WORLD PUMP
REVISTA TECNICA
REVISTA TECNICA
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
THE INTERNATIONAL MAGAZINE FOR PUMP USERS
Number 625 June 2019
Dewatering
dilemmas:
Selecting a submersible
dewatering pump
Also:
• Oil & gas
• Food & drink
• Abrasive handling
in liaison with
www.worldpumps.com
PUMPS
HOW DO WE BEAT THE
NEGATIVE EFFECTS OF
THE MONSOON RAIN?
RELIABLE PUMPING
TECHNOLOGY
Vietnam is one of the rainiest countries
in the world. The peak is reached
during the three-month rainy season
in late summer and fall. In this period,
the incoming monsoon causes heavy
storms every year. Over the last decade,
these caused rivers and streams
to burst their banks, thus leading to
widespread flooding and human tragedies.
To contain these severe effects,
the Vietnamese government launched
numerous flood control projects. By
May 2019 the biggest flood discharge
pumping station, Yen Nghia, in the
country will be put into operation. AN-
DRITZ delivered ten vertical line shaft
pumps specially customized for flood
control.
Open the photo app on your mobile,
focus on QR code, click on the link
and read more about this project!
ANDRITZ AG / p +43 316 6902-2509 / pumps@andritz.com / andritz.com/pumps
Contents
1
© 2019 Elsevier Ltd. All rights reserved.
This journal and the individual contributions contained in it are
protected under copyright by Elsevier Ltd, and the following terms
and conditions apply to their use:
Photocopying
Single photocopies of single articles may be made for personal use
as allowed by national copyright laws. Permission of the publisher
and payment of a fee is required for all other photocopying, including
multiple or systematic copying, copying for advertising or promotional
purposes, resale, and all forms of document delivery. Special
rates are available for educational institutions that wish to make
photocopies for non-profit educational classroom use.
Permissions may be sought directly from Elsevier Rights &
Permissions Department, PO Box 800, Oxford OX5 1DX, UK;
phone: (+44) 1865 843830, fax: (+44) 1865 853333,
e-mail: permissions@elsevier.com. You may also contact
Rights & Permissions directly through Elsevier’s home page
(http://www.elsevier.com), selecting first ‘Customer Support’,
then ‘General Information’, then ‘Permissions Query Form’.
In the USA, users may clear permissions and make payments
through the Copyright Clearance Center, Inc., 222 Rosewood Drive,
Danvers, MA 01923, USA; phone: (978) 7508400,
fax: (978) 7504744, and in the UK through the Copyright Licensing
Agency Rapid Clearance Service (CLARCS), 90 Tottenham Court
Road, London W1P 0LP, UK; phone: (+44) (0)207 436 5931;
fax: (+44)(0)207 631 5500. Other countries may have a local
reprographic rights agency for payments.
Derivative Works
Subscribers may reproduce tables of contents or prepare lists of
articles including abstracts for internal circulation within their institutions.
Permission of the publisher is required for resale or distribution outside
the institution. Permission of the publisher is required for all other
derivative works, including compilations and translations.
Electronic Storage or Usage
Permission of the publisher is required to store or use electronically
any material contained in this journal, including any article or part of
an article. Contact the publisher at the address indicated. Except
as outlined above, no part of this publication may be reproduced,
stored in a retrieval system or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording or otherwise, without
prior written permission of the publisher.
Address permissions requests to: Elsevier Rights & Permissions
Department, at the mail, fax and e-mail addresses noted above.
Notice
No responsibility is assumed by the Publisher for any injury and/
or damage to persons or property as a matter of products liability,
negligence or otherwise, or from any use or operation of any
methods, products, instructions or ideas contained in the material
herein. Because of rapid advances in the medical sciences, in
particular, independent verification of diagnoses and drug dosages
should be made. Although all advertising material is expected to
conform to ethical (medical) standards, inclusion in this publication
does not constitute a guarantee or endorsement of the quality or
value of such product or of the claims made of it by its manufacturer.
Subscriptions and payments
An annual subscription to World Pumps includes 11 printed issues.
For payment details, please contact the relevant office listed below or
go to: https://www.elsevier.com/books-and-journals/journal-pricing/
print-price-list.
Contents
• Business news 2
• Product news 4
• Articles 12
20
• Oil & gas
• Food & drink
• Abrasive handling
14 12
Cover image courtesy of manine99/Shutterstock.
Corrosion-resistant submersible success 12
A profile of a pump that can handle highly acidic liquid polluted
water and run-off from mines and quarries.
Sealing success eliminates rebuild need 14
How fluid seal technology helped a US manufacturer and blending
facility to cut costs and reduce downtime.
Multi-phase system cuts separation 20
How a multi-phase pumping system eliminated the need for
a separation system in an oil field.
Considerations in pump selection 22
A look at the main factors to be considered when selecting
a submersible dewatering pump.
If you wish to cancel your subscription, please email details to
magazines@elsevier.com
Customers in Europe, Middle East and Africa:
Elsevier Journals Customer Service & Fulfilment Department
The Boulevard, Langford Lane
Kidlington, OX5 1GB, United Kingdom
Tel: (+44) (0)1865 843434
E-mail: JournalsCustomerServiceEMEA@elsevier.com
Customers in Asia and Australasia:
Elsevier Journals Customer Service & Fulfilment Department
3 Killiney Road # 08-01
Winsland House 1
SINGAPORE 239519
Tel: (+65) 6349 0222
Fax: (+65) 6733 1510
E-mail: JournalsCustomerServiceAPAC@elsevier.com
Customers in the United States & Canada:
Elsevier Journals Customer Service & Fulfilment Department
3251 Riverport Lane
Maryland Heights, MO 63043
USA
Tel: (+1) 314.447.8878
Toll: (+1) 877.839.7126
Fax: ( +1) 314.447.8077
E-mail:Journalcustomerservice-usa@elsevier.com
Customers in Japan:
Elsevier Journals Customer Service & Fulfilment Department
Higashi Azabu Bldg. 4F
1-9-15 Higashi-Azabu
Minatu-Ku
Tokyo
106-0044 JAPAN
Tel: (+81) 3 55615037
Fax: (+81) 3 55615047
E-mail: JournalsCustomerServiceJapan@elsevier.com
The editor will be glad to consider contributions but no responsibility
for the safe keeping or return of unsolicited material will be accepted.
WORLD PUMPS is printed by Henry Ling, Dorchester, UK.
ISSN 0262 1762
PERIODICALS POSTAGE paid at Rahway, NJ, USA. POSTMASTER:
please send address corrections to World Pumps, 365 Blair Road,
Avenel, NJ 07001.
A member of Reed Elsevier plc
EUROPUMP INFORMATION
Europump, the Association Européenne des Constructeurs des Pompes, counts more
than 450 pump companies as its members. Seventeen national associations of pump
manufacturers are represented. Within the EU alone, its members have a collective annual
turnover of more than €10 billion. Among Europump’s objectives, are the intention to be
acknowledged as the principal body representing the Euro pean pump industry, and to
become the recognized European source for, and forum for, the exchange of pump industry
related information.
Facebook LinkedIn Twitter
contact: ELSEVIER LTD PO Box 150, Kidlington, Oxford OX5 1AS, UK.
Editorial
Editor: Alan Burrows
Tel: +44 (0) 1865 843686
E-mail: a.burrows@elsevier.com
Business news editor: Roisin Reidy
Tel: +44 (0) 1865 843695
E-mail: r.reidy@elsevier.com
Circulation department
Circulation manager:
Lucy Rodzynska
Tel: +44 (0) 1865 843383
E-mail: lucy.rodzynska@elsevier.com
Advertising
Europe & Rest of World
Christian Hoelscher: Sales director
Tel: +49 (0) 89 95002778
E-mail:
Christian.hoelscher@husonmedia.com
US
Michael Mitchell
Tel: +1 631 673 0072
E-mail: michael@world-pumps.
international
www.worldpumps.com
Charlotte Alexandra
Tel: +1 631 673 0072
E-mail: charlotte@world-pumps.
international
Kristen Riley
Tel: +1 212 2683344
E-mail: kristen.riley@husonmedia.com
Advertising copy controller:
Tel: +44 (0) 1865 843687
E-mail: adcopy@elsevier.com
Production
Production support manager:
Lin Lucas
Tel: +44 (0) 1865 843009
E-mail: l.lucas@elsevier.com
Editorial and advertising offices
Elsevier Ltd, The Boulevard
Langford Lane, Kidlington, Oxford
OX5 1GB, UK
WORLD PUMPS
our environmental policy
We are committed to reducing our environmental
impact wherever possible, by limiting resource use
and efficiently employing sustainable materials and
technologies. This magazine is printed on a type of
paper known as Apollo Gloss, which is manufactured
from ECF pulp (bleached without using elemental
chlorine) produced from renewable forest resources.
The cover is produced using a water-based laminate.
for further information about our environmental
policies, please visit www.reedelsevier.com
2
Business news
WORLD PUMPS June 2019
Svanehøj wins VLEC order
The Danish pump specialist
Svanehøj has secured an order
from Samsung Heavy Industries to
provide 42 pumps for three new
very large ethane carriers (VLECs).
The ships, which have been
ordered by the Chinese company
Zhejiang Satellite Petrochemical,
will be used to carry liquid ethane
from Texas, USA to the company’s
petrochemical terminal in Lianyungang,
China.
The Svanehøj order includes 24
offloading pumps, 12 spray
pumps and six fuel pumps. All of
the pumps will be manufactured
in Denmark and delivered to
Samsung Heavy Industries in
South Korea within the first six
months of 2020.
“3–4 years ago we predicted that
there would be opportunities in
this area as the international
demand for ethane for the
production of plastics has risen.
The Grundfos Group has hired
Ulrik Gernow for the new role of
chief marketing officer (CMO).
Gernow joins Grundfos from the
LEGO Group where he has held
several executive positions over
the past 24 years, most recently
serving as chief business transformation
officer.
He will become a member of
Grundfos group management
reporting directly to CEO and
group president Mads Nipper.
Before moving to Grundfos in
2014, Nipper served as LEGO’s
chief marketing officer and executive
vice president.
Together with our French partner,
GTT, we have worked to develop
solutions specifically for these
VLECs, and we are now beginning
to see the results,” said Svanehøj
sales director Hans Høyer Jensen.
Svanehøj has previously supplied
pump systems for ships that
transport ethane, but not for
vessels as large as these.
www.svanehoj.com
Svanehøj's cargo pumps are used for
offloading liquid gas from the VLECs.
Grundfos appoints chief
marketing officer
“With his proven track record, I
feel convinced that Ulrik can
make great contributions to
Grundfos and our 2025 strategy
as we accelerate our efforts to
pioneer the solutions to the
world’s water and climate
challenges.”
www.grundfos.com
XPV Water Partners
invests in Holland Pump
Canada’s XPV Water Partners, a
growth equity investor focused
on water treatment and management,
has invested in Holland
Pump Company, the US specialty
pump rental and dewatering
solutions provider.
Holland Pump manufactures, sells,
rents and services pumps and
related equipment for infrastructure
project dewatering and
sewer by-pass, as well as for a
wide range of agricultural,
mining, marine and other
industrial applications.
Formed in 1978, Holland Pump
produces diesel driven systems
and maintains a large fleet
including diesel driven rental
pumps deployed primarily in the
southern United States.
Lewa Nikkiso awarded
CERN contract
Lewa Nikkiso Switzerland AG has
received an order worth more
than CHF5.5 million from the
European Organization for Nuclear
Research (CERN), following a call
for tenders.
The contract, which was signed in
September 2018, includes the
delivery of 33 LDG drive units with
remote pump heads in single,
duplex and triplex designs. These
units are intended to cool a variety
of detectors using liquid CO 2
as part
of the ATLAS and CMS experiments.
The contract also covers maintenance
services on the systems for a
period of up to 13 years.
The company’s corporate, manufacturing
and central repair facilities
are in West Palm Beach,
Florida. Holland Pump has branch
offices in Pensacola, Jacksonville,
Orlando, Tampa, Ft Myers, and
West Palm Beach, Florida as well
as an operation in South Carolina.
“XPV shares our vision for future
growth and we’re excited to
leverage their vast network of
industry relationships,” said Win
Blodgett, president of Holland
Pump. “After doing our due diligence
with XPV, it became clear
there was a good basis for a
collaborative business proposition,
and they were the right partner
to help take us to the next level.”
www.hollandpump.com
www.xpvwaterpartners.com
The first test systems were
commissioned in May 2019.
The A Toroidal LHC ApparatuS
(ATLAS) experiment and the
Compact Muon Solenoid (CMS)
experiment are two of four
projects currently installed at the
Large Hadron Collider, the world’s
largest particle accelerator, in
Geneva.
This is not the first time that CERN
and Lewa Nikkiso have collaborated.
In 2005, the research institute
received a Lewa Ecoflow
LDC-M9 pump through the Dutch
institute NIKHEF. Lewa’s Swiss
subsidiary has also provided CERN
with additional pump systems in
various sizes featuring a remote
pump head design.
“Strong customer focused innovation,
world class marketing and
branding, and great leadership, is
the combination that Ulrik will
bring to Grundfos,” said Nipper.
Ulrik Gernow, the new chief marketing
officer at Grundfos.
www.lewa.com
https://home.cern/
The Lewa remote head pumps are intended to cool a
variety of detectors using liquid CO 2 . Source: CERN.
www.worldpumps.com
WORLD PUMPS June 2019
Business news 3
Dover adds All-Flo Pump
to PSG unit
John Crane expands
in Qatar
Dover Corp has completed the
acquisition of All-Flo Pump Co Ltd,
an Ohio-based manufacturer of
specialty air-operated doublediaphragm
(AODD) pumps used to
transfer viscous, abrasive and
hazardous fluids, sludges and slurries.
All-Flo Pump is now part of the
Pump Solutions Group (PSG) unit
within Dover’s Fluids segment.
Founded in 1986 and headquartered
in Mentor, Ohio, All-Flo had
revenues of around US$12 million
in 2018.
“We’re excited to add All-Flo to
our best-in-class portfolio of pump
businesses,” said Richard Tobin,
Dover’s president and CEO. “This
acquisition strengthens PSG’s
market-leading position and is
consistent with our strategic
approach of deploying capital in
close-to-core markets that offer
sustainable, profitable growth, and
where we can confidently create
value for shareholders.”
Karl Buscher, president of PSG,
said: “We are very excited to have
the opportunity to add the All-Flo
range to our unique specialty
pump portfolio. We see All-Flo
expanding our channels and
enabling more flexibility to implement
alternative routes to market.”
PSG brands already include
Abaque, Almatec, Blackmer, Ebsray,
EnviroGear, Griswold, Mouvex,
Neptune, Quattroflow and Wilden.
www.psgdover.com
https://all-flo.com
John Crane, in partnership with oil
and gas and energy service
provider Al-Ahed Trading and
Contracting Co, has opened
Qatar’s first dry gas seal and
testing facility.
Located in the Ras Laffan Industrial
City (RLIC) security area, the new
service centre increases John
Crane’s localization efforts in Qatar.
Phase two of the service centre
will bring additional capabilities to
cover wet seal product services
and support.
John Crane’s other Qatari service
facility, located in the Salawa
Industrial Area near Doha, will
continue to extend wet seal repair
services to oil and gas customers
within the region.
Al-Ahed has represented John Crane
within Qatar for nearly 40 years.
www.johncrane.com
The opening of John Crane’s first dry gas seal repair and test facility in Qatar.
Another acquisition for Dover. Image macgyverhh/Shutterstock.com
Abel secures order for
14 diaphragm pumps
Andritz provides pumps
for water supply in Jordan
Andritz has supplied 12 multistage
axial split case and highpressure
ring section pumps to
the Water Authority of Jordan.
pressure ring section pumps
from the HP43 series for the
water distribution to the Madaba
region.
A Mexican mining company has
commissioned the German pump
manufacturer Abel GmbH to supply
14 hydraulic diaphragm pumps.
The Abel pumps will be used to
transport sulfuric acid-containing
jarosite sludge in the course of zinc
production.
Hydrometallurgical zinc extraction
separates iron and zinc by chemical
precipitation.
www.abel.de
A hydraulic diaphragm pump
from Abel.
The energy-efficient pumps are
now securing the water supply of
the capital city Amman.
Andritz was selected to refurbish the
two key pumping stations Lib and
Wala for Amman's water supply.
Six Andritz multi-stage axial split
case pumps from the ASPM
series were installed to increase
the total capacity of the Lib
pumping station to 2500 cubic
metres per hour. The scope of
supply also included six high-
Andritz says that the new system
should lead to energy savings of
up to 20%.
www.andritz.com
Andritz delivered six multi-stage axial
split case pumps and six high-pressure
ring section pumps. Photo: Andritz.
For more business news,
read Pump Industry Analyst every month.
Download a sample copy at www.pumpindustryanalyst.com
www.worldpumps.com
4
Product news
WORLD PUMPS June 2019
Upgrade mechanical seal
assembly for RS Series
Australian pump manufacturer
Ebsray Pumps, part of PSG, a
Dover company, has a
new mechanical seal
assembly for its RC Series
regenerative turbine pumps.
The new seal assembly is a direct
replacement for the company’s
existing seal assembly on the
RC20, RC25 and RC40 pump
models and no other part
changes are required.
The construction of the new seal
assembly uses the pump’s existing
cartridge, but incorporates a new
multi-spring design, a silicon
carbide (SiC) stationary face, a
carbon rotating face and FKM
O-ring elastomers that are rated
for use in temperatures as low as
-40°F (-40°C).
The new construction aims to
improve the seal’s ability to
handle extreme operating envi-
Simplified design for high
pressure applications
CIRCOR has improved its Allweiler
Emtec-C three-screw coolant
pump so that it can handle
pump outlet pressure needs
from 0 – 100 bar.
Introduced last year, the pump
deals with higher pressure applications
than before and aims to
offer manufacturers one simplified
pump designed for keeping abra-
Circor's Allweiler EMTEC-C now
handles pump outlet pressure needs
from 0 – 100 bar.
The new seal assembly for Ebsray’s RC
Series regenerative turbine pumps.
ronments, to work more effectively
during dry-run operation
and reduce emissions under
normal operating conditions. This
up- grade maintains the RC Series
compliance with Underwriters
Laboratories (UL) UL51, ATEX and
AS1596 operating codes.
Ebsray RC Series pumps with the
new mechanical-seal assembly
was on display at the recent
National Propane Gas Association’s
(NPGA) Southeastern Convention
& International Propane Expo,
held in Atlanta, GA, USA.
www.ebsraypumps.com.au
www.psgdover.com
sive machine chips, particles and
heat away from cutting surfaces
in machine tool coolant service.
Used in high-pressure machine
tool coolant service for metalworking,
transfer lines, grinding
and deep drilling machine applications,
the Emtec-C can be
customised for different sizes and
spindle pitch angles.
The enhanced Emtec-C is for
applications with good, limited or
poor lubricating liquids as well as
abrasive fluids. Its reversed
handing idler and integrated
thrust compensation system, seal
options, transparent backflow pipe
and extra-long piston are all
designed to improve durability
and keep flow loss low.
www.circor.com
Chesterton's high-pressure
packing technology
Chesterton’s DualPac 2212 is
a non-staining, high-pressure
packing that resists burning,
extrusion and needs fewer gland
adjustments than conventional
packing.
The DualPac 2212 is the second
product release with DualPac
The DualPac 2212 is designed for
demanding abrasive sealing
applications in rotating equipment.
Drive technology exhibited
at Water Equipment Show
Danfoss Drives exhibited its drives
for water and wastewater applications
the at the Water Equipment
Show in the UK in May.
Products included the Danfoss VLT
Aqua series of drives, which have
dedicated features for water and
wastewater applications, and the
Danfoss Vacon 100 Flow drives for
pumping applications.
VLT Aqua drives are designed for
AC-motor-driven water and wastewater
applications. Their design
uses the Danfoss back channel
cooling concept which reduces
the need for external cooling by
up to 90%. Aqua drives are
supplied in single-phase versions
with power ratings up to 37 kW
and three-phase versions with
ratings up to 2 MW.
braiding technology. It combines
a burn-resistant material (white)
on the sealing side, with a highly
resilient outer fibre (yellow). The
burn-resistant material conforms
to the pump shaft, while the resilient
fibre resists extrusion and
transfers radial load to the sealing
side of the packing.
The DualPac braiding technology
can be use as end-ring or sealring
by simply reorienting the
packing during installation. The
DualPac 2212 is designed for
demanding abrasive sealing applications
in rotating equipment
such as agitators, mixers, stock
pumps, sludge pumps, slurry
pumps, and process pumps.
www.chesterton.com
The Vacon 100 Flow drives
include dedicated application
menus for pump and other water
segment applications, integrated
two-zone PID control, and multimotor
control facilities provided
as standard. They are available
with power ratings from 0.55 kW
to 800 kW. The drives also include
integrated frost protection, start
and sleep boosting, soft pipe
filling which runs pumps at low
speed until the pipes are filled
and an anti-ragging function that
detects when a pump is blocked
and initiates a user-defined
cleaning sequence.
www.danfoss.com
Danfoss Drives were on show at the
Water Equipment Show in May.
www.worldpumps.com
We meet the diverse needs of customers,
with borehole electric pumps for the collection
of water from deep wells, horizontal pumps
for supplying the Water System.
www.caprari.com
6
Product news
WORLD PUMPS June 2019
New designs feature in
disc coupling range
Gardner Denver supplies
medical vacuum technology
Flender has added two new designs
to its N-Arpex couplings range.
including pumps, fans, compressors,
generators, turbines, and
paper and printing machines.
A new Flender conical bolt
connection for the plate packs is
designed for simple installation of
the N-Arpex couplings, especially
in high torque ranges. The new
addition enhances the power
density of the N-Arpex series.
SHJ Hospital Pipelines (SHJ) is using
Gardner Denver’s Elmo Rietschle
oil-free, screw vacuum pumps in its
piped medical gas systems.
SHJ supplies piped medical gas
systems for hospitals which incorporate
vacuum technology to
help draw off liquids that might
occur during surgery in theatres,
or from patients staying on wards.
Flender has extended its range of
N-Arpex couplings, first introduced
in 2017, with two new
designs featuring eight and ten
bolting points.
N-Arpex now covers a diameter
up to 988 mm and a torque up
to 2,000,000 Nm and has a
compact design and enhanced
bore capacities. A smaller
coupling transmits a higher
torque compared to its predecessor,
Arpex. The torsionally rigid
all-steel disc coupling is suitable
for use in drive applications
Intelligent operator panel
has improved functionality
The new functionality
of Siemens’
IOP improves
operation, monitoring,
diagnostics
and service of all
Sinamics G series
converters.
Siemens is improving the functionality
of its Sinamics intelligent
operator panel IOP-2 for Sinamics
G series converters with the inclusion
of the FW V2.3 SP1 firmware
update. The new functionality
aims to improve local setup, operation,
monitoring, diagnostics and
service of all Sinamics G series
converters.
The FW V2.3 SP1 update also
allows users to transfer special
application functions into the
project menu. These are then
With the two new N-Arpex
couplings, Flender has introduced
a modular system which increases
the number of available types and
reduces the number of components
required. The three standard
predecessor Arpex models merge
into one N-Arpex series. The new
series of couplings has also been
designed for use in potentially
explosive environments as defined
in directive 2014/34/EU and fulfil
the requirements of API610/
ISO13709 and API671/ISO10441.
www.flender.com
easily accessible from a list which
simplifies the setup of the
selected functions using the
Quick Start or Advanced Startup
options. As a result, users can run
their applications without
requiring any specialist knowledge
of the operating parameters.
The FW V2.3 SP1 upgrade offers
special applications and functions
for extended operation of the
Sinamics G120X. For pumps, this
includes de-ragging, pipe filling
mode, cavitation protection,
condensation protection and
hibernation mode. For fans, the
update includes flying restart, skip
frequencies, and automatic restart
functions. The basic requirement
for use of the new functions is
Firmware Pool Version V4.7 SP3.
www.siemens.com
To help deliver the medical gas
required, Gardner Denver has
supplied its S-VSI 301 screw
vacuum pump to SHJ. There is no
oil within the screw technology’s
pumping chamber and so the risk
of process contamination is
reduced to zero. The S-VSI screw
vacuum pump offers suction
capacities from 100 to 600 m 3 /h
and end vacuum of 0.01 mbar
Expansion of ISO
standard pump range
ITT’s Goulds Pumps has added
the IC Open (ICO) Impeller
i-FRAME pump to its portfolio
of ISO standard pumps.
Designed to handle chemical
slurries, waste liquids and challenging
food and beverage applications,
the ICO augments the
standard IC pump design with an
open impeller for handling solids.
This means that the ICO is also
able to deal with air- and gashandling
applications.
Available in 34 sizes and three
different materials, ICO is built to
ISO 2858 dimensions and meets
ISO 5199 standards. In addition to
the open impeller, the pump
features flanges drilled to DIN/ISO
or ANSI, plus a modular design of
four bearing frames, which
maximises interchangeability
across its 34 sizes.
The pump can deal with flows up
to 400 m 3 /hr and heads up to 150
There is no oil within the screw
technology’s pumping chamber
eliminating any risk of process
contamination.
(abs.) and has very low noise
levels because of the low rotational
speed of the screw
technology.
www.gardnerdenver.com
The ICO augments the standard IC pump
design with an open impeller
for handling solids.
m at temperatures ranging from
-40ºC to +280ºC and has a cyclone
seal chamber with improved heat
removal plus a patented spiral
groove design that removes solids
from the sealing area. Its heavyduty
i-Frame Power Frame helps
prevent pump bearing failures
and there is also an i-Alert 2
sensor for machine monitoring.
www.gouldspumps.com/ICO
www.worldpumps.com
PDMD-A10167-00-7600
ORIGINAL.
flender.com/original
8
Product news
WORLD PUMPS June 2019
Magnetic drive system for
electric submersible pumps
Upwing Energy, an artificial lift
technology company, and Mitsubishi
Heavy Industries (MHI) have
been selected by DeepStar, an
international offshore research and
development consortium, to
perform a feasibility and conceptual
study of Upwing’s magnetic
drive system (MDS) for electric
submersible pumps (ESPs).
The study, targeting deepwater
offshore and subsea well applications,
will assess the feasibility of
MDS, a new topology for downhole
rotating systems, which makes
artificial lift devices, such as ESPs,
more reliable and retrievable. MHI
will design and analyse the pump
and mechanical bearings for the
system. The study results will determine
the technical readiness of the
system.
The Upwing and MHI engineers
will start work in June and
complete the study by March 2020.
HNP Mikrosysteme offers
touch control option
German pump manufacturer HNP
Mikrosysteme’s MZR touch control
module is a new combined drive
and control module for miniature
positive displacement pumps.
Available through UK pump
supplier Michael Smith Engineers
(MSE), the MZR touch control
module complements the six
series of MZR micro-annular gear
pumps, also available through
MSE.
The module is designed for
handling many different
liquid media and viscosities
and delivers accurate,
pulse-free pumping.
Applications include
chemical, medical and
pharmaceutical processing
and biotechnology, as
well as ink and paint
The Upwing and MHI engineers will
start work in June and complete the
study by March 2020.
Its scope includes the three main
sub-assemblies of the complete
MDS pump system, including the
deployment and intervention
mechanism, magnetic drive system
and pump and bearing systems.
Herman Artinian, President and
CEO of Upwing Energy, said: “This
study will significantly advance the
technology readiness level of MDS
and will make ESPs the economically
preferred method of artificial
lift for deep water production.”
www.upwingenergy.com
www.mhi.com
dosing, portable power sources,
fuel cells and aerospace.
The module features a graphical
user interface, which supplements
the present control of MZR
dosing pumps via a laptop or PC
and can be used for most MZR
pump sizes and series with low to
medium power drives.
www.hnp-mikrosysteme.de
www.michael-smith-engineers.co.uk
Mikrosysteme’s
MZR touch control
module features a
clear graphical user
interface and can
be used for most
MZR pump sizes
and series.
Motor performance increase
from Caprari’s HT Bearing
Caprari’s MAC series submersible
motors have significantly
increased their performance
thanks to the high trust (HT)
bearing, which has been
patented exclusively by the
company. The HT Bearing
protects the pump and extends
the product life cycle, reducing
its environmental impact and
overall costs for the user.
The HT Bearing has margins
of tolerance that make
it extremely reliable in
all conditions. The
bearing is present in
MAC6 submersible
motors as well as in
the MAC8 and MAC10
larger-sized motors,
both available in cast
iron and stainless steel
versions.
Sensaphone’s
monitoring
system
The Sensaphone Express II monitoring
system from Sensaphone is
aimed at large water and wastewater
facilities.
The Express II system is expandable
to include up to 40 channels
and so is designed for facilities
that require many monitoring
points or for operations planning
future growth.
The system allows users to
remotely monitor for changes in
environmental conditions and
equipment performance around
the clock and easily integrates
with existing floats, pump alarm
outputs and level transducers.
Housed in a NEMA-4X enclosure,
the Express II is protected from
dust, dirt and moisture both
indoors and out. Operators can
increase monitoring capability
This special patent bearing
improves axial load resistance.
The HT Bearing’s performance
provides the motor with a structural
oversizing with respect to
the actual thrust that the wet end
generates, even during operational
changes. To achieve this
result with the new products, the
cage, supports and skids have
been completely redesigned.
www.caprari.com
Maximum resistance and extreme reliability for
Caprari's MAC6, MAC8, MAC10 submersible motors.
The Express II system is expandable to
include up to 40 channels.
with expansion input and output
cards. The LCD display shows
continuous input status and
assists with keypad programming
for simple set up. The internal
rechargeable battery backup
provides 12 hours of continuous
monitoring and alerts in the event
of a power outage.
Water facility operators can use
the Express II system to monitor
the status of pumps, tank levels,
indoor and outdoor temperature,
humidity, ventilation, carbon
dioxide and power failure.
www.sensaphone.com
www.worldpumps.com
10
Product news
WORLD PUMPS June 2019
High stand demand for
exhibtion in IREC 2019
There has been a high demand
for stands at the VDMA’s fourth
International Rotating Equipment
Conference – Pumps, Compressors
and Vacuum Technology, with
50% of the stands already booked
for the accompanying trade
exhibition.
The conference will take place on
24 and 25 September 2019 in
Wiesbaden, Germany. Christoph
Singrün, managing director of
VDMA Pumps + Systems as well
as Compressors, Compressed Air
and Vacuum Technology and
promoter of the conference, said:
"We are delighted at the brisk
demand and the fact that companies
are accepting our offer to
register online for a stand."
In addition to the trade exhibition,
the conference also offers opportunities
to participate as a sponsor
or as a visitor to the extensive
conference programme. This
Tsurumi releases smart
controller
Tsurumi recently presented its
Tsurumi Connect smart controller
system for the digital networking
of pumps and other electrical
systems in the water logistics
sector.
Tsurumi Connect consists of a
small hardware box which is
connected to the pump via the
motor protection plug or a
control cabinet. It records and
analyses the rated flows, controls
the aggregate automatically on
request and prevents wrong
direction of rotation or
over-current.
The box is connected to the
Tsurumi Connect Cloud via
mobile phone, WiFi or LAN,
either permanently or as a
result of an alarm. In case the
connection fails, the box can
Visitors to the last VDMA conference
in 2016.
includes almost 70 presentations
in 28 sessions. The format of the
2019 conference will remain the
same as it was in 2016, with two
days of technical lectures and an
accompanying exhibition.
The previous International
Rotating Equipment Conference in
2016 played host to around 750
participants from more than 30
countries.
www.introequipcon.com
Tsurumi Connect networks all electrical
devices at a construction site.
(Image: Tsurumi)
record data in offline mode for
30 days.
Devices from other suppliers can
be connected to the system and
data from various sensors
recorded, analysed and accounted
for by the control logic.
www.tsurumi.eu
Single-use pump
for low flow rates
Quattroflow has extended its line
of single-use pumps with the
release of the QF30SU single-use
diaphragm pump for low flow
rates.
The QF30SU has flow rates from
0.06 to 30 lph (0.02 to 8 gph) and
is designed for pharmaceutical
and biotech applications that
require lower flow rates.
QF30SU pumps feature a replaceable
polypropylene (PP) wetted
pump chamber that can be
replaced without special tools.
The simple disposal of the pump
chamber eliminates cleaning and
cross-product contamination risk.
It has a high turndown ratio at
500:1 and so can optimise chromatography,
TFF and virus filtration
operations. It also features a
linear flow performance, is retrofit-
Integrated skid for reduced
stress on fracking pump
The SPM EXL Frac pump from
Weir Oil & Gas is a quintuplex
pump designed for harsh fracking
conditions.
The SPM EXL Frac pump has a
frame which is constructed with
an integrated skid designed to
reduce vibrations across the frame
and increase stiffness, thus
reducing stress on the weld. The
frame also reduces the number of
internal groove welds to reduce
cracking. All welds are located on
the outside of the frame to make
them more accessible.
To address the higher stresses put
on the gear system from the high
torque encountered when operating
at high rod loads, Weir
redesigned the gears and pinions
to provide greater surface area
contact on the bull gears and so
reducing the risk of stripping
them.
Quattroflow's single-use pumps primarily
serve the biotech and pharmaceutical
industries.
table to Quattroflow QF150 drives,
and has a maximum pressure of
4 bar (58 psi). Quattroflow pumps
now offer eight sizes covering a
flow range from 0.06 to 16,000
lph (0.02 to 4,227 gpm). The
single-use pumps primarily serve
the biotech and pharmaceutical
industries that require gentle
displacement, product safety,
purity and accuracy.
www.quattroflow.com
Additionally, the new pump
reduces the amount of on-site
maintenance required for operators
as Weir has introduced the
SPM Everbore, a hardened steel
packing bore which eliminates
wash boarding and protects
against packing bore wash
eliminating the need to re-sleeve.
The bore is designed to last the
lifetime of the fluid end and eliminate
maintenance in the red zone.
www.global.weir
The SPM EXL Frac pump is designed to
reduce vibrations across the frame.
www.worldpumps.com
WORLD PUMPS June 2019
Product news 11
Fixed-speed or VSD
Low-pressure blowers
Atlas Copco’s latest addition to
its low-pressure blowers is the
ZL2 11 to 45 kW range, which
has a choice of fixed-speed or
VSD versions.
The ZL2 blowers provide either
pure mechanical basic units
employing dial gauges for pressure
reading, or with an integrated
VSD inverter and intelligent
Elektronikon control. The new
units are available in seven power
ratings; 11, 15, 18, 22, 30, 37 and
42 kW, with corresponding capacities
from 805 to 1375 m 3 /hr relevant
to working pressures from
300 to 1000 mbar (g).
The ZL2 blower design features a
traditional tri-lobe element, with
specially selected strong bearing
and gear set, for low-pressure
applications within demanding
environments, such as pneumatic
conveying, wastewater treatment
and the chemical industry.
Cavitation effects on video
Blackmer, part of PSG, a Dover
company and specialist in positive
displacement, regenerative turbine
and centrifugal pumps, has created
a new video explaining cavitation.
The video illustrates why cavitation
occurs, the potential harmful
effects it has on pumping components
and possible solutions to
avoid this common pumping challenge.
The video is available on the
Blackmer YouTube channel.
Blackmer says that its Cavitation
Suppression Liner can deal with
the challenges of excessive cavitation.
Available as a component on
Blackmer CRL, LGL, SGL, XL, XLW
and TLGF Series sliding vane
pumps, the liner eliminates the
vibration, excessive noise and
pump-component damage that
from cavitation. The design creates
internal recirculation jets that break
apart vapour bubbles before implo-
The ZL2 blower design is for low-pressure
applications within demanding
environments.
The blowers can function at high
ambient temperatures or high
altitudes without issue. Forced
ventilation keeps the internal
temperature of the canopy close
to ambient temperature. Installed
sensors constantly monitor pressure
and temperature.
Feedback on the fixed-speed ZL2
units’ performance is provided by
front-panel mechanical gauges,
which indicate discharge pressure
and inlet filter condition.
www.atlascopco.com
The video shows why cavitation occurs,
its potential harmful effects.
sion. While the vapour levels are
not reduced, the size of each
vapour bubble becomes a fraction
of what it would have been.
The Cavitation Suppression Liner
also allows a controlled amount of
fluid at discharge pressure to bleed
back toward the suction of the
pump. This breaks the larger
vapour bubbles into smaller ones
before they can implode, resulting
in less noise, less vibration and less
wear.
www.blackmer.com
www.psgdover.com
Wangen celebrates 50th
anniversary
This year sees the 50th anniversary
of German pump manufacturer
Pumpenfabrik Wangen
GmbH. It has grown from a small
family business in the agricultural
sector in 1969 to an international
company with a workforce of
more than 200 staff in 2019.
The company takes its name from
the location of its headquarters,
development and production site
in Wangen in the Allgäu region of
Germany.
Today, Wagen supplies
progressing cavity pumps and
twin-screw pumps for many
different industry sectors worldwide
including agriculture, biogas,
sewage treatment and environmental
technology, food, chemicals
and pharmaceuticals.
Sulzer opens applications
for 2019 intern programme
Sulzer will once again run its
summer intern programme for
young engineers in education,
allowing college students to
receive hands-on experience in
turbomachinery repair.
The internship will take place in
Houston, Texas and the 12-week
internship will run from May to
August. It will allow students to
learn and gather hands-on experience
with rotating equipment
such as turbines, compressors,
motors, generators and pumps, as
well as work with skilled shop
mechanics, machinists and technicians.
In addition, the interns will
be assigned one or multiple engineering
projects based on the
skills acquired in the shop, such
as designing new inspection
equipment or techniques that
improve process flow.
The summer intern programme
helps Sulzer to discover promising
young engineers and gives them
Wangen began as a small family business
in the agricultural sector in 1969 and
is now an international company.
Wangen’s first pumps, the Types
80 A & B were agricultural pumps
which were placed under a slurry
tank and so needed less space.
The company entered the international
market in the early 1970s
and survived the difficult times in
the 1990s. It became a global
company with the establishment
of Wangen America Inc. in 2014.
www.wangen.com
the chance to become full-time
employees at Sulzer upon
completion of the programme.
Jennifer Gaines, mechanical
design engineer at Sulzer, and
responsible for running the internship
programme, commented:
“Sulzer offers a unique platform,
where students can learn how the
engineering industry works and
show their talents and skills to a
leading business, like Sulzer.”
www.sulzer.com
Interns will gain hands-on experiences
with rotating equipment including
turbines, compressors, motors generators
and pumps.
www.worldpumps.com
12 Product focus
WORLD PUMPS June 2019
Corrosion-resistant pumps
Corrosion-resistant
submersible success
P
olluted water and run-off from mines and quarries require pumps
that can handle highly acidic liquids. To meet this challenge,
Tsurumi has continued developing its range of submersible
pumps that are made of 316 stainless steel casting.
Since its foundation in 1924, the
Japanese company Tsurumi Manufacturing
Co., Ltd. has been
engaged in the manufacture,
supply and sales of pumps, environmental
devices and related
equipment, with submersible
pumps being key products.
As well as producing general
drainage pumps, Tsurumi puts
great effort into applications for
difficult-to-handle liquids, such as
corrosive and high temperature
liquids and seawater. The company
is now launching its LH-14/
LH-W-14 series corrosion-resistant
pumps, which are suitable for
drainage of corrosive liquids
in mines.
Tsurumi’s submersible corrosionresistant
pumps are made of 316
stainless steel, allowing the LH-14/
LH-W-14 series to handle corrosive
acidic liquids and chemical liquids
with low pH values. These pumps
use highly corrosion-resistant materials
for all parts that are exposed
to fluids, including the impeller,
pump casing, motor frame, outer
cover, strainer stand and flange,
so that the pumps are thoroughly
protected from corroding.
Stainless steel
Tsurumi puts particular effort into
developing submersible pumps
made of 316 stainless steel casting.
Recently, polluted water and
run-off from mines and quarries
have been cited as social problems
in many countries, to the point
that demand for pumps that can
handle these liquids has been
increasing year by year. In fact,
more than 40% of the run-off from
mines is strongly acidic with a pH
value of less than 4. To meet this
application, Tsurumi has continued
development of all stainless steel
pumps that are made of 316
stainless steel casting.
Because they are made of stainless
steel casting, the pumps are
resistant to wastewater containing
abrasive substances, as well as
corrosive liquids. These pumps
have been designed to deliver the
durability needed in harsh fields
where pumps made of aluminium,
stainless steel and cast iron suffer
damage in a matter of weeks, if
not days. Stainless steel casting
considerably improves product
reliability in comparison with
stainless steel in applications
involving heavy-duty work. Tsurumi’s
all stainless steel pumps are
intended for service in harsh
environments such as mines and
quarries and can cover a wide
range of applications.
The LH-14/LH-W-14 series is a
submersible stainless steel casting
high head corrosion-resistant pump
designed for handling aggressive
and corrosive liquids. The all wetted
parts are made of 316 stainless
steel, enables it to withstand
demanding conditions found in
construction, aggregate and
mining applications. Being the
pump cylindrical and slim, it can
be installed in a well casing for
deep well dewatering.
The center flange construction
assures a stable installation even if
fixed by the discharge pipe.
The pump incorporates seal pressure
relief ports that prevent the
pumping pressure from applying to
the shaft seal. Furthermore, to
endure even extended operation at
low water level, these pumps
feature flow-thru design that
forcibly cools down the motor.
LH-14/LH-W-14 series all stainless steel pumps, suitable for drainage of
corrosive liquids in mines.
pH Values and Corrosion Resistance of Tsurumi Pumps. The data is a rough
indication for sulfuric acid (H2SO4) and sodium hydroxide (NaOH). Metals are
affected by the type of acid/alkali, seal material, painting and abrasive environment.
www.worldpumps.com
WORLD PUMPS June 2019
Product focus
13
Model
Discharge Bore
Motor Output
Pumping Fluid
Impeller
Impeller
Pump Casing
Material Motor Frame
Shaft
Rubber Parts
LH-14 (Single Impeller)
LH-W-14 (Dual Impellers)
80 - 200 mm
11 - 110 kW
Corrosive Liquids
Closed
316 Stainless Steel Casting
316 Stainless Steel Casting
316 Stainless Steel Casting
316 Stainless Steel
FPM (FKM)
LH-14/LH-W-14 series specifications.
LH-14 series (Single impeller).
The LH-14 series has a single
impeller, and the LH-W-14 series
has dual impellers.
The LH-14 and LH-W-14 series
are available in a wide product
lineup, covering a discharge bore
diameter of 80 to 200 mm,
motor output of 11 to 110 kW,
and maximum head of
51.8 to 184 m.
LH-W-14 series (Dual impellers).
These pumps, as well as Tsurumi’s
general drainage pumps, are
equipped with an anti-wicking
cable, motor protector, SiC dual
inside mechanical seals with silicon
carbide faces, and Oil Lifter, with
extensive research and a track
record accumulated over many
years combined into Tsurumi
original technologies.
The material used for rubber parts
such as the mechanical seal, oil
seal, O-ring and packing, is FPM
(FKM), which provides high resistance
to heat and chemical exposure.
With these features, Tsurumi
pumps are designed to provide
high reliability and excellent
durability, enabling continuous
operations for long periods.
Experience and expertise
Making skillful use of the experience
and expertise of many years,
Tsurumi focuses on the development
of products that can withstand
demanding applications.
Tsurumi offers a range of products
that can serve in harsh conditions
such as draining high temperature
liquids and seawater as well as
corrosive liquids. To order our products,
please contact us direct. •
The OO series is indicated with
Tsurumi’s series code in this text.
intsales@tsurumipump.co.jp
www.tsurumi-global.com
The best way to stay up-to-date with the latest
business and technology developments in the pump
industry.
Featuring daily news updates, in-depth features, blogs,
downloads, and much more, our online archive gives you
instant access to a wealth of essential information.
Join our growing online audience today.
www.worldpumps.com
www.worldpumps.com
www.worldpumps.com
14
Application
WORLD PUMPS June 2019
Food & beverage
Sealing success
eliminates rebuilds
A
US
manufacturer and blending facility of liquid and dry
sweetener products was faced with mounting costs and
downtime, linked to pump failures in its liquefier unit.
John Crane recommended its Dynamic Lift Up-stream
Pumping seal face technology as a solution.
A manufacturer and blending facility of
liquid and dry sweetener products,
located in upstate New York, was faced
with mounting costs and downtime,
linked to pump failures in its liquefier
unit. The facility’s technicians narrowed
the problem to its batch-run sucrose
blending circulation pump, critical
to liquefying white and brown
sugar, organic and kosher products,
fructose, maltitol, corn syrup and
invert syrups.
The process mixer, which runs an average
of six batches daily, five days per week,
was being hampered by crystallized
liquid sugar inside the pump, causing
shear damage and broken seal
components. The food processor wanted
to eliminate the continuous pump
rebuilds, as well as downtime from seal
and pump part repairs, which cut significantly
into the company’s profit margin.
Dynamic lift
The company looked to John Crane, one of
its seal suppliers, for a solution to the solidified
sugar problem that was causing the
seal-related pump failures. John Crane
The inside of a manufacturing site. The highly-engineered seal face technology, developed by John Crane, addresses the most difficult sealing problems in
unique pump applications.
www.worldpumps.com
WORLD PUMPS June 2019
Application 15
recommended its Dynamic Lift fluid seal
technology as a solution, to not only solve
the crystalized sugar problem, but also to
eliminate the potential of bacterial growth
in the seal support system.
The John Crane
Type 5620USP
(Dynamic Lift/
Upstream
Pumping) seal
design with a noncontacting
face
was used in this
application.
The seal is constructed with FDA
Generally Recognized as Safe (GRAS)
materials, as well as FDA food-grade elastomers.
The seal uses a spiral grooved
seal face and a pure water barrier fluid
to produce a lubrication film at higher
pressure than the process fluid. This
allows the inboard seal faces to run in a
continuous flow of very clean higher
pressure water. This lubricates the
inboard seal faces and effectively
prevents the sucrose from drying or
changing viscosity.
That viscosity change would be
expected with a conventional dual seal
because heat of friction resulting from
contacting inboard faces would have a
detrimental effect on the sucrose
product fluid. The physical envelope of
“The physical envelope of the Dynamic Lift
seal was designed to retrofit into a big
bore version of the existing American
National Standards Institute (ANSI) pump.”
the Dynamic Lift seal was designed to
retrofit into a big bore version of the
existing American National Standards
Institute (ANSI) pump.
Failure eliminated
Since installation of the Dynamic Lift
seal, the pump has not failed because
the primary root cause of failure has
been eliminated by the dynamic lift seal
and the self-sustained lubrication flow
that the seal produces. Since the installation
of the seal the maintenance
personnel have not been called in.
Outage avoidance
MTBR at the plant’s liquefier pump has
increased from a low of one month to
more than 30 months since installation
of the Dynamic Lift seal. Approximately
12 pump-seal-related outages have been
avoided because of
the seal upgrade.
The food processor
is saving $1,000-
$2,400 in seal repair
costs per outage, a
total saved of
$10,000-$15,000 for
this liquefier process pump to date. The
company’s engineering team rate the seal
performance a nine on a scale of one to
10, and stated, “It solved a problem, and is
performing well.”
•
www.johncrane.com
Authors
Sam Ajram, global product manager, John Crane
Eric Motschwiller, sales representative, John Crane
Mike Kalodimos, global product manager,
John Crane
Reliable Flowrox Pump Technology
For transferring, dosing and metering
With Flowrox peristaltic pumps you
don’t need to worry about overheating
IIoT Connecting
Your Equipment:
SINCE 1977
F L O W ROX.C O M
Contact us for more information:
WOPU_adv.indd 2 www.worldpumps.com
20-06-19 14:46
16
Application
WORLD PUMPS June 2019
Water & wastewater
Crop yield increase
by flood protection
V
ietnam
is experiencing dynamic economic growth in
its agricultural products, but this is being threatened
by increased flooding. As part of a package to deal
with climate change challenges, ANDRITZ is supplying
concrete volute pumps for a flood protection system.
In 2017, Vietnam achieved exports in the
amount of US$36.5 billion for agricultural
products. The country in southern Asia is
now aiming at 3.05% growth to reach an
export figure of up to US$40.5 billion for
2018. These figures illustrate the highly
impressive transition in Vietnam from
being a country plagued by famine to
one of the world’s largest exporters of
foodstuffs.
This transformation began in the 1980s
when Vietnam underwent a drastic
change of role from importer to
exporter. As a result of trade liberalization
and agricultural reforms, the value
of agricultural exports rose significantly.
Today, Vietnam is the top exporter
worldwide for black peppercorns and
cashew nuts. In addition, the country
ranks among the top 10 exporters of
coffee, coconuts, rice, rubber, sweet
potatoes, and tea.
within four to five months during the
monsoon period, mainly in the northern
part of the country.
The south easterly monsoon occurring
during this period brings severe weather
every year. In particular, heavy and also
incessant rain results in rivers and
streams bursting their banks regularly
and causing flooding.
In 2008, flooding in Vietnam cost
hundreds of lives. The capital Hanoi,
where 20 people died in the floodwaters
or after being struck by lightning, was
also particularly badly hit. In addition to
the lives lost, the severe weather resulted
in a shortage of drinking water and basic
foodstuffs. Following heavy rainfall in
2013, more than 30 people lost their
lives and over 100,000 houses were
flooded.
In October and November 2016, Vietnam
was struck by a total of three exceptionally
heavy storms. Once more, flooding
claimed 40 victims and again destroyed
100,000 houses as well as 1300 hectares
of paddy fields. The figures for 2017
were similar.
Climate change is making this situation
continually worse. According to current
forecasts by the IPCC (International Panel
on Climate Change), climate change will
increasingly affect countries on the
equator. In this respect, Vietnam is
ranked among the countries with the
highest risk. At an average emissions
level, the scenario for 2080 to 2099 is
Climate change
In view of this, agriculture is not just an
important part of the GDP, but also
continues to be one of the country’s
most important employers. However, it is
confronted time and time again with
adverse weather conditions. With a total
annual precipitation of 640 billion m 3 ,
Vietnam is certainly one of the rainiest
countries on earth, but this rainfall is not
always distributed ideally over time and
regions. 75 - 85% of this volume falls
Based on the Kaplan turbine design principle, which ANDRITZ has been installing successfully all
over the world since 1926, the technology for concrete volute pumps was adapted and carefully
considered concreting procedures were developed that ensure rapid execution and exact results.
www.worldpumps.com
92nd Annual Water Environment Federation
Technical Exhibition & Conference
McCormick Place Chicago, Illinois
Conference: Sep 21 — 25, 2019
Exhibition: Sep 23 — 25, 2019
REGISTRATION
OPENS APRIL 16.
BEST RATE
DEADLINE: JULY 12
www.WEFTEC.org | #WEFTEC19
18
Application
WORLD PUMPS June 2019
Concreting on site is the most economical
solution first and foremost for particularly
large concrete volute pumps used to transport
brackish and sea water, while steel segments
pay off especially with a small number of small
pumps that do not have to convey sea water.
Otherwise an additional, expensive coating or
a construction made of stainless steel would be
needed.
Vertical line shaft pumps could also be used for the Doan Ha pumping system. However, the general
framework of this project makes concrete volute pumps much more suitable. This is due to the
significant advantage they provide in applications with high flow rates and very low heads. As a
result of the special design between the inlet and outlet, the pump is extremely compact, leading to
significantly lower construction costs for the overall plant.
predicted as having even higher annual
rainfall in the months that already experience
the heaviest rain. This was
heralded only recently in the summer of
2018 by the tropical storm Son Tinh,
which caused numerous floods.
Tea business
As a result,
different strategies
have been developed
in the past
few decades to
deal with these
climate challenges,
but also with the
dynamic economic
growth in the
water sector. In
addition to refurbishment and expansion
of existing irrigation systems, these strategies
also include building flood protection
systems.
Among them is the pumping system in
the Thanh Thuy district of PhuTho Province.
PhuTho is situated in the north
eastern part of the country and is considered
one of its poorest regions. The most
important industry in the region is the
cultivation of tea and produces around
100,000 tons per annum, 80,000 tons of
which are exported.
In order to increase this productivity and
crop yield to improve not only the living
standards and the ecological environment,
but also to reduce poverty for
farmers in the affected areas a new
pumping station, Doan Ha, is to be built.
It will have the capacity to reliably
irrigate up to 672,000 m 2 of paddy
and creating an infrastructure for the
formation of a large sample field. Further,
“At an average emissions level,
the scenario for 2080 to 2099 is predicted
as having even higher annual rainfall in
the months that already experience
the heaviest rain.”
in addition to irrigation, the required
two pumps to be installed in the
station will also be able to drain up to
2,122,000 m 2 of agricultural land if
necessary.
Order awarded
After coming out best in the review
process for the tender in terms of
meeting the project requirements and
providing detailed proof ANDRITZ was
awarded the order to supply two
concrete volute pumps together with
the complete electromechanical equipment
for the pumping station Doan Ha
in a joint venture with a Vietnamese
partner, Haiduong pump Manufacturing.
,JSC (Hapuma)
No newcomer
The international technology group
ANDRITZ is not a newcomer to Vietnam. In
addition to equipping numerous hydropower
plants, such as Chau Tang, Nam Na
1 or Song Lo 6, ANDRITZ also supplied ten
vertical line shaft pumps in 2018 for the
largest flood protection plant in Vietnam,
Yen Nghia, near Hanoi.
The station and its
pumps were
specially designed
and built for flood
protection purposes.
This means that the
pumps are only
activated in case of
need and then have
to pump away large
amounts of water at
low head in the
shortest possible time. Vertical line shaft
pumps could also be used for the Doan
Ha pumping system.
However, the general framework of this
project makes concrete volute pumps
much more suitable. This is due to the
significant advantage they provide in
applications with high flow rates and
very low heads. As a result of the special
design between the inlet and outlet, the
pump is extremely compact, leading to
significantly lower construction costs for
the overall plant.
Based on the Kaplan turbine design principle,
which ANDRITZ has been installing
www.worldpumps.com
WORLD PUMPS June 2019
Application 19
successfully all over the world since
1926, the technology for concrete volute
pumps was adapted and carefully
considered concreting procedures were
developed that ensure rapid execution
and exact results. The concrete volute
pump consists basically of the concrete
casing and the removable pump unit.
This part can be removed easily for
maintenance purposes.
No maintenance
The concrete casing is resistant to any
kind of water and requires no maintenance
whatsoever. Both technologically
and economically, concrete volute
pumps are the best solution when it
comes to transporting large volumes
of water. The concrete casing has a
long life cycle and is resistant to
erosion as well as to brackish and
sea water. And the material costs are
also low.
There are three different ways of building
a pump of this kind: concreting on site, a
construction with steel segments, or a
design with prefabricated elements.
The choice of construction is not arbitrary
but is defined by the respective requirements
of the pump in each case and the
general framework of the project.
Concreting on site is the most economical
solution first and foremost for
particularly large concrete volute pumps
used to transport brackish and sea water,
while steel segments pay off especially
with a small number of small pumps
that do not have to convey sea water.
Otherwise an additional, expensive
coating or a construction made of stainless
steel would be needed.
Prefabricated
For the design with prefabricated elements
as used in Doan Ha, the pump volute is
divided into a certain number of concrete
blocks. The individual parts are manufactured
according to ANDRITZ’s specification
in a local Vietnamese concrete factory and
then forwarded to the project location and
assembled directly on site.
The advantages of this design are that
there is no particularly exact and timeconsuming
work to be performed on the
site and that the concrete volute surface is
resistant to brackish or sea water, providing
the same results as concreting on site.
The concrete volute pumps designed
especially for the Doan Ha project each
achieve a flow rate of 12.5 m 3 per
second at a maximum head of 8.15 m.
Each of the pumps has a 1,000 kW
motor for this purpose. The pumps
reach an efficiency of up to 88%, while
the motors can achieve efficiencies of
up to 86% at 100% output.
The pumps are designed for transporting
natural water, i.e. river water
and contaminated water, i.e. flood
water. Both motors and pumps are
monitored fully automatically by a
monitoring and control system.
The pumps and their components are
designed for more than 70,000 operating
hours. Completion including
delivery and erection of the pumps in
the pumping station is scheduled for 18
months after signing of the contract,
which is mid-2020.
•
www.andritz.com/pumps
Video
For more information on concrete volute
pumps, watch this video: https://www.andritz.
com/products-en/group/pumps/vertical-volute
JOIN OUR
COMMUNITY
No Charge*
Complimentary*
Gratis*
*
Free to qualifying individuals
Subscribe FREE today at www.worldpumps.com
the latest news, views and opinions from around
the world brought to you by World Pumps
www.worldpumps.com
WOPU_adv.indd 2 20-06-19 14:39
www.worldpumps.com
20
Application
WORLD PUMPS June 2019
Oil & gas
Multi-phase system
cuts separation cost
K
eeping
development expenses of new fields down is
difficult when separation technology required for gas,
water and oil incurs high costs. The Palogue oil field in
southern Sudan installed a multi-phase pumping system,
eliminating the need for separation in the oil field.
In the Palogue oil field, the gas volume
fraction (GVF) is on average over 80%
with sand fractions of up to 3%. In order
to be able to efficiently convey the
multiphase mixture, 20 multi-phase
pumps were installed, each directing the
yield of up to 24 boreholes to a central
separator station, some of them over 15
km away.
High reliability
To protect the pumps against solar radiation
which can heat the surface up to
70ºC, and protect them from flooding
after heavy rainfall, the pumps were
equipped with roofs and mounted on
elevated foundations. In order to achieve
the highest possible operational reliability
of the remote monitored and
controlled pump systems, an extensive
control system with connection to the
supervisory process control system was
installed. A particularly robust version of
the pump system was used.
As worldwide demand for oil and gas
continues unabated, extraction companies
need to be able to tap into hard-to-
Netzsch multi-phase pumps can eliminate costly separation in the oil field.
www.worldpumps.com
WORLD PUMPS June 2019
Application 21
Multi-phase pumps enable the transport of oil mixtures with fluctuating and even very high gas, water or sand content.
reach oil reserves, optimise existing
fields and deal with rising cost pressures.
This is particularly important with
sources in which heavy oils with
extremely high viscosities and high
solids content are produced.
High demands
The development of oil fields with
heavy oils or bitumen as well as oil
fields, located in
inaccessible areas,
places ever higher
demands on the
conveying equipment
and the
pump technology.
The conveying
systems must be
matched to the
media and
ambient conditions.
Netzsch Pumps & Systems has
responded to this need to deal with this
by developing a range of specialised
positive displacement pumps, especially
multi-phase pumps, which are particularly
cost-effective in oil field development
where high demands are put on
conveying equipment and pump technology.
Netzsch’s multiphase pump has
been specifically developed to deal with
this type of application. It manages
mixtures of oil, water and gas with sand
fractions and achieves delivery rates of
up to 800 m³/h.
Multiphase mixtures are pumped directly
to a central treatment station and the
complete separation technology at the
borehole can be omitted. Thanks to the
low shear forces and the low pulsation,
there are hardly any emulsion effects
"NETZSCH Pumps & Systems has responded
to this need by developing a range of
multi-phase pumps, which are particularly
cost-effective in oil field development."
during transport. At central separators,
the media phases can be easily separated,
significantly reducing infrastructure
costs for the entire field. This means that
the use of the gas share becomes more
economical, avoids the flaming of gas in
the fields and contributes to environmental
requirements.
The very high costs of separation technology
for gas, water and oil separation
can be drastically reduced by installing a
multi-phase pumping system because
the multiphase mixture can be pumped
from different wells directly to a central
treatment station. This eliminates costly
separation in the oil field.
Reducing costs
In addition, oil yield is increased with
multi-phase pumps. Normally, downhole
pressure must overcome the pressure
drop to the nearest separator
station, which
reduces the flow
rate of the oil
well. If a multiphase
pump is
installed, it will
take over the
transfer to the
next separation,
reducing the
borehole pressure
and thus increasing the oil yield.
The multi-phase pumping system must
be able to cope with highly fluctuating
delivery conditions. Thus, the ratio
between gas and oil changes continuously,
inlet pressures up to 100bar and
100% gas-rich phases are possible. Even
with sand shares of 3%, long lifetimes
are achieved.
•
www.netzsch.com
www.worldpumps.com
22
Feature
WORLD PUMPS June 2019
Water & wastewater
Considerations in
pump selection
C
hoosing the right pump for the right job requires some
basic knowledge and understanding of the task and
situation in hand. This article describes the main
factors to be considered when selecting a submersible
dewatering pump.
If the suction lift required for dewatering
using a surface pump is more than
about 7 m, a submersible pump would
normally be used instead. Designed to
be totally submerged, it uses the proximity
and pressure of the surrounding
water to aid fluid movement through
the hose, so less energy is needed.
As well as clean or dirty water, submersible
pumps will handle liquids with high
suspended solid loads. They can work
continuously at great depths, in harsh
environments and even under ice.
Most are centrifugal pumps, in which the
rotation of an impeller creates low pres-
sure at the inlet and draws in the liquid.
Pneumatic submersible pumps offer a
choice between centrifugal and
diaphragm mechanisms. With the pneumatic
submersible pumps, the air-driven
action of pistons on flexible diaphragms
sucks liquid in and then pushes it
through the pump.
In remote locations requiring a portable power supply, the decision is usually between pneumatic and hydraulic pumps.
www.worldpumps.com
WORLD PUMPS June 2019
Feature 23
There are three main categories of
submersible dewatering pumps:
• Electric – powered by mains electricity
(smaller-capacity pumps may alternatively
be supplied by a portable
generator)
• Pneumatic – powered by a portable
air compressor
• Hydraulic – powered by a portable
generator
Here are five key considerations which
will help to choose the right submersible
dewatering pump for your
application:
Why electric?
If mains electricity is available, an
electric pump will be the best choice
in most cases. This is the simplest,
most energy-efficient and most
economical approach. Electric submersible
pumps provide high power in light
and compact packages. They are easy
to transport, handle, install and operate,
with low maintenance requirements
and simple servicing procedures further
reducing the cost and effort involved.
When dealing with large volumes of
liquid, requiring rapid flow rates, electric
pumps are really the only option. Their
additional advantages include a small
footprint, which is perfect for reaching
into restricted spaces. Emission-free
operation means they are ideal for work
in mines and tunnels, while their quiet
running is welcome in residential areas.
The main limitation is their reliance on
a mains electricity
supply, although small
models can be run
economically from a
portable generator.
However, as supply
networks expand and
strengthen to meet
increasing demand for
clean power, the number of sites
without mains electricity is decreasing.
It is worth noting that a fluctuating
mains supply can cause problems in
some remote areas. Look for a pump
whose motor and starter are equipped
with inbuilt electrical protection against
varying voltage, phase failure and
human error.
Weda electric submersible pumps are designed to perform dewatering tasks efficiently.
Why pneumatic?
A pneumatic submersible pump is the
obvious choice where an air compressor
is already present on site to power
drilling equipment. Another important
application is in potentially flammable
“Where mains electricity is unavailable,
a portable generator and hydraulic
pump are the sensible option.”
situations, where sparks must be
avoided, as the pump itself has no electrical
components.
Provided that the pump is well separated
from its engine-powered
compressor, there is no problem with
exhaust emissions and leakage of fuel or
oil. This pump category also has the
advantage of independence from mains
electricity, so it can be used in remote
locations.
For general dewatering, choose a centrifugal
pneumatic pump. For abrasive,
acidic, corrosive or flammable liquids, or
higher solid concentrations,
select the
diaphragm type.
Why hydraulic?
While pneumatic
pumps have advantages
in specific
circumstances, it would not be costeffective
to invest in an air compressor
solely to provide pumping on remote
sites. Where mains electricity is unavailable,
a portable generator and hydraulic
pump are the sensible option.
Models with spark-proof hydraulic
motors can be chosen if flammable
liquids are an issue. If necessary, the
www.worldpumps.com
24
Feature
WORLD PUMPS June 2019
hydraulic power pack can be set up at
some distance from the pump to minimise
atmospheric pollution and avoid
fuel or oil leaks in the working area.
Larger hydraulic submersible pumps can
be especially useful for dealing with the
biggest suspended particles.
What’s in the water?
The nature of the liquid being pumped
has a major bearing on selection of
pump types and models. Although they
are all described as submersible dewatering
pumps, they can be broadly
subdivided into the following groups:
• Dewatering or drainage pumps – for
clean or dirty water, possibly containing
small solids such as sand and clay
• Sludge pumps – for viscous mixtures of
liquids and solids, including soft wet
mud and by-products of industrial or
refining processes
Submersible pumps use the proximity and pressure of the surrounding water to aid fluid movement
through the hose, so less energy is needed.
essarily expensive, while an undercapacity
pump will struggle to do the
job and will wear out quickly. It must
have enough capacity to cope with fluctuations
in water level, versatility may
also be needed to deal with the
demands of different sites.
Conclusion
As long as the pumping site has access to
mains electricity, the needs are most likely
to be met by an electric submersible
pump. The main advantages of this category
include simplicity, energy efficiency,
low maintenance costs and portability.
• Slurry pumps – for semi-liquid mixtures,
typically loaded with fine particles of
materials like manure, cement or coal
In addition to the liquid’s general
composition, as
summarised
above, the
concentration and
size of its
suspended particles
needs to be
considered. The
largest solids are
best handled by
slurry pumps.
Account should also be taken of the
liquid’s pH, temperature and chemical
content.
The more difficult the liquid, the greater
is the need for protection through
features such as hardened, clog-free
impellers and wear-resistant rubber
diffusers. In addition, seek a high-quality,
durable construction which is resistant to
corrosion and rough treatment.
Performance needs?
In terms of capacity, the pump’s performance
must match the amount of liquid
required to be moved and the speed
with which that movement is needed.
An overly specified model will be unnec-
The manufacturer’s published pump
curve, showing head height against flow
rate, is one of the first things to check.
Make sure it covers the duty point
required.
“In terms of capacity, the pump’s
performance must match the amount
of liquid required to be moved and
the speed with which that movement
is needed.”
The prospective pump supplier should
be given the following details of the
application:
• Flow requirement
• Head requirement
• Sump measurements – including depth
and size of opening
• Distance to discharge point
• Discharge hose diameter, length,
material and connection type
• Duration of pumping operation
Having shortlisted the pumps
meeting those criteria, compare
information on their electricity or fuel
consumption, build quality and maintenance.
All of these will affect the
ongoing costs.
In remote locations requiring a portable
power supply, the decision is
usually between pneumatic and
hydraulic pumps. If there is already an
air compressor on site, a pneumatic
pump makes
good sense. It is
also a safe, sparkfree
option in the
presence of flammable
liquids.
Aside from those
situations, a
hydraulic pump
and portable
generator will
work best.
There are many more factors to consider
when choosing a pump. First there is the
nature of the liquid to be pumped,
which is often much more than just
water. Then there are the physical
demands it has to meet, such as the
required head and flow.
Using the five sections above as a checklist,
the supplier can be given a detailed
description of the pump’s intended
application. From that, a specialist can
advise on which models are best suited
to the job. Do not forget to factor in the
energy economy, durability and servicing
expense for each pump offered.
•
www.atlascopco.com
www.worldpumps.com
24 — 25 September 2019
Congress Center Wiesbaden, Germany
Registration
opening as from
30 November 2018
Powered by
VDMA Pumps + Systems
VDMA Compressors, Compressed Air
and Vacuum Technology
www.introequipcon.com
26
Application
WORLD PUMPS June 2019
Food & drink
Hermetically tight
system approach
T
o
guarantee high metering accuracy for emulsifiers
to ensure an exact degree of dilution, one chemical
company turned to a LEWA metering system with
ecodos diaphragm metering pumps, which could
dilute the emulsifier to the required 20%.
Because they can be soluble in a variety
of substances, emulsifiers are frequently
used when immiscible components have
to be combined. In order to achieve a
suitable mixture, such as in food production,
the pure, highly concentrated emulsifier
is diluted beforehand to the
working intensity. Above all, mixing
installations for producing a suitable
emulsifier have to have high metering
accuracy in order to ensure an exact
degree of dilution and prevent incorrect
mixtures or fluctuations in individual
batches.
Since this could not be guaranteed sufficiently
by its former manual process, an
international chemical company turned
to the experts at Lewa GmbH. Its
metering systems are equipped with
flow meters that continually check the
required degree of dilution of 20%; in
the event of possible deviations, incorrect
mixtures can be prevented thanks
to the short settling time and the fast
response of the control system.
Use of the LEWA mixing modules also
makes it possible to minimize logistics
costs. By stocking the highly concentrated
emulsifiers, which are only later
diluted with water, the use of additional
tankers delivering pre-diluted concentrate
mixture, can be dispensed with.
Robust modules
"With regard to the right dosing, what is
most important in emulsifier dilution is
accuracy and fulfillment of the safetyrelated
standards," says Volker Kirschbauer,
Sales Engineer at Lewa GmbH. As
the additives are primarily used in the
food industry, the dilution systems used
must meet high operating requirements.
"This includes requirements that the
modules must be robust and wear-proof
to prevent leakages and, in the case of a
hydraulically operated pump, any
possible contamination of the emulsifier
with lubricants," the specialist explains. At
the same time, however, the system has
to function as precisely as possible so
that the dilution levels requested by the
customer can be adhered to without any
deviations.
The flow meters of the system continually check the required degree of dilution. Incorrect mixtures
can be adjusted quickly as needed thanks to the short settling time of the control system. (Image:
LEWA GmbH)
Conventional packed plunger pumps,
which the chemical company had used
to dilute emulsifiers, are not ideally
www.worldpumps.com
WORLD PUMPS June 2019
Application 27
smart control only requires a short
settling time, meaning it can counteract
incorrect mixtures faster and in a more
targeted manner than commercially
available controllers, so the transition
times with imprecise mixture intensities
are noticeably shorter.
"According to customer specification, the
emulsifier mixture may not deviate from
the required 20% by 1%," Kirschbauer
explains. "Thanks to the optimized
control system, we can easily comply
with this requirement."
Using the diaphragm metering pump of the ecodos series, the highly concentrated emulsifier can be
diluted to a working intensity of 20%. (Image: LEWA GmbH)
suited for this purpose. "In the first step
here, the concentrated emulsifier fluid
was directed into the tank manually. If
the required volume was reached, the
valve was closed and a second one was
opened for the addition of the process
water for dilution," says Kirschbauer.
"Then, an agitator needed to be operated
for half an hour to produce a
homogeneous mixture."
This time-consuming, labor-intensive
process negatively impacted the customer's
production efficiency,
while also at
times the correct
mixture couldn’t be
achieved. "The human
error rate is high due
to factors like stress or
distraction,” Kirschbauer
says. "If the
pump is stopped too
late, for example, the intensity of the
emulsifier mixture can be changed
substantially, leading to more water
needing to be added in order to restore
the concentration required originally. In
turn, though, this means spending extra
time."
High metering accuracy
The large corporation, headquartered in
Great Britain, therefore contacted pump
manufacturer Lewa GmbH and commissioned
the German company to
construct a system for diluting a 70%
emulsifier. After visiting the company's
location and developing a customized
offer that took the specific spatial and
logistical circumstances into consideration,
the customer ultimately decided to
purchase a Lewa metering system with
ecodos diaphragm metering pumps,
which were to be used to dilute the
emulsifier to 20%.
"The system consists of two pump
groups: One pumps the emulsifier, the
other the dilution water," Kirschbauer
says, explaining the structure." A flow
meter is located in both which monitors
"If the measured partial flows
do not match the desired mixing
ratio, the control integrated into the
system automatically readjusts it.”
the current flow rate before the two
fluids flow into a static mixer, where they
are mixed." A third measuring instrument
in the tank lastly shows the sum of both
flow rates for control purposes, thus
giving the customer redundant security
– the sum of the partial flows must ultimately
equal the measured value of the
sensor.
"If the measured partial flows do not
match the desired mixing ratio, the
control integrated into the system automatically
readjusts it. The operator only
has to first specify the desired mixing
ratio," continues Kirschbauer. Due to the
fact that the control technology of LEWA
Metering system
Another specification from the British
company was the use of the same sizes
in the planning for the new metering as
in a previous project system. "If needed,
it should be possible to exchange individual
components between the mixing
units quickly and easily in order to
prevent production bottlenecks,"
explains Kirschbauer. Since diaphragms
and valves for both systems are of the
same type, this also simplifies procurement
processes and the stocking of
wear parts.
Furthermore, the Lewa dilution module
ensures more efficient stock keeping
thanks to its space-saving concept. For
example, if the customer wants to
further process the emulsifier in three
different concentrations, in a
conventional method, this
would require the use of
three tankers to deliver the
necessary quantities in the
desired intensities of dilution.
Thanks to the possibility of
blending the emulsifier
continuously over a wide
concentration range
in-house, only a single tanker filled with
a high concentration is needed.
The dilution system, through which a
20,000 kg mixing volume flows on a
daily basis, has been in operation since
summer 2018. "The customer has
ordered from us once again, and not
without reason. In particular, the production
efficiency was able to be increased
significantly thanks to the faster, automated
sequence," Kirschbauer reports.
Based on this positive assessment,
nothing is standing in the way of
another co-operative effort.
•
www.lewa.com
www.worldpumps.com
28
Pump FAQs
WORLD PUMPS June 2019
Pump FAQs
Q. How are metering
pumps selected and used
in the treatment of water?
A. Feed systems introduce
chemicals into water or wastewater
treatment process. The
treatment process requires
optimal synthesis of new
biological growth so the addition
of chemicals may be
required to maintain a
favorable growth environment.
It is also important to maintain
the pH of the water in the
process, and sufficient alkalinity
to provide for this operating
pH range. This may require the
Figure 1: Controlled Volume Metering Pump
addition of acid or caustic for
pH control. Generally, these
chemical feed systems require
small and precise dosing,
which requires controlled
volume metering-type pumps
(CVMP) that allow for a specific
dose of the chemical to be
provided to the receiving
stream (see Figure 1).
The CVMP flow rate can be
manually adjusted by a
micrometer dial, varying
the speed of the drive, or a
combination of the two and
may be controlled automatically
in response to a process
signal.
Care should be taken since
many disinfectants, such as
chorine, are degassing chemicals
that produce air bubbles.
These air bubbles can travel
through the suction line into
the pump’s head.
If bubbles become trapped
inside the head, the pump
may lose prime, or gas lock.
Since a gas-lock situation can
cause unreliable injection,
CVMPs with auto-degassing
capabilities are preferred to
prevent gas-lock situations.
Selecting the appropriate
CVMP usually requires an
examination of the required
chemical injection rate
including maximum and
minimum rates.
Additionally the pressure
rating, desired control options
(manual, timer, pulse, analog,
or on-off ), materials of
construction (stainless steel,
PVC, PVDF, PP, FKM, EPDM,
ceramic, etc.), and type of
connection (½-in NPT, ¼-in
tubing, etc.) should be evaluated
to select the appropriate
CVMP.
For additional information on
controlled-volume metering
pumps in wastewater treatment,
refer to Hydraulic Institute
Wastewater Treatment
Plant Pumps: Guidelines for
Selection, Application, and
Operation at pumps.org.
Q. How is the performance
of a metering pump
tested?
A. Uniform procedures for the
setup and testing of
controlled-volume metering
pumps (CVMP) and for
recording the test result data
are available in ANSI/HI 7.6
Controlled-Volume Metering
Pumps for Test.
The test procedures cover the
following:
• Functional testing of
production units
• Mechanical integrity test at
rated speed and pressure
specified
• Rate of flow and mechanical
integrity at rated speed
and pressure specified
• Verification of performance
to the manufacturer’s
specifications
Optional testing for consideration
(based on specific
application or criticality of
service) includes:
• Steady state accuracy
• Linearity
www.worldpumps.com
WORLD PUMPS June 2019
Pump FAQs 29
• Repeatability
• Net positive suction head or
net positive inlet pressure
The pump test may utilize,
but is not limited to, the
following:
• Factory or purchaser
furnished driver
• Safety relief valve to
protect the pump from
overpressure
• Closed tank or open
sump, and inlet and
outlet piping properly
sized for the pump being
tested
• Pulsation dampener or
other means to dampen
pressure pulsations
• A means for measuring
input speed to the pump
• A means for measuring
pump rate of flow, or other
agreed-upon units
• A means of measuring
inlet and outlet pressure
suitable for the range of
pressures being tested
• A means of measuring
the fluid temperature
For additional information
on controlled-volume
metering pump testing,
refer to the newly updated
ANSI/HI 7.6 Controlled-
Volume Metering Pumps for
Test at pumps.org.
ROTODYNAMIC CENTRIFUGAL
SLURRY PUMPS
The Hydraulic Institute offers the only American National Standard
(ANSI/HI 12.1-12.6) and a comprehensive webinar series for Slurry Pumps.
The Standard offers an overview of rotodynamic centrifugal pumps, design and application
considerations related to the selection of the right pump, including pump installation as well as
operation and maintenance procedures.
The 3-part webinar series reviews the ANSI/HI standard for slurry pumps and provides guidance on
how to interpret and apply the guidelines and recommendations given in the standard.
For more information about our standard, please visit
www.pumps.org/slurrystandard
For more information about our webinar, please visit
www.pumps.org/slurrywebinar
www.pumps.org
Hydraulic Institute
training@pumps.org
973.276.9700
WOPU_adv.indd 2 20-06-19 14:43
www.worldpumps.com
Product finder
30
WORLD PUMPS June 2019
www.worldpumps.com
WORLD PUMPS June 2019
Product finder
31
Index to advertisers
WORLD PUMPS April 2019
Andritz AG
Caprari Spa 5
Flowrox Inc 15
Gorman Rupp International Company
IFC
OBC
Hydraulic Institute 29
Siemens Ag 7
Tsurumi Manufactuirng Co Ltd 9
VDMA 25
Vesco Plastic Sales 32
WEFTEC 17
Europump information
Europump is a pan-European organisation composed of national pump
manufacturer associations in 17 countries. In total the organisation comprises
more than 450 member companies – manufacturers and distributors.
The Executive Council is the board of Europump. Its members – company
presidents, managing directors or CEOs – are elected representatives of their
national associations. The Europump President is the head of the Council. The
Council’s work is administered by the General Secretary and his staff.
EUROPUMP Officials
President
Martijn van den Born, BluePoint Brussels, Blvd A Reyers 80, BE-1030 Brussels, Belgium.
Tel: +32 2 206 6866
General Secretary
Pierre Lucas, BluePoint Brussels, Blvd A Reyers 80, BE-1030 Brussels, Belgium.
Tel: +32 2 206 6866; Eml: secretariat@europump.org; www.europump.eu
EUROPUMP Member Associations
AT
BE
CH
CZ
DE
DK
FI
FR
FMMI, Wiedner Hauptstrasse 63, AT - 1045 Wien, Austria Tel: + 43 5 90 900
3468, Fax: + 43 1 505 10 20, Eml: schicker@fmmi.at
Agoria, BluePoint Brussels, Blvd A Reyers 80, BE-1030 Brussels, Belgium
Tel: + 32 2 706 79 74, Fax: + 32 2 706 79 88, Eml: jeroen.vits@agoria.be
SWISSMEM, Pfingstweidstrasse 102 P.O. Box, CH - 8037 Zürich, Switzerland
Tel: +41 44 384 41 11, Fax: +41 44 384 42 42, Eml: a.gontarz@swissmem.ch
Czech Pump Manufacturers' Association - CPMA, Jana Sigmunda 79, CZ - 783
50 Lutin, Czech Republic Tel: + 420 585 652 423, Fax: +420 585 652 400, Eml:
m.sedlar@sigma.cz
Fachverband Pumpen + Systeme im VDMA, Lyoner Strasse, 18, DE - 60528
Frankfurt a.M, Postfach 71 08 63 DE - 60498 Frankfurt a.M., Germany Tel: + 49
69 66 03 12 81 Fax: + 49 69 66 03 22 81 Eml: christoph.singruen@vdma.org
Association of Danish Pump Manufacturers, Ornevej 1, DK 9230 Svenstrup J,
DK - 9230 Svenstrup J, Denmark Tel: +45 25 77 66 77 Eml: sss@dkpumps.dk
The Federation of Finnish Technology Industries, Eteläranta 10, FI - 00130
Helsinki, Finland Tel: + 358 91 923 1, Fax: + 358 96 24462, Eml: lauri.elers@
metsta.fi
PROFLUID Association française des pompes et agitateurs, des compresseurs
et de la robinetterie, Maison de la Mécanique, 45 rue Louis Blanc, FR - 92400
Courbevoie, France Tel: + 33 1 47 17 62 98, Fax: + 33 1 47 17 63 00,
Eml: profluid@profluid.org
GB
GR
IT
NL
PL
RO
RU
SE
TR
British Pump Manufacturers Association - BPMA, The National Metalforming Centre,
47 Birmingham Road, West Bromwich B70 6PY, United Kingdom
Tel: + 44 121 601 6350, Fax: + 44 121 601 6373, Eml: enquiry@bpma.org.uk
Union of Greek Metal Industries, Loudovikou Street 1, EVEP Building,
GR - 18531 Piraeus, Greece Tel: + 30 141 78412, Fax: + 30 141 73974
Eml : mdamigos@dppumps.gr
ASSOPOMPE, c/o ANIMA, via Scarsellini 13, IT - 20161 Milano, Italy
Tel: +39 02 45 418 531 Fax: + 39 02 45 418 545 Eml: assopompe@anima.it
Holland Pomp Groep, c/o Vereniging FME-CWM, Boerhaavelaan 40, Postbus 190,
NL - 2700 AD Zoetermeer, The Netherlands Tel: +31 (0)88 400 8 538,
Fax: +31 (0)88 400 8 403, Eml: hpgr@fme.nl
Polish Pump Manufacturers Association - ul. Lelewela 15, PL - 53-505 Wroclaw,
Poland Tel: + 48 71 783 61 52, Fax: + 48 71 783 61 52, Eml: ppma@p-s.com.pl
APPR - str Ziduri Mosi nr 25, RO - Bucuresti cod 021203, sector 2, Romania
Tel: + 40 724 463 578, Fax: + 40 311 043 272, Eml: appr@rdslink.ro
Russian Pump Manufacturers' Association - RPMA, 1 Sokolnichesky Val, hall 4, of.6,
RU - 107113 Moscow, Russia Tel: + 7 499 269 3396, Fax: + 7 499 269 3396,
Eml: office@rpma.org.ru
SWEPUMP, P.O Box 5510, SE – 114 85 Stockholm, Sweden Tel: + 46 8 782 08 50,
Fax: + 46 8 660 33 78, Eml: swepump@tebab.com
POMSAD, Batı Sitesi Mahallesi, F.S.M. Bulvarı No:546, 06370 Yenimahalle, Ankara, Turkey
Tel: + 90 312 255 1073, Fax: + 90 312 255 1074, Eml: pomsad@pomsad.org.tr
www.worldpumps.com
32
Diary dates
WORLD PUMPS June 2019
2019 Diary Dates
Ts & Cs
July
10 –11 July 2019
Kuala Lumpur, Malaysia
Asia Turbomachinery & Pump
Industry Summit
https://turbolab.tamu.edu/industrysummit/
11–13 July 2019
Lagos, Nigeria
3rd MEGA CLIMA WEST AFRICA
www.westafricahvacexpo.com
11–13 July 2019
Lagos, Nigeria
2nd West Africa Water Expo
www.westafricawaterexpo.com
August
21–23 August 2019
Ho Chi Minh, Vietnam
Oil & Gas Tech Asia 2109
www.oilgastechasia.com
26 –29 August 2019
Nairobi, Kenya
HVAC Expo East Africa
www.megaclimaexp.com
September
9 –12 September 2019
Abu Dhabi, United Arab Emirates
24th World Energy Congress
www.wec24.org
9 –13 September 2019
Johannesburg, South Africa
Power Week Africa
www.power-week.com
10 –12 September 2019
Houston, Texas, USA
Turbomachinery & Pump
Symposia
www.10times.com/pump-turbo-symposiaexpo
10 –12 September 2019
Lagos, Nigeria
The Big 5 Construct Nigeria
www.thebig5constructwestafrica.com
11–12 September 2019
Birmingham, UK
Flood Expo 2019
www.thefloodexpo.co.uk
20 –22 September 2019
Bombay, India
TechIndia 2019
www.techindiaexpo.com
21–25 September 2019
Chicago, Illinois, USA
WEFTEC 2019
www.weftec.org
24 –25 September 2019
Wiesbaden, Germany
4th International Rotating
Equipment Conference
www.introequipcon.com
More diary dates are listed in our events
page on the World Pumps website:
http://www.worldpumps.com/events/
All events are subject to change and/or
cancellations. World Pumps accepts no
responsibility for any changes. Further
information can be obtained only by
contacting the relevant parties.
To list your event in our next issue and
website, please send the information to
a.burrows@elsevier.com
All contributions, whether articles, news items, or letters, should be addressed to the Editor, World Pumps Magazine, PO Box 150, Kidlington, Oxford OX5 1AS, UK.
Tel: +44 1865 843686; Fax: +44 1865 843973; E-mail: a.burrows@elsevier.com
Filtration
Separation
The best way to stay up-to-date with the latest
business and technology developments in the
Filtration+Separation industry.
Featuring daily news updates, in-depth features, blogs,
downloads, and much more, our online archive gives you
instant access to a wealth of essential information.
Join our growing online audience today.
www.filtsep.com
www.filtsep.com
www.worldpumps.com
NEW
open access
journal
Robust, Accessible Science
Article format choice
We welcome two types of papers:
1. Full research papers
2. Microarticles: short papers,
no longer than 2 pages
Broad scope
Subject coverage includes all aspects of
Engineering (Aerospace, Bioengineering,
Chemical, Civil and Environmental,
Electrical, Energy, Industrial and
Manufacturing, Mechanical)
Editor-in-Chief:
Dr. Antonio García-Martínez
Papers already published and all freely accessible on ScienceDirect or
at elsevier.com/locate/rineng
● Why do we want another journal on
engineering issues?
Antonio García Martinez
● Progress toward understanding vortex
generation in stepped-lip diesel engine
combustion chambers
Stephen Busch | Federico Perini
● Analysis of a series hybrid vehicle
concept that combines low temperature
combustion and biofuels as power source
Antonio García | Javier Monsalve-Serrano
● In-cylinder flame luminosity measured
from a stratified lean gasoline direct
injection engine
J. Jeon | N. Bock | W.F.Northrop
● Measurements and modeling of
piston temperature in a research
compression ignition engine during
transient conditions
E. Mancaruso | L. Sequino
Submit your paper: elsevier.com/locate/rineng