Geely ck_series_2007 Workshop manual

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Section 3 Timing Belt ReplacementAir Filter Assembly W/ HoseHigh Pressure CableVentilation PipeSealCylinder HeadRight Engine MountingGasketVane-Type Pump V-Belt V/ Power SteeringCylinder Head GasketFan & Generator V-BeltV-Belt No.1Timing Chain Or Timing Belt Cover Assembly No. 2Timing BeltFan PulleyCrankshaft Or PulleyCover Sub-AssemblyTiming Belt GuideCrankshaft PulleyTiming Chain Timing BeltCover Sub-AssemblyGenerator AssemblyFigure 3717Downloaded from www.Manualslib.com manuals search engine
1. Disconnect engine from all the wire harnesses and cables connected to body.2. Remove air filter assembly with hose. See (Figure 38)3. Disconnect oil pipe and water hoses4. Loose positive and negative cables on battery5. Detach propeller shaft6. Loose engine left & right rear brackets after hoisting engine7. Disconnect all the connectors of engine and the body8. Remove engine per "Provision 20, Section 2, Chapter 2"9. Remove A/C compressor to crankshaft pulley V-belt10. Remove power steering pump V-belt11. Remove water pump fan pulleyFigure 3812. Remove high pressure cable.13. Remove cylinder head cover sub-assembly14. Remove generator assembly. See (Figure 39)15. Put the piston in Cylinder 1 to TDC compression position(a)Turn crankshaft pulley to align its notch to the timing mark "0"on the timing belt cover. See (Figure 40).(b) Check if the "K" mark on camshaft timing pulley and the timing markon the bearing cap are aligned. Crank the crankshaft for 360 degreesif not. See (Figure 41).Figure 3916. Remove crankshaft pulley17. Remove timing belt cover18. Remove crankshaft gear or pulley cover sub-assembly19. Remove timing belt cover sub-assemblyFigure 40Figure 4118Downloaded from www.Manualslib.com manuals search engine
Page 1 and 2: Downloaded from www.Manualslib.com
Page 3 and 4: Chapter 6 Cooling System Inspection
Page 5 and 6: Section 8 Parking Brake System ....
Page 7 and 8: (XIV) Rear trunk Inside Trim ......
Page 9 and 10: c) When fault diagnosis tester is n
Page 11 and 12: Table 3CO HC Problems Causes1. Faul
Page 13 and 14: Section 3 Valve Clearance Adjustmen
Page 15 and 16: Notice:Due to the small end play on
Page 17 and 18: Chapter 2 Engine Components Replace
Page 19 and 20: Component 3FlywheelClutch DiscClutc
Page 21 and 22: 21. Remove radiator assembly22. Rem
Page 23: (c) Install and uniformly tighten c
Page 27 and 28: (c) Check timing belt for deflectio
Page 29 and 30: Section 4 Camshaft ReplacementVane-
Page 31 and 32: (c) Loose installing bolt of the id
Page 33 and 34: (d) Install intake camshaft.(1) Mak
Page 35 and 36: Section 5 Cylinder Head Gasket Repl
Page 37 and 38: Component 3Engine HoodAir Filter As
Page 39 and 40: 28. Install power steering adjustin
Page 41 and 42: Section 7 Engine Rear Oil Seal Repl
Page 43 and 44: Section 2 Oil Pump Assembly Replace
Page 45 and 46: Section 3 Oil Filter Replacement1.
Page 47 and 48: Section 5 Generator Replacement1. D
Page 49 and 50: Section 2 Fuel Pump Inspection1. Fu
Page 51 and 52: 7. Install fuel delivery pipe sub-a
Page 53 and 54: 1. Avoid fuel ejection2. Disconnect
Page 55 and 56: Section 6 Carbon Canister Replaceme
Page 57 and 58: Chapter 5 Exhaust System(MR7131A, M
Page 59 and 60: Chapter 6 Cooling System Inspection
Page 61 and 62: Section 2 Water Pump, Thermostat an
Page 63 and 64: Chapter 7 Clutch(MR7131A, MR7151A,
Page 65 and 66: 11. Using the dial gauge, check the
Page 67 and 68: Section 1 Manual Transaxle Replacem
Page 69 and 70: Section 3 Transmission Case Oil Sea
Page 71 and 72: Chapter 9 General Engine Troubles a
Page 73 and 74: f. The idle control valve is faulty
Page 75 and 76:
d. Fuel pressure system abnormal;e.
Page 77 and 78:
(3) Diagnosis procedure for insuffi
Page 79 and 80:
4. Big fuel consumption(1) Symptom:
Page 81 and 82:
8. Idle speed too high at hot statu
Page 83 and 84:
11. General engine fault symptom an
Page 85 and 86:
(3) Valve free movement noise is ca
Page 87 and 88:
3. Piston knocking noise causes and
Page 89 and 90:
Starting condition ¡ª fixed ignit
Page 91 and 92:
3. Output LevelECU output level is
Page 93 and 94:
Bottom PanelAssembly ofBodyControl
Page 95 and 96:
Shift ControlCablesE ShapedClip Pla
Page 97 and 98:
Chapter 2 Accelerator PedalSection
Page 99 and 100:
ClutchPedalBracketAssemblyAdjusting
Page 101 and 102:
Section 3 Clutch hydraulic Control
Page 103 and 104:
6. Remove clutch hydraulic control
Page 105 and 106:
Components1. Rzeppa Constant veloci
Page 107 and 108:
(3) Check the Rzeppa Constant veloc
Page 109 and 110:
(7) Install front wheel, wheel nut
Page 111 and 112:
PROBLEM SYMPTOMS TABLEUse the table
Page 113 and 114:
Section 3 Front Wheel AlignmentAdju
Page 115 and 116:
Replacement1. Remove the front whee
Page 117 and 118:
Section 5 Lower Swing Arm AssemblyC
Page 119 and 120:
3. Remove lower swing arm front sup
Page 121 and 122:
ReplacementHint1. Remove the stabil
Page 123 and 124:
Chapter 6 Rear Suspension SystemRea
Page 125 and 126:
No. 2 Transverse Arm AssemblyRear W
Page 127 and 128:
4. Remove the left and right rear s
Page 129 and 130:
2. Remove the strut rod componentsR
Page 131 and 132:
Section 7 No. 1 Transverse Arm Asse
Page 133 and 134:
Chapter 7 WheelSection 1 Tire Inspe
Page 135 and 136:
Chapter 8 Power Steering SystemSect
Page 137 and 138:
Section 2 Steering Drive and Contro
Page 139 and 140:
7. Remove the combination switch as
Page 141 and 142:
On-vehicle inspection1. check the d
Page 143 and 144:
Section 4 Power Steering Gear Retai
Page 145 and 146:
3. Loosen the union thread of the h
Page 147 and 148:
SymptomBrake DeviationNoise from br
Page 149 and 150:
(3) The 3 bolts connecting the brak
Page 151 and 152:
Section 5 Front Brake AssemblyCompo
Page 153 and 154:
floating15. Remove the front disc16
Page 155 and 156:
(4) remove the brake drumPush4. Mea
Page 157 and 158:
19. Install rear brake clearance au
Page 159 and 160:
Connect RF BrakeC onnectL FB rakeRe
Page 161 and 162:
9. Remove rear left, right brake pi
Page 163 and 164:
(4) Install auxiliary console rear
Page 165 and 166:
III. CUSTOMER FAULT ANALYSISNOTES:1
Page 167 and 168:
3. Way of Heating: When getting war
Page 169 and 170:
2. INSPECT STARTER NO-LOAD(a) Conne
Page 171 and 172:
Section 2 Charging System(MR479Q, M
Page 173 and 174:
II. CHARGING SYSTEM INSPECTION1. CH
Page 175 and 176:
7. INSPECT CHARGING CIRCUIT WITHOUT
Page 177 and 178:
(b) Inspect the stator winding1 Ins
Page 179 and 180:
II. LOCATION OF HARHESS MULTI-PIN P
Page 181 and 182:
Section 2 Malfunction Symptom Table
Page 183 and 184:
(b) Inspect the combination meter c
Page 185 and 186:
(b) Inspect the combination meter a
Page 187 and 188:
(c) Inspect the combination meter a
Page 189 and 190:
(b) Inspect the engine ECU revoluti
Page 191 and 192:
Standard:Result and solution:Normal
Page 193 and 194:
Standard:ConditionStandard conditio
Page 195 and 196:
SymptomABS warning light does not l
Page 197 and 198:
Analog MeterTachometer (r/min)handy
Page 199 and 200:
10. INSPECT PARK BRAKE SWITCH(1) Di
Page 201 and 202:
II. MALFUNCTION INSPECTION1. WASHER
Page 203 and 204:
Section 2 Replacement and Adjustmen
Page 205 and 206:
Chapter 5 Light SystemSection 1 Sur
Page 207 and 208:
IV. LOCATION OF LIGHT SYSTEMInterio
Page 209 and 210:
Section 2 Light System Symptom Insp
Page 211 and 212:
4. TURN SIGNAL AND HAZARD WARNING S
Page 213 and 214:
9. LICENSE PLATE LAMPSymptomLicense
Page 215 and 216:
(d) Inspect front and rear fog swit
Page 217 and 218:
8. REAR ROW READING LAMP ASSEMBLYIn
Page 219 and 220:
II.INSTALLATION1. Install the elect
Page 221 and 222:
V LHV-lineV RHCentral of the Headla
Page 223 and 224:
IV. FRONT FOG LAMP BEAM ADJUSTMENT1
Page 225 and 226:
II. INSTALLATION1. Install the rear
Page 227 and 228:
Section 8 Rear Row Reading Lamp Rep
Page 229 and 230:
(2) Multipath transferNoise caused
Page 231 and 232:
Section 2 Audio System Connector Te
Page 233 and 234:
II. Inspection1. Power switch syste
Page 235 and 236:
3. Speaker soundless in all modesWi
Page 237 and 238:
4. Unable to receive radio broadcas
Page 239 and 240:
7. Poor sound quality only when pla
Page 241 and 242:
2 Check the voltage between termina
Page 243 and 244:
Abnormal: Repair or replace wire ha
Page 245 and 246:
I. Notice on operationSection 4 Aud
Page 247 and 248:
II. Radio assembly1. Remove the int
Page 249 and 250:
I. PRECAUTIONChapter 7SRS (Suppleme
Page 251 and 252:
II. TEST INSTRUMENTSInstrument Desi
Page 253 and 254:
23 Communication trouble Yes24 Inte
Page 255 and 256:
An external watchdog can check the
Page 257 and 258:
(2) Trouble indication1 In case of
Page 259 and 260:
(3)Check the connection between ECU
Page 261 and 262:
3.Internal troubleDTC B1620Checking
Page 263 and 264:
DIAGNOSTIC PROCEDURES(1) Check cloc
Page 265 and 266:
1 Turn the ignition switch to LOCK.
Page 267 and 268:
(4) Check the installation status o
Page 269 and 270:
Section 3 Removal & InstallationI.
Page 271 and 272:
5. Installation procedures of clock
Page 273 and 274:
4. Check after installation(1) Slig
Page 275 and 276:
2Disconnect the positive (+) and ne
Page 277 and 278:
2 Prepare two 6m plus wire harnesse
Page 279 and 280:
I. Check the ABS Warning LightChapt
Page 281 and 282:
VI. Troubleshooting Quick IndexDTC
Page 283 and 284:
I. DTC Problem Inspection TableSect
Page 285 and 286:
3 DTC 00283, 00285, 00287, 00290 Li
Page 287 and 288:
5 DTC 01044 Likely Causes[Descripti
Page 289 and 290:
7 DTC 01130 Likely Causes[Descripti
Page 291 and 292:
2 After the engine is started, ABSW
Page 293 and 294:
4 Excessively long brake pedal stro
Page 295 and 296:
6 No DTC output(can notcommunicate
Page 297 and 298:
Item Key Switch Action Standard Not
Page 299 and 300:
I.Precautions for RemovalSection 3
Page 301 and 302:
III. HCU Replacement1. Depress the
Page 303 and 304:
VII. Fill the liquid and bleedAfter
Page 305 and 306:
evaporator (6) via the expansion va
Page 307 and 308:
1. Heating System ParameterHeating
Page 309 and 310:
I. Introduction and CompositionSect
Page 311 and 312:
Section 4 Service Caution & NoticeI
Page 313 and 314:
3. Check for leakage if the reading
Page 315 and 316:
Section 6 Basic System1. Blower Rem
Page 317 and 318:
4. A/C Compressor Removal / Install
Page 319 and 320:
Introduction Of The Refrigeration P
Page 321 and 322:
Have a focus inspection on the foll
Page 323 and 324:
Problem SymptomAbnormal high pressu
Page 325 and 326:
Chapter 2 Inside & outside Trim and
Page 327 and 328:
(III) Front inside trim1 A- pillar
Page 329 and 330:
Section 2 Inside & Outside Trim and
Page 331 and 332:
(II) Engine HoodEngine Hood Removal
Page 333 and 334:
(III) Outside Rear View MirrorAttac
Page 335 and 336:
1.Rear trunk Lid Removal/Installati
Page 337 and 338:
2.Notice On Removing The Rear Bumpe
Page 339 and 340:
9 Remove the snap ring under the se
Page 341 and 342:
c. Remove the snap ring from the re
Page 343 and 344:
2. RetractorThe retractor is pre-te
Page 345 and 346:
(VIII) Instrument panel and auxilia
Page 347 and 348:
3.Side Panel Removal/Installation(1
Page 349 and 350:
9. Auxiliary Console Removal/Instal
Page 351 and 352:
(X) B pillar inside trimB pillar in
Page 353 and 354:
(XII) Roof inside trimRoof Inside T
Page 355 and 356:
Rear trunk inside Trim Diagram :(XI
Page 357 and 358:
(XVI) DoorFront DoorFront Door Comp
Page 359 and 360:
1.The Front Door Inner Trim Board R
Page 361 and 362:
Rear doorRear door Component1013891
Page 363 and 364:
2.Rear window glass removal/install
Page 365 and 366:
Door Adjustment1. Measure clearance
Page 367 and 368:
(I) Front Sheet Metal, Cowl PartsTh
Page 369 and 370:
(II) Floor AssemblyFloor assembly i
Page 371 and 372:
(IV) Rear Back Panel PartsRear back
Page 373 and 374:
II. Removable Sheet Metal Parts(I)
Page 375 and 376:
21347568 9Figure 5-11 Dismantle Dia
Page 377 and 378:
2. Crashed By Outside Force Ahead O
Page 379 and 380:
Section 2 Typical Technology Of Bod
Page 381 and 382:
2. Repair Of Outer Plate1 Repair of
Page 383 and 384:
can make a reshaping repair accordi
Page 385 and 386:
1. Material Of punching PartsIn ord
Page 387 and 388:
Figure 5-24 COWL1. Cowl 2. Heat Ins
Page 389 and 390:
4. Surface Treatment Of BodyThe con
Page 391 and 392:
V. Final Paint Applying1.Apply fina
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Geely ck_series_2007 Workshop manual

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