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IS 25.1979 (Anti-friction Bearing Alloys)

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इंटरनेट

मानक

Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to

information for citizens to secure access to information under the control of public authorities,

in order to promote transparency and accountability in the working of every public authority,

and whereas the attached publication of the Bureau of Indian Standards is of particular interest

to the public, particularly disadvantaged communities and those engaged in the pursuit of

education and knowledge, the attached public safety standard is made available to promote the

timely dissemination of this information in an accurate manner to the public.

“जान1 का अ+धकार, जी1 का अ+धकार”

Mazdoor Kisan Shakti Sangathan

“The Right to Information, The Right to Live”

“प0रा1 को छोड न' 5 तरफ”

Jawaharlal Nehru

“Step Out From the Old to the New”

IS 25 (1979): antifriction bearing alloys [MTD 9: Lead,

Zinc, Cadmium, Tin, Antimony and their Alloys]

“!ान $ एक न' भारत का +नम-ण”

Satyanarayan Gangaram Pitroda

“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है” ह”

Bhartṛhari—Nītiśatakam

“Knowledge is such a treasure which cannot be stolen”




Indian Standard

SPECIFICATION FOR

ANTIFRICTION BEARING ALLOYS

( Third Reuision )

Is : 25 - 1979

( Reaffirmed 2003 )

Fil’th Reprint APRIL 1996

UDC 669.018.24

tg Copyright 1980

BUREAU OF INDIAN STANDARD S

MANAK BRAVAN, 9 BAMDUR SHAH ZAFAR MARG

NEW DELHI 110002

Gr2 Aprir 1980


Indian Standard

SPECIFICATION FOR

ANTIFRICTION BEARING ALLOYS

( Third Retiision )

IS : 25 - 1979

Lead, Zinc, Tin, Antimony and Their Alloys

Sectional Committee, SMDC 12

Chairman

SHRI F. A. A. JASDANWALLA

Representing

Indian Standard Metal Co Ltd, Bombay

Members

SHRI A. M. BEDAGERI

Indian Smelting and Retining Co Ltd, Bombay

SHRI A. K. BHATTACHARYA National Test House, Calcutta

SHRI C. CHAT~ERIEE

Indian Standard Metal Co Ltd, Bombay

SHRI N. R. MANIAR ( Alternate )

CHEMIST & METALLURGIST, CEN- Ministry of’ Railways

TRAL RAILWAY, BOMBAY

CHEMIST AND METALLURGIST,

RDSO, LUCKNOW ( Alternate 1

SHRI P. GHOSH

Indian Cable Co Ltd. Calcutta

SHRI TRILOK SJNGH ( AIternate 1

SHRI A. K. GUHA Directorate General of Supplies & Disposals,

New Delhi

SHRI K. M. TANEJA ( AIternafe )

SHRI D. P. JAIN

Saru Smelting Pvt Ltd, Meerut

SHRJ D. N. CHAKRABORTY ( Alternate )

SHRI K~SHORJ LAL National Metallurgical

Jamshedpur

Laboratory ( CSIR ),

SHRI C. S. SJVARAMAKRJSHAN

( Alternate )

SHR~ LAXAMAN MJSHRA Directorste General of Technical Development,

New Delhi

SHRI M. K. BANERJ~E ( Alternate )

SHRI G. D. MODJ Ail India Type Founders’ Association, Bombay

SHRI PRITOSH DHAR ( Afternate I )

SHRI A. M. TH~RUNAVAKARAM

( Akrnate 11 )

SHRI K. R. NARASIMHA Metal Box Company of India Ltd. Calcutta

@ CopyfiRht 1980

(Continued on page 2 )

BUREAU OF INDIAN STANDARDS

This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and

reproduction in whole or in part by any means except with wruten permission ol

the publisher shall be deemed to be an infringement of copyright under the sail Act.


IS : 25 - 1979

(Continued from page 1)

Members

Representing

SHRI A. T. PAL Ministry of Defence ( R & D )

SHRI I. N. BHATIA ( Alternate )

SHRI RAMAN LAL NAOINDAS PARIKH Star Metal Refinery Private Ltd, Bombay

SHRI HARISH CHANDRA SHARMA

( Alternate )

SHRI B. R. RAI Cominco Binani Zinc Ltd, Calcutta

SHRI N. SRINNASAN ( Alternate )

SHRI M. K. RAO Binani Metal Works Ltd. Calcutta

SHRI B. N. RAY Ministry of Drfence (DGI )

SHRI P. M. SENGUPTA ( Alternate )

SHRI T. R. SHANMUOAM Bharat Electronics Ltd. Bangalore

SHR~ N. SRBENIVASAN Union Carbide India Ltd, Calcutta

SHRI R. K. MEHROTRA ( Alternate )

SHRI V. R. SUBRAUANIAN Indian Lead/Zinc Information Centre, New Delhi

SHRI A. C. WADHAVAN Hindustan Zinc Ltd, Udaipur

DR B. R. L. Row ( Alternate )

SHRI C. R. RAMA RAO, Director General, ISI ( Ex-officio Member )

Director ( Strut & Met )

Secretary

SHRI S. L. BALI

Deputy Director ( Metals ), IS1

2


IS : 25 - 1979

Indian Standard

SPECIFICATION FOR

ANTIFRICTION BEARING ALLOkS

( Third Reoision )

0. FOREWORD

0.1 This Indian Standard ( Third Revision ) was adopted by the Indian

Standards Institution on 22 June 1979, after the draft finalized by the Lead,

Zinc, Tin, Antimony and Their Alloys Sectional Committee had been

approved by the Structural and Metals Division Council.

0.2 This standard was originally published in 1950 and, subsequently

revised in 1961 and 1966. In this revision of the standard, clause on shapes

and weights of ingots has been revised. Sampling clause has been modified

and impurity limits for Grade 6 have been revised, Pouring temperature

ranges and typical uses of the alloys are given in Appendix A for

information.

0.3 For the purpose of deciding whether a particular requirement of this

standard is complied with, the final value, observed or calculated, expressing

the result of a test or analysis, shall be rounded off in accordance with

IS : 2-1960*. The number of significant places retained in the rounded off

value should be the same as that of the specified value in this standard.

1. SCOPE

1.1 This standard covers the requirements for ten grades of antifriction

bearing alloys ( see Table 1 ).

2. SUPPLY OF MATERIAL

2.1 General requirements relating to the supply of antifriction bearing

alloys shall conform to IS: 1387-1967t.

3. CHEMICAL COMPOSITION

3.1 The material when analyzed in accordance with IS : 1409-1959: shall

have the chemical composition as given in Table 1.

*Rules for rounding off numerical values ( revised ).

tGeneta1 requirements for the supply of metallurgical materials ( first revision ).

SMethods of chemical analysis of antifriction bearing alloys.

3


TABLE 1 CHEMICAL COMPOSITION OF ANTIFRICTION BEARING ALLOYS

( CImuu 1.1 wld 3.1 )

GRADE ALLOYING Em- PER~XWT hwvnmes, PERCENT, Max TOTAL OF 5

A

t * , INDICATED J

.%I Sb Pb cu Ni Cd As Zn Fe As Al Bi Zn Cd IMPURITIES,

PERCENT,

Max

(1)

90

(2) (3) (4) (5) (6)

9OJuin 65-75 @3Mux 2-5-3-5 -

(7) (8) (9)

- - -

(10) (11) (12) (13) (14) (15)

0.08 0.10 0.005 0’05 0’008 0.05

(16)

0.15

tl

k

I

84

84hfin PO-11.0 W3Max 5~0-~0 -

0.08 0.10 ‘OW5 0.05 0’008 0.10

0.17

75

749769 10’0-12-0 Remainder 275-3-25 -

0.08 0.10 OW5 0’05 Of)08 0.10

0.17

P

69

68s7OQ 0.2 Max O-3 MUJS 1~0-1*4 -

- - 29.0.

31.0

0.10 0.15 o-005 0.08 - 0.10

0.22

60

590-61.0 11912-O Remainder 25-3.5 -

0.10 0.15 0905 0.08 0.01

0’10

0.22

20

19+21*0 14lXl&O Remainder 1.25-1.75 -

- - -

0.10 0.20 0’005 0.10 0.01

0.10

0.26

10 9’0-11’0 13Xk15.0 Remainder @50-1-O -

O-10 Or20 0.005 0.10 0.01

@lo

0.28

6 5.0-7’0 14’0-1~0 Remainder 0%&1*20 O-80- 0.70. 0s -

1.50 I.50 0.80

0’10 - 0.05 0.10 005

0.15

5

45-5.5 14%160 Remainder @30-@70 -

0.10 0.25 WOO5 0.10 0.01 0.10

0.28

1

O-75-125 15.@1&0 Remainder @5 Max - - 0.8-1.1 -

@IO - 0*005 @lo 001 0.10

0.28



4. FREEDOM FROM DEFECTS

IS:25-1979

4.1 The ingots shall be homogeneous and free from non-metallic inclusions,

and have a clean appearance, and fine grain structure.

5. SHAPE AND WEIGHT OF INGOTS

5.1 The shape and weight of ingots shall be agreed to between the

purchaser and the manufacturer.

6. FRACTURE TEST

6.1 Unless otherwise agreed to between the purchaser and the manufacturer,

two percent of the ingots from each melt shall be broken at the

notch to find out the nature of fracture. The fractured surfaces shall not

show segregation, dross, dirt, spots, overheated metal or any type of

non-metallic inclusions.

7. SAMPLING

7.1 Sampling for Chemical Analysis - Unless otherwise agreed to between

the purchaser and the manufacturer, two ingots or two percent of the

ingots, whichever is greater shall be, selected at random from each melt.

7.1.1 The method of preparing samples for chemical analysis from the

ingots selected under 7.1 shall be in accordance with IS : 1409-1959”‘.

7.2 Sampling for Fracture Test - Unless otherwise agreed to between the

purchaser and the manufacturer, sampling shall be done as given in 6.1.

8. RE-TESTS

8.1 Re-test for Chemical Cqmposition - If the sample prepared under 7.1.1

fails to meet the requirements under 3.1, two more tests shall be

conducted on the same sample in order to confirm that the analysis has

been done correctly. If both the test results satisfy the relevant requirements,

the lot shall be accepted. Should either of the re-tests fail, the lot

represented shall be deemed as not complying with this standard.

8.2 Re-test for Fracture Test - If the samples selected and tested to meet

the requirements under 6.1 fail, two further samples shall be selected from

the same melt and shall be broken at the notch to find out the nature of

the fracture. Should the fractured surfaces of any one of the ingots show

segregation, dross, dirt, spots, overheated metal or any type of non-metallic

inclusions, the lot shall be deemed as not complying with this standard.

*Methods of chemical analysis of antifriction bearing alloys.

5


Is:25-1979

9 MARKING

9.1 Each ingot shall be legibly marked with:

a) Cast number;

b) Grade of the material; and

c) Manufacturer’s name, initials or trade-mark.

9.2 BIS Certifkation hh-kiag

The product may also be msrked with Standard Mark.

9.2.X The use of the Standard Mark is governed by the provisions of the

Bureau of Indian Standards Act, 1986 and the Rules and Regulations made

thereunder. The details of conditions under which the Iicence for the use of

Standard Mark may be granted to manufacturers or producers may be obtained

from the Bureau of Indian Standards.

APPENDIX

( Clause 0.2 )

A

POURING TEMPERATURE RANGES AND TYPICAL USES OF

ANTIFRICTION BEARING ALLOYS

The information given below is only to indicate to the purchaser the

pouring temperature ranges and the typical uses of various alloys specified

111 this standard:

Grade

Pourfng

Temperature

in “C

90 340 to 390

84 430 to 460

75 360 to 400

Typical Uses

For lining of petrol and diesel engine

bearing cross-heads in steam engine and

other bearings used at high speeds. (As

the tin content drops in these alloys,

their resistance to shock and heavy load

increases )

Mostly used for repair jobs in mills and

marine installations. ( Because of its

long plastic range, it can be spread in as

a wipe joint )

6


Grade

69

60

6

Pouring

Temperature

in “C

500 approx

370 to 400

370 to 410

500 to 530

350 to 390

Typical Uses

IS:25-1979

For underwater applications as a bearing

alloy and gland packings

For lining of bearings required for medium

speeds, such as centrifugal pumps, circular

saws, convertors, dynamos and

electrical motors

For low speed bearings, such as pulp

crushers, concrete mixers and rope

conveyors

Heavy duty bearings, rolling mill bearing

in sugar, rubber, paper, steel industries,

etc. Bearings for diesel engines, crossheads

in steam engines, turbines, etc.

Generally replaces the high tin bearings

for heavy duty jobs

For mill shaftings, railway carriage and

wagon bearings

Used as a thin line overlay on steel strips

where the white metal lining material is

0.076 mm thick

7


BUREAU OF INDIAN STANDARDS

Headquarters:

Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002

Telephones: 331 01 31, 331 13 75 Telegrams: Manaksanstha

( Common to all Offices )

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Telephone •

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NEW DELHI 110002 331 1375

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tSalrs Office in Bombay is st Novelty Chambers, Grsnt Road, 89 65 28

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Bangalora 560002

Reprography Unit, BIS, New Delhi, India

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