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bucket elevators - abp makina

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GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

introduction<br />

service and products<br />

GSI silos<br />

<strong>bucket</strong> <strong>elevators</strong><br />

chain conveyors<br />

screw conveyors<br />

elevator support towers<br />

catwalks<br />

distributors, valves and sliding gates<br />

truck unloading platforms<br />

05<br />

07<br />

09<br />

11<br />

17<br />

21<br />

23<br />

25<br />

27<br />

29<br />

reference customers 31<br />

3


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

introduction<br />

ABP IZMIR FACTORY<br />

It deals with the manufacturing of material handling equipment of agricultural and industrial materials in<br />

the production area of 5500 m2 established in Cigli / Izmir under the control of its technical team. Our<br />

firm, together with material handling equipment that it is producing, is also leader for sales and complete<br />

system assembly of grain storage silos and grain dryers manufactured by GSI, American by having<br />

distributorship.<br />

Our firm, which is established to cover the needs of farmers, grain traders wheat flour mills, animal<br />

feed mills, oil extraction plants, animal breeders and poultry companies, reached such a level in time<br />

to offer services to similar demands of different sectors apart from food sector. Within this scope, it<br />

also becomes possible to carry out the material handling equipment need of iron and steel, mine etc.<br />

establishments and any designed machinery and steel construction productions.<br />

In the Storage and material handling equipment demands, the appropriate silo and equipment selection<br />

that may completely cover the capacity that the customer needs is determined according to ideal site<br />

layout and the facility is designed; after getting the customer approval, the production process is started.<br />

The system is run and engaged after the site assembly. ABP continues to give support via technical<br />

support after this process that it provides from the design stage up to the system run.<br />

5


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

our activity areas<br />

ABP is Turkish exclusive dealer of GSI which is American manufacturer of grain storage,<br />

material handling equipment and grain dryers<br />

ABP establishes turnkey storage facilities.<br />

ABP offers services for the modification and renewal of existing storage and material<br />

handling equipment.<br />

ABP involves as a solution partner in fields appropriate to its activity in the designed works.<br />

ABP manufactures high capacity special equipments appropriate to different customer<br />

requests.<br />

In order to assure customer satisfaction in all productions, it is the basis that assembly and<br />

maintenance ease, usability, durability, efficiency and quality.<br />

For this purpose, all processes in the production are executed under the control of our<br />

technical team.<br />

production program<br />

Bucket Elevators<br />

Chain Conveyors<br />

Inclined Chain Conveyors<br />

Screw Conveyors<br />

Elevator Support Towers<br />

Steel Construction Catwalks<br />

Distributors, Valves and Gates<br />

Truck Unloading Platforms<br />

Supplementary Equipment<br />

Various Steel Construction Productions<br />

7


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

1<br />

2<br />

3<br />

4<br />

GSI silos<br />

In Storage and Conveying System requests, the silo and equipment is<br />

selected which enables the product to be stored in suitable conditions<br />

depending on the physical properties of the product and with capacity<br />

that the customer needs. The facility is designed in 3D as per the ideal site<br />

layout in line with this information. After getting the customer approval,<br />

manufacturing process is passed. Site assembly is made with the same<br />

precision and the system is run and engaged under the control of our<br />

technical team.<br />

ABP continues to give support via technical support after this process that<br />

it provides from the design stage up to the system run.<br />

1 2<br />

3 4<br />

NCL-Flat Bottom Silos - Capacities starting from 200 tons up to 20.000<br />

tons in a single silo.<br />

FCL-Flat Bottom Silos - Capacities starting from 50 tons up to 3.000 tons<br />

in a single silo.<br />

NCHT-Hopper Bottom Silos - Capacities starting from 50 tons up to<br />

3.000 tons in a single silo.<br />

GHT-Hopper Bottom Silos - Capacities starting from 503 tons up to<br />

150 tons in a single silo.<br />

9


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

Elevator production up to 350 m 3 /hour capacity,<br />

High capacity elevator production 350 m 3 /hour in case of demand,<br />

Two piece hood design for interior accessibility,<br />

Aeration and service gates,<br />

Bucket flow inspection window,<br />

Long life SKF/INA/FAG roller bearings,<br />

Locked, roller, reducer motor,<br />

Plastic (PE) or metal sheet <strong>bucket</strong>,<br />

6 layer rubber belt covered in comply with TS547, <strong>bucket</strong> holes are opened, EP<br />

Model<br />

Ideal Working<br />

Cycle (c/m)<br />

<strong>bucket</strong> <strong>elevators</strong><br />

125/50 strengthened,<br />

Standard galvanized production,<br />

Stainless or dyed production as per the request<br />

All models are connected with bolts.<br />

Capacity<br />

(m 3 /hour) A B C D E<br />

ABP-KE 457/180 90 50 874 950 1270 987 305<br />

ABP-KE 457/220 90 75 874 950 1270 987 305<br />

ABP-KE 610/280 80 150 1156 1195 1700 1280 405<br />

ABP-KE 762/320 75 250 1337 1500 1920 1470 466<br />

ABP-KE 914/380 70 350 1536 1650 2210 1660 530<br />

Product densities : Wheat 0,800 t/m 3 , Corn; 0,721 t/m 3 , Barley; 0,640 t/m 3 , Sunflower; 0,400 t/m 3<br />

11


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

1<br />

2<br />

3<br />

4<br />

Elevator head section<br />

Adjustable grain inlet, optional 2 nd inlet<br />

Elevator boot section<br />

Inspection Window<br />

<strong>bucket</strong> <strong>elevators</strong><br />

1 2<br />

3 4<br />

13


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

1<br />

2<br />

3<br />

4<br />

<strong>bucket</strong> <strong>elevators</strong><br />

1 2<br />

3 4<br />

Rounded head section in order to ease the material flow and downsize the<br />

outer view.<br />

SKF, INA or FAG bearings. Stainless belt shear connectors. Boot section<br />

suitable for dust collection system, independent from the trunking<br />

Elevator Trunking; Durable, welded bracket flanges. Production available for<br />

request as complete bolted or overall welded.<br />

Elevator Buckets; Durable non sparking polyethylene. Optional metal or<br />

urethane <strong>bucket</strong>s are also available<br />

15


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

Chain conveyor production up to 450 m 3 /hour capacity,<br />

Bolted head, tail and trough sections,<br />

Maintenance and inspection doors,<br />

Long life SKF/INA/FAG roller bearings,<br />

Reducer motor,<br />

High strengthened, long life chained specially designed for sudden loads and abrasion free UHMW<br />

(PE1000) carrier paddles on the chain preventing steel to steel contact,<br />

Model<br />

Ideal Working<br />

Cycle (c/m)<br />

chain conveyors<br />

DERLIN chain carrying rollers,<br />

Standard galvanized production,<br />

Capacity<br />

(m 3 /hour) A B C D<br />

ABP-ZK 230/355 30 50 950 750 230 355<br />

ABP-ZK 305/355 35 75 950 750 305 355<br />

ABP-ZK 355/355 40 100 1200 1000 355 355<br />

ABP-ZK 305/465 35 150 1200 1000 305 465<br />

ABP-ZK 406/465 35 200 1200 1000 406 465<br />

ABP-ZK 406/465 45 250 1200 1000 406 465<br />

ABP-ZK 457/610 30 300 1400 1200 457 610<br />

ABP-ZK 508/610 35 450 1500 1250 508 610<br />

Product densities : Wheat 0,800 t/m 3 , Corn; 0,721 t/m 3 , Barley; 0,640 t/m 3 , Sunflower; 0,400 t/m 3<br />

17


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

1<br />

2<br />

3<br />

4<br />

Bolted bottom and trough sides and covers<br />

Chain tension take-up system placed in tail section<br />

Bolted tail section<br />

Rollers and bearings durable to run for long period<br />

chain conveyors<br />

Chain conveyors are composed of bolted removable bottom<br />

and trough sides and covers. Bolted connection enables to<br />

substitute worn and defected parts easily. The chain runs<br />

over carrying rollers assembled on side wall sheets with bolts.<br />

By means of PE 1000/UHMW material in front of chains, the<br />

contact of steel to steel is prevented. This prolongs the life of the<br />

chain and also provides a quite running environment.<br />

1 2<br />

3 4<br />

19


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

screw conveyors<br />

Screw conveyor production up to 100 m 3 / hour.<br />

Tube or U tub type production<br />

Long life SKF/INA/FAG roller bearings<br />

Optional heavy duty type special production<br />

Stainless or dyed production by request<br />

21


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

1<br />

2<br />

3<br />

4<br />

elevator support towers<br />

Elevator tower outer sizes and height are determined in comply with the project.<br />

It provides support for elevator EQUIPMENT found in the system.<br />

There are ladders, cages and rest platforms enabling the maintenance and service supply.<br />

It is made of hot dipped galvanized.<br />

There are Tube, Square Tube Column and Bracket constructions.<br />

It is mounted as bolt connected.<br />

5x5 m. sized, hot dipping galvanized covered tube tower<br />

3x3 m. sized, switchback stair tube tower<br />

5x5m. sized bracket tower<br />

3x3 m. sized tower<br />

1 2<br />

3 4<br />

23


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

1<br />

2<br />

3<br />

4<br />

Catwalk supported by the ground<br />

Catwalk with guardrail<br />

Catwalk with 180 cm width<br />

Catwalk with 120 cm supported by the silo vertical stiffeners<br />

catwalks<br />

All static calculations have been made against wind and snow loads. Modular manufactured<br />

EQUIPMENT are completely mounted with bolts. Minimum 400 g/m2 covering is made with<br />

the hot dipping method.<br />

It is manufactured with 120 and 180 cm width as standard. Special designs are possible<br />

for special applications. Bottom section is manufactured from specially designed embossed<br />

metal sheet. These sheets minimize the risk of service staff and also prevent water<br />

accumulation on them.<br />

There are square tube columns, brackets and tube type constructions.<br />

1 2<br />

3 4<br />

25


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

distributors, valves and sliding gates<br />

1<br />

2<br />

3<br />

4<br />

2 ways electrical valves<br />

1 inlet 5 outlets distributor<br />

2 way pneumatic valves<br />

Electrical gates<br />

It is manufactured from one/two inlets up to four/eight outlets,<br />

There are service and inspection doors,<br />

Reducer motor is being used,<br />

Discharge mouth selection is made from the control panel,<br />

Manufactured as standard hot dipping galvanized,<br />

Manufactured from stainless steel or as dyed by request.<br />

1 2<br />

3 4<br />

27


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

truck dump platforms<br />

Platforms with 40-60-80 tons capacity may be manufactured.<br />

There are 4 models with 3 m width and 9-10-12-16 m length<br />

Platform elevating angle may be adjusted to 0-400<br />

There are hydraulic back wheel supports.<br />

Platform is controlled over CKP panel<br />

Hydraulic unit consists of Pump, Electrical motor, fluid reservoir and oil filter and it is<br />

mounted under the platform.<br />

Platforms are mounted by anchoring to the base prepared according to the project<br />

given by our firm.<br />

Platforms are dyed with one layer of coating and two layers of industrial dye.<br />

29


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

reference customers<br />

TMO Fındık Depolama KARADENİZ Efes Pilsen AFYON Efes Pilsen KONYA<br />

Aksa Holding SAMSUN Batı Un Sanayi TEKİRDAĞ Atılım Tarım MARDİN<br />

Derya Un AKHİSAR Bayraktar Yem ADAPAZARI Gedik Piliç UŞAK<br />

Arbel Bakliyat MERSİN Çiçek Yağ Has Un BALIKESİR Hayrabolu Huntaş TEKİRDAĞ<br />

Arı Yağ Sanayi BALIKESİR Okyaylar Un Sanayi ÇANAKKALE Mersin Un Sanayi MERSİN<br />

Mutlu Makarna GAZİANTEP Es Ticaret EDİRNE Tügmad Türkkan İZMİT<br />

31


GRAIN STORAGE AND MATERIAL HANDLING EQUIPMENT<br />

reference customers<br />

Nuh Makarna ANKARA Ünal Yem ÇORUM RTS Tarım Ürünleri ŞANLIURFA<br />

Saray Halı KAYSERİ Tat Makarna GAZİANTEP Teknik Tarım MANİSA<br />

Tellioğlu Un Yem BALIKESİR Toros Tarım Ürünleri TEKİRDAĞ Torunlar Gıda Sanayi MERSİN<br />

Torunlar Gıda Sanayi Bandırma BALIKESİR Şen Piliç ADAPAZARI Yonca Gıda Sanayi MANİSA<br />

Önderler Yem ANKARA Koçova Tarım ANTAKYA Aypak Tarım ANTAKYA<br />

33


ABP İzmir Factory


Head Office: Bağdat Cad. No:95/601 Gimat 06370 ANKARA TURKIYE<br />

Phone: 0.312. 397 43 30 Fax: 0.312. 397 23 49<br />

Factory: Kaklıç Mah. 10302 Sokak No:11 Cigli IZMIR TURKIYE<br />

Phone: 0.232. 327 53 81 Fax: 0.232. 327 53 26<br />

www.<strong>abp</strong>.com.tr

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