March 2020
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MARCH 2020
QI Column: WFRL
Contractor’s Qs
NFRC Tech Talk
FEATURES
• THE SILENT KILLER STILL AT LARGE:
HOW CAN YOU PROTECT AGAINST THE
DANGERS OF ASBESTOS ON SITE?
• TOP TECH UP TOP: HOW HAVE ADVANCES
IN ROOF TILE TECHNOLOGY IMPACTED ON
PRICES & PROJECTS?
• PAST PRECISION: ADVICE & GUIDANCE FOR
OVERCOMING SOME OF THE KEY
CHALLENGES ON HERITAGE PROJECTS
>>> • CHASING PAYMENT • PRODUCT UPDATES • ROOFLIGHTS • FIXINGS • >>>
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Editor’s Comment
MATT DOWNS
EDITORIAL DIRECTOR
MATTDOWNS@MEDIA-NOW.CO.UK
07963 330774
COVER PIC
COURTESY OF
AVONSIDE GROUP
Wild winds and wet weather over the last month or so have made for
frustrating conditions, with days and even weeks lost on projects
throughout the UK.
In any walk of life it’s never nice to be trying to make up for lost time and
mistakes can happen, but when that’s on a construction site or roof, those
mistakes – even a lapse in concentration for a split second – can have very
serious consequences for the project itself, or more importantly the health
and safety of individuals. With this in mind, the HSE recently reported on
another fall from height involving a young worker who fell over 3m through
an opening for a rooflight, and following two operations he has been told
he’ll likely never work in construction again (p12). Touching on this topic,
Richard Kendrick offers practical tips for staying safe and healthy on site on
p20. As Richard explains: “Should the unfortunate happen it will impact not
just on your business or workplace, there could also be implications for
your home or family life. So, anything you can do to safeguard against it is
especially important.”
Elsewhere in this issue the NFRC look at the installation issues when fixing
solar panels to slate and tile roofs (p14); Simon Ayers of Trustmark assesses
the carbon challenge for roofing (p18); the A Proctor Group talk membrane
technology (p34); William McDowell looks at rooflight refurbishment and the
opportunities it offers for roofers (p42); whilst Leighann Harris explores the
factors contractors need to consider when installing external cladding on
industrial buildings (p56).
Above: Workers from Avonside Group progressing a roofing project. We put the
questions to Marc Bell, Branch Manager at Avonside Edinburgh, on p26.
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Contents
COVER FEATURES
16 THE SILENT KILLER
Jonathan Rensink says whilst we all know the
risks of asbestos there are ways to better
protect ourselves and others on site
22 TECH UP TOP
John Mercer assesses how roof tile technology
has advanced over the last 40 years and what
it’s meant for pricing and projects
30 PAST PRECISION
Roofing Consultant Steve Hopkin offers advice
and guidance for overcoming some of the top
heritage roofing challenges
60
FEATURES
36 LIFE SKILLS
Sarah Spink discusses the liquid SAP and explains why
gaining a lifetime qualification is crucial
38 COMPETITIVE EDGE
Tutors explain why competitions such as the BMI
Apprentice of the Year are so important
50 INSTALLATION GUIDE
Total Contractor takes a look at the Forterra SureBrick
System and offers key installation advice
52 ENVELOPES THAT DELIVER
Vincent Matthews explores how the building envelope
can help to reduce energy usage and enhance its lifespan
52
60 THE ABC’S OF PART L & F
Jonathan Ducker explains what’s going on with Part L
and Part F of the Building Regs
64 MONEY TALKS
Todd Davison offers advice and guidance so roofers
can tackle late payment when the invoices pile up
4 TC MARCH 2020
REGULARS
14 NFRC TECH TALK
In Part 2 of our guide to solar installations, the
NFRC outlines the key considerations when
installing PV systems on slate and tile roofs
20 SIG ROOFING
Roofers need to stay fit and healthy to continue
working and getting paid; Richard Kendrick
offers tips on how to do this
26 CONTRACTOR’S QS
Marc Bell, of Avonside Edinburgh, answers our
questions and discusses his path into the
sector and key projects he’s been involved with
61 QI COLUMN
This month the experts at Quantum Insulation
look at WFRLs and the importance of correct
installation
INDUSTRY NEWS
08 FOCUS ON THERMAL IMAGING
The NFRC has joined calls for contractors to adopt thermal
imaging cameras when using hotworks
10 SKILLBUILD: ROOFING CHANGES
CITB and the NFRC have said the Roof Tiling and Slating
category will not take place at this year’s Skillbuild
SECTIONS:
TOTAL
ROOFING
26
TOTAL
CLADDING
50
TOTAL
INSULATION
60
VEHICLES, TOOLS
& WORKWEAR
08
66
MARCH 2020 TC 5
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Industry News
GRO MAKES MOVE TO
TRADE ASSOCIATION
At a recent Board meeting it was
announced that GRO, The Green Roof
Organisation, is in the final stages of its
transition to a Trade Association.
At the first meeting of the recently elected 12
person GRO Board, Mark Harris was elected
Chairman, with Chris Bridgman Vice Chair
and Chris Roddick Secretary/Treasurer.
This is an exciting time for GRO, and whilst
the process has taken longer than
anticipated, the newly elected Board say they
are fully behind proactively driving GRO
forward and making up for lost time.
Chairman Mark Harris explained: “This is an
exciting time for the green roof sector and we
recognise that as a Trade Association we are
in a stronger position to further progress the
needs of the sector, our members and the
supply chain.
“Phase one of Green Roof training is
currently available with Phase two to be
launched this month. Combined these two
phases facilitate the achievement of a CSCS
card in green roofing.”
“To further strengthen the green roof industry
we are working on an update to the GRO
Code which will include Blue Roofs and Bio
Solar Roofs, with an ambition to launch
around World Green Roof Day on 6th June
2020.
GRO are inviting applications for
membership in their Manufacturer,
Contractor, Supplier and Associate
categories. For more information e-mail
Dusty Gedge of Livingroofs.org
(dusty@dustygedge.co.uk).
More news, updates and interviews at www.total-contractor.co.uk
NFRC JOINS CALLS FOR THERMAL IMAGING
Alongside leading insurer Zurich, the
safety and within this guidance we
NFRC is calling on contractors to
recommend the use of thermal
adopt thermal imaging
cameras, which are relatively
cameras to help cut the
cheap compared to the cost
number of fires sparked by hot
associated with fire, and the
work.
dangers posed to contractors
and the general public.”
Hot work – such as grinding,
welding and torching – is a major
Home Office data obtained by
cause of blazes on construction
Zurich under Freedom of
and refurbishment sites, leading
Information shows that between
to millions of pounds worth of
January 2015 and March 2019,
damage each year.
fire crews in England attended
1,587 construction fires – of
But the insurer says handheld
Above top: Gary Walpole NFRC: Above which 28%** were caused by
thermal imaging devices, costing
and below: Images courtesy of FLIR . hot work, or other sources of
as little as £400, could help
heat.
tackle the problem and is urging contractors on all
non-domestic construction, refurbishment and
Zurich’s own claims data shows that 15%
maintenance projects involving hot
of the total cost of all UK fires in
work to consider adopting them as
commercial and industrial properties
standard.
involve hot work. The last three
years has seen the cost of damage
Kumu Kumar, Director of Risk
spike to £250m.
Engineering for Zurich UK, said:
“Fires caused by hot work have a
Zurich is also calling for contractors
devastating impact on lives,
to adopt a voluntary licensing system
businesses and communities. The
that would see contractors complete
construction industry already has
a training course before carrying out
robust hot work controls in place but
or supervising hot work.
with fires continuing to break out,
A similar ‘passporting’ approach has
additional measures are urgently
been in place in Scandinavian countries
needed. Thermal cameras could further
since the 1980s, where it has significantly
strengthen the industry’s existing safeguards and
reduced hot work fires to less than 5% of fire
help to detect more hot spots before they ignite.
losses over the last decade. Contractors complete
The devices can also be used to take timestamped
photos to demonstrate fire watches have
a one-day training course giving them a licence
valid for five years.
been carried out. Although there is no single
solution for preventing hot work fires, this is a Kumu continued: “As lessons from Scandinavia
relatively cheap and simple measure that could show, better training and awareness around prework
assessments and post-work fire watch
have a far-reaching impact, especially if the
cameras are adopted as standard.”
periods could help to dramatically reduce the
frequency of fires sparked by hot work. A
Gary Walpole, Safety, Health & Environmental
passporting scheme also encourages best
Officer, for the National Federation of Roofing
practice and provides peace of mind to
Contractors, said: “The NFRC encourages the use
businesses when choosing contractors.”
of any technology that improves health and
8 TC MARCH 2020
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Industry News
More news, updates and interviews at www.total-contractor.co.uk
NEW TRAINING FACILITY FOR SHARMANS
Supporting contractors with fully accredited
training has long been a priority for
Sharmans.
The company, which has been instrumental in
helping to raise gutter and roofing standards since
1985, sees advanced training provision as a
cornerstone of its commitment to making life easier
for hardworking contractors. This thinking has led
directly to the launch of a brand new, state of-theart
training facility at its Head Office on 2nd April.
The new facility will provide contractors with
dedicated training on their gutter refurbishment
and roof coating systems. Cutting the ceremonial
ribbon will be Sarah Spink, CEO of the Liquid
Roofing and Waterproofing Association (LWRA),
while Sharmans technical experts will be on hand
to share their “flow know-how”.
Working on the principle that better informed is
better installed, the new facility will enable
contractors to immerse themselves in the
practice of making gutter and roofing systems
perfect. Each installer will receive a complete
grounding in the company’s advanced systems,
prior to qualifying as Certified Training
Contractors.
The fully interactive one-day programmes will
bring contractors up to speed with system
components and the latest installation methods.
Centre stage will be purpose built demonstration
rigs, giving contractors a hi-tech view of practical
application skills of hot air gutter welding and roof
coating techniques. Installers will also benefit
from a deep-dive review of key surveying and
preparation skills, plus digital support tools.
There will also be an official Open Day on 2nd
April, featuring training demonstrations which will
be broadcast live on the Sharmans social media
channels, with technical experts on hand to
answer any questions.
If you would like to attend the Open Day or find
out more, contact info@hdsharman.co.uk
SKILLBUILD: PITCHED CATEGORY CANCELLED
It has been announced that the Roof Tiling and
Slating category will not take place at this year’s
SkillBuild competition as the competition’s
criteria and procedures are to be reviewed.
The NFRC and CITB say the goal will be to
establish a reinvigorated competition for 2021
that will better reflect the needs of the industry
and competitors.
The decision comes after consultation and
HD Sharmans’ new training facility will be opened by Sarah
Spink, CEO of the LRWA on April 2nd.
agreement between the category’s joint backers,
the National Federation of Roofing Contractors
(NFRC), the Construction Industry Training Board
(CITB) and WorldSkills UK.
Both the NFRC and CITB say they remain
committed to the training of the next generation of
roofers and supporting skills competitions, and
the NFRC will be backing Team GB in the
international IFD Young Roofer Championships
later this year.
EASY ACCESS WITH
RAVATHERM APP
Ravago Building Solutions has launched
Ravatherm App, a new, free digital tool
for architects, specifiers and members of
the construction industry.
The app
provides
quick and
easy access
to product
information
about
Ravatherm XPS X, the company’s market
leading range of thermal insulation. App
users can also find essential technical
data, gain an understanding of how to
place and receive product orders, and
perform initial U-value calculations for
inverted flat roof and flooring
applications.
Chris Gimson, Commercial Director – UK
and Ireland at Ravago Building Solutions,
said: “We have been exploring launching
an app for a long time, speaking with
customers to ensure that Ravatherm App
would feature the information and tools
they need. This follows our decision last
year to invest in a new packaging line to
make it easier to receive, offload and
unpack our products. We are continually
looking for new ways to support our
customers and are keen to learn how we
can improve Ravatherm App to make it a
must-have tool for everyone in the
construction sector.
“Ravatherm App makes it easier than
ever to specify our market leading
Ravatherm XPS X products.”
Ravatherm App is designed to work on a
wide range of modern computers and
mobile devices, and can be accessed at:
https://ravathermapp.com.
10 TC MARCH 2020
Handrails:- EasyGuard
free-standing Guardrails
*CurveyGuard – an aesthetically pleasing curved rail.
*EasyGuard – raked or straight legs dependant on
application. *FoldGuard – folding handrail.
Trip hazard reduction – long thin base-plates with
Counterweights used on un-secured ends only. Placed at 2m
centres maximum to enable use for leading edge protection.
Galvanised or powder coated finish. Protective mats 5mm
bonded to the base plates.
Standards – Exceeds Class A EN13374- Class A; For
leading edge protection HSE/SR 15, September 1988.
Nationwide delivery or contract installation. – Free material
quantifying service – info@safetyworksandsolutions.co.uk
Ladders:- Easy Fit
Compliant to both BS/EN 5395 and 14122 –
To comply with the standards for
permanent ladders all mild steel then hot
dipped galvanised to BS/EN 1461.
All typical ladders bespoke – email
info@safetyworksandsolutions.co.uk for a
survey check sheet.
Easy Fit, all ladder components are Easy
to assembly; in manageable parts Easy to
handle and install.
Rest Platforms and ladders with special
fixing requirements; solutions provided by
Safetyworks in house.
(All components for British Standard
compliant ladders require steel components
with timber and aluminium recommended
for temporary use only)
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Industry News
BIG FINE FOR “LIFE
CHANGING” FALL
A construction firm has been fined after a
17-year-old worker fell more than three
metres through an opening for a rooflight.
Cheltenham Magistrates’ Court heard that,
on 20 August 2018, an employee of Mark
Holland Group fell through a sheet of
insulation covering a skylight when walking
across an unmarked and unguarded area on
the first floor of a construction site in
Southgate Street, Gloucester. He suffered
multiple broken bones in his right leg and foot
and, after two operations, was advised it was
unlikely he could work in construction again.
An investigation by the Health and Safety
Executive (HSE) found that the inexperienced
young employee was not supervised properly
and was unaware of the risks on site. There
were no physical warnings that there was a
hole or a fragile surface, and no verbal
warning had been circulated to workers on
site. There were also no physical barriers to
stop anyone walking from the scaffold onto
the flat roof. The company failed to ensure
that work at height was properly planned and
appropriately supervised. Despite this
incident, the company continued to fail to
ensure work at height was planned and
managed on site. Numerous failings were
identified by HSE during later visits to the
construction site.
Mark Holland Group Limited of Cheltenham
pleaded guilty to breaching Regulation 13(1)
of the Construction (Design and
Management) Regulations 2015 and has
been fined £55,620.
Speaking after the hearing, HSE inspector
Laura Banks said: “This worker’s injuries
were life changing and he could have easily
been killed. This serious incident and
devastation could have been avoided if basic
safeguards had been put in place.”
More news, updates and interviews at www.total-contractor.co.uk
BMI APPRENTICE AWARDS: ENTRIES OPEN!
The BMI Apprentice of the Year 2020
competition officially opened on 2nd March,
and entries are encouraged from all those
recognised as an apprentice by their employer,
or those working towards qualified status.
Two prestigious titles of pitched and flat roofing
BMI Apprentice of the Year 2020 are up for the
taking. The awards naturally come with a trophy
and prize package, not to mention ongoing support
from the team at the BMI Academy.
This year’s theme is ‘influence’. Those wishing to
enter will be asked three questions:
• How do you feel you influence your peers or
team members as part of your apprenticeship?
• If you won the BMI Apprentice of the Year, how
would you influence others?
• Can you tell us about someone in your life who
has had a positive influence on your work and
studies?
Entry is via a written submission or video which
can be submitted online at either:
https://redland.co.uk/young-roofers/apprenticeof-the-year-2020
or
Everlast, a Leeds-based roofing and cladding
group that provides specialist services across
the construction, property and rail sectors, is
celebrating 20 years in business.
Founded by Chief Executive Terry Deighton in
2000, in the last 12 months the firm has created
20 new jobs with further hires planned for 2020.
http://www.icopal.co.uk/Support/Roofers/youngroofers/apprentice-of-the-year-2020.aspx
Supporting material can be uploaded, or emailed
to AOY@BMIGroup.com.
The closing date for entries is 4th May. Entrants
will then be selected for the final, which takes
place on 1st and 2nd July 2020 at the BMI
Academy in Gloucestershire. Finalists will receive
professional coaching on a range of topics
including presentation skills, health and safety
and making technical assessments.
Mat Woodyatt, BMI Technical Training Manager,
explained: “These awards are part of our
commitment to recognise and reward those
coming into the sector. BMI UK & Ireland wants to
raise the appeal of roofing and motivate more
school-leavers and career-changers to get
involved.” More on BMI Awards p38
EVERLAST CELEBRATES 20 YEARS
From left: Everlast Directors Scott Deighton, Damian
Maclean, Jason Cross, Terry Deighton, Mike Hunter.
With divisions including roofing and cladding, rail
infrastructure works, scaffolding, facilities
management and specialist surveys, Everlast
carried out more than 1,500 projects ranging from
£500 to £3m across the UK and Europe in 2019.
Michael Hunter, Everlast Group MD, added: “The
last two decades have seen the firm go from
strength to strength as we have diversified into new
areas such as schools and colleges, where we have
carried out several re-roofing projects. Everlast are
all about improving buildings, and using innovative
solutions to make them safer and more comfortable
places to live and work in. It’s a testament to our
team of professional and dedicated staff that we
continue to grow, with some exciting and high profile
projects lined up for the year ahead.”
12 TC MARCH 2020
Coming soon...
Another new product from Kestrel Aluminium Systems.
We are continually developing our range of quality aluminium profiles and accessories for the
fabrication of shopfronts, commercial doors, curtain walling, windows and glazed roofs.
We have a great new system we’d like to show you, look out for details in the press and
online or call on 0121 333 3575 or email info@kestrelaluminium.co.uk
WINDOWS DOORS ROOFING SHOPFRONT CURTAIN WALL
BIRMINGHAM’S BEST KEPT SECRET
www.kestrelaluminium.co.uk
Tel: 0121 333 3575
NFRC Tech Talk
A ROOFER’S GUIDE TO SOLAR
INSTALLATIONS – PART 2
In this second instalment, the NFRC examines some key things to consider when installing
solar panels on slate and tile roofs.
The solar panel market is one that’s ripe for roofing contractors to tap into, but the installation of
solar panels should never compromise the effectiveness and structural integrity of a roof. Here are
some common issues that roofers should be aware of when installing solar panels on a tiled or
slated pitched roof:
Reducing gaps in slate and
tile roofs
Most brackets used for
bolt-on systems on
pitched roofs are
around 5mm
thick and so will
lift the tiles or
slates by the
same amount.
This can increase
the risk of driving
rain ingress and wind
uplift and so the gap must
be reduced.
• For tiles and slates with thick leading edges,
remove a notch on the underside of the roof tile
matching the thickness and width of the
bracket.
which may become dislodged
over time.
• If edge tiles need
to be cut and this
results in the
removal of the
nail hole, then
drill another
hole, avoiding
the solar system
flashings.
Sealing penetrations
in the underlay
• Minimise penetrations in the
underlay and use components that take pipes and
sensor cables through the roof covering, in
conjunction with collars, tapes and/or
conventional methods of sealing penetrations.
“Most brackets used
for bolt-on systems on
pitched roofs are
around 5mm thick, so
will lift the tiles or
slates by the same
amount”
• Note the rafter width and screw diameter of the
panel fixing product, checking that testing has
been carried out to show that it is suitable for the
rafter size.
• Where possible, use a maximum screw size of
6mm. Where no test evidence is available,
installations into rafters narrower than 9 times
the screw diameter should not proceed until
approval has been obtained from the
manufacturer.
• Drill pilot holes for all screws to
manufacturer’s instructions, irrespective of the
screw diameter.
• For tiles and slates with thinner leading edges,
as well as double-lap tiles, cut around the
bracket and seal the area with a suitable flashing
detail.
Dealing with small cuts next to some
integrated systems on pitched roofs
• Use double-width slates and tiles to avoid
small cuts to the sides of integrated systems
• Any cuts in the underlay should be made neatly
with a minimal sized star-shape cut and the
sides folded up to face outwards around the
penetration.
Fixing to rafters
• Check the condition of the rafters to ensure
there are no issues before starting the
installation.
• If advised by the manufacturer, then ensure
noggins are securely fixed to the side/s before
screwing into the rafter.
This information is a summary of the newly
revised Technical Bulletin (TB41) Solar
Installations on Roofs and TG01 Fixing solar
panels to timber rafters and battens (pitched
roofs).
“Any cuts in the underlay should be made neatly
with a minimal sized star shape cut and the sides
folded up to face outwards around the
penetration”
Contact the NFRC
020 7638 7663
www.nfrc.co.uk
@TheNFRC
14 TC MARCH 2020
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Asbestos
THE SILENT KILLER STILL AT LARGE
We all know the dangers of asbestos, and yet it remains one of the biggest causes of
construction work-related deaths in the UK – with roofers being particularly at risk.
Below, Jonathan Rensink, Head of Health and Safety at leading safety and training
providers DCP Safety and Training, part of the Daniel Connal Partnership, explores what
we need to know about this silent killer to better protect ourselves and others.
Asbestos kills around of 5,000 people each
year in the UK, while deaths on our roads
average 1,700. By 2050, in the UK alone
it’s estimated that around 91,000 people will
have lost their lives to conditions associated with
this deadly fibre.
We’ve known for a very long time just how
dangerous it can be – and yet, along with falls
from height, asbestos remains a potential killer
for roofers, and will be for many years to come.
It pays to remind ourselves regularly about why
we need to be careful – and how we can best
protect ourselves.
What do we know?
Not enough it seems. Research by IOSH (the
Institute for Occupational Safety & Health),
carried out a couple of years ago revealed that a
third of construction workers do not even check
for an asbestos register before commencing site
work.
With around 1.5 million site-based construction
staff employed in the UK – of which almost
48,000 are roofers – that amounts to a huge
number of workers who are at risk from avoidable
asbestos exposure on the job.
The Health and Safety Executive provide valuable
guidance on the subject. Firstly, they advise we
avoid working with asbestos wherever possible. If
there is any uncertainty about the presence of
asbestos, work should stop while a competent
specialist is consulted.
The rest of the guidance includes:
• If you’re not sure whether asbestos is present,
don’t start work. Your boss or the
customer should determine
whether asbestos is present
before you start work.
• Don’t work if the asbestos
material present is a sprayed
coating, board, or lagging on pipes
and boilers – only a licensed contractor
should work on these.
• Where asbestos is present, you can only
continue to work if you’ve had asbestos training
and you’re using the right equipment.
• To minimise asbestos dust, use hand tools
instead of power tools, and keep materials damp
but not wet. Clean up as you go, using a special
(Class H) vacuum cleaner not a brush.
• Always double-bag asbestos waste and label
the bags properly.
• When working with asbestos, always wear a
specially produced mask for this task, ordinary
dust masks are not suitable.
Why should we worry?
Due to its fantastic thermal and fire-retardant
qualities, it is not surprising that asbestos was
used extensively in roofing and insulation in the
20th century. But blue asbestos was banned as a
material in 1985 and white asbestos in 1999 –
so why do we need to worry?
The simple fact is that asbestos can be present in
any building built or refurbished before the year
2000, and in buildings built before 1985 asbestos
is most often found in the roof. Cement sheets
are one of the most commonly used roofing
Left: John Rensink, DCP Safety and Training.
products in which asbestos is
found. Problems with the roof
sheets arise as they
deteriorate with age and
consequently become more
brittle. This increases the chances
of the asbestos fibres becoming exposed
and loose which puts people at much greater
risk.
This is not a problem if the asbestos is left
undisturbed. But once asbestos is disturbed, if
proper control measures are not in place it can
cause breathing problems, lung damage and in
serious cases can lead to fatal cancer.
A final word
Before any roofing work is undertaken on
buildings more than 20 years old, it is good
practice that an asbestos survey be carried out. It
is the law to have an asbestos survey on a
building constructed before the year 2000. An
asbestos survey should only be carried out by an
accredited or certificated surveyor.
For workers, being informed is key. DCP Safety
and Training offers both classroom-based and
online asbestos awareness courses covering the
risks, how to avoid them, different types of
asbestos and relevant legislation with a
certificate at the end for passing.
Contact DCP Safety and Training
01206 890558
www.dcpsafetyandtraining.co.uk
@DCPTraining
16 TC MARCH 2020
Complete Building
Envelope Solutions
featuring Kingspan RW
Pitched Roof System
Superior build
speed
Options for PV
integration
Precision extruded
daylighting
LPCB-approved membranelined
insulated gutters
Height safety and
fall arrest systems
Specialist support from
Kingspan Technical Services
Bespoke flashings and
fabrications for design flexibility
Kingspan’s own complete range
of structural steel products
Kingspan Insulated Panels RW Roof system is a factory-engineered single
component system for very fast installation.
The system comprises a complete range of structural steel products, high performance panels,
insulated gutters, superior polycarbonate daylighting, height-safety systems and a bespoke
range of corners and flashings. As a manufacturer of the complete roof system including all
components, we’re with you all the way with services to help save time and maximise project
value and performance.
The system can be protected by the Kingspan Warranty.
Kingspan Insulated Panels
Greenfield Business Park No.2, Holywell, Flintshire CH8 7GJ
Tel: +44 (0) 1352 716100 www.kingspanpanels.co.uk
Energy Efficiency: Opinion
CHANGE AND NEW OPPORTUNITIES
Simon Ayers, CEO of TrustMark, looks at the carbon challenge and how this fits with
the roofing sector and wider construction supply chain.
The Government’s target of being carbon
neutral by 2050 is a welcome one as
climate change has now become the
climate crisis. But there is no doubt that it is a
massive challenge. Some evidence suggests we
won’t hit that target and some evidence says that
we don’t actually have until 2050 to make
significant changes.
Whether we hit the target or not – and I sincerely
hope we do hit it – it will mean significant
changes for the construction industry, including
the roofing sector. New regulations and a greater
emphasis on making our housing stock – both
new and existing properties – more energy
efficient and reducing their carbon outputs means
nearly all organisations, from big house-building
corporations to small independent businesses,
will need to adapt.
New requirements
Some small but positive steps are already being
made – new technology is being developed to
move towards electrification and hydrogenation.
As the market develops, the roofing industry will
see new requirements enter their sector. The
requirement for full or partial solar roofs,
adaptation for solar generation and rainwater
harvesting, are expected to become regular
demands from consumers and end users.
However, there is a recognised shortage of skilled
traders and technicians to deliver both existing
and new technologies as they come to the
market; this needs urgent attention. Work to
improve our nation’s homes is not starting quick
enough and we need to start now. To make a
positive impact we need to be improving about
17,000 homes per week if we are to hit the
Government’s target.
This is an opportunity; housing efficiency is one of
the major ways to reduce carbon, give us the best
possible chance of meeting carbon reduction
targets and help us reduce fuel poverty and make
healthier homes. The roofing sector is integral to
the success of this.
The opportunity to develop and install new
products within the Government’s energy savings
plans has never been greater. The time for
innovation and development is with us.
Consumers are becoming more aware of their
carbon output – climate change is a daily news
topic – and so the demand for new technology
using renewable energy will inevitably rise.
Supply chain for delivery
The roofing sector needs to be prepared for the
demand of new and innovative technologies.
Every week new products are coming to market
which require quality tradespeople to deliver
them. These markets will grow and be worth
billions of pounds per year and we need the
supply chains for the delivery of these projects to
grow and build their capability.
ECO (the Government’s Energy Company
Obligation) has been introduced to tackle fuel
poverty and deliver quality and high standards of
workmanship, which consumers can rely on. It is
mainly focused on retrofitting a property to
improve the insulation areas around fuel poverty,
and bringing a vast amount of property to better
levels of warmth through its delivery. It works on
the basis of a ‘fabric first’ principle to ensure that
any property that is being treated is done so in a
logical and practical manner. New Government
initiatives that are being planned and expected to
commence this year will see grants and funding
becoming available to the wider demographics of
property owners to invest into their assets and
deliver cost effective wins. When retrofitting a
property, the new PAS 2030/19 and PAS
Simon Ayers, CEO TrustMark.
2035:2019 standards, which will come into force
through a transition process for ECO3, will
encourage us to look at the complete property
instead of a single measure. How many times has
a boiler been replaced in a property that has a
poor-quality roof that needs to be addressed
before other measures can be installed?
Looking at the entire fabric of the house – from
the heating systems, to the electrical usage to
insulation – will see the biggest energy efficiency
improvements for the property. The introduction of
Retrofit Assessors and Retrofit Coordinators will
be key in evaluating a property as a whole and
deciding on the work that is needed and working
with the property owner and the installer to
ensure the highest standard of technical
standards and professionalism.
Work together
The key is to work together as an industry to ensure
all sectors remain busy, train new tradespeople
and upskill existing personnel to provide the
highest quality of service for the consumer. Only by
embracing the carbon challenge and improving
the energy efficiency of our nation’s homes will
we see the biggest reductions in carbon
emissions, and this will give us the best chance
of meeting the Government’s 2050 target.
Contact TrustMark
www.trustmark.org.uk
@TrustMarkUK
18 TC MARCH 2020
SMART AND
SUSTAINABLE
ROOFING SOLUTIONS
Visit us at
RCI SHOW 2020
25-26 MARCH
Ricoh Arena,
Coventry
Protan BlueProof
Protan BlueProof extends the function of the roof
and makes it possible to drain water gradually and
under control into the sewer, so that the excess water
pressure that causes floods and flood damage is
reduced.
Protan Prefabricated
Protan Prefabricated Sheets system is the best and
fastest solution in wind-exposed areas, so it is ideal
when the roof has to be covered quickly. Large areas
of roof can be covered quickly with minimal welding
work on site.
Protan Vacuum Roof
Protan Vacuum Roofing is a unique system that does
not require fasteners or adhesives to be used on the
roof surface. The wind forces create a vacuum effect
that sucks the membrane firmly onto the roof structure.
The windier it is, the better the system works.
Protan UK Ltd, 256 Europa Boulevard, Warrington, WA5 7TN
Tel: 01925 658 001
Email: sales@protan.co.uk
protan.co.uk
SIG Roofing: Safety Talk
ROOFERS: STAYING ON TOP BY
STAYING FIT AND HEALTHY
As a roofer you have the benefit of an outdoor life, with plenty of fresh air to help keep
you healthy. It won’t make you immune from everyday illnesses but on a good day it can
leave you feeling on top of the world. As with any job though, there are risks; from lifting
heavy items to exposure to dangerous materials. Richard Kendrick, Marketing Manager
of SIG Roofing, offers some practical tips on staying healthy and staying safe.
There can’t be many industries more heavily
focused on health and safety than
construction – and for good reason.
Whether that’s falling from a height, falling over
things or something falling on you; should the
unfortunate happen it will impact not just on your
business or workplace, there could also be
implications for your home or family life. So,
anything you can do to safeguard against it is
especially important.
By purchasing from a reputable supplier, roofers
today can be confident the products available
have been manufactured to modern high
standards and are safe to use. However, it’s quite
possible that over time, particularly when
replacing roofs on factories and other old
buildings, you will encounter less safe materials.
They were produced to the guidelines of the past
but advances in technology and
greater insight mean they are no
longer deemed fit for purpose.
They could even be deadly!
Asbestos aware
Asbestos and asbestos dust
cause around 5,000 work-related
deaths each year in the UK and should be
handled with the utmost care. Some higher risk
work with asbestos can only be carried out by a
contractor licensed by the Health and Safety
Executive (HSE), while work of a lower risk can be
taken on without the requirement for a licence.
Before starting any job you should check what
form of asbestos is present. Blue and brown
asbestos were banned by law in 1985, and the
manufacture and supply of all forms of asbestos
was banned in 1999.
The HSE has produced Asbestos
essentials, a guide for
employers, managers and sole
traders on the safe handling of
asbestos, with task sheets for work
that does not need a licence.
Silica dust
Left: Richard Kendrick, Marketing Manager at
SIG Roofing.
Silica dust is another health risk with the
potential to cause lung disease. More than 500
construction workers die each year from exposure
to silica dust, so it’s essential to eliminate or
reduce it. Wet working, avoiding high pressure
spraying and wearing masks all help. A good
place for advice is the HSE leaflet Control of
exposure to silica dust, for guidance on limits
view the Control of Substances Hazardous to
Health (COSHH) Regulations.
Manual handling
It’s fundamental to a roofer’s work that he will
have to pick up and carry items such as roof tiles
or timbers. There is no actual ‘safe’ weight legal
requirements for manual handling, so it’s
important to refer to the Manual Handling
Operations Regulations (MHOR) for guidelines on
lifting, lowering and pushing and pulling.
Noise and vibration
Next, I’d like to look at noise and vibration. Where
possible you should remove people from a noisy
area and select quieter equipment. However,
20 TC MARCH 2020
“As these are common tools for roofers,
try choosing equipment that reduces exposure
to vibration and have them checked/calibrated
regularly”
where this can’t be avoided, hearing protection
and / or hearing protection zones are required by
law. Use of hand-held vibrating tools such as
breakers, hammer drills and combi-hammers can
lead to illnesses such as Hand-Arm Vibration
Syndrome. As these are common tools for
roofers, try choosing equipment that reduces
exposure to vibration and have them
checked/calibrated regularly. Also, don’t forget
you can try job rotation within the team to reduce
impact.
Vapours
Talking of making the right choices, solvents or
VOCs (volatile organic compounds) within paints
and coatings can create a serious immediate risk
as they give off vapours. Always select paints and
coatings with low VOC content and carefully
follow the application instructions, and ensure
there’s plenty of ventilation.
When the sun shines
Sunshine is a major cause of skin problems for
us all. Keeping covered, wearing a hat, staying in
the shade whenever possible and using a high
factor sunscreen of SPF30 will help protect you
against the harmful effects of the sun. In hot
weather we are all vulnerable to dehydration due
to extreme temperatures. The HSE recommends
that we drink around 250ml (half a pint) of water
every 15 minutes.
Cleanliness
Finally, did you know it is a legal requirement for
all sites to have adequate washing facilities and
all must include a sink large enough to wash your
hands, face and forearms?
At SIG Roofing we have a policy of Zero Harm, our
goal is to provide excellence in health and safety
as we care about the safety of everyone who
comes in to contact with our business, whether
they are customers, visitors or staff.
All of the above is intended as general guidance,
however, for formal legal advice please refer to
the HSE. For the HSE guides on asbestos, silicon
dust, manual handling and noise, visit its website
at www.hse.gov.uk.
Contact SIG Roofing
0845 612 4304
www.sigroofing.co.uk
@SIGRoofing
Tel: 01257 793113 Website: www.geniusroofsolutions.com
Email: info@geniusroofsolutions.com
Slate Repair Hook
A permanent, secret and fail safe device that should be used when replacing a broken slate
The patented Hallhook can be used for general repair, after solar panel bracket mounting, after roof/window installation
and after installing slate vents. On a heritage or listed building a repair doesnt need to involve a re-roof or invasive repair.
“Some Imported slates
are brittle... for those
there are Hallhooks”
A Hallclip product
Patent No. GB2473637
MARCH 2020 TC 21
Perfectly Pitched
TECHNOLOGICAL ADVANCEMENTS
Pitched Roofing Consultant John Mercer assesses how roof tile technology has advanced
over the last 40 years and what this has meant for pricing and projects.
Here is an interesting fact for you; in 1985,
the average trade price of large format
flat interlocking tiles was around £520 to
£550 per 1000. With the rate of inflation since
then, the same tiles in 2020 should cost around
£1,590. In reality, the average trade price today is
somewhere below £800. The clay tile industry
can tell a similar story. So, how do we account for
such a relatively lower price range, when
adjusted for inflation? After all, wages and
materials have generally risen in line with
inflation; energy costs have risen above inflation.
The answer, to a large extent, lies in technology.
For concrete tile production, a significant
proportion of the cost is in the material content,
i.e. the heavier the tile, the greater its production
cost. Roof tiles must be designed
and produced to comply with
certain performance standards,
such as minimum strength
characteristics. The industry
turned to sophisticated 3D
modelling software to help optimise
the weight to strength ratio of roof tiles. In
doing so, excess material is removed from areas
of tiles and redistributed in areas where strength
is important. This way, it has been possible to
reduce overall weights, whilst improving the
strength of tiles.
Manufacturers have also improved the way tiles
‘seat’ on the roof and interlock with each other to
avoid point contacts and minimise breakage
“In 1985, the average trade price of large format
flat interlocking tiles was around £520 to £550
per 1000 – with the rate of inflation since then,
the same tiles in 2020 should cost around
£1,590”
Left: John Mercer, pitched roofing consultant.
during transporting, handling and
installation. It must be said that
roof tiles are not designed to
withstand foot traffic and
installers must always take
precautions to avoid walking or
standing directly on tiles, to prevent damage to
the laid roof and for safety reasons.
Clay tile manufacturers also use modelling
software to reduce material content whilst
maintaining strength and performance. For clay
tile production, removing material content
reduces firing times, which is an extremely
important consideration for energy consumption
and overall environmental impact.
Manufacturing equipment
Advances in roof tile manufacturing equipment
have also contributed to the relative reduction in
tile costs. In both clay and concrete tile
production, materials pass through the whole
manufacturing process without any human
contact or handling, from the mixing and
preparation of raw materials, to forming the tile
shapes, to drying, curing (concrete), firing (clay),
through to packaging. In concrete production, the
speed of production is around two tiles per
second. In a modern clay factory, tiles can be
dried and fired in less than 24 hours. When I
came into the industry, it used to take around
seven days to dry and fire clay tiles. Modern
drying and firing kilns are far more closely
controlled, reducing the risk of distortion of the
clay tiles and ensuring tiles are properly and
evenly fired throughout the kiln.
Lowering tile weight is also an important step in
reducing handling and transport costs, as more
tiles can be transported on a single wagon.
22 TC MARCH 2020
Specialist flat roofing and waterproofing components
• Professional roofing adhesive for
attachment of insulation boards to
a variety of substrates on flat roofs
• Cold applied system that is quick
and easy to use
• Fast adhesion within 20-45 minutes
• Also available in 750ml handy size
for smaller commercial/residential
roofs.
• 5 x 750ml INSTA-STIK
Roofing adhesive
• 1 x 500ml INSTA-STIK
Gun Cleaner and
FREE applicator
• Covers up to 70m 2
per pack.
• Forms a total vapour barrier
• Waterproof & self-adhesive
• Cold applied without use of flames
• High tear resistance and tensile strength
• Self-sealing, fast installation
• Can be applied to various substrates;
concrete, metal, timber.
• Compatible with most substrates
• High levels of adhesion
• Flexible, tough and durable, impact resistant
• Cold liquid applied – no risk of fire during
application
• Exceptionally fast curing even at
low temperatures.
For more details please visit: www.instar-uk.co.uk
or contact T: + 44 (0)1858 456949 E-mail: info@instar-uk.co.uk
Perfectly Pitched
This page and previous, clay roof tiles.
By reducing the thickness and weight of tiles, the
overall weight of material on a roof can be
significantly reduced. There are now many great
single lapped tile designs that closely resemble
traditional plain tiles and slates, meaning less
tiles are required, which in turn means less tile
battens are required, so the cost of materials and
installation times are significantly reduced.
Greater accuracy
The performance of roof tiles in resisting winddriven
rain has also vastly improved because of
greater accuracy within production and design
developments through wind tunnel testing,
particularly significant for roof tiles intended for
use at low roof pitches. A European wind-driven
rain test method was developed and, although it
has not been published as a British or European
Standard, it has been widely adopted as the way
to establish the weathertightness of roof tiles and
associated products such as ventilators. A
simplified method was also developed for testing
“The old ‘prescriptive’ tile fixing patterns for
single lap tiles have now generally been
abandoned in favour of more scientifically
accurate calculated fixing specifications”
dry ridge systems and this has been published in
the Dry fix Standard BS 8612.
Lastly, but just as important, improved
meteorological data, better understanding of
weather conditions and the way roof tiles react to
high wind loads has resulted in advances in tile
fixing methods. Standards are reviewed every five
years, with the latest weather data and new
understanding of weather patterns being
incorporated into roof tile fixing requirements.
This is particularly relevant with the weather
events we have experienced in recent years and
which are predicted to worsen and become more
frequent in coming years. The old ‘prescriptive’
tile fixing patterns for single lap tiles have now
generally been abandoned in favour of more
scientifically accurate calculated fixing
specifications, with all tiles fixed being a
minimum requirement. Roof tile clip technology
has improved also, with clips being more reliable,
easier to use and stronger in resisting the wind
uplift loads on the roof tiles.
In summary, much has changed in our traditional
clay and concrete roof tiles, though most of it is
unseen at a casual glance at the roof. However,
we still prefer our traditional roof tile shapes,
such as plain tiles, slates, pantiles and Roman.
Contact John Mercer
@johnmercer3
24 TC MARCH 2020
Contractor’s Qs
“IT IS VITAL TO BUILD TRUST”
Marc Bell is Branch Manager at Avonside Edinburgh. We put the questions to Marc on all things
roofing, including his path into the sector, the tools he couldn’t do without and the issues that
are affecting the sector today...
10
questions for Marc Bell:
TC: What was your path into roofing and
to your current position?
MB: My path into roofing began just before my
16th birthday; an older friend had begun an
apprenticeship earlier that year with a wellestablished
national roofing contractor and a
further job was available to start immediately. I
had always wanted a career within the housebuilding
industry and agreed with my parents that
if/when an opportunity presented itself that I
would take it. Following some informal discussion
and brief interview, I started the following
Monday, four days after my 16th birthday. After a
move to Southwest Roofing one year later, I
“Listen, learn and soak
up as much knowledge
from the experienced
people around you, as
this will come in useful
one day”
quickly settled and went on to complete my
apprenticeship. I began running my own sites as
a tradesman for a few years, still learning,
developing knowledge and understanding of the
role every day, then took the opportunity to
become a Supervisor firstly with Southwest
“The most satisfying part of my job is always
looking at the finished product, especially where
the project has either been technically
demanding or labour intensive”
L-R: NFRC President Steve Revell, Marc Bell, Chris McLean,
Avonside Group Scotland Area Director, and Carol Smillie at
the NFRC Scottish Roofing Contractor Awards 2019.
Roofing, before moving on to Avonside Roofing
Edinburgh to further my career. I worked in a
Supervisory role for approximately one further
year before being promoted to Contract Manager
and eventually further promoted to Branch
Manager (designate) five years later.
TC: If you had one piece of advice about
working and progressing in the roofing
sector, what would it be?
MB: My one piece of advice to younger people
starting out in the roofing industry is that every
day is a school day. Listen, learn and soak up as
much knowledge from the experienced people
around you, as this will come in useful one day.
TC: Tell us about a current project you’re
working on…
Henderson House
MB: One of my current projects is for Cala Homes
(East) at Marine Rise in Gullane. This is a mixture
of new build housing, flats and the refurbishment
of an existing building (previous Marine Hotel and
Scottish Fire Training College). This project stands
out to me as we recently won the NFRC Scottish
Award for Roof Slating 2019 for our work on it.
TC: You must have worked on some
difficult projects over the years. Does one
in particular stand out?
MB: There have been a few challenging projects
26 TC MARCH 2020
“It is important to
remember that our
customers are the
most important thing in
our business and
without them we’d have
nothing”
over the years for lots of different reasons. In
recent years the project that stands out would be
Dalbeattie Learning Campus. This was a very
challenging build with lots of intricate detailing,
pitched roofing, vertical cladding, single ply,
rainwater and leadworks – all on a massive scale
and to a very tight programme. Although difficult,
this project was also very rewarding, following
completion we won the NFRC Scottish Award for
Roof Slating 2018.
TC: What about difficult customers, how
do you deal with them? Any situations that
stand out that you can tell us about?!
MB: In my area of work every customer can be
difficult at times; their need is always greater
than that of their peers, however it is important to
remember that our customers are the most
important thing in our business and without them
we’d have nothing. It is vital to build longstanding
relationships and trust with customers,
this really does help if/when difficulties arise.
TC: What’s the most frustrating thing
about your job?
MB: The most frustrating part of my job is the
lack of young talent entering the roofing industry
at present. The skilled labour pool throughout the
UK is diminishing every year and without
replacing the skills learned through time by our
more experienced workers, these will be lost to
future generations. In my opinion, it is imperative
that apprentices and trainees are brought into the
industry to ensure future growth and ongoing
development to the overall trade.
Avonside roofers on projects: “it is imperative that apprentices and trainees are brought into the industry to ensure future
growth and ongoing development to the overall trade.”
TC: And the most satisfying?
MB: The most satisfying part of my job is always
looking at the finished product, especially where
the project has either been technically demanding
or labour intensive. Winning then retaining the
NFRC Slating Award in 2018/2019 were a
particular high point for both myself and my
team.
TC: What’s your most important tool as a
roofing contractor, either in the office or
on site?
MB: If you ask any roofer what the most
important tool is they’d say either Stihl Saw, Nail
Gun or a good hammer, however in my opinion
the most important tool as a roofing contractor at
any level is communication. You must be able to
communicate with your workmates, site team,
staff, clients and suppliers. Great communication
can make any roofing contractor’s job a lot easier.
TC: What’s the biggest issue currently
affecting you as a roofer?
MB: As it is February and I live in Scotland I’d
love to say the weather, however this question
leads me back to a previous answer where there
is the lack of skilled workers, training and
development in the roofing industry. As the
business grows there is a need to both train,
develop and recruit more staff every year,
something that we have done quite successfully
to date but this is a constant challenge.
TC: How was 2019 and are there reasons
to be positive for 2020?
MB: 2019 was a challenging but rewarding year.
It presented a few difficulties along the way such
as staff illness, labour shortages and even
uncertainty regarding Brexit, but we still managed
to finish the year in a strong position. 2020 has
already started very positively for me personally
due to my very recent promotion to Branch
Manager at Avonside Roofing Edinburgh. It’s a
massive step for me but it’s a challenge that I’m
really looking forward to facing and as I already
have the right team in place to support my role, I
know this will be another successful year.
Contact Avonside Group
www.avonsidegroup.co.uk
@AvonsideGroup
MARCH 2020 TC 27
Advertorial: Project Focus
PLANUM ROOFING TILES ENDORSED
Experienced roofing manager Geoff Caulfield, from East Yorkshire Roofing Services, rubber
stamps working with Crest Nelskamp *Planum high quality micro concrete roofing tiles.
Barley Folde is a development of two, three
and four-bedroom family homes in the
historic market town of Pocklington, East
Yorkshire. Crest were delighted to supply the
building products to Mulgrave Properties, an
award-winning house builder specialising in
developing unique, high quality, design-led
residential properties in desirable locations
throughout Yorkshire.
Crest provided two different brick types, Cortes –
a grey base colour brick with dark and light
shades and Flemish Antique – a superb red multi
brick, both perfect for this development. To
complement the bricks, the Crest Nelskamp
Planum concrete interlocking flat tile in Onyx
Black was the preferred choice for the pitched
roofs.
East Yorkshire Roofing Services are a pitched and
flat roofing contractor that has been established
for nearly 20 years and were the chosen company
to fit the roofing tiles of these bespoke
contemporary properties. The project involves the
installation of new roofing materials to newly built
homes. All new roofs at the site are specified to
be maintenance-free and include dry ridge, verge
and valley system.
Geoff Caulfield, Managing Director of East
Yorkshire Roofing Services, said: “We had not laid
Graphic shows: Crest’s revolutionary
protective Top Longlife Finish.
*PLANUM
FINISH
TOP
this product before but found it to be very strong,
easy to lay with variable gauge, good coverage
and robust interlocks and, as the finish was high
sheen and the concrete structure of the tile very
dense, the completed look was exceptional,
outshining many other roof tile products of a
similar size and coverage which exist in the
marketplace.”
Although the roofing contractors are based in
Yorkshire, they regularly carry out roofing projects
throughout the whole of the UK and have also
used Crest’s clay roofing products within the
LONGLIFE
Two nail holes
Finished top coat acrylic colour
coating & polymers,
enhances the attractive
surface and edges
Base undercoat of colour and
micro mortar applied under high
pressure to seal the pores
Comprehensively
structured through colour
with refined materials
Crest’s Planum micro concrete interlocking roof tiles finished in Onyx Black at the Barley Folde Development.
“As the finish was high
sheen and the
concrete structure of
the tile very dense, the
completed look was
exceptional”
*PLANUM DUO
*As per European trademark Nr.7287956, filed on 2nd October 2008, the Trademark PLANUM belongs to La Escandella. It is
Dachziegelwerke Nelskamp as authorized licensee of the owner allowed to use the mark PLANUM for its concrete product.
Nelskamp range and also find their quality and
finish of a very high standard, enhancing the
modern developments they are used on.
Crest Nelskamp roof tiles are recognised for their
use of high-quality robust materials and proven
manufacturing techniques. With the most modern
production facilities and special preparation
treatments, they ensure consistency and longlasting
quality. The Top Longlife revolutionary
protective finish comes as standard on the
Planum concrete range, with its ultra-smooth flat
finish, acrylic colour coating and polymers sealing
the tile giving “Pore Free” edges. The selfcleaning
Longlife coating has a distinctive pore
seal and ensures no absorption of moisture and
dirt. The tile also offers colour resistance and
protection against UV degradation.
All Crest Nelskamp concrete tiles are guaranteed
for 30 years, available in six striking colours and
are designed to complement and enhance any
type of build.
For further details contact Rodney Hogg, Crest
National Roofing Manager on 01430 432667, or
email rodney.hogg@crest-bst.co.uk
Contact Crest
01430 432 667
www.crest-bst.co.uk
@CrestBuildProd
28 TC MARCH 2020
•
•
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PRE-ORDER NOW!
IT’S A
GAME
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For more information: www.hambleside-danelaw.co.uk/inverg
01327 701910
sales@hambleside-danelaw.co.uk
hambleside-danelaw.co.uk
PITCHED ROOFING | FLASHINGS | VENTILATION | ANCILLARIES
40+ YEARS OF ROOFING INNOVATION
MARCH 2020 TC 29
Heritage Focus
SKILL, PATIENCE AND PRECISION:
MAKING THE MOST OF THE PAST
From the need for traditional methods and materials, to understanding the importance of
professional guidance and skilled workers, Steve Hopkin, Roofing Consultant at leading
South West firm DFR Roofing, offers his advice for overcoming some of the top heritage
roofing challenges; whether it’s a regeneration, retrofit or a simple repair.
The UK is home to some of the world’s finest historic architecture, with the estimated 5.5 million
traditional buildings helping to bolster the country’s cultural and heritage status. Alongside
increasing pressures to maintain and protect historic building stock, regeneration schemes are
continuing to gather pace as town and cities face a future of change; with the integration and
enhancement of their heritage assets bringing benefits for the community and local economy.
However, and despite their attraction, historic structures often present some of the industry’s most
complex roofing challenges, and as well as offering vital protection to the basic fabric of the building,
historic roofs are often a crucial element in helping to define a structure’s architectural style. Below, I’ll
talk through some of the main heritage roofing challenges and key considerations for contractors:
“Historic homes were
built to last and when it
comes to heritage
roofing, be prepared to
understand that
nothing is a fiveminute
job”
Materials matter
Understanding the composition of an historic roof,
including its material build up, is essential to the
success of a heritage roofing project, working to
retain the character of the build while enabling a
seamless integration within its existing fabric.
Often dictated by strict regulations, extensive
research will need to be conducted in to the
materials required to determine the future impact
on the structure, from lifespan and maintenance
requirements, to long-term sustainability and
durability.
Traditional roof designs and materials used were
often in response to local conditions, with
materials such as clay tiles, natural stone and
slate proving popular choices for their aesthetic
and durability qualities.
For example, in the West Country – a region
which commonly experiences high rainfall levels
–slates were often narrowed to prevent water
ingress as well as being triple lapped, and in
more exposed locations were bedded in lime
mortar to improve wind resistance.
A methodical approach to the
roofing project is
essential, and
professionals must
fully understand
the use of
traditional
material
installation
methods,
undertaking
appropriate analysis and
consultation to remain faithful
to the build. This often includes opting
for manual methods and tools to not only
replicate the original roofing structure, but also to
protect undisturbed building areas.
Talk to the experts
The UK’s heritage assets are priceless
statements of the country’s historic record, and
as such bring with them a unique set of
development, conservation,
planning and
construction issues. If
expertise in any of
these areas is
lacking, then a
project is
ultimately subject
to failure, making
project partnerships
essential to ensure
success.
With this in mind, heritage projects
often have to meet Listed Building Regulations,
and organisations such as Historic England and
National Trust, may be required to give approval
over all works, as well as being crucial decision
makers within the initial tendering process. Early
consultation with these organisations, as well as
evidence of success in similar projects, will
provide all those involved in the project with a
“Small details matter when it comes to
undertaking an historical roofing project”
30 TC MARCH 2020
Examples of DFR’s work including a church and cottage roof.
clear understanding of a project’s viability and
objectives, as well as giving roofing professionals
direct access to expert advice.
Devil is in the detail
Historic homes were built to last and when it
comes to heritage roofing, be prepared to
understand that nothing is a five-minute job.
Most listed buildings incorporate extensive
bespoke decorative lead or copper detailing,
often ranging from code six up to code nine,
meaning roofing professionals often have to
take on the role of designer to return these
custom architectural features back to their
former glory; this requires skill, patience and
precision.
Unsurprisingly most historic buildings don’t
conform to today’s build dimensions, and if
carrying out work over a large area it is likely that
an onsite ‘design-build’ approach will be required
to meet the structure’s unique specifications. The
small details matter, and in order to achieve the
high-quality natural product finish desired, handcutting
each slate isn’t uncommon, while copper
nails and stainless steel clips are often the only
preferred methods of fixing.
Small details matter when it comes to
undertaking an historical roofing project, and no
matter how small, materials should be reclaimed,
reused or replaced like-for-like wherever possible
to retain the build’s character. While often the
most complex and challenging jobs, heritage
projects are also the most rewarding, with roofing
professionals playing a valued role in helping to
preserve and protect some of the country’s most
important historic buildings for future
generations.
“No matter how small,
materials should be
reclaimed, reused or
replaced like-for-like
wherever possible to
retain the build’s
character”
Contact DFR Roofing
01752 255616
https://dfrroofing.co.uk/
@dfrroofing
MARCH 2020 TC 31
Battens
SUSTAINABILITY TIPS - BATTENS
Jenni Forrest, Quality Manager for JB Red at Marley, gives advice on choosing sustainable
roofing battens and how to reduce timber waste on site.
There is no doubt that one of the biggest challenges facing the construction industry this decade is how
to dramatically reduce the environmental impact of building projects. Action needs to be taken at all
levels to choose more sustainable building materials, cut waste and emissions and increase recycling.
The timber sector has been at the forefront of responsible sourcing and it is widely recognised as one of
the most sustainable building materials. However, to be a sustainable product, timber must be sourced
from well managed forests with responsible replanting schemes.
So, when it comes to timber roofing battens, how can you be certain you are making sustainable
choices? There are a number of things to look out for:
• PEFC or FSC certification
Any roofing battens you use should have either
FSC or PEFC certification listed on the
documentation. This proves the timber is sourced
sustainably, from well managed forests with
excellent replanting programmes. All of our roofing
battens carry either FSC or PEFC certification.
• Third party accreditation
To meet BS 5534 requirements, all roofing
battens should be stamped to demonstrate
compliance with the British Standard. However,
there are concerns that not all battens stamped
as BS 5534 compliant actually meet the grading
standards. For peace of mind you should also
check for third party assurance of batten quality
and sustainability.
Our JB Red battens are covered by a BBA
Agrément certificate and are stamped to prove
that not only are they compliant with BS 5534,
but also that they are responsibly sourced with
high manufacturing standards.
• Manufacturer recycling
If you want further proof, check the
manufacturer’s own recycling practices. One of
the benefits of our manufacturing process is that
we don’t waste any of the timber and none of it is
sent to landfill. All timber that is left over from
manufacture, whether off cuts, sawdust or
shavings, is used to manufacture a number of
products including chipboard, wood pellets,
animal bedding and biomass wood chip.
Although timber is a sustainable material, it is
still important to minimise waste where possible
and make sure that it is recycled or re-used. As
well as reducing your environmental impact, this
will also cut the cost of materials and disposal.
There are several ways to minimise timber
waste on site:
• Buy quality battens from a trusted
manufacturer
Buying a quality roofing batten will save a
significant amount of waste. Our JB Red battens
are manufactured using kiln dried, side-board
timber which gives a straighter, stronger batten.
All our battens are machine graded with the
state-of-the-art Goldeneye laser scanner, this
minimises waste because all battens are
compliant and suitable for use. An inferior batten
can contain non-compliant defects, which leads
to more waste on site during the fixing process as
these defects need to be cut out. Our battens are
also delivered with minimal packaging, so there is
little waste for contractors to dispose of on site.
• Order the right amount of batten, in the
right length, for the project
When installing roof battens to comply with
BS8000-6, the joints should be staggered up the
length of the rafter, so it is advisable to purchase
a variety of different lengths to minimise cutting
and waste. JB Red battens are available in a
number of lengths to suit your project, minimising
the amount of cutting that you need to do. Your
merchant should have a selection of different
length battens for you to choose from. From
minimum 3.6m to maximum 5.4m, increasing in
0.3m increments.
Get a new specification for every project and plan
the roof layout in advance to make sure you are
ordering the right amount of batten. You can use
the free specification tool on our website
www.marley.co.uk/specritetool
• Store battens properly
If you aren’t using battens immediately, store
them securely to avoid wasting product.
Store battens and counter battens on sufficient
bearers to prevent sagging or twisting. Battens
should also be protected from the elements whilst
still maintaining air flow around the timber.
• Set up re-use or recycling areas
If timber battens need to be cut to length on site,
then set up a recycling or re-use area to ensure
any waste is being disposed of sustainably.
Contact Marley
01283 722588
www.marley.co.uk/batten
@MarleyLtd
32 TC MARCH 2020
Specify
responsibly
Wraptite ®
Construction membranes may be hidden after the project is complete, but their role in
ensuring proper heat, air and moisture movement through the building envelope and
safeguarding the health of the building and occupants is essential.
Wraptite is a unique BBA-certified external airtightness solution. This membrane not only
provides airtightness and vapour-permeability, its self-adhering installation method reduces
programme length, installation costs and material waste.
Specify responsibly:
It’s what’s on the inside that counts.
01250 872261
www.proctorgroup.com
Membranes
TECH DESK EXPLAINER: MEMBRANES
The experts at A Proctor Group explain how a membrane can be both airtight AND vapour
permeable...
Construction membranes have become a
staple item on the builder’s shopping list.
Membranes help to regulate the natural
process of heat, air and moisture movement
through the building envelope and, in doing so,
protect the structural integrity of buildings and the
health of its occupants. In terms of a building’s
long-term performance, membranes are arguably
as important as the structure they protect.
Because all membranes have some degree of
liquid water resistance, construction membranes
are differentiated more by their air and water
vapour permeability. Membrane specifications
generally ask for combinations of these two
factors – sometimes these combinations make
sense, but other times they are less intuitive.
VCLs
Vapour Control Layers (VCLs) are fairly straightforward.
Their job is to block moisture from
entering the construction from the warm side of
the insulation, so they are air and vapour tight.
VCLs are typically made from varying thicknesses
of polyethylene +/- aluminium foils, and don’t
have pores to maximise their protective effect.
There are different grades of VCL depending on
the application and level of interior moisture they
have to contend with. Low risk applications,
including warehouses and industrial units will
typically only require VCLs with a vapour
resistance of 125-250 MNs/g, while higher risk
applications like indoor swimming pools may
“In terms of a
building’s long-term
performance,
membranes are
arguably as important
as the structure they
protect”
require resistances of 7,000 MNs/g or greater.
Variable permeability VCLs also exist but they
won’t be covered in this article.
On the other end of the permeability spectrum are
roofing underlays like Roofshield which are air and
vapour permeable. Their job is to enable moisture
that is created inside the building to ventilate safely
to the exterior, and to prevent interstitial
condensation from forming. BS5250 states that
breather membranes must have a vapour
resistance of below 0.6 MNs/g and, if they are being
used for roof applications, they must be even more
vapour permeable at 0.25 MNs/g or less i.e. LR
underlays. The NHBC has recognised that if vapour
permeable roofing underlays are also air permeable,
the addition of roof vents may not be necessary.
Roofshield’s air and vapour permeability is not
the result of holes in the membrane. Roofshield is
a laminated SMS membrane comprised of a
meltblown polypropylene core sandwiched
between two layers of spunbond polypropylene
(SMS = spunbond-meltblown-spunbond). The
Roofshield was used at Denmylme Farm, Newburgh.
fibres that make up the core are many times
smaller than a human hair and their microscopic
spider web form is what gives Roofshield its
unique air and vapour permeability.
Vapour permeable and airtight?
Where things get interesting are when membranes
are specified to be vapour permeable but also
airtight – how is this possible? The secret to
combining these properties starts with a triple-layer
construction similar to that of an SMS membrane,
but in place of a meltblown polypropylene core is a
microporous film. This film allows moisture vapour
to pass through it but it blocks both air and liquid
water. The material properties of the core mean that
film laminate membranes offer greater water
resistance than air permeable membranes but
slightly less vapour permeability.
The Wraptite external air barrier system is the
only airtight and vapour permeable film laminate
membrane that is also self-adhering and certified
by the BBA. External air barriers have been
shown to save on labour and material costs,
speed up the work progression on site, and can
reduce the amount of insulation required to
achieve thermal performance targets.
Graphics show the Roofshield (left) and Wraptite membranes from A. Proctor Group.
Contact A. Proctor Group
01250 872261
www.proctorgroup.com
@proctorgroup
34 TC MARCH 2020
LRWA Skills Focus
SKILLS TO LAST A LIFETIME
Sarah Spink, CEO of the Liquid Roofing and Waterproofing Association (LRWA), explains the
benefits of the liquid Specialist Applied-Skills Programme (SAP), and why gaining a lifetime
qualification is important for operatives new to the roofing sector.
Our industry has experienced a force of
change in recent months, especially
following Dame Judith Hackitt’s
Independent Review of Building Regulations and
Fire Safety, post-Grenfell. This stringent overhaul
has resulted in a requirement to prove
competency in all disciplines and for all types of
roofing projects, regardless of their size or sector
– and liquid waterproofing is no exception.
Roofing contractors need to ensure they have the
right skills, and achieving a nationally-recognised
qualification is the most effective way for roofers
to prove their knowledge and technical abilities.
Industry bodies such as the LRWA can offer
advice on the most appropriate training route,
including easily accessible and grant-funded
programmes such as the SAP.
Why is gaining specialist skills important?
Now installation competency is being more
closely scrutinised, the best way for an operative
to demonstrate specialist roofing skills is to gain
an NVQ Level 2. Nationally recognised across the
whole of the UK, an NVQ is a lifetime qualification
for an individual in a specific discipline.
It is the Level 2 qualification that ultimately also
enables roofers to apply for a Construction Skills
Certification Scheme (CSCS) blue ‘Skilled Worker’
card, allowing access to site on new build and
refurbishment projects. The CSCS plays a vital
role in the construction sector as its cards prove
that individuals working on construction sites
have the appropriate training and qualifications
for the job they do on site.
There are several routes available for contractors
to achieve an NVQ Level 2 in liquid waterproofing.
One of the most effective is the LRWA’s SAP –
which is the only accredited training course in the
UK that covers all the major liquid
chemistries and is aimed at new
entrants to the industry.
What is a SAP?
The SAP is designed for operatives
with less than two years’ experience and
involves two consecutive days of
training every month for a year,
covering 24 modules relating to the
sector. The programme is delivered
by qualified trainers and approved
LRWA manufacturer members. This
means contractors learn and experience
first-hand the practicalities of each of the
different liquid roofing systems and chemistries.
At the end of the SAP, individuals are assessed
for six months on site to achieve their NVQ Level
2 Diploma qualification in Liquid Applied
Membrane Waterproofing Systems after which
they can apply for a Blue Skills CSCS card.
What are SAP learning outcomes?
Training is split into theory and practical sessions
and covers many topics. For example, each of the
liquid technologies are demonstrated in detail by
the appropriate manufacturer member whilst other
modules include project planning and preparation,
sustainability and waste management.
Alternative roof structures and varying substrate
applications are also explained such as green roofs,
balconies and podiums, and participants can learn
how to use the correct calculations for insulation.
Why should I invest in training?
With the quality of all construction projects
coming under closer inspection, the importance
of training can’t be underestimated. Although
there are many examples of outstanding
Left: Sarah Spink, CEO of the LRWA;
Below: the Blue Skilled Worker CSCS Card.
workmanship across the liquid
roofing and waterproofing sector,
we can’t be complacent.
Some smaller roofing contractors may
not have the capacity or budget to
finance formal qualifications, yet
without this investment, operatives
are less likely to be installing a
system properly, and it’s worth
considering the long-term benefits of
quality training for the team.
Many different flat roofing systems are emerging
into the market every year – requiring varying
levels of application subject to the chemistry type
– so it’s important that contractors have the
skills in place to provide a sound waterproofing
system for the end user.
How can I access SAP training?
There are currently six CITB-approved training
centres offering the SAP right across the UK,
including sites in Birmingham, Sunderland,
Ipswich, Hertfordshire, Caerphilly in Wales and
Rayleigh, Essex.
A maximum of six learners can take part in each
programme. Employers can also benefit from
significant CITB funding which covers the
majority of the cost.
The LRWA is still recruiting for 2020 SAP training
across the UK. See below for further details.
Contact the LRWA
0333 987 4581
www.lrwa.org.uk
@LRWAssociation
36 TC MARCH 2020
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Skills Competitions
TUTORS BACK BMI APPRENTICE
OF THE YEAR COMPETITION
With this year’s BMI Apprentice of the Year competition having launched in early March,
tutors from building colleges and training centres nationwide explain why they feel
competitions such as SkillBuild and the BMI Apprentice of the Year are so important to
competitors, employers and the industry itself.
Motivation, pride in yourself and your
work, plus the chance to measure
yourself against your contemporaries;
those are just some of the benefits that the
country’s roofing tutors see their apprentices
gaining by taking part in the industry’s major
competitions – such as BMI’s Apprentice of the
Year – the 2020 competition having launched on
March 2nd. They also believe that the
competitions are a showcase for roofing to
potential new recruits.
Employers benefit too, according to South Devon
College’s Steve Dowell: “We find that companies
are really interested when their trainees make it
to the national finals of SkillBuild and, when the
bosses attend the local or regional heat, they see
these young roofers demonstrating
craft skills they (the bosses)
didn’t know they had,
because there isn’t the
opportunity to show
these off at work.”
Steve is among the
tutors who makes sure
his students know about
these competitions right from
the start. “We can teach people to
work at a high standard, whether they have a
natural affinity for the job or not, if they’re
engaged,” he explained.
“Competitions give youngsters something to
aspire to and makes them realise the knowledge
and skills that they have”
“A lot of our learners are very motivated when
they join us and the competitions
make them super-engaged.
They demonstrate that if you
work hard you can make
it.” To make his point he
singles out South
Devon’s two finalists in
SkillBuild as proof.
Competitions are key
Over at Leeds College of
Building, competitions are taken
seriously from the very start. “We see
competitions within the sector as a measure of
how well we’re doing as a college as well as
giving our students an incentive to do well,”
explained Chris Messenger, lecturer in roof slating
and tiling. He holds competitions in college from
the first year onwards to give his students the
experience of working under pressure. And it pays
off: his apprentices have won a total of 15
SkillBuild/WorldSkills medals (six gold, two silver,
and seven bronze) under his coaching.
In the South West, Alan Lander at RoofTrain is a
big believer in the value that competitions bring
to both the individual and the industry.
“Competitions give youngsters something to
aspire to and makes them realise the knowledge
and skills that they have,” he explained.
He encourages his trainees to enter, even though
he only teaches them for some 23 days, rather
than over the course of two years. As a result
Left: Alan Lander of RoofTrain. Above: Chris Messenger,
lecturer in roof slating and tiling at Leeds College of Building.
38 TC MARCH 2020
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ROOFING TILES
Skills Competitions
Alan does not have the time, like
some building colleges, to run
practice competitions.
“These competitions are
good for the industry as
a whole because they
confirm the skills,
knowledge and experience
that our workforce possesses,
which can be overlooked. It’s also
good for the tutors – it makes you feel
good about the skills that you’re passing on.”
Other skills
Tutors agree, though, that the BMI Apprentice of
the Year competition looks at the other qualities
that an apprentice will need if they are to move
beyond the tools. In their view, this scheme
measures not simply whether an apprentice
knows how to install a roof correctly but also soft
skills like communication, marketing and
customer service.
“SkillBuild and Apprentice of the Year are at
Left: Alan King of National Construction
College – South. Below: Dave Mallory,
roofing lecturer at Leeds.
totally opposite ends of
the scale,” observed
Steve Dowell. “SkillBuild
is completely practical
whereas Apprentice of the
Year looks at skills such as
diagnosing issues in roofs and
presentation skills.”
Dave Mallory, roofing lecturer at Leeds, added:
“Out of my students around 90% will be selfemployed
at some point in their career and the
Apprentice of the Year competition develops the
social skills they will need to make a success of
that.”
The feature that every tutor likes about the
Apprentice of the Year is that the experience itself
is both good fun and educational. Taking part in
the two-day final at the BMI Academy near
Cirencester broadens the horizons of those taking
part.
“Out of my students around 90% will be
self-employed at some point in their career
and the Apprentice of the Year competition
develops the social skills they will need to
make a success of that”
“Every apprentice I’ve
ever had who got into
the final really enjoyed
Apprentice of the Year
even though it took
them right outside
their comfort zone and
made them think”
Alan King, roofing lecturer at National
Construction College – South, based in Erith,
Kent, explained: “Every apprentice I’ve ever had
who got into the final really enjoyed Apprentice of
the Year even though it took them right outside
their comfort zone and made them think. You can
turn an apprentice into a SkillBuild ninja through
practice, practice and practice, but that isn’t the
case with Apprentice of the Year.
“There is a reward for everyone, even those that
don’t win. They meet people from all parts of the
industry, people who have started their own
businesses and become successful and they also
meet other roofers at the same stage in their
career.”
From this point of view these competitions for
young roofers are a bit like the Olympic Games –
“The most important thing is not winning but
taking part” to quote the founder, Pierre de
Coubertin.
The BMI Apprentice of the Year competition is now
open for entries and can be found at
https://redland.co.uk/young-roofers/apprenticeof-the-year-2020
and
http://www.icopal.co.uk/Support/Roofers/youngroofers/apprentice-of-the-year-2020.
Don’t
hesitate to enter – or enter your apprentices, via
their training centres – now!
Contact BMI National Training Centre
01285 863545
www.bmigroup.com/uk
@_Redland / @Icopal_UK
40 TC MARCH 2020
Profiled GRP rooflights & sheets
FILON HAS IT COVERED.
Trusted solutions from the GRP construction products innovator: • Factory- and site-assembled
rooflights • Opaque sheets • All current & discontinued profiles available • Standard & reinforced
grades • Lightweight over-roofing • Chemical resistant grades • GRP barrel vault rooflights
• Fixsafe safety fixing system • and more...
t: 01543 687300
e: sales@filon.co.uk
Filon Products Ltd, Unit 3 Ring Road, Zone 2, Burntwood Business Park, Burntwood, Staffs WS7 3JQ
www.filon.co.uk
Rooflight Refurbs
ROOFLIGHT REFURBISHMENT –
CONSIDER THE CARBON IMPACT
By William Mcdowell, National Business Development Manager – Rooflights for Hambleside
Danelaw.
Think about it: rooflight refurbishment is a
huge opportunity for roofing contractors.
According to the Chartered Institute of Building
(CIOB), 70% of the buildings currently standing
will still be here in 2050 – the target date set by
Government to reduce carbon emissions by
100% of 1990 levels.
The highest quality current GRP rooflight offers a
lifespan of approximately 30 years (NARM
NTD09) thanks to improvements in technology.
However, older industrial buildings will need to be
refurbished to gain benefits such as optimal
daylighting, enhanced thermal performance and
improved service life.
Overlooked
Often, rooflights are overlooked by the building
owners and occupiers – largely, because the
rooflights they have are so discoloured and/or
dirty, they do not perhaps even realise the
rooflights are there.
As a contractor, you face three
options to pitch to the client:
re-sheeting, overcladding or
just rooflight replacement.
With each, there is the further
consideration of straight like for like,
upgrade, and/or increase of the rooflight area.
Each will depend on project aims and objectives,
budgets, and site considerations such as
timeframes, whether the building operation will
continue during the contract.
“As a contractor, you
face three options to
pitch to the client: resheeting,
overcladding
or just rooflight
replacement”
William McDowell, Hambleside Danelaw.
Carbon impact
The carbon impact of buildings
is inevitably going to play a
bigger and bigger part. We all
know the benefits of rooflights in
terms of BREEAM – their provision of
natural daylight within, their potential
contribution towards energy consumption within
if insulating versions are incorporated. Note, a
useful point to bring into specification is that it
costs four times more to heat a building than to
light it, and there is an argument to increase the
rooflight area.
The misconception surrounding the ratio between
rooflight to roof area is being brought to light.
Historically the accepted lore was that 10% of
the roof should comprise rooflights.
Independent research commissioned by the
National Association of Rooflight Manufacturers
(NARM) now challenges that. The research used
SBEM (Simplified Building Energy Model) to quantify
CO2 emissions for the notional building with varying
rooflight area. The conclusion was that, at 12%
rooflight area, it passed the target within Building
Regulations Approved Document Part L.
A rooflight area of 15-20% achieved savings in
running costs of £5.92/m²/yr (at prices current
when the report was compiled), and reduced
emissions by 28.7kgCO2e/m²/yr. Note, the cost
of energy in £ and CO2 required to light a building
artificially is accepted to be far greater than any
potential heat loss through rooflights.
Any small incremental increase in the cost of
upgrading to a higher specification i.e. a double
skin in place of single skin, is more than offset by
42 TC MARCH 2020
the savings in running costs. A double skinned
GRP rooflight with an outer weather sheet,
internal liner panel, and a transparent insulating
core can attain a U-value as low as 0.9W/m²K.
There are new elements to bring into the
BREEAM/carbon argument, which, don’t forget,
does not just apply to new build. There are
BREEAM schemes for refurbishment and fit-out.
The Zenon brand of GRP rooflight is the only one of
its kind in the UK to have achieved an
Environmental Product Declaration (EPD) from the
BRE. The EPD brings with it a tangible contribution
of 1.5 points towards BREEAM classification when
used as part of a metal roof system (BREEAM
category Materials Mat 02).
Zenon brings additional unique benefits to the
carbon argument. Evolution has 40% less
embodied carbon than conventionallymanufactured
GRP rooflight sheet. Zenon Insulator
is manufactured from honeycomb cellulose acetate
which offers lower embodied carbon than the
alternative multiwall polycarbonate, and can be
composted at end of life.
The value of refurbishing rooflights is something all
responsible professionals are aware of. However,
human nature is such that because we know
something, we assume everyone else knows it too.
Highlighting the benefits of refurbishing rooflights
can open customers’ eyes. It makes them aware
of a small change that can have a big impact on
their building operating costs. It makes
customers – architects, main contractors,
building operators – aware that you don’t just
look at the financial benefits of an order to your
business, but how your work can benefit them.
It’s a new take on customer care.
Contact Hambleside Danelaw
01327 701 900
www.hambleside-danelaw.co.uk/
@HambDane
Lead and Hard Metal
courses run every month
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course programmes to inspire and train
Leadworkers and Hard Metal Workers.
BOOK
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Book now for the following courses and qualifi cations:
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• On-Site Assessment & Training (OSAT) for experienced
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CITB-funded training for registered companies.
How can I book?
Booking is simple. You can book your course through the NCTS website www.ncts.org.uk or you can
contact us directly on 01992 801914 or email training@ncts.org.uk.
NCTS - Delivering Training across the Roofing Industry
MARCH 2020 TC 43
An Inspector Calls
MAKE WIND LOADING A BREEZE
In An Inspector Calls, our regular monthly column, Total Contractor has teamed up
with the experts at BMI UK & Ireland to help you avoid the common pitfalls that can
often cost you both time and money and achieve roofing success.
After storms Dennis and Ciara wreaked
havoc on the UK, the Inspector talks
wind loadings this month and why they
are a crucial factor when designing a roof so
it will not be damaged.
Wind speeds and loading vary all over the UK but
there are particular circumstances that you need to
bear in mind when designing a roof or, more
particularly, deciding how to fix it in place.
Most tile failures on a pitched roof occur due to the
lack of a fixing specification or a failure to properly
follow the specification provided. BS 5534, the
standard for slating and tiling on pitched roofs,
strongly urges the use of a manufacturer’s fixing
specification for your roof.
Location
When putting together a specification the main
factor we consider is location – where the building
is and what surrounds it. For instance, is the
building next to open terrain, such as the sea or a
plain? Wind speed over flat surfaces is a lot faster
than when it’s been disrupted by contours.
Similarly, wind gains speed as it moves uphill: the
steeper the slope, the greater the wind uplift. So,
buildings at the crest of a hill will need different
fixing specifications to those at the bottom. As a
rule of thumb we add hills into our calculations
when a slope is more than 10% and when the
building is more than halfway up.
Altitude is another important aspect of location
because every metre above sea level affects the
calculation of the fixing specification. Each town
and city has its own unique altitude and wind
speed, which is detailed in BS 5534, though care is
required when dealing with areas of varying heights,
where we then revert to contour lines on the
Ordnance Survey maps.
Heartbreak ridge: damage from wind uplift can be extensive.
The same is true of the built environment, which
can act to slow down the wind speed in the same
way as contours. That is why you need to take care
when working on the edge of towns when they
might border a wide, open space for some time.
Even on a new development, where a house may
eventually be surrounded by similar buildings, you
must take this into account as the roof will be
vulnerable to wind uplift while those buildings are
being built.
Smaller buildings can provide some shelter to a
taller building, when we would need to look at the
‘effective’ height. This is when a tall building is
down wind, and the small building can give shelter
to the first few storeys. But when the taller building
is upwind, it causes turbulence in the air flow to the
smaller buildings in its wake and this can drag
down some of the fast-moving wind from higher up.
These external factors may affect the roof design so
that the wind loadings are kept to a minimum – or
they can be made worse, and you will have to
specify the roof fixings to mitigate. The shape of the
building determines the wind uplift around it, as
does the pitch and height.
The basic rule is that mono pitch roofs have the
strongest wind uplift, whatever their pitch but,
generally, the lower the roof pitch, the more wind
uplift there is acting upon it. Steeper roof pitches
give some shelter to their leeside (negative) while
lower pitches give less protection to their leeside, as
well as exposing their leading edge. On complex
roofs, services such as chimneys and dormers may
cause turbulent vortices at the perimeters.
In common with a lot of construction components,
the important elements of roofing are unseen.
Fixings and underlay play an immense role in
maintaining the integrity of a building’s roof but are
as visible as its foundations.
Research shows that a roof fitted without underlay
is five times more likely to sustain damage than a
roof with underlay. This is because the underlay
keeps the internal and external pressures separate.
Internally, uplift forces act upon the roof underlay
whenever air can move within the building to the
underside of the roof covering. Instead of this uplift
load affecting the underside of the roof, its full
impact is taken by the underlay.
Fixing specs: No one size fits all
Every tile or fitting we put onto our roof must be
fixed, using either a nail, a screw or a specially
designed clip. Research shows that the most secure
fixing is a combination of both nail and clip, which
has a resistance of more than 200 Newtons/m², or
more than seven times secure than a single nail or
twice as strong as a fully clipped. Just which fixing
specification is needed for the roof in question can
be answered by your tile manufacturer, as they will
all supply one, normally free-of-charge. It is
important you get one for each job, and each tile
type because the specification may vary between
manufacturers. You must not assume that a ‘one
size fits all’ fixing specification will be sufficient
because, as we have seen, every specification is
tailored to the needs of each site and location.
Contact BMI National Training Centre
01285 863545
www.bmigroup.com/uk
@_Redland / @Icopal_UK
44 TC MARCH 2020
GEMINI ®
THE ROOFING TILE
THAT HAS CAUSED
A REVOLUTION
PROJECT SHOWN IN IMAGE:
Broadbridge Park Care Home
CLIENT:
Halebourne Care Group
CONTRACTORS:
Lawrence Baker and Bracknell
Roofing Contractors
PRODUCT:
40,000 Gemini ® roof tiles in Ember Blend
Gemini is a true innovation in roof tile design. With its ‘double
cambered’ design, this interlocking concrete tile gives the
appearance of traditional plain tiles when laid.
Because of Gemini’s design, fewer tiles are required to cover
the same area as a conventional double lapped plain tile. This
innovative product assists in reducing the build cost, and helps
to reduce the environmental impact by reducing the amount of
quarried aggregate used and haulage movement per laid m².
Call 01525 244900 or visit
www.forticrete.co.uk to find out more.
www.forticrete.co.uk
Roofing Updates
For further info on all these updates and more, visit www.total-contractor.co.uk
NEW DIAMOND GRP SYSTEM
Permavent has expanded its extensive range of innovative roofing products with the release of a new,
advanced GRP roofing system, that provides the perfect solution to the construction industry for flat roofs.
The ‘Diamond GRP System’ offers exceptional quality for flat roofing as it has been specially formulated solely for
roofing applications. Traditionally GRP systems were designed for marine use, such as boats and aquatic tanks.
When applied to a roof the finished result was often very brittle and unforgiving, lacking the durability and flexibility
required. This, in turn, decreases the overall life expectancy.
Above: The Diamond GRP System includes base
resins, topcoats, matting, trims and accessories.
Diamond GRP eliminates these issues with its formula specifically designed for roofing and delivers enhanced benefits including:
Longevity: Advanced bonding characteristics and superior flexibility improves the roof’s performance and is supported with a 25-year materials guarantee;
Robust and Durable: Excellent strength, versatility and waterproofing makes it ideal for extreme weather conditions and frequent footfall, where it can be
specified for use on walkways and balconies; Intuitive installation: Quick and easy to apply all year round, with excellent UV resistance; Seamless Improved
Aesthetics: No seams, joints or welds are required and creates an attractive finish. This also reduces labour time for the contractor and removes potential
points of water ingress. For more information visit www.permavent.co.uk or email enquiries@permavent.co.uk.
GET THE EDGE WITH PROTECTION
Roof Edge has installed a hard-wearing safety solution on Scottish Natural Heritage’s HQ roof in Inverness.
After years of improving the Scottish countryside, they decided to focus their efforts on improving their head office’s
rooftop safety with the help of Roof Edge. After a thorough site survey, it was determined that a Kee Walk with
Guardrail system would be the most effective solution, incorporating a Kee Gate into the system for added security.
“Ensuring the safety of our staff is the main priority for us and Roof Edge’s solutions have given us the peace of
mind we needed. I am confident now that people working on our roofs are protected. To say we’re happy with the
outcome is an understatement,” explained Lesley Fraser, GGH Building Manager. www.roofedge.co.uk
MARLEY PROVIDES THE LOWDOWN
Marley has launched a new concrete interlocking tile, which can be used down to a minimum pitch of 12.5 degrees.
The Mendip 12.5 from Marley.
The new Mendip 12.5 has the same double pan design as the original concrete tile, but includes some innovative features
to ensure it can be used at a lower pitch. Designed with single storey extension projects in mind, the Mendip 12.5 has four
weatherproofing channels at the face of the tile to prevent water ingress from wind driven rain. To make it even more
watertight, the tile has no nail hole and is instead installed with its own Mendip clip. As well as the original Mendip tile,
which can be used down to pitches of 15 degrees, the range now features the Mendip 12.5 in two colours – Smooth Grey
and Smooth Brown – giving contractors more choice on low pitch projects. www.marley.co.uk/lowpitchmendip
LIGHTS, CAMERA, ACTION FOR AH+
SIG Design & Technology has produced a series of instructional videos on the new and
improved Hydrostop AH+ liquid waterproofing system wet-on-wet, cold applied product.
For further information on Hydrostop AH+ liquid
waterproofing systems visit: www.singleply.co.uk
The videos were filmed at SIG Design & Technology’s Training Academy with Danny Meadows,
leading trainer and area field technician, demonstrating the correct techniques for application. The
videos walk you through every step of the application from surface preparation and priming, applying
reinforced fabric and more difficult detailing such as outlets and pipe penetrations. The videos are
available to view at http://bit.ly/HydrostopAHplusvideos
46 TC MARCH 2020
CERTIFICATE 12/4895
ARCHI TECTURA
AL
QUALIT TY
ROOFLIGHTS
AT TRADE
PRICES
Pitched & Flat Roof • BBA
Approve
ed • Secured by Design • FREE delivery
0333 016 3428 • info@rooflights.c
om
LPS 2081: Issue 2
Cert/LPCB ref: 1347a
FM 596998
EMS 613885
#VoiceofSinglePlyRoofing
MARCH 2020 TC 47
Roofing Updates
For further info on all these updates and more, visit www.total-contractor.co.uk
MADE TO ORDER RADIUS GUTTERS
Sometimes you need to replace a radius gutter (guttering that follows the shape of a circular roofline) on a
conservation or renovation project and it needs to be ‘like for like’.
The original pattern for ‘sand casting’ of that specific Cast Iron radius gutter may be long gone, but Rainclear can
use the pieces you still have to create new ‘patterns’ and cast new matching radius gutters for you. This is known
as a ‘True Cast’ Radius Gutter. Cast Iron gutters are available in 4 traditional profiles and primed for onsite
painting in almost any colour or factory pre-painted in 7 traditional colours. It should last over 100 years with
proper maintenance which includes repainting every 5 year. In another case you may be allowed to replace the original cast Iron radius gutters with Cast
Aluminium – Aluminium is less expensive, lighter to install and does not need to be painted regularly to last 25-40 years environment dependent. In this case
Rainclear can arrange for a new pattern to be made from the pieces that need to be replaced and/or from measurements and calculations from plans of the
current roofline. Rainclear can also cast new replacement Aluminium radius gutters for you. Cast Aluminium Gutters are available in 3 profiles and in 26
standard RAL colours. Even if your project is a new build project, we can use either of the above processes or, if the project calls for a more contemporary style
of gutter, the team can cut and mitre lengths of extruded or pressed aluminium gutter to create the curve necessary for your roofline. www.rainclear.co.uk
A 1ST CLASS ROOFING PACKAGE
Prater has been appointed by Blue Sky Building (on behalf of Royal Mail) to undertake
extension and refurbishment works at the Royal Mail Mount Pleasant sorting centre.
Above: The Royal Mail Mount Pleasant.
Prater has been appointed to deliver the roofing package to include a new canopied area that will cover
the through route from the road to the loading area, which will be an inverted roofing solution. In addition,
Prater will be delivering refurbishment works to the existing loading bay at the building with a single ply
warm roof solution. Karl Moxon, Prater, commented: “We are thrilled to partner with BlueSky Building on
this important phase of the overall development for such a prestigious end client.” www.prater.co.uk
THE NATURAL SOLUTION FOR SMITHY
Smithy Cottage, an unusual, cruciform shaped new-build property in Warrington, has recently been constructed
using CUPA PIZARRAS’ CUPA 2 natural slates.
Above: Smithy Cottage.
Selected for uniformity, longevity and aesthetics which is in-keeping with the surrounding properties, the CUPA 2 slates were
used for the roof of the property which unusually incorporated atrium glazing and inlaid solar panels. “We chose to introduce
materials associated with other ‘traditional’ large houses in the local area, one of which was slate,” commented Ian Scullion,
Associate at Fasciato Architects. “As a result, we decided to use a natural slate for the roofing material to achieve a balance
with the brief whilst also making the house feel homely and appropriate to its context.” www.cupapizarras.com
GEMINI: CARE AND ATTENTION
Forticrete has supplied more than 40,000 Gemini roof tiles for the construction of Halebourne
Care Group’s latest luxury development for independent living in Broadbridge Heath.
The retirement village offers the highest standards of
residential, nursing and dementia care.
Freddie Wade, Contracts Manager for Bracknell Roofing, commented: “We initially started on the
construction of the retirement village in 2018, following our appointment by specialist care
contractor, Lawrence Baker. With tight deadlines in mind, we worked together to specify a roofing
material, which could offer savings in both time and labour. With this in mind, we turned to
Forticrete’s Gemini tile”. www.forticrete.co.uk
48 TC MARCH 2020
SLATE FOR ROOFING
Comprehensive product range
30 to 75 year market-leading warranties available
Reproduction & Fibre Cement ranges
Tailored ranges in stock in your area
Full support & guidance
Natural Slate Ranges
Excellence
Commercial
Classic
www.sigaslate.co.uk
Installation Advice
SUREBRICK INSTALLATION GUIDE
Total Contractor takes a look at the Forterra SureBrick system.
Forterra has launched SureBrick, a cutting-edge brick slip system consisting of coated and
stainless steel rails for the mechanical retention of brick slips. The system is ideal for use in a
range of construction and architectural projects.
Among the system’s advantages is its ease of installation, meaning complex and aesthetically appealing
façades can be created without the input of highly trained bricklayers. Below, the company has put
together a handy step-by-step guide to help ensure a hassle-free installation process for contractors
and installers.
Above: Design shows Surebrick build-up.
1. SureBrick Rails
• SureBrick is fixed to a secondary supporting
structure (sub-frame) spaced at no greater than
600mm centres.
• Initially, the datum points for the position of the
first SureBrick Rail should be set carefully, taking
into account the final position of the brick slip
when installed.
• The rail should be positioned horizontally on
the datum point, with the aid of a spirit or laser
level.
• It must then be fixed to the sub-frame using
A2 stainless-steel fixings through the prepunched
holes in the rail. Fixings must be
positioned at a maximum horizontal spacing of
650mm.
* No two (vertical) joints in adjacent rails should
occur in the same bay.
* SureBrick Rails can be stacked a maximum of
five courses high before fixings need to be
inserted, provided that they are self-supporting
and weather conditions permit this. Alternatively,
fixings can be inserted as each rail is interlocked
into position.
* At changes in direction, SureBrick Rails must
be butt jointed; every alternate SureBrick Rail is
bent around the return and fixed to both
elevations to provide rigidity, creating any angle
of corner.
* In order to achieve architectural detailing –
solider courses and bonded effects, for example
– SureBrick Rails can be installed vertically to
allow a maximum height of
675mm.
2. Brick slips
• The groove in the
top of the brick
slip must be
slotted carefully
into the rail’s
upper tab, and the
slip rotated so that the
bottom rests against the
rail’s lower tab.
• Once fully clipped in, the bottom arise of the
brick slip must be hit at a 45 degree angle in one
single upward and backward motion with a
rubber pallet.
• The brick slip can be moved horizontally within
the rail if required, by carefully tapping the
perpend arise of the brick slip with a rubber
mallet.
• External corner pistols are slotted into the rails.
3. Pointing
• Joints must be fully filled with the traditional
mortar blend. If the brick slips have a high-water
absorption of more than 10%, joints should be
wetted down prior to pointing.
• The mortar should be tooled off after it has
formed a semi-dry surface skin and lost its initial
sheen. The time this takes is dependent on the
absorbency of the brick slips and the weather.
* Pointing should only take place between the
temperatures of 5 and 35°C and
should not be conducted during
rain, or if rain has been
forecast.
* Pointing should be
installed in
accordance with the
Certificate holder’s
recommendations.
4. Finishing
• The top of the system must
be protected by an adequate
overhang (minimum 40mm with drip), or by an
adequately sealed, purpose-made flashing or
trim.
Richard Willetts, Head of Design, Technical
Services and MMC at Forterra, concludes:
“SureBrick has been comprehensively researched
with the input of architects, specifiers, clients
and installers, enabling us to develop a brick slip
system fully in line with the requirements of the
construction sector today.
“Alongside the system itself, we provide a
dedicated support service from conception to
completion, encompassing design assistance,
installation training ahead of the build date,
delivery and a contact for onsite advice.”
Find out more about Surebrick and Forterra
www.forterra.co.uk/surebrick
www.forterra.co.uk
50 TC MARCH 2020
Flush-fitting, with a simple, elegant beauty,
Cedral Click brings a low-maintenance modernity
to any commercial or residential application
Easy to install
UV resistant
Low maintenance
Factory applied colour
Water resistant
External Envelope
SECURING FUTURES THROUGH
THE BUILDING ENVELOPE
As the pressure mounts on the construction industry to achieve zero-carbon buildings,
Vincent Matthews, Head of UK Marketing at SFS, explores how the building envelope can
help to reduce energy usage and enhance a building’s lifespan.
Arguably, the built environment is at its
most critical juncture in its history. Data
from the EU Energy Centre (EEC) shows
that residential and commercial buildings use
roughly 40% of global energy and emit of all
greenhouse gases. The EEC warns that if nothing
is done, greenhouse gas emissions from buildings
will more than double in the next 20 years.
Clearly, there is an onus on every player in the
build chain to ensure that buildings are as energy
efficient as they can be. Contractors and
installers particularly must be wise to how they
can help, given that they are often at the forefront
of project planning, construction, and materials
and component selection.
The building envelope is one such example. With
good planning and preparation, along with the
right mix of components, energy consumption and
carbon footprint can be minimised. Lowering
carbon emissions starts from construction
through to when the building is in use, and even
in maximising the lifespan of the building itself.
The role of the building envelope
Put simply, a building envelope is the exterior of a
building which repels the elements – the roof,
subfloor, exterior walls, exterior doors and
windows. Although simple in principle, the
building envelope is a complex piece of
engineering, with different elements that must
work together to ensure the integrity of the
building. Responsible for moisture
control, temperature control, and
air boundaries, the building
envelope can make a huge
difference to the energy
efficiency of a building – reducing
energy lost and protecting the indoor
environment.
The roof of a building is one of its main energy
efficiency blackspots, accounting for 25-30% of
all heat lost through the envelope. To maximise
the thermal qualities and reduce energy loss from
any roof, it is vital that there is no break in the
insulation which can compromise its integrity.
Known as thermal bridges, these weak spots are
commonly caused by breaks in the insulation,
protruding joists, wall ties and bad workmanship.
One weak spot often overlooked is the fasteners
themselves. A typical roof installation uses
thousands of fasteners, each one a potential
thermal bridge. Flat roofing solutions such as the
isotak thermally broken sleeve and fastener from
SFS will ensure that cladding is properly secured,
avoiding thermal bridges and decreasing energy
loss. The two-part fastener sits inside a sleeve
which penetrates below the surface of the
insulation, providing a barrier between the
fastener head and the external atmospheric
conditions. The stainless-steel construction of
the fastener conducts heat at a slower pace than
carbon steel, further improving the thermal
“As with any part of the building envelope, the
correct specification and fitting of these layered
cladding systems is vital”
Left: Vincent Matthews, Head of Marketing
at SFS.
efficiency of the envelope, as
well as offering the improved
corrosion-resistance required to
ensure a longer lifespan.
The right component mix for
rainscreen cladding systems
The façade of a building also represents a key
blackspot for energy efficiency. Rainscreen
cladding is one way to keep the rain out, while
also offering an inner layer of thermal insulation,
preventing excessive air leakage and protecting
against wind. However, as with any part of the
building envelope, the correct specification and
fitting of these layered cladding systems is vital.
“By sourcing different
components from
different suppliers, the
system may not
necessarily be as
energy efficient as it
can be”
Rainscreen systems are typically designed to
meet mechanical and thermal needs – using
components from a range of suppliers to create a
full system. However, by sourcing different
components from different suppliers, the system
may not necessarily be as energy efficient as it
can be.
SFS’ NVELOPE Project Builder overcomes this
challenge. This unique specification tool can
52 TC MARCH 2020
The Loft Modular Home - Tingdene Homes
Modular Homes
Do you want a robust, flexible, versatile roof for your modular home? Then look no
further than TapcoSlate Classic
With its outstanding, natural looks, low waste and unbreakable qualities, Classic Slate is perfect for modular construction. It can
withstand the movement of being transported over distance where other roofing products crack and break. Classic Slate is easy to
install, easy to cut and shape, and with its 40-year warranty is easy to love. Its 16 different tile moulds make sure that your roof has a
natural, non-repeated look, just like natural slate, but at a quarter of the weight – saving costs on materials and installation times.
Lightweight – as low as 12kg per m 2 Built-in camber for tighter fit No sorting, clipping or drilling
Authentic slate appearance – combines
the beauty of slate with modern
technology
BBA approved on roof pitches of 14°
and upwards on both felt & batten and
fully-boarded applications
Easily cut with a fine-toothed saw or
sharp utility blade
Easy to install with pre-marked nailing
and exposure guides, plus horizontal
spacers
BRE testing for wind-driven rain found
TapoSlate Classic to perform much
stronger than all equivalent materials tested
Random Edges and patterns with
constant colour throughout
A Choice of Amazing Stocked Colours
Fully tested to BBA Standards, including
fire, wind, driven snow & rain, and
water absorption
No breakages – will not crack, split or
break if dropped or walked upon
40-year warranty
STONE BLACK | 801 PEWTER GREY | 804 RED ROCK | 809 PLUM | 706 BRICK RED | 709 CHESTNUT BROWN | 712
www.TapcoRoofingProducts.com Tel: 01482 880478
External Envelope
identify a bespoke solution, pairing
the right fixings with the right
brackets and subframe systems to
create a solution which best fits
the thermal requirements of the
project.
The Centre for Virus Research (below) is a
case in point. Using Project Builder and
the NVELOPE support system from
SFS helped to provide the research
centre with an aesthetically
pleasing and state-of-the-art
facility, which since completion
has achieved BREEAM
Excellent status.
The Project Builder software
was used to provide wind
load calculations and pricing,
eliminating any surprises onsite.
To check the
workmanship and design
performance of this project, the
Centre for Window and Cladding
Technology (CWCT) oversaw a
rigorous test of the cladding against
dynamic loads and weather
resistance. The test achieved the highest
possible scores, which in turn proved the
efficiency of the products used.
Maximising efficiency, minimising
downtime
On any project, time is money. For those involved
in the design and construction of a building,
opting for a known solution seems an easy way to
keep the project timeline under control. However,
as with everything in life, technology evolves,
The Centre for Virus Research.
Left: The TDBL from SFS; Below: The
SXC5.
bringing with it new
efficiencies which older
technology simply can’t offer.
Newer generations of fasteners,
fixtures and brackets are being
developed to aid a quick and easy
installation. Two instances of
cleverly engineered fastening
components are the SXC5
and the TDBL from SFS. The
former is a self-drilling
composite fastener that
has been re-engineered
to have an optimised tip
and thread geometry.
This allows installers to
drive the SXC5 into the
material they are
securing to quicker –
saving valuable time and
money. The self-threading
TDBL also offers time
efficiencies. Ideal for awkward
areas such as box sections and
‘blind’ fixings, the TDBL can be
inserted into punched holes to fix thin to
thick metal structures together, vastly reducing
installation time.
Minimising reworks is also vital to cost control, as
well as wider carbon consumption. In a bid to
make buildings secure, fixings can be subjected
to ‘overdriving’. This causes damage to the
substrate, as well as the fixing itself, sometimes
requiring layers to be replaced before the job can
progress. Using fasteners such as the SDK by SFS
– which is designed with a square drive which
will snap-off when the ideal torque is reached –
can massively reduce the risk of compromising
the structure. It is this hidden detail and
innovation that can go some way to reducing
additional carbon spend. By getting it right first
time, there is less chance of needing to revisit
sites, and less energy needed to manufacture
The Parsons Building at Newcastle College.
more materials to replace incorrectly installed
components.
The refurbishment of Parsons Building at
Newcastle College is where this pre-planned
forward thinking took centre stage. With a chosen
aesthetic of zinc and copper cladding, the project
required low profile, high-grade stainless-steel
fasteners to fix the cladding to various composite
panels. The solution was the SX2/8-D9 selfdrilling
fastener, which provides excellent pull out
values and reduces over-driving due to the thread
design. The building also featured the isotak TIA
adjustable fastener system, reducing fastener
and polypropylene sleeve combinations by 50%
and significantly reducing drilling times.
The need for collaboration
As suppliers and installers strive to meet
stringent building regulations and improve energy
efficiency, they must work together to ensure a
successful construction of the building envelope.
Component manufacturers have a key role to play
here, educating the marketplace on the latest
technology at the same time as inviting feedback
from key stakeholders.
Through collaboration, the right specification of
materials, optimised project planning and
minimised works, we can arrest the energy
consumption of the built environment, and by
token, help secure the future of our world.
Contact SFS
0113 2085 500
www.sfsintec.co.uk
@SFSintec
54 TC MARCH 2020
roofingawards.co.uk
roofingaards.co.uk
Steel Cladding
CONTRACTORS: STEPPING UP TO
THE INDUSTRIAL CHALLENGE
Being subject to high levels of industrial traffic, equipment and often located on busy urban
sites or exposed rural locations, industrial buildings come with an individual set of
requirements when it comes to their construction. In this article, Leighann Harris, Account
Manager at Hadley Group, explores the factors contractors need to consider when installing
external cladding on industrial buildings, so that they can ensure both high levels of client
satisfaction and a long-lasting, high-quality installation.
Ensuring that an industrial building’s
structure is able to deliver high levels of
strength and durability is imperative,
especially if it is to withstand the oftendemanding
environment for many years to come.
It is therefore perhaps no surprise that the
material of choice for industrial buildings
continues to be steel.
Indeed, while steel cladding is now increasingly
starting to find its way on to modern housing
developments, favoured for its clean and
contemporary design lines, it is still perhaps most
commonly recognised as
forming the face of the
UK’s industrial
buildings, renowned
for being both hardwearing
and resilient.
However, with so
many steel building
products and systems
available on the market, it
can be overwhelming for
contractors to identify the cladding
“Understanding the various processes can
enable you to discern a steel cladding product
which is of better quality, or which is able to
deliver higher levels of strength and durability”
best suited to a particular
application or project
requirements.
Corrugated or boxprofile
cladding is
perhaps the most
common choice for
industrial building roofs
and walls, particularly
when compared to flat sheet
cladding, with the corrugations
increasing the cladding’s overall tensile
strength and making the structure more resilient
to impact and weight loads, consequently
reducing the likelihood of dents or warping.
Differing manufacturing processes
It is also worthwhile for contractors to be aware
of the various steel manufacturing and
fabricating processes and the benefits of each.
While this may not appear immediately relevant,
understanding the various processes can enable
you to discern a steel cladding product which is
of better quality, or which is able to deliver higher
levels of strength and durability. For example, the
cold rollforming process involves steel being
passed through a series of contoured rolls,
progressively manipulating the metal until the
desired cross-section profile is achieved. Being
work hardened in a cold state allows for a highly
adaptable manufacturing process and the
potential for custom product design, as well as
56 TC MARCH 2020
“It can be overwhelming for contractors
to identify the cladding best suited to a
particular application”
Images: Hadley believes steel cladding will remain the
material of choice for industrial buildings, providing the
strength, durability and resilience that the sector needs.
high degrees of consistency, accuracy and speed.
An added benefit of this cold-rollforming process
is the ability to produce steel cladding with a high
strength to weight ratio. Not only can this mean
that less steel is required on a project to achieve
the same performance levels, but it can also lead
to savings elsewhere – such as concrete
foundations – and prevent undue weight from
being placed on the overall structure.
Another integral quality of steel, in addition to its
strength, is of course its durability. That said,
with industrial buildings often located in harsh
and demanding environments, potentially subject
to adverse weather conditions, heavy site traffic
and industrial equipment or chemicals, it is well
worthwhile considering how you can improve its
resistance to corrosion and weathering even
further. Not only will this contribute to a longlasting,
high-quality installation but it will also
reflect positively upon the contractor, with high
levels of client satisfaction. Consider looking for
roof and wall cladding that is manufactured from
galvanised steel, whereby the metal has a zinc
coating applied, designed to provide additional
protection against corrosion risks. Alternatively, a
steel that has been polyester or powder coated is
also a good choice, providing both an additional
layer of protection against corrosion and also the
ability to customise the colour and finish of the
cladding.
Condensation concerns
One concern that can often arise with metal
cladding and roofing, and one that your clients
may mention, is the potential for condensation
and the subsequent water damage that can
ensue. This could prove particularly problematic if
a building is used to store equipment, materials
or stock. Fortunately, some steel manufacturers
have taken this into consideration, with the
creation of innovative solutions. For example,
Hadley Group offer UltraSORB, a self-adhesive
skin that can be applied to its steel roof panels as
part of the manufacturing process. It works to
trap moisture in specially designed pockets within
the membrane, before then allowing the moisture
to evaporate back into the atmosphere as the
temperature rises. Not only does UltraSORB have
high levels of water absorption but it can also
provide additional acoustic insulation – another
key element that needs to be considered during
an industrial building’s construction, particularly
if the site is located nearby a residential area.
It is easy to see why steel cladding is, and will
likely continue to be, the material of choice for
industrial buildings, providing the strength,
durability and resilience that the sector needs.
Indeed, with industrial sites often coming with
their own set of environmental challenges, it is
imperative that contractors first seek guidance
from a reputable manufacturer in order to ensure
a steel building envelope solution is installed that
will deliver the levels of performance required.
Contact Hadley
0121 555 1300
www.hadleygroup.com
MARCH 2020 TC 57
Cladding Updates
For further info on all these updates and more, visit www.total-contractor.co.uk
TEK GETS SPORTY AT PAVILION
The Kingspan TEK Building System of structural insulated panels (SIPs) has provided the bespoke,
thermally efficient shell for a minimalist pavilion at Eton College’s Willowbrook Outdoor Sports Centre.
The stunning single-storey building, designed by Lewandowski Architects, sits at the centre of the site and
provides a range of facilities including changing rooms, toilets and a kitchen, along with a roof-top viewing
platform. Feltham Construction managed work on the project which included the demolition of the
building’s outdated predecessor. Wood was a key part of the material palette with charred timber fitted for
the outer cladding and birch-ply boards fitted internally. This approach extended to the structure, with
Bentley SIP Systems using the Kingspan TEK Building System for the walls of the structural shell. Kingspan
TEK Building System is formed from SIPs with a high performance, rigid insulation core autohesively
bonded between two OSB/3 facings. 142mm-thick Kingspan TEK panels were selected for the walls of the
pavilion. As Kingspan TEK Delivery Partners, Bentley SIP Systems oversaw the design and factory cutting
of the panels before delivering them to site. www.kingspantek.co.uk
The Kingspan TEK Building System has been erected to form
a minimalist pavilion at Eton College’s Willowbrook Outdoor
Sports Centre. (Image credit Will Scott).
FIXFAST’S FASTENER SPEC SUPPORT
Fixfast has launched two initiatives to support the correct specification of fasteners for the building envelope.
Architects and contractors can access a comprehensive technical support service providing guidance on projectspecific
fastener selection and testing. Complementing the new service, a highly-detailed Specification Guide can be
downloaded by specifiers as useful reference material. Both initiatives have been introduced to encourage more
consistent and improved specification of building envelope fasteners, and therefore enable the construction of better,
safer, and longer-lasting buildings. More information on Fixfast’s Specification Support Service is available at
www.fixfast.com/SpecificationSupport or on 0800 0590955 and specsupport@fixfast.com.
MCRMA WELCOMES FIRST INSTALLER MEMBER
The Metal Cladding and Roofing Manufacturers Association (MCRMA) has welcomed SPV Group as its first member in the system installer
category.
SPV Group has over 30 years’ experience in the industry and operates a nationwide service for the refurbishment and maintenance of buildings in the
commercial and industrial sectors. The company offers services in cladding, rainscreen, fascias, glazing, curtain walling, flat roofing, slating and tiling.
The SPV Group has a combined workforce of over 100 operatives, all trained and experienced in the installation of a wide range of systems and
products. The MCRMA represents the leading manufacturers across all five categories of membership – systems manufacturers, components
manufacturers, system installers, independent roofing and cladding inspectors and industry support services. www.mcrma.co.uk
ZIG-ZAG FAÇADE AT KINGS CROSS
Perforated cladding panels like no other from Proteus Facades have helped to transform York
House in Kings Cross.
York House in Kings Cross.
Proteus SC Perforated Aluminium cladding panels wrap around a parapet along the new terrace in a
bespoke repeated zig zag profile, which blends softly with the sky and complements a brick lattice façade,
set on a 45-degree angle. The perforated panels also span various windows on the upper elements of the
building. Each panel, installed by Richardson Roofing, is supported by a recessed aluminium PPC framing
system devised by Proteus Facades and coloured to match. www.proteusfacades.com
58 TC MARCH 2020
Reliability
from the forest
to the roof
• Fully graded roof batten
• Consistent quality
• 60 Year lifetime warranty
• ‘Full to size’ in all dimensions
• Certified and compliant to
British Standards
Choose PREMIUM GOLD from SR Timber
TEL: 01623 446 800 www.sr-timber.co.uk
Building Regulations
THE A,B,C’S OF PART L AND PART F
Jonathan Ducker, Head of Regulatory Affairs at Kingspan
Insulation UK, explains what’s going on with Part L and
Part F...
If you’ve been keeping an eye on recent
industry news, you may have noticed a few
signs that the Government is starting to get
serious about meeting its net-zero greenhouse
gas emissions target by 2050. Over the past
couple of months consultations on tightening the
requirements within Part L and Part F of the
Building Regulations for new homes in England
and Wales closed, with new versions of the
Approved Documents set to come into force later
in the year.
But what exactly are these documents and how is
it likely to affect your work?
What is Part L?
Part L of the Building Regulations sets out the
mandatory requirements for the conservation of
fuel and power. Approved Document L (ADL) is
not mandatory, but it provides guidance on how to
meet those requirements, including overall
emissions targets and specific limitations such
as worst case U-values. The Building Regulations
themselves are devolved with separate
requirements in England, Wales, Scotland and
Northern Ireland.
clear limits on the expected heat demand for the
building, based on the thermal efficiency of the
building envelope. This has been scrapped in the
consultation and whilst the notional building for
option 1 (which is used to generate the overall
target emissions rate) has an external wall U-
value of 0.15 W/m²K, the actual minimum backstop
is far weaker, at 0.26 W/m²K. This is much
worse than even the existing Welsh and Scottish
equivalents.
In theory, this approach in combination with the
way that the newly introduced Primary Energy
metric is calculated, could allow homes to be
built using all the backstops for fabric elements,
leading to higher heating demand than at present,
providing this is compensated for with lots of
photovoltaic (PV) generation. This high
consumption approach is short-sighted and is
ultimately likely to mean that the envelope
performance of these buildings will have to be
“It makes sense to use
this year’s revisions as
an opportunity to gear
up and begin to
implement solutions
which can provide an
improved fabric
performance, that sets
those buildings up for
the future”
extensively upgraded in the future to allow them
to realistically reach net-zero emissions.
What are the recommendations in the
Welsh Consultation?
The Welsh approach, in contrast, seems more well
considered. They again offer two uplift options, but
the targets set are more ambitious: 37% (preferred)
and 56%. Detailing requirements are again
tightened and whilst FEES were never adopted
within the Welsh Part L, they instead set much
tighter fabric backstops as you can see below:
What are the recommendations in the
English consultation?
The consultation gives two uplift options designed
to achieve a 20% and 31% (preferred) reduction
on current emission levels. Whilst these top-line
figures sound substantial and greater emphasis
has been placed on detailing and addressing
thermal bridging, the approaches outlined are
questionable, particularly when it comes to the
building fabric.
The current version of ADL incudes a Fabric
Energy Efficiency Standard (FEES) which sets
“The new versions of ADL for housing are expected
to be implemented before the end of the year”
60 TC MARCH 2020
(QUITE INTERESTING)
INSULATION FACTS
By QI (Quantum Insulation Ltd)
‘WFRL
and the importance of
correct installation’.
Above: Attention to detailing will also be important to ensure compliance with the revised ADL’s.
By adopting this fabric first approach with careful detailing, it is possible to
limit heating demand from the outset and relatively simple to build on a solid
performance further by fitting renewables or decarbonising supply.
When are the final versions likely to
come into force?
The new versions of ADL for housing are expected to be implemented before
the end of the year. In addition, the Government has stated that changes to
the Approved Documents covering new non-domestic buildings will also be
implemented in 2020.
Can we expect further changes in the near future?
In both cases, the revisions to Part L are seen as a stepping-stone to a Future
Homes Standard in 2025. This will inevitably require homes to reach a much
tougher overall emissions target and tightened fabric requirements. As such,
it makes sense to use this year’s revisions as an opportunity to gear up and
begin to implement solutions which can provide an improved fabric
performance, that sets those buildings up for the future.
The installation of the Wa
ater Flow Reducing Layer
in inverted roof
insulation systems has been highlighted as a concern. It has been
achieved. It is therefore important that the WFRL
is installed correctly.
(vapour permeable) membrane installed over inverted insulation to
It is imperative that the inverted roof system itself is also designed
the outlets.
The Insulation and WFRL are loose laid. Only as much as can be ballasted
should be installed at any one time,
thus protecting the insulationn
insulation at right angles to the designed fall of the roof, starting at
surface. The WFRL should be “star cut” and turned up around soil pipes,
Inverted Green Roofs and Blue Roofs carry additional design
information should be sought from the system provider.
should ensure that the WFRL
has been installed correctly and care should
lifetime of the system.
Above: Kingspan Insulation offer a range of thermally efficient solutions for all areas of the building
envelope. These can allow the most demanding U-values to be met with a slim construction.
Next month’s QI by QI – ‘Crucial consideration in calculating U-Values
in Inverted roofs’.
Contact Kingspan Insulation
01544 387 384
www.kingspaninsulation.co.uk
@KingspanIns_UK
MARCH 2020 TC 61
Insulation Updates
For further info on all these updates and more, visit www.total-contractor.co.uk
BY ROYAL APPOINTMENT
The Kingspan OPTIM-R Flooring System has been fitted at The Royal Pavilion, part of a development
of apartments facing on to the new central square in the sustainable community of Poundbury.
A Sustainable Strategy was put in place during the building’s design and a key element within this was to
reduce the energy consumed through passive design solutions. To maintain the Pavilion’s neoclassical
appeal, the project team were keen to ensure these measures were as unobtrusive as possible whilst still
utilising the latest technological advances. To achieve this, the ground floor spaces have heated
The Royal Pavilion sits to the north of the Queen Mother
underflooring and to maximise the efficiency of this system the Kingspan OPTIM-R Flooring System was Square.
installed across the entire area. As within all Kingspan OPTIM-R projects, Kingspan provided a specialist
design service for the application at the Royal Pavilion. The designers used the architectural floor plan to determine the optimum layout for the OPTIM-R VIPs.
Any gaps smaller than 300mm, or areas where penetrations would be required, were filled using rigid insulation infill panels of the same thickness as the
VIPs. This planned approach provided a clear installation guideline for the installers and allowed the target U-value of 0.19 W/m²K to be met with an insulation
thickness of just 20mm, limiting the scale of ground works on the project. www.kingspaninsulation.co.uk/optim-r
LIQUIROOF INSULATION BOARDS
To support their range of liquid waterproofing products, SIG Design & Technology are working
with EAP to exclusively supply their innovative LIQUIROOF insulation boards.
SIG Design & Technology is working with EAP and says the
partnership combines their expertise on both the insulation
and waterproofing under one package.
LIQUIROOF interlocking PIR boards deliver a super-flat surface ideal for liquid and flat roofing systems.
Liquid waterproofing coatings are typically between 1.25 to 2mm thick, meaning even the most minor
imperfections in the substrate surface can create alignment issues and stress points on the outer surface
coating. LIQUIROOF fully supported PIR insulation boards interlock on all 4 sides, from top to bottom, to
create a strong and solid surface with no raised edges, misalignment or gaps. www.singleply.co.uk
CERTIFIED SUCCESS FOR FACTORY
Polyfoam XPS has achieved the newly launched ISO 45001 international standards for
Occupational Health and Safety Management Systems.
“We are rigorously audited to maintain accreditation to all
our certified standards” Stuart Bell, Managing Director of
Polyfoam XPS.
The manufacturer of extruded polystyrene has been approved and certified to the standard following
an external audit from Bureau Veritas Certification. The achievement reflects the robust systems that
are in place at the Polyfoam XPS headquarters in Hartlepool, that prevent work-related injury and ill
health, and proactively improve its occupational health and safety performance.
www.polyfoamxps.co.uk
ROCKWOOL: BACK-TO-BACK WINS
ROCKWOOL has been crowned Supplier of the Year for the second year in a row by SIG.
Dave Walmsley, MD at SIG plc, Mark Bungay, Sales
Director at Rockwool UK, Lawrence Allen, National Sales
Manager at Rockwool UK and Kevin Keegan.
Mark Bungay, Commercial Director at ROCKWOOL UK, commented: “We are all incredibly proud to
receive this award for the second successive year. It’s a recognition of our full commitment to SIG
and our strong focus on customer service right through ROCKWOOL. The team would like to thank
everyone at SIG who voted for ROCKWOOL.” ROCKWOOL were presented with the accolade by
Managing Director of SIG plc, Dave Walmsley, at the 2020 Sales Conference held in January.
www.rockwool.co.uk
62 TC MARCH 2020
CERTIFIED NON-COMBUSTIBLE
Appoved Document B:
RockFace A2 Certified
for use in buildings 18m
and above*
EPS & XPS CORE
6
ROCKFACE A2
a
RockFace A2 Inverted Roof Upstand Board
Quantum Insulation partner with major
insulation manufacturers to provide Approved
Document B compliant, non-combustible
insulation for use with Single Ply, Liquid
Applied, Hot Melt or Reinforced Bitumen
Membrane waterproofing.
QI can meet your needs for non-combustible
upstand insulation boards, uniform thickness
or tapered roof insulation all backed by a
comprehensive support.
QI ROCKFACE A2:
• Used to thermally insulate and protect
upstand walls in inverted flat roof systems
• Non-combustible – certified by Exova
Warrington as achieving a Euroclass
A2-s1, d0 rating
• Manufactured from stonewool with
cementitious face
• Will not develop smoke or promote flame
spread even when directly exposed to fire.
For further information please contact:
www.quantuminsulation.com
*A ‘relevant building’ with a storey at least 18 metres above ground level and which — (i) contains one or more dwellings; (ii) contains an institution; or (iii) contains a room for residential purposes.
Business Talk
HOW TO TACKLE LATE PAYMENT:
ADVICE & GUIDANCE FOR ROOFERS
By Todd Davison, MD, Purbeck Insurance Services.
Late payment remains a curse for smaller
contractors, so when a new private
members bill was launched in the House of
Lords in January with proposals for a statutory
limit of 30 days for paying bills and for unfair
payment practices to be outlawed, the move
received widespread support.
As a provider of personal guarantee insurance for
the owners and directors of small businesses
across the UK who have taken out a personal
guarantee backed business loan, the biggest
portion of our customers are working in property
and construction. The team at Purbeck is
therefore on the front line when it comes to
understanding the financial stress subcontractors
face when firms higher up the chain
won’t pay what they owe on time.
We regularly speak to the owners and directors of
subcontractors who have taken the serious step
of securing new finance to plug the gaps in
cashflow created by late payment, prompting the
demand for personal guarantee insurance.
It is wrong that contractors face payment of
fees to get paid earlier under supply chain
finance schemes. It is also wrong that subcontractors
involved earlier on in the
construction process tend to be paid more
readily than those at the end – as our
customers have experienced.
Not surprisingly, when we surveyed the owners
and directors of small businesses in the
construction sector last year, over a third (35%)
said the most challenging and difficult aspect of
running their business was dealing with late
payment.
The new late payment bill is good news but it will
take time for it to pass into law. However, there
are steps businesses can take to
reduce the risk of late payment
and many of the tactics below
are designed to get your invoice
to the top of the pile when
supplier payments are being
made:
• Use the Late Payment Act. This allows any
business paid late to claim interest for the
period the debt was overdue, plus compensation
if the contact terms allow it. The entitlement to
claim interest and compensation remains for six
years on each and every invoice paid late.
• State the Terms and Conditions of payment
clearly, including how you will deal with overdue
payments and the fact that the cost of any debt
recovery activity will be added to the invoice
• Tell customers early on as part of good
relationships that legal action will be taken
against non-payers.
• Send an invoice by email to your contact and
accounts payable at the same time – making
doubly sure your invoice has been received.
• Add up the costs of going legal early (interest,
late payment compensation, indemnity costs
under contract) and confirm the figure to your
customer. Use an online late payment calculator
to help work this out.
• Use a Late Payment Demand to show the
customer the costs they will face, in addition to
the debt, if they don’t pay up.
• A Letter Before Action (LBA) is the last resort
before taking a claim to court. It sends a strong
message to late payers and gives them one last
chance to settle their debt.
• Obtain fixed fee advice from a specialist
Left: Todd Davison, Purbeck Insurance.
“Make a call
before you
issue a Claim to
remind them of
the escalating costs
that will result in court
proceedings”
solicitor before sending an LBA if any issues or
disputes arise with your debtors.
• Consider using a Winding-Up demand for debts
over £750.
• Make a call before you issue a Claim to remind
them of the escalating costs that will result in
court proceedings.
• Tell your legal representatives to include your
contractual costs, compensation and interest if
you are entitled to them all.
• After the Claim is issued, ask the debtor if they
want to pay to avoid Judgment which will hit their
credit rating.
Without strong cash flow it is difficult for small
businesses to reinvest and grow, so being tough
and having a robust approach to late payment
could push your invoices higher up the pile and
save the time and stress of chasing in the
future.
Contact Purbeck
0208 004 7250
www.purbeckinsurance.co.uk
@PG_Insurance
64 TC MARCH 2020
The choice for your polycarbonate project
Whether it’s a carport or garden centre, we have the
polycarbonate product, machinery and expertise to
get the job done. Our large multiwall polycarbonate
sheet range is so versatile that there is sure to be
a product for your needs. We hold stock on all
associated accessories including glazing bars,
profiles and fixings, together with cutting facilities.
Our technical knowledge and advice are second to
none enabling our clients to feel confident when
quoting on projects. So, if it is a conservatory roof,
carport, north light replacement, school canopy,
covered play area or even a garden centre, why not
give us a call or visit our website to download our
product catalogue.
• large stock range cut to size
• technical knowledge and advice
• nationwide express delivery
• competitive rates
tel: 01922 743553
www.areco.co.uk
t: 01922 743553 e: sales@areco.co.uk
ARECO, Unit 2A Coppice Park, Coppice Lane, Aldridge, Walsall, West Midlands WS9 9AA
Updates
For further info on all these updates and more, visit www.total-contractor.co.uk
OLD TOOLS FOR CHARITY
RGB Building Supplies has once again joined forces with South West-based charity Amigos to invite customers to
donate preloved tools, which will go on to be used by young people in Africa.
For the past 13 years Amigos has been providing vocational learning opportunities in Uganda including training in carpentry and
building techniques and apprenticeships. The training helps young people gain vital employment to help support themselves and
their families. Up until Tuesday 31st March, carpentry and building tools which can be used by the young people in their training, can be dropped into the collection
bags at RGB’s branches. Amigos will then arrange for the donations to be collected, repaired and shipped to Africa. Phil Pugsley, CEO of Amigos, commented: “We are
so grateful to have the opportunity to partner with RGB and their wonderful customers again. Please do not underestimate the value of a simple act of kindness to
change lives, because that is what the giving of tools through this campaign is helping to bring about for young Ugandans. They already have the ‘heart’, Amigos gives
them the training, and the local community can provide the tools, which together will help lift those we work with, their families and communities out of poverty.”
Kevin Fenlon, CEO of RGB, added:“We were overwhelmed by the response and the generous donations made following our previous plea and we’re delighted to
be working with Amigos again. This time the Tools for Africa appeal is specifically focusing on gathering carpentry and building tools, and we’d like to thank
everyone who donates.” Visit RGB’s website to view a list of tools that are suitable for donation: https://www.rgbltd.co.uk/.
RIVETING WORKS WITH MAKITA
Makita has added two new rivet guns to its power tool range.
The DRV250Z from Makita.
The DRV150Z and DRV250Z include Makita’s innovative LXT battery technology and brushless motor for
maximum efficiency. They are both powered by Makita’s 18V LXT batteries, which offer industry-leading run
times and charge times, improving on-site efficiency. LXT means that the DRV150Z and DRV250Z benefit from
anytime charge (without the need to drain down) and minimal self-discharge, and the battery indicator lights
make it simple for operators to monitor how much charge their tools have, improving operator productivity. The
machines are compatible with Makita’s 5Ah and 6Ah LXT batteries. www.makitauk.com
STRETCHING YOUR PERFORMANCE ON SITE
Snickers Workwear stretch fabrics deliver unrivalled comfort and close quarter mobility on site.
Designed for a wide variety of jobs on site, these LiteWork 4-way stretch work trousers are the ideal choice if you’re
working hard in warmer weather. These new trousers feature detachable holster pockets, while the trousers
themselves are made from full-stretch material for maximum mobility wherever you’re working, while the Cordurareinforced
Kneeguard pockets offer additional comfort and protection. For maximum functionality there’s also ruler,
and cargo pockets for easy access to tools and fixings. They’re all Cordura reinforced for durability.
www.snickersworkwear.co.uk
SITE AND SOUND!
Makita has launched the latest addition to its radio range, with the DMR115 Job Site Radio.
With Bluetooth functionality and a light weight of 4.8-5.5kg, it is the perfect companion for
construction workers. The new DMR115 Job Site Radio is a robust and simple to use DAB/DAB+
radio. IP65 rated, it has a highly durable design with elastomer bumpers to protect against tough
jobsite conditions. The Job Site Radio has a powerful Bluetooth sensor to connect wirelessly for audio
streaming from mobile devices up to a range of 10 metres away, and includes two stereo speakers
and an additional subwoofer to produce high quality sound. www.makitauk.com
66 TC MARCH 2020