FQE Chemicals - Chemical Catalog - Final
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Chemical Catalog
We create chemistries that improve
the efficiency, safety and financial
performance of our clients assets.
fqechemicals.com
DESIGNED AND
MANUFACTURED
IN THE USA
2
Table of Contents
3 Why FQE Chemicals?
4 Website
5 Industries
5 Refinery Debottlenecking
6 Natural Gas Processing
6 Mining
6 Waste Treatment
6 Petrochemicals
8 Applications
9 Degassing
9 Chemical Decontamination
9 Heat Exchanger Cleaning
10 Tank Cleaning
10 Online Cleaning
10 Odor Control
10 Rail Car Cleaning
11 Chemicals
11 FQE Degassing and Decontamination
12 FQE Solvents
13 FQE Pyrophoric
14 FQE H 2S Scavengers
15 FQE NORM Decontamination
16 FQE Scale Control
17 FQE Odor Control
18 FQE Degreaser
20 Related Content
21 Case History
22 Videos
23 White Paper - Exchanger Cleaning
24 White Paper - NORM Decontamination
3
WHY FQE CHEMICALS?
Why FQE Chemicals?
We improve the efficiency, safety and financial performance
of your assets with innovative and patented chemistries that
provide superior value and performance.
Top reasons to choose FQE Chemicals.
Commitment to Safety
and the Environment
At FQE Chemicals, we hold health and safety
as a core value and we actively care for our
employees.
It is the intention of the Company to conduct
all phases of its operations in the safest
possible fashion. Our goals are:
1
2
3
4
Saving you time on critical operations
Chemicals designed to work efficiently
Safer processes
Reduce exposing personnel to hazardous conditions
Drive down your costs
Reduce the need for manpower and equipment
Patented products
Continually innovating to meet tomorrow’s challenges
• To provide our employees with a safe
work environment, protecting them to the
best of our ability from injury
• To protect the public and our clients
against injury or damage to the best of our
ability
• To protect our assets, vehicles, buildings,
equipment and products against damage
or loss
• To protect our environment against spills
or contaminations of chemical spills/
releases to the air, ground, water and soil
FQE Chemicals is a proud member of the
following organizations:
WEBSITE
4
Visit our website to access technical
data sheets, white papers and our
extensive list of case histories.
fqechemicals.com
Refinery Debottlenecking
Each unit in a refinery is susceptible to different
types of fouling. Our website features fourteen
different units, where we explain their process, the
problems they cause and our chemical solutions.
Visit our refinery overview page
57
INDUSTRIES
Industries
We have experience with applications
in diverse industries including refining,
natural gas processing, petrochemicals,
waste treatment, mining and more.
Industry
Description
Refinery Debottlenecking
As refinery business margins continue
to decrease, it is important to utilize the
most efficient, time-sensitive cleaning
methods available.
Most importantly, these methods
must maintain a high level of safety
considerations. Chemical cleaning fulfills
these goals.
Applicable
Chemical
Families
• FQE Solvent
• FQE H 2
S Scavenger
• FQE Pyrophoric
• FQE NORM Decontamination
• FQE Degassing
• FQE Scale Control
• FQE Odor Control
• FQE Degreaser
INDUSTRIES
6
Natural Gas Processing
Mining Decontamination
Waste Treatment
Petrochemicals
Natural gas processing comes with
challenges such as the contaminants in
equipment causing reduced throughput
and compromising product quality.
The processing of natural gas includes
removing contaminants like water vapor,
hydrogen sulfide and carbon dioxide
from incoming gas streams.
Mines that are used to access deposits
of valuable resources are susceptible to
several types of fouling.
In addition to the type of mine,
the product being mined can also
determine the type of foulants that will
appear in equipment.
Waste treatment can refer to either
municipal or industrial facilities. However,
most types of waste treatment encounter
many of the same foulants. The
equipment used to clean wastewater can
vary from sour water treating equipment
in oil refining to water hardness scale in
Dissolved Flotation (DAF) systems.
Petrochemical processing includes
cracking plants for olefin production
to linear low-density polyethylene
(LLDPE) catalytic process to alcohols
and surfactants and a multitude of other
processes. One thing they all have in
common is that process equipment
fouling is a huge problem.
• FQE Solvent
• FQE Solvent
• FQE Solvent
• FQE Solvent
• FQE H 2
S Scavenger
• FQE H 2
S Scavenger
• FQE H 2
S Scavenger
• FQE H 2
S Scavenger
• FQE Pyrophoric
• FQE Pyrophoric
• FQE Pyrophoric
• FQE Pyrophoric
• FQE NORM Decontamination
• FQE NORM Decontamination
• FQE Degassing
• FQE NORM Decontamination
• FQE Degassing
• FQE Degassing
• FQE Scale Control
• FQE Degassing
• FQE Scale Control
• FQE Scale Control
• FQE Odor Control
• FQE Scale Control
• FQE Odor Control
• FQE Degreaser
• FQE Degreaser
• FQE Degreaser
7
8
Applications and
Chemicals
Our chemicals can be applied in
a variety of applications. The next
page will provide information on
our most common applications. The
icons represent the application and
are referenced underneath each
chemical family.
9
APPLICATIONS
Degassing
Chemical Decontamination
Heat Exchanger Cleaning
Application
Description
The demand for system
decontamination which meets
or exceeds regulatory safety and
environmental requirements is growing.
Degassing reduces personnel safety
concerns and reduces the release of gas
into the environment while returning
units to full production in record time.
Eliminate dangerous elements inside
your equipment in a way that minimizes
both cost and safety risk with our
chemical decontamination strategies.
Make your equipment safe to enter
without risking safety or downtime with
chemical decontamination.
Pulling a heat exchanger for cleaning
is frustrating, time-consuming and
expensive, but we can help. We custom
engineer solutions and processes which
clean heat exchangers in place, without
the delay, frustration and expense. No
pulling equipment out of service for a
week. No hydroblasting. No
re-fabricating of bundles.
Results Using
Our Chemicals
• Merges into the shutdown phase –
minimizing turnaround time
• Greatly reduces steam-out time
• Limits release of hydrocarbon gas
• Expedites entry into vessels without
the use of fresh air
• Reduces mechanical cleaning time
• Wastewater disposal without concern
for bio-culture toxicity
• Reduces exposure to safety risks of
mechanical cleaning
• Predictable and reliable application
with lower risk to project costs
• Faster execution reduces turnaround
downtime
• Leaves equipment safe for hot work
• Generates minimal waste
• Completely recoverable oils for
hydrocarbon based foulants
• Less exposure to safety risk
• Lower project costs
• Faster project execution
• Less handling of expensive pieces of
equipment
• Improve future heat transfer
APPLICATIONS
10
Tank Cleaning Online Cleaning Odor Control
Rail Car Cleaning
For many facilities, the conventional
tank cleaning practice is expensive
and risky. But FQE Chemicals offers a
chemical tank cleaning methodology
that’s changing the industry standard.
No crew member enters the tank, no
hazardous waste is emitted and up to
98% of your oil is recovered!
Industrial plant operation comes with
a diverse set of challenges that require
solutions tailored towards optimizing
safety and productivity. We have
developed a unique set of chemical
products designed to function in fully
operating environments to continuously
remove static foulants as well as act as
an antifoulant.
Malodors originating from processes
can negatively impact a facility due to
safety concerns, public complaints and
day-to-day operation inefficiencies. Our
odor control products rapidly remove
foul nuisance odors found in storage
vessels, wastewater and sludge. They
are designed to remove a variety of
problem odorants.
FQE Chemicals provides an innovative
rail car cleaning system that is designed
to significantly reduce cleaning
durations and waste effluent volumes
via a vapor phase injection application.
Furthermore, our process does not
require manned entry and therefore
eliminates manpower exposure to
hazardous situations.
• Less exposure to safety risk
• Lower project costs
• Recoverable hydrocarbons
• Less environmental harm
• Expedites execution
• Less manpower requirements
• Extend critical equipment run time
and reduce equipment failure.
• Improve process uptime
• Recover lost potential revenue with
throughput recovery
• Optimize productivity
• Safer Operation
• Increase time between turnarounds
• Rapidly eliminate odors found
in process operations; including
refinery, petrochemical, fertilizer,
wastewater, etc.
• Increase working productivity
• Increase safety and eliminate
personnel exposure concerns
• Eliminate process impact due to
public complaints
• Less exposure to safety risk
• Boosts your financial and business
performance
• Lower waste disposal costs
• Recover hydrocarbon content as an
unexpected revenue stream
11
CHEMICALS
FQE Degassing and Decontamination
Degassing is a chemical cleaning technique that reduces the hazards of dangerous gaseous
elements inside processing equipment. To improve the degassing process, it is often
recommended that decontamination (solvent circulation) precede degassing to minimize the
source of contamination (e.g., sludge, heavy deposits, etc.).
FQE LEL-Vapor will preferentially absorb problematic
LEL’s from vapor spaces and equipment surfaces.
• Reduces degassing time
• Applicable for all light hydrocarbons such as
benzene, gasoline, alkylate, and para-xylene
• Reduces the need for thermal oxidizers and
internal combustion engines
• Can be used when venting/flaring is not
available or feasible
FQE LEL-Surface offers a perfect balance of cleaning
and LEL reduction through a patented formulation of
powerful surfactants and solvents.
• Effective in reducing LEL readings in degassing
operations
• Lowers LEL readings for faster entry
• Effective in decontaminating tanks after bulk oil
removal
• Reduces the need for mechanical cleaning
Learn more about our degassing products
CHEMICALS
12
FQE Solvent
FQE Chemicals dispersants and solvents are designed to target and decontaminate deposits
such as asphaltenes, heavy sludges, waxes, paraffins and polymers typically found in heat
exchangers, vacuum tower bottoms, coker fractionator bottoms, oil storage tanks, and other
hydrocarbon processing equipment.
FQE Solvent-H+ offers unsurpassed performance in
dissolving and dispersing solid hydrocarbon deposits.
• Restores the efficiency of process equipment
• Recovers valuable oil product as a reusable good
• Virtually no waste is generated
• Dissolves and disperses heavy sludges, asphaltenes,
waxes, and paraffins
FQE Solvent-ME is a water-based micro-emulsion
cleaner based on award-winning FQE Solvent-H+.
• Saves money by removing the need for cutter stock
purchase and/or storage
• Leaves all surfaces water wet for inspection
purposes, black light testing approved
FQE Solvent-HW is a polymer/wax dispersant and
decontaminant.
• Restores the efficiency of process equipment
• Recovers valuable oil product as a reusable good
• Virtually no waste is generated
• Dissolves both aliphatic wax and asphaltene
hydrocarbon deposits
FQE Solvent PR+ is very effective in dissolving
hydrocarbon-based solids.
• Reduces outage days compared with traditional
mechanical cleaning methods
• Dissolves hydrocarbon-based solids such as
asphaltenes, resin, and various polymers
• Non-corrosive to stainless steel and soft metals
13
CHEMICALS
FQE Pyrophoric Control
Provides a safe and effective method of neutralizing dangerous iron sulfide deposits on
processing equipment to eliminate the hazardous fire risk.
FQE Pyrophoric is a non-toxic, non-hazardous
formulation designed for application in any operation
where pyrophoric iron presents a hazard.
Winterized version of FQE Pyrophoric.
Compared to potassium permanganate:
• 50% more cost effective
• 50% reduction in downtime; mitigation is twice as
fast
• No residual manganese byproduct
• No adverse effects on waste water treatment
Learn more about our pyrophoric products
CHEMICALS 14
FQE H 2 S Scavenger
Our line of H 2
S Scavengers provide non-reversible elimination of harmful hydrogen sulfide gases
in process equipment.
FQE H 2 S Scavenger is a highly efficient H 2 S scavenger
that reacts instantaneously and provides permanent
elimination of H 2 S. This product works in both liquid and
steam phases.
• Fast reaction time eliminates requirement for ancillary
mixers and storage tanks – maintain a small footprint
• Very cost effective compared to traditional chemical
agents like permanganate and glyxol
• Reduces the need for thermal oxidizers (TO) and
internal combustion engines (ICE)
FQE Dithiazine Clean is designed to dissolve and
prevent precipitation of dithiazine solids commonly
formed when treating H 2 S in natural gas and refining
operations.
• Can be applied as a maintenance treatment or
continuously injected to prevent fouling
• Effective in managing dithiazine solids in refining and
gas processing operations
• Can be used in conjunction with H 2 S scavenging
chemistry to eliminate the issue at the source
• Delivered as a liquid so no additional mixing or
blending is required
• Can be applied with other FQE cleaning/degassing
products so one cleaning stage can be used for
multiple contaminants
Learn more about our H 2 S products
15
CHEMICALS
FQE NORM Decontamination
NORM decontamination products remove Naturally Occurring Radioactive Material from
contaminated equipment, reducing the cost of waste, and providing a much safer alternative to
traditional cleaning methods.
FQE NORM-Clear is a patented, water soluble product
developed with selective extractants designed to
completely remove NORM.
• Saves time and reaches areas not accessible by
traditional hydroblasting methods
FQE NORM-Scale is used to remove surface scale
in NORM remediation and can be followed in this
application by FQE NORM-Clear as a non-destructive
method to remove any radioactive material that is
embedded in the metal pores.
• Reduces the volume of dangerous waste and the
large expense of highly specialized disposal
• Removes NORM radioactively from metal surfaces
to allow the reuse or sale of previously contaminated
material and process equipment
• Less exposure to safety and environmental risks
FQE NORM-Precip is intended to be used in
conjunction with and following the application of FQE
NORM-Clear to obtain radioactive free wastewater for
reduced hazardous disposal.
Learn more about our NORM products
CHEMICALS 16
FQE Scale Control
Scale control chemicals are effective at dissolving difficult scale deposits that collect on common
refinery and utility equipment that cause reduced production and system flow.
FQE Barium-Clear controls scale in operating systems
where traditional acid treatments are not effective.
• Increases oil and gas, and petrochemical production
by removing mineral scale that is restricting flow
• Non-acidic formula is personnel and equipment safe
• Anti-redeposition formula to maintain a
homogeneous fluid and prevent rescaling
• Non-corrosive on most steel
FQE Scale-Solv SS is an engineered cleaning
compound for removal of scale deposits and is
especially effective for the removal of iron oxides and
water salt deposits such as calcium carbonate.
• Safe for use on stainless steel metallurgy
• Very cost-effective compared to other chloride-free
alternatives
• Effective on a wide range of scale deposits
Learn more about our scale products
17
CHEMICALS
FQE Odor Control
Chemistry designed to remove, neutralize and deodorize malodors occurring in equipment.
FQE Ammonia Odor is effective in the removal,
neutralizing, and deodorizing of ammoniacal odors
from processing and storage vessels typically found in
refinery operations.
FQE General Odor is a specially formulated mixture of
environmentally safe compounds designed for odor
control associated with refuse, waste treatment, paper
processing, rendering and other industrial processes.
FQE Mercaptan Odor eliminates mercaptans and
disulfides in crude oils and in refinery operations
through a unique chemical reaction process.
• Odors are permanently removed through source
elimination
• Easily manage operations to threshold specifications
for mercaptans and disulfides
• Efficient and cost-effective treatment
CHEMICALS
18
FQE Degreaser
Degreaser products target foulants and provide efficient cleaning of oils and greases while ensuring
safe working environments.
FQE Pore Clean is an environmentally safe, aqueous
mixture developed as a final polishing step during a
change of service. It will remove hydrocarbon from the
pores of metal or substrate and will keep it dispersed
in water for several hours before any phase separation
occurs.
FQE Degreaser Citrus is an environmentally friendly
concentrated liquid solvent cleaner containing
naturally occurring orange terpene solvents together
with a blend of selected anionic and nonionic
emulsifiers and penetrating agents. It is an exceptional
choice for effective and safe work on difficult
hydrocarbon fouling.
FQE Oil Degreaser is an alkaline water-based degreaser
for efficient cleaning of heavy oils and greases typically
found in petroleum refineries. With its high pH this
chemical is a moderate emulsifier that will phase
separate removed oils when the cleaning liquid is static.
A special blend of inorganic builders is incorporated for
water softening, detergency and all-around superior
performance.
FQE Fin-Fan Degreaser is excellent in removing light
to medium oil contaminants typically found in refinery
and petrochemical plant air coolers (Fin-Fans). It is safe
for application to soft metal surfaces such as aluminum
and brass. Excellent surface adhesion for prolonged
contact and superior degreasing activity.
FQE Wax Degreaser is a liquid cleaning formulation
containing a blend of penetrating and emulsifying
agents. These, coupled with a special blend of
inorganic “builders”, give a product with all-around
superior performance and economy for removal of
waxes and hydrocarbon deposits.
19
Contaminated Piping -
Before Treatment
20
Related Content
The following pages feature
examples of the content you can
find on our website. From case
histories, white papers to videos
that demonstrate our chemicals
abilities.
Contaminated Piping -
After Treatment
21
RELATED CONTENT
CASE HISTORY
US refinery uses FQE® Solvent-H+ to improve safety while reducing
outage time and eliminating mechanical cleaning costs
A refinery located in the Midwestern area of the United States was looking to improve upon the efficiency and
safety of their crude unit exchanger cleaning program.
Results Achieved
Summary of Case History
Over 50% Reduction in
Outage Time
Eliminated Mechanical
Cleaning Costs
Reduced Hydroblasting
Mitigates Personnel Risk
The refinery typically ran a Heavy Canadian Crude and saw consistent issues associated
with heavy organics and asphaltenes. Prior to the vapor phase application, the refinery
had utilized hydroblasting as their sole and preferred method to clean exchangers.
Due to consistent heavy fouling, these exchangers would typically take between 12
– 15 ten-hour shifts to complete. Furthermore, hydroblasting posed numerous safety
challenges associated with handling high-pressure water. These shortfalls led the
refinery to investigate pre-treatment options to reduce the hydroblasting duration
and costs.
As a test comparison, the refinery elected to compare the parallel set of exchangers;
one with no pre-treatment prior to hydroblasting and the other treated with the
patent pending FQE Solvent-H+ product. The Solvent-H+ treated bundle was vapor
phase cleaned over a 4 – 6 hour period.
Following the cleaning process, the refinery compared the two parallel sets and
found that their hydroblasting man-hours were reduced by over 50%, which made
this a significantly safer process. Furthermore, the decreased time led to over 50% in
mechanical cleaning cost savings.
View all our case histories
RELATED CONTENT
22
VIDEOS
Our Library of Chemical Lab Videos
Rail Car Cleaning Application with
our Specialized Chemistries
Dissolving Crystalline Asphalt
Petrochemical Heat Exchanger
Debris Dissolution
Vacuum Tower Bottoms
Sample Dissolution
View our video library
CASE HISTORY
Results Achieved
Cleaning efficiency increased
over 20 times, saving thousands
of dollars in manpower and
equipment charges
Di solved the asphaltenes and
removed a l traces of LEL and H 2 S
Minimal sludge deposits were
left over after chemical cleaning
Chemicals Utilized
LEL-V
in Delaware.
Improve efficiency and financial performance
The refiner was l oking to conduct a change of service on thei rail cars from
dark oil (crude oil) to clear fluid (ethanol) service. The cars n eded to be fully deoiled
to eliminate any po sibility of cro s contamination.
efficient alternative to m e their tigh timelines.
of a final polish.
CASE HISTORY
Chemical Decontamination of a
Primary Separation Settler
FROTH &
SOLVENT
FEED
VAPOUR
SPACE
LAUNDER
LIP
VERTICAL
FEEDWELL
DEFECTOR
PLATE
Results Achieved
50% reduction in down time
Dissolved the asphaltenes and
removed all traces of LEL and H 2 S
Minimal sludge deposits were
left over after chemical cleaning
Chemicals Utilized
60˚
BITUMEN
& SOLVENT
FEED
WATER, SOLIDS
& ASPHALTENES
UNDERFLOW
Typical Separation Settler Diagram
Solvent-H
LEL-V
H2S
Improve efficiency and financial performance
Clean Cone Bottom
CASE HISTORY
Results Achieved
Proce saved 12-24 hours of
outage time; manpower entry
with no delays
Significantly reduced mechanical
cleaning costs and timelines by
di solving heavy sludge in the
fractionator bo toms
LEL and H 2 S reduced to 0
Chemicals Utilized
A large Canadian oil sands operator utilized FQE®
Solvent-H, FQE® LEL-V, and FQE® H 2 S to clean a
large primary separation settler in record time.
The product in the vessel was made up of mostly solvent (C5/C6), and bitumen.
The vessel had a top cylindrical section with an internal diameter of 15.2 meters,
LEL-V
and a conical bottom section with a 60° angle. The settler was enclosed by a
hemispherical roof to contain the vapors released from the froth and solvent
Equipment Cleaned
mixture. The previous attempt by a competitor to clean the settler left LEL
present due to the solvent that was trapped in the asphaltene buildup in the
cone of the vessel.
FQE Solvent-H was applied first to dissolve and flush away heavy deposits at
the bottom of the vessel. Afterward, FQE LEL-V and FQE H 2 S were applied to
remove LEL and H 2 S respectively. The whole operation was done in record time
with a minimum deposit residue at the bottom.
Coker Fractionator
Thr e Stri per Towers
» Pentane Absorber
Chemicals method.
previous turnarounds.
Improv efficiency and financial performance
WHITE PAPER
New exclusive chemical a plication
scale in the oil and gas industry
WHITE PAPER
S
23
RELATED CONTENT
WHITE PAPER
Online/In-Service Exchanger Cleaning
New shock treatment application for heavy hydrocarbon fouled exchangers.
Download the white paper
Summary of White paper
2 |
Crude Oil Composition and
Asphaltene particles CASE are HISTORY believed to exist in oil partly dissolved and partly in colloidal
and/or micellar form. Whether the asphaltene particles are dissolved in the crude oil,
REFINERY PROFILE Asphaltene CRUDE CAPACITY Fouling
in steric colloidal Successful form or in micellar On-Line form depends Asphaltene
to a large extent on the presence
Crude Unit - Texas Refinery
of 310,000 Barrels per day
other particles Remediation (aromatics, resins) in the of crude Vacuum oil. Small Tower asphaltene Bottoms
molecules can
Crude oils are composed be dissolved of two in the major petroleum organic
Visit
components;
our fluid, whereas website
a relatively low molecular
to large access asphaltene weight
technical
oil fraction particles may bulletins, white papers,
(aromatic and paraffinic Heat Exchangers
flocculate saturates) out of the and solution high molecular and can then weight form fraction steric insoluble colloids. in paraffinic liquids. The Example of various asphaltene
insoluble portion is often referred to as videos asphaltenes. and Asphaltenes our extensive are characterized library by a high molecular of case histories.
compounds are depicted above
In-Process weight and Asphaltene a broad Precipitation molecular of weight the asphaltene distribution Anti-Fouling
in a and paraffinic have a high crude coking oil is known tendency. to be Asphaltene irreversible. fouling
Results Achieved
WHITE refers to asphaltenic PAPERDue compounds to their large precipitating size and their out adsorptive in pipelines, affinity storage solid vessels, surfaces, transport precipitated vessels and asphaltenes can
especially process cause equipment irreversible (heat deposition exchangers, which reboilers, may not etc.) wash operating
Clean away exchangers by current at elevated remediation temperatures.
Process equipment fouling in oil refineries and petrochemical industries 40% techniques. Improvement Various in fluid flow rate
Online investigations / In-Service
have established that asphaltenes following can exist shock as micelles when in the presence of excess
is an on-going, severe and
aromatic Crude costly
hydrocarbons.
oil low problem. aromatics Fouling content frequently of equipment results in equipment results fouling during
treatment
75% Reduction in down time
in costly operational Exchanger problems transportation/storage that Cleaning
include: and subsequent processing as the aromatic fraction
Experimental is separated investigation from the crude has shown oil during asphaltenes the distillation to be spherical, process. The cylindrical separation or disk-like forms. All of
these is studies normally are carried indicative out at of temperatures the fact that asphaltene ranging from particles 100 to self-associate. 400°F (38-204°C) This is to say, asphaltene
molecules and more are usually attracted above to one 500°F another (260°C). and The form presence yet larger of agglomerations even a small quantity of asphaltenic of masses.
asphaltenes Inefficient in the crude oil causes fouling in the heat exchangers and distillation
In August Case of Histories 2016, FQE Chemicals introduced the White Papers exchangers varied from 530-700°F Video (277-371°C).
Reduced reliability
Library
It has equipment been found
heat such transfer
use that as
of Access when the reboilers.
a proprietary a an wide asphaltene Additionally,
range chemical of case deposit as
formulation histories is
Excessive lighter in to contact hydrocarbon
for online
removal in learn viscosity as
with Our aromatic components
white papers The solvents, chemical provide an deep selected interface insights for into trial was View FQE videos Solvent-H. from our This lab where we have
and processing
with of a large the crude &
increase
subsequent oil, such
about
propane,
of heavy of the up variety
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and This condensate
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range
product and increase has how been our in viscosity innovative successfully used tested for asphaltene
a range of client samples to show
flexibility
New shock treatment
obstructs hydrocarbons greater
increases
application
the penetration are removed
predominant chemicals in
for heavy
of are during the fouling utilized solvent. distillation, for. is caused Additionally,
requirements
the balance
by asphaltene it is observed in light chemical ends that products to
dissolution the heavier aromatic solve them. and solvent dispersion many times how effective in off-line our tower chemicals are.
Typical fouled exchanger hydrocarbon pulled systems hydrocarbon fouled are not
energy
able concentration
deposition. exchangers
costs
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intent asphaltene changed and
is to inject deposit the tendency
the in chemical suspension for asphaltene when the fouling
and stirring is
tank of cleaning the mixture operations. is The product is designed
prior to hydro-blasting operationsceased accelerated. causing re-deposition fqechemicals.com/case-histories
product into an of operating the asphaltenes system that the was surface. heavily fqechemicals.com/resources
to not negatively impact downstream fqechemicals.com/videos
refinery catalytic
Rail Car Chemical Decontamination
& Change of Service
A service company utilized FQE® Solvent-ME,
FQE® Clean Road, and FQE® LEL-V for a rail car
cleaning a plication at petroleum refinery located
Previously, the client had been cleaning the cars completely through mechanical
means at a rate of around 1 car every 4-5 days and was looking for a more
As part of the initial decontamination process to remove the bulk of the crude
oil, FQE Solvent-ME was vapour-phased injected with steam into the rail cars at
a contro led rate until th effluent coming out of bottoms drain was oil-free.
To ensure that all the cars were truly de-oiled; down to porous cavities in the
steel surface, FQE Clean Road wa subsequently injected into the rail cars as part
Chemical Decontamination and
Dega sing of a Coker Fractionator
An oil refinery Wyoming running heavy
Canadian crude utilized FQE® Solvent-H,
FQE® LEL-V, FQE® H 2 S, and FQE® Pyrophoric for
their turnaround operations and saved 1 day of
outage time.
Previously, the client had utilized terpene-based type chemistries the towers
over a scheduled 12-hour period. Upon completion of the injection period, the
clien traditiona ly had i sues with LEL and VOC levels that required additional
steaming and this would end up delaying manpower entry an a ditional 12-24
hours. Due to issues with prior a plications, a new proce s was chosen; the FQE
Prior to chemical plication, it was confirmed tha there was lack of fluid
communication a the bottom of the coker fractionator. This resulted in
relocating the injection point and indicated tha the fractionator was completely
fouled a the bo tom. It was confirmed that fouling wa significantly higher than
contaminated with asphaltenes causing severe fluid operations, cause emulsion stability nor interfere with
In general, solids crude oil fall into two classes: “basic sediment” and “filterable solids”. These
flow restrictions and loss of production.
waste water processing.
particulates have Off-Line an economic impact or on the In-Place petroleum industry. Carried Cleaning
along with the oil, they can
Potential safety cause fouling, foaming, erosion, Equipment corrosion and other undesirable problems.
A Texas based refinery processing heavy Reduced Depending on the case,
Canadian Following the injection of FQE Solvent-H over the 24-
and environmental coagulants or flocculants might damage provide some aid in solids removal.
crude provided an opportunity Various to treat attempts throughput
Coagulants
heat have are been molecules made with
hour in the treatment industry period to and pre-turnaround operations,
concerns strong polar charge that act to disrupt charges on the surface
exchangers from the vacuum remediate of the oil
tower bottoms the droplets removal that of otherwise asphaltenic prevent
the exchanger deposits in bundles petroleum were removed without delay
coalescence. Flocculants act to agglomerate small particle size
circuitry. The intent of the project production inorganic
was to and solids
confirm refining into larger equipment. particles
and In were general, that
found the to practice be in a “cleaner” condition than
can then precipitate based on density.
product feasibility to prolong is to the take runtime the equipment of the off-line from after production typical high-pressure and water blasting. The Crude
heat exchangers prior to shutdown initiate some operations. method The to remove the Unit heavy management organic deposit team reported that the exchangers
Depositions of the heavy organics present in oil can happen
exchangers have historically accumulation. due to various
been taken out-of-service,
The causes circulation depending of hot on
“have aromatic never been solvents this clean”. As the 24-hour chemical
Fouling can take many their molecular forms. Besides nature. dissolved Diamondoids salts that and can paraffin/wax form scales, may there
the shell cut-off and the bundles has cause is
been
organic deposition
removed used
and
to
biological
and reduce due to lowering
taken the heavy of
injection organic proceeded, deposits. A there was a continual reduction
materials that can the foul crude filters, oil piping, temperature heat exchangers, and the formation distillation of crystalline towers, storage solids.
to a cleaning location where combination
vessels Resins among are
cleaning was of effected solvent not other known treatment to deposit
of and pressure reverse drop and and normal increase in the fluid flow rate
processing equipment. on their own, but they deposit with asphaltenes. The reasons
by employing high-pressure circulation for asphaltene
water blasting. fluid movement deposition
The time with hot through oil have the been exchangers tried with so that after 24 hours of
vary on many factors including variations
required
Contact of temperature, pressure,
to remove the exchanger oil us wells composition,
bundle with mixed for waterblasting
has typically been 3-4 days with substantial 40%.
results. treatment the fluid flow rate had improved by over
Control of fouling flow, is dependent vessel wall on imperfections understanding and the electrokinetic type of fouling effects. and the When mechanism various that initiates the
fouling process. For heavy example, organics for polymerization are The present injection the of
fouling
various crude the oil,
waste generated. chemical
following their interactive additives
can be utilized;
has effects had inconsistent
caustic scrubbing
results
to
where the ratio of asphaltene
remove sulfur compounds, can change anti-oxidation the behavior additives Head Office
Calgary, Alberta
Perth, Western Australia
to resin content of the majority to inhibit
is unknown components. the polymerization
or not high This reaction initiator, or desalting
enough to minimize the deposit accumulation. FQE Chemicals Typically, has recommended the use of FQE
to remove metal initiators. is especially Corrosion important fouling Deer Park, Texas
Suncor Energy Centre, West Tower
14 Cocos Drive
mechanical when can
methods one be of controlled the
The refiner such interacting by the use of surface coatings either as antifoulant
paints or as heavy filming organic amine species products 4820 Railroad Street
#5100 – 150 6 th Ave SW
Bibra Lake, Perth, WA 6163
a decided wire scrappers to try a and FQE line Chemicals moles for downhole tubing Solvent-H and pipeline as an anti-foulant additive to the crude
applications is an designed asphaltene. to protect
has recommended been the For the surface against the accumulation of
predominant “shock” treatment technology where for reducing a selected line blockage oil stream and improving to reduce fluid the flow. occurrence of equipment
corrosion byproducts. example, For asphaltene a regular waxy fouling, crude reducing containing shear Deer Park, and minimizing Texas 77536 mixing of high paraffin Calgary, content Alberta T2P 3Y7
asphaltene anti-foulant chemical product would be fouling where it is in downhole petroleum production
streams with asphaltenic minute crude amounts oil streams Office: 08 9434 3919
In of refinery asphaltenes reduces
circumstances, will the behave fouling.
injected over the application a 24-hour period of high at pressure a dose rate water of 1000 blasting with or pressures refinery operations. approaching A recommended dose rate
differently at low +1 (281) 476-9249
+1 (403) 538-3050
Intl: +61 8 9434 3919
40,000 temperatures psig are (below commonplace the
ppm based on for the heat crude exchanger oil flow rate. bundle The foulant chemical removal. While of 50-100 of some ppm beneficial of FQE Solvent-H into the daily
wax cloud point) effect, compared these with methods a clean
injection are waxy
was costly directly and result into the in a crude large loss oil stream of production being revenues crude due production to the equipment stream can substantially reduce
crude with no other necessitating heavy organics being present.
processed off-line. Copyright upstream ©2020 of the contaminated exchanger equipment fouling and extend production run times
FQE Chemicals
bank. The operating temperature of the heat
fqechemicals.com
while minimizing maintenance | 3 costs.
All Rights Reserved
fqechemicals.com
4 |
NORM Decontamination
options for the mitigation of radioactive
On-line / In-Service
Exchanger Cleaning
New shock treatment application for heavy
hydrocarbon fouled exchangers
Improve efficiency and financial performance
fqechemicals.com
| 5
• Process equipment fouling in oil refineries and petrochemical industries is an
on-going, severe and costly problem. Fouling of equipment results in costly
operational problems that include:
• Reduced reliability and processing flexibility;
• Inefficient heat transfer and subsequent increases in energy costs;
• Excessive maintenance requirements;
• Potential safety and environmental concerns
• Equipment damage;
• Reduced throughput.
• Exchanger Cleaning with FQE® Solvent-H
• FQE Solvent-H dissolves fouling deposits in process equipment and restores
system efficiency. This yields two very important results: it lowers disposal costs
and eliminates the need for personnel entry into a confined space, which results
in a much safer cleaning process.
• “Successful Online Asphaltene Remediation of Vacuum Tower Bottoms Heat
Exchangers” Case History Results
• 40% improvement in fluid flow rate.
• 75% reduction in downtime.
CASE HISTORY
Results Achieved
Cleaning efficiency increased
over 20 times, saving thousands
of do lars in manpower and
equipment charges
Dissolved the asphaltenes and
removed a l traces of LEL and H 2 S
Minimal sludge deposits were
left over after chemical cleaning
Chemicals Utilized
LEL-V
in Delaware.
Improve efficiency and financial performance
The refiner was l oking to conduct a change of service on thei rail cars from
dark oil (crude oil) to clear fluid (ethanol) service. The cars needed to be fu ly deoiled
to eliminate any po sibility of cro s contamination.
efficient alternative to mee their tight timelines.
of a final polish.
CASE HISTORY
Chemical Decontamination of a
Primary Separation Settler
FROTH &
SOLVENT
FEED
VAPOUR
SPACE
LAUNDER
LIP
VERTICAL
FEEDWELL
DEFECTOR
PLATE
Results Achieved
50% reduction in down time
Dissolved the asphaltenes and
removed all traces of LEL and H 2 S
Minimal sludge deposits were
left over after chemical cleaning
Chemicals Utilized
60˚
BITUMEN
& SOLVENT
FEED
WATER, SOLIDS
& ASPHALTENES
UNDERFLOW
Typical Separation Settler Diagram
Solvent-H
LEL-V
H2S
Improve efficiency and financial performance
Clean Cone Bottom
CASE HISTORY
Results Achieved
Process saved 12-24 hours of
outage time; manpower entry
with no delays
Significantly reduced mechanical
cleaning costs and timelines by
di solving heavy sludge in the
fractionator bo toms
LEL and H 2 S reduced to 0
Chemicals Utilized
A large Canadian oil sands operator utilized FQE®
Solvent-H, FQE® LEL-V, and FQE® H 2 S to clean a
large primary separation settler in record time.
The product in the vessel was made up of mostly solvent (C5/C6), and bitumen.
The vessel had a top cylindrical section with an internal diameter of 15.2 meters,
and a conical bottom section with a 60° angle. The settler was enclosed by a
hemispherical roof to contain the vapors released from the froth and solvent
mixture. The previous attempt by a competitor to clean the settler left LEL
present due to the solvent that was trapped in the asphaltene buildup in the
cone of the vessel.
FQE Solvent-H was applied first to dissolve and flush away heavy deposits at
the bottom of the vessel. Afterward, FQE LEL-V and FQE H 2 S were applied to
remove LEL and H 2 S respectively. The whole operation was done in record time
with a minimum deposit residue at the bottom.
LEL-V
Equipment Cleaned
Coker Fractionator
Three Stripper Towers
» Pentane Absorber
outage time.
previous turnarounds.
Improv efficiency and financial performance
0
0
WHITE PAPER
New exclusive chemical a plication
scale in the oil and gas industry
WHITE PAPER
Hour 1 Hour 2 Hour 3 Hour 4 Hour 5 Hour 6 Hour 7 Hour 8 Hour 9 Hour 10
Chemical Injection Time
RELATED CONTENT
24
WHITE PAPER
NORM Decontamination
New exclusive chemical application options for the mitigation of
radioactive scale in the oil and gas industry.
Download the white paper
Summary of White paper
FQE Chemicals was contacted by a Texas-based
Health
Standard
Effects
Cleaning
of NORM
Practice
Case History
petroleum refining company to investigate the use SATS Gas Plant located
Improve efficiency and financial performance
Radiation Measurements
of our product, FQE NORM-Clear , developed Challenges for Encountered in a Texas Refinery
The health effects of NORM are a function of the energy transmitted Resultsto the body as the radiation dissipates excess
The essential part of the radiation monitor is the detector, in which the ionization occurs due Quote to the from absorption the client:
the mitigation energy of radioactive into It living is standard cells, which practice scale may in contamination.
result the oil industry cellular damage is to abandon and genetic contaminated mutation. In the present framework of
stopping power During of α/β-particles the performance the of ƴ-photons. the project, There several is no obstacles/difficulties single instrument capable were encountered of detecting that all impacted types of the overall
radiation protection, equipment effects (pumps, originated piping, by etc). exposure Where abandonment of humans
Following
to radiation is not CRUDE practical,
the draining
are grouped a CAPACITY
typical
of the chemical
as:
radiation (α,β,ƴ) outcome and energies of the work. of the particles (α, β) or photons liquid (ƴ) emitted and a by water NORM. Under operational conditions,
Refinery staff have routinely decontamination encountered process is to use high Visit rinse of the our equipment, website refinery to HSE access personnel measured technical bulletins, white papers,
α- and β-particles varying pressure water blasting at pressures of
“I’m confident that if we had
up to 40,000 Vessel psig to physically Type remove radioactive will be scales. absorbed The by waste the wall products of pipelines and other facility equipment, so that only ƴ-photons
Following the the level of radioactivity interior of the vessel. The detected
videos
vapor-phase degassing
our
stage,
extensive
the may tower be detected. library However, Depropanizer
of ƴ-photons case
Temperature
histories.
until 200 keV Against Time Chart
levels of radioactive Deterministic contamination (contaminated effects: harmful water and tissue
The ƴ-radiation within solids) reactions are subsequently due in large collected
amount
part
of
to
radioactivity
the and 73,000
killing/malfunction disposed of as
was below the
of cells
safety
in
policy
large
measurements was left to were cool as and follows: the third-party contractor was will also not be absorbed in a 1.5 cm a thick smoother steel wall. Only application,
quantities hazardous resulting material Depropanizer
in organ at damage large expense following to the high owner. doses In practice, 190
88
advised that requirements the application for Barrels
this process
was personnel to be day
can
performed entry. Maintenance ƴ-photons at an exceeding staff were
180 200 keV may escape from the
83
their processing equipment. take several days to complete. Background,
elevated temperature.
Sample, allowed to enter Since
Variance,
WHITE PAPER Time The source of the
the arrangements tower with were standard operational not PPE (gloves, equipment, 170 eye so that Optimal meeting deposits Application including all Temperature of your Range
77
CPM
CPM
made advance protection, to circulate and
CPM
a half-face the water respirator) through the and did not 160 require
71
the 228 Ra and 226 Ra subseries may be detected by a
150
66
radioactive scale Stochastic is the High incoming effects: pressure cancer Dimensions
water and crude blasting heritable is oil the effects practice
tower slate involving used by
reboiler, specialized
either cancer refiner TOTAL heating safety
development this instance. CAPACITY
had to equipment be conducted nor
in exposed Piping
through limited exposure
individuals contaminated with NORM
11:20 1,500 3,500 2,000
meter in an external time. specifications we would have
140 NORM survey. For these reasons,
60
owing to Not NORM mutation only would of somatic remediation cells Decontamination
or personnel heritable be disease exposed
steam sparging. Even their to ionizing
The though
offspring radiation,
steam optimal
owing
sparge chemical
to but mutation the
had the conditions
of reproductive
effect the of measurement were 130 not met, for radiation was conducted with a
54
processed by the cells. refinery. This refiner’s is usually operating (D associated x L) staff 13’
12:20
with is 0” also 109’
1,400
long routinely term, 5-1/2” low exposed dose, to
diluting the 3,400 radioactivity
low-level exposure. radiation doses from ƴ-radiation penetrating the
chemical concentration readings 2,000 taken and by also HSE making staff were below 120 been truly ‘NORM-Clear’“ 49
vessel case metal. As a safety conscientious employer, the refinery 90,000
opted to try new detector technology containing available a NaI in scintillation the crystal capable of
specific gravity 400 data CPM of on little the tower value. bottom where the majority 110 of the
43
marketplace 13:30 to reduce the 1,600 level of radiation 9,800 contamination and 100
Achieved Temperature Range
38
radioactive scale
8,200 the potential harm detecting to its employees. ƴ-photons through sample containers.
Barrels was expected per day to be found. The chemical
90
32
Even in the worst case scenarios Application involving NORM in the oil
14:15 1,600 The chemical 9,800
treatment
industry, deterministic
addition water to the 8,200
was circulation processed
effects are
water through
never
was to the
encountered.
The process be site for 80waste-
water
measuring chemical function was
27
The refinery did not have This an is analytical due to the assessment relative low of abundances the radioactive encountered scale and
done as quickly
the tendency
as treatment
for
possible. It facility
many
was recommended without
NORM
delay.
species to self-absorb,
that 70
21
Completed by third-party
designed to include testing the circulating water for
composition. However, whereby we could the presume bulk material the contractor
presence 60
16
15:15
matrix of absorbs some 1,600 regularly the energy from
a diaphragm 10,000
the underlying
or barrel pump 8,400
decays. In the oil industry, radiation
be used by the refiner’s pH, specific gravity, and ƴ-radiation. A sample of the
protection in Chemical the New field of exclusive NORM exclusively Approach
chemical concerns an adequate application
50
10
encountered radionuclide species that are transported with well fluids. contractor For example, control of exposure to low doses where only
to Case expedite Histories the chemical addition. However, circulating water White Papers
Video Library
40 was taken one hour after completion of
4
radium (Ra) prefers the stochastic aqueous phase, effects may occur. 16:15 1,600 10,000
a low volume Access In metering spite a wide of 8,400
pump range the that of various case was histories used delays the to inject FQE and NORM-Clear complications 30 Our white chemical papers provide addition. encountered deep Samples insights were into during to View the videos product from -1 our lab where we have
FQE
options
leading to enhanced
Chemicals was
for
contracted
the
concentrations
mitigation
in
to supply FQE® NORM-Clear,
of radioactive
produced water. Radium is chemically similar to barium (Ba), strontium chemical (Sr), calcium
which is an exclusive chemistry used to selectively
for learn the about degassing the variety process of was applications repurposed our
20 industry problems and how our innovative tested a range of -7
19:15 1,600 11,000 9,400
be drawn every hour for the test parameters.
client samples to show
(Ca), and magnesium (Mg), Radiological and becomes
extract protection radioactive is mainly scale based deposits. on exposure As FQE to Chemicals ionizing 10
-12
for the FQE chemicals application, radiation; does not perform which
NORM-Clear are utilized injection, the even the
for. which refinery at service low doses duties
provided considered can for cause application of its
scale incorporated in the in Group oil and II sulfate gas or carbonate industry
chemical the products process solve to them. be a huge success how and effective has our chemicals are.
0
-18
deposits and scales. Conversely, damage to uranium genetic chemical
and material products,
thorium in cells. it
prefer
engineers This the can solid
the result
insufficient rock
application in phase the development process and of offers
injection rates. 11,400
radiation-induced to supply on-site
The prolonged (end of
cancer consulting many years for successful
Project chemical
20:15 Details
1,600 13,000
During the chemical circulation process, it is expected
and do not dissolve in the later aqueous (somatic application
reservoir effects), water heritable of its
nor
products. disease the resident
The in future refiner
oil addition products. generations, can opt
consumed As
to
fqechemicals.com/case-histories
identified a
have and any some service
valuable circulation)
developmental provider of
the outage chemical effects. its choosing
time by applying process There are perform
that the circulation as two the application
a best practice for the corporation.
fqechemicals.com/resources
water specific gravity would increase, fqechemicals.com/videos
result, the parent radionuclides ways personnel remain
service. can in the be reservoir exposed rock to radiation and only emitted appear by
Background Radiation very low in radioactive
active natural material, including NORM. Irradiation from
chemical concentration. The loss ƴ-radiation of time in would circulation increase, at the and target there full would chemical be a slight strength reduced
concentrations at the surface external during sources drilling and contamination operations. 500 (end of
06:00 The from daughter inhaled
1,600 the nuclides or ingested
amount 2,100 of of 238 sources. Irradiation occurs when the material emitting
radioactive scale removal.
water rinse) decrease in the pH value.
uranium and 232 thorium, radiation such as is 228 located For
radium,
this outside project, 226 radium, the FQE human and
NORM-Clear 210 lead, body. are Irradiation was
prominent
injected from into external a volume sources of water occurs added in the to the proximity vessel. of It was the decided that a
A survey for background radiation was conducted in the proximity of the process vessels to be cleaned. Background
species expected to be sources present. and Since
cascade decreases both
circulation 238 with uranium distance. application
and 232 In thorium the best case
radiation readings were During have
suited of NORM, extremely
the this timeline is usually for the from refinery contaminated turnaround. equipment The refiner emitting typically performs
consistently the circulation within the step, range the of on-site 1400-1600 contractor CPM In practice, using used the a Ludlum the 4 X specific 3 centrifugal hand-held gravity pump Geiger values to counter were circulate increasing. the tower liquid
long half-lives, both series gamma are in radiation, secular
a hot-water
equilibrium which flush is capable following
on a geological of penetrating performance
time equipment of degassing operations. They had an 18-hour time slot for completion of
and a high-sensitivity However, this 2” volume. scale,
X parameter 2” NaI The so
scintillation pump that casing. Personnel frequently working in proximity to
was of little probe. use value could as only a live produce steam approximately sparge into the 400-500 circulating GPM water for liquid prevented circulation. meaningful At this flow rate, the
the ƴ-emission intensities contaminated of their respective
the equipment hot-water
daughter
flush are unaware in
nuclides
their schedule. of can the be low Working with the refinery plant supervision, it was decided to add the FQE
data collection tower used dose
due liquid for exposure. an
to the volume was dilution replaced occurring. about once every 45-60 minutes. The liquid circulation flow rate affected the rate
indication of their parents presence.
NORM-Clear to this hot-water flush cycle.
Chemical Preparation of scale surface removed to expose a new scale surface for chemical reaction.
It is important to recognize that even with low dose exposure, cellular damage is cumulative and the effects of
While the presence of radioactive repeated exposure elements
Application may is evident
conditions not be in realized processing
for FQE for NORM-Clear many equipment years. For involves this reason, defined conscientious operating conditions. refiners have understood the
A typical oil field frac tank The was various used Radiation time to hold delays 20,000 encountered Counts gallons Per of during make-up Minute performance water. Against Following of the Cleaning work completion limited Time of the the ideal treatment conditions.
such as the crude desalters, importance the refinery of radiation had specific accumulation concern for control. the accumulated
Temperature: degassing circulation service, a water sample at 160-180º of the flush F (71-83º water was C). taken for evaluation of free oil content. Residual free oil
radioactivity detected within SATS gas plant gas separation towers (depropanizer and
present in a vessel will compromise the performance of the y-Radiation, radiation reduction CPMchemical treatment as oil coats
debutanizer vessels).
the radioactive scales and Table prevents Highlights chemical contact. Where After Optimal the sample Chemical of the post-degassing Parameters flush water Were was Not Met
determined to be acceptable, 12000 the water held in the frac tank was pumped into tower using a 4 X 3 centrifugal
11400
pH: circulation water at a preferred pH range of 11-12.5 using potassium hydroxide as the preferred alkaline pump
The refinery staff conducted internal radioactivity measurements of the processing
source. supplied by the service provider.
equipment using a Ludlum Instruments Geiger Counter and a GM Survey
10000
Parameters probe. As Achieved Optimal Parameters 9400 Differential
the measurements for radioactivity were conducted inside the equipment, the relative
FQE NORM-Clear was added to the
Operating Contact vessel water content
Temperature8200 using 8200 a small injection 8400 pump. 8400Injecting FQE NORM-Clear
counts per minute (CPM) were likely inclusive of α, β, and ƴ-radiation energies. During
Fluid Velocity: required circulating approximately water 8000
8 hours. pumped During at a flow the chemical rate of a minimum injection time, of 300 the gpm vessel for small was being volume circulated by use of the 4
the previous turnaround, radiation readings taken inside the vessels were in the range
equipment X 3 centrifugal and a minimum pump. of 1,000 90-155º gpm F (32-68ºC) for large volume equipment. 160-180º F (71-82ºC) 70-80ºF (21-27ºC)
of 6,000 CPM. These readings were in excess of their facility safety policies for allowing
personnel entry without stringent safety protective measures. The refinery 6000 pH operations Tower Head Office Bubble Caps Following Treatment Calgary, Alberta Tower Tray Following Perth, Western Treatment Australia
Chemical Circulation
management staff began a survey of available technologies that could reduce the Deer Park, Texas
Suncor Energy Centre, West Tower
14 Cocos Drive
presence of radiation and minimize human
Chemical
contact
Concentration:
exposures.
3-5%
4000
10.4 v/v of - 10.8 FQE NORM-Clear in suitable make-up
4820 Railroad Street
11.5 - water. 12
#5100 – 150 6 th Ave
1.1
SW
- 1.2
Following completion of the chemical injection, a sample of the circulating water was drawn for pH measurement.
Bibra Lake, Perth, WA 6163
The sample result was 10.6 Chemical pH, 2000 lower Deer Concentration
than 2000 Park, the Texas desired 77536 target pH of 12. It was decided Calgary, not to Alberta adjust the T2P pH 3Y7since the
Make-up project Water: had the experienced volumes 2000 of significant make-up water delays should in performance. be limited to a volume required to circulate the water
Office: 08 9434 3919
1.5 - 2.5% 3 - 5% 50% 500
without pump cavitation and to insure the +1 chemical (281) 476-9249 concentration requirement is met. +1 (403) 538-3050
Intl: +61 8 9434 3919
The circulating water temperature
Circulation 0 was much lower than the target temperature at approximately 120º F (49º C).
fqechemicals.com
Time
The design was for the plant Hour staff 1 to circulate Hour 2 the Hour treatment 3 Hour water 4 through Hour a 5 reboiler. Hour However, 6 Hour this 7 could Hour not 8 be
2
Hour 9
|
accomplished, so it was decided 9 hours to Copyright sparge steam ©2020 into the circulating 12 - 16 water hours to raise the water temperature. - 7 The
fqechemicals.com
| 3
hours
temperature never exceeded 160º FQE F (71º Chemicals C) during the treatment Circulation time. Hrs.
4 |
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| 5 fqechemicals.com
6 |
fqechemicals.com
| 7
8 |
CPM
Rail Car Chemical Decontamination
& Change of Service
A service company utilized FQE® Solvent-ME,
FQE® Clean Road, and FQE® LEL-V for a rail car
cleaning application at petroleum refinery located
Refinery Profile
Previously, the client had been cleaning the cars completely through mechanical
means at a rate of around 1 car every 4-5 days and was looking for a more
As part of the initial decontamination process to remove the bulk of the crude
oil, FQE Solvent-ME was vapour-phased injected with steam into the rail cars at
a controlled rate until th effluent coming out of bo toms drain was oil-free.
To ensure that l the cars were truly de-oiled; down to porous cavities in the
st el surface, FQE Clean Road wa subsequently injected into the rail cars as part
Chemical Decontamination and
Dega sing of a Coker Fractionator
An oil refinery Wyoming ru ning heavy
Canadian crude utilized FQE® Solvent-H,
FQE® LEL-V, FQE® H 2 S, and FQE® Pyrophoric for
their turnaround operations and saved 1 day of
Previously, the client had utilized terpene-based type chemistries the towers
over a scheduled 12-hour period. Upon completion of the injection period, the
clien traditiona ly had issues with LEL and VOC levels that required additional
steaming and this would end up delaying manpower entry an a ditional 12-24
hours. Due to issues with prior a plications, a new proce s was chosen; the FQE
Chemicals method.
Prior to chemical plication, it was confirmed tha there was lack of fluid
co munication a the bo tom of the coker fractionator. This resulted in
relocating the injection point and indicated that the fractionator was completely
fouled a the bottom. It was confirmed that fouling wa significantly higher than
Temperature ºF
NORM Decontamination
options for the mitigation of radioactive
On-line / In-Service
Exchanger Cleaning
New shock treatment a plication for heavy
hydrocarbon fouled exchangers
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Temperature ºC
• Health Effects of NORM
• Even with low dose exposure, cellular damage is cumulative and the effects of
repeated exposure may not be realized for many years. For this reason, refiners
have understood the importance of radiation accumulation control.
• Standard Cleaning Practice
• Standard industry practices include abandoning equipment or high pressure
water blasting. Both options result in a large expense to the owner.
• NORM Decontamination with FQE® NORM-Clear and FQE NORM-Precip
• FQE NORM-Clear and FQE NORM-Precip have been designed to address these
highly challenging difficulties and to focus on efficient Radium removal through
selective extraction and preferential adsorptive fractional precipitation. These
techniques effectively target Radium for expedient and cost effective control of
NORM scales and contaminated waters.
• NORM Decontamination Case History Results
• Radioactivity was below the safety policy requirements for personnel entry.
• Staff did not require specialized safety equipment nor limited exposure time.
• Treatment water was processed through the site wastewater treatment facility
without delay.
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