mounting.................................................................................................................................. 5

Display.................................................................................................................................................... 5

Operating panel....................................................................................................................................... 5

Electronic Rack / Operating Panel .................................................................................................................... 6

Mounting positions .................................................................................................................................. 6

Location ......................................................................................................................................................... 6

Mains Connection ........................................................................................................................................... 7

Important information on wiring ...................................................................................................................... 8

Shielding and Grounding ................................................................................................................................. 9

Interference Suppression .............................................................................................................................. 10

Alternating current ......................................................................................................................... 10

Direct current ................................................................................................................................ 10

Non-contacting switches (Initiators)........................................................................................................ 11

Mechanical switches .............................................................................................................................. 11

Creeping contacts.................................................................................................................................. 11

Adjustment................................................................................................................................................... 11

Connection values......................................................................................................................................... 12

Operating and ambient conditions.................................................................................................................. 12

Revisions


V 6.0 01.08.2010 Revised version Pa

V 6.1 13.10.2011 Layout changes Pa


4


Technical Handbook

General connection requirements

The following notes generally must be observed:

‣ All connections are to be made according to the information contained in the

documentation of the control.

‣ Make sure that all soldering points are clean.

‣ Only shielded cables may be used.

‣ The shielding is to be carried out according to the requirements (see "Shielding").

‣ Emergency stop and limit switches must always be designed as break contacts, in

order to cause the control to stop immediately in case of a connecting cable break.

The control is not a mediate Emergency Stop switching element; i. e. an

Emergency Stop must also suspend all movements of a machine immediately

even without a control!

‣ Inputs with safety functions (e. g. release feed, emergency stop, ...) must be

absolutely connected to the control and switches, and the cables must have been

checked as well for their function before the first turn on.

‣ Safety switches must always be connected in series (e. g. emergency stop circuit).

‣ Drives with closed control circuits must have, in addition to limit switches, also

mechanical safety limit switches following those in the path. These must be handled

electrically like an EMERGENCY STOP and must be integrated into the available

emergency stop loop.

Work on the control and the electrical connections may

only be performed with the supply voltage turned off

and by qualified personnel!



Technical Handbook

5

Static Electricity

When installing or replacing hardware components, you should always discharge the static

electricity on your body as it can cause damage to electronic components or even to entire

assemblies. To discharge the static electricity, touch the metal of the control.

Electronic components such as ICs and memory modules on the pc-boards are very

sensitive to static electrical discharges and are easily damaged by them. Be sure that the

service personnel are suitably grounded before they touch pc-boards and pcb-components.

The drier the surroundings, the more likely it is that static electricity occurs.

When replacing plug-on cards, don't contact the components on the cards or their "golden

fingers". Before components and assemblies are inserted or connected, the control must be

built-in and grounded via the ground stud.

‣ Please handle all electrostatically sensitive pc-boards and assemblies only at

a secured working area.

‣ Use only ESD shielding bags for transporting and handling

pc-boards and components.

Dust and Dirt

Malfunctions in many cases result from dusty, polluted or greasy contacts. Proper

functioning of the control can only be ensured when all components are treated with the

necessary care. When replacing a pc-board pay special attention to the gold-plated contact

surface of the BUS connector as it oxidises rapidly when touched. Use an eraser to clean

the surface when it is dirty.

Transport and Mounting

Instructions for securing it with the available transport safety devices must be observed.

Hard shocks must be prevented under all circumstances, because the display and the builtin

hard disk could encounter irreversible damage.

It must be absolutely precluded that electronic components and pc-boards are exposed to

the danger of shorting (wetness, accidental grounding by improper handling and storage

during operation)

Display

The display must be protected from mechanical loads and shocks.

Although the electronics and high tension conducting parts of the display are protected

from being touched by a sheet-steel housing, the following notice is expressly given:

The internal space of the display housing can also be under high tension after

the power has been turned off! The device may only be opened at the factory.

Operating panel

Be careful when mounting the operating panel that the foil is not damaged (e. g. by

pointed or sharp tools, soldering iron, ...).


6


Technical Handbook

Electronic Rack / Operating Panel

An electronic rack sealed according to IP 54/55 with a heat exchanger or an air conditioner

is to be used. The admissible environmental temperature of 45°C for the control in the

electronic rack must not be exceeded. Free circulation of air in the rack must be

guaranteed. In order to guarantee a sufficient ventilation, approx. 100 mm space along the

full width must be left free above and at the front of the control.

High frequency generators, transformers, power generators etc., must not be installed in

the immediate vicinity of the control.

Mounting positions

When mounting the control in the electronic rack or in the operating panel only the

following mounting positions are allowed.

Illustration: Allowed mounting positions of the contol modul

Location

The location of the control is decisive for its proper functioning. The mounting instructions

and the connection instructions therefore must be exactly followed. In case of doubt,

contact our service technicians who will be glad to assist you.

The most important mounting instructions are:

‣ The installation must be performed without heavy shocks. The position of

the control must be such that there are no shock influences, otherwise the

built-in hard disk or the display could be damaged.

‣ The control should not be exposed to external heat sources (e. g. strong

sunshine, heat blowers, etc.); its maximum admissible ambient temperature

is T amb = 45°C.

‣ Before turning on the control, ensure that the mains voltage corresponds to

the admissible operating voltage of the control.

‣ Ensure that the mains connection is non-disruptive. If the mains voltage

conditions are critical, a constant voltage controller must absolutely be

used. When checking the mains condition, a full daily routine or a multi-shift

period must be considered.



Technical Handbook

7

Mains Connection

The mains voltage must correspond with the admissible operating voltage of the control.

This is achieved by connection to the 230 V mains or via a transformer 400/230V

(50/60 Hz).

For installation in the U.S.A., the mains voltage is 115 V.

The mains voltage supplied to the control must not have the same phase as contacts,

relays and other switching elements or devices of the control cabinet.

L1

L2

L3

N

PE

115V/230V

1 2

Trennung.eps

Illustration: Mains power supply of the control connected with a different phase

1 Relays, contactors, magnetic valves, ...

2 Control

All transformers used must be provided with a protective winding connected to a ground

wire. Thus, the danger of a voltage flashover between windings is decreased and the noise

ratio is also enhanced.

By using U-sections with separate side windings (one side prim., one side sec.), the

protective winding can be omitted.

If the mains voltage conditions are critical, a constant voltage controller must be absolutely

used. When selecting it, the power consumption of the control must be taken into account!

On request, we will deliver suitable transformers or constant voltage controllers.

In general, the regulations of the local electric supply company are to be observed.


8


Technical Handbook

Important information on wiring

‣ The ground cables must be connected first to divert the static electricity.

‣ For all signal lines, shielded cables are to be used, whereby the shields must only be

connected to the metal connector housing of the connectors on the control side.

‣ For all signal lines, the minimum line cross-section must not be less than 0.25 mm 2 .

‣ All line cross-sections must correspond to the guidelines of the VDE 0113.

‣ Make sure that all solder and squeeze connections are perfectly in order. All

connections are to be established according to our documentation.

‣ All SUB-D connectors must be screwed to the housing.

‣ Mains connection minimum 3 x 1.5 mm 2

‣ SL connection to the ground stud min. 4 mm 2

‣ SL busbar to the ground potential minimum 16 mm 2

‣ The fibre-optic and coaxial cable must not be bent. When laying it, the minimum

bending radius must be not be less than the indicated value.

‣ The bending radius of the sercos fibre-optic cable must not be less than 50 mm.

Please note also the information in the respective

chapters of the hardware description

Special care should be taken with reference to the outputs which lead to relays, contactors,

valves, timer switching devices, etc.

‣ The input and output lines should be generally as short as possible and laid at a

distance to high tension lines.

‣ The cable trees for load and control circuits should also be laid separately!

min. 30 mm

1 2

Illustration: Separate layout of load and control cables

Last- und Steuerkreis.eps

1 Load circuits (Relays, contactors, valves, ...)

2 Control circuits (Control, ...)



Technical Handbook

9

Shielding and Grounding

All shields may only be connected on the side of the signal source and must be combined

by means of a ground cable busbar (clamping strip) and connected jointly to the ground

cable potential. The grounding and shielding connections must be established as shown in

the following illustration.

min.

O 4mm 2

Quelle

(Source)

Quelle

(Source)

min. O 16mm

2

Illustration: Shielding and grounding of the modules

PE-Sammelschiene.eps

For all signal cables connected to the control, the shielding is provided on the

control side. For this, only the mating connector and housing made of metal

(conducting) material may be used. The grounding is achieved via the shield on

the connector housing to the PE (SL) busbar.

Illustration: PE ground connection of the control module

Proper ground connection to the computer and the

operating panel must be ensured.

Observe the VDE regulations!



10 Technical Handbook


Interference Suppression

When the above mentioned instructions are followed, interference sources can be almost

entirely excluded. However, in spite of care and cabling according to the instructions, the

following section on interference reduction is to be absolutely observed.

Alternating current

Direct current

Switching contactor coils can cause interference in the supply lines. Therefore, especially in

alternating current protective systems via an RC member or varistors parallel to the coils,

interference reduction measures are to be performed.

Guide values for 230 V contactors:

R=100 ohms, C=0.1 F, U=630 VAC

All direct current coils, (relays, solenoids) on the machine must be provided with an antisurge

diode. This anti-surge diode must be connected in the immediate vicinity of the coil.

The correct polarity must be observed.

-

+

R

C

Varistor

Illustration: Interference reduction on coils in an alternating and direct current circuit

Spulen.eps

We want to emphasise that we assume no liability for proper functioning or any

damage when these instructions have not been followed!


Technical Handbook

11

Non-contacting

switches (Initiators)

Mechanical switches

The quality of the output signals of the non-contact switches is decisive for the perfect

functioning of the control electronics. In order to prevent oscillation tendencies at the

output of these switches, only stabilized supply voltages may be employed. The neutral

conductor to the initiators must be achieved by connection to the neutral point of the

power supply.

With mechanical switches, only those with spring contacts should be used. Take care that

the contact pressure and contact material is suitable for the corresponding switching

current.

In general, interference suppression is to be performed for every sink. The

procedures recommended by the manufacturer are to be performed and the

corresponding interference material is to be built in. If these interference

suppression measures are not carried out, malfunctions cannot be excluded.

This is also valid for contactors.

Creeping contacts

Creeping contacts are often found in pressure and temperature switches. These cause

especially hard to locate disturbances when they take on an instantaneous undefined state

during switching from the "ON" to the "OFF" state and an arc path occurs ("spattering").

They create electromagnetic waves, as in a spark transmitter, when an inductive load

follows. In such cases, spring switches or non-contacting switches must be installed.

Adjustment

Every machine-specific parameter, except for the adjustment of the drive, is adjusted in the

EEPROM by means of a separate alphanumeric keyboard. No changes must be made on the

individual cards.

If there is a modification to the cards, not made by one of andron's authorised

service personnel, all guarantees and claims for service under the guarantee are

void.

Before the first movement of the axes, the following parameters in the EEPROM are

absolutely to be checked and, as the case may be, to be adapted:

‣ Resolution of the axes

‣ Axes limitations

‣ Speeds

‣ Zero traversing sequence

‣ Ramp curve

Furthermore, it must be ensured that the limit switches are connected to the correct inputs

and are functioning properly. Likewise, this is valid also for the EMERGENCY STOP switch.

In order to prevent damage in the first movement, it must be observed that the override

potentiometer is approx. at the 10% position and that creep traversing mode has been

selected.

We assume no liability for damage, when the connection requirements have not

been fulfilled or have been performed by unauthorised service personnel!



Connection values

Computer power supply Input voltage 100-240 V AC, 50/60 Hz

Power consumption

max. 200 VA

12 Technical Handbook


Display power supply Input voltage 24 V DC, +/- 10%

Power consumption

max. 75 VA

USB-Hub power supply Input voltage 24 V DC, +/- 10%

Power consumption

max. 75 VA

Operating panel ANM

Input voltage 24 V DC, +/- 10%

Power consumption

max. 225 VA

Operating and ambient conditions

In operation

Storage/Transport

Ambient temperature +5°C ... +45°C -20°C ... +45°C

CNC System

2

CNC System


Version V 2.7

Date 10.10.2013

Author Pa

Editing/Illustrations Pa






Validity There could be additional functions running in the control that are not mentioned in this documentation. No legal

right exists, however, to these functions when a new system is delivered or the system is serviced.

All rights are reserved with respect to the contents of this documentation and the availability of the product.

Published by andron GmbH, Schlätterstr. 2, 88142 Wasserburg/Bodensee, Germany

Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50


www.andron.de


03_cnc_system_v2.7.doc

CNC System


3

Table of contents

Revisions ..................................................................................................................................................... 4

Hardware description.................................................................................................................................... 5

HMI computer ...................................................................................................................................... 6

NC computer ........................................................................................................................................ 6

Block diagram .............................................................................................................................................. 7

PC boards of the control ........................................................................................................................ 7

Connection overview of the control module .................................................................................................... 8

Connector and interface overview of the andronic controls ............................................................................. 10

Survey of hardware components ................................................................................................................. 11

Control front/inside view ............................................................................................................................. 12

Licence sticker, housing fans and card holder ........................................................................................ 14

Industrial PC power supply 230V AC or 24V DC ............................................................................................. 16

PC Boards - PCI-Express Backplane (Small Version) andronic 3060S ............................................................... 17

Overview of the connections and LEDs .................................................................................................. 18

Connections of the backplane ............................................................................................................... 19

LEDs of the backplane ......................................................................................................................... 19

Backplane key: System Wake Up .......................................................................................................... 20

Remote Power ON/OFF logic ................................................................................................................ 20

PC Boards - PCI-Express Backplane (Large Version) andronic 3060L ............................................................... 21

Overview of the connections and LEDs (Large-Version) .......................................................................... 22

Connections of the backplane ............................................................................................................... 23

LEDs of the backplane ......................................................................................................................... 23

Backplane key .................................................................................................................................... 23

PC boards - HMI/NC CPU cards ................................................................................................................... 24

General .............................................................................................................................................. 24

andronic 3060S ................................................................................................................................... 24

andronic 3060L ................................................................................................................................... 25

Description of the CPU card - SHB210 ................................................................................................... 26

Layout and interfaces .......................................................................................................................... 26

View of the Socket M CPU card front/backside ....................................................................................... 27

External DVI board for SHB210 CPU .............................................................................................. 28

Description of the CPU card HS-7165 .................................................................................................... 30

View of the Socket P CPU card ...................................................................................................... 30

Description of the CPU board FS-A75 .................................................................................................... 31

View of the CPU board ................................................................................................................. 32

Order number of all CPU cards of the andronic ...................................................................................... 33

PC boards - NCM2 card (NC multifunction card II) ......................................................................................... 34

Description .................................................................................................................................. 34

Features ..................................................................................................................................... 34

Order number ............................................................................................................................. 35

Overview of the interfaces ............................................................................................................ 35

Interfaces of the NCM2 ................................................................................................................ 36

Overview of the LEDs ................................................................................................................... 37

Hand wheel interface adapter (Option) .......................................................................................... 38

Laser pulse generator card LPN for NCM2 card / Nano generator (Option) ........................................ 39

sercos fibre optic cable ............................................................................................................................... 41

Cable specification ....................................................................................................................... 41

LWI card with 4 optical inputs (Option) ........................................................................................................ 42

Mounting bracked LWI ................................................................................................................. 42

Fieldbus interface cards (Profibus-DP, CANopen, InterBus-S,...) ..................................................................... 43

RAID Controller - SATA II (Option) .............................................................................................................. 45

External UPS STNO0017 (Option) ................................................................................................................ 47

Dimensions of the control ........................................................................................................................... 49

Technical data ........................................................................................................................................... 50


4

CNC System


Revisions



V 1.1 20.05.2011

New connectors/interfaces X25.3/4 (sercos III), X28.1 (NCM2 LPG adapter)

Addition of the LED description of the backplane

Addition of the LED description of the NCM2 board

Pa

New „sercos“ notation

V 2.0 06.10.2011 Chapter completely revised (now also with andronic 3060L) Pa

V 2.1 06.03.2012

New connectors/interfaces X28.2 / X77.x / X78.x

Wrong notation SMB210 SHB210

Pa

Correction of the I/O pin assignment X27 of the NCM2 card

V 2.2 06.06.2012

Addition: BIOS versions 14.0.2 and 14.0.3.

DVI board coding for spez. Display resolutions

Pa

V 2.3 08.11.2012

LPN card: Laser pulse generator card LPN for NCM2 card / Nano generator (Option)

MMI CPU card HS-7165 now in 2 versions with DVI or VGA interface

Pa

MMI CPU card HS-7165 now with Core2Duo or Core2Extreme processors

V 2.4 26.03.2013

New CODESYS Logo

New MMI CPU: Intel ® Core i7 (optional)

New “System Wake Up” key notice

Pa

New fieldbus cards (CAN-BUS, InterBus-S)

V 2.5 24.06.2013

Additions:

- MMI CPU description FS-A75 with Core i7 processor (option)

- MMI CPU SMB210 now with Core Duo processor (option)

Pa

- RAID controller with 2 SSDs (Option)

V 2.6 11.09.2013

Additions:

- New power supply NTGE0077

- New BIOS versions 14.x/15.x/16.x now in the appendix

Pa

- MMI OS: since 8/2013 optional also with Microsoft Windows ® 7 Pro EMB x32

V 2.7 10.10.2013 Addition: Optional UPS (Uninterruptible Power Supply) STNO0017 Pa


CNC System


5

Hardware description

The andronic 3060 is a compact CNC multiprocessor system with HMI and NC computer

and an integrated Soft PLC in one housing. Both computer systems communicate together

via fast PCIe to PCIe bridge that is integrated on the common bus backplane.

High functional security by using selected industrial PC components, the standardized

digital sercos interface and the current field bus systems like EtherCAT, Profibus or

CANopen as interface to all I/O periphery devices present the openness an flexibility of the

control system.

The principal item of the andronic 3060 are two powerful Intel ® processors. One processor

is responsible only for the control kernel (NC computer) and the other for the user

interface (HMI computer).


6

CNC System


The control is available in two versions. The extremely compact control andronic 3060S for

standard applications and the bit bigger control andronic 3060L with enough performance

for high-end applications.

andronic 3060S (Small)

andronic 3060L (Large)

HMI computer The HMI computer contains e.g. an Intel ® Core2Duo, Core2Extreme, Core i7 or

Celeron M plug-in CPU with integrated Ethernet, VGA, DVI and IDE controller. The

EtherCAT, CAN-Bus or Profibus interface enables the connection to the operating panel

and further I/O units. Besides the internal hard disk, several USB interfaces for the

connection of external devices like CD/DVD-ROM or USB cams are available.

NC computer

The NC computer contains an Intel ® Celeron ® M plug-in CPU and a new developed NC

multifunction card (NCM2) as communication processor between the drive units and the

control with all necessary connections. Besides the fast I/O interface and the handwheel

interfaces the NCM2 card has up to two sercos interfaces available.


CNC System


7

Block diagram

Illustration: Block diagram of the andronic 3060S

Illustration: Block diagram of the andronic 3060L

PC boards of the control • PCI express backplane with PCIe to PCIe bridge and fan speed control

• HMI CPU board with Intel processor and all standard interfaces as USB, SATA,

VGA, DVI, Ethernet, ... (optional - EtherCAT)

• Fieldbus interface card (option) Profibus-DP, CANopen or InterBus-S for the I/O units

• NC CPU board with Intel processor

• NC multifunction board NCM2 with interfaces for sercos II/III, up to 4

handwheels, fast I/O inputs und further interfaces for special requirements


8

CNC System


Connection overview of the control module

The connection overview with

all interfaces of the control is

shown outside on the housing

cover.

This is an example for an

andronic 3060s with

115/230 V AC power supply

and interfaces for:

• Profibus-DP

• sercos II

• Handwheel

• Eroding generator


andronic 3060s with 24 V DC

power supply and interfaces

for:

• EtherCAT

• sercos II

• DVI


CNC System


9


andronic 3060L with 115/230

V AC power supply and

interfaces for:

• InterBus-S

• sercos II (2 rings)

•


10

CNC System


Connector and interface overview of the andronic controls

X Interface Module/card Connector Connection

X1 Mains power supply Power supply 3-pin mains plug 100-240V, 50/60Hz

X2 24V Power Input Power supply 2-pol. connector 24V Input

X5.1 Parallel interface LPT1 HMI CPU 25-pin SUB-D connector (fem.)

X9.1 Serial interface COM1 HMI CPU 9-pin SUB-D connector (male)

X11 Keyboard/Mouse interface HMI CPU 6-pin PS/2 TM connector (fem.)

X13 RPO Remote-Power-On/Off RPO adapter 4-pin terminal connector

X17.1 VGA interface HMI CPU 15-pin mini SUB-D con. (fem.) X17.1 ⇔ X60.1

X17.2 DVI interface HMI CPU DVI connector (female) X17.2 ⇔ X60.2

X19.1 Ethernet interface HMI CPU RJ-45 connector

X19.2 Ethernet interface HMI CPU RJ-45 connector

X19.5 EtherCAT interface HMI CPU RJ-45 connector X19.5 ⇔ X77.1

X20.x USB interface HMI CPU USB connector (Type A)

X21 CNC fault NCM card 2-pin terminal connector

X22 I/O interface (option) NCIO card 37-pin SUB-D connector (fem.)

X23.1 NCM-NCIO BUS NCM card 9-pin SUB-D connector (female)

X23.2 NCM-NCIO BUS (option) NCIO card 9-pin SUB-D connector (male) X23.2 ⇔ X23.1

X24.1 sercos transmitter (TX) NCM card Fibre optic connector

X25.1 sercos receiver (RX) NCM card Fibre optic connector

X24.2 sercos transmitter (TX) OPT card Fibre optic connector

X25.2 sercos receiver (RX) OPT card Fibre optic connector

X25.3 sercos III interface (port 1) NCM2 card RJ-45 connector

X25.4 sercos III interface (port 2) NCM2 card RJ-45 connector

X26 Keyboard interface NC CPU 6-pin PS/2 TM connector (fem.)

X27 I/O interface (only andronic 3060) NCM2 card 10-pin terminal connector

X28.1 Laser Control (out) NCM2 LPG adapt. 9-pin SUB-D connector (female)

X28.2 Communication LPG⇔SCAN-LAB card NCM2-LPG adap. 9-pin SUB-D connector (male) X28.2 ⇔ SCAN-LAB card

X30 Handwheel interface NCM card 9-pin SUB-D connector (male) to the handwheel

X40.x 4 or 7 USB interfaces ÂNV03/ANV04 USB connector (Typ A) X40.x ⇔ X63

X41 USB interface (input) ÂNV03/ANV04 USB connector (Typ B) X41 ⇔ X20.x

X42 ANV04 key pad (USB) ÂNV04 USB connector

X50 InterBus-S InterBus-S card 9-pin SUB-D connector (female) X50 ⇔ X70

X51 Diagnosis interface InterBus-S card 9-pin SUB-D connector (male)

X52 Profibus-DP interface Profibus card 9-pin SUB-D connector (female) X52 ⇔ X76

X54 CAN-Bus interface (+PCI0029) CAN-Bus card 9-pin SUB-D connector (male) X54 ⇔ X78

X60.1 VGA interface ÂNV03/ANV04 15-pin mini SUB-D con. (fem.) X60.1 ⇔ X17.1

X60.2 DVI interface ÂNV03/ANV04 DVI connector (female) X60.2 ⇔ X17.2

X62 Power supply 24V, DC ÂNV03/ANV04 2-pin terminal connector 24V, DC (TFT)

X63 USB Touch controller ÂNV03/ANV04 USB connector (Typ B) X63 ⇔ X40.x

X70 InterBus-S interface (in) ÂNM013 9-pin SUB-D connector (male) X70 ⇔ X50

X71 InterBus-S interface (out) ÂNM013 9-pin SUB-D connector (female)

X72 16 Inputs ÂNM013 2 x 8-pin terminal connector

X73 16 Outputs ÂNM013 2 x 8-pin terminal connector

X75.1 Power supply 24V, DC ÂNM013 2-pin terminal connector 24V, DC (BTL)

X75.2 Power supply 24V, DC ÂNV03 2-pin terminal connector 24V, DC (USB)

X76 Profibus-DP interface ÂNM013 9-pin SUB-D connector (female) X76 ⇔ X52

X77.x EtherCAT interface ÂNM013 RJ-45 connector (BTL11) X77.1 ⇔ X19.5

X78.x CAN-Bus interface ÂNM013 9-pin SUB-D connector (male) X78 ⇔ X54

X80 Handpilot AHP interface Fibre optic card RJ-45 connector X80 ⇔ (AHP)

X81.x Fibre optic generator interface Fibre optic card 4x Fibre optic connector


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11

Survey of hardware components

Illustration: Connection survey of the operating panel and the andronic 3060s control


12

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Control front/inside view

Illustration: Inside view of the control housing of the andronic 3060S


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13

Illustration: Inside view of the control housing of the andronic 3060L


14

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Licence sticker, housing

fans and card holder

Illustration: Open andronic 3060s module with licence stickers, fans and card holder

On the inside of the housing cover you see:

• Housing fan 12V DC, connected on the backplane fan control unit

• Windows XP Professional licence sticker with product key

• CODESYS licence sticker with serial number

• Card holder to fix the plug-in boards

The card holder has two different heights depending of the insert direction. Pay attention

to the right orientation (imprint 1, 2, 3, 4, top and bottom), if a card holder is falling out.

The sticker shows the right order.


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15

Illustration: Open andronic 3060L module with licence stickers, fans and card holder

Please pay attention to the general connection requirements in this manual

when opening the housing.


16

CNC System


Industrial PC power supply 230V AC or 24V DC

The andronic 3060 is available with two different industrial PC power supplies.

The power supply is developed for industrial PC systems. High-quality components

guarantee a reliable operation and a long service life in an industrial environment.

115/230V AC input

Art.-No. NTGE0073

(until Jan. 2013)

Type: BEH-620

Input voltage range: 90...264V AC

Power: 200 Watt

Safety / EMC: TÜV, UL, CE

Art.-No. NTGE0074

(since Feb. 2013)

Type: BEH-620

Input voltage range:

110...240V AC

Power: 200 Watt


Art.-No. NTGE0077

(since May 2013)

Type: SPX-6200-GP1

Input voltage range: 90...264V AC

Power: 200 Watt

Safety / EMC: TÜV, UL, CSA,

CE

24V DC input

Art.-Nr. NTGE0072

Type: B1U-6150F

Input voltage range: 24V DC,

(20...28V DC)

Power: 150 Watt


Voltages of both power supplies: +3,3V, +5V, +12V, -12V, -5V, +5V sb

The used power supplies are special versions with modified cables and connectors for the

internal wiring


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17

PC Boards - PCI-Express Backplane (Small Version) andronic 3060S

The principal item of the andronic 3060 control system are two powerful Intel processors

communicating with one another via a PCIe-to-PCIe bridge. One processor is responsible

only for the control kernel (NC computer) and the other for the user interface (HMI

computer).

The new developed PCI-Express backplane was added with some new features compared

with the previous PCI backplane.

Features: • Two separate PCIe bus systems with each one PIGMG 1.3 half-size slot

and two PCIe x1 slots

• internal communication via a fast PCIe to PCIe bridge (PEX8508)

• Power connectors for two harddisks

• Integrated fan speed control for up to four CPU and housing fans

• Remote power ON/OFF logic for external switching on/off the control

• Key for “System Wake Up” function

• LED display for „Power On“ and harddisk

Small-Version for the

andronic 3060s

Illustration: andron PCIe backplane +PCB2102 (andronic 3060s)


18

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Overview of the connections and LEDs


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19

Connections of the

backplane

Name Interface Connector Description

CN1 ATX power connector 24-pin ATX plug Power supply

CN7 Fan NC CPU 4-pin plug (male) to the fan of the NC CPU

CN8 Fan HMI CPU 4-pin plug (male) to the fan of the HMI CPU

CN9 Fan connector HMI

CPU card

3-pin plug (male) Fan connector of the HMI CPU

card

CN10 Fan housing 1 4-pin plug (male) Housing fan 1

CN11 Fan housing 2 4-pin plug (male) Housing fan 2 (not available)

CN13 LÜF programming 4-pin plug (male) only for programming!!

CN14 Remote power On/Off 4-pin plug (male) external power ON-/OFF of the

control (see next page)

CN15 HD power 5V SATA 2-pin plug (male) Connector harddisk 1

CN16 HD power 5V SATA 2-pin plug (male) Connector harddisk 2

CN17 HD LED - HMI CPU 2-pin plug (male) HD LED co. of the HMI CPU card

for LED10

CN18 I2C programming 4-pin terminal con. only for programming!!

CN20 PCIe x1 PCIe x1 e.g. for Profibus card

CN21 PCIe x1 PCIe x1 not available

CN22 HMI SHB connector PICMG 1.3 Half-size HMI CPU card

CN23 PCIe x1 PCIe x1 NCM2 card


CN25 NC SHB connector PICMG 1.3 Half-size NC CPU card

LEDs of the backplane Name Display Color* Description

LED1 Bridge connection I green Connection PLX bridge and HMI

LED2 Bridge connection II green Connection PLX bridge and NC

LED3 Bridge error Fatal bridge error (LED red !!!)

LED4 + 3,3 V voltage green Supply voltage backplane

LED5 + 5 V voltage green Supply voltage backplane

LED6 Fan control red blinking fan control in operation


LED9 + 5 V standby voltage red Supply voltage backplane

LED10 HD LED red LED Harddisk operating

LED11 Power ON green LED Power ON

* in faultless operation (normal state)


20

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Backplane key: System Wake Up

Name Description Explanation

S1

System Wake Up

key

Power on key of the HMI CPU card:

In rare cases it’s possible that the control could not start

automatically

• after an exchange of a hardware component or

• after voltage variations of the system power

In these cases press the SYSTEM WAKE UP key on the top

side of the control.

Remote Power ON/OFF

logic

Connector assignment X13 and internal logic of the Remote Power ON/OFF circuit.

Illustration: Connection and logic for the external power on/off switch of the control


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21

PC Boards - PCI-Express Backplane (Large Version) andronic 3060L

The new developed PCI-Express backplane was added with some new features compared

with the previous PCI backplane.

Features: • Two separate PCIe bus systems with each one PIGMG 1.3 Full-size slot

more PCIe slots and one PCI slot.

• internal communication via a fast PCIe to PCIe bridge (PEX8508)

• Power connectors for two harddisks

• Integrated fan speed control for up to four CPU and housing fans

• Remote power ON/OFF logic for external switching on/off the control

• Key for “System Wake Up” function

• LED display for „Power On“ and harddisk

Large -Version for the

andronic 3060L

Illustration: andron PCIe backplane +PCB2103 (andronic 3060L)


22

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Overview of the connections and LEDs (Large-Version)


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23

Connections of the

backplane

CN… Interface Connector Description

CN1 ATX Power Connector 24-pin ATX plug Power supply

CN7 Fan NC CPU 4-pin plug (male) to the fan of the NC CPU

CN8 Fan HMI CPU 4-pin plug (male) to the fan of the HMI CPU

CN9 Fan connector HMI CPU 3-pin plug (male) Fan con. of the HMI CPU card



CN13 LÜF programming 5-pin plug (male) only for programming!!

CN14 Remote Power On/Off 4-pin plug (male) external power ON-/OFF

CN15 HD Power 5V SATA 2-pin plug (male) Connector hard disk 1

CN16 HD Power 5V SATA 2-pin plug (male) Connector hard disk 2

CN17 HD LED – HMI CPU card 2-pin plug (male) HD LED co. of the HMI CPU card

for LED10

CN18 I2C Programming 4-pin terminal con. only for programming!!

CN20 PCIe x1 PCIe x1 e.g. for Profibus card


CN22 HMI SHB Connector PICMG 1.3 Full-size HMI CPU card

CN23 PCIe x1 PCIe x1 NCM2 card


CN25 NC SHB Connector PICMG 1.3 Full-size NC CPU card

CN26 PCIe x1 PCIe x1 free

CN27 PCIe x16 PCIe x16 free

CN28 PCI PCI free (e.g. for InterBus-S card)

CN29 PCI PCI free (e.g. for generator card)

CN30 SATA 1 SATA plug not available

CN31 SATA 2 SATA plug not available

CN32 USB 0/1 10-pin terminal con. not supported from the CPU

CN33 USB 2/3 10-pin terminal con. not supported from the CPU

LEDs of the backplane Name Display Color* Description

LED1 Bridge connection I green Connection PLX bridge and HMI

LED2 Bridge connection II green Connection PLX bridge and NC

LED3 Bridge error Fatal bridge error (LED red !!!)

LED4 + 3,3 V voltage green Supply voltage backplane


LED6 Fan control red blinking fan control in operation


LED9 + 5 V standby voltage red Supply voltage backplane

LED10 HD LED red LED Harddisk operating

LED11 Power ON green LED Power ON

* in faultless operation (normal state)

Backplane key Name Description Explanation

S1 System Wake Up key See page 20

Remote Power ON/OFF logic and connector assignment CN14 (see page 20)


24

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PC boards - HMI/NC CPU cards

General

The principal item of the andronic 3060 control system are two powerful Intel processors

communicating with one another via a PCIe-to-PCIe bridge. One processor is responsible

only for the control kernel (NC computer) and the other for the user interface (HMI

computer).

The control contains two similar CPU cards with different performance and equipment:

andronic 3060S

The andronic 3060S is equipped with two equal CPU cards with different performance and

components:

View

NC CPU card

HMI CPU card

CPU board SHB210 SHB210

BUS system PICMG 1.3 Half-size (SHB Express) PICMG 1.3 Half-size (SHB Express)

• Celeron ® M / 1.73 GHz or

Intel ®

Celeron

processor

M / 1.6 GHz

• Pentium ® M / 1.8 GHz (opt.)

• Core Duo T2500 / 2.0 GHz (opt.)

RAM 512 MB DDR2 SO DIMM

1024 MB DDR2 SO DIMM or

2048 MB DDR2 SO DIMM (opt.)

• USB 2.0 (max. 6)

• VGA, (DVI optional)

Interfaces all DISABLED

• Ethernet, (2. Ethernet opt.)

• SATA (max. 2)

• Serial COM

BIOS V14.1

V14.0.1 Standard BIOS

V14.0.2 (Display 1680x1050) opt.

V14.0.3 (Display 1280x1024) opt.


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25

andronic 3060L

The andronic 3060L is equipped in the standard version with two different CPU cards with

different performance and components:

View

NC CPU card

HMI CPU card

CPU board

BUS

system

Intel ®

processor

SHB210

PICMG 1.3 Half-size (SHB

Express)

Celeron ® M / 1.73 GHz

• HS-7165/DVI

• HS-7165/VGA

PICMG 1.3 Full-size (SHB Express)

Intel ® processor (Socket P)

• Core Duo T4400 / 2.2 GHz

• Core 2 Duo T8400 / 2.26 GHz

• Core 2 Duo T9400 / 2.53 GHz

• Core 2 Extreme X9100 / 3.06 GHz

RAM 512 MB DDR2 SO DIMM 2048/4096 MB DDR2 SO DIMM

Interfaces

alle DISABLED

BIOS V14.1 V15.0

• USB 2.0 (max. 7)

• VGA, DVI

• Ethernet, (2. Ethernet opt.)

• SATA (max. 2)

• Serial COM

High-End MMI-CPU

In addition even more efficient Full-Size CPU cards with Intel ® multicore processors offers

sufficient performance reserves for High End applications.

The andronic 3060L is equipped in the most efficient version with a HMI-CPU card with

highest performance and components:

HMI CPU card

View

CPU Board

BUS

system

Processor

RAM

FS-A75TXG2

PICMG 1.3 Full-size (SHB Express)

Intel ® Core TM i5 or Core TM i7

4 GB DDR3 SO DIMM (max. 16GB)

BIOS V 16.x


26

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Description of the CPU

card - SHB210

The SHB210 Half-Size single board computer is optimized for an Intel ® Socket M

processor (Core2 Duo/Celeron ® M), supporting a 533/667 MHz Front Side Bus and the

memory can accommodate up to 4 GB DDR2-667 SODIMM. It offers sufficiently

performance for high requirements. Furthermore there are all necessary interfaces for the

entire periphery onboard.

• Onboard LAN controller 2x Gigabit Ethernet 10/100/1000, RJ-45

• Onboard graphic controller with mit 8-224 MB (shared memory), VGA/LVDS interface

• Onboard I/O controller for mouse, keyboard, serial and parallel interface

• Onboard UDMA / IDE / SATA controller

• 6 USB 2.0 Ports (2 are accessible from outside)

Layout and interfaces


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27

View of the Socket M CPU

card front/backside

Illustration: Front side of the SHB210 with processor, all interfaces and DDR2 memory slot

Illustration: Backside of the SHB210 with DDR2 and Compact Flash memory slot


28

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External DVI board for SHB210 CPU

Illustration: DVI Board AX93221 (andron Art.-No.: +CMZ7801)

To select the higher display resolution,

the Jumper JP3 must be codified

correctly and it necessary to install the

correct BIOS on the MMI-CPU card.


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29

Controls that were delivered with these MMI BIOS versions 14.0.x,

must be marked from outside because the higher display resolution

can cause problems with normal displays.

The CPU BIOS default configuration are described in the appendix:

• 03b SHB210 Bios versions V14.x


30

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card HS-7165

The HS-7165 Full-Size PCIe single board computer is optimized for an Intel ® mobile dual

core processor (Socket P), supporting a 1066/800/667 MHz Front Side Bus and the

memory can accommodate up to 4 GB DDR2/800MHz SDRAM. It offers sufficiently

performance for high requirements. Furthermore there are all necessary interfaces for the

entire periphery onboard.

• Onboard LAN controller 2x Gigabit Ethernet 10/100/1000, 2x RJ-45

• Onboard graphic controller with up to 1 GB (shared memory), VGA / LVDS interface

• Onboard I/O controller for mouse and keyboard

• 7 USB 2.0 Ports

• Onboard Interface for 4 x SATA, 4 x COM, 1 x LPT

• Onboard CF cardreader (Type II)

Optional with DVI or VGA interface: HS-7165/DVI or HS-7165/VGA

View of the Socket P CPU

card

Illustration: CPU card HS-7165DVI with processor, interfaces and DDR2 memory slot


• 03c HS-7165 Bios versions V15.x


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31


board FS-A75

The FS-A75 Full-size PCIe CPU card supports Intel ® Core i3 / i5 / i7 and Celeron ®

Mobile processors. It offers sufficiently performance for high requirements. Furthermore

there are all necessary interfaces for the entire periphery onboard.

Illustration: CPU card FS-A75 with processor, interfaces and DDR3 memory slot

Specification Form Factor PICMG 1.3 Full-size CPU Card

CPU 2nd Generation Intel ® Core i7, Core i5, Core i3 and Celeron ®

Mobile Processor

Package type: rPGA988B

Memory

2 x DDRIII SO-DIMM 1066/1333/1600 MHz up to 16GB

Chipset

Intel QM67

Real Time Clock Chipset integrated RTC with onboard lithium battery

Watchdog Timer Generates a system reset with internal timer for 1min/s…255min/s

Power Management Supports ACPI 3.0 compliant

Serial ATA Interface 4 x serial ATAII interface with 300MB/s transfer rate

2 x serial ATAIII interface with 600MB/s transfer rate

VGA Interface Onboard DSUB15 connector for VGA interface

LVDS Interface Onboard 24-bit dual channel LVDS connector with

+3.3V/+5V/+12V supply

DVI Interface Chrontel CH7318 Transmitter with 26-pin DVI connector

Audio Interface Realtek ALC888 HD Audio

LAN Interface 2 x Intel 82574L Gigabit LAN

GPIO interface Onboard programmable 8-bit Digital I/O interface

Extended Interface PICMG 1.3 Interface Support 1 PCI-Express x16 and 1 PCI-Express

x4 or 4 PCI-Express x1 4 PCI bus master, and 4 USB2.0 Interface

and 1 x PCIE mini card socket

Internal I/O Port 5x RS232, 1 x RS232/422/485, 1 x SMBUS, 1 x GPIO, 8 x USB 2.0,

1 x IrDA, 1 x LVDS,1 x LPT, 6 x Serial ATA, 1 x LCD inverter, 1 x

Front panel Audio and 1 x CDIN

External I/O Port DB15 VGA port, RJ45 LAN port, PS/2 Keyboard/Mouse Port

Power Requirement +5V, +12 DC input & 5VSB Requirement

Dimension 338 mm x 126 mm (L x W)

Temperature Operating within 0…60°C

Storage within –20...85°C

Interface version

FS-A75TXG2

Intel PGA988B+ QM67 Onboard VGA, LVDS, DVI, USB2.0, COM, HD Audio,

SATAII, SATAIII, SMBUS, LPC, IrDA, GPIO and PCI Express mini card, 2 x Giga LAN

Support Four X1 & One X16 PCI Express interface


32

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View of the CPU board

Illustration: CPU board FS-A75


• 03d FS-A75 Bios versions V16.x


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33

Order number of all CPU

cards of the andronic


34

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PC boards - NCM2 card (NC multifunction card II)

Description

The NC multifunction card II (NCM2) is the principal item of the NC computer. The card

has one or two sercos interfaces responsible for the drive communication. For storing

machine specific data, axes resolution, ramp curves, etc. a flash memory is onboard

available. Up to four handwheel interfaces are integrated on the card too. Further on the

card has a fast I/O interface for fast signals as Emergency-Stop, collision, etc.

Illustration: NC multifunction card II with PCIe and sercos II interface

Features ‣ PCIe interface

‣ Plug and play component

‣ Identification of the card and the version number

‣ 4 handwheel inputs

‣ Fibre optic adapter interface to the eroding generator (optional)

‣ 4 x 24V fast digital inputs, direct process access

‣ 4 x 24V fast digital outputs, direct process access

‣ alternative sercos interface mounting:

- one sercos II interface, interface on board

- one sercos II interface, interface adapter (optional)

or

- one sercos III interface, interface on board

‣ Loop back function for diagnosis of the sercos interface

‣ FLASH ROM 512 kByte for:

- BIOS expansion ROM 64 kByte

- Configuration data

‣ Programmable write protection for FLASH ROM

‣ Interrupt logic for sercos interfaces

‣ Diagnosis register

‣ Laser pulse generator (optional)

‣ Further function expansions by using a FPGA


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35

Order number

Overview of the interfaces The NCM2 card has different interfaces depending of the version.

Internal name Function

I/O interface (4 inputs 24V / 4 outputs 24V)

X1

‣ Pin10 – GND

‣ Pin9 - 24V Input

‣ Pin8 (D0 out) Output - n.a.




‣ Pin4 (D3 in) Input - Encoder

‣ Pin3 (D2 in) Input - Collision

‣ Pin2 (D1 in) Input - n.a.

‣ Pin1 (D0 in) Input - Emergency-Stop

External name

X27

X5 Adapter connection for 2 nd SERCOS II ring (Option) X24.2/X25.2

X6 Handwheel 1 (HR1) - Assignment see following page X30.1

X7 Handwheel 3 (HR3) X30.2



X10 Internal programming interface

X11 Expansion (ADC/DAC)

H1 SERCOS II interface (fibre optic) transmitter (TX) X24.1

H3 SERCOS II interface (fibre optic) receiver (RX) X25.1


36

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Interfaces of the NCM2

Illustration: NCM2 multiboard with SERCOS II interface


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37

Overview of the LEDs

State display sercos II ring 1

(on the mounting bracket)

The NCM2 card has different LEDs depending of the version.

LED Color Function in normal operation

green sercos II – receive data on - data transfer

H2 yellow sercos II – transmit data on - data transfer

red sercos II – distortion or cable break off

H4 red 24V output 0 short circuit off




H8 red sercos III FPGA error off

H9 green Link to the CPU - OK on

H10 green not used off



H13 red Local bus FPGA error off

H14 green internal voltage +1,2 V OK on



H17 green internal voltage +5 V OK on


38

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Hand wheel interface adapter (Option)

This interface allows the connection of an electronic hand wheel (Manual Pulse Generator).

The signals of the NC multifunction card II for the hand wheel interface are converted via

the interface adapter +HRA021x. The interface (X30.x) is thus also accessible via a 9-pole

SUB-D connector. Because of the different output signals, three interface versions are

currently available.

X30

Pin

Handwheel adapter / Signal name

+HRA0211 +HRA0212 +HRA0213

RS 422 24 V 5 V

1 A A A

2 A# GND GND

3 Shield B not assigned not assigned

4 not assigned not assigned not assigned


6 Shield A not assigned not assigned

7 B# GND GND

8 B B B


The power supply for the hand wheel must be provided by an external source.

Adapter overview


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39

Laser pulse generator card LPN for NCM2 card / Nano generator (Option)

The LPN adapter card is a laser-pulse generator extension for NCM2 card.

For the control of a pulsed laser or an ion beam, it is necessary that the CNC control can

output constant position interval switching signals between two programmable switching

points (On /Off switching point).

The switching points have to be positioned accurately within a sercos time clock, to be

active simultaneously with the attainment of a position.

Illustration: LPN adapter card on the NCM2 card

The signals from the adapter card are routed via two internal cables to a slot bracket with a

SUB-D connector and a SUB-D female connector.

Interface Description Connector

X28.1 Laser control (out) 9-pin SUB-D connector (female)

X28.2 Communication

LPN ⇔ SCAN-LAB card

9-pin SUB-D connector (male)

Interface Description Connector

X2 (internal) In-/Outputs, connection via cable 20-pin terminal connector

to X28.1 and X28.2

X5 (internal) JTAG progr. microcontroller 10-pin terminal connector

X7 (internal) JTAG progr. CPLD 10-pin terminal connector

Illustration: Internal connection cable of the LPN adapter card on the mounting bracket


40

CNC System


Con. assignment X28.1 9-pin SUB-D

connector (female)

PIN Signal description

Output nano generator 1 Pulse signal 5V TTL out

2 Switch signal 5V TTL out

3 n.c.

4 Analog out +/- 10V or 0/10V

5 GND

6 optional: /Pulse signal 5V TTL out

7 optional: /Switch signal 5V TTL out

8 n.c.

9 n.c.

Con. assignment X28.2 9-pin SUB-D

connector (male)

PIN Signal description

Input nano generator 1 Pulse signal 5V TTL in

2 Switch signal 5V TTL in

3 n.c.

4 Analog through +/- 10V

5 GND

6 n.c.

7 n.c.

8 n.c.

9 Sync input


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41

sercos fibre optic cable

The sercos fibre optic cable connects the NC multifunction card II, resp. the interface

adapter, of the NC computer with the drives. The connection is formed as a ring which

means that, depending on the number of the drives, a minimum of two sercos fibre optic

cables are required.

Depending on the place of use, two different cables are available:

‣ Inside the switch cabinet a fibre optic cable with a diameter of 2.2 mm has to be

used.

‣ Outside the switch cabinet, a sheathed fibre optic cable with a diameter of 6.0 mm

having a better resistance to mechanical wear is used.

Illustration: Internal and external sercos II fibre optic cable

Cable specification

Cable length:

Bending radius:

Internal cable:

External cable:

max. 20 m

min. 50 mm

∅ 2,2 mm

∅ 6,0 mm

Attention!

Do not bend the sercos fibre optic cable!

The bending radius must not be less than 50 mm!


42

CNC System


LWI card with 4 optical inputs (Option)

General

The fibre optic interface card +LWI0101 has four optical inputs. They are linked with the

NCM2 card (X7/X9) with two connecting cables. Via this interface for example the signals

of an external eroding-generator are entered into the control.

The connection between the LWI card and the NCM2 card occurs with the shown

connecting cable, that is a part of the LWI card.

Illustration: LWI0101 card with connecting cable

Mounting bracked LWI

Illustration: Mounting bracked of the LWI card without handwheel interface


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43

Fieldbus interface cards (Profibus-DP, CANopen, InterBus-S,...)

General

The fieldbus interface card is located on the HMI side of the controller. The card is

responsible for the communication between controller and machine operating panel and

also for the connection to additional fieldbus devices.

The following interface cards with PCIe BUS are available at the moment:

Profibus-DP

Illustration: Profibus-DP interface card with PCIe bus (+PCI0226)

CAN-Bus

Illustration: PCAN Single Channel CAN-BUS interface card with PCIe Bus (+PCI0029)

There is galvanic isolation of up to 500 Volts between the control and CAN sides.


44

CNC System


InterBus-S

The following interface card with PCI BUS is available at the moment:

(only available with

andronic 3060L controls)

Illustration: InterBus-S interface card with PCI bus (+PCI0125)

EtherCAT

By using the EtherCAT interface for the connection for the external fieldbus units the

fieldbus interface card is not necessary.

The second Ethernet interface of the HMI CPU card will become the EtherCAT interface

with the corresponding driver.


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45

RAID Controller - SATA II (Option)

General

The PCI Express card (+ PCC0037) extends the control with two internal SATA ports.

With the used driver two SATA hard disks or two SATA Solid State Disks (SSDs) can be

connected together to a RAID 0 or RAID 1 system.

Illustration: PCI express card (+PCC0037) with two internal SATA ports

Technical data ‣ 2 x internal SATA 3 Gb/s

‣ Data transfer rate:

SATA up to 3 Gb/s

PCI Express x1 up to 2.5 Gb/s

‣ PCI Express x1

‣ Supports PCI Express 1.0a

‣ Supports hard disks with Native Command Queue (NCQ)

‣ Raid 0, 1

‣ Raid 10, 5 is supported, if hard disks are running via port multipliers

‣ Hot plug


46

CNC System


RAID System (Option)

A RAID array of multiple physical hard disks or SSDs increases data availability in case of

failure of individual hard drives and has a faster data throughput than a single physical

drive.

With the installed PCIe SATA II controller (+PCC0037) are two RAID systems available:

‣ RAID 0: Acceleration without redundancy (Striping)

‣ RAID 1: Mirroring

Illustration: Difference between RAID-Level 0 and 1

In the control a RAID 1 system can be used to increase the data security. Connected with

two 2.5-inch SSDs with a fast data transfer rate of 3Gb/s there is a very fast and secure

data storage system available.

For later retrofitting of an existing control andronic 3060 there is a retrofit kit with a PCIe

RAID controller and two fast SSDs available, if a free PCIe x1 slot is still free in the

andronic.

(Order-No.: MAHSSDR1)


CNC System


47

External UPS STNO0017 (Option)

General

Other than conventional uninterruptable power supplies the external UPS with

communication interface (Art.-No. STNO0017) was designed to be installed into a 5 ¼

inch drive slot. Via interface and the UPS management software “RUPS 2000” the control

will be shut down and switched off in case of mains power failure.

Illustration: uninterruptable power supply STNO0017 with USB cable

Functional Description

Automatic ON / OFF

Function

Interfering and dangerous overvoltage, transients and voltage surges are effectively

filtered during mains mode by means of internal filters. Destruction of important data and

hardware damage is thus prevented, which extends the service life of the system. In case

of undervoltage or overvoltage of mains power or mains power failure the UPS takes on

the supply of the connected system. In back-up-mode the PWM inverter pro-vides the

required voltage.

As soon as the UPS is connected to mains supply the internal load sensor automatically

checks whether a load (control) is connected at the output. When no load and no mains

input voltage are detected, the UPS switches off automatically within app. 20 seconds. As

soon as the correct mains voltage returns the UPS automatically switches on again. The

downstream load is supplied with mains voltage. By pressing the button (>2 sec) the load

at the output can be switched on or off.

Display (LEDs) Mains mode LED The green LED is on when mains voltage is supplied.

The green LED flashes during battery charge.

Back-up mode LED Combined with an acoustic alarm sound every 3 seconds the red

LED flashes as soon as the IUPS has taken over power supply in

case of mains power failure.

Battery low LED The red LED flashes (quickly) when the battery is low.

Failure LED This failure indication is engaged in case of overload,

overtemperature or an internal failure.

Overload

In case of an overload the red LED turns permanently red combined

with a permanent alarm sound, and the UPS switches the load off.

As soon as the overload is gone, the output voltage is switched on

again. The permanent sound stops after approximately 30 seconds.

Overtemperature/

Internal failure

The red LED flashes combined with a warning sound continuously

every 2 seconds.


48

CNC System


Technical Data Output power 400 VA / 240 W

Input voltage

230 VAC ± 15 %, 50/60 Hz

Output voltage

230 VAC ± 15 %, 50/60 Hz

Transfer time

< 6 ms

Charging time

app. 8 h (90 % load)

Back up time

180 W/300 VA load, app. 3 min

Interface

Open collector for UPS management software (USB)

Transfer limit in mains / UPS mode 190 VAC ± 5%

Transfer limit into UPS mode in case

of overvoltage at the input

248 VAC ± 5%

Temperature 0...+40 C°

Battery

2 x 6 V / 3 Ah, maintenance-free lead-gel batteries

Dimensions

42 x 146 x 253 mm

Weight (net)

2,75 kg

Safety / EMC

EN62040-1-1 / CE / EN62040-2

For more information,

see the attached

manufacturer's documentation


CNC System


49

Dimensions of the control


50

CNC System


Technical data

HMI

computer

andronic 3060S

andronic 3060L

CPU card

Half-size Slot CPU

Celeron M / 1.73 GHz or

Pentium M /1.8 GHz

1024/2048 MB RAM

Graphic, Ethernet and

IDE/SATA controller onboard

USB 2.0

Full-size Slot CPU

e.g. Intel ® Mobile Dual-Core processor

T4400 / 2.2 GHz

2048/4096 MB RAM

Graphic, Ethernet,

SATA controller, CF-Adapter onboard

USB 2.0

BUS system PCIe (PIGMG 1.3 Half-size) PCIe / PCI (PIGMG 1.3 Full-size)

Hard disk / SSD

HD SATA, 250/320 GB, 2.5 inch

SSD SATA, 64/128 GB, 2.5 inch

HD SATA, 250/320 GB, 2.5 inch

SSD SATA, 64/128 GB, 2.5 inch

PLC integrated Soft-PLC (CODESYS) integrated Soft-PLC (CODESYS)

I/O interfaces EtherCAT, Profibus-DP EtherCAT, Profibus-DP, CAN-Bus, InterBus-S

NC computer

OS

Microsoft Windows ® XP ® Professional

(from 8/2013 optional also with)

Microsoft Windows ® 7 Pro EMB x32

Microsoft Windows ® XP ® Professional

(from 8/2013 optional also with)

Microsoft Windows ® 7 Pro EMB x32

CPU card

Half-Size Slot CPU

Celeron M / 1.73 GHz

512 MB RAM

Half-Size Slot CPU

Celeron M / 1.73 GHz

512 MB RAM

NCM2 card NC multifunction card II NC multifunction card II

Interfaces • Handwheel

• I/O interface for:

Emerg.-Stop, collision, ...

• sercos II interface (LWL)

up to 2 rings

• sercos III interface

• Handwheel

• I/O interface for:

Emerg.-Stop, collision, ...

• sercos II interface (LWL)

up to 2 rings

• sercos III interface

OS andron real-time OS andron real-time OS

General

Protection category IP 20 IP 20

Input voltage

100-240 V AC, 50/60 Hz or

24 V DC

100-240 V AC, 50/60 Hz or

24 V DC

Power consumption max. 200 VA max. 200 VA

Temperature range +5°C … +45°C +5°C … +45°C

Dimensions 214 x 329 x 171,5 (WxHxD) 239 x 394,5 x 171,5 (WxHxD)

Operating

panels

ANV03/ANV04

ANM013/ANM02

Protection category IP 64 (front), IP 20 IP 64 (front), IP 20

Input voltage 24 V DC 24 V DC

Power consumption max. 75 VA max. 225 VA

Temperature range +5°C … +45°C +5°C … +45°C


CPU SHB210

BIOS Versions V14.x

2

BIOS V 14.x


Version V 1.0

Date 05.07.2013

Author Pa











Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50


www.andron.de


03b SHB210 Bios Versions V14.x.doc

BIOS V 14.x


3

Table of contents

Overview of the BIOS Versions .............................................................................................................................................. 4

General ....................................................................................................................................................................... 4

Phoenix Award BIOS .................................................................................................................................................... 4

Load andron Defaults ................................................................................................................................................... 4

BIOS V 14.0 / HMI CPU SHB210 ............................................................................................................................................ 5

BIOS V 14.0.x / HMI CPU SHB210 ......................................................................................................................................... 7

BIOS V 14.1 / NC CPU SHB210 .............................................................................................................................................. 9

Revisions




4

BIOS V 14.x


Overview of the BIOS Versions

General

The CPU card SHB210 can be configured with different BIOS versions, depending on the

use, equipment and corresponding display type.

NC CPU

HMI CPU

CPU Board SHB210 SHB210

V14.1 Standard BIOS V14.0 Standard BIOS (1. Serie)

BIOS

Version

V14.0.1

V14.0.2

V14.0.3

Standard BIOS

Display 1680x1050

Display 1280x1024

Phoenix Award BIOS

The SHB210 Series uses Award Plug and Play BIOS with a single 4Mbit Flash EPROM.

Award PnP Flash BIOS

Illustration: Main Menu of the Phoenix Award BIOS

Load andron Defaults

This option allows you to load your control system configuration with andron default

values, after the loss of the BIOS values, for example after a battery change.


BIOS V 14.x


5

BIOS V 14.0 / HMI CPU SHB210

Phonix Award BIOS

CMOS Setup Utility

> Standard CMOS Features > PC Health Status

> Advanced BIOS Features Load andron Defaults

> Advanced Chipset Features Set Supervisor Password

> Intergrated Peripherals Set User Password

> Power Management Setup Save & Exit Setup

> PNP/PCI Configurations Exit Without Saving

Standard

CMOS Features

Advanced

BIOS Features

Date (mm:dd:yy)

Actual date

Time (hh:mm:ss)

Actual time

> IDE Channel 0 Master None

> IDE Channel 0 Slave None



> IDE Channel 2 Master WDC WD…. (Hard disk type)




Driva A:

None

Halt On:

All, But Keyboard

Base Memory

640K

> CPU Feature Delay Prior to Thermal 16 Min

Thermal Management Thermal Monitor 2

C1E Function

Auto

Execute Disable Bit

Enabled

> Hard Disk Boot Priority 1. Ch2 M. WDC WD….

Bootable Add-in Cards

Virus Warning

Disabled

CPU L1 & L2 Cache

Enabled

Quick Power On Self Test

Enabled

First Boot Device

USB-ZIP

Second Boot Device

Hard disk

Third Boot Device

CDROM

Boot Other Device

Enabled

Boot Up Floppy Seek

Disabled

Boot Up NumLock Status

Off

Security Option

Setup

APIC Mode

Enabled

MPS Version Control For OS 1.4

OS Select For DRAM > 64MB

Non-OS2

Advanced

Chipset Features

PCI Express Port 1

PCI Express Port 2

PCI Express Port 3

PCI Express Port 4

PCI Express Port 5

PCI Express Port 6

PCI-E Compliancy Mode

** VGA Setting **

PEG/Onchip VGA Control

On-Chip Frame Buffer Size

DVMT Mode

DVMT/FIXED Memory Size

Boot Display

Panel Scaling

Panel Number

Enabled

Enabled

Enabled

Enabled

Enabled

Enabled

V1.0a

Auto

8 MB

DVMT

224 MB

CRT+LFP

Auto

1024x768


6

BIOS V 14.x


Integrated Peripherals > OnChip IDE Device IDE HDD Block Mode Enabled

IDE DMA transfer access Enabled

On-Chip Primary PCI IDE Enabled

IDE Primary Master PIO

Auto

IDE Primary Slave PIO

Auto

IDE Primary Master UDMA Auto

IDE Primary Slave UDMA Auto

On-Chip Secondary PCI IDE Enabled

IDE Secondary Master PIO Auto

IDE Secondary Slave PIO Auto

IDE Secondary Master UDMA Auto

IDE Secondary Slave UDMA Auto

** On-Chip Serial ATA Setting **

SATA Mode

IDE

On-Chip Serial ATA

Enhanced Mode

SATA PORT Speed Settings Disabled

PATA IDE Mode

Secondary

SATA Port

P0, P2 is Primary

> Onboard Device USB Controller Enabled

USB 2.0 Controller

Enabled

USB Keyboard Support

Enabled

AC97 Audio

All Disabled

> SuperIO Device POWER ON Function BUTTON ONLY

Onboard FDC Controller

Disabled

Onboard Serial COM 1

3F8/IRQ4


2F8/IRQ3

Onboard Parallel Port

378/IRQ7

Parallel Port Mode

SPP

EPP Mode Select

EPP1.7

ECP Mode USE DMA 3

PWRON After PWR-Fail

On

Power Management

Setup

> PCI Express PM Function PCI Express PME Enabled

ACPI Function

Enabled

ACPI Suspend Type

S1(POS)

Run VGABIOS if S3 Resume

Auto

Power Management

User Define

Video Off Method

DPMS

Video Off IN Suspend

Yes

Suspend Type

Stop Grant

Suspend Mode

Disabled

HDD Power Down

Disabled

Soft-Off by PWR-BTTN

Instant-Off

Power-On by Ring

Disabled

Resume by Alarm

Disabled

Date(of Month) Alarm 0

Time(hh:mm:ss) Alarm 0 : 0 : 0

PNP/PCI Configurations Init Display First Onboard

Reset Configuration Data

Enabled

Resources Controlled By

Auto(ESCD)

IRQ Resources

[Press Enter]

PCI/VGA Palette Snoop

Disabled

** PCI Express relative items **

Maximum Payload Size 128


BIOS V 14.x


7

BIOS V 14.0.x / HMI CPU SHB210

Phonix Award BIOS

CMOS Setup Utility







> PC Health Status

Standard

CMOS Features

Date (mm:dd:yy)

Actual date

Time (hh:mm:ss)

Actual time





> IDE Channel 2 Master WDC WD…. (Hard disk type)




Driva A:

None

Halt On:

All, But Keyboard

Base Memory

640K

Advanced

BIOS Features



C1E Function

Auto

Execute Disable Bit

Enabled

> Hard Disk Boot Priority 1. Ch2 M. WDC WD….

Bootable Add-in Cards

Virus Warning

Disabled

CPU L1 & L2 Cache

Enabled


Enabled

First Boot Device

Hard disk

Second Boot Device

Disabled

Third Boot Device

Disabled

Boot Other Device

Disabled

Boot Up Floppy Seek

Disabled


Off

Security Option

Setup

APIC Mode

Enabled



Non-OS2

Advanced

Chipset Features

PCI Express Port 1

Enabled

PCI Express Port 2

Enabled

PCI Express Port 3

Enabled

PCI Express Port 4

Enabled

PCI Express Port 5

Enabled

PCI Express Port 6

Enabled


V1.0a

** VGA Setting **


Auto


8 MB

DVMT Mode

DVMT


224 MB

Boot Display

CRT+LFP

Panel Scaling

Auto

Panel Number 1024x768 18 Bit BIOS 14.0.1

1680x1050 36 Bit BIOS 14.0.2

1280x1024 36 Bit BIOS 14.0.3


8

BIOS V 14.x


Integrated Peripherals > OnChip IDE Device IDE HDD Block Mode Enabled

IDE DMA transfer access Enabled

On-Chip Primary PCI IDE Enabled


Auto


Auto



On-Chip Secondary PCI IDE Enabled






SATA Mode

IDE

On-Chip Serial ATA

Enhanced Mode


PATA IDE Mode

Secondary

SATA Port

P0, P2 is Primary

> Onboard Device USB Controller Enabled

USB 2.0 Controller

Enabled


Enabled

AC97 Audio

Auto



Disabled


3F8/IRQ4


2F8/IRQ3


378/IRQ7

Parallel Port Mode

SPP

EPP Mode Select

EPP1.7

ECP Mode USE DMA 3


On

Power Management

Setup


ACPI Function

Enabled

ACPI Suspend Type

S1(POS)


Auto

Power Management

User Define

Video Off Method

DPMS


Yes

Suspend Type

Stop Grant

Suspend Mode

Disabled

HDD Power Down

Disabled


Instant-Off

Power-On by Ring

Disabled

Resume by Alarm

Disabled



PNP/PCI Configurations Init Display First Onboard


Enabled


Auto(ESCD)

IRQ Resources

[Press Enter]


Disabled



Frequency/

Voltage Control

Auto Detect PCI/DIMM CLK

Spread Spectrum

Enabled

Disabled


BIOS V 14.x


9

BIOS V 14.1 / NC CPU SHB210

Phonix Award BIOS

CMOS Setup Utility







Standard

CMOS Features

Date (mm:dd:yy)

Actual date

Time (hh:mm:ss)

Actual time









Driva A:

None

Halt On:

All, But Keyboard

Base Memory

640K

Advanced

BIOS Features



C1E Function

Auto

Execute Disable Bit

Enabled

> Hard Disk Boot Priority Bootable Add-in Cards

Virus Warning

Disabled

CPU L1 & L2 Cache

Enabled


Enabled

First Boot Device

Floppy

Second Boot Device

Hard disk

Third Boot Device

CDROM

Boot Other Device

Enabled

Boot Up Floppy Seek

Disabled


Off

Security Option

Setup

APIC Mode

Enabled



Non-OS2

Advanced

Chipset Features

PCI Express Port 1

PCI Express Port 2

PCI Express Port 3

PCI Express Port 4

PCI Express Port 5

PCI Express Port 6


** VGA Setting **



DVMT Mode


Boot Display

Panel Scaling

Panel Number

Enabled

Enabled

Enabled

Enabled

Enabled

Enabled

V1.0a

Auto

8 MB

DVMT

128 MB

Auto

Auto

1024x768


10

BIOS V 14.x


Integrated Peripherals > OnChip IDE Device IDE HDD Block Mode Disabled

IDE DMA transfer access Disabled

On-Chip Primary PCI IDE Disabled


Auto


Auto



On-Chip Secondary PCI IDE Disabled






SATA Mode

IDE

On-Chip Serial ATA

Disabled


PATA IDE Mode

Secondary

SATA Port

P0, P2 is Primary

> Onboard Device USB Controller Disabled

USB 2.0 Controller

Enabled


Enabled

AC97 Audio

All Disabled



Disabled


Disabled


Disabled


378/IRQ7

Parallel Port Mode

SPP

EPP Mode Select

EPP1.7

ECP Mode USE DMA 3


On

Power Management

Setup


ACPI Function

Disabled

ACPI Suspend Type

S1(POS)


Auto

Power Management

User Define

Video Off Method

DPMS


Yes

Suspend Type

Stop Grant

Suspend Mode

Disabled

HDD Power Down

Disabled


Instant-Off

Power-On by Ring

Disabled

Resume by Alarm

Disabled



PNP/PCI Configurations Init Display First PCI Slot


Enabled


Auto(ESCD)

IRQ Resources

[Press Enter]


Disabled




CPU HS-7165

BIOS Versions V15.x

2

BIOS V 15.x


Version V 1.0

Date 17.07.2013

Author Pa











Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50


www.andron.de


03c HS-7165 Bios Versions V15.x.doc

BIOS V 15.x


3

Table of contents


General ....................................................................................................................................................................... 4

AMI BIOS .................................................................................................................................................................... 4

Load andron/Optimal Defaults ...................................................................................................................................... 4

BIOS V 15.0.x / HMI CPU HS-7165 ........................................................................................................................................ 5

Revisions




4

BIOS V 15.x



General

The CPU card HS-7165 can be configured with different BIOS versions, depending on the


HMI CPU

CPU Board HS-7165 / DVI HS-7165 / VGA

BIOS

Version

V15.0 Standard BIOS V15.0 Standard BIOS

AMI BIOS

The HS-7165 CPU board uses AMI BIOS for the system configuration.

>Press DEL to run Setup<

Illustration: Main Menu of the AMI BIOS

Load andron/Optimal

Defaults

Menu > Exit / Load Optimal Defaults




BIOS V 15.x


5

BIOS V 15.0.x / HMI CPU HS-7165

AMI BIOS Setup Utility

> Main

> Advanced

> PCIPnP

> Boot

> Security

> Chipset

> Exit

Advanced Settings

Advanced -

Configure advanced CPU

settings

> CPU Configuration

> IDE Configuration

> SuperIO Configuration

> Hardware Health Configuration

> ACPI Configuration

> USB Configuration

> AHCI Configuration

> Power Management

Manufacturer

Intel

Intel (R) Core (TM) 2 Duo CPU T9400 @ 2.53GHz

Frequency

2.53GHz

FSB Speed

1066MHz

Cache L1

64 KB

Cache L2

6144 KB

Ratio Actual Value 9.5

Advanced -

IDE Configuration

Max CPUID Value Limit

Intel (R) Virtualization Tech

Execute-Disable Bit Capability

Intel (R) SpeedStep(tm) tech

Configure SATA#1 as

SATA PORT0

SATA PORT1

SATA PORT2

SATA PORT3

Disabled

Enabled

Enabled

Enabled

IDE

Not Detected

Not Detected

Not Detected

Advanced -

Configure Win627UHG

Super IO Chipset

Advanced -

Hardware Health

Configuration

Serial Port1 Address

3F8


2F8

Serial Port2 Mode

Normal


3E8


2E8

Parallel Port Address 378

Parallel Port Mode

Normal

CPU Temperature

°C/°F

System Temperature

°C/°F

SYSFAN Speed

RPM

CPUFAN Speed

RPM

Vcore

V

12V

V

3.3V V

1.8V V

Advanced -

ACPI Settings

Suspend mode

Auto

Advanced -

USB Configuration

Legacy USB Support

USB 2.0 Controller Mode

Enabled

HiSpeed

Advanced -

AHCI Settings

AHCI BIOS Support

AHCIPort0

AHCIPort1

AHCIPort2

AHCIPort3

Enabled

Not Detected

Not Detected

Not Detected

Not Detected


6

BIOS V 15.x


Advanced -

APM Configuration

Power Button Mode

Restore on AC Power Loss

Resume On Ring

Resume On LAN

Resume On PME#

Resume On RTC Alarm

On/Off

Power On

Disabled

Disabled

Disabled

Disabled

PCIPnP -

Advanced PCI/PnP

Settings

Clear NVRAM

Plug & Play O/S

HDA Controller

Onboard Lan1 Controller

Onboard Lan2 Controller

Onboard Lan Boot ROM

Watch Dog Timer Select

No

Yes

Enabled

Enabled

Enabled

Disabled

Disabled

Boot -

Boot Settings

> Boot Settings Configuration Quick Boot Enabled

Quiet Boot

Disabled

AddOn ROM Display Mode Force BIOS

Bootup Num-Lock

Off

PS/2 Mouse Support

Auto

Wait For ‘F1’ If Error

Enabled

Hit ‘Del’ Message Display Enabled

Interrupt 19 Capture

Disabled

Security -

Security Settings

Supervisor Password

User Password

Change Supervisor Password

Change User Password

Boot Sector Virus Protection

Not Installed

Not Installed

Disabled

Chipset -

Advanced Chipset

Settings

> North Bridge Configuration Boots Graphic Adapter Priority PEG/PCI

Internal Graphics Mode Select Enabled, 128 MB

PAVP Mode

Lite

PEG Port Configuration

PEG Port

Auto

DVMT Mode Select

DVMT Mode

DVMT/FIXED Memory 256MB

Boot Display Device

CRT + DVI

Flat Panel Type Type 3: 1024 X 768

> South Bridge Configuration PCI Ports Configuration

PCIE Port 0

Auto

PCIE Port 1

Auto

PCIE Port 2

Auto

PCIE Port 3

Auto

PCIE Port 4

Auto

PCIE Port 5

Auto

Exit -

Exit Options

Save Changes and Exit

Discard Changes and Exit

Discard Changes

Load Optimal Defaults

Load Failsafe Defaults

andron Default Settings


CPU FS-A75

BIOS Versions V16.x

2

BIOS V 16.x


Version V 1.1

Date 11.11.2013

Author Pa











Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50


www.andron.de

A member of the Lti group of companies

03d FS-A75 Bios Versions V16.x.doc

BIOS V 16.x


3

Table of contents


General ....................................................................................................................................................................... 4

Phoenix BIOS ............................................................................................................................................................... 4

Load andron/Optimized Defaults ................................................................................................................................... 4

BIOS V 16.0 / HMI CPU FS-A75 ............................................................................................................................................. 5

Revisions



V 1.1 11.11.2013 Changes: BIOS - Load andron defaults setting Pa


4

BIOS V 16.x



General

The CPU card FS-A75 can be configured with different BIOS versions, depending on the


HMI CPU

CPU Board

FS-A75

BIOS

Version

V16.0 Standard BIOS

Phoenix BIOS

The FS-A75 CPU board uses the Phoenix BIOS for the system configuration. The settings

are stored in a dedicated battery-backed memory, NVRAM, retains the information when

the power is turned off.

Phoenix SecureCore Tiano

Setup

>Press DEL to run Setup<

Illustration: Phoenix SecureCore Tiano Setup

Load andron Defaults

Menu > Exit / Load Setup Defaults




BIOS V 16.x


5

BIOS V 16.0 / HMI CPU FS-A75

Phoenix SecureCore

Tiano Setup

> Main

> Advanced

> Others

> Security

> Boot

> Exit

Main System Date [actual Date]

System Time

[actual Time]

> System Information

> Boot Features

> Error Manager

Main -

System Information

BIOS Version

FS-A75 Version: 1.2 SSDT

Build Time 10/31/2012

Processor Type

Intel (R) Core (TM) i7-2710QE CPU @ 2.10GHz

Processor Speed

2.10GHz

System Memory Speed

1333 MHz

L2 Cache RAM

256 KB

Total Memory

4096 MB

Memory Mode

Memory MODE_DUAL_INTERLEAVE

Memory Channel A Slot 0

4096 MB (DDRIII1333)

Memory Channel B Slot 0

Main - Boot Features NumLock Off

Main - Error Manager View Error Manager Log [Enter]

Clear Error Manager Log

[Enter]

Advanced Select Language English

> Boot Configuration

> ACPI Configuration

> Processor Configuration

> Peripheral Configuration

> HDD Configuration

> Memory Configuration

> System Agent (SA) Configuration

> South Bridge Configuration

> Network Configuration

> SMBIOS Event Log

> ME Configuration

Advanced -

Boot Configuration

Advanced -

ACPI Configuration

Quick Boot

High Resolution Graphics

Diagnostic Splash Screen

Diagnostic Summary Screen

BIOS Level USB

USB Legacy

Console Redirection

UEFI Boot

Legacy Boot

Boot in Legacy Video Mode

FACP - RTC S4 Flag Value

APIC - IO APIC Mode

ALS Support

EMA Support

MEF Support

Enabled PTID

FACP - PM Timer Flag Value

Enabled

Enabled

Disabled

Disabled

Enabled

Enabled

Disabled

Enabled

Enabled

Enabled

Enabled

Enabled

Legacy

Disabled

Disabled

Disabled

Disabled


6

BIOS V 16.x


Advanced -

Processor Configuration

Active Processor Cores

Intel(R) HT Technology

Dynamic FSB Switching

Enabled XD

Machine Check

Fast Strings

Intel(R) Virtualization Technology

Fast Boot Memory Initialization

All

Enabled

Enabled

Enabled

Enabled

Enabled

Enabled

Disabled

> Processor Power Management Intel (R) SpeedStep Enabled

Boot Performance Mode

Auto

Turbo Mode

Enabled

Turbo Mode Power Limit Lock Enabled

Long Power Limit 0

Long Power Limit Time 28

Short Power Limit Override Enabled

Short Power Limit 0

IA Current Limit 896

IGFX Current Limit 280

C-States

Enabled

Extend C-States

Enabled

C3-State

Enabled

C6-State

Enabled

C7-State

Enabled

C7s-State

Disabled

C-State Auto Demotion

C1 and C3

Advanced -

Peripheral Configuration

Spread Spectrum Clock

PCIe SR-IOV Support

Disabled

Disabled

Advanced -

HDD Configuration

Advanced -

Memory Configuration

SATA Device

Interface Combination

Aggressive Link Power

Serial ATA Port 0

Serial ATA Port 1

Serial ATA Port 2

Serial ATA Port 3 is ESATA Port

Serial ATA Port 4 is ESATA Port

Serial ATA Port 5

Memory Frequency

Max TOLUD

OneN Mode Support

Scrambler Support

Enabled

IDE

(HD name)

Not installed

Not installed

Not installed

Not installed

Not installed

Auto

Dynamic

Auto

Enabled

Advanced -

System Agent (SA)

Configuration

(Part 1)

> DMI Settings DMI Vc1 Control Enabled

DMI Vcp Control

Enabled

DMI Vcm Control

Enabled

DMI Extended Sync

Disabled

DMI Gen2 Support Control Enabled

> Intel(R) VT for Directed I/O (VT-d) Intel(R) VT for Directed I/O(VT-d) Disabled

> Graphics Configuration Primary Display Selection Auto

GTT Size

2MB

Aperture Size

256MB

DVMT Pre-Allocated

64MB

DVMT Total Gfx Mem

256MB

Render Standby

Enabled

IGD Thermal Control

Disabled

GT Turbo Mode Control

Disabled

> IGD Configuration See next page


BIOS V 16.x


7

Advanced -

System Agent (SA)

Configuration

(Part 2)

> Graphics Configuration > IGD Configuration

IGD - Boot Type

IGD - Secondary Boot Type

IGD - LCD Panel Type

IGD - Panel Scaling

IGD - Portrait Mode

Inverter Connection

GMCH BLC Control

BIA

Spread Spectrum clock Chip

IGD - Active LFP

Panel Color Depth

CRT

DVI

1024 x 768 LVDS Col

Auto

Auto

Internal

PWM-Inverted

Auto

Off

Int-LVDS

24 Bit

> PEG Port Configuration PEG0 - Gen X Auto

PEG1 - Gen X

Auto

PEG2 - Gen X

Auto

PEG3 - Gen X

Auto

Always Enable PEG

Disabled

PEG ASPM

L0S And L1

ASPM L0s

Both Root an Endpoint Pol

De-emphasis Control

-3.5 dB

Debug Align

Disabled

Advanced -

South Bridge

Configuration

SMBUS Device

Enabled

Port 80h Cycles

PCI Bus

PCI Clock Run Logic

Enabled

HPET Support

Enabled

HPET Memory Map BAR

FED00000

Enable CRID

Disabled

DeepSx Mode

Disabled

State After G3

State S0

Native PCI Express

Disabled

> SB PCI Express Config PCI Express Root Port Clock Gating Enabled

PCI Express Controller DMI Setting Auto

PCIe-USB Glitch W/A

Disabled

> PCI Express Port 1-8 Config see below

> SB USB Config EHCI1 Enabled

EHCI2

Enabled

USB Per-Port Disable Control Disabled

> SB Azalia Config Azalia Auto

Azalia PME Enabled

Disabled

Azalia Vci Enabled

Enabled

Azalia Internal HDMI codec Disabled

> SB Serial IRQ Config Enable Serial IRQ Enabled

Serial IRQ Mode

Continuous

Start frames

4 Frames

Advanced -

South Bridge

Configuration

PCI Express Port Config

> PCI Express Port 1 Config PCI Express Root Port 1 Enabled

PCIe Speed

Auto

ASPM

Auto

HOT PLUG

Disabled

URR

Disabled

FER

Disabled

NFER

Disabled

CER

Disabled

CTD

Enabled

SEFE

Disabled

SENFE

Disabled

SECE

Disabled

PME Interrupt

Disabled

PME SCI

Enabled

PME Correctable Error Report Disabled

> PCI Express Port 2 Config see Port 1

…

> PCI Express Port 8 Config see Port 1


8

BIOS V 16.x


Advanced -

Network Configuration

Advanced -

SMBIOS Event Log

LAN OPROM Selection

Event Log Validity

Event Log Capacity

Event Log

View SMBIOS event log

Mark SMBIOS events as read

Clears SMBIOS events

Disabled

Valid

Space Available

Enabled

[Enter]

[Enter]

[Enter]

Advanced -

ME Configuration

ME FW Version 7.0.4.1197

ME Firmware

Intel(R)ME 5MB firmware

Intel ME

Enabled

Others > SIO Configuration Serial Port

Serial Port 1

3F8 / IRQ4

Serial Port 2

2F8 / IRQ3

Serial Port 3

3E8 / IRQB

Serial Port 4

2E8 / IRQB

Serial Port 5

4F8 / IRQB

Serial Port 6

4E8 / IRQB

Paraller Port

Paraller Port Address 378

Paraller Port IRQ 7

Watch Dog Timer

Watch Dog Timer Select Disabled

PowerLoss

Power Control

Always On

> Hardware Monitor CPU Warning Temp Disabled

> CPU Fan Feature

CPU Fan Control

CPU Fan Control By Temperature

CPU Target Temp 50 °C

CPU Tolerance Temp 5 °C

System Temperature 39 °C

Around CPU Temperature 38 °C

CPU Fan

N/A

System Fan

N/A

VCORE

1.07 V

V12S

12.09 V

V5S

5.09 V

V3.3S

3.31 V

> APM Configuration Power On By RTC Alarm Disabled

Security Supervisor Password is: Cleared

User Password is:

Cleared

Set Supervisor Password

[Enter]

Supervisor Hint String

Set User Password

[Enter]

User Hint String

Min. password length 1

Authenticate User on Boot

Disabled

HDD Password Select

User Only

HDD Security Status

HDD00 Password State

Cleared

Set HDD00 User Password

[Enter]

Trusted Platform Module (TPM)

TPM not detected

Flash Controller Lock

Enabled


BIOS V 16.x


9

Boot

Boot Priority Order

1. ATA HDD0: HD name

2. USB CD:

3. ATA HDD1:

4. USB HDD:

5. ATA HDD2

6. USB FDD:

7. ATAPI CD:

8. ATA HDD3:

9. ATA HDD4:

10. ATA HDD5:

11. Other HDD:

12. PCI LAN:

Exit

Exit Saving Changes

Exit Discarding Changes

Load Setup Defaults

Load Optimized Defaults

Discard Changes

Save Changes

Load andron Default Settings



2


Technical Handbook andronic 2060/3060

Version V 1.4

Date 15.11.2013

Author Pa


Tools This documentation was created with Microsoft Word and Adobe Illustrator.










Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50


www.andron.de


04_operating_panel_modules_v1.4.doc



3

Table of contents

Table of contents ......................................................................................................................................... 3

Revisions ..................................................................................................................................................... 4

Operating panel overview ............................................................................................................................. 5

Connector and interface summary .......................................................................................................... 7

Survey of the operating panel connections .............................................................................................. 8

Display operating panel ANV03 and ANV04 ..................................................................................................... 9

Technical data of the 15“ display / touch screen .................................................................................... 10

Interface description of the ANV03/04 .................................................................................................. 11

X60 VGA interface ............................................................................................................................... 11

X62 TFT supply voltage (24V) .............................................................................................................. 11

X75.2 USB Hub power supply (24V) ...................................................................................................... 11

X40.x USB interface............................................................................................................................. 11

X41 USB interface (input) .................................................................................................................... 11

X63 USB interface of the touch controller .............................................................................................. 11

Machine operating panel ANM013 ................................................................................................................ 12

Interface overview of the ANM013 ........................................................................................................ 12

Insertion strips ................................................................................................................................... 13

Product key ........................................................................................................................................ 14

Operating panel logic BTL09 with InterBus-S interface .............................................................................. 15

Interface designation ................................................................................................................... 16

Status display of the BTL09 .......................................................................................................... 16

Operating panel logic BTL10 with ProfiBus DP interface ........................................................................... 17

Profibus-DP addressing ................................................................................................................ 18



Operating panel logic BTL11 with three different fieldbus interfaces ........................................................ 19

Fieldbus variations ....................................................................................................................... 20



Key of the BTL11 ......................................................................................................................... 21

Adjustment of the Profibus address ............................................................................................... 21

Interface assignment of the ANM013 .................................................................................................... 22

X70/71 InterBus-S interface ................................................................................................................. 22

X76 Profibus-DP interface .................................................................................................................... 23

X72 Inputs (24V) ................................................................................................................................ 24

X73 Outputs (24V) .............................................................................................................................. 25

X75 Power supply (24V) ...................................................................................................................... 26

Technical data and ambient conditions ......................................................................................................... 27

Operating panel dimensions ........................................................................................................................ 28

InterBus-S and Profibus-DP sddresses of the AMM013 ................................................................................... 29

Step switch and I/O´s ......................................................................................................................... 29

Keys and LEDs .................................................................................................................................... 30


4



Revisions



V 1.1 16.01.2007 Layout change to DIN A4 Pa

V 1.2 26.05.2010 New: Now for andronic 2060/3060 Pa

V 1.3 13.10.2011 Layout change Pa

V 1.4 15.11.2013

New: Operating panel logic BTL11 with Profibus, EtherCAT or CAN-Bus

interface

Pa




5

Operating panel overview

Display operating panel

ANV03

‣ XGA 15“ TFT display

‣ Connection via standard VGA interface

‣ Touch screen with USB interface

‣ Active 4-fold USB Hub (USB 2.0)

‣ Standard dimensions 19“ x 7HE

‣ Customer designs of inquiry

Display operating panel

ANV04

In comparison with the ANV03, the panel ANV04 has the following additional features:

‣ 32 additional keys for direct input

‣ up to four control switches can be integrated


6



Machine operating

panel ANM013

‣ Connected with control via InterBus-S or Profibus

‣ Connection for further fieldbus modules

‣ Override switches for spindle and feetrate

‣ Emergency Stop button

‣ Key switch for automatic and set-up mode with locking function

‣ All machine keys with light-emitting diode confirmation

‣ 44 free assignable machine function keys

‣ Connection of additional 16 input / 16 output

‣ Standard dimensions 19“ x 4HE




7

Connector and interface summary

X Interface Module Connector Connection

X40.1 USB interface (1) ÂNV03/04 (USB-HUB) USB connector (Type A) X40.x ⇔ X63

X40.2 USB interface (2) ÂNV03/04 (USB-HUB) USB connector (Type A)


…

ÂNV03/04 (USB-HUB)


X41 USB interface (input) ÂNV03/04 (USB-HUB) USB connector (Type B) X41 ⇔ X20.x

X42 ANV04 keypad (USB) ÂNV04 USB connector

X75.2 Power supply 24V, DC ÂNV03/04 (USB-HUB) 2-pin terminal connector 24V, DC (USB)

X60 VGA interface ÂNV03 15-pin mini SUD-D con. (female) X60 ⇔ X17

X60.1 VGA interface ÂNV03/04 15-pin mini SUD-D con. (female) X60 ⇔ X17.1

X60.2 DVI interface ÂNV03/04 DVI connector X60 ⇔ X17.2

X62 Power supply 24V, DC ÂNV03 2-pin terminal connector 24V, DC (TFT)

X63 USB touch controller ÂNV03 USB connector (Type B) X63 ⇔ X40.x

X70 InterBus-S interface (in) ÂNM013 9-pin SUD-D connector (male) X70 ⇔ X50

X71 InterBus-S interface (out) ÂNM013 9-pin SUD-D connector (female)

X72

16 inputs ÂNM013 2 x 8-pin terminal connector

GND ÂNM013 2-pin terminal connector

X73 16 outputs ÂNM013 2 x 8-pin terminal connector

X75.1 Power supply 24V, DC ÂNM013 2-pin terminal connector 24V, DC (BTL)

X76 Profibus-DP interface * ÂNM013 9-pin SUD-D connector (female) X76 ⇔ X52

X77.x EtherCAT interface ÂNM013 RJ-45 connector

X78 CAN-Bus interface ÂNM013 9-pin SUD-D connector (male)


8



Survey of the operating panel connections

Illustration: Back view of the ANV03 and the ANM013 with connections survey




9

Display operating panel ANV03 and ANV04

Illustration: Display operating panel ANV03

The display operating panel ANV03 has a 15 “ TFT color display. On the basis of its low

depth it is suitable for compact panels. The built-in touch screen allowes a simple operation

of the control. The display is connected with the control via the VGA interface.

To connect the touch screen, keyboard or mouse the operating panel is equipped on its

back side with an active USB HUB (2.0).

Abbildung: Bildschirmbedientafeln ANV04

In comparison with the ANV03, the panel ANV04 has the following additional features:

• 32 additional keys for direct input

• up to four control switches can be integrated


10



Technical data of the 15“ display / touch screen

SAMSUNG TFT LCD

LTM150XI

Display size

15,0” (304 x 228 mm)

Resolution

XGA, 1024 x 768 Pixel

Number of pixel

0,297 mm

Number of colors

16,2 Mio. (True color)

Contrast ratio 300:1

Brightness

250 cd/m2

Response time

< 25 msec (at 25 °C)

Interface

Analoge RGB Video (Composite, S-Video)

Supply voltage

12 V DC

Backlight

4 CCFL

DMC Touch Screen

AST-150

Technologie

Touch controller

Supply voltage

4 wire, analoge resistive

USB interface

5 V DC via USB interface




11

Interface description of the ANV03/04

X60 VGA interface

The intergrated TFT⇔VGA interface converter in the operating panel enables the

connection of the display with the graphic controller via a standard VGA cable. Therefor a

longer and interference-proof signal transfer of the display data is possible.

Connector type: 15-pin mini SUB-D high density connector (female)

X62 TFT supply voltage

(24V)

The supply voltage of the TFT display is supplied over the plug X62. The display is supplied

with 12 V over the internal DC transformer.

Connector type: 2-pin mini combicon terminal connector

Input voltage

Output voltage (DC transformer)

max. ripple

allowable range

max. power consumption

Transformer (Art.-No.)

24 V DC

12 V DC / 3 A

3,6 V SS

20 ... 30 V DC

40 W

+DCC0601

X75.2 USB Hub power

supply (24V)

The supply voltage of the USB HUB is connected over the plug X75.2. The HUB is supplied

with 5 V over the internal DC transformer.


Input voltage

Output voltage (DC transformer)

max. ripple

allowable range

max. power consumption

Transformer (Art.-No.)

24 V DC

5 V DC / 3 A

3,6 V SS

20 ... 30 V DC

20 W

+DCC0602

X40.x USB interface

X41 USB interface (input)

X63 USB interface of the touch controller

All USB interfaces are equiped with standard USB plugs. The maximal output load of each

connection is 500 mA.


12



Machine operating panel ANM013

Illustration: Machine operating panel ANM013

The machine operating panel ANM013 has 84 machine keys with light-emitting diode for

confirmation, an override switch for spindle and feedrate, a key switch for automatic and

set-up mode with locking function and an Emergency Stop button. 44 machine function

keys are free assignable and can be labeled with insertion strips.

The operating panel has additionally 16 inputs and 16 outputs and is connected with the

InterBus-S or Profibus-DP card of the HMI computer via the fieldbus interface. It is possible

to connect further Bus modules on the back side of the operating panel.

To control the keys, LED´s and switches the operating panel logic (BTL) on the back side of

the operating panel is connected via InterBus-S or Profibus-DP.

Interface overview of

the ANM013

Illustration: Interfaces on the back side of the machine operating panel ANM013

The assignment of the interfaces your can find on page 22.




13

Insertion strips

The labeling of the free assignable buttons takes place over the insertion strips on the back

side of the operating panel.

Illustration: Insertion strips of the ANM013

A: Free assignable buttons (number: 44)

B: Reserved buttons (number: 5)

Print or copy symbols on a transparent overhead or copy foil.

Cut out the the single strips and insert them in front of the grey

insertion strips.


14



Illustration: Dimensions and symbol position of the insertion strips (ANM013)

Product key




15

Operating panel logic

BTL09 with InterBus-S

interface

The operating panel logic BTL09 is equipped with an InterBus-S Interface and has to be

connected with the integrated InterBus-S interface card of the HMI computer. This

interface allows the programming of all keys, LED´s, switches and I/O´s of the operating

panel.

Illustration: Operating panel logic BTL0902 with LED´s and interface name


16



Interface designation

Designation X Interface/connection

InterBus-S X70 Connection to the InterBus-S card

InterBus-S X71 Connection to further InterBus-S modules

Special keys X74 Connection for the Softkeys S1-S8 (only ANV01)

24V / GND X75 Power supply

Input

16 Inputs 24V

X72

Input GND

Input GND

Output X73 16 Outputs 24V

Step switch 0 - 28-step switch (feed rate)

Step switch 1 - 28-step switch (spindle speed)

Key switch - 3-step switch

Status display of the BTL09

On the operating panel logic there are four LED´s, one for indicating the operating power

and three for indicating the InterBus-S status.

LED Name Color Description A

H1 RUN Green This LED indicates that the power is higher than 4,75 V. ON

The green LED displays a activity of the remote bus. The LED

H2 CC Green is activated when the cable connection is all right and the ON

InterBus-S master is not in reset status.

This LED shows statically that the additional remote bus is

H3 RD Red switch off. This possibility of diagnistic is only available when OFF

the „InterBus-RESET“ is active.

H4 BA

The green LED turns off, when during a time period of 635

Green

msec. no valid transmision cycle was detected.

ON

A: Display at faultless operation




17


BTL10 with ProfiBus DP

interface

The operating panel logic BTL10 is equipped with a Profibus-DP Interface and has to be

connected with the integrated Profibus-DP interface card of the HMI computer. This

interface (X76) allows the programming of all keys, LED´s, switches and I/O´s of the

operating panel.

Illustration: Operating panel logic BTL1001 with LED´s and interface name


18



Profibus-DP addressing

Alternatively, two operating panel logic versions are available. The differences of the

+BTL1001 and +BTL1002 are only in the addressing of the Profibus-DP, it is stored in the

EEProm.

Following assignments are fixed respecting the address:

• +BTL1001 (address 5)

• +BTL1002 (address 7)


Designation Bez. Interface/connection

Profibus-DP X76 Connection to the Profibus card



Input

16 Inputs 24V

X72

Input GND

Input GND






Operating voltages

LED Name Color Description A

H1 Res_Run

This LED indicates that the BTL is in RUN-MODE and

green

the power is higher than 4,75 V.

ON

H2 24V

BTL operating voltage 24 V: OK

green

(input fuse: OK)

ON

H3 VCC green Profibus operating voltage 5 V: OK ON

H22 VCC green BTL operating voltage 5 V: OK ON

Condition of the Profibus H4 PB_RUN green SPC3 reset not active ON

H21 DX green Data transfer between SPC device and Profibus ON





19


BTL11 with three

different fieldbus

interfaces

The operating panel logic BTL11 is equipped with a Profibus-DP, EtherCAT or CAN-Bus

interface and has to be connected with the integrated interface card of the HMI computer.

This interface allows the programming of all keys, LED´s, switches and I/O´s of the

operating panel.

Illustration: Operating panel logic BTL1102 (EtherCAT)


20



Fieldbus variations

Alternatively three versions of the operation panel logic are available, which basically can

differ in the fieldbus module and the fieldbus connector.

• +BTL1101 (Profibus-DP) with Profibus module +PBM0102

• +BTL1102 (EtherCAT) with EtherCAT module

• +BTL1102 (CAN-Bus) with CAN-Bus module

Profibus interface: 9-pin SUD-D connector (female)

BTL1101 with

Profibus module

BTL1102 with

EtherCAT module

CAN-Bus interface: 9-pin SUD-D connector (male)

BTL1103 with

CAN-Bus module




21


Designation

Name Interface/connection

Profibus interface X76 Connection to the Profibus interface card

EtherCAT interface in X77.1 Connection to the EtherCAT interface of the HMI CPU

EtherCAT interface out X77.2 EtherCAT interface

CAN-Bus interface X78 Connection to the CAN Bus interface card



Input

16 Inputs 24V

X72

Input GND

Input GND






+BTL1101 (Profibus-DP) LED Name. Color Description A

H1 LED STA green Software is initialized ON

H2 LED FBLED

Cyclical data communication is active.

orange

Condition: LED ERR OFF

ON

H3 LED ERR red

The LED light is only on, when the fieldbus

connection is active.

OFF

+BTL1102 (EtherCAT)

H1 LED STA green

Communication phase:

On = ready for operation.

Flashing = pre operational

ON

Off = init

H2 LED FBLED orange Flashing = Configuration error OFF

H3 LED ERR red

Flashing = Configuration error

On = PDI Watchdog

OFF

+BTL1103 (CAN-Bus) H1 LED STA green On = ready for operation. ON

H2 LED FBLED orange Configuration error OFF

H3 LED ERR red On = BusOff OFF


Key of the BTL11

Key Name Description

T1 SW1

Configuration key:

If the button is pressed when turning on

the power (24V), the boot loader mode is

started and a new program can be loaded

(int. 4-pin programming connector X3)

Adjustment of the Profibus address

The Profibus interface of the +BTL1101 is preset as standard with the address 5.

To use the address 7 it is possible to select this directly via the operation panel.

See manual: +BTL11\Inbetriebnahmeanweisung_profibus.doc


22



Interface assignment of the ANM013

X70/71 InterBus-S

interface

The communication between the operating panel ANM013 and the NC computer is realized

over the InterBus-S interface (X31 ⇔ X70). All keys, step switches and LED´s are

addressable individually by the PLC.

The operating panel logic behind the machine operating panel allows to connect additional

I/O units supported by InterBus-S interface (X71).

Connector type: X70 9-pin SUB-D connector (male)

X71 9-pin SUB-D connector (female)

Illustration: InterBus-S interfaces of the BTL09

Pin Signal name

1 DO

2 DI

3 GND

4 -

5 + 5 V

6 /DO

7 /DI

8 -

9 BCI




23

X76 Profibus-DP

interface

The communication between the operating panel and the HMI computer (Profibus-DP

interface card) is realized over the Profibus-DP interface.

Connector type: 9-pin SUB-D connector (female)

Illustration: Profibus-DP interface of the BTL10

Pin Signal name

1 n.c.

2 n.c.

3 B wire

4 Request to Send (RTS)

5 GND for 5V (M5)

6 Potential 5V (potential free P5)

7 n.c.

8 A wire

9 n.c.


24



X72 Inputs (24V)

On the operating panel logic are 16 free programmable inputs available.

Illustration: Inputs of the machine operating panel ANM013

Technical data Number of inputs 16

Input current (each channel) typ. 5 mA

Input voltage

nominal value:

1 signal:

0 signal:

Delay time at signal change typ. 3 msec

24V DC

+15 ... +30V DC

-30 ... +5 V DC




25

X73 Outputs (24V)

On the operating panel logic are as well 16 free programmable outputs available. A

temperature or current overload occured by a short circuit will be indicated by a LED placed

by the corresponding connector terminal. The current limitation avoids damaging of the

output circuit.

Illustration: Outputs of the machine operating panel ANM013

Technical data Number of outputs 16

Output current

max. 500 mA (per output)

max. 5 A (per module)

Max. switching frequency 150 Hz (ohmic resistance)

0,5 Hz (inducive resistance)

Polarity protection and shortcircuit

protection

Short-circuit-proof, LED indication


26



X75 Power supply (24V) The operating panel logic (BTL09 / BTL10) behind the machine operating panel ANM013

allows to connect all keys, step switches LED´s and I/O units supported by InterBus-S

interface.

The 24V supply voltage is connected over the plug X75.


Illustration: Power supply of the machine operating panel ANM013

Technical data Input voltage 24 V DC

max. ripple

3,6 V SS

allowable range

20 ... 30 V DC

max. power consumption 225 W




27

Technical data and ambient conditions

ANV03

ANM013

Input voltage 24V DC 24V DC

Power consumption 75 VA 225 VA

Weigth ca. 4,5 kg 1,9 kg

Dimensions (W x H x D) 482.6 x 310.5 x 65

(19“ x 7 HE)

482.6 x 177 x 90

(19“ x 4 HE)

Internation Protection (DIN 40

050, IEC 529)

IP 64 (front),

IP 20

IP 64 (front),

IP 20

Relative humidity of air

(DIN 40 040)

humidity class F

Temperature range

Storage and transport:

Operation:

-20°C … +60°C

+5°C ... +45°C

Surface foil

Base material

Color RAL 7035 light grey, keys with border coin

Operating panel 4 mm ALU, with beveled edges


28



Operating panel dimensions




29

InterBus-S and Profibus-DP sddresses of the AMM013

Step switch and I/O´s


30



Keys and LEDs


Description and Definition

of Interface Signals

V 3.16.01

2

General

Interface Signals

Version V 3.16.01

Date 12.07.2011

Be valid for andronic 2060 / andronic 3060 / HMC 660

Author Vo/Dei/Vol/Pr











Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50


www.andron.de

10_interface_signals_andronic_v3.16.01.doc

General

Interface Signals

3

Table of contents

Revisions ..................................................................................................................................................... 4

Description of Interface Signals from CNC to PLC (Inputs) ............................................................................... 5

PLC variables .................................................................................................................................. 22

Definition of Interface Signals from CNC to PLC (Inputs) ................................................................................ 30

Free assignable inputs of the PLC ......................................................................................................... 36

Description of Interface Signals from PLC to CNC (Outputs) ........................................................................... 55

PLC variables .................................................................................................................................. 72

Definition of Interface Signals from PLC to CNC (Outputs) ............................................................................. 79

Free assignable outputs of the PLC ............................................................................................ 84

Hardware input signals of the CNC ............................................................................................................... 93

Index ........................................................................................................................................................ 96


4

General

Interface Signals

Revisions


V 3.10 05.01.2007 Additions:

Vo

‣ PLC CNC Maximum speed 2 / Confirmation maximum speed 2

‣ CNC PLC Drive status word Bit 3

Now in total 4 NC-processes are possible. The inputs #53 to #67 as well as output #65 were valid up to now

for all NC-programs. They are assigned now to the first NC-process (NC-process 0).

NC-process 0 Inputs #53 to #67 Output #65




V 3.11 18.10.2007 Additions:

‣ CNC PLC PLC Online IPD active, Control end position reached, Collision protection on/off,

Electrical discharge statistics

‣ PLC CNC Collision protection in manual mode, End of EDM time

Hardware input signals added: Collision signal from the machine, alarm 12-15

V 3.12 26.05.2008 Additions:

Vo, Pr

‣ PLC CNC Direct CNC IOs on PLC interface

‣ PLC CNC Switchover of the reference coordinate systems

‣ CNC PLC Machine position active

‣ CNC PLC Rotation switched on

V 3.13 10.03.2009 Additions:

Vo, Dei

‣ PLC CNC und CNC PLC First Touch is active / Clear signal “First Touch is active”

‣ PLC CNC und CNC PLC Adaptive Control is active / Clear “Adaptive Control is active”

Changes/ Additions:

Actual position axis (Axis addition/ strukture changes)

V 3.14 21.07.2010 Now also valid for andronic 3060 with NCM2 card Pa

V 3.15 18.04.2011 Additions:

Vo/Vol

PLC CNC LineSearch activation - Start enable

PLC CNC LineSearch - Start Enable

PLC CNC BF Handwheel selection

CNC PLC BF Handwheel enabled

CNC PLC BF Handwheel is active

CNC PLC LineSearch operating status activated

Now in total 8 NC-processes are possible. (NC-process 0 to NC-process 7).





Missing notation of the input no. #218-#359 complemented.

Hardware inputs of the andronic 3060 NCM2 board (X27)

Changes:

Change of the signal name „Collision protection On/Off“ to „Collision protection OFF“

V 3.16.01 12.07.2011 Now also valid for HMC 660 with NCM2 card Vo

Vo


CNC PLC

Interface Signals

5

Description of Interface Signals

from CNC to PLC (Inputs)

Drive ready

(One input per axis)

Definition of Signal

Page 30

1 Signal:

The drive is ready to be enabled and power is switched on. The drive can be either

with or without torque. The signal will be only active for the drives and spindle drives

connected to the SERCOS ring.

0 Signal:

The drive is not ready to be enabled.

The signal is created from the drive status word on the SERCOS interface. It corresponds

to the state of data bit D15 in the drive status word.

According to the drive manufacturer the signal "drive ready" in the drive status word

might be delayed transmitted to the PLC.

A SERCOS error message is possible, if this conduct is not considered in the PLC. The

problem can be absorbed by connecting the structure of the program with 2 external PLC

signals.("DC bus voltage o.K." and "main contactor o.K.")

The problem occurs when changing the signal "drive enable" from

0 signal to 1 signal. Pay attention to the general rules VDI 3422!


6

CNC PLC

Interface Signals

Drive enable



Page 30

1 Signal:

The controller voltages and the bus voltages (of the drives) are applied and the drive

is enabled. The drive will follow a commanded input.

0 Signal:

The drive is not enabled. The drive has no torque and does not follow a commanded

input.

The signal is created from the drive status word on the SERCOS interface. It is active if

data bit D14 and D15 in the drive status word are simultaneously active.

Depending on the drive between the signals "drive locked" and "drive enable" a short

deceleration time (approx. 0.5 sec) must be observed.

General term by switching on with "drive locked"

1. Drive announces over SERCOS to the CNC > PLC "drive ready".

2. PLC calls up "DC bus voltage o.K." and "main contactor o.K.".

3. PLC deletes the signal at the drive (Input): drive locked

4. Deceleration time (0.5 sec).

5. PLC sets drive release (via CNC and drive). Drive announces over SERCOS via CNC to

the PLC: drive enable.

6. PLC gives the signal "feed release" to the CNC.

Without using "drive locked" the points 3 and 4 escape. The switching off results in

reverse sequence.

The drives must be disabled before switching off the power. Otherwise an error message

of the drives will be displayed.

Make sure using the sequence above when switching on and switching off.

Realtime state 2


The function of these inputs changes with different operating conditions. Therefore they

cannot be evaluated from the PLC meaningfully.


Page 31

Zero return point valid



Page 31

1 Signal:

The axis moved successfully to the zero return point or machine position from the

absolute value encoder took over. The nominal and actual positions of the drive and

the machine position of CNC are related to the zero return point, possible defined

software limit switches are active. Requirement, zero return move enabled (machine

zero) for the specified axis in the EEPROM of the CNC.

0 Signal:

The positions of the axes are not related to the zero return point because:

‣ The axis did not move to the zero return point, or

‣ The axis does not have a zero return point, or

‣ The axis did loose the zero return point due to an error (i.e. feedback error).

Software limit switches are not active. The axis can be moved without limits in all

directions. Possibly necessary restraints must be performed by the PLC program.


CNC PLC

Interface Signals

7

Move command plus



Page 32

1 Signal:

The axis is commanded to move in positive direction or is moving already. The signal

will be active before the feed release is set to 1 signal.

When moving the axes to the zero return point, signal move command plus and move

command minus are simultaneously active, since the drive accomplishes independently the

zero return point movement. In this moment the CNC does not know the movement

direction.

Move command minus



Page 38

1 Signal:

The axis is commanded to move in negative direction or is moving already. The signal

will be active before the feed release is set to 1 signal.

When moving the axes to the zero return point, signal move command plus and move

command minus are simultaneously active, since the drive accomplishes independently the

zero return point movement. In this moment the CNC does not know the movement

direction.

Invalid axis selection


Page 32

1 Signal:

The PLC selected an axis which does not exist, or in the present operating condition is

not allowed or a combination of axes which is in the present operating condition is not

allowed. The selection of the axes for the CNC operation mode manual is done by the

outputs #58 and #59. At the same time a message is prompted on the monitor.

Parameter set 2

active


Page 32

1 Signal:

Confirmation for parameter set 2 active within the CNC operation mode manual. This

set of parameter is created for the setting mode with slow movement of the axes. The

desired speed has to be entered in the EEPROM.

0 Signal:

Set 1 of parameters is active within the CNC operation mode manual. This set of

parameter is created for the CNC operation mode manual with fast moving of the

axes, i.e. with closed machine door. The desired speed has to be entered in the

EEPROM.

Program active


Page 32

1 Signal:

Automatic program started. The signal remains high while cycle stop is active.

0 Signal:

Automatic program is in reset state, automatic program not started yet, automatic

program finished, automatic program stopped due to an error or interrupted by input

program in reset state.


8

CNC PLC

Interface Signals

Program in reset

state

(Program counter = 0)


Page 32

1 Signal:

Automatic program is in reset state. Following conditions are indicated:

‣ automatic program not started yet, or

‣ automatic program finished, or

‣ automatic program stopped due to an error, or

‣ interrupted by input program in reset state.

0 Signal:

Automatic program started but not finished yet.

Zero return point

reached all axes

1 Signal:

All available axes are in zero return point position, related to the machine coordinate

system.


Page 32

Relative zero reached

all axes

1 Signal:

All available axes are in relative zero point, related to the controller coordinate

system.


Page 32

CNC zero all axes


Page 32

1 Signal:

All available axes are in CNC zero point, related to the controller coordinate system.

Zero return point

valid all axes


Page 32

1 Signal:

Collective message that all to the CNC connected axes, which are released in the

EEPROM for zero return point movement (machine zero), moved to the zero return

point or the machine position has been taken from a absolute value device. With that

the machine position for the specified axes is known.

Rapid traverse

movement active

1 Signal:

The signal is set high at the beginning of rapid traverse movement and remains high

until a non rapid traverse movement is performed.


Page 32

Program running


Page 32

1 Signal:

Automatic program runs. The signal remains in this condition also with missing feed

release, processing release and read release.

0 Signal:

Automatic program not started yet or finished. Automatic program interrupted due to

an error, single step or automatic program stop (Cycle stop).


CNC PLC

Interface Signals

9

Program has finished


Page 32

1 Signal:

The automatic program has finished without errors.

0 Signal:

Appears again when automatic program start / MDI start or 0 signal to operation

mode automatic.

CNC ready state 1


Page 32

1 Signal:

The CNC is ready and reacts to the signals of the PLC. Requirement for CNC ready

state 1:

‣ Initializing of PLC fiber optic cable ring faultless.

‣ All drives in the SERCOS rings work correctly.

‣ No errors in the boot phase.

0 Signal:

Does not appear after 1 signal was active until switching off the CNC.

CNC ready state 2


Page 32

1 Signal:

The CNC is ready. No internal CNC errors.

0 Signal:

Puls of minimum 200 ms or until the error was put back, which has triggered the

signal. Simultaneously the emergency switch is triggered in the CNC.

The 0 signal becomes triggered through:

‣ disturbed data transfer between PC and CNC.

‣ drive error condition class 1 (see SERCOS specification).

‣ error within the SERCOS rings.

CNC operation mode

automatic active

1 Signal:

Confirmation of CNC operation mode automatic.


Page 32

CNC sub operation

mode single block

active

1 Signal:

Confirmation of CNC sub operation mode single block. The state of the signal is valid

only in the CNC operation mode automatic as long as a program is processed. The

confirmation is delayed, until the CNC stops the first time at a single step position.


Page 32

CNC operation mode

manual


Page 32

1 Signal:

Confirmation of CNC operation mode manual. The confirmation is caused by choosing

parameter set 1 or parameter set 2. Choosing parameter set 2 sets additional the

confirmation parameter set 2 active.


10

CNC PLC

Interface Signals

Relative zero reached



Page 33

1 Signal:

The axis is in relative zero point, related to the controller coordinate system. The

signal becomes positive when reaching the relative zero point and it becomes inactive

at the end of the next axis movement.

CNC zero reached



Page 33

1 Signal:

The axis is in CNC zero point related to the controller coordinate system. The signal

becomes positive when reaching the CNC zero point and it becomes inactive at the

end of the next axis movement.

Zero return point

reached


1 Signal:

The axis is in zero return point. The signal becomes active when reaching the zero

return point and it becomes inactive at the end of the next axis movement.


Page 34

Message

confirmation bit


Page 34

0 to 1 change:

The signal Message PLC to PC strobe was recognized as a 1 signal. The PLC message

number and the PLC message group are displayed. The PLC sets the signal Message

PLC to PC strobe inactive.

1 to 0 change:

The signal Message PLC to PC strobe was recognized as a 1 to 0 change. With this the

transfer cycle for a Message PLC to PC is completed.

V6

PLC input signal for the anlog command SWITCH 66 ON or SWITCH 66 OFF.


Page 34

V5



Page 34

Special function 10



Page 34

Special function 9



Page 34


CNC PLC

Interface Signals

11

Grinding motor

vertical

PLC input signal for the anlog command GRINDING MOTOR <MAIN / VERTICAL > ... The

signal can also be used with the anlog command SWITCH 113 ON or SWITCH 113 OFF.


Page 34

M1 / M2

PLC input signal for anlog command SWITCH 58 ON or SWITCH 58 OFF.


Page 34

The designation does not refer to the NC mode M-functions.

M1 / M3



Page 34

The designation does not refer to the NC mode M-functions.

Left hand rotation


Page 34

PLC input signal for rotating direction for anlog command GRINDING MOTOR <...> < + /

- >. 1 signal is given by pressing „-“ and 0 signal on PLC input right hand rotation.

Right hand rotation


Page 34

PLC input signal for rotating direction for anlog command GRINDING MOTOR <...> < + /

- >. 1 signal is given by pressing „+“ and 0 signal on PLC input for left hand rotation.

N1, N2, N3, N4, N5


Page 34

PLC input signal for the speed step for anlog command GRIND/ON

< 1 .. 5 >. It is just one PLC input at a time on 1 signal. The signal spindle off becomes a

0 signal if one of these PLC inputs become a 1 signal.

Spindle off


Page 34

PLC input signal for anlog command GRIND/OFF and GRIND/ON 0. A 1 signal on this PLC

input resets all signals on n1, n2, n3, n4 or n5. It becomes 1 signal after emergency stop

or turning on the CNC.

Tailstock



Page 35


12

CNC PLC

Interface Signals

Steady reset



Page 35

Measuring tracer



Page 35

Door 2 open



Page 35

Round grinding



Page 35

End terminal D



Page 35

End terminal C



Page 35

End terminal B



Page 35

Cooling fluid on


Page 35

PLC input signal for anlog command SWITCH 39 ON or SWITCH 39 OFF and COOL/ON.

With the application COOL/ON, signal 1 is given out and PLC input cooling fluid off

becomes a 0 signal. The application of the anlog command SWITCH .... does not

influence the PLC input cooling fluid off.

V1



Page 35


CNC PLC

Interface Signals

13

V2



Page 35

V3



Page 35

V4



Page 35

Cooling fluid off


Page 35

PLC input for anlog command SWITCH 63 ON or SWITCH 63 OFF and COOL/OFF. With the

application COOL/OFF, signal 1 is given out and PLC input cooling fluid on becomes a 0

signal. The application of the anlog command SWITCH .... does not influence the PLC

input cooling fluid on. It becomes 1 signal after emergency stop or turning on the CNC.

Haze separator



Page 35

Cooling fluid pump



Page 35

External program

selection active

1 Signal:

Within the operation mode MDI the signal external program selection and the external

program number were recognized (see also: external program selection, page.


Page 35

MDI command line

ready to start

1 Signal:

Valid MDI command line in memory of the CNC.


Page 35


14

CNC PLC

Interface Signals

Emergency stop CNC


Page 35

1 Signal:

The CNC is in emergency stop condition. Possible causes:

‣ Emergency stop is in emergency stop loop.

‣ A drive error which is not erased.

‣ Error in one of the SERCOS fiber optics cable rings.

‣ Internal CNC communication error.

Note:

The signal ready 2 should be used for evaluation of the cause for the 1 signal.

The signal emergency stop CNC should not be programmed directly into the emergency

stop loop, because it is probably not possible to delete the emergency stop.

Program stopped,

waiting


Page 35

1 Signal:

The automatic program was interrupted due to automatic program stop or CNC sub

operation mode single block. All axes are set in the actual position to zero return

point. It is possible to change the operation mode and i.e. to move the axes within

the CNC operation mode manual. Before starting the automatic program again the

axes must be in relative zero point.

Zero return point /

CNC zero / relative

zero movement

active

1 Signal:

Zero return or CNC zero or relative zero movement was triggered through a change

from 0 to 1 on signal PLC output command move for zero return, but is not finished

yet. If several axes are moved, the signal stays active until all axes have finished the

movement.


Page 35

State of error LED


Page 35

1 Signal:

An error occurred. The error is displayed on the monitor and can be confirmed.

Operation mode MDI


Page 35

1 Signal:

Confirmation of operation mode MDI.

Acknowledge

position /

temperature

compensation


Page 35

0/1 transition:

It was detected that the strobe for position/temperature compensation signal has

been set to 1 and the position/temperature compensation value was read in. The SPS

can now switch the strobe for position/temperature compensation signal back to

inactive.

1/0 transition:

It was detected that the strobe for position/temperature compensation signal went

from 1 to 0. The transmission cycle for a position/temperature compensation value

has thus been completed.


CNC PLC

Interface Signals

15

Special function 8



Page 35

Special function 7



Page 35

Special function 6



Page 35

Special function 5



Page 35

Special function 4



Page 35

Special function 3



Page 35

Special function 2



Page 35

Special function 1



Page 35

Free assignable

inputs of the PLC


Page 36

PLC inputs for use with anlog commands. The meaning of the signals is not determined. If

needed, they have to be configured in the PLC program and anlog program. The

commands OUTPUT (...) ON, OUTPUT

( ...) OFF and PORT ... are available in the anlog program. The inputs are programmed

with the defined port and bit numbers.


16

CNC PLC

Interface Signals

Path switches


Page 37

There are 16 inputs for path switches available. The definition of the path switches to any

axis can be done in the EEPROM of the CNC. For each path switch point does exist one

position as upper limit and another position as lower limit. With that the area is defined in

which the PLC input for the path switch point should have 1 signal.

When choosing path switches pay attention that a reaction time is to be calculated for the

transfer of the output statements from CNC to PLC. The reaction time is about the double

of the PLS cycle time plus 5 ms. That the signal is recognized by the PLS it has to be

active for a longer time that one cycle time of the PLC, but at least 5 ms.

Spindle status

Spindle 1

Spindle 2

Spindle 3

Spindle 4


Page 37, 37 and 39

Here the lower byte from the signal status word (S-0-0144) from the spindle drive can be

accessed. The bit definition corresponds to the sequence deposited in the main drive.

The bit assignment here is derived from the SERCOS Parameter S-0-0013

”Class 3 diagnostics”.

Nominal revolutions reached (nist = nsoll)

Zero revolutions (nist = 0)

Maximum torque exceeded (| Md | >= | Mdx |)

Maximum revolutions exceeded (| nsoll | > | nGrenz |)

In position

Maximum power exceeded (| P | >= | Px |)

V-Spindle N < Nmin


Page 38

1 Signal:

Speed of the V-spindle is smaller than the minimum speed entered in the EEPROM.

Stop of the V-spindle can be identified with this signal.

0 Signal:

Speed of the V-spindle is larger than the minimum speed entered in the EEPROM.

Note:

This signal is a product of the actual speed, reported by the speed controller of the V-

spindle. This value is subject to permanent variations caused by the system. The

signal can continuously change between low and high, when the speed is near the

minimum speed or when the value set for the minimum speed is too small.

For further information about the V-spindle see the signal „V-spindle on“.

V-Spindle Nsoll


Page 38

1 Signal:

The CNC delivers a consistent speed or speed 0 to the V-spindle.

0 Signal:

The CNC increases or reduces the speed of the spindle.

For further information about the V-spindle see the signal „V-spindle on“.

Synchronous axis

system 1/2 active


Page 38

The CNC reports the condition of the axis systems. The PLC may influence this condition

with the signals „Switch on synchronous axis system 1“ and „Switch on synchronous axis

system 2“.

1 Signal:

The synchronous axis system is switched on.

0 Signal:

The synchronous axis system is switched off.


CNC PLC

Interface Signals

17

Positionstransformation

is active


Page 38

Acknowledges the switch on position transformation signal.

0 Signal:

Position transformation is switched off.

1 Signal:

Position transformation is switched on.

Movement along tool

axis active

Acknowledges the signal „Movement along tool axis in operating mode „Manual“. The

signal is active, if the CNC has detected activation of the movement along the tool axis

and is ready for it.


Page 38

Block forward active


Page 38

The signal indicates, that the CNC block forward is executed. Therefore it is necessary that

the block forward is selected at the user interface and a program line is defined, up to that

the simulation should be done.

1 Signal:

The signal will be active if block forward is selected and the execution with a 0 / 1

change on the signal "Automatic program_MDI start" will be started. It becomes

inactive, if the simulation is done until the defined line, or at a 0 / 1 - change on the

signal "Automatic programm_MDI stop" , or at emergency stop.

Request MDI mode


Page 38

This signal allows the MDI mode to be selected with an operation on the screen. Pressing

a key on the machine’s operating panel is no longer necessary.

Procedure:

If the function MDI is selected on the user interface screen the CNC checks whether a

switch-over to the MDI mode is possible at this moment. If it is possible the CNC

scans the signal „Release Request for MDI mode “ (PLCCNC). If the 1-signal is

applied here the CNC applies the 1-Signal to „Request MDI mode“. The PLC program

marks the current operating mode, carries out probably necessary checks and then

applies the 1-signal to „MDI mode“. The CNC then switches over to MDI mode.

When deactivating the MDI mode on the user interface screen the CNC applies the 0-

signal to „Request MDI mode“. The PLC program then activates the operating mode which

was chosen before.

If selection of the MDI mode should be possible with the machine’s operating panel

(where the user interface is not selected too!) and with the user interface the inverted

status of the signal „MDI mode“ (PLCCNC) has to be applied to the signal „Release

Request for MDI mode“ (PLCCNC) to guarantee a correct function.


18

CNC PLC

Interface Signals

Tap axes movement

active


Page 38

Acknowledgement for the selection “Tap axes selection request”. Precondition is that the

signal “CNCtap mode reset” has 1 signal.

1 Signal:

In the jog mode or using the handwheel, the spindle with the tap is traversed with the

parameters which were last applicable. All the axes involved are included in the

traverse movement.

Soft key activation


Page 39

0/1 transition or 1/0 transition:

The CNC sends a soft key to the PLC. The PLC detects that there is a new soft key

because of the Data Available bit transition and the comparison with the Data

Acknowledge bit.

The soft key index should be taken from the following table:

Name Syntax Bits D7 – D0

Soft key number D0 D0 00000001





Soft key status (On/Off) State 00100000

Data Available DaAv 01000000

Data Acknowledge DtAck 10000000

Valid configuration

stored

Acknowledge signal for "PLC waiting for configuration data". The procedure is described by

this signal.


Page 40

Timer 0

Timer 1

Timer 2

These signals are controlled by the time counters in the PC. Signals switch-on time will be

determined there.


Page 40

C-Box

The "C box" value is included in the setting data for the (generator). If it is transmitted to

the spark gap controller, output to the SPS will be parallel initiated.


Page 40

2 bytes are reserved for this value in the setting data. However, lower-order byte only will

be output to the SPS. No check concerning overflow takes place.

Flushing pressure

The "Flushing pressure" value is included in the setting data for the (generator). If it is

transmitted to the spark gap controller, output to the SPS will be parallel initiated.


Page 40


CNC PLC

Interface Signals

19

2 bytes are reserved for this value in the setting data. However, lower-order byte only will

be output to the SPS. No check concerning overflow takes place.

Generator signals

(Input)


Page 43

The signals will be transmitted to the generator and to the SPS simultaneously. Thus,

generator signals condition is permanently available for the SPS.

The signals to be set to 0-signal in case of Emergency Stop and automatic end can be

entered in EEPROM.

First Touch is active


Page 40

In the PLC, a status signal is available, that signals the status of the First Touch function,

as well as a control signal to reset the state.

If As.FirstTouchAct is active, than is As.AdaptContAct also active.

1 Signal:

After the initializing of the First Touch function the speed was reduced from the fast

starting to processing speed, due to the first pass of the Adaptive Control torque upper

limit.

1 signal remains as long as active, until it was cleared by “Clear signal - First Touch is

active" (Ac.FirstTouchClr).

Adaptive Control is

active


Page 40

In the PLC, a status signal is available, that signals the status of the Adaptive Control

function, as well as a control signal to reset the state.

If As.FirstTouchAct is active, than is As.AdaptContAct also active.

1 Signal:

During the active Adaptive Control the speed was reduced at least one time because of

the reached torque upper limit.

1 signal remains as long as active, until it was cleared by “Clear signal - Adaptiv Control is

active" (Ac.AdaptContClr).


20

CNC PLC

Interface Signals

T-Word modification

bit


Page 41

0 Signal:

Basic state.

0 to 1 change:

The CNC put a new T-word to the PLC inputs.

1 Signal:

CNC waits for PLC confirmation by 1 signal on T-word confirmation bit.

1 to 0 change:

The confirmation for the T-word is recognized by a 1 signal on

T-word confirmation bit. The PLC can put now a 0 signal on T-word confirmation bit.

S-Word modification

bit


Page 41

0 Signal:

Basic state

0 to 1 change:

The CNC put a new S-word to the PLC inputs.

1 Signal:

CNC waits for PLC confirmation by 1 signal on S-word confirmation bit.

1 to 0 change:

The confirmation for the S-word is recognized by a 1 signal on

S-word confirmation bit. PLC can put now a 0 signal on S-word confirmation bit.

E-Word modification

bit


Page 41

0 Signal:

Basic state

0 to 1 change:

The CNC put a new E-word to the PLC inputs.

1 Signal:

CNC waits for PLC confirmation by 1 signal on E-word confirmation bit.

1 to 0 change:

The confirmation for the E-word is recognized by a 1 signal on

E-word confirmation bit. PLC can put now a 0 signal on E-word confirmation bit.

M-Word modification

bit


Page 41

0 Signal:

Basic state

0 to 1 change:

The CNC puts a new M-word to the PLC inputs.

1 Signal:

CNC waits for PLC confirmation by 1 signal on M-word confirmation bit.

1 to 0 change:

The confirmation for the M-word is recognized by a 1 signal on

M-word confirmation bit. PLC can put now a 0 signal on M-word confirmation bit.


CNC PLC

Interface Signals

21

M-Word


Page 41

The output results in 2 bytes binary. Possible exchanges between upper byte and lower

byte are done by the PLC.

S-Word


Page 41



T-Word


Page 41



E-Word


Page 41



Transparent data

channel between PLC

and MMI controller

The MMI-Controller in the andronic 400 sends 6 bytes to the PLC, if at least one bit (within

these six bits) changed the status. The use of these 6 bytes in the transparent data

channel is to be defined between the PLC and the MMI-Controller. For answering signals, a

similar data channel in opposite direction is provided.

Basic state after switching on:

All bits are set to 0 signal


22

CNC PLC

Interface Signals

PLC variables

PLC variables serve to exchange numeric values between the PLC and the CNC in both

directions. The CNC is the active participant. The transmission is occurs via PLC inputs and

outputs. The variables are only stored in the PLC. All variables are addressed via an index

(0...MaxIndex). If the CNC addresses a variable, the index of which is larger than the

MaxIndex, then the PLC places an error bit and acknowledges the transmission. The PLC

can report back a variable as undefined. A variable can be set to non allocated in the PLC

by the CNC.

Timeout:

The PLC should answer the 1-signal on “Strobe PLC variables” within approx. 4

seconds, otherwise a termination with error is carried out. This prevents a hang-up,

e.g. when the PLC program does not process the variables.

The order of bytes is not changed. The PLC can support an administration of non allocated

variables.

In the PLC 4 areas can be defined:

1. Integer variables, are written by the CNC.

2. Float (Real) variables, are written by the CNC.

3. Integer variables, are read by the CNC.

4. Float (Real) variables, are read by the CNC.

It is also possible that area 1 and 3 as well as 2 and 4 are the same variables,

respectively.


CNC PLC

Interface Signals

23

Sequence CNC reading:

1. CNC checks whether “acknowledgement bit PLC variable” = 0. If NOT: wait.

2. CNC writes “Index PLC variables” and “Data type PLC variables” on the interface,

sets “Direction PLC variables” = 0 and “Strobe PLC variables” = 1.

3. CNC waits for “acknowledgement bit PLC variable” = 1. PLC writes

data PLC -> CNC and sets error bits = 0 or PLC sets the

corresponding error bit = 1.

4. PLC sets “acknowledgement bit PLC variable” = 1.

5. CNC checks whether error bits = 0. If NOT: CNC sets “Strobe PLC variables” = 0

and aborts with error message.

6. CNC reads data PLC -> CNC.

7. CNC checks the status. If 1 (non allocated): set target variable in the CNC on non

allocated.

8. CNC sets “Strobe PLC variables” = 0.


Sequence CNC writing:

1. CNC checks whether “acknowledgement bit PLC variable” = 0. If NOT: wait.

2. CNC writes data CNC -> PLC.

3. CNC writes “Index PLC variables” and “Data type PLC variables” on the interface,

sets “Direction PLC variables” = 0 and “Strobe PLC variables” = 1.

4. CNC waits for “acknowledgement bit PLC variable” = 1. PLC writes data CNC ->

PLC and sets error bits = 0 or PLC sets the corresponding error bit = 1.


6. CNC checks whether error bits = 0. If NOT: CNC sets “Strobe PLC variables” = 0

and aborts with error message.

7. CNC sets “Strobe PLC variables” = 0.



24

CNC PLC

Interface Signals

Strobe

PLC variables

1-signal indicates to the PLC that the CNC wants to transmit variables. After the

processing, the PLC acknowledges the transmission with

1-signal on “acknowledgement bit PLC variable“.


Page 42

Direction PLC

variables


Page 42

0 Signal:

CNC reading

1 Signal:

CNC writing

Data type PLC

variables


Page 42

0 Signal:

Integer (ISV)

1 Signal:

Float (FSV)

Set PLC variable

undefined


Page 42

The PLC must only evaluate this signal if the CNC is writing.

0 Signal:

The variable should be set to defined or allocated, respectively, in the PLC.

1 Signal:

The variable should be set to undefined or non allocated, respectively, in the PLC.

Index PLC variables


Page 42

The CNC sets the number (Index) of PLC variables which should be read or written. The

number’s size is 11 bit, it can lie between 0 and 2047.

Data byte N

PLC variables

CNCPLC

4 byte (32 bit) serve to transmit the variable contents. The least significant byte lies on

the least significant address.


Page 42

CNC operation mode

spindle tap


Page 43

1 Signal:

A spindle is in position control for thread cutting. This state can be activated only in

the automatic and MDI operating modes.

As long as 1 signal is applied, it is possible in the manual operating mode by applying

1 signal to “Tap axes selection request” for the tap to be operated with the

parameters which were last applicable. This permits that, in the event of the program

being aborted, the tap is retracted from the workpiece and put into a safe position.

“CNC operation mode spindle tap” is reset (0 signal) by emergency stop or 1 signal to

“CNC tap mode reset”.


CNC PLC

Interface Signals

25

CNC carries out

restart


Page 43

1 Signal:

The CNC carries out a restart. That means, that upon request by the MMI computer

the firmware program on the CNC CPU is reset and restarts from the beginning. In

addition, “CNC ready state 1” and “CNC ready state 2” show the 0 signal and

“Emergency stop CNC” shows the 1 signal. The CNC starts the restart with an

emergency stop response.

Once the operation is complete, the described signals return to their normal operating

state.

Axis transformation

active


Page 43

1 Signal:

The axis transformation is active.

0 Signal:

The axis transformation is deactivated.

In the manual operation mode, the axis transformation is activated via the “Select axis

transformation” signal and can be switched over to the automatic and MDI mode by

means of a program command.

Handwheel active


Page 43

1 Signal:

The handwheel is active in the manual operating mode. See also “Handwheel” signal

(Ac.MPG).

Handwheel

superimposition

active

(Operation mode

AUTO/MDI)

1 Signal:

Handwheel superimposition is active. See also “Select handwheel superimposition”

signal.


Page 43

Handwheel

superimposition

register accepted


Page 43

1 Signal:

The position values from the handwheel offset register were accepted into the control

position.

0 Signal:

Appears when a 0 signal is present at “Accept handwheel superimposition register” or

when changing the operating mode.

Online IPD active


Page 43

1 Signal:

The MMI computer has opened the OIPD channel to the CNC. This channel is used to

transmit <Online Interpolation data (IOPD)> as short NC programs, which can then

be executed directly, without having to trigger an NC Start each time.

0 Signal:

The function is off.


26

CNC PLC

Interface Signals

Confirmation

maximum speed 2


Page 43

Confirmation of the selection of maximum speed 1 or 2. The control confirms the active

maximum speed. The selection of the maximum speed occurs via the signal maximum

speed 2.

1 Signal:

Maximum speed 1 active.

0 Signal:

Maximum speed 2 active.

Control end position

reached


Page 43

An electrical discharge block is defined by M900. An electrical discharge block must not be

left in the forward direction without a PLC enable. The NC will set a bit to the PLC once

the endpoint has been reached for the first time in an electrical discharge block ("Control

end position reached"). From this moment, the NC will determine the electrical discharge

statistics by counting the backward and forward signals at the generator interface at an

interval of 100 msec each and reporting this number to the PLC at an interval of 100

msec.

Depending on the technology, the PLC will then set the ("End of EDM time" output (#128)

Bit 2) to the NC. The NC will then reset the "Control end position reached", and the PLC

will again reset the "End of EDM time".


CNC PLC

Interface Signals

27

Collision protection

OFF


Page 43

The collision is activated by selecting manual mode and axis. However, it can also be

switched off, if required, via the "Switch off collision protection" input (PLC->CNC).

For the automatic program, anlog-C commands and M functions are available that control

the collision protection switch-on and switch-off.

M functions:

• M80 : Measuring input active, collision protection off

• M81 : Measuring input passive, collision protection on

• M800 : Switch off collision protection via NC program

• M801 : Switch collision protection on again

• M810 : Prepare erosion, collision protection off, measurement inactive, etc.

Hardware inputs:

andronic 2060: Plug X22 I/O parallel port (37-pin socket on the NCIOxx card)

Pin 5: Collision message from machine

andronic 3060: Plug X27 I/O interface (10-pin connector on the NCM2 card)

Pin 3: Collision message from machine

Polarity dependent on E-0-0407 in the EEPROM !!

1 signal: collision

0 signal: no collision

Collision monitoring will be performed by the control during an axis movement if the

Collision protection on/off signal (input #79 bit 3) has 1 signal.

If the machine reports a collision with the collision protection on, the axis movement will

be stopped immediately. The control will remember the axes involved and the direction of

travel and report errors. Any automatic program in progress will be stopped.

Only the axes that had been running when the collision occurred can then be selected.

They can only be moved away in the opposite direction in the manual mode until the

collision is terminated. If moving free is not possible during a collision, the collision

monitoring can be switched off by setting the 1 signal on the "Collision protection in

manual mode off" (output #70 bit 4).

Spindle number n

switched on


Page 43

1 Signal:

The spindle is switched on, that means a revolution unequal to zero is programmed.

The signals are valid for the V-spindle and also for the main spindles. The number n is

identical with the entry „Spindle number“ under „SERCOS spindle number“ in the

EEPROM.

0 Signal:

For the spindle is zero revolution programmed.

Speed-controlled

servo axis

accelerates/brakes

(ramps)


Page 44

1 Signal:

A servos axis switched to the speed-controlled mode is accelerated or braked via the

preset nominal value.

0 Signal:

Axis position-controlled

or

speed nominal value = 0

or

speed nominal value = programmed nominal value


28

CNC PLC

Interface Signals

Machine position

active


Page 44

The signal indicates which reference coordinate system was activated by NC command

G282 or the signals "Switch from control position to machine position (PLC -> CNC) or

"Switch from machine position to control position" (PLC -> CNC).

1 signal: Machine position active.

0 signal: Control position active

Rotation switched on


Page 44

The signal indicates whether the rotation is on. Rotation is a special continuous run, for

example of the X axis, independently of the programmed movement. The rotation can be

switched on and off in manual mode and via a command in automatic mode.

0 signal: Rotation switched off

1 signal: Rotation switched on

LineSearch operating

status activated


Page 44

Block search / LineSearch operating concept:

To allow simple operation of the LineSearch, the aim is to remove these sequences for the

most part from the NC Editor.

In the NC Editor, the operator selects Block search/LineSearch. The CNC checks whether

this operating status can be selected and gives 1 signal to "LineSearch operating state

activated" (As.LineSearchAct).

When the PLC program detects the 0/1 transition on this signal, it will switch to the

Automatic mode. This means that the operating mode switchover does not have to be

triggered by an additional key press.

In addition, the PLC program can now switch on time to any functionality that may be

required for the LineSearch. The LineSearch can now be executed from the NC Editor. In

parallel, the CNC will react to a 0/1 transition on the "Automatic program / MDI Start"

signal (Ac.CycStrt). If the LineSearch start must be disabled temporarily or permanently

from the NC Editor, then the PLC can set the "Activate LineSearch start enable" signal

(Ac.SupLineSearch) statically to the 1 signal and disable or enable the start by means of

the LineSearch start enable signal (Ac.LineSearchEn).

After reaching the search target and deselecting the LineSearch in the NC Editor, a 0/1

transition on the "Automatic program / MDI Start" signal (Ac.CycStrt) will traverse the tool

to the set-down point. A further 0/1 transition will then start the continuation of the

automatic program.

1 signal:

LineSearch operating status (suboperating status) activated

Upon 0/1 transition, the PLC should select the Automatic mode.

Signal "BF

Handwheel enabled"


Page 44

1 signal: Contouring Forward/Backward via handwheel in Automatic mode enabled.

0 signal: Contouring Forward/Backward via handwheel in Automatic mode not enabled.

The signal indicates to the PLC that the automatic program for the current contour has

enabled the BF Handwheel function.

See also "BF Handwheel selection" "BF Handwheel is active".

Synchronization: If the enable is given at the beginning of a contour, the M word xxxx

should be sent in parallel. The PLC must then set the "BF Handwheel selection" to the

desired status and then acknowledge the M word. This guarantees time-synchronized

processing of the signal.

Signal "BF

Handwheel is active"


Page 44

1 signal: Contouring Forward/Backward via handwheel in Automatic mode is active.

0 signal: Standard mode.

The signal indicates whether contouring via the BF handwheel can be done or whether it is

operated in standard mode at the programmed speed. See also "BF Handwheel selection"

and "BF Handwheel enabled".


CNC PLC

Interface Signals

29

G&M code H

parameter

This double word contains the H parameter that was programmed in the automatic

program. It is output directly without acknowledgements signals.


Page 44

Axis code modifier bit

status class 2


Page 44

1 Signal:

The switch-off warnings of status class 2 (SERCOS IDN S-0-0012) have changed. Here,

for each axis, bit 12 from the drive status is entered.

Reset can be effected by a 0/1 transition at the “Reset drive error” signal.

Actual position axis

Actual torque spindle


Page 53

On the SERCOS ring the actual position 1 or 2 (S-0-0051 or S-0-0053) for position drives

and main spindle drives and the actual torque (S-0-0084) for main spindle drives is

transmitted in the cyclic telegram to the CNC. The CNC supplies the PLC with the actual

torque of up to 4 spindles and of the axes A, X, Z, Y, B and C:

The conversion into the numerical format of the PLC is done in the CNC. The significance

of the values is the same as set in the drives. The values are not converted in the CNC

and they are passed on unchanged.

The current values are transmitted to the PLC with each process image. As the different

cycles (SERCOS, PLC, CNC communication) run asynchronously to each other the

throughput time from the drives to the PLC may show larger variations. This must be

taken into consideration when constructing a control in the PLC .

Cyclic SERCOS

parameters n axis


Page 54

You can enter additional “optional parameters in the cyclic telegram” under “SERCOS

Parameters” in the EEPROM for each axis. The “freely configurable identification number

1” entered under E-0-1054 is output as a double word by these parameters. You use this

function, for instance, to transfer actual values, status words, etc. from the drives to the

PLC.

The output form depends on the attribute which is assigned to the parameter in the drive:

• 4 binary, Hex and decimal bytes with and without sign are output without any

changes.

• In the case of 2 decimal bytes with sign, the higher-order word is filled with the

correct sign.

• 2 binary, Hex and decimal bytes are only output in the lower-order word. The higherorder

word is 0x0000.

The evaluation by means of the scaling parameters does not take place.

Please note that the values must not necessarily originate from one and the same SERCOS

cycle but also from two subsequent cycles.


30

CNC PLC

Interface Signals

Definition of Interface Signals

from CNC to PLC (Inputs)

S = Description of the signal see page

٭

= Symbol not defined ● = Signal currently not in use

Inputs (#0)

Symbol Bit Address Signal S

As.AxAb.A 0 %IW0 Axis A drive ready 5

As.AxAb.X 1 Axis X drive ready 5

As.AxAb.Z 2 Axis Z drive ready 5

As.AxAb.Y 3 Axis Y drive ready 5

As.AxAb.B 4 Axis B drive ready 5

As.AxAb.C 5 Axis C drive ready 5

As.AxAb.D 6 Axis D drive ready 5

As.AxAb.E 7 Axis E drive ready 5

Inputs (#1)


As.AxAb.Xs 8 %IW0 Axis X´ drive ready 5

As.AxAb.Ys 9 Axis Y´ drive ready 5

As.AxAb.P 10 Axis P drive ready 5

As.AxAb.Q 11 Axis Q drive ready 5

As.AxAb.R_ 12 Axis R drive ready 5

As.AxAb.U 13 Axis U drive ready 5

As.AxAb.V 14 Axis V drive ready 5

As.AxAb.W 15 Axis W drive ready 5

Inputs (#2)


As.AxAF.A 0 %IW2 Axis A drive enable 6

As.AxAF.X 1 Axis X drive enable 6

As.AxAF.Z 2 Axis Z drive enable 6

As.AxAF.Y 3 Axis Y drive enable 6

As.AxAF.B 4 Axis B drive enable 6

As.AxAF.C 5 Axis C drive enable 6

As.AxAF.D 6 Axis D drive enable 6

As.AxAF.E 7 Axis E drive enable 6

Inputs (#3)


As.AxAF.Xs 8 %IW2 Axis X´ drive enable 6

As.AxAF.Ys 9 Axis Y´ drive enable 6

As.AxAF.P 10 Axis P drive enable 6

As.AxAF.Q 11 Axis Q drive enable 6

As.AxAF.R_ 12 Axis R drive enable 6

As.AxAF.U 13 Axis U drive enable 6

As.AxAF.V 14 Axis V drive enable 6

As.AxAF.W 15 Axis W drive enable 6


CNC PLC

Interface Signals

31

Inputs (#4)


As.AxTw.A 0 %IW4 Realtime state 2 axis A 6

As.AxTw.X 1 Realtime state 2 axis X 6

As.AxTw.Z 2 Realtime state 2 axis Z 6

As.AxTw.Y 3 Realtime state 2 axis Y 6

As.AxTw.B 4 Realtime state 2 axis B 6

As.AxTw.C 5 Realtime state 2 axis C 6

As.AxTw.D 6 Realtime state 2 axis D 6

As.AxTw.E 7 Realtime state 2 axis E 6

Note: Inputs with changing function, therefore not to be evaluated meaningfully by the PLC!

Inputs (#5)


As.AxTw.Xs 8 %IW4 Realtime state 2 axis X` 6

As.AxTw.Ys 9 Realtime state 2 axis Y` 6

As.AxTw.P 10 Realtime state 2 axis P 6

As.AxTw.Q 11 Realtime state 2 axis Q 6

As.AxTw.R_ 12 Realtime state 2 axis R 6

As.AxTw.U 13 Realtime state 2 axis U 6

As.AxTw.V 14 Realtime state 2 axis V 6

As.AxTw.W 15 Realtime state 2 axis W 6

Note: Inputs with changing function, therefore not to be evaluated meaningfully by the PLC!

Inputs (#6)


As.AxZv.A 0 %IW6 Axis A zero return point value 6

As.AxZv.X 1 Axis X zero return point value 6

As.AxZv.Z 2 Axis Z zero return point value 6

As.AxZv.Y 3 Axis Y zero return point value 6

As.AxZv.B 4 Axis B zero return point value 6

As.AxZv.C 5 Axis C zero return point value 6

As.AxZv.D 6 Axis D zero return point value 6

As.AxZv.E 7 Axis E zero return point value 6

Inputs (#7)


As.AxZv.Xs 8 %IW6 Axis X´ zero return point value 6

As.AxZv.Ys 9 Axis Y´ zero return point value 6

As.AxZv.P 10 Axis P zero return point value 6

As.AxZv.Q 11 Axis Q zero return point value 6

As.AxZv.R_ 12 Axis R zero return point value 6

As.AxZv.U 13 Axis U zero return point value 6

As.AxZv.V 14 Axis V zero return point value 6

As.AxZv.W 15 Axis W zero return point value 6


32

CNC PLC

Interface Signals

Inputs (#8)


As.AxPl.A 0 %IW8 Axis A move command plus 7

As.AxPl.X 1 Axis X move command plus 7

As.AxPl.Z 2 Axis Z move command plus 7

As.AxPl.Y 3 Axis Y move command plus 7

As.AxPl.B 4 Axis B move command plus 7

As.AxPl.C 5 Axis C move command plus 7

As.AxPl.D 6 Axis D move command plus 7

As.AxPl.E 7 Axis E move command plus 7

Inputs (#9)


As.AxPl.Xs 8 %IW8 Axis X´ move command plus 7

As.AxPl.Ys 9 Axis Y´ move command plus 7

As.AxPl.P 10 Axis P move command plus 7

As.AxPl.Q 11 Axis Q move command plus 7

As.AxPl.R_ 12 Axis R move command plus 7

As.AxPl.U 13 Axis U move command plus 7

As.AxPl.V 14 Axis V move command plus 7

As.AxPl.W 15 Axis W move command plus 7

Inputs (#10)


As.ZvAll 0 %IX10.0 Zero return point valid all axes 8

As.CNCZAll 1 %IX10.1 CNC zero all axes 8

As.RelZAll 2 %IX10.2 Relative zero reached all axes 8

As.ZpAll 3 %IX10.3 Zero return point reached all axes 8

As.PrgRes 4 %IX10.4 Program in reset state 8

As.PrgAct 5 %IX10.5 Program active 7

As.Par2Act 6 %IX10.6 Parameter set 2 active 7

As.InvAxis 7 %IX10.7 Invalid axis selection 7

Inputs (#11)


As.OpMdMan 0 %IX11.0 CNC operation mode manual 9

As.OpMdSBk 1 %IX11.1 CNC operation mode single block 9

As.OpMdAut 2 %IX11.2 CNC operation mode automatic 9

As.CNC_BB2 3 %IX11.3 CNC ready state 2 9

As.CNC_BB1 4 %IX11.4 CNC ready state 1 9

As.PrgEnd 5 %IX11.5 Program has finished 9

As.PrgRun 6 %IX11.6 Program running 8

As.RapMove 7 %IX11.7 Rapid traverse movement active 8


CNC PLC

Interface Signals

33

Inputs (#12)


As.AxRz.A 0 %IW12 Axis A relative zero reached 8

As.AxRz.X 1 Axis X relative zero reached 8

As.AxRz.Z 2 Axis Z relative zero reached 8

As.AxRz.Y 3 Axis Y relative zero reached 8

As.AxRz.B 4 Axis B relative zero reached 8

As.AxRz.C 5 Axis C relative zero reached 8

As.AxRz.D 6 Axis D relative zero reached 8

As.AxRz.E 7 Axis E relative zero reached 8

Inputs (#13)


As.AxRz.Xs 8 %IW12 Axis X´ relative zero reached 8

As.AxRz.Ys 9 Axis Y´ relative zero reached 8

As.AxRz.P 10 Axis P relative zero reached 8

As.AxRz.Q 11 Axis Q relative zero reached 8

As.AxRz.R_ 12 Axis R relative zero reached 8

As.AxRz.U 13 Axis U relative zero reached 8

As.AxRz.V 14 Axis V relative zero reached 8

As.AxRz.W 15 Axis Q relative zero reached 8

Inputs (#14)


As.AxCz.A 0 %IW14 Axis A CNC zero reached 10

As.AxCz.X 1 Axis X CNC zero reached 10

As.AxCz.Z 2 Axis Z CNC zero reached 10

As.AxCz.Y 3 Axis Y CNC zero reached 10

As.AxCz.B 4 Axis B CNC zero reached 10

As.AxCz.C 5 Axis C CNC zero reached 10

As.AxCz.D 6 Axis D CNC zero reached 10

As.AxCz.E 7 Axis E CNC zero reached 10

Inputs (#15)


As.AxCz.Xs 8 %IW14 Axis X´ CNC zero reached 10

As.AxCz.Ys 9 Axis Y´ CNC zero reached 10

As.AxCz.P 10 Axis P CNC zero reached 10

As.AxCz.Q 11 Axis Q CNC zero reached 10

As.AxCz.R_ 12 Axis R CNC zero reached 10

As.AxCz.U 13 Axis U CNC zero reached 10

As.AxCz.V 14 Axis V CNC zero reached 10

As.AxCz.W 15 Axis W CNC zero reached 10


34

CNC PLC

Interface Signals

Inputs (#16)


As.AxZp.A 0 %IW16 Axis A zero return point reached 10

As.AxZp.X 1 Axis X zero return point reached 10

As.AxZp.Z 2 Axis Z zero return point reached 10

As.AxZp.Y 3 Axis Y zero return point reached 10

As.AxZp.B 4 Axis B zero return point reached 10

As.AxZp.C 5 Axis C zero return point reached 10

As.AxZp.D 6 Axis D zero return point reached 10

As.AxZp.E 7 Axis E zero return point reached 10

Inputs (#17)


As.AxZp.Xs 8 %IW16 Axis X´ zero return point reached 10

As.AxZp.Ys 9 Axis Y´ zero return point reached 10

As.AxZp.P 10 Axis P zero return point reached 10

As.AxZp.Q 11 Axis Q zero return point reached 10

As.AxZp.R_ 12 Axis R zero return point reached 10

As.AxZp.U 13 Axis U zero return point reached 10

As.AxZp.V 14 Axis V zero return point reached 10

As.AxZp.W 15 Axis W zero return point reached 10

Inputs (#18)


As.Swi_57 0 %IX18.0 M1/M3 [SWITCH 57, Port 11, Bit 0] 11

As.Swi_58 1 %IX18.1 M1/M2 [SWITCH 58, Port 11, Bit 1] 11

As.Swi_113 2 %IX18.2 Grinding motor vertical [SWITCH 113, Port 28, Bit 4] 11

As.Swi_31 3 %IX18.3 Special function 9 [SWITCH 31] 10

As.Swi_32 4 %IX18.4 Special function 10 [SWITCH 32] 10

As.Swi_65 5 %IX18.5 V5 [SWITCH 65] 10

As.Swi_66 6 %IX18.6 V6 [SWITCH 66] 10

As.MsgConf 7 %IX18.7 Message confirmation bit 10

Inputs (#19)


٭

0 %IX19.0 Spindle off [GRINDING/OFF, Port 28, Bit 0] 11 ٭

1 %IX19.1 n5 [GRINDING/ON ..] 11 ٭

2 %IX19.2 n4 [GRINDING/ON..] 11 ٭

3 %IX19.3 n3 [GRINDING/ON.., Port 28, Bit 3] 11 ٭



6 %IX19.6 Right hand rotation [GRINDING MOTOR.., Port 28, Bit 5] 11 ٭

7 %IX19.7 Left hand rotation [GRINDING MOTOR.., Port 28, Bit 6] 11 Note: Only available in the Expert Mode.


CNC PLC

Interface Signals

35

Inputs (#20)


٭

0 %IX20.0 End terminal B [SWITCH 37, Port 29, Bit 0] 12 ٭

1 %IX20.1 End terminal C [SWITCH 45, Port 29, Bit 5] 12 ٭

2 %IX20.2 End terminal D [SWITCH 53, Port 31, Bit 5] 12 ٭

3 %IX20.3 Round grinding [SWITCH 40] 12 ٭

4 %IX20.4 Door 2 open [SWITCH 36, Port 29, Bit 4] 12 ٭

5 %IX20.5 Measuring tracer [SWITCH 60, Port 11, Bit 3] 12 ٭

6 %IX20.6 Steady rest [SWITCH 51, Port 31, Bit 3] 12 ٭

7 %IX20.7 Tailstock [SWITCH 43, Port 30, Bit 6] 11 Note: Only available in the Expert Mode.

Inputs (#21)


٭

0 %IX21.0 Cooling fluid pump [SWITCH 64] 13 ٭

1 %IX21.1 Haze separator [SWITCH 38] 13 ٭

2 %IX21.2 Cooling fluid off [SWITCH 63, Port 29, Bit 2] 13 ٭

3 %IX21.3 V4 [SWITCH 46, Port 30, Bit 7] 12 ٭




7 %IX21.7 Cooling fluid on [SWITCH 63, Port 29, Bit 2] 12 Note: Only available in the Expert Mode.

Inputs (#22)


As.OpMdMDI 0 %IX22.0 Operation Mode MDI 14

As.ErrLED 1 %IX22.1 State of error LED 14

As.MovAct 2 %IX22.2 Zero return point/CNC zero/relative zero movement active 14

As.CycStop 3 %IX22.3 Program stopped, waiting 14

As.Emrgncy 4 %IX22.4 Emergency Stopp CNC 14

As.MDIPend 5 %IX22.5 MDI command line ready to start 13

As.ExtPgAc 6 %IX22.6 External program selection active 13

As.PosShfAck 7 %IX22.7 Acknowledge position/temperature compensation 14

Inputs (#23)


٭

0 %IX23.0 Special function 1 [SWITCH 23] 15 ٭







7 %IX23.7 Special function 8 [SWITCH 30] 15 Note: Only available in the Expert Mode.


36

CNC PLC

Interface Signals

Free assignable inputs of the PLC

Inputs (#24)

Symbol Address Signal S

As.P13_By %IB24 anlog output byte 13 15

Inputs (#25)



Inputs (#26)


As.20_By %IB26 anlog output byte 20 15

Inputs (#27)



Inputs (#28)



Inputs (#29)



Inputs (#30)



Inputs (#31)




CNC PLC

Interface Signals

37

Inputs (#32)


As.PthSw.D0 0 %IW32 Path switch 0 16

As.PthSw.D1 1 Path switch 1 16







Inputs (#33)


As.PthSw.D8 8 %IW32 Path switch 8 16








Spindle status spindle 1

Inputs (#34)


As.S1nOk 0 %IX34.0 nominal revolutions reached (nist=nsoll) 16

As.S1n0 1 %IX34.1 zero revolutions (nist=0) 16

٭

2 %IX34.2 ● As.S1TorqX 3 %IX34.3 maximum torque exceeded (|Md| >= |Mdx|) 16

٭

4 %IX34.4 ● As.S1rpmX 5 %IX34.5 maximum revolutions exceeded (|nsoll| > |nGrenz|) 16

As.S1inPos 6 %IX34.6 in position 16

As.S1PmaxX 7 %IX34.7 maximum power exceeded (| P | >= | Px |) 16

Note: Here the lower byte from the signal status word (S-0-0144) from the spindle drive is given out. The bit definition

cooresponds to the sequence deposited in the main drive. The bit assignment here is derived from the SERCOS Parameter

S-0-0013 ” Class 3 diagnostics”.


Inputs (#35)




٭


٭








38

CNC PLC

Interface Signals

Inputs (#36)


As.AxMi.A 0 %IW36 Axis A move command minus 7

As.AxMi.X 1 Axis X move command minus 7

As.AxMi.Z 2 Axis Z move command minus 7

As.AxMi.Y 3 Axis Y move command minus 7

As.AxMi.B 4 Axis B move command minus 7

As.AxMi.C 5 Axis C move command minus 7

As.AxMi.D 6 Axis D move command minus 7

As.AxMi.E 7 Axis E move command minus 7

Inputs (#37)


As.AxMi.Xs 8 %IW36 Axis X´ move command minus 7

As.AxMi.Ys 9 Axis Y´ move command minus 7

As.AxMi.P 10 Axis P move command minus 7

As.AxMi.Q 11 Axis Q move command minus 7

As.AxMi.R_ 12 Axis R move command minus 7

As.AxMi.U 13 Axis U move command minus 7

As.AxMi.V 14 Axis V move command minus 7

As.AxMi.W 15 Axis W move command minus 7

Inputs (#38)


As.VSpn0 0 %IX38.0 V-spindle n<nmin 16

As.VSpnOK 1 %IX38.1 V-spindle nsoll will be output 16

٭

2 %IX38.2 ● ٭

3 %IX38.3 ● ٭

4 %IX38.4 ● ٭

5 %IX38.5 ● ٭

6 %IX38.6 ● ٭

7 %IX38.7 ● Inputs (#39)


As.Gantry1 0 %IX39.0 Synchronous axes system 1 active 16

As.Gantry2 1 %IX39.1 Synchronous axes system 2 active 16

As.PosTrfAct 2 %IX39.2 Position transformation is active 17

As.RTCPAxis 3 %IX39.3 Movement along tool axis active 17

٭

4 %IX39.4 reserved As.NCSFactiv 5 %IX39.5 Block forward active 17

As.MDI_HMISe 6 %IX39.6 Request MDI mode 17

As.TapAxes 7 %IX39.7 Tap axes movement active 18

Note: These functions are only available in the 32 bit CNC.


CNC PLC

Interface Signals

39

Inputs (#40)


As.Softkey.D0 0 %IW40 Soft key activation D0 18

As.Softkey.D1 1 Soft key activation D1 18




As.Softkey.State 5 Soft key activation State 18

As.Softkey.DaAv 6 Soft key activation DaAv 18

As.Softkey.DtAck 7 Soft key activation DtAck 18



Inputs (#41)




٭


٭








Inputs (#42)




٭


٭








40

CNC PLC

Interface Signals

Inputs (#43)


٭

0 %IX43.0 Spark gap controller status: Generator ready - ٭

1 %IX43.1 Spark gap controller status: Generator operation on - ٭

2 %IX43.2 Spark gap controller status: End of EDM time - ٭

3 %IX43.3 Spark gap controller status: Lift-off - ٭

4 %IX43.4 Spark gap controller status: Collision has taken place - ٭

5 %IX43.5 reserved ٭

6 %IX43.6 reserved ٭

7 %IX43.7 reserved Note: Only for EDM controls

Inputs (#44)


٭

%IB44 C-Box 18 Note: Only for EDM controls

Inputs (#45)


٭

%IB45 Flushing pressure 18 Note: Only for EDM controls

Inputs (#46)


As.ConfDtVal 0 %IX46.0 Valid configuration stored 18

٭

1 %IX46.1 Timer 0 18 ٭

2 %IX46.2 Timer 1 18 ٭

3 %IX46.3 Timer 2 18 As.FirstTouchAct 4 %IX46.4 First Touch is active 19

As.AdaptContAct 5 %IX46.5 Adaptive Control is active 19

٭

6 %IX46.6 ● ٭

7 %IX46.7 ● Inputs (#47)


As.PC.Cmnd %IB47 PC to PLC command byte 0

Inputs (#48)


As.PC.RqAns 0 %IX48.0 PC to PLC request/answer

As.PC.Dummy 1 %IX48.1 PC to PLC dummy bit

٭

2 %IX48.2 ● ٭

3 %IX48.3 ● As.PC.Defined 4 %IX48.4 PC to PLC data defined

As.PC.DtAck 5 %IX48.5 PC to PLC data acknowledge

As.PC.DaAv 6 %IX48.6 PC to PLC data available

As.PC.Reset 7 %IX48.7 PC to PLC reset data link

Inputs (#49) (#50) (#51) (#52)


As.PC.Data %IDW49 PC to PLC command 4 bytes


CNC PLC

Interface Signals

41

Inputs NC-process 0 (#53)


As.MWrdMod 0 %IX53.0 M-word modification bit process 0 20

As.SWrdMod 1 %IX53.1 S-word modification bit process 0 20

As.TWrdMod 2 %IX53.2 T-word modification bit process 0 20

As.EWrdMod 3 %IX53.3 E-word modification bit process 0 20

٭

4 %IX53.4 ● ٭

5 %IX53.5 ● ٭

6 %IX53.6 ● ٭

7 %IX53.7 ● M-word: The output results in 2 bytes binary. Possible exchanges between upper byte and lower byte are done by the

PLC.

Inputs NC-process 0 (#54) (#55)


As.MWord %IW54 M-word 2 bytes process 0 21

S-word: The output results in 4 bytes binary. Possible exchanges between upper byte and lower byte are done by the

PLC.

Inputs NC-process 0 (#56) (#57) (#58) (#59)


As.SWord %IDW56 S-word 4 bytes process 0 21

T-word: The output results in 4 bytes binary. Possible exchanges between upper byte and lower byte are done by the

PLC.



As.TWord %IDW60 T-word 4 bytes process 0 21

E-word: The output results in 4 bytes binary. Possible exchanges between upper byte and lower byte are done by the

PLC.



As.EWord %IDW64 E-word 4 bytes process 0 21


42

CNC PLC

Interface Signals

Inputs (#68)


As.PLCRVar.StatIndex %IB68 Status byte with 3 bit index 24

0 %IX68.0 Index PLC variables D8 24



3 %IX68.3 reserved

4 %IX68.4 Set PLC variable undefined 24

5 %IX68.5 Data type PLC variable ISV/FSV 24

6 %IX68.6 Direction PLC variable 24

7 %IX68.7 Strobe PLC variable 24

Inputs (#69)


As.PLCRVar.IndexLByt %IB69 Index low byte PLC variable D0...D7 24

Inputs (#70) (#71) (#72) (#73)


As.PLCRVar.Data %IDW70 4 byte data (integer/float) 24

Inputs (#74)


٭

%IB74 reserved Inputs (#75)


٭



٭



٭

%IB77 reserved 10_interface_signals_andronic_v3.16.01.doc

CNC PLC

Interface Signals

43

Inputs (#78)


As.OpMdSpTap 0 %IX78.0 CNC operation mode spindle tap 24

As.Restart 1 %IX78.1 CNC carries out restart 25

As.TrfAct 2 %IX78.2 Axis transformation active 25

As.ManMPGAct 3 %IX78.3 Handwheel active 25

As.AutMPGAct 4 %IX78.4 Handwheel superimposition active (Operation mode AUTO/MDI) 25

As.AutMPGAda 5 %IX78.5 Handwheel superimposition register accepted 25

As.OIPDAct 6 %IX78.6 Online IPD active 25

As.Vmax2Act 7 %IX78.7 Confirmation maximum speed 2 26

Inputs (#79)


٭

0 %IB79.0 Generator operation on 19 As.SprkEndpOK 1 %IB79.1 Control end position reached 26

٭

2 %IB79.2 Setup eroding (to generator) 19 As.KollDtOn 3 %IB79.3 Collision protection OFF 27

٭

4 %IB79.4 Lift-off is active 19 ٭

5 %IB79.5 ● ٭

6 %IB79.6 ● ٭

7 %IB79.7 ● Note: Only for EDM controls

Inputs (#80)


٭

0 %IB80 reserved ٭

1 ● ٭

2 ● ٭

3 ● ٭

4 ● ٭

5 ● ٭

6 ● ٭

7 ● Note: Only for EDM controls

Inputs (#81)


As.SpNr0SwOn 0 %IX81.0 Spindle number 0 switched on 27








Inputs (#82) (#83)


As.SprkRetCnt %IW82 Electrical discharge statistics: Counter of backward signals in 27

100 ms

Note: Only for EDM controls


44

CNC PLC

Interface Signals

Inputs (#84) (#85)


As.SprkForCnt %IW84 Electrical discharge statistics: Counter of forward signals in 27

100 ms

Note: Only for EDM controls

Inputs (#86)


As.SpeedCAxra 0 %IX86.0 Speed-controlled servo axis ramps 27

As.SetToMPos 1 %IX86.1 Machine position active 28

As.Rotation 2 %IX86.2 Rotation switched on 28

As.LineSearchAct 3 %IX86.3 LineSearch operating status activated 28

٭

4 ● As.MPG_BF_En 5 %IX86.5 BF Handwheel enabled 28

As.MPG_BF_Act 6 %IX86.6 BF Handwheel is active 28

٭

7 ● Inputs (#87) (#88) (#89) (#90)


As.HParameter %IDW87 G&M code H parameter 29

Inputs (#92) (#93)


٭

reserved

Inputs (#94)


As.ZKL2Ax 0 %IW92 Axis code modifier bit status class 2 29

1

2

3

4

5

6

7

Inputs (#95)


8 %IW92

9

10

11

12

13

14

15


CNC PLC

Interface Signals

45



As.MWrdMod_P1 0 %IX100.0 M-word modification bit process 1 20

As.SWrdMod_P1 1 %IX100.1 S-word modification bit process 1 20

As.TWrdMod_P1 2 %IX100.2 T-word modification bit process 1 20

As.EWrdMod_P1 3 %IX100.3 E-word modification bit process 1 20

٭

4 %IX100.4 ● ٭

5 %IX100.5 ● ٭

6 %IX100.6 ● ٭


PLC.



As.MWord_P1 %IW101 M-word 2 bytes process 1 21


PLC.



As.SWord_P1 %IDW103 S-word 4 bytes process 1 21


PLC.



As.TWord_P1 %IDW107 T-word 4 bytes process 1 21


PLC.



As.EWord_P1 %IDW111 E-word 4 bytes process 1 21


46

CNC PLC

Interface Signals







٭

4 %IX115.4 ● ٭

5 %IX115.5 ● ٭

6 %IX115.6 ● ٭


PLC.





PLC.





PLC.





PLC.





CNC PLC

Interface Signals

47







٭

4 %IX130.4 ● ٭

5 %IX130.5 ● ٭

6 %IX130.6 ● ٭


PLC.





PLC.





PLC.





PLC.





48

CNC PLC

Interface Signals

Inputs (#145)


As.AxStaWrdBit3.A 0 %IW145 Drive status word Bit 3 axis A

As.AxStaWrdBit3.X 1 Drive status word Bit 3 axis X

As.AxStaWrdBit3.Z 2 Drive status word Bit 3 axis Z

As.AxStaWrdBit3.Y 3 Drive status word Bit 3 axis Y

As.AxStaWrdBit3.B 4 Drive status word Bit 3 axis B

As.AxStaWrdBit3.C 5 Drive status word Bit 3 axis C

As.AxStaWrdBit3.D 6 Drive status word Bit 3 axis D

As.AxStaWrdBit3.E 7 Drive status word Bit 3 axis E

Inputs (#146)


As.AxStaWrdBit3.Xs 8 %IW145 Drive status word Bit 3 axis X´

As.AxStaWrdBit3.Ys 9 Drive status word Bit 3 axis Y´

As.AxStaWrdBit3.P 10 Drive status word Bit 3 axis P

As.AxStaWrdBit3.Q 11 Drive status word Bit 3 axis Q

As.AxStaWrdBit3.R 12 Drive status word Bit 3 axis R

As.AxStaWrdBit3.U 13 Drive status word Bit 3 axis U

As.AxStaWrdBit3.V 14 Drive status word Bit 3 axis V

As.AxStaWrdBit3.W 15 Drive status word Bit 3 axis W

Note: This function is not supported from all drives and firmware versions. Attention is to be paid to the documentation of

the used drive.


CNC PLC

Interface Signals

49







٭

4 %IX147.4 ● ٭

5 %IX147.5 ● ٭

6 %IX147.6 ● ٭


PLC.





PLC.





PLC.





PLC.





50

CNC PLC

Interface Signals







٭

4 %IX162.4 ● ٭

5 %IX162.5 ● ٭

6 %IX162.6 ● ٭


PLC.





PLC.





PLC.





PLC.





CNC PLC

Interface Signals

51







٭

4 %IX177.4 ● ٭

5 %IX177.5 ● ٭

6 %IX177.6 ● ٭


PLC.





PLC.





PLC.





PLC.





52

CNC PLC

Interface Signals







٭

4 %IX192.4 ● ٭

5 %IX192.5 ● ٭

6 %IX192.6 ● ٭


PLC.





PLC.





PLC.





PLC.





CNC PLC

Interface Signals

53

Inputs (#218-241)

Symbol Address Type Signal S

As.ActPos.A %ID218 DINT Actual position axis A (previous symbol As.ActPosAxA) 29

As.ActPos.X %ID222 DINT Actual position axis X (previous symbol As.ActPosAxX) 29

As.ActPos.Z %ID226 DINT Actual position axis Z (previous symbol As.ActPosAxZ) 29

As.ActPos.Y %ID230 DINT Actual position axis Y (previous symbol As.ActPosAxY) 29

As.ActPos.B %ID234 DINT Actual position axis B (previous symbol As.ActPosAxB) 29

As.ActPos.C %ID238 DINT Actual position axis C (previous symbol As.ActPosAxC) 29

Continuation at %ID320

Inputs (#242-249)

Symbol Address Type Signal S

As.ActTrqSp1 %IW242 DINT Actual torque spindle 1 29





54

CNC PLC

Interface Signals

Inputs (#256-319)


As.SercPar.A %ID256 Cyclic SERCOS parameters A axis (prev. symb. As.SercParAxA) 29

As.SercPar.X %ID260 Cyclic SERCOS parameters X axis (prev. symb. As.SercParAxX) 29

As.SercPar.Z %ID264 Cyclic SERCOS parameters Z axis (prev. symb. As.SercParAxZ) 29

As.SercPar.Y %ID268 Cyclic SERCOS parameters Y axis (prev. symb. As.SercParAxY) 29

As.SercPar.B %ID272 Cyclic SERCOS parameters B axis (prev. symb. As.SercParAxB) 29

As.SercPar.C %ID276 Cyclic SERCOS parameters C axis (prev. symb. As.SercParAxC) 29

As.SercPar.D %ID280 Cyclic SERCOS parameters D axis (prev. symb. As.SercParAxD) 29

As.SercPar.E %ID284 Cyclic SERCOS parameters E axis (prev. symb. As.SercParAxE) 29

As.SercPar.Xs %ID288 Cyclic SERCOS parameters X´ axis (prev. symb. As.SercParAxX´) 29

As.SercPar.Ys %ID292 Cyclic SERCOS parameters Y´ axis (prev. symb. As.SercParAxY´) 29

As.SercPar.P %ID296 Cyclic SERCOS parameters P axis (prev. symb. As.SercParAxP) 29

As.SercPar.Q %ID300 Cyclic SERCOS parameters Q axis (prev. symb. As.SercParAxQ) 29

As.SercPar.R_ %ID304 Cyclic SERCOS parameters R axis (prev. symb. As.SercParAxR) 29

As.SercPar.U %ID308 Cyclic SERCOS parameters U axis (prev. symb. As.SercParAxU) 29

As.SercPar.V %ID312 Cyclic SERCOS parameters V axis (prev. symb. As.SercParAxV) 29

As.SercPar.W %ID316 Cyclic SERCOS parameters W axis (prev. symb. As.SercParAxW) 29

Inputs (#320-359)

Symbol Address Typ Signal S

As.ActPos.D %ID320 DINT Actual position axis D 29

As.ActPos.E %ID324 DINT Actual position axis E 29

As.ActPos.Xs %ID328 DINT Actual position axis X´ 29

As.ActPos.Ys %ID332 DINT Actual position axis Y´ 29

As.ActPos.P %ID336 DINT Actual position axis P 29

As.ActPos.Q %ID340 DINT Actual position axis Q 29

As.ActPos.R_ %ID344 DINT Actual position axis R 29

As.ActPos.U %ID348 DINT Actual position axis U 29

As.ActPos.V %ID352 DINT Actual position axis V 29

As.ActPos.W %ID356 DINT Actual position axis W 29


PLC CNC

Interface Signals

55

Description of Interface Signals

from PLC to CNC (Outputs)

PLC messagenumber

PLC messagegroup


Page 79

PLC message on/off


Page 79

Die PLC is able to cause messages on the monitor of the CNC. The CNC organizes 4

message groups with different prompting priorities. Each group has 640 message

numbers. Simultaneously can be any amount of messages active.

Each of the messages can be set (ON) or reset (OFF) by the PLC.

1 Signal:

The message is set, i.e. the message is displayed on the monitor of the CNC.

0 Signal:

The message is reset, i.e. the message disappears on the monitor of the CNC.

PLC message strobe


Page 79

0 to 1 change:

The PLC sent a new message number and is waiting for the confirmation by a 1 signal

on the confirmation bit for PLC messages.

1 to 0 change:

The PLC recognized a 1 signal on the output confirmation bit for PLC messages. The

CNC is now permitted to put on this output a 0 signal.

0 Signal:

Basic state.

Drive enable

(One output per axis)


Page 79

1 Signal:

The concerned (position axis or main spindle drive) drive is enabled.

0 Signal:

The concerned drive is not enabled. The drive has no torque.

Notes:

Position axes must be enabled for moving, otherwise an error reaction is caused.

After the drive enable changed from 0 to 1 signal, the CNC will be able to correct on

position axes little position shiftings due to the lack of torque. For this feed release must

be present and the function has to be enabled in the EEPROM of the CNC.

Feed release

(One output per axis)


Page 80

The feed release is read after setting the PLC inputs move command for the concerned

axes. Therefore the PLC is able i.e. to open a clamp before moving the axes.

1 Signal:

The axis is feed released, i.e. the axis is allowed to move.

1 to 0 change:

The axis is stopped (ramped down). If there is any residual distance to go the CNC

will wait for feed release set to 1 signal.

0 to 1 change:

If there is any residual distance to go the axis is accelerated and moved.

Note:

If several axes are driven simultaneously, the feed release must be enabled for each axis.

Otherwise the axes are stopped.


56

PLC CNC

Interface Signals

Operation mode MDI


Page 80

1 Signal:

Operation mode MDI selection. This operation mode is confirmed by PLC input

operation mode MDI from the CNC.

The request to change to MDI mode can be sent from the user interface to the PLC. See

also “Request MDI mode”.

Operation mode

automatic

1 Signal:

CNC operation mode automatic select. This operation mode is confirmed by PLC input

CNC operation mode automatic active from the CNC.


Page 80

Select parameter set

1

(fast)

1 Signal:

Select CNC operation mode manual. Simultaneously are manual feed rate and manual

rapid traverse feedrate from the EEPROM selected. This is confirmed by the CNC with

PLC input CNC operation mode manual active.


Page 80

Select parameter set

2

(slow)


Page 80

1 Signal:

Select CNC operation mode manual. Simultaneously are feed rate in setting mode and

rapid traverse feedrate in setting mode from the EEPROM selected. This is confirmed

by the CNC with PLC input CNC operation mode manual active. The PLC input

parameter set 2 active becomes 1 signal.

Reset drive error


Page 80

1 Signal:

The signal effects only drives which report an error. To this drives the SERCOS

command S-0-0099 is transmitted.

Sub operation mode

single block


Page 80

1 Signal:

Select of CNC sub operation mode single block within the CNC operation mode

automatic. The confirmation is done by the PLC input CNC operation mode single

block.

Program reset

(Reset)


Page 80

1 Signal:

Automatic program abortion or reset. All movements are aborted independent to the

operation mode. The confirmation is done by the PLC input program in reset state.


PLC CNC

Interface Signals

57

Cycle start


Page 80

0 to 1 change:

Within the CNC operation mode automatic, the automatic program or the overlaid

program statement is executed. In the operation mode MDI, the MDI command line is

executed. 0 signal has to be at PLC output cycle stop otherwise the start signal is not

recognized.

Cycle stop


Page 80

1 Signal:

A running automatic program is interrupted. The interruption results at the next

possible step of the automatic program.

Rapid traverse

movement selection


Page 80

This PLC output signal is active in the CNC operation mode manual. Some anlog

commands offer the possibility to switch between rapid traverse movement and feed rate,

depending to this signal.

1 Signal:

The next axis movement is done in rapid traverse movement. A change of the signal

during the axis movement has no influence.

0 Signal:

The next axis movement is done in feed rate. A change of the signal during the axis

movement has no influence.

Increment advance

next tooth


Page 80

1 Signal:

An increment advance next tooth with the A axis or the X axis within the CNC

operation mode manual executed. The increment advance next tooth is started by the

PLC output signals „jog plus“ or „jog minus“. For this two input fields must be in the

operator console. One for the number of teeth and another for the X division (Option).

Operation mode pos


Page 80

1 Signal:

The selected axis can be moved in the CNC operation mode manual to an edge of a

workpiece. The movment is started by the PLC output signals „jog plus“ or „jog

minus“. For this a encoder has to be connected to the encoder input (hardware input)

and the axes should be released for Operation mode POS in the EEPROM.

Axis selection


Page81

1 Signal:

Selection for the axes in CNC operation mode manual. If a selected axis or a

combination of selected axes are invalid then the PLC input invalid axis selection

switches to a 1 signal and a message is displayed on the monitor.

- / +


Page 81

0 to 1 change:

Start of a movement in positive or negative direction within the CNC operation mode

manual.

1 to 0 change:

The movement is stopped.

Exception:

‣ An encoder recognized in Operation mode POS a edge. The reverse movement

is not interrupted.

‣ A fix amount of feed is defined through the PLC outputs 0,001, 0,01, 0,1 or 1.


58

PLC CNC

Interface Signals

0.001, 0.01, 0.1, 1


Page 81

1 Signal:

Selection of a fixed amount of feed in the CNC operation mode manual. Only one PLC

output is allowed to have 1 signal. If the PLC output manual pulse generator has 1

signal then one of these signals must be selected. With this, the increment size is

defined when turning the manual pulse generator for one scale mark. The permissible

ratings must be released in the EEPROM of the CNC.

The signals „variable increments“ and „increment advance next tooth“ must be 1

signal.

0 Signal:

If all PLC outputs have 0 Signal, a movement of a fixed amount of feed is not

possible. This state is invalid as long as the input manual pulse generator has a 1

signal.

Variable increments


Page 80

1 Signal:

In the CNC operation mode manual a 0 to 1 change on the signals „jog minus“ or „jog

plus“ releases a movement on the selected axis, with the selected increment and the

selected direction. The desired increment can be entered at the monitor. For this, the

monitor mask must be prepared to enter the parameters. Two different parameters

for linear- and rotation axes are at disposal. The signals „increment advance next

tooth“, „0.001“, „0.01“, „0.1“, and „1“ must have 0 signal.

Manual pulse

generator


Page 81

1 Signal:

The manual pulse generator is selected. One of the PLC outputs 0,001, 0,01, 0,1 or 1

have to be selected, otherwise a message is displayed on the monitor and the manual

pulse generator will be deselected.

Feedrate override

value in%


Page 81

Override for feed rate and rapid traverse movements. It is a binary value between 0 and

120 expected which corresponds to 0% and 120%. The override is valid for all operation

modes. The override can be disabled for some anlog commands, if the command is

programmed with „Poti OFF.

Spindle override

1 to 4 value in %


Pagen 81 und 82

Override for spindle revolutions. It is an binary value between 0 and 120 expected which

corresponds to 0% and 120%. The value is related to the programmed spindle revolution.

Condition after switching on the controller:

Spindle No. 0: Spindle-Override 1

Spindle No. 1 -7: Spindle-Override 2

The condition can be changed with a anlog command, i.e. with the program „RESIDENT“.


PLC CNC

Interface Signals

59

Sub operation mode

CNC zero one axis


Page 81

Selection to set the CNC zero point or movement to the CNC zero point of one axis. One

axis must be selected. This function is done with the PLC outputs command move for zero

return and command set for relative zero within the CNC operation mode manual. When

setting the CNC zero point the relative zero point will be set also. To set the CNC zero

point, the program has to be in reset state.

If in the EEPROM the function SETPOS is activated the setting and moving to CNC zero is

not meaningful since the zero points can be located outside of the machine.

Sub operation mode

CNC zero all axes


Page 81

Selection to set the CNC zero point or movement to the CNC zero point of several axes.

The PLC output signal Set is used to set all axes to CNC zero. The CNC zero point is set in

the actual position. When setting the CNC zero point, the relative zero will be set also. To

set the zero points, the program has to be in reset state.

With the PLC output signal Move several axes can be moved to the CNC zero point. In

which sequence the axes should move is to be configured in the EEPROM of the CNC.

If in the EEPROM the function SETPOS is activated the setting and moving to CNC zero is

not meaningful since the zero points can be located outside of the machine.

Sub operation mode

zero return one axis


Page 81

Selection in CNC operation mode manual to move to zero return point (machine zero). The

zero return point is defined by a zero encoder at the machine or a measuring system. Any

existing absolute value encoder is read out. In addition to the selection of zero return

point one axis, a axis must be selected. The axis must be released for zero return point

moving in the EEPROM of the CNC. The movement is started with the PLC output signal

move.

Sub operation mode

zero return all axes


Page 81

Selection in the CNC operation mode manual to move several axes to the zero return point

(machine zero). The zero return point is defined by a zero encoder at the machine or a

measuring system. Any existing absolute value encoder is read out. In which sequence the

axes should move is to be configured in the EEPROM of the CNC.

Sub operation mode

relative zero one axis


Page 81

Selection to set the relative zero point (controller coordinate system) or movement to the

relative zero point of one axis. In addition one axis must be selected. This function is done

with the input signal Set or Move within the CNC operation mode manual. To set the zero

points, the program has to be in reset state.


60

PLC CNC

Interface Signals

Sub operation mode

relative zero all axes


Page 81

Selection to set the relative zero point (controller coordinate system) or movement to the

CNC zero point of several axes.

This function is done with the PLC output signal Set within the CNC operation mode

manual for all available axes. The relative zero point is set in the actual position. To set

the zero point, the program has to be in reset state.

With the PLC output signal Move several axes can be moved to the relative zero point. In

which sequence the axes should move is to be configured in the EEPROM of the CNC.

Set


Page 81

0 to 1 change:

In CNC operation mode manual the position is set for CNC zero or relative zero for

one or all available axes.

Move


Page 81

0 to 1 change:

The selected movement to CNC zero, relative zero or zero return point is started. CNC

operation mode manual must be active.

Spindle 1-4 set to

zero revolutions


Page 82

0 to 1 change:

The current valid spindle revolution is written over with the value 0. The spindle stops.

1 Signal:

The set spindle revolution is written over with the value 0 immediately. The spindle

remains stopped.

1 to 0 change:

The spindle revolution remains 0 until a new revolution is programmed.

Clear error display


Page 82

0 to 1 change:

The CNC makes a command to the MMI-PC to clear the error messages. After 0 to 1

change, the signal should be high as long as 0 signal is reported back onto “Error LED

State”. In this case “Error LED State” must be valued statically (without edge).

This function is only available when Windows NT runs on the MMI computer.


PLC CNC

Interface Signals

61

V-Spindle rotational

direction


Page 82

0 Signal:

Direction of rotation +

1 Signal:

Direction of rotation -

This signal is effective only in manual mode. The spindle will be stopped and restarted in

the opposite direction, if the signal status changes while the spindle is runing.

V-Spindle on


Page 82

V-spindle (or speed spindle) is a position drive, operated with speed control. The

parameters for acceleration and deceleration of the V-spindle will be entered in the

EEPROM of the control. The V-spindle can be programmed in anlog-C with a speed value

or wtih speed steps. For the 5 speed steps the corresponding speed values must be

entered in the EEPROM of the control.

The signal „Feed release“ is being evaluated for the V-spindle. The 0 signal causes a stop

of the V-spindle. The V-spindle does not show the same range of functions as the main

spindle. Functions like „defined spindle stop, „oscillate“ etc. are not possible.

0 Signal:

The spindle will be stopped. This signal is effective if no automatic or MDI-programm

is running.

Note: Signal 1 must be active if the V-spindle shall still run at the end of an automatic

programm or after the programm was interrupted! Signal „n1“ always becomes active

when the V-spindle runs (see inputs # 19) and can be used to activate the high signal if it

will be linked with the signal „Automatic program is running“.

T-Word confirmation

bit


Page 82

0 Signal:

Basic condition.

0 to 1 change:

The PLC recognized on the T-word modification bit a 1 signal and read out the T-

word.

1 Signal:

The PLC is waiting for 0 signal on the PLC input T-word modification bit.

1 to 0 change:

The PLC input T-word modification bit is recognized by the PLC as a 0 signal.

S-Word confirmation

bit


Page 82

0 Signal:

Basic condition.

0 to 1 change:

The PLC recognized on the S-word modification bit a 1 signal and read out the S-

word.

1 Signal:

The PLC is waiting for 0 signal on the PLC input modification bit

S-word.

1 to 0 change:

The PLC input S-word modification bit is recognized by the PLC as a 0 signal.


62

PLC CNC

Interface Signals

M-Word confirmation

bit


Page 82

0 Signal:

Basic condition.

0 to 1 change:

The PLC recognized on the M-word modification bit a 1 signal and read out the M-

word.

1 Signal:


M-word.

1 to 0 change:

The PLC input M-word modification bit is recognized by the PLC as a 0 signal.

E-Word confirmation

bit


Page 82

0 Signal:

Basic condition.

0 to 1 change:

The PLC recognized on the E-word modification bit a 1 signal and read out the E-

word.

1 Signal:


E-word.

1 to 0 change:

The PLC input E-word modification bit is recognized by the PLC as a 0 signal.

PC timer control bits


Page 82

The MMI-controller provides 16 timers, which i.e. can be used to store processing data.

They are numbered from 0 to 15 and are counted up by the system clock. The counter

data is in a CMOS-RAM and is not lost when turning the CNC off. It is needed to start a

special PC program for reading and setting the timers (option).

1 Signal:

The timer is running.

0 Signal:

The timer is stopped, the time count is the same as before.

Free assignable

outputs of the PLC


Page 84

PLC output signals for use with anlog commands. The meaning of the signals is not

configured and has to be defined (when need) between the PLC program and the anlog

program. In the anlog program the commands. IF (INPUT ... ON / OFF) and bit or byte

used port commands PORT... are available. These PLC outputs are used with port

numbers and bit numbers configured in the definition of the interface.

Transparent data

channel between PLC

and MMI controller

The PLC sends 6 bytes to the MMI-Controller in the andronic 400, if at least one bit (within

these six bits) changed the status. The use of these 6 bytes in the transparent data

channel is to be defined between the PLC and the MMI-Controller. For answering signals, a

similar data channel in opposite direction is provided.

PLC alarms


Page 87

1 Signal:

The PLC releases a defined alarm reaction in the automatic program of the CNC.

Details for this: see „Alarm Treatment“ in the „anlog-C Reference Manual“. To

recognize the signal, it must be active for at least 10 ms.

The same also applies to alarms 12-15 (plug X22 pins 6-9) on 37-pin I/O port


PLC CNC

Interface Signals

63

Direct CNC IOs on

PLC interface


Page 86

Note: For applications in which no fast response of the direct hardware input signals of the

CNC is required, the signals can be redirected to the PLC interface. To this end, in the

EEPROM the parameter "E-0-0416 - Redirect CNC IOs to PLC interface" must be set to

"yes" in the "Enables" group.

You have to make sure that the signals via the PLC arrive at the CNC delayed by up to 3

PLC cycle times.

Outputs (#92) -> For the assignment, see X22 of the NC IO, Pins 2(D0) to 9(D7)

Outputs (#93) -> For the assignment, see X22 of the NC IO, Pins 20(D0) to 27(D7)

The input signals from plug X22 on the NC IO card are placed on the PLC outputs #92

(%QB298) and #93 (%QB299).

Contour movement

with manual pulse

generator


Page 80

This signal is read by the CNC if a 0 to 1 change on signal „cycle start“ is recognized.

0 Signal:

Usual program processing

1 Signal:

The speed of the movement along the programmed contour is controlled by the

manual pulse generator. This state is active until the program is finished or

interrupted.

Strobe for position/

temperature

compensation


Page 87

0/1 transition:

The SPS has applied a new compensation value and is awaiting acknowledgement by

means of the acknowledge bit for compensation value being set to 1.

1/0 transition:

The SPS has detected that the acknowledgement bit for compensation value SPS input

has been set to 1.

The CNC may now set this SPS input to 0.

0 signal:

Default


64

PLC CNC

Interface Signals

Axis index coding

0...15 for position/

temperature

compensation


Page 87

Axis index coding takes place in bits D0-D3. The assignment can be seen in the following

table.

Name Axis Bit D3-D0

A 0 0000

X 1 0001

Z 2 0010

Y 3 0011

B 4 0100

C 5 0101

D 6 0110

E 7 0111

X’ 8 1000

Y’ 9 1001

P 10 1010

Q 11 1011

R 12 1100

U 13 1101

V 14 1110

W 15 1111

Selection of position/

temperature

compensation


Page 87

The selection of position/temperature compensation serves for defining where the

transmitted values should become effective.

Ac.PosShDaV2 Ac.PosShDaV1 Type of temperature compensation

(Bit6)

(Bit5)

0 0 Position shifting

0 1 Temperature correction

independent from position

1 0 Temperature correction

dependent from position

1 1 Temperature correction factor

independent from position


PLC CNC

Interface Signals

65

Position/

temperature

compensation

value


Page 87

Auswahl:

Position shifting

Handling of correction values in the CNC:

If position compensation has been activated at the CNC end, sign-dependent

correction data for up to 16 axes can be sent by the SPS using the interface.

The machine positions are corrected after the machine has reached its

reference point, because this is when the machine positions of the available

axes are known and/or set.

Positions which are stored or programmed in the control coordination system

(SKS) are not affected by the correction (one input value per axis, selected

using the axis index), since there is a fixed relationship between the machine

coordination system (MKS) and the SKS.

Corrections can be made in both manual and automatic operation,

irrespective of whether the axes are moving or the machine is stationary.

The correction speed is 0.1 µm per SERCOS time cycle.

If correction values occur which lie outside the correction limit, they are

restricted to this limit and a warning is output on the controller’s MMI

computer indicating the axis concerned and the current (wrong) correction

value.

Multiple referencing is allowed, since the correction values only change by a

minimal amount, or not at all, during this time and are immediately active

again when referencing is complete.

If the SPS does not want to provide any more correction data, a correction

value of 0 must be set using the interface, in order to reset corrections which

have already been made.

If any axes are stuck, the SPS must ensure that the advance/controller

releases are available at the point in time of the correction.

EEPROM entries:

• Negative limit for position/temperature compensation

Dimension: µm Range: [-32768 to 0]

Example: Value = -50 maximum negative correction value

• Positive limit for position/temperature compensation

Dimension: µm Range: [0 to 32767]

Example: Value = 100 maximum positive correction value

Remark:

If both limits = 0, no position/temperature compensation should take place in

MAIN, even if the SPS sends correction data via the interface.

• Correction resolution for position/temperature compensation:

Indication of the units of resolution in which the correction values are sent

to the CNC from the SPS.

Dimension: µm

Example: Value = 0.1 Bit D0 = 1 means 0.1 µm correction distance

Note:

The limits and resolution are valid for all axes.


66

PLC CNC

Interface Signals

Selection:

Temperature correction, dependent from position

The temperature compensation takes place in the drive. The CNC generates the SERCOS

parameter „Actual temperature, dependent from position“ P-0-0405 and transfers the

temperature value to the chosen drive. Transfer to the drive takes place only in the

SERCOS phase 4. The signals „Strobe for position / temperature compensation“ and

„Acknowledgement for position / temperature compensation“ are processed in all SERCOS

phases.

The temperature value to be entered by the SPC has a sign with one digit after the

decimal point (0.1°).

Condition:

The chosen drive has to process the SERCOS parameter

P-0-0405 as „Actual temperature, dependent from position“.

No settings in the EEPROM are necessary.

Selection:

Temperature correction, independent from position


parameter „Actual temperature, independent from position“ P-0-0404 and transfers the

temperature value to the chosen drive. Transfer to the drive takes place only in the

SERCOS phase 4. The signals „Strobe for position / temperature compensation“ and

„Acknowledgement for position / temperature compensation“ are processed in all SERCOS

phases.

The temperature value to be entered by the SPC has a sign with one digit after the

decimal point (0.1°).

Condition:


P-0-0404 as „Actual temperature, independent from position“.



PLC CNC

Interface Signals

67

Selection:

Temperature correction factor, independent from position


parameter „Temperature correction factor, independent from position“ (0.1/K) P-0-0407

and transfers the temperature value to the chosen drive. Transfer to the drive takes place

only in the SERCOS phase 4.

The value is stored in the drive in 4 bytes. One extends the 2 bytes of value which is

transmitted by the PLC to the CNC to 4 bytes where the sign is maintained. Adjustable

value range in P-0-0407:

Condition:

-3.2768mm to + 3.2767mm


P-0-0407 as „Temperature correction factor, independent from position“.



68

PLC CNC

Interface Signals

Reapproaching the

interruption position


Page 80

This signal only takes effect in the operating mode „Manual“, if an automatic program has

been interrupted. The axis movements which are performed manually by the operator in

operating mode „Manual“ are stored in a memory after interruption of the automatic

program. In so doing, the movements which are performed between the selection of axes

are added to form one single path. These movements may be performed up to the

interruption position in reverse order. The movement is performed in rapid speed mode.

The memory gets invalid by:

• more than 20 linear movements with different axes

• switching the synchronous axis system

• emergency stop

• home position / reset

0/1-transition:

Starting the reapproach movement. The signal „Reference Absolute/Incremental Zero

Movement Active“ is high (level 1) until the interruption position is reached. The signal

has a minimum length of 200ms.

External program

number


Page 80

1 Signal:

Within the operation mode MDI (1 signal on „operation mode MDI“, CNC → PLC) the

external program number is read in. During 0 to 1 change on signal „Cycle start“ is

this signal inquired and in the routine no. 224 in the program „RESIDENT“ is started.

The CNC confirms the external program selection by a 1 signal on „External program

selection active“ as soon as in the operation mode MDI a 1 signal is recognized. Value

range for the external funktion number: 0 up to 255.

0 Signal:

An 0 to 1 change on signal „Cycle start“ within the operation mode MDI starts the

entered MDI record.

The external program selection can be used to process functions through a press to a

operating panel key. The following sequence must be observed:

1. Put a 1 signal on "operation mode MDI". At the same time the „External program

selection number for MDI“ can be put to the desired number and the signal

„External program selection for MDI“ can be put to 1 signal.

2. Wait for 1 signal on „Operation mode MDI“.

3. Wait for 1 signal on „External program selection is active“.

4. Generate a 0 to 1 change on signal „Cycle start“. If the program is running the

signal „External program selection“ can be a 0 signal again.

External program

selection number


Page 83

In addition to insert an MDI record on the monitor within the operation mode MDI, it is

possible to cause a function selection through the PLC. The selection of the function is

done via the external program number. The routine no. 224 in the program „RESIDENT“

will be started. The external program number is send to the routine no. 224. Value range:

0 up to 255. (see also „External program selection“)


PLC CNC

Interface Signals

69

Switch on

synchronous axis

system 1/2


Page 83

A synchronous axis system consists of one leading axis and one, two or three sequence

axes. Two axis systems can be defined with entries in the EEPROM of the control. When a

synchronous axis system is switched on the control only accepts the „axis selection“

signals of the leading axis. The „axis selection“ of the sequence axes will be ignored.

The signals „switch on synchronous axis system“ will be checked only for operating mode

„Manual active“ and stop of the axes if the signal is high. For the operating modes

Automatic ond MDI a corresponding M function or a corresponding program part in the

anlog-program must be provided to allow the signals to be checked.

The CNC reports the status of the synchronous axis systems with the signals „Synchronous

axis system 1 active” and „Synchronous axis system 2 active“.

0 Signal: Switch off synchronous axis system.

1 Signal: Switch on synchronous axis system.

Switch on position

transformation


Page 83

The position transformation converts the rectangular co-ordinates, as processed in the CNC,

into another co-ordinate system. After being switched on, the CNC works with rectangular coordinates,

i.e. for each co-ordinate there is an axle on the machine, and therefore a drive for

each co-ordinate. The SPC can divert the transition to another co-ordinate system by setting

the "switch on position transformation" signal to 1. When this occurs, it is vital for the axles to

be stationary. The CNC therefore only reacts to the signal under the following conditions:

• No program being processed, i.e. program in basic position has a signal of 1.

• MANUAL operating mode has been selected.

• The handwheel is not active.

• All drive command signals are set to 0 Signal.

The CNC acknowledges the fact that the transformation has been switched on by means of

the "position transformation active" signal.

0 Signal: Do not switch position transformation on.

1 Signal: Switch position transformation on.

Setup eroding on


Page 83

Setup eroding will be activated by:

‣ 1 signal for setup eroding on:

‣ Selecting an axis

‣ 0/1 transition to + or -

The signal setup eroding to the generator will be set to 1 signal; while the signal collision

protection on to the generator receives 0 signal. The axis traverses, controlled by the

generator, in the direction selected. The axis can no longer be selected as long as setup

eroding is active.

Setup eroding will be terminated by:

‣ 0 signal for setup eroding on,

‣ Emergency Stop,

‣ Leaving manual operating mode.

Rotation on


Page 83

The axes capable of performing rotation independently are to be entered in the EEPROM.

Rotation will be activated by:

‣ 1 signal for rotation on,

‣ Selecting an axis,

‣ 0/1 transition to + or -

The axis can no longer be selected as long as rotation is active. Rotation can also be

started and stopped in the automatic mode by means of an anlog command.

Rotation will be terminated by:

‣ Emergency Stop

‣ 0 signal for rotation on


70

PLC CNC

Interface Signals

Collision protection

in manual mode off


Page 83

1 Signal:

Collision protection will be switched off. The collision protection signal to the

generator receives 0 signal.

Moving along the tool

axis in manual mode


Page 83

Selecting the movement in the direction of the tool axis in operating mode „Manual“. The

selection is acknowledged by the CNC via the signal „Movement along tool axis active“.

The movement can be performed along a path of any length desired in increments of

1mm, 0,1mm, 0,01mm and 0,001mm with the increments being valid in the direction of

movement. The movement is triggered by the signals „+“ or „-“ respectively.

The movement may also be performed with the aid of the handwheel.

• Positive direction of movement: The movement is performed towards the tool

replacement position.

• Negative direction of movement: The movement is performed towards the tool tip.


PLC CNC

Interface Signals

71

PLC waiting for

configuration data


Page 83

The PLC configuration data is stored in the controller’s EEPROM. There are two sets of 20

bytes. The first 20 bytes do not have a password, and the second 20 bytes can only be

changed after a password has been entered. The configuration data is transferred to the PLC

(once only) when the CNC is started up.

The transmission of the configuration data to the PLC is activated in the EEPROM by the

"release" signal. The CNC puts a message on the screen and waits for "SPC waiting for

configuration data" (PLC->CNC) to be set to 1. Once the signal has been set to 1, the CNC

copies 40 bytes of PLC configuration data from the EEPROM to PLC inputs (#0) to (#39)

(represents address %I0.0 to address %I39.7). Subsequently it waits about 100 msec. until

the data is all stable at the PLC end. Then it sets the "valid configuration stored" (CNC->PLC)

signal to 1.

The PLC can now accept the data and store it in flags. Then it sets "PLC waiting for

configuration data" (PLC->CNC) to 0 and waits until the CNC has set "valid configuration

stored" to 0.

After the CNC has detected that "PLC waiting for configuration data" (PLC->CNC) is 0, it sets

PLC inputs (#0) to (#39) to 0. After a delay of about 100 msec. it sets "valid configuration

stored" (CNC->PLC) to 0.

The display message is deleted after the procedure has finished.

Park axes


Page 83

The control and monitoring of the parked drives is disabled in all operating modes. It should

be noted that when activating and deactivating the parking function, the previous axis

position values are lost, since the controller reverts to phase 0 and is re-initialised. A new

reference journey should be made in order to enable automatic operation.

0/1 transition:

The parking function is activated when at least one bit is sent to the CNC by changing the

bit value from 0 to 1 because of the axle selection.

1/0 transition:

The parking function is deactivated by changing the current bit value from 1 to 0.

Beware of the risk of collisions because of parked axes, it must be pointed out here that

andron GmbH cannot accept any compensation claims because andron was asked to provide

the parking function.

Soft key

acknowledgement

0/1 to 1/0 transition:

The PLC acknowledges the existing soft key with the Data Acknowledge bit. The CNC

may now send another soft key.


Page 88


72

PLC CNC

Interface Signals

PLC variables

Acknowledgement bit

PLC variable

With 1-signal the PLC acknowledges the processing of the PLC variables, after it has

recognised 1-signal on “Strobe PLC variables”. After the CNC has again set 0-signal on

“Strobe PLC variables”, the PLC acknowledges with 0-signal. The idle state is 0-signal.


Page 89

Error bit index error


Page 89

1-Signal:

The CNC has recorded a variable number (Index) in “Index PLC variables”, not

supported by the PLC. In this case, the PLC must operate the signal

“acknowledgement bit PLC variable” as with an error-free transmission.

Error bit wrong FLP

format


Page 89

1-Signal:

The CNC wants to write a value in a floatingpoint variable which cannot be

represented as a float number on the PLC. (This depends on the CPU in the SPS.) In

this case, the PLC must operate the signal “acknowledgement bit PLC variable” as with

an error-free transmission.

Status bit PLC

variable is undefined


Page 89

1-Signal:

The PLC variable which the CNC wants to read is undefined or non allocated,

respectively. The CNC marks the target variable which was supposed to be assigned

to the PLC variable as non allocated. (see also on page 24)

Data byte N

PLC variables

PLCCNC

4 byte (32 bit) serve to transmit the variable contents. The least significant byte lies on

the least significant address. (see also on page 24)


Page 89


PLC CNC

Interface Signals

73

Spindle 1-4 start

manually


Page 89

Condition:

In the operating mode Manual (parameter set 1 or parameter set 2) the signals are

inquired as long as the automatic program is in starting position. If the automatic program

is interrupted the signals are ignored.

As long as the automatic program is in starting position, it is possible to stop the spindle

via the 0-signal independent of the operating mode.

The corresponding spindle-potentiometer assigned to the spindle is effective. The speed

rate can be entered via especially prepared position windows (HIP[4] is assignable). This

speed rate is transmitted to the spindle as nominal value, when the spindle-potentiometer

is set to 100%. Changes of speed entries are immediately effective. The spindle

accelerates after the ramp stored in the spindle drive.

Enter the upper limit for this operating state is entered under "Spindle speed limit" for the

parameter set 2 (slow movement) in the EEPROM. This limitation influences the nominal

value for speed rate and is calculated so that it is not exceeded at maximum

potentiometer position.

0/1 – transition:

In the operating mode Manual the spindle is started with the entered speed rate. The

direction of rotation defines the signal "Direction manually".

0 – signal:

The spindle is stopped. The signal is independent of the operating mode, as long as

the automatic program is in starting position.

Spindle 1-4 direction

manually


Page 89

0 – signal:

Positive direction of rotation

1-signal:

Negative direction of rotation

Changing the signal with spindle running in operating mode Manual and with automatic

program in starting position leads to an immediate change of the rotational direction of

the spindle.

Generator

operation on in

manual mode


Page 89

As long as manual operating mode is active, the interface signal “Generator operation on”

(address 32H, data bit 0) on the Dual Port RAM of the spark gap controller card is

controlled by the PLC. Upon leaving manual operating mode, the CNC sets the signal on

the Dual Port RAM of the spark gap controller card to 0, which will switch the generator to

OFF.

The acknowledgements by the spark gap controller card “Generator ready” and “Generator

operation on” will not be monitored by the CNC!

PLC must monitor these signals, if necessary. For this purpose, the required signals of the

spark gap controller card will be transmitted to the PLC. This transmission is always active.

It is independent of the operating mode. See also “Spark gap controller status”.


74

PLC CNC

Interface Signals

Reset of the software

limit switches


Page 89

Reprogramming the software limit switches is possible in an automatic program or in a

MDI program. Resetting of the software limit switched to the limits stored in the EEPROM

takes place with the signal.

1-Signal:

The software limit switches are reset to the limits stored in the EEPROM. The signal is

permanently evaluated regardless of the operating mode unless an automatic or MDI

program is running and an axis movement takes place.

Release request for

MDI mode


Page 89

1-Signal:

When MDI is selected through the user interface screen the CNC activates the signal

„Request MDI mode“ (CNCPLC) after several checks.

0-Signal:

When MDI is selected through the user interface screen the CNC has to be switched

to MDI mode before, otherwise a fault message will appear on the screen.

The sequence which takes place when selecting MDI through the user interface is

described with the signal „Request MDI mode“ (CNCPLC).


PLC CNC

Interface Signals

75

Tap axes selection

request


Page 89

Precondition: “CNC operation mode spindle tap” has 1 signal. In case of 0 signal applied to

“CNC operation mode spindle tap”, this signal is not evaluated by the CNC.

1 signal:

Selection for traversing the tap in the manual operating mode. The selection is

acknowledged by the signal “Tap axes movement active”. If 1 signal is applied there,

then in the jog mode or using the handwheel, the spindle with the tap can be

traversed with the parameters which were last applicable.

The axis selection is not effective.

CNC tap mode reset


Page 89

Select axis

transformation


Page 89

Precondition: “CNC operation mode spindle tap” has 1 signal. In case of 0 signal applied to

“CNC operation mode spindle tap”, this signal is not evaluated by the CNC.

1 signal:

The thread cutting state is concluded in the CNC. It cannot be re-activated by an SPS

signal, but only within an automatic program or via MDI. The 1 signal has to be

applied until the “CNC operation mode spindle tap” signal evidences 0 signal.

1 signal:

The axis transformation is selected. The type of transformation is determined by

entries in the EEPROM.

0 signal:

The axis transformation is deselected

The “Select axis transformation” signal is evaluated in the manual operation mode only

when no travel command is active, the handwheel is deselected and no interruption of an

automatic program is present. In the automatic operating mode and in the MDI operating

mode, the axis transformation is switched on and off by a programmed command. The

current status of the axis transformation is displayed through the “Axis transformation

active” signal.

Select handwheel

superimposition

(Operation mode AUTO/MDI)


Page 89

1 signal:

Selection of handwheel superimposition in the automatic or MDI operating modes.

The signal is evaluated by the CNC only in the automatic and MDI operating modes.

When leaving both of these operating modes, the handwheel superimposition is

switched off. The selection of the axes occurs via the “Axis selection ..-axis” signal.

Only the axes that were previously enabled in the automatic program for handwheel

superimposition can be selected. Otherwise, the “Invalid axis selection” message and

the “Invalid axis selection” signal (As.InvAxis) get a 1 signal. The increment for a

division line on the handwheel is set via the “Increment 1mm ... 0.001mm” signal,

whereas the evaluation in the EEPROM must be enabled. In case an incorrect

selection is made, an “Invalid handwheel selection” message occurs. When handwheel

superimposition is active, it is acknowledged by a 1 signal on “Handwheel

superimposition active”.

0 signal:

The handwheel superimposition is deselected.

Enable MDI start

without dimensional

reference


Page 91

0 signal:

The MDI program cannot be started until a dimensional reference to the machine has

been established by means of a reference approach and by setting absolute zero or

Setpos.

1 signal:

The start of an MDI program is enabled, although the dimensional reference has not

been established. The operator is warned by means of message no. 1000/61 as long

as the MDI operating mode is selected.


76

PLC CNC

Interface Signals

Enable automatic

start without

dimensional

reference


Page 91

0 Signal:

The automatic program cannot be started until a dimensional reference to the

machine has been established by means of a reference approach and by setting

absolute zero or Setpos.

1 Signal:

The start of an automatic program is enabled, although the dimensional reference has

not been established. The operator is warned by means of message no. 1000/62 as

long as the MDI operating mode is selected.

Maximum speed 2


Page 91

Selection of maximum speed 1 or 2. The active maximum speed of the control is reported

by the signal confirmation maximum speed. The signal confirmation maximum speed must

be controlled by the PLC because the switchover of the maximum speed in the control in

different operating situations is not immediately.

0 Signal: Select maximum speed 1.

1 Signal: Select maximum speed 2.

Switchover from

control position to

machine position


Page 91

Switchover of the reference coordinate systems

These signals can be used to switch off the offsets/rotations/mirror imagings, in order to

execute certain direct machine movements, such as moving free or approach machine

positions, for example during tool change. The feedback which coordinate system is being

active takes place via the signal Machine position active (input #86, bit 1). The switchover

can also be done in the program via the NC command G282.

0/1 transition: Program switches from control position to machine position.

Switchover from

machine position to

control position


Page 91

See above "Switchover from control position to machine position"

0/1 transition: Program switches from machine position to control position.

Accept handwheel

superimposition

register


Page 89

Acceptance of the position displacement that has been registered in the handwheel offset

register by means of the handwheel superimposition.

0/1 Transition:

The position value from the handwheel offset register should be accepted into the

position management of the control unit. The acceptance can only take place in the

manual operating mode and in the automatic operating mode during a program

interruption. Besides this, no axis movement may be carried out at the time.

The position values from the handwheel offset register are calculated in the control

unit and the handwheel offset register is set to 0. Enabling the handwheel

superimposition through the automatic program has no effect upon the acceptance of

the position values.

The acceptance is acknowledged with a 1 signal on “Handwheel superimposition

register accepted”.

Plate position

This port is determined for analog commands BCD and binary input.


Page 90

anlog command (Example):

#define decbcdin CODE H20,11, 0, H30,0

#define binbcdin CODE H20,11, 1, H30,1

; iv(0):= dezimal input

; iv(1):= binaer input


PLC CNC

Interface Signals

77

Generator signals

(Output)

These two ports are for internal entries of the generator states.


Page 90

The output signals from the SPS on these ports are not visible for the CNC!

PC timer

reset bits


Page 91

1 Signal:

The value 0 is entered in the respective timer. The timer is not incremented, if

simultaneously the 1 signal is active on the “PC timer x control bit”.

0 Signal:

The respective timer is incremented, if the 1 signal is active on the “PC timer x control

bit”, otherwise the counter stops at the actual value.


78

PLC CNC

Interface Signals

LineSearch activation

- Start enable


Page 91

0 signal:

The PLC indicates that it will not operate the LineSearch - Start Enable (PLC -> CNC,

Ac.LineSearchEn) The CNC will start the LineSearch without requesting the Start Run-

Start Enable signal (PLC -> CNC, Ac.LineSearchEn).

1 signal:

With the active signal, the PLC indicates that it will operate the LineSearch - Start

enable (PLC -> CNC, Ac.LineSearchEn). The CNC will start the LineSearch only if the

Start Run - Start Enable signal (PLC -> CNC, Ac.LineSearchEn) signal has 1 signal.

LineSearch - Start

Enable


Page 91

The signal will be evaluated by the CNC only if 1 signal has been applied to LineSearch

activation (PLC -> CNC, Ac.SupLineSearch) It allows the PLC to prevent a start of the

LineSearch, if required by any machine statuses.

0 signal: LineSearch start not possible.

1 signal: LineSearch start enabled.

Clear signal "First

Touch is active"


Page 91

The signal is processed synchronous with the PLC cycle, that means it must be only for

one cycle on the 1 signal to work.

1 Signal:

Reset As.FirstTouchAct to 0 signal

0 Signal:

The CNC can activate As.FirstTouchAct.

Clear signal

"Adaptive Control is

active"


Page 91

The signal is processed synchronous with the PLC cycle, that means it must be only for

one cycle on the 1 signal to work.

1 Signal:

Reset As.AdaptContAct to 0 signal

0 Signal:

The CNC can activate As.AdaptContAct.

Signal "BF

Handwheel selection"


Page 91

If "BF Handwheel enabled" has 1 signal, the BF Handwheel function can be activated. If

during a contour in progress you want to switch from Standard mode to BF Handwheel or

back, you must interrupt the Automatic program by pressing "Automatic program/MDI

Stop". After selecting "Automatic program/MDI Start", the status of "BF Handwheel

selection" will be applied.

See also "BF Handwheel selection" "BF Handwheel is active".

Synchronization: If the enable is given at the beginning of a contour, the M word xxxx

should be sent in parallel. The PLC must then set the "BF Handwheel selection" to the

desired status and then acknowledge the M word. This guarantees time-synchronized

processing of the signal.

1 signal: Select Contouring Forward/Backward via handwheel in Automatic mode.

0 signal: Standard mode.


PLC CNC

Interface Signals

79

Definition of Interface Signals

from PLC to CNC (Outputs)

S = Description of the signal see page

٭

= Symbol not defined ● = Signal currently not in use

Outputs (#50)


Ac.PLCMsg %QB256 Messagenumber PLC D0...D7 55

Outputs (#51)


Ac.PLCMGrD0 0 %QX257.0 Messagegroup PLC D0 55

Ac.PLCMGrD1 1 %QX257.1 Messagegroup PLC D1 55

٭

2 %QX257.2 ● Ac.PLCMsgD8 3 %QX257.3 Messagenumber D8 55

Ac.PLCMsgD9 4 %QX257.4 Messagenumber D9 55

٭

5 %QX257.5 ● Ac.PLCMsOn 6 %QX257.6 Message PLC on/off 55

Ac.PLCMsSt 7 %QX257.7 Message PLC strobe 55

Outputs (#52)


Ac.AxEn.A 0 %QW258 Axis A drive enable 55

Ac.AxEn.X 1 Axis X drive enable 55

Ac.AxEn.Z 2 Axis Z drive enable 55

Ac.AxEn.Y 3 Axis Y drive enable 55

Ac.AxEn.B 4 Axis B drive enable 55

Ac.AxEn.C 5 Axis C drive enable 55

Ac.AxEn.D 6 Axis D drive enable 55

Ac.AxEn.E 7 Axis E drive enable 55

Outputs (#53)


Ac.AxEn.Xs 8 %QW258 Axis X´ drive enable 55

Ac.AxEn.Ys 9 Axis Y´drive enable 55

Ac.AxEn.P 10 Axis P drive enable 55

Ac.AxEn.Q 11 Axis Q drive enable 55

Ac.AxEn.R_ 12 Axis R drive enable 55

Ac.AxEn.U 13 Axis U drive enable 55

Ac.AxEn.V 14 Axis V drive enable 55

Ac.AxEn.W 15 Axis W drive enable 55


80

PLC CNC

Interface Signals

Outputs (#54)


Ac.AxFr.A 0 %QW260 A axis feed release 55

Ac.AxFr.X 1 X axis feed release 55

Ac.AxFr.Z 2 Z axis feed release 55

Ac.AxFr.Y 3 Y axis feed release 55

Ac.AxFr.B 4 B axis feed release 55

Ac.AxFr.C 5 C axis feed release 55

Ac.AxFr.D 6 D axis feed release 55

Ac.AxFr.E 7 E axis feed release 55

Outputs (#55)


Ac.AxFr.Xs 8 %QW260 X´ axis feed release 55

Ac.AxFr.Ys 9 Y´ axis feed release 55

Ac.AxFr.P 10 P axis feed release 55

Ac.AxFr.Q 11 Q axis feed release 55

Ac.AxFr.R_ 12 R axis feed release 55

Ac.AxFr.U 13 U axis feed release 55

Ac.AxFr.V 14 V axis feed release 55

Ac.AxFr.W 15 W axis feed release 55

Outputs (#56)


Ac.RePos 0 %QX262.0 Reapproaching the interruption position 68

Ac.ExtPgSe 1 %QX262.1 External program selection 68

Ac.ContMPG 2 %QX262.2 Contour feedrate manual pulse generator 63

Ac.ResDrEr 3 %QX262.3 Reset drive error 56

Ac.Par2Sel 4 %QX262.4 Select parameter set 2 (slow) 56

Ac.Par1Sel 5 %QX262.5 Select parameter set 1 (fast) 56

Ac.OpMdAut 6 %QX262.6 CNC operation mode automatic 56

Ac.OpMdMDI 7 %QX262.7 Operation mode MDI 56

Outputs (#57)


Ac.IncVar 0 %QX263.0 Variable increments 58

Ac.OpMdPOS 1 %QX263.1 Operation mode POS 57

Ac.IncToPt 2 %QX263.2 Increment advance next tooth 57

Ac.RapMove 3 %QX263.3 Rapid traverse movement selection 57

Ac.CycStop 4 %QX263.4 Cycle stop 57

Ac.CycStrt 5 %QX263.5 Cycle start 57

Ac.PrgRes 6 %QX263.6 Program reset 56

Ac.OpMdSBk 7 %QX263.7 CNC sub operation mode single block 56


PLC CNC

Interface Signals

81

Outputs (#58)


Ac.AxSe.A 0 %QW264 Axis A selected 57

Ac.AxSe.X 1 Axis X selected 57

Ac.AxSe.Z 2 Axis Z selected 57

Ac.AxSe.Y 3 Axis Y selected 57

Ac.AxSe.B 4 Axis B selected 57

Ac.AxSe.C 5 Axis C selected 57

Ac.AxSe.D 6 Axis D selected 57

Ac.AxSe.E 7 Axis E selected 57

Outputs (#59)


Ac.AxSe.Xs 8 %QW264 Axis X´ selected 57

Ac.AxSe.Ys 9 Axis Y´ selected 57

Ac.AxSe.P 10 Axis P selected 57

Ac.AxSe.Q 11 Axis Q selected 57

Ac.AxSe.R_ 12 Axis R selected 57

Ac.AxSe.U 13 Axis U selected 57

Ac.AxSe.V 14 Axis V selected 57

Ac.AxSe.W 15 Axis W selected 57

Outputs (#60)


Ac.MPG 0 %QX266.0 Feedrate by manual pulse generator 58

Ac.Inc1 1 %QX266.1 Increment 1 mm/inch 58

Ac.Inc_1 2 %QX266.2 Increment 0,1 mm/inch 58



٭

5 %QX266.5 ● Ac._Plus 6 %QX266.6 Jog plus 57

Ac._Minus 7 %QX266.7 Jog minus 57

Outputs (#61)


Ac.FeedOvr %QB267 Feedrate override value in % 58

Outputs (#62)


Ac.Spd1Ovr %QB268 Spindle 1 override in % 58

Outputs (#63)


Ac.CmdMov 0 %QX269.0 Comand move for zero return 60

Ac.CmdSet 1 %QX269.1 Command set for relative zero 60

Ac.OpMdR0A 2 %QX269.2 Sub operation mode relative zero all axes 60

Ac.OpMdR0S 3 %QX269.3 Sub operation mode relative zero one axis 59

Ac.OpMdZrA 4 %QX269.4 Sub operation mode zero return all axes 59

Ac.OpMdZrS 5 %QX269.5 Sub operation mode zero return one axis 59

Ac.OpMdC0A 6 %QX269.6 Sub operation mode CNC zero all axes 59

Ac.OpMdC0S 7 %QX269.7 Sub operation mode CNC zero one axis 59


82

PLC CNC

Interface Signals

Outputs (#64)


Ac.Sp1Stop 0 %QX270.0 Spindle 1 set to zero revolutions 60




Ac.ClErrD 4 %QX270.4 Clear error display 60

٭

5 %QX270.5 reserved Ac.VSpDIR 6 %QX270.6 V-spindle rotational direction 61

Ac.VSpON 7 %QX270.7 V-spindle on 61

Outputs NC-process 0 (#65)


Ac.MWdConf 0 %QX271.0 M-word confirmation bit process 0 62

Ac.SWdConf 1 %QX271.1 S-word confirmation bit process 0 61

Ac.TWdConf 2 %QX271.2 T-word confirmation bit process 0 61

Ac.EWdConf 3 %QX271.3 E-word confirmation bit process 0 62

٭

4 %QX271.4 ● ٭

5 %QX271.5 ● ٭

6 %QX271.6 ● ٭

7 %QX271.7 ● Confirmation for the modification bits (for anlog: Port 0)

Outputs (#66)


Ac.CtrlT.D0 0 %QW272 PC timer 0 control bit 62

Ac.CtrlT.D1 1 PC timer 1 control bit 62







Outputs (#67)


Ac.CtrlT.D8 8 %QW272 PC timer 8 control bit 62








Outputs (#68)


Ac.Spd2Ovr %QB274 Spindle 2 override value in % 58


PLC CNC

Interface Signals

83

Outputs (#69)


Ac.ExtPgNr %QB275 External program number 68

Outputs (#70)


Ac.Gantry1 0 %QX276.0 Switch on synchronous axes system 1 69

Ac.Gantry2 1 %QX276.1 Switch on synchronous axes system 2 69

Ac.PosTrfAct 2 %QX276.2 Switch on position transformation 69

Ac.SetpEroOn 3 %QX276.3 Setup eroding on 69

Ac.KollDtOff 4 %QX276.4 Collision protection in manual mode off 70

Ac.RotateOn 5 %QX276.5 Rotation on 69

Ac.RTCPAxis 6 %QX276.6 Moving along the tool axis in manual mode 70

Ac.WfConfDat 7 %QX276.7 PLC waiting for configuration data 71


Outputs (#71)


Ac.Park.A 0 %QW277 Park A-axis 71

Ac.Park.X 1 Park X-axis 71

Ac.Park.Z 2 Park Z-axis 71

Ac.Park.Y 3 Park Y-axis 71

Ac.Park.B 4 Park B-axis 71

Ac.Park.C 5 Park C-axis 71

Ac.Park.D 6 Park D-axis 71

Ac.Park.E 7 Park E-axis 71

Outputs (#72)


Ac.Park.Xs 8 %QW277 Park X´-axis 71

Ac.Park.Ys 9 Park Y´-axis 71

Ac.Park.P 10 Park P-axis 71

Ac.Park.Q 11 Park Q-axis 71

Ac.Park.R_ 12 Park R-axis 71

Ac.Park.U 13 Park U-axis 71

Ac.Park.V 14 Park V-axis 71

Ac.Park.W 15 Park W-axis 71


84

PLC CNC

Interface Signals

Free assignable outputs of the PLC

Outputs (#73)


Ac.P9_By %QB279 anlog input byte 9 62

Outputs (#74)



Outputs (#75)



Outputs (#76)



Outputs (#77)



Outputs (#78)



Outputs (#79)



Outputs (#80)



Outputs (#81)




PLC CNC

Interface Signals

85

Outputs (#82)


٭

%QB288 reserved Outputs (#83)


٭



٭



٭



٭



٭



٭



٭



٭

%QB296 reserved 10_interface_signals_andronic_v3.16.01.doc

86

PLC CNC

Interface Signals

Outputs (#91)


٭


Direct CNC IO´s in the PLC interface


Ac.NCIO.Probe 0 %QX298.0 Port 23, Bit 0, Probe+ 63

Ac.NCIO.P23_Bit1 1 %QX298.1 Port 23, Bit 1 63

Ac.NCIO.P23_Bit2 2 %QX298.2 Port 23, Bit 2 63

Ac.NCIO.ErodCollision 3 %QX298.3 Port 23, Bit 3, Eroding collision 63

Ac.NCIO.Alarm12 4 %QX298.4 Port 23, Bit 4, Alarm 12 63




Note: Also for EDM controls

* Exception: In case of EDM control, the signal "Eroding collision" always comes from the generator

Outputs (#93)

Direct CNC IO´s in the PLC interface


Ac.NCIO.Read_Release 0 %QX299.0 Read release 63

Ac.NCIO.Processing_Release 1 %QX299.1 Processing release 63

Ac.NCIO.n_a_2 2 %QX299.2 not assigned 63




Ac.NCIO.Feed_Release_All_Axes 6 %QX299.6 Feed release all axes 63

Ac.NCIO.Emergency_Stop 7 %QX299.7 Emergency Stop 63

* Exception: Only valid for andronic 3060 with NCM2 card.

When using EDM/MHMC controls, the signal is ALWAYS active on the NCM2 plug X27 pin 2

Outputs (#94)


٭



٭



٭



٭



٭

%QB304 reserved 10_interface_signals_andronic_v3.16.01.doc

PLC CNC

Interface Signals

87

Outputs (#99)


٭



Ac.PL.Cmnd %QB306 PLC to PC command byte 0

Outputs (#101)


Ac.PL.RqAns 0 %QX307.0 PLC to PC request /answer

Ac.PL.Dummy 1 %QX307.1 PLC to PC dummy bit

٭

2 %QX307.2 ● ٭

3 %QX307.3 ● Ac.PL.Defined 4 %QX307.4 PLC to PC data defined

Ac.PL.DtAck 5 %QX307.5 PLC to PC data acknowledge

Ac.PL.DaAv 6 %QX307.6 PLC to PC data available

Ac.PL.Reset 7 %QX307.7 PLC to PC reset data link

Outputs (#102) (#103) (#104) (#105)


Ac.PL.Data %QDW308 PLC to PC command 4 bytes 62

Outputs (#106)


Ac.PLCAlr0 0 %QX312.0 PLC alarm 0 62








Outputs (#107)


Ac.PosShAxI0 0 %QX313.0 Axis index coding

64

Ac.PosShAxI1 1 %QX313.1 0...15 for

64

Ac.PosShAxI2 2 %QX313.2 position/temperature

64

Ac.PosShAxI3 3 %QX313.3 compensation

64

٭

4 %QX313.4 ● Ac.PosShDaV1 5 %QX313.5 Selection of position/temperature compensation 64

Ac.PosShDaV2 6 %QX313.6 Selection of position/temperature compensation 64

Ac.PosShDaAv 7 %QX313.7 Strobe for position/temperature compensation 63

Outputs (#108) (#109)


Ac.PosShfVal %QW314 Position/temperature compensation value 2 bytes 65


88

PLC CNC

Interface Signals

Outputs (#110)


Ac.Softkey.D0 0 %QB316 Softkey acknowledgement Bit D0 71

Ac.Softkey.D1 1 Softkey acknowledgement Bit D1 71




Ac.Softkey.State 5 Softkey acknowledgement Bit State 71

Ac.Softkey.DaAv 6 Softkey acknowledgement Bit DaAv 71

Ac.Softkey.DtAck 7 Softkey acknowledgement Bit DtAck 71




Ac.MWd_ConfP1 0 %QX317.0 M-word confirmation bit process 1 62

Ac.SWd_ConfP1 1 %QX317.1 S-word confirmation bit process 1 61

Ac.TWd_ConfP1 2 %QX317.2 T-word confirmation bit process 1 61

Ac.EWd_ConfP1 3 %QX317.3 E-word confirmation bit process 1 62

٭

4 %QX317.4 ● ٭

5 %QX317.5 ● ٭

6 %QX317.6 ● ٭

7 %QX317.7 ● Outputs NC-process 2 (#112)






٭

4 %QX318.4 ● ٭

5 %QX318.5 ● ٭

6 %QX318.6 ● ٭







٭

4 %QX319.4 ● ٭

5 %QX319.5 ● ٭

6 %QX319.6 ● ٭

7 %QX319.7 ● 10_interface_signals_andronic_v3.16.01.doc

PLC CNC

Interface Signals

89

Outputs (#114)


As.PLCsVar.Status %QB320 Status byte 72

0 %QX320.0 Acknowledgement bit PLC variable 72

1 %QX320.1 Error bit index error 72

2 %QX320.2 Error bit wrong FLP format 72

3 %QX320.3 Status bit PLC variable is undefined 72

4 %QX320.4 reserved

5 %QX320.5 reserved

6 %QX320.6 reserved

7 %QX320.7 reserved

Outputs (#115) (#116) (#117) (#118)


Ac.PLCsVar.Data %QDW321 4 byte data 72

Outputs (#119)



Outputs (#120)



Outputs (#121)


Ac.Spd1StMan 0 %QX327.0 Spindle 1 start manually 73




Ac.Spd1DiMan 4 %QX327.4 Spindle 1 direction manually 73




Outputs (#122)


Ac.GenPowOn 0 %QX328.0 Generator operation on in manual mode 73

Ac.ResSoftLs 1 %QX328.1 Reset of the software limit switches 74

Ac.MDI_HMIAv 2 %QX328.2 Release request for MDI mode 74

Ac.TapAxes 3 %QX328.3 Tap axes selection request 75

Ac.TapMdRes 4 %QX328.4 CNC tap mode reset 75

Ac.TrfSel 5 %QX328.5 Select axis transformation 75

Ac.AutMPGSel 6 %QX328.6 Select handwheel superimposition

75

(Operation mode AUTO/MDI)

Ac.AutMPGAdo 7 %QX328.7 Accept handwheel superimposition register 76


90

PLC CNC

Interface Signals

Outputs (#127)


٭

0 %QX333.0 Plate position 76 ٭

1 ● ٭

2 ● ٭

3 ● ٭

4 ● ٭

5 ● ٭

6 ● ٭


Outputs (#128)


٭

0 %QB334.0 Generator ready 77 ٭

1 %QB334.1 Generator operation on 77 Ac.SprkOutEnd 2 %QB334.2 End of EDM time 26

٭

3 %QB334.3 Lift-off 77 ٭

4 %QB334.4 Collision has taken place 77 ٭

5 ● ٭

6 ● ٭


Outputs (#129)


٭

0 %QB335 reserved ٭

1 ● ٭

2 ● ٭

3 ● ٭

4 ● ٭

5 ● ٭

6 ● ٭



PLC CNC

Interface Signals

91

Outputs (#130)


Ac.RstT.D0 0 %QW336 PC timer 0 reset bit D0 77

Ac.RstT.D1 1 PC timer 1 reset bit D1 77







Outputs (#131)


Ac.RstT.D8 8 %QW336 PC timer 8 reset bit D8 77








Outputs (#132)


Ac.IgnZvAllMDI 0 %QX338.0 Enable MDI start without dimensional reference 75

Ac.IgnZvAllAut 1 %QX338.1 Enable automatic start without dimensional reference 76

Ac.Vmax2Act 2 %QX338.2 Maximum speed 2 76

٭

3 ● ٭

4 ● Ac.SetToMPos 5 %QX338.5 Switchover from control position to machine position 76

Ac.ResetToAbsPos 6 %QX338.6 Switchover from machine position to control position 76

٭

7 ● Outputs (#133)


Ac.SupLineSearch 0 %QX339.0 LineSearch activation - Start enable 78

Ac.LineSearchEn 1 %QX339.1 LineSearch - Start Enable 78

Ac.FirstTouchClr 2 %QX339.2 Clear signal "First Touch is active" 78

Ac.AdaptContClr 3 %QX339.3 Clear signal "Adaptive Control is active" 78

Ac.MPG_BF_Sel 4 %QX339.4 BF Handwheel selection 78

٭

5 ● ٭

6 ● ٭

7 ● 10_interface_signals_andronic_v3.16.01.doc

92

Hardware inputs CNC

Interface Signals







٭

4 %QX340.4 ● ٭

5 %QX340.5 ● ٭

6 %QX340.6 ● ٭







٭

4 %QX341.4 ● ٭

5 %QX341.5 ● ٭

6 %QX341.6 ● ٭







٭

4 %QX342.4 ● ٭

5 %QX342.5 ● ٭

6 %QX342.6 ● ٭







٭

4 %QX343.4 ● ٭

5 %QX343.5 ● ٭

6 %QX343.6 ● ٭

7 %QX343.7 ● 10_interface_signals_andronic_v3.16.01.doc

Hardware inputs CNC

Interface signals

93

Hardware input signals of the CNC

ONLY andronic 2060

The following signals are direct inputs of the CNC. Connection is possible either with in the

control integrated NCIO board (1) or an external field bus module (2).

ONLY andronic 3060

Signal voltage: 24 V DC +/- 10%

Maximum current:

per output 80 mA

Input current 5 ≈ mA


94

Hardware inputs CNC

Interface Signals

Emergency stop

1 Signal:

Normal state.

0 Signal:

Emergency stop active. All movements are aborted and automatic program switches

to basic state.

The emergency stop contacts are always to be configured as an opener in order

to stop the controller immediately in case of a cable break. Please consider the

references in the technical handbook chapter preparation for service/startup!

Feed release all axes This CNC input affects all available axes simultaneously. The CNC input can be used for

superior feed lock. Additional the feed release has to be given for each axis separately,

otherwise no movement is possible.

1 Signal:

Feed release for all axes. The axes can be moved, if simultaneously the signal feed

release for each axis is active.

0 Signal:

Feed lock for all axes, independent to the state of the signals feed release for each

axis.

Read in release

1 Signal:

The automatic program is processed.

0 Signal:

The automatic program is interrupted at the beginning of a new cycle or after a

certain anlog command. The CNC reacts to all anlog commands which cause

movements or change the state of a output signal.

This signal will only be evaluated by the CNC if an automatic mode or MDI program are

carried out, e.g. 1 signal to “Automatic program in progress” is active.

Processing release

0 Signal:

The movement of the axes is done in rapid traverse. This is usually a amount of feed

of the axes in direction to the workpiece. The following processing movements in feed

rate are not executed. The CNC waits for the release.

1 Signal:

Release for the processing. All movements are done in rapid traverse movement or

feed rate.

Measuring tracer

(When measuring function

of the drives is not used,

option)

This CNC input is read in the CNC operation mode manual during Operation mode POS.

The state can be read with the anlog command LINPOS .... For exact measuring, the

measuring function of the drives should be used since they are more accurate.


Hardware inputs CNC

Interface signals

95

ONLY VALID FOR THE andronic 2060

Connector X 22

I/O Parallel port

The parallel I/O interface of the NCIO board of the andronic 2060 has 16 inputs and 16

outputs. All input/output signals of this board are galvanically uncoupled.

Pin Signal name Info

1 GND for 24V Probe (Port23) S

2 Port 23, Bit 0, Probe+ I, 1, *

3 Port 23, Bit 1 I, *

4 Port 23, Bit 2 I, *

5 Port 23, Bit 3, Collision message I, *, EDM

6 Port 23, Bit 4, Alarm 12 I, *




10 +24V for output signals S

11 GND for output signals 24V S

12 not assigned O

13 V-Spindle: output of n nominal O, 1

14 not assigned O

15 not assigned O

16 not assigned O

17 not assigned O

18 not assigned O

19 not assigned O

20 Read release I, 1

21 Processing release I, 1

22 reserved I

23 reserved I

24 reserved I

25 reserved I

26 Feed release all axes I, 1

27 Emergency stop I, 0

28 24V GND for input signals S

29 24V GND for input signals S

30 V-Spindle: Spindle speed = 0 O, 1

31 not assigned O

32 not assigned O

33 not assigned O

34 not assigned O

35 not assigned O

36 not assigned O

37 not assigned O

S: external power supply

I: Input

O: Output

*: Input addressable with anlog-C commands (see Linpos)

1: active signal level = high (1)

0: active signal level = low (0)

EDM: only with EDM controls


96

Index

Interface Signals

Index

- / + 57

0

0.001, 0.01, 0.1, 1 58

A

Accept handwheel superimposition register 76

Acknowledge position/temperature compensation 14

Acknowledgement bit PLC variable 72

Actual position axis 29

Actual torque spindle 29

Adaptive Control is active 19

Axis code modifier bit status class 2 29

Axis index coding 0...15 for position/temperature

compensation 64

Axis selection 57

Axis transformation active 25

B

BF Handwheel selection 78

Block forward active 17

C

C-Box 18

Clear error display 60

CNC carries out restart 25

CNC operation mode automatic active 9

CNC operation mode manual 9

CNC operation mode spindle tap 24

CNC ready state 1 9

CNC ready state 2 9

CNC sub operation mode single block active 9

CNC tap mode reset 75

CNC zero all axes 8

CNC zero reached 10

Collision protection in manual mode off 70

Collision protection OFF 27

Confirmation maximum speed 2 26

Contour movement with manual pulse generator 63

Control end position reached 26

Cooling fluid off 13

Cooling fluid on 12

Cooling fluid pump 13

Cycle start 57

Cycle stop 57

Cyclic SERCOS parameters n axis 29

D

Data byte N PLC variables CNC>PLC 24

Data byte N PLC variables PLC>CNC 72

Data type PLC variables 24

Direct CNC IOs on PLC interface 63

Direction PLC variables 24

Door 2 open 12

Drive enable 6, 55

Drive ready 5

E

Emergency stop CNC 14

Emergeny stop 94

Enable automatic start without dimensional reference

76

Enable MDI start without dimensional reference 75

End terminal B 12

End terminal C 12

End terminal D 12

Error bit index error 72

Error bit wrong FLP format 72

E-Word 21

E-Word confirmation bit 62

E-Word modification bit 20

External program number 68

External program selection active 13

External program selection number 68

F

Feed release 55

Feed release all axes 94

Feedrate override value in % 58

First Touch is active 19

Flushing pressure 18

Free assignable inputs of the PLC 15

Free assignable outputs of the PLC 62

G

G&M code H parameter 29

Generator operation on in manual mode 73

Generator signals Output 77

Generatorsignale Input 19

Grinding motor vertical 11

H

Handwheel active 25

Handwheel superimposition active 25

Handwheel superimposition register accepted 25

Haze separator 13

I

Increment advance next tooth 57

Index PLC variables 24

Invalid axis selection 7

L

Left hand rotation 11


Index

Interface Signals andronic 2060/3060

97

LineSearch - Start Enable 78

LineSearch activation - Start enable 78

LineSearch operating status activated 28

M

M1 / M2 11

M1 / M3 11

Machine position active 28

Manual pulse generator 58

Maximum speed 2 76

MDI command line ready to start 13

Measuring tracer 12, 94

Message confirmation bit 10

Move 60

Move command minus 7

Move command plus 7

Movement along tool axis active 17

Moving along the tool axis in manual mode 70

M-Word 21

M-Word confirmation bit 62

M-Word modification bit 20

N

N1, N2, N3, N4, N5 11

O

Online IPD active 25

Operation mode automatic 56

Operation mode MDI 14, 56

Operation mode pos 57

P

Parameter set 2 active 7

Park axes 71

Path switches 16

PC timer control bits 62

PC timer reset bits 77

Plate position 76

PLC alarms 62

PLC message on/off 55

PLC message strobe 55

PLC messagegroup 55

PLC messagenumber 55

PLC variables 22

PLC waiting for configuration data 71

Position/temperature compensation value 65

Positiontransformation is active 17

Processing release 94

Program active 7

Program has finished 9

Program in reset state 8

Program reset 56

Program running 8

Program stopped, waiting 14

R

Rapid traverse movement active 8

Rapid traverse movement selection 57

Read in release 94

Realtime state 2 6

Reapproaching the interruption position 68

Reference coordinate system 4, 76

Relative zero reached 10

Relative zero reached all axes 8

Release request for MDI mode 74

Request MDI mode 17

Reset drive error 56

Reset of the software limit switches 74

Revisionsliste 4

Right hand rotation 11

Rotation on 69

Rotation switched on 28

Round grinding 12

S

Select axis transformation 75

Select handwheel superimposition 75

Select parameter set 1 56

Select parameter set 2 56

Selection of position/temperature compensation 64

Set 60

Set PLC variable undefined 24

Setup eroding on 69

Signal BF Handwheel enabled 28

Signal BF Handwheel is active 28

Soft key acknowledgement 71

Soft key activation 18

Special function 1 15










Speed-controlled servo axis accelerates/brakes (ramps)

27

Spindle 1-4 direction manually 73

Spindle 1-4 set to zero 60

Spindle 1-4 start manually 73

Spindle number n switched on 27

Spindle off 11

Spindle override 1 to 4 value in % 58

Spindle status Spindle 1-4 16

State of error LED 14

Status bit PLC variable is undefined 72

Steady reset 12

Strobe for position/temperature compensation 63

Strobe PLC variables 24

Sub operation mode CNC zero all axes 59

Sub operation mode CNC zero one axis 59

Sub operation mode relative zero all axes 60

Sub operation mode relative zero one axis 59

Sub operation mode single block 56

Sub operation mode zero return all axes 59

Sub operation mode zero return one axis 59

Switch on position transformation 69

Switch on synchronous axis system 1/2 69

S-Word 21

S-Word confirmation bit 61

S-Word modification bit 20


98

Index

Interface Signals

Synchronous axis system 1/2 active 16

T

Tailstock 11

Tap axes movement active 18

Tap axes selection request 75

Timer 0, 1, 2 18

Transparent data channel between PLC and MMI

controller 21, 62

T-Word 21

T-Word confirmation bit 61

T-Word modification bit 20

V

V1 12

V2 13

V3 13

V4 13

V5 10

V6 10

Valid configuration stored 18

Variable increments 58

V-Spindle N < Nmin 16

V-Spindle Nsoll 16

V-Spindle on 61

V-Spindle rotational direction 61

Z

Zero return point / CNC zero / relative movement active

14

Zero return point reached 10

Zero return point reached all axes 8

Zero return point valid 6

Zero return point valid all axes 8


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