Geely ck_series_2007 Workshop manual

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Component 2Fan & Generator V-BeltVane-Type Pump V-Belt (V/ Power Steering)V-Belt No.1Right EngineGlove CompartmentMounting InsulatorDoor AssemblySteering ColumnHole CoverSteering ColumnAssemblySteering Column Hole CoverLeft Engine Mounting BracketLeft Front Speed SensorFront Shaft Hub Left NutFront exhauxt pipe assemblyGasketGasketOne-off accessoryFigure 2111Downloaded from www.Manualslib.com manuals search engine
Component 3FlywheelClutch DiscClutch CoverClutch Release BearingClutch Release ForkRelease Fork SupportRelease Fork BootFigure 2212Downloaded from www.Manualslib.com manuals search engine
Page 1 and 2: Downloaded from www.Manualslib.com
Page 3 and 4: Chapter 6 Cooling System Inspection
Page 5 and 6: Section 8 Parking Brake System ....
Page 7 and 8: (XIV) Rear trunk Inside Trim ......
Page 9 and 10: c) When fault diagnosis tester is n
Page 11 and 12: Table 3CO HC Problems Causes1. Faul
Page 13 and 14: Section 3 Valve Clearance Adjustmen
Page 15 and 16: Notice:Due to the small end play on
Page 17: Chapter 2 Engine Components Replace
Page 21 and 22: 21. Remove radiator assembly22. Rem
Page 23 and 24: (c) Install and uniformly tighten c
Page 25 and 26: 1. Disconnect engine from all the w
Page 27 and 28: (c) Check timing belt for deflectio
Page 29 and 30: Section 4 Camshaft ReplacementVane-
Page 31 and 32: (c) Loose installing bolt of the id
Page 33 and 34: (d) Install intake camshaft.(1) Mak
Page 35 and 36: Section 5 Cylinder Head Gasket Repl
Page 37 and 38: Component 3Engine HoodAir Filter As
Page 39 and 40: 28. Install power steering adjustin
Page 41 and 42: Section 7 Engine Rear Oil Seal Repl
Page 43 and 44: Section 2 Oil Pump Assembly Replace
Page 45 and 46: Section 3 Oil Filter Replacement1.
Page 47 and 48: Section 5 Generator Replacement1. D
Page 49 and 50: Section 2 Fuel Pump Inspection1. Fu
Page 51 and 52: 7. Install fuel delivery pipe sub-a
Page 53 and 54: 1. Avoid fuel ejection2. Disconnect
Page 55 and 56: Section 6 Carbon Canister Replaceme
Page 57 and 58: Chapter 5 Exhaust System(MR7131A, M
Page 59 and 60: Chapter 6 Cooling System Inspection
Page 61 and 62: Section 2 Water Pump, Thermostat an
Page 63 and 64: Chapter 7 Clutch(MR7131A, MR7151A,
Page 65 and 66: 11. Using the dial gauge, check the
Page 67 and 68: Section 1 Manual Transaxle Replacem
Page 69 and 70:
Section 3 Transmission Case Oil Sea
Page 71 and 72:
Chapter 9 General Engine Troubles a
Page 73 and 74:
f. The idle control valve is faulty
Page 75 and 76:
d. Fuel pressure system abnormal;e.
Page 77 and 78:
(3) Diagnosis procedure for insuffi
Page 79 and 80:
4. Big fuel consumption(1) Symptom:
Page 81 and 82:
8. Idle speed too high at hot statu
Page 83 and 84:
11. General engine fault symptom an
Page 85 and 86:
(3) Valve free movement noise is ca
Page 87 and 88:
3. Piston knocking noise causes and
Page 89 and 90:
Starting condition ¡ª fixed ignit
Page 91 and 92:
3. Output LevelECU output level is
Page 93 and 94:
Bottom PanelAssembly ofBodyControl
Page 95 and 96:
Shift ControlCablesE ShapedClip Pla
Page 97 and 98:
Chapter 2 Accelerator PedalSection
Page 99 and 100:
ClutchPedalBracketAssemblyAdjusting
Page 101 and 102:
Section 3 Clutch hydraulic Control
Page 103 and 104:
6. Remove clutch hydraulic control
Page 105 and 106:
Components1. Rzeppa Constant veloci
Page 107 and 108:
(3) Check the Rzeppa Constant veloc
Page 109 and 110:
(7) Install front wheel, wheel nut
Page 111 and 112:
PROBLEM SYMPTOMS TABLEUse the table
Page 113 and 114:
Section 3 Front Wheel AlignmentAdju
Page 115 and 116:
Replacement1. Remove the front whee
Page 117 and 118:
Section 5 Lower Swing Arm AssemblyC
Page 119 and 120:
3. Remove lower swing arm front sup
Page 121 and 122:
ReplacementHint1. Remove the stabil
Page 123 and 124:
Chapter 6 Rear Suspension SystemRea
Page 125 and 126:
No. 2 Transverse Arm AssemblyRear W
Page 127 and 128:
4. Remove the left and right rear s
Page 129 and 130:
2. Remove the strut rod componentsR
Page 131 and 132:
Section 7 No. 1 Transverse Arm Asse
Page 133 and 134:
Chapter 7 WheelSection 1 Tire Inspe
Page 135 and 136:
Chapter 8 Power Steering SystemSect
Page 137 and 138:
Section 2 Steering Drive and Contro
Page 139 and 140:
7. Remove the combination switch as
Page 141 and 142:
On-vehicle inspection1. check the d
Page 143 and 144:
Section 4 Power Steering Gear Retai
Page 145 and 146:
3. Loosen the union thread of the h
Page 147 and 148:
SymptomBrake DeviationNoise from br
Page 149 and 150:
(3) The 3 bolts connecting the brak
Page 151 and 152:
Section 5 Front Brake AssemblyCompo
Page 153 and 154:
floating15. Remove the front disc16
Page 155 and 156:
(4) remove the brake drumPush4. Mea
Page 157 and 158:
19. Install rear brake clearance au
Page 159 and 160:
Connect RF BrakeC onnectL FB rakeRe
Page 161 and 162:
9. Remove rear left, right brake pi
Page 163 and 164:
(4) Install auxiliary console rear
Page 165 and 166:
III. CUSTOMER FAULT ANALYSISNOTES:1
Page 167 and 168:
3. Way of Heating: When getting war
Page 169 and 170:
2. INSPECT STARTER NO-LOAD(a) Conne
Page 171 and 172:
Section 2 Charging System(MR479Q, M
Page 173 and 174:
II. CHARGING SYSTEM INSPECTION1. CH
Page 175 and 176:
7. INSPECT CHARGING CIRCUIT WITHOUT
Page 177 and 178:
(b) Inspect the stator winding1 Ins
Page 179 and 180:
II. LOCATION OF HARHESS MULTI-PIN P
Page 181 and 182:
Section 2 Malfunction Symptom Table
Page 183 and 184:
(b) Inspect the combination meter c
Page 185 and 186:
(b) Inspect the combination meter a
Page 187 and 188:
(c) Inspect the combination meter a
Page 189 and 190:
(b) Inspect the engine ECU revoluti
Page 191 and 192:
Standard:Result and solution:Normal
Page 193 and 194:
Standard:ConditionStandard conditio
Page 195 and 196:
SymptomABS warning light does not l
Page 197 and 198:
Analog MeterTachometer (r/min)handy
Page 199 and 200:
10. INSPECT PARK BRAKE SWITCH(1) Di
Page 201 and 202:
II. MALFUNCTION INSPECTION1. WASHER
Page 203 and 204:
Section 2 Replacement and Adjustmen
Page 205 and 206:
Chapter 5 Light SystemSection 1 Sur
Page 207 and 208:
IV. LOCATION OF LIGHT SYSTEMInterio
Page 209 and 210:
Section 2 Light System Symptom Insp
Page 211 and 212:
4. TURN SIGNAL AND HAZARD WARNING S
Page 213 and 214:
9. LICENSE PLATE LAMPSymptomLicense
Page 215 and 216:
(d) Inspect front and rear fog swit
Page 217 and 218:
8. REAR ROW READING LAMP ASSEMBLYIn
Page 219 and 220:
II.INSTALLATION1. Install the elect
Page 221 and 222:
V LHV-lineV RHCentral of the Headla
Page 223 and 224:
IV. FRONT FOG LAMP BEAM ADJUSTMENT1
Page 225 and 226:
II. INSTALLATION1. Install the rear
Page 227 and 228:
Section 8 Rear Row Reading Lamp Rep
Page 229 and 230:
(2) Multipath transferNoise caused
Page 231 and 232:
Section 2 Audio System Connector Te
Page 233 and 234:
II. Inspection1. Power switch syste
Page 235 and 236:
3. Speaker soundless in all modesWi
Page 237 and 238:
4. Unable to receive radio broadcas
Page 239 and 240:
7. Poor sound quality only when pla
Page 241 and 242:
2 Check the voltage between termina
Page 243 and 244:
Abnormal: Repair or replace wire ha
Page 245 and 246:
I. Notice on operationSection 4 Aud
Page 247 and 248:
II. Radio assembly1. Remove the int
Page 249 and 250:
I. PRECAUTIONChapter 7SRS (Suppleme
Page 251 and 252:
II. TEST INSTRUMENTSInstrument Desi
Page 253 and 254:
23 Communication trouble Yes24 Inte
Page 255 and 256:
An external watchdog can check the
Page 257 and 258:
(2) Trouble indication1 In case of
Page 259 and 260:
(3)Check the connection between ECU
Page 261 and 262:
3.Internal troubleDTC B1620Checking
Page 263 and 264:
DIAGNOSTIC PROCEDURES(1) Check cloc
Page 265 and 266:
1 Turn the ignition switch to LOCK.
Page 267 and 268:
(4) Check the installation status o
Page 269 and 270:
Section 3 Removal & InstallationI.
Page 271 and 272:
5. Installation procedures of clock
Page 273 and 274:
4. Check after installation(1) Slig
Page 275 and 276:
2Disconnect the positive (+) and ne
Page 277 and 278:
2 Prepare two 6m plus wire harnesse
Page 279 and 280:
I. Check the ABS Warning LightChapt
Page 281 and 282:
VI. Troubleshooting Quick IndexDTC
Page 283 and 284:
I. DTC Problem Inspection TableSect
Page 285 and 286:
3 DTC 00283, 00285, 00287, 00290 Li
Page 287 and 288:
5 DTC 01044 Likely Causes[Descripti
Page 289 and 290:
7 DTC 01130 Likely Causes[Descripti
Page 291 and 292:
2 After the engine is started, ABSW
Page 293 and 294:
4 Excessively long brake pedal stro
Page 295 and 296:
6 No DTC output(can notcommunicate
Page 297 and 298:
Item Key Switch Action Standard Not
Page 299 and 300:
I.Precautions for RemovalSection 3
Page 301 and 302:
III. HCU Replacement1. Depress the
Page 303 and 304:
VII. Fill the liquid and bleedAfter
Page 305 and 306:
evaporator (6) via the expansion va
Page 307 and 308:
1. Heating System ParameterHeating
Page 309 and 310:
I. Introduction and CompositionSect
Page 311 and 312:
Section 4 Service Caution & NoticeI
Page 313 and 314:
3. Check for leakage if the reading
Page 315 and 316:
Section 6 Basic System1. Blower Rem
Page 317 and 318:
4. A/C Compressor Removal / Install
Page 319 and 320:
Introduction Of The Refrigeration P
Page 321 and 322:
Have a focus inspection on the foll
Page 323 and 324:
Problem SymptomAbnormal high pressu
Page 325 and 326:
Chapter 2 Inside & outside Trim and
Page 327 and 328:
(III) Front inside trim1 A- pillar
Page 329 and 330:
Section 2 Inside & Outside Trim and
Page 331 and 332:
(II) Engine HoodEngine Hood Removal
Page 333 and 334:
(III) Outside Rear View MirrorAttac
Page 335 and 336:
1.Rear trunk Lid Removal/Installati
Page 337 and 338:
2.Notice On Removing The Rear Bumpe
Page 339 and 340:
9 Remove the snap ring under the se
Page 341 and 342:
c. Remove the snap ring from the re
Page 343 and 344:
2. RetractorThe retractor is pre-te
Page 345 and 346:
(VIII) Instrument panel and auxilia
Page 347 and 348:
3.Side Panel Removal/Installation(1
Page 349 and 350:
9. Auxiliary Console Removal/Instal
Page 351 and 352:
(X) B pillar inside trimB pillar in
Page 353 and 354:
(XII) Roof inside trimRoof Inside T
Page 355 and 356:
Rear trunk inside Trim Diagram :(XI
Page 357 and 358:
(XVI) DoorFront DoorFront Door Comp
Page 359 and 360:
1.The Front Door Inner Trim Board R
Page 361 and 362:
Rear doorRear door Component1013891
Page 363 and 364:
2.Rear window glass removal/install
Page 365 and 366:
Door Adjustment1. Measure clearance
Page 367 and 368:
(I) Front Sheet Metal, Cowl PartsTh
Page 369 and 370:
(II) Floor AssemblyFloor assembly i
Page 371 and 372:
(IV) Rear Back Panel PartsRear back
Page 373 and 374:
II. Removable Sheet Metal Parts(I)
Page 375 and 376:
21347568 9Figure 5-11 Dismantle Dia
Page 377 and 378:
2. Crashed By Outside Force Ahead O
Page 379 and 380:
Section 2 Typical Technology Of Bod
Page 381 and 382:
2. Repair Of Outer Plate1 Repair of
Page 383 and 384:
can make a reshaping repair accordi
Page 385 and 386:
1. Material Of punching PartsIn ord
Page 387 and 388:
Figure 5-24 COWL1. Cowl 2. Heat Ins
Page 389 and 390:
4. Surface Treatment Of BodyThe con
Page 391 and 392:
V. Final Paint Applying1.Apply fina
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Geely ck_series_2007 Workshop manual

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