Fleet Transport June 2020
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IRELAND'S LEADING COMMERCIAL VEHICLE MAGAZINE
JUNE 2020
Inside!
“We Are Unstoppable and
COVID-19 will not stop us”
- Thomas Hilse, IVECO Brand President
INSIDE
I COMPARISON: MAN TGX 18.510 vs MAN TGS 18.480 Racing Truck
TIMES PAST SPECIAL: Roadside Relics from the USA
EURO TEST: First Drive in the new Volvo FH with Globetrotter XXL Cab
REPORT: Irish Exporters Association Webinar Series
Contents JUNE 20
Fleet Transport Magazine,
D’Alton Street, Claremorris,
Co. Mayo, Ireland. F12 E7P2
Tel: +353 (0)94 9372819/ 9372826
Fax: +353 (0)94 9373571 | Email: enquiries@fleet.ie
Subscription Hotline: 094 93 72827
Editor: Jarlath Sweeney - editor@fleet.ie
Contributors: Sean Murtagh, Paul White, Donal Dempsey,
Howard Knott, Jerry Kiersey, Milan Olsansky, Gienenrico
Griffini, Javier Pedroche, Will Shiers, Oliver Willms, Alan
Nolan
Photography: Jarlath Sweeney, Paul White, Howard Knott,
Milan Olsansky, JX2, Will Shiers, Oliver Willms
Administration: Denise Owens, Paula Mullarkey
Email: enquiries@fleet.ie
Advertising: Mary Morrissey - mary@fleet.ie
Sponsorship/Events: Orla Sweeney - orla@fleet.ie
Design: In-House
Printed in Ireland
www.fl eet.ie
For transport related updates
on COVID-19 log on to
www.fleet.ie
Welcome to the June edition, digitally published as you
no doubt have noticed.
As Ireland opens up the retail and hospitality sectors dormant for so long, this should help
bring the remainder of the transport sector out of hibernation. Apart from the grocery
sector, which remained busy over the pandemic period, the express parcel delivery
specialists, including An Post who basically kept the country going as e-commerce
has become a habitual practice and likely to remain as the new normal way of living
continues.
While the auto dealerships re-opened last month, trade has been slow with sales of
vans down 70% compared to May 2019 with truck sales showing similar decline in new
registrations. New van and truck models due for launch later this year will hopefully
spur things on before the end of 2020.
Interesting to note too that excise duty from diesel fuel was down 55% in April, compared
to April 2019, the lowest figure since 2000 and a measure of the reduced road and public
transport usage over the COVID-19 period.
Fleet Transport/ Fleet Car/ Fleet Bus & Coach/ Fleet Van &
Utility/ Fleet Trailer & Body Builder/ Fleet Maritime/ Green Fleet
Management are published by JJDS Publications Ltd.
Registered Office: D’Alton Street, Claremorris, Co. Mayo.
Co. Reg. 368767
Directors: Jarlath Sweeney, Sean Murtagh.
In this month’s issue, we have an exclusive interview with the new Iveco boss, an
interesting comparison between the MAN road and race trucks and a first drive report
in the Volvo FH with the new Globetroter XXL cab.
Also featured is the Fleet Maritime newsletter, plus the regular Fleet Van & Utility and
Handling Network supplements.
As always we are interested to hear from you as to how you or your company is dealing
with the current situation. Please email enquiries@fleet.ie with any issues you wish
to raise.
Disclaimer: Fleet Transport Magazine management can accept
no responsibility for the accuracy of contributed articles
or statements appearing in this magazine and any views or
opinions expressed are not necessarily those of Fleet Transport
management, save where otherwise indicated. No responsibility
for loss or distress occasioned to any person acting or refraining
from acting as a result of the material in this publication can
be accepted by the authors, contributors, Editors or publishers.
The Editor reserves the right to make publishing decisions
on any advertisements or editorial article submitted to the
magazine and to refuse publication or to edit any editorial
material as seems appropriate to him. Professional legal advice
should always be sought in relation to any specific matter.
Official Irish jury
member of the
International
Intralogistics &
Forklift Truck
Awards
Fleet Transport
Official Irish Jury
Member of the
International Truck
of the Year Award
Enjoy the read for now.
Take care,
Jarlath Sweeney, Editor, Fleet Transport
4 Interview
With Thomas Hilse, Iveco Brand
President
6 New Fleet
Featuring a new Scania ‘S’, Iveco fl eet
sales and a Renault Tipper
7 Comparison
Exclusive Report on contrasting MAN
trucks
10 Alternative
Developing Hydrogen Fuel Cell power for
Ireland
12 Time Past Special
US Roadside Relics
13 Euro Test
Long Distance Drive in the Volvo FH
Globetrotter XXL
16 First Drives
Testing the new MAN D15 powerplant
18 Webinars
Report from the IEA Series
21 Fleet Maritime
Shipping & Freight Newsletter
25 Comment
Greening the Supply Chain
26 Opinion
Damaged Reputations
28 Finance
Staff Motivation
28 Soapbox
Uncharted waters
Contents | 3
P6
P6
P7
P12
P16
P13
P18
Check out our social media
activity on Facebook, Twitter,
LinkedIn & Instagram
www.fleet.ie
4 | INTERVIEW
One-to-One
with Thomas Hilse, IVECO
Brand President
How are you translating CNH Industrial’s
Transform2Win strategy into reality? What
are you implementing first? How, in practical
terms, is IVECO preparing for next year’s
spin-off?
The most important thing is that the strategy
for the spin-off remains valid, nothing has
changed despite the unprecedented situation
that we find ourselves in. We have a long-term
goal – the timeline might change a little, but
our ultimate goals will not. We are most
definitely still on track with all activities.
CNH Industrial has been preparing for the
spin-off and working on the design of the new
business, its structures and processes. Due
to the current situation, our main focus has
temporarily shifted to crisis management,
but the strategy remains in place and we are
proceeding with it.
From an IVECO point of view, the
Transform2Win strategy doesn’t change at
all. The evolution of our product portfolio
is on track and moving fast. What we have
achieved in just a year is quite amazing:
• In April we launched the new IVECO
Daily – we took an outstanding
FLEETTRANSPORT | JUNE 20
vehicle and made it even better, with
advanced driver assistance systems and
connectivity.
• Then in July we launched the IVECO
S-WAY, which I think surprised the
industry and our customers. It is a vehicle
truly designed around the customers’
needs, and feedback has been extremely
positive.
• And then at the end of last year we
announced our cooperation with Nikola
on hydrogen and battery electric trucks.
I think that we again surprised the
industry with this move and with the
remarkable speed of delivery: just three
months after we signed the agreement,
we presented a prototype.
• And there is more to come later this year
when we will launch the IVECO T-WAY,
our off-road vehicle and the successor to
the Trakker.
• So, by the end of the year we will have a
completely renewed product portfolio
across all segments.
Another part of our strategy is the renovation
and reorganisation of our entire service
network, which fits with the repositioning
of our heavy-duty line. We have established
First new Iveco S-WAY to arrive into Ireland.
a network of dedicated heavy-duty truck
stations across Europe to deliver a highly
professional service to our customers and
maximise the uptime of their vehicles, and
these are operating very well.
Then, of course we are continuing to look at
our quality situation, which has dramatically
improved.
Last but not least, is our quantum leap in
connectivity, which will play a key role in how
we will provide our customers with the best
TCO and fleet management capabilities into
the future. We now have our state-of-the-art
infrastructure and product, and we will be
launching additional connectivity features
over time, continuously raising the bar on
benefits for our customers.
Fundamentally, Transform2Win will create
an On-Highway company focused on trucks
and powertrains, and based on the solid
strategy that IVECO has been pursuing for
the last year. And the crisis will not stop us. As
we say in our brand, “We Are Unstoppable”,
and COVID-19 will not stop us.
A top priority for IVECO is the re-positioning
of heavy-duty trucks. Is the new IVECO
S-WAY – both in its diesel version and
Natural Gas CNG/LNG) models – the
right product to achieve this target? What
feedback have you received so far from
IVECO customers in Europe?
Yes, the IVECO S-WAY is the right product.
The feedback we are receiving from our
customers tells us that it is. They see the
progress in IVECO’s heavy-duty proposition.
What’s more, large fleet customers who had
moved to other brands are now coming
back to us for two main reasons: they like
the IVECO S-WAY, its product concept,
the cabin which is amongst the best, and
it is a very good-looking truck. The second
reason is that we are the leader in CNG/
LNG technology, a solution which we have
pioneered for the past 20 years.
Our drivers, too, really like the IVECO
S-WAY, they talk about it a lot on social media,
where they are very active.
All this feedback we are getting is testimony
that we are on the right track.
And this is also confirmed by our market
share: before the crisis, in the first three
months of 2020, we increased our share
of the European market by around 2%.
This is a remarkable achievement in a very
competitive segment. What’s more, this is
only the beginning because the IVECO
S-WAY is still in the launch phase.
Our second-generation LNG vehicle is
coming now, bringing a further technological
improvement on the Stralis LNG. This year
we will also launch the right-hand version
and we will complete the whole IVECO
WAY family.
Fortunately we completed the public launches
of the IVECO S-WAY before the COVID-19
crisis, because for customers it’s essential to
experience a truck first-hand, sit behind the
wheel and get a real feel for it – our drivers
live in the truck! And we were able to offer
them this experience: we organised about
130 events all around Europe, with around
twenty thousand people attending, which
wouldn’t be possible now.
And once the health and safety situation
allows our dealers to reopen their showrooms,
I am confident that we will continue to attract
a growing number of customers.
What about bio-LNG, is it the right solution
to manage the energy transition from a Diesel
engine truck to BEV or FECV?
I believe that bio-LNG will be the rocket
launcher to reach the moon. It is the only
available zero-emission alternative currently
on the market. In the last 2 years we have
seen roughly 2.5% of the heavy-duty market
make the transition to LNG technology,
and I believe that it will increase to 5% in
the medium term and 10% over the next
10 years.
The enabler for this growth is certainly the
expanding LNG fuelling infrastructure across
Europe: today we have about 217 stations,
and the plan is to go up to 450-480.
It is absolutely clear that in 10 years’ time there
will be more choices for heavy-duty trucks:
it won’t be just Diesel, or just hydrogen, or
just LNG. There will be different solutions
in Europe, depending on different customer
applications and on the approach to the
energy balance that the various countries
will take.
Pure electric trucks will account for a small
segment and hydrogen will play an important
role –there’s absolutely no doubt, this is the
future! And there will be a market for LNG,
which isn’t just the bridge solution, but will
continue to be a valid alternative providing a
very interesting economical proposition.
Very importantly, bio-LNG will make a
huge difference when it comes to the market.
In the last six months we have seen energy
companies make announcements regarding
this; for example, Shell has declared that its
plans for bio-LNG will account for up to 30%
of its LNG supply.
It is very interesting to see that many
customers have developed their own bio-LNG
sources. We are seeing a growing number of
small bio-LNG producers in Italy, Spain and
Germany, who are providing customers with
the opportunity to operate their vehicles on
bio-LNG generating 95% less emissions than
with Diesel – and, at least for now, at the same
cost. This makes a difference: companies
like Lidl and Carrefour, as well as beverage
producers, are coming on board, wanting to
extend their green fleets and saying that for
them bio-LNG is the only solution.
If you look back at IVECO’s results last year
in the major European markets, how would
you judge them?
We achieved very good results, there’s
absolutely no doubt. IVECO sold 125,000
vehicles, of which about 100,000 of these
were in Europe.
We are doing well in the Daily segment,
where we have been a market leader for 40
years. With our market share at around 12%
on average, we are in very good position in a
segment that is set to continue growing. Post
COVID-19, we will see a change in customer
behaviour around the use of the Internet
and digitalisation, and the Daily is very well
positioned to meet the new demands with its
advanced connectivity and related services.
Also, I believe that the markets for last mile
delivery in this segment and small businesses
will come back quickly, and we are in a strong
position to meet this demand.
The Eurocargo is an excellent product, very
versatile, and I think it will maintain its
position in special applications in the public
services and military environments.
Our success going forward will depend on the
IVECO S-WAY and the IVECO T-WAY. We
have a 6% share of the heavy-duty market, and
we touched 8% in February this year. I believe
INTERVIEW | 5
2019 was the turnaround year for IVECO, and
2020 will hopefully be the accelerator when
we come out of the COVID-19 situation. I am
very much looking forward to the time, later
this year, when we bring the IVECO T-WAY
to the market too.
IVECO and the Nikola partnership: what
are the next steps in introducing BEV &
FCEV trucks in the market?
COVID-19 will not stop us. We are working
full force with our American partners. Luckily
modern communication technology makes
this possible, so we are not slowing down.
We expect to begin testing later this year, as
we announced. We recently communicated
that the production location of the Nikola
Tre in Europe will be Ulm, in Germany.
This, I believe, is a very smart move for us: it
is right in the heart of the European supplier
hotspot for hydrogen, and in a State that is
very supportive of this investment. We also
have a very large part of our heavy-duty vehicle
development team in Ulm.
We are now working on the technical
development of the vehicle. We are at a very
advanced stage and on schedule to have the
electric version of the Nikola Tre in 2021 and
the fuel cell version in 2023. So there is no
change, we want to be unstoppable here!
BEV & FCEV trucks will be sold by the
IVECO sales network under the Nikola
brand: how will the market react?
I think the market will react very positively,
because we are two partners with significant
synergies. Nikola is market leader in fuel cell
technology for trucks, so we are very confident
that in them we have found a partner that has
the edge in this technology. On the other
hand, we are able to contribute 45 years’
experience in producing, running and testing
heavy-duty trucks in Europe.
Nikola TRE
Text: Gianenrico Griffini - ITOY
www.fleet.ie
6 | NEW FLEET
Glynns ‘Into the West’ with new Scania S520 V8
Pictured near An Cloigeann (Cleggan) in the heart of
Connemara is Glynns Transport’s new Scania S520 4x2
tractor-unit, purchased recently from Westward Scania,
Strokestown. The County Galway award-winning haulier’s
flagship truck is finished in the company’s familiar livery, which
is a striking contrast between blue and white.
Eric Treacy, Sales Executive at Westward conducted the deal with
Glynns Transport Managing Director, Padraic Glynn. During the
course of the negotiations they reflected on the 1993 Scania 113M
380 4x2 that Padraic bought used from Westward Scania in 2001,
and served the company well. (See picture on page 3). Fully restored
seven years ago, it still does a day’s work for Glynn’s. It is a great
example of a 113 as there are not too many left in daily operation.
Emerald Iveco fleet sales on the go!
Blue chip transport and logistics
related companies such as UPS and
Hertz that have a global presence
have recognised the value of the Iveco Daily
van as a durable, economical and efficient
light commercial for urban deliveries and
general distribution duties.
UPS Ireland has received the keys to ten
7 tonne Iveco Daily 70C16s with Sommer
bodywork, part of an order of twenty units,
Hertz
from Emerald Truck & Van, the Dublin based
Iveco dealer, while Hertz Leasing has been
supplied with two 4.1 tonne Daily 35C16,
fi tt ed with fridge/freezer systems, supplied
by Coldchain, Naas.
In addition to these sales, Emerald also
conducted a deal with Enda Geoghegan, at Lift
Hire Ireland, Mullingar to provide two Daily
35S14 chassis/cabs fitted with aluminium
bodies and Multitel aerial platforms.
UPS
Lift Hire Ireland
Larke Haulage ‘Grabs’ new Renault C430 8x4
Patrick Larke Haulage Limited, Killenure, Ballybrittas,
County Laois, has purchased this new Renault Range
C430 8-wheeler for operation within its Grab Hire Irl.ie
business, from Aaron Clarke, Sales Executive at Setanta Vehicle
Sales, Dublin, the Renault Trucks dealer.
Pat explained the merits of the fully specified, ready-to-go truck
fi tt ed with a Thompson tipper body and Palfinger crane grab on
board; “Our grab trucks are self-loading, thereby eliminating the
need for a skip, and cutting costs on skip licences, loading shovels
and manpower.”
FLEETTRANSPORT | JUNE 20
Text: Jarlath Sweeney - editor@fleet.ie
COMPARISON | 7
MAN TGX 18.510 versus
MAN TGS 18.480
Racing Truck
TAKING DIFFERENT DIRECTIONS
Never before have the same products been so different. The MAN TGX 18.510 EfficientLine3 has been developed to achieve
maximum transport efficiency, while the MAN TGS 18.480 Racing’s priority objective is to arrive before the others.
The famous Madrid circuit The smaller MAN C model cabin with its and where the only comfortable element (and
of Jarama was the location short and low roof is used. It is equipped with not always), is the driver’s sports seat. Here,
for a unique duel, putting all kinds of wraparound and aerodynamic neither the seat nor the cabin has any type
two heavy-duty trucks from fairings with two purposes, reducing of suspension, since the latter is anchored
the MAN Truck & Bus production line
in Munich head-to head. The two trucks
may have been manufactured for the
same purpose, but have ended up with
very different tasks, their purpose and
destinations in stark contrast with each
other. The TGX 18.510 EfficientLine3
travels along the main European transport
routes with its 40-tonne load, while the
TGS 18.480 Racing tackles the race tracks
of Europe in the hands of three-time
FIA European Truck Racing Champion
driver and Spain’s native son, Antonio
Albacete.
the air resistance on the one hand, and
accommodating the logos of all sponsors,
on the other.
A little more modest is the aerodynamic
package that creates the styling of the TGX
EfficientLine3, limited by the dimensions
and those of the semi-trailer that must be
towed. It should not be forgotten that this
specific MAN configuration is developed to
reduce the carrier’s operating costs, which
is why all the elements have been optimised
with this idea, including the powertrain,
auxiliary equipment and aerodynamics.
directly to the chassis. “The reason is because
it is about the driver feeling the behaviour
of the truck on the track at all times, which
we would not achieve with a suspension like
that of the conventional truck,” explained
Antonio.
In the interior section, there is no comparison
with the conventional truck, since here the
race driver is surrounded by an impressively
strong safety cage that makes it difficult even
to access the driving position.
But how does a conventionally made
transport truck from the outset become a
competition beast?
Antonio points it out: “The regulation
requires us to use the chassis and cabin
of a commercial model of which at least
50 units have been produced. From there
everything changes, the cabin is completely
transformed, both the tunnel and the
radiators are repositioned, and roll bars
fitted that will protect the pilot in the event of
an accident. The main objective is to lighten
weights and gain stability.”
Regarding size, the XLX cabin, the second
biggest from the German manufacturer,
encompasses all the elements that must
accompany the driver on the long daily
commutes, both for driving and resting
times. As such, it comes equipped with
many comfort features, ranging from the
pneumatic suspension of the cabin and
seats to double bunks, air conditioning and
different storage area for belongings.
The same is not the case with the competition
truck, where austerity and safety are the most
important and outstanding characteristics,
The pilot is always focused on the behaviour
of the vehicle during the race. Included
on the makeshift aluminium wraparound
dashboard are five clocks that inform the
driver of the amount of water being supplied
to the front, left and right, and the rear
brakes, plus data on the pressure in the
pneumatic circuit and the brake pressure
difference between the front and rear wheels.
All of these parameters can be modified by
the driver during the race. In addition, two
digital displays give all the information on
other parameters, such as speed, revolutions
and timings.
www.fleet.ie
8 | COMPARISON
Interior MAN TGX
Interior MAN Racing
War on weight
The other main component that competition
trucks must incorporate from the series
models is the chassis framework, so they
use the two side rails as the suspension
anchorage points must be the original ones.
From there, a subframe is incorporated
in the lower part and the modifications
of the entire mechanical part begin. The
engine and gearbox are placed in the lowest
position allowed by regulation, in order
to achieve maximum stability in the race.
Speed and handling are the two most
important elements in the development of
a competition truck, so the reduction of the
overall weight is essential when it comes to
reducing those vital seconds per lap that help
to win races. It is with this section that the
differences between the two trucks can be
truly appreciated, since the load supported
by only the front axle in the road version is
greater than the entire tare weight of the
competition type. We are talking about total
weights of 8,008 kg on the EfficientLine3
whereas the mount of Antonio Albacete
weighs in at a mere 5,300 kg.
Just as the forces and loads of the two
configurations are in stark contrast, so
too do the distribution of weights differ
from each other. The weight distribution
between both axles of the competition truck,
by regulation, is 60% on the front axle and
40% on the rear, while in the EfficientLine3,
69% of the tare weight of the truck rests on
the front wheels and only 31% on the rear
axle, which also must support the weight of
the semi-trailer.
Nothing in its place
In order to achieve the weight distribution
established by the European Truck
Championship regulations, the teams have
full freedom to place the engine and the
gearbox at any point along the chassis.
That is why it is normal in all race prepared
vehicles to see both the engine and the
transmission located behind the cabin,
leaving space for huge radiators alongside
that improve cooling, necessary given the
high temperatures reached by these asphalt
beasts. With this layout, stability is gained,
especially on cornering.
We must not forget that it is in the corners
where races are won or lost, and in these
areas of the circuit the chassis, brakes and
traction capacity are essential. The TGX
EfficientLine3’s suspension features parabolic
leaf springs on the front axle and ECAS
pneumatics on the rear with the TGS 18.480
having two rigid axles with semi-parabolic
leaf springs with two interchangeable blades
and adjustable gas shock absorbers, together
with an interchangeable stabiliser bar which
is adjustable on the rear axle.
As for the brakes, these components suffer
the most during the competition and are
the area to which the drivers pay the most
attention. Both axles have ventilated discs,
cooled by water spray and pneumatically
actuated, all backed up with an Electronic
BrakeMatic brake system, Emergency
Brake Assist (EBA 2) or a retarder attached
to the gearbox on the road version.
The steering also differs between the two
trucks; servo-assisted with an electronic
regulation pump in the EfficientLine3 for
more comfortable handling by the road
professional, while in the competition
version, advancements are made to
supplement the fixed rear axle’s reactions,
without differential, particularly in the
committed sections, such as cornering.
The easy access and comfortable posture behind the wheel are the key features of the TGX, while the pilot of the race truck, in addition to the
difficulty of getting into the truck, requires a more ergonomic posture.
FLEETTRANSPORT | JUNE 20
COMPARISON | 9
For the road version, autonomy and being able
to drive the greatest number of kilometres
without refuelling is essential to improve
transport efficiency. That’s why we see two
huge fuel tanks located on both sides of the
chassis, with a capacity of 580 litres each.
However, these are not necessary in the race
truck, where water consumption, to cool
the enormous temperatures that the brakes
acquire, is much more important. So the
diesel tank is limited to a capacity of 85 litres,
while the water tank holds 200 litres.
Something that both trucks do share,
although not entirely, are the measurements
of the 315/70 R tyres on 22.5 rims. The
difference lies in their drawing and
composition, since the forces they are
subjected to in competition make them
one of the elements that get damaged the
most. In the European Championship the
official race tyres are supplied by Goodyear
and are specially designed for competition,
with specific compounds and tread pattern
close to the slick used in Touring Car
Championships.
In short, two different concepts and two
different tasks based on the same product.
At first glance it might seem that compared
to the competition version, the road model
represents the premium range. However
in reality the cost of transforming the road
going model into a racing truck triples
the price of the original, to approximately
€330,000.
Technical Data
MAN TGS 18.480 Racing
MAN TGX 18.480 EfficientLine3
Engine D2676 RT D2676LF878
Displacement 12.419 cm3 12.419 cm3
Power (hp/rpm) 1,200/,900-2.500 510/1.800
Torque mkg (Nm)/rpm 510 (5,000)/1.400 265/950-1,350
Gearbox Mechanical ZF, 16-speed MAN TipMatic, 12-speed
automated
Front axle
Rigid. Interchangeable semiparabolic
leaf springs, adjustable
gas shock absorbers Parabolic leaf
springs, stabilizer bar
Parabolic leaf springs, stabilizer bar
Rear axle
Rigid, without differential.
Interchangeable semi-parabolic
crossbows, adjustable gas
shock absorbers. Stabilizer bar,
interchangeable and adjustable
ECAS pneumatics, 4 balls,
differential lock
Tyres 315/70R 22.5 Competition 315/70 R 22.5
Fuel tank capacity 85 litres Two of 580 litres
Overall Weight 5.300 kg. 8.008 kg.
Front axle weight 3.180 kg. 5.530 kg.
Rear axle weight 2,120 kg. 2.478 kg.
Beauty and the Beast
The particular mechanical and equipment characteristics of both
MAN road and race trucks would be useless without the true heart
of the vehicle, its engine. Starting with the 13-litre MAN D26
engine with 6-cylinder in-line, turbocharged and common rail
direct injection, both have also followed different tracks.
In the EfficientLine3, consumption becomes one of its main
parameters, while the legislation requires it to comply with the
Euro 6d emission standards. The road-going MAN offers high
reliability with the lowest fuel consumption, to which the ZF
TipMatic 12-speed automated gearbox contributes, together with
the optimized EcoRoll system. All this, offering a maximum power
of 510hp and a maximum torque of 2,600 Nm.
Those figures are far surpassed by the tarmac gladiator. Using the
same basic engine the MAN TGS racer boasts a power rating of
1,200 hp. and an extraordinary torque output of 5,000 Nm, from
a maximum revolution speed of 3,000 rpm. The gear change is a
16-speed manual, although the low group is only used for in tight
manoeuvres, while the most common gears used in the race are
7th and 8th.
If the mechanical data is impressive, so too is the performance,
with the MAN racer capable of reaching a maximum speed of 200
km/h (albeit race regulations limit this maximum speed to 160
km/h). From start the instant acceleration takes it from 30 km/h
to 160 km/h in less than 6 seconds.
Another issue is fuel consumption, a fact that is not taken into
account in competition, but is analysed. Suffice to say that while
the EfficientLine3 grossing at 40 tonnes will consume around 28
litres of diesel per 100 kilometres, the competition type weighing
only 5.3 tonnes will use up to 120 litres in a single race - a figure
that no transport company could possibly bear.
Text: Javier Pedroche, ITOY & Photos: Juan Caraballo - Truck magazine, Spain
www.fleet.ie
10 | ALTERNATIVE
Setting the Stage for Hydrogen
Powered Transport in Ireland
Policy stakeholders & Industrial members of Hydrogen Mobility Ireland
Working on the development
of environmental
projects can be a bit like
working back-stage in
the build-up to a big spectacular stage
event. Much of the excitement and the
interest of expectant observers will be
focused on something to be delivered
complete, fully functional and beyond
expectations …. on some future day that
can’t come quickly enough. Back stage
there is little to see other than frantic,
repetitive, dull, often boring tasks and
very often focused on safety issues. So, few
people tend to be particularly interested in
this behind-the-scenes work “but then it is
the few that matter” to quote Dylan Thomas.
Hydrogen Mobility Ireland’s (HMI) work
to deliver H 2
as a secure, renewable, green,
affordable and normalised mobility option
is currently in this back-stage phase, well
out of the spotlight but seeking to ensure
that it will be more than alright on the
night when the vehicles start rolling on
our streets.
HMI was founded last year and in
October launched, A Hydrogen Roadmap
for Irish Transport, outlining not only the
contribution that hydrogen can make to
reducing transport emissions but how it
might be delivered. Since October a Group
of organisations, committed to delivering on
this Roadmap have been working on how
to make that transition from theoretical
planning into developing the practical steps
and actually delivering the project. The key
challenge in this for all of the partners is the
need for a choreographed roll-out where
all components need to be in place and
operating at the same time.
Unlike Battery Electric Vehicles (BEV), a
buyer taking delivery of a Hydrogen Fuel
Cell Vehicle (HFCV) doesn’t have the option
of plugging-in at home, at work or elsewhere.
What they need is a refuelling network so
they can gain the easy refuelling benefits of
the vehicle. That means Hydrogen refuelling
stations need to be in place and Hydrogen
Production facilities need to be producing
and supplying H 2
to these stations. It is
a classic example of mutual dependency;
vehicle buyers need refuelling stations and
production in place, refuelling stations
need Producers and vehicles in place and
Producers need both refuelling stations and
vehicles to be in place. The HMI Project is
HINO FCV
about delivering each of the pieces with a
view to being ready at the same time. Not
an easy or simple thing but a very interesting
and exciting challenge.
The Group has been focused in its work
on business structures based on projected
volumes of vehicles, Hydrogen usage
and potential Production and Refuelling
locations as well as information on available
vehicle types and on costs, budgeting,
funding and the potential benefits to the
end-user customer and to the Environment.
This is the back-of-house work that will excite
only the most committed of champions
for the project but it is key to building and
delivering what is required.
The arrival of COVID-19, with all its
restrictions, has obviously had an impact
but through distance-working and virtual-
FLEETTRANSPORT | JUNE 20
meetings, like the rest of the economy,
managed to keep the project on track. Of
course COVID-19 will have a huge impact
on State finances and large environmental
projects such as this necessarily rely fairly
heavily on levels of State supports, in their
early stages when costs tend to be very
high and commercial income very low.
And yet this pandemic has prompted many
commentators to observe that we may not
wish to go back to what we did before. In a
post-pandemic world there is likely to be even
stronger support to drive for greater progress
on the environment and at a quicker pace.
In the Government formation talks there
is a particular focus on the level of annual
CO 2
savings that can actually be achieved
within a few years.
The HMI group has also been keeping an
eye on the increasing commitment of vehicle
manufacturers to deliver an increasing range
of vehicles into the market over the next
few years, intent on ensuring that Ireland
can capture a good initial share of such
vehicles, as they become available, and
that can deliver benefits at an early stage in
this game-changing transition to a greener
transport sector. Indeed a first sight of
Hydrogen Fuel Cell Vehicles operating on
the road in Ireland had been planned for
this year, with two separate trials involving
a number of buses on routes in the Dublin
area. As with every other aspect of life,
COVID-19 considerations have impacted
on the practical delivery of this and the
dates will have to change somewhat. These
will happen in the months ahead, (subject to
many health and logistical considerations).
Watch out for further news in due course.
Of course these vehicles can only operate
commercially on the road when Hydrogen
production is up and running with a network
of refuelling stations in place to service
them. The HMI implementation project
is currently in development with a phased
spread of refuelling from an initial cluster
of stations in the Dublin area, followed by
a presence in the other major cities and the
larger towns and intermediate locations. The
strategy is based on ‘normalising’ this fuel
as quickly as possible by replicating the type
of refuelling coverage that exists for fossil
fuel vehicles. While all of this may sound
ambitious, the current aim is to see each of
these phases as a three year process so that
from the first stations in place from 2022
should see a national network operating just
a few years later. If it can be delivered within
H2. City Gold
Hyundai history fuel cell technology ulsan
Hyundai history fuel cell technology ix35 stack
that planned timescale, a future of green
transport is within touching distance. In
the meantime back-stage preparations will
continue for a grand opening for Hydrogen
transport in Ireland.
ALTERNATIVE | 11
Text: Alan Nolan
www.fleet.ie
12 | TIMES PAST SPECIAL
Roadside Relics – America’s Abandoned Automobiles
As the author of ‘Roadside
Relics – America’s Abandoned
Automobiles’, commercial vehicle
and road transport journalist Will Shiers
has a passion for exploring the United
States to find vintage and classic trucks
that have been lying around in obscure
places. As he explains, he has covered
the four corners of this massive country:
“Over the past 25 years, I have explored
barns, fields, ghost towns, deserts and
junkyards in all 50 States, trying to avoid
being stung, shot, stabbed and bitten, while
photographing America’s roadside relics.”
Here are some highlights of a recent 3,000-
mile roadtrip through California, Nevada,
Idaho, Washington and Oregon.
I think it’s fair to say that this 1940s Chevy
truck has a face that only a mother could
love. It was photographed in an old Nevada
ghost town called Gold Point, which as
the name suggests was once a gold mining
town, which remained in operation until
the 1960s. This truck probably spent most
of its working life servicing them. Note the
bullet holes in the passenger door.
Ford’s once ubiquitous C-series is fast
disappearing from America’s roads, but
they’re still plentiful in salvage yards.
This one was spotted in Turners Auto
Wrecking of Fresno, California. At least
four other truck makers used the same
cab, including Mack, FWD and Canadian
fire truck specialist Carl Thibault. Despite
being in production for 33 years (1957 to
1990), incredibly the Ford C series isn’t
the longest-built truck in America. That
accolade goes to the Kenworth W900,
which is still rolling off the line after 57
years.
In 1864 a prospector exclaimed “Eureka”,
when he discovered silver deposits in a
mountainous region of central Nevada
– and that’s how the town of Eureka got
its name. To be honest I was equally as
excited on my latest tin-hunting trip,
when I spotted this beautiful 1941 K4
International pickup truck parked-up
outside an abandoned hospital. Eureka sits
on US50, a 3,000-mile road that starts in
Ocean City, Maryland, on the east coast,
and finishes in Sacramento, California,
in the west. In total it passes through 12
States, and the Nevada leg is known as
‘The Loneliest Road in America’.
All American Classics of Vancouver,
Washington, recently had a massive cull.
Ever increasing property taxes have forced
the salvage yard to sell-off 14 of its 20 acres,
resulting in the crushing of 1,200 classic
vehicles. Fortunately, this wonderful
1950s White 3000 wasn’t one of them.
Rhyloite, Nevada, 120 miles north west of
Las Vegas, is a true ghost town. Gold was
discovered there in 1904, and two years
later an estimated 5,000 people called it
home. But when the gold ran out, so did
the people, and by 1920 the place was
deserted. Today, the town still has some
fantastic stone ruins, including the old
school that you can see in the background,
behind this late 1940s Ford truck.
Cabovers were once hugely popular in
the States, but began to lose favour in the
late 1970s when length law restrictions
began to ease up. This 1980s Freightliner,
complete with trailer, was photographed at
a bus graveyard in Williams, California.
FLEETTRANSPORT | JUNE 20
Text & Photos: Will Shiers, ITOY
VOLVO
FH XXL
& A
Swedish
bedtime
story!
EURO TEST | 13
International Truck of the Year journalist Oliver Willms takes a rather special Volvo
- an FH 540 with extended XXL cab on a 1,250 kilometre journey from Germany
to its Swedish homeland.
It’s 5:45 a.m. on a foggy October morning in the periphery
of Munich: Not everyone’s favourite time to start a test.
But the conditions of daylight, tour planning and the
practicalities of the test drive demand it.
Right from the off, this Volvo FH Globetrotter XXL cab is something
special: Maximum cabin comfort with a coffee machine and a
microwave means that breakfast can be elegantly prepared quickly
inside the cab. This XXL cab is unique for Europe: it’s 25 centimetres
longer than the standard XL model, space which can be converted
directly into a longer and wider bunk. So, size does matter!
The extension to the standard Volvo FH Globetrotter XL cab is
discreetly hidden behind the side flaps attached to cab’s rear section.
Inside, the space gain immediately catches the eye. With impressive
measurements of 107 centimetres wide and just under 220 centimetres
long the new spring mattress actually invites the driver to stretch
out fully. Especially since a third of the wide bed can be raised like
that of a couch in the direction of the TV screen.
Unfortunately, the extra-long cabin does not meet the current EU
maximum length dimension for standard articulated trucks. For this
reason and the purposes of the test drive, Volvo Trucks configured this
FH XXL on three air-sprung axles, pulling a shorter silo Feldbinder
semi-trailer in order to comply with maximum length regulations.
For this test, a load of fine sand was being transported on the 1,250
km trip - not on a true test track, but on quite traditional European
motorways as well as a ferry crossing to Gothenburg, Sweden. It
was there, at the home of Volvo Trucks, that we had arranged to
meet the developers of the XXL cabin, which was actually designed
exclusively for the Australian long-haul market.
There was much anticipation ahead of this special long-distance test,
as this unique three-axle FH XXL featured many high-tech fittings
such as dual clutch transmission, electro-hydraulic steering, I-See
www.fleet.ie
14 | EURO TEST
cruise control and a whole host of safety assistance systems.
The powerful 13-litre six-cylinder engine with its 540hp got the
Sweden road-train going, with 2,600 Nm of torque available to pull
the 40 plus tonnes over the hills along the route. Slowing down is
via a compact Voith retarder and the VEB + engine brake which
release 1,122 brake horsepower for wear-free deceleration. Optimal
conditions for one of the most comfortable long-distance journeys
recorded.
While rolling smoothly into the first few kilometres northwards of
Holledau, in Bavaria (an area popular for its hops plantations), a few
motorway gradients were encountered without concern. With I-See,
the Volvo route-related predictive cruise control programme masters
the ascents confidently and reduces the fuel consumption just before
the crest to let the 40-tonner roll over the apex. The I-Roll freewheel
gearing climbs pleasantly helping the unit to gain fuel-saving speed
down the valley until the VEB+ engine brake with its powerful force
stops at the set maximum mark.
The Voith retarder is rarely used. In this way, the high-tech drivetrain
smooths out the short, but sometimes tricky, speedy stings in the
scenic countryside. From previous experience this Volvo FH 540
6x2 is one of the fastest around going uphill, thanks to its double
clutch transmission which is free of shifting force.
After passing the A9 at Nuremberg, the hilly sections were complete
for now, and the FH kept moving on confidently and exceptionally
quietly on through to Franconia.
Driving towards Leipzig the hunger pangs began to drown out the
whisper of the six-cylinder engine. Here the Fichtelgebirgshof Kauper
in Himmelkron satisfied the need with typical hearty Franconian
food at reasonable prices. Once back on the road it took almost four
hours from Leipzig to the stage destination at Linthe, a stress-free
journey because of the moderate traffic and the Volvo contributing
to the best possible driving comfort - full air suspension on the three
axles working in harmony, even with 385 wide tyres at the front. The
fine, electro-hydraulic VDS steering system can be programmed in
various degrees from very tender to taut hard, and roll set according
to the driver’s own well-being. The softest setting lets the wheels turn
slightly without too much effort, while there is a much greater feedback
from the road through the steering in the hardest setting.
In general, the Volvo’s acceleration from a standing start is powerful,
but thanks to the double clutch it is as smooth as an electric motor.
If tempted to press the brake pedal it’s recommended do this
elegantly…. please. The overview of the road is good, while the
look back into the mirrors, which are practically designed with a
see-through spot on the frame, is excellent. The interior fittings look
timeless, even if the somewhat small information display and the
analogue instruments are no longer top of the league in comparison
to the latest high-tech digital screens. They are easy to read, with
the switches ideally located except for the somewhat hidden hazard
warning button - what more could you want? Well, a larger display
with multimedia content would be nice, but the large switchgear
which features typically clear Swedish design from Volvo is simply
among the best that a truck cab has to offer. You won’t find glamour
in the cab of this Scandinavian bestseller, but what you get is utility
and practical functionality under one roof.
The driver’s seat has enough support and adjustment options, although
the adjustment path to the rear should be somewhat longer. This
would at the expense of the bed, in the “normal” Globetrotter cab.
For a driver of well-built stature the shoulder area in the drivers’ seat
quickly becomes a little tight.
Testing the new bed was on the agenda after the recommended dinner
in the Linther Hof. The traditional restaurant in the small town of
Linthe, about 70 kilometres south of Berlin, also offers cheap overnight
Design
igner
Hand Bergqvi
st (left) an
d XXL X
pro
jec
ect tmana
ger
Lars
Franck, brought
the
XXLXL ca
bin to se
rie
s maturity in 18 mont
onths.
FLEETTRANSPORT | JUNE 20
accommodation for
XXL-free journeys.
For the XXL sleeper,
however, there is no
comparison between
a normal 90-cm bed
and the super-sprung
comfort wide mattress
in the FH XXL ‘house’.
The generous width
and the elongated
length offers sleeping
comfort just like
home, including the
option of turning
around without
making immediate
contact with the
wall. In the driver only trim level, the upper storage boxes over the
dashboard and above the bed provide plenty of storage space for
clothes, food and luggage. The quietly grumbling auxiliary heating
and the quietness at the village parking lot complimented the high
comfort levels experienced.
Happy as a lark, the FH540 was ready to head on via the Berlin
Ring Road towards Hamburg, with both major cities quickly passed
through. In Hamburg, the navigation system guided us on the shortest,
if not the least stressful, route through the middle of the city. Due
to the smooth dual clutch technology and precise steering, the city
streetscapes became a tour without regret.
At the Kieler Schwedenkai, the FH 540 had to master the last climb
in Germany before the ferry journey to Sweden. After our 1,000
kilometres the Volvo had returned fuel economy figures of 27 l
/100 km.
Travelling onboard the Stena Germanica, its massive diesel power
of 31,300 hp from four large eight-cylinder engines transferred us
overnight to Gothenburg. The 14.5-hour Baltic and North Sea passage
on this 240-metre-long modern RoPax ferry costs around €700 for
a standard truck with driver, with dinner included in the price plus
there is the option to avail of neat individual cabins. Drivers save
around 700 kilometres on the moonlight sailing, ten hours of time
behind the wheel, not to mention the savings from bridge tolls and
fuel costs - and win a complete working day!
Good to know that out of season, when the ferry is not fully booked,
drivers can get a cabin upgrade or a second cabin for an additional
passenger for a small surcharge when checking-in. What was striking
at Kiel, while checking in and getting on board, truck drivers are
treated in a most friendly manner as appreciated customers.
Sitting back in the deluxe cabin of the FH XXL fully refreshed the
next morning, the Swedish power-horse was already sensing it was in
its home country as it gallantly pulled its way through the landmark
Älvsborgs suspension bridge across the harbour towards Volvo Trucks’
headquarters. Tonight the king-size bed will remain cold after three
interesting touring days. Bye bye XXL: We enjoyed the wonderful
bedtime story with you!
Text: & Jarlath Photos: Sweeney Oliver - Willms editor@fleet.ie
EURO TEST | 15
Volvo XXL Cab, the
FH at a stretch!
The roots of Volvo Truck’s XXL cabin emerged from
Australia. More than twenty years ago, the Kenworth
K200 made a big impression ‘Down Under’ in more
ways than one. The K200 imported from the United States had a
king-size bed, 107 centimetres wide in its open-plan cabin - and
mercilessly stood out from every European or Asian long-haul
truck when it came to sleeping comfort.
This did not go unnoticed by representatives at the Australian Volvo
Truck assembly/production facility at Wacol, Queensland. So, in
2006, in response to driver requests for more sleeping comfort, they
designed and developed an extended cabin, and tested the new longer
cab-over engined tractor-unit over thousands of miles through the
Australian outback. After two years of development, the XXL cab
was born, at least in its first design. For this purpose, the Australians
used the side panels and bonnet of the Volvo VNL model, sold in the
North American market. This version offered the potential for more
living space behind the driver with its slanted front window.
A wider mattress satisfied the demands of road-train drivers who, on
their extra-long journeys with up to 13 hours a day shift, place high
demands on their comfort when living and travelling in the Outback.
In contrast, the FH series cab concept remained unchanged from
the A pillar to the B pillar in order to save immense conversion work
and the associated costs. With an extra weight of 80 kg, the long cab
hardly affected the weight balance of the 60-tonne road-trains.
A major stumbling block to extending sales of the stretched cabin to
other markets has been the total length of the XXL compartment,
which is increased by around 90 centimetres compared to the regular
XL body. As a result, the supersized tractor with a conventional 3.63m
semi-trailer does not comply with EU dimensions legislation. Only
Norway, which allows 19.5 meters for a tractor-trailer combination,
is in a position to play the XXL card for driver comfort and pleasure.
To date, almost 160 units of this longer Volvo flagship have found
their way to that Scandinavian country.
www.fleet.ie
16 | FIRST DRIVES
Powered by the new MAN D15
MAN D15 is available on the TGS and TGX range of trucks.
The newly developed MAN D1556 Euro 6 StepD engine
is now available to power the MAN TGX and MAN TGS
ranges. One of the first European truck journalists to
assess the advantages and abilities of the new MAN powerplant
on the road was Milan Olšanský, the International Truck of the
Year & Truck Innovation Award representative for the Czech
Republic & Slovakia.
The new in-line six-cylinder MAN D15 is 230 kg lighter weight
compared to the MAN D20 engine it replaces. Fleet Transport
asked Milan for his first driving experience impressions.
What MAN test trucks were available to you?
Three vehicles were tried out, typical applications where the new MAN
D1556 engine suits best - the MAN TGS 18.330 with box body, a MAN
TGS 18.400 construction tractor-unit and a standard MAN TGS 18.400
tractor-unit. Cab types available were M (medium) and L (large). All
were fitted with TipMatic (ZF) automated transmissions, Turbo EVBec
engine brake and EfficientCruise 2 and EfficientRoll systems. The
construction specification on the MAN TGS 18.400 was completed
with a three-axle tipping trailer and had a total weight of 39 tonnes,
while the MAN TGS 18.400 distribution had a two-axle tarpaulin
semi-trailer and a total weight of 28.16 tonnes. The MAN TGS 18.330
4x2 delivery box body rigid had a total weight of 18 tonnes. However,
I was most interested in how the MAN D1556 engine performed
with its maximum output of 294 kW /400 hp grossing 39 tonnes.
What did you do to try out the new MAN D1556 engines?
The MAN D1556 (330 hp) proved more than sufficient for an 18-tonne
MAN TGS 18.330. Its user-friendliness was clear immediately and
thanks to all of its electronic systems, I was able to enjoy working
comfort just like being in a large truck. An interesting feature was
the on-board camera system scanning the so-called “birds-eyeview”
- filming everything that happens around the vehicle. I highly
The new in-line six-cylinder MAN
D15 is 230 kg lighter compared to
the MAN D20 engine it replaces.
recommend using this option for safety reasons alone, for example,
when reversing or driving in confined spaces, or in urban areas with
a significant proportion of pedestrians or cyclists who always have
priority. It’s a step to a higher level.
The MAN TGS 18.400 distribution tractor followed. Four hundred
horses for the 28 tonner were again more than enough. Notable is
a new function of logic preselection and DD gear shifting style. In
this mode, the MAN TipMatic automated transmission notes the
road terrain, staying in gears longer and shifting much faster. This is
particularly useful on district roads, when driving around the city or
in heavy traffic. Also when starting off at intersections it is a pleasant
function. In addition, I liked the possibility of setting the speed limiter
to the desired speed, in my case to 70 km/h. Then you can stand on
the “throttle” as you want and the truck goes smoothly at the selected
speed limit. This avoids the need for constant acceleration and braking,
plus the ride is smoother. Thanks to the new shifting system on the
MAN TGS 18.400 construction tractor-unit - the MAN TipMatic
Off-road automatic transmission - it is best to chose first gear when
starting off or making very sharp turns. Although this isn’t very
common, I found it very practical in practice, and smooth to operate.
Driving on an unpaved road in a small gravel quarry, I again, found
that using the shift systems DD and DX was advantageous. The engine
coped with everything presented, with the 1,800 Newton Meters of
torque of this 39-tonne rig offering ample power on the unpaved road.
Were you impressed with the new MAN D1556?
The MAN D15 engine pleasantly surprised, especially in the most
powerful version. From the smooth handling, to engaging the gears
from lowest to highest, the low internal noise in the cabin compared
to what we know in luxury buses. It is not by accident that I mention
this, as this Spring the MAN D15 was first introduced in MAN buses
and coaches. Knowing the weight benefits of 230 kg, a maximum
output of 294 kW/400 hp with 1,800 Nm of torque is enough for a
wide range of heavy duty truck applications.
The ergonomics of the
driver’s workplace and
the entire cab interior
are typical MAN.
9.0 litres will certainly work in this drivetrain for construction sector work.
FLEETTRANSPORT | JUNE 20
Text: Rob Van Dieten - rob@fleet.ie
FUEL PRICES (WEEK 22) | 17
Country Currency 95 Lead Free 98 Lead Free Diesel
Austria EUR 1.010 1.157 0.980
Belarus EUR 0.672 0.736 0.672
Belgium EUR 1.301 1.384 1.310
Bosnia-Herzegovina BAM 1.726 1.943 1.629
Bulgaria BGN 1.690 2.100 1.750
Croatia HRK 7.960 9.160 7.960
Czech Republic CZK 25.730 26.970 25.310
Denmark DKK 9.490 10.490 7.890
Estonia EUR 1.149 1.199 0.999
Finland EUR 1.258 1.342 1.117
France EUR 1.295 1.362 1.202
Georgia GEL 2.070 2.310 2.030
Germany EUR 1.192 1.385 1.060
Greece EUR 1.330 1.582 1.093
Hungary HUF 331.000 355.000 343.000
Ireland EUR 1.220 - 1.140
Italy EUR 1.427 - 1.313
Kazakhstan KZT 173.370 - 193.490
Kosovo EUR 1.200 - 1.170
Latvia EUR 1.034 1.099 0.934
Lithuania EUR 0.945 1.024 0.845
Luxemburg EUR 1.009 1.103 0.898
Moldova MDL 15.550 16.180 13.100
Montenegro EUR 1.050 1.090 0.940
Netherlands EUR 1.621 1.704 1.296
North Macedonia MKD 57.500 57.100 49.500
Norway NOK 15.850 16.750 14.960
Poland PLN 3.990 4.340 4.050
Portugal EUR 1.414 1.421 1.248
Romania RON 4.130 4.240 4.150
Russia Federation RUB 47.170 54.570 47.670
Serbia RSD 123.400 132.900 131.900
Slovakia EUR 1.090 1.202 1.010
Slovenia EUR 1.000 1.144 1.000
Spain EUR 1.093 1.263 1.030
Sweden SEK 13.480 14.080 13.730
Switzerland CHF 1.410 - 1.496
Turkey TRY 5.879 6.288 5.494
Ukraine UAH 21.850 23.480 21.280
UK GBP 1.049 1.366 1.117
USA USD 0.518 - 0.631
www.fleet.ie
18 | WEBINARS
The Irish Exporters Association
2020 Export Series adopts
virtual platform
Pictured (left to right) at the launch of the IEA’s Webinar Series are Simon McKeever, IEA; Jarlath Sweeney,
Fleet Transport; Kasia Steyn, Irish Rail and Declan Sinnott, Rhenus Logistics.
The Irish Exporters Association
(IEA), the voice of the export
industry in Ireland, in association
with Rhenus Logistics Ireland and Iarnród
Éireann – Irish Rail, has hosted a number
of Webinar conferences as part of the 2020
Export Series, covering a broad range of
topics and issues pertaining to current
business and industry sectors. Among the
matters on the agendas discussed were
the Green Supply Chain and the COVID-
19 experiences of Irish Ambassadors
around the world, together with the latest
information from various Governmental
Departments.
FLEETTRANSPORT | JUNE 20
While COVID-19 has dominated the
headlines, negotiations continue on a
future partnership between the European
Union (EU) and the UK, and on efforts
to address the climate crisis. The IEA’s
priorities for 2020 have not changed. Brexit
and Market Diversification, Climate Change
and Sustainability and Trade Compliance
are as relevant today as they were at the
start of the year.
In this context, the IEA hosted its first
Green Supply Chain webinar on 26th
March with presentations from Romain
Couture, Circular Economy Researcher,
Irish Manufacturing Research (IMR), Dr.
Cera Slevin, Managing Director, Climate
Matters Ltd., David Sadlier, Director of
Customer Solutions, Rhenus Logistics Ltd.
and Howard Knott, Logistics Consultant.
The webinar participants were briefed on
how to turn a manufacturing challenge into
an opportunity, resource efficiency with a
circular economy and on climate change
risks and opportunities for their business
and understanding the impact of a green
Supply Chain.
Commenting at the gathering Romain
Couture said: “The circular economy is a
$4.5 trillion business opportunity and is
at the heart of the new European Green
Deal. Businesses should be looking at
embedding circularity in their supply chains
for environmental and economic reasons.
This is why Irish Manufacturing Research
has launched CIRCULÉIRE, which is a
public private consortium whose vision is
to accelerate the transition towards a zerocarbon
circular economy in Ireland.”
Cera Slevin added:“Like pandemic risk,
climate risk equals financial risk. Now
is the time to build resilience into your
business model against climate risk but also
harnessing opportunities.”
In conclusion David Sadlier stated: “Long
term Supply Chain Sustainability requires
a multi-layered approach looking at
environmental benefits, economic benefit to
companies cost to serve, warehouse facilities
and supply chain design. A green Supply
Chain is an enabler to business growth via
improved service offerings, lower cost base
and greener credentials.”
On 23 April, the IEA hosted a second
webinar on the subject ‘Race towards a
Green Supply Chain’ with presentations
from Maeve Morrissey, SME Programme
Executive, Sustainable Energy Authority of
Ireland (SEAI), Kasia Steyn, Freight Services
Executive, Irish Rail and Howard Knott,
Logistics Consultant. Attendees were briefed
on who are the main players in greening the
supply chain, on the 2030 model supply
chain and energy and climate change, and
where to get help on those matters.
Maeve Morrissey from SEAI announced the
launch of an online energy academy to help
businesses cut energy costs. Their online
training is free, quick, and easy and can be
completed by employees from home.
Kasia Steyn promoted the merits of rail freight
to help reduce transport’s carbon footprint:
“I was delighted with an opportunity to
present at the Irish Exporters Association
Webinar on Green Supply Chains and
highlight the great benefits of using Rail
for moving freight. I am also thankful to
Fleet Transport Magazine for featuring an
article on same in their Ezine. Rail freight is
IVECO Daily Red Cross Romania
truly an environmentally friendly mode of
transport with so many other added benefits
such as punctuality, reliability, safety and
efficiency. It’s worth noting rail freight is
not affected by COVID-19 crisis and our
dedicated frontline staff ensure supply chains
remain intact.”
Howard Knott spoke in a similar vein,
focussing on alternative drivetrains: “My
purpose in my presentations to these
webinars was to explain to the participants
just how quickly the different modes of
freight transport are developing, each
steadily reducing its environmental footprint.
Manufacturing companies operating from
Irish locations are under increasing pressure
to ensure that the supply chains being used
for both their export shipments and their raw
material procurement operate with minimal
climate impact.
In the discussions following the presentations
it became clear that, despite the substantial
availability and steadily dropping prices of
fossil fuels, the progress towards a lower
carbon world was relentless. The single most
important development will be in the area of
electric power generation. The production of
significantly increased electric power both
on the national and international grids and
within individual enterprises will enable the
use of battery propulsion for trucks, trains
and ships, perhaps, even aircraft. It will
also enable the production of Hydrogen to
power vehicles of all kinds with zero carbon
footprint. The webinar series is becoming
WEBINARS | 19
a significant medium through which the
IEA can develop its thoughts in this vital
Green Technology area and contribute to
the national discussion.”
The recordings of the webinars are available
on www.irishexporters.ie/webinars/
Also under the IEA’s 2020 Export Series’
banner, another webinar brought the
COVID-19 experiences of Irish Ambassadors
around the world to the fore. The IEA heard
from the Ambassadors of Ireland to China,
Italy, Germany, France, Spain, Sweden and
the USA. “Irish businesses export to and
have bases in all parts of the globe and it is
imperative that they understand the situation
in different countries and supports that may
be available. Each country has responded
in varying degrees to the crisis, but all with
the one premise, to contain the virus and
protect lives. The Ambassadors also gave
an insight into how the Embassies and staff
have adapted to the respective restrictions
and day to day life in the different countries,”
explained Simon McKeever, Chief Executive
at the Irish Exporters Association.
On 1 April, the Irish Ambassador to Italy
took part in a webinar and went through the
economic impact that the crisis is having
on Italy and on the Italian Government’s
work to keep trade moving. On the specific
economic relationship between Ireland and
Italy, the Ambassador commented that
“chemicals, pharmaceuticals and medical
equipment make up approximately 75% of
www.fleet.ie
20 | WEBINARS
Irish exports to Italy. Trade in these goods
is not impeded by the restrictions in place
in Italy.”
The Irish Ambassador to Germany and the
Irish Ambassador to France and Monaco
went through the situation and approach
in both EU countries during a webinar
on 9 April. The Ambassador to France,
commented that “8 million people are
now working remotely in France. All Irish
State Agencies and the Embassy are open
and ensuring our continuity of service to
Irish citizens and companies.” The French
Ambassador also went through actions
taken by the French Government, including
approving “derogations to employment
law to allow for Sunday working and for a
working time of up to 60 hours in certain
sectors. These measures are brought in for
logistics and haulage workers to keep the
food supply chain functioning.”
Style Green Projekt
“Germany is a key trading partner for Ireland.
It is our third largest export market, worth
approximately €39 billion. The trade balance
is currently in Ireland’s favour, standing at
60-40%” commented the Irish Ambassador
to the Federal Republic of Germany. The
Ambassador also remarked on the actions
taken by the German Government to
ease the economic impact of the crisis.
The Ambassador stated that the response
“centred on loans to larger companies and
subsidies to smaller companies and the
self-employed. A €600 billion economic
stabilisation fund has been launched.
Reduced hours compensation, unlimited
liquidity aid for the SME sector, tax measures
and a rapid loan schemes are some other
measures brought in.”
The Department of Tourism, Transport
and Sport participated in a webinar on 27
March to go through measures taken to
improve the movement of the supply chain
under the restrictions. A Department official
commented on the fact that all links in the
supply chain are essential “it is essential that
the work of the supply chain continues to the
greatest extent possible. Where practical,
all goods should continue to be distributed
(not just food and medical supplies) to
warehouses, businesses and distribution
centres around the country. All activities
necessary for the continued provision of an
essential service in the supply chain should
continue.”
On 15 April, the Department of Business,
Enterprise & Innovation (DBEI) went
through the supports and schemes
available to businesses. DBEI has a
range of working capital supports for
businesses impacted by COVID–19. “For
microenterprises, Microfinance Ireland is
offering loans of up to €50,000 at a subsidised
interest rate of 4.5% and the SBCI COVID-
19 working capital scheme offers loans of
up to €1.5 million to businesses with up to
499 employees at a maximum interest rate
of 4%.” The Department commented that
they are “continually improving and adding
to supports. We are also planning for the next
phase to help businesses grow and prosper
again – investment, growth and recapitalising
businesses are just some of the issues we are
working on with stakeholders.”
The Department of Employment Affairs
and Social Protection stated during the
webinar on 29 April, that “approximately 1
million people are in receipt of some form of
employment subsidy or income support from
the State.” Specifically, on the temporary
Wage Subsidy scheme, the Department
commented that the scheme’s premise “is
to retain the link between employees and
employer. “Retaining this link is important
in anticipation of the economic recovery
that will follow.”
The IEA continues to organise webinars to
alleviate its members concerns, give clarity
on various supports and find a way forward
in these challenging times.
Fleet Transport Magazine is the official
media partner to the IEA’s 2020 Export
Series programme.
FLEETTRANSPORT | JUNE 20
Text: Jarlath Sweeney - editor@fleet.ie
fleetMaritime: IRISH SHIPPING & FREIGHT
MARITIME I | 21
Volume 15, No. 3 Summer 2020
Compiled by Howard Knott
Edited by Jarlath Sweeney
email: maritime@fleet.ie
There’s something familiar about: Stena Nordica
Stena Line took the Stena Estrid out
of service on 1 May and replaced
her on the Dublin-Holyhead route
with the veteran Stena Nordica. The Stena
Estrid, completed in China in late 2019 and
introduced on the Irish Sea in January,
had suffered some teething problems,
putting one of her engines out of action.
Stena Line decided to take the opportunity
to take her out of service for a few weeks
and undertake substantial work on the
matter. While the Stena Nordica offers
less passenger and freight capacity than
the new vessel, the COVID-19 collapse
of passenger business and reduction in
freight, meant that the Line continued to
offer adequate capacity to meet demand.
The Stena Nordica was built as the European
Ambassador and delivered in 2000 to
P&O Ferries. She was one of three similar
vessels built for P&O by Mitsubishi Heavy
Industries in Japan, all of them for Irish
Sea services. The European Highlander and
European Causeway went directly into the
long-established Larne/Cairnryan service
on which they have remained ever since.
The European Ambassador sailed to Dublin
and P&O used her to open a weekday
service from there to Mostyn. This port, at
the mouth of the River Dee estuary on the
North Wales coast, and with good access
to the British motorway system, did not
previously have a history of operation as a
ferry terminal, even though its location, close
to the British Aircraft Corporation factory
at Broughton which manufacturers aircraft
wings for Airbus, maintains a steady traffic
flow through the port.
The European Ambassador also opened
a weekend Dublin to Cherbourg route
for P&O, supplementing that company’s
Rosslare/Cherbourg route. This was to be
a forerunner of Irish Ferries’ deployment of
the Epsilon on the same route over several
recent summers.
In 2004 P&O closed its Mostyn and
Cherbourg routes and the European
Ambassador was sold to Stena Line where
she was renamed Stena Nordica. Apart from
a brief period in 2015-16 when she sailed
as Malo Seaways for DFDS on the English
Channel, she has been operational on Stena
services ever since.
In 2019 she stood in for the Stena Europe on
the Rosslare/Fishguard service while that
vessel underwent a major re-fit at a Turkish
yard. While her freight vehicle capacity is
much greater than that of the older ship, her
passenger capacity of 400 is significantly less
than the 1,400 on Stena Europe.
In early June, on completion of her standin
duties running between Dublin and
Holyhead, Stena Nordica will again move
to the Rosslare/Fishguard route, enabling
the Stena Europe to undertake her annual
re-fit. She is then scheduled to return in
early July to her established route linking
the Polish Port of Gdynia with Karlskrona
in Sweden.
FLEETMARITIME | Summer 2020
22 | MARITIME II
Rosslare Windfarm Support project could
play key role in renewable energy drive
The 2018 “Irish Ports Offshore
Renewable Energy Services”
(IPORES) report commissioned
by the Irish Maritime Development Office
(IMDO) opened with the following: “Since
2012, the offshore renewable energy (ORE)
sector in Europe has tripled in size, primarily
through the deployment of offshore wind
turbines, with energy companies investing
over €22 billion in the construction and
operation of over 11GW (2,000 turbines)
of capacity. The rapid growth of the offshore
wind industry in Europe is projected to
continue over the next ten years, where
offshore wind is becoming a mainstream
supplier of low-carbon electricity due
to achieving competitiveness through a
continued focus on cost reductions and
innovation throughout the supply chain.
Ireland’s offshore renewable energy resources
are among the largest in Europe; however,
these assets remain largely undeveloped. To
date, the only offshore wind project deployed
in Ireland is the 25MW (7 turbine) offshore
wind demonstration project commissioned in
2004. However, recent policy developments
in Ireland have stimulated a renewed focus on
investment opportunities in Ireland’s offshore
wind, wave and tidal energy resources. In
particular, the new Renewable Energy
Support Scheme (RESS) being designed
to contribute to Ireland’s 2020 renewable
electricity targets, and to deliver Ireland’s
renewable energy ambitions out to 2030,
could act as a catalyst for the deployment of
ORE projects in Irish waters and create new
business opportunities for Ireland’s ports.”
Rosslare Europort did play a significant role
in the development of Ireland’s first offshore
wind farm which was located on the Arklow
Bank, offshore in 2004. That project is now
under further development by SSE Airtricity
with plans to increase the power output from
the windfarm from 25MW to 520MW by
2025.
In May 2020 XELLZ Ireland Ltd. announced
that it had secured an area of approximately
200,000 sq. metres of land alongside Rosslare
Europort where it plans to establish an offshore
wind supply base to serve and support the
development of offshore wind energy farms.
The Europort Business Park being developed
on the site will give direct access to the
FLEETMARITIME | Summer 2020
quay for the loading
and offloading
of offshore wind
equipment as well
as providing storage
and assembly areas to
manage the turbines,
transition pieces
and mobilisation
equipment.
Space will also be
made available to
enterprises interested
in providing maintenance, operational and
repair services. The development is alongside
the new port access road which is planned
and being developed by Rosslare Europort
and several transport related enterprises. The
Rosslare Europort Development Plan, some
of which is already completed in anticipation
of Brexit with the provision of State Control
facilities and vehicle parking areas will provide
facilities that are important to the developers
of the Wind farm projects. The availability
there of a range of ferry services to and from
European Ports and of regular lo-lo container
services to and from the nearby Waterford
Port, together the tugboat and other supports
in the region will also be an advantage.
In addition to the already operational Arklow
Bank windfarm and its development, seven
further offshore renewable energy projects
have been designated as ‘Relevant Projects’
by the Ministers for Urban Development and
Climate Action and have been approved for
transition to the upcoming marine planning
regime. This approval should enable them to
be processed to receive a valid grid connection
offer.
Six of these projects are located off the
Irish East Coast, two off County Louth,
one each on the Kish Bank outside Dublin
and off Bray, two on the Codling Bank near
Wicklow while the seventh is located off the
Connemara Coast.
A further project announcement in recent
weeks came from Simply Blue Energy, who
propose to locate a floating wind farm some
45km west of Pembroke in the Celtic Sea. The
technology for such a development is based
on that in use for floating oil exploration
platforms.
Any of these projects could be developed
and maintained from the Rosslare location.
MARITIME III | 23
The post COVID-19 Maritime world
At the time of writing this worldwide pandemic is far
from being over, but already some significant changes
in the way in which the maritime sector operates are
becoming apparent. Some of these arise from changes in the
way in which people and industries have begun to work in order
to keep some sense of normality in a unique global event. Many
others come from the unique “opportunity” that has required
people, businesses and Governments to, almost literally, stop
and think things out again.
One development that has been brought into sharp focus by
the pandemic has been the use of e-documentation. There is an
imperative to avoid, where possible, the physical handling of any
form of paperwork. Shipping lines and Forwarders have come
together in groups like the Digital Container Shipping Association
to promote the use of technologies such as blockchain to develop
valid documentation that will ease the flow of cargo through ports
on a global basis.
To look at different sectors from an Irish perspective:
Irish export and import performance
Four sectors of the Irish export economy, Financial Services,
ICT, Food and Drink, along with Pharma and Medical Devices,
while suffering some disruption and reduction in business as their
customers have slowed their activities, have, in the main, kept active
throughout the crisis. On the import side, food and drink volumes
have remained strong as has the requirement for medical equipment,
PPE’s and the like. At the time of writing, as markets in Europe and
further afield begin to open-up, volumes shipping through Irish
ports are beginning to recover from the March/April slump.
Short Sea Shipping services
• Ferries: Due, in part, to the short-term State assistance to
ferry routes out of Rosslare and the Cherbourg route out of
Dublin, the shipping lines have been able to maintain full
schedules. Another significant factor is that, in the main, ferry
services operating through Irish Ports are very freight traffic
focussed and passenger traffic is limited and very seasonal.
Thus, routes, other than those to Roscoff have continued to be
served with the planned schedules. This is unlike the case on
several English Channel, North Sea and Scandinavian routes
which, following the collapse of passenger traffic, have closed
either temporarily or permanently. In the course of a recent IEA
webinar, Rosslare Europort CEO, Glenn Carr made the point
that when a service closes, even if it supposed to be temporarily,
it is extremely difficult to get such a service up and running
again. One change, that was already happening but which the
COVID-19 outbreak hastened, has been the switch by hauliers
to operations using unaccompanied trailers on ferries. Doing
this has enabled them to sidestep many of the difficulties that
they may otherwise have faced at ports and border crossing
points, but it has also put the Shipping Lines under pressure
in maintaining their loading and discharging time schedules.
While Brexit and the potential disruption arising from it, has,
up to now, been the main reason for shippers and hauliers
to consider the use of direct shipping services from Irish to
Brittania leaves Dublin
continental ports, the potential COVID-19 disruptions have
made shippers and customers more likely to ship now on the
direct services rather than use the British Landbridge.
• Lo-Lo containerships: Volumes, though down, have been
enough to enable lines to keep services and schedules running
normally, and there have been no health-related issues at ports
or on-board ship. Unlike the ferries however, the container
lines have an operational model in which they not only supply
the vessel on which the cargo is shipped but also provide the
container in which it is packed. Due to the closures of premises
throughout Europe it has been more challenging to keep the
container equipment in the right balance and lines have had
to move many containers empty.
• Deep Sea Shipping Services: In order to maintain the rates paid
by shippers the major Container Lines started a programme of
“blanking” sailings early in the New Year. This sought to limit
capacity to a level that kept the vessels operating with minimal
losses, but it disrupts the supply chains of many shippers.
There have also been major issues concerning the availability
of appropriate containers due mainly to equipment being tied
up at ports awaiting discharge.
• Cruise Ship operations: These came to a complete halt at the
start of the pandemic and are unlikely to resume until 2021 at
the earliest. This will have a severe impact on the lines involved
and on the partners on shore. Adding to the industry problems
is the increasing resistance from many ports and cities to the
servicing of some of the massive vessels and the strain that these
put on the local city infrastructure. There are also pollution
issues with these vessels.
In the next issue of “Fleet Maritime” we will develop the post-
Coronavirus scenario further.
MSC-Ambra
FLEETMARITIME | Summer 2020
24 | MARITIME IV
PORT PORTALS
CLdN has opened its first route out of Cork.
The Con-Ro service links Ringaskiddy with
Zeebrugge where there are connections
with the Europe-wide CLdN ferry and rail
service network. The vessel deployed on the
new service is the 1999 built Melusine, one
of six sister ships owned by the Luxembourg
based operator. She sails from Cork each
Tuesday at 20.00, arriving at Zeebrugge
on Thursday at noon, sailing for Cork again
on Friday at 22.00, reaching Ringaskiddy
at noon on Sunday. The vessel is worked at
Cork on Monday.
The Melusine has capacity for up to 446 trade
cars and 2,317 lane metres of freight. The
line expects to ship substantial container
volumes which are carried on board using
Mafi-trailers.
Welcoming the new service Port of Cork
Chairman, John Mullins, said: “This is a
very exciting development for both the Port
of Cork and CLdN. In these unprecedented
times this direct freight link with Europe
from Ireland’s primary southern gateway
will reinforce the Port’s commitment to
supporting businesses in the region and
preparing for any eventuality Brexit may
still bring.”
When announcing the new service CLdN
also advised that the frequency of the
Dublin/Zeebrugge link would now return
to a three round trips weekly basis.
Fast Lines Belgium has launched a Liner
service between its home port of Antwerp
and Drogheda with the first monthly sailing
taking place in March 2020. The service
operates under the “Bel-Eire Lines” brand
and targets all kinds of breakbulk and general
cargo including steel products, bagged
material, palletised goods and project cargo.
The company has operated into Drogheda
since 2000 and has its own facilities at the
port’s Tom Roes Point Terminal and at the
Drogheda Town Quay with warehousing of
up to 10,000sqm capacity.
On 27 April Hyundai Maritime’s HMM
Algeciras sailed from the Chinese Port of
Quindao on her maiden voyage to Europe.
With a length of 400 metres and a container
capacity of 24,000 TEU she becomes the
largest container ship currently in service.
She is the first of twelve sister ships to be
completed by September 2020 for HMM.
The owner claims that this fleet, along with
the eight 16,000 TEU capacity vessels
also under construction for the South
Korean owner, will be amongst the most
environmentally friendly vessels afloat.
Each vessel is being fitted with exhaust gas
scrubbing equipment.
As of April 1 Hyundai, switched from
membership of the “2M Alliance” a group
in which they partnered operationally with
Maersk and MSC, to becoming a full partner
in “THE ALLIANCE”, along with Hapag
Lloyd, Yang Ming and Ocean Network
Express (ONE).
MSC has also commenced the introduction
of a series of similar capacity vessels to the
new Hyundai fleet. In early May two of the
23,750 TEU ships were deployed to call
at US West Coast Ports to collect empty
containers and return them to China for
loading. These were, by a significant margin,
the largest cargo ships to call at US West
Coast Ports.
Brittany Ferries plan to return the chartered
Kerry to her owners, Stena Ro-Ro, at the end
of her current charter period later in 2020.
She will be replaced on the Rosslare services
to Bilbao and Roscoff by her sister-ship,
Connemara. That vessel will be displaced
from the Portsmouth/Bilbao service by
Galacia, the first of three E-Flexer vessels
currently under construction in China to
a Brittany Ferries specification, but under
the Stena series order. Further delays in
completion have been reported for Brittany
Ferries’ first LNG powered vessel, the Cruise
Ferry Honfleur, and she is unlikely to enter
service until close to the end of 2020.
Irish Ferries plans to retain the chartered
Epsilon for a further year. It remains unclear
when its Cruise Ferry ordered from German
builder FSG will be built and enter service.
FSG built the W.B. Yeats and, mainly due
to extreme delays in delivery of that vessel,
suffered major losses in 2019. Irish Ferries
has, according to the company’s recently
published results, put down a deposit of 20%
(€33m) on the new order and is unlikely to
switch the order to another builder until the
financial position of FSG is clarified.
Stena Line has advised that the planned
lengthening work on the former Belfast/
Birkinhead ferry Stena Lagan has been
deferred by six months due to the COVID-
19 outbreak. The work had been planned
to be completed by July, at which time her
sister ship Stena Mersey would have been
taken out of operation on the Birkenhead
route and have been extended. That work
will not now start until the New Year when
Stena’s third e-Flexer delivery, Stena Embla
will take up service on that route.
FLEETMARITIME | Summer 2020
COMMENT | 25
The Race towards being
Green in the Supply Chain
From where I'm sitting
- Howard Knott - howard@fleet.ie
In early January, I put together a
power-point under the above title
that was intended for the National
Manufacturing Conference taking
place at Citywest later that month. I
reckoned that the audience would be drawn
from a range of industries and disciplines
and would not have many Supply Chain
specialists. So, what I set out to do was
to make them aware of just how diverse
the Supply Chain options were for any
export or import shipment point of view,
and to indicate how “good” or “bad” each
mode was in terms of its carbon and other
noxious gas footprint.
Even before the intended launch of the talk
I was given the opportunity to take it to a
high level group meeting of exporters. Out of
that meeting came a fresh focus on the superopenness
of the Irish manufacturing export
economy, in which many of the companies
involved had their headquarters outside of
Ireland and where much of the production
from locally based companies was in the food
and drink sectors. Each of these categories
have been becoming increasingly sensitive
to just how “green” their supply chains are.
Both groups of shippers now find themselves
under pressure from both “ethical” investors
and from consumers who are demanding to
know the carbon footprint of their products
and seeking to purchase those products with
the lowest score.
At that exporters meeting some were anxious
that Ireland’s very obvious location on
the map, as an offshore island off another
offshore island, might turn investors to relocate
to places closer to their home market.
This puts significant pressure on everybody
with an interest in Irish export development
to be able to demonstrate that production
here is low on the emissions scale.
Over the intervening months I have had the
opportunity to make a similar presentation
mainly through webinars. February’s General
Election results validated the thesis that the
general public is indeed becoming “green”
aware, while the new European Commission
has also come out with its European Green
Deal programme outline for the next seven
years.
In conversations surrounding these
presentations I was told of a very significant
number of real developments involving each
of the modes of freight transport, with each
of them seeking to make that mode the least
polluting mode - or at least a great deal better
than hitherto. From the road haulage side,
Stage D Euro 6 diesels and Electric LGV’s
are already delivering, while fuel cell and
hydrogen technology is being developed
by Nikola and others.
For rail, the designation by the EU
Commission that 2021 is to be the “European
Year of Rail” is expected to push substantial
investment into development of that mode,
both in terms of services being offered and
technology being developed. This is bound to
help enable Irish Rail to make the long hoped
for development of its liner freight services
linking Irish ports with manufacturers
and consumers with longer, faster and
ever more environmentally friendly trains.
Meanwhile, full implementation of the
global low-sulphur emissions regulations
by the maritime industry is now a fact and
is already showing dramatic improvement
of air quality in coastal areas of the English
Channel and elsewhere.
The airfreight business is the mode that
could face very significant changes with
the arrival on the scene of the cargo drone.
The most dramatic of these may be the US
Air Force developed Sabrewing unmanned
cargo aircraft launched on 1 May, with a
cargo carrying capacity of 2,450 kg.
Pulling together the learnings from this
series of talks, two things jump out for me.
First is that the key enabler of low-emission
transport is renewable electric energy. In an
Irish context the big push must be on the
development of offshore wind technology.
Second is the development of freight route
planners that enable the shipper to choose
not only the quickest or cheapest route to
market, but also to know exactly how “green”
that chosen route is.
It will be fascinating to see, but maybe
Ireland’s geography is not too bad as a global
manufacturing location after all.
www.fleet.ie
26 | OPINION
Finance Minister tells Insurers
risk damaged reputations
An article in a recent Sunday
newspaper posed a headline
warning from Minister for
Finance, Paschal Donohoe
to Insurance Ireland, the representative
group for insurers, “Donohoe told Insurers
they risked ‘irreparable damage’ to their
reputations”. I was a bit surprised with that
statement because most people felt that
that insurance companies never seem to
care what people, Government Ministers,
customers, or regulatory agencies think of
them. Of course, insurance firms don’t act
illegally, but they do have a lot of latitude
in what they can do. These comments
come against the backdrop of a refusal by
some insurers to pay business interruption
claims in the light of the COVID-19 crisis.
At the moment there are some cases before
the Courts for adjudication and that will be
interesting when arbitration is decided.
Another aspect that this current crisis is who
sold these products and what was the appeal
for the policy holder to take out the premium
and put cover in place? Insurers might argue
that nobody could have predicted this event
and it falls into the category of a ‘natural
disaster’. Not an unreasonable position
maybe, but other businesses are not taking
that view. Hotels are working with their
FLEETTRANSPORT | JUNE 20
customers to rearrange events and reduce
the impact on companies. Airlines, which are
often in the media for the way they handle
complaints and issues with their customers,
are arranging refunds and rebooking for
disappointed passengers.
So back to the Courts. In the past year or so,
judges seemed to hold insurers to account
more than in the past. Minister Donohoe
told the insurers to do the right thing in
relation to those pending claims and while
we know he cannot offer an opinion to the
judiciary, let’s hope that sentiment would
hold good.
On reading the headline, some people may
think the Minister may have been showing
leadership. Maybe he has good reason to
be annoyed with insurers. Over the years
he and his predecessors in Government
have given the insurers so many tools to
help their business, particularly in the
area of motor insurance, such as speed
limits, seat belt usage, NCT testing and the
penalty point system. All progressive tools
and they certainly improved road safety
and in reducing fatalities. Insurers on the
other hand have not shown any transparent
advantage for their policy holders that
obeyed the law. In the past other Ministers
have threatened sectors that did not show
some level of appreciation. Maybe this
Minister should act and not talk.
On the subject of the COVID-19 crisis, I got
some amusement from another headline,
stating that ‘we should take our advice from
experts, not vested interests’. So what is the
difference between both these groups of
people? At the moment our airwaves are
filled with experts and from what I can see
most of them have one thing in common,
they are employed by the State or one of its
agencies. Here employment is secure and
so too is their income. Vested interest are
just that; people who need to work, keep
their jobs or businesses trading so they can
survive and get paid. For road hauliers, bus
operators, and truck and bus dealers, there is
nothing new about this order of things, it is
the way the world and democracy works, it
may not be fair, but little can be done about
it. At times of crisis people focus a little more
on it and it can create some tensions. When
recessions and downturns in the economy
come to an end, it will be the private sector
that will take the most pain and be relied on
to rebuild the economy, while the experts
plan for the next event. Stay safe!
Text: Sean Murtagh - sean@fleet.ie
Staff Motivation
FINANCE | 27
One of the most important
elements of any business
success is the management’s
ability to motivate all staff to
succeed in the achievement of the business
goals. For this strategy to maximise its
potential, these goals, at all levels, must be
communicated effectively and clearly. Staff
then must be incentivised and motivated
to achieve these short, medium and long
term targets. In relation to road transport
operations and the success of the business
versus the competition, the set standards
and self-belief to really succeed must be
replicated by all staff.
There are five key elements of staff
motivation. To recruit and retain staff the
financial remuneration for the specific job
must be on par with industry norms. Where
practical and compliant, staff remuneration
should be linked to productivity, so pay for
the amount and standard of work done, as
opposed to just clocking in time. At every
level and every function link remuneration
with job productivity and reward those that
want to succeed.
Most employees are motivated to work in an
organisation that will further develop their
skills and ability. Logistics firms that are now
managed by staff that have come up through
the ranks and have the in-house training
and business acumen to succeed means
that that business will be seen as a preferred
employer in both recruiting and retaining
staff. The ability to develop in one’s job can
be a key factor in the motivation of staff to
maximise their potential. Now more than
ever before, transport has an opportunity to
build a strong motivated workforce that are
seen as fulfilling an essential service.
The respect that staff are shown by
management and fellow employees is crucial
to staff motivation and productivity. Many
organisations have an autocratic system of
staff monitoring and control. It is felt that
without clear rules and regulations and
supervision staff will not perform their basic
functions and all business decisions and
suggestions are made by senior management
and owners. In other businesses the flow of
information works both ways and all staff
are part of the overall business success.
The ability to communicate with owners
and senior management is not dependant
on business size, large organisations can
successfully make their business all-inclusive
by implementing good communication
methods. While the buck always rests with
the business owner getting staff on side
and working can make life a lot easier in
the long term.
Being part of a successful business that has
a high profile image and an ethos of social
care, whether that’s an indigenous Irish
business or a global player are all key issues
in staff motivation and well-being. Small to
medium sized businesses that support local
community developments and are at the
forefront of social development can be very
rewarding to be a part of. Now more than
ever this is apparent with many transport
firms stepping up their service delivery
to key clients that are manufacturing or
distributing health care products. Look at
the role An Post has played in this crisis and
this has been replicated up and down the
country by many logistic companies.
The final element in this staff motivation
advice relates to being part of a team, it
encompasses the branding and image of the
business, the corporate ethos and the calibre
of individuals that work in the business.
Being part of a team as a motivational tool
should not be underestimated, it works
in sport and transfers to all businesses
regardless of size.
Text: Donal Dempsey - donal@fleet.ie
www.fleet.ie
28 | SOAPBOX
Uncharted Waters –
A Bureaucrat’s Delight
The sight of convoys of Italian
Army trucks carrying the
dead victims of the COVID-
19 virus from Bergamo in the
middle of the night will always remain in
my memory as will refrigerated trailers
being used to store the dead bodies in New
York. Who could ever have foreseen such
circumstances?
A sense of foreboding almost verging on
panic during my first two weeks of lockdown
in Ireland slowly adjusted to recognise the
new norm of life in a pandemic. No one
should dare to criticise the Government for
the steps taken to contain the virus. They
didn’t ‘Run to the Bunker’ like some famous
politicians did in the past at time of crisis.
Ireland seems to have come through the very
worst of it and the financial supports from
the Government to completely locked down
businesses keeps away the deep pain taken
during the recession. Truly, we are all in
this together and the chances of survival are
much enhanced, thank you Government.
My concerns now are with the efforts
being made to restrain any re-emergence
of the Coronavirus. While we are all in this
together, cracks have started to emerge,
particularly with the brilliant sunshine
attracting people to beaches where people
partied and left their rubbish lying around,
showing no sign of restraint. Given that our
civic authorities could do no more than try
to move these people on, what could have
been done?
Now, however, those that design and enforce
the myriad of rules for business appear to
be going into a halcyon period, businesses
which the Government has done so much
to protect, are now faced with an onslaught
from these bureaucrats. Employers are
required, under the protocol, to put together
a reopening plan. Among other things,
they have to ensure strict adherence to
social distancing, provide hand sanitiser,
monitor their employees’ temperatures
and create designated isolation areas for
workers who might fall ill over the course
of the working day.
Workplaces are supposed to designate a
“lead worker representative, charged with
FLEETTRANSPORT | JUNE 20
ensuring that COVID-19 measures are
strictly adhered to in their place of work”,
according to the Government notice. Under
the plan, the Health & Safety Authority
(HSA) can order businesses to shut down
operations if they do not comply with the
rules. Business owners do not have to notify
Gardaí or the HSA before reopening, nor will
the HSA have to pre-approve a business’s
back-to-work plan.
I don’t have any problem with insisting that
we are required to regularly wash our hands,
use sanitizers and generally use our heads.
However, common sense seems not to be
the most common of instincts at times, just
witness what’s happening at our beaches?
To require us to become semi-paramedics
in diagnosing potential carriers of COVID-
19 is to my mind stretching the duties of
employers. Be that as it may, what happens if
we fail to detect or alternatively misdiagnose
and send someone home? This has all the
potential of becoming a legislative minefield
and fodder for the Courts. If an issue arises,
the bureaucrats will ask to see the firm’s
COVID-19 Policy and I wonder who will
adjudicate on this being adequate, just like
the issues truck operators and owners have
with Commercial Vehicle Roadworthiness
Testing debacle. In addition, I understand
that taking a person’s temperature and the
information gained is subject to GDPR
regulations. We are indeed in uncharted
territory.
Text: Jerry Kiersey - jerry@fleet.ie
TEST DAYS: International Forklift
& Intralogistics Awards 2020
34
32
36
30 www.handling-network.com
Third-party cybersecurity
risks and how to manage
them more efficiently
Herman Errico, Senior Cybersecurity Consultant,
Cyber, Risk and Advisory at BSI Consulting Services
The presence of cybersecurity risks
due to different governance structures
and security controls can be vast and
challenging in Ireland and across global
supply chains.
Supplier risks may result in data
breaches that expose a company’s
information or their customers personal
data and can have a significant impact
on an organisations’ people, finances,
and reputation.
Whether a company has been in
operation for multiple years or just
starting out, adopting a more structured
approach with increased visibility,
controls and preparedness could support
a better cybersecurity and information
security risk management.
Managing suppliers’ cybersecurity
and information security risks has always
been a challenge for many organisations.
Normal procedures may be bypassed
or ignored due to a reduction in staff
or users may not be accustomed to
the standard processes that need to be
followed. There may be downloading of
applications or procurement of services
from untrusted sources. This along with
the escalation in cyber threats through
online scams, phishing, and malware,
that are exploiting the current situation,
are putting companies at risk.
The recent pandemic has highlighted
the need for trusted suppliers that
can provide reasonable assurance.
Organisations are faced with
unprecedented challenges, such as
extensive remote working and increased
stress levels that could expose employees
to phishing attacks. In this context
a reliable supplier is a fundamental
requirement to ensure that remote
operations are securely carried out.
What are the main supplier relationship
risks?
BSI carried out research recently
that outlined the main third-party
uncertainties in order of the highest risk
levels as:
• Lack of reasonable assurance
on information security controls
implemented by the third party
• Inadequate information security
governance, risk tolerance and
compliance practices or different
cultural or organisational attitudes
resulting in gaps in security
requirements and controls
• Conflicting or different information
security controls that interfere or
weaken the information security of
the other party
• Over reliance on supplier’s services
and capabilities designed to ensure
compliance with acquirer‘s own
information security requirements
resulting in unintended controls
dependencies
Implementing an effective third-party
risk management programme
By strengthening a company’s
information resilience, and adapting
best practice on how we work remotely,
SUMMER 2020
cyber security
Herman Errico, Senior Cybersecurity Consultant at
BSI Consulting Services
organisations can reduce threats to their
data.
The risks for acquiring services vary
from onsite physical and remote access
to information and information systems,
to offsite information processing,
equipment, and applications.
The first step for many companies is
their procurement policy for the planning
of a new service or product.
At the selection phase a supplier
risk management programme should be
implemented which would include the
support of a third-party management
tool, a questionnaire, a review of the
supplier risk profile - graded from very
high, high, medium to low.
The resulting supplier report would
then be shared with the information
security department who review it, assess
the supplier’s risk, and whether they can
be reduced. If the supplier is successful,
then an agreement is drawn up outlining
the responsibilities for information
management as part of the contract.
The supplier relationship is reviewed
regularly through audits and assessments
to identify any change requirements.
By managing a company’s third
parties correctly and building good
relationships, cyber threats are reduced,
and data becomes more secure, resulting
in the reduction and prevention of
misuse.
BSI Consulting Services provide a
range of solutions to help organisations
address challenges in cybersecurity,
information management and privacy,
security awareness and compliance. For
more details visit bsigroup.com/cyber-ie
www.handling-network.com 31
SUMMER 2020
case study 1
Irema's Limerick factory making
2.5 million face masks per week
to fight COVID-19
As demand for surgical face masks reach
an all-time high, health services across
the globe have been clamouring for more
supplies. In response, Irish manufacturer
Irema doubled its facemask throughput
to help keep the Health Service Executive
(HSE) and others provisioned.
In rural Kilmallock, County Limerick,
a small factory has been producing
disposable face masks for the global
market since 1986. Irema now makes two
types of face mask, as well as air filtration
systems. Following a management buyout
in 2005, the firm invested in a second
factory in Thailand and developed its
FFP2 and FFP3 ‘respirator’ type masks. All
Irema’s products are in high demand in
the current environment, as they all filter
pathogens such as the coronavirus from
the air. The respirator masks in particular
are badly needed as they offer protection
for the wearer, as well as those around
them, by virtue of a tighter seal to the
face.
In response to the global surge in
demand, Irema has extended its shift
patterns to allow production to continue
24 hours a day, seven days a week. It
has hired additional staff to double its
workforce to 94, and has invested in an
extra machine, which has been installed
specifically for the respirator masks.
In an average week before COVID-19,
Irema’s Irish factory was producing some
1.3 million face masks and respirators.
That figure is now up to 2.6 million. The
main recipient of the extra productivity
has been the HSE.
The warehouse has two reverse-in
loading bays and a team of four to six
staff, many of whom have been working
at the factory since the firm was founded.
Kieran O’Brien, Irema’s Marketing
Manager said that the company has risen
to the challenge of keeping the goods
flowing at an unprecedented pace: “It’s
definitely a bigger challenge for our
very experienced and hard-working
warehousing team… they’ve really
ramped things up in terms of turning
things round extremely quickly.”
The usual warehousing space is now
being used to quickly load and wrap
pallets to prepare them directly for
despatch, such is the urgency of the HSE’s
demand for masks. Previously two or
three container loads were collected each
day; now there are 12 – 14 collections
daily.
Kieran explained that Irema’s
Distribution Manager is currently liaising
with the HSE to organise multiple
collections each day of perhaps eight to
ten pallets, containing in the region of
250,000 masks. He said that some 90% of
the firm’s products are usually exported,
but that has all changed now: “We’re
doing everything we can, particularly
the respirators, they’re the key one…
they’re very much for the front-line health
services” and added that its full capacity
of these respirator masks is now going to
the HSE.
“At the end of the day, this is
unprecedented. Even though we’ve been
through SARS, and we’ve been through
swine-flu, this is different. At this stage
supplying the HSE is a priority.”
This draws attention to Irema’s
unique position in the supply chain.
It is estimated that about 80% of the
32 www.handling-network.com
SUMMER 2020
case study 1
world’s face masks are produced in
China or Korea. But as the Coronavirus
hit these regions, those countries have
enacted export bans which exacerbate
the worldwide shortage brought on by
the pandemic. Irema is part of a very
small cohort of European manufacturers
of these essential supplies. And happily
for the HSE, Irema is not dependant on
importing its component materials from
the Far East either.
“We’re quite lucky that we make
our own mask material. That’s a huge
advantage we have, and to that extent
we’re not as affected as other companies
who are waiting on a shipment or two or
three.”
However, Kieran stated that they are
not entirely unaffected: “There are other
elements of supply chain that have been
impacted to an extent. We’re quite lucky
that the majority of our supply chain is
European, so we’re not as impacted by
the big shutdown that happened since the
start of the year in China. But there have
been slight delays on certain elements,
the plastic for the tie-ons at the back, or
plastic frames for the air filters.” These
are things they can keep stock of and
thankfully it hasn’t held them back. “We
haven’t been overly impacted.”
The current crisis highlights the
dangers of relying on a single source at
any stage in the supply chain.
“The disposable mask market
(and indeed global manufacturing in
general) is facing up to a real challenge,
the consequences of a single source
procurement model. Many of the very
large mask manufacturers, including
OEM clients Irema manufactures for,
deliberately shy away from a single source
procurement model to avoid the scenario
the market now finds itself in.”
Kieran mentioned that single source
procurement has grown as a model over
the last 30 years with a switch towards
far Eastern manufacturing. “Quite often
this single source of supply for a number
of brands is due in the main to perceived
cost savings and efficiencies. The reason
Irema Ireland has managed to buck this
trend and indeed grow significantly, is
due to our alternative location in Ireland
and the desire for the very big players in
the market to have multiple sources of
procurement in multiple geographical
locations.”
“When the dust settles on the
Coronavirus, there will be a lot of
questions asked of the procurement
policies in place throughout the market. It
will make brands think about diversifying
their supply chain and creates an
opportunity for Irish manufacturers to
position themselves as a safe pair of hands
to those making the key OEM partnership
decisions,” Kieran concluded.
It has been beneficial for the HSE
- and us all - that a small factory like
Irema has been able to flex its production
systems as much as it has. And whatever
the future holds, one suspects it will
include expansion for this little factory in
Limerick.
TEXT: Johanna Parsons – contributor@fleet.ie www.handling-network.com 33
SUMMER 2020
case study 2
New Combilift
Container Slip
Sheet for Fast
Freight
Fast Freight Srl is one of the first
companies in the world to take delivery
of a new product launched by Combilift
– the Combi-CSS Container Slip
Sheet, designed for the faster loading
of containers. Based in Constanta in
Romania and with an office in Castellon,
Spain, the family owned business is a
leading freight forwarder providing
global door-to-door deliveries. To ensure
that it can handle any type of cargo,
the company has invested substantially
in equipment for its bonded Constanta
Port terminal in the past couple of
years, much of which was supplied by
Combilift, the Monaghan headquartered
specialist manufacturer of materials
handling solutions.
The goods that pass through
Constanta Port are diverse in type as
well as size and weight. They include
sheet materials, logs, profiles, marble
blocks and containers as well as project
cargo such as paper reels, steel coils
and machinery, many of which are
oversized or of non-standard dimensions.
Fast Freight uses around eight Combilift
products, each suited to the specific
requirements of individual loads.
Loading goods into containers was
a procedure that the company wanted
to improve upon in terms of safety and
efficiency, leading to a joint project
with Combilift, which resulted in the
Combi-CSS. “Safety and the reduction
of risk across all operations is a major
priority for us,” said Ms Ioana Nedu,
Export Sales Representative. “I believe
our collaboration, experience and input
has been crucial to the success of this
new product. It has also enabled us to
increase capacity and margin per load.”
Using the mechanised Combi-
CSS system to load products such as
steel pipes or timber into containers
avoids a combination of forklifts and
manual labour. It significantly speeds
up the process while increasing safety
to operators and minimising product
damage. A full load can be assembled
on a steel sheet, which is hydraulically
guided into the container. A barrier then
swings across the container opening and
is locked in place. This holds the material
within the container while the metal
sheet is slipped out from underneath
it. With a 30,000 kg capacity, an entire
load cycle can be performed by a single
operator and a 20’ container can be fully
loaded in just three minutes.
The other Combilift machines
working on the 7,500m² site at Constanta
resemble a showcase of the diverse
solutions the manufacturer can offer.
Two telescopic Straddle Carriers with
automatic 20/40 spreader bars handle
34 www.handling-network.com
SUMMER 2020
case study 2
containers, a Combilift Tipper loads
20” containers with bulk materials such
as cereals, multidirectional 5t and 8t
forklifts are used for handling long loads
and an Aisle Master articulated forklift
works indoors for space saving storage,
as well as inside containers. Some of
the models are fitted with specialist
attachments such as a C-Hook for the
Straddle Carrier for steel pipes and a
heavy duty fork attachment for loading
and unloading blocks of marble
“We first became aware of Combilift
at a trade fair and realised that the
ability to source such a wide range
of customised handling equipment
from one single supplier would be a
great advantage,” said Ms. Nedu. “The
company uses common components
on a lot of its models which simplifies
maintenance for example, and the high
level of cooperation between the two
companies means that we can offer the
best quality service for our customers’
individual needs.”
TEXT: Rob Van Dieten – rob@fleet.ie www.handling-network.com 35
SUMMER 2020
IFOY awards
Finalists assessed
for IFOY 2020
*The best in Forklift and
Intralogistics tested
Mid-February and a few weeks before the word ‘Pandemic’
reached everybody’s lips, the annual Intralogistics Forklift &
Intralogistics Awards (IFOY) Test Days took place once again
at the Hannover Messe in Germany. Sixteen products and
solutions from fifteen manufacturers shortlisted into a number
of categories were put through many hours of assessment by an
expert technical panel, together with 27 International Jurors
(from 19 countries).
New developments from Bosch Rexroth, cellumation,
Combilift, Crown, doks.innovation, EasyMile, ForkOn, Geek+,
Hyster, Jungheinrich, ProGlove, Raymond, Sany Europe, Still and
Wiferion underwent an elaborate multi-stage testing process. For
the first time, representatives from the automotive and logistics
sectors were invited to draw their own impressions about the
finalists’ products. Among the companies present were BMW,
Porsche, Dachser and Kühne + Nagel.
For the Material Handling Products shortlisted, the combined
adjudication panel determined factors such as functionality,
economy, energy efficiency, sustainability, safety and ergonomics.
They were also assessed for their innovative potential, with areas
such as market relevance, customer benefit, type of design and
degree of speciality scrutinised.
The announcement and presentation of the awards was to
take place on 20 April 2020 at the Hannover Messe, but as this
event was cancelled due to COVID-19, the awards will now take
place on digital channels in July. In the meantime, Handling
Network magazine, which is the official Irish Jury journal for
IFOY, exclusively reports from the Test Days and its assessment of
the nominated finalists.
The full list of shortlisted candidates, with product name
and brand manufacturer, for IFOY 2020 are:
Counter Balanced Truck
RX60, Still
J60XNL (J3.0XNL), Hyster
Warehouse Truck - Lowlifter
Combi-CS, Combilift
Warehouse Truck - Highlifter
ESR 1000, Crown
ERC 216zi, Jungheinrich
Intralogistics Software
Locator – Laser Localization Software, Bosch Rexroth
The ProGlove Cloud, ProGlove
AGV/Robot
TractEasy, EasyMile
Robot Shuttle System C200, Geek+
Courier 3030 Automated Stacker, Raymond
Special Vehicle
Combi CBE4, Combilift
SRSC45H9 Hybrid Reach Stacker, Sany Europe
Start-up of the Year
Fleet Management Software, ForkOn
inventAIRy X, doks.innovation
celluveyor, cellumation
etaLINK 3000 – wireless charging system, Wiferion
36 www.handling-network.com
SUMMER 2020
IFOY awards
Category: Counter Balanced Truck
Hyster J60XNL
Category: Warehouse Truck “Lowlifter”
Combilift Combi-CS
Designing the J60XNL around the integrated lithium-ion
battery pack provides many beneficial aspects, such as a lower
centre of gravity, improved stability, faster charging, plus more
foot space for the driver. Despite the additional room to work
from, the judges noted that the entry and exit step has not
increased in size. Performance in relation to productivity and
energy consumption is better than average. Available space
under the seat is not used and deemed a missed opportunity.
Regenerative braking can be adjusted to maximise batter
power. Overhead visibility is somewhat restricted.
One of two products shortlisted from the Monaghan based
manufacturer. Among the Combi-CS compact pedestrian
stacker’s merits is that it’s solidly built and robust. Best of all
are that it has a small turning circle due to its short wheelbase,
and that it’s electric powered. The version tested had a capacity
of 1,000kg with a lifting height of 2,500mm. Its main features
include power steering, AC motor, rear-wheel drive and multi
directional travel functionality. As the tiller can be turned left
or right, this enables push button rotation of the rear wheel.
This ensures the operator remains on the safest side when
placing and picking in narrow aisles.
STILL RX60
Category: Warehouse Truck “Highlifter”
Crown ESR 1000
High performance all round describes the RX60 electric truck
range from STILL. In all seven models are in its E-Series (from
2.5 – 3.5 tonnes) with numerous options available. Slightly
longer than previous models means more leg and working
space plus a wider step. The dashboard is lower resulting in
better visibility. In operation the RX60 is precise with lifting
speed powerful and quick. It is estimated that 363 pallets can
be moved in eight hours. The panel suggested some additional
improvements like having an adjustable armrest and an audible
signal when reversing. Its long running time impressed.
Built to create efficiency which is achieved through added
productivity and low energy consumption, the judges noted
the increased lowering speed of the fork in combination with
energy recuperation and new to the reach truck segment. With
Crown’s experience and expertise, the ergonomic design of
the driver assistance system and safety features also impressed.
In spite of its compact size, when handling a 1-tonne load
with its 12m mast, its regeneration energy gain is maintained
at 12.5%. Options include Auto Height Select and Tilt Position
Assist.
www.handling-network.com 37
SUMMER 2020
IFOY awards
Jungheinrich ERC 216zi
ProGlove – The ProGlove Cloud
Thanks to its centrally located lithium-ion battery, this stacker
truck is compact in design and shape while offering plenty of
space for the operator. Easy step-on is also considered through
its 195mm access height. Mentioning height, its new mast
offers lifting up to 6 metres, which can be pre-set. Visibility all
around is good. Its intuitive colour display screens relay info
on the operational assistance systems, while built in warning
alarms alert when overloading or lifting danger. Whether right
handed or left, the tiller’s functions are easy to operate.
Rated as a good new product by the expert grouping, the
ProGlove is a competitive product in the current marketplace.
The ProGlove could provide added potential to create value
for the industrial user. It helps companies and users to map a
digital twin of their processes and thereby better manage their
devices thereby saving time and money. In essence, ProGlove
builds industrial wearables that are the light and small barcode
scanners in the world, connecting the workforce efficiently.
Category: Intralogistics Software
Bosch Rexroth; Locator - Laser Localisation
Software
Category: AGV & Intralogistics Robot
EasyMile - TractEasy
Similar to other solutions currently in the marketplace, but
the difference being that up to now, localisation systems have
often been directly coupled with navigation. The Locator is
primarily a software component for the reliable positioning
and orientation of a wide range of vehicle types like automated
guided vehicles (AGV) and autonomous mobile robots. No
reflectors are required with its system. The Bosch Locator
enables new industrial truck manufacturers to easily enter the
market with this software and allows for multi-connectivity.
Trundling around one of the enclosed areas inside the
Hannover Messe was a TLD autonomous tug tractor using
TractEasy taught-in-route software developed by EasyMile.
This driverless, zero-emission tractor has a towing capacity of
25 tonnes, reaches a top speed of 25km/h and can operate
both indoors and outdoors, and is electrically driven. Using
this software, speeds can also be adjusted accordingly. Safe
and controlled operation provides for increased productivity
and reduced operating costs.
38 www.handling-network.com
SUMMER 2020
IFOY awards
Geek+ - Robot Shuttle System C200
Category: Special Vehicle
Combilift - Combi CBE4
Working away silently in another section of the Hall was the
Geek+ bin carrying C200 Series robot, moving storage bins
from rack to rack. We were informed that the system is 50%
cheaper than shuttle systems, is lighter and more flexible. At
the time the market for this type of product was said to grow
substantially to 350,000 by 2022. That figure will take a little
longer now post COVID-19. The new Geek+ 200 is innovative,
productive and improves order fulfilment efficiency in the
warehouse distribution centre in a cost-effective manner. Build
quality seems strong.
The judges agreed that the Combi-CBE electric three-wheeler,
based on the Combi CB range, is an easy to use 4-way truck
robustly built and designed for a wide variety of applications.
Its versatility was demonstrated by the Monaghan based
technical team in that it can handle both standard pallets and
long loads due to its 4-way drive system. With a maximum
capacity of 4 tonnes, the new model benefits from a number
of innovative features such as an electric traction system that
provides power front and rear via independently controlled
drive wheels.
Sany Europe – SRSC45H9 Hybrid Reach Stacker
Raymond – Courier 3030 Automated Stacker
This is a forklift with a difference in that the Raymond Courier
3030 can be used in both automated and manual modes. It
has a lifting height of 1,800km and offers a 360 0 view of its
surroundings while providing the ability to map the location,
identifying obstructions and controllingvehicle behaviour. As
demonstrated, the instruction process is simple and intuitive.
Within minutes new routes are learned or adjustments to
existing tasks are made. ROI is good.
And now for something different. A hybrid reach stacker that’s
designed and built to meet today’s high demands. With lifting
capacities of between 15 to 45 tonnes, its productivity levels
are higher and more fuel efficient than the brand’s standard
model. 30,000 hours of testing were undertaken to prove these
improvements. Powered by a Volvo 11 litre 265kW (355hp),
the main lifting cylinders are slimmer, allowing faster lifting
while using less engine revolutions and thereby less fuel usage
(by 20%). At full load the gain in lifting speed is 13% according
to Sany. Overall the simple innovation-recuperation without
conversion by hydraulic accumulators was merited.
www.handling-network.com 39
SUMMER 2020
IFOY awards
Category: Start-up of the Year
ForkOn – Fleet Management Software
Cellumation – celluveyor
Transport and warehouse fleet operatives seek fleet management
solutions that can co-ordinate with each other. ForkOn
collects and evaluates data through its management software
which operates across several manufacturers’ systems, thereby
providing many customer benefits. However, the software is
limited to manual forklifts and does not include engagement
with today’s AGV systems or decentralised transport hubs.
The development of this multi-functional, manufacturerindependent
fleet management system is implemented to
good effect and goes beyond class and system.
Many of the adjudicators were intrigued by this conveyor
system that has a selection or deselection capability. It
accommodates the broadening up of layers of cartons or
boxes during the de-palletisation process. Cellumation offers
an extensively modularised system that allows a high degree
of flexibility. Free movements are possible and the systems
tracks are self-charging. Failed modules can be replaced
easily and do not have to be recalibrated. The conveyor looks
robust and suitable for numerous industrial uses. However, the
applications are limited to layer palletisation/depalletisation.
Wiferion – etaLINK 3000 – Wireless Charging
System
doks. Innovation – InventAIRy X
This drone system simplifies stock taking processes enabling
speedy and efficient annual record taking. Digitalisation is the
key to the future here and the innovative InventAIRy X system
brings this technology forward. The combination of an AGV
and a drone facilitates independent recording of stock. Labels
are recognised and registered while the navigation and control
are done from the AGV, on which the drone can also land if
necessary. It takes 2 minutes per charge carrier and 20 minutes
between battery life.
With the etaLINK 3000, Wiferion has created a generic
inductive battery charging method that can be used for different
vehicles and applications. The universal charging system when
professionally implemented makes for long-term usage due to
its strong build quality. Thanks to its adaptability to different
systems (batteries, charging patters/management) there are no
tripping points and it is well designed and user friendly. It will
soon be adapted to become compatible to last mile delivery
vehicles.
40 www.handling-network.com Text: Jarlath Sweeney - jarlath@fleet.ie
SUMMER 2020
safe practices
“All about doing more with
less” at Combilift
Martin McVicar, Managing Director at
Combilift is a supreme strategist. While
the company’s plans to reach into its ever
expanding global markets have had to be
modified as a result of the Coronavirus
pandemic, Martin, together with his
management team at the Monaghanbased
materials handling production
facility, has implemented a number of
clear, well communicated initiatives over
the past month in light of the current
challenges.
Categorised as a designated ‘Essential
Supplier’ from the beginning of the COVID-
19 restrictions, production continued at
the outset. However a decision was then
made to shut down operations for three
weeks in order to facilitate the introduction
of new operational measures to meet
Government regulations and protect the
600-strong workforce.
As Martin McVicar explained during a
webinar trade press briefing, the traditional
single shift production system operating
five days week would not be able to
meet the social distancing requirements.
As a result, and following a series of risk
assessments, a two shift manufacturing
system was introduced. Martin explained
that due to the generous size of Combilift’s
new 46,500 sq.m. facility which opened
last year, they were easily able to adhere
to the 2 metre social distance requirement
using this two shift system. Through regular
communication with employees (by video
and YouTube) the new measures decided
upon were made clear from the start and
helped each member of staff to integrate
with the new practices.
Another major challenge for Martin and
his team was the large canteen area. “This
area is where most of the ground floor
staff assemble and to change this practice
in a safe manner was a challenge. So, we
decided to close the main hot food section
and create eight individual canteen areas
around the plant, with staggered break
times introduced,” he said.
Martin outlined a range of other
measures adopted around the premises.
For instance, the door handles now have
copper plated covers, a thermal camera
system has been installed inside the main
door and the finger printing clockingin
system has been replaced by a key
fob, similar to that used on the Combilift
trucks. It is mandatory for all staff to wear
face masks while at work.
The implementation of these practices
has seen production levels return to
95% pre-COVID-19 levels, with demand
from customers in Europe increasing,
particularly in Germany. However, due
to the rescheduling of shipping lines’
schedules, together with the temporary
closure of its agents, there have been
some delays in getting product to the
end customer. Similar issues have been
experienced with regards to importing
raw materials, but Martin being Martin has
found ways to speed up the transportation
of these materials by rail and ferry from
mainland Europe in through Dublin and
Cork Ports.
One area of speciality that Combilift
offers is warehouse design and it’s an area
that has expansion potential
for companies that have
to readjust their storage
facilities during and post-
Coronavirus.
Client discussions begin
with looking at the existing
storage/production facilities
and ascertaining where
additional space can be eked
out. This stage of the process
can be done remotely with
the aid of What’s App video
links between the Combilift
Warehouse Design
Engineers and the customer.
Combilift’s innovative
and award winning multidirectional
technology,
together with over two
decades of experience in
volume optimisation means
that its engineers are experts
at identifying where greater
efficiency can be achieved
throughout the client’s
facility. The consultancy service will come
up with a number of solutions, creating 2D
and 3D on-screen visuals to demonstrate
the possibility to increase existing capacity
or illuminating the need for additional
warehousing or yard space.
Like other businesses, Combilift has
been missing the opportunity to network
up close and personal during this
pandemic crisis, with communication
mainly done by phone or on the web. The
cancellation and postponement of events
and exhibitions across Europe and further
afield has also had a significant effect on
Martin’s sales teams. He is well aware
that one-to-one interaction is invaluable
in getting to know the customer and their
requirements. Combilift and its sister
brand Aisle-Master also rely on trade
publications across the globe to keep the
positive message going and ensure they
are reaching potential new customers.
Separately, Combilift has come up
with a unique contribution to helping
the current COVID-19 medical demands.
Martin along with Technical Director,
Robert Moffett and a team of mechatronic
and software engineers, developed
the Combi-Ventilate, a splitter device
which turns one ventilator into multiple
ventilator stations. The Combi-Ventilate
has automatic adjustable flow control
valves which allow a health service
professional control the tidal volume to
each patient electronically without having
to make manual adjustments. “We have
made Combi-Ventilate under the same
ethos and with the same objectives as
we do with all our Combilift products –
which is all about doing more with less,”
concluded Martin.
TEXT: Jarlath Sweeney – jarlath@fleet.ie www.handling-network.com 41
THE OFFICIAL IRISH JOURNAL OF THE INTERNATIONAL VAN OF THE YEAR
& INTERNATIONAL PICK-UP AWARDS
Volume 17. No 2. Summer 2020
ARCTIC VAN TEST
2020 -
Four to the Fore in Finland!
INSIDE
I INSIGHT: Volkswagen Commercial Vehicles Ireland and COVID-19
INSIDER: Exclusive look inside Ford UK’s HQ at Dunton
TEST DRIVE REPORTS: Ford Fiesta Van & Renault Master
MILESTONE: 45 years of the Volkswagen Crafter lineage
Fleet Van & Utility holds the Chairmanship
of the International Van of the Year Jury
Contents Summer 2020
45 News
• First draft drawings of new
Volkswagen Amarok
• 200,000 Generation 3
Citroën Berlingos
46 Insight
Report on LCV market from
VWCV - Covid-19
48 Fleeting Shots
• Nissan’s zero emission
Ambulance
• Next generation EU platform
created
• Secure your van valuables
54 Insider
Unique look at what happens
inside Ford’s UK HQ
57 Test I
Ford Fiesta Van
58 Test II
Renault Master on the move
60 Milestone
Volkswagen Crafter’s 45 year
timeline
Fleet Van & Utility Magazine,
D’Alton Street, Claremorris,
County Mayo, Ireland.
Tel: +353 (0)94 9372819
Fax: +353 (0)94 9373571
Email: enquiries@fleet.ie
Subscription Hotline: 094 93 72827
Editor: Jarlath Sweeney
Contributors: Cathal Doyle, Rob Van
Dieten, Henri Pakarinen, Klaus Bremer
Photography: Jarlath Sweeney,
Cathal Doyle, Rob Van Dieten, Henri
Pakarinen, Juho Kauranen
Administration: Denise Owens, Paula
Mullarkey
Advertising: Mary Morrissey,
Orla Sweeney
Design: Eamonn Wynne
Printed in Ireland
49 Group Test
Exclusive! Arctic Van Test
2020 – Finland
P45
Disclaimer: Fleet Van&Utility Magazine management can accept no responsibility for the accuracy of
contributed articles or statements appearing in this magazine and any views or opinions expressed
are not necessarily those of Fleet Transport management, save where otherwise indicated. No
responsibility for loss or distress occasioned to any person acting or refraining from acting as a result
of the material in this publication can be accepted by the authors, contributors, Editors or publishers.
The Editor reserves the right to make publishing decisions on any advertisements or editorial article
submitted to the magazine and to refuse publication or to edit any editorial material as seems
appropriate to him. Professional legal advice should always be sought in relation to any specific matter.
P48
P49
P54
P60
NEWS | 45
REVEALED: First design sketches of new
Volkswagen Amarok
At the recent annual Volkswagen
Group Media Conference a
dramatic design sketch of the
next series Amarok 1-tonne Pick-up truck
was revealed. As previously reported, the
new Amarok will be one of the first new
models to emerge from the much heralded
collaboration between Volkswagen
Commercial Vehicles (VWCV) and the
Ford Motor Company’s Commercial
Division.
Due for launch late next year, the new
Amarok will share many components with
the next generation Ford Ranger, while
keeping with Volkswagen family model
styling.
VWCV Head designer Albert Kirzinge
informed Fleet Van & Utility that the
Amarok project is well underway and he
and his team are excited about what lies
ahead. The first design drawings suggest
that the new Amarok will feature an even
more powerful and aggressive stance than
the current model, though we expect what
will finally emerge will take styling cues
from the new Caddy 5 launched earlier this
year, with the actual production model being
toned-down somewhat from the design
artist’s impression.
Co-designing of a range of vans between
both parties are to follow, with the fifth
edition of the Volkswagen Caddy van and
MPV to form the basis for the new Ford
Transit Connect line-up, while there is an
as yet unannounced plan for partnership
between both brands in the medium and
large van categories, which will include a
joint assembly programme. The coming
together of these two powerful auto brands
is all about production volume and synergy
cost savings, in what’s likely to be an even
more competitive global marketplace post
Coronavirus.
There are no details yet about the powertrains
but we expect a hybrid option available
alongside traditional diesel engines.
Twice winner of the International Pick-up
Award, since the award was introduced in
2009, the Amarok won many other national
titles around the globe when it was launched.
Global sales were positive with the Double
Cab utility cum leisure vehicle maintaining
strong market performance throughout its
life. Last year worldwide sales reached 72,513
units following on from 79,000 and 81,000
units purchased the previous two years.
200,000 third generation Citroën Berlingos
Less than 18 months since it was
launched, the third-generation
Citroën Berlingo has already
generated over 200,000 sales worldwide.
Across Europe, the 2019 International
Van of the Year winner achieved 16%
segment share (Berlingo and Berlingo
Van combined) in 2019, making a major
contribution to the strong European
performance of Citroën overall, as the
brand achieved the strongest growth
amongst the top 12 carmakers in 2019.
In its segment in 2019, two out of three
registrations were for the commercial
vehicle version.
With its class-leading comfort, intelligent
design and driving assistance technologies,
the multi-award winning third-generation
Berlingo van strengthens its appeal through
a rich product mix, and options such as the
Extenso Cab (three front seats) which nearly
80% of customers in Europe are selecting.
Another popular choice, selected by nearly
a quarter of buyers, is the Surround Rear
Vision option that comes with a five-inch
screen located in the place of the interior
rear-view mirror.
www.fleet.ie
46 | INSIGHT
Volkswagen Commercial Vehicles
Ireland reboots with RESTART
Alan Bateson, Director Volkswagen Commercial
Vehicles Ireland
RESTART is Volkswagen
Commercial Vehicles Ireland’s
(VWCVI) new strategy with a
broad range of initiatives for its dealer
network, in order to resume sales and
aftermarket activity during the COVID-
19 pandemic.
All dealers are well prepared and equipped
to meet the Health & Safety (HSA)
guidelines. To date some dealers have had
HSA inspections and were passed with
100% compliance. From the showroom
to reception area to workshop and parts
sections, no stone has been left unturned in
meeting the required measures and more.
On a webcast press briefing Alan Bateson,
Director VWCVI outlined the programme
for progress under the RESTART initiatives
covering finance packages, a focus on used
sales and the arrival of the new product
renewals and additions to same. He
highlighted the peaks and troughs of the
various models under the Volkswagen
Commercial Vehicles umbrella. “The Caddy,
Ireland’s best-selling van, which peaked
at 25.8% market share last year, is due for
renewal with the next generation to be
launched here early 2021. The Transporter
T6.1 is touching 20% with the current
recently revised model, while the Crafter is
doing exceptionally well, with its premium
qualities pushing beyond 15.6% (up from
6.5% in 2007). As the Amarok has ceased
production at this stage, it still commands
almost 11% of the Pick-up market. While
we await the new version, which will be a
collaboration between Ford and VWCV,
we still have a number of units left to sell,
keen demand is expected during the final
run out of the multi-award winning Pickup
truck.”
Commenting on the current situation and
into the remainder of the market year, the
darkness continues as Alan predicts that
the estimated 21,500 unit sales of light
commercials for 2020 is unlikely to reach
16,800 resulting in almost 22% downturn,
so dramatic in that these figures won’t make
it commercially viable for some dealerships
to continue in business.
From a graph shown on screen, back in 2007,
at the peak of the marketplace for vans and
utilities, it almost topped 30,000 units. From
then on, as the recession hit, the all-time
low of 6,835 units in 2009 took five years to
recover with a decent upward trend to 13,258
LCVs recorded in 2014 to near 23,000 in
2016 and 22,531 units last year.
To help boost sales and retain (if not increase)
market share in a declining market, VWCVI
has come up with a number of attractive
offers. “We have come up with a ‘Together,
we restart stronger’ campaign, with a ‘Drive
business now, pay later’ offering. On all
new Volkswagen vans purchased before
31 July, we’ll defer the first three months
payments and help customers with a
purchase contribution of up to €3,500. It’s
our way of helping Irish businesses get back
to full speed faster,” said Alan. “And with
2.9% HP finance, it’s the lowest rate in the
business,” he added.
On the subject of finance, the Volkswagen
Bank or Financial Services (FS) is also
doing their bit to keep businesses afloat with
payment breaks to current customers and
looking favourably towards new deals with
96% acceptance to date. Actually, VWCVI
has the highest penetration of VW Finance
customers in the world with two in every
three customers taking out an FS contract
with their new vehicle.
Alan also mentioned that some of the
offerings are unique in that as an LCV
supplier VWCVI is the only manufacturer
to provide commercial PCP and commercial
lease and also to guarantee residual values.
It’s success has been acknowledged in
winning the 2020 International Financial
Service Market Award. “Now our focus is
to improve on this, expand rapidly and go
digital immediately. A new on-line sales
consultancy has been established where
enquiries are channelled through the dealer
sales team to where and when the process
begins.
Looking on the bright side and with the
current restrictions in place, together with
the lengthy summer sunshine has resulted in
growing interest and demand for Volkswagen
campervans, namely the California (T6.1)
and new Grand California (Crafter) from
#StayCation customers.
New Volkswagen Caddy
On the back of the new sales drive is a new
Approved Used Programme, with many
benefits for potential customers such as
one-year warranty, roadside assistance,
4.9% finance, CVRT and Ready-to-Go
preparation.
FLEETVAN&UTILITY | Summer 2020
While the lockdown was in situ, some
dealers were working behind the scenes
to keep front line workers and blue light
vehicle operators on the road with call-out
services and parts availability provided. A
full emphasis on hygiene and customer care
was ensured at all times.
INSIGHT | 47
Alan returned to the new Caddy Generation
5 that will replace ‘Ireland’s best-selling van
for the past ten years’, as he put it. Generation
4 will cease production by the end of week 30,
2020, with the new arrival due here by week
3, 2021. He proudly highlighted the high
spec packed into the totally new model, with
many infotainment and driver assistance
systems on board. Then there is the all allelectric
version of the Transporter T6.1 to
come with the zero-emission technology
engineered by eABT, a technical partner
to the Volkswagen Group. With its 37.3
kWh/109hp battery pack, the 2.8 tonner
GVW will carry over 1-tonne and cover a
range distance of 130kms. Prices after the
SEAI grant is €52,600. To come next year is
the Caddy 5 eABT and upgraded e-Crafter,
with the I.D. BUZZ planned for 2022.
In conclusion Alan Bateson said; “We are
delighted to be back in business and look
forward to making our RESTART strategy a
success for our Customers and our Retailers,
our country and business sector is in a
difficult place at present, and that will not
improve rapidly so the measures we have
deployed are there to assist Irish businesses
and that is why we believe, together, we
restart stronger. We have been working over
the last 12 weeks to ensure we have the best
offers for commercial vehicle buyers in the
Irish market and what we have launched
now is demonstration of that with a number
of measures not available from any other
commercial vehicle manufacturer in Ireland
at present, also our digital development will
assist customers by making it even easier
to discuss their needs with a Volkswagen
Commercial Vehicles Product Expert. The
market outlook is not great but our first
priority is to restart safely and put our staff
and customers first and ahead of anything
else. The market will recover just like Irish
businesses which were strong before and will
be even stronger in the future. We are all in
this together and we will do whatever we can
to make sure we are there for our customers,
the Irish business community.”
New Volkswagen eATB T6.1
Volkswagen California
Volkswagen Grand California
I.D. BUZZ
www.fleet.ie
48 | FLEETING SHOTS
First Nissan all-electric Ambulance in
service in Tokyo
Japan’s first Nissan NV400 Zero
Emission (EV) Ambulance is the
result of a strong collaboration among
Nissan, the Tokyo Fire Department and
the Tokyo Metropolitan Government.
The Nissan EV Ambulance is based on
a converted Nissan NV400 currently on
sale in Europe.
The bodywork, executed by Autoworks
Kyoto, is compliant with Japanese regulations
and designed to meet customer needs. The
robust and practical ambulance package
was developed by Gruau, a major European
emergency vehicle bodywork company.
Thanks to its EV powertrain, the noise and
vibration levels in the vehicle are significantly
lower in comparison with a traditional
REE & KYB to develop next-generation
modular EV platform
REE Automotive (REE) and
KYB Corporation (KYB) have
formed a strategic partnership to
develop suspension capabilities for future
electric vehicle (EV) platforms. Automotive
Tier 1 supplier KYB’s semi-active and
active suspension systems will boost REE’s
next-generation electric EV
platform, which delivers complete design
freedom and cost-effective, scalable
solutions in e-mobility. The combined
expertise of REE, a pioneering technology
company and leader in electric vehicle
platforms, and KYB, a leading global
hydraulics manufacturer, will reshape the
Keeping the van fleet secure
Fleet managers have a tough job
keeping their van fleet on the
road. Van security is constantly
one of their biggest headaches, especially
when it comes to vehicle security. It is a
worrying time for all van users and these
statistics will no doubt increase, unless
we start to install better security systems
into our vans.
The fault for tool theft always lies with the
criminals, though tradesmen and fleet
managers do need to take action to protect
themselves from the risk of tool theft and
prevent thieves from compromising their
FLEETVAN&UTILITY | Summer 2020
gasoline-powered vehicle, helping
reduce negative impact on patients
as well as on staff handling sensitive
equipment.
Two lithium-ion battery packs support
its EV capabilities (33 kilowatt-hours)
with an additional battery (8 kWh)
allowing longer use of electrical
equipment and the air- conditioning system.
The ambulance can also turn into a mobile
source of power in case of a power outage
or natural disaster.
“Nissan strongly believes in sustainable
mobility and strives to contribute to a world
with zero emissions and zero fatalities,” said
Ashwani Gupta, representative Executive
Officer & Chief Operation Officer at Nissan.
movement of goods, people
and services by revolutionising
electric vehicle design.
REE’s partnership with
KYB further expands REE’s global
manufacturing capabilities. It also ignites a
new level of suspension technology gywithinthe
the
REEcorner architecture solution,
which integrates all drivetrain vehicle
components (steering, braking, suspension,
e-motor) into the wheel. The REEcorner
combines with the REEboard – a completely
flat platform – allowing complete freedom
of design, improved performance and safety,
livelihood. “A robust supplementary locking
system could be the difference between
thieves making you a successful target, or
their attempt to break into your vans being
thwarted,” said a spokesman for Locks 4
Vans.
As the UK’s leading manufacturer and
supplier of high security van theft deterrents
and with nearly 20 years’ experience, many
of the leading corporate fleets in the world
use Locks 4 Vans products and seek its
advice on how to fit robust supplementary
van locking systems, that will not only give
added security to the fleets, but to also give
“This project is another great example of
our efforts to enhance accessibility of ecofriendly
vehicles to local communities.”
The introduction of the first EV ambulance
in the Tokyo Fire Department fleet is part
of the Tokyo Metropolitan Government’s
“Zero Emission Tokyo” initiative. The Nissan
EV Ambulance is equipped with an electric
stretcher that enables ease of operations for
ambulance staff.
and modular applications for any vehicle
type – from last mile delivery to heavy duty
shipping.
The KYB-REE partnership marks the first
time KYB has formally collaborated on EV
platforms with a technology company.
the drivers and the fleet managers peace
of mind.
“Our Research and Development team
are a vital part of this business and every
time a van manufacturer brings out a new
model or a face-lifted model, the R & D
team are quick off the mark to develop locks
specific to each door on the new vehicle,”
the spokesman added.
GROUP TEST | 49
Arctic Van Test 2020
The 2020 version of the annual Arctic Van Test included
four light commercial vehicles from the one-tonne
class, Finland’s most popular van category. Although
the weather conditions were not particularly extreme
this Winter, once again the extensive test programme provided a
comprehensive analysis of the strengths and weaknesses of each
of the contenders by measuring and comparing the properties of
the vans from a wide range of different perspectives.
The 34th Arctic Van Test was held at the end of February in
Southern Finland. The line-up of light commercials under review
were the Ford Transit Custom, Renault Trafic, Toyota Proace and
Volkswagen Transporter 6.1.
Van registrations declined slightly in Finland last year, for the
first time in almost a decade. One tonne vans are especially
popular here, while sales of vans with all-wheel drive and
automatic transmissions have grown substantially in this class.
Last year, the Volkswagen Transporter was Finland’s best-selling
van model with 2,080 units delivered. When including all models
Ford was the best-selling van brand last year with the Transit Custom
challenging the VW Transporter. The Toyota Proace, the heir to the
old Hiace which traditionally dominated the Finnish van market,
continues to appeal, while the Renault Trafic remains a highly
popular choice across Europe. Last year Renault increased its van
registrations in Finland despite the shrinking overall market.
This year’s group test included the top selling one-tonne vans in
Finland, with the exception of the Mercedes-Benz Vito.
As part of the test, all the vehicles were measured and their equipment
and serviceability functionalities were checked. Each van’s cab noise
level was measured with a decibel meter while stationary at idle
with air conditioning at minimum and full, and at 60 km/h and 80
km/h on the road with air conditioning at minimum.
Regarding load capacity, the Toyota Proace as tested can carry up
to 1,255 kg, the Trafic 1,160 kg, the Transit Custom 970 kg and the
Transporter 818 kg. On the towing front, the VW Transporter’s
2,500 kg braked trailer mass was the highest in the test.
The driving tests themselves were performed in two sections. An
urban route simulating the operation of vans, and a road test with
a longer driving journey. Drivers evaluated the attributes of the
vans during both test runs. Fuel consumption was also measured
from both trips. In the driving tests, all vans were loaded with a
load of 175 kg.
The runs were made on Shell’s GTL (gas to liquid) diesel, which
contains fuel made from liquefied natural gas. The Shell GTL’s cetane
number is higher than regular diesel and therefore it ignites more
easily and brings immediate performance to the engine.
Dry weather
Unfortunately, in southern Finland the new year began with a
prolonged warmer than usual Autumn, and went directly into a
mild Spring. Fortunately, during the test week a slight frost emerged,
with air temperatures ranging from minus eight in the morning to
one in the afternoon.
Contenders Arctic Van Test 2020
• Ford Transit Custom 320 L2H1 Limited 2.0 TDCi EcoBlue
• Renault Trafic 2.0 dCi L2H1 EDC Navi Edition
• Toyota Proace L2.0 D 120 Automatic Edition Pro Premium
• Volkswagen Transporter 6.1 Pitkä 2.0 TDI 4MOTION DSG
Automatic transmission
All the vans tested had front-wheel drive, except the Volkswagen T6.1
which was equipped with its 4Motion all-wheel drive system. Ford
and Renault topped the diesel engine output with 170 horsepower,
with the Volkswagen producing 150 hp and the Toyota 120.
Updated versions of Transporter and Trafic were introduced last
year and were included in the test. All vans were specified with
automatic transmissions and friction tyres.
www.fleet.ie
50 | GROUP TEST
Ford Transit Custom
Renault Trafic
Although there has been a lot of snow in northern Finland
this Winter, in the south the general conditions remained dry.
Therefore, during the tests the road surface were mainly dry, but due
to the frost there was very occasional black ice on the road. During
the road trip, snow could be seen on the Vierumäki ski slopes and on
the slopes of the Messilä ski resort. The traditional ‘Arctic’ name may
not best describe this year’s test, but fortunately the frost provided a
touch of winter for the test programme and the vehicles in particular.
The minus temperatures put the vehicles’ heating equipment to
work and challenged the engine, as well as fuel consumption.
Usually February is wintery throughout Finland, but this time the
organisers of the test could do nothing but bow to the forces of
nature. As the climate warms, the snow line is constantly pulling
further north and the likelihood of more snow-free weather as
experienced this winter will increase.
Mobile office
A well-equipped cab interior helps drivers perform their daily
distribution tasks. Even in our now highly digitalised world, drivers
may still have to use some paperwork. The test driver panel estimated
that the best facilities for A4 sheets were in Transit Custom while the
Proace was rated the poorest. The cabin storage in the Transporter
also received some criticism, with testers noting that it was difficult
to find a suitable place for a phone or paper.
The Transit Custom and Proace were praised for their convenient
writing pad area, available by turning down the back of the middle
seat.
In general, all test vehicles have versatile multimedia
systems and appropriately-sized touch screens.
Smartphones are easily connected to in-vehicle multimedia systems
such as Bluetooth. USB-slots for charging phones and other devices
were also conveniently found in all test cars. Volkswagen is ahead
of the game in terms of wired data transfer, as the T6.1 is equipped
with the new and faster USB-C plug. Unfortunately, this type
FLEETVAN&UTILITY | Summer 2020
Toyota Proace Volkswagen T6.1
GROUP TEST | 51
of connection is not yet very common among users, requiring a
separate adaptor to connect older USB devices which can be a
disadvantage.
Ford and Volkswagen were the only ones equipped with two hooks
for storing jackets and coats, and the Transit Custom stood out
for providing a drop-down storage case for sunglasses or driving
glasses.
Operators of these 1-tonne vans typically are involved in distribution
work where the driver has to egress and ingress several times during
the working day. Therefore ease of access is important. According to
the judges, the Transporter received the poorest rating for boarding.
The Trafic was rated as the best, while the Transit Custom and
Proace received almost the same score.
Getting into Toyota’s cabin also received a special mention from the
tallest test driver. It is easier to get into the Toyota by the fact that overall,
it is a slightly smaller vehicle and its floor is lower than the others.
On the downside, the Proace’s cab is smaller and therefore slightly
narrower. However, unlike the gear handle fitted to other vehicles,
its gear selector solution is a round disc. This provides extra legroom
as a result making it easier to pass through the cab. In contrast the
Renault Trafic was the most difficult to get through.
In the City
The city driving part of the test performed in Helsinki was less than
130 kilometres in total distance, with each member of the test team
driving the same 30 kilometre route on all vehicles, which included
many stops and a broad urban drive.
In terms of driveability, each vehicle presented is at a high level, with
light handling and good engine performance. The Proace with its
lower displacement diesel offering 120 horsepower, also proved to
be the most agile in city driving. However the 170-horsepower of
the Transit Custom and Trafic proved to be the best, with the torque
www.fleet.ie
52 | GROUP TEST
levels of the engines pleasing the test drivers the most in the urban
environment, although the Transporter didn’t lag far behind.
Transporter’s controls were rated most efficient in urban
driving with Proace’s systems receiving the thumbs down.
Indoor noise levels during city driving was found to be most
pleasant in Transit Custom with the Trafic likewise perceived to
be quietest.
The Transit Custom recorded the lowest average fuel consumption
in urban driving, returning 7.47 l/100 km, with the Trafic coming in
second with a reading of 7.63 l/100 km. The average consumption
of Proace in city driving was 7.78 l/100 km, while the four-wheel
drive Transporter consumed 7.82 l/100 km. Margins differed little
around the city.
In the urban environment, the importance of mirrors and reversing
is significant. Definitely the best exterior mirrors were to be found
in Ford Transit Custom’s large frames, with testers noting that its
wide-angle section assured good all round visibility especially when
reversing. The Renault Trafic’s mirrors also received an honourable
mention, being of good size and having a small wide-angle section.
The mirrors of the Transporter and Proace were deemed to be too
small.
Evenly on the highway
On the 300 kilometre long on-road driving section, the Toyota
Proace proved to be the most economic vehicle. Its average road
consumption was 5.99 l/100 km, which is almost two litres less
than in the urban drive setting.
Second in the road consumption trial was the Renault Trafic with a
fuel usage figure of 7.01 l/100 km, with the Volkswagen Transporter
third with 7.87 l/100 km and the Renault Trafic next on 7.88 l/100 km.
On the road, the Transporter’s engine and dual-clutch transmission
impressed the drivers the most, along with its overall control. The
driver’s seat, on the other hand, felt most comfortable in Transit
Custom.
Each vehicle was fitted with cruise control, with adaptive (ACC)
versions on the Proace and Transporter increasing driving comfort
by one notch. The cruise control systems were slightly different
in each vehicle, and looking for them while driving takes time to
engage . However each solution does work well once the driver is
used to it.
Some noise levels were experienced at high speeds, with
the Transit Custom and Transporter being perceived
as the quietest. In decibel measurements at the speed of 80
km/h, the indications were almost equal among the vans.
On the highway, a vibrating sound was noticed from the Renault,
while the sound of the Transporter’s turbo was clearly heard as it
accelerated. In general, the measured decibel levels were surprisingly
similar between all the vehicles.
Load space
Noticeable at first was the Toyota’s load area, being slightly
smaller than other test vehicles. In contrast, the Volkswagen
differed from the others in that it was not equipped with a lower
bulkhead hatch that allows long goods to be transported.
As the one-tonne class vans are made for transporting goods
efficiently there were a number of well-placed load lashing loops
in the cargo space of each van tested - up to 17 in the Trafic. In
addition to the loops, the Proace had load-bearing rails. Thanks to
these load lashing loops, the securing of the cargo is fast and easy
in every van.
While the Proace’s load volume capabilities was less than the
others, the Transporter’s cargo space was measured as the largest.
Surprisingly, the loading sill height at the rear door in the Proace
was higher than the others. From the side door, the lifting height was
pretty much the same on all the vans. The widest cargo compartment
doors were seen in the Ford and the Volkswagen.
In conclusion
In all respects, the analysis went very smoothly. The test drivers
were impressed by the good driveability of each vehicle. The overall
assessment of the urban driving phase was a close call. The Transit
Custom, Trafic and Transporter received the same average rating
from test drivers in city driving. On the longer road test, the Transit
Custom received the best overall rating, while the Toyota Proace,
on the other hand, (which as we know is based on the Groupe PSA
Peugeot/Citroen/Opel Expert/Dispatch/Vivaro) excelled in terms
of overall fuel economy.
Big man in cramped conditions
The van does the distribution work. The addresses of the goods to
be delivered are usually close together, often in population centres
on the streets, in cramped places.
Being a van driver, having to bounce in and out throughout the
day tests the taller person. As a measured 190-centimetre driver
experiencing the 34 th Arctic Test in a big winter jacket, it was quite
a challenge.
The Volkswagen T6.1 had the narrowest space to get behind the
wheel. Space was cramped behind the steering wheel between
the backrest and pedals, even with the best seating position at the
steering wheel. The Renault Trafic was the second most difficult
to get into, as the front seat was positioned 100 centimetres above
the ground. However, the doorway aperture made room for the
first step. There was a more spacious feel behind the steering wheel
than in Volkswagen, mainly due to the steering wheel placement
and its more suitable position.
The driver’s seat of the Ford Transit Custom was 98 cm from the
ground, but the large size of the door opening made it easier to
enter. From the first step, there was as much space. A comfortable
driving position was possible, with the pedals and arm rests suitably
placed behind the wheel.
On the Toyota Proace, the driver’s seat was only 92 cm from the
ground. It was the easiest of the four vans to enter and exit. From
that first step, the space at the top of the doorway was only 181
centimetres. Of the four, the driving position offered the most
room for both the pedals and the steering wheel. The choice of a
long driver would surprisingly be the Toyota, then Ford, Renault
and Volkswagen, respectively.
Text: Klaus Bremer
FLEETVAN&UTILITY | Summer 2020
GROUP TEST | 53
Comparison: Arctic Van Test – Positives & Negatives
The development of the one-tonne category of vans is
noticeable when compared to, for instance, the Arctic Test
of 2015. In that year, the Ford Transit Custom, Renault
Trafic and Mercedes-Benz Vito were compared, and all were found
to be top notch vehicles suitable for professional use.
With all the vehicles having received upgrades over the years, these
vans have become even better, notably in the provision of more driver
assistance systems. Additionally their multimedia systems are more
versatile, with each van tested here now boasting a large touchscreen
in its console. Hand-in-hand with these developments is the growing
importance of smartphones for delivery drivers, and as a result the
connectivity features of these vehicles have also evolved.
storage space inside, with cubby holes under the benches.
Trafic’s load compartment was particularly well equipped, with 17
lashing loops to ensure that the load can be secured in a versatile and
secure manner. LED strips illuminate the area in the back. Trafic’s
load capacity was also admired, with functionally shaped doors
increasing efficiency.
+ Engine
+ Load area
+ Visibility
- Road noise
- Seats
- Passing through cabin
Improvements made to the powertrains is also noticeable, as the average
consumption figures for high-performing Euro 6 diesel engines are
about a litre lower compared to five years ago.
The competition in the tonnage van market is interesting because
there are several good and functional products.
From the consumer’s point of view, the service ability of the van is
of great importance. Location of Service Networks, maintenance
packages and warranties do their part in making the ownership
experience a positive one, together with considerations such as fuel
economy, insurance, the price of the vehicle and spare parts which all
make up the total operating and running costs. Differences in total
cost of ownership for this test are indistinguishable and vary from
customer to customer, for example in terms of geographical location
and/or vehicle use.
Ford Transit Custom 320 L2H1 Limited 2.0 TDCi EcoBlue
The Ford Transit Custom proved versatile in terms of driveability.
It was praised both in the city and out on the countryside.
Special credit went to the Transit Custom for its large exterior
mirrors. Good mirrors make reversing safer in tight parking lots,
even if there is assistance in the form of radars and cameras.
There is a folding writing pad in the cab and large luggage compartments
under the driver’s seats. The Transit Custom has a large load area but
its shape is more impractical than other test vans due to its tapered
top. The hard plastic floor in the load area proved to be very slippery,
leading to issues securing the filled plastic water canisters which were
used as load weights.
+ Driveability
+ Cabin noise
+ Mirrors
- Shape of the load area
- Gear stick restricts legroom
Renault Trafic 2.0 dCi L2H1 EDC Navi Edition
The Renault Trafic proved to be a good all-rounder. In city driving,
the van was an actual powerhouse and yet quiet to drive. While
driving outside the city, however, it did emit some road noise and
some complaints were recorded.
The visibility from Trafic was good and the exterior mirrors decent.
Visibility was enhanced by a handy detail in the cabin, a blind-spot
mirror attached to the sun visor. There was a reasonable amount of
Toyota Proace L2.0 D 120 Automatic Edition Pro Premium
The Toyota had the lowest-powered engine in the test, which
surprisingly did not hinder acceleration and driveability. In fuel
consumption terms, especially on the road, the lower power from
the 2.0 litre was obvious with the Proace returning the best fuel
economy figures.
Proace was the only van equipped with a HUD display. Another difference
from the others was the gear selector, which is fitted as a disc shape instead
of a stick. This solution allows a little more space inside the cab, but it takes
time to get used to it. Its use can also prove cumbersome with gloves on.
This Toyota van had the best load capacity of all the test vehicles, but
the lifting height at the load doors was the highest of all.
+ Fuel consumption
+ Load capacity
+ Passing through cabin
- Load lifting height
- Heating controls
- Mirrors
Volkswagen Transporter 6.1 2,0 TDI 4MOTION DSG
The Volkswagen Transporter was upgraded to the
T6.1 version last year. Among other things the update
sharpened its appearance and improved its driveability.
Equipped with a 4Motion all-wheel drive system, the Volkswagen
T6.1 was praised by test drivers in terms of driveability, especially
in terms of handling and steering equipment. The dashboard
controls were clear and the heating gauges easy to use.
Criticism for T6.1 was directed towards the tight space to get into
the cab.
It seems most of this space is dedicated to the load area and doors
which are large. The T6.1 was the only one of the vans tested that did
not have a hatch in the lower section of the bulkhead to allow long
items to be carried. The load capacity was the lowest of all but on the
other hand, the Volkswagen had most pulling power.
+ Steering ability
+ Controls
+ Pulling power
- Access to the cabin
- Load capacity
- Mirrors
Text: Henri Pakarinen (IVOTY Finland) Photos: Henri Pakarinen & Juho Kauranen
www.fleet.ie
54 | INSIDER
Ford Commercial Vehicles looks
to conquest through conversions
On average fifty percent of
Ford Transits undergo some
type of conversion either
within or outside the van
panels or chassis rails. Ford Europe, is
looking to increase its significant market
share even further by focusing on customer
requirements, be those customers SMEs
or major fleet operators, by engineering,
designing and constructing bespoke
applications through the appointment
of additional authorised conversion
partners.
Behind the scenes at Ford’s UK headquarters
in Dunton, England, additional resources
have been put in place at its Special Vehicles
Engineering (SVE) team. Ford has also
created a Qualified Vehicle Modifier (QVM)
programme. The QVM programme was
launched to accredit converters that modify
Ford Commercials, providing customers
with the reassurance of selecting conversions
approved by Ford. This in return ensures less
downtime and streamline warranty issues
between all parties. Overall it enables Ford
to offer its customers a one stop shop for
converted vehicles of all kinds, a powerful way
for strengthening its business relationships
with those customers.
At the beginning of 2020, 140 QVM
converters were listed and this will be further
expended. Over two days at Dunton more
than 400 converters were invited to hear from
FLEETVAN&UTILITY | Summer 2020
the Special Engineering Unit team and get an
opportunity to see upcoming new models. To
date 450 core variants of the Transit family
are available for Ford’s QVMs to convert,
offering every combination of powertrain,
body style, size, weight capacity and chassis
type to suit specific applications. Among the
vast array of body transformations available
are refrigeration vans, horseboxes, tippers,
Luton vans and emergency services vehicles
as well as a huge selection of racking systems
and accessories from Ford’s own catalogue
and through third party providers.
Off the shelf solutions include high-capacity
electrical power supplies, beacon preparation
pads and special paint selections for distinctive
company liveries. Other technical assistance
features include the High Specification
Interface Connector that facilitates converters
to tap into more data directly from the
electrical system.
Some of the most popular conversion products
such as Luton box bodies, dropsides and
tippers and even campervans are available
directly from Ford Transit Centres across its
major market dealer network in Europe.
With regard to the specification and design
of the Transit range itself, modifications
are ongoing. During 2020 a new frontwheel-drive
Transit will get a Heavy Duty
powertrain for heavier conversions, while
changes to the suspension on the camper
chassis will save on overall weight. Another
addition is the Transit FWD skeletal chassis
that provides customers with a low-height,
long wheelbase platform for high volume
and heavier loads, as the gross vehicle mass
extends to 4.5 tonnes.
While the order bank for the 2-tonne Transits
in EcoBlue and Hybrid powertrain continues
to grow, the addition of a six-speed automatic
gearbox on FWD models and a new 10-speed
unit on the RHD Transits is noteworthy.
The latter’s advanced technology features
Adaptive Shift Scheduling which assesses
INSIDER | 55
the individual driving styles to optimize
gear shift timings. It’s best suited for urban
distribution, minibuses and the motorhome
markets.
Ford’s high-tech engineers see great potential
in connectivity to boost productivity among all
stakeholders. For example, FordPass Connect,
its on-board modem technology (that works
off 4G transmission) enables fleet operators to
keep an eye on running costs through the Ford
Telematics System, Ford Data Services and
the recently introduced FordPass Pro App.
For the connected and electrified Transits,
conversion customers can avail of the new
ePower Pack for the Transit System Plugin
Hybrid, which enables operators to run
high-power electrical equipment, such as
power tools or site lights from the vehicle’s
high-voltage battery.
Simon Robinson, who heads up the Special
Vehicles Engineering Department and his
team also informed attendees of the newly
compiled Body & Equipment Mounting
Manual (BEMM), which is a comprehensive
guide to help converters deliver safe,
productive and customised commercial
vehicles. Complimenting this on-line booklet
is a call-centre hotline to provide answers to
queries as they arise.
Mentioning on-line and Ford is taking WLTP
– World Harmonised Light Vehicle Test
Procedure certification seriously, especially
in its second stage, whereby converters carry
out the fitment of additional equipment or
accessories to the vehicle which collectively
raise the unit’s overall carbon footprint.
Approved converters can use Ford’s WLTP
Calculation Tool to generate accurate fuel
efficiency and CO 2 emission data for their
specific models, based on data such as the
vehicle weight and any frontal area design
changes. The downloadable final certificate
and confirmation of results can be transferred
to the completed Certificate of Conformity
and now a bulk feature of the programme
allows up to 200 vehicles’ ID numbers to be
processed at any one time.
Meanwhile, Ford is extending the Ranger
line-up which will be of special interest to
converters. Examples of chassis/cab and
platform versions of the best-selling, awardwining
Pick-up were displayed and the
options now include a 3.5 tonne conversion
kit featuring upgraded suspension, which
increases the GVM by 300 kg. That will
appeal to utility clients.
Much more besides takes place at the Dunton
Campus in Laindon, Essex. Formerly known
as the Dunton Technical Centre. it has
benefitted from a £23 million investment, with
the vast facility now housing Ford’s European
Commercial Vehicle Business Group covering
engineering, powertrain developments
(Advanced Propulsion Laboratory) and
the Special Vehicle Engineering team. An
extension to the Advanced Propulsion
Laboratory has begun, which will allow
Ford’s technical crews to further investigate
NVH (Noise, Vibration and Harshness)
test chambers, and a special section for
electrification technologies.
“The new Advanced Propulsion Laboratory
supports our European commercial vehicle
leadership and enables us to stay at the
forefront of new vehicle technologies,
including electrification,” said Hans Schep,
General Manager, Commercial Vehicles,
Ford of Europe.
www.fleet.ie
56 | INSIDER
Simulated drivetrain tests done and dusted
at Ford Dunton
Facing the main entrance to the Ford Dunton Campus
outside London is a life-sized sculpture of Henry Ford,
the founder of the global automotive company. As he
looks towards the many halls and walls, Henry (along with his
Cork ancestors) must be very proud of what the renowned ‘blueoval’
brand has achieved and continues to achieve in terms of
innovation, meeting ever-changing customer and social trends.
But behind the scenes, many do not know what goes on in relation
to product development and in meeting ever-changing legislation.
This also includes extensive engine and drivetrain testing ……
to the extreme.
Fleet Van & Utility joined the commercial vehicle trade press to
get an exclusive guided tour of the many test facilities inside the
Dunton Campus, which are divided into numerous laboratories.
For example, Ford’s Advanced Propulsion Laboratory (APL)
monitors fuel efficiency and emission levels for its light commercial
vehicles by accurately simulating drive cycles and driver behaviour
in prepared lab conditions. Instead of using human drivers, robots
put in the time, adapting to passive, normal and sporty driving
styles to help improve the robustness of powertrain calibrations.
Real-world drive cycles are simulated to measure the full scope of
emission cycles.
It’s all to do with Real Driving Emissions (RDE) which have replaced
the previous World Harmonised Light Vehicle Tests (WLTP)
standards. Ford’s Dunton Campus Emissions Laboratory plays an
important role in certifying that its commercials meet and exceed
these requirements for fuel consumption and exhaust emission
levels. Within these highly secured and padded rooms, using chassis
roller dynamometers, temperature controlled tests from -40 o C to
+55 o C are simulated. Snow and dust particles are added during the
process to mimic real life conditions during the tests which can last
for days on end. All powertrains are catered for petrol, diesel and
electrified. The APL has recently been upgraded to enable Ford to
carry out battery performance tests on its new mild hybrid, plug-in
hybrid and all-electric vehicles. Also, to ensure the emission results
on rollers are replicated in real-world driving, the Ford test vehicles
are also tested and measured on public roads to RDE and WLTP
standards.
At the Environmental Test Laboratory (ETL) there are four primary
vehicle test chambers, supported by a soak room and transfer area
with six separate rooms that can accommodate a total of 12 vehicles.
The vehicles that are placed inside are also subject to ‘real world’
altitude tests from 91 metres below sea level – equivalent to Death
Valley in California to 3,658 metres above sea level – on par with La
Paz in Bolivia. Chamber 1, for instance, features a 3-metre diameter
main fan that can reach airflow (road) speeds up to 225 km/h, while
the four-wheel drive chassis dyno can replicate up to 250 km/h.
*We managed to stay inside one of the chambers at -40 o C for a few
minutes which froze the pants off us! We were also informed that a
prominent beauty magazine and leading cosmetic manufacturer used
this extreme temperature facility to contrast and compare new mascara
products!
FLEETVAN&UTILITY | Summer 2020
Text & Photos: Jarlath Sweeney - editor@fleet.ie
Ford Fiesta Van 1.5 litre
TDCi Trend
TEST I | 57
decent access, though there is a significant
lip down to floor level.
It’s standard Fiesta fare ahead of the
bulkhead, which is no bad thing. Standard
equipment includes a 4.2” multi-function
colour display with DAB radio and four
speakers, Bluetooth and USB connectivity,
Hill Launch Assist, and Stop/Start system.
In fact the only thing that ‘cheapens’ the
Fiesta Van is a synthetic feeling steering
wheel - otherwise the cabin is pretty much
indistinguishable from a passenger Fiesta.
Strange as it may seem, there was a
time when the word ‘ubiquitous’
wasn’t out of place next to the
Ford Fiesta Van. Back in the late
eighties and early nineties, tax loopholes
meant that two seater versions of small
passenger cars were immensely popular
in Ireland, with the Fiesta leading the way
among a plethora of offerings from all the
major brands.
These days the market for car derived vans
is pretty minimal, to the extent that the
Fiesta Van has the B-Segment part of the
market all to itself. Opel offers a larger
C-Segment sized Astra Van, while Renault
will sell you a commercial version of the
Megane Sport Tourer. There are a selection of
manufacturers offering commercial versions
of mid- and large-sized crossover SUVs, but
otherwise the market for smaller commercial
vehicles is largely dominated by purposebuilt
vans these days.
One point of note about the Fiesta Van is
that unlike nearly all other car derived vans,
which arrive into Ireland as passenger cars
and are then converted to commercial spec,
it is a factory-built product with full EU N1
classification.
That manifests itself most obviously on
the outside where, instead of closed off and
blacked out rear windows, there are body
coloured metal panels similar to those on
purpose-designed panel vans.
Actually, making it obvious that it is a van
isn’t necessarily a selling point - one of
the appealing aspects of car derived vans
that have blacked out rear windows is that
they are virtually indistinguishable from
passenger car versions.
Inside there’s a half steel / half mesh bulkhead
separating the passenger compartment from
the load area. It’s contoured enough to allow
the front seats to recline sufficiently to meet
more users’ needs. Offering a cubic metre
of carrying capacity, the load area features
a low flat floor (though there is still space
for a space saver tyre underneath). It comes
with a neat rubberised floor mat that can be
easily removed to clean, and lashing points
in each corner to tie down objects. From
the back it’s just about possible to reach an
object at the bulkhead without having to
climb into the van - noteworthy as there is
no side access. The hatchback opening offers
On the move it’s all well bolted down, with
no additional noise coming from the adapted
rear of the vehicle. The 85PS 1.5 litre TDCi
sips diesel sparingly - we averaged 5.05
l/100km (55.9mpg), and it feels powerful
enough to cope with a full 530kg payload.
And being a Fiesta, it’s fun to drive, with agile
handling, responsive steering and quickshifting
6-speed manual gearbox.
Overall it’s a well put-together package but
it’s when you put the Fiesta Van up directly
against Ford’s own purpose-built compact
van, the Transit Courier, that it becomes
a little difficult to make a case for the carderived
model. Firstly, the Transit Courier
offers nearly double the load carrying
capacity - 1,908 litres compared to 1,000
litres, while its load area is much more
accessible thanks to a side door. On the
payload front the Transit Courier offers an
extra 70kg - 600kg versus 530kg. And while
the cabin of the Fiesta is the nicer space
overall of the two, the Transit Courier offers
much more in the way of storage facilities
and useful cubby holes for the busy working
driver.
Perhaps if the Fiesta Van was significantly
cheaper than the Transit Courier there’d
be a better case to be made for it. However
with an RRP of €17,560 for this 85PS diesel
Trend model, it costs nearly €800 more
than the equivalent Trend specced Transit
Courier with 75PS 1.5 TDCI which can be
had for €16,775.
Verdict
It’s competing in a market of its own, but for
those who don’t want a traditional looking
panel van and where load capacity isn’t an
overriding concern, the Fiesta Van offers
something a bit different - even if there are
cheaper and more practical alternatives.
Text & Photos: Cathal Doyle - cathal@fleet.ie
www.fleet.ie
58 | TEST II
Renault Master LM35 135 dCi FWD
Business goes furniture moving
“So,” a friend said to me. “you test vans,
correct?”
“Yes,” the rather cautious reply, wondering
what was coming.
“Well how do you fancy testing one by helping
us move some furniture? There’s a Chinese
takeaway and glass of wine in it for you.”
With my bribery level established,
a quick email to Renault
Ireland secured a Renault
Master. Not knowing how much furniture
needed to be shifted, I figured better to go
big, and Renault’s largest offering fitted the
bill. Additionally, with the latest version
having been launched just last year, it
was an ideal opportunity to put it to a
practical test.
This latest Master has some serious road
presence. In fairness it always looked the
part, but with the prominent vertical front
grille and squared off front end together
with the C-Shape LED DRLs, it now looks
even more assertive than before.
Available in Short, Medium and Long wheel
base versions, and Low, Medium and High
Roof sizes, the van provided was a FWD
LM35 dCi 135 Business. In other words a
Long Wheel Base model with a Medium roof
in Business trim powered by a 135PS version
of the 2.3 dCi diesel engine powering the
front wheels. In this configuration it offers
a generous load volume of 13 cubic metres
and can carry a payload of up to 1,434kg.
It’s also a spec that will sell well. One of the
realities of vans is that they are workhorse
tools first and foremost, therefore their
owners, by and large, are not inclined to
fork out much on extra equipment. The
Business spec model tested here is the
more basic version offered compared to
Business+ trim, yet will almost certainly
be the volume seller.
Therefore, while the latest Master comes
with a whole host of technological, safety
and comfort features should customers
wish to spec them, the standard van is
a bit more basic while still coming well
equipped enough to meet a typical user’s
requirements.
A measure of the times in that sitting in
initially, the steering wheel catches my eye
for not having any controls on it. Not many
years ago this was the norm. Equally the
minuscule radio (with DAB in fairness)
seems from a past era when compared to
the big multi-function screens prevalent
today.
Overall though, the cabin meets the
requirements of a busy working driver
with plenty of practical storage pockets
and spaces including under the middle
seat. From overhead shelves to plenty of
cup holders, three USB connections plus
a 240V socket to an arm rest and air-con,
it’s a workspace you won’t mind spending
extended time in.
Noteworthy is the fully adjustable suspension
type seat, fitted to this test van although
only standard on Business+ trims. It’s well
worthwhile if you are spending long hours
in the cabin, absorbing the bumps and jolts
from the road in comfort.
Collecting the van from Renault Belgard,
Dublin, I hit the M4 / M6 westward to
FLEETVAN&UTILITY | Summer 2020
TEST II | 59
Galway where my load of furniture awaited.
Impressions driving empty were that it
cruises happily at motorway speeds, there’s
a responsive and slick six-speed gear change
and visibility overall is good. One minor
gripe is that the frame dividing the driver’s
side window into two parts blocks part of
your view of the right side mirror, not an
issue though on the passenger side.
Another complaint is the lack of either
reversing sensors or a reversing camera on
vans like these. Renault is far from alone
in this regard, but when even the smallest
road cars these days have them, it seems
crazy not to make them standard on big
vans - especially when many of these vans
are driven by non-professional drivers.
Arriving to Galway I was confronted with…
well, let’s say rather a lot of large pieces of
furniture. In fact the consensus was that
there was no way we’d fit it all into one
load. Well, we underestimated the Master’s
capacious loading area, and before we knew
it we were throwing in odds and sods to
fill the remaining spaces, all the big stuff
already in situ. Noted was the low loading
sill - it makes all the difference when lifting
heavy furniture on board - and the wide side
door also proved useful when manoeuvring
items around.
Heading back east to County Meath, the
Master was well able to handle the full load,
albeit it wasn’t the heaviest it will carry
in its lifetime. It being a windy day, one
feature I appreciated was Side Wind Assist
technology. That wind did have a serious
if predicable affect on fuel economy, as I
averaged 11.7l/100km (24.1mpg) on that
journey compared to 9.1 l/100km (31mpg)
on the outward leg - which is pretty decent
for a motorway journey.
In summary, this Renault Master is a
workhorse that will tick most operators’s
boxes, easy to drive, durable with low
running costs, and a capacious load area
with excellent access.
Oh, the Chinese takeaway and wine went
down very well, thanks for asking!
The Renault Master LM35 135 dCi FWD
Business Euro 6 has an RRP of €29,950
Text & Photos: Cathal Doyle - cathal@fleet.ie
www.fleet.ie
60 | MILESTONE
Volkswagen Crafter is celebrating
its 45 th anniversary
20cm wider than the T2 Transporter – but with a 50% increase in
cargo volume to 7.85m 3 . Inside, designers focused on ergonomics
with controls placed close to the driver and a better view through
a large windscreen.
An independent front suspension system, not standard in the segment
until many years later, provided driving comfort for the LT, while
power came from a 2.0-litre 75PS four-cylinder petrol engine which
featured on the Audi 100, or a four-cylinder 2.7-litre 65PS diesel. In
1979, Volkswagen introduced its first six-cylinder, with the 2.4-litre
engine adding 8PS and a much smoother drive.
The high roof panel van offered not only the standing height in the cargo area but also
more space for goods.
Originally called the LT, the largest light commercial
vehicle in Volkswagen’s range was basically a bigger
Transporter designed for heavy loads. Revealed
to the world in Berlin in April 1975, its remit was
to cover the 2.8 to 3.5-tonne segments. Since its launch 45 years
ago, the Crafter has gone on to achieve broad sales success and
multiple award wins across four generations.
LT, short for Lasten-Transporter which loosely translates as heavy
load Transporter, was available in two wheelbases, two roof variants,
as a panel van, station wagon, bus, platform and double cab. This
versatility has stayed with the Crafter over the past 45 years, with
more than 1.5 million models having been produced and sold across
the world. To celebrate its birthday, let’s take a trip down memory
lane, from the model’s beginnings through to the multi-awardwinning
Crafter range that is on sale today.
LT: 1975-1996
Total worldwide sales: 470,000
With a focus on load space, engineers designed the original with
a front engine between the driver and front passenger seat above
the front axle, with drive to the rear-wheels. This space-saving
design meant the LT remained compact – just 33cm longer and
In 1983, the dashboard was redesigned and new engines were
added to make the LT the most powerful van in Europe, while
even better space optimisation allowed for a third seat to be added
in the cabin. A 4.6m wheelbase was made available for platform
conversions, too.
Two years later, a 5.6-tonne variant was added along with switchable
four-wheel-drive and a new rectangular headlight design replacing
the circular lights. The original LT underwent its final facelift in
1993, with a new radiator grille and rear light design plus a revised
turbo diesel engine.
Due to its quality and reliability coupled with the large usable
area yet compact dimensions, the LT quickly became a popular
base for motorhomes. In 1988, Volkswagen revealed not only the
T3-based compact California but also a motorhome based on the
LT: the Florida, a fully-fledged motorhome for four people with a
wet room.
Production of the original LT ended in 1996 after 21 years and over
470,000 models.
LT2: 1996-2006
Total worldwide sales: 340,000
The LT2 was the first new vehicle to be launched by the newlyfounded
Volkswagen Commercial Vehicles brand and took the
popular model into the modern age. Developed in partnership with
The completely redesigned dashboard upgraded the interior from 1983.
New engines were added as part of 1983 overhaul.
FLEETVAN&UTILITY | Summer 2020
MILESTONE | 61
In the late 1980s, the LT took part in the rally from Paris to Dakar. The Crafter would
return in 2012 as a support vehicle.
The LT2 was produced from 1996 to 2006.
Mercedes-Benz, the LT2 featured diesel engines fitted lengthways
under a short bonnet, a lower door for easy entry and the option of
getting into the load bay or passenger compartment between the
front seats.
It lost none of its versatility, with customers able to choose between
a panel van, station wagon, bus, platform, double cab and chassis
with three wheelbases, and weight options between 2.6t and 4.6t.
The TDI engines were another selling point, providing economical,
powerful and reliable performance. In 2002, the LT2 got the new
2.8-litre four-cylinder diesel, delivering 158PS, a record for the
sector, and maximum torque of 331Nm.
Production at the Stöcken plant in Hanover ended in 2006 after
almost 340,000 LT2s had been built there.
The Crafter: 2006-2016
Total worldwide sales: 480,000
The Crafter name was first introduced in 2006 and with it came
a complete overhaul of the LT model which still maintained the
elements that had made the van a best-seller. The name was chosen
to stand for “someone who helps”, with the Crafter designed to make
life easier in everyday work and life.
The most spectacular variant of the third-generation model was the
2012 Crafter 4MOTION with all-wheel drive. The vehicle was fully
equipped with a raised ride height, off-road tyres and a full underride
guard. The Crafter 4MOTION demonstrated its credentials
as a support vehicle at the Dakar Rally in 2012.
For 10 years, the Crafter was produced in a wide variety of variants
- box, station wagon, bus, platform, double cab and chassis – with
over 480,000 units sold.
The new Crafter: 2016-
Total worldwide sales: 260,000 (end 2019)
The current Crafter was revealed in 2016 and was a completely new
model built from the ground up by Volkswagen Commercial Vehicles
engineers. It was designed in partnership with customers, with
specialists spending time with drivers in their everyday life to find
out how they used their vans and what they required from them.
The result is probably the best and most diverse vehicle in the segment.
The Crafter was available with front, rear or all-wheel drive for the
first time, class-leading handling and an unprecedented number of
safety and driver assistance systems. It received the title of “Van of
the Year 2017” from the international jury of commercial vehicle
journalists from 24 European countries, confirming its status as
the benchmark of the sector.
Volkswagen Commercial Vehicles continued the model’s heritage
in the motorhome market with the reveal of the Grand California
in 2018 while an ell-electric eCrafter was also developed. By the end
of 2019, almost 260,000 had been produced at the Crafter plant in
Wrzesnia, Poland.
The third-generation debuted the Crafter name and was produced between 2006 and
2016.
Text: Jarlath Sweeney - editor@fleet.ie
The eCrafter from Volkswagen Commercial Vehicles.
www.fleet.ie
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