Robot Catalogue ---YOUIBOT

YOUIBOT 20
YOUIBOT 21
ADVANTAGES
Automotive Industry
With the open software platform users can integrate the
information flow of material circulation, storage, and assembly
line operation, and comprehensively monitor the material
circulation information to improve quality and lean production.
PAIN POINTS
1. Small Batch and Wide Varieties of Parts
The demand for customized automotive parts is on the rise, and the
traditional manufacturing model fails to adapt to the flexible changes
2. Compact Takt Time
Frequent turnover of each process. The downtime of one workstation
can cause the shutdown of the whole production line and even
downstream customer factories.
3. Difficulty in Material Picking
Since there are many kinds of assembly materials, the uniqueness of
assembled materials leads to huge labor costs in the process of
material entry and exit.
4. Small Storage Capacity
The assembly materials are placed flat on pallets, so the space
utilization rate is low.
5. Low Logistics Efficiency
Traditional handling requires a large amount of labor, with low
efficiency and potential safety hazards. And the pile-up of materials
leads to low space utilization rate.
Intelligent Logistics
Management System
Intelligent
Scheduling System
Mobile robot with lifting module, forklift
robots, three-dimensional shelves
COOPERATION CASES
Project of a Leading Automotive Interior Trim Factory
Project Overview
This is a cable assemblies and wire harness factory of a leading global
automotive interior trim manufacturer. It assembles 60 sets of automotive
interior trims per hour at peak times. To cope with the huge and complex
picking tasks and to improve efficiency and accuracy, the factory
introduced a highly intelligent and flexible mobile robot system.
Solution
It introduces three mobile robots with lifting module, five storage robots,
and three material box handling robots. Equipped with our scheduling
system YOUIFleet and logistics management system YOUITMS, and
integrated with third-party WMS and MES, this solution enables automatic
handling, storage, and assembly line operation of materials, so as to
create a factory warehouse - production line smart logistics system.
Function Implementation
Adaptable to compact workstations: high-speed
handling between production lines.
Digital storage management and automatic
inbound and outbound storage by order.
Goods are transferred from the warehouse to the
workbench in specified purchase order sequence.
Operating efficiency is improved and the entire
logistics process of gear hubs in units 4 and 5 is
automated.
Coordinated movement
of various robots and
comprehensive planning
of logistics process in
workshops.
-50%
100%
Seamlessly
integration with MES,
WMS, and other
upstream systems
Integration with
load/unload systems, code
readers, conveyor systems,
and other industrial
automation equipment.
By adopting mobile robots with lifting module,
forklift robots, three-dimensional shelves, and a
roller conveyor line system, this solution enables
automatic material handling, three-dimensional
storage, fast in/out storage, and efficient assembly
line operation during the whole process.
YOUITMS and YOUIFleet are upgraded in all aspects
according to industrial characteristics, both
supporting various display mode such as display
screen equipment, and PDA. The inbound and
outbound sorting efficiency is significantly
improved and the risk of line stoppage caused by
low efficiency or errors is greatly reduced. YOUITMS
interfaces with the upstream system in terms of
business data to automate the process of
transferring materials to production workstations.
Function Implementation
Lower manual work intensity, 50% less ineffective
walking of operators.
Information interoperability: intelligent O&M,
real-time feedback.
Significant improvement in operating efficiency and
accuracy: the production efficiency rises from
20JPH to 60JPH and the accuracy rate of assembly
line operation is up to 100%.
100% larger storage capacity for the same area
Logistics Project of A Leading Automotive
Transmission Factory
Project Overview
The company is a global leader in the manufacture of automotive
transmissions. With our technical support, it automates the
transportation, transfer, temporary storage, empty apparatus return
processes of the materials on the production lines of the synchronizer
machine processing part according to the actual needs of production,
which ensures a timely, accurate, reliable, and safe logistics process.
Solution
The plant is committed to becoming a typical example of intelligent
factory transformation. In order to enable the smooth flow of logistics
information on inventory between upstream and downstream,
including 16 production lines of synchronizer products and their related
upstream and downstream transfer processes, six customized robots,
together with YOUITMS and YOUIFleet systems, are put into use in this
project. This can help realize the intelligent management of parts in and
out of the warehouse, handling between production lines, and docking
with automatic production lines.