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Manufacturing Machinery World March 2021

Machinery World was launched in 1982 to serve the machinery & production engineering market. Editorially Machinery World is a news and information source that gives direct contact with the provider of innovative services and equipment. Editorial is available both online and as hard copy.

Machinery World was launched in 1982 to serve the machinery & production engineering market.

Editorially Machinery World is a news and information source that gives direct contact with the provider of innovative services and equipment. Editorial is available both online and as hard copy.

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NEW PRODUCTS – NEW PRODUCTS – NEW PRODUCTS<br />

SICK’S FLEXI NEAT AND COMPACT<br />

MID-RANGE SAFETY CONTROLLER<br />

SICK has added the Flexi Compact to its<br />

portfolio of industry-leading safety<br />

controllers, featuring a modular, compact<br />

and scalable design that focuses on space<br />

saving, responsive performance and ease of<br />

use.<br />

The SICK Flexi Compact safety controller<br />

has been conceived with simplicity in mind,<br />

while enabling exceptionally-responsive<br />

machine operation and real-time diagnostics,<br />

suitable for most common machine safety<br />

applications. With rapid response cycle times<br />

of up to 4 ms, the SICK Flexi Compact can<br />

help to ensure space-saving machine designs<br />

with shortest-possible safety distances.<br />

The SICK Flexi Compact is based on a<br />

versatile and expandable concept with each<br />

slim module having a one-click, fit-andrelease<br />

mechanism for easy handling and<br />

exchange. There is a choice of two CPUs,<br />

each with a generous bank of 32 I/O’s, and<br />

one with an additional EtherNet connection.<br />

To this can be added 16-connector, 14mmwide<br />

XTDI and XTDO I/O cards and up to<br />

further 12 expansion modules, ensuring<br />

future-proof scalability for when the<br />

demands on the safety controller increase.<br />

The Flexi Compact’s EtherCAT or<br />

PROFINET gateways enable wide<br />

integration flexibility to higher-level PLCs<br />

and Industry 4.0 applications. Each gateway<br />

has a thin-film display window and push<br />

button controls for quick commissioning and<br />

easy-to-use, real-time diagnostics. Rapid<br />

troubleshooting is also assured thanks to<br />

easy HMI integration via the CPU Ethernet<br />

port option, which supports both Modbus<br />

and SLMP protocols over TCP/IP.<br />

Planning and commissioning a machine<br />

safety configuration is fast and efficient with<br />

the Flexi Compact using SICK’s free-to-use<br />

Safety Designer engineering tool, providing<br />

access to 256 certified function blocks and<br />

safety logic documentation via an intuitive<br />

drag and drop graphical user interface. An<br />

integrated, removable SmartPlug with USB<br />

port enables rapid data transfer and<br />

configuration exchange for efficient set up<br />

and commissioning.<br />

A safety-certified high-speed EtherCAT<br />

backplane bus enables efficient data<br />

communication and rapid response times.<br />

As a result, safety distances to the machine<br />

can be optimised, and shorter cycle times<br />

achieved in highly-dynamic processes.<br />

01727 831121<br />

andrea.hornby@sick.co.uk.<br />

www.sick.co.uk<br />

IGUS GOES TO EVEN GREATER<br />

LENGTHS WITH YE HYBRID SERIES<br />

Easy to install and 50% lighter; energy<br />

supply series made of steel and polymer in<br />

new larger sizes<br />

The world’s first hybrid chain is now<br />

available in two new sizes – designed by<br />

plastics expert igus for construction<br />

machinery and lifting equipment.<br />

These YE hybrid chains, made of polymer<br />

and steel, are 50% lighter than conventional<br />

steel chains and can safely move large<br />

hydraulic hoses and high fill weights<br />

vertically on both mobile crane platforms<br />

and construction machinery.<br />

Justin Leonard, energy chain director at<br />

igus, said: "The challenge for our design team<br />

was to develop the longest possible chain at<br />

the lowest possible weight, and they<br />

succeeded.<br />

“Our YE hybrid chains, now available in<br />

two new sizes, use the optimum mix of<br />

lightweight plastic and tough steel, and can<br />

handle supported and vertical travels.<br />

The new YE.56 is 56mm inner height and<br />

can carry unsupported lengths of up to 8.5<br />

metres.<br />

The YE.108, which is 108mm inner height,<br />

has been developed specifically for drilling<br />

rigs and can safely guide and support heavy<br />

and large hydraulic hoses and cables up to<br />

9.5 metres.<br />

What makes the YE series so special is the<br />

fact that its supporting chain links are made<br />

of steel, whereas the pin/bore connection,<br />

outer links and crossbars are made of a<br />

tribologically optimised high-performance<br />

polymer.<br />

For more information contact<br />

Tel: 01604 677240<br />

Email: ekemal@igus.co.uk<br />

WALTER AG<br />

RELEASE NEW<br />

TC620<br />

SUPREME<br />

THREAD MILLS<br />

High cutting pressure, tool deflection, wear<br />

and overall performance are particular<br />

challenges when it comes to thread milling.<br />

The results of these common issues can be<br />

restrictive cutting performance parameters,<br />

additional cutting passes, short tool life and<br />

even tool breakage. Walter now overcomes<br />

all of these issues with the introduction of the<br />

new TC620 Supreme solid carbide universal<br />

thread milling cutter.<br />

With the arrival of the new TC620<br />

Supreme universal thread milling cutter,<br />

Walter is transferring the functional principle<br />

of its T2711 indexable insert thread milling<br />

cutter to smaller thread diameters. The hardwearing<br />

characteristics of the WB10TJ solid<br />

carbide grade TC620 Supreme ensures tool<br />

wear is drastically reduced. This is further<br />

extenuated by an innovative geometry<br />

design that minimises cutting forces and the<br />

result is significantly higher feed per tooth.<br />

The multi-row design concept not only<br />

reduces machining time and tool wear, it also<br />

improves process reliability. As a universal<br />

thread milling tool that is suitable for<br />

materials from steel and stainless through to<br />

exotic alloys, this process reliability is<br />

particularly pertinent when the TC620 is<br />

used with more demanding materials such as<br />

Inconel 718.<br />

Incorporating a through coolant facility<br />

that provides reliable chip evacuation and<br />

efficient cooling, the TC620 Supreme<br />

guarantees maximum process reliability and<br />

consequently, radius corrections are seldom<br />

necessary. Walter is launching the TC620<br />

Supreme for thread depths of 2 and 2.5XD in<br />

dimensions from M4 to M20 to cater for the<br />

complete needs of the machine shop. The<br />

TC620 Supreme is also available in UNC 8 to<br />

UNC ¾ dimensions. This seamlessly links the<br />

new TC620 Supreme universal thread<br />

milling cutter to the Walter T2711 indexable<br />

insert thread milling cutter for larger thread<br />

requirements.<br />

Website: www.walter-tools.com<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> <strong>World</strong>, <strong>March</strong> <strong>2021</strong> 29

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