bajaj dr gin & autofeeder

BAJAJ 

MODERN DOUBLE ROLLER COTTON GIN 

AND AUTO FEEDER 

SPARE PARTS 

CATALOGUE 

AND OPERATING INSTRUCTIONS 

2010 

Superior Quality 

Higher Durability 

Ready Availability 

High quality spares parts mean 

less down-time and higher profits. 

S I N C E 1 9 6 1 

BAJAJ STEEL INDUSTRIES LIMITED 

ISO 9001: 2008 CERTIFIED COMPANY

Chairman Shri Hargovind Bajaj receiving award 

from Shri Shankersinh Vaghela 

Managing Director Shri Rohit Bajaj receiving 

Lalit Doshi Memorial award at SICOM 

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�� 

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-JOHN RUSKIN

CORE PURPOSE 


To pioneer innovations by 

identifying customer 

needs & provide unique 

solutions. 

Quality Policy 

U K A S 

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CORE VALUES 

Leading edge innovations 

as way of life 

Striving & sustaining 

profitable growth 

Building reputation by 

constructively contributing 

to society 

Dealing fairly with all who 

come in touch with us

BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010 

FOUNDATION BOLT CENTRES FOR BAJAJ DR GIN 

M/C BOLT POSITION 

A A 

B 

A 

B 

150 

MACHINE NO.1 

1177 (FOR SPL.) 

1307 (FOR EL.) 

1477 (FOR JUMBO) 

FOUNDATION DETAILS OF BAJAJ DR GIN 

BUILDING WALL 

760(30”) 

CABLE TRENCH 

300x150 

FOR CONVEYOR 

BRACKET BOLT 

R.C.C. 

(1: 1 1 2 :3) M20 

P.C.C 

(1:3:6) M10 

60% BOULDER+ 

40% MURRUM 

2286 (Min)[7’6”] 

Gin M/C center to wall inside 

50 [2"] 

8 T200 

8 T150 

A 

430 

880 

152 298 

B B 

SLIDE RAIL No.1M/C. 

B B 

CONVEYOR BRKT.BOLT 

POSITION 

A A 

B 

MACHINE NO.2 

A 

B 

A 

150 

FOUNDATION BOLTS SIZE - 

DESCRIPTION POSITION 

JUMBO DR GIN M/C A 

FOR SPL & EL DR GIN M/C 

FOR SLIDE RAIL & CONV.BRACKET 

(SPL EL & JUMBO DR GIN M/C) 

Feeder] 

Auto 

760 [2'-6"] 

with 

315 [12.5"] 

Height 

I.P.S. 

(1:2:4) M15 [M/C 

718 [2'-4.2"] 718 [2'-4.2"] 

1436 [4'-8.5"] 

FOUNDATION DETAILS OF BAJAJ DR GIN 

BAR DETAILS 

NOTE:- 

1) All dimensions are in mm unless otherwise specified. 

2) This is only an indicative diagram, for conventional ginning factory, the layout may vary in case of side platform, central platform, 

automatic set up folding angle structure or as per the customer’s requirement for which details may be obtained from the company on 

request. 

1180 [3'-10"] 

BRICK WALL 

115Thk. 

(4.5") 

8 T150 


IMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068 

230 [9"] 

[M/C Height) 

150 [6"] 

1750 [5'-9"] 

500 [1'-8"] 

100 [4"] 

230 

[9"] 

542 

A 

B 

406 

161 

430 

760(30”) 

BOLT SIZE IN MM. 

19 X 450 LONG 

(3/4” X 18”) 

16 X 450 LONG 

(5/8” X 18”) 

16 X 450 LONG 

(5/8” X 18”) 

A 

Ø8 TAR BAR 

952 

B 

Ø8 TAR BAR 

161 

148 597 148 

1440 

158 

542 

437 

A 

100 

B 

542 

1


BAJAJ DR GIN INSTALLATION GUIDELINES 

The Bajaj DR Gin is supplied in assembled condition at the time of installation DR Gin, it must be ensured that the below Gin Seed conveyor 

might have been fitted in the cement trench. Following steps are required to be taken for installation of the machine : 

1. Place the DR Gin on the foundation bolts and all the nuts should be tightened. The water level should be checked to ensure that the surface 

level is 0-0 at the bottom of the rail (plunt). If the level is not 0-0 an appropriate packing is to be provided below the DR Gin frame after 

loosening of nuts and then the nuts shall be tightened again. 

2. The Machine Beater Assembly should be set as per the requirement of quality of cotton in the area. The clearance required between Fixed 

Knife and Moving Knife should be 1.5mm to 2 mm. It should be set with the help of Gauge supplied with the machine. 

3. Check all the nut bolts to ensure that none has got loosen while in transit or mounting on foundation. 

4. Motor rails are mounted on foundation bolts and nuts are tightened. 

5. Electric Motor should be fitted on Motor Rails and Vee Belt Pulley line and level should be maintained straight. Motor Bolts should be 

properly tightened and Vee Belt should be properly fitted on Motor Pulley and Machine Pulley. 

6. Leather roll is then fitted on the DR Gin by moving out off side swing lever assembly. Slightly greesed roll shaft is then mounted on swing 

lever assembly gear side and then off side swing lever assembly is moved into it to position the roll. The roll is then rotated by hand to 

ensure that the taper pin does not touches the frame while in rotation. 

7. Hopper tray is then mounted on DR Gin frame directly incase of manual ginning whereas in case of auto feeder the same is mounted only 

after the installation of auto feeder as per the guidelines mentioned in this book. 

8. The weights are loaded on the weight lever rods as per the guidelines mentioned in this book and roll polishing is done. 

SETTING OF BAJAJ DR GIN 

Loosen these nuts before 

adjusting the knife rail. 

Tighten fully after 

adjustment. 

Projection of knife rail 

side adjustment. 



Loosen cap nut before adjusting the 

beater height 

Tighten fully after giving a few turns to 

align the bearing Housing 

Turn the rachet clockwise for reducing 

beater height. 

Turn the rachet anti-clockwise for 

increasing beater height. 

Loosen or tighten these bolts for setting 

the knife rail. After setting, both the bolts 

should be fully tightened. 

2


SETTING OF BAJAJ DR GIN 

1. First carefully set the fixed knife using the gauge supplied with the gin. Normally the edges of the fixed knife are to be set at 85 mm from 

the seat on the knife rail throughout. 

2. Then set the edges of moving knife on beater arm from the edges of the fixed knife i.e. set the moving knife parallel to the fixed knife 

throughout at a distance 1.5 mm to 2 mm. This is effected by : 

1) Adjusting the rail by means of loosening & tightening of the rail bolts in case the clearances at opposite diagonal ends are found 

unequal 

2) If gap is more, packing may be provided on beater arm to lift the moving knife. 

3. Place the oscillating head on the beater shaft. Insert the head pin with needle bearing and connect it to connecting rod by wrist pin/gajjan pin. 

4. Set the moving knife in a way that strokes on both the sides are equal; however, if overlap on both sides is not equal then this can be 

affected by: 

1) Adjusting the ratchet, in case the overlap on gear side of machine is not same as that on offside. 

2) Adjusting the setting from the oscillating head 

5. The edges of the moving knife should clear the upper edge of fixed knife by about 1/3 of the staple length of the cotton being ginned. 

Normally 1/16” extra overlap should be there along the entire length of fixed knife if moisture contents are standard or on higher side; 

however, if cotton is having lower moisture, cut-off may be restricted to 1/3 of the staple length. 

6. Slight reduction or increase in overlap can be adjusted by adjusting the head pin. By pulling out the head pin from the oscillating head ,the 

overlap is reduced. By pushing the head pin in the oscillating head, the overlap is increased. The longer the staple of cotton, the greater 

the overlap distance. 

7. Grid bottom is then adjusted with the corresponding portion of the rails so that the gap between the two shall not exceed the seed size. 

The seed shall passed between the gap by slight pressure of finger. If this gap is more the cotton mill pass into the seed whereas if this 

gap is less cut seeds will be found in the lint. This gap can be adjusted by means of slots provided on the beater trough by loosening the 

bolts joining the grid and beater trough. For better understanding, a chart showing important setting parameters is given below: 

PART SETTINGS REQUIRED 

I) Grid bottom and corresponding portion of Rail 

ii) Gap between Moving Knife and Fixed Knife 

iii) Height of Fixed Knife edge from Seat on Rail 

Iv) Grooving on Roller 

a) Distance between two groove 

b) Width of groove 

c) Depth of groove 

Note : the grooving on roller has been described in Bajaj DR Gin starting guidelines. 

For overlap and suitability of grids, normally following settings are used: 

Gap not to exceed seed size i.e. Seed should pass by slight pressure of finger. 

1.5 mm to 2 mm equal throughout length 

85 mm (Max. upto 87mm for EL.Staple) 

1” to 1-1/2” Depends upon length of fibre 

Sr. No. VARIETY OF COTTON 

STAPLE LENGTH (MM) CUT-OFF / OVERLAP (MM) SEED SIZE / GRID SIZE (INCH) 

1. 

2. 

3. 

4. 

5. 

6. 

7. 

8. 

9. 

DESHI BENGAL WAGAD 

B.T. COTTON 

SHANKAR-4 

SHANKAR-6 

SAVITA, MCU-5 

BANNI, BHRAMHA 

DCH-32 

VAR-LAXMI, SWIN 

17-18 

J-34 (NARMA) 24-27 9-9.5 9/32” 

Y-1 G-12 KALYAN JAYDHAR 26-28 6-7 1/4” 

TANZANIAN COTTON 

ZIMBAMBWE COTTON 

UGANDA COTTON 

GIZA (EZYPTSIAN COTTON) 

PIMA (PERU COTTON) 

SOUTH AMERICA 

28-30 

30-31 

31-32 

33-34 

30-31.5 

33-38 

While setting overlap, the fiber length, moisture and quality of cotton must be given due consideration. Looking to the above parameters 

machine to be set properly. 

2 mm 

2 mm 

5-6 

9.5-10 

10-10.5 

10.5-11 

13-14 

10-11 

14-17 



1/4” 

9/32” 

9/32” 

19/64 

5/16” 

9/32” 

19/64” 

5/16” 

9/32” 

19/64” 

5/16” 

9/32” 

5/16” 

19/64” 

9/32” 

5/16” 

11/32” 

3


SKETC H SHOWI NG LUBRICATION POINT S OF BAJAJ DOUBLE ROLLER GI NNING MACHINE BEATER BEARING HOUSING 

(OFF SIDE) 

BEATER BEARIN G HOUSING GREASE-ONCE EVERY 4 WORKING HRS. 

WITH ‘SERVO’ MULTIPURPOSE GREASE 

(GEAR SIDE) 

GREASE-ONC E EVER Y 4 WO RKING HRS. 

WITH ‘ SERV O ’ MULTIPURPOS E GREASE LEATHER ROLL BALL JOINTS / WITHOUT BALL 

JOINTS 

EVERY TIME WHEN ROLL 

GAJJ AN PIN / WRIST PIN GREASE- ONCE EVERY 2 

WOR KING HRS. WITH IS FITTED, SUFFICIENT ‘SERVO’ 

MULTIPURPOSE GREASE 

SHOULD BE APPLIED 

‘ SERVO’ MULTIPURPOSE GREASES HUB 

WEIGHT LEVERS 

GREASE-ONCE EVERY WORKING 

WEEK WITH ‘SERVO’ MULTIPURPOSE GREASE 

GREASE-l/ 2 GREASE GUN ONCE EVERY 

60 WORKI NG HOURS WI TH ‘ SER VO’ 


SWING LEVERS 

GREASE-ONCE EVERY 4 WORKIN G HRS. 

WITH ‘SERVO’ MULTIPURPOSE GREASE 

GEAR PINS 

GREASE-ONCE EVERY 4 HRS. WITH ‘SERVO’ 


GEARS 

IMPORTANT NOTES 

1. PLEASE DO NO T O VER GREASE O R UND ER GREASE THE MACHINE; 

OVER GREASIN G MAY DAMAGE OIL SE ALS WHILE UND ER GREASING MAY DAMAGE PARTS. 2. AFTER FILLIN G G REASE I N TH E BEGIN NING, MILD GREAS ING AS PER 

INSTRUCTIONS SHOULD BE D ONE SO THAT MUCH GREASE DO ES NOT 

COME OU T FROM GREASE POINTS; TO AVOID WASTAG E OF 

GREAS E AND CONTAMINAT ION. 

3. SPECIAL ATTENTIO N SHO ULD BE GIVEN TO PROPE R & TIMELY GREASING OF WRIST PIN & BEATE R BEARING HOUSING GEAR 

SIDE. 

4. IN WINTER SEASO N,THE M ACHINE SHOUL D BE STARTED B Y LIFTING TH E WEIGH T IF ‘SERVOCOAT-120’ IS USE D ON TEETH OF GEARS. 

1. IN THE BEGINNIN G ‘SERVOCOAT- 120’ BLACK PASTE SHOUL D BE 

AP PL IED ON L Y O N TE ET H O F GE AR S B Y BR US H O R BY 

CONTROLLE D POURING TO ENSURE THAT TEETH OF A LL THE 

GE ARS IN GEA R BO X AR E COVERED, F OR BETTE R LIF E O F GEARS. REPE AT TH E PROCESS ON CE EVER Y WEE K. 

NOT E: 

PLEAS E D O NO T FILL AN Y GREASE I N GEA R B OX IF Y OU HA D APPLIED ‘ SERV O COAT-12 0’ ON GE AR TE ETH. 

2. I F ‘SERV O COAT- 120’ PAST E I S N OT AVAI LABL E TH EN FIL L 

‘SERVO ’ MULTIPURPOS E GRE ASE ABO UT 5-6 KG S . i.e. UPTO H ALF LEVE L OF 

PINIO N IN T HE BEGINNI NG AND FURTHE R QUANTIT Y O F UP TO 5 00 

GM S. ON CE EVERY WEEK T O MAI NTAIN THE LEVE L. 



4


BAJAJ DR GIN STARTING GUIDELINES 

I. Machine Beater Assembly should be set as per the requirement of quality of cotton in the area. 

2. All the points should be greased as per instructions provided about greasing. This is very important and proper care should be taken to 

see that proper greasing is done, as shown on page no. 4. 

3. All the nut & bolts should be checked and tightened which might have got loosened during transit, loading, erection etc. 

4. After Beater setting, Machine should be run without putting Leather Washer Rolls on Machine i.e. without Rolls & without feeding any 

cotton for about two hours 

5. After two hours of running, the Leather Rolls should be properly fitted to the Machine with Ball Joints properly greased or plain Roll 

Shaft. All four Weights should be kept near the Rolls so that minimum load is there on the Machine. Then Machine should be started by 

lifting the Weights and slowly the Weights should be put back on Rolls. 

6. The Machine should be run with Rolls fitted on it without feeding the cotton, and all the parts should be checked and if any bearing 

portion is observed hot the Machine should be stopped and greasing should be checked. After cooling of the part, grease the part and 

restart. Again check the part and if still observed hot, repeat the process few times to make the bearing free. 

7. After running of about half an hour with Rolls, the Rolls will start getting polished / hot. Apply a wet cloththroughout the width of the 

Rollers of both sides, however, if Roll is not getting hot, then Weights should be pushed forward to increase the load so that Rolls can get 

polished fast. After about 8 hours of running, Machine should be stopped for about half an hour and all the parts should be once again 

checked. After further running of 4 hours without cotton, Machine shall be ready to use for cotton ginning. 

8. After polishing of Rolls, the Rolls should be grooved properly on Roll Stand and reloaded on Machine. The groove specifications have 

been described on page no. 3 in settings required column. 

9. After 8 hours running in above manner and cooling down period and loading of Polished Rolls with proper grooving, feeding of the raw 

cotton should be started. If proper flow of the lint is coming out from both the Rolls then Machine may be treated properly set, however, if 

any difference is found in the flow, necessary adjustment to Beater Head and Beater should be done to ensure proper flow of lint from 

each side. 

10. In case extra thick blanket of cotton is observed, the Cut Off for higher length of staple can be increased by pushing the Head Pin inside to 

increase Cut Off. Similarly, if extra thin blanket is coming out of the Machine, there may be less staple length. This may be adjusted by 

pulling out the Head Pin outside slightly and head Bolt should be tightened to ensure equal flow of cotton lint from both the sides. 

CHROME LEATHER ROLLER MAINTENANCE 

1. Leather Rollers should be medium pressed as excess pressing may cause loss of shining and production of the cotton lint. 

2. Periodical grooving everyday should be done on Leather Rollers to maintain the depth of the groove to about 2 mm. The normal distance 

between two grooves should be about 1” to 1-1/2”.However, this may be adjusted as per length of the staple. 

3. While cutting the groove, the saw should be kept straight so that the width of the groove is not increased and cut seed is avoided. 

4. The re-grooving of the Rollers should be done after about every 22 working hours. 

5. Only good quality Chrome Leather Washers should be used for better compatibility with knife, longer life of Roll & Knife and better lint 

quality and output. 

Note : The roll washers shall be changed once the diameter reduces to 5 inches 

IMPORTANT NOTES FOR BETTER WORKING AND LOWER MAINTENANCE 

Since it is very important that only high quality compatible spare parts should be used. Such as if the Knife is extra hard, it will eat out the Chrome 

Leather Roller very fast. Similarly if better quality Chrome Leather Washers are not used, it may affect the life of the Knife. Use genuine Bajaj Spare 

Parts for higher output and profitable maintenance of Bajaj DR. 

The maintenance of proper moisture percentage in the raw cotton will always help better ginning. The proper moisture control methods should be 

used while automation of ginning factory and storage of raw cotton for better out turn. 



5


CHECK LIST FOR VARIOUS STAGES OF BALAJ DR GIN FOR BETTER PERFORMANCE 

1. Checklist for Installation of Bajaj DR Gin: 

a) Check 0-0 level of machine (at the bottom of Knife Rail). 

b) Check that all the foundation bolts are properly tightened. 

c) Check all nuts & bolts and tighten all nuts and bolts which might have got loosened during transit, loading, erection etc. Specially Cross 

Bar, Gear Pins, Weight Lever, Rail, Connecting, Gear Box & Motor. 

d) Check the alignment between Machine Pulley & Motor Pulley. 

e) Check the Beater movement by rotating Machine Pulley by hand. It should swing equally in both directions. 

f) Check that Weights are kept near Roller at beginning. 

g) Check that all the points are properly greased as per instructions in Greasing Sketch. 

h) Check that on starting of Electric Motor after proper greasing and observing above referred checks, the machine is running smoothly 

and no abnormal heating is observed at any moving part of the machine and no abnormal sound is there. 

2. Checklist for Operation & Maintenance of Bajaj DR Gin: 

a) Check that Leather Roller is properly grooved and reassembled only after applying minor grease to roll shaft ends. 

b) Check that proper greasing to all the points is done as per the instructions shown in the lubrication sketch. Neither over greasing nor 

under greasing should be done. 

c) Check that the machine is run without load at the beginning as per guidelines. 

d) Check that no excessive play is there between Gaggan pin and Bearing or Wrist Pin Bush and Wrist Pin. 

e) Check that the Roll is properly polished and grooved as per instructions, before starting feeding of raw cotton. 

f) Check that once you start feeding raw cotton the blanket of lint is coming out properly as desired. 

g) Check periodically that all the nuts and bolts are properly tightened. 

h) Check that whenever Gear Box is opened for replacing spare part etc. proper care is taken while reassembling the Gear Box i.e. the 

clearance between the Pinion and 99 teeth gear, 89+46 Teeth Joint Gear, 95+49 Teeth of Joint Gear is adjusted by passing Sheet Metal 

Strip of 24 Gauge thickness in between, while the Front Cover and hub bolts and Gear Pin Nuts are loose. All the bolts of Gear Box Front 

Cover and hub are to be tightened evenly and simultaneously after matching the second hole on Gear Box. The Sheet Metal Strip can be 

removed by rotating the Machine Pulley. 

DO’S AND DON’TS 

Do’s : 

Don’ts : 

1. Check all the routine parameters before switching on the machine everyday. 

2. The Weight should be held up while switching on the machine at the start of each Day. 

3. Run the machine for 2 to 5 minutes without feeding the raw cotton at the beginning of the day to warm up the Leather Rolls, to 

avoid sticking of lint on roll due to moisture. 

4. Before starting the machine at new season drain off the residual grease left in various parts with kerosene or Paraffin & apply 

fresh grease. 

5. Use genuine and standard quality spare parts for smooth and beneficial working. 

1. Do not start the machine with raw cotton in Hopper Tray. 

2. Do not run the machine without proper greasing. 

3. Do not start the machine with Weights stretched to full on Weight Lever Rods. 

4. Do not use non-compatible sub-standard parts and grease which may damage other parts also. 



6


GUIDELINES FOR TROUBLE SHOOTING IN BAJAJ DR GIN 

Trouble Symptoms Possible Causes Possible Solutions 

1. Excess Lint on Seed Fibre Cut 

2. Seed Chipping 

3.Discontinuous blanket of Lint 

4. Lint blanket hanging up 

5. Seeds in Lint 

1. Excessive clearance 

Between Seed Grid & 

Knife Rail 

2 Larger Size Grid 

1. More clearance between 

Moving Knife & Fixed Knife. 

2. Improper grooving on 

Leather Roll. 

3. Short size of Grid 

4. Damage in edges of Back 

Knife 

1. Cut-off is excess. 

2. Lower moisture 

1. Cut-off is less 

2. Lower moisture 

1. Improper positioning of 

Seed Guard 

2. Gap at sides 

GUIDELINES FOR INSTALLATION OF BAJAJ AUTO FEEDER 

1. Reduce the gap between Grid Knife 

Rail as per seed size so that seed 

clears only on pressing by finger. 

2. Change the size of Grid Slot 

according to seed size 

1. Adjust the clearance between 

moving knife and Fixed knife. 

2. Control grooving to 2 mm size. 

3. Use proper size Grid. 

4. Repair the edges of Back 

Knife 

1. Adjust the Cut-off/overlap as 

per staple length. 

2. Use humidification methods. 

1. Adjust the Cut-off. 

2. Stretch the wiper rope or Wooden 

b l a n k t o w a r d s r o l l & U s e 

humidification methods 

1.Improve the positioning of 

Seed Guard. 

2.Remove the gap. 

Bajaj Auto Feeders are supplied in fully assembled condition. Proper installation of the same may be done as per following guidelines: 

1. Fit the ‘U Clamp on DR Gin Machine frame properly and ensure that all the screws are tight. 

2. Loosen the nuts on each Mounting Angle fitted on Auto Feeder. 

3. Lift the Auto Feeder from four studs on take up unit and place it firmly on DR Gin Machine frame. 

4. Match the holes of ‘U’ Clamp with that of holes in Mounting Angle by adjusting the Auto Feeder Position. 

5. Insert the Hinge Pin in the hole of ‘U’ clamp and mounting angle & lock it by split pin on both sides. 

6. Tighten the nuts on each Folding Angle in this position. 

7. Adjust the Bearing Bracket to the lower most position. 

8. Tighten the V Belt / Link Belt between the Drive Pulley and Clutch Pulleys as per cross alignment. 

9. Check that all the Auto Feeder Rollers are straight and both the sides are aligned at 0-0. 

10. Check that Auto Feeder Cloth is neither very tight nor loose, this can be adjusted by bearing bracket. 

11. Check that all the Spike Strips are straight & no nails are broken or damaged. 



7


GUIDELINES FOR OPERATION AND MAINTENANCE OF BAJAJ AUTO FEEDER 

1. Start the Auto Feeder keeping the Upper Drive Roller in the minimum tension and check that the Conveyor Cloth is having 

sufficient tension to make it rotate along with Rollers, however, if it is loose adjust the Bearing Bracket 

equally on each side. 

2. If any tilting or shifting is observed in the Conveyor Cloth, it should be adjusted so that it is straight. This can again be adjusted 

by tensioning & loosening of bearing bracket. 

3. Avoid extra tightening of Conveyor Cloth ,however, it should have sufficient tension for proper drive by roll. 

4. At the time of starting ,the Auto Feeder should be empty and raw cotton should be filled only after starting. 

5. Ensure that the raw cotton is not filled excessively. In any case it should not be filled above the level of inspection window given 

on side cover drive side/offside. 

6. Regularly clean the Auto Feeder by cleaning cloth at least once a month inside to remove the cotton and 

materials which might have entered inside. Because this might cause tearing of cloth due to friction. 

7. Periodically check the tension in Cloth. 

8. Due to elongation, the Link Belt / Vee Belt may get loose in the beginning. Adjust the tension with the help of Tension 

Pulley and by removing Links wherever necessary. 

9. Periodically open the glass door of the Hopper Sheet to remove impurities such as immature boils, stones, 

leaves etc. 

TROUBLE SHOOTING CHART FOR BAJAJ AUTO FEEDER 

Problem Symptoms 

1. Cloth shifts to one side 

2. Upper Roller Shifts to one side 

3. Lower flow of the raw cotton 

4. Seeds coming out of lower 

portion of Hopper 

Probable Causes 

1. Unequal tension on Roller 

1. Lock bush might be loose 

2. UCT Bearing Allen Grub Screw 

might be loose 

1. Centre Pipe may be on lower 

Position for higher moisture 

Cotton 

1. Hopper Sheet bend 

2. Hopper Sheet not properly 

set on Seed Guard 



Probable Solutions 

1. Adjust the tension of the 

Roller either by increasing 

tension on the side which 

is down or slightly reduce 

the Tension on other side. 

1. Tight the Lock Bush from 

belt sides. 

2. Tighten the Allen Grub 

Screw on Bearings on both 

Sides. 

1. If cotton moisture is low lift 

the Centre Pipe to the upper 

Hole. 

1. Straighten the Hopper Sheet 

or provide Stiffener if 

necessary. 

2. Properly push the Hopper 

Sheet to reduce the gap 

between Hopper Sheet 

and Seed Guard. 

8


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e”khu cksYV dh txg 

1177 Lis”ky gsrw 

1307 b-,y- gsrw 

1477 tEcks gsrw 

430 152 298 

ctkt Mh vkj ftu R.C.C. QkmUMs’ku 

bekjr dh fnokj 

v 

760(30”) 

c 

dUos;j czWdsV cksYV 

dh txg 

v 

880 

LykbM jsy ua- 1 e”khu 

e”khu ua- 1 e’khu ua- 2 

v 

c 

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(1:3:6) M10 

+ 

2286 (Min)[7’6”] 

bekjr dh fnokj ls 

e'khu dk lsaVj 

(1:2:4) M15 

8 T200 

8 T150 

230 [9"] 

718 [2'-4.2"] 718 [2'-4.2"] 

1436 [4'-8.5"] 

v 

v 

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760 [2'-6"] 

315 [12.5"] 

1180 [3'-10"] 

bZV dh fnokj 

115 pkSMkb 

¼4.5” ½ 

8 T150 



150 [6"] 

1750 [5'-9"] 

500 [1'-8"] 

100 [4"] 

230 

[9"] 

542 

542 

v 

c 

406 

161 

v 

v 

760(30”) 

430 

19 X 450 yackbZ 

(3/4” X 18”) 


(5/8” X 18”) 


A 

Ø8 TAR BAR 

952 

B 

Ø8 TAR BAR 

161 

148 597 148 

Vksj 

1440 

158 

542 

437 

A 

100 

B 

542 

9


Cktkt Mh vkj ftu e’khu dh izfrLFkkiuk ds fy, fn’kk funsZ’k 

ctkt Mcy jksyj ftu vlsEcYM :i esa Hksth tkrh gS A bldh izfrLFkkiuk ds le; ;g lqfuf”pr djys dh ljdh dUkos;j dh fQfVax 

dkdzhV aW 

dh Mksaxh es gks pqdh gSA bldh izfrLFkkiuk ds fy, fuEu funsZ”kksa dk ikyu djsa% 

1. e”khu dks Hkyh izdkj QkmUMs”ku cksYVl ij j[k nsuk pkfg, rFkk lkjs uV VkbZV djus pkfg, A blds i”pkr jsy ds 

nksuksa vksj ds fupys fgLls ij ikuh dk ysoy 0-0 psd djysa] vxj ikuh dk ysoy 0-0 ugh gS rks QkmUMs”ku cksYV ds 

uV f


Cktkt Mh vkj ftu e’khu dh lsfVax 

1- loZizFke fQDl ukbZQ dks xst dh lgk;rk ls iwjh rjg lh/kk lsV dj ysaA lk/kkj.kr % xst dk Åijh fljk iwjh yackbZ 

esa leku :i ls lhV ls 85 feyh&ehVj gksuk pkfg,A 

2. chVj “kkV ij yxs ewfoax ukÃQ ds /kkjksa dks fQDLM ukÃQ ds /kkjksa ls lekukarj 1-1/2 feyh ehVj nwjh ij lsV dj 

ysaA ;g fuEu izdkj ls fd;k tk ldrk gS % 

1. ;fn ewfoax ukÃQ rFkk fQDLM ukÃQ ds /kkjksa esa nks foijhr d.kksZ ¼MkbZxksuy ikWbZaV½ esa varj gks rks jsy cksYVl+ dks 

f


Cktkt Mh vkj ftu e’khu dh lsVhax 

l-ua- dikl fd fdLe LVsiy ysUFk dV vkWQ@vksoj ySi cht dk vkdkj@ 

tkyh dk vkdkj 

fe-fe- - 

1- ns’kh caxky] ckxM 17 - 18 5 6 fe-fe- 1/4'' 

2- ts 34] ¼ujek½ 26 - 28 fe-fe- 9 - 9-5 fe-fe- 9/32'' 

3- ok; - 1] th - 12 24 - 27 fe-fe- 6 - 7 fe-fe- 1/4'' 

dY;k.k] t;/kj 

4- ch- Vh- dkWVu 28 - 30 fe-fe- 9.5 - 10 fe-fe- 9/32'' 

5- ladj - 4 30 - 31 fe-fe- 10 - 10-5 fe-fe- 9/32'' 

ladj - 6 19/64'' 

5/16'' 

6- lohrk] ,e-lh-;w--5 31 - 32 fe-fe- 10.5 - 11 fe-fe- 9/32'' 

cUuh] czEgk 19/64'' 

5/16'' 

7- Mh-lh-,p--32 33 - 34 fe-fe- 13 - 14 fe-fe- 9/32'' 

ojy{eh] fLou 19/64'' 

5/16'' 

8- ratkfu;u dkWVu 30 - 31.5 fe-fe- 10 - 11 fe-fe- 9/32'' 

ftEckcoss dkWVu 5/16'' 

;wxkUMk dkWVu 19/64'' 

9- xhtk ¼bthIrf’k;u dkWVu½ 33 - 38 fe-fe- 14 - 17 fe-fe- 9/32’’ 

5/16'' 

fiek dkWVu ¼is# dkWVu½ 11/32'' 

lkmFk vesfjdk 

m q 

vksojyWi lsfVax djrs le; :bZ Qkbcj dh yackbZ]ueh ,oa dikl dh xq.koRrk dk /;ku j[kuk vfr vko”;d gSA ijksDr igyvksa dks 

/;ku esa j[krs gq, e”khu dks lgh


Cktkt Mcy jksyj ftfuax e’khu ds yqfczdsfVax ikWbaV n’kkZrk fp= 

chVj cs;fjax gkÅflax 

¼vkWQ lkbM½ 

Áfr pkj ¼4½ ?kaVs pyus ij ,d 

ckj loksZ eYVhijit xzhl HkjsaA 

ckWy tkWbUV @ ;k cxSj 

ckWytkWbUV okys ysnj jksy 

tc Hkh e”khu ij yxk,¡ rc 

Hkyh izdkj loksZ eYVhijit xzhl 

yxk nsaA 

chVj cs;fjax gkÅflax 

¼fx;j lkbM½ 

Áfr pkj ¼4½ ?kaVs pyus ij ,d 


xtufiu@fjLV fiu 

Áfr nks ¼2½ ?akVs pyus ij ,d 


osV fyoj 

Áfr grs ¼7 fnu½ e”khu 

pyus ij ,d ckj loksZ 

eYVhijit xzhl HkjsaA 

fLoax fyoj 

Áfr pkj ¼4½ ?akVs pyus ij ,d 


gc 

Áfr lkB ¼60½ ?akVs pyus ij 

,d ckj vk/kk xzhlxu loksZ 

eYVhijit xzhl HkjsaA 

fx;j fiu 

Áfr pkj ¼4½ ?akVs pyus ij ,d 


fx;j 

dqN Ë;ku nsus ;ksX; ckrsa 

1- 

e”khu esa vko”;drk ls vf/kd ;k de xzhl u Mkysa&vf/kd xzhl vkWby lhy dks 

uqdlku igWpk a ldrk gS tcfd de xzhl iqtksZ dks uqdlku igqWpk ldrk gSA 

2- vkjaHk esa Hkyh izdkj xzhl Hkjus ds ckn le; ij funsZ’kkuqlkj mi;qDr ek=k esa 

gh xzhl Hkjuk pkfg, rkfd xzhl ikWbUV ls xzhl ckgj u fudys o xzhl dh cckZnh 

rFkk çnw’k.k dks de fd;k tk ldsA 

3- xtufiu@fjLV fiu o fx;j lkbM ds chVj cs;fjax gkÅflax esa le; ij 

fu;ekuqlkj xzhl Hkjus ij fo”ks’k ?;ku fn;k tkuk pkfg,A 

4- fx;j nkWarksa ij ;fn loksZ dksV&120 dkyk isLV yxk;k x;k gks rks bl n”kk esa 

lnhZ@tkMs ds ekSle esa e”khu dks otu mBkdj pkyw djuk pkfg,A 

- vkjaHk esa loksZ dksV&120 dkyk isLV] cz”k ;k /kheh /kkj ls bl izdkj yxk,sa fd 

lHkh fx;j ds flQZ lHkh nk¡r doj gks tk,a ftlls fx;j dk dk;Zdky csgrj gksA 

;g izfØ;k izfr lkr fnu esa ,d ckj nksgjk,aA uksV % loksZ dksV&120 isLV yxkus 

ij fx;j ckDl esa xzhl u HkjsaA 

1 

- ;fn loksZ dksV&120 dkyk isLV miyC/k ugha gS rks fifu;u ds vk/ks ysoy rd 

¿yxHkx ik¡p ls NS ¼5&6½ fdyksÀ loksZ eYVhijij xzhl vkjaHk esa Hkjsa rFkk ifzr 

lIrkg ,d ckj yxHkx ik¡p lkS ¼500½ xzke xzhl Mkysa rkfd ysoy cuk jgs A 

2 



13


1. 

2. 

3. 

4. 

5. 

6. 

7. 

8. 

9. 

10. 

Cktkt Mh vkj ftu e’khu pkyw djus ds fn’kk funsZ’k 

vkids {ks= esa dikl dh xq.koRrk dks /;ku esa j[krs gq, e”khu dh chVj vlsEcyh dks lsV djsaA 

lHkh xzhflax ikWabUV ij funsZ”kkuqlkj xzhflax djuk pkfg,A ;g vfr vko”;d gSA mfpr xzhflax gqvk ;k ugha bldk Bhd ls /;ku nsaA 

lHkh uV ,oa cksYV dh Bhd ls tkWp djsa rFkk e”khu ds ifjogu] yksfMax] vuyksfMax vFkok izfrLFkkiuk ds nkSjku


mRre dk;’Z kyS h ,oa U;uw re j[kj[kko ds fy, vR;ko’;d l>q ko 

;fn vfr dfBu @ l[r ukbQ dk iz;ksx fd;k tk,xk rks og Økse ysnj ok”kj dks cgqr tYnh f?kl Mkysxk] blfy, ;g vR;ko”;d gS fd lqlaxr 

Lisvj ikVZ dk gh fu;fer mi;ksx gksuk pkfg, A ;fn mRre xq.koRrk ds dzkse ysnj ok”kj dk mi;ksx u gksrk gks rks mlls ukbQ dh mez ?kV 

ldrh gSA ctkt Mh vkj ftu e”khu ls vf/kd mRiknu ,oa U;wure j[kj[kko ds fy, ctkt ds vlyh Lisvj ikVZ dk gh mi;ksx djsaA 

dikl es mfpr ek=k esa ueh dk j[kuk csgrj ftfuax ds fy, lgk;d gksrk gSA ftfuax QWDVjh ds Lo;apyu ¼vkWVkses”ku½ ,oa csgrj mRiknu ds 

fy, rFkk dikl ds HkaMkj.k ¼LVksjst½ ds fy, mfpr ueh fu;a=d ;a= ¼º;qfeMhQk;j½ dk iz;ksx djuk pkfg,A 

a 

Cktkt Mh vkj ftu e’khu ds cgs rj in’kuZ ds fy, fofHkUu voLFkkvka as dh tkpW rkfydk 

z 

1- ctkt Mh vkj ftu dh izfrLFkkiuk ds fy, tkWap rkfydk% 

v½ e”khu dh 0-0 yos y dh tkpaW dja s ¼e”khu jys ds nkus ka s vkjs ds fupys fgLl½s A 

Ck½ lHkh QkmUM”s ku ckYs V Bhd ls dls g,q ga S bldh tk aWp 

djAas 

d½ lHkh uV ,oa ckYs V dh Bhd ls tkp aW dja s rFkk e”khu ds ifjogu ykfs Mxa vuykfssMxa LFkkkiuk vkfn ds nkjS ku yw uk pkfg,A 

Q½ 

“k:q vkr ea s otuka s dks oVs fyOgj jkMW ij jkys j ds ikl j[kk gS bldh tkpW a djAas 

Xk½ xhz flxa ds fp= ea s funfZs”kr lHkh ikbW UV Bhd rjg ls xhz l fd, gks bldh tk aWp djAas 

g½ 

e”khu dh mi;Dq r tkpaW ,oa mfpr xhz flxa ds i”pkr byfs DVdª ekVs j “k:q djus ij e”khu lpq k:


djs a ,oa uk djsa 

djsa % 

Ukk djsa % 

1- gj jkst e”khu dks pkyw djus ls igys nSuafnu igywvksa dh tk¡p djsaA 

2- jkstkuk “kq:vkr es e”khu pkyq djrs le; otu dks mBk ysuk pkfg,A 

3- Økse ok”kj jksy dks xeZ djus ds fy, gj fnu “kw:vkr esa dikl Mkys fcuk e”khu dks 2 ls 5 feuV rd [kkyh pykuk pkfg,A rkdh 

#bZ jksy ij uk fpids 

4- gj u, ekSle esa e”khu dks pkyw djus ds igys mlesa yxs iqjkus xzhl dks dsjksflu ls /kks ysa ,oa u;k xzhl yxk,WA a 

5- e”khu dks lqpk: ,oa ykHkin z fLFkrh esa pykus ds fy, vlyh ,oa loksZRre xq.koRrk ds iqtk aZs 

dk bLrseky djuk pkfg,A 

1- gkWij Vªs esa dikl Hkj dj e”khu pkyw uk djsaA 

2- i;kZIr xzhflax ds fcuk e”khu pkyw uk djsaA 

3- otuksa dks osV fyoj jkWM ds Nksj ij j[k dj e”khu pkyw u djsaA 

4- vlaxr ,oa nq¸;e ntsZ ds iqtsZ rFkk xzhl dk bLrseky u djsa ftlls fd e'khu ds vU; iqtk aZs 

dks {kfr igqWpsA a 

Cktkt Mh vkj ftu vkusokyh ijs’kkfu;ksa ls NqVdkjs ds fn’kk funsZ’k 

Ikjs’kkfu;ksa ds y{k.k 

1- cht ij :bZ dh vf/kd 

Ekk=k@Qkbcj dh VwV 

2- cht dk fNyuk 

3- :bZ dh pknj dk VwVuk 

4- :bZ dh pknj dk yVduk 

5- :bZ esa cht 

1 

- ukbZQ jsy ,oa tkyh ds chp dh 

nwjh vf/kd gksuk 

2- NksVs vkdkj dh tkyh 

1- ewfoax ukbZQ ,oa fQDLk ukbZQ ds 

/kkjksa dh chp dh vf/kd nwjh 

2- ysnj jksy ij vuqi;qDr ukfy;kWa 

3-NksVh tkyh 

4-cWd ukbZQ ds fdukjksa esa {kfr 

1-dV vkWQ dk T;knk gksuk 

2-ueh dh deh 

laHkkfor dkj.k laHkkfor mik; 

1- dV vkWQ de gksuk 

2- ueh dh deh 

1-lhM xkMZ dk vuqfpr rjhds ls 

yxkuk 



1- Tkkyh vkSj ukbZQ jsy ds chp dh nwjh dks de djsa 

ftlls fd ek= maxyh d gyds ncko ls cht fudy 

tk,A 

2- cht ds vuq:i tkyh dks cnysaA 

1- ewfoax ukbZQ ,oa fQDl ukbZQ dss chp dh nwjh 

dks vWMtLV djsaA 

2- ukfy;ksa dh pkSMkbZ ,oa xgjkbZ dks 2 fe-eh- rd 

fu;af=r djsaA 

3- mi;qDr tkyh dk iz;ksx djsaA 

4- cWd ukbZQ ds fdukjksa dks lq/kkjsa ;k bls 

cnysaA 

1- dV vkWQ@vksojyWi dks LVsiy dh yackbZuqlkj 

vWMtLV djsaA 

2- ueh c


Cktkt vkWVks QhMj dh izfrLFkkiuk ds fy, 

s 

a 

a 

Cktkt vkVW ks QhMj vlEs cy :i ea Hkts h tkrh g]S bldh mRre ifz rLFkkiuk ds fy, fuEu dne mBkus dh vko ’ ;drk gAS 

1. ^;w* DWyEi dks Mh vkj ftu e”khu dh Qz se ij yxk,W rFkk fuf'pr dj ysa fd lHkh LØw dls x, gSaA 

2. vkWVks QhMj ds ekmfUVax ,Waxy ds izR;sd uV dks


Cktkt vkWVks QhMj esa vkusokyh ijs’kkfu;ksa ls NqVdkjs ds fn’kk funsZ’k 

Ikjs’kkfu;ksa ds y{k.k laHkkfor dkj.k laHkkfor mik; 

1. diMs dk ,d cktw ea s ljduk 

2. vij jkys j ,d rjQ f[kldrk gks 

3. dikl dk ioz kg de gks 

a 

4. gkiW j ds fupys fgLls ls xBq fy;k W vk jgh 

gks 

1. jkys j ij vleku ruko 

1. 

2. 

ykdW c”q k


BAJAJ DR GIN INSTALLATION GUIDELINES 

BAJAJ DR GIN WITH AUTO FEEDER 

GRID TYPE 

HOPPER SHEET 

SEED GUARD 

UPPER PANEL 

ROLLER 

WEIGHT 

CROSS BAR 

GEAR BOX 

LOWER PANEL 

FRAME OFF-SIDE 

MAIN PULLEY WITH HUB 

SEED CHANNEL 

FRAME-GEAR SIDE 



19


ASSEMBLIES 

OFF SIDE FRAME & SWING LEVER ASSEMBLIES 

CROSS BAR, ROLLER SHAFT & SEED GUARD ASSEMBLIES 

RAIL ASSEMBLY 

BEATER SHAFT ASSEMBLY 

GEAR BOX ASSEMBLY FRONT SIDE 

GEAR BOX ASSEMBLY BACK SIDE 

HUB ASSEMBLY 

AUTO FEEDER ASSEMBLY 

SCREW CONVEYOR FOR SEED & SCREW CONVEYOR DRIVE 

ASSEMBLIES 

ROLL PRESS STAND & MOTOR RAIL ASSEMBLIES 



20


8 

OFF SIDE FRAME 

ASSEMBLY 

31 

30 

28 

41 

43 

43 43 

43 

5 

3 

34B 

32 33B 

39A 9 

3 

40 

6 

3 

8 

3 

32 

33 A 

33 

34 A 

7 

3 

2 

4 

35 

OFF SIDE SWING LEVER 

ASSEMBLY 



21


OFF SIDE FRAME & SWING LEVER ASSEMBLES 

QTY 

PER 

M/C. 

DESCRIPTION 

JUMBO 

MODEL 

PART NO. 

EXTRA 

LONG 

MODEL 

SR 

NO. SPECIAL 

MODEL 

QTY 

PER 

M/C. 

DESCRIPTION 

PART NO. 

EXTRA 

LONG 

MODEL 

SR 

NO. 

JUMBO 

MODEL 

SPECIAL 

MODEL 

24 145 145 J145 RATCHET BOLT3/4”X1” 2 

SIDE FRAME 2 

1 1 E-1 J-1 

25 146 146 J-146-A RATCHET 2 

2 125 125 125 SWING LEVER PIN OFF SIDE 2 

26 146-A E-146-A J-146-A CAP 2 

3 118 118 118 TAPER PIN FOR SWING LEVER OFF SIDE 2 

27 137 E-137 J-137 CAP STRIP 2 

4 S-126 S-126 S-126 SWING LEVER OFF SIDE 2 

28 39-A 39-A 39-A HEX HEAD NUT 3/4” 6 

5 159 159 159 PLAIN WASHER 1” 2 

29 143 143-A 143-A BEATER STUD 4 

6 4 4 4 HEX HEAD NUT 1” 2 

30 42-A 42-A 42-A GREASE PIPE WITH COUPLING 4-1/2” LONG 2 

7 49 49 J-49 WEIGHT LEVER WITH BOLT & NUT OFF SIDE 2 

31 44 44 44 GREASE NIPPLE 1/4” STRAIGHT 2 

8 44-B 44-B 44-B GREASE NIPPLE 1/8”STRAIGHT 6 

32 S-66-E S-66-E S-66-E BALL BEARING FOR SWING LEVER(6011) 4 

9 130 130 130 STUD FOR WEIGHT LEVER OFF SIDE 2 

33-A S-66-F S-66-F1 S-66-F1 OIL SEAL 60X80X6 2 

10 131 131 131 HEX HEAD NUT 7/8” 2 

33-B S-66-F2 OIL SEAL 55X80X6 2 

11 167 167 167 PLAIN WASHER 7/8” 2 

S-66-A S-66-A S-66-A SWING LEVER COVER ( 61 MM BORE ) 2 

34-A 

12 51 51 J-51 WEIGHT LEVER ROD 2 

S-66-F2 SWING LEVER COVER ( 56 MM BORE ) 2 

34-B 

13 53 E-53 J-53 WEIGHT OFF SIDE 2 

35 43 43 43 C.S.K. 3/16”X1/2”SCREW 16 

14 52 52 52 H.H.S.5/8”x 2” BOLT 2 

36 S-66-D S-66-D S-66-D SPACER RING 18.5MM THICK FOR SWING LEVER 2 

15 45 45 45 H.H.S.5/8”x 4” BOLT 2 

37 S-128 S-128 S-128 SWING LEVER BUSH OFF SIDE/CLUTCH OFF SIDE 2 

16 39 39 39 HEX HEAD NUT 5/8” 2 

38 6 6 6 H.H.S.1/4”X1/2” BOLT 24 

17 171 171 171 CHECK PIN 4 

39 11 11 11 UPPER PANEL COVER OFF SIDE 1 

18 27 27 27 SQUARE HEAD BOLT ½”X4-1/2” 4 

39-A 11-A 11-A 11-A UPPER PANEL COVER GEAR SIDE 1 

19 13 13 13 SIDE SEGMENT PLATE LEFT 2 

40 10 10 10 LOWER PANEL COVER LEFT OR RIGHT 2 

20 14 14 14 SIDE SEGMENT PLATE RIGHT 2 

41 12 E-12 J-12 HOPPER SHEET 2 

21 9 9 9 H.H.S. 5/16”X1-1/2”BOLT 8 

42 5 E-5 J-5 SEED CHANNEL LEFT OR RIGHT 2 

22 21 21 21 PLAIN WASHER5/16” 4 

5/16” 4 

43 22 22 22 HEX HEAD NUT 

23 134 134 134 SEED GUARD PIN 4 



22


3 

5 

2 

4 

3 

2 

CROSS B AR ASSEMBLY ROLLE R SHAFT ASSEMBLY 

1 

4 

3 

2 

1 

4 

2 

5 

3 

SEED GUARD ASSEMBLY 1 

3 

1 

4 

2 

3 

4 



23


CROSS BAR ASSEMBLY 

QTY. 

PER 

M/C 

DESCRIPTION 

JUMBO 

MODEL 

PART NO. 

EXTRA 

LONG 

SPECIAL 

MODEL 

SPECIAL 

MODEL 

SR 

NO. 

1 2 E-2 J-2 CROSS BAR 2 

2 159 159 159 PLAIN WASHER 1” 2 

3 4 4 4 HEX HEAD NUT 1” 4 

4 3 3 3 DISTANCE BUSH CUM BELT SHIFTER CLAMP 4 

5 - - - 153 SPLIT WASHER 1" 2 

ROLLER SHAFT ASSEMBLY 

QTY. 

PER 

M/C 

DESCRIPTION 

JUMBO 

MODEL 

PART NO. 

EXTRA 

LONG 

SPECIAL 

MODEL 

SPECIAL 

MODEL 

SR 

NO. 

1 122 E-122 J-122 ROLLER SHAFT 2 

2 123 123 123 TAPER PIN FOR ROLLER SHAFT & ITS FLANGES 4 

3 193-A 193-A 193-A CHROME WASHER FOR ROLL 78/90/110 

4 124 124 124 ROLLER FLANGE 4 

SEED GUARD ASSEMBLY 

QTY. 

PER 

M/C 

DESCRIPTION 

JUMBO 

MODEL 

PART NO. 

EXTRA 

LONG 

SPECIAL 

MODEL 

SPECIAL 

MODEL 

SR 

NO. 

1 133 E-133 J-133 HOLDER FOR SEED GUARD 2 

2 175 175 175 H.H.S.5/16”X3/4” BOLT 4 

3 22 22 22 HEX HEAD NUT 5/16” 4 

4 134 134 134 SEED GUARD PIN 4 



24


RAIL ASSEMBLY 



25


RAIL ASSEMBLY 

QTY. 

PER 

M/C 

PART NO. 

SR 

NO. 

DESCRIPTION 

JUMBO 

MODEL 

EXTRA 

LONG 

SPECIAL 

MODEL 

SPECIAL 

MODEL 

FLAT RAIL 1 

1 16 E-16 J-16 

2 17 E-17 J-17 BACK FLAT (BACK KNIFE) 2 

3 19-A E-19-A J-19-A FIXED FLAT (FIXED KNIFE) 2 

4 20 E-20 J-20 FLAT HOLDER 2 

5 15-A 15-A 15-A C.S.K. 5/16”X1-3/4” SCREW 10/14/16 

6 21 21 21 PLAIN WASHER 5/16” 10/14/16 

7 22 22 22 HEX HEAD NUT 5/16” 10/14/16 

8 18 18 18 C.S.K. 1/4’x1/2” SCREW 8/12/16 

9 25 25 25 ROUND HEAD BOLT ½”X4-1/4” 4 

10 158 158 158 PLAIN WASHER ½” 4 

11 26 26 26 HEX HEAD NUT ½” 4 

12 23 23 23 H.H.S. 3/8”X2” BOLT 8/12/16 

13 24 24 24 HEX HEAD NUT 3/8” 8/12/16 

14 157 157 157 PLAIN WASHER 3/8” 8/12/16 



26



32 

33 

35 

31A 

31 

34 

30 



27



SR PART NO. 

QTY 

NO. SPECIAL EXTRA JUMBO 

DESCRIPTION 

PER 

MODEL LONG MODEL 

M/C. 

MODEL 

20 155 155 155 SPLIT WASHER ½” 8 

21 33 33 75 (E.L) H.H.S. 3/8”X1-1/4” BOLT (J) H.H.S. ½”X 1-1/2 6 

SR PART NO. 

QTY 


DESCRIPTION 

PER 


M/C. 

MODEL 

1 31 E-31 J-31 BEATER SHAFT 1 

2 32 32 J-32 BEATER ARM 3 

22 156 156 156 SPLIT WASHER 3/8” 18 

3 154 154 154 SPLIT WASHER 5/8” 3 

23 6 175 175 H.H.S. 5/16”X3/4”BOLT 8 

4 111 111 J-111 H.H.S. 5/8” X 3” 2 

24 35 E-35 J-35 MOVING FLAT 2 

5 151 151 J-151 HOLLOW WASHER FOR BEATER SHAFT OFF SIDE 1 

25 40 E-40 J-40 BEATER TROUGH (DONGI) 1 

6 151-A 151-A J-151-A HOLLOW WASHER FOR BEATER 

SHAFT GEAR SIDE 1 

26 38 E-38 J-38 GRID 9/32” SLOT (PLEASE REFER PG. 3) 2 

27 40-A 40-A J-40-A STEEL STRIP (PATTI) FOR BEATER TROUGH 4 

7 S-41.H S-41.H J.41.H COVER FOR BEATER BEARING 

HOUSING OFF SIDE 1 

28 28 28 28 C.S.K. 3/8”X1-1/2” SCREW 12 

8 S.41-G.1 S.41-G.1 OIL SEAL 55X65X6 2 

29 24 24 HEX HEAD NUT 3/8” 18 

8A S.41-GJ.1 OIL SEAL 65X75X10 1 

29-A J-24 HEX HEAD NUT 3/8” 12 

8B S.41-GJ.2 OIL SEAL 58X75X10 1 

30 157 157 PLAIN WASHER 3/8” 

6 

9 41-C 41-C BALL BEARING IN BEATER OFF SIDE(6008) 2 

J-41-C BALL BEARING IN BEATER OFF SIDE(6208) 2 

30-A J-157 PLAIN WASHER ½” 6 

31 S-41-F-1 S-41-F-1 OIL SEAL 50X65X8 

1 

10 S-41-E S-41-E J-41-E BEATER BEARING HOUSING OFF SIDE 1 

31-A S-41-FJ.1 OIL SEAL 55X75X10 

1 

11 41-D 41-D 41-D DISTANCE BUSH FOR BEATER SHAFT 1 

12 S-41-1 S-41-1 J-41-1 CLOSE COVER FOR O.S. BEATER BEARING HSG. 1 

32 110 110 J-110 OSCILLATING HEAD 

1 

13 231 231 J-231 H.H.S. 5/8” X 2.1/2 ” BOLT - (J) H.H.S. 5/8” X 3” 3 

33 108 108 J-108 SETTING PIN/HEAD PIN 

1 

14 S-41-G S-41-G J-41-G COVER FOR BEATER BEARING HSG. GEAR SIDE 1 

34 J-31-A SLEEVE (DISTANCE BUSH JUMBO) 55X65X25 

1 

35 SPACER RING 4 MM THICK FOR BEATER 

15 41 41 NEEDLE ROLLER BEARING IN 

BEATER HSG.(5568) 2 

GEAR SIDE 

15A J-41 NEEDLE ROLLER BEARING IN BEATER HSG. 

(NA 4911) 2 

16 S-41-B S-41-B J-41-B BEATER BEARING HOUSING GEAR SIDE 1 

17 S-41-F S-41-F J-41-F COVER FOR BEATER BEARING HSG. GEAR SIDE 1 

18 43 43 43 C.S.K. 3/16”X3/4”/ 3/16”X1” SCREW 16 

19 112 112 112 H.H.S. ½ ”X 2-1/2”BOLT 2 



28



6 

30 

9 

2 

30 



29



SR PART NO. 

QTY 


DESCRIPTION 

ER 


M/C. 

MODEL 

16 S-58.B.1 S-58-B.1 S-58-B1 32 MM DISTANCE BUSH FOR GEAR PIN LARGE 1 

QTY 

PER 

M/C. 

DESCRIPTION 

PART NO. 

EXTRA 

LONG 

MODEL 

SR 

NO. 

JUMBO 

MODEL 

SPECIAL 

MODEL 

GEAR BOX ONLY 1 

1 46-A 46-A 46-A 

17 S-59.A S-59.A GEAR WHEEL STEEL 95 TEETH 1 

2 114 114 114 TOP COVER FOR GEAR BOX 1 

17-A S-59-A(H) HELICAL GEAR 89 TEETH 1 

3 75 75 75 H.H.S. ½”X1-1/2”BOLT 20 

18 54-A 54-A 54-A KEY FOR PART NOS.-58-B & S-59-A 1 

4 68-A 68-A GEAR WHEEL STEEL 106 TEETH 2 

19 76 76 76 FRONT COVER FOR GEAR BOX 1 

4A 68-A(H) HELICAL GEAR 99 TEETH 2 

20 113 113 113 INSPECTION HOLE COVER 1 

5 69 69 69 5 MM THICK WASHER FOR ECCENTRIC 3 

SHAFT/106 TEETH /99 TEETH HELICAL GEAR 

21 214 214 214 M.S. RIVET 1/4”x1-1/2” 4 

6 71 71 71 CROWN NUT 3/4” 2 

22 79-B 79-B 79-B HUB ASSEMBLY COMPLETE 1 

7 S-55 S-55 S-55 GEAR PIN SMALL 1 

23 S-56-A S-56-A S-56-A WASHER FOR GEAR PIN LARGE 1 

8 S-57-B S-57-B GEAR WHEEL STEEL 49 TEETH SMALL BOSS 1 

23-A S-55-A S-55-A S-55-A WASHER FOR GEAR PIN SMALL 1 

8A S-57-B(H) HELICAL GEAR 46 TEETH SMALL BOSS 1 

24 215 215 215 C.S.K. 3/8”X3/4” FOR GEAR PIN WASHER SMALL 1 

9 S-58-B.2 S-57.B.2 S-58.B2 BALL BEARING FOR GEAR(6007) 4 

24-A 216 216 216 C.S.K. 3/8”X1” FOR GEAR PIN WASHER LARGE 1 

10 S-57.B.1 S-57.B.1 S-57.B.1 SPACER RING 2 MM THICK FOR GEAR PIN SMALL 1 

25 43-A 43-A 43-A C.S.K. 3/16”X1/2” FOR GEAR PIN WASHER 4 

11 S-56 S-56 S-56 GEAR PIN LARGE 1 

26 174 174 174 H.H.S. 3/8”X3/4” BOLT 2 

12 42-B 42-B 42-B GREASE PIPE WITH COUPLING 8-1/2” LONG 2 

27 159 159 159 PLAIN WASHER 1” 2 

13 44 44 44 GREASE NIPPLE 1/4”STRAIGHT 2 

28 4 4 4 HEX HEAD NUT 1” 2 

14 176 176 176 ALLEN BOLT 3/8”X1-1/2” 3 

H.H.S. 5/16”X3/4” BOLT 1 

29 175 175 175 

15 S-58 B S.58 B 

GEAR WHEEL STEEL 49 TEETH LONG BOSS 1 

30 72 72 72 SPLIT PIN 1/8”X1-1/2” 2 

15-A S-58-B.(H) HELICAL GEAR 46 TEETH LONG BOSS 1 

NOTE : HELICAL GEARS ASSEMBLY CAN BE USED INSTEAD OF SPUR GEAR ASSEMBLY WHEREVER DESIRED 



30



21 



31



QTY. 

PER 

M/C 

PART NO. 

SR 

NO. 

DESCRIPTION 

JUMBO 

MODEL 

EXTRA 

LONG 

SPECIAL 

MODEL 

SPECIAL 

MODEL 

1 46-A 46-A 46-A 

GEAR BOX ONLY 1 

2 S-49 S-49 S-49-J WEIGHT LEVER WITH BOLT & NUT GEAR SIDE 2 

3 44-B 44-B 44-B GREASE NIPPLE 1/8” STRAIGHT 2 

4 45 45 45 H.H.S. 5/8”X4” BOLT 2 

5 39 39 39 HEX HEAD NUT 5/8” 2 

6 S-48 S-48 S-48 BUSH FOR WEIGHT LEVER GEAR SIDE HARDENED 2 

7 47 47 47 WEIGHT LEVER STUD GEAR SIDE 2 

8 51 51 J-51 WEIGHT LEVER ROD 2 

9 54 54 J-54 WEIGHT GEAR SIDE 2 

10 52 52 52 H.H.S. 5/8”X2” BOLT 2 

11 70 70 70 SHEET METAL COVER FOR SWING LEVER 2 

12 S.66 S.66 S.66 SWING LEVER GEAR SIDE 2 

13 S.66.D S.66.D S.66.D SPACER RING 18.5MM THICK FOR SWING LEVER 2 

14 S.66.A S.66.A S.66.A BALL BEARING FOR SWING LEVER (6011) 4 

15 S.66.F S.66.F OIL SEAL 55X80X6 2 

15A S.66.F1 OIL SEAL 60X80X6 2 

16 S.66.A S.66.A S.66.A SWING LEVER COVER (56 MM BORE 2 NO’S & 61 MM BORE 2 NO’S) 4 

17 43A 43A 43A C.S.K. 3/16”X1/2” SCREW 16 

18 S.67 S.67 S.67 SWING LEVER BUSH GEAR SIDE/CLUTCH GEAR SIDE 2 

19 65 65 65 KEY FOR GEAR WHEEL 106 TEETH / 99 TEETH HELICAL 2 

20 50 50 50 TAPER PIN FOR WEIGHT LEVER 2 

21 S.62 S.62 S.62 STEEL BUSH SWING LEVER GEAR SIDE HARDENED 

2 



32


HUB ASSEMBLY 

4 

34A 

34 

5 

33 

25A BAJAJ STEEL INDUSTRIES LIMITED 


33


HUB ASSEMBLY 

SR PART NO. 

QTY 


DESCRIPTION 

PER 


MODEL 

M/C. 

19 97 97 97 BALL BERING HOUSING IN CON-ROD WITH COVER 1 

QTY 

PER 

M/C. 

DESCRIPTION 

JUMBO 

MODEL 

PART NO. 

EXTRA 

LONG 

MODEL 

SR 

NO. 

SPECIAL 

MODEL 

1 79 79 79 HUB 1 

20 101 101 101 BALL BEARING HOUSING COVER 1 

2 86 86 86 SHEET METAL DISH (KATORI) 1 

21 96 96 J-96 CONNECTING ROD 1 

3 84 84 84 ROLLER BEARING FOR HUB (Nu 309) 1 

22 09 109 109 H.H.S.3/8”X 2” BOLT 1 

4 85-A 85-A - INSIDE BUSH FOR ECCENTRIC SHAFT (LARGE) 1 

23 156 156 156 SPLIT WASHER 3/8” 1 

4A 85 B SPACER RING 4.5 mm FOR JUMBO 1 

24 103 103 103 ECCENTRIC WASHER 1 

4B 85 C STEEL BUSH FOR ECCENTRIC SHAFT 5mm JUMBO 1 

25 104-A 104-A STEEL PINION 20 TEETH (HARDENED) 1 

5 85 85 INSIDE BUSH FOR ECCENTRIC SHAFT (SMALL) 1 

5A 85 D STEEL BUSH FOR ECCENTRIC SHAFT 29mm JUMBO 1 

25A 104-A(H) HELICAL PINION 19 TEETH (HARDENED) 1 

6 84-A 84-A BALL BEARING FOR HUB (6309) 1 

26 69 69 69 5MM THICK WASHER FOR ECC SHAFT 1 

6A 84-A 84-A BALL BEARING FOR HUB (6309) (effect from 2009 ex M/C) 2 

27 71 71 71 CROWN NUT 3/4” 1 

7 S-66-F S-66-F S-66-F OIL SEAL 55X80X6 1 

28 72 72 72 SPLIT PIN 1/8”X1-1/2” 1 

8 S-79-A S-79-A S-79-A COVER FOR HUB 1 

29 102 102 102 KEY FOR PART NO.104,104A & 83A 1 

9 88 88 88 STEEL OUTER RING FOR ECCENTRIC SHAFT 1 

30 90 90 90 KEY FOR PART NO.89,89-A & 83-A 1 

10 34 34 34 H.H.S. 5/16”X1” BOLT 3 

31&31A 42-A 42-A 42-A GREASE PIPE WITH COUPLING 4-1/2” LONG 1 

11 89-A 89-A 89-A FAST PULLEY VEE BELT DRIVE 1 

32 44-A 44-A 44-A GREASE NIPPLE 1/4” ANGULAR 1 

12 89 89 89 FAST PULLEY FLAT BELT DRIVE 1 

33 107 107 WRIST PIN (HARDENED) 1 

13 93-A 93-A 93-A END WASHER FOR VEE BELT PULLEY 1 

33A E-250-A J-250-A GAJJAN PIN (effect from 2009 EL Model m/c) 1 

14 93 93 93 END WASHER FOR FLAT BELT PULLEY 1 

106 106 WRIST PIN BUSH (HARDENED) 2 

34 

15 52 52 52 H.H.S. 5/8’X2” BOLT 1 

34A E-250-B J-250-B GAJJAN PIN BEARING RNA 6902(effect from 2009 EL m/c) 

1 

16 83-A 83-A 83-A ECCENTRIC SHAFT VEE BELT DRIVE 1 

35 44-B 44-B 44-B GREASE NIPPLE 1/8” STRAIGHT 1 

17 83 83 83 ECCENTRIC SHAFT FLAT BELT DRIVE 1 

36 168 168 168 PLAIN WASHER 3/4’ 1 

18 S-100 S-100 S-100 BALL BEARING FOR CONNECTING HSG.(22211) 1 



34



69 



35





36


DRIVE ASSEMBLY FOR SCREW CONVEYOR 

6 

25 

6 

1 

3 

3 

21 

8 

20 

6 

3 

7 

33 

4 

7 

2 

33 

34 

34 

32 

8 

6 

7 

40 

8 

36 

8 

2 

22 

7 

29 

3 

19 

7 

27 

21 

4 

29 

29 

32 

16A 37 

26 

3 

28 

30 

28 

4 

6 

8 

4 

2 

7 

5 

16A 

8 

6 

8 

6 

2 

24 

23 

7 

2 

7 

37 

8 

7 

8 

7 

1 

BELOW GIN SEED SCREW CONVEYOR ASSEMBLY 



37


BELOW GIN SEED SCREW CONVEYOR ASSEMBLY 

LINE OF 

12 

12 

12 

100 

200 

2 

2 

34 24 24 24 HEX. NUT 3/8” 

(112 FRAME) 1 

35 

2 

36 



38


SR 

NO. 

SL 

BAJAJ DOUBLE ROLLER COTTON GIN 

ROLL PRESS STAND ASSEMBLY 

PART NO. 

EL 

ROLL PRESS STAND ASSEMBLY 

JUMBO 

DESCRIPTION 

1 190 190 

ROLL PRESS ROD 2 

2 J-190 ROLL PRESS ROD( JUMBO) 2 

3 189 189 189 ROLL PRESS PLATE 2 

4 195 195 195 ROLL PRESS NUT 2 

5 191 191 191 ROLL PRESS SPANNER 1 

SR 

NO. 

SL 

PART NO. 

EL 

MOTOR RAIL ASSEMBLY 

JUMBO 

MOTOR RAIL ASSEMBLY 

(SLIDE RAIL FOR ELECTRIC MOTOR) 

DESCRIPTION 

6 192 192 192 

MOTOR RAIL 2 

7 185 FOUNDATION BOLT 5/8”X18” 4 

8 39 HEX HEAD NUT 5/8 4 

9 160 160 160 PLAIN WASHER 5/8” 4 

10 23 23 23 HEX NUT 3/8” 4 

11 157 157 157 PLAIN WASHER 3/8 8 

12 24 24 24 HEX BOLT 3/8” X2” 

4 

13 217 TO 220 ELECTRIC MOTOR 5 HP 1 



QTY. 

PER 

M/C 

QTY. 

PER 

M/C 

39


BAJAJ STEEL INDUSTRIES LIMITED & CIRCOT 

Designed with the user in mind; over 48 years’ experience at hand! 



with inbuilt Screw Conveyor & Lint Side Plate

Bajaj Steel - IMAMBADA PLANT 

BAJAJ GINNING AND PRESSING MACHINERY & EQUIPMENTS 


IMAMBADA ROAD, NAGPUR- 440 018. INDIA 

Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068 

email : bsi@bajajngp.com website : www.bajajngp.com 

Bajaj Steel - HINGNA PLANT 

Double Roller Cotton Gins ~ Auto Feeder ~ Baling Presses ~Pre-Cleaner ~Lint Cleaner~Seed Cotton Opener & 

Cleaner~Pneumatic Conveying and Distribution System of Unginned Cotton for Automatic Plants~Belt conveyors 

~ Pneumatic Conveying System for Cotton lint~Cotton Seed Conveyors, Elevators~Electricals & Spares etc. 

BAJAJ-CEC DELINTING EQUIPMENTS AND SYSTEMS “WORLD’S BEST NOW IN INDIA” 

Cotton Seed Screw Conveyors ~ Vertical Rotary Lifts ~ Seed Cleaner ~ Delinter ~ Pneumatic Conveying and 

Distribution System of Linter and Motes ~ Linter Cleaner ~ Mechanical Distribution of Black Seed ~ 

Decorticator ~ Hull Beater ~ Saw Sharping Machines ~ Electricals & Linter Baling Press ~All other Storage 

and Conveying Equipment and Devices for Delinting, Decorticating & Pressing Requirements 

MOODY 

INTERNATIONAL 

ISO 9001 QMS 

U K A S 

m 

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fie 

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design@blueflames.in

bajaj dr gin & autofeeder

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