Basyazıcıoglu Textile “Three ingredients of a successful company ...

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NEWSLETTER PUBLISHED BY
SAVIO MACCHINE TESSILI S.P.A.
JULY, 2009 - N. 26
SAVIONEWS
SAVIONEWS
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Basyazıcıoglu Textile
“Three ingredients of a successful
company: raw material, machine
pool and human factor!”

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Turkish Textile Industry Basyazıcıoglu Textile
Turkish textile sector, mean at industry level, was born in the ‘20s,
when, after the fall of the Ottoman Empire and the introduction of
a market economy thanks to Kernal Ataturk, rose the enormous
value added potential coming from cotton that, until that moment,
was mainly exported as raw material.
In the ‘50s/’60s, the industrial nucleus took form, but the real
industrialization turning point happened not before the ‘70s/’80s
when started big investments in modern plants, and, at the same
time, the presence of Turkish textile products begun to grow in the
worldwide markets.
The Turkish textile and clothing – that today gather a quarter of the
total amount of bigger dimension companies – grow quicker and
quicker. The textile industry in Turkey is mainly in private hands and
it’s made in the 80% of medium dimension companies. The sector
represents the 10,7% of the GDP and hires about 5.5 million
people. Turkey is the fifth world manufacturer of cotton and is one
of the first ten countries in clothing manufacture of wool, carpets,
synthetic fibres and yarns of polyester and polyamide.
With the abolition of sales restrictions with European Union, occurred
after the customs agreements signed in 1996, Turkey has
become the second clothing supplier of EU after China and the
sixth of Italy.
Turkey is an important customer of Italian textile machinery; quality
fully corresponds to Turkish standards and, thanks to the geographical
nearness to Italy, can be guaranteed an optimum service
and quickness.
Turkey is not only customer of textile machinery but also of innovative
yarns and blends created in Italy. Are Italians also some
services of technical consultation.
Moreover, Turkey owns vertical structures going from the raw
material (mainly cotton) to the finished product: formal, sportswear,
children wear, but also leatherwear, rams cloth and sponge cloth.
(from www.e-turchia.com/Economia.htm)
History of Basyazıcıoglu Textile
In 1953, begun the entrepreneurial
adventure of Basyazıcıoglu family, who
started their activity in the textile sector
with the third generation. The greatgrandfather
Kilimci Hacı Sükrü Aga
was a pioneer in the ‘30s, developing
during the years several businesses,
from foodstuffs, to cattle-breeding,
to tourism, from building industry to
shopping malls.
In 2002, BAMEN YARNS has been
taken over into the family businesses
which today operates in the same
sectors above mentioned.
Raw material
Production range Ne 16-100 Conventional
and Compact yarns 100% Cotton,
Carded and Combed, Bamboo,
Modal, Viscose, Tencel and Blends.
In requests: Cashmere, Wool, Jute
fibers are also available.
Founded by the brothers Mahmut e
Murat Basyazıcıoglu, BAMEN YARNS
with its quality standards, technological
investments and motivated and creative
team, aims to be a dynamic and long
lasting leader in the textile industry.
Today the company has 350 employees
to whom are dedicated training
courses, seminars and attendance to
textile exhibitions.
Through huge technological investments,
the company has updated
and increased the machine pool,
increasing the production capacity day
by day.
In cotton production, PIMA and GIZA
fibers can be used on requests.
Control Union certificated organic
cotton fiber can be used.
On the other hand Bamen has a complete
yarn dye house available to dye
yarns, produced by all kind of materials.

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The choice of Polar/I-Direct Link System
From left: Mahmut Basyazıcıoglu (Owner)
and Selim Sarfati of Modiano (Savio's Agency in Turkey)
Mahmut and Murat Basyazıcıoglu explain why they choose
POLAR/I-DirectLinkSystem:
“The investments on new machines and on new system represent
in every company one of the most difficult decision to take
and require convenient and accurate reflection. The machine
pool together with the applied technologies sensitively modify the
yarn features even in the slightest details. In this case, we had to
choose how to optimize the link with the spinning frames. Polar/I
represented the ideal choice. The solution of the link between the
ring spinning frame and the automatic winder is becoming more
popular in Turkey as a consequence of the difficulty to find workers
for the mills.
The automation brought by POLAR/I shows our way of integral
thinking in terms of persistent quality and costs reduction.
Have attracted our attention the systems and devices which allow
us to minimize consumptions and increase efficiency: these systems
allow to always maintain the maximum control on the yarn
for what concerns quality of the final result and also quantity of the
yarn produced. In fact, the request of yarns remaining reduction
in the downstream process require the production of packages
with extremely precise metering. The consequent cost saving is
important for the yarns that we process, high value added yarns,
such as innovative yarns”.
PRODUCTION CAPACITY:
Number of spindles: 52.512
Total area: 46.000 sq.mt
Covered Area: 33.000 sq.mt
Productivity
Ring compact & conventional:
25 tons/day
Dyeing: 7 tons/day
In the dyeing dept. is possible to dye
every type of fibre from a load of 3 kg
up to a maximum of 600 kg.
In the Ring Compact dept. are manufactured
combed yarns between Ne30
and Ne100.
Export Markets
Bulgaria, Syria, Egypt, Russia, Ukraine,
Bosnia-Erzegovina, Macedonia,
Lituania, Estonia, France, Iran, Great
Britain, Tunisia, Algeria, Croatia, Serbia,
Finland, Greece, Portugal, Holland,
Slovakia, Germany, Belgium, Czech
Republic, Romania, Denmark, Switzerland,
Spain.
Contact:
BASYAZICIOGLU TEKSTIL SANAYI
TICARET AS
ORGANIZE SANAY BOLGESI 18
CAD. N. 3
38070 KAYSERI - TURKIYE
Human factor
The key factor for success is human
factor. BAMEN YARNS organization
and operative systems are based on an
approach oriented to dynamism and
team work. The company can count on
350 employees who are responsible of
yarns development and manufacture,
we can even say that every millimetre
of every single yarn package in
BAMEN YARNS has been subject of a
tremendous amount of attention, work
and devotion.
To the human resources are dedicated
training courses, seminars and attendance
to textile exhibitions, in this way
motivation and dynamism can grow
more and more.
BAMEN YARNS can count also on a
Quality Control team formed by high
level specialists who, with modern and
sophisticated machinery, offline test
fibres, ribbons, slivers, packages and
bobbins.
MACHINE POOL
Ring Compact Mill
Blow-room (Blender-Carder) with Jossi
Vision Shield MPX and MAGIC EYE
Rieter
Doffer
Rieter C60
Draw-frame
Rieter SB D40-RSB-D40
Wadding
Rieter Omegalap E35
Servolap D 25 -
Comber
Rieter D 76
Cord
Marzoli FTSDN -
Ring
Rieter K45
Bobbin with Quantum
Savio POLAR/I-DirectLinkSystem
Yarn Fixing
Welker Condibox Ecotherm
Coolvap Automatic

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"Quality first"

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POLAR/I - Direct Link System
In the winding segment, process development and innovations have been always dictated by the needs expressed by the
world market. In order to provide an answer to the market requirements, Savio introduced the POLAR automatic winder,
available in a number of versions: the M/L with manual bobbin feeding and manual/automatic package doffing, and the E/I
designed as a stand-alone machine or for direct linkage with spinning machine.
The many configurations available make POLAR the ideal patner for the winding process.
MAIN FEATURES
The main features of the new model POLAR/I DLS (Direct Link
System) include the uninterrupted movement of the bobbin from
the ring spinning frame to the winder. The machine is equipped
with a newly designed yarn-end finder station aimed to increase
the machine efficiency.
This device can be combined with additional second and third
station in order to match the production of the longest ring frames.
The winding path has been modified, as regards the position of
the bobbin which is vertical; n° two bobbins as spares are present
in each position.
Particular attention has also been paid to the suction system,
which is the most energy consuming component of a winding
machine.
A special fan, featuring high aerodynamic performance blades and
a direct drive motor, minimizes energy consumption.
The motor is controlled by the machine’s PC via an inverter, which
automatically adjusts its speed to the real process conditions and
settings.
All lints are picked up in a collector box with dedicated filter placed
on the machine’s headstock.
The same suction system discharges the dust from the travelling
blower into another dust box with different filter.
SAVIO QUALITY
The CAT system (Computer Aided
Tension) online controls the
tension of the yarn. The winding
tension is continuously measured
by the piezoelectric Tensor device
which interacts with the yarn tensioner
via the machine’s PC and
modifies the load on the yarn in
order to keep the winding tension
constant during the whole bobbin
unwinding stage.
This control does not require
continuous contact between the
yarn and the sensor.
The Tensor device, located just
before the package, measures
the actual winding tension, acts
as an anti-wrap system and is
maintenance free.
The package quality is ensured
by electronic on-off system antiribonning
device which operates
only at the critical diameters.
Upon request, a new intelligent
Savio Bobbin Identification
System enables the detection
of the ring frame spindle which
produces faulty bobbins. As
additional feature, this system
can be equipped with a centralized
station which will automatically
remove the faulty yarn from
the detected faulty bobbin. In
addition, important features are
available depending on yarn type
and downstream process of the
packages. For coarse cotton
carded yarn count, each single
winding position can also be
equipped with a dust removal
unit, located at the level of the
balloon breaker, in order to catch
all fibrils and dust generated during
the bobbin unwinding stage.
The necessary vacuum is created
by an independent fan serving
two sections. The dust is discharged
in another collector box with
separate filter.
The CAP system (Computer
Aided Package) controls the
yarn deposit on the package,
in order to eliminate patterning
defects and optimise downstream
processes, mainly used
for wool and delicate yarns.
The yarn layering is controlled
through the variation of the
drum-package speed ratio,
every time a critical diameter is
reached. A special step motor
modifies the drum-package position
in order to ensure that the
relative distance of the wound
coils is maintained.
Finally, the CAM system
(Computer Aided Metering)
ensures accurately the yarn
length on the package. The
request for a reduction in yarn
remnants in a downstream
processes, requires that the
packages produced contain an
extremely precise yarn length.
The resulting savings are
particularly welcome in case
of added value yarns, such as
wool, cashmere and silk. The
combination of the laser detector
with the package and drum
sensors is managed by the
machine’s PC. This measuring
system is totally independent of
the yarn structure, shape, evenness
and hairiness.

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SAVIONEWS
Steady Development
When it was launched, POLAR set a new standard for the winding
process. The new geometry of the cradle allows higher operating
speeds especially with compact yarns, using at the same time
take-up tubes of different shape and quality, and makes it possible
to obtain compact and perfect packages even under strictest working
conditions. Moreover, the machine is particularly reliable, as a
result of minimizing maintenance downtimes. The natural evolution
of this machine is represented by the POLAR/I Direct Link System,
the ideal solution for linking winders with spinning frames.
As a result, the solution of linking the ring spinning frame with the
automatic winder is also becoming popular in low-wage countries.
Basyazıcıoglu has a modern yarn dyeing plant where,
thanks to the perfect winding obtained by universal drum
and axial displacement of Savio Polar, perfect packages are
successfully dyed.
Savio presence in Turkey
Savio is represented in Turkey by Motex/Modiano which,
since more than 40 years, operates in this country; it has
always grown up to become today a point of reference in Turkey
for the Italian textile machinery. Since several years, Motex/Modiano
structure has been strenghtened by the creation
of Modiano Teknik Hizmetler for providing the customers
with a valid After-sales assistance.
This society, thanks to its high qualified technical team in the
mechanical and electronical field, carries the assembling and
the technical assistance out, also providing the customers
with spare parts on immediate delivery from the warehouses
in Istanbul, Bursa and Gaziantep.
From left: Mahmut Basyazıcıoglu (Owner), Selim Sarfati of Modiano
(Savio's Agency in Turkey), Ali Güvendi (Basyazıcıoglu General Technical
Director), Mustafa Boydak (Basyazıcıoglu Spinning Mill Technical Director),
and Sergio Muzzin (Savio's Technical Advisor).
Alfredo Modiano
ve Oğlu Koll.Şti
Halit ZiyaTürkkan sok.Famas Plaza B.Blok K.3
Okmeydanı/Şişli - Istanbul
tel: +90 212 2105495 - fax:+90 212 2105499

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Important Turkish customers have
chosen Savio for their mills:
WINDING AKIN TEKSTIL - AKINAL - AKKON - AKKOZA - AKMERT IPLIK - AKREN - AKTEKS AKRILIK IPLIK
SANAYI VE - AKYIL - ALTINYILDIZ - ALTINYILDIZ MENSUCAT VE KONFEKSIYON - AN TEKSTIL - ANTBIRLIK
- ARSAN - ASKA - ASLAN - ATLANTIK - AYANOGLU - AYDIN M. - BAHARIYE MENS. - BAKIRKOY - BAKIRLAR -
BASYAZICIOGLU - BERNI - BETAS - BIRLIK YUN - BITEKS - BOSSA - BOSSA 1 - BOSSA T.A.S. - BOYAR KIMYA
- BOYNER SANAYI MENSUCAT FABRIK A.S. - BOZOGLU - BULUT - CANAN - CEMEN - DAMTEKS - DEMIR
METAL - DIRI IPLIK - DORE MENSUCAT FABRIKASI A.S. - ELIT IPLIK - ELSAN ELYAF SANAYI VE TIC. A.S. - EL-
YAF - EMBOY - EMBOY YUNTAS BIRLESIK A.S. - ERDEM - ESA TEKSTIL - ESRA - F.DEN-TEX - FIL MAN MADE
- FILOTEKS - FISTAS - GAP INSAAT - GARANTI FIN - GARANTI IPLIK - GURAKRILIK - GURTEKS - GURTEKS
TEKSTIL - HASKOY YUN IPLIK - FABRIKASI A.S. - IPLIKSAN - ISKO - ISPARTA M. - ISTANBUL IPLIK - ISTANBUL
M - KADIFETEKS - KAPLAN - KARACA - KARTEKS - KAYNAK - KILIM MENSUCAT - KIPAS - KIPAS DENIM - KRI-
STAL - KURTEKS - KUVETLER - M.MENSUCAT - M.PAMUKLU - MARMARA IPLIK - MARMARA P. - MARMARA
PAMUKLU MENSUCAT SANAYI VE - MATESA - MENSA - MERINOS HALI - MIMATAS - MINK TEKSTIL - MURAT
- ORAN - ORAN TEKSTIL - ORMO YUN IPLIK - OZSEVER TEKSTIL - PIRAMIT - REMTEKS - SAFTEKS - SANKO
- SARAY HALI A.S. - SERFIL - SERTEN TRIKO VE CAMASIR SAN.VE TIC. - SIRECI - SIRIKCIOGLU - SONMEZ -
SONMEZ PAMUKLU - SONMEZ PAMUKLU SANAYII A.S. - SUNERLER - T. MERSER. - TEKSKA - TOPKAPI TEK-
STIL SAN.VE TIC. A.S. TUMTEKS - UGUR BALKUV - YAYLA - YENTUR - YUNSA - ZAFER
TWISTING ADIL - AKCA - AKINAL - AKKON - AKSU IPLIK-DOKUMA FABR - AKTEKS - ANILSAN - ATLANTIK -
AYDIN M. - BERDAN - BETAS - BILKONT - BOYAR - BOYAR KIMYA - BURTEKS - CANAN - CEMEN - DAMTEKS
- DICLE - DIRI IPLIK - DOS TEKST. - DULGEROGL. - ELKOTEKS - EMBOY YUNTAS BIRLESIK A.S. - ERKENT
MENSUCAT SANAYI - ESRA - FIL MAN MADE - FILOTEKS - GARANTI IPLIK - GULCAG - GUNOZ - GURAKRI-
LIK - GURTEKS - GURTEKS TEKSTIL - ISTANBUL M - KADIFETEKS - KAPLANLAR - KARAN - KIPAS - KRISTAL
- MARMARA P. - MELTEM - MERINOS HALI - MERT IPLIK - MIDAS - O.B.C. - OZDEMIR - OZSEVER TEKSTIL
- SELCUK - SERFIL - SIRECI - SONMEZ - TANIS - TEKSKA - USTA - UZAY ORGU - YENTUR - YUKSEL - YUNSA
CONTINUOUS SHRINKING & BULKING AK-AL TEKSTIL SANAYI A.S. - AKKON - AKMERT - AKREN - AKTEKS
- AKTEKS AKRILIK IPLIK SANAYI VE - BETAS - BOYAR - BOYNER SANAYI MENSUCAT FABRIK A.S. - CANAN -
CEMEN - DAMTEKS - EMBOY YUNTAS BIRLESIK A.S. - ESA - ESRA - GURAKRILIK - GURTEKS - KARAN - KRI-
STAL - OZSEVER TEKSTIL - RITEKS - SAYYUN - SERYIL - SIRECI - TEKSKA - UZAY ORGU - ZAFER
ASSEMBLING AK-AL TEKSTIL SANAYI A.S. - AKCA - ATLAS HALI - HALICILIK ISLETMELERI AS - ERKENT MEN-
SUCAT SANAYI VE TICARET - KAYNAK - KILIM MENSUCAT SAN.VE. TIC. A.S. - MERINOS HALI - YUKSEL
SPINNING AK-AL TEKSTIL SANAYI A.S. - KAYNAK
NEWSLETTER PUBLISHED BY - SAVIO MACCHINE TESSILI S.P.A.
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CONTACT: BASYAZICIOGLU TEKSTIL SANAYI TICARET AS
ORGANIZE SANAY BOLGESI 18 - CAD. N. 3
38070 KAYSERI - TURKIYE