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RIDEFAST AUG 21

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DON’T ‘BRAKE’ A SWEAT<br />

A reduction in weight because there’s less material and better<br />

heat dissipation is the main advantages. As with a lot of the<br />

designs we’ve just spoken about, the looks are almost certainly a<br />

factor for these being picked by manufacturers and consumers.<br />

Carbon brake discs:<br />

The most extreme way to approach heat management is opting<br />

for a carbon ceramic setup.<br />

A hot disc means hot pads, and that results in more gas and<br />

debris being released and the brake fluid heating up causing<br />

brake fade. So why not go for a different material?<br />

Carbon discs are much more resistant to heat, and are also less<br />

likely to warp or deform during heavy use, meaning they’ll usually<br />

last longer. As a bonus, they’re typically much lighter than their<br />

counterparts. HOWEVER!! And please take careful note of this:<br />

Other than being prohibitively expensive, they are not meant<br />

for road use EVER!! Carbon discs … and carbon pads for that<br />

matter are extremely heat resistant and require significant heat to<br />

work, hence why you see MotoGP bikes running on normal discs<br />

and pads in wet races. The water cools carbon discs down too<br />

much to be effective.<br />

For road riding, even if you believe yourself to be the fastest<br />

guy down Long Tom pass, you do not generate enough heat to<br />

get them up to operational temperatures and the long bursts<br />

of speed down open roads generates too much wind, cooling<br />

them down too much and too quickly making them completely<br />

ineffective the next time you grab a handful sending you off into<br />

oblivion.<br />

Disc Size matters …<br />

It really does, no matter what your significant other tells you.<br />

Most systems work by converting kinetic energy into thermal<br />

energy (heat) by friction.<br />

On motorcycles, approximately 70% of the braking effort<br />

is performed by the front brake. This, however can vary for<br />

individual motorcycles; longer-wheelbase types having more<br />

weight biased rearward, such as cruisers and tourers, can have a<br />

greater effort applied by the rear brake. In contrast, sports bikes<br />

with a shorter wheelbase and more vertical fork geometry can<br />

tolerate higher front braking loads.<br />

For these reasons, motorcycles tend to have a vastly more<br />

powerful front brake compared to the rear, (Thanks Wikipedia).<br />

The bigger the disc, the stronger the stopping power. The<br />

more pistons, (or pots if you like), on a caliper, the stronger the<br />

stopping power. The more rotors/discs … you guessed it, the<br />

stronger the stopping power.<br />

That is why bigger adventure and road/super bikes have twin<br />

rotors up front ranging in size from about 300mm to around<br />

330mm and sometimes even bigger, usually with multi-pot<br />

calipers and a single smaller rotor with single pot calliper out<br />

back.<br />

Generally most small bikes have a single rotor with single pot<br />

calipers front and rear and in the case of really small bikes those<br />

are sometimes swapped out for drum brakes.<br />

Brake Disc Applications<br />

Calipers …<br />

Single action calipers have brake pistons that operate on one<br />

side only. This type has a floating pin design which allows the<br />

piston side of the calliper to push onto the disc surface and pull<br />

the other side into contact as well.<br />

Dual action, or opposed callipers, are fixed into position to<br />

reduce flex. Dual action have opposed pistons either side of the<br />

disc to greatly improve the piston area.<br />

13<br />

Multi piston calipers:<br />

Larger rotors can be used to increase braking force, but this<br />

also increases weight and inertia. To overcome this, brake<br />

manufacturers developed callipers four, six and even eight<br />

pistons.

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