Brochure - Harikrushna Machines Pvt. Ltd.

Packing Conveyor

Measuring Cup

Placing Machine

Shrink

Sleeve Applicator

Visual Inspection Conveyor

With Magnifying Glass Labelling Machine

W

E

HAVE BUILT O

LEADERSHIP

WITH YOU IN MIND

MANUFACTURER & EXPORTER OF

LIQUID PACKAGING MACHINERIES

“For Cosmetics, Dairy, Distilleries, Edible Oil, Food, Juice,

Lubricants, Mineral Water, Pesticides, Pharmaceutical

And Allied Industries.”

“Useful For Free Flowing Aqueous To Viscous Liquids.”

Canada

U.S.A

U.K.

Europe

U

Iran

R

Russia

Uzbekistan

Air Conveyor Trioblock (Rinser / Filler / Capper)

Mexico

Brazil

Argentina

Spain

Jordan

Algeria

Saudi U.A.E

Arabia Oman

Africa

South Africa

Bangladesh

Malaysia

Australia

www.harikrushna.com 1

OUR MARKET

AUSTRALIA, BANGLADESH, BRAZIL, CHAD, CAMEROON, CANADA,

COLOMBIA, CONGO, EGYPT, ETHIOPIA, FIJI, GHANA, INDIA, INDONESIA,

IRAN, IRAQ, ISRAEL, JORDAN, LATVIA, KENYA, KUWAIT, MALAYSIA,

MEXICO, MONGOLIA, MYANMAR, NEPAL, NIGERIA, PERU, PHILIPPINES,

PORTUGAL, QATAR, ROMANIA, RUSSIA, SAUDI ARABIA, SERBIA, SINGAPORE,

SOUTH AFRICA, SPAIN, SRI LANKA, SYRIA, TANZANIA, TURKEY, U.A.E.,

UGANDA, UKRAINE, U.K., U.S.A., UZBEKISTAN, VENEZUELA, VIETNAM ETC.

Foot prints at over countries

58

worldwide & still counting.....

“Celebrating

11500+

Satisfied Installations Worldwide”


Message From CMD

Mr. M

aulik Dave

(Chairman & Managing Director)

Cell : +91 98250 49429

“Welcome.... to the trusted & most preferred gateway to knowledge

engineering based innovative packaging solutions”

HARIKRUSHNA MACHINES PVT. LTD.,

(a flagship venture of DAVE'S GROUP OF COMPANIES) one of the most preferred & trusted solution

provider for primary packaging requirement. We are engaged in manufacturing & exporting of advanced

Liquid processing & packaging machinery for Beverages, Chemicals, Cosmetics, Dairy, Detergents,

Distilleries, Edible Oil Fertilizers, Food, Lubricants Oil, Nutraceuticals, Paints, Pesticides, Pharmaceutical,

Pigments, Plastic. We also offer special purpose machines & material handling equipments.

HARIKRUSHNA Machines Pvt. Ltd.(HMPL) is headquartered at Ahmedabad India, one of the

most preferred business hubs across the globe. We have state of art & advanced

manufacturing unit in Ahmedabad.

We are an ISO 9001-2015 certified organization & the first organization in India to supply

advanced liquid packaging machinary with CE certification.

HMPL has proud patronage of around 11500+ installations across globe, which includes major

segments like Agro-Chemicals & Pesticides, Automobiles, Beverages, Cosmetics, Dairy,

Food, FMCG & Pharmaceuticals to name of few.

At

HMPL, we always endeavor to keep pace with the ever evolving technologies and ensure

to offer highly customized packaging solution to industry leaders across the world.

Warm Regards,


OUR CREDENTIALS

TREND SETTER AWARD

SME EXCELLENCE AWARD

R

H T E C

GLOBAL BUSINESS

ACHIEVEMENT AWARD

UDYOG RATTAN AWARD

OUR ACCOLADES : YOUR TRUST

CMD Receiving prestigious “UDYOG RATTAN AWARD”

by The Gorvernor of Gujarat.


HMPL @ VARIOUS EXHIBITIONS IN INDIA AND GLOBLE


PRODUCT INDEX

WASHING SYSTEMS: Page No. 8-11

Rotary Washing Machines

Linear Washing Machines

Air Jet Vacuum Cleaning Machines

FILLING SYSTEMS:

Automatic Volumetric Filling Machines

Premium Filling Machines

Vacuum Filling Machines

Piston Filling Machines

Special Pump Filling Machines

Page No. 12-18

CAPPING SYSTEMS:

Page No. 19-22

Automatic ROPP / Screw Capping Machines

Flip Off / Aluminum Cap Sealing Machines

Induction Cap Sealing Machines

LABELING SYSTEMS:

Page No. 23-29

Automatic Labeling Machines, Premium Labeling Machines, Labeling Machine For Flat Container

Double Side Labeling Machine, Labeling Machine For Round And Flat Container

Labeling Machine For Top Side Labeling, High Speed Labeling Machine For Vials And Ampoules

Labeling Machine For Horizontal Application, Labeling Machine For Liquor Industries

Special Purpose Labeling Machines, General Hologram Applicators

Hologram Applicators For Liquor Industries

COMPOSITE PACKAGING LINE(LIQUID): Page No. 30-31

Pharmaceutical: Syrup & Suspension Line, Eye & Ear Drops Line, Vial Line, SVP / LVP Packaging Line

FMCG: Cream Line, Hair Oil Line, Shampoo Line, Edible Oil Line, Lube Oil Line

Food / dairy: Honey Line, Juice Line, Milk Line

Pesticides Packaging Line

Liquor Packaging Line

SPECIAL PURPOSE MACHINES: Page No. 32-36

R&D / F&D Pre-fill Syringe Filling & Stoppering Machines

Semi Automatic Pre-fill Syringe Filling & Stoppering Machines

Fully Automatic Pre-fill Syringe Filling & Stoppering Machines

Automatic Labeling Machine For Pre-fill Syringes

Cartridge Filling & Closing Line

Fully Automatic Shrink Sleeve Applicators

Trio Block (Rinser Filler & Capper)

Cartoning Machine

Tube Filling & Sealing Machine

ANCILLARIES:

Page No. 41

Turn Tables, Roller Conveyors, Packing Conveyors, Bend Conveyors, Slat Conveyors

Inspection Conveyors, Magnifying Glass Conveyors Etc.


REFERRAL CUSTOMERS LIST

“Know us From The People Who Know us”

COSMETICS

PESTICIDES, AGRO & PETRO CHEMICALS

BREWERIES & DISTILLERIES

DAIRY, FOOD & JUICE

SPECIAL PURPOSE MACHINES


REFERRAL CUSTOMERS LIST

“Know us From The People Who Know us”

PHARMACEUTICALS


WASHING SYSTEMS

SALIENT FEATURES:

ROTARY BOTTLE WASHING MACHINE

,

REFERRAL TECHNICAL SPECIFICATIONS *

3 Phase / 440V AC / 50Hz

*subject to customization


WASHING SYSTEMS

LINEAR BOTTLE WASHING MACHINE

SALIENT FEATURES:

WASHING SEQUENCE

INTERIOR WASH

EXTERIOR WASH




WASHING SYSTEMS

AUTOMATIC AIRJET VACUMM CLEANING MACHINE

N




WASHING SYSTEMS

AUTOMATIC - LINEAR VIAL WASHING MACHINE




FILLING SYSTEMS

SEMI AUTOMATIC / PROTOTYPE SYSTEMS

Useful for water based free flow liquid such as Hair Oil, Lubricants, Shampoo, Spirit,

Edible Oil, Liquid Soap, Ink etc.

SEMI AUTOMATIC TIMER FILLING MACHINE


50 ml to 5000 ml

10 to 20 bottles (depends on volume & viscosity)

50

Single Phase / 230V AC / 50Hz



FILLING SYSTEMS


Useful for :

Cosmetic industries- Product container with small mouth like Nail paint, Perfumes etc.

Chemical industries- Solvent based material, Alcohol based material like Phenyl, Wood thinner etc.

Food & Dairy Industries- Butter milk, Fruit Juices etc.

Pharma Industries- Mouth fresheners, Antiseptic liquid etc.

PREMIUM SEMI AUTOMATIC VACUUM FILLING MACHINE




FILLING SYSTEMS


Useful for Chemical / Acidic material(Phenyl, Bleach, Nail remover etc),

Wax based material (Kajal), High temperature product like Balm.

SEMI AUTOMATIC PERISTALTIC FILLING MACHINE

0.1 ml to 1000 ml (Depend on pump capacity)

Single Phase / 230V AC / 50Hz



FILLING SYSTEMS


Useful for :

- Food & Dairy Industries (Yoghurt, Butter, Honey & Milk, Butter milk, Lassi, Edibale Oil, Ghee, Jam),

- Cosmetic Industries (Shampoo, Bath care, Lotion Etc.)

- Chemical Industries(Lubricants, Ink, Glue)

SEMI AUTOMATIC PISTON FILLING MACHINE




FILLING SYSTEMS

Ø The unit is made compact & versatile as

per GMP norms.

Ø The structure is made of MS cladded

with SS 304.

Ø Rigid vibration free construction for

trouble free performance.

Ø SS elegantly matt finished body.

Ø Drain tray around the machine platform.

Ø Drip tray under the conveyor.

Ø Elegant and easy control panel for total

control on operation.

Ø ± 1 % Filling accuracy on single dose.

Ø N i t r o g e n p u r g i n g a r r a n g e m e n t

(OPTIONAL).

Ø No bottle No filling system.

Ø Diving nozzle device.

Ø Minimum change overtime, from one

size to another bottle or fill size.

Ø Self-lubricating UHMW-PE guide profile

for SS slat chain provides low friction

wear surface, smooth and noiseless

conveying.

Ø Pneumatic bottle stopping arrangement.

Ø Synchronized two nos. AC drives for

main motor & conveyor belt.

Ø SS measurement scale for filling volume

adjustment.

Ø Safety guard for conveyor gearbox,

motor and pneumatic cylinders.

Ø MCB for over load protection, and

prevent against short circuit.

Ø Inbuilt protection against over current,

voltage fluctuation, short circuit in AC

frequency drive.

HEAD ASSEMBLY

AUTOMATIC VOLUMETRIC LIQUID FILLING MACHINE

*Accessories shown may

not be the part of the

standard equipment

SEMI AUTOMATIC

FILLING SYSYTEM


10 ml to 500 ml



FILLING SYSTEMS

PREMIUM BOTTLE FILLING MACHINE

unique change part free

PLC based filling systems


3 Phase+Neutral+Earthing / 440V AC / 50Hz



FILLING SYSTEMS

PREMIUM VIAL FILLING AND BUNGING MACHINE

*Accessories shown may not be the part of the standard equipment

FILLING AREA


BUNGING AREA

Upto120 VPM

3 Phase + Neutral + Earthing / 440VAC / 50Hz



CAPPING SYSTEMS

AUTOMATIC ROTARY R.O.P.P / SCREW CAPPING MACHINE

SCREW CAP

ROPP CAP

*Accessories shown may not be the part of the standard equipment


Ø The unit is made compact &

versatile as per GMP norms.

Ø The structure is made of MS

cladded with SS 304.

Ø Rigid vibration free construction

for trouble free performance.

Ø SS Elegantly matt finished body.

Ø No bottle no cap arrangement.

Ø Adjustable height of conveyor belt

to align with other machine of the

line.

Ø Sealing pressure can be varied to

suit different gauges and size of

caps.

Ø No cap in chute vibrator on &

Machine stop.

Ø No bottles Machine Stop.

Ø Clutch overload - Machine

Stop.

Ø Low noise level, low power

consumptions.

Ø Chute will have rigid mounting &

cap pickup arrangement from SS

material.

Ø Mechanical stopper to stop

incoming bottles.

Ø Self-lubricating UHMW- PE guide

profile for low friction wears

surface, smooth and noiseless

conveying.

Ø S t a r w h e e l & g u i d e M O C :

UHMW–White.

Ø Adjustable bottle height gauge for

easy and quick setting.

3 Phase + Neutral + Earthing / 440VAC / 50Hz



CAPPING SYSTEMS

AUTOMATIC PREMIUM BOTTLE CAPPING MACHINE

SCREW CAP

ROPP CAP


3 Phase+Netural+Earthing / 440V AC / 50Hz



CAPPING SYSTEMS

PREMIUM VIAL CAPPING MACHINE (Aluminum Cap Sealing / Flip off Cap Sealing )

SALIENT FEATURES:


(with the help of change part)




SEALING SYSTEMS

INDUCTION CAP SEALING MACHINE

MEASURING CUP PLACING MACHINE

HORIZONTAL FLOW WRAPPING MACHINE



LABELING SYSTEMS

SEMI AUTOMATIC SYSTEM

PREMIUM SEMI LABELING MACHINE - TABLE TOP MODEL




LABELING SYSTEMS

The most preferred labeling machine for round

bottles

AUTOMATIC SINGLE SIDE VERTICAL LABELING MACHINE

The Machine with 21 CFR part 11

“Fixed / variable data printer / 2D-Pharma code

bar code printer, scanner & rejection system

can be synchronized with this machine”


Single Phase / 230 VAC / 50 Hz

(Incase of Contact Coder)



LABELING SYSTEMS

PREMIUM LABELING MACHINE






Upto 120 BPM

Single Phase / 230 VAC / 50 Hz

(Incase of Contact Coder)



LABELING SYSTEMS

AUTOMATIC SINGLE SIDE VERTICAL LABELING MACHINE

(with in-built Turn Table)





AUTOMATIC SINGLE SIDE VERTICAL LABELING MACHINE (Round & Flat)


LABELING SYSTEMS

AUTOMATIC ROTARY LABELING MACHINE





AUTOMATIC TOP & SIDE LABELING MACHINE

AUTOMATIC DOUBLE SIDE VERTICAL LABELING MACHINE


LABELING SYSTEMS

AUTOMATIC SINGLE SIDE VERTICAL HIGH SPEED

LABELING MACHINE

SALIENT FEATURES:





AUTOMATIC SINGLE SIDE HORIZONTAL LABELING MACHINE

SALIENT FEATURES:

a g p

c b p

SALIENT FEATURES:

HOLOGRAM APPLICATOR STAND ALONE UNIT STANDARD

t

h

v

t



PHARMACEUTICALS

M

Rotary Bottle

Washing Machine

Empty Bottle

Turn Table Inspection Machine Filling Machine Capping Machine Visual Inspection Machine Labeling Machine Turn Table

Filling, Plugging and Capping Machine



PHARMACEUTICALS

Leak Check Machine Visual Inspection Machine Labeling Machine Flow Wrap Machine Packing Conveyor

Sterilizer

Leak Check Machine for SVP Visual Inspection Machine Labeling Machine Packing Conveyor




TRIO BLOCK (RINSER / FILLER / CAPPER)

SALIENT FEATURES:

Ø Structure frame of MS cladded

platform and housings of SS 304.

Ø Rinse fill & seal cycle, fully Trioblock

for total filling hygiene. The

whole process is automatic.

Ø Bottle in-feed using high pressure

air conveyor with air filter on suction

side.

Ø Machine with neck holding system

by design, so few change part

required for different shape of

bottles.

Ø The filling operation is faster and

more stable due to the micropressure

filling method.

Ø Electrical control panel mounted.

Ø User friendly acrylic doors.

Ø NO BOTTLE / NO RINSE / NO FILL

/ NO CAP.

Ø Main machine motor with variable

speed & AC drive.

Ø Automatic PLC control speed

regulation.

Ø The advanced PLC is adapted to

c o n t r o l t h e m a c h i n e r u n s

automatically, air conveyor system

is adopted in bottle entry section

and belt conveyor system is

adopted in bottle exit section, which

can adjust speeds and coordinated

with transducer of the main

machine to make the operations of

moving bottle forward steadily and

reliable.

Ø Fully automatic rotor to rotor

transfer without any human

interruption. It is convenient to

operate with higher automation due

to every parts of the machine is

inspected with photo electrical

detector.

Ø Torque adjustable capping heads

using PICK & PLACE provided.

Ø SS 316 material used for filling

valves.

Ø In-feed can be linked directly with

automatic blow moulding machine.

(Optional at extra cost).


Model No. HMPL16-16-5 HMPL18-18-6 HMPL 24-24-8 HMPL32-32-10

Rinsing Head No. 16 18 24 32

Filling head No. 16 18 24 32

Capping head No. 5 6 8 10

Capacity (B/H)

(For 500ml)

5000 8000 10000 12000

Motor Power 3Kw 3Kw 4Kw 4.8Kw

Total Weight Approx. 3.2T 3.6T 4.5T 4.8T

Dimension (LXWXH) Approx.

HMPL 16-16-5

HMPL 18-18-6

HMPL 24-24-8

HMPL 32-32-10

2650 X 1850 X 2400 mm

2750 X 2050 X 2400 mm

3050 X 2250 X 2400 mm

3800 X 2800 X 2300 mm




*

*Viscous substance (1 ml to 3 ml) /

aqueous substance (0.5 ml to 3 ml)

accurately with the help of change parts.

pneumatically

CIP, SIP

PLC

MODEL

Suitable for

Filling station

Output / minute

Dosing accuracy

Power consumption

Power supply

Working heigh

Air consumption

Air supply

Nitrogen supply

HMPL VISCOFILL 20

Viscous substance (1 ml to 3 ml) / aqueous substance

(0.5 ml to 3 ml) with the help of change parts.

1 NO.

20 PFS per minute @ 1ml (Output may vary based on

nature of the filling substance and volume)

+ 1%

2 KW

Three phase / 440V AC / 50Hz (Stabilized)

850mm ± 50mm

5 CFM

6 to 8 Kg / cm²

5 CFM pressure(Customer scope)




PFS FILLING & STOPPERING SYSTEM FOR AQUEOUS DRUGS (0.2ml TO 5ml)

SALIENT FEATURES:

Specialized filling system for aqueous drugs.

CIP / SIP ready system.

Synchronized LAF can be offered at additional cost.



MODEL HMPL ACCUFILL 20

Suitable for

0.2 ml to 5 ml*

* WITH THE HELP OF CHANGE PARTS

Filling station

1 NO.

Output / minute 20 PFS @1 ML WITH 1 FILLING STATION (aqueous drug)

Dosing accuracy + 1%

Filling capacity 0.2ml onwards

Power consumption 2 KW

Power supply

Three phase, 440V, 50Hz (Stabilized)

Net weight

350 kgs

Working height 850mm ± 50mm

Air consumption 5 CFM

Air supply

6 to 8 Kg / cm²

Nitrogen supply Provide by customer at 5 CFM pressure








4270mm (L) X 1200mm (W) X 2000mm

Automatic Sleeve Applicator - Neck:

SALIENT FEATURES:

Ø The unit is made compact & versatile as

per GMP norms.

Ø Rigid vibration free construction for

trouble free performance.

Ø The SS 304 slat conveyor for proper

product conveying.

Ø In-feed screw for the positive feeding of

bottle (body sleeve) / Belting system for

the positive feeding of bottle (neck

sleeve).

Ø In case roll gets over, there is alarm

notification (buzzer) for indicating the

same.

Ø Web guide control to ensure that there

is no lateral movement of sleeve

laminate.

Ø Separate Stepper Motors for controlling

the movement of rotary brushes to

ensure that sleeve is properly settled on

bottle.

Ø Gaskets, seals and O-rings are

constructed of food grade/ non-toxic

polymeric materials only.

Ø NO BOTTLE NO SLEEVE mechanism.

Ø Unique compact tunnel with minimal

power consumption.

Ø The tunnel comprised of pre and post

heat shrink zone to shrink the sleeve on

bottle.

Ø Overhead convection fan for precise

cooling at output.

Ø Digital temperature controller to ensure

that uniform temperature is maintained

at the time of shrinking.

Ø Sleeve feeding controlled by PLC for

the accurate feeding of sleeve.

Ø Specially designed rotary cutter device

with PLC controlled for cutting of

sleeve.

Ø Emergency stop function on accessible

area.

Ø Total operation of the machine like

speed of conveyor, speed of feeder,

length of sleeve, cutting speed etc. are

controlled by PLC.

Ø Easy to operate PLC by mean of touch

screen HMI.

Ø Most reliable and proven components

such as Festo / SMC make pneumatic

and electric/electronic components

s u c h

a s

Panasonic/Bonfiglioli/Motovario make

AC motor, Delta/Allen Bradley make AC

D r i v e , P L C & H M I , S e n s o r

LEUZE/BANNER/SUNX, MCB & relay

“X” make.


SALIENT FEATURES

The unit is made compact & versatile as per GMP norms.

The Structure is made of SS 304.

Rigid Vibration free construction for trouble free performance.

The synchronized horizontal pushing system for feeding

the bottles in the machine.

Specially designed adjustable start / stop type bucket conveyor

for conveying the bottles and specially designed chain type start

/ stop feeder conveyor for the cartoons.

Automatic leaflet inserting device with the required no. of folds

(2, 3, 4) and required types (Z type, Q type, parallel type)

-OPTIONAL.

The machine has a facility of no leaflet bottle reject system

(Incase of leaflet inserting). Carton stacker has a facility of

stacking 1000 nos. Cartons.

Facility of no bottles no cartons.

Facility of no cartons machine stop.

Provision of safety interlock of door opening.

Specially Designed vacuum device for pick up of cartonsand

opening of cartons.

No use of vacuum pump to avoid maintenance. Machine has a

specially designed air vacuum generator for the operation of

different assembly such as leaflet pick up and carton pick up.

Adjustable bottle pusher for different size of bottles.

For the various of products, machine has the facility

to chain width.

For the various of products, machine has the facility for

height adjustment by the mean of adjusting screws.

For the various of products, machine has the facility for

length adjustment by the mean of adjusting guide Plate.

Adjustable flaps closing system for side (Top and Bottom)

flap for various size of cartons.

Very less change parts required for change over of the

product. The whole operation is controlled by easy to

operate PLC.

Speed of the machine is synchronized with the PLC

and easy to adjust by mean of HMI.

Product counter facility is inbuilt in the machine to know

the daily production rate.

All the setting parameters with password protection to

avoid any mishandling during machine operation.

Special Kind of HMI mounting panel with 180º rotation

Facility for easy handling of such a 12 feet long machine.

For the initial setting of the machine, it has a JOG

facility itself on HMI.

Any kind of fault will be displayed on touch Screen HMI for

easy understanding for the same.

Machine has online embossing facility for the batch coding

- OPTIONAL.

up to 200 cartons/minutes.



Tube Filling and Sealing Machine

SALIENT FEATURES:

Ø The unit is made compact & Versatile as per GMP Norms.

Ø Structure is made of MS cladded with SS 304.

Ø This machine is specially designed to fill, seal and code the

Aluminium / LAMI / PVC Tubes.

Ø It can be used to fill viscous as well as semi viscous materials

in LAMI / PVC Tubes.

Ø Machine preset with 20gms to 100gms Piston & Cylinder.

Ø All the contact parts are made of SS 316 (GMP Model).

Ø Tube holders are made of nylon for different diameter of tube.

Ø Relay electrical control systems operating panel with START,

STOP and INCH.

Ø SENSOR BASE NO TUBE NO FILLS MECHANISM.

Ø Specially designed hot air sealing unit to seal PVC tubes.

Ø Motor with variable speed.

Ø All moving parts are guarded / enclosed.

Ø Coding Device with 10 letters for one side.

Ø Hopper temperature thermocouple with digital display.

TECHNICAL SPECIFICATION:

Model

HMPL–TFS

Tube Diameter 12 mm Ø to 50 mm Ø (Standard)

Tube Length 50 mm to 200 mm

Filling Capacity 20gms to 250gms Aluminium / LAMI / PVC Tubes

(With the help of required change parts)

Output Speed 20 to 150 Tubes/Minute (Depending on viscosity of material, manual loading)

Power Consumption 2 HP Main Motor / 1 HP Stirrer Motor / 1 KW Jacketed Water Heater (Total 3 KW)

Compressed Air 4 to 5 Bar 100 L/Minute (If have sticky material)



ANCILLARIES

PACKING CONVEYORS

INSPECTION CONVEYORS

SS SLAT CONVEYORS

TURN TABLE

ROLLER CONVEYORS

MAG. GLASS CONVEYORS

BEND CONVEYORS


R

H T E C

SERVICES

RELIABLE

Next to you,

Before, During and after

the sale in

INDIA

and around the

WORLD


The Only direction for leaders

PROGRESS

Office: Plot No. 513, Phase IV,

G. I. D. C., Vatva, Ahmedabad

382 445, Gujarat (INDIA)

Cell: +91 98250 49429

E-mail: marketing@harikrushna.com

DOMESTIC / OVERSEAS ASSOCIATE:


Brochure - Harikrushna Machines Pvt. Ltd.

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