Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
Cleaning the chain<br />
Sections are tack welded.<br />
Spring steel forms the cutting edge.<br />
• Beating starts. Eventually Mike took the block<br />
and popped it onto a chunk of wood and<br />
started beating it with a hammer. Its all about<br />
compacting the links. You don’t want junk in the<br />
alloy. Guess what... back onto the cleaning tray,<br />
clean, clean, get any residue off the bar.<br />
• Compressing. Its just like in the movies into the<br />
forge - out again, beat it with a hammer, clean,<br />
and so-on... slowly slowly the links start to weld<br />
together into a single very hot bar. We are not<br />
going to lie. Those first few steps literally took<br />
hours. Once Mike was happy that he had a relatively<br />
compressed bar - it was time to use some<br />
modern technology.<br />
• The Press. Out of the fire and into the hydraulic<br />
press. Once again,a repetitive process. Compress,<br />
turn, compress, clean, borax, forge. Out<br />
repeat - and slowly, slowly a proper bar of metal<br />
starts to appear. Mike keeps stressing the importance<br />
of getting all of the rubbish out of the<br />
bar. Heat, beat clean, heat, beat and eventually<br />
the bar starts to elongate a bit. Eventually there<br />
is less junk falling out of the bar. Mike feeds the<br />
longer solid bar into his big boss mechanical<br />
hammer unit that helps to elongate and shape<br />
and compress. In the fire out, shape... you get<br />
the idea. After what feels like a lifetime... he has<br />
a solid bar that starts looking like something<br />
that could be used to make something out of.<br />
• Cooling. Once Mike had a bar that was the<br />
correct size and shape that looks nothing like a<br />
chain it was dunked into a barrel of vermiculite<br />
overnight to cool down SLOWLY. We went off<br />
to draw out the design of the blade that we<br />
wanted.<br />
Into the forge.<br />
lots of beating.<br />
Borax cleans and works as a flux.