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4 Channel Analog Output with HART - Rockwell Automation

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<strong>HART</strong> SOLUTIONS<br />

From Spectrum Controls<br />

2012


Based in Seattle, Washington USA<br />

Founded in 1983<br />

Global Encompass Partner<br />

Corporate Overview<br />

All products supported through <strong>Rockwell</strong><br />

TechConnect phone support - worldwide<br />

Design and Manufacture products under the<br />

SC and RA label


DTAM Operator Interface<br />

Message View<br />

1983 1986<br />

27+ Years <strong>with</strong> <strong>Rockwell</strong><br />

22 Active Factored Products<br />

27+ Active Spectrum Label Products<br />

PLC-5<br />

1999<br />

SLC 500<br />

2000<br />

CompactLogix<br />

2001<br />

ControlLogix<br />

2002<br />

FlexI/O<br />

2004<br />

MicroLogix<br />

2008<br />

Point I/O<br />

2010<br />

Micro 800<br />

Plug-ins<br />

InView<br />

2012


1771 I/O<br />

Modules<br />

1746 I/O<br />

Modules<br />

Wide Range of Products<br />

1762 I/O<br />

Modules<br />

1734 I/O<br />

Modules<br />

1769 I/O<br />

Modules<br />

Product Family<br />

Webport<br />

Remote Access<br />

1756 I/O<br />

Modules<br />

InView<br />

Industrial<br />

Displays<br />

1794 I/O<br />

Modules<br />

2080<br />

Micro800<br />

Plug-ins


<strong>HART</strong> Primer<br />

UNIQUE COMMUNICATION SOLUTION<br />

The <strong>HART</strong> Protocol supports two way digital communications and is<br />

designed to complement traditional 4-20mA analog signal.<br />

<strong>HART</strong> - Highway Addressable Remote Transducer<br />

<strong>Analog</strong><br />

Signal<br />

Pre-defined Commands<br />

• Common Practice<br />

• General Purpose<br />

• Device Specific<br />

Large Installation Base<br />

Worldwide Support


<strong>Analog</strong><br />

and<br />

<strong>HART</strong><br />

Data<br />

Integrated Architecture<br />

Enterprise<br />

Client<br />

Applications<br />

SMART<br />

Field Devices<br />

Engineering<br />

Workstation<br />

RSLogix / RSLinx<br />

ENet<br />

Ethernet<br />

Device<br />

Management<br />

FieldCare/ AMS<br />

Third Party<br />

Visualizatio<br />

n<br />

RSView or<br />

PanelView<br />

Change<br />

Management<br />

& Maintenance<br />

Asset Center<br />

Point I/O CompactLogix Point I/O<br />

1734 <strong>HART</strong> I/O 1769 <strong>HART</strong> I/O 1734 <strong>HART</strong> I/O<br />

A family of <strong>HART</strong> I/O products


Software Components<br />

Device Management Application<br />

FieldCare / AMS / etc…<br />

Spectrum Controls<br />

CONNECTS<br />

<strong>Analog</strong>+<strong>HART</strong><br />

I/O Gateway<br />

<strong>Rockwell</strong> Software<br />

RSLinx<br />

Workstation<br />

+<br />

+<br />

Enterprise<br />

Client<br />

Applications<br />

ControlLogix<br />

CompactLogix<br />

Point I/O<br />

<strong>HART</strong> I/O<br />

<strong>HART</strong> I/O


Select device<br />

and perform<br />

parameterization.<br />

Online or Offline<br />

FieldCare Device Management<br />

<strong>HART</strong> I/O manages<br />

all communications


<strong>HART</strong> Diagnostics


Benefits Benefits of of an an Integrated Integrated Integrated Network<br />

Network<br />

Commissioning<br />

Efficient Documentation<br />

Simplified Device Configuration<br />

Operation<br />

Real-time diagnostics<br />

Regulatory Compliance (FDA, EPA…)<br />

Maintenance<br />

Automated Predictive Maintenance<br />

Audit Trail / Self Documentation


Existing acquisition methods<br />

• Handheld Communicator<br />

• Clip-on Serial Modem<br />

Limited to point-to-point connection!<br />

Requires you to be in the field!


Enterprise<br />

Client<br />

Applications<br />

ControlLogix<br />

w/ <strong>HART</strong> I/O<br />

<strong>HART</strong><br />

Field Devices<br />

<strong>HART</strong> Field Devices<br />

Highly Standardized<br />

Large Installation Base<br />

Less costly


• PV: Mass Flow Rate<br />

• SV: Totalizer 1<br />

• TV: Density<br />

• FV: Temperature<br />

• Volume Flow<br />

• Std. Volume Flow<br />

• Target Flow<br />

• Carrier Flow<br />

• Calculated Density<br />

• Totalizer 2<br />

• PV: Percent Travel<br />

• SV: Travel Setpoint<br />

• TV: Temperature<br />

• FV: Supply Pressure<br />

• Status Bytes<br />

RAM Fail<br />

Pressure Sensor Fail<br />

Temperature Sensor Fail<br />

Position Sensor Fail<br />

Instrument <strong>HART</strong> Data<br />

Read<br />

Read<br />

Endress+Hauser<br />

Mass Flow Meter<br />

Metso Control Valve<br />

Write<br />

Write<br />

• Set Flow Units<br />

• Reset Totalizers<br />

• Set Zero & Full Scale Range<br />

• Change K Factor<br />

• Change Pipe Diameter<br />

• Set Flow Direction<br />

• Set “Low Flow Cutoff”<br />

• Make Density Adjustments<br />

• Perform Diagnostic Tests<br />

• Set Zero & Span<br />

• Adjust For Mechanical Wear<br />

• Adjust Valve Sensitivity


Commissioning<br />

Quickly verify and document device configuration<br />

and calibration, assure the integrity of wiring, and<br />

confirm the operational capability of every control<br />

loop – all from one central location.<br />

Verify and tune valve performance by performing<br />

loop checks, via the network, and read back<br />

position.<br />

Generate and archive system configuration data<br />

more quickly.


Operation <strong>with</strong> <strong>HART</strong><br />

Normal Operation<br />

4-20mA<br />

PV: Percent Travel<br />

SV: Travel Set Point<br />

TV: Temperature<br />

FV: Supply Pressure<br />

Set Zero & Span<br />

Adjust For Mechanical Wear<br />

Adjust Valve Sensitivity<br />

Diagnostics / Maintenance<br />

4-20mA<br />

Status Byte<br />

RAM Fail<br />

Pressure Sensor Fail<br />

Temp Sensor Fail<br />

Position Sensor Fail<br />

Perform Diagnostic Tests<br />

Reduce on-site human intervention<br />

L<br />

G<br />

X<br />

C<br />

P<br />

U<br />

H<br />

A<br />

R<br />

T<br />

E<br />

N<br />

e<br />

t


Operation <strong>with</strong>out <strong>HART</strong><br />

<strong>Analog</strong> data from three field devices<br />

<strong>HART</strong> data is not being used<br />

PLC performs all calculations<br />

Dedicated field devices<br />

Dedicated I/O modules<br />

More loops to wire<br />

L<br />

G<br />

X<br />

C<br />

P<br />

U<br />

Pressure Flow<br />

E<br />

N<br />

e<br />

t<br />

Temperature


Read Data<br />

PV: Mass Flow Rate<br />

SV: Totalizer 1<br />

TV: Density<br />

FV: Temperature<br />

Volume Flow<br />

Std. Volume Flow<br />

Target Flow<br />

Totalizer 2<br />

Write Data<br />

Set Flow Units<br />

Reset Totalizers<br />

Set Zero & Full Scale<br />

Change K Factor<br />

Change Pipe Diameter<br />

Set Flow Direction<br />

Set Low Flow Cutoff<br />

Operation <strong>with</strong> <strong>HART</strong><br />

Simplified Installation/Wiring<br />

Better Quality Data<br />

More Diagnostic Information


Device Management<br />

Workstation vs. Field<br />

Scheduling<br />

Reduce downtime<br />

System Backup<br />

Fast Recovery<br />

Historical Reference<br />

Identify Trends<br />

Determine Reliability<br />

Maintenance <strong>with</strong> <strong>HART</strong>


Maintenance w/ E+H Fieldcare


Hardware Components<br />

1734-IExCH – 2 or 4 <strong>Channel</strong> <strong>Analog</strong> Input w/<strong>HART</strong><br />

1734-OE2CIH – 2 <strong>Channel</strong> Isolated <strong>Analog</strong> <strong>Output</strong><br />

<strong>with</strong> <strong>HART</strong> (Q4 2012)<br />

Add-on-Profile (AOP) provides tight integration<br />

DTM provides capability for remote configuration and<br />

monitoring<br />

Compatible <strong>with</strong> hand-held <strong>HART</strong> Communicator if<br />

necessary<br />

1769-IF4IH - 4 <strong>Channel</strong> <strong>Analog</strong> Input <strong>with</strong> <strong>HART</strong><br />

1769-OF4IH - 4 <strong>Channel</strong> <strong>Analog</strong> <strong>Output</strong> <strong>with</strong> <strong>HART</strong><br />

AOP and DTM for tight system integration<br />

710 VDC channel to channel isolation<br />

Connects device management interface


Point I/O 1734<br />

1734-IE2CH or IE4CH – 2 or 4 <strong>Channel</strong> <strong>Analog</strong> Input <strong>with</strong> <strong>HART</strong><br />

1734-OE2CIH – 2 <strong>Channel</strong> Isolated <strong>Analog</strong> <strong>Output</strong> <strong>with</strong> <strong>HART</strong> (Q4 2012)<br />

Add-on-Profile (AOP) provides tight integration to all compatible PLCs<br />

DTM provides capability for remote configuration and monitoring<br />

Compatible <strong>with</strong> hand-held <strong>HART</strong> Communicator if necessary<br />

1734-IF4U - 4 <strong>Channel</strong> Universal <strong>Analog</strong> Input (June 2012)<br />

AOP for tight integration to all compatible PLCs<br />

Voltage, Current, Thermocouple, RTD or Resistance<br />

type inputs can be configured individually<br />

on a per channel basis <strong>with</strong> the AOP<br />

16 bit resolution


CompactLogix <strong>HART</strong> Overview<br />

1769sc-IF4H<br />

1769sc-OF4H<br />

4 <strong>Channel</strong>s of <strong>Analog</strong> Input or <strong>Output</strong><br />

710vdc <strong>Channel</strong>-to-<strong>Channel</strong> Isolation<br />

Input channels selectable…<br />

Voltage or Current or Current + <strong>HART</strong><br />

<strong>Output</strong> channels selectable…<br />

Current or Current + <strong>HART</strong><br />

CONNECTS device management<br />

interface<br />

Standard wiring / terminal blocks<br />

Works just like a standard analog but has <strong>HART</strong>!


RA Tools<br />

Integrated<br />

Architecture<br />

Builder<br />

Proposal Works<br />

Full Support<br />

Through RA<br />

TechConnect<br />

Datasheets<br />

User Manual<br />

Technical Notes<br />

Application Notes<br />

Marketing Support<br />

Print Website<br />

Datasheets<br />

Technical<br />

Documentation<br />

Sample Programs<br />

I/O Profiles<br />

Knowledge Base<br />

CD<br />

Catalog<br />

Datasheets<br />

Technical<br />

Documentation<br />

Sample Programs<br />

I/O Profiles<br />

DTM for <strong>HART</strong> I/O<br />

Corporate<br />

Leading Edge<br />

Business<br />

Processes<br />

Heavy Investment<br />

In R & D<br />

Knowledgeable<br />

Application<br />

Support


Worldwide Telephone Technical Support<br />

Worldwide<br />

Phone<br />

Support<br />

<strong>Rockwell</strong> <strong>Automation</strong> TechConnect<br />

For All Spectrum Products<br />

Sample<br />

Projects<br />

Application<br />

Support<br />

Knowledge<br />

Base


<strong>Channel</strong> to Market<br />

Spectrum Controls Works<br />

Exclusively With <strong>Rockwell</strong>’s <strong>Channel</strong><br />

Purchase<br />

Products<br />

Locally<br />

Pricing &<br />

Discounts<br />

Same as<br />

<strong>Rockwell</strong><br />

Local<br />

Support


Contact Information<br />

Office Address<br />

1705 132 nd Ave NE<br />

Bellevue, WA 98005 USA<br />

Tel: +1 425-746-9481<br />

Fax: +1 425-641-9473<br />

Email: spectrum@spectrumcontrols.com<br />

Web: www.spectrumcontrols.com

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