Refurb Projects August 2020

More documents

Recommendations

Info

TIMBER BUILDINGS Award-winning hotel places sustainability at the forefront of innovative natural design Set atop the sloping Cornish coastline, Carbis Bay Hotel is an eco-friendly estate which prioritises green luxury living, tailored to holidaymakers seeking to reduce their carbon footprint. From installing an on-site Energy Centre, which provides power for the hotel, spa and the variety of room types, to cladding the new beach lodges and ocean venue, part of a £15m beachfront regeneration project, in Kebony, a global leader in sustainable modified wood, the forward-thinking Carbis Bay Hotel ensures that the commitment to green living runs through all aspects of the coastal holiday resort. The family run estate, located in popular holiday-hotspot, St Ives, also ensures the maintenance of its blue flag beach, marine life and wider natural rural surroundings boasting a world-first promenade made solely from recycled plastics from the ocean. The Energy Centre provides power for the whole site, as well as harnessing the heat created during the production of electricity to heat a constant supply of hot water running throughout the site and its swimming pools, providing a carbon saving of approximately 70 tonnes per-annum to the environment. Architects, The Bazeley Partnership, were careful to select innovative construction materials for the beach regeneration project that would contribute positively to the hotel’s environmental footprint; this was a significant factor in the hotel’s recent award success at the AA Hospitality Awards 2019, where the Estate won ‘Best Eco Hotel.’ Kebony wood, was chosen to clad the entire exterior, due in part to its global reputation as a leading producer of sustainable wood, and its unique aesthetic which sees the wood delicately weather and blend into the unique beauty of the surrounding area. Developed in Norway, Kebony’s revolutionary technology is an environmentally friendly process which modifies sustainably sourced softwoods by heating the wood with furfuryl alcohol - an agricultural byproduct. By polymerising the wood’s cell wall, the softwoods permanently take on the attributes of tropical hardwood including high durability, hardness and dimensional stability. The revolutionary process not only provides a wealth of enhanced physical properties, but also contributes to the timber’s unique aesthetic which sees a natural silvergrey patina develop over a time. Owner of the Carbis Bay Hotel, Stephen Baker commented, “We’re extremely proud of this hotel and how it interacts with the surrounding area, which has always been central to our vision for Carbis Bay. Our eco- facilities are first-rate and the use of sustainable materials like Kebony, are testament to our dedication and commitment to the environment now, and for generations to come.” International Sales Director at Kebony, Adrian Pye added, “The Carbis Bay Hotel is a truly special project, and a pioneer in luxury hotels in the United Kingdom. We are incredibly proud to have contributed to the beach houses which set a new precedent for ecoconscious commercial developments.” www.carbisbayhotel.co.uk www.kebony.com 16 AUGUST 2020, REFURBISHMENT PROJECTS
TIMBER BUILDINGS Timber Frame: Accommodating The Differential With sales of timber homes and buildings heading towards £1bn in the next 12 months*, Andy Swift, sales and operations manager, UK & ROI for ISO-Chemie, considers sealant tapes for timber frame structures and accommodating differential movement. The latest figures from the Structural Timber Association (STA) show that timber frames currently account for 22% of new housing starts in England, 17% in Northern Ireland and 30% in Wales, indicating that the technique can be seen as a viable alternative to traditional construction methods. Indeed, as some industry experts predict offsite construction overtaking traditional onsite methods due to sustainability factors - with panellised and modular homes being made from recyclable materials and using up to 67% less energy in the building process than equivalent traditional onsite builds - the outlook for timber frame does indeed look rosy. Timber frame has many attractions: it allows for greater flexibility in design and, as a sustainable material, is costeffective which combined, aid the effort to reduce construction’s carbon footprint. Built offsite in a factory, with fittings included, structures such as modular homes can be installed on site faster than other methods of house building. However, when it comes to effective weather sealing of fenestration and external facades, which might have to last upwards of 20 - 30 years, new build timber frame structures can experience a huge amount of settlement occurring during the first 18 - 24 months of their life. Therefore, careful consideration must be given to this condition and factored in as part of the design at the critical product development stage. Timber frame dwellings have unique requirements regarding differential movement between the internal timber wall and the external masonry wall. Basically, the internal timber wall will shrink in height due to a combination of loading and moisture loss, while the external wall grows in height as the bricks swell due to moisture gain. As the windows are generally fixed to the internal timber wall this means that the windows also have a large amount of downward movement within the aperture of the masonry wall. The UK Timber Frame Association’s ‘Differential Movement Calculator’ document, which has been used by NHBC for its technical standards for some years, and which lays down compliance requirements for house builders for follow, suggests that even on a two storey dwelling, the first floor windows will move by upwards of 16 mm while second floor windows on a three storey house can move by almost as much 30mm. IMPLICATIONS What does this mean for the fenestration industry? As a window manufacturer, the quality of the window installation is paramount because any problems are usually laid at your door; while installers might see a poorly sealed unit tarnish their reputation with the house builder or indeed, the occupants. It also means that using a silicone solution to provide a seal, which gives a MAF (Movement Accommodation Factor) of between 15% - 50% to accommodate the timber frame movement, could be largely ineffective - unless extremely large gaps around the window are required to accommodate movement. Alternatively, the use of advanced foam sealing tapes can be beneficial, adding value to the quality of the final finish. The current generation of tapes, such as ISO-Chemie’s ISO BLOCO T-Max, can accommodate up to 36 mm of movement (MAF = 257%) while remaining weather proof to Storm Force 10. When sealing the windows in timber frame houses the gap at the head increases as settlement occurs while the gap at the cill decreases. Sealing the vertical sides also becomes problematical due to sheer movement. This can be overcome using sealant tapes. The window should initially be located higher in the aperture than the expected final position, which means that the head tape will be in a more compressed state while the cill tape will initially be in a more expanded state. This will equalise or reverse following the settlement movement, but will still remain intact and weather tight. Horizontal gaps should also be installed first to prevent any problems forming post settlement. Tapes can be used to reduce vertical side gaps, too. They will adhere to the window frame only, allowing it to creep down the brickwork during the settlement period, accommodating the substantial sheer movement forces that can rip apart a silicone seal. ADDED BENEFITS Tapes also offer a ‘fit and forget’ advantages - and it’s a benefit not only for timber frame dwellings. Using a sealant tape means that the days when an installer would have to return to a house to remove a damaged post settlement silicone seal are gone. Neither does he have to go over the seal with a tool to get an acceptable smooth finish because tapes already have a flat finish when supplied. This is due to an open cell structure which ensures the surface remains perfectly smooth and flat, regardless of the expansion/compression cycle - the tape always expands and compresses with the same footprint /width as it was originally installed with. Impregnated foams can normally be installed quickly and simply with sufficient compression to provide a weather proof seal commensurate with the type of tape chosen, the average being 600 Pa - at this level a joint can resist wind driven rain up to violent Storm Force 11 (68 mph wind). Furthermore, because the tapes do not rely on adhesion to provide an effective seal they can be installed in the wet, saving time and money - a ‘breathable’ quality ensures that any trapped moisture in the joint will evaporate when the dry weather returns. It’s clear that perimeter seals around fenestration and movement joints in timber frame as well as brickwork structures perform a vital function. However, the correct specification of jointing materials is essential in ensuring that the structure remains capable of accommodating changes and variations in gap size and long-term performance. *MTW Research report on the UK Timber Frame House Building & Construction Market in 2020 with forecasts to 2024. ISO-Chemie is one of Europe’s leading producers of impregnated foam sealants, specialising in the manufacturer of foam products from polyethylene (EPE), polypropylene (EPP) and polyurethane (PUR) using the latest production techniques. www.iso-chemie.eu/en-GB/ REFURBISHMENT PROJECTS, AUGUST 2020 17
Page 1 and 2: REFURB PROJECTS THE JOURNAL OF REPA
Page 3 and 4: C O N T E N T S Partnership approac
Page 5 and 6: CLADDING are more varied with a mix
Page 7 and 8: GLASS & GLAZING High performance se
Page 9 and 10: CLADDING Specifying Commercial Clad
Page 11 and 12: SOCIAL HOUSING Plans For Unique Ret
Page 13 and 14: SOCIAL HOUSING New affordable homes
Page 15: Enquiry Number 12 at www.modbs.co.u
Page 19 and 20: Endurawood: new range of aluminium
Page 21 and 22: PROJECTS SCI partners with Siemens
Page 23 and 24: PROJECTS Partnership approach sees
Page 25 and 26: PROJECTS New research unlocks the k
Page 27 and 28: PROJECTS Waterfront development at
Page 29 and 30: Derby set for new 3,500 capacity ve
Page 31 and 32: PROJECTS Preserving history at the
Page 33 and 34: Community Centre - a City Gate Ense
Page 35 and 36: ENERGY EFFICIENCY New Glow-Worm fil
Page 37 and 38: INTERIORS Bespoke Stone Fabrication
Page 39 and 40: ROOFING Marley adds integrated sola
Page 41 and 42: SUSTAINABILITY Can a Green Roof ren
Page 43 and 44: Aggregate Industries welcomes ‘Vi
Page 45 and 46: PRODUCTS & SERVICES DIRECTORY BUYER
Page 48: egen 2020 St. George’s Hall, Live

Refurb Projects August 2020

Create successful ePaper yourself

Delete template?

Save as template?