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Syntegon

Technology

Processing and packaging

for a better life


2

For more than 50 years we have been offering

complete solutions in the field of processing and

packaging technology for the pharmaceutical and

food industry from one source.

Whether individual machines, systems or services:

Syntegon sets standards.

PA/MBC | 01/03/2020

© Syntegon Group. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.


6,100

employees

1 3 billion

euros annual sales

3

Count

on it.

1,100 50 30

service employees

years in business

locations

2,000

patented inventions

64,000

machines in the installed base

PA/MBC | 01/03/2020

© Syntegon Group. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.


4

Beringen, CH

Bristol, GB

Crailsheim, DE

Derby, GB

Dierdorf, DE

Dresden, DE

Frankfurt am Main, DE

Hoenheim, FR

Königsbrunn, DE

Remshalden, DE

Sandved, DK

Schiedam, NL

Schopfheim, DE

Ternitz, AT

Trenčín, SK

Viersen, DE

Waiblingen, DE

Weert, NL

Minneapolis, US New Richmond, US

Allendale, US

Raleigh, US

Decatur, US

Oldsmar, US

Cairo, EG

Verna, IN

Mumbai, IN

Singapore, SG

Tokyo, JP

Musashi-Saitama, JP

Hangzhou, CN

Bangkok, TH

Alphaville, BR

Midrand, ZA

64,000 machines.

1,100 service employees.

One language: quality.

PA/MBC | 01/03/2020

© Syntegon Group. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.


5

What drives our

customers. Today

and tomorrow.

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Global megatrends

Global population is growing

by 80 million people per year.

04

New technologies enable new ways of

communication and interaction,

increasing connectivity.

6

01

Rising income,

growing middle

class

05

Higher demand for packaged food,

increased logistics and changing

consumer behavior.

01

Easier access to food and medication,

increasing number of lifestyle diseases,

higher demand for individualized

packaging.

06

Demographic

change

02

Higher

education

standards

06

Changing nutritional behavior and

household sizes, higher demand for

medication.

02

Rising awareness of dietary habits and

health implications, higher demand for

automation.

05

Urbanization

03

Sustainability

03

04

Digitization

Growing importance of efficient resource

usage, decrease waste and spoilage.

PA/MBC | 01/03/2020

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7

Pharma megatrends

Challenges in the

pharmaceutical

market.

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8

Megatrend

Changing development pipeline: faster

cycles with more products, fewer

blockbusters, smaller patient populations.

Highly flexible and smart equipment scaling from

R&D and lab use to commercial production

designed for minimal product loss

Complete services along the drug life cycle: from

process development, scale up, fast qualification

and validation, production support to equipment

modifications for an evolving drug portfolio

Innovation

We have the solution for your challenge

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9

Megatrend

Producing drugs of the highest quality

standards in an evolving regulatory

environment and with often increasing

potency.

Equipment compliant with the latest

regulatory developments and highest safety

standards

Product and operator safety with appropriate

containment levels

Regulatory consulting and support

Safety

We have the solution for your challenge

Digital services, data security and integrity,

serialization and aggregation (Track & Trace)

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10

Megatrend

Increasing and global demand for cost

efficient medicines in an increasingly

competitive environment.

Project support from feasibility studies to

turnkey installation

Highly reliable and efficient machines for

lowest total cost of ownership

Yield and OEE optimization with consulting

and Industry 4.0 solutions

Accessibility

We have the solution for your challenge

Global support and service network

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© Syntegon Group. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.


11

Food megatrends

Challenges in the food

market.

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12

Megatrend

Reduced environmental impact, less food

and packaging waste, easy recycling.

Machines and sealing technologies capable of

handling recyclable material, e.g. monomaterial,

paper

Eco-friendly solutions for reducing or avoiding glue

(e.g. ultrasonic sealing)

Sustainability

We have the solution for your challenge

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13

Megatrend

Smaller pack sizes and manifold pack

styles, lifestyle-oriented and individualized

packaging, product diversity.

Flexible machinery for a variety of pack styles,

sizes and products

Fast changeovers of formats and products

Solutions for personalized packaging

Low Total Cost of Ownership

Flexibility

We have the solution for your challenge

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14

Megatrend

Transparency, food safety and

sustainability from field to fork.

Food contamination prevention

Hygienic machine design

Extended shelf life of packaged food

Track & Trace for food

Safety

We have the solution for your challenge

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15

Megatrend

User-friendly, on-the-go packaging

(e.g. portion packs, recloseable packages),

e-commerce, innovative and individual

pack styles.

Flexible machinery for a variety of pack styles

User Experience approach for the development of

new solutions

Solutions for personalized packaging

Convenience

We have the solution for your challenge

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16

What drives us –

365 days a year.

Our mission

Processing

and packaging

for a better life

Our vision

Intelligent and

sustainable solutions

for everyone

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Long-term

economic success

Caring partnership

17

Our machines and services

stand for reliability.

We hone our customers’

competitive edge.

What we pledge

to do for every

customer.

We are never satisfied until our customers

are delighted.

Safe and

smooth

operation

Shaping the

future

We improve the quality of life

with innovative solutions.

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© Syntegon Group. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.


18

Our solutions for

the pharmaceutical

industry.

Millions of active ingredients.

Hundreds of technologies.

One mantra: product safety.

Our preconfigured lines and custom

solutions facilitate delivery, maximize quality,

and help ensure global availability for your

medicines.

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Solutions for all pharma

packaging types and

dosage forms.

Special solutions

19

Cartridges

Powder

Granules

Pellets

Tablets

Capsules

Ampoules

Vials

Pharma

Pre-sterilized

containers

Syringes

Bottles

Sachets

Stick packs

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Process

technology

Our Pharma

Portfolio

Secondary packaging

20

Liquid dosage

forms

Solid

dosage forms

Inspection technology

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21

Our solutions for

food industries.

Whatever the pack count,

10 or 1,500 a minute,

you can count on us.

Our standardized standalone machines,

custom builds, and system solutions enable

you to efficiently produce and package foods

in high quality.

PA/MBC | 01/03/2020

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Diverse solutions for

diverse foodstuff and

pack styles.

Cookies and crackers

Bakery products

22

Powder

Bars and Chocolate

Coffee, tea

Fresh and

frozen food

Convenience food

Food

Special solutions

Pet food

Dairy products

Confectionery

Baby food, clinical nutrition

Snacks

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Our Food

Portfolio

Horizontal

packaging

23

Process technology

for confectionery

Vertical packaging

Filling machines for

liquid food

Secondary packaging

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24

Caring partnership

We are never satisfied until our

customers are delighted.

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From an inceptive idea to the ultimate upgrade…

…true partnership.

25

01 PLANNING AND

ENGINEERING

02 COMMISSIONING AND

RAMP-UP PHASE

03 OPERATING PHASE

04 MODERNIZATION

05 PHASE-OUT

Feasibility studies

Installation on-site

Preventive Maintenance kits

Modernization kits

2nd hand machines

Packaging design

Commissioning

Spare parts identification

Field service

Relocation services

Material evaluation

Training on-site

E-Portal

Format parts

Modernizations

Equipment specification

Assortment kits

Hotline

Control upgrade

Concept development

Calibration services

Training programs

Overhauls

System design

Validation services

Field service agreements

Third party integration

Stock optimization

Embedded Engineer

Engineering and design

Field service agreements

Technical audits

Utility requirements

Embedded Engineer

Overhauls

Training

R&D Services

Industry 4.0 solutions:

e.g. Shopfloor services,

User Guidance, Augmented

Reality Support, Condition

Monitoring

Remote and Data Services

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26

We take

responsibility

for holistic

solutions.

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27

Our effective solutions ensure

optimal total cost of ownership

and a fast time to market.

Holistic processing and packaging lines and systems.

From one source.

As a full-service provider, we deliver fully integrated, end-to-end solutions

Our specialists seamlessly integrate our modular machines into entire processing

and packaging systems

And we connect third-party vendors’ systems

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Exemplary

pharma line.

Assembly and secondary

packaging of insulin pens.

Cartoning

Case packing and

aggregation

28

Pick and Place

Assembly

Serialization

Labelling

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Exemplary

food system.

System for the processing and

packaging of bars. From

processing to primary to

secondary packaging.

Distribution

Processing

29

Horizontal

packaging

Case packing

Topload cartoning

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30

Intelligent solutions.

Digital and then some.

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Quality, productivity, innovation.

31

Intelligent

machines

Productivity

and quality

Data analytics and

artificial intelligence

Maintenance, know-how

and collaboration

Connectivity, sophisticated

sensor technology

Intelligent component

monitoring

Edge computing

Digital twin

Self-adapting machines

Condition and energy

monitoring

Increase of OEE, KPIs

Track & Trace

Pharma I4.0 platform

GMP compliance

Analytics, machine

learning and prediction

Deep learning in

inspection technology

Data Mining

Shopfloor solutions

Cloud-based services

Remote services

Preventive maintenance

Blended Learning

Augmented reality and

virtual reality applications

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32

Sustainability is

surprisingly affordable.

With our expertise, we are easing the

transition to ecofriendly materials

without compromising product

safety.

PA/MBC | 01/03/2020

© Syntegon Group. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.


33

Our contribution to a better life

through sustainable packaging

solutions for everyone.

Our technologies contribute to an improved

ecological footprint of our customers.

We enable our customers to easily switch

to more environmentally friendly packaging

materials − even with existing equipment.

We optimize packaging so that as little

packaging material as possible is required −

without affecting product quality

We optimize production processes to avoid

product loss and food waste

Our intelligent machine design reduces the

consumption of resources

We accompany our customers during the

transition to ecofriendly materials for their

individual application: from paper to monomaterial

to bio-plastics

In cooperation with packaging material

manufacturers, we already offer paper

solutions for numerous applications in the

food and cosmetics industry

PA/MBC | 01/03/2020

© Syntegon Group. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.


34

Syntegon takes

responsibility.

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© Syntegon Group. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.


35

Responsibility for

our environment.

We strive to limit the environmental

impact of our activities and our use of

resources where we can. To this end, we

do everything we can to reduce energy

consumption, emissions, and waste. And

we engage in initiatives that help protect

the environment, improve health,

and furnish food to people.

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36

Who we are.

Facts and figures.

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Dr. Walter Bickel

37

Dr. Michael Grosse

Chairman of the executive board, CEO

Member of the executive board, Transformation

Member of the executive board, CFO

Syntegon Technology

Executive Board

Member of the executive board Pharma

Member of the executive board Food

Clemens Berger

Torsten Kurz

Uwe Harbauer

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150 years’ experience.

Always one step ahead.

38

1861

1911

1958

1969

Geiger & Hesser sets up shop. The company

came to be known as the cradle of German

packaging machine engineering. It has been

part of Syntegon since 1977.

Hesser builds the first fully automatic

packaging machine for coffee. This

success story continues at Syntegon today.

Höfliger + Karg unveils the first automatic

capsule filling machine. It is a predecessor of

GKF units ranging all the way up to the GKF

HiProTect. Höfliger + Karg joined Syntegon in

1970.

Robert Bosch Apparatebau GmbH is

established, later to be renamed

Bosch Packaging Technology.

1975

1991

2014

2015

Eisai Machinery sells the first automatic

inspection machines to detect particles in

injection solutions. Eisai Machinery has been

part of Syntegon since 2012.

Dispensing isolators are used for the first time

on ampoule filling and sealing machines.

Syntegon customers have since deployed

several hundred such isolators.

The linear motor technology for horizontal

packaging machines replaces the chain

conveyor, enabling reconfiguration to new

formats at the touch of a button.

Reclosable Doy-Zip stand-up pouches are

used for the first time on a vertical bagger.

Since then, Syntegon has advanced the

state of the art in this technology several

times.

2016

2020

The world’s first sealed paper packaging,

developed in a joint effort with BillerudKorsnäs,

debuts. This sustainable mono-material

packaging solution contains no plastic

components and is fully recyclable.

Bosch Packaging Technology is now

Syntegon Technology

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39

Become a part of the

Syntegon team.

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40

Our promise to

our employees.

Fairness, passion, reliability, and future

orientation – these are the values that

set Syntegon apart as a business partner

and employer. Syntegon is a magnet for

creative, hard-working people who are

driven by curiosity and excited about

cutting-edge technology.

We expect our people to think and act

like entrepreneurs, take responsibility,

and hone their skills. And we place them

in roles that are best suited to their

strengths and skills.

PA/MBC | 01/03/2020

© Syntegon Group. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.


41

Our values.

What we stand for.

Reliability

Fairness

Passion

Future-orientation

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Passion for our customers

42

Dr. Stefan König

High performance results

Ownership – it starts with me

Feel at home @ work

Our working

culture

We drive change

as one team

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A wide range

of entry options.

43

Graduate

Program

Doctorate

Direct hire

Duration

12 to 24 months

Duration

3 years in a technical and

2 years in a commercial function

Hiring opportunities

In all commercial and

technical functions

Your advantage

Challenging tasks,

functional responsibility,

mentoring from experienced

managers, further training,

indefinite-duration

employment contract

Your advantage

Financial assistance,

intensive personal support,

networking with other doctoral

candidates

Your advantage

Systematic introduction,

rapid responsibility,

extensive further training,

open and fair working

climate

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A wide range

of entry options for students.

44

Internship

Academic thesis

Student trainee

PreMaster Program

Duration

Duration

Duration

Duration

3 to 6 months, depending

on the type and

requirements

By agreement

Up to 10 hours per week,

up to 35 hours during

vacations

Up to 12-month in-company

phase, followed by masters

studies

Your advantage

Insight into the world of a

global player – also

possible abroad, be part of

the team, valuable contacts

Your advantage

Profit from the expertise

within Syntegon, personal

and subject-specific

support, prepare your

career start

Your advantage

Work on future topics,

international environment,

flexible working hours,

valuable contacts

Your advantage

Responsibility in day-to-day

operations, subject-specific

and personal training,

mentoring program

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45

WWW.SYNTEGON.COM

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