CEAC-2023-3-March
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DON’T LET YOUR BUSINESS GO UP IN FLAMES!<br />
100% TAX DEDUCTIBLE<br />
INSTALL OR RETROFIT FIRE<br />
SPRINKLERS TODAY!<br />
DEDUCT THE FULL COST OF QUALIFIED PROPERTY IMPROVEMENT!<br />
CARES ACT<br />
The Coronavirus Aid, Relief, and Economic Security (CARES)<br />
Act closed a loophole that was included in the TCJA by<br />
making QIP 15-year property. This change made businesses<br />
of all sizes, regardless of the amounts spent on equipment,<br />
eligible to deduct the full cost of commercial fire sprinkler<br />
systems using bonus depreciation.<br />
The time is now to upgrade your building's fire safety with a<br />
fire sprinkler system or a sprinkler retrofit. Under the new<br />
Section 179 guidelines, the one year deduction period<br />
phases out after 2022. Any new sprinkler system or retrofit<br />
completed between September 27, 2017 and December 31,<br />
2022 will be able to be fully expensed in one year. After<br />
2022, the allowed deduction percentage is as follows:<br />
2021: 100%<br />
2022: 100%<br />
<strong>2023</strong>: 80%<br />
2024: 60%<br />
2025: 40%<br />
2026: 20%<br />
2027 and after: The depreciation schedule becomes<br />
permanently set at 15 years.<br />
WHAT IS QIP?<br />
The Tax Cuts and Jobs Act (TCJA), passed in December,<br />
2017, gave small businesses the ability to deduct the full<br />
cost of Qualified Improvement Property (QIP) up to $1.04<br />
million in the year of installation using Section 179.<br />
QIP is defined as improvements to the interior of an existing<br />
building that is not residential property. Commercial fire<br />
sprinkler systems, including upgrades of existing systems or<br />
retrofitting in existing structures, are considered QIP.<br />
The Section 179 deduction is not phased out over time.<br />
However, there is a phase out of the amount allowed as a<br />
deduction based on a maximum spending amount of $2.59<br />
million on equipment in a year. Businesses that spend over<br />
that amount will see a dollar for dollar reduction of their<br />
eligible deduction. So a business that spends $3.63 million<br />
or more on equipment in a given year would not be allowed<br />
any Section 179 Deduction.<br />
WHAT HAS CHANGED?<br />
Prior to the TCJA allowing Section 179 on qualified<br />
improvement property, including sprinkler systems,<br />
property of this type was only allowed a deduction on a<br />
straight line basis over a period of 39 years. In other words,<br />
a company spending $390,000 on a commercial sprinkler<br />
system prior to the TCJA would only deduct $10,000 per<br />
year for 39 years.<br />
While many believe that the intention of Congress was to<br />
make Qualified Improvement Property 15-year property,<br />
which would have made this property eligible for bonus<br />
depreciation, the TCJA left the life of this property at 39<br />
years. So, a taxpayer who did not elect to use the Section<br />
179 Deduction or who has that deduction phased out would<br />
have been left to depreciate the remaining balance of the<br />
assets over a 39-year period.<br />
Neither of these deductions is currently available for fire<br />
sprinkler systems installed in residential high rises. The<br />
National Fire Sprinkler Association (NFSA) continues to fight<br />
to obtain incentives for residential structures.<br />
For more information on how these tax incentives might impact the business of your<br />
contractors, we would recommend that they contact their tax professionals, as<br />
situations differ based on the facts and circumstances for each business. As a general<br />
rule, we would not recommend that the Local provide tax advice to the contractors.<br />
CALL OR CLICK 7087101448 • FireProtectionContractors.com
<strong>March</strong> <strong>2023</strong><br />
VOLUME 88 • Number 3<br />
Official Magazine of<br />
Founded 1934<br />
Dedicated to the Precept “That Anything Being<br />
Done - Can Be Done Better”<br />
Business and Editorial Office:<br />
4701 Midlothian Turnpike, Ste. 4<br />
Crestwood, IL 60418<br />
Phone: 708-293-1720 | Fax: 708-293-1432<br />
E-mail: info@chiefengineer.org<br />
www.chiefengineer.org<br />
Chief Engineer magazine<br />
(ISSN 1553-5797) is published 12 times per year for<br />
Chief Engineers Association of Chicagoland by:<br />
Fanning Communications<br />
4701 Midlothian Turnpike, Ste 4<br />
Crestwood, IL 60418<br />
www.fanningcommunications.com<br />
38<br />
8<br />
35<br />
cover story:<br />
Disaster Remediation in a Secure<br />
Environment<br />
When ACR Restoration & Construction Services got a call to<br />
remediate a data storage room full of highly confidential<br />
materials damaged by fire, smoke and water, and that could<br />
not be brought outside the building, they had a new sort of<br />
challenge before them.<br />
Troubleshooting Commercial<br />
Pumps<br />
Taco Comfort Solutions offers direction on dealing with<br />
“pump issues” in the field.<br />
Clean Technology Lasers: New Tool<br />
in Surface Pretreatment for Superior<br />
Coating Adhesion<br />
New precision laser technology offers a clean alternative<br />
for surface pre-treatment to remove rust, paint and<br />
contaminants, allowing for an optimal substrate primed for<br />
coating adhesion.<br />
Publisher<br />
John J. Fanning<br />
john@chiefengineer.org<br />
Editor In Chief<br />
Karl J. Paloucek<br />
karlp@chiefengineer.org<br />
Editor/Graphic Designer<br />
Rob Durkee<br />
robertd@chiefengineer.org<br />
Accounting/Billing<br />
Leslie Johnson<br />
lesliej@chiefengineer.org<br />
Social Media Specialist<br />
Jamal Mizyed<br />
jamalm@chiefengineer.org<br />
IT Developer<br />
Mike Zeballos<br />
mikez@chiefengineer.org<br />
Subscription rate is $36.00 per year in the United States and Canada; $110.00<br />
per year in all other foreign countries. POSTMASTER: Send address changes<br />
to 4701 Midlothian Tpk, Ste. 4, Crestwood, IL 60418.<br />
All statements, including product claims, are those of the person or<br />
organization making the statement or claim. The publisher does not adopt<br />
any such statements as its own, and any such statement or claim does not necessarily<br />
reflect the opinion of the publisher © <strong>2023</strong> Fanning Communications.<br />
5 president’s message<br />
6 in brief<br />
8 news<br />
48 member news<br />
50 techline<br />
56 new products<br />
62 events<br />
64 ashrae update<br />
66 american street guide<br />
68 boiler room annex<br />
70 advertisers list<br />
Volume 88 · Number 3 | 3
DON’T LET YOUR<br />
BUSINESS GO UP<br />
IN FLAMES!<br />
The Fire Protection Contractors work on all aspects of fire protection<br />
systems. Starting with the initial design of your system to the installation we<br />
are with you every step of the way. Almost as important as installing a fire<br />
sprinkler system is the routine maintenance. This includes inspection and<br />
testing to ensure the system is working and, in most areas, required by law.<br />
24 Hour Emergency Service<br />
Inspection, Testing and<br />
Maintenance<br />
Fire Pump Testing<br />
Design and Installation –<br />
Residential, Commercial,<br />
Industrial<br />
Retrofit and Remodel<br />
Fire Suppression Systems<br />
CALL OR CLICK ANYTIME FOR<br />
EMERGENCY OR ROUTINE SERVICE<br />
7087101448 • FireProtectionContractors.com
PRESIDENT’S MESSAGE<br />
Dear Members,<br />
BOARD OF DIRECTORS<br />
Dan Carey<br />
Trustee<br />
312-446-1967<br />
Bryan McLaughlin<br />
Doorkeeper<br />
708-687-6254<br />
Robert Jones<br />
Warden<br />
773-407-5111<br />
OFFICERS<br />
Ken Botta<br />
President<br />
708-952-1879<br />
Douglas Kruczek<br />
Vice President<br />
312-287-4915<br />
Laurence McMahon<br />
Vice President<br />
708-535-7003<br />
Ralph White<br />
Recording Secretary<br />
708-579-0259<br />
Brian Staunton<br />
Treasurer<br />
312-533-1575<br />
Brendan Winters<br />
Financial Secretary<br />
773-457-6403<br />
Barbara Hickey<br />
Sergeant-At-Arms<br />
773-350-9673<br />
Kevin Kenzinger<br />
Corresponding Secretary<br />
312-296-5603<br />
DIRECTORS<br />
John McDonagh<br />
Curator<br />
312-296-7887<br />
Brock Sharapata<br />
Warden<br />
312-617-7115<br />
Michael Collins<br />
Warden<br />
708-712-0126<br />
A big thanks to everyone who<br />
came out to enjoy our Skatefest<br />
event last month. If you weren’t<br />
there, you missed a great afternoon<br />
of family fun!<br />
Next up, of course, is our annual<br />
St. Patrick’s Day event at the<br />
Irish American Heritage Center<br />
(4626 N. Knox Ave., Chicago)<br />
on Wednesday, <strong>March</strong> 15, <strong>2023</strong>.<br />
This is one of the most popular<br />
events the Chiefs hosts every<br />
year, and certainly the most<br />
popular dinner. We expect a big<br />
turnout as usual for this night, so<br />
we encourage you to register as<br />
soon as possible. Look forward to<br />
an evening of great food, great<br />
brews and great music from The Boils, as well as plenty of lively conversation.<br />
To register, visit the Upcoming Events page at www.chiefengineer.<br />
org. We look forward to seeing you there!<br />
Also coming up fast is the return of our usually biennial Vendor Fair. We<br />
were sorry to have had to cancel them during the roughest part of the<br />
pandemic, but we’re especially glad to be bringing this tradition back<br />
to Chicago Gaelic Park on Wednesday, April 19, <strong>2023</strong>, from 4:00-8:00pm.<br />
This event is open to all vendors, not just <strong>CEAC</strong> Associate Member organizations,<br />
so spread the word. If you’re interested in showcasing your<br />
products or services at this year’s Vendor Fair, please free to contact me<br />
(kbotta@sbcglobal.net) or any of the other members of the Vendor Fair<br />
Committee: Ralph White (rwhite@chiefengineer.org), Michael Collins<br />
(mcollins@chiefengineer.org), Larry McMahon (lmcmahon@chiefengineer.<br />
org), Brian Staunton (bstaunton@chiefengineer.org), Patrick Wawrzyniak<br />
(pwawrzyniak@chiefengineer.org) or Sean Casey (scasey@chiefengineer.<br />
org).<br />
The Vendor Fair provides us a chance to interact with our vendors and to<br />
see what’s current in our industry that we should know about. We hope<br />
that all of the Chief Engineers will be in attendance to take advantage<br />
of the available technology and expertise. It’s a great opportunity to advance<br />
your knowledge about the solutions that can keep your buildings<br />
running as well and as efficiently as possible, and in line with ever-evolving<br />
regulations and codes imposed on our industry.<br />
Finally, thanks to all of our Active and Associate Members for your ongoing<br />
support of the <strong>CEAC</strong>. Let’s continue to keep our men and women of<br />
the military and our first responders in our thoughts, and we’ll see you at<br />
the St. Patrick’s Day meeting on <strong>March</strong> 15!<br />
Sincerely,<br />
Patrick Wawrzyniak<br />
Warden<br />
773-410-2326<br />
Pat Biesty<br />
Warden<br />
312-618-6864<br />
Sean Casey<br />
Warden<br />
312-890-9282<br />
Thomas Phillips<br />
Past President<br />
773-445-7423<br />
Ken Botta<br />
Volume 88 · Number 3 | 5
In Brief<br />
Power Outage Cancels, Diverts Flights at<br />
Kennedy Airport<br />
NEW YORK (AP) — A power outage in a terminal of New<br />
York’s John F. Kennedy International Airport Feb. 16<br />
stretched into a second day after forcing some flights to be<br />
canceled or diverted, including one that was turned around<br />
and sent back to New Zealand after nearly making it to the<br />
U.S.<br />
The airport operators said in a tweet late Thursday, Feb.<br />
16 that Terminal 1, which handles some of the airport’s<br />
international flights, would remain closed the following day<br />
“due to electrical issues.”<br />
The outage was caused by an electrical panel failure that led<br />
to a small fire, which was quickly extinguished, authorities<br />
said.<br />
The Port Authority of New York and New Jersey, which<br />
runs New York’s major airports, said it was working to<br />
accommodate affected flights at JFK’s four other active<br />
terminals.<br />
No Hazardous Materials Spill in Michigan<br />
Train Derailment<br />
officials were monitoring reports Friday, Feb. 17, of sooty<br />
matter being found on parked cars throughout the state.<br />
The state Department of Energy and Environmental<br />
Protection said it was unclear what exactly was falling from<br />
the sky or why, but it had not led to unhealthy air quality.<br />
In a statement, the department said monitors “have not<br />
been able to determine any singular source, such as a forest<br />
fire, power plant, or transportation-related emissions, that<br />
would cause this.”<br />
Officials said there had been reports of moderate amounts<br />
of fine particles in the air from air-quality monitors in the<br />
Northeast from Washington, D.C., through New Jersey,<br />
western New York, Connecticut and Massachusetts.<br />
In neighboring New York, state environmental officials are<br />
investigating reports of an unusual odor in the Hudson<br />
Valley. The source of the odor was unclear.<br />
Connecticut’s environmental agency said a cold front and<br />
rain the afternoon of Friday, Feb. 17, were expected to<br />
reduce those levels back into the “good” range.<br />
The department said that air flow at 1,500 feet was<br />
following the Interstate 95 corridor northeast into New<br />
England.<br />
VAN BUREN TOWNSHIP, Mich. (AP) — A train hauling<br />
hazardous materials derailed Thursday, Feb. 16, near Detroit,<br />
but none spilled, officials said.<br />
The Norfolk Southern train derailed nearly two weeks after<br />
a Norfolk Southern derailment in Ohio left a mangled and<br />
charred mass of boxcars that had been carrying various<br />
hazardous chemicals.<br />
Video recorded of the derailment in Van Buren Township,<br />
Mich., showed that more than a half-dozen cars derailed,<br />
some of them left sideways across the tracks.<br />
The derailment just before 9:00am west of Detroit<br />
Metropolitan Wayne County Airport left the tracks damaged<br />
and wheels disconnected from some rail cars.<br />
Police said there were no reported injuries and no evidence<br />
that hazardous materials were exposed in the derailment.<br />
Authorities urged drivers and residents to avoid the area<br />
while they investigated. Several roads were temporarily<br />
closed by the derailment.<br />
Environmental Officials Monitoring Reports<br />
of Falling Soot<br />
HARTFORD, Conn. (AP) — Connecticut environmental<br />
Governor Signs Bill for Bowling Green<br />
Veterans Center<br />
FRANKFORT, Ky. (AP) — Kentucky Gov. Andy Beshear signed<br />
legislation Wednesday, Feb. 15, that allocates more than<br />
$16 million in a final round of funding to build a veterans<br />
nursing home in Bowling Green.<br />
The bill signing at the statehouse culminated efforts<br />
spanning more than a decade to put a state veterans home<br />
in the fast-growing city in south-central Kentucky.<br />
The measure, which sailed through the legislature, will<br />
allocate $16.6 million from the state’s Budget Reserve Trust<br />
Fund to complete construction of the $53 million veterans<br />
center. The 60-bed skilled nursing facility is expected to be<br />
completed in 2024, the governor’s office said. Construction<br />
workers broke ground on the project late last year,<br />
anticipating the state’s funding approval.<br />
“Today is another example of how, when we work together,<br />
we can do what’s right for our people — especially our<br />
heroic veterans,” the Democratic governor said.<br />
The bill’s completion means full funding is in place for the<br />
facility, said state Sen. Mike Wilson.<br />
“More than a decade in the making, we have broken<br />
6<br />
| Chief Engineer
ground and can now look forward to the completion of<br />
this wonderful, much-needed new facility to support our<br />
veterans and their families,” said Wilson, a Bowling Green<br />
Republican.<br />
The bill was one of the first to become law during the <strong>2023</strong><br />
legislative session, reflecting the state’s commitment to its<br />
veterans, said Republican state Rep. Michael Meredith. It<br />
means local veterans will receive quality care close to home,<br />
he said.<br />
West Virginia Senate OKs $105M for Iron-Air<br />
Battery Plant<br />
CHARLESTON, W.Va. (AP) — West Virginia’s Senate gave final<br />
approval Wednesday, Feb. 15, to a $105 million investment<br />
for a renewable energy plant in the state’s Northern<br />
Panhandle.<br />
Senators approved the appropriations bill on a 21-13 vote<br />
after lengthy debate. The House of Delegates approved the<br />
funding for the project in early February.<br />
Massachusetts-based Form Energy will build the plant on a<br />
55-acre site once occupied by Weirton Steel in the Northern<br />
Panhandle. Construction is expected to begin this year with<br />
manufacturing of battery systems set to start in 2024, the<br />
company said.<br />
Form Energy — which will produce iron-air batteries and has<br />
several prominent investors, including Microsoft founder<br />
Bill Gates and Amazon founder Jeff Bezos — has stated<br />
opposition to fossil fuels.<br />
It was another representation of the ongoing shift in<br />
coal-rich West Virginia as state leaders seek cleaner forms<br />
of energy while preserving the state’s roots. In the past<br />
year, the state has seen several major announcements for<br />
alternative energy projects, including green battery plants<br />
and a Warren Buffett-backed industrial park powered by<br />
renewable energy.<br />
UN Chief: Rising Seas Risk ‘Death Sentence’<br />
for Some Nations<br />
UNITED NATIONS (AP) — U.N. Secretary-General Antonio<br />
Guterres warned Tuesday that sea levels will rise significantly<br />
even if global warming is “miraculously” limited to 1.5<br />
degrees Celsius — and said Earth is more likely on a path to<br />
warming that amounts to “a death sentence” for countries<br />
vulnerable to that rise.<br />
Every fraction of a degree counts, since sea level rise could<br />
double if temperatures rise by 2 degrees Celsius (3.6 degrees<br />
Fahrenheit), and increase exponentially with further<br />
temperature increases, the U.N. chief said. He spoke at the<br />
opening of a U.N. Security Council meeting on sea level rise,<br />
which was hearing from 75 countries, and said the council<br />
has a critical role in building support for actions to fight<br />
climate change.<br />
Under any scenario, countries like Bangladesh, China, India<br />
and the Netherlands are all at risk, and large cities on every<br />
continent will face serious impacts, including Cairo, Lagos,<br />
Maputo, Bangkok, Dhaka, Jakarta, Mumbai, Shanghai,<br />
Copenhagen, London, Los Angeles, New York, Buenos Aires<br />
and Santiago, he added.<br />
The World Meteorological Organization released figures<br />
Tuesday, Feb. 14, cited by Guterres, that say global mean sea<br />
level will rise by about 2 meters to 3 meters (about 6.5 to 9.8<br />
feet) over the next 2,000 years if warming is limited to 1.5<br />
degrees Celsius. With a 2-degree Celsius increase, seas could<br />
rise up to 6 meters (19.7 feet), and with a 5-degree Celsius<br />
increase, seas could rise up to 22 meters (72 feet), according<br />
to the WMO.<br />
EPA Outlines $27B ‘Green Bank’ for Clean<br />
Energy Projects<br />
WASHINGTON (AP) — On Tuesday, Feb. 14, the Biden<br />
administration outlined how states and nonprofit groups can<br />
apply for $27 billion in funding from a “green bank” that<br />
will provide low-cost financing for projects intended to cut<br />
planet-warming greenhouse gas emissions.<br />
The so-called Greenhouse Gas Reduction Fund, created by<br />
Congress in the landmark climate law approved last year, will<br />
invest in clean energy projects nationwide, with a focus on<br />
low-income and disadvantaged communities.<br />
The Environmental Protection Agency expects to award<br />
$20 billion in competitive grants to as many 15 nonprofit<br />
groups that will work with local banks and other financial<br />
institutions to invest in projects that reduce pollution and<br />
lower energy costs for families.<br />
Another $7 billion will be awarded to states, tribes and<br />
municipalities to deploy a range of solar energy projects,<br />
including residential rooftop solar, community solar and solar<br />
storage.<br />
EPA Administrator Michael Regan said the green bank —<br />
modeled after similar banks established in states such as<br />
Connecticut, New York and California — will unlock billions<br />
of dollars in private investment to enable neighborhoods<br />
and communities “that have never participated in the cleanenergy<br />
economy to participate in full force” in creating<br />
green jobs.<br />
Volume 88 · Number 3 | 7
News<br />
Troubleshooting Commercial Pumps<br />
By Richard Medairos, P.E.<br />
There’s a wide variety of possible scenarios that may require<br />
a service technician, facility manager or manufacturer’s rep<br />
to troubleshoot a pump. Regardless of the circumstances,<br />
using a methodical approach is best when diagnosing a<br />
pumping problem.<br />
At Taco Comfort Solutions, we’ve found that 80-90 percent<br />
of the calls we receive about commercial “pump issues” are<br />
in fact system issues. That’s not so say that the pump is never<br />
the cause of the problem; it’s just easy to point to the pump<br />
before verifying that the system meets the design for which<br />
the pump was selected.<br />
Distinguishing between a pump problem and a system problem<br />
often requires a good bit of information gathering.<br />
Methodical Approach<br />
We use a multistep process when identifying issues involving<br />
commercial pumps. This process is broken down and<br />
explained in detail in one of our Taco Tuesday Webinars,<br />
hosted by me and moderated by Brett Zerba, application<br />
engineer, at youtu.be/KpFoH_8FjXs<br />
The webinar explains each step and provides examples from<br />
typical troubleshooting calls, but we’ll cover the process here<br />
so that you’re prepared to determine what’s causing an issue<br />
you may face in the future, whether you handle it on your<br />
own or consult the pump manufacturer’s support team.<br />
Usually, troubleshooting support calls come from the rep or<br />
customer. When it’s the customer that calls, I bring the rep<br />
into the conversation before proceeding through the following<br />
steps.<br />
1. Stay calm<br />
The person looking for help may be the engineer or the<br />
installer. Regardless, the caller is sometimes panicked. We<br />
explain that we need to be methodical and collect as much<br />
information as possible.<br />
Panicking or jumping to conclusions is not helpful. In fact,<br />
jumping to a conclusion is counter-productive because it may<br />
cause us to overlook the real issue.<br />
2. Identify the problem<br />
Here, I ask the caller to briefly explain what’s going on. For<br />
example, they have a chilled water system and the water<br />
flow is low. They may tell me that they’re sure it’s the pump,<br />
but we don’t know that yet. We can be fairly certain that<br />
there’s a flow problem, but we’re unsure of its cause.<br />
3. Interview process<br />
At this point we need more information. I ask specific questions.<br />
For example:<br />
• Is this a water-cooled system?<br />
• If so, is the issue on the chilled water or condenser water<br />
side?<br />
• How many pumps are in the system?<br />
• Which model Taco pump?<br />
If it’s not a Taco pump, we’ll still help resolve the issue for<br />
the customer, but they need to understand that I won’t<br />
have the pump data on hand. There’s a chance that we can<br />
still identify if there’s something wrong within the system,<br />
but without the pump data, we may not be able to reach a<br />
conclusion.<br />
Once we have the pump model, we need to know the design<br />
operating conditions. These are the conditions for which the<br />
pump was specified. We also need to know the actual, real-time<br />
pump performance. We’ll compare design conditions<br />
and actual performance information later.<br />
This means that someone onsite will be required to measure<br />
the flow and pressure drop across the pump. If there are<br />
pumps in parallel, it’s best to measure flow across one pump<br />
at a time. This establishes the performance of the pumps<br />
individually.<br />
If the people onsite are reading less flow than design, we<br />
need to know what they’re using to measure flow. The<br />
preferred method is a calibrated flow meter — either a<br />
permanently installed unit or a strap-on, ultrasonic meter.<br />
Measuring the Delta-P across the pump is an indicator, but<br />
it’s not conclusive.<br />
4. Data collection<br />
The importance of photographs can’t be overstated. There’s<br />
no such thing as too many images. Photos can help determine<br />
if the system was piped according to the original<br />
design and identify easily overlooked issues like placement<br />
of meters. Collect as many images as possible and develop a<br />
file. The earlier you have these images in the troubleshooting<br />
process, the better.<br />
I like to review these images while I’m on the phone with<br />
the person who took them. This allows me to navigate the<br />
images and ask further questions that may arise.<br />
We also need access to the piping diagrams. If diagrams<br />
aren’t available, I ask for a hand sketch.<br />
8<br />
| Chief Engineer
Once we have images and a diagram or sketch, we need to<br />
collect electrical data. Volt and amp readings should be taken<br />
at the motor input by a licensed electrician. If the pump<br />
is equipped with a VFD, the readings should be taken at the<br />
input of the drive, not the motor. This is because the VFD<br />
modifies the voltage going to the motor.<br />
There are other considerations when a VFD is present on the<br />
pump. Ideally, the electrical data at the drive should be taken<br />
at full speed. This means that the flow and pressure differential<br />
must also be measured at full speed.<br />
Make note of the pump RPM. This allows us to verify that<br />
the pump is in fact operating at the correct speed and in the<br />
correct direction.<br />
The next thing we need is manufacturer data. It’s quite<br />
common for people to think they have pump model X, only<br />
to realize it’s a different pump when they send a picture of<br />
the pump tag. This is another reason for photos. We need to<br />
confirm the pump model.<br />
After the pump model is known, the single most important<br />
piece of manufacturer data is the pump curve. The installation<br />
and operation manual is also critical. The next thing we<br />
need is the field data. Taco calls this the commercial pump<br />
troubleshooting report. This sheet is available as a download<br />
from the Taco website.<br />
This is the minimum amount of data we like to collect.<br />
5. Analyze the data<br />
Keep in mind that there’s a correction needed here. The<br />
5011D is an end-suction pump, which typically have a larger<br />
inlet than outlet. So we need to correct for velocity.<br />
They did this and 92 feet was correct, meaning that they<br />
intersected the pump curve line at 750 GPM.<br />
We would prefer to have the flow measured independently<br />
so that we could check it, either through a permanently installed<br />
flow meter or a non-invasive, strap-on ultrasonic flow<br />
meter that’s been recently calibrated.<br />
In this scenario, we find that the pump is operating on the<br />
pump curve but at a different pressure drop, which hints at<br />
a system issue instead of a pump issue. Looking at the pump<br />
curve, we know that this unit should be operating at 25<br />
horsepower while providing 1,000 GPM at 80 feet of head.<br />
Given the field-collected flow and pressure, the pump curve<br />
shows that the pump should be operating at roughly 21<br />
horsepower.<br />
Determining the actual horsepower of the pump in the field<br />
requires a number of electrical calculations.<br />
We use the field data recorded by our electrician (at 1,760<br />
RPM) to calculate the actual pump horsepower. The efficiency<br />
and power factor of the pump is listed on the pump’s<br />
nameplate. These numbers are a critical component in the<br />
calculation. For detailed information on this calculation,<br />
refer to the webinar.<br />
When we calculated the horsepower in this example, we<br />
found that the pump was operating at 21 horsepower, as<br />
expected. This confirmed that the reason we’re not getting<br />
the proper flow is that there’s more system resistance than<br />
was originally anticipated.<br />
We can also ask the people in the mechanical room for the<br />
shut-off head. Keep in mind that this number can be greater<br />
or less than the published value by as much as 8 feet. To determine<br />
the shut-off head, throttle back the discharge valve<br />
and isolate it for a few seconds. The operator should be able<br />
to measure the pressure differential across the pump. In this<br />
case, the shut-off pressure should be around 97 feet, which<br />
will confirm that the impellor diameter is as specified (10.15<br />
Inches) and indicated on the pump curve.<br />
6. Recommend a solution<br />
Let’s assume this is a Taco FI Series 5011D. Referencing the<br />
pump curve, we find that in a single-pump configuration,<br />
this unit provides 1,000 GPM at 80 feet of head. The red line<br />
represents the pump curve, and the blue line represents the<br />
system curve. In this example, the customer didn’t actually<br />
measure the flow. Instead, they measured the pressure<br />
differential across the pump and reported that it was 92 feet<br />
of head.<br />
Everything we’ve done so far leads us to believe that there’s<br />
a pressure drop in the system beyond what was anticipated.<br />
So I took another look at the piping diagram and photos.<br />
In this scenario, there was only one difference between the<br />
piping diagram and what existed in the mechanical room.<br />
The photos revealed a basket strainer installed between the<br />
cooling tower and the suction side of the pump. This, we<br />
came to learn, was added after the initial installation, and<br />
was not part of the design. Despite the fact that the<br />
(Continued on pg. 11)<br />
Volume 88 · Number 3 | 9
News<br />
Three types of pressure gauges are readily available: conventional, compound and digital. If you’re using a conventional gauge, remember that the unit will<br />
read “zero” when the pressure is at or below zero — an unlikely event, in any case.<br />
(Continued from pg. 9)<br />
published pressure data for the strainer was 2 feet, it was<br />
causing a 12-foot pressure drop.<br />
At this point, it was up to the customer to determine what<br />
to do about the strainer. Maybe it can be removed, maybe it<br />
can be oversized, but suffice to say that this was not a pump<br />
issue.<br />
7. Additional considerations<br />
There are a few key elements to troubleshooting a pump<br />
issue that weren’t discussed in the above example.<br />
The use of a glycol mixture instead of pure water will significantly<br />
raise pumping resistance within a hydronic system.<br />
The dilution of the glycol, along with the temperature of the<br />
system fluid, will have an impact. The more glycol used, and<br />
the lower the fluid’s temperature, the greater the resistance.<br />
When measuring the pressure differential across the pump,<br />
the difference in elevation between the inlet gauge and the<br />
outlet gauge can have an impact on collected data. If the<br />
gauges are at different elevations, a correction needs to be<br />
made before the readings can be used in any calculations.<br />
conventional, compound and digital. If conventional gauges<br />
are used, keep in mind that the unit will read zero any time<br />
the pressure is at or below zero. It’s very unlikely that pressure<br />
will ever be zero.<br />
In one instance, I asked the contractor to exchange the existing<br />
conventional gauge with a compound gage. After doing<br />
this, it became evident that there was negative pressure at<br />
the gauge and the negative pressure was causing the pump<br />
to cavitate. As a result, it’s better to install compound or digital<br />
gauges than conventional gauges in most cases.<br />
As you troubleshoot a pump, keep in mind that, more often<br />
than not, the pump isn’t the issue. While the pump can be<br />
the problem, it’s far more likely that there’s an issue with<br />
another component in the system: perhaps a deviation from<br />
the engineer’s piping diagram, a faulty component, or an<br />
installation mistake.<br />
The best approach to quickly resolve the issue is to eliminate<br />
variables by collecting and reviewing information. The more<br />
information and photos that can be referenced, the faster<br />
you are likely to come to a conclusion.<br />
Richard Medairos, P.E., is Senior Systems Engineer for Commercial<br />
Training at Taco Comfort Solutions<br />
Having calibrated gauges and meters is the only way to ensure<br />
that the readings taken are accurate. Most suppliers of<br />
gauges and meters will check the calibration of the instruments<br />
before shipping them.<br />
There are three types of pressure gauges readily available —<br />
Volume 88 · Number 3 | 11
News<br />
AAADM, Automatic Door Industry’s<br />
Trade Association, Marks 30th<br />
Anniversary<br />
In 1993, Jurassic Park made us believe dinosaurs lived again,<br />
“I Will Always Love You” dominated the pop charts, and the<br />
Buffalo Bills made their third of a historic four consecutive<br />
trips to the Super Bowl. That same year, another milestone<br />
was reached with the forming of the American Association<br />
of Automatic Door Manufacturers (AAADM). Here in <strong>2023</strong>,<br />
AAADM celebrates its 30th anniversary.<br />
AAADM is the trade association of manufacturers of automatic<br />
pedestrian door systems, with a mission to increase<br />
education, training and professionalism, promote safe usage,<br />
and champion accessible building design.<br />
For two decades prior to AAADM’s founding, the automatic<br />
door industry’s association presence was via Section P, a<br />
committee within the Builders Hardware Manufacturers Association<br />
(BHMA). By 1993, the industry had grown to a point<br />
where it needed its own, dedicated association.<br />
AAADM celebrates three decades of working together to enhance the<br />
safety and practices of those in the automatic door industry.<br />
The first order of business was designing a training program<br />
for the men and women in the field who install and maintain<br />
automatic doors — getting industry buy-in and participation,<br />
creating a curriculum, training the trainers, and deploying<br />
the uniform methodology nationwide.<br />
In the ensuing decades, AAADM has continued to be the<br />
industry’s crucible for innovation, safety, and sustainable<br />
practices. Perhaps most importantly, it has become a trailblazer<br />
for accessible building design.<br />
A significant achievement came just last year, when nearly<br />
a decade of work resulted in an update to the International<br />
Building Code, mandating the inclusion of automatic doors<br />
for entrances to public buildings that meet occupant load<br />
thresholds. Throughout, AAADM members have become<br />
sought-after experts to advocate for building accessibility to<br />
assist those with mobility issues and other physical challenges<br />
live more independent lives.<br />
The automatic door industry has seen many changes in the<br />
past three decades. It will continue to evolve. Through it all,<br />
AAADM will be there.<br />
For more information, visit www.aaadm.com.<br />
Volume 88 · Number 3 | 13
News<br />
Wildfire Damage Prompts Calls for<br />
Funding Water System<br />
By Susan Montoya Bryan | Associated Press<br />
ALBUQUERQUE, N.M. (AP) — Dozens of traditional irrigation<br />
systems that supply community farms, gardens and orchards<br />
in northern New Mexico won’t flow with water this spring,<br />
forcing many families to decide whether to risk planting<br />
crops this year with no guarantee of water.<br />
Rural officials testified Tuesday, Feb. 14, before a state Senate<br />
committee, saying the damage done to the acequia system<br />
is a devastating consequence of a historic wildfire that<br />
the U.S. Forest Service sparked last year during a prescribed<br />
burn operation that went awry.<br />
Portions of the earthen canals have been wrecked by postfire<br />
flooding and are choked with debris.<br />
Paula Garcia, who heads the New Mexico Acequia Association,<br />
told lawmakers that the systems are managed by<br />
volunteers and that without resources, it will be impossible<br />
to clean and clear them before the irrigation season begins.<br />
“They are full of silt, sediment, ash, debris and they will not<br />
flow this spring — and that’s endangering a whole way of<br />
life that’s been in our valley for hundreds of years,” said<br />
Garcia, who lives in the shadow of a burn scar that stretches<br />
across more than 530 square miles of the Rocky Mountain<br />
foothills.<br />
Garcia and others testified in support of legislation that<br />
would double the amount of money earmarked annually<br />
to fund community ditch infrastructure and construction<br />
projects. The bill also includes language that would allow<br />
the money to be used for disaster response, recovery, hazard<br />
mitigation, and for meeting matching requirements under<br />
other state and federal programs.<br />
It’s one of a series of bills aimed at addressing what<br />
many lawmakers have described as a water crisis in the<br />
drought-stricken state — which has been complicated by<br />
fallout from the Hermits Peak-Calf Canyon Fire in northern<br />
New Mexico and another blaze that charred more than 508<br />
square miles of the Gila National Forest.<br />
Congress has approved billions of dollars in federal funding<br />
for wildfire recovery in northern New Mexico, but supporters<br />
of the state legislation noted that having a sustainable pot<br />
of money for farmers elsewhere would help fill the gap left<br />
when federal assistance has not been granted.<br />
The New Mexico Legislature also is considering a measure<br />
14<br />
| Chief Engineer<br />
The Hermits Peak-Calf Canyon Fire burns in the mountains near Pecos,<br />
N.M., on Thursday May 25, 2022.<br />
that would clear the way for the state to provide zero-interest<br />
loans to local governments in order to repair or replace<br />
public infrastructure that has been damaged by wildfires.<br />
Even when the Federal Emergency Management Agency is<br />
involved in surveying the damage and decides to dole out<br />
recovery funds, Sen. Pete Campos said New Mexico needs to<br />
have a way to brace for the next flood or the next wildfire.<br />
“We’re trying to make all the resource available for the long<br />
term,” said Campos, whose district includes communities<br />
affected by wildfire.<br />
Another measure that recently unanimously cleared the<br />
Senate Conservation Committee included a $150 million<br />
proposal to create a permanent trust fund that would be<br />
managed by state investment officers. The goal is to establish<br />
a consistent source of revenue for the design, construction,<br />
and restoration of reservoirs and dams statewide.<br />
Supporters estimate that there’s at least an $8 billion need<br />
for water infrastructure improvements statewide.<br />
State Engineer Mike Hamman, New Mexico’s top water official,<br />
told lawmakers that minimal zoning considerations have<br />
allowed for more housing developments to be constructed in<br />
areas where dams were originally designed only to protect<br />
agricultural lands, not homes and lives.<br />
“When we talk about dams, irrigation, infrastructure, what<br />
we have done is neglected our water system overall in the<br />
state and that’s a very hard statement to make,” Campos<br />
said.
Smart Energy Decisions Announces <strong>2023</strong><br />
WISE Award Winners<br />
PORTLAND, Me. (GLOBE NEWSWIRE) — Smart Energy Decisions<br />
(SED), the first Web-based information resource dedicated<br />
to addressing the information needs of large power<br />
customers, recently announced the winners of its second-annual<br />
WISE (Women in Smart Energy) Awards.<br />
“We’re thrilled by the impressive accomplishments of this<br />
year’s WISE Award nominees and winners,” said Debra<br />
Chanil, Editorial and Research Director. “They truly validate<br />
our mission in creating and presenting these awards, which<br />
is to bring attention and acclaim to women who are making<br />
great — and sometimes underrecognized — strides in pushing<br />
forward the energy transition.”<br />
Open to women in commercial, industrial, institutional (higher-ed<br />
and healthcare), and government organizations, the<br />
<strong>2023</strong> WISE Awards sought leaders across seven categories:<br />
Project, Industry Veteran, Rising Star, Innovation, Leadership,<br />
Mentorship and Advocacy.<br />
1. Project, which recognizes women who led or significantly<br />
contributed to a project for her organization or the wider<br />
smart energy industry:<br />
• Project - Commercial/Buildings: Karen Cusmano, Senior<br />
Vice President, Head of Sustainability and ESG (Veris Residential)<br />
• Project - Manufacturing: Kimm Jarden, Global Energy Manager<br />
(The Goodyear Tire & Rubber Company)<br />
• Project - Institutions: Jennifer Malaniuk, Director of Energy<br />
& Sustainability (Richardson Independent School District)<br />
• Project – Government: Annie Secrest, Energy & Water Coordinator<br />
(County of San Luis Obispo)<br />
• Project – Commercial/Retail: Rachel Swanson, Lead Program<br />
Manager – Solar (Target Corporation)<br />
2. Industry Veteran, which recognizes women with more<br />
than 10 years of experience who continue to make a positive<br />
impact on the smart energy industry:<br />
• Tria Case, University Executive Director, Office of Sustainability<br />
and Energy Conservation (City University of New<br />
York)<br />
• Jennifer Daloisio, CEO (Massachusetts Clean Energy Center)<br />
• Abigail Johnson, Executive Director (Virginia PACE Authority)<br />
• Sophia Gluck, ESG & Sustainability Program Manager<br />
(Okta, Inc.)<br />
• Elizabeth King, Performance and Operations Engineer<br />
(Georgetown University)<br />
• Katie Peterson, V2X Programs Manager (General Motors)<br />
4. Innovation, which recognizes a woman who has developed<br />
a new or substantially improved a product, service,<br />
or strategy for her organization or the wider smart energy<br />
industry:<br />
• Alise Porto, VP of Sustainability (Switch)<br />
5. Leadership, which recognizes women with demonstrated<br />
leadership excellence (either within her own organization<br />
or the wider smart energy industry):<br />
• Leadership – Commercial: Kim Strickland, Global Head of<br />
Execution, Energy & Sustainability (Prologis)<br />
• Leadership – Manufacturing: Rebecca Tody, Manager - Energy<br />
Procurement and Reliability (General Motors)<br />
• Leadership – Institution: Ibi Yolas, Vice President, Campus<br />
Planning and Facilities (Pace University)<br />
6. Mentorship, which recognizes a woman with a demonstrated<br />
commitment to mentoring rising women or men in<br />
the smart energy industry:<br />
• Kulsoom Khan, Energy Efficiency Manager (Congebec, Inc.)<br />
7. Advocacy, which recognizes a man for helping to empower<br />
women in their organization and/or in the wider smart<br />
energy industry:<br />
• Doug Yunaska, Director Global Energy & Sustainability<br />
Center of Excellence (Merck & Co., Inc.)<br />
Award winners will be celebrated during a gala dinner at<br />
Net Zero Forum Spring on <strong>March</strong> 16, <strong>2023</strong> at the La Cantera<br />
Resort & Spa in San Antonio, Texas. Winners are also invited<br />
to participate at the event to make new connections, gain<br />
critical industry insights, and spark further accomplishments.<br />
3. Rising Star, which recognizes a woman with less than<br />
10 years of experience in the smart energy industry who is<br />
already making a positive impact:<br />
Volume 88 · Number 3 | 15
News<br />
The Moon Now Could Be Just Right<br />
for Humans, Thanks to Newly Available<br />
Science<br />
WEST LAFAYETTE, Ind. — With temperatures on the moon<br />
ranging from minus 410 to a scorching 250 degrees Fahrenheit,<br />
it’s an understatement to say that humans will need<br />
habitats with heat and air conditioning to survive there long<br />
term.<br />
But heating and cooling systems won’t be effective enough<br />
to support habitats for lunar exploration or even longer trips<br />
to Mars without an understanding of what reduced gravity<br />
does to boiling and condensation. Engineers haven’t been<br />
able to crack this science — until now.<br />
“Every refrigerator, every air conditioning system we have on<br />
Earth involves boiling and condensation. Those same mechanisms<br />
are also prevalent in numerous other applications,<br />
including steam power plants, nuclear reactors and both<br />
chemical and pharmaceutical industries,” said Issam Mudawar,<br />
Purdue University’s Betty Ruth and Milton B. Hollander<br />
Family Professor of Mechanical Engineering. “We have<br />
developed over a hundred years’ worth of understanding of<br />
how these systems work in Earth’s gravity, but we haven’t<br />
known how they work in weightlessness.”<br />
A team of engineers at Purdue led by Mudawar, who is collaborating<br />
with NASA’s Glenn Research Center in Cleveland,<br />
has spent 11 years developing a facility to investigate these<br />
phenomena.<br />
The facility is called the Flow Boiling and Condensation Experiment<br />
(FBCE). Initial designs were tested on Zero Gravity<br />
Corporation’s (Zero-G) weightless research lab, a specially<br />
modified Boeing 727 that flies parabolic maneuvers to create<br />
the reduced gravities on the moon and Mars as well as the<br />
weightless conditions in space.<br />
Following in-flight testing, NASA Glenn and the agency’s<br />
Biological and Physical Sciences Division assisted Mudawar’s<br />
team in creating a smaller version of the experiment to fit<br />
into the Fluids Integrated Rack on the International Space<br />
Station. After passing NASA safety and readiness reviews,<br />
FBCE launched to the space station in August 2021 and has<br />
since helped researchers to begin to unlock the mystery of<br />
how boiling and condensation work in the extreme environments<br />
of space.<br />
These answers are in data the team is collecting from two<br />
sets of FBCE experiments taking place on the station. Last<br />
July, the facility’s first experiment finished gathering all the<br />
data that Mudawar says scientists need to understand how<br />
Issam Mudawar’s research on heat transfer could enable space habitats to<br />
be built in extreme environments like the moon. (Purdue University photo/<br />
John Underwood)<br />
reduced gravity affects boiling. In the coming months, the<br />
equipment for the second experiment will launch to the orbiting<br />
laboratory as part of a Northrop Grumman commercial<br />
resupply services mission for NASA (NG-19) to gather data<br />
on how condensation happens in a reduced gravity environment.<br />
Both experiments making up the facility will remain in orbit<br />
through 2025, allowing the fluid physics community at large<br />
to take advantage of this data.<br />
“We are ready to literally close the book on the whole science<br />
of flow and boiling in reduced gravity,” Mudawar said.<br />
“Astronauts on the moon will need air conditioning systems,<br />
refrigeration systems and many other systems that all require<br />
boiling and condensation. Because of the new understanding<br />
we’ve received from data showing how these phenomena<br />
are influenced by reduced gravity, we are able to provide<br />
guidance into how to size the equipment, how to design it<br />
effectively and how to predict its performance.”<br />
The researchers are preparing a series of research papers<br />
unpacking data the FBCE has collected on the International<br />
Space Station, adding to more than 60 papers they have<br />
published on weightlessness and fluid flow since testing their<br />
facility on Zero-G flights at the beginning of the project.<br />
16<br />
| Chief Engineer
Answering Decades-Old Questions<br />
“The papers we have published over the duration of this<br />
project are really almost like a textbook for how to use boiling<br />
and condensation in space,” Mudawar said. “For more<br />
than 60 years, since the beginning of spaceflight, the field<br />
has known that boiling and condensation would be ideal<br />
for space, but previous attempts to study these concepts in<br />
microgravity hadn’t been successful.”<br />
Each decade the National Academies publishes a report that<br />
guides NASA, the White House and Congress on areas of research<br />
to prioritize for funding over the next 10 years. In the<br />
2011 report, numerous scientists recommended that the role<br />
of gravity in controlling vapor-fluid behavior be considered<br />
as one of those priorities for space exploration. The FBCE<br />
project was created in response to the decadal report.<br />
The farther missions are from Earth, the more likely that the<br />
spacecraft for those missions will need nuclear power. Compared<br />
to other types of processes that enable heating and<br />
cooling in space, boiling and condensation are much more<br />
effective at transferring heat for these nuclear-powered<br />
vehicles and habitats. Boiling and condensation would also<br />
allow heat, ventilation and air conditioning systems to be<br />
more compact and lightweight.<br />
Since the 1970s, Mudawar has been working to make it possible<br />
to use boiling and condensation to tackle energy transfer<br />
and temperature control challenges for a wide range of<br />
systems. Examples include high-temperature turbine systems,<br />
supercomputers, data centers, avionics, hybrid vehicle power<br />
electronics, hydrogen fuel cells, metal alloy heat treating,<br />
particle accelerators and fusion reactors.<br />
The Largest Experiments of Their Kind<br />
According to Mudawar, FBCE is the first set of experiments<br />
to provide data that is extensive and systematic enough for<br />
developing the models engineers need to design all sorts<br />
of space systems using boiling and condensation in reduced<br />
gravity.<br />
“We now have a basis for comparing and contrasting data<br />
for both Earth gravity and reduced gravity in pursuit of<br />
modeling tools that can be applicable to a broad range of<br />
gravities,” Mudawar said.<br />
Mudawar and his students have been developing three sets<br />
of predictive tools over the past 11 years based on FBCE data.<br />
One set of tools puts the data into the form of equations<br />
that engineers can use to design space systems. Another set<br />
identifies fundamental information about fluid physics from<br />
the data, and the third set is computational models of the<br />
fluid dynamics.<br />
All together, these models would make it possible to predict<br />
which equipment designs could operate in lunar and Martian<br />
gravity.<br />
Astronaut Mark Vande Hei assembles components of the Flow Boiling<br />
and Condensation Experiment on the International Space Station. (Photo<br />
courtesy of NASA)<br />
fluid physics research. Between February and July last year,<br />
the facility successfully conducted 234 tests, yielding nearly<br />
3,800 data points and an equal number of high-speed video<br />
records.<br />
More than 35 engineers and technicians from different<br />
teams across NASA Glenn have worked on this project, helping<br />
turn design concepts from Mudawar and his students<br />
into a facility that could be installed into the space station.<br />
These teams included Glenn’s FBCE Engineering, Safety and<br />
Mission Assurance, Science, Software, and Technician teams,<br />
and Fluids and Combustion Facility Operations teams.<br />
Fifteen past and current Purdue PhD students have assisted<br />
Mudawar on all aspects of collaborative work with NASA.<br />
Two Purdue doctoral candidates, V.S. Devahdhanush and<br />
Steven Darges, assisted in monitoring the experiments on<br />
the space station via a dedicated workstation set up at Purdue.<br />
The Purdue team also provided recommendations for<br />
refinement of operating conditions for subsequent tests to<br />
continuously improve science yield per test.<br />
Data from the FBCE would benefit not only space systems,<br />
but also technology on Earth. Using lessons they learned<br />
about boiling from this data, Mudawar and his team invented<br />
a new charging cable design for electric vehicles that<br />
would allow them to charge in less than five minutes. Today’s<br />
most advanced charging cables take more than 20 minutes<br />
to charge an electric vehicle. A patent application for this<br />
fast-charging cable invention has been filed through the<br />
Purdue Research Foundation Office of Technology Commercialization.<br />
“The amount of data coming out of the FBCE is just absolutely<br />
enormous, and that’s exactly what we want,” Mudawar<br />
said.<br />
FBCE is NASA’s largest and most complex experiment for<br />
Volume 88 · Number 3 | 17
News<br />
New AD30 Goes to Work After<br />
Complicated Mine Transfer Process<br />
A lot goes into putting a large piece of equipment to work<br />
in a mine site — from selecting the ideal machine for the job<br />
and shipping it via land or sea, to assembling it and commissioning<br />
it on site.<br />
When the mine is underground, the process can get even<br />
more complicated — especially when it’s located 630 feet below<br />
the surface and accessible only by a shaft measuring 60<br />
by 70 inches. The only way to get equipment into the mine is<br />
to disassemble, lower and reassemble it underground.<br />
But after the successful commissioning of three Cat® R1600<br />
underground loaders over the last decade, U.S. Gypsum’s<br />
(USG) Sperry mine in Iowa, USA, didn’t hesitate to add<br />
another large piece of Cat equipment to its underground<br />
loading and hauling fleet — this time a Cat AD30 underground<br />
truck.<br />
Just as it did five years prior, U.S. Gypsum relied on Altorfer<br />
Cat, the Cat dealer serving a three-state region that includes<br />
the Sperry location near Mediapolis, Iowa. In fact, several<br />
of the Altorfer team members responsible for the first mine<br />
transfer were also on hand for this one, including sales representative<br />
Jeff Krug and field technician Chris Wolf.<br />
“Altorfer and United States Gypsum have had a relationship<br />
for many years, starting with surface equipment,” recalls<br />
Krug. “When the opportunity to offer Cat mining solutions<br />
for their underground equipment materialized, the mine<br />
quickly realized there were many of the same components in<br />
the underground machines as on the surface. Parts availability<br />
and a strong service partnership made it much easier for<br />
them to switch to Cat machines.”<br />
Providing an Important Mineral<br />
Since 1959, the underground Sperry operation has produced<br />
gypsum, an important mineral for a variety of products. The<br />
mine produces over 650,000 tons of raw gypsum annually.<br />
Most of the mine’s gypsum is used in the on-site manufacturing<br />
plant, where USG makes Sheetrock® brand wallboard.<br />
Gypsum also has medicinal and agricultural uses.<br />
The room and pillar mine has an average ceiling height of<br />
about 10 feet. Gypsum is mined using the drill and blast<br />
method, then the rock is hauled to the mine’s crusher.<br />
“The physical size of the mine has always been a limiting factor<br />
for selection of mobile equipment,” says Dennis Hollingsworth,<br />
former Mine General Foreman. “When Cat started<br />
producing more underground equipment, it created a new<br />
choice for us — first with the R1600s, and now the AD30.”<br />
18<br />
| Chief Engineer<br />
Following a Well-Thought-Out Process<br />
After the successful implementation of Sperry’s R1600 fleet,<br />
Altorfer developed best practices for the mine transfer process<br />
that were shared with other dealers around the world.<br />
Taking advantage of those lessons learned, the Altorfer team<br />
spent several weeks planning and collaborating with the<br />
Sperry team before beginning the AD30 transfer.<br />
First, the AD30 arrived at Altorfer’s Cedar Rapids, Iowa, facility,<br />
where it was adapted to the specific requirements of the<br />
mine. The bed was removed and modified so it could meet<br />
the 6-foot height requirement for loading. In addition, tires<br />
were replaced with a lower profile tire to meet the maximum<br />
height requirement of the mine.<br />
Finally, the machine arrived on the surface of the Sperry<br />
mine. On a cold November day, with the temperature dipping<br />
below -2 degrees F, the technician team got to work.<br />
Joining Wolf were two Sperry employees who also worked<br />
on the R1600 mine transfers: mine maintenance supervisor<br />
Doug Edle and technician A.J. Kuisle.<br />
“Taking the machine apart is the most important part of the<br />
process,” says Wolf. “You need to remove things in a precise<br />
order, be two to three steps ahead and have a plan for keeping<br />
track of everything.”<br />
The team removed the rear axle and all the cooling lines and<br />
wiring harnesses from the rear frame, then separated the<br />
rear frame from the front frame. Then they tackled the front<br />
frame, removing the cab, engine transmission and front axle<br />
and lowering them into the mine. Next was the removal of<br />
the fire suppression system and wiring harnesses, as well as<br />
hoses and valves.<br />
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When Cat began producing the AD30, it was an ideal choice for underground work at the Sperry mine.<br />
Once everything was removed from the front frame, the<br />
team welded on fixtures they would use to line up the frame<br />
pieces for reassembly. Then the cutting began, with oxyacetylene<br />
torches and an air arc being used to cut the frame into<br />
smaller pieces that would fit down the shaft.<br />
Once all the pieces and parts were down the shaft, the AD30<br />
was cleaned, and the welding team put the frame back together.<br />
Then Wolf and Kuisle got busy reassembling the rest<br />
of the machine.<br />
“It took about 3 weeks to get it back together and running,”<br />
said Wolf. “We were very particular to make sure that everything<br />
was assembled correctly, that there were no hoses or<br />
wires rubbing. Then we started it up and installed the bed<br />
and made sure everything was working correctly.”<br />
Hollingsworth is proud of the teamwork involved in the<br />
machine transfer. “Getting new equipment underground<br />
has always been a challenge,” he says “Bringing a new piece<br />
of equipment underground and re-assembling it has always<br />
been a process that our mechanics take pride in being able<br />
to accomplish. Chris Wolf has a been a part of that process<br />
four times now, and I think, feels the same way. He has done<br />
a great job helping with the teardown and reassembly of all<br />
4 Cat machines.”<br />
Putting a New Machine to Work<br />
Altorfer’s role in the life of the new AD30 didn’t stop once<br />
the machine was assembled underground. In fact, it was<br />
just beginning. Before handing off the keys, the team took<br />
it for a test drive. “We drove it through the mine to make<br />
sure it would fit everywhere it needed to go. We went to the<br />
north and south crushers and made sure it could successfully<br />
dump at either place.” When the testing was complete, Wolf<br />
provided training to the employees who would be operating<br />
the new truck.<br />
“The training process went well,” says Hollingsworth. “Chris<br />
came in on both shifts and trained all of the operators. It’s<br />
something we’ve come to expect from Altorfer that we don’t<br />
typically get from other manufacturers.”<br />
And finally, about 4 ½ weeks after the mine transfer process<br />
began, the AD30 went to work.<br />
Hollingsworth said the mine’s satisfaction with its Cat R1600s,<br />
the long life and rebuildability of Cat machines, and the<br />
quality of Altorfer’s service all contributed to the decision<br />
to purchase the AD30. And they haven’t been disappointed.<br />
“The AD30 has been a great addition to the mine fleet,” he<br />
says. “The truck is running great. The operators took to it<br />
quickly. They like the way it drives and performs.”<br />
Just like Sperry mine’s other Cat equipment, the new machine<br />
will be supported throughout its life by Altorfer, with<br />
more new Cat machines continuing to join the mine’s fleet in<br />
the years to come.<br />
This article was originally published on The Cat Blog at<br />
altorfer.com.<br />
Volume 88 · Number 3 | 19
News<br />
Weil-McLain® Upgrades ECO® Tec Series<br />
2 with Multi-Boiler Functionality<br />
BURR RIDGE, Ill. — WM Technologies, LLC, North America’s<br />
leading boiler manufacturer, makes multi-boiler functionality<br />
control easier with the introduction of the Weil-McLain<br />
ECO Tec Series 2 high-efficiency residential boiler. Featuring<br />
the same components, design advantages, features and<br />
accessories as the original ECO Tec unit, the Series 2 features<br />
integrated control software that allows for multiple boiler<br />
configurations without the need for a third-party control<br />
component.<br />
“With an optional multi-boiler wiring kit, users can connect<br />
and operate up to eight high-efficiency ECO Tec boilers<br />
simultaneously to satisfy the needs of larger structures like<br />
homes or apartment buildings,” said Mike Boyd, product<br />
manager with Weil-McLain. “Having complete control over<br />
the system also means there is no need to add expensive<br />
external sequencing control software to initiate, interrupt or<br />
terminate boiler commands.”<br />
Another defining feature of the Series 2 is its compatibility<br />
with the Weil-McLain ProTools App via Bluetooth®,<br />
which allows contractors and technicians to view operational<br />
logs that provide trending data for monitoring system<br />
performance and detailed information for potential fault<br />
conditions. The connected “at boiler” features include a<br />
user-friendly dashboard, fault and warning lookup, software<br />
update options and a “clone to phone” setting that can copy<br />
settings from one boiler to another to make installation<br />
easier.<br />
“Following in the footsteps of the original ECO Tec, the<br />
Series 2 offers superior performance and energy-efficient<br />
comfort home heating,” Boyd said. “Featuring touchscreen<br />
control for multizone and other advanced capabilities, contractors<br />
will appreciate the ease of installation, use and service<br />
while homeowners enjoy targeted warmth and comfort<br />
when and where they need it.<br />
“As the busy heating season continues, contractors will<br />
appreciate ECO Tec’s multi-boiler functionality and connectivity<br />
to the ProTools App — both designed to make their jobs<br />
easier,” Boyd added.<br />
Designed to meet the demanding needs of residential<br />
replacement applications, the ECO Tec Series 2 features<br />
a 95-percent AFUE rating and is among the most energy<br />
efficient residential boilers on the market today. It features a<br />
long-lasting stainless steel fire tube heat exchanger, built-in<br />
zone control and heating system presets, and is available<br />
in four heat-only sizes ranging from 80-199 MBH and three<br />
combi-version sizes of 110, 150 and 199 MBH. Additionally, it<br />
is versatile in its placement options as the wall-mount design<br />
Weil-McLain’s ECO-Tec Series 2 boilers feature integrated control software,<br />
allowing for multiple boiler configurations without a third-party control.<br />
frees up valuable floor space while an optional pedestal can<br />
be used for floor-standing installations.<br />
Other key features of the ECO Tec Series 2 include:<br />
• Unity 2.0 control equipped with 10 preloaded system-type<br />
options and a guided setup wizard<br />
• Up to 10:1 turndown ratio that self-adjusts to minimize<br />
fuel usage<br />
• Low NOx emission certified<br />
• NSF/ANSI 372 certified domestic hot water components<br />
• Built-in energy-saving ECM circulator to conserve energy<br />
• Built-in zone control that can operate up to 4 circulators<br />
(plus internal)<br />
• Natural- or propane-gas capable<br />
• Multiple venting options for different home styles and<br />
buildings<br />
To learn more about the new ECO Tec Series 2 high-efficiency<br />
residential boiler, visit<br />
https://www.weil-mclain.com/full-line or locate a Weil-McLain<br />
regional sales office at<br />
www.weil-mclain.com/en/weil-mclain/about-us/locations/. For<br />
more information about the Weil-McLain ProTools App, visit<br />
www.weil-mclain.com/protools or download the app via the<br />
App Store.<br />
20<br />
| Chief Engineer
Danfoss to Build New Compressor and<br />
Sensor Factory to Match Growing North<br />
American Demand<br />
Danfoss is witnessing tremendous growth in demand for<br />
cooling technology from the United States market, and is<br />
announcing the construction of a new compressor and sensor<br />
manufacturing facility in Apodaca, Mexico. The new expansion<br />
will produce medium- and large-scroll compressors,<br />
pressure sensors for HVAC/R, and A2L leak detection sensors<br />
for residential and commercial air conditioning and refrigeration.<br />
The facility is expected to be ready by the end of<br />
2024, starting with a capacity for 100,000 compressor units,<br />
1.6 million pressure sensors, and 1 million A2L leak detection<br />
sensors.<br />
This move is a part of the Danfoss ESG (Environmental, Social,<br />
Governance) strategy to offer localized production for<br />
customers. By expanding the global footprint of production,<br />
Danfoss is also securing supply chain flexibility and security<br />
for the future.<br />
Danfoss is ramping up production to match the needs of the market for<br />
energy-efficient cooling technology, building a new manufacturing facility<br />
in Apodaca, Mexico.<br />
“We are really proud to launch production in Mexico to<br />
increase our support to the market,” says Fabio Klein, Senior<br />
VP Scrolls and Reciprocating Compressors, “Our Commercial<br />
Compressors unit is a significant growth journey, and this<br />
move will take us one step closer.”<br />
“It is exciting to get even closer to our American customers<br />
and support them helping improve efficiency and safety of<br />
their cooling systems with a regionalized supply chain,” says<br />
Bert Labots, Vice President Sensing Solutions.<br />
Danfoss Commercial Compressors is a leading compressor<br />
manufacturer of fixed-speed scrolls, inverter scroll solutions<br />
with prequalified drives, reciprocating compressors, condensing<br />
units, and centrifugal oil-free Turbocor compressors.<br />
These technologies are used in a variety of applications in<br />
the air conditioning, refrigeration, and heat pump markets<br />
globally.<br />
Danfoss Sensing Solutions offers an extensive portfolio of advanced<br />
sensor technologies and application expertise, to help<br />
the industries and people we serve to embrace a digital-focused<br />
future with industry-leading know-how, world-class<br />
support, and sensors that enable a connected and sustainable<br />
future.<br />
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Volume 88 · Number 3 | 21
News<br />
PolyMet Mine in Minnesota Becomes<br />
NewRange Copper Nickel<br />
By Steve Karnowski | Associated Press<br />
ST. PAUL, Minn. (AP) — PolyMet Mining and Teck Resources<br />
finalized a joint venture Wednesday to complete the copper-nickel<br />
mine that PolyMet has been developing in northeastern<br />
Minnesota, and the partnership hopes to eventually<br />
build a separate mine next door in an even larger ore body<br />
that Teck controls.<br />
The long-planned PolyMet mine near Babbitt will now be<br />
known as NewRange Copper Nickel, the name of the 50-50<br />
joint venture. Combined, the joint venture’s mineral resources<br />
are more than quadruple the size of what PolyMet had on<br />
its own.<br />
Under the newly closed deal, NewRange now controls about<br />
half of the known copper, nickel, cobalt and platinum-group<br />
metal reserves in the geological formation known as the Duluth<br />
Complex, one of the world’s largest untapped resources<br />
of the critical minerals.<br />
“Successful closing of the joint venture moves NewRange<br />
Copper Nickel to the forefront of responsible development<br />
of American-sourced critical minerals for the manufacture<br />
of clean energy and clean transportation technologies such<br />
as battery storage, wind and solar generation and electric<br />
vehicles,” Jon Cherry, PolyMet chairman, president and CEO,<br />
said in a statement.<br />
Environmental groups that have long fought PolyMet raised<br />
concerns when initial plans for the joint venture were announced<br />
last summer, saying it potentially could lead to even<br />
bigger threats to the water-rich region. But NewRange says<br />
it will be a conscientious steward of the area’s water, air and<br />
natural resources.<br />
The name NewRange pays homage to the mining heritage of<br />
northeastern Minnesota’s Iron Range. The joint venture’s first<br />
task is to bring the open pit mine that PolyMet had been developing<br />
in its NorthMet ore body over the finish line. That<br />
project remains on hold because three key permits, which<br />
were issued over four years ago, are still tied up in challenges<br />
in courts and regulatory agencies. Because of those,<br />
NewRange still isn’t projecting a date for major construction<br />
to begin.<br />
Environmentalists have opposed the mine because the copper<br />
and nickel in the Duluth Complex are bound up in sulfide<br />
minerals that can leach sulfuric acid when exposed to water<br />
and air. For that reason, President Joe Biden’s administration<br />
is trying to kill another proposed mine nearby, Twin Metals<br />
near Ely, which sits in a watershed that flows into the pristine<br />
22 | Chief Engineer<br />
Boundary Waters Canoe Area Wilderness. While the administration<br />
last year committed itself to expanding domestic<br />
sources of critical minerals for electric vehicles and renewable<br />
energy, it says the Boundary Waters merit special protections.<br />
The joint venture controls both the NorthMet deposit and<br />
Teck’s Mesaba deposit a few miles to the east. The lower-profile<br />
Mesaba project hasn’t progressed past the exploratory<br />
stages. NewRange plans further studies. A formal proposal<br />
for the envisioned open pit mine would have to go through<br />
a full environmental review and permitting process. That<br />
process would take at least several years. It hasn’t been<br />
decided whether a mine at the Mesaba site would use the<br />
former LTV Steel processing plant near Hoyt Lakes that will<br />
handle NorthMet’s ore.<br />
The combined indicated and inferred resources of the two<br />
deposits adds up to nearly 4.8 billion tons — over 1.1 billion<br />
tons from NorthMet and over 3.6 billion tons from Mesaba,<br />
the companies said.<br />
While the NorthMet deposit is in a watershed that eventually<br />
flows into Lake Superior, the Minnesota Center for Environmental<br />
Advocacy has pointed out that the Mesaba ore body<br />
sits mostly in the Boundary Waters watershed, like Twin Metals.<br />
But unlike Twin Metals, the Mesaba mineral rights leases<br />
are from the state, not the federal government.<br />
Also in the early stages is the proposed Talon Metals mine<br />
near Tamarack, which has a deal to supply nickel to electric-carmaker<br />
Tesla Inc. It’s about 90 miles to the southwest,<br />
in the Mississippi River watershed. Talon plans to submit its<br />
application to kick off the review process in the next few<br />
weeks.<br />
Both St. Paul-based PolyMet Mining Corp. and Vancouver,<br />
British Columbia-based Teck Resources Ltd. will remain<br />
publicly traded companies listed on both the New York and<br />
Toronto Stock Exchanges. PolyMet’s majority shareholder is<br />
Swiss commodities giant Glencore, which owns 71 percent<br />
of its common stock plus rights to acquire 78 percent. Teck’s<br />
largest shareholder is the China Investment Corp., the sovereign<br />
wealth fund of the Beijing government, with a 10-percent<br />
stake.<br />
Tannice McCoy, who had been Teck’s Mesaba project manager<br />
since 2018, will be general manager of NewRange,<br />
responsible for day-to-day operations. Cherry will remain<br />
chairman, president and CEO of PolyMet and will chair the<br />
management committee of the joint venture.
MissionGO and Valmont® Team Up for<br />
Infrastructure Inspections<br />
BALTIMORE (GLOBE NEWSWIRE) — MissionGO, Inc. and<br />
Valmont® recently announced their service partnership and<br />
mutual efforts toward a stronger infrastructure system utilizing<br />
aerial solutions including uncrewed aircraft for inspections.<br />
With identical values and goals of improving utility —<br />
from bridges to power lines — MissionGO and Valmont look<br />
forward to using UAS infrastructure inspections to improve<br />
peoples’ lives.<br />
Valmont currently serves customers across six continents and<br />
in more than 100 different countries in creating vital infrastructure<br />
that helps keep roadways safer, connects communities,<br />
and enables a more resilient and reliable power grid.<br />
Their work in renewable energy helps generate cleaner, more<br />
sustainable power. Their focus is not just on maintaining current<br />
infrastructure, but also innovating and actively pursuing<br />
a future in which infrastructure not only supports communities<br />
but empowers them. Valmont product lines include<br />
Utility, Lighting and Transportation, Telecom, Solar, Coatings,<br />
Irrigation and Ag Tech.<br />
MissionGO is currently servicing one of the largest UAS inspection<br />
contracts in the world and has a proven track record<br />
for the highest standards of inspection work and results.<br />
The team focuses on delivering high-quality and data-rich<br />
information at a fraction of the cost and time of traditional<br />
manual inspection services. At MissionGO, the number-one<br />
priority is always safety. Doing the job is not just enough —<br />
MissionGO delivers on the guarantee of a job done right,<br />
well and safely.<br />
The team will work together on infrastructure inspections<br />
across the United States. From visual inspections to LiDAR<br />
work, MissionGO and Valmont are bringing together the best<br />
in efficiency and safety.<br />
MissionGO and Valmont recently announced a service partnership agreement<br />
to work together toward a stronger infrastructure through the use of<br />
aerial inspections.<br />
Volume 88 · Number 3 | 23
News<br />
EPA Moves to Restore Rule on Mercury<br />
From Power Plants By Drew Costley | AP Science Writer<br />
WASHINGTON (AP) — The Environmental Protection Agency<br />
on Friday, Feb. 17, reaffirmed the basis for a rule that requires<br />
“significant reductions” in mercury and other harmful<br />
pollutants from power plants, reversing a move late in<br />
former President Donald Trump’s administration to roll back<br />
emissions standards.<br />
The EPA said it found it “appropriate and necessary” to<br />
regulate emissions of toxic air pollution under the Clean Air<br />
Act, setting the stage to restore protections enacted when<br />
President Barack Obama’s EPA issued the Mercury and Air<br />
Toxics Standards.<br />
“For years, Mercury and Air Toxics Standards have protected<br />
the health of American communities nationwide, especially<br />
children, low-income communities, and communities of<br />
color who often and unjustly live near power plants,” EPA<br />
Administrator Michael Regan said in a statement. “This<br />
finding ensures the continuation of these critical, life-saving<br />
protections while advancing President Biden’s commitment<br />
to making science-based decisions and protecting the health<br />
and wellbeing of all people and all communities.”<br />
The move is in line with a larger push by the EPA under<br />
President Joe Biden to restore the numerous federal environmental<br />
protections that were rolled back by Trump’s administration,<br />
like reinstating rigorous environmental reviews<br />
for large infrastructure projects, protecting thousands of<br />
waterways and preserving endangered species.<br />
Coal-fired power plants are the largest single manmade<br />
source of mercury pollutants, which enter the food chain<br />
through fish and other items that people consume. Mercury<br />
can affect the nervous system and kidneys; the World Health<br />
Organization says fetuses are especially vulnerable to birth<br />
defects via exposure in a mother’s womb.<br />
“The concern largely is the brain development of young<br />
children ... and also [it] has effects on adults that contributes<br />
to heart attacks. It’s a highly toxic substance,” Charles<br />
T. Driscoll, an environmental scientist at Syracuse University<br />
who studies mercury pollution, said.<br />
Public health professionals and environmentalists praised the<br />
restoration of the Obama-era rule, saying it protects Americans,<br />
especially children, from some of the most dangerous<br />
forms of air pollution. But many also said the administration<br />
could go further by requiring even greater reductions in<br />
toxic air pollution from power plants.<br />
those living near power plants,” said Georges C. Benjamin,<br />
executive director of the American Public Health Association.<br />
Michael Panfil, an attorney for the Environmental Defense<br />
Fund, also urged the Biden administration to strengthen the<br />
protections, but said the restoration of the rule “should be a<br />
relief to all Americans.”<br />
Most coal-fired power plants have already made upgrades to<br />
their facilities required when the regulation first went into<br />
effect in 2012. The Edison Electric Institute, a lobbying group<br />
that represents investor-owned electric companies, thanked<br />
the EPA for restoring the rule.<br />
“EEI’s member companies, and the electric power industry<br />
collectively, have invested more than $18 billion to install<br />
pollution control technologies to meet these standards,”<br />
Tom Kuhn, president of the lobbying firm, said in a statement.<br />
“Since 2010, our industry has reduced its mercury<br />
emissions by more than 91 percent, and we have seen a significant<br />
change in our nation’s energy mix, which is getting<br />
cleaner and cleaner every day.”<br />
Democratic Sen. Tom Carper of Delaware, the chairman of<br />
the Senate Environment and Public Works Committee, said<br />
the announcement resolves whether the EPA should regulate<br />
mercury and other toxic air pollution.<br />
“When the previous administration chose to remove the<br />
legal underpinnings of the MATS rule, they ignored the irrefutable<br />
science on the devastating impacts that mercury has<br />
on children’s health,” Carper said.<br />
But Sen. Shelley Moore Capito of West Virginia, the committee’s<br />
ranking Republican, warned the rule is part of Biden’s<br />
goal “to shut down American coal plants.”<br />
“We’ve experienced the damage these regulations have<br />
done across our country, including in West Virginia,” Capito<br />
said.<br />
The Associated Press Health and Science Department receives<br />
support from the Howard Hughes Medical Institute’s Science<br />
and Educational Media Group. The AP is solely responsible<br />
for all content.<br />
“Retaining these protections is a critical first step; we now<br />
urge EPA to strengthen them. We need stronger standards<br />
to protect all communities from these pollutants, especially<br />
24<br />
| Chief Engineer
Georgia Nuclear Plant Again Delayed at<br />
Cost of $200M More By Jeff Amy | Associated Press<br />
ATLANTA (AP) — Georgia Power Co. has again delayed the<br />
projected startup for two new units at its Vogtle nuclear<br />
power plant near Augusta, saying its share of the costs will<br />
rise by an additional $200 million.<br />
Southern Co., the utility’s Atlanta-based parent, announced<br />
the delays and higher costs on Thursday, Feb. 16, as it announced<br />
its yearly corporate earnings for 2022.<br />
Georgia Power says Unit 3 could now begin commercial operation<br />
in May or June, pushing back from the most recent<br />
deadline of the end of April. The company also now says<br />
Unit 4 will begin commercial operation sometime between<br />
this November and <strong>March</strong> 2024. The company previously has<br />
promised commercial operation of Unit 4 by the end of <strong>2023</strong><br />
at the latest. When complete, the two units will be the first<br />
entirely new U.S. reactors in decades.<br />
Georgia Power wrote off $201 million in additional costs on<br />
its earning statement, reflecting increased costs.<br />
Despite the Vogtle delays, Southern Co. still announced<br />
strong revenue and profits. The company reported profits of<br />
$3.5 billion for the year, or $3.28 per share.<br />
The total cost of the project to build a third and fourth<br />
reactor at Vogtle will cost all its owners more than $30 billion.<br />
Georgia Power owns 45.7 percent of the project, while<br />
Oglethorpe Power Corp. owns 30 percent, the Municipal<br />
Electric Authority of Georgia owns 22.7 percent and the city<br />
of Dalton owns 1.6 percent.<br />
Georgia Power had already pushed back the startup of Unit<br />
3 by a month after it discovered that a pipe that is part of a<br />
critical backup cooling system was vibrating during startup<br />
testing. Construction workers had failed to install supports<br />
called for on blueprints. Those supports have now been<br />
installed, the company said, but Southern Co. Chairman and<br />
CEO Tom Fanning told investors that “we found a few additional<br />
issues to address.”<br />
The utility said the Unit 3 reactor is now likely to reach a<br />
self-sustaining nuclear reaction, a stage called criticality, in<br />
<strong>March</strong> or April. That’s the last major waypoint before commercial<br />
operation.<br />
The company said it was also pushing back its completion<br />
dates for Unit 4, citing slower-than-planned testing.<br />
Georgia Power says it will now spend a projected $10.6 billion<br />
on construction costs, not counting some financing costs.<br />
That’s projected to include $407 million in costs that Georgia<br />
Power has assumed from the other owners, after all three<br />
A nuclear reactor and two cooling towers are shown at Georgia Power’s<br />
Plant Vogtle nuclear power plant Friday, Jan. 20, <strong>2023</strong>, in Waynesboro, Ga.<br />
sued to force the company to honor a cost-sharing agreement.<br />
Georgia Power has settled its lawsuit with MEAG, but<br />
the suits with Oglethorpe and Dalton are still ongoing. The<br />
company warned it could have to pay those two co-owners<br />
another $345 million in the dispute.<br />
Ratepayers at Georgia Power and some cooperatives served<br />
by Oglethorpe are already paying for Vogtle, and most electric<br />
customers in Georgia, as well as in parts of Alabama and<br />
Florida, eventually will be charged.<br />
The effects of the further delay on ratepayers are unclear.<br />
Georgia Power has signaled it may not request to be repaid<br />
for more than $7.3 billion in capital costs and about $400<br />
million in financing, but could ask for more. The Georgia<br />
Public Service Commission, a five-member elected body that<br />
sets rates for Georgia Power’s 2.7 million customers, could<br />
approve even less spending. Georgia Power must prove any<br />
capital costs above $5.68 billion were prudently spent.<br />
Some increased costs will be passed through to municipal<br />
utilities served by MEAG. Because they dispute that they owe<br />
any more costs for Vogtle, Oglethorpe and Dalton customers<br />
might not see further increases because of the delay.<br />
A third and a fourth reactor were approved for construction<br />
at Vogtle by the Georgia Public Service Commission in<br />
2009, and the third reactor was supposed to start generating<br />
power in 2016. The cost of the third and fourth reactors was<br />
originally supposed to be $14 billion.<br />
Volume 88 · Number 3 | 25
News<br />
5 Tips to Solve Industrial Facility<br />
Workstation Space Constraints<br />
Many industrial manufacturing facilities expand their capacity<br />
by retrofitting existing spaces. However, expansion can<br />
crowd existing facilities, leaving less room for critical computing<br />
platforms and key performance indicator (KPI) visualization<br />
displays. Without sufficient control equipment, current<br />
processes can be challenged to meet critical quality standards<br />
and productivity can lag.<br />
Fortunately, a variety of innovative space-saving options are<br />
now available that can help industrial facilities make the<br />
most effective use of virtually every square inch of usable<br />
space for computing and data analytics platforms, including<br />
hallways, production areas, and cleanrooms.<br />
Paul Shu of ARISTA Corporation, a leading provider of computing<br />
platforms and visualization display products for harsh<br />
industrial environments, offers five tips to manufacturers<br />
who need to maximize their use of space within constrained<br />
facilities.<br />
The company’s broad array of ruggedized products includes<br />
standard and custom solutions like thin clients, panel PCs,<br />
ruggedized touch displays, keyboard, video monitor and<br />
mouse (KVM) solutions, as well as mobile and operator workstations.<br />
Tip 1 – Increase Flexibility With a Pendant Arm Mount<br />
When industrial operator workstations are required within<br />
tight confines, highly flexible stainless steel pendant arm<br />
designs can save a significant amount of space, according to<br />
Shu. With this option, the screen and connected keyboard<br />
are suspended by a pendant arm that is mounted to the<br />
wall. When needed, the user can extend, rotate, and swivel<br />
the workstation into the ideal position. When data entry is<br />
completed, the workstation can be pushed back against the<br />
wall, out of the way.<br />
“Today, space-efficient, pendant arm, 360° double-joint<br />
[single-screen] and triple-joint [dual-screen] designs make<br />
wall-flush installation, folding, and workstation retraction<br />
easy tasks,” says Shu. “The angle of the screen or keyboard<br />
in some models can be adjusted to accommodate operators’<br />
various heights and specific requirements. This enables comfortable<br />
workstation operation over an extended period.”<br />
Tip 2 – Take Advantage of Wall-Recessed Workstations in<br />
Hallways<br />
Mobile workstations are increasingly popular in industrial manufacturing<br />
environments since the units can be used where needed and then moved<br />
out of the way.<br />
When installing workstations in hallways or other space-constrained<br />
areas, wall-recessed units are the perfect solution.<br />
According to Shu, 15-, 17-, 19- and 21.5-inch touchscreen displays<br />
can be fully recessed into a wall to allow greater clear-<br />
26 | Chief Engineer<br />
ance. There is even an option for a 55-inch large-format 4K<br />
display workstation with Quad View display so operators can<br />
visualize KPIs and take full control of the production data.
“Recessed workstation mounts should be utilized when hallways<br />
are employed for operational control while allowing<br />
maximum walking space,” says Shu.<br />
The pendant arm can be utilized for a keyboard in hallways.<br />
For use in tighter spaces, the company offers a wall-mount<br />
option, in which a hinged keyboard support stand with a<br />
sliding brace releases from the wall. It folds back virtually<br />
level with the wall when not in use. A lockable utility tray<br />
that extends from the keyboard stand also enables the use<br />
of a full-size computer mouse and pad (viewable at www.<br />
youtube.com/watch?v=ZPBaC7AcUjw&t=16s).<br />
Shu advises that a fanless cooling design should be implemented<br />
in wall-recessed models to ensure that the workstations<br />
operate stably and reliably. The compact design<br />
does not utilize bulky fans yet lowers the system’s operating<br />
temperature.<br />
Tip 3 – Install Wall, Pedestal or Ceiling Mounts to Suit Specific<br />
Space Requirements<br />
Depending on the available space, wall, pedestal, and ceiling<br />
mounts can all play a role in better utilizing certain manufacturing<br />
facility configurations. Shu notes that wall mounts<br />
come in several types and configurations, including fixed and<br />
adjustable height.<br />
Computing systems can be mounted to walls using a VESA<br />
Mounting Interface. With a floor-mounted pedestal mount,<br />
the workstation is situated on a compact platform supported<br />
by a stainless-steel column that occupies very little space.<br />
Ceiling mounts, as the name suggests, support the workstation<br />
and monitor from above, leaving the floor fully open for<br />
storage, production, or other uses.<br />
Tip 4 – Take Advantage of Mobile Workstations in Any Available<br />
Space<br />
Mobile workstations are increasingly popular in industrial<br />
manufacturing environments since the units can be used<br />
where needed and then moved out of the way. In addition,<br />
mobile workstations enable rapid and easy reorganization<br />
of the work environment and process flow for more flexible<br />
management.<br />
“One mobile workstation can replace multiple fixed workstations,<br />
and there are no installation costs,” Shu suggests.<br />
“Wireless connections allow for direct communication with<br />
manufacturing execution systems, electronic batch records<br />
(EBR), SOP, ERP and other back-end systems.”<br />
To be truly mobile, ARISTA designed a wireless, portable<br />
system that operates on a heavy-duty lithium battery that allows<br />
the workstation to function seamlessly and uninterruptedly<br />
while in motion. The battery can last for several shifts<br />
before requiring a recharge, enabling full non-stop mobile<br />
operation over a 24-hour period.<br />
uninterrupted wireless communication in all corners of the<br />
factory or laboratory. In addition, most advanced industrial<br />
manufacturing facilities today have Wi-Fi-based system backbones<br />
connected to legacy subsystems, meaning the workstation<br />
can communicate directly with the facility’s server.<br />
“With no cables to be disconnected, managed, and reconnected,<br />
and with no break in any live or critical connections<br />
to re-establish, manufacturers can save time and significantly<br />
increase productivity,” says Shu.<br />
The portable systems are completely enclosed and therefore<br />
fully compliant from a regulatory standpoint, which is essential<br />
for sensitive production environments. Eliminating the<br />
wires means removing integrity compromises and contamination<br />
caused by connecting and reconnecting systems to move<br />
the workstation. Each unit can do everything a stationary<br />
system can do while remaining mobile, which reduces both<br />
infrastructure cost and deployment complexity over a deskbased<br />
system.<br />
Tip 5 – Custom Solutions When All Else Fails<br />
When standard catalogue options are insufficient, custom<br />
solutions can be required to fit into tight spaces or hallways.<br />
To do this, the equipment must often be customized as to<br />
the size, inputs, communication connections, mounting, battery<br />
types, and other factors.<br />
Although the leading process automation equipment providers<br />
offer computing solutions, the options are limited. In<br />
addition, they are not typically flexible enough to provide<br />
custom computing system component solutions since this is<br />
not their core competency.<br />
“Most providers offer basic monitors and workstations, but<br />
if there are specific space constraints or other design changes,<br />
they are not able to create new solutions or make minor<br />
changes to existing products,” says Shu.<br />
In contrast, ARISTA has serviced industrial manufacturers for<br />
more than 10 years and developed a broad range of products<br />
during this time. The company has a strong track record and<br />
capability to customize products to meet necessary process<br />
specifications.<br />
“If there are unique requirements due to space constraints,<br />
we meet with the manufacturer to fully understand the<br />
situation and design a solution,” says Shu. “In six to eight<br />
months, we can deliver the first articles for approval, and<br />
begin production of the equipment.”<br />
For more information, contact ARISTA Corporation at<br />
(510) 226-1800, e-mail sales@goarista.com, or write to<br />
48460 Lakeview Blvd., Fremont, CA 94538.<br />
Wi-Fi capability is built into the workstations to allow for<br />
Volume 88 · Number 3 | 27
News<br />
NADCA Publishes White Paper on<br />
Inspection and Cleaning of Open-Air<br />
Plenums<br />
MT. LAUREL, N.J. — The National Air Duct Cleaners Association<br />
(NADCA), also known as the HVAC Inspection, Cleaning,<br />
and Restoration Association, recently announced the publication<br />
of a white paper on methods of inspecting and cleaning<br />
open-air plenums.<br />
The paper addresses common contaminants found in openair<br />
plenums that can adversely impact the conditioned space,<br />
and provides guidance for the inspection and cleaning of<br />
those areas.<br />
Open-air plenums are found in both commercial and residential<br />
settings, and consist of intended non-ducted air pathways<br />
formed in building cavities, voids and spaces outside of the<br />
occupied zone of buildings. By design, they facilitate airflow<br />
between HVAC equipment and the occupied space of a building,<br />
and often contain building elements such as mechanical<br />
(HVAC), electrical, plumbing, gas piping, fire protection,<br />
sewer and telecommunications systems that are essential to<br />
the operation of the building or residence.<br />
Open-air plenums are typically unfiltered spaces, and can<br />
contain dust, dirt, debris, asbestos, lead, animal and insect<br />
by-products, microbial contamination, and a broad range<br />
of hazardous chemicals and materials. The accumulation of<br />
contaminants in an air plenum can cause indoor air quality<br />
issues that potentially pose health risks to the occupants of<br />
the building.<br />
“As the authority in the industry, NADCA has developed this<br />
white paper to provide recommended approaches to inspecting<br />
and cleaning open-air plenums,” Paul Keller, Jr., ASCS,<br />
NADCA Board member, said. “These spaces are often overlooked<br />
when cleaning HVAC systems, because typical duct<br />
materials like ductboard and flex duct may not be present.<br />
Unlike sealed ductwork, open-air plenums can be used for<br />
purposes other than to facilitate a pathway for air circulation,<br />
and often contain items unrelated to the HVAC system.”<br />
Open-air plenums should be inspected and cleaned periodically<br />
since airflow throughout these spaces can create an increased<br />
risk of contamination, odors, condensation, microbial<br />
growth and other conditions that may require attention and<br />
cleaning.<br />
NADCA’s Open-Air Plenums white paper is available for<br />
download at www.nadca.com/resources/nadca-white-papers.<br />
NADCA has issued a white paper on methods of inspecting and cleaning<br />
open-air plenums.<br />
MAKE THE CONNECTION.<br />
Connect your brand’s message with the Chief<br />
Engineers through a live presentation or onsite<br />
learning opportunity.<br />
Contact Alex Boerner at<br />
aboerner@chiefengineer.org for details.<br />
www.chiefengineer.org<br />
28<br />
| Chief Engineer
We Inspect Acquires Certified Mold<br />
Inspections and The Mold Guy:<br />
Customers Benefit<br />
SAN DIEGO, Calif. (SEND2PRESS NEWSWIRE) — We Inspect,<br />
LLC, a global mold inspection, consulting and health technology<br />
company, recently acquired Certified Mold Inspections<br />
and The Mold Guy. Its acquisitional goal is to unify these<br />
individually owned family businesses under one name and to<br />
better serve the community as a whole.<br />
We Inspect was founded in 2018 by Corey Levy and Brian<br />
Karr; Certified Mold Inspections was founded by Steve Levy<br />
in 2004; and The Mold Guy was established by Mark Levy in<br />
2005. As individual companies, the Levy family serviced different<br />
territories and were collectively known as the number<br />
one mold and biotoxin resource for medical practitioners<br />
across the country.<br />
“These acquisitions have provided the company with the expertise<br />
and human capital needed to expand its educational<br />
and consulting capabilities, allowing it to fulfill its mission of<br />
empowering people everywhere with the tools and services<br />
they need to create healthy homes,” Karr says.<br />
Streamlining the family business under the one We Inspect<br />
name will now allow it to serve significantly more mold-sensitive<br />
individuals by deploying its 42 years of experience<br />
across in-person home inspections, remote consulting and<br />
educational offerings.<br />
Unlike other mold inspection companies that rely on antiquated<br />
inspection and testing practices that oftentimes<br />
dismiss the presence of mold contamination in homes, We<br />
Inspects’ #FindProveRemove framework has been shaped by<br />
the most current scientific findings and proven by more than<br />
$20 million dollars of successful mold remediations.<br />
“The majority of mold contamination in homes is hidden,<br />
but most mold inspection companies don’t understand how<br />
to find it,” Karr says. “They often rely on outdated testing<br />
methods that provide false negatives 70 percent of the time,<br />
which is dangerous and gives occupants a false sense of security,<br />
and perpetuates chronic illness.”<br />
Karr says that what sets them apart from other mold inspection<br />
companies is their ability to find the hidden sources of<br />
mold contamination in a home.<br />
“Once we know where it’s coming from, it can be remediated<br />
and the occupant can begin to heal in their home,” he<br />
says.<br />
Additional advantages of streamlining these businesses<br />
include free training and actionable resources for medical<br />
practitioners and their patients (bridging communication<br />
gaps), #moldfinders: RADIO podcast, scholarships, discounts<br />
for mold-affected people worldwide, DIY home screens and<br />
consulting services for anyone regardless of where they live<br />
or their financial situation.<br />
Volume 88 · Number 3 | 29
NIFSAB_NEW_<br />
News<br />
WoodWorks Releases Open-Source Mass<br />
Timber Installer Training Curriculum<br />
WASHINGTON (GLOBE NEWSWIRE) — With the release<br />
of 10 mass timber installer training modules in adaptable<br />
PowerPoint format, WoodWorks - Wood Products Council<br />
has further expanded the ability of design and construction<br />
teams to pursue mass timber projects, and of U.S. workers to<br />
develop the skills they need to construct these buildings.<br />
Intended for use by contractors, subcontractor erectors,<br />
training centers, community colleges and workforce development<br />
programs, the modules complement other Wood-<br />
Works’ efforts to ensure that qualified workers are available<br />
to install mass timber projects across the country.<br />
“The release of installer training curriculum for anyone who<br />
wants to use it is a significant milestone,” said Jennifer Cover,<br />
WoodWorks President and CEO. “When we created our Mass<br />
Timber Construction Management Program in 2019, there<br />
was a critical gap in knowledge and skills among contractors<br />
and installers. Developers and building designers were eager<br />
to use mass timber for its carbon, biophilia and other benefits,<br />
but most contractors were unfamiliar with the materials.<br />
As a result, budgets and estimates were skewed high to<br />
cover the unknowns, and many projects didn’t go forward.<br />
Since then, WoodWorks has developed education and technical<br />
content tailored to the needs of project managers and<br />
estimators as well as field team leaders and installers, both to<br />
help ensure competitive pricing and contribute to a growing<br />
pool of trained workers.”<br />
Available free on the WoodWorks website, the modules<br />
may be delivered under the WoodWorks brand as is or<br />
with non-substantive changes, or drawn from to create<br />
non-branded presentations with credit to WoodWorks for<br />
utilized content. The curriculum will be updated as needed<br />
to reflect ongoing innovation in the industry, and users are<br />
invited to send their suggestions to info@woodworks.org.<br />
Modules include:<br />
1. Introduction to Mass Timber<br />
2. Connection Considerations<br />
3. Beam and Column Connections<br />
4. Panel Connections<br />
5. Fasteners, Hardware and Equipment<br />
6. Safety Considerations<br />
7. Planning and Coordination<br />
8. Material Protection<br />
9. Installation<br />
10. Repairs, Finishes and As-Builts<br />
Training in the proper and safe construction of mass timber buildings is now<br />
accessible to contractors, educators, and workers across the U.S.<br />
In addition to this curriculum, WoodWorks has partnered<br />
with more than a dozen training centers to develop mass<br />
timber installation training programs, and three universities,<br />
which provide a hands-on mass timber experience and<br />
education to the next generation of construction project<br />
managers. Learn more about the Mass Timber Construction<br />
Management Program at www.woodworks.org/learn/masstimber-clt/mass-timber-construction-management-program<br />
As part of its own education, WoodWorks also offers a project-management<br />
curriculum for individuals who estimate,<br />
procure and manage new commercial and multifamily construction<br />
projects in the U.S. Upcoming construction management<br />
education can be found on the organization’s website.<br />
WoodWorks continues to seek other entities interested in<br />
developing installer training programs, including training<br />
centers, technical community colleges, workforce development<br />
programs, and general contractors. For more information,<br />
contact Brandon Brooks, Construction Management<br />
Program Manager.<br />
30<br />
| Chief Engineer
NIFSAB_NEW_Inspect-to-Protect-Ad_BO-BM-v9_8-5x11_wbleed_OL.indd 1<br />
12/19/22 8:45 AM
News<br />
Bid to Keep California Reactors Running<br />
Faces Time Squeeze By Michael R. Blood | Associated Press<br />
LOS ANGELES (AP) — A late-hour attempt to extend the life<br />
of California’s last nuclear power plant has run into a predicament<br />
that will be difficult to resolve: a shortage of time.<br />
A state analysis Monday, Feb. 13, predicted it will take<br />
federal regulators until late 2026 to act on an application to<br />
extend the operating run of the Diablo Canyon nuclear power<br />
plant. The problem is that the plant is scheduled to shut<br />
down permanently by mid-2025.<br />
The future of the state’s remaining reactors could hinge on<br />
operator Pacific Gas & Electric’s request to the Nuclear Regulatory<br />
Commission for an unusual exemption that would<br />
allow the decades-old reactors to continue making electricity<br />
while the NRC reviews the application — not yet filed — to<br />
extend its licenses for as much as two decades.<br />
One reactor is scheduled to close in November 2024, and its<br />
twin in August 2025. The plant is located on a seaside bluff,<br />
midway between Los Angeles and San Francisco.<br />
On Monday, anti-nuclear activists and national environmental<br />
groups urged the federal agency to reject the request,<br />
saying in a petition that the exemption would amount to a<br />
dangerous, unprecedented shortcut that would expose the<br />
public to safety risks from reactors that began operating in<br />
the mid-1980s.<br />
“There is absolutely no precedent for the exemption requested<br />
by PG&E. The NRC has never allowed a reactor to operate<br />
past its license expiration dates without thoroughly assessing<br />
the safety and environmental risks,” Diane Curran, an attorney<br />
for the anti-nuclear advocacy group Mothers for Peace,<br />
said in a statement.<br />
The dispute over the potential exemption is the latest battlefront<br />
in a long-running fight over the safety of the reactors.<br />
Construction of the Diablo Canyon plant began in the 1960s<br />
and critics say potential shaking from nearby earthquake<br />
faults, not recognized when the design was first approved,<br />
could damage equipment and release radiation. One nearby<br />
fault was not discovered until 2008. PG&E has long said the<br />
plant is seismically safe; federal regulators have agreed.<br />
Democratic Gov. Gavin Newsom — who once supported<br />
closing the plant — did a turnaround last year and argued<br />
it needed to keep running beyond the scheduled closure to<br />
ward off possible blackouts as the state transitions to solar<br />
and other renewable sources. At his urging, the Legislature<br />
dissolved a complex 2016 agreement among environmentalists,<br />
plant worker unions and the utility to close the plant<br />
by 2025, opening a pathway to keep it running longer. The<br />
utility said it changed direction given the energy policies<br />
adopted by the state.<br />
PG&E officials have said they are eager for certainty about<br />
the plant’s future because of the difficulty of reversing<br />
course on a plant that was headed for permanent retirement,<br />
but now needs to prepare for a potentially longer<br />
lifespan.<br />
In October, the utility asked the NRC to resume consideration<br />
of an application initially submitted in 2009 to extend the<br />
plant’s life, which later was withdrawn after PG&E in 2016<br />
announced plans to shutter the reactors when the licenses<br />
expired.<br />
But the idea of going back in time to resume consideration<br />
of the previous filing was rejected by the agency, leaving<br />
PG&E with the time-consuming task of submitting a new<br />
application that it expects to file by the end of the year.<br />
Reviewing a request for an extended license typically takes<br />
two years or more. Without extended licenses, that means<br />
one reactor, or both, might have to close while the NRC<br />
reviews the applications.<br />
That led to a separate request: PG&E wants the NRC to allow<br />
the plant to continue running beyond its current, authorized<br />
term while the federal agency considers the license extensions.<br />
That ruling is not expected until next month.<br />
Typically, if a nuclear plant files for a license extension at<br />
least five years before the expiration of the existing license,<br />
the existing license remains in effect until the NRC’s application<br />
review is complete, even if it technically passes the<br />
expiration date. But PG&E would not meet the usual fiveyear<br />
benchmark.<br />
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32<br />
| Chief Engineer
An aerial photo of the Diablo Canyon Nuclear Power Plant, south of Los Osos, in Avila Beach, Calif., is seen on June 20, 2010. California’s last operating<br />
nuclear power plant could get a second lease on life. At the urging of Gov. Gavin Newsom, owner Pacific Gas & Electric is taking steps it hopes will extend<br />
the operating licenses for the twin reactors, which now expire in 2024 and 2025. (Joe Johnston/The Tribune via AP, File)<br />
In documents submitted to the NRC, the company said the<br />
change it’s seeking “will not present an undue risk to the<br />
public health and safety.”<br />
Without the exemption, the NRC would have less than a year<br />
to conduct the license-extension review — far less time than<br />
is typical — before the current license expires and the plant<br />
would be required to close.<br />
The environmental groups said conducting a truncated<br />
review in just months “would be difficult if not impossible”<br />
and raise safety risks for a plant that until recently was headed<br />
for closure.<br />
Completion of the NRC review, before a longer run is permitted,<br />
is needed “to assure that continued operation of the<br />
reactors will be safe,” they wrote.<br />
Volume 88 · Number 3 | 33
News<br />
LSU Petroleum Engineering Professor<br />
Proposes Plan for Orphan Oil Wells<br />
BATON ROUGE, La. (GLOBE NEWSWIRE) — Oil drilling has<br />
had its fair share of controversy as of late, leaving engineers<br />
trying to determine how to keep fossil fuels in play while<br />
considering environmentally friendly solutions. LSU Craft &<br />
Hawkins Department of Petroleum Engineering Professor<br />
Dandina Rao has a plan that will not only create less carbon<br />
dioxide during oil production but will also make use of the<br />
millions of orphan wells that are scattered throughout the<br />
United States.<br />
“With the oil industry possibly venturing toward renewable<br />
energy, the question is can we continue to use fossil fuels but<br />
in an environmentally sustainable manner, and that’s exactly<br />
what our invention does,” said Rao, the Emmett C. Wells Jr.<br />
Distinguished Professor.<br />
Rao’s proposed pilot project recently received a grant from<br />
LSU’s LIFT2 (Leveraging Innovation for Technology Transfer)<br />
program, which moves innovative concepts closer to<br />
commercialization. His LIFT2 project would initially convert<br />
orphan wells to carbon-neutral production wells through<br />
GAGD-process adaptation. GAGD stands for Gas-Assisted<br />
Gravity Drainage, an oil recovery process that has environmental<br />
benefits since it sequesters the CO2, or the flue gas.<br />
The GAGD process yields 65-95 percent of the original oil in<br />
place compared to other oil recovery methods, such as Conventional<br />
Gas Injection, which yield just 5-15 percent and use<br />
large volumes of CO2.<br />
This LIFT2 project proposes to test the GAGD process in the<br />
field using orphan wells, which are oil wells that have been<br />
abandoned by companies for one reason or another. Currently,<br />
there are 131,277 documented orphan wells in the<br />
United States. However, the U.S. Department of the Interior<br />
estimates there are 3.5 million nationwide that are undocumented.<br />
Louisiana has 4,601 of those, most of which are<br />
in the northwest corner of the state in Caddo and Union<br />
Parishes.<br />
“Louisiana only caps 40-50 orphan wells each year because<br />
it’s costly, and there’s no budget for it,” Rao said. “Companies<br />
who were responsible walked away leaving it to the<br />
state. This has been a problem. There is no monetary incentive<br />
for companies to cap these wells, so you must create an<br />
incentive for industry to take positive action. Our proposal<br />
was to create that incentive.”<br />
Another added benefit of this project, according to Rao, is<br />
getting Louisiana’s oil production trending upward again.<br />
From 1980 to 2020, oil production in the state has gone<br />
down from 200 million barrels/year to 40 million barrels/year.<br />
“We want to help the state spur oil production in an environmentally-sensitive<br />
manner so we will have a booming energy<br />
and petrochemical industry for several decades into the<br />
future, [creating] jobs and prosperity,” he said. “There is a<br />
need for oil, not only as a source of energy, but also as a raw<br />
material for the enormous petrochemicals industry around<br />
the world, which neither solar nor wind energy can fulfill.”<br />
Thanks to Rao and LSU Petroleum Engineering Postdoctoral<br />
Researcher Bikash Saikia, the university holds two patents on<br />
the GAGD and Single-Well-GAGD processes, with hopes to<br />
license the technology.<br />
“The success of this project would have far-reaching consequences<br />
to Louisiana’s oil industry and economy,” Rao said.<br />
LSU Craft & Hawkins Department of Petroleum Engineering Professor Dandina Rao has formulated a plan to convert orphan oil wells to carbon-neutral<br />
production wells using a process called Gas-Assisted Gravity Drainage (GAGD).<br />
34 | Chief Engineer
Clean Technology Lasers: New Tool<br />
in Surface Pretreatment for Superior<br />
Coating Adhesion<br />
Most manufacturers understand the value of pretreating<br />
metal surfaces of parts to remove corrosion, grease, residue,<br />
old coatings, or to roughen the surface of metals prior to<br />
coating. By ensuring the items are cleaned down to bare<br />
metal, manufacturers can avoid costly warranty issues that<br />
result when coatings peel, flake, bubble, or otherwise fail<br />
prematurely.<br />
Unfortunately, the traditional techniques used for this purpose<br />
— such as sandblasting, dry ice blasting and chemical<br />
stripping — are messy and require expensive consumables, as<br />
well as substantial time for preparation and cleanup. These<br />
methods are also drawing scrutiny from regulators like the<br />
EPA and OSHA, since they can pose risks to the environment<br />
and applicators.<br />
I use the laser to treat a small area, everyone starts talking<br />
and getting excited. By the end, when I let them try the<br />
equipment, everyone is having a good time and saying how<br />
great the laser works.”<br />
Given its effectiveness pretreating metal surfaces, industrial<br />
laser systems are increasingly being used in manufacturing<br />
facilities. The systems can be integrated into automated inline<br />
processing lines, or technicians can use mobile handheld<br />
units. With significant advantages in safety and efficiency,<br />
laser cleaning is poised to disrupt the surface pretreatment<br />
market across more sectors.<br />
(Continued on pg. 36)<br />
Today, a more effective alternative is utilizing industrial-grade,<br />
precision laser-based systems that can remove<br />
paint, contaminants, rust and residues with a high-energy<br />
laser beam that leaves the substrate unaffected. Preparation<br />
and cleanup time are minimal, and the low-maintenance<br />
equipment can last decades.<br />
According to Vincent Galiardi, owner of Galiardi Laser Clean,<br />
a surface cleaning operator based in St. Charles County, Mo.,<br />
many people are surprised to learn that clean technology<br />
lasers are the most cost-effective, efficient and safest method<br />
of industrial surface preparation.<br />
“Many people are unfamiliar with the use of lasers to pretreat<br />
metal surfaces,” says Galiardi. “When I do a demonstration,<br />
at first the people in attendance are skeptical. But after<br />
Volume 88 · Number 3 | 35
(Continued from pg. 35)<br />
News<br />
Resolving Conventional Cleaning Limitations<br />
There are many applications in manufacturing that require<br />
pretreatment of metal surfaces prior to coating. To improve<br />
coating adhesion, residue, oil or grease must be removed before<br />
coating application. In some cases, a manufacturer may<br />
seek to further enhance coating adhesion by roughening the<br />
surface.<br />
When defective metal parts are produced, instead of discarding<br />
the product, manufacturers can strip the paint and recoat<br />
the component.<br />
To refurbish existing metal parts or recoat industrial infrastructure,<br />
removing the previous coating along with any<br />
corrosion is usually required to facilitate the new coating’s<br />
adhesion to the surface.<br />
To pretreat metal surfaces, sandblasting, dry ice blasting or<br />
chemical stripping are traditionally used as industrial cleaning<br />
processes.<br />
Sand Blasting<br />
Abrasive sandblasting involves forcefully projecting a stream<br />
of abrasive particles onto a surface, usually with compressed<br />
air or steam. The silica sand used in abrasive blasting typically<br />
fractures into fine particles and becomes airborne, which can<br />
cause serious or fatal respiratory disease.<br />
When workers inhale crystalline silica, the lung tissue reacts<br />
by developing fibrotic nodules and scarring around the<br />
trapped silica particles, causing a fibrotic lung condition<br />
called silicosis. Estimates indicate that more than 1 million<br />
U.S. workers are at risk of developing silicosis and that more<br />
than 100,000 of these workers are employed as sandblasters.<br />
In addition, particles are generated during abrasive blasting<br />
that further contribute to respiratory problems and other<br />
harmful health effects.<br />
“When sand or any other media is used to knock off particles<br />
from a substrate, there is always a byproduct that has the<br />
potential to become airborne and inhaled,” says Galiardi.<br />
“Besides the sand, this could be the particles you’re removing<br />
— the coatings, plating, anodizing, corrosion, and even<br />
lead paint.”<br />
“Industry has needed a cleaner, safer surface pretreatment<br />
solution for a very long time,” adds Galiardi. “Sandblasting<br />
is inherently unsafe for operators. The silica glass used in<br />
sandblasting is toxic. An operator must wear a full HEPA suit<br />
when sandblasting to avoid breathing in particulates.”<br />
Sandblasting also is time-consuming to clean up, since the<br />
sand essentially scatters everywhere, even though it is usually<br />
considered a “fast” cleaning method.<br />
Laser systems remove corrosion, grease, residue and existing coatings from<br />
metal surfaces quickly.<br />
Dry Ice Blasting<br />
With dry ice blasting, dry ice pellets are used as the abrasive.<br />
The challenge is that dry ice blasting is often not abrasive<br />
enough to sufficiently remove paint or corrosion from the<br />
surface of metals. Since dry ice is an expensive consumable,<br />
the costs can escalate when cleaning metal surfaces in higher<br />
volumes.<br />
Chemical Stripping<br />
With chemical stripping, harsh, even toxic chemicals are used<br />
to strip metal-based objects of paint, rust, and other contaminants<br />
to bare metal. However, for operators, exposure<br />
to corrosive acids and noxious chemical fumes is inherently<br />
dangerous. The process can also be time-consuming to prepare<br />
the proper chemical bath, achieve the required level of<br />
cleaning, and dispose of the waste. In addition, disposing of<br />
toxic chemicals is costly and closely regulated by agencies like<br />
OSHA and the EPA.<br />
Safe, Effective Laser Cleaning<br />
Laser-based systems have significant advantages over these<br />
traditional methods, including ease of use in which an operator<br />
simply points and clicks a high-energy laser beam at the<br />
surface. The substrate is not affected by the laser, and the<br />
systems do not create any mess or byproducts. The approach<br />
is eco-friendly, energy-efficient, and completes the job in<br />
half the time of traditional methods when preparation and<br />
cleanup are considered.<br />
“In our experience, laser cleaning is as fast at removing rust<br />
or old coatings as other methods, but without the same<br />
amount of cleanup,” said Galiardi. “When we treat a surface<br />
with lasers, any fumes or dislodged particulate are extracted<br />
into a HEPA filter, and the job is done. There is no media<br />
[sand, dry ice, chemicals] to replenish or clean up.”<br />
36<br />
| Chief Engineer
Galiardi Laser Clean uses laser systems made by Orlando,<br />
Fla.-based Laser Photonics, a leading provider of patented<br />
industrial grade CleanTech® laser systems for cleaning and<br />
surface conditioning. The American-made systems function<br />
either as mobile standalone units or can be integrated into<br />
production lines.<br />
The laser systems are available in portable and stationary<br />
models ranging from 50 to 3,000-watts — a 4,000-watt version<br />
is in development — with chamber sizes from 3' x 3' in<br />
size to 6' x 12'. The systems can also be installed in manufacturing<br />
lines in cabinets or operated by a robotic arm.<br />
Galiardi says that laser pretreatment of metal surfaces can<br />
be used to streamline various manufacturing processes.<br />
Corrosion, for example, can begin to accumulate within a<br />
very short time on new parts, depending on the material and<br />
environmental conditions, and should be removed prior to<br />
coating.<br />
For one major auto manufacturer, Galiardi Laser Clean was<br />
asked to remove rust from conveying system components<br />
used to transport cars through the manufacturing process.<br />
The components were corroded due to being left outside<br />
during a 6-month delay in the project. When it was time<br />
to install the items, the provider wanted to first treat the<br />
surfaces and return the components to a “like new” appearance.<br />
In another example, Galiardi was asked to remove rust from<br />
over 400 transmissions in a couple of days. The laser systems<br />
are particularly effective when reaching into tight spaces<br />
that are hard to reach by hand. By masking the area to<br />
protect vulnerable parts, the laser can be applied without<br />
affecting the rest of the assembled product.<br />
“No other parts [of the transmission] had to be removed and<br />
nothing had to be cleaned afterwards,” he says.<br />
Galiardi’s company also utilized the laser system to remove<br />
cleaning oils from truck chassis. “We used the laser to<br />
remove the oil right before painting so it was a bare metal<br />
object going with nothing on it that would affect the coating,”<br />
he says.<br />
Industrial plants that need to recoat existing metal structures<br />
also need to remove rust before painting. According to Galiardi,<br />
he removed corrosion from a very large storage tank<br />
using the CleanTech laser system in about half the time of<br />
the alternative being considered, an abrasive disc grinder.<br />
“Disc grinders basically just chip off [the rust] and it becomes<br />
airborne and makes a mess,” he says. “Grinders can also be<br />
dangerous because sparks or debris can shoot off the wheel<br />
or catch an article of clothing.”<br />
With clean laser technology, there is now an environmentally<br />
friendly alternative to abrasive blasting and chemical<br />
stripping for surface pretreatment. The approach is safer for<br />
operators and highly adaptable to a wide range of manufacturing<br />
and industrial applications.<br />
Laser systems remove corrosion with less preparation and mess than traditional<br />
techniques.<br />
“As people become more aware of laser-based systems and<br />
compare them to traditional methods, they need to factor<br />
in prep and cleanup time, which can significantly impact<br />
project cost,” says Galiardi. “When the improved operator<br />
safety, equipment longevity, and lower maintenance of laser<br />
systems are also considered, the clean laser technology has a<br />
much higher ROI.”<br />
The longevity of low-maintenance laser systems further adds<br />
to their value, increasing ROI, and making replacement unnecessary<br />
for decades.<br />
“CleanTech laser systems can last for 50,000 to 100,000 hours.<br />
That’s many decades working eight-hour days. After purchase,<br />
there’s virtually no maintenance necessary,”<br />
concludes Galiardi.<br />
For more information on laser cleaning solutions for surface<br />
preparation, contact Laser Photonics at (407) 804-1000 or<br />
visit www.laserphotonics.com.<br />
Volume 87 · Number 12 | 37
DISASTER<br />
RESTORATION<br />
IN A<br />
SECURE<br />
ENVIRONMENT<br />
by KARL J. PALOUCEK<br />
Sprinkler systems are vital to the safety and security of<br />
any building and its occupants. The importance of their<br />
ability to extinguish a blaze before firefighters can respond<br />
can’t be overstated. But once they’ve done their job to<br />
mitigate a potential inferno, things in the affected space are<br />
anything but normal, with water and soot splashed out all<br />
over the floor and everything on it. This is what restoration<br />
services like ACR are for — to ensure that the continuity of<br />
whatever your business in that space is can continue as close<br />
to uninterrupted as possible.<br />
Sometimes restorers face a straightforward cleanup, with<br />
personnel cleaning out the affected spaces, cleaning and<br />
drying the room and its contents, and putting things back in<br />
their right order. But what do you do when the space you’re<br />
working is loaded with highly secure files and databases<br />
that need to be available round the clock, and that can’t be<br />
removed from the facility for cleaning? This is what ACR<br />
faced during a particular job at a major government agency<br />
in Cook County.<br />
“They reported a fire, which was caused by a power outlet<br />
that was connected to a workstation that had the computers<br />
and [other devices],” Eric Brophy, Project Manager at ACR,<br />
says. “It caught fire, plastic melted, and that set off the sprinkler<br />
head right above it, affecting that whole office space/<br />
division.”<br />
The fire source in a cubicle with resulting water/soot mixture on the floor.<br />
What confronted them when they arrived was a daunting<br />
task for a number of reasons. “There was a lot going on,”<br />
Brophy recalls. “They had brought to my attention the files,<br />
38 | Chief Engineer
so that was a major key in looking at it. There were odor issues<br />
because of the fire. There was soot damage from the fire, and<br />
then the sprinklers went off, so we had water. And then we had<br />
water mixed in with the soot. There were a lot of variables going<br />
on within one room. So what we had to do is, figure out what<br />
we do first in a timeline of what was considered the emergency,<br />
what we had to get done right away, which is to get the water<br />
extracted off the floors so we’re not cross-contaminating into<br />
other parts of the [facility].”<br />
First Things First: Restoring Data Access<br />
Also of paramount importance to the client were about 15-20<br />
computers that were essential to the functioning of the facility.<br />
These had to be cleaned and returned to service as soon as possible<br />
— but there was a problem: Because of the sensitive nature<br />
of the data contained on them, they absolutely had to remain on<br />
the premises. “Normally, those types of things would be cleaned<br />
offsite, using other, more aggressive methods,” Brophy explains.<br />
“Obviously we couldn’t do that, so we had to set up a system<br />
to do that onsite. What we ended up doing is taking one of the<br />
areas that was affected, and essentially turning it into what we<br />
would call a ‘clean room’ to where we could take those computers<br />
that had the information on it, and the hard-copy files, and<br />
put them in a room, clean them outside of the affected room —<br />
right outside the affected room — and then once we were done<br />
cleaning that room and everything was dry, putting them back<br />
in.<br />
All ceiling tiles exposed in preparation for cleaning by hand.<br />
So they were opened up, cleaned, deodorized, put back together,”<br />
Brophy continues. “All of those things were inventoried — what<br />
workstation all the different parts and pieces went to — and<br />
reassembled at the desks that they were removed from. We set<br />
them up, re-energized them, and made sure that the items were<br />
in the safe working order as they were before we started.”<br />
ACR had the computers back in service in two days’ time.<br />
The rest of the job would take a good deal longer, entailing a<br />
laundry list of concerns that needed addressing. “Emergency<br />
extraction within the source unit,” Brophy begins to list, “getting<br />
the water extracted, getting the room detail-cleaned, removing<br />
ceiling tiles, detail-cleaning the metal ceiling grid, all the<br />
mechanicals above the ceiling, all your HVAC — we had to wipe<br />
all that down. All your light fixtures. We started from the top<br />
and worked our way down, essentially. Basically, everything in<br />
that room is touched. It’s a fine detail-clean to remove the soot,<br />
the smoke, odor, and any other contaminants that might be in<br />
there.”<br />
The entire job would take 14 days.<br />
(Continued on pg. 40)<br />
Hand-cleaning the exposed ceilings.<br />
Volume 88 · Number 3 | 39
Water in the Walls<br />
Once the computer and data situation was in hand after<br />
those first two days, more attention could be turned to fixture<br />
and structural concerns. Ceiling tiles had to be removed<br />
and scaffolding put in place to address issues high up. Soot<br />
from the fire had to be cleaned up. And then there were the<br />
walls. John Schaefer, ACR’s Director of Operations, detailed<br />
the situation and ACR’s solution. “The walls in this particular<br />
area were double-layer 5/8" drywall,” he says. “That’s for<br />
fire codes. And they were insulated as well, for soundproofing<br />
in an office environment, so one side of the wall was two<br />
layers of drywall. The other side of the wall was two layers of<br />
drywall. That’s a very difficult sandwich to try and dry. We’ve<br />
come up with an innovative system for that, so we keep the<br />
costs down not only for the extended drying for that type of<br />
stuff. What we do is, we cut the first outside layer of drywall<br />
up to 2 feet, and then we leave the other drywall.<br />
The exact source of the fire immediately after sprinklers were deactivated.<br />
“We’ve talked to drywall contractors over the years,” Schaefer<br />
says. “They’ve said, ‘Hey, if you could just cut the outside<br />
one up to 2 feet, and leave the other one, that way we can access<br />
to dry that wall cavity insulation.’ And then when they<br />
go back, all they have to do is put a 2-foot piece of drywall in<br />
on that length of wall — mud tape it, sand it, and it’s a much<br />
quicker, cost-effective way of doing it.”<br />
Chasing Water<br />
One of the downsides of water issuing from sprinkler systems<br />
is that it will always seek its own level — meaning it<br />
won’t stay put in the room where it’s needed just because you<br />
want it to. If it can find a way down, it will. And so where<br />
the water goes, ACR has to follow. “We had to go to adjacent<br />
rooms and chase the water,” Brophy says. “[It] went into the<br />
basement, went into adjacent offices and apartments, and<br />
through that wing of the building. So, outside of the source<br />
unit, it was mainly dealing with water — setting up drying<br />
equipment, getting the structure dried out.”<br />
All the same, the challenges posed by water in this case were<br />
fairly average compared to other jobs ACR has dealt with in<br />
the past. “We’ve had water losses in high-rise units downtown,”<br />
Schaefer says. “A riser might let go, or a pipe freezes<br />
and breaks, and it literally leaks 50 floors down — multiple<br />
units per floor. So it’s not just one unit, or one wall of all 50<br />
floors — it’s multiple walls, floors and ceilings. There’s a lot<br />
of planning and strategy, investigation and thought that go<br />
into losses like that. Those are large, extensive losses that<br />
take a lot of resources, and a lot of planning and a lot of<br />
knowledge to be able to execute.”<br />
More of the source of the fire immediately after sprinklers were deactivated.<br />
ACR’s Director of Marketing and Business Development<br />
Jeneane Ally jumps in momentarily to point out one of the<br />
most labyrinthine difficulties they face on jobs like this:<br />
40 | Chief Engineer
insurance companies. “A job like John just mentioned, where<br />
there might be 50 floors affected? While you’re dealing with the<br />
homeowners association, you’re also dealing with, primarily, 50<br />
different individual insurance carriers. So the crew in their work<br />
not only has to mitigate these jobs, but they need the acumen,<br />
the finesse and the knowledge to be able to facilitate conversations<br />
with multiple carriers.”<br />
And this is where differentiation comes in where ACR is concerned.<br />
Lots of other restoration service companies may have the<br />
same equipment to do the work. But this is a job that requires<br />
more than just the right tools. It takes tact, it takes insight, and<br />
it takes properly trained and qualified personnel. “There’s two<br />
main governing bodies in the restoration industry,” Schaefer<br />
explains. “The first one is the RIA — the Restoration Industry<br />
Association. There’s also the IICRC, the Institute of Inspection,<br />
Cleaning and Restoration Certification. The IICRC is the main<br />
training body that offers all of the training and certifications.<br />
Our technicians go through that, whether they’re training for<br />
water damage, mold remediation, fire damage, smoke removal<br />
— those types of things. … There’s the EPA Lab [Certification],<br />
there’s the OSHA training that we go through, asbestos awareness<br />
training — there’s all kinds of different ones that we put our<br />
technicians through.<br />
Files and their cabinets had to be cleaned by hand using a multi-step process and<br />
consistent HEPA filtration.<br />
“Fortunately, for our clients,” he continues, “ACR has two of the<br />
highest-certified employees in, really, the world. There’s two certifications<br />
that I hold myself, and we have one other gentleman<br />
that has those, the Certified Restorer, and Water-Loss Specialist<br />
certifications. There are probably 300 people in the world that<br />
hold both of those designations. They’re essentially the master’s<br />
degree of the restoration industry.”<br />
Schaefer agrees with Brophy that it’s their highly trained staff<br />
that makes the difference, which he sees in action every day.<br />
“The people that we have here at ACR — their training, their<br />
experience, the procedures that we have in place, and the management<br />
of those people. That’s really what comes into play with<br />
being able to successfully execute a loss like this.”<br />
Fine particles of soot and debris found their way into thousands of files.<br />
The Project Manager must test all walls for moisture in order to create a plan of attack. The moisture reading of the drywall in the room where the fire started was off the charts.<br />
Volume 88 · Number 3 |<br />
41
42 | Chief Engineer
Volume 88 · Number 3 | 43
News<br />
Alternatives to the Ever-Increasing Cost<br />
of Copper-Wire Phone Service By Chris Burgy<br />
“The PSTN is headed toward an inevitable sunset.”<br />
Back in August 2019, the Federal Communications<br />
Commission (FCC) said this in describing the original Public<br />
Switched Telephone Network (PSTN), also known as analog<br />
copper-wire phone lines or “plain-old telephone service”<br />
(POTS).<br />
It’s no secret that POTS is reaching retirement age after<br />
a very long run that started on <strong>March</strong> 10, 1876, when<br />
Alexander Graham Bell famously barked to his assistant, "Mr.<br />
Watson — come here — I want to see you." to his assistant.<br />
What’s less well known is how incumbent<br />
telecommunications carriers are getting their customers —<br />
including building owners and managers — to move away<br />
from POTS. The carriers’ strategy, in three words: jack up<br />
prices.<br />
Ooma is hearing from customers that business POTS lines<br />
priced at less than $100 a month only a year or two ago now<br />
cost several hundred dollars per month.<br />
See Fig. 1, heavily redacted to protect the consumer’s<br />
identity. It illustrates a monthly bill for a single POTS line for<br />
the period ending May 9, 2021. The total cost is $105.55 after<br />
totaling up all the taxes and fees.<br />
In Fig. 2, we see the monthly bill for the same POTS line for<br />
the period ending May 9, 2022 — just one year later. The<br />
total cost now is $508.93, which is a 382-percent increase.<br />
Another customer had a staggering bill of $2,478.56 from<br />
January 2022 for just four POTS lines. That’s $619.64 per line!<br />
Numerous customers are now paying $200 a month or<br />
more for POTS lines. We’re also hearing that reliability is<br />
decreasing, with customers sometimes waiting days or even<br />
weeks for service to be restored when POTS lines go down.<br />
Most may not always be aware of these staggering price<br />
hikes if POTS charges are buried in much bigger line items<br />
for overall telecommunications services. They may also be<br />
reluctant to pull the plug on POTS because of concerns that<br />
mission-critical devices, such as fire alarms, elevator phones,<br />
building entry systems and more, will be knocked offline.<br />
Not to worry. There are now POTS replacements solutions<br />
on the market — such as Ooma AirDial (www.ooma.com/<br />
airdial) — that can be “drop-in” substitutes for copper-wire<br />
phone lines.<br />
The right POTS replacement choice can significantly reduce<br />
ongoing costs while meeting regulatory requirements and<br />
eliminating the need to rip and replace legacy devices.<br />
We see POTS replacement as a three-step process: audit,<br />
select and install. Let’s walk through the process:<br />
1. AUDIT<br />
POTS replacement should begin with an audit to determine<br />
how many POTS lines an organization is paying for, where<br />
each line is located, and which devices are supported. This is<br />
often easier said than done.<br />
The organization’s accounting or finance team should be<br />
able to provide records that list how many POTS lines are<br />
billed to the organization and the facilities where the lines<br />
are located. An IT or telecom specialist should then visit each<br />
facility to identify the actual wiring.<br />
This can be an eye-opener, especially for larger businesses.<br />
We’ve seen facilities where live POTS lines aren’t connected<br />
to any devices and, on the flip side, devices that were<br />
believed to be active that aren’t connected to live POTS lines.<br />
The final task in the audit process is making a list of the lines<br />
that will be replaced, noting the phone number and device<br />
associated with each line.<br />
For those who want help with auditing, Ooma provides<br />
a free on-site assessment and cost evaluation for POTS<br />
replacement. Go to www.ooma.com/airdial to request an<br />
assessment or call (866) 839-5810.<br />
2. SELECT<br />
Once you’ve identified the POTS lines that need replacement,<br />
the next step is selecting a specific solution. Among the<br />
criteria to consider:<br />
Regulatory Compliance.<br />
Life-safety systems are covered by regulations — such as<br />
NFPA 72 for fire alarms and ASME A17.1 for elevator phones<br />
— that have specific requirements for POTS replacement,<br />
such as making sure the device uses a private network rather<br />
than sending data over the public Internet. Don’t get stuck<br />
with POTS replacement devices that aren’t designed to<br />
achieve regulatory compliance.<br />
One Vendor Bill.<br />
POTS replacement solutions typically involve multiple services<br />
— including wireless data and phone service — in one box.<br />
Some solutions are incomplete, leaving it to the customer to<br />
provision the hardware with services. Others require tracking<br />
44<br />
| Chief Engineer
and paying monthly bills from more than one provider. The<br />
best POTS replacement solutions deliver one comprehensive<br />
bill from one vendor.<br />
Flexibility.<br />
POTS replacement devices often need to be installed in<br />
cramped spaces, such as basements or crowded equipment<br />
closets. Choose devices that can be wall-mounted or shelfmounted<br />
and have an option for the antennas to be<br />
physically separated from the base station.<br />
Remote Management.<br />
Managing POTS replacement in multiple locations can<br />
become unwieldy if building management or IT staff must<br />
physically check on each device to confirm that it’s working.<br />
Look for a solution that offers remote management through<br />
a Web portal to instantly check status of all devices, along<br />
with automatic notification for key personnel when a device<br />
goes offline or has a low back-up battery.<br />
Reputation.<br />
Many small and minimally funded vendors are crowding<br />
into POTS replacement. Look for a vendor with a solid track<br />
record of delivering telecommunications services over a span<br />
of years. Also, with the recent pandemic-driven supply chain<br />
disruptions, make sure the vendor has an adequate inventory<br />
to promptly fill orders.<br />
Fig. 1: This monthly bill is for a single POTS line for the period ending May<br />
9, 2021. After adding up all taxes and fees, the total cost is $105.55.<br />
Customer Support.<br />
The gold standard for tech support is 24/7/365, with a clear<br />
escalation path when issues can’t be fixed on the first call.<br />
The best vendors are committed to this goal.<br />
3. INSTALL<br />
Installation of POTS replacement devices need to be carefully<br />
coordinated, especially the moment when numbers are<br />
ported from the old POTS line to the POTS replacement, to<br />
avoid downtime.<br />
The installation work should be assigned either to<br />
telecom support staff, an outside telecom partner or the<br />
vendor’s field service team. Immediately on completion, all<br />
downstream systems should be tested to confirm the new<br />
virtual POTS lines are active.<br />
When all the work is done, building owners and managers<br />
will get two immediate benefits: They will have peace of<br />
mind knowing their facilities are no longer at risk from the<br />
end of POTS, and their monthly expenses will significantly<br />
drop.<br />
Ooma AirDial<br />
Ooma AirDial is an all-in-one POTS replacement solution that<br />
runs on a secure and reliable network that is trusted by more<br />
than two million users — businesses can save money, remain<br />
compliant and keep using critical life-safety voice and alarm<br />
systems.<br />
Installation is easy. Manage life-safety systems in a whole<br />
Fig 2: This is the monthly bill for the same POTS line for the same period<br />
illustrated in Fig. 1, just one year later. The total cost now is $508.93 — a<br />
382-percent increase.<br />
new way using the Remote Device Management Web portal.<br />
Get automated email and text alerts should any AirDial<br />
device go offline.<br />
Ooma, the POTS replacement expert, makes it easy for<br />
any organization to eliminate POTS line dependency by<br />
providing the hardware, software and phone service in one<br />
simple monthly service package with one monthly bill and<br />
zero rate surprises.<br />
Chris Burgy is the Vice President of Development at Ooma,<br />
and is responsible for mergers and acquisitions, strategic<br />
partnerships and driving Ooma’s strategy for enterprise<br />
unified communications as a service (UCaaS). Chris brings<br />
diverse experience ranging from information technology,<br />
sales, channel business models, corporate development and<br />
strategy. For more information, visit: www.ooma.com. For<br />
questions or comments, please email: press@ooma.com.<br />
Volume 88 · Number 3 | 45
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News<br />
Vape Detector Detects Vape Smoke at<br />
Schools and Businesses<br />
LOS ANGELES, Calif. (SEND2PRESS NEWSWIRE) — Vape<br />
Detector, a Californian brand, has announced the launch of<br />
its line of Vape Detectors for schools, hotels, businesses and<br />
parents. The growing popularity of vaping among young<br />
people has made it increasingly difficult for schools and<br />
workplaces to enforce policies against it. Vape Detector is a<br />
trademarked brand of Forensics Detectors, which is a leading<br />
gas detection company located in Los Angeles, Calif.<br />
Dr. Koz, the president of Forensics Detectors says, “The<br />
new line of vape detector products will offer schools,<br />
hotels, casinos and business with choices that will assist in<br />
controlling the vaping epidemic.”<br />
Vaping has become a growing concern for school<br />
administrators and business managers, leading to the<br />
implementation of policies aimed to curb vape use.<br />
However, enforcing these policies can be difficult. With the<br />
introduction of affordable vape detectors, enforcement<br />
becomes much more manageable, especially with<br />
continuous, real-time vape detection and cellphone alarm<br />
features.<br />
A vape detector is an electronic device that detects vape<br />
smoke using laser scattering sensor technology. They are<br />
more than 100 times more sensitive than a typical home<br />
smoke alarm. Vape Detector has launched three unique<br />
affordable vape detector products to address the vape<br />
challenge.<br />
The first is a handheld unit, priced at $195, that can be used<br />
for point-and-sample measurements to confirm if vaping<br />
has occurred in an indoor space. The second is a modern<br />
and slim wall-mount unit, priced at $495, that can provide<br />
Vape Detector introduces a line of sensitive and affordable Vape Detectors<br />
that detect vape smoke from glycerin, propylene glycol, and other vape<br />
juice components.<br />
discreet and real-time monitoring and smartphone alarming,<br />
popular among schools and hotels. The third is an industrial<br />
wall-mount vape detector, priced at $895, that has cosmetic<br />
deterrent features and a super-sensitive laser sensor for<br />
industrial workplaces.<br />
The detectors are sensitive to a variety of toxins emitted by<br />
vaping, including vape juice smoke, THC vapor, CBD vapor,<br />
weed smoke, nicotine smoke, propylene glycol vapor and<br />
glycerin vapor.<br />
Volume 88 · Number 3 | 47
Member News<br />
Western Specialty Contractors Installs<br />
Concrete Pad Printing Machine at<br />
Cleveland’s Tap Packaging + Design<br />
ST. LOUIS, Mo. — Western Specialty Contractors – Cleveland<br />
Branch recently installed a concrete equipment pad to<br />
support Tap Packaging + Design’s newest printing machine.<br />
The industrial printing facility has been based in the<br />
Cleveland area for nearly 120 years. Located in a<br />
208,000-square-foot modern production facility, Tap offers a<br />
variety of equipment and services from graphic and structural<br />
design to printing, converting, inventory management and<br />
fulfillment.<br />
Western contracted with Tap in August 2022 to install<br />
the 13-ft.-wide x 33-ft.-long, two-foot-thick concrete pad,<br />
according to engineering specifications, for a large printing<br />
machine that prints beer cases and packaging for other<br />
consumer products.<br />
Because the plant operates 24 hours a day, Western’s<br />
craftsmen utilized an electric mini excavator and other<br />
electrical equipment to minimize fumes and noise while<br />
digging a trench in the plant’s 5-inch-thick concrete floor for<br />
the new pad.<br />
Western’s craftsmen then created a foundation to pour the<br />
5000-psi concrete mix using #6 rebar running both directions<br />
every 12 inches, with hook bars at the end of each run to<br />
create a pair of rebar mats.<br />
Western completed the project in October 2022, on time and<br />
within budget and has plans to install concrete pads at the<br />
plant later this year for three additional pieces of machinery.<br />
Western’s craftsmen setting #6 rebar in both directions every 12 inches,<br />
with hook bars at the end of each run, before pouring the 5000-psi<br />
concrete to create the pad that will support a large printing machine.<br />
48<br />
| Chief Engineer
Register Now for<br />
the <strong>2023</strong> Vendor<br />
Fair<br />
It’s been quite a while since we’ve been able to hold our<br />
usually biennial Vendor Fair, but it’s back on!<br />
Make sure you’re registered for the big event being held at<br />
Chicago Gaelic Park (6119 147th St., Oak Forest). This is a big<br />
event for our Associate Members, as well as for our other<br />
participating vendors.<br />
We hope to see as many of you there as possible to take in<br />
what’s new in our industry!<br />
Volume 88 · Number 3 | 49
Techline<br />
Eplan Offers Maximum Customer<br />
Benefits for the Digital Transformation<br />
MONHEIM, Germany — Companies rely on a variety of<br />
software applications from different manufacturers. The<br />
Eplan Partner Network was founded to exploit the full<br />
potential of productive interactions between the various<br />
solutions in the environment of product configurators, CPQ,<br />
PLC and PLM/ERP. The network has set binding targets for<br />
further developing their integrations, creating a solid basis<br />
for the manufacturers. Customers benefit from the tested<br />
quality of the software, ongoing developments of such, and<br />
a systematic increase in benefits to their own workflows.<br />
Open interfaces and deep integration offer a wide range of<br />
opportunities for implementing the digital transformation in<br />
the real world.<br />
The Watchword is Integration<br />
The Eplan Partner Network is a global framework<br />
organization with companies divided into four types of<br />
partners: strategic partners, technology partners, solutions<br />
partners and research partners. By way of joint development<br />
of integrations, not to mention quality assurance and<br />
support based on open interfaces, users derive the greatest<br />
possible benefits from the applications.<br />
International Partner Expansion<br />
Key players in automation were already participating in the<br />
network in early 2021, including the strategic partners Rittal,<br />
Phoenix Contact and Rockwell Automation, and which was<br />
expanded in 2022 to include Siemens and the company’s<br />
Smart Infrastructure division. Technology partners make up<br />
the most comprehensive area in the Eplan Partner Network,<br />
with 38 companies from this sector. Digital Ecosystem<br />
Manager Luca Cavalli at ABB, a leading technology company,<br />
says, “Eplan plays an important role in the growing network<br />
of electrical systems designers. A clear example is the<br />
seamless integration between ABB’s digital e-Configure<br />
platform and the Eplan Data Portal, which streamlines<br />
the design process for users. With the introduction of<br />
sustainable energy systems and smart industry upgrades,<br />
ABB is committed to supporting professionals managing<br />
these changes. The integration of engineering tools and<br />
configuration tools ensures both time savings and highquality<br />
data.”<br />
Other technology partners include Auvesy-MDT, Ehrt,<br />
Gossen Metrawatt, Jetter and Sigmatek. Internationally,<br />
Digiwin (China) and Trace Software (France) have also been<br />
integrated into the network, as have Omron, Wago and<br />
Weidmüller, which are all global players. Sandra Huang<br />
of Digiwin says, “The interface between Digiwin PLM<br />
and Eplan helps engineers to fully focus on their actual<br />
project planning. All relevant information including bills<br />
of materials, parts data and project data are automatically<br />
50 | Chief Engineer<br />
Working closely with its partners, solutions provider Eplan is paving the way<br />
for companies to implement the digital transformation.<br />
synchronised between the Eplan Platform and Digiwin<br />
PLM. Users benefit from consistent and up-to-date data<br />
throughout the entire project life cycle.”<br />
On the solutions partners side of thing, there are a slew of<br />
well-known automation companies, including Alexander<br />
Bürkle (electronics wholesaler/technology services provider),<br />
CADTalk (CAD/PDM-ERP integrations), Cideon (systems<br />
integrator), D&TS GMBH (master data management), Elmo<br />
Solutions (CAD/PDM/PLM-ERP integrations), Grollmus (PLC<br />
programming), PLM CAD Utilities (CAD/PDM/PLM-ERP<br />
integrations), Secude International (Microsoft and SAP<br />
Partners), Semodia (MTP export), Solidline (PLM systems<br />
vendor), Wus-Tec (wire fabrication), and Zahnen Technik<br />
(water/wastewater technology). This demonstrates the wide<br />
range of solutions that are utilised and integrated into the<br />
Eplan environment. CTO Benedikt Ney at Zahnen Technik<br />
says, “We want to provide everyone access to clean water.<br />
Thanks to our amazing partnership with Eplan, we’re getting<br />
closer to this vision every day.”<br />
In the field of research partnerships, a cooperation with<br />
TH Lübeck University was recently signed, expanding<br />
the circle of existing research partners, the European 4.0<br />
Transformation Center (E4TC) and the Institute for Control<br />
Engineering of Machine Tools and Manufacturing Units (ISW)<br />
of the University of Stuttgart.<br />
Find out more at www.eplan-software.com/partner/
Watts Introduces New Smart &<br />
Connected W561 Thermostat<br />
Watts has launched the Watts W561, a smart and connected<br />
WiFi thermostat that provides precise temperature control of<br />
a single-stage heating system.<br />
When connected to the Internet, the W561 thermostat can<br />
be controlled remotely using the Watts® Home mobile app.<br />
It offers a 7-day, four-event programmable schedule and an<br />
early start feature that automatically heats up a room by the<br />
scheduled time.<br />
An “away” mode can be quickly and easily accessed to<br />
provide energy savings when the space is unoccupied. In<br />
addition, the thermostat supports radiant floor heating with<br />
a floor sensor that can be installed to enhance comfort and<br />
protect floor coverings.<br />
For more information, go to https://www.watts.com/w561.<br />
Watts’ WiFi-connected W561 Thermostat offers broadly flexible,<br />
programmable control via the Watts Home mobile app.<br />
Volume 88 · Number 3 | 51
Techline<br />
Electric Vehicles Loom Large in US<br />
Power Grid Modernization<br />
DENVER (GLOBE NEWSWIRE) — Since its inception, the<br />
U.S. electric grid has mostly operated smoothly as one<br />
synchronous machine with a one-directional flow of<br />
electricity to meet the nation’s predictable power needs.<br />
However, as older centralized thermal resources are being<br />
replaced with more variable renewables and long-distance<br />
delivery systems are showing their age, that synchronicity<br />
appears to be declining. U.S. power outages are up 64<br />
percent this decade compared to the previous decade.<br />
According to a new report from CoBank’s Knowledge<br />
Exchange, age, weather and the generating resource<br />
mix is undermining U.S. power systems faster than the<br />
infrastructure can be replaced, reinforced and possibly reenvisioned.<br />
Customer engagement and time-of-use charging rate incentives could help<br />
electric distributors manage demand, and even store excess renewable<br />
energy in idle vehicles’ batteries to meet system peaks.<br />
“The U.S. electric grid is experiencing something of a<br />
midlife crisis”, said Teri Viswanath, lead power, energy<br />
and water economist for CoBank. “It’s not just that the<br />
nation’s power system is aging; it was designed and built<br />
with the presumption of a stable climate and a centralized,<br />
unidirectional flow of electricity. But that premise is quickly<br />
changing.”<br />
During periods of system stress, upstream grid operators<br />
are increasingly turning to large customers to voluntarily<br />
curb their power use. But as grid management technologies<br />
evolve, this manual upstream coordination might give way to<br />
an increase in downstream controls, with a greater amount<br />
of electricity “traffic flow” coordinated at the distribution<br />
level.<br />
EVs and Chargers: Grid Disruptors or Grid-Balancing Tools?<br />
Electric vehicles are poised to have a monumental impact on<br />
the power grid. And they could prove to be the greatest grid<br />
disruptor, or possibly the most effective grid-balancing tool.<br />
EV adoption in the U.S. is happening faster than originally<br />
anticipated and rampant, uncontrolled charging could pose<br />
a major threat to local distribution networks. However, if<br />
the integration challenges are effectively addressed, the<br />
associated grid benefits could be enormous.<br />
Because the average car spends about 95 percent of its<br />
life parked, EV owners have few timing constraints for<br />
charging, giving electric distribution cooperatives ample<br />
opportunity to match charging load with optimal resource<br />
availability. Electric co-ops that effectively coordinate with<br />
their membership could conceivably level out daily electricity<br />
demand on the network. Additionally, they could potentially<br />
even store excess renewable energy in these mobile batteries<br />
during extended vehicle idle periods to meet system peaks.<br />
Roughly 27 quadrillion BTUs of energy — mostly from petroleum resources<br />
— are consumed by the transportation sector annually. As more of those<br />
BTUs shift from petroleum to the electricity sector, concern about the<br />
impact on the grid must be addressed.<br />
According to Viswanath, the key for electric co-ops is to<br />
develop and promote the right set of market signals to<br />
bring about the desired behavioral shift from its membercustomers.<br />
“The widely prevalent flat-rate pricing structure that doesn’t<br />
account for time or location incorrectly assumes that each<br />
kilowatt hour consumed imposes the same cost on a utility,”<br />
she said. “Time-of-use and other time varying rate structures<br />
will not only prove to be more equitable but might actually<br />
shift some of the load to a lower cost time of day.”<br />
Electric co-ops have the power to influence EV drivers and<br />
fleet operators to charge at optimal times that will save<br />
customers money and benefit the grid by more efficiently<br />
utilizing assets, added Viswanath.<br />
Read the report, The Fix for the Electric Grid's Mid-life Crisis<br />
Might be in the Garage, at bit.ly/3llrBPA<br />
52<br />
| Chief Engineer
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Organized Inspections<br />
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Volume 88 · Number 3 | 53
Techline<br />
Alta eMobility Announces Agreement<br />
With BorgWarner to Service and<br />
Distribute Direct Current Fast Chargers<br />
LIVONIA, Mich. — Alta eMobility, a leader in turnkey fleet<br />
electrification solutions, has announced an agreement with<br />
BorgWarner to service and distribute direct current fast<br />
chargers (DCFCs) as part of its long-term goal to provide<br />
fleet, workplace charging, and retail customers with a onestop<br />
shop for electric charging solutions.<br />
Manufactured in the U.S., BorgWarner offers DCFCs that can<br />
handle a wide range of vehicles. The DCFCs are in production<br />
with industry-best lead times; Alta eMobility is expected to<br />
secure over 350 chargers over a two-year period.<br />
The agreement solidifies and enhances Alta eMobility’s<br />
seamless integration for new and existing customers<br />
wanting to electrify and charge their electric vehicles with a<br />
guaranteed inventory of DCFCs.<br />
Per its agreement with BorgWarner, Alta eMobility will service and distribute<br />
DCFCs as a step toward its goal of providing a one-stop point of sale for<br />
electric charging solutions.<br />
“We are thrilled to partner with an industry leader in<br />
vehicle-to-grid (V2G) technology with manufacturing based<br />
in the U.S.,” said Mike Bucci, vice president, Alta eMobility.<br />
“BorgWarner is a proven automotive leader known for<br />
building a reliable product. With our international footprint<br />
and 1,500 highly skilled technicians, we know this partnership<br />
will suit our customers perfectly.”<br />
“Alta eMobility delivers an elevated level of customer<br />
satisfaction and expertise in construction, material handling<br />
and electric vehicles. We value the alliance with Alta<br />
eMobility to grow the high-power charging market,” said<br />
Davide Girelli, president and general manager, BorgWarner<br />
Morse Systems.<br />
Alta eMobility customers interested in DCFCs can contact<br />
Alta eMobility directly for charger installation. Alta eMobility<br />
is currently located in 15 states and Ontario and Quebec in<br />
Canada. The Alta eMobility team and technicians can install<br />
DCFCs in any state in North America or province in Canada,<br />
using its strategic partners and BorgWarner’s telemetry<br />
platform. Alta eMobility can monitor their chargers remotely<br />
and provide data to better understand status, usage and<br />
optimized charging time, as well as educate users on the<br />
importance of keeping their EVs charged.<br />
For more information about Alta eMobility or DCFCs,<br />
contact David Breault, business development manager, Alta<br />
eMobility, at david.breault@altg.com or visit<br />
https://emobility.altg.com<br />
54<br />
| Chief Engineer
Danfoss Partners With Wireless AI<br />
Company Lizard Monitoring to Achieve<br />
Zero Food Waste Goals<br />
Danfoss is partnering with retail technology company Lizard<br />
Monitoring to aid North American retailers with their Zero<br />
Food Waste (ZFW) goals. Lizard complements Danfoss’<br />
Alsense monitoring suite to ensure continuous temperature<br />
monitoring, providing store managers and food safety<br />
executives with detailed data on refrigeration performance<br />
and environmental compliance.<br />
Globally, if food waste could be represented as its own<br />
country, it would be the third largest greenhouse gas<br />
emitter, behind China and the United States. The resources<br />
needed to produce the food that becomes lost or wasted has<br />
a carbon footprint of about 3.3 billion tons of CO2.<br />
To minimize food waste, it is essential to monitor<br />
refrigeration systems and individual products to detect<br />
and address potential problems before they occur. "Lizard<br />
supplies robust wireless sensor networks to collect data<br />
from retail environments and send it to the cloud where<br />
it is mined for trends that lead to food waste before they<br />
happen," explained Terry Cates, co-founder of Lizard<br />
Monitoring. To accomplish this, Lizard goes beyond<br />
traditional control system data collection and is focused<br />
on monitoring the product, not just the refrigeration<br />
equipment. This data is sent real-time to the cloud and<br />
an array of neural networks analyze the data to detect<br />
emerging problems as well as long-term trends. “We are<br />
able to run AI algorithms on every data point,” explained<br />
Cates.<br />
As a result, customers receive early warnings and fewer<br />
alarms combined with a detailed record of each event and<br />
what was done by in store teams in response.<br />
Danfoss has partnered with Lizard Monitoring through its Danfoss Alsense<br />
monitoring suite to provide store managers and food safety executives with<br />
cold chain data in an effort to reduce greenhouse gas emissions from food<br />
waste.<br />
Rupert Prince, co-founder and CEO of Lizard Monitoring,<br />
emphasized that “the best solution leverages a marriage of<br />
data from sensors to tell you what is happening and control<br />
system data to tell you why. Our partnership with Danfoss<br />
allows an integrated solution that can escalate problems in<br />
real-time. This is critical for Zero Food Waste initiatives at<br />
scale.”<br />
Volume 88 · Number 3 | 55
New Products<br />
Three Gloves, One Mission: Comfortable<br />
Compliance<br />
CLEVELAND — With long-lasting comfort comes increased<br />
compliance. That’s the thought behind the SmartFlex 400<br />
Series hand protection from Brass Knuckle®. Three gloves,<br />
each designed with a 13-gauge nylon shell offering abrasion<br />
resistance, uncoated back and wrist to encourage all-day<br />
wear, and ultra-thin polyurethane coating on the palm and<br />
finger area for an amazingly sensitive gripping surface. Every<br />
glove in the 400 Series enables accurate handling of even the<br />
smallest of parts, whether in dry or light oil applications.<br />
These thin-gauge general purpose gloves are ideal for<br />
everything from electronics repair to small parts assembly.<br />
The SmartFlex 400 Series combines outstanding dexterity,<br />
lightweight comfort, and protection from injury. BK401 is<br />
black nylon with gray coating to conceal dirt and grime.<br />
BK402 is white-on-white, making it easy to identify foreign<br />
particles on the glove, ideal for inspectors and quality<br />
control. BK403 is black nylon with a black coating, a toughlooking<br />
concealer for grimy projects. Each model is available<br />
in seven different sizes with color-coded cuffs to simplify<br />
re-issuance.<br />
Each glove in the series is carefully constructed, designed<br />
for fit, but also cost-competitive. The lightweight, 13-gauge<br />
nylon shell provides dexterity and grip and is more lint-free<br />
than polyester. A grippy but not sticky polyurethane coating<br />
on the palm and fingers makes the 400 Series excellent for<br />
dry-grip applications.<br />
Brass Knuckle’s 400 Series gloves are ideal for many<br />
applications not requiring cut-level protection, from<br />
automotive to warehouse to light construction and assembly.<br />
Designed for maximum comfort and ease of use for all-day<br />
wear, the 400 Series offers protection and helps increase<br />
wearer compliance.<br />
You’ll never feel like you have to take them off: Brass Knuckle’s SmartFlex<br />
400 Series.<br />
For more information, visit<br />
https://www.brassknuckleprotection.com/.<br />
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56<br />
| Chief Engineer
EVAPCO eco-Air Series, Ideal for<br />
Water Conservation<br />
EVAPCO’s eco-Air Series of dry and adiabatic coolers include<br />
flat, V-style and double stack dry coolers available with<br />
optional spray or adiabatic pad pre-cooling systems.<br />
With coil sections stacked vertically, eco-Air double stack<br />
coolers are designed for applications with very large cooling<br />
requirements and reduced footprint.<br />
Recently, EVAPCO was recognized as the only manufacturer<br />
with a Cooling Technology Institute (CTI)-certified line of dry<br />
coolers. Dry coolers are a recent addition to CTI’s standard<br />
201, which previously included only cooling towers and<br />
evaporative fluid coolers.<br />
eco-Air also offers a newly updated control package<br />
with larger touchscreen and proprietary EVAPCO control<br />
sequence, and further reduction in water usage for their<br />
adiabatic systems.<br />
EVAPCO provides a full spectrum of global product solutions<br />
for the commercial HVAC, industrial refrigeration, power<br />
generation and industrial process markets.<br />
The product line now offers custom ECM fan assemblies on<br />
double-stack units through a collaboration with Multi-Wing.<br />
The equipment offers high electrical efficiency, high airflow,<br />
integrated control package for fan speed control, and BAS<br />
communications.<br />
EVAPCO’s eco-Air double-stack dry cooler is designed to fulfill large cooling<br />
demands with a reduced footprint.<br />
Volume 88 · Number 3 | 57
New Products<br />
RadioWaves Releases New Antenna<br />
Retrofit Kits<br />
IRVINE, Calif. — RadioWaves, an Infinite Electronics brand<br />
and a manufacturer of high-quality microwave antennas<br />
and accessories, has just released a new series of retrofit kits<br />
designed to save users time and money by allowing them<br />
to continue using their previously deployed antennas while<br />
upgrading to the latest radios on the market.<br />
RadioWaves’ new line of antenna retrofit kits (RFKs) ship<br />
with new feed horns, interface and mounting hardware<br />
needed for rapid and easy installation. These RFKs allow<br />
continued used of high-quality antennas with a different<br />
radio/frequency, with frequency range options from 5.725<br />
GHz to 23.6 GHz.<br />
These retrofit kits provide the ability to make the change<br />
from the back of a preexisting antenna without taking it<br />
down, saving time and money.<br />
These RFKs are engineered from rugged aluminum and<br />
Rexolite for long-lasting, reliable installations. They have<br />
mount and connectivity options for multiple radios, including<br />
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RadioWaves’ new line of antenna retrofit kits are designed to save time,<br />
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58<br />
| Chief Engineer
New Thomson Compact Linear Motion<br />
System Brings Modularity to Small-Space<br />
Application Development<br />
WOOD DALE, Ill. — Thomson Industries, Inc., a leading<br />
manufacturer of linear motion control solutions, has<br />
introduced a family of compact linear systems that makes<br />
it easier for motion designers to implement complex<br />
applications in small spaces. Designers needing thrust and<br />
bearing support in a single, compact unit now have the<br />
flexibility to build such applications with versatile, timetested<br />
components from Thomson.<br />
"As demand for smaller-scale applications grows, so does<br />
the challenge of packing high functionality into a smaller<br />
footprint,” Thomson Product Line Specialist – Linear Motion<br />
Systems Matt Palmer said. “Our new family of compact<br />
linear motion systems equips designers to meet those<br />
challenges by assembling world-renowned Thomson linear<br />
motion components, with the added option of real-time<br />
collaboration with one of our engineers.”<br />
In building a Thomson compact linear system, a designer can<br />
configure a unit or combination of units from a wide variety<br />
of components based on their specific application details.<br />
Components include, but are not limited to:<br />
• Integrated stepper motors<br />
• Lead screws<br />
• Profile rail linear guides<br />
• 60 Case® LinearRace® shafting<br />
• Linear Ball Bushing® bearings<br />
• End blocks<br />
Many features can be customized, including screw diameters<br />
and leads, mounting holes and mounting configurations.<br />
Machine designers who need thrust and bearing support in a single,<br />
compact unit can now build a personalized Thomson linear system in real<br />
time under the guidance of an expert engineer running 3D modeling tools.<br />
(Photo: Thomson Industries, Inc.)<br />
To enable engineers to take maximum advantage of such<br />
flexibility, Thomson offers an innovative new 3D modeling<br />
tool that optimizes their solution by revealing design<br />
tradeoffs in real time. The tool, in collaboration with a<br />
Thomson engineer, guides the designer in tailoring motor<br />
size, stroke length, and other variables to function most<br />
effectively within given load and space parameters.<br />
The resulting designs go directly to the Thomson product<br />
CAD system, where the information is used to produce<br />
the prototype sent for testing. Because of such close user<br />
involvement during the design process, the number of design<br />
iterations is reduced, which, in turn, decreases the likelihood<br />
of mistakes being made.<br />
Applications<br />
Thomson compact linear systems are appropriate for<br />
applications requiring high-accuracy linear axes in confined<br />
spaces, such as 3D printers, microscope stage managers,<br />
medical pipetting systems and semiconductor manufacturing.<br />
They are available with NEMA motor sizes between 14 and<br />
23; stroke lengths of up to 40 in; and load capacities up to<br />
2,091 lbs.<br />
For more information on Thomson compact linear systems,<br />
please visit https://www.thomsonlinear.com/en/products/<br />
compact-linear-systems<br />
Volume 88 · Number 3 | 59
New Products<br />
Pipe Saw & Wraparound Track Cuts<br />
Concrete-Lined Ductile Iron Pipe<br />
A pneumatic saw combined with a pipe trolley and<br />
wraparound track system for cold cutting pipe from 6" to 60"<br />
dia., including concrete lined pipe, has been introduced by<br />
Esco Tool of Holliston, Mass.<br />
The MILLHOG® APS-438 Air Powered Saw and WrapTrack®<br />
system also features an articulating arm that keeps the saw<br />
blade on its leading edge to produce square cuts accurate to<br />
±1/16". Available with track sections for cutting pipe from 6"<br />
to 60" dia., this combination saw-and-track system employs a<br />
proprietary 12" abrasive cut-off blade.<br />
Ideally suited for cutting underground steam lines, the<br />
MILLHOG APS-438 Air Powered Saw and WrapTrack system<br />
eliminates torch cutting and grinding which can chip and<br />
crack the concrete internally because of stress and bending.<br />
The MILLHOG APS-438 Air Powered Saw sells for $6,350.00<br />
and the WrapTrack from $450.00 up.<br />
MILLHOG’s APS-438 Air Powered Saw and WrapTrack system is effective<br />
and accurate, cold cutting even concrete-lined pipe up to 60" dia.<br />
60<br />
| Chief Engineer
TaskBrand® Prep-Paint-Finish Wiping<br />
System a Complete Five-Step Solution<br />
CLEVELAND — Painting and refinishing is a painstaking,<br />
multi-step process that requires attention to detail and<br />
quality materials to achieve the desired outcome. The<br />
necessary materials extend beyond the coating or paint<br />
being applied. The wipers used to clean and decontaminate<br />
a surface between steps are critical as well.<br />
Hospeco Brands Group presents TaskBrand Prep, Paint, and<br />
Finish Wiping System, a prep-to-finish system that includes<br />
all the wiping products needed for each stage of the paint or<br />
refinishing process. The method includes five easy-to-follow<br />
steps: 1) tack cloth; 2&3) wash and dry prep cloths; 4) static<br />
control wipe; and 5) final tack cloth.<br />
TaskBrand Essential Tack Cloths effectively remove dirt and<br />
sanding dust, leaving a clean, dry surface for paint and stain.<br />
This option will be more forgiving for new painters when<br />
learning the process and when using waterborne paints.<br />
(Also available: TaskBrand Original Tack Cloth.)<br />
TaskBrand Wash & Dry Prep Cloths are large and superabsorbent<br />
for superior wipe-dry with waterborne paint<br />
and solvents. They are virtually lint-free, silicone free, with<br />
no added binders or glue that can contaminate work, and<br />
maintain excellent strength whether wet or dry.<br />
TaskBrand Static Control Wipes are pre-saturated wipes with<br />
70 percent isopropyl alcohol and 30 percent de-ionized water<br />
to reduce static charge and minimize attracting dirt. Cleans<br />
surfaces thoroughly to lower the risk of paint defects and<br />
ideal for moderate temperature and/or humid conditions.<br />
TaskBrand Final Tack Cloths remove dust and overspray<br />
between coats with virtually no fraying or linting while<br />
reducing static buildup on plastic parts and other surfaces.<br />
Works well with waterborne paint systems and does not<br />
leave residue on hands or surfaces.<br />
For more information, visit<br />
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Volume 88 · Number 3 | 61
Events<br />
Process Heating & Cooling Show<br />
to Partner With Industry Trade<br />
Organizations to Offer Education<br />
Opportunities<br />
ROSEMONT, Ill. — The <strong>2023</strong> Process Heating & Cooling<br />
Show, which will be held May 24-25, <strong>2023</strong>, at the Donald E.<br />
Stephens Convention Center in Rosemont, IL has announced<br />
the partnership with three organizations to offer educational<br />
opportunities for professionals involved with the industrial<br />
heating and cooling processes. The new partnerships are<br />
with the Ammonia Safety & Training Institute (ASTI), the<br />
Industrial Heating Equipment Association (IHEA), and the Air<br />
Movement and Control Association International (AMCA).<br />
“We are thrilled to be partnering with these important<br />
industry organizations to provide our attendees with timely<br />
and informative education on important topics,” said Erik<br />
Klingerman, Senior Group Publisher, BNP Media. “The<br />
benefit to attendees of these education offerings is that they<br />
will also have access to the education and vendors at the<br />
Process Heating & Cooling Show. With these new offerings<br />
we expect attendance to increase significantly.”<br />
On Tuesday, May 23 the Industrial Heating Equipment<br />
Association (IHEA) will be offering the IHEA Combustion<br />
Safety Training as a pre-conference workshop. Registration<br />
also includes full conference registration for the Process<br />
Heating & Cooling Show. Topics to be covered during<br />
the Combustion Safety Training include Fundamentals of<br />
Combustion, Burners and Nozzles, Practical Fluid Flow and<br />
Piping Practices, Combustion Safety Systems, Flame Safety<br />
and Sequence Control, and so much more.<br />
IHEA meets the need for effective group action in promoting<br />
the interests of industrial furnace manufacturers, the<br />
organization has expanded and currently includes designers<br />
and manufacturers of all types of industrial heat processing<br />
equipment used for the melting, refining and heat<br />
processing of ferrous and nonferrous metals and certain<br />
nonmetallic materials and heat-treatment of products made<br />
from them.<br />
On Wednesday, May 24, the Ammonia Safety & Training<br />
Institute (ASTI) will host an 8-hour Ammonia Safety Day<br />
Course in partnership with Global Cold Chain Alliance<br />
(GCCA); IIAR, the world’s leading advocate for the safe,<br />
reliable and efficient use of ammonia and other natural<br />
refrigerants; and Refrigerating Engineers & Technicians<br />
Association (RETA). This conference-style presentation is<br />
a free safety conference designed with the end-user, the<br />
firefighter, and the regulator in mind. For more than two<br />
62 | Chief Engineer<br />
decades, the Ammonia Safety & Training Institute has<br />
been an internationally recognized leader in developing<br />
emergency response protocols and training for the safe<br />
response to ammonia emergencies. This will be the<br />
first Ammonia Safety Day Course in Chicago since 2019,<br />
so register now to secure a spot. ASTI provides safety<br />
management support through effective use of Prevention,<br />
Mitigation, Preparedness, Response and Recovery (PMPRR)<br />
training. All courses meet OSHA standards.<br />
The Air Movement and Control Association International<br />
(AMCA) will offer three courses during the Process Heating<br />
& Cooling Show, and on Thursday, May 25th their course will<br />
include a demonstration of a replica industrial environment<br />
on the show floor which will be open to everyone. AMCA is<br />
one of the most highly regarded international, not-for-profit<br />
organizations in the air movement and control industry.<br />
Through education and active advocacy, they provide a<br />
forward-moving environment for each of their members.<br />
They strive to advance the industry and improve the<br />
community that it encompasses.<br />
In addition to these courses, The Process Heating & Cooling<br />
Show will offer several continuing education sessions<br />
where attendees can get continuing education credits,<br />
from PDH, RETA PDH, AIA and IACET, and gain insights into<br />
groundbreaking information related to new technologies,<br />
materials, products, trends or applications for process<br />
heating or process cooling systems. The sessions offering<br />
credits include:<br />
• 5 Best Practices for Energy Baselining presented by Charles<br />
Tuck, Ndustrial<br />
• Decarbonization Process – Heat Pumps Utilizing<br />
Hydrocarbons and CO2 presented by Matteo Iobbi,<br />
Frascold USA<br />
• CO2 Chillers for Process Cooling Applications: Performance<br />
Comparison with HFC/Os, Other Natural Refrigerants and<br />
Relevant Field Experience presented by Giacomo Pisano,<br />
DORIN USA<br />
• Improve Freezing Performance and Quality with<br />
Companion Cryogenic Systems, presented by Chris<br />
Johnson, Linde<br />
• Beyond Freon: A Closer Look at the Next Generation<br />
Refrigerants presented by Jeff Warther, Chemour<br />
Refrigerants
Educational opportunities in Ammonia Safety, Combustion Safety and Energy Efficiency are among many offerings at this year’s Process Heating & Cooling<br />
Show.<br />
• Approaching Zero: Managing Cooling Water Discharge<br />
presented by Tonya Chandler, BioLargo, Inc. and Kelle<br />
Zeiher, Garratt-Callahan.<br />
The 2nd Annual Process Heating & Cooling Show will take<br />
place May 24-25 at the Donald E. Stephens Convention<br />
Center in Rosemont, Ill. The conference and expo produced<br />
by BNP Media’s Process Heating & Cooling magazine offer<br />
a vibrant Exhibit Hall featuring dozens of exhibitors and an<br />
education program with Association Partners: AMCA, IHEA,<br />
IIAR, RETA. Registration is now open at bit.ly/3l77lRx. For<br />
exhibitor and sponsorship information, visit<br />
www.process-heating.com/heat-cool-show/become-exhibitor<br />
Volume 88 · Number 3 | 63
Ashrae Update<br />
Newly Released ASHRAE 90.1-2022<br />
Includes Expanded Scope for Building<br />
Sites<br />
ATLANTA — ASHRAE has released its latest version of its<br />
benchmark energy efficiency standard, ANSI/ASHRAE/IES<br />
Standard 90.1-2022, Energy Efficiency Standard for Sites and<br />
Buildings Except Low-Rise Residential Buildings. The latest<br />
version includes an expanded scope for building sites and<br />
major additions appearing for the first time in a minimumefficiency<br />
U.S. model energy standard or code.<br />
“We have identified some ambiguity in the standard by<br />
offering guidance on regulating only buildings and not<br />
sites,” said ASHRAE Standing Standard Project Committee<br />
90.1 chair Don Brundage. “Examples include exterior and<br />
parking lot lighting, which if not provided through the main<br />
electric panel in the building, were not within the scope of<br />
Standard 90.1 previously. Including sites also clarifies that<br />
onsite renewables could count as credits towards energy<br />
usage across the entire building project, even if located in<br />
a parking lot or other onsite location, not only with in the<br />
footprint of the building. We are continuing to improve<br />
efficiency and reduce energy use through updates to<br />
Standard 90.1, meeting the needs of the design community<br />
and keeping Standard 90.1 pertinent, as demand grows for<br />
reduced energy use and carbon emissions.”<br />
Further major additions to Standard 90.1-2022 are as follows:<br />
• A minimum prescriptive requirement for on-site renewable<br />
energy. This change is representative of a more widely<br />
adopted shift to renewable energy.<br />
• An optional Mechanical System Performance Path allowing<br />
HVAC system efficiency tradeoffs based on the new total<br />
system performance ratio (TSPR) metric.<br />
• New requirements to address the impacts of thermal<br />
bridging.<br />
Additional highlights of Standard 90.1-2022 include:<br />
• New energy credit requirements for a customized<br />
approach to improving energy efficiency.<br />
• New informative guidance for using carbon emissions,<br />
site energy, or source energy as alternative performance<br />
metrics to the current energy cost metric<br />
• Significant efficiency increases in IEER for commercial<br />
rooftops and a new SEER2/HSPF2 metric for
ASHRAE Expands Commitment to<br />
Reduce Greenhouse Gas Emissions<br />
ATLANTA — ASHRAE recently announced its unwavering<br />
commitment to reducing greenhouse gas (GHG) emissions<br />
with the launch of its redesigned building decarbonization<br />
webpage and the release of a new Building Performance<br />
Standards Technical Resource Guide.<br />
The ASHRAE Task Force For Building Decarbonization (TFBD)<br />
webpage includes technical resources, information, videos<br />
and publications to expedite the adoption of climate change<br />
mitigation policies and reaffirms the Society’s goals stated in<br />
the ASHRAE Vision 2020 report, approved by ASHRAE’s board<br />
of directors, as well as the ASHRAE Position Document on<br />
Building Decarbonization, to achieve net zero GHG emissions<br />
in operation for all new buildings by 2030.<br />
“Over the years, ASHRAE has demonstrated its leadership<br />
in reducing GHG emissions by addressing energy efficiency<br />
and sustainability, as articulated in some of our most notable<br />
technical guidance such as Standards 90.1 and 189.1,” said<br />
ASHRAE TFBD chair Kent Peterson. “The TFBD is working<br />
to provide vital technical guidance in new guidebooks and<br />
the redesigned webpage. ASHRAE is helping accelerate the<br />
transition from commitment to action in reducing global<br />
built environment GHG emissions.”<br />
Additional features of the redesigned Building<br />
Decarbonization webpage include:<br />
• Descriptions of seven new guidebooks focused on building<br />
decarbonization.<br />
• A list of related outside decarbonization resources.<br />
• A list of key decarbonization terminology.<br />
The newly released Building Performance Standards (BPS): A<br />
Technical Resource Guide was created to provide a technical<br />
basis for policymakers, building owners, practitioners<br />
and other stakeholders interested in developing and<br />
implementing a BPS policy. The first in a series of seven<br />
guidebooks by ASHRAE on building decarbonization, this<br />
guide focuses on reducing building operating energy use and<br />
resulting emissions in existing commercial and multifamily<br />
buildings, as established by leading U.S. cities and states.<br />
Jointly developed by ASHRAE, the U.S. Department of<br />
Energy (DOE) and its national laboratories, the BPS guide is<br />
meant to provide the information needed to make informed<br />
policy design decisions that drive deeper existing building<br />
decarbonization and provide equitable outcomes for all<br />
involved.<br />
• Analysis Methods for BPS Policy Design<br />
“So much collaboration brought this guide to fruition, which<br />
we hope will establish some much-needed consistency across<br />
the buildings industry to set these types of goals and targets<br />
— and then work toward meeting them,” said DOE’s Harry<br />
Bergmann, who led DOE’s involvement in the collaborative<br />
effort. “These methodologies and approaches are a critical<br />
starting point for moving our building stock toward a highperformance,<br />
decarbonized future, and we’re intentionally<br />
doing everything we can to reduce the barriers stakeholders<br />
have to engage with this content wherever possible.”<br />
“The BPS Guide provides policymakers with a technical<br />
foundation upon which to build better policies, which play<br />
a key role in decarbonizing existing buildings,” said BPS<br />
working group initiator and ASHRAE TFBD member Bing Liu.<br />
“This guidebook is a testimony to the collaborations and<br />
commitments of 21 working group members who provided<br />
expertise and recommendations from a wide swath of<br />
stakeholders across the buildings sector, from policymakers<br />
and building industry experts, to utilities, researchers and<br />
more. In less than 12 months, the working group completed<br />
this guide after countless hours of volunteered time under<br />
the stellar leadership of Adam Hinge and Andrea Mengual as<br />
chair and co-chair, for which I am so grateful.”<br />
• Members of the ASHRAE TFBD are as follows:<br />
• Kent W. Peterson, P.E., Presidential Fellow ASHRAE, chair<br />
• Donald G. Colliver, Ph.D., P.E., Presidential Fellow ASHRAE,<br />
vice chair<br />
• Blake E. Ellis, P.E., Fellow ASHRAE<br />
• Luke Leung, P.E., P.Eng., BEMP, Fellow ASHRAE<br />
• Bing Liu, P.E., Fellow ASHRAE<br />
• Clay Nesler<br />
• Stet A. Sanborn<br />
• Ginger Scoggins, P.E., Fellow ASHRAE, 2022-23 ASHRAE<br />
President-Elect<br />
ASHRAE is furthering its commitment to reducing GHG<br />
emissions by strengthening the building decarbonization<br />
components of ASHRAE standards, including in ANSI/<br />
ASHRAE/IES Standard 90.1, Energy Efficiency Standard for<br />
Sites and Buildings Except Low-Rise Residential Buildings and<br />
to reach net-zero-energy by 2031.<br />
Highlighted topics covered in the guide include:<br />
• BPS Metrics and Terminology<br />
• Performance Targets<br />
• Major Policy Considerations<br />
Volume 87 · Number 11 | 65
American Street Guide<br />
It Was ‘Haunting’: Ballard Recalls<br />
Mission to Titanic Site<br />
By Rodrique Ngowi and Mark Pratt | Associated Press<br />
FALMOUTH, Mass. (AP) — The sheer size of the vessel<br />
and the shoes were what struck Robert Ballard when he<br />
descended to the wreckage of the RMS Titanic in 1986,<br />
the year after he and his crew from the Woods Hole<br />
Oceanographic Institution helped find the ocean liner that<br />
struck an iceberg and sank in the North Atlantic in 1912.<br />
“The first thing I saw coming out of the gloom at 30 feet<br />
was this wall, this giant wall of riveted steel that rose<br />
over 100 and some feet above us,” he said in an interview<br />
from Connecticut on Wednesday, Feb. 15 the same day the<br />
WHOI released 80 minutes of never-before-publicly seen<br />
underwater video of the expedition to the wreckage.<br />
“I never looked down at the Titanic. I looked up at the<br />
Titanic. Nothing was small,” he said.<br />
The crew of Alvin, the three-person submersible he was in,<br />
headed to the surface when it started taking water into its<br />
batteries, and as it rose Ballard saw the Titanic’s portholes.<br />
There were no human flesh or bones left, but he saw shoes,<br />
including the footwear of what appeared to be a mother<br />
and a baby, that looked like tombstones marking the spot<br />
where some of the roughly 1,500 people who perished came<br />
to rest on the ocean floor.<br />
“After the Titanic sank, those that went into the water that<br />
didn’t have lifejackets died of hypothermia and their bodies<br />
came raining down,” he said.<br />
The liner sank on its maiden voyage from Southampton,<br />
England, to New York City after hitting an iceberg in the<br />
early morning hours of April 15, 1912.<br />
The WHOI team, in partnership with the French<br />
oceanographic exploration organization Institut Francais de<br />
Recherche pour l’Exploitation de la Mer, discovered the final<br />
resting place of the ship in 12,400 feet of water on Sept. 1,<br />
1985, using a towed underwater camera.<br />
The newly released footage was from a return expedition<br />
the following year.<br />
There had been prior efforts to find the wreck. But the<br />
1985 discovery and the 1986 trip were made possible by<br />
sophisticated underwater vehicles that could withstand the<br />
unforgiving conditions, said WHOI engineer Andy Bowen,<br />
who helped develop them.<br />
“The water is near freezing temperatures and probably the<br />
biggest challenge is the remoteness of the location, and in<br />
particular the harsh environment with regard to the pressure<br />
our equipment is exposed to,” he said.<br />
Ballard said he went through the gamut of emotions during<br />
the 1985 mission.<br />
He was concerned that the public would figure out that he<br />
was a Naval intelligence officer who was on a top-secret<br />
Cold War mission funded by the Navy to study the wrecks<br />
of two nuclear submarines that had also gone down in the<br />
North Atlantic. The search for the Titanic was a bit of an<br />
afterthought.<br />
The ship sank at about 2:20am. The 1985 discovery using the<br />
underwater camera occurred at about 2:00am.<br />
Ballard recalled one of the crew glancing at the clock and<br />
saying: “She sinks in 20 minutes.”<br />
“We actually stopped the operation and raised the vehicle to<br />
gather my thoughts and I said, ‘I’m going to go outside and<br />
just get myself back together’ and everyone else followed,”<br />
he said. “We had a small memorial service for all those that<br />
had died. But we were there, we were at this spot.”<br />
It was hallowed ground, like at the Gettysburg battlefield,<br />
he said.<br />
The video, much of it haunting and grainy interiors of the<br />
ship taken by the remotely operated underwater exploration<br />
vehicle Jason Jr., was released in conjunction with the 25th<br />
anniversary release on Feb. 10 of the remastered version of<br />
the Academy Award-winning movie, Titanic.<br />
The story of the Titanic fascinates people to this day for<br />
many reasons, Ballard said. It was at the time the world’s<br />
largest ocean liner and was supposed to be virtually<br />
unsinkable. Its passengers included some of the world’s most<br />
wealthy and famous. And in the aftermath, the world heard<br />
remarkable stories of heroism and bravery by the crew and<br />
passengers.<br />
He said: “I think everyone wonders in their own mind, ‘If I<br />
were there, what would I have done?’”<br />
66<br />
| Chief Engineer
This image provided by the Woods Hole Oceanographic Institution shows the bow of the Titanic 12,500 feet below the surface of the ocean, 400 miles off<br />
the coast of Newfoundland, Canada in 1986. Rare and in some cases never-before-publicly seen video of the dive was released on Wednesday, Feb. 15,<br />
<strong>2023</strong>, by the Woods Hole Oceanographic Institution. (Woods Hole Oceanographic Institution via AP)<br />
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Volume 88 · Number 3 | 67
ACROSS ACROSS<br />
1 Plant 1 fiber Plant used fiber in<br />
ropes used in<br />
5 Tax agency ropes<br />
8 Engage 5 Tax in agency<br />
espionage 8 Engage in<br />
11 Doublereed espionage<br />
instrument 11 Double-<br />
15 Summary reed<br />
17 Wretchedness instrument<br />
18 Unrefined 15 Summary metal<br />
19 Clank 17 Wretchedn<br />
20 Old Testament ess<br />
prophet 18 Unrefined<br />
22 Turkishmetal<br />
24 __ Rico 19 Clank<br />
25 First 20 day Old of wk.<br />
26 Cover Testament<br />
28 Cheddarlike prophet<br />
cheese 22 Turkish<br />
29 Stray 24 __ Rico<br />
30 Goddess 25 First day of<br />
31 School wk. group<br />
33 Period 26 Cover<br />
35 Former<br />
28 Cheddarpresident<br />
of U.S.<br />
like cheese<br />
29 Stray<br />
36 Arctic<br />
30 Goddess<br />
37 Viper<br />
31 School<br />
38 Mr.<br />
group<br />
40 Tennis player<br />
33 Period<br />
Steffi<br />
35 Former<br />
42 Royalty<br />
president<br />
44 Clever<br />
of U.S.<br />
45 Twitch<br />
36 Arctic<br />
47 Soccer position<br />
37 Viper<br />
49 Chart<br />
38 Mr.<br />
52 Frail<br />
40 Tennis<br />
54 Humble<br />
player<br />
55 Fight<br />
Steffi<br />
58 Water (Spanish)<br />
42 Royalty<br />
60 Metal tip<br />
44 Clever<br />
on the<br />
end<br />
45<br />
of<br />
Twitch<br />
a lance<br />
61 Inanimate<br />
47 Soccer<br />
62 American position state<br />
63 Assent<br />
49 Chart<br />
65 Escudo 52 Frail<br />
66 Limited 54 Humble (abbr.)<br />
67 Encrypt 55 Fight<br />
69 Celibate 58 Water<br />
70 Spelling (Spanish) contest<br />
71 Reviser 60 Metal tip<br />
74 Trudgeon the end<br />
77 Geniusof a lance<br />
80 Cloth 61 Inanimate<br />
maker62 American<br />
83 Green state<br />
Gables63 Assent<br />
dweller 65 Escudo<br />
84 Philippine 66 Limited<br />
dish with (abbr.)<br />
marinated<br />
chicken or<br />
pork<br />
86 Recipient<br />
1 2 3 4 5 6 7 8 9 10 11 12 13 14<br />
15 16 17 18 19<br />
20 21 22 23 24<br />
25 26 27 28 29 30<br />
31 32 33 34 35 36 37<br />
38 39 40 41 42 43 44<br />
45 46 47 48<br />
49 50 51 52 53 54 55 56 57<br />
58 59 60 61 62<br />
63 64 65 66 67 68<br />
69 70<br />
71 72 73 74 75 76 77 78 79 80 81 82<br />
83 84 85 86 87 88<br />
89 90 91 92 93<br />
94 95 96<br />
97 98 99 100 101 102<br />
103 104 105 106 107 108 109 110<br />
111 112 113 114 115 116 117 118<br />
119 120 121 122 123 124<br />
125 126 127 128<br />
129 130 131 132<br />
www.CrosswordWeaver.com<br />
67 88 Encrypt Roman emperor 95 Trickery<br />
69 89 Celibate Label 97 Take to<br />
70 90 Spelling Getting older court<br />
91 contest Misters 98 Corporatio<br />
71 93 Reviser Scarlet<br />
n (abbr.)<br />
74 94 Trudge Car’s __ control 100 Exploiter<br />
77 95 Genius Trickery 101 Caesar's<br />
80 97 Cloth Take to court three<br />
98 maker Corporation (abbr.) 103 Her<br />
83 100 Green Exploiter 104 Quill<br />
101 Gables Caesar’s three 105 Hotel<br />
103 dweller Her 107 Vegetable<br />
84 104 Philippine Quill<br />
dunk<br />
105 dish Hotel with 109 Head<br />
107 marinated Vegetable dunk motion<br />
109 chicken Head motion or 111 Expression<br />
111 pork Expression of surprise of surprise<br />
86 112 Recipient That woman112 That<br />
88 113 Roman Ridiculing remark woman<br />
115 emperor Drink 113 Ridiculing<br />
89 117 Label Washout remark<br />
90 119 Getting Gab 115 Drink<br />
121 older Crew 117 Washout<br />
91 123 Misters Where 119 Gab<br />
93 Egypt Scarlet is 121 Crew<br />
94 located Car's __ 123 Where<br />
125 control Devour (2 Egypt is<br />
wds.)<br />
126 Freudian<br />
term<br />
127 Nail<br />
128 Present time<br />
129 Poke located 7 Made 32 Sky out<br />
130 125 Decade Devour (2<br />
131 East wds.) southeast<br />
angry 34 Threefold37 Baboon<br />
8 Grave 36 Took the 39 wrinkles Ump<br />
132 126 Antes Freudian<br />
term<br />
DOWN 127 Nail<br />
9 Implore out<br />
10 Shekel 37 Baboon<br />
11 Bullfight 39 Ump<br />
41 Wheel<br />
holders<br />
43 Represent<br />
128 Present<br />
1 Edge time<br />
2129 Fable Poke writer<br />
3130 Stints Decade<br />
cheer 41 Wheel holders ative<br />
12 Most 43 Representative 44 Cause of<br />
uncovered 44 Cause of sickness<br />
13 Upon 46 Be (2 afraid46 Be afraid<br />
4131 Thai East<br />
wds.) 48 Slow 48 Slow<br />
5 The southeast other half of 14 Freudian 49 IBM Competitor 49 IBM<br />
132 JimaAntes<br />
selves 50 Past Competitor<br />
6 Reserve Officers<br />
DOWN Training Corps.<br />
16 Bud 51 Making puns 50 Past<br />
19 Pooch 53 And so forth 51 Making<br />
7 Made angry<br />
8 Grave 1 Edge<br />
9 Implore 2 Fable<br />
21 Lurked 54 Cc<br />
23 Hoary 55 Anyone<br />
24 Jimmy 56 Assist<br />
puns<br />
53 And so<br />
forth<br />
10 Shekel writer<br />
11 Bullfight 3 Stints cheer<br />
27 Sharp 57 Fish eggs54 Cc<br />
angled 59 Angle less 55 than Anyone 90<br />
12 Most 4 Thai uncovered path degrees 56 Assist<br />
13 Upon 5 The (2 other wds.) 29 Custard 62 Large water 57 Fish bodyeggs<br />
14 Freudian half of selves Jima filled 64 pastry Card game 59 Angle less<br />
16 Bud 6 Reserve 32 Sky 68 Compass point than 90<br />
19 Pooch Officers 34 Threefold 71 Consume degrees<br />
21 Lurked Training 36 Took 72 the Genetic code 62 Large<br />
23 Hoary Corps.<br />
wrinkles 73 Prego’s competition water body<br />
24 Jimmy<br />
74 Murder “weapon”<br />
27 Sharp angled 75 Lil’ __ (cartoon<br />
path<br />
character)<br />
29 Custard filled 76 House pet<br />
pastry<br />
77 Admiral (abbr.)<br />
78 64 Dorm Card game dwellers<br />
79 68 Turned Compass out<br />
80 “as point you __”<br />
81 71 Bard’s Consume before<br />
82 72 Pole Genetic<br />
85 Heater code<br />
87 73 Clothing Prego's brand<br />
name competition<br />
90 74 Be Murder<br />
92 __ "weapon" Lanka<br />
94 75 Remind Lil' __<br />
96 Yang’s (cartoonpartner<br />
97 Brand character) of soda<br />
99 76 Small House gear pet<br />
100 77 Unfastened<br />
Admiral<br />
102 Iodine (abbr.) compound<br />
103 78 Hog Dorm<br />
104 Spiritedness<br />
dwellers<br />
106 79 Goose Turned egg out<br />
108 80 Pod "as you vegetable __"<br />
110 81 Ticket<br />
Bard's<br />
111 Gets<br />
before<br />
older<br />
112<br />
82<br />
Haunch<br />
Pole<br />
85 Heater<br />
113 Sensible<br />
87 Clothing<br />
114 Long time<br />
brand<br />
periods<br />
name<br />
116 Furthest back<br />
90 Be<br />
118 24 hour periods<br />
92 __ Lanka<br />
120 Hero sandwich<br />
94 Remind<br />
121 Lay<br />
96 Yang's<br />
122 South by east<br />
partner<br />
124 Knock off<br />
97 Brand of<br />
soda<br />
99 Small gear<br />
100 Unfastened<br />
102 Iodine<br />
compound<br />
103 Hog<br />
104 Spiritednes<br />
s<br />
106 Goose egg<br />
108 Pod<br />
vegetable<br />
110 Ticket<br />
111 Gets older<br />
112 Haunch<br />
113 Sensible<br />
114 Long time<br />
periods<br />
116 Furthest<br />
back<br />
118 24 hour<br />
periods<br />
120 Hero<br />
sandwich<br />
121 Lay<br />
122 South by<br />
east<br />
124 Knock off<br />
68<br />
| Chief Engineer
d<br />
Boiler Room Annex<br />
When Experiments Go Fowl<br />
Source: www.workjoke.com<br />
Scientists at NASA developed a gun built specifically to<br />
launch dead chickens at the windshields of airliners, military<br />
jets and the space shuttle, all traveling at maximum velocity<br />
— the idea being to simulate the frequent incidents of<br />
collisions with airborne fowl to test the strength of the<br />
windshields.<br />
British engineers heard about the gun and were eager to<br />
test it on the windshields of their new high-speed trains.<br />
Arrangements were made to loan it out and send it overseas,<br />
and when the gun finally was fired, the engineers were<br />
horrified as the chicken hurtled out of the barrel, crashed<br />
into the shatterproof shield, smashed it to smithereens,<br />
crashed through the control console, snapped the engineer’s<br />
backrest in two and embedded itself in the back wall of the<br />
cabin.<br />
Horrified Britons sent NASA the disastrous results of the<br />
experiment, along with the designs of the windshield, and<br />
begged the U.S. scientists for suggestions. NASA replied with<br />
just one sentence: “THAW THE CHICKEN!”<br />
Salary Theorem<br />
Source: http://hutnyak.com/Jokes.htm<br />
Dilbert’s “Salary Theorem” states that, “Engineers and<br />
scientists can never earn as much as business executives,<br />
salespeople, accountants and especially liberal arts majors.”<br />
This theorem can now be supported by a mathematical<br />
equation based on the following two well-known postulates:<br />
Postulate 1: Knowledge is Power.<br />
Postulate 2: Time is Money.<br />
As every engineer knows: Power = Work / Time.<br />
Since: Knowledge = Power,<br />
then Knowledge = Work / Time,<br />
and Time = Money,<br />
then Knowledge = Work / Money.<br />
Solving for Money, we get: Money = Work / Knowledge.<br />
Solution:<br />
C R I M P A B S L E O S P R I G<br />
R A C E R A C A P P E L L A A T O L L<br />
A M I N O J E R U S A L E M M A N I A<br />
P I E P E A N I P O D E D A D<br />
S E R F T R U E S A K I M O D E<br />
B O A N A B R O D D A H<br />
E M I R O R O T U N D E Z R A<br />
A P E B U T G I N T A R I N C<br />
D I N S S W Q U E E N I C Y C A N<br />
O D O R S O I L S S E E D S B E E S<br />
E P A F L U W H Y O A R<br />
W R A P C O L B Y E L F I N P R O S<br />
E M U E E L E A R L Y N B A O B I<br />
D I S M O D P O E G E L N I X<br />
S E A M A S P E C T S E R I C<br />
C A D S H Y T O E A S P<br />
A V I V N U K E M E A D M A I M<br />
W A N J A N A F T T S P L O O<br />
A L A T E I T I N E R A N T L O T T O<br />
R U P E E T H R O W A W A Y A R E A S<br />
D E T E R Y E N P L Y T E R S E<br />
FEBRUARY SOLUTION<br />
Thus, as Knowledge approaches zero, money approaches<br />
infinity, regardless of the amount of work done.<br />
Solution to a Burning Problem<br />
Source: www.reddit.com<br />
An engineer, a mathematician, a statistician and a physicist<br />
are staying in a hotel room. Late at night, a spark emerges<br />
from the electrical socket, and soon enough, flames begin<br />
shooting out. All four wake up in a panic. The engineer<br />
thinks to douse the flames using anything but water. The<br />
physicist thinks to shut off all power and rushes down to the<br />
hotel lobby. The mathematician is convinced that no solution<br />
exists and goes back to bed. But the statistician looks a<br />
moment thoughtfully at the growing conflagration and<br />
decides to light the curtains of the room on fire, saying, “We<br />
need more data.”<br />
Volume 87 · Number 12 | 69
Dependable Sources<br />
Addison Electric Motors & Drives 63<br />
Sprinkler Fitters Local 281 Inside Front Cover, 4<br />
Advanced Boiler Control Services 33<br />
Syserco 48<br />
Air Filter Engineers<br />
Back Cover<br />
United Radio Communications, Inc. 23<br />
Airways Systems 57<br />
Altorfer Power Systems 61<br />
Universal Lighting of America 47<br />
Western Specialty Contractors 48<br />
American Combustion Service Inc. 64<br />
AMS Mechanical Systems, Inc. 51<br />
Beverly Companies 35<br />
Building Technology Consultants, Inc. 58<br />
Bullock, Logan & Associates, Inc. 67<br />
Chicago Backflow, Inc. 23<br />
Chicago Cooling Tower 55<br />
ClearWater Associates, Ltd. 59<br />
Competitive Piping Systems 61<br />
Door Service, Inc. 54<br />
Dreisilker Electric Motors 29<br />
F.E. Moran Fire Protection 49<br />
Glavin Security Specialists 57<br />
Hard Rock Concrete Cutters 33<br />
Hart, Travers & Associates, Inc. 32<br />
Hayes Mechanical 18<br />
Hudson Boiler & Tank Co. 56<br />
Kroeschell, Inc. 58<br />
Metropolitan Industries, Inc. 46<br />
MVB Services, Inc. 35<br />
Neuco 60<br />
NIFSAB 31<br />
Olympia Maintenance 47<br />
Preservation Services 21<br />
Reliable Fire Equipment Co. 53<br />
Rotating Equipment Specialists 13<br />
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