SAB128-163Mk4_SpareParts_2006-09_eng (1)

Spare parts manual

SAB 128 / SAB 163 Mk4

Screw compressor unit

0173-154 ENG

SAB 128 and SAB 163 Mk4

Manual for SAB 128 and SAB 163 Mk4

The screw compressor and unit can be fitted

with different equipment, depending on their

functions and requirements.

Some of these equipment is described in this

instruction manual even though they are not

fitted on your particular unit.

A cross (x) in the following table indicates

which variants that are fitted on your unit --

with the compressor no stated below.

Compressor SAB 128 SAB 163

Type of drive

(Male drive)

(Female drive)

Refrigerant

R717

R22

Other __________

Compressor no

Designation

Instrumentation

UNISAB II and manual regulation of the V i slide

UNISAB II and automatic regulation of the V i slide

Oil cooling

Economizer

system

(ECO--system)

Ex-execution

Water-cooled oil cooler

Refrigerant--cooled oil cooler

Refrigerant injection in compressor

Vessel type

Closed system and vessel type

Open system and vessel type

Both compressor and unit are

OWRF/OWTF

OOSI

HLI

HESS

EOSE

SVER

safeguarded.

EN

SAB 128 and SAB 163 Mk4

EN

Spare Parts Manual SAB 128 and SAB 163 Mk4

Contents

2006.09

Contents

This Spare Parts Manual contains the following Standard Documents:

18. Spare Parts List and Tool List

19. Spare Parts Drawings


Contents




Table of Contents

List of parts for SAB 128 Mk 4 ............................................... 18--1

Spare parts survey for SAB 128 Mk4 unit ...................................... 18--7

Tools for compressor SAB 128 Mk4 ........................................... 18--12

List of parts for SAB 163 Mk 4 ............................................... 18--16

Spare parts survey for SAB 163 Mk4 unit ...................................... 18--23

Tools for compressor SAB 163 Mk4 ........................................... 18--28

0173--154--EN

18--0



List of parts for SAB 128 Mk 4

Pos. Designation Qty. Part no

Compressor complete, HF 4161--161

Compressor komplete, HM 4161--171

Compressor housing

10 Rotor housing, SAB 128 1 3011--052

Bearing cover at suction end

20 Suction cover for SAB 128 1 3013--391

21 O-ring 304.39 x 3.53 1 1331--112

22 Cylindrical pin ø16 x 40 2 1445--013

23 Cylindrical screw M12 x 35 16 1413--387

24 Plug with collar 1/2” RG 1 1343--027

25 Dowty-ring 1 1331--430

26 O-ring 14.00 x 1.78 2 1331--190

Bearing cover at discharge end

40 Bearing cover 1 3013--477

43 Cylinder screw M10 x 35 6 1413--373

44 Adjusting screw 2 2111--122

45 Stop screw M6 x 10 4 1413--231


47 Dowty-ring 1 1331--426

Capacity regulating cylinder

50 Capacity cylinder 1 3043--264

51 O-ring 82.14 x 3.53 1 1331--077


Cover for capacity regulating cylinder

60 Cover for capacity cylinder 1 3013--489

61 O-ring 91.67 x 3.53 1 1331--080


Shaft seal cover

81 O-ring 85.32 x 3.53 1 1331--078


83 Driving pin ø4 x 6 1 1446--011

86 Hose connecting branch 1/4” 1 1345--143

87 Clear plastic hose 3/16” x 300 mm 1 1241--190

Cap cover

90 Cap cover 1 3013--421

91 O-ring 85.32 x 3.53 1 1331--078


93 Dowty-ring dia. 15.88/11.84 x 2.0 1 1331--426


95 Nozzle for bearing lubrication 1 3447--537

96 O-ring 14.00 x 1.78 1 1331--190

Cover for slide stop

100 Cover 1 3013--057

101 O-ring 66.27 x 3.53 1 1331--072

18--1 0173--154--EN




103 Retainer for spindle bearings 1 3044--013


105 Locking plate 1 2114--043

Rotor and suction end bearings

110 Rotor set for SAB 128, female drive 1 3024--297

110 Rotor set for SAB 128, male drive 1 3024--300

111 Roller bearings 2 1513--016

112 Retainer pin for male rotor 1 3021--012

113 Spirolox--ring 1 1437--217

114 Washer for bearings 2 3021--035


118 Driving pin ø4 x 8 1 1446--019

119 Retainer for female rotor 1 3021--017

Discharge end bearings, female rotor

130 Balance piston dia. 64 1 3025--066

131 Radial roller bearings 40/90 x 33 1 1513--016

132 Four point bearings 40/90 x 23 1 1513--027

133 Shim dia. 70/90, for adjustment of distance

between rotor and discharge ports.

1 2124--080

Comprising: 1 of thickness 0.49 mm

1 of thickness 0.52 mm






Discharge ends, male rotor


136 Radial roller bearings 45/100 x 36 1 1513--012

137 Four point bearings 45/100 x 25 1 1513--028

138 Shim dia. 80/100, for adjustment of

distance between rotor and discharge ports.

1 2124--081








Discharge end ports

140--1 Discharge port (male rotor) Vi 4.5 1 3031--063

141--1 Discharge port (female rotor) Vi 4.5 1 3031--064

140--2 Discharge port (male rotor) AC-operation Vi 3.0 1 3031--068

141--2 Discharge port (female rotor) AC-operation Vi 3.0 1 3031--069


143 Steel sealing ring ø13.5/8 x 4/2 6 3049--006


0173--154--EN

18--2



147 Locking screw M10 x 10 2 1413--250

148 Adjusting screw M10 x 20 2 1413--032

149 Dowty-ring dia. 23.80/17.35 x 2.03 2 1331--427

Rotor adjustment parts

151 Inner cover (male rotor) 1 3013--422

152 O-ring 91.67 x 3.53 2 1331--080

153 Inner cover (female rotor) 1 3013--423

154 O-ring 82.14 x 3.53 2 1331--077

155 Nozzle for oil 2 3447--537

Shaft seal

160 Shaft seal type 680 1 1332--068

Inner shaft seal

165AA Shaft seal cover HM 1 3013--420

165AB Shaft seal cover HF 1 3013--419

165B Balance piston 1 3025--065

165C Slide ring with sleeve 1 3025--062

165D Radial seal 1 1332--077

165E Inner ring 1 3025--058

165F O-ring 39.34 x 2.62 2 1331--137

165G O-ring 59.99 x 2.62 2 1331--142

165I Counter sunk screw M4 x 10 4 1413--060

165J O-ring 14 x 1.78 1 1331--190

165K Oil distribution ring 1 3026--067

165L Spirolox-ring 1 1437--260

Suction filter

170 Suction filter 1 3042--081

Adjusting system for Vi-slide

180 Spindle for slide stop 1 3044--012

182 Sealing washer for slide stop 1 3044--014

183 Sealing ring 28/22 1 1331--503

184 O-ring 44.04 x 3.53 1 1331--065

186 Axial ball bearing ø 42/25 x 11 2 1512--015

Slide stop

190 Slide stop

Manual Vi-slide

191 Spring 1 1523--014

192 Slide stop 1 3044--131


Capacity regulating slide

200 Capacity slide 1 3043--175

201 Inner piston slide 1 3043--266

202 Outer piston slide 1 3043--265

203 O-ring 53.57 x 3.53 1 1331--068

204 Sealing ring 95/85 1 1332--193

205 Pointed screw M6 x 10 2 1413--231


207 Slide rod 1 3043--255

18--3 0173--154--EN



208 Tape bearing 2 2132--105

209 O-ring 9.12 x 3.53 1 1331--215

Parts for suction gas inlet

251 Hexagon head screw M12 x 30 8 1424--215

252 O-ring 132.94 x 3.53 1 1331--093


Non-return valve

260 Non-return flap 1 3042--148

261 Intermediate flange 1 3013--424

262 O-ring dia. 183.74 x 3.53 1 1331--104

263 Hinge fastener 1 3042--150


265 Hinge 1 3042--149

266 Shim 8 x 14 x 0.5 2 1436--149

267 Cylindrical pin dia. 8 x 32 1 1445--092

268 Sleeve for hinge 1 3042--152

269 Wave spring ø18.8 x ø13.2 x 0.2, h=1.6 1 1523--099

270 Counter sunk screw M8 x 25 1 1413--103

Economizer

290 ECO-plug 1 3013--426


292 O-ring 29.74 x 3.53 1 1331--025

293 Cylinder screw M8x25 1 1413--357

HLI inlet

300 HLI plug 2 3013--136


302 O-ring 20.22 x 3.53 2 1331--019

Connecting parts for slide rod

310 Washer for slide rod 1 3043--108


Parts for internal oil channel

320 Non-return valve EMB RVS 1 1364--277

321 Dowty-ring 1 1331--433



324 Dowty-ring 1 1331--427

325A Nozzle for rotor injection (R717) 1 3041--039

325B Nozzle for rotor injection (R22) 1 3041--040

326 Dowty-ring 6 1331--428


328 Dowty-ring 2 1343--026


Transmitter for positioning of capacity slide

350 Capacity rod l = 179 1 1553--288


352 Alu. Pipe l = 160 1 1116--042

353 Dowty-ring 1 1331--427

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18--4



354 Sensor pocket L = 179 1 1377--415

Oil filter parts

450 Cover 1 3013--474

452 O-ring 132.94 x 3.53 1 1331--093

453 O-ring 101.19 x 3.53 1 1331--083

455 Locking nut M10 1 1433--080


458 Stay bolt 1 2111--131

459 Magnet 4 1517--022

460 Intermediate ring 4 3424--039

461 Rubber gasket 2 1334--012

470 Filter cartridge 1 1517--150

471 Gas outlet device 1 3042--158

472 O-ring 101.19 x 3.53 1 1331--083

473 Cover 1 3013--374


475 O-ring 132.94 x 3.53 1 1331--093

476 Float switch 1 1553--262

477 Cylindrical pin 3 x 12 1 1445--054

478 Plug with collar 1/4” 1 1343--025

479 Dowty-ring 1 1331--428

480 Plug with collar 3/4” 1 1343--028

481 Dowty-ring 2 1331--433

Safety valve system

700 Back pressure independent safety valve BSV8, 18 bar

Back pressure independent safety valve BSV8, 20 bar




- Other valve types are available on request

1

1

1

1

1

2416--202

2416--203

2416--204

2416--224

2416--205

701 Connecting pipe, POV 40, ø12 1 2332--711


703 O-ring 85.32 x 3.53 1 1331--078

704 Intermediate pipe with POV 40 1 3014--027


717 O-ring 72.62 x 3.53 1 1331--074

718 Safety valve cover 1 3013--425

719 O-ring 183.75 x 3.53 1 1331--104

720 Male stud coupling 2 1349--053

726 Reducer 3/4” -- 3/8” RG 1 2312--038

727 Al. Ring 24/13 x 1.5 1 2356--127

730 Union nut G1” 1 2313--017

731 Nipple G3/8”, NV17 1 2311--065

732 Al. Ring 30/16 x 1.5 1 2356--137

733 Dowty-ring 1 1331--427


18--5 0173--154--EN



Temperature/pressure transducers

751 Pressure transmitter at suction end 1 1373--249

752 Pressure transmitter after oil filter 1 1373--271

753 Pressure transmitter before oil filter 1 1373--271

755 Male stud coupling EMB VADKO 2 1349--137

756 Screw connection EMB VBDKO 1 1349--233

761 Temperature transmitter 1 1349--281


765 Dowty-ring 1 1331--428

0173--154--EN

18--6



Spare parts survey for SAB 128 Mk4 unit

The following list comprises all components

that can be fitted on a compressor unit.

From this list we have selected the components

that are used on a particular

unit and which are indicated on the piping

diagram of this instruction manual.

The position numbers on the piping diagram

are a reference to the ”Pos.” columns of this

list.

The piping diagram is dedicated to the compressor

number stated on page 1 of this instruction

manual.

The components in the shaded areas are

variable. This may be due to voltage, refrigerant,

approved pressure etc.

On ordering spare parts it may be an advantage

to receive them in sets selected for your

specific compressor unit.

A list of sets can had on request from SA-

BROE’s local representative.

Pos.

Designation

Part no.

Regulating & Control device

PT1

PT2

PT3

PT4

TT5

TT6/7

GT8

GT9

UNISAB II

Pressure transducer

Pressure transducer

See PT2

See PT2

Temperature transducer


Position transmitter (capacity)

See GT8

--1 -- 9 bar

--1 -- 25 bar

PT100

1373-249

1373-271

1373-264

3448-004

UNISAB II Frontpanel 1573-007

1 CPU-module

1572-026

1 Relay print

1574-016

1 EPROM extractor

1613-002

1 EEPROM extractor

1613-003

1 EEPROM 1571-018

3 Jumpers

2 Fuses

1 Screw driver

g

1373-282

1572-018

18--7 0173--154--EN



Pos.

Suction:

Designation

Part no.

20 O-ring dia 132,94 x 3,53

1331-093

Set of gaskets for SVA--ST 80

1377--421


1377--422

Set of gaskets for SVA--ST 125 1377--423

24, 48, 64

Set of gaskets for SNV 8

2453-053

34, 35,47

Set of gaskets for SNV 8 or

Set of gaskets for QDV 15

2453-092

Oil separator, general:

Refrigerant system

30

30

31

Sealing ring dia. 42/49 x 6,5

Heating rod, 250 V

Heating rod, 115 V

Heating rod, 230

O-ring dia 52,07 x 2,62

Sight glass

(sight glass)

1349-213

3181-038

3181-039

3181-040

1331-140

1226-017

55

O-ring dia 329,57 x 5,33

55 Oil seperating element

(for cover)

1331-184

1517-062

50--54

204

28

29

Oil return:

Oil return valve complete

Repair kit

Discharge:


O-ring dia 78,97 x 3,53

Safety valves:

SFV 15

O--ring 15,54 x 2,62

Spring 20 bar Opening pressure


DSV 32 gasket kit

3447--526

1377--246

1377--420

1331-076

1331--015

2161--004

2161--005

2453--065

0173--154--EN

18--8



Pos.

Designation

Part no.

Oil system

60

61

64

65

46

Flange connection, oil tube

Gasket, dia 57/43 x 2 2356-260

O-ring dia 59,92 x 3,53 (compr.)

Oil pump

Set of gaskets for SVA 25

1331-071

1524--227

148B--4016

Filter element FIA D25

1375--083

Set of gasket, SNV 8

2453--053


1377--417

Thermostatic three-way valve, type RT5

O-ring, Neoprene 1331-383

Thermo element, ° 48 C 1365-005

Capacity regulation Only HF/HM

70

71

72

Solenoid valve block

Valve housing EVM (NC)

Gasket set for EVM (NC/NO)

Coil 10 W 220 V 50/60 Hz

110 V 50/60 Hz

240 V 50/60 Hz

Solenoid valve:

Valve housing EVM (NO)

Coil 10 W

Throttle valve

220 V 50/60 Hz

110 V 50/60 Hz

240 V 50 Hz

1372-335

1336-024

1372-537

1372-538

1372-539

1372-337

1372-537

1372-538

1372-539

O--ring 10,82 x 1,78

O--ring4,47x1,78

Gasket 19/14

1331--008

1331--005

2356--283

18--9 0173--154--EN



Pos.

80 - 84

81

Gasket set for SVA--ST 15--20

Filter FA15:

(When TEAT 20 is selected)

Gasket set for FA15

Repair kit for FA15

Designation

Part no.

1377--417

1377-078

1377-250

81

Filter FA20:


HLI Oil cooling

Gasket set for FA20

Repair kit for FA20

82 Solenoid valve EVRA15

(when TEAT 20 is selected)

Gasket set (for EVRA 15)

Repair kit (for EVRA 15)

Coil 10 W 220 V 50/60 Hz

g 110 V 50/60 Hz

240 V 50 Hz

See pos 70

1377-079

1377-251

1377-093

1377-099





Coil 10 W 220 V 50/60 Hz

g

110 V 50/60 Hz

240 V 50 Hz

See pos 70

1377-094

1377-069

0173--154--EN

18--10



Pos.

Designation

Part no.

HLI Oil cooling

83

83

Injection valve TEAT 20

Nozzle insert 20-5 1371-202

Nozzle insert 20-8

1371-203

Nozzle inset 20-12

1371-204

Nozzle insert 20-20

1371-206

Thermal part 35-65 deg. C

1371-255

Thermal part 55-95 deg. C 1371-253


Nozzle insert 85-33

1371-207

Nozzle insert 85-55

1371-208

Nozzle insert 85-85

1371-209

Thermal part : 20/85 068G3260

85--33

068G6070

85--55

1371--247

85--85

1371--248

83

Injection valve PMFL 80

Gasket set

Piston rod

Spare parts set for coupling S952 size 225

1377-040

1377-086

Compr. connections

Sheets, bolts, nuts & slices

1524-124

Spacer bushing 1526-002

Stop screw M10 x 10

1413-250

Combination wrench 9/16”

Compr.

Box wrench 9/16”

Tools

Alignment motor - compressor

Discs (motor up to IEC 280)

2221-067

Discs ( motor from IEC 315) 2221-076

Tools

3183-104

18--11 0173--154--EN



Tools for compressor

SAB 128 Mk4

1

2 3

4

5

6

7 8.--

9 10

11

23.--

24

25

21

22.--

15

20.--

30

31

32.--

33 34

43

44.-- 45.--

46

37.1

42

40.-- 50.-- 51.-- 52 53 54.-- 55 56 57

T0177095

0173--154--EN

18--12



Line no A401 = Normal set (part no. 3083-044)

Line no. A402 = Extended set (part no 3083-046)

Line no. B401 = Tools for coupling alignment (part no 3183-104)

Line no. B402 = Tools for shaft seal removal, oil pump (part no 1612--468)

Tool no. Designation Part no. A401 A402 B401 B402

1 Puller for bearings 3083-060 1 1

2 Thrust ring for the puller, female 3083-043 1 1

3 Thrust ring for the puller, male 3083-127 1 1

4 Tool for fitting the bearings 3083-062 1 1

5 Ring for the puller 3083-042 1 1

6 Tool for pressing out the rotors 3083-063 1 1

7 Tool for fitting the bearings 3083-061 1 1

8.1 Retaining cup for male rotor 3083-097 1 1

8.2 Retaining cup for female rotor 3083-098 1 1

9 Tool for dismounting the bearings 3083-041 2 2

10 Thrust washer 3083-002 1 1

11 Locking tool for rotor 3083-126 1 1

15 Punch f. locking the rotor 3083-358 1 1

20.1 Threaded pin M10 x 160 2112-129 4 4

20.2 Threaded pin M12 x 275 2112-148 1 1

21.1 Hexagon head screw M16 x 130 1424-271 1 1


22.2 Socket cap screw M8 x 35 1413-359 1 1





23.1 Nuts M8 1432-063 2 2

23.2 Nuts M10 1432-064 4 4

23.3 Nuts M12 1432-065 1 1

24.1 Washer dia. 24/13 x 2.5 1436-036 1 1

24.2 Washer dia. 35/13 x 5 1436-140 3 3

25 Guide pin M16 x 300 2112-147 2 2

18--13 0173--154--EN



30 Tool for adjusting the bearings 3083-096 1 1

31 Special screw for adjusting the bearings 3083-095 1 1

32.1 Eye bolt M12 1427-150 1 1

32.2 Eye bolt M16 1427-156 1 1

33 Alignment device for coupling 3183-104 1

34 Feeler gauge 1622-050 1

36 Tools for shaft seal removal, oil pump 3083--160

Until september 2001

Consists of:

36,1 Puller for shaft seal, oil pump 3083-157 1

36,2 Cap screw M10 x 75 1424-201 1

36,3 Threaded pin M8 x 150 3083-156 3

36,4 Nuts M8 1432-063 3

36,5 Punch dia. 18 x 80 3083-158 1

36,6 Punch dia. 22/16,5 x 100 3083-159 1

37.1 Pin wrench. After September 2001 1612--468 1

40.1 Torque wrench (Ratchet) 5 - 50 Nm 1/2” 1

40.2 Torque wrench 40-200 Nm (14 x 18) 1

42 Extension 1/2” 1

43 Converter for torque wench(14x18) - 1/2” 1

44.1 Hexagon bit adapter 1/2” - 4mm 1






45 Box spanner insert 1/2” - 19mm 1

45.1 Box spanner insert 1/2” - 24mm 1



45.4 Box spanner insert 1/2” - 1/2” 1

46 Open end spanner (14x18) - 19mm 1

50.1 Combination spanner 17mm 1612-276 1


0173--154--EN

18--14



50.3 Combination spanner 1/2”

51.1 Allen key for socket cap screw 3mm 1612-395 1






52 Magnetic Fixture for dial indicator 1

53 Dial indicator 1

54.1 Retaining ring pliers 1

54.2 Retaining ring pliers 1

55.1 Hammer 1612-012 1

55.2 Plastic hammer 1612-042 1

56 Steel punch 8 mm 1

57 Pliers for driving pin 1612-190 1

18--15 0173--154--EN



List of parts for SAB 163 Mk 4

Relevant drawings 0662 -740

Pos. Designation No. Part no

Compressor complete, male, Man. V i 1 4161--162

Compressor complete, female, Man. V i 1 4161--163

Compressor complete, male, Auto. V i 1 4161--164

Compressor complete, female, Auto. V i 1 4161--165

Compressor housing

10 Rotor housing, SAB 163 H 1 3011--051

Bearing cover at suction end

20 Suction cover for SAB 163 H 1 3013--372

21 O-ring 380.37 x 5.33 1 1331--187



24 Plug with collar 1/2” 1 1343--027

25 AL. gasket dia. 27/21 x 1,5 1 2356--133

26 O-ring 14.00 x 1.78 2 1331--190

Bearing cover at discharge end

40 Bearing cover 1 3013--475


44 Adjusting screw M20 2 2111--122

45 Stop screw M6 x 10 2 1413--231

46 Plug with collar 1/4” 1 1343--025

47 Dowty-ring 20.75/13.74 x 2.03 1 1331--428

Capacity regulating cylinder

50 Capacity cylinder 1 3043--009

51 O-ring 107.54 x 3.53 1 1331--085


Cover for capacity regulating cylinder

60 Cover for capacity cylinder 1 3013--496

61 O-ring 120.24 x 3.53 1 1331--089


Shaft seal cover

81 O-ring 113.89 x 3.53 1 1331--087


83

86

87

Driving pin dia. 4 x 6

Hose connecting branch 1/4

Clear plastic hose 3/16”x300 mm

1

1

1

1446--011

1345--143

1241--190

0173--154--EN

18--16



Pos.

Designation

No.

Part no

Cap cover

90 Cap cover 1 3013--371

91 O-ring 113.89 x 3.53 1 1331--087


93 Dowty--ring dia. 15.88/11.84 x 2.0 1 1331--426

94 Plug with collar 1/8” 1 1343--024

95 Nozzle for bearing lubrication 3 3447--537

96 O-ring 14.00 x 1.78 1 1331--190


100 Slidestopcover 1 3013--068

101 O-ring 78.97 x 5.53 1 1331--076


103 Bearing housing 1 3021--018


105 Locking plate 1 2114--043

Rotor and suction end bearings

110 Set of rotors for SAB 163H, female drive 1(F) 3024--295

110 Set of rotors for SAB 163H, male drive 1(M) 3024--296

111 Radial roller bearings 2 1513--017

113 Spirolox-ring 1 1437--287

114 Washer for bearings 2 3021--007


118 Driving pin dia. 4.0 x 10 1 1446--012

119 Retainer pin 2 3021--009

Discharge end bearings, female rotor


131 Radial roller bearings dia. 55/120 x 43 1 1513--017

132 Four-point bearings dia. 55/120 x 29 1 1513--029

133 Set of shims,dia. 100/120, for adjustment of

distance between rotors and discharge ports








1 2124--082

18--17 0173--154--EN



Pos.

Designation

No.

Part no

Discharge end bearings, male rotor


136 Radial roller bearings dia. 60/130 x 46 1 1513--013

137 Four-point bearings dia. 60/130 x 31 1 1513--030

138 Set of shims, dia. 105/130, for adjustment of

distance between rotor and discharge ports

1 2124--083








Discharge end ports

140 Discharge port (male rotor) 1 3031--059

140--1 Discharge port AC (male rotor) 1 3031--066

141 Discharge port (female rotor) 1 3031--060

141--1 Discharge port AC (female rotor) 1 3031--067


143 Steel sealing ring dia. 16/10 x 2 6 2351--030

146 Plug with collar 3/8” 2 1343--026

147 Locking screw M10 x 10 2 1413--250

148 Adjusting screw M10 x 16 2 1413--032

149 Dowty-ring dia. 23.80/17.35 x 2.03 2 1331--427

Rotor adjustment parts

151 Inner cover (male rotor) 1 3013--382

152 O-ring dia. 123.42 x 3.53 2 1331--090

153 Inner cover (female rotor) 1 3013--383

154 O-ring dia. 113.89 x 3.53 2 1331--087

Shaft seal

160 Shaft seal type 680 1 1332--162

Inner shaft seal

165AA Shaft seal cover HM 1 3013--380

165AB Shaft seal cover HF 1 3013--381

165B Balance piston 1 3025--063

165C Slide ring with sleeve 1 3025--061

165D Radial seal 1 1332--079

165E Inner ring 1 3025--055

165F O-ring 50.52 x 1.78 1 1331--244

165G O-ring 69.52 x 2.62 1 1331--145

165I Counter sunk screw M6 x 12 4 1413--090

165J O-ring 14.00 x 1.78 1 1331--190

165K Oil distribution ring 1 3026--061

165L Spirolox ring 1 1437--260

0173--154--EN

18--18



Pos.

Designation

No.

Part no

Suction filter

170 Suction filter 1 1517--151

Adjusting system for V i -slide

180 Spindle for slide stop 1 3044--149

182 Sealing washer for slide stop 1 3044--014

183 Sealing ring dia. 28/22 1 1331--503

184 O-ring 44.04 x 3.53 1 1331--065

186 Axial ball bearing ø42/25 x 11 2 1512--015

Slide stop

190 Slide stop (included in pos. 192 and pos. 370)

Man. V i slide

191 Spring 1 1523--162

192 Slide stop/guide 1 3044--152


Capacity regulating slide

200 Capacity slide 1 3043--174

201 Inner piston slide 1 3043--268

202 Outer piston slide 1 3043--269

203 O-ring 53.57 x 3.53 1 1331--068

204 Sealing ring 1 1332--107

205 Pointed screw M6 x 10 2 1413--231


207 Slide rod 1 3043--248

208 Tape bearing 2 2132--104

209 O-ring 21.82 x 3.53 1 1331--020

Adjusting washer

228 Adjusting washer 1 3043-267

230 Screw M6x40 2 1413-345

Parts for suction gas inlet

251 Hexagon head screw M16 x 65 8 1422--634

252 O-ring dia. 190.09 x 3.53 1 1331--105

Non-return valve

260 Non-return flap 1 3042--146

261 Intermediate flange 1 3013--376

262 O-ring dia. 215.49 x 3.53 1 1331--108

263 Hinge fastener 1 3042--150


265 Hinge 1 3042--145

266 Shim 8 x 14 x 0.5 2 1436--149


268 Sleeve for hinge 1 3042--152

269 Wave spring ø18.8 x ø13.2 x 0.2, h=1.6 1 1523--099

18--19 0173--154--EN



Pos.

270

271

Designation

Counter sunk screw M8 x 25

Cylinder screw M8 x 25

No.

1

2

Part no

1413--103

1413--357

Economizer

290 ECO--plug 1 3013--377


292 O-ring 37.69 x 3.53 1 1331--030


HLI inlet

300 HLI plug 2 3013--127


302 O-ring 23.39 x 3.53 2 1331--022

Connecting parts for slide rod parts

310 Washer for slide rod 1 3043--109


Parts for internal oil channel

320 Non-return valve EMB RVS 1 1364--272

321 Dowty-ring 1 1331--437

322 Plug with collar 1” RG 1 1343--030

323 Plug with collar 3/8” 1 1343--026

324 Dowty-ring 1 1331--427

325A Nozzle for rotor injection (R717) 1 3041--031

325B Nozzle for rotor injection (R22) 1 3041--035

326 Dowty-ring 6 1331--428

327 Plug with collar 1/4” 6 1343--025

328 Dowty-ring 2 1331--430

329 Plug with collar 1/2” 2 1343--027

Transmitter for positioning of capacity slide

350 Position transmitter L = 215 1 1553--284


352 Alu-pipes L = 185 1 1116--040

353 Dowty-ring 1 1331--427

354 Sensor pocket L = 215 1 1377--410

Auto. V i slide

370 Slide stop/guide auto V i 1 3044--136

371 Sealing ring dia. 72 1 1332--119

372 Piston for Auto. V i 1 3044--115

373 Retainer for alu. pipes 1 3045--070




380 Slide stop cover for auto. V i 1 3013--373

381 O-ring 78.97 x 3.53 1 1331--076


0173--154--EN

18--20



Pos.

Designation

No.

Part no


Transmitter for positioning of V i slide

410 Position transmitter L = 130 1 1553--285


412 Alu-pipe L = 130 1 1116--041

413 Dowty-ring 1 1331--427

414 Sensor pocket L = 130 1 1377--414

Oil filter parts

450 Cover 1 3013--474

452 O-ring dia. 132.94 x 3.53 1 1331--093

453 O-ring dia. 101.19 x 3.53 1 1331--083

455 Locking nut M10 1 1433--080


458 Stay bolt 1 2111--130

459 Magnet 4 1517--022

460 Intermediate ring 4 3424--039

461 Rubber gasket 1 1334--012

470 Filter cartridge 1 1517--121

471 Gas outlet device 1 3042--153

472 O-ring dia. 101.19 x 3.53 1 1331--083

473 Cover 1 3013--374


475 O-ring 132.94 x 3.53 1 1331--093

476 Float switch 1 1553--262


478 Plug with collar 1/4” 1 1343--025

479 Dowty-ring 1 1331--428

480 Plug with collar 3/4” 1 1343--028

481

491

492

Dowty-ring

Support for gas outlet device

Screw M12 x 120

2

1

1

1331--433

3013--494

1424--066

Safety valve system

700-1 Back pressure independent safety valve BSV8, 18 bar 1 2416-202





- Other valve types are available on request

701 Connecting pipe BSV8/POV1050 1 2332--790


703 O-ring dia. 82,14 x 3,53 1 1331--077

704--1 Intermediate pipe with POV 40 1 3014--057

704--2 Intermediate pipe with POV1050 1 3014--064


18--21 0173--154--EN



Pos.

Designation

No. Part no

717 O-ring dia. 113,89 x 3,53 1 1331--087

718 Safety valve cover 1 3013--375

719 O-ring dia. 215.49 x 3.53 1 1331--108

720 Male stud coupling 2 1349--053

726 Reducer G3/4”-G3/8” 1 2312--038

727 AL ring ∅24/13x1,5 1 2356--127

730

731

Union nut G1”

Nipple G3/8” x ø30, NV17

1

1

2313--017

2311--065

732

733

AL ring ∅30/16x1,5

Dowty-ring

1

1

2356--137

1331--427


Temperature/pressure transducers

751 Pressure transmitter at suction end 1 1373--249

752 Pressure transmitter after oil filter 1 1373--271

753 Pressure transmitter before oil filter 1 1373--271

755 Male stud coupling EMB VADKO 2 1349--137

756 Screw connection EMB VBDKO 1 1349--233


762

765

Temperature transmitter

Dowty-ring

1

2

1349--282

1331--428

S=L/D 1,2

L=L/D 1,5

M = male drive

F = female drive

0173--154--EN

18--22



Spare parts survey for SAB 163 Mk4 unit

The following list comprises all components

that can be fitted on a compressor unit.

From this list we have selected the components

that are used on a particular

unit and which are indicated on the piping

diagram of this instruction manual.

The position numbers on the piping diagram

are a reference to the ”Pos.” columns of this

list.

The piping diagram is dedicated to the compressor

number stated on page 1 of this instruction

manual.

The components in the shaded areas are

variable. This may be due to voltage, refrigerant,

approved pressure etc.

On ordering spare parts it may be an advantage

to receive them in sets selected for your

specific compressor unit.

A list of sets can had on request from SA-

BROE’s local representative.

Pos.

Designation

Part no.

Regulating & Control device

PT1

PT2

PT3

PT4

TT5

TT6/7

GT8

GT9

UNISAB II

Pressure transducer

Pressure transducer

See PT2

See PT2



Position transmitter (capacity)

See GT8

--1 -- 9 bar

--1 -- 25 bar

PT100

1373-249

1373-271

1373-264

3448-004

UNISAB II Frontpanel 1573-007

1 CPU-module

1572-026

1 Relay print

1574-016

1 EPROM extractor

1613-002

1 EEPROM extractor

1613-003

1 EEPROM 1571-018

3 Jumpers

2 Fuses

1 Screw driver

g

1373-282

1572-018

18--23 0173--154--EN



Pos.

Suction:

Designation

Part no.

20 O-ring dia 190,09 x 3,53

1331-105


1377--422


1377--423

Set of gaskets for SVA--ST 150 1377--424

24, 48, 64

34, 35, 47

Set of gaskets for SNV 8

Set of gaskets for SNV 8 or

Set of gaskets for QDV 15

2453-053

2453-092

Oil separator, general:

Refrigerant system

30

30

31

Sealing ring dia. 42/49 x 6,5

Heating rod, 250 V

Heating rod, 115 V

Heating rod, 230

O-ring dia 52,07 x 2,62

Sight glass

(sight glass)

1349-213

3181-038

3181-039

3181-040

1331-140

1226-017

55

O-ring dia 329,57 x 5,33

55 Oil seperating element

(for cover)

1331-184

1517-061

50--54

204

28

29

Oil return:

Oil return valve complete

Repair kit

Discharge:


O-ring dia 120,4 x 3,53

Safety valves:

SFV 15

O--ring 15,54 x 2,62



DSV 32 gasket kit

3447--526

1377--246

1377--422

1331-089

1331--015

2461--004

2461--005

2453--065

0173--154--EN

18--24



Pos.

Designation

Part no.

Oil system

60

61

64

65

46

Flange connection, oil tube

Gasket, dia 75/61 x 2,0 2356-220

O-ring dia 59,92 x 3,53 (compr.)

Oil pump


1331-071

1524--227

148B--4016

Filter element FIA 25

1375--083

Set of gasket, SNV 8

2453--053


1377--417

Thermostatic three-way valve, type RT5

O-ring, Neoprene 1331-383

Thermo element, 48°

C 1365-005

Capacity regulation Only HF/HM

70

71

72

Solenoid valve block

Valve housing EVM (NC)

Gasket set for EVM (NC/NO)

Coil 10 W 220 V 50/60 Hz

110 V 50/60 Hz

240 V 50 Hz

Solenoid valve:

Valve housing EVM (NO)

Coil 10 W

Throttle valve

220 V 50/60 Hz

110 V 50/60 Hz

240 V 50 Hz

1372-335

1336-024

1372-537

1372-538

1372-539

1372-337

1372-537

1372-538

1372-539

O--ring 10,82 x 1,78

O--ring4,47x1,78

Gasket 19/14

1331--008

1331--005

2356--283

18--25 0173--154--EN



Pos.

80 - 84

81

Gasket set for SVA--ST 15--20

Filter FA15:


Gasket set for FA15

Repair kit for FA15

Designation

Part no.

1377--417

1377-078

1377-250

81

Filter FA20:


HLI Oil cooling

Gasket set for FA20

Repair kit for FA20





Coil 10 W 220 V 50/60 Hz

g 110 V 50/60 Hz

240 V 50 Hz

See pos 70

1377-079

1377-251

1377-093

1377-099





Coil 10 W 220 V 50/60 Hz

g

110 V 50/60 Hz

240 V 50 Hz

See pos 70

1377-094

1377-069

0173--154--EN

18--26



Pos.

Designation

Part no.

HLI Oil cooling

83

83


Nozzle insert 20-8

Nozzle inset 20-12

Nozzle insert 20-20

Thermal part 35-65 deg. C

1371-203

1371-204

1371-206

1371-255

Thermal part 55-95 deg. C 1371-253


Nozzle insert 85-33

Nozzle insert 85-55

Nozzle insert 85-85

1371-207

1371-208

1371-209

Thermal part : 20/85 068G3260

85--33

068G6070

85--55

1371--247

85--85

1371--248

83

Injection valve PMFL 80

Gasket set

Piston rod

Spare parts set for coupling S952 size 262

1377-040

1377-086

Compr. connections

Sheets, bolts, nuts & slices

1524-125

Spacer bushing 1526-003

Stop screw M10 x 10

1413-250

Combination wrench 9/16”

Compr.

Box wrench 9/16”

Tools

Alignment motor - compressor

Discs (motor up to IEC 280)

2221-067

Discs ( motor from IEC 315) 2221-076

Tools

3183-104

18--27 0173--154--EN



Tools for compressor

SAB 163 Mk4

1

2 3

4

5

6

7 8.--

9 10

11

23.--

24

25

21

22.--

15

20.--

30

31

32.--

33 34

43

44.-- 45.--

46

37.1

42

40.-- 50.-- 51.-- 52 53 54.-- 55 56 57

T0177095

0173--154--EN

18--28



Line no. A401 = Normal set (part no. 3083-047)

Line no. A402 = Extendet set (part no. 3083-049 incl. 3083-048)

Line no. B401 = Tools for alining the coupling (part no. 3183-104)

Line no. B402 = Tools for shaft seal removal, oil pump (part no 1612--468)

Tools no. Designation Part no. A401 A402 B401 B402

1 Puller for bearings 3083-131 1 1

2 Thrust ring for the puller, female 3083-130 1 1

3 Thrust ring for the puller, male 3083-054 1 1

4 Tools for fitting the bearings 3083-058 1 1

5 Ring for the puller 3083-053 1 1

6 Tools for pressing out the rotors 3083-132 1 1

7 Tools for fitting the bearings 3083-133 1 1

8.1 Retaining cup for male rotor 3083-102 1 1

8.2 Retaining cup for female rotor 3083-103 1 1

9 Tools for dismounting the bearings 3083-052 2 2

10 Thrust washer 3083-129 1 1

11 Locking tool for rotor 3083-365 1 1

12 Bearing dia 42/25 x 11 1512-015 1 1

15 Punch f. locking the rotor 3083-357

20.1 Threaded pins M10 x 160 2112-129 4 4

20.2 Threaded pin M16 x 325 2112-151 1 1








23.1 Nuts M8 1432-063 2 2

23.2 Nuts M10 1432-064 4 4

23.3 Nuts M16 1432-067 1 1

24.2 Washer dia. 45/17 x 5 3083-114 4 4

25 Guide pin M16 x 300 2112-147 2 2

30 Tools for adjusting the bearings 3083-101 1 1

18--29 0173--154--EN



31 Special screw for adjusting the bearings 3083-100 1 1

32.2 Eye bolt M16 1427-156 1 1

33 Alignment device for coupling 3183-104 1

34 Feeler gauge 1622-050 1

36 Tools for shaft seal removal, oil pump 3083--160

Until september 2001

Consists of:

36,1 Puller for shaft seal, oil pump 3083-157 1

36,2 Cap screw M10 x 75 1424-201 1

36,3 Threaded pin M8 x 150 3083-156 3

36,4 Nuts M8 1432-063 3

36,5 Punch dia. 18 x 80 3083-158 1

36,6 Punch dia. 22/16,5 x 100 3083-159 1

37.1 Pin wrench. After September 2001 1612--468 1

40.1 Torque wrench (Ratchet) 5 - 50 Nm 1/2” 1

40.2 Torque wrench 40-200 Nm (14 x 18) 1

42 Extention 1/2” 1

43 Converter for torque wench(14x18) - 1/2” 1

44.2 Hexagon bit adaptor 1/2” - 5mm 1





45 Box spanner insert 1/2” - 19mm 1



45.4 Box spanner insert 1/2” - 9/16” 1

46 Open end spanner (14x18) - 24mm 1


50.2 Combination spanner 9/16” 1






0173--154--EN

18--30




52 Magnetic Fixture for dial indicator 1

53 Dial indicator 1

54.1 Retaining ring plier 1

54.2 Retaining ring plier 1

55.1 Hammer 1612-012 1

55.2 Plastics hammer 1612-042 1

56 Steel punch 10 mm 1

57 Plier for driving pin 1612-190 1

18--31 0173--154--EN




Table of Contents

Drawings for SAB 128 Mk 4 ................................................... 19--1

Drawings for SAB 163 Mk 4 ................................................... 19--10

0173--154--EN

19--0



03.03

732

727

730

731

733

702

102

104

105 92 100 93 180 94 183 90 182 95

184 96 716

326 103 140 141

23

327 326 20 25 24

455

26

21

165K

726

94

165L

165J

720

93

91

113

83

160

165D

165A

165C

165I

701

720

165E

165G

165F

165B

703

734

86

111

718

719

87

170

327

186 101 91

326

323

717

324

327 26

325A

291

290

118

110

292

752 480

22

755

481

476 478

146

471

149

323

472

479

147

324

327

481

470

148

326

320

700

477

453

321

46

47 143

322

142

130

138

137

250A 252 201 204 269

202 206

61 260 265 62

264

326

131

263 193

327

133

266

192

267

191

328

326

328

302 329

762

262

146 149147148 327

329

300

755

301 135

756

751

475

136

473

474

311

310

112

251

208

203

200

209

268

207

205

352

60

51

270

52

50

132

119

114

115

154

153

155

40

153

152

155

151

254

765

261

353

354

350

351

4161-T13_0

452

44

1/9

0662 -730

753

755

761

458

461

459

765

456

460

461

450

45

SAB 128 Mk4

List of parts 0662--731

19--1 0173--154--EN



03.03

N

S4

J

S3

I

Q

S3

J

Q

I

P

P

M1

N

S4

M1

2/9

0662 -730

22

SECTIONM1--M1

SAB 128 Mk4


0173--154--EN

19--2



03.03

R

R

B

B

F

F

C

C

D

D

E

E

A

A

3/9

0662 -730

292

291 293

290

SECTIONC--C

302

300

SECTIOND--D

301

SAB 128 Mk4


19--3 0173--154--EN



03.03

SECTIONI--I

J--J

S3--S3

Q--Q

P--P

47

46

350 351 353 354 352

62 60 61 50 206 202 204 201 203 52 51 205 207 209 200 310 311 191

751

755

756

23

4/9

0662 -730

SEE DETAILB

86

87

SAB 128 Mk4


0173--154--EN

19--4



03.03 5/9

0662 -730

119 151 142 143 329 328 152 112 137 138 136 135 140 111 95 91 96 94 93 92 90

MALE

SEE DETAILA

FEMALE

44

45

43 153 40

115 329 155 328 154

114

132

133

131

130

141 10

110

26

21

111

20 327 326

165J

SECTIONS4--S4

N--N

SAB 128 Mk4


19--5 0173--154--EN



03.03

474 473 475 481 476 478 479 455 470 458 752 755 472 480 481 471 753 452 477

755

453

461

460

459

450

456

717

716

SECTIONB--B

G--G

6/9

0662 -730

SAB 128 Mk4


0173--154--EN

19--6



03.03

4161--T13

250A 251 252 254 765 762 262 261 266 267 265 263 264 269 270 268 170 718

SECTIONA--A

703

702

719

734

7/9

0662 -730

SAB 128 Mk4


19--7 0173--154--EN



03.03

118 165B 165G 81 160 82 165A

DETAILA

165F 165E 165I 165D165C 165L 165K 83 113

190 208

192

25 24 193

DETAILB

103

186

101

8/9

0662 -730

184

182

183

180

105

104

100

102

SAB 128 Mk4


0173--154--EN

19--8



03.03

G

G

733 731 730 732 700

SECTIONH--H

727

726

720

701

720

148 147 146 149

SECTIONF--F

323

324

325A 320 322 321

SECTIONE--E

9/9

0662 -730

761

765

SECTIONR--R

SAB 128 Mk4

List of parts 0662--

19--9 0173--154--EN



02.08

411

410

4161--T11_0

414

382

413

251

380

383

381

23

327

326

375

373

762

751

252

250B

25

412

756

271

165A 326

82 327 165J

92

113

81

94

93

90

96

95

91

20

326

327

21

26

118

110

24

374

372

371

370

191

264

475

755

266

473

474

263

267

268

269

265

260

270

262

261

165K

165L

165D

160

165C

165I

165G

140

141 478

22

479

476

326

327

148

147

149

146

311

310

203

201

700

727

726

720

732

731

730

733

702

704

165E

165B

165F

111

701

734

718

719

720

703

170

480 481

324

325A

752

755 147

148

326

327

327

326

323

292

146

149

291

293

290

717

320

321

322

329

328

143

142

329 302

135

328

300

301

130

131

133

132

114

115

154

95

136

138

208

200

204 209

202

206 207

61 205

60

353

62

137

119

152

151

352

51

354

52

350 50

351

716

455

153

458

472

470

47

46

40

43

44

1/10

0662 -740

753

755

761

765

456

450

453

452

471

461

459

460

45

SAB 163 Mk 4


0173--154--EN

19--10



02.08

Z

J

F

F

C

K

K

C

U

U

O

R

R

O

J

Z

2/10

0662 -740

SAB 163 Mk 4


19--11 0173--154--EN



02.08

G

G

H

H

Q

Q

D

Y

D

Y

3/10

0662 -740

292

290

291

293

302 300 301

SECTIONQ--Q

SAB 163 Mk 4


0173--154--EN

19--12



02.08

350 351

4/10

0662 -740

751

756

SECTIONC--C

F--F

K--K

R--R

U--U

47

46

95

119

352

755

SEE DETAIL A

354

SEE DETAIL B

411

413

410

353 62 60 61 50 206 202 203 204 201 52 51 205 207 209 311 310 191 200 208 370 23 193 25 24 412 414 381383 380 371 372 375 373 374

190

SAB 163 Mk 4


19--13 0173--154--EN



02.08

104

105

180

183

100

182

184

102

SECTIONC--C

B2--B2

C1--C1

101 186103

24

25

193

190

192

208

191200

311 310209

207

205

51

52

203 201 204202206

5/10

0662 -740

352 354

50

353 61 60 353 62

351

350

SAB 163 Mk 4


0173--154--EN

19--14



02.08 6/10

0662 -740

142 143

152 137 138 136 135 140

21 111 95 91 96 94 93 92 90

114

151

115

45

44

MALE ROTOR

FEMALE ROTOR

40

43

153

328

329

10 26

20 327 326 165J 110

154

132 133

131

130

141

SECTIONZ--Z

J--J

SAB 163 Mk 4


19--15 0173--154--EN



02.08

474 473 475 481 476 479 478 455 458 470 472 752 480 481 471 452 477 753 453

SECTIONG--G

M--M

761

765

450

461

459

460

456

717

716

7/10

0662 -740

SAB 163 Mk 4


0173--154--EN

19--16



02.08

251 252 250B 262 266 267 265 263 264 170

719

268

260

269

270

261

SECTIONY--Y

718

703

733

702

8/10

0662 -740

SAB 163 Mk 4


19--17 0173--154--EN



02.08

118 165B 165G 81 82 160 165A

DETAILA

165F165E 165I 165D 165C

165L165K

83

113

22

SECTIONO--O

9/10

0662 -740

DETAILB

374

412

411

410

373

375

200 208 370 191 193 25 24 414 20 381 412 383 380 382 371 372

190

SAB 163 Mk 4


0173--154--EN

19--18



02.08

M

M

733

731

SECTIONL--L

730

732

700

727

726

720

701

720

148 147 149 146

SECTIONH--H

325A 324 323

320

321

SECTIOND--D

322

10/10

0662 -740

SAB 163 Mk 4


19--19 0173--154--EN

SAB128-163Mk4_SpareParts_2006-09_eng (1)

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