Syntegon Technology
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Syntegon
Technology
Processing and packaging
for a better life
2
For more than 50 years we have been offering
complete solutions in the field of processing and
packaging technology for the pharmaceutical and
food industry from one source.
Whether individual machines, systems or services:
Syntegon sets standards.
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6,100
employees
1 3 billion
euros annual sales
3
Count
on it.
1,100 50 30
service employees
years in business
locations
2,000
patented inventions
64,000
machines in the installed base
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4
Beringen, CH
Bristol, GB
Crailsheim, DE
Derby, GB
Dierdorf, DE
Dresden, DE
Frankfurt am Main, DE
Hoenheim, FR
Königsbrunn, DE
Remshalden, DE
Sandved, DK
Schiedam, NL
Schopfheim, DE
Ternitz, AT
Trenčín, SK
Viersen, DE
Waiblingen, DE
Weert, NL
Minneapolis, US New Richmond, US
Allendale, US
Raleigh, US
Decatur, US
Oldsmar, US
Cairo, EG
Verna, IN
Mumbai, IN
Singapore, SG
Tokyo, JP
Musashi-Saitama, JP
Hangzhou, CN
Bangkok, TH
Alphaville, BR
Midrand, ZA
64,000 machines.
1,100 service employees.
One language: quality.
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5
What drives our
customers. Today
and tomorrow.
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Global megatrends
Global population is growing
by 80 million people per year.
04
New technologies enable new ways of
communication and interaction,
increasing connectivity.
6
01
Rising income,
growing middle
class
05
Higher demand for packaged food,
increased logistics and changing
consumer behavior.
01
Easier access to food and medication,
increasing number of lifestyle diseases,
higher demand for individualized
packaging.
06
Demographic
change
02
Higher
education
standards
06
Changing nutritional behavior and
household sizes, higher demand for
medication.
02
Rising awareness of dietary habits and
health implications, higher demand for
automation.
05
Urbanization
03
Sustainability
03
04
Digitization
Growing importance of efficient resource
usage, decrease waste and spoilage.
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7
Pharma megatrends
Challenges in the
pharmaceutical
market.
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8
Megatrend
Changing development pipeline: faster
cycles with more products, fewer
blockbusters, smaller patient populations.
Highly flexible and smart equipment scaling from
R&D and lab use to commercial production
designed for minimal product loss
Complete services along the drug life cycle: from
process development, scale up, fast qualification
and validation, production support to equipment
modifications for an evolving drug portfolio
Innovation
We have the solution for your challenge
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9
Megatrend
Producing drugs of the highest quality
standards in an evolving regulatory
environment and with often increasing
potency.
Equipment compliant with the latest
regulatory developments and highest safety
standards
Product and operator safety with appropriate
containment levels
Regulatory consulting and support
Safety
We have the solution for your challenge
Digital services, data security and integrity,
serialization and aggregation (Track & Trace)
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10
Megatrend
Increasing and global demand for cost
efficient medicines in an increasingly
competitive environment.
Project support from feasibility studies to
turnkey installation
Highly reliable and efficient machines for
lowest total cost of ownership
Yield and OEE optimization with consulting
and Industry 4.0 solutions
Accessibility
We have the solution for your challenge
Global support and service network
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11
Food megatrends
Challenges in the food
market.
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12
Megatrend
Reduced environmental impact, less food
and packaging waste, easy recycling.
Machines and sealing technologies capable of
handling recyclable material, e.g. monomaterial,
paper
Eco-friendly solutions for reducing or avoiding glue
(e.g. ultrasonic sealing)
Sustainability
We have the solution for your challenge
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13
Megatrend
Smaller pack sizes and manifold pack
styles, lifestyle-oriented and individualized
packaging, product diversity.
Flexible machinery for a variety of pack styles,
sizes and products
Fast changeovers of formats and products
Solutions for personalized packaging
Low Total Cost of Ownership
Flexibility
We have the solution for your challenge
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14
Megatrend
Transparency, food safety and
sustainability from field to fork.
Food contamination prevention
Hygienic machine design
Extended shelf life of packaged food
Track & Trace for food
Safety
We have the solution for your challenge
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15
Megatrend
User-friendly, on-the-go packaging
(e.g. portion packs, recloseable packages),
e-commerce, innovative and individual
pack styles.
Flexible machinery for a variety of pack styles
User Experience approach for the development of
new solutions
Solutions for personalized packaging
Convenience
We have the solution for your challenge
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16
What drives us –
365 days a year.
Our mission
Processing
and packaging
for a better life
Our vision
Intelligent and
sustainable solutions
for everyone
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Long-term
economic success
Caring partnership
17
Our machines and services
stand for reliability.
We hone our customers’
competitive edge.
What we pledge
to do for every
customer.
We are never satisfied until our customers
are delighted.
Safe and
smooth
operation
Shaping the
future
We improve the quality of life
with innovative solutions.
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18
Our solutions for
the pharmaceutical
industry.
Millions of active ingredients.
Hundreds of technologies.
One mantra: product safety.
Our preconfigured lines and custom
solutions facilitate delivery, maximize quality,
and help ensure global availability for your
medicines.
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Solutions for all pharma
packaging types and
dosage forms.
Special solutions
19
Cartridges
Powder
Granules
Pellets
Tablets
Capsules
Ampoules
Vials
Pharma
Pre-sterilized
containers
Syringes
Bottles
Sachets
Stick packs
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Process
technology
Our Pharma
Portfolio
Secondary packaging
20
Liquid dosage
forms
Solid
dosage forms
Inspection technology
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21
Our solutions for
food industries.
Whatever the pack count,
10 or 1,500 a minute,
you can count on us.
Our standardized standalone machines,
custom builds, and system solutions enable
you to efficiently produce and package foods
in high quality.
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Diverse solutions for
diverse foodstuff and
pack styles.
Cookies and crackers
Bakery products
22
Powder
Bars and Chocolate
Coffee, tea
Fresh and
frozen food
Convenience food
Food
Special solutions
Pet food
Dairy products
Confectionery
Baby food, clinical nutrition
Snacks
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Our Food
Portfolio
Horizontal
packaging
23
Process technology
for confectionery
Vertical packaging
Filling machines for
liquid food
Secondary packaging
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24
Caring partnership
We are never satisfied until our
customers are delighted.
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From an inceptive idea to the ultimate upgrade…
…true partnership.
25
01 PLANNING AND
ENGINEERING
02 COMMISSIONING AND
RAMP-UP PHASE
03 OPERATING PHASE
04 MODERNIZATION
05 PHASE-OUT
Feasibility studies
Installation on-site
Preventive Maintenance kits
Modernization kits
2nd hand machines
Packaging design
Commissioning
Spare parts identification
Field service
Relocation services
Material evaluation
Training on-site
E-Portal
Format parts
Modernizations
Equipment specification
Assortment kits
Hotline
Control upgrade
Concept development
Calibration services
Training programs
Overhauls
System design
Validation services
Field service agreements
Third party integration
Stock optimization
Embedded Engineer
Engineering and design
Field service agreements
Technical audits
Utility requirements
Embedded Engineer
Overhauls
Training
R&D Services
Industry 4.0 solutions:
e.g. Shopfloor services,
User Guidance, Augmented
Reality Support, Condition
Monitoring
Remote and Data Services
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26
We take
responsibility
for holistic
solutions.
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27
Our effective solutions ensure
optimal total cost of ownership
and a fast time to market.
Holistic processing and packaging lines and systems.
From one source.
As a full-service provider, we deliver fully integrated, end-to-end solutions
Our specialists seamlessly integrate our modular machines into entire processing
and packaging systems
And we connect third-party vendors’ systems
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Exemplary
pharma line.
Assembly and secondary
packaging of insulin pens.
Cartoning
Case packing and
aggregation
28
Pick and Place
Assembly
Serialization
Labelling
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Exemplary
food system.
System for the processing and
packaging of bars. From
processing to primary to
secondary packaging.
Distribution
Processing
29
Horizontal
packaging
Case packing
Topload cartoning
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30
Intelligent solutions.
Digital and then some.
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Quality, productivity, innovation.
31
Intelligent
machines
Productivity
and quality
Data analytics and
artificial intelligence
Maintenance, know-how
and collaboration
Connectivity, sophisticated
sensor technology
Intelligent component
monitoring
Edge computing
Digital twin
Self-adapting machines
Condition and energy
monitoring
Increase of OEE, KPIs
Track & Trace
Pharma I4.0 platform
GMP compliance
Analytics, machine
learning and prediction
Deep learning in
inspection technology
Data Mining
Shopfloor solutions
Cloud-based services
Remote services
Preventive maintenance
Blended Learning
Augmented reality and
virtual reality applications
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32
Sustainability is
surprisingly affordable.
With our expertise, we are easing the
transition to ecofriendly materials
without compromising product
safety.
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33
Our contribution to a better life
through sustainable packaging
solutions for everyone.
Our technologies contribute to an improved
ecological footprint of our customers.
We enable our customers to easily switch
to more environmentally friendly packaging
materials − even with existing equipment.
We optimize packaging so that as little
packaging material as possible is required −
without affecting product quality
We optimize production processes to avoid
product loss and food waste
Our intelligent machine design reduces the
consumption of resources
We accompany our customers during the
transition to ecofriendly materials for their
individual application: from paper to monomaterial
to bio-plastics
In cooperation with packaging material
manufacturers, we already offer paper
solutions for numerous applications in the
food and cosmetics industry
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34
Syntegon takes
responsibility.
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35
Responsibility for
our environment.
We strive to limit the environmental
impact of our activities and our use of
resources where we can. To this end, we
do everything we can to reduce energy
consumption, emissions, and waste. And
we engage in initiatives that help protect
the environment, improve health,
and furnish food to people.
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36
Who we are.
Facts and figures.
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Dr. Walter Bickel
37
Dr. Michael Grosse
Chairman of the executive board, CEO
Member of the executive board, Transformation
Member of the executive board, CFO
Syntegon Technology
Executive Board
Member of the executive board Pharma
Member of the executive board Food
Clemens Berger
Torsten Kurz
Uwe Harbauer
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150 years’ experience.
Always one step ahead.
38
1861
1911
1958
1969
Geiger & Hesser sets up shop. The company
came to be known as the cradle of German
packaging machine engineering. It has been
part of Syntegon since 1977.
Hesser builds the first fully automatic
packaging machine for coffee. This
success story continues at Syntegon today.
Höfliger + Karg unveils the first automatic
capsule filling machine. It is a predecessor of
GKF units ranging all the way up to the GKF
HiProTect. Höfliger + Karg joined Syntegon in
1970.
Robert Bosch Apparatebau GmbH is
established, later to be renamed
Bosch Packaging Technology.
1975
1991
2014
2015
Eisai Machinery sells the first automatic
inspection machines to detect particles in
injection solutions. Eisai Machinery has been
part of Syntegon since 2012.
Dispensing isolators are used for the first time
on ampoule filling and sealing machines.
Syntegon customers have since deployed
several hundred such isolators.
The linear motor technology for horizontal
packaging machines replaces the chain
conveyor, enabling reconfiguration to new
formats at the touch of a button.
Reclosable Doy-Zip stand-up pouches are
used for the first time on a vertical bagger.
Since then, Syntegon has advanced the
state of the art in this technology several
times.
2016
2020
The world’s first sealed paper packaging,
developed in a joint effort with BillerudKorsnäs,
debuts. This sustainable mono-material
packaging solution contains no plastic
components and is fully recyclable.
Bosch Packaging Technology is now
Syntegon Technology
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39
Become a part of the
Syntegon team.
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Our promise to
our employees.
Fairness, passion, reliability, and future
orientation – these are the values that
set Syntegon apart as a business partner
and employer. Syntegon is a magnet for
creative, hard-working people who are
driven by curiosity and excited about
cutting-edge technology.
We expect our people to think and act
like entrepreneurs, take responsibility,
and hone their skills. And we place them
in roles that are best suited to their
strengths and skills.
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41
Our values.
What we stand for.
Reliability
Fairness
Passion
Future-orientation
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Passion for our customers
42
Dr. Stefan König
High performance results
Ownership – it starts with me
Feel at home @ work
Our working
culture
We drive change
as one team
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A wide range
of entry options.
43
Graduate
Program
Doctorate
Direct hire
Duration
12 to 24 months
Duration
3 years in a technical and
2 years in a commercial function
Hiring opportunities
In all commercial and
technical functions
Your advantage
Challenging tasks,
functional responsibility,
mentoring from experienced
managers, further training,
indefinite-duration
employment contract
Your advantage
Financial assistance,
intensive personal support,
networking with other doctoral
candidates
Your advantage
Systematic introduction,
rapid responsibility,
extensive further training,
open and fair working
climate
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A wide range
of entry options for students.
44
Internship
Academic thesis
Student trainee
PreMaster Program
Duration
Duration
Duration
Duration
3 to 6 months, depending
on the type and
requirements
By agreement
Up to 10 hours per week,
up to 35 hours during
vacations
Up to 12-month in-company
phase, followed by masters
studies
Your advantage
Insight into the world of a
global player – also
possible abroad, be part of
the team, valuable contacts
Your advantage
Profit from the expertise
within Syntegon, personal
and subject-specific
support, prepare your
career start
Your advantage
Work on future topics,
international environment,
flexible working hours,
valuable contacts
Your advantage
Responsibility in day-to-day
operations, subject-specific
and personal training,
mentoring program
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WWW.SYNTEGON.COM
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