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DON’T LET YOUR BUSINESS GO UP IN FLAMES!<br />

100% TAX DEDUCTIBLE<br />

INSTALL OR RETROFIT FIRE<br />

SPRINKLERS TODAY!<br />

DEDUCT THE FULL COST OF QUALIFIED PROPERTY IMPROVEMENT!<br />

CARES ACT<br />

The Coronavirus Aid, Relief, and Economic Security (CARES)<br />

Act closed a loophole that was included in the TCJA by<br />

making QIP 15-year property. This change made businesses<br />

of all sizes, regardless of the amounts spent on equipment,<br />

eligible to deduct the full cost of commercial fire sprinkler<br />

systems using bonus depreciation.<br />

The time is now to upgrade your building's fire safety with a<br />

fire sprinkler system or a sprinkler retrofit. Under the new<br />

Section 179 guidelines, the one year deduction period<br />

phases out after 2022. Any new sprinkler system or retrofit<br />

completed between September 27, 2017 and December 31,<br />

2022 will be able to be fully expensed in one year. After<br />

2022, the allowed deduction percentage is as follows:<br />

2021: 100%<br />

2022: 100%<br />

<strong>2023</strong>: 80%<br />

2024: 60%<br />

2025: 40%<br />

2026: 20%<br />

2027 and after: The depreciation schedule becomes<br />

permanently set at 15 years.<br />

WHAT IS QIP?<br />

The Tax Cuts and Jobs Act (TCJA), passed in December,<br />

2017, gave small businesses the ability to deduct the full<br />

cost of Qualified Improvement Property (QIP) up to $1.04<br />

million in the year of installation using Section 179.<br />

QIP is defined as improvements to the interior of an existing<br />

building that is not residential property. Commercial fire<br />

sprinkler systems, including upgrades of existing systems or<br />

retrofitting in existing structures, are considered QIP.<br />

The Section 179 deduction is not phased out over time.<br />

However, there is a phase out of the amount allowed as a<br />

deduction based on a maximum spending amount of $2.59<br />

million on equipment in a year. Businesses that spend over<br />

that amount will see a dollar for dollar reduction of their<br />

eligible deduction. So a business that spends $3.63 million<br />

or more on equipment in a given year would not be allowed<br />

any Section 179 Deduction.<br />

WHAT HAS CHANGED?<br />

Prior to the TCJA allowing Section 179 on qualified<br />

improvement property, including sprinkler systems,<br />

property of this type was only allowed a deduction on a<br />

straight line basis over a period of 39 years. In other words,<br />

a company spending $390,000 on a commercial sprinkler<br />

system prior to the TCJA would only deduct $10,000 per<br />

year for 39 years.<br />

While many believe that the intention of Congress was to<br />

make Qualified Improvement Property 15-year property,<br />

which would have made this property eligible for bonus<br />

depreciation, the TCJA left the life of this property at 39<br />

years. So, a taxpayer who did not elect to use the Section<br />

179 Deduction or who has that deduction phased out would<br />

have been left to depreciate the remaining balance of the<br />

assets over a 39-year period.<br />

Neither of these deductions is currently available for fire<br />

sprinkler systems installed in residential high rises. The<br />

National Fire Sprinkler Association (NFSA) continues to fight<br />

to obtain incentives for residential structures.<br />

For more information on how these tax incentives might impact the business of your<br />

contractors, we would recommend that they contact their tax professionals, as<br />

situations differ based on the facts and circumstances for each business. As a general<br />

rule, we would not recommend that the Local provide tax advice to the contractors.<br />

CALL OR CLICK 708­710­1448 • FireProtectionContractors.com


<strong>March</strong> <strong>2023</strong><br />

VOLUME 88 • Number 3<br />

Official Magazine of<br />

Founded 1934<br />

Dedicated to the Precept “That Anything Being<br />

Done - Can Be Done Better”<br />

Business and Editorial Office:<br />

4701 Midlothian Turnpike, Ste. 4<br />

Crestwood, IL 60418<br />

Phone: 708-293-1720 | Fax: 708-293-1432<br />

E-mail: info@chiefengineer.org<br />

www.chiefengineer.org<br />

Chief Engineer magazine<br />

(ISSN 1553-5797) is published 12 times per year for<br />

Chief Engineers Association of Chicagoland by:<br />

Fanning Communications<br />

4701 Midlothian Turnpike, Ste 4<br />

Crestwood, IL 60418<br />

www.fanningcommunications.com<br />

38<br />

8<br />

35<br />

cover story:<br />

Disaster Remediation in a Secure<br />

Environment<br />

When ACR Restoration & Construction Services got a call to<br />

remediate a data storage room full of highly confidential<br />

materials damaged by fire, smoke and water, and that could<br />

not be brought outside the building, they had a new sort of<br />

challenge before them.<br />

Troubleshooting Commercial<br />

Pumps<br />

Taco Comfort Solutions offers direction on dealing with<br />

“pump issues” in the field.<br />

Clean Technology Lasers: New Tool<br />

in Surface Pretreatment for Superior<br />

Coating Adhesion<br />

New precision laser technology offers a clean alternative<br />

for surface pre-treatment to remove rust, paint and<br />

contaminants, allowing for an optimal substrate primed for<br />

coating adhesion.<br />

Publisher<br />

John J. Fanning<br />

john@chiefengineer.org<br />

Editor In Chief<br />

Karl J. Paloucek<br />

karlp@chiefengineer.org<br />

Editor/Graphic Designer<br />

Rob Durkee<br />

robertd@chiefengineer.org<br />

Accounting/Billing<br />

Leslie Johnson<br />

lesliej@chiefengineer.org<br />

Social Media Specialist<br />

Jamal Mizyed<br />

jamalm@chiefengineer.org<br />

IT Developer<br />

Mike Zeballos<br />

mikez@chiefengineer.org<br />

Subscription rate is $36.00 per year in the United States and Canada; $110.00<br />

per year in all other foreign countries. POSTMASTER: Send address changes<br />

to 4701 Midlothian Tpk, Ste. 4, Crestwood, IL 60418.<br />

All statements, including product claims, are those of the person or<br />

organization making the statement or claim. The publisher does not adopt<br />

any such statements as its own, and any such statement or claim does not necessarily<br />

reflect the opinion of the publisher © <strong>2023</strong> Fanning Communications.<br />

5 president’s message<br />

6 in brief<br />

8 news<br />

48 member news<br />

50 techline<br />

56 new products<br />

62 events<br />

64 ashrae update<br />

66 american street guide<br />

68 boiler room annex<br />

70 advertisers list<br />

Volume 88 · Number 3 | 3


DON’T LET YOUR<br />

BUSINESS GO UP<br />

IN FLAMES!<br />

The Fire Protection Contractors work on all aspects of fire protection<br />

systems. Starting with the initial design of your system to the installation we<br />

are with you every step of the way. Almost as important as installing a fire<br />

sprinkler system is the routine maintenance. This includes inspection and<br />

testing to ensure the system is working and, in most areas, required by law.<br />

24 Hour Emergency Service<br />

Inspection, Testing and<br />

Maintenance<br />

Fire Pump Testing<br />

Design and Installation –<br />

Residential, Commercial,<br />

Industrial<br />

Retrofit and Remodel<br />

Fire Suppression Systems<br />

CALL OR CLICK ANYTIME FOR<br />

EMERGENCY OR ROUTINE SERVICE<br />

708­710­1448 • FireProtectionContractors.com


PRESIDENT’S MESSAGE<br />

Dear Members,<br />

BOARD OF DIRECTORS<br />

Dan Carey<br />

Trustee<br />

312-446-1967<br />

Bryan McLaughlin<br />

Doorkeeper<br />

708-687-6254<br />

Robert Jones<br />

Warden<br />

773-407-5111<br />

OFFICERS<br />

Ken Botta<br />

President<br />

708-952-1879<br />

Douglas Kruczek<br />

Vice President<br />

312-287-4915<br />

Laurence McMahon<br />

Vice President<br />

708-535-7003<br />

Ralph White<br />

Recording Secretary<br />

708-579-0259<br />

Brian Staunton<br />

Treasurer<br />

312-533-1575<br />

Brendan Winters<br />

Financial Secretary<br />

773-457-6403<br />

Barbara Hickey<br />

Sergeant-At-Arms<br />

773-350-9673<br />

Kevin Kenzinger<br />

Corresponding Secretary<br />

312-296-5603<br />

DIRECTORS<br />

John McDonagh<br />

Curator<br />

312-296-7887<br />

Brock Sharapata<br />

Warden<br />

312-617-7115<br />

Michael Collins<br />

Warden<br />

708-712-0126<br />

A big thanks to everyone who<br />

came out to enjoy our Skatefest<br />

event last month. If you weren’t<br />

there, you missed a great afternoon<br />

of family fun!<br />

Next up, of course, is our annual<br />

St. Patrick’s Day event at the<br />

Irish American Heritage Center<br />

(4626 N. Knox Ave., Chicago)<br />

on Wednesday, <strong>March</strong> 15, <strong>2023</strong>.<br />

This is one of the most popular<br />

events the Chiefs hosts every<br />

year, and certainly the most<br />

popular dinner. We expect a big<br />

turnout as usual for this night, so<br />

we encourage you to register as<br />

soon as possible. Look forward to<br />

an evening of great food, great<br />

brews and great music from The Boils, as well as plenty of lively conversation.<br />

To register, visit the Upcoming Events page at www.chiefengineer.<br />

org. We look forward to seeing you there!<br />

Also coming up fast is the return of our usually biennial Vendor Fair. We<br />

were sorry to have had to cancel them during the roughest part of the<br />

pandemic, but we’re especially glad to be bringing this tradition back<br />

to Chicago Gaelic Park on Wednesday, April 19, <strong>2023</strong>, from 4:00-8:00pm.<br />

This event is open to all vendors, not just <strong>CEAC</strong> Associate Member organizations,<br />

so spread the word. If you’re interested in showcasing your<br />

products or services at this year’s Vendor Fair, please free to contact me<br />

(kbotta@sbcglobal.net) or any of the other members of the Vendor Fair<br />

Committee: Ralph White (rwhite@chiefengineer.org), Michael Collins<br />

(mcollins@chiefengineer.org), Larry McMahon (lmcmahon@chiefengineer.<br />

org), Brian Staunton (bstaunton@chiefengineer.org), Patrick Wawrzyniak<br />

(pwawrzyniak@chiefengineer.org) or Sean Casey (scasey@chiefengineer.<br />

org).<br />

The Vendor Fair provides us a chance to interact with our vendors and to<br />

see what’s current in our industry that we should know about. We hope<br />

that all of the Chief Engineers will be in attendance to take advantage<br />

of the available technology and expertise. It’s a great opportunity to advance<br />

your knowledge about the solutions that can keep your buildings<br />

running as well and as efficiently as possible, and in line with ever-evolving<br />

regulations and codes imposed on our industry.<br />

Finally, thanks to all of our Active and Associate Members for your ongoing<br />

support of the <strong>CEAC</strong>. Let’s continue to keep our men and women of<br />

the military and our first responders in our thoughts, and we’ll see you at<br />

the St. Patrick’s Day meeting on <strong>March</strong> 15!<br />

Sincerely,<br />

Patrick Wawrzyniak<br />

Warden<br />

773-410-2326<br />

Pat Biesty<br />

Warden<br />

312-618-6864<br />

Sean Casey<br />

Warden<br />

312-890-9282<br />

Thomas Phillips<br />

Past President<br />

773-445-7423<br />

Ken Botta<br />

Volume 88 · Number 3 | 5


In Brief<br />

Power Outage Cancels, Diverts Flights at<br />

Kennedy Airport<br />

NEW YORK (AP) — A power outage in a terminal of New<br />

York’s John F. Kennedy International Airport Feb. 16<br />

stretched into a second day after forcing some flights to be<br />

canceled or diverted, including one that was turned around<br />

and sent back to New Zealand after nearly making it to the<br />

U.S.<br />

The airport operators said in a tweet late Thursday, Feb.<br />

16 that Terminal 1, which handles some of the airport’s<br />

international flights, would remain closed the following day<br />

“due to electrical issues.”<br />

The outage was caused by an electrical panel failure that led<br />

to a small fire, which was quickly extinguished, authorities<br />

said.<br />

The Port Authority of New York and New Jersey, which<br />

runs New York’s major airports, said it was working to<br />

accommodate affected flights at JFK’s four other active<br />

terminals.<br />

No Hazardous Materials Spill in Michigan<br />

Train Derailment<br />

officials were monitoring reports Friday, Feb. 17, of sooty<br />

matter being found on parked cars throughout the state.<br />

The state Department of Energy and Environmental<br />

Protection said it was unclear what exactly was falling from<br />

the sky or why, but it had not led to unhealthy air quality.<br />

In a statement, the department said monitors “have not<br />

been able to determine any singular source, such as a forest<br />

fire, power plant, or transportation-related emissions, that<br />

would cause this.”<br />

Officials said there had been reports of moderate amounts<br />

of fine particles in the air from air-quality monitors in the<br />

Northeast from Washington, D.C., through New Jersey,<br />

western New York, Connecticut and Massachusetts.<br />

In neighboring New York, state environmental officials are<br />

investigating reports of an unusual odor in the Hudson<br />

Valley. The source of the odor was unclear.<br />

Connecticut’s environmental agency said a cold front and<br />

rain the afternoon of Friday, Feb. 17, were expected to<br />

reduce those levels back into the “good” range.<br />

The department said that air flow at 1,500 feet was<br />

following the Interstate 95 corridor northeast into New<br />

England.<br />

VAN BUREN TOWNSHIP, Mich. (AP) — A train hauling<br />

hazardous materials derailed Thursday, Feb. 16, near Detroit,<br />

but none spilled, officials said.<br />

The Norfolk Southern train derailed nearly two weeks after<br />

a Norfolk Southern derailment in Ohio left a mangled and<br />

charred mass of boxcars that had been carrying various<br />

hazardous chemicals.<br />

Video recorded of the derailment in Van Buren Township,<br />

Mich., showed that more than a half-dozen cars derailed,<br />

some of them left sideways across the tracks.<br />

The derailment just before 9:00am west of Detroit<br />

Metropolitan Wayne County Airport left the tracks damaged<br />

and wheels disconnected from some rail cars.<br />

Police said there were no reported injuries and no evidence<br />

that hazardous materials were exposed in the derailment.<br />

Authorities urged drivers and residents to avoid the area<br />

while they investigated. Several roads were temporarily<br />

closed by the derailment.<br />

Environmental Officials Monitoring Reports<br />

of Falling Soot<br />

HARTFORD, Conn. (AP) — Connecticut environmental<br />

Governor Signs Bill for Bowling Green<br />

Veterans Center<br />

FRANKFORT, Ky. (AP) — Kentucky Gov. Andy Beshear signed<br />

legislation Wednesday, Feb. 15, that allocates more than<br />

$16 million in a final round of funding to build a veterans<br />

nursing home in Bowling Green.<br />

The bill signing at the statehouse culminated efforts<br />

spanning more than a decade to put a state veterans home<br />

in the fast-growing city in south-central Kentucky.<br />

The measure, which sailed through the legislature, will<br />

allocate $16.6 million from the state’s Budget Reserve Trust<br />

Fund to complete construction of the $53 million veterans<br />

center. The 60-bed skilled nursing facility is expected to be<br />

completed in 2024, the governor’s office said. Construction<br />

workers broke ground on the project late last year,<br />

anticipating the state’s funding approval.<br />

“Today is another example of how, when we work together,<br />

we can do what’s right for our people — especially our<br />

heroic veterans,” the Democratic governor said.<br />

The bill’s completion means full funding is in place for the<br />

facility, said state Sen. Mike Wilson.<br />

“More than a decade in the making, we have broken<br />

6<br />

| Chief Engineer


ground and can now look forward to the completion of<br />

this wonderful, much-needed new facility to support our<br />

veterans and their families,” said Wilson, a Bowling Green<br />

Republican.<br />

The bill was one of the first to become law during the <strong>2023</strong><br />

legislative session, reflecting the state’s commitment to its<br />

veterans, said Republican state Rep. Michael Meredith. It<br />

means local veterans will receive quality care close to home,<br />

he said.<br />

West Virginia Senate OKs $105M for Iron-Air<br />

Battery Plant<br />

CHARLESTON, W.Va. (AP) — West Virginia’s Senate gave final<br />

approval Wednesday, Feb. 15, to a $105 million investment<br />

for a renewable energy plant in the state’s Northern<br />

Panhandle.<br />

Senators approved the appropriations bill on a 21-13 vote<br />

after lengthy debate. The House of Delegates approved the<br />

funding for the project in early February.<br />

Massachusetts-based Form Energy will build the plant on a<br />

55-acre site once occupied by Weirton Steel in the Northern<br />

Panhandle. Construction is expected to begin this year with<br />

manufacturing of battery systems set to start in 2024, the<br />

company said.<br />

Form Energy — which will produce iron-air batteries and has<br />

several prominent investors, including Microsoft founder<br />

Bill Gates and Amazon founder Jeff Bezos — has stated<br />

opposition to fossil fuels.<br />

It was another representation of the ongoing shift in<br />

coal-rich West Virginia as state leaders seek cleaner forms<br />

of energy while preserving the state’s roots. In the past<br />

year, the state has seen several major announcements for<br />

alternative energy projects, including green battery plants<br />

and a Warren Buffett-backed industrial park powered by<br />

renewable energy.<br />

UN Chief: Rising Seas Risk ‘Death Sentence’<br />

for Some Nations<br />

UNITED NATIONS (AP) — U.N. Secretary-General Antonio<br />

Guterres warned Tuesday that sea levels will rise significantly<br />

even if global warming is “miraculously” limited to 1.5<br />

degrees Celsius — and said Earth is more likely on a path to<br />

warming that amounts to “a death sentence” for countries<br />

vulnerable to that rise.<br />

Every fraction of a degree counts, since sea level rise could<br />

double if temperatures rise by 2 degrees Celsius (3.6 degrees<br />

Fahrenheit), and increase exponentially with further<br />

temperature increases, the U.N. chief said. He spoke at the<br />

opening of a U.N. Security Council meeting on sea level rise,<br />

which was hearing from 75 countries, and said the council<br />

has a critical role in building support for actions to fight<br />

climate change.<br />

Under any scenario, countries like Bangladesh, China, India<br />

and the Netherlands are all at risk, and large cities on every<br />

continent will face serious impacts, including Cairo, Lagos,<br />

Maputo, Bangkok, Dhaka, Jakarta, Mumbai, Shanghai,<br />

Copenhagen, London, Los Angeles, New York, Buenos Aires<br />

and Santiago, he added.<br />

The World Meteorological Organization released figures<br />

Tuesday, Feb. 14, cited by Guterres, that say global mean sea<br />

level will rise by about 2 meters to 3 meters (about 6.5 to 9.8<br />

feet) over the next 2,000 years if warming is limited to 1.5<br />

degrees Celsius. With a 2-degree Celsius increase, seas could<br />

rise up to 6 meters (19.7 feet), and with a 5-degree Celsius<br />

increase, seas could rise up to 22 meters (72 feet), according<br />

to the WMO.<br />

EPA Outlines $27B ‘Green Bank’ for Clean<br />

Energy Projects<br />

WASHINGTON (AP) — On Tuesday, Feb. 14, the Biden<br />

administration outlined how states and nonprofit groups can<br />

apply for $27 billion in funding from a “green bank” that<br />

will provide low-cost financing for projects intended to cut<br />

planet-warming greenhouse gas emissions.<br />

The so-called Greenhouse Gas Reduction Fund, created by<br />

Congress in the landmark climate law approved last year, will<br />

invest in clean energy projects nationwide, with a focus on<br />

low-income and disadvantaged communities.<br />

The Environmental Protection Agency expects to award<br />

$20 billion in competitive grants to as many 15 nonprofit<br />

groups that will work with local banks and other financial<br />

institutions to invest in projects that reduce pollution and<br />

lower energy costs for families.<br />

Another $7 billion will be awarded to states, tribes and<br />

municipalities to deploy a range of solar energy projects,<br />

including residential rooftop solar, community solar and solar<br />

storage.<br />

EPA Administrator Michael Regan said the green bank —<br />

modeled after similar banks established in states such as<br />

Connecticut, New York and California — will unlock billions<br />

of dollars in private investment to enable neighborhoods<br />

and communities “that have never participated in the cleanenergy<br />

economy to participate in full force” in creating<br />

green jobs.<br />

Volume 88 · Number 3 | 7


News<br />

Troubleshooting Commercial Pumps<br />

By Richard Medairos, P.E.<br />

There’s a wide variety of possible scenarios that may require<br />

a service technician, facility manager or manufacturer’s rep<br />

to troubleshoot a pump. Regardless of the circumstances,<br />

using a methodical approach is best when diagnosing a<br />

pumping problem.<br />

At Taco Comfort Solutions, we’ve found that 80-90 percent<br />

of the calls we receive about commercial “pump issues” are<br />

in fact system issues. That’s not so say that the pump is never<br />

the cause of the problem; it’s just easy to point to the pump<br />

before verifying that the system meets the design for which<br />

the pump was selected.<br />

Distinguishing between a pump problem and a system problem<br />

often requires a good bit of information gathering.<br />

Methodical Approach<br />

We use a multistep process when identifying issues involving<br />

commercial pumps. This process is broken down and<br />

explained in detail in one of our Taco Tuesday Webinars,<br />

hosted by me and moderated by Brett Zerba, application<br />

engineer, at youtu.be/KpFoH_8FjXs<br />

The webinar explains each step and provides examples from<br />

typical troubleshooting calls, but we’ll cover the process here<br />

so that you’re prepared to determine what’s causing an issue<br />

you may face in the future, whether you handle it on your<br />

own or consult the pump manufacturer’s support team.<br />

Usually, troubleshooting support calls come from the rep or<br />

customer. When it’s the customer that calls, I bring the rep<br />

into the conversation before proceeding through the following<br />

steps.<br />

1. Stay calm<br />

The person looking for help may be the engineer or the<br />

installer. Regardless, the caller is sometimes panicked. We<br />

explain that we need to be methodical and collect as much<br />

information as possible.<br />

Panicking or jumping to conclusions is not helpful. In fact,<br />

jumping to a conclusion is counter-productive because it may<br />

cause us to overlook the real issue.<br />

2. Identify the problem<br />

Here, I ask the caller to briefly explain what’s going on. For<br />

example, they have a chilled water system and the water<br />

flow is low. They may tell me that they’re sure it’s the pump,<br />

but we don’t know that yet. We can be fairly certain that<br />

there’s a flow problem, but we’re unsure of its cause.<br />

3. Interview process<br />

At this point we need more information. I ask specific questions.<br />

For example:<br />

• Is this a water-cooled system?<br />

• If so, is the issue on the chilled water or condenser water<br />

side?<br />

• How many pumps are in the system?<br />

• Which model Taco pump?<br />

If it’s not a Taco pump, we’ll still help resolve the issue for<br />

the customer, but they need to understand that I won’t<br />

have the pump data on hand. There’s a chance that we can<br />

still identify if there’s something wrong within the system,<br />

but without the pump data, we may not be able to reach a<br />

conclusion.<br />

Once we have the pump model, we need to know the design<br />

operating conditions. These are the conditions for which the<br />

pump was specified. We also need to know the actual, real-time<br />

pump performance. We’ll compare design conditions<br />

and actual performance information later.<br />

This means that someone onsite will be required to measure<br />

the flow and pressure drop across the pump. If there are<br />

pumps in parallel, it’s best to measure flow across one pump<br />

at a time. This establishes the performance of the pumps<br />

individually.<br />

If the people onsite are reading less flow than design, we<br />

need to know what they’re using to measure flow. The<br />

preferred method is a calibrated flow meter — either a<br />

permanently installed unit or a strap-on, ultrasonic meter.<br />

Measuring the Delta-P across the pump is an indicator, but<br />

it’s not conclusive.<br />

4. Data collection<br />

The importance of photographs can’t be overstated. There’s<br />

no such thing as too many images. Photos can help determine<br />

if the system was piped according to the original<br />

design and identify easily overlooked issues like placement<br />

of meters. Collect as many images as possible and develop a<br />

file. The earlier you have these images in the troubleshooting<br />

process, the better.<br />

I like to review these images while I’m on the phone with<br />

the person who took them. This allows me to navigate the<br />

images and ask further questions that may arise.<br />

We also need access to the piping diagrams. If diagrams<br />

aren’t available, I ask for a hand sketch.<br />

8<br />

| Chief Engineer


Once we have images and a diagram or sketch, we need to<br />

collect electrical data. Volt and amp readings should be taken<br />

at the motor input by a licensed electrician. If the pump<br />

is equipped with a VFD, the readings should be taken at the<br />

input of the drive, not the motor. This is because the VFD<br />

modifies the voltage going to the motor.<br />

There are other considerations when a VFD is present on the<br />

pump. Ideally, the electrical data at the drive should be taken<br />

at full speed. This means that the flow and pressure differential<br />

must also be measured at full speed.<br />

Make note of the pump RPM. This allows us to verify that<br />

the pump is in fact operating at the correct speed and in the<br />

correct direction.<br />

The next thing we need is manufacturer data. It’s quite<br />

common for people to think they have pump model X, only<br />

to realize it’s a different pump when they send a picture of<br />

the pump tag. This is another reason for photos. We need to<br />

confirm the pump model.<br />

After the pump model is known, the single most important<br />

piece of manufacturer data is the pump curve. The installation<br />

and operation manual is also critical. The next thing we<br />

need is the field data. Taco calls this the commercial pump<br />

troubleshooting report. This sheet is available as a download<br />

from the Taco website.<br />

This is the minimum amount of data we like to collect.<br />

5. Analyze the data<br />

Keep in mind that there’s a correction needed here. The<br />

5011D is an end-suction pump, which typically have a larger<br />

inlet than outlet. So we need to correct for velocity.<br />

They did this and 92 feet was correct, meaning that they<br />

intersected the pump curve line at 750 GPM.<br />

We would prefer to have the flow measured independently<br />

so that we could check it, either through a permanently installed<br />

flow meter or a non-invasive, strap-on ultrasonic flow<br />

meter that’s been recently calibrated.<br />

In this scenario, we find that the pump is operating on the<br />

pump curve but at a different pressure drop, which hints at<br />

a system issue instead of a pump issue. Looking at the pump<br />

curve, we know that this unit should be operating at 25<br />

horsepower while providing 1,000 GPM at 80 feet of head.<br />

Given the field-collected flow and pressure, the pump curve<br />

shows that the pump should be operating at roughly 21<br />

horsepower.<br />

Determining the actual horsepower of the pump in the field<br />

requires a number of electrical calculations.<br />

We use the field data recorded by our electrician (at 1,760<br />

RPM) to calculate the actual pump horsepower. The efficiency<br />

and power factor of the pump is listed on the pump’s<br />

nameplate. These numbers are a critical component in the<br />

calculation. For detailed information on this calculation,<br />

refer to the webinar.<br />

When we calculated the horsepower in this example, we<br />

found that the pump was operating at 21 horsepower, as<br />

expected. This confirmed that the reason we’re not getting<br />

the proper flow is that there’s more system resistance than<br />

was originally anticipated.<br />

We can also ask the people in the mechanical room for the<br />

shut-off head. Keep in mind that this number can be greater<br />

or less than the published value by as much as 8 feet. To determine<br />

the shut-off head, throttle back the discharge valve<br />

and isolate it for a few seconds. The operator should be able<br />

to measure the pressure differential across the pump. In this<br />

case, the shut-off pressure should be around 97 feet, which<br />

will confirm that the impellor diameter is as specified (10.15<br />

Inches) and indicated on the pump curve.<br />

6. Recommend a solution<br />

Let’s assume this is a Taco FI Series 5011D. Referencing the<br />

pump curve, we find that in a single-pump configuration,<br />

this unit provides 1,000 GPM at 80 feet of head. The red line<br />

represents the pump curve, and the blue line represents the<br />

system curve. In this example, the customer didn’t actually<br />

measure the flow. Instead, they measured the pressure<br />

differential across the pump and reported that it was 92 feet<br />

of head.<br />

Everything we’ve done so far leads us to believe that there’s<br />

a pressure drop in the system beyond what was anticipated.<br />

So I took another look at the piping diagram and photos.<br />

In this scenario, there was only one difference between the<br />

piping diagram and what existed in the mechanical room.<br />

The photos revealed a basket strainer installed between the<br />

cooling tower and the suction side of the pump. This, we<br />

came to learn, was added after the initial installation, and<br />

was not part of the design. Despite the fact that the<br />

(Continued on pg. 11)<br />

Volume 88 · Number 3 | 9


News<br />

Three types of pressure gauges are readily available: conventional, compound and digital. If you’re using a conventional gauge, remember that the unit will<br />

read “zero” when the pressure is at or below zero — an unlikely event, in any case.<br />

(Continued from pg. 9)<br />

published pressure data for the strainer was 2 feet, it was<br />

causing a 12-foot pressure drop.<br />

At this point, it was up to the customer to determine what<br />

to do about the strainer. Maybe it can be removed, maybe it<br />

can be oversized, but suffice to say that this was not a pump<br />

issue.<br />

7. Additional considerations<br />

There are a few key elements to troubleshooting a pump<br />

issue that weren’t discussed in the above example.<br />

The use of a glycol mixture instead of pure water will significantly<br />

raise pumping resistance within a hydronic system.<br />

The dilution of the glycol, along with the temperature of the<br />

system fluid, will have an impact. The more glycol used, and<br />

the lower the fluid’s temperature, the greater the resistance.<br />

When measuring the pressure differential across the pump,<br />

the difference in elevation between the inlet gauge and the<br />

outlet gauge can have an impact on collected data. If the<br />

gauges are at different elevations, a correction needs to be<br />

made before the readings can be used in any calculations.<br />

conventional, compound and digital. If conventional gauges<br />

are used, keep in mind that the unit will read zero any time<br />

the pressure is at or below zero. It’s very unlikely that pressure<br />

will ever be zero.<br />

In one instance, I asked the contractor to exchange the existing<br />

conventional gauge with a compound gage. After doing<br />

this, it became evident that there was negative pressure at<br />

the gauge and the negative pressure was causing the pump<br />

to cavitate. As a result, it’s better to install compound or digital<br />

gauges than conventional gauges in most cases.<br />

As you troubleshoot a pump, keep in mind that, more often<br />

than not, the pump isn’t the issue. While the pump can be<br />

the problem, it’s far more likely that there’s an issue with<br />

another component in the system: perhaps a deviation from<br />

the engineer’s piping diagram, a faulty component, or an<br />

installation mistake.<br />

The best approach to quickly resolve the issue is to eliminate<br />

variables by collecting and reviewing information. The more<br />

information and photos that can be referenced, the faster<br />

you are likely to come to a conclusion.<br />

Richard Medairos, P.E., is Senior Systems Engineer for Commercial<br />

Training at Taco Comfort Solutions<br />

Having calibrated gauges and meters is the only way to ensure<br />

that the readings taken are accurate. Most suppliers of<br />

gauges and meters will check the calibration of the instruments<br />

before shipping them.<br />

There are three types of pressure gauges readily available —<br />

Volume 88 · Number 3 | 11


News<br />

AAADM, Automatic Door Industry’s<br />

Trade Association, Marks 30th<br />

Anniversary<br />

In 1993, Jurassic Park made us believe dinosaurs lived again,<br />

“I Will Always Love You” dominated the pop charts, and the<br />

Buffalo Bills made their third of a historic four consecutive<br />

trips to the Super Bowl. That same year, another milestone<br />

was reached with the forming of the American Association<br />

of Automatic Door Manufacturers (AAADM). Here in <strong>2023</strong>,<br />

AAADM celebrates its 30th anniversary.<br />

AAADM is the trade association of manufacturers of automatic<br />

pedestrian door systems, with a mission to increase<br />

education, training and professionalism, promote safe usage,<br />

and champion accessible building design.<br />

For two decades prior to AAADM’s founding, the automatic<br />

door industry’s association presence was via Section P, a<br />

committee within the Builders Hardware Manufacturers Association<br />

(BHMA). By 1993, the industry had grown to a point<br />

where it needed its own, dedicated association.<br />

AAADM celebrates three decades of working together to enhance the<br />

safety and practices of those in the automatic door industry.<br />

The first order of business was designing a training program<br />

for the men and women in the field who install and maintain<br />

automatic doors — getting industry buy-in and participation,<br />

creating a curriculum, training the trainers, and deploying<br />

the uniform methodology nationwide.<br />

In the ensuing decades, AAADM has continued to be the<br />

industry’s crucible for innovation, safety, and sustainable<br />

practices. Perhaps most importantly, it has become a trailblazer<br />

for accessible building design.<br />

A significant achievement came just last year, when nearly<br />

a decade of work resulted in an update to the International<br />

Building Code, mandating the inclusion of automatic doors<br />

for entrances to public buildings that meet occupant load<br />

thresholds. Throughout, AAADM members have become<br />

sought-after experts to advocate for building accessibility to<br />

assist those with mobility issues and other physical challenges<br />

live more independent lives.<br />

The automatic door industry has seen many changes in the<br />

past three decades. It will continue to evolve. Through it all,<br />

AAADM will be there.<br />

For more information, visit www.aaadm.com.<br />

Volume 88 · Number 3 | 13


News<br />

Wildfire Damage Prompts Calls for<br />

Funding Water System<br />

By Susan Montoya Bryan | Associated Press<br />

ALBUQUERQUE, N.M. (AP) — Dozens of traditional irrigation<br />

systems that supply community farms, gardens and orchards<br />

in northern New Mexico won’t flow with water this spring,<br />

forcing many families to decide whether to risk planting<br />

crops this year with no guarantee of water.<br />

Rural officials testified Tuesday, Feb. 14, before a state Senate<br />

committee, saying the damage done to the acequia system<br />

is a devastating consequence of a historic wildfire that<br />

the U.S. Forest Service sparked last year during a prescribed<br />

burn operation that went awry.<br />

Portions of the earthen canals have been wrecked by postfire<br />

flooding and are choked with debris.<br />

Paula Garcia, who heads the New Mexico Acequia Association,<br />

told lawmakers that the systems are managed by<br />

volunteers and that without resources, it will be impossible<br />

to clean and clear them before the irrigation season begins.<br />

“They are full of silt, sediment, ash, debris and they will not<br />

flow this spring — and that’s endangering a whole way of<br />

life that’s been in our valley for hundreds of years,” said<br />

Garcia, who lives in the shadow of a burn scar that stretches<br />

across more than 530 square miles of the Rocky Mountain<br />

foothills.<br />

Garcia and others testified in support of legislation that<br />

would double the amount of money earmarked annually<br />

to fund community ditch infrastructure and construction<br />

projects. The bill also includes language that would allow<br />

the money to be used for disaster response, recovery, hazard<br />

mitigation, and for meeting matching requirements under<br />

other state and federal programs.<br />

It’s one of a series of bills aimed at addressing what<br />

many lawmakers have described as a water crisis in the<br />

drought-stricken state — which has been complicated by<br />

fallout from the Hermits Peak-Calf Canyon Fire in northern<br />

New Mexico and another blaze that charred more than 508<br />

square miles of the Gila National Forest.<br />

Congress has approved billions of dollars in federal funding<br />

for wildfire recovery in northern New Mexico, but supporters<br />

of the state legislation noted that having a sustainable pot<br />

of money for farmers elsewhere would help fill the gap left<br />

when federal assistance has not been granted.<br />

The New Mexico Legislature also is considering a measure<br />

14<br />

| Chief Engineer<br />

The Hermits Peak-Calf Canyon Fire burns in the mountains near Pecos,<br />

N.M., on Thursday May 25, 2022.<br />

that would clear the way for the state to provide zero-interest<br />

loans to local governments in order to repair or replace<br />

public infrastructure that has been damaged by wildfires.<br />

Even when the Federal Emergency Management Agency is<br />

involved in surveying the damage and decides to dole out<br />

recovery funds, Sen. Pete Campos said New Mexico needs to<br />

have a way to brace for the next flood or the next wildfire.<br />

“We’re trying to make all the resource available for the long<br />

term,” said Campos, whose district includes communities<br />

affected by wildfire.<br />

Another measure that recently unanimously cleared the<br />

Senate Conservation Committee included a $150 million<br />

proposal to create a permanent trust fund that would be<br />

managed by state investment officers. The goal is to establish<br />

a consistent source of revenue for the design, construction,<br />

and restoration of reservoirs and dams statewide.<br />

Supporters estimate that there’s at least an $8 billion need<br />

for water infrastructure improvements statewide.<br />

State Engineer Mike Hamman, New Mexico’s top water official,<br />

told lawmakers that minimal zoning considerations have<br />

allowed for more housing developments to be constructed in<br />

areas where dams were originally designed only to protect<br />

agricultural lands, not homes and lives.<br />

“When we talk about dams, irrigation, infrastructure, what<br />

we have done is neglected our water system overall in the<br />

state and that’s a very hard statement to make,” Campos<br />

said.


Smart Energy Decisions Announces <strong>2023</strong><br />

WISE Award Winners<br />

PORTLAND, Me. (GLOBE NEWSWIRE) — Smart Energy Decisions<br />

(SED), the first Web-based information resource dedicated<br />

to addressing the information needs of large power<br />

customers, recently announced the winners of its second-annual<br />

WISE (Women in Smart Energy) Awards.<br />

“We’re thrilled by the impressive accomplishments of this<br />

year’s WISE Award nominees and winners,” said Debra<br />

Chanil, Editorial and Research Director. “They truly validate<br />

our mission in creating and presenting these awards, which<br />

is to bring attention and acclaim to women who are making<br />

great — and sometimes underrecognized — strides in pushing<br />

forward the energy transition.”<br />

Open to women in commercial, industrial, institutional (higher-ed<br />

and healthcare), and government organizations, the<br />

<strong>2023</strong> WISE Awards sought leaders across seven categories:<br />

Project, Industry Veteran, Rising Star, Innovation, Leadership,<br />

Mentorship and Advocacy.<br />

1. Project, which recognizes women who led or significantly<br />

contributed to a project for her organization or the wider<br />

smart energy industry:<br />

• Project - Commercial/Buildings: Karen Cusmano, Senior<br />

Vice President, Head of Sustainability and ESG (Veris Residential)<br />

• Project - Manufacturing: Kimm Jarden, Global Energy Manager<br />

(The Goodyear Tire & Rubber Company)<br />

• Project - Institutions: Jennifer Malaniuk, Director of Energy<br />

& Sustainability (Richardson Independent School District)<br />

• Project – Government: Annie Secrest, Energy & Water Coordinator<br />

(County of San Luis Obispo)<br />

• Project – Commercial/Retail: Rachel Swanson, Lead Program<br />

Manager – Solar (Target Corporation)<br />

2. Industry Veteran, which recognizes women with more<br />

than 10 years of experience who continue to make a positive<br />

impact on the smart energy industry:<br />

• Tria Case, University Executive Director, Office of Sustainability<br />

and Energy Conservation (City University of New<br />

York)<br />

• Jennifer Daloisio, CEO (Massachusetts Clean Energy Center)<br />

• Abigail Johnson, Executive Director (Virginia PACE Authority)<br />

• Sophia Gluck, ESG & Sustainability Program Manager<br />

(Okta, Inc.)<br />

• Elizabeth King, Performance and Operations Engineer<br />

(Georgetown University)<br />

• Katie Peterson, V2X Programs Manager (General Motors)<br />

4. Innovation, which recognizes a woman who has developed<br />

a new or substantially improved a product, service,<br />

or strategy for her organization or the wider smart energy<br />

industry:<br />

• Alise Porto, VP of Sustainability (Switch)<br />

5. Leadership, which recognizes women with demonstrated<br />

leadership excellence (either within her own organization<br />

or the wider smart energy industry):<br />

• Leadership – Commercial: Kim Strickland, Global Head of<br />

Execution, Energy & Sustainability (Prologis)<br />

• Leadership – Manufacturing: Rebecca Tody, Manager - Energy<br />

Procurement and Reliability (General Motors)<br />

• Leadership – Institution: Ibi Yolas, Vice President, Campus<br />

Planning and Facilities (Pace University)<br />

6. Mentorship, which recognizes a woman with a demonstrated<br />

commitment to mentoring rising women or men in<br />

the smart energy industry:<br />

• Kulsoom Khan, Energy Efficiency Manager (Congebec, Inc.)<br />

7. Advocacy, which recognizes a man for helping to empower<br />

women in their organization and/or in the wider smart<br />

energy industry:<br />

• Doug Yunaska, Director Global Energy & Sustainability<br />

Center of Excellence (Merck & Co., Inc.)<br />

Award winners will be celebrated during a gala dinner at<br />

Net Zero Forum Spring on <strong>March</strong> 16, <strong>2023</strong> at the La Cantera<br />

Resort & Spa in San Antonio, Texas. Winners are also invited<br />

to participate at the event to make new connections, gain<br />

critical industry insights, and spark further accomplishments.<br />

3. Rising Star, which recognizes a woman with less than<br />

10 years of experience in the smart energy industry who is<br />

already making a positive impact:<br />

Volume 88 · Number 3 | 15


News<br />

The Moon Now Could Be Just Right<br />

for Humans, Thanks to Newly Available<br />

Science<br />

WEST LAFAYETTE, Ind. — With temperatures on the moon<br />

ranging from minus 410 to a scorching 250 degrees Fahrenheit,<br />

it’s an understatement to say that humans will need<br />

habitats with heat and air conditioning to survive there long<br />

term.<br />

But heating and cooling systems won’t be effective enough<br />

to support habitats for lunar exploration or even longer trips<br />

to Mars without an understanding of what reduced gravity<br />

does to boiling and condensation. Engineers haven’t been<br />

able to crack this science — until now.<br />

“Every refrigerator, every air conditioning system we have on<br />

Earth involves boiling and condensation. Those same mechanisms<br />

are also prevalent in numerous other applications,<br />

including steam power plants, nuclear reactors and both<br />

chemical and pharmaceutical industries,” said Issam Mudawar,<br />

Purdue University’s Betty Ruth and Milton B. Hollander<br />

Family Professor of Mechanical Engineering. “We have<br />

developed over a hundred years’ worth of understanding of<br />

how these systems work in Earth’s gravity, but we haven’t<br />

known how they work in weightlessness.”<br />

A team of engineers at Purdue led by Mudawar, who is collaborating<br />

with NASA’s Glenn Research Center in Cleveland,<br />

has spent 11 years developing a facility to investigate these<br />

phenomena.<br />

The facility is called the Flow Boiling and Condensation Experiment<br />

(FBCE). Initial designs were tested on Zero Gravity<br />

Corporation’s (Zero-G) weightless research lab, a specially<br />

modified Boeing 727 that flies parabolic maneuvers to create<br />

the reduced gravities on the moon and Mars as well as the<br />

weightless conditions in space.<br />

Following in-flight testing, NASA Glenn and the agency’s<br />

Biological and Physical Sciences Division assisted Mudawar’s<br />

team in creating a smaller version of the experiment to fit<br />

into the Fluids Integrated Rack on the International Space<br />

Station. After passing NASA safety and readiness reviews,<br />

FBCE launched to the space station in August 2021 and has<br />

since helped researchers to begin to unlock the mystery of<br />

how boiling and condensation work in the extreme environments<br />

of space.<br />

These answers are in data the team is collecting from two<br />

sets of FBCE experiments taking place on the station. Last<br />

July, the facility’s first experiment finished gathering all the<br />

data that Mudawar says scientists need to understand how<br />

Issam Mudawar’s research on heat transfer could enable space habitats to<br />

be built in extreme environments like the moon. (Purdue University photo/<br />

John Underwood)<br />

reduced gravity affects boiling. In the coming months, the<br />

equipment for the second experiment will launch to the orbiting<br />

laboratory as part of a Northrop Grumman commercial<br />

resupply services mission for NASA (NG-19) to gather data<br />

on how condensation happens in a reduced gravity environment.<br />

Both experiments making up the facility will remain in orbit<br />

through 2025, allowing the fluid physics community at large<br />

to take advantage of this data.<br />

“We are ready to literally close the book on the whole science<br />

of flow and boiling in reduced gravity,” Mudawar said.<br />

“Astronauts on the moon will need air conditioning systems,<br />

refrigeration systems and many other systems that all require<br />

boiling and condensation. Because of the new understanding<br />

we’ve received from data showing how these phenomena<br />

are influenced by reduced gravity, we are able to provide<br />

guidance into how to size the equipment, how to design it<br />

effectively and how to predict its performance.”<br />

The researchers are preparing a series of research papers<br />

unpacking data the FBCE has collected on the International<br />

Space Station, adding to more than 60 papers they have<br />

published on weightlessness and fluid flow since testing their<br />

facility on Zero-G flights at the beginning of the project.<br />

16<br />

| Chief Engineer


Answering Decades-Old Questions<br />

“The papers we have published over the duration of this<br />

project are really almost like a textbook for how to use boiling<br />

and condensation in space,” Mudawar said. “For more<br />

than 60 years, since the beginning of spaceflight, the field<br />

has known that boiling and condensation would be ideal<br />

for space, but previous attempts to study these concepts in<br />

microgravity hadn’t been successful.”<br />

Each decade the National Academies publishes a report that<br />

guides NASA, the White House and Congress on areas of research<br />

to prioritize for funding over the next 10 years. In the<br />

2011 report, numerous scientists recommended that the role<br />

of gravity in controlling vapor-fluid behavior be considered<br />

as one of those priorities for space exploration. The FBCE<br />

project was created in response to the decadal report.<br />

The farther missions are from Earth, the more likely that the<br />

spacecraft for those missions will need nuclear power. Compared<br />

to other types of processes that enable heating and<br />

cooling in space, boiling and condensation are much more<br />

effective at transferring heat for these nuclear-powered<br />

vehicles and habitats. Boiling and condensation would also<br />

allow heat, ventilation and air conditioning systems to be<br />

more compact and lightweight.<br />

Since the 1970s, Mudawar has been working to make it possible<br />

to use boiling and condensation to tackle energy transfer<br />

and temperature control challenges for a wide range of<br />

systems. Examples include high-temperature turbine systems,<br />

supercomputers, data centers, avionics, hybrid vehicle power<br />

electronics, hydrogen fuel cells, metal alloy heat treating,<br />

particle accelerators and fusion reactors.<br />

The Largest Experiments of Their Kind<br />

According to Mudawar, FBCE is the first set of experiments<br />

to provide data that is extensive and systematic enough for<br />

developing the models engineers need to design all sorts<br />

of space systems using boiling and condensation in reduced<br />

gravity.<br />

“We now have a basis for comparing and contrasting data<br />

for both Earth gravity and reduced gravity in pursuit of<br />

modeling tools that can be applicable to a broad range of<br />

gravities,” Mudawar said.<br />

Mudawar and his students have been developing three sets<br />

of predictive tools over the past 11 years based on FBCE data.<br />

One set of tools puts the data into the form of equations<br />

that engineers can use to design space systems. Another set<br />

identifies fundamental information about fluid physics from<br />

the data, and the third set is computational models of the<br />

fluid dynamics.<br />

All together, these models would make it possible to predict<br />

which equipment designs could operate in lunar and Martian<br />

gravity.<br />

Astronaut Mark Vande Hei assembles components of the Flow Boiling<br />

and Condensation Experiment on the International Space Station. (Photo<br />

courtesy of NASA)<br />

fluid physics research. Between February and July last year,<br />

the facility successfully conducted 234 tests, yielding nearly<br />

3,800 data points and an equal number of high-speed video<br />

records.<br />

More than 35 engineers and technicians from different<br />

teams across NASA Glenn have worked on this project, helping<br />

turn design concepts from Mudawar and his students<br />

into a facility that could be installed into the space station.<br />

These teams included Glenn’s FBCE Engineering, Safety and<br />

Mission Assurance, Science, Software, and Technician teams,<br />

and Fluids and Combustion Facility Operations teams.<br />

Fifteen past and current Purdue PhD students have assisted<br />

Mudawar on all aspects of collaborative work with NASA.<br />

Two Purdue doctoral candidates, V.S. Devahdhanush and<br />

Steven Darges, assisted in monitoring the experiments on<br />

the space station via a dedicated workstation set up at Purdue.<br />

The Purdue team also provided recommendations for<br />

refinement of operating conditions for subsequent tests to<br />

continuously improve science yield per test.<br />

Data from the FBCE would benefit not only space systems,<br />

but also technology on Earth. Using lessons they learned<br />

about boiling from this data, Mudawar and his team invented<br />

a new charging cable design for electric vehicles that<br />

would allow them to charge in less than five minutes. Today’s<br />

most advanced charging cables take more than 20 minutes<br />

to charge an electric vehicle. A patent application for this<br />

fast-charging cable invention has been filed through the<br />

Purdue Research Foundation Office of Technology Commercialization.<br />

“The amount of data coming out of the FBCE is just absolutely<br />

enormous, and that’s exactly what we want,” Mudawar<br />

said.<br />

FBCE is NASA’s largest and most complex experiment for<br />

Volume 88 · Number 3 | 17


News<br />

New AD30 Goes to Work After<br />

Complicated Mine Transfer Process<br />

A lot goes into putting a large piece of equipment to work<br />

in a mine site — from selecting the ideal machine for the job<br />

and shipping it via land or sea, to assembling it and commissioning<br />

it on site.<br />

When the mine is underground, the process can get even<br />

more complicated — especially when it’s located 630 feet below<br />

the surface and accessible only by a shaft measuring 60<br />

by 70 inches. The only way to get equipment into the mine is<br />

to disassemble, lower and reassemble it underground.<br />

But after the successful commissioning of three Cat® R1600<br />

underground loaders over the last decade, U.S. Gypsum’s<br />

(USG) Sperry mine in Iowa, USA, didn’t hesitate to add<br />

another large piece of Cat equipment to its underground<br />

loading and hauling fleet — this time a Cat AD30 underground<br />

truck.<br />

Just as it did five years prior, U.S. Gypsum relied on Altorfer<br />

Cat, the Cat dealer serving a three-state region that includes<br />

the Sperry location near Mediapolis, Iowa. In fact, several<br />

of the Altorfer team members responsible for the first mine<br />

transfer were also on hand for this one, including sales representative<br />

Jeff Krug and field technician Chris Wolf.<br />

“Altorfer and United States Gypsum have had a relationship<br />

for many years, starting with surface equipment,” recalls<br />

Krug. “When the opportunity to offer Cat mining solutions<br />

for their underground equipment materialized, the mine<br />

quickly realized there were many of the same components in<br />

the underground machines as on the surface. Parts availability<br />

and a strong service partnership made it much easier for<br />

them to switch to Cat machines.”<br />

Providing an Important Mineral<br />

Since 1959, the underground Sperry operation has produced<br />

gypsum, an important mineral for a variety of products. The<br />

mine produces over 650,000 tons of raw gypsum annually.<br />

Most of the mine’s gypsum is used in the on-site manufacturing<br />

plant, where USG makes Sheetrock® brand wallboard.<br />

Gypsum also has medicinal and agricultural uses.<br />

The room and pillar mine has an average ceiling height of<br />

about 10 feet. Gypsum is mined using the drill and blast<br />

method, then the rock is hauled to the mine’s crusher.<br />

“The physical size of the mine has always been a limiting factor<br />

for selection of mobile equipment,” says Dennis Hollingsworth,<br />

former Mine General Foreman. “When Cat started<br />

producing more underground equipment, it created a new<br />

choice for us — first with the R1600s, and now the AD30.”<br />

18<br />

| Chief Engineer<br />

Following a Well-Thought-Out Process<br />

After the successful implementation of Sperry’s R1600 fleet,<br />

Altorfer developed best practices for the mine transfer process<br />

that were shared with other dealers around the world.<br />

Taking advantage of those lessons learned, the Altorfer team<br />

spent several weeks planning and collaborating with the<br />

Sperry team before beginning the AD30 transfer.<br />

First, the AD30 arrived at Altorfer’s Cedar Rapids, Iowa, facility,<br />

where it was adapted to the specific requirements of the<br />

mine. The bed was removed and modified so it could meet<br />

the 6-foot height requirement for loading. In addition, tires<br />

were replaced with a lower profile tire to meet the maximum<br />

height requirement of the mine.<br />

Finally, the machine arrived on the surface of the Sperry<br />

mine. On a cold November day, with the temperature dipping<br />

below -2 degrees F, the technician team got to work.<br />

Joining Wolf were two Sperry employees who also worked<br />

on the R1600 mine transfers: mine maintenance supervisor<br />

Doug Edle and technician A.J. Kuisle.<br />

“Taking the machine apart is the most important part of the<br />

process,” says Wolf. “You need to remove things in a precise<br />

order, be two to three steps ahead and have a plan for keeping<br />

track of everything.”<br />

The team removed the rear axle and all the cooling lines and<br />

wiring harnesses from the rear frame, then separated the<br />

rear frame from the front frame. Then they tackled the front<br />

frame, removing the cab, engine transmission and front axle<br />

and lowering them into the mine. Next was the removal of<br />

the fire suppression system and wiring harnesses, as well as<br />

hoses and valves.<br />

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When Cat began producing the AD30, it was an ideal choice for underground work at the Sperry mine.<br />

Once everything was removed from the front frame, the<br />

team welded on fixtures they would use to line up the frame<br />

pieces for reassembly. Then the cutting began, with oxyacetylene<br />

torches and an air arc being used to cut the frame into<br />

smaller pieces that would fit down the shaft.<br />

Once all the pieces and parts were down the shaft, the AD30<br />

was cleaned, and the welding team put the frame back together.<br />

Then Wolf and Kuisle got busy reassembling the rest<br />

of the machine.<br />

“It took about 3 weeks to get it back together and running,”<br />

said Wolf. “We were very particular to make sure that everything<br />

was assembled correctly, that there were no hoses or<br />

wires rubbing. Then we started it up and installed the bed<br />

and made sure everything was working correctly.”<br />

Hollingsworth is proud of the teamwork involved in the<br />

machine transfer. “Getting new equipment underground<br />

has always been a challenge,” he says “Bringing a new piece<br />

of equipment underground and re-assembling it has always<br />

been a process that our mechanics take pride in being able<br />

to accomplish. Chris Wolf has a been a part of that process<br />

four times now, and I think, feels the same way. He has done<br />

a great job helping with the teardown and reassembly of all<br />

4 Cat machines.”<br />

Putting a New Machine to Work<br />

Altorfer’s role in the life of the new AD30 didn’t stop once<br />

the machine was assembled underground. In fact, it was<br />

just beginning. Before handing off the keys, the team took<br />

it for a test drive. “We drove it through the mine to make<br />

sure it would fit everywhere it needed to go. We went to the<br />

north and south crushers and made sure it could successfully<br />

dump at either place.” When the testing was complete, Wolf<br />

provided training to the employees who would be operating<br />

the new truck.<br />

“The training process went well,” says Hollingsworth. “Chris<br />

came in on both shifts and trained all of the operators. It’s<br />

something we’ve come to expect from Altorfer that we don’t<br />

typically get from other manufacturers.”<br />

And finally, about 4 ½ weeks after the mine transfer process<br />

began, the AD30 went to work.<br />

Hollingsworth said the mine’s satisfaction with its Cat R1600s,<br />

the long life and rebuildability of Cat machines, and the<br />

quality of Altorfer’s service all contributed to the decision<br />

to purchase the AD30. And they haven’t been disappointed.<br />

“The AD30 has been a great addition to the mine fleet,” he<br />

says. “The truck is running great. The operators took to it<br />

quickly. They like the way it drives and performs.”<br />

Just like Sperry mine’s other Cat equipment, the new machine<br />

will be supported throughout its life by Altorfer, with<br />

more new Cat machines continuing to join the mine’s fleet in<br />

the years to come.<br />

This article was originally published on The Cat Blog at<br />

altorfer.com.<br />

Volume 88 · Number 3 | 19


News<br />

Weil-McLain® Upgrades ECO® Tec Series<br />

2 with Multi-Boiler Functionality<br />

BURR RIDGE, Ill. — WM Technologies, LLC, North America’s<br />

leading boiler manufacturer, makes multi-boiler functionality<br />

control easier with the introduction of the Weil-McLain<br />

ECO Tec Series 2 high-efficiency residential boiler. Featuring<br />

the same components, design advantages, features and<br />

accessories as the original ECO Tec unit, the Series 2 features<br />

integrated control software that allows for multiple boiler<br />

configurations without the need for a third-party control<br />

component.<br />

“With an optional multi-boiler wiring kit, users can connect<br />

and operate up to eight high-efficiency ECO Tec boilers<br />

simultaneously to satisfy the needs of larger structures like<br />

homes or apartment buildings,” said Mike Boyd, product<br />

manager with Weil-McLain. “Having complete control over<br />

the system also means there is no need to add expensive<br />

external sequencing control software to initiate, interrupt or<br />

terminate boiler commands.”<br />

Another defining feature of the Series 2 is its compatibility<br />

with the Weil-McLain ProTools App via Bluetooth®,<br />

which allows contractors and technicians to view operational<br />

logs that provide trending data for monitoring system<br />

performance and detailed information for potential fault<br />

conditions. The connected “at boiler” features include a<br />

user-friendly dashboard, fault and warning lookup, software<br />

update options and a “clone to phone” setting that can copy<br />

settings from one boiler to another to make installation<br />

easier.<br />

“Following in the footsteps of the original ECO Tec, the<br />

Series 2 offers superior performance and energy-efficient<br />

comfort home heating,” Boyd said. “Featuring touchscreen<br />

control for multizone and other advanced capabilities, contractors<br />

will appreciate the ease of installation, use and service<br />

while homeowners enjoy targeted warmth and comfort<br />

when and where they need it.<br />

“As the busy heating season continues, contractors will<br />

appreciate ECO Tec’s multi-boiler functionality and connectivity<br />

to the ProTools App — both designed to make their jobs<br />

easier,” Boyd added.<br />

Designed to meet the demanding needs of residential<br />

replacement applications, the ECO Tec Series 2 features<br />

a 95-percent AFUE rating and is among the most energy<br />

efficient residential boilers on the market today. It features a<br />

long-lasting stainless steel fire tube heat exchanger, built-in<br />

zone control and heating system presets, and is available<br />

in four heat-only sizes ranging from 80-199 MBH and three<br />

combi-version sizes of 110, 150 and 199 MBH. Additionally, it<br />

is versatile in its placement options as the wall-mount design<br />

Weil-McLain’s ECO-Tec Series 2 boilers feature integrated control software,<br />

allowing for multiple boiler configurations without a third-party control.<br />

frees up valuable floor space while an optional pedestal can<br />

be used for floor-standing installations.<br />

Other key features of the ECO Tec Series 2 include:<br />

• Unity 2.0 control equipped with 10 preloaded system-type<br />

options and a guided setup wizard<br />

• Up to 10:1 turndown ratio that self-adjusts to minimize<br />

fuel usage<br />

• Low NOx emission certified<br />

• NSF/ANSI 372 certified domestic hot water components<br />

• Built-in energy-saving ECM circulator to conserve energy<br />

• Built-in zone control that can operate up to 4 circulators<br />

(plus internal)<br />

• Natural- or propane-gas capable<br />

• Multiple venting options for different home styles and<br />

buildings<br />

To learn more about the new ECO Tec Series 2 high-efficiency<br />

residential boiler, visit<br />

https://www.weil-mclain.com/full-line or locate a Weil-McLain<br />

regional sales office at<br />

www.weil-mclain.com/en/weil-mclain/about-us/locations/. For<br />

more information about the Weil-McLain ProTools App, visit<br />

www.weil-mclain.com/protools or download the app via the<br />

App Store.<br />

20<br />

| Chief Engineer


Danfoss to Build New Compressor and<br />

Sensor Factory to Match Growing North<br />

American Demand<br />

Danfoss is witnessing tremendous growth in demand for<br />

cooling technology from the United States market, and is<br />

announcing the construction of a new compressor and sensor<br />

manufacturing facility in Apodaca, Mexico. The new expansion<br />

will produce medium- and large-scroll compressors,<br />

pressure sensors for HVAC/R, and A2L leak detection sensors<br />

for residential and commercial air conditioning and refrigeration.<br />

The facility is expected to be ready by the end of<br />

2024, starting with a capacity for 100,000 compressor units,<br />

1.6 million pressure sensors, and 1 million A2L leak detection<br />

sensors.<br />

This move is a part of the Danfoss ESG (Environmental, Social,<br />

Governance) strategy to offer localized production for<br />

customers. By expanding the global footprint of production,<br />

Danfoss is also securing supply chain flexibility and security<br />

for the future.<br />

Danfoss is ramping up production to match the needs of the market for<br />

energy-efficient cooling technology, building a new manufacturing facility<br />

in Apodaca, Mexico.<br />

“We are really proud to launch production in Mexico to<br />

increase our support to the market,” says Fabio Klein, Senior<br />

VP Scrolls and Reciprocating Compressors, “Our Commercial<br />

Compressors unit is a significant growth journey, and this<br />

move will take us one step closer.”<br />

“It is exciting to get even closer to our American customers<br />

and support them helping improve efficiency and safety of<br />

their cooling systems with a regionalized supply chain,” says<br />

Bert Labots, Vice President Sensing Solutions.<br />

Danfoss Commercial Compressors is a leading compressor<br />

manufacturer of fixed-speed scrolls, inverter scroll solutions<br />

with prequalified drives, reciprocating compressors, condensing<br />

units, and centrifugal oil-free Turbocor compressors.<br />

These technologies are used in a variety of applications in<br />

the air conditioning, refrigeration, and heat pump markets<br />

globally.<br />

Danfoss Sensing Solutions offers an extensive portfolio of advanced<br />

sensor technologies and application expertise, to help<br />

the industries and people we serve to embrace a digital-focused<br />

future with industry-leading know-how, world-class<br />

support, and sensors that enable a connected and sustainable<br />

future.<br />

Preservation Services, Inc. is one of Chicago’s most unique and capable<br />

commercial roofing contracting companies, providing complete solutions since<br />

1992. We are members in good standing with Local 11 United Union of Roofers,<br />

Waterproofers, and Allied Workers.<br />

815-407-1950<br />

preservationservices.com<br />

Preservation Services, Inc. Preservation Services, Inc. psiroofing_inc<br />

Volume 88 · Number 3 | 21


News<br />

PolyMet Mine in Minnesota Becomes<br />

NewRange Copper Nickel<br />

By Steve Karnowski | Associated Press<br />

ST. PAUL, Minn. (AP) — PolyMet Mining and Teck Resources<br />

finalized a joint venture Wednesday to complete the copper-nickel<br />

mine that PolyMet has been developing in northeastern<br />

Minnesota, and the partnership hopes to eventually<br />

build a separate mine next door in an even larger ore body<br />

that Teck controls.<br />

The long-planned PolyMet mine near Babbitt will now be<br />

known as NewRange Copper Nickel, the name of the 50-50<br />

joint venture. Combined, the joint venture’s mineral resources<br />

are more than quadruple the size of what PolyMet had on<br />

its own.<br />

Under the newly closed deal, NewRange now controls about<br />

half of the known copper, nickel, cobalt and platinum-group<br />

metal reserves in the geological formation known as the Duluth<br />

Complex, one of the world’s largest untapped resources<br />

of the critical minerals.<br />

“Successful closing of the joint venture moves NewRange<br />

Copper Nickel to the forefront of responsible development<br />

of American-sourced critical minerals for the manufacture<br />

of clean energy and clean transportation technologies such<br />

as battery storage, wind and solar generation and electric<br />

vehicles,” Jon Cherry, PolyMet chairman, president and CEO,<br />

said in a statement.<br />

Environmental groups that have long fought PolyMet raised<br />

concerns when initial plans for the joint venture were announced<br />

last summer, saying it potentially could lead to even<br />

bigger threats to the water-rich region. But NewRange says<br />

it will be a conscientious steward of the area’s water, air and<br />

natural resources.<br />

The name NewRange pays homage to the mining heritage of<br />

northeastern Minnesota’s Iron Range. The joint venture’s first<br />

task is to bring the open pit mine that PolyMet had been developing<br />

in its NorthMet ore body over the finish line. That<br />

project remains on hold because three key permits, which<br />

were issued over four years ago, are still tied up in challenges<br />

in courts and regulatory agencies. Because of those,<br />

NewRange still isn’t projecting a date for major construction<br />

to begin.<br />

Environmentalists have opposed the mine because the copper<br />

and nickel in the Duluth Complex are bound up in sulfide<br />

minerals that can leach sulfuric acid when exposed to water<br />

and air. For that reason, President Joe Biden’s administration<br />

is trying to kill another proposed mine nearby, Twin Metals<br />

near Ely, which sits in a watershed that flows into the pristine<br />

22 | Chief Engineer<br />

Boundary Waters Canoe Area Wilderness. While the administration<br />

last year committed itself to expanding domestic<br />

sources of critical minerals for electric vehicles and renewable<br />

energy, it says the Boundary Waters merit special protections.<br />

The joint venture controls both the NorthMet deposit and<br />

Teck’s Mesaba deposit a few miles to the east. The lower-profile<br />

Mesaba project hasn’t progressed past the exploratory<br />

stages. NewRange plans further studies. A formal proposal<br />

for the envisioned open pit mine would have to go through<br />

a full environmental review and permitting process. That<br />

process would take at least several years. It hasn’t been<br />

decided whether a mine at the Mesaba site would use the<br />

former LTV Steel processing plant near Hoyt Lakes that will<br />

handle NorthMet’s ore.<br />

The combined indicated and inferred resources of the two<br />

deposits adds up to nearly 4.8 billion tons — over 1.1 billion<br />

tons from NorthMet and over 3.6 billion tons from Mesaba,<br />

the companies said.<br />

While the NorthMet deposit is in a watershed that eventually<br />

flows into Lake Superior, the Minnesota Center for Environmental<br />

Advocacy has pointed out that the Mesaba ore body<br />

sits mostly in the Boundary Waters watershed, like Twin Metals.<br />

But unlike Twin Metals, the Mesaba mineral rights leases<br />

are from the state, not the federal government.<br />

Also in the early stages is the proposed Talon Metals mine<br />

near Tamarack, which has a deal to supply nickel to electric-carmaker<br />

Tesla Inc. It’s about 90 miles to the southwest,<br />

in the Mississippi River watershed. Talon plans to submit its<br />

application to kick off the review process in the next few<br />

weeks.<br />

Both St. Paul-based PolyMet Mining Corp. and Vancouver,<br />

British Columbia-based Teck Resources Ltd. will remain<br />

publicly traded companies listed on both the New York and<br />

Toronto Stock Exchanges. PolyMet’s majority shareholder is<br />

Swiss commodities giant Glencore, which owns 71 percent<br />

of its common stock plus rights to acquire 78 percent. Teck’s<br />

largest shareholder is the China Investment Corp., the sovereign<br />

wealth fund of the Beijing government, with a 10-percent<br />

stake.<br />

Tannice McCoy, who had been Teck’s Mesaba project manager<br />

since 2018, will be general manager of NewRange,<br />

responsible for day-to-day operations. Cherry will remain<br />

chairman, president and CEO of PolyMet and will chair the<br />

management committee of the joint venture.


MissionGO and Valmont® Team Up for<br />

Infrastructure Inspections<br />

BALTIMORE (GLOBE NEWSWIRE) — MissionGO, Inc. and<br />

Valmont® recently announced their service partnership and<br />

mutual efforts toward a stronger infrastructure system utilizing<br />

aerial solutions including uncrewed aircraft for inspections.<br />

With identical values and goals of improving utility —<br />

from bridges to power lines — MissionGO and Valmont look<br />

forward to using UAS infrastructure inspections to improve<br />

peoples’ lives.<br />

Valmont currently serves customers across six continents and<br />

in more than 100 different countries in creating vital infrastructure<br />

that helps keep roadways safer, connects communities,<br />

and enables a more resilient and reliable power grid.<br />

Their work in renewable energy helps generate cleaner, more<br />

sustainable power. Their focus is not just on maintaining current<br />

infrastructure, but also innovating and actively pursuing<br />

a future in which infrastructure not only supports communities<br />

but empowers them. Valmont product lines include<br />

Utility, Lighting and Transportation, Telecom, Solar, Coatings,<br />

Irrigation and Ag Tech.<br />

MissionGO is currently servicing one of the largest UAS inspection<br />

contracts in the world and has a proven track record<br />

for the highest standards of inspection work and results.<br />

The team focuses on delivering high-quality and data-rich<br />

information at a fraction of the cost and time of traditional<br />

manual inspection services. At MissionGO, the number-one<br />

priority is always safety. Doing the job is not just enough —<br />

MissionGO delivers on the guarantee of a job done right,<br />

well and safely.<br />

The team will work together on infrastructure inspections<br />

across the United States. From visual inspections to LiDAR<br />

work, MissionGO and Valmont are bringing together the best<br />

in efficiency and safety.<br />

MissionGO and Valmont recently announced a service partnership agreement<br />

to work together toward a stronger infrastructure through the use of<br />

aerial inspections.<br />

Volume 88 · Number 3 | 23


News<br />

EPA Moves to Restore Rule on Mercury<br />

From Power Plants By Drew Costley | AP Science Writer<br />

WASHINGTON (AP) — The Environmental Protection Agency<br />

on Friday, Feb. 17, reaffirmed the basis for a rule that requires<br />

“significant reductions” in mercury and other harmful<br />

pollutants from power plants, reversing a move late in<br />

former President Donald Trump’s administration to roll back<br />

emissions standards.<br />

The EPA said it found it “appropriate and necessary” to<br />

regulate emissions of toxic air pollution under the Clean Air<br />

Act, setting the stage to restore protections enacted when<br />

President Barack Obama’s EPA issued the Mercury and Air<br />

Toxics Standards.<br />

“For years, Mercury and Air Toxics Standards have protected<br />

the health of American communities nationwide, especially<br />

children, low-income communities, and communities of<br />

color who often and unjustly live near power plants,” EPA<br />

Administrator Michael Regan said in a statement. “This<br />

finding ensures the continuation of these critical, life-saving<br />

protections while advancing President Biden’s commitment<br />

to making science-based decisions and protecting the health<br />

and wellbeing of all people and all communities.”<br />

The move is in line with a larger push by the EPA under<br />

President Joe Biden to restore the numerous federal environmental<br />

protections that were rolled back by Trump’s administration,<br />

like reinstating rigorous environmental reviews<br />

for large infrastructure projects, protecting thousands of<br />

waterways and preserving endangered species.<br />

Coal-fired power plants are the largest single manmade<br />

source of mercury pollutants, which enter the food chain<br />

through fish and other items that people consume. Mercury<br />

can affect the nervous system and kidneys; the World Health<br />

Organization says fetuses are especially vulnerable to birth<br />

defects via exposure in a mother’s womb.<br />

“The concern largely is the brain development of young<br />

children ... and also [it] has effects on adults that contributes<br />

to heart attacks. It’s a highly toxic substance,” Charles<br />

T. Driscoll, an environmental scientist at Syracuse University<br />

who studies mercury pollution, said.<br />

Public health professionals and environmentalists praised the<br />

restoration of the Obama-era rule, saying it protects Americans,<br />

especially children, from some of the most dangerous<br />

forms of air pollution. But many also said the administration<br />

could go further by requiring even greater reductions in<br />

toxic air pollution from power plants.<br />

those living near power plants,” said Georges C. Benjamin,<br />

executive director of the American Public Health Association.<br />

Michael Panfil, an attorney for the Environmental Defense<br />

Fund, also urged the Biden administration to strengthen the<br />

protections, but said the restoration of the rule “should be a<br />

relief to all Americans.”<br />

Most coal-fired power plants have already made upgrades to<br />

their facilities required when the regulation first went into<br />

effect in 2012. The Edison Electric Institute, a lobbying group<br />

that represents investor-owned electric companies, thanked<br />

the EPA for restoring the rule.<br />

“EEI’s member companies, and the electric power industry<br />

collectively, have invested more than $18 billion to install<br />

pollution control technologies to meet these standards,”<br />

Tom Kuhn, president of the lobbying firm, said in a statement.<br />

“Since 2010, our industry has reduced its mercury<br />

emissions by more than 91 percent, and we have seen a significant<br />

change in our nation’s energy mix, which is getting<br />

cleaner and cleaner every day.”<br />

Democratic Sen. Tom Carper of Delaware, the chairman of<br />

the Senate Environment and Public Works Committee, said<br />

the announcement resolves whether the EPA should regulate<br />

mercury and other toxic air pollution.<br />

“When the previous administration chose to remove the<br />

legal underpinnings of the MATS rule, they ignored the irrefutable<br />

science on the devastating impacts that mercury has<br />

on children’s health,” Carper said.<br />

But Sen. Shelley Moore Capito of West Virginia, the committee’s<br />

ranking Republican, warned the rule is part of Biden’s<br />

goal “to shut down American coal plants.”<br />

“We’ve experienced the damage these regulations have<br />

done across our country, including in West Virginia,” Capito<br />

said.<br />

The Associated Press Health and Science Department receives<br />

support from the Howard Hughes Medical Institute’s Science<br />

and Educational Media Group. The AP is solely responsible<br />

for all content.<br />

“Retaining these protections is a critical first step; we now<br />

urge EPA to strengthen them. We need stronger standards<br />

to protect all communities from these pollutants, especially<br />

24<br />

| Chief Engineer


Georgia Nuclear Plant Again Delayed at<br />

Cost of $200M More By Jeff Amy | Associated Press<br />

ATLANTA (AP) — Georgia Power Co. has again delayed the<br />

projected startup for two new units at its Vogtle nuclear<br />

power plant near Augusta, saying its share of the costs will<br />

rise by an additional $200 million.<br />

Southern Co., the utility’s Atlanta-based parent, announced<br />

the delays and higher costs on Thursday, Feb. 16, as it announced<br />

its yearly corporate earnings for 2022.<br />

Georgia Power says Unit 3 could now begin commercial operation<br />

in May or June, pushing back from the most recent<br />

deadline of the end of April. The company also now says<br />

Unit 4 will begin commercial operation sometime between<br />

this November and <strong>March</strong> 2024. The company previously has<br />

promised commercial operation of Unit 4 by the end of <strong>2023</strong><br />

at the latest. When complete, the two units will be the first<br />

entirely new U.S. reactors in decades.<br />

Georgia Power wrote off $201 million in additional costs on<br />

its earning statement, reflecting increased costs.<br />

Despite the Vogtle delays, Southern Co. still announced<br />

strong revenue and profits. The company reported profits of<br />

$3.5 billion for the year, or $3.28 per share.<br />

The total cost of the project to build a third and fourth<br />

reactor at Vogtle will cost all its owners more than $30 billion.<br />

Georgia Power owns 45.7 percent of the project, while<br />

Oglethorpe Power Corp. owns 30 percent, the Municipal<br />

Electric Authority of Georgia owns 22.7 percent and the city<br />

of Dalton owns 1.6 percent.<br />

Georgia Power had already pushed back the startup of Unit<br />

3 by a month after it discovered that a pipe that is part of a<br />

critical backup cooling system was vibrating during startup<br />

testing. Construction workers had failed to install supports<br />

called for on blueprints. Those supports have now been<br />

installed, the company said, but Southern Co. Chairman and<br />

CEO Tom Fanning told investors that “we found a few additional<br />

issues to address.”<br />

The utility said the Unit 3 reactor is now likely to reach a<br />

self-sustaining nuclear reaction, a stage called criticality, in<br />

<strong>March</strong> or April. That’s the last major waypoint before commercial<br />

operation.<br />

The company said it was also pushing back its completion<br />

dates for Unit 4, citing slower-than-planned testing.<br />

Georgia Power says it will now spend a projected $10.6 billion<br />

on construction costs, not counting some financing costs.<br />

That’s projected to include $407 million in costs that Georgia<br />

Power has assumed from the other owners, after all three<br />

A nuclear reactor and two cooling towers are shown at Georgia Power’s<br />

Plant Vogtle nuclear power plant Friday, Jan. 20, <strong>2023</strong>, in Waynesboro, Ga.<br />

sued to force the company to honor a cost-sharing agreement.<br />

Georgia Power has settled its lawsuit with MEAG, but<br />

the suits with Oglethorpe and Dalton are still ongoing. The<br />

company warned it could have to pay those two co-owners<br />

another $345 million in the dispute.<br />

Ratepayers at Georgia Power and some cooperatives served<br />

by Oglethorpe are already paying for Vogtle, and most electric<br />

customers in Georgia, as well as in parts of Alabama and<br />

Florida, eventually will be charged.<br />

The effects of the further delay on ratepayers are unclear.<br />

Georgia Power has signaled it may not request to be repaid<br />

for more than $7.3 billion in capital costs and about $400<br />

million in financing, but could ask for more. The Georgia<br />

Public Service Commission, a five-member elected body that<br />

sets rates for Georgia Power’s 2.7 million customers, could<br />

approve even less spending. Georgia Power must prove any<br />

capital costs above $5.68 billion were prudently spent.<br />

Some increased costs will be passed through to municipal<br />

utilities served by MEAG. Because they dispute that they owe<br />

any more costs for Vogtle, Oglethorpe and Dalton customers<br />

might not see further increases because of the delay.<br />

A third and a fourth reactor were approved for construction<br />

at Vogtle by the Georgia Public Service Commission in<br />

2009, and the third reactor was supposed to start generating<br />

power in 2016. The cost of the third and fourth reactors was<br />

originally supposed to be $14 billion.<br />

Volume 88 · Number 3 | 25


News<br />

5 Tips to Solve Industrial Facility<br />

Workstation Space Constraints<br />

Many industrial manufacturing facilities expand their capacity<br />

by retrofitting existing spaces. However, expansion can<br />

crowd existing facilities, leaving less room for critical computing<br />

platforms and key performance indicator (KPI) visualization<br />

displays. Without sufficient control equipment, current<br />

processes can be challenged to meet critical quality standards<br />

and productivity can lag.<br />

Fortunately, a variety of innovative space-saving options are<br />

now available that can help industrial facilities make the<br />

most effective use of virtually every square inch of usable<br />

space for computing and data analytics platforms, including<br />

hallways, production areas, and cleanrooms.<br />

Paul Shu of ARISTA Corporation, a leading provider of computing<br />

platforms and visualization display products for harsh<br />

industrial environments, offers five tips to manufacturers<br />

who need to maximize their use of space within constrained<br />

facilities.<br />

The company’s broad array of ruggedized products includes<br />

standard and custom solutions like thin clients, panel PCs,<br />

ruggedized touch displays, keyboard, video monitor and<br />

mouse (KVM) solutions, as well as mobile and operator workstations.<br />

Tip 1 – Increase Flexibility With a Pendant Arm Mount<br />

When industrial operator workstations are required within<br />

tight confines, highly flexible stainless steel pendant arm<br />

designs can save a significant amount of space, according to<br />

Shu. With this option, the screen and connected keyboard<br />

are suspended by a pendant arm that is mounted to the<br />

wall. When needed, the user can extend, rotate, and swivel<br />

the workstation into the ideal position. When data entry is<br />

completed, the workstation can be pushed back against the<br />

wall, out of the way.<br />

“Today, space-efficient, pendant arm, 360° double-joint<br />

[single-screen] and triple-joint [dual-screen] designs make<br />

wall-flush installation, folding, and workstation retraction<br />

easy tasks,” says Shu. “The angle of the screen or keyboard<br />

in some models can be adjusted to accommodate operators’<br />

various heights and specific requirements. This enables comfortable<br />

workstation operation over an extended period.”<br />

Tip 2 – Take Advantage of Wall-Recessed Workstations in<br />

Hallways<br />

Mobile workstations are increasingly popular in industrial manufacturing<br />

environments since the units can be used where needed and then moved<br />

out of the way.<br />

When installing workstations in hallways or other space-constrained<br />

areas, wall-recessed units are the perfect solution.<br />

According to Shu, 15-, 17-, 19- and 21.5-inch touchscreen displays<br />

can be fully recessed into a wall to allow greater clear-<br />

26 | Chief Engineer<br />

ance. There is even an option for a 55-inch large-format 4K<br />

display workstation with Quad View display so operators can<br />

visualize KPIs and take full control of the production data.


“Recessed workstation mounts should be utilized when hallways<br />

are employed for operational control while allowing<br />

maximum walking space,” says Shu.<br />

The pendant arm can be utilized for a keyboard in hallways.<br />

For use in tighter spaces, the company offers a wall-mount<br />

option, in which a hinged keyboard support stand with a<br />

sliding brace releases from the wall. It folds back virtually<br />

level with the wall when not in use. A lockable utility tray<br />

that extends from the keyboard stand also enables the use<br />

of a full-size computer mouse and pad (viewable at www.<br />

youtube.com/watch?v=ZPBaC7AcUjw&t=16s).<br />

Shu advises that a fanless cooling design should be implemented<br />

in wall-recessed models to ensure that the workstations<br />

operate stably and reliably. The compact design<br />

does not utilize bulky fans yet lowers the system’s operating<br />

temperature.<br />

Tip 3 – Install Wall, Pedestal or Ceiling Mounts to Suit Specific<br />

Space Requirements<br />

Depending on the available space, wall, pedestal, and ceiling<br />

mounts can all play a role in better utilizing certain manufacturing<br />

facility configurations. Shu notes that wall mounts<br />

come in several types and configurations, including fixed and<br />

adjustable height.<br />

Computing systems can be mounted to walls using a VESA<br />

Mounting Interface. With a floor-mounted pedestal mount,<br />

the workstation is situated on a compact platform supported<br />

by a stainless-steel column that occupies very little space.<br />

Ceiling mounts, as the name suggests, support the workstation<br />

and monitor from above, leaving the floor fully open for<br />

storage, production, or other uses.<br />

Tip 4 – Take Advantage of Mobile Workstations in Any Available<br />

Space<br />

Mobile workstations are increasingly popular in industrial<br />

manufacturing environments since the units can be used<br />

where needed and then moved out of the way. In addition,<br />

mobile workstations enable rapid and easy reorganization<br />

of the work environment and process flow for more flexible<br />

management.<br />

“One mobile workstation can replace multiple fixed workstations,<br />

and there are no installation costs,” Shu suggests.<br />

“Wireless connections allow for direct communication with<br />

manufacturing execution systems, electronic batch records<br />

(EBR), SOP, ERP and other back-end systems.”<br />

To be truly mobile, ARISTA designed a wireless, portable<br />

system that operates on a heavy-duty lithium battery that allows<br />

the workstation to function seamlessly and uninterruptedly<br />

while in motion. The battery can last for several shifts<br />

before requiring a recharge, enabling full non-stop mobile<br />

operation over a 24-hour period.<br />

uninterrupted wireless communication in all corners of the<br />

factory or laboratory. In addition, most advanced industrial<br />

manufacturing facilities today have Wi-Fi-based system backbones<br />

connected to legacy subsystems, meaning the workstation<br />

can communicate directly with the facility’s server.<br />

“With no cables to be disconnected, managed, and reconnected,<br />

and with no break in any live or critical connections<br />

to re-establish, manufacturers can save time and significantly<br />

increase productivity,” says Shu.<br />

The portable systems are completely enclosed and therefore<br />

fully compliant from a regulatory standpoint, which is essential<br />

for sensitive production environments. Eliminating the<br />

wires means removing integrity compromises and contamination<br />

caused by connecting and reconnecting systems to move<br />

the workstation. Each unit can do everything a stationary<br />

system can do while remaining mobile, which reduces both<br />

infrastructure cost and deployment complexity over a deskbased<br />

system.<br />

Tip 5 – Custom Solutions When All Else Fails<br />

When standard catalogue options are insufficient, custom<br />

solutions can be required to fit into tight spaces or hallways.<br />

To do this, the equipment must often be customized as to<br />

the size, inputs, communication connections, mounting, battery<br />

types, and other factors.<br />

Although the leading process automation equipment providers<br />

offer computing solutions, the options are limited. In<br />

addition, they are not typically flexible enough to provide<br />

custom computing system component solutions since this is<br />

not their core competency.<br />

“Most providers offer basic monitors and workstations, but<br />

if there are specific space constraints or other design changes,<br />

they are not able to create new solutions or make minor<br />

changes to existing products,” says Shu.<br />

In contrast, ARISTA has serviced industrial manufacturers for<br />

more than 10 years and developed a broad range of products<br />

during this time. The company has a strong track record and<br />

capability to customize products to meet necessary process<br />

specifications.<br />

“If there are unique requirements due to space constraints,<br />

we meet with the manufacturer to fully understand the<br />

situation and design a solution,” says Shu. “In six to eight<br />

months, we can deliver the first articles for approval, and<br />

begin production of the equipment.”<br />

For more information, contact ARISTA Corporation at<br />

(510) 226-1800, e-mail sales@goarista.com, or write to<br />

48460 Lakeview Blvd., Fremont, CA 94538.<br />

Wi-Fi capability is built into the workstations to allow for<br />

Volume 88 · Number 3 | 27


News<br />

NADCA Publishes White Paper on<br />

Inspection and Cleaning of Open-Air<br />

Plenums<br />

MT. LAUREL, N.J. — The National Air Duct Cleaners Association<br />

(NADCA), also known as the HVAC Inspection, Cleaning,<br />

and Restoration Association, recently announced the publication<br />

of a white paper on methods of inspecting and cleaning<br />

open-air plenums.<br />

The paper addresses common contaminants found in openair<br />

plenums that can adversely impact the conditioned space,<br />

and provides guidance for the inspection and cleaning of<br />

those areas.<br />

Open-air plenums are found in both commercial and residential<br />

settings, and consist of intended non-ducted air pathways<br />

formed in building cavities, voids and spaces outside of the<br />

occupied zone of buildings. By design, they facilitate airflow<br />

between HVAC equipment and the occupied space of a building,<br />

and often contain building elements such as mechanical<br />

(HVAC), electrical, plumbing, gas piping, fire protection,<br />

sewer and telecommunications systems that are essential to<br />

the operation of the building or residence.<br />

Open-air plenums are typically unfiltered spaces, and can<br />

contain dust, dirt, debris, asbestos, lead, animal and insect<br />

by-products, microbial contamination, and a broad range<br />

of hazardous chemicals and materials. The accumulation of<br />

contaminants in an air plenum can cause indoor air quality<br />

issues that potentially pose health risks to the occupants of<br />

the building.<br />

“As the authority in the industry, NADCA has developed this<br />

white paper to provide recommended approaches to inspecting<br />

and cleaning open-air plenums,” Paul Keller, Jr., ASCS,<br />

NADCA Board member, said. “These spaces are often overlooked<br />

when cleaning HVAC systems, because typical duct<br />

materials like ductboard and flex duct may not be present.<br />

Unlike sealed ductwork, open-air plenums can be used for<br />

purposes other than to facilitate a pathway for air circulation,<br />

and often contain items unrelated to the HVAC system.”<br />

Open-air plenums should be inspected and cleaned periodically<br />

since airflow throughout these spaces can create an increased<br />

risk of contamination, odors, condensation, microbial<br />

growth and other conditions that may require attention and<br />

cleaning.<br />

NADCA’s Open-Air Plenums white paper is available for<br />

download at www.nadca.com/resources/nadca-white-papers.<br />

NADCA has issued a white paper on methods of inspecting and cleaning<br />

open-air plenums.<br />

MAKE THE CONNECTION.<br />

Connect your brand’s message with the Chief<br />

Engineers through a live presentation or onsite<br />

learning opportunity.<br />

Contact Alex Boerner at<br />

aboerner@chiefengineer.org for details.<br />

www.chiefengineer.org<br />

28<br />

| Chief Engineer


We Inspect Acquires Certified Mold<br />

Inspections and The Mold Guy:<br />

Customers Benefit<br />

SAN DIEGO, Calif. (SEND2PRESS NEWSWIRE) — We Inspect,<br />

LLC, a global mold inspection, consulting and health technology<br />

company, recently acquired Certified Mold Inspections<br />

and The Mold Guy. Its acquisitional goal is to unify these<br />

individually owned family businesses under one name and to<br />

better serve the community as a whole.<br />

We Inspect was founded in 2018 by Corey Levy and Brian<br />

Karr; Certified Mold Inspections was founded by Steve Levy<br />

in 2004; and The Mold Guy was established by Mark Levy in<br />

2005. As individual companies, the Levy family serviced different<br />

territories and were collectively known as the number<br />

one mold and biotoxin resource for medical practitioners<br />

across the country.<br />

“These acquisitions have provided the company with the expertise<br />

and human capital needed to expand its educational<br />

and consulting capabilities, allowing it to fulfill its mission of<br />

empowering people everywhere with the tools and services<br />

they need to create healthy homes,” Karr says.<br />

Streamlining the family business under the one We Inspect<br />

name will now allow it to serve significantly more mold-sensitive<br />

individuals by deploying its 42 years of experience<br />

across in-person home inspections, remote consulting and<br />

educational offerings.<br />

Unlike other mold inspection companies that rely on antiquated<br />

inspection and testing practices that oftentimes<br />

dismiss the presence of mold contamination in homes, We<br />

Inspects’ #FindProveRemove framework has been shaped by<br />

the most current scientific findings and proven by more than<br />

$20 million dollars of successful mold remediations.<br />

“The majority of mold contamination in homes is hidden,<br />

but most mold inspection companies don’t understand how<br />

to find it,” Karr says. “They often rely on outdated testing<br />

methods that provide false negatives 70 percent of the time,<br />

which is dangerous and gives occupants a false sense of security,<br />

and perpetuates chronic illness.”<br />

Karr says that what sets them apart from other mold inspection<br />

companies is their ability to find the hidden sources of<br />

mold contamination in a home.<br />

“Once we know where it’s coming from, it can be remediated<br />

and the occupant can begin to heal in their home,” he<br />

says.<br />

Additional advantages of streamlining these businesses<br />

include free training and actionable resources for medical<br />

practitioners and their patients (bridging communication<br />

gaps), #moldfinders: RADIO podcast, scholarships, discounts<br />

for mold-affected people worldwide, DIY home screens and<br />

consulting services for anyone regardless of where they live<br />

or their financial situation.<br />

Volume 88 · Number 3 | 29


NIFSAB_NEW_<br />

News<br />

WoodWorks Releases Open-Source Mass<br />

Timber Installer Training Curriculum<br />

WASHINGTON (GLOBE NEWSWIRE) — With the release<br />

of 10 mass timber installer training modules in adaptable<br />

PowerPoint format, WoodWorks - Wood Products Council<br />

has further expanded the ability of design and construction<br />

teams to pursue mass timber projects, and of U.S. workers to<br />

develop the skills they need to construct these buildings.<br />

Intended for use by contractors, subcontractor erectors,<br />

training centers, community colleges and workforce development<br />

programs, the modules complement other Wood-<br />

Works’ efforts to ensure that qualified workers are available<br />

to install mass timber projects across the country.<br />

“The release of installer training curriculum for anyone who<br />

wants to use it is a significant milestone,” said Jennifer Cover,<br />

WoodWorks President and CEO. “When we created our Mass<br />

Timber Construction Management Program in 2019, there<br />

was a critical gap in knowledge and skills among contractors<br />

and installers. Developers and building designers were eager<br />

to use mass timber for its carbon, biophilia and other benefits,<br />

but most contractors were unfamiliar with the materials.<br />

As a result, budgets and estimates were skewed high to<br />

cover the unknowns, and many projects didn’t go forward.<br />

Since then, WoodWorks has developed education and technical<br />

content tailored to the needs of project managers and<br />

estimators as well as field team leaders and installers, both to<br />

help ensure competitive pricing and contribute to a growing<br />

pool of trained workers.”<br />

Available free on the WoodWorks website, the modules<br />

may be delivered under the WoodWorks brand as is or<br />

with non-substantive changes, or drawn from to create<br />

non-branded presentations with credit to WoodWorks for<br />

utilized content. The curriculum will be updated as needed<br />

to reflect ongoing innovation in the industry, and users are<br />

invited to send their suggestions to info@woodworks.org.<br />

Modules include:<br />

1. Introduction to Mass Timber<br />

2. Connection Considerations<br />

3. Beam and Column Connections<br />

4. Panel Connections<br />

5. Fasteners, Hardware and Equipment<br />

6. Safety Considerations<br />

7. Planning and Coordination<br />

8. Material Protection<br />

9. Installation<br />

10. Repairs, Finishes and As-Builts<br />

Training in the proper and safe construction of mass timber buildings is now<br />

accessible to contractors, educators, and workers across the U.S.<br />

In addition to this curriculum, WoodWorks has partnered<br />

with more than a dozen training centers to develop mass<br />

timber installation training programs, and three universities,<br />

which provide a hands-on mass timber experience and<br />

education to the next generation of construction project<br />

managers. Learn more about the Mass Timber Construction<br />

Management Program at www.woodworks.org/learn/masstimber-clt/mass-timber-construction-management-program<br />

As part of its own education, WoodWorks also offers a project-management<br />

curriculum for individuals who estimate,<br />

procure and manage new commercial and multifamily construction<br />

projects in the U.S. Upcoming construction management<br />

education can be found on the organization’s website.<br />

WoodWorks continues to seek other entities interested in<br />

developing installer training programs, including training<br />

centers, technical community colleges, workforce development<br />

programs, and general contractors. For more information,<br />

contact Brandon Brooks, Construction Management<br />

Program Manager.<br />

30<br />

| Chief Engineer


NIFSAB_NEW_Inspect-to-Protect-Ad_BO-BM-v9_8-5x11_wbleed_OL.indd 1<br />

12/19/22 8:45 AM


News<br />

Bid to Keep California Reactors Running<br />

Faces Time Squeeze By Michael R. Blood | Associated Press<br />

LOS ANGELES (AP) — A late-hour attempt to extend the life<br />

of California’s last nuclear power plant has run into a predicament<br />

that will be difficult to resolve: a shortage of time.<br />

A state analysis Monday, Feb. 13, predicted it will take<br />

federal regulators until late 2026 to act on an application to<br />

extend the operating run of the Diablo Canyon nuclear power<br />

plant. The problem is that the plant is scheduled to shut<br />

down permanently by mid-2025.<br />

The future of the state’s remaining reactors could hinge on<br />

operator Pacific Gas & Electric’s request to the Nuclear Regulatory<br />

Commission for an unusual exemption that would<br />

allow the decades-old reactors to continue making electricity<br />

while the NRC reviews the application — not yet filed — to<br />

extend its licenses for as much as two decades.<br />

One reactor is scheduled to close in November 2024, and its<br />

twin in August 2025. The plant is located on a seaside bluff,<br />

midway between Los Angeles and San Francisco.<br />

On Monday, anti-nuclear activists and national environmental<br />

groups urged the federal agency to reject the request,<br />

saying in a petition that the exemption would amount to a<br />

dangerous, unprecedented shortcut that would expose the<br />

public to safety risks from reactors that began operating in<br />

the mid-1980s.<br />

“There is absolutely no precedent for the exemption requested<br />

by PG&E. The NRC has never allowed a reactor to operate<br />

past its license expiration dates without thoroughly assessing<br />

the safety and environmental risks,” Diane Curran, an attorney<br />

for the anti-nuclear advocacy group Mothers for Peace,<br />

said in a statement.<br />

The dispute over the potential exemption is the latest battlefront<br />

in a long-running fight over the safety of the reactors.<br />

Construction of the Diablo Canyon plant began in the 1960s<br />

and critics say potential shaking from nearby earthquake<br />

faults, not recognized when the design was first approved,<br />

could damage equipment and release radiation. One nearby<br />

fault was not discovered until 2008. PG&E has long said the<br />

plant is seismically safe; federal regulators have agreed.<br />

Democratic Gov. Gavin Newsom — who once supported<br />

closing the plant — did a turnaround last year and argued<br />

it needed to keep running beyond the scheduled closure to<br />

ward off possible blackouts as the state transitions to solar<br />

and other renewable sources. At his urging, the Legislature<br />

dissolved a complex 2016 agreement among environmentalists,<br />

plant worker unions and the utility to close the plant<br />

by 2025, opening a pathway to keep it running longer. The<br />

utility said it changed direction given the energy policies<br />

adopted by the state.<br />

PG&E officials have said they are eager for certainty about<br />

the plant’s future because of the difficulty of reversing<br />

course on a plant that was headed for permanent retirement,<br />

but now needs to prepare for a potentially longer<br />

lifespan.<br />

In October, the utility asked the NRC to resume consideration<br />

of an application initially submitted in 2009 to extend the<br />

plant’s life, which later was withdrawn after PG&E in 2016<br />

announced plans to shutter the reactors when the licenses<br />

expired.<br />

But the idea of going back in time to resume consideration<br />

of the previous filing was rejected by the agency, leaving<br />

PG&E with the time-consuming task of submitting a new<br />

application that it expects to file by the end of the year.<br />

Reviewing a request for an extended license typically takes<br />

two years or more. Without extended licenses, that means<br />

one reactor, or both, might have to close while the NRC<br />

reviews the applications.<br />

That led to a separate request: PG&E wants the NRC to allow<br />

the plant to continue running beyond its current, authorized<br />

term while the federal agency considers the license extensions.<br />

That ruling is not expected until next month.<br />

Typically, if a nuclear plant files for a license extension at<br />

least five years before the expiration of the existing license,<br />

the existing license remains in effect until the NRC’s application<br />

review is complete, even if it technically passes the<br />

expiration date. But PG&E would not meet the usual fiveyear<br />

benchmark.<br />

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32<br />

| Chief Engineer


An aerial photo of the Diablo Canyon Nuclear Power Plant, south of Los Osos, in Avila Beach, Calif., is seen on June 20, 2010. California’s last operating<br />

nuclear power plant could get a second lease on life. At the urging of Gov. Gavin Newsom, owner Pacific Gas & Electric is taking steps it hopes will extend<br />

the operating licenses for the twin reactors, which now expire in 2024 and 2025. (Joe Johnston/The Tribune via AP, File)<br />

In documents submitted to the NRC, the company said the<br />

change it’s seeking “will not present an undue risk to the<br />

public health and safety.”<br />

Without the exemption, the NRC would have less than a year<br />

to conduct the license-extension review — far less time than<br />

is typical — before the current license expires and the plant<br />

would be required to close.<br />

The environmental groups said conducting a truncated<br />

review in just months “would be difficult if not impossible”<br />

and raise safety risks for a plant that until recently was headed<br />

for closure.<br />

Completion of the NRC review, before a longer run is permitted,<br />

is needed “to assure that continued operation of the<br />

reactors will be safe,” they wrote.<br />

Volume 88 · Number 3 | 33


News<br />

LSU Petroleum Engineering Professor<br />

Proposes Plan for Orphan Oil Wells<br />

BATON ROUGE, La. (GLOBE NEWSWIRE) — Oil drilling has<br />

had its fair share of controversy as of late, leaving engineers<br />

trying to determine how to keep fossil fuels in play while<br />

considering environmentally friendly solutions. LSU Craft &<br />

Hawkins Department of Petroleum Engineering Professor<br />

Dandina Rao has a plan that will not only create less carbon<br />

dioxide during oil production but will also make use of the<br />

millions of orphan wells that are scattered throughout the<br />

United States.<br />

“With the oil industry possibly venturing toward renewable<br />

energy, the question is can we continue to use fossil fuels but<br />

in an environmentally sustainable manner, and that’s exactly<br />

what our invention does,” said Rao, the Emmett C. Wells Jr.<br />

Distinguished Professor.<br />

Rao’s proposed pilot project recently received a grant from<br />

LSU’s LIFT2 (Leveraging Innovation for Technology Transfer)<br />

program, which moves innovative concepts closer to<br />

commercialization. His LIFT2 project would initially convert<br />

orphan wells to carbon-neutral production wells through<br />

GAGD-process adaptation. GAGD stands for Gas-Assisted<br />

Gravity Drainage, an oil recovery process that has environmental<br />

benefits since it sequesters the CO2, or the flue gas.<br />

The GAGD process yields 65-95 percent of the original oil in<br />

place compared to other oil recovery methods, such as Conventional<br />

Gas Injection, which yield just 5-15 percent and use<br />

large volumes of CO2.<br />

This LIFT2 project proposes to test the GAGD process in the<br />

field using orphan wells, which are oil wells that have been<br />

abandoned by companies for one reason or another. Currently,<br />

there are 131,277 documented orphan wells in the<br />

United States. However, the U.S. Department of the Interior<br />

estimates there are 3.5 million nationwide that are undocumented.<br />

Louisiana has 4,601 of those, most of which are<br />

in the northwest corner of the state in Caddo and Union<br />

Parishes.<br />

“Louisiana only caps 40-50 orphan wells each year because<br />

it’s costly, and there’s no budget for it,” Rao said. “Companies<br />

who were responsible walked away leaving it to the<br />

state. This has been a problem. There is no monetary incentive<br />

for companies to cap these wells, so you must create an<br />

incentive for industry to take positive action. Our proposal<br />

was to create that incentive.”<br />

Another added benefit of this project, according to Rao, is<br />

getting Louisiana’s oil production trending upward again.<br />

From 1980 to 2020, oil production in the state has gone<br />

down from 200 million barrels/year to 40 million barrels/year.<br />

“We want to help the state spur oil production in an environmentally-sensitive<br />

manner so we will have a booming energy<br />

and petrochemical industry for several decades into the<br />

future, [creating] jobs and prosperity,” he said. “There is a<br />

need for oil, not only as a source of energy, but also as a raw<br />

material for the enormous petrochemicals industry around<br />

the world, which neither solar nor wind energy can fulfill.”<br />

Thanks to Rao and LSU Petroleum Engineering Postdoctoral<br />

Researcher Bikash Saikia, the university holds two patents on<br />

the GAGD and Single-Well-GAGD processes, with hopes to<br />

license the technology.<br />

“The success of this project would have far-reaching consequences<br />

to Louisiana’s oil industry and economy,” Rao said.<br />

LSU Craft & Hawkins Department of Petroleum Engineering Professor Dandina Rao has formulated a plan to convert orphan oil wells to carbon-neutral<br />

production wells using a process called Gas-Assisted Gravity Drainage (GAGD).<br />

34 | Chief Engineer


Clean Technology Lasers: New Tool<br />

in Surface Pretreatment for Superior<br />

Coating Adhesion<br />

Most manufacturers understand the value of pretreating<br />

metal surfaces of parts to remove corrosion, grease, residue,<br />

old coatings, or to roughen the surface of metals prior to<br />

coating. By ensuring the items are cleaned down to bare<br />

metal, manufacturers can avoid costly warranty issues that<br />

result when coatings peel, flake, bubble, or otherwise fail<br />

prematurely.<br />

Unfortunately, the traditional techniques used for this purpose<br />

— such as sandblasting, dry ice blasting and chemical<br />

stripping — are messy and require expensive consumables, as<br />

well as substantial time for preparation and cleanup. These<br />

methods are also drawing scrutiny from regulators like the<br />

EPA and OSHA, since they can pose risks to the environment<br />

and applicators.<br />

I use the laser to treat a small area, everyone starts talking<br />

and getting excited. By the end, when I let them try the<br />

equipment, everyone is having a good time and saying how<br />

great the laser works.”<br />

Given its effectiveness pretreating metal surfaces, industrial<br />

laser systems are increasingly being used in manufacturing<br />

facilities. The systems can be integrated into automated inline<br />

processing lines, or technicians can use mobile handheld<br />

units. With significant advantages in safety and efficiency,<br />

laser cleaning is poised to disrupt the surface pretreatment<br />

market across more sectors.<br />

(Continued on pg. 36)<br />

Today, a more effective alternative is utilizing industrial-grade,<br />

precision laser-based systems that can remove<br />

paint, contaminants, rust and residues with a high-energy<br />

laser beam that leaves the substrate unaffected. Preparation<br />

and cleanup time are minimal, and the low-maintenance<br />

equipment can last decades.<br />

According to Vincent Galiardi, owner of Galiardi Laser Clean,<br />

a surface cleaning operator based in St. Charles County, Mo.,<br />

many people are surprised to learn that clean technology<br />

lasers are the most cost-effective, efficient and safest method<br />

of industrial surface preparation.<br />

“Many people are unfamiliar with the use of lasers to pretreat<br />

metal surfaces,” says Galiardi. “When I do a demonstration,<br />

at first the people in attendance are skeptical. But after<br />

Volume 88 · Number 3 | 35


(Continued from pg. 35)<br />

News<br />

Resolving Conventional Cleaning Limitations<br />

There are many applications in manufacturing that require<br />

pretreatment of metal surfaces prior to coating. To improve<br />

coating adhesion, residue, oil or grease must be removed before<br />

coating application. In some cases, a manufacturer may<br />

seek to further enhance coating adhesion by roughening the<br />

surface.<br />

When defective metal parts are produced, instead of discarding<br />

the product, manufacturers can strip the paint and recoat<br />

the component.<br />

To refurbish existing metal parts or recoat industrial infrastructure,<br />

removing the previous coating along with any<br />

corrosion is usually required to facilitate the new coating’s<br />

adhesion to the surface.<br />

To pretreat metal surfaces, sandblasting, dry ice blasting or<br />

chemical stripping are traditionally used as industrial cleaning<br />

processes.<br />

Sand Blasting<br />

Abrasive sandblasting involves forcefully projecting a stream<br />

of abrasive particles onto a surface, usually with compressed<br />

air or steam. The silica sand used in abrasive blasting typically<br />

fractures into fine particles and becomes airborne, which can<br />

cause serious or fatal respiratory disease.<br />

When workers inhale crystalline silica, the lung tissue reacts<br />

by developing fibrotic nodules and scarring around the<br />

trapped silica particles, causing a fibrotic lung condition<br />

called silicosis. Estimates indicate that more than 1 million<br />

U.S. workers are at risk of developing silicosis and that more<br />

than 100,000 of these workers are employed as sandblasters.<br />

In addition, particles are generated during abrasive blasting<br />

that further contribute to respiratory problems and other<br />

harmful health effects.<br />

“When sand or any other media is used to knock off particles<br />

from a substrate, there is always a byproduct that has the<br />

potential to become airborne and inhaled,” says Galiardi.<br />

“Besides the sand, this could be the particles you’re removing<br />

— the coatings, plating, anodizing, corrosion, and even<br />

lead paint.”<br />

“Industry has needed a cleaner, safer surface pretreatment<br />

solution for a very long time,” adds Galiardi. “Sandblasting<br />

is inherently unsafe for operators. The silica glass used in<br />

sandblasting is toxic. An operator must wear a full HEPA suit<br />

when sandblasting to avoid breathing in particulates.”<br />

Sandblasting also is time-consuming to clean up, since the<br />

sand essentially scatters everywhere, even though it is usually<br />

considered a “fast” cleaning method.<br />

Laser systems remove corrosion, grease, residue and existing coatings from<br />

metal surfaces quickly.<br />

Dry Ice Blasting<br />

With dry ice blasting, dry ice pellets are used as the abrasive.<br />

The challenge is that dry ice blasting is often not abrasive<br />

enough to sufficiently remove paint or corrosion from the<br />

surface of metals. Since dry ice is an expensive consumable,<br />

the costs can escalate when cleaning metal surfaces in higher<br />

volumes.<br />

Chemical Stripping<br />

With chemical stripping, harsh, even toxic chemicals are used<br />

to strip metal-based objects of paint, rust, and other contaminants<br />

to bare metal. However, for operators, exposure<br />

to corrosive acids and noxious chemical fumes is inherently<br />

dangerous. The process can also be time-consuming to prepare<br />

the proper chemical bath, achieve the required level of<br />

cleaning, and dispose of the waste. In addition, disposing of<br />

toxic chemicals is costly and closely regulated by agencies like<br />

OSHA and the EPA.<br />

Safe, Effective Laser Cleaning<br />

Laser-based systems have significant advantages over these<br />

traditional methods, including ease of use in which an operator<br />

simply points and clicks a high-energy laser beam at the<br />

surface. The substrate is not affected by the laser, and the<br />

systems do not create any mess or byproducts. The approach<br />

is eco-friendly, energy-efficient, and completes the job in<br />

half the time of traditional methods when preparation and<br />

cleanup are considered.<br />

“In our experience, laser cleaning is as fast at removing rust<br />

or old coatings as other methods, but without the same<br />

amount of cleanup,” said Galiardi. “When we treat a surface<br />

with lasers, any fumes or dislodged particulate are extracted<br />

into a HEPA filter, and the job is done. There is no media<br />

[sand, dry ice, chemicals] to replenish or clean up.”<br />

36<br />

| Chief Engineer


Galiardi Laser Clean uses laser systems made by Orlando,<br />

Fla.-based Laser Photonics, a leading provider of patented<br />

industrial grade CleanTech® laser systems for cleaning and<br />

surface conditioning. The American-made systems function<br />

either as mobile standalone units or can be integrated into<br />

production lines.<br />

The laser systems are available in portable and stationary<br />

models ranging from 50 to 3,000-watts — a 4,000-watt version<br />

is in development — with chamber sizes from 3' x 3' in<br />

size to 6' x 12'. The systems can also be installed in manufacturing<br />

lines in cabinets or operated by a robotic arm.<br />

Galiardi says that laser pretreatment of metal surfaces can<br />

be used to streamline various manufacturing processes.<br />

Corrosion, for example, can begin to accumulate within a<br />

very short time on new parts, depending on the material and<br />

environmental conditions, and should be removed prior to<br />

coating.<br />

For one major auto manufacturer, Galiardi Laser Clean was<br />

asked to remove rust from conveying system components<br />

used to transport cars through the manufacturing process.<br />

The components were corroded due to being left outside<br />

during a 6-month delay in the project. When it was time<br />

to install the items, the provider wanted to first treat the<br />

surfaces and return the components to a “like new” appearance.<br />

In another example, Galiardi was asked to remove rust from<br />

over 400 transmissions in a couple of days. The laser systems<br />

are particularly effective when reaching into tight spaces<br />

that are hard to reach by hand. By masking the area to<br />

protect vulnerable parts, the laser can be applied without<br />

affecting the rest of the assembled product.<br />

“No other parts [of the transmission] had to be removed and<br />

nothing had to be cleaned afterwards,” he says.<br />

Galiardi’s company also utilized the laser system to remove<br />

cleaning oils from truck chassis. “We used the laser to<br />

remove the oil right before painting so it was a bare metal<br />

object going with nothing on it that would affect the coating,”<br />

he says.<br />

Industrial plants that need to recoat existing metal structures<br />

also need to remove rust before painting. According to Galiardi,<br />

he removed corrosion from a very large storage tank<br />

using the CleanTech laser system in about half the time of<br />

the alternative being considered, an abrasive disc grinder.<br />

“Disc grinders basically just chip off [the rust] and it becomes<br />

airborne and makes a mess,” he says. “Grinders can also be<br />

dangerous because sparks or debris can shoot off the wheel<br />

or catch an article of clothing.”<br />

With clean laser technology, there is now an environmentally<br />

friendly alternative to abrasive blasting and chemical<br />

stripping for surface pretreatment. The approach is safer for<br />

operators and highly adaptable to a wide range of manufacturing<br />

and industrial applications.<br />

Laser systems remove corrosion with less preparation and mess than traditional<br />

techniques.<br />

“As people become more aware of laser-based systems and<br />

compare them to traditional methods, they need to factor<br />

in prep and cleanup time, which can significantly impact<br />

project cost,” says Galiardi. “When the improved operator<br />

safety, equipment longevity, and lower maintenance of laser<br />

systems are also considered, the clean laser technology has a<br />

much higher ROI.”<br />

The longevity of low-maintenance laser systems further adds<br />

to their value, increasing ROI, and making replacement unnecessary<br />

for decades.<br />

“CleanTech laser systems can last for 50,000 to 100,000 hours.<br />

That’s many decades working eight-hour days. After purchase,<br />

there’s virtually no maintenance necessary,”<br />

concludes Galiardi.<br />

For more information on laser cleaning solutions for surface<br />

preparation, contact Laser Photonics at (407) 804-1000 or<br />

visit www.laserphotonics.com.<br />

Volume 87 · Number 12 | 37


DISASTER<br />

RESTORATION<br />

IN A<br />

SECURE<br />

ENVIRONMENT<br />

by KARL J. PALOUCEK<br />

Sprinkler systems are vital to the safety and security of<br />

any building and its occupants. The importance of their<br />

ability to extinguish a blaze before firefighters can respond<br />

can’t be overstated. But once they’ve done their job to<br />

mitigate a potential inferno, things in the affected space are<br />

anything but normal, with water and soot splashed out all<br />

over the floor and everything on it. This is what restoration<br />

services like ACR are for — to ensure that the continuity of<br />

whatever your business in that space is can continue as close<br />

to uninterrupted as possible.<br />

Sometimes restorers face a straightforward cleanup, with<br />

personnel cleaning out the affected spaces, cleaning and<br />

drying the room and its contents, and putting things back in<br />

their right order. But what do you do when the space you’re<br />

working is loaded with highly secure files and databases<br />

that need to be available round the clock, and that can’t be<br />

removed from the facility for cleaning? This is what ACR<br />

faced during a particular job at a major government agency<br />

in Cook County.<br />

“They reported a fire, which was caused by a power outlet<br />

that was connected to a workstation that had the computers<br />

and [other devices],” Eric Brophy, Project Manager at ACR,<br />

says. “It caught fire, plastic melted, and that set off the sprinkler<br />

head right above it, affecting that whole office space/<br />

division.”<br />

The fire source in a cubicle with resulting water/soot mixture on the floor.<br />

What confronted them when they arrived was a daunting<br />

task for a number of reasons. “There was a lot going on,”<br />

Brophy recalls. “They had brought to my attention the files,<br />

38 | Chief Engineer


so that was a major key in looking at it. There were odor issues<br />

because of the fire. There was soot damage from the fire, and<br />

then the sprinklers went off, so we had water. And then we had<br />

water mixed in with the soot. There were a lot of variables going<br />

on within one room. So what we had to do is, figure out what<br />

we do first in a timeline of what was considered the emergency,<br />

what we had to get done right away, which is to get the water<br />

extracted off the floors so we’re not cross-contaminating into<br />

other parts of the [facility].”<br />

First Things First: Restoring Data Access<br />

Also of paramount importance to the client were about 15-20<br />

computers that were essential to the functioning of the facility.<br />

These had to be cleaned and returned to service as soon as possible<br />

— but there was a problem: Because of the sensitive nature<br />

of the data contained on them, they absolutely had to remain on<br />

the premises. “Normally, those types of things would be cleaned<br />

offsite, using other, more aggressive methods,” Brophy explains.<br />

“Obviously we couldn’t do that, so we had to set up a system<br />

to do that onsite. What we ended up doing is taking one of the<br />

areas that was affected, and essentially turning it into what we<br />

would call a ‘clean room’ to where we could take those computers<br />

that had the information on it, and the hard-copy files, and<br />

put them in a room, clean them outside of the affected room —<br />

right outside the affected room — and then once we were done<br />

cleaning that room and everything was dry, putting them back<br />

in.<br />

All ceiling tiles exposed in preparation for cleaning by hand.<br />

So they were opened up, cleaned, deodorized, put back together,”<br />

Brophy continues. “All of those things were inventoried — what<br />

workstation all the different parts and pieces went to — and<br />

reassembled at the desks that they were removed from. We set<br />

them up, re-energized them, and made sure that the items were<br />

in the safe working order as they were before we started.”<br />

ACR had the computers back in service in two days’ time.<br />

The rest of the job would take a good deal longer, entailing a<br />

laundry list of concerns that needed addressing. “Emergency<br />

extraction within the source unit,” Brophy begins to list, “getting<br />

the water extracted, getting the room detail-cleaned, removing<br />

ceiling tiles, detail-cleaning the metal ceiling grid, all the<br />

mechanicals above the ceiling, all your HVAC — we had to wipe<br />

all that down. All your light fixtures. We started from the top<br />

and worked our way down, essentially. Basically, everything in<br />

that room is touched. It’s a fine detail-clean to remove the soot,<br />

the smoke, odor, and any other contaminants that might be in<br />

there.”<br />

The entire job would take 14 days.<br />

(Continued on pg. 40)<br />

Hand-cleaning the exposed ceilings.<br />

Volume 88 · Number 3 | 39


Water in the Walls<br />

Once the computer and data situation was in hand after<br />

those first two days, more attention could be turned to fixture<br />

and structural concerns. Ceiling tiles had to be removed<br />

and scaffolding put in place to address issues high up. Soot<br />

from the fire had to be cleaned up. And then there were the<br />

walls. John Schaefer, ACR’s Director of Operations, detailed<br />

the situation and ACR’s solution. “The walls in this particular<br />

area were double-layer 5/8" drywall,” he says. “That’s for<br />

fire codes. And they were insulated as well, for soundproofing<br />

in an office environment, so one side of the wall was two<br />

layers of drywall. The other side of the wall was two layers of<br />

drywall. That’s a very difficult sandwich to try and dry. We’ve<br />

come up with an innovative system for that, so we keep the<br />

costs down not only for the extended drying for that type of<br />

stuff. What we do is, we cut the first outside layer of drywall<br />

up to 2 feet, and then we leave the other drywall.<br />

The exact source of the fire immediately after sprinklers were deactivated.<br />

“We’ve talked to drywall contractors over the years,” Schaefer<br />

says. “They’ve said, ‘Hey, if you could just cut the outside<br />

one up to 2 feet, and leave the other one, that way we can access<br />

to dry that wall cavity insulation.’ And then when they<br />

go back, all they have to do is put a 2-foot piece of drywall in<br />

on that length of wall — mud tape it, sand it, and it’s a much<br />

quicker, cost-effective way of doing it.”<br />

Chasing Water<br />

One of the downsides of water issuing from sprinkler systems<br />

is that it will always seek its own level — meaning it<br />

won’t stay put in the room where it’s needed just because you<br />

want it to. If it can find a way down, it will. And so where<br />

the water goes, ACR has to follow. “We had to go to adjacent<br />

rooms and chase the water,” Brophy says. “[It] went into the<br />

basement, went into adjacent offices and apartments, and<br />

through that wing of the building. So, outside of the source<br />

unit, it was mainly dealing with water — setting up drying<br />

equipment, getting the structure dried out.”<br />

All the same, the challenges posed by water in this case were<br />

fairly average compared to other jobs ACR has dealt with in<br />

the past. “We’ve had water losses in high-rise units downtown,”<br />

Schaefer says. “A riser might let go, or a pipe freezes<br />

and breaks, and it literally leaks 50 floors down — multiple<br />

units per floor. So it’s not just one unit, or one wall of all 50<br />

floors — it’s multiple walls, floors and ceilings. There’s a lot<br />

of planning and strategy, investigation and thought that go<br />

into losses like that. Those are large, extensive losses that<br />

take a lot of resources, and a lot of planning and a lot of<br />

knowledge to be able to execute.”<br />

More of the source of the fire immediately after sprinklers were deactivated.<br />

ACR’s Director of Marketing and Business Development<br />

Jeneane Ally jumps in momentarily to point out one of the<br />

most labyrinthine difficulties they face on jobs like this:<br />

40 | Chief Engineer


insurance companies. “A job like John just mentioned, where<br />

there might be 50 floors affected? While you’re dealing with the<br />

homeowners association, you’re also dealing with, primarily, 50<br />

different individual insurance carriers. So the crew in their work<br />

not only has to mitigate these jobs, but they need the acumen,<br />

the finesse and the knowledge to be able to facilitate conversations<br />

with multiple carriers.”<br />

And this is where differentiation comes in where ACR is concerned.<br />

Lots of other restoration service companies may have the<br />

same equipment to do the work. But this is a job that requires<br />

more than just the right tools. It takes tact, it takes insight, and<br />

it takes properly trained and qualified personnel. “There’s two<br />

main governing bodies in the restoration industry,” Schaefer<br />

explains. “The first one is the RIA — the Restoration Industry<br />

Association. There’s also the IICRC, the Institute of Inspection,<br />

Cleaning and Restoration Certification. The IICRC is the main<br />

training body that offers all of the training and certifications.<br />

Our technicians go through that, whether they’re training for<br />

water damage, mold remediation, fire damage, smoke removal<br />

— those types of things. … There’s the EPA Lab [Certification],<br />

there’s the OSHA training that we go through, asbestos awareness<br />

training — there’s all kinds of different ones that we put our<br />

technicians through.<br />

Files and their cabinets had to be cleaned by hand using a multi-step process and<br />

consistent HEPA filtration.<br />

“Fortunately, for our clients,” he continues, “ACR has two of the<br />

highest-certified employees in, really, the world. There’s two certifications<br />

that I hold myself, and we have one other gentleman<br />

that has those, the Certified Restorer, and Water-Loss Specialist<br />

certifications. There are probably 300 people in the world that<br />

hold both of those designations. They’re essentially the master’s<br />

degree of the restoration industry.”<br />

Schaefer agrees with Brophy that it’s their highly trained staff<br />

that makes the difference, which he sees in action every day.<br />

“The people that we have here at ACR — their training, their<br />

experience, the procedures that we have in place, and the management<br />

of those people. That’s really what comes into play with<br />

being able to successfully execute a loss like this.”<br />

Fine particles of soot and debris found their way into thousands of files.<br />

The Project Manager must test all walls for moisture in order to create a plan of attack. The moisture reading of the drywall in the room where the fire started was off the charts.<br />

Volume 88 · Number 3 |<br />

41


42 | Chief Engineer


Volume 88 · Number 3 | 43


News<br />

Alternatives to the Ever-Increasing Cost<br />

of Copper-Wire Phone Service By Chris Burgy<br />

“The PSTN is headed toward an inevitable sunset.”<br />

Back in August 2019, the Federal Communications<br />

Commission (FCC) said this in describing the original Public<br />

Switched Telephone Network (PSTN), also known as analog<br />

copper-wire phone lines or “plain-old telephone service”<br />

(POTS).<br />

It’s no secret that POTS is reaching retirement age after<br />

a very long run that started on <strong>March</strong> 10, 1876, when<br />

Alexander Graham Bell famously barked to his assistant, "Mr.<br />

Watson — come here — I want to see you." to his assistant.<br />

What’s less well known is how incumbent<br />

telecommunications carriers are getting their customers —<br />

including building owners and managers — to move away<br />

from POTS. The carriers’ strategy, in three words: jack up<br />

prices.<br />

Ooma is hearing from customers that business POTS lines<br />

priced at less than $100 a month only a year or two ago now<br />

cost several hundred dollars per month.<br />

See Fig. 1, heavily redacted to protect the consumer’s<br />

identity. It illustrates a monthly bill for a single POTS line for<br />

the period ending May 9, 2021. The total cost is $105.55 after<br />

totaling up all the taxes and fees.<br />

In Fig. 2, we see the monthly bill for the same POTS line for<br />

the period ending May 9, 2022 — just one year later. The<br />

total cost now is $508.93, which is a 382-percent increase.<br />

Another customer had a staggering bill of $2,478.56 from<br />

January 2022 for just four POTS lines. That’s $619.64 per line!<br />

Numerous customers are now paying $200 a month or<br />

more for POTS lines. We’re also hearing that reliability is<br />

decreasing, with customers sometimes waiting days or even<br />

weeks for service to be restored when POTS lines go down.<br />

Most may not always be aware of these staggering price<br />

hikes if POTS charges are buried in much bigger line items<br />

for overall telecommunications services. They may also be<br />

reluctant to pull the plug on POTS because of concerns that<br />

mission-critical devices, such as fire alarms, elevator phones,<br />

building entry systems and more, will be knocked offline.<br />

Not to worry. There are now POTS replacements solutions<br />

on the market — such as Ooma AirDial (www.ooma.com/<br />

airdial) — that can be “drop-in” substitutes for copper-wire<br />

phone lines.<br />

The right POTS replacement choice can significantly reduce<br />

ongoing costs while meeting regulatory requirements and<br />

eliminating the need to rip and replace legacy devices.<br />

We see POTS replacement as a three-step process: audit,<br />

select and install. Let’s walk through the process:<br />

1. AUDIT<br />

POTS replacement should begin with an audit to determine<br />

how many POTS lines an organization is paying for, where<br />

each line is located, and which devices are supported. This is<br />

often easier said than done.<br />

The organization’s accounting or finance team should be<br />

able to provide records that list how many POTS lines are<br />

billed to the organization and the facilities where the lines<br />

are located. An IT or telecom specialist should then visit each<br />

facility to identify the actual wiring.<br />

This can be an eye-opener, especially for larger businesses.<br />

We’ve seen facilities where live POTS lines aren’t connected<br />

to any devices and, on the flip side, devices that were<br />

believed to be active that aren’t connected to live POTS lines.<br />

The final task in the audit process is making a list of the lines<br />

that will be replaced, noting the phone number and device<br />

associated with each line.<br />

For those who want help with auditing, Ooma provides<br />

a free on-site assessment and cost evaluation for POTS<br />

replacement. Go to www.ooma.com/airdial to request an<br />

assessment or call (866) 839-5810.<br />

2. SELECT<br />

Once you’ve identified the POTS lines that need replacement,<br />

the next step is selecting a specific solution. Among the<br />

criteria to consider:<br />

Regulatory Compliance.<br />

Life-safety systems are covered by regulations — such as<br />

NFPA 72 for fire alarms and ASME A17.1 for elevator phones<br />

— that have specific requirements for POTS replacement,<br />

such as making sure the device uses a private network rather<br />

than sending data over the public Internet. Don’t get stuck<br />

with POTS replacement devices that aren’t designed to<br />

achieve regulatory compliance.<br />

One Vendor Bill.<br />

POTS replacement solutions typically involve multiple services<br />

— including wireless data and phone service — in one box.<br />

Some solutions are incomplete, leaving it to the customer to<br />

provision the hardware with services. Others require tracking<br />

44<br />

| Chief Engineer


and paying monthly bills from more than one provider. The<br />

best POTS replacement solutions deliver one comprehensive<br />

bill from one vendor.<br />

Flexibility.<br />

POTS replacement devices often need to be installed in<br />

cramped spaces, such as basements or crowded equipment<br />

closets. Choose devices that can be wall-mounted or shelfmounted<br />

and have an option for the antennas to be<br />

physically separated from the base station.<br />

Remote Management.<br />

Managing POTS replacement in multiple locations can<br />

become unwieldy if building management or IT staff must<br />

physically check on each device to confirm that it’s working.<br />

Look for a solution that offers remote management through<br />

a Web portal to instantly check status of all devices, along<br />

with automatic notification for key personnel when a device<br />

goes offline or has a low back-up battery.<br />

Reputation.<br />

Many small and minimally funded vendors are crowding<br />

into POTS replacement. Look for a vendor with a solid track<br />

record of delivering telecommunications services over a span<br />

of years. Also, with the recent pandemic-driven supply chain<br />

disruptions, make sure the vendor has an adequate inventory<br />

to promptly fill orders.<br />

Fig. 1: This monthly bill is for a single POTS line for the period ending May<br />

9, 2021. After adding up all taxes and fees, the total cost is $105.55.<br />

Customer Support.<br />

The gold standard for tech support is 24/7/365, with a clear<br />

escalation path when issues can’t be fixed on the first call.<br />

The best vendors are committed to this goal.<br />

3. INSTALL<br />

Installation of POTS replacement devices need to be carefully<br />

coordinated, especially the moment when numbers are<br />

ported from the old POTS line to the POTS replacement, to<br />

avoid downtime.<br />

The installation work should be assigned either to<br />

telecom support staff, an outside telecom partner or the<br />

vendor’s field service team. Immediately on completion, all<br />

downstream systems should be tested to confirm the new<br />

virtual POTS lines are active.<br />

When all the work is done, building owners and managers<br />

will get two immediate benefits: They will have peace of<br />

mind knowing their facilities are no longer at risk from the<br />

end of POTS, and their monthly expenses will significantly<br />

drop.<br />

Ooma AirDial<br />

Ooma AirDial is an all-in-one POTS replacement solution that<br />

runs on a secure and reliable network that is trusted by more<br />

than two million users — businesses can save money, remain<br />

compliant and keep using critical life-safety voice and alarm<br />

systems.<br />

Installation is easy. Manage life-safety systems in a whole<br />

Fig 2: This is the monthly bill for the same POTS line for the same period<br />

illustrated in Fig. 1, just one year later. The total cost now is $508.93 — a<br />

382-percent increase.<br />

new way using the Remote Device Management Web portal.<br />

Get automated email and text alerts should any AirDial<br />

device go offline.<br />

Ooma, the POTS replacement expert, makes it easy for<br />

any organization to eliminate POTS line dependency by<br />

providing the hardware, software and phone service in one<br />

simple monthly service package with one monthly bill and<br />

zero rate surprises.<br />

Chris Burgy is the Vice President of Development at Ooma,<br />

and is responsible for mergers and acquisitions, strategic<br />

partnerships and driving Ooma’s strategy for enterprise<br />

unified communications as a service (UCaaS). Chris brings<br />

diverse experience ranging from information technology,<br />

sales, channel business models, corporate development and<br />

strategy. For more information, visit: www.ooma.com. For<br />

questions or comments, please email: press@ooma.com.<br />

Volume 88 · Number 3 | 45


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News<br />

Vape Detector Detects Vape Smoke at<br />

Schools and Businesses<br />

LOS ANGELES, Calif. (SEND2PRESS NEWSWIRE) — Vape<br />

Detector, a Californian brand, has announced the launch of<br />

its line of Vape Detectors for schools, hotels, businesses and<br />

parents. The growing popularity of vaping among young<br />

people has made it increasingly difficult for schools and<br />

workplaces to enforce policies against it. Vape Detector is a<br />

trademarked brand of Forensics Detectors, which is a leading<br />

gas detection company located in Los Angeles, Calif.<br />

Dr. Koz, the president of Forensics Detectors says, “The<br />

new line of vape detector products will offer schools,<br />

hotels, casinos and business with choices that will assist in<br />

controlling the vaping epidemic.”<br />

Vaping has become a growing concern for school<br />

administrators and business managers, leading to the<br />

implementation of policies aimed to curb vape use.<br />

However, enforcing these policies can be difficult. With the<br />

introduction of affordable vape detectors, enforcement<br />

becomes much more manageable, especially with<br />

continuous, real-time vape detection and cellphone alarm<br />

features.<br />

A vape detector is an electronic device that detects vape<br />

smoke using laser scattering sensor technology. They are<br />

more than 100 times more sensitive than a typical home<br />

smoke alarm. Vape Detector has launched three unique<br />

affordable vape detector products to address the vape<br />

challenge.<br />

The first is a handheld unit, priced at $195, that can be used<br />

for point-and-sample measurements to confirm if vaping<br />

has occurred in an indoor space. The second is a modern<br />

and slim wall-mount unit, priced at $495, that can provide<br />

Vape Detector introduces a line of sensitive and affordable Vape Detectors<br />

that detect vape smoke from glycerin, propylene glycol, and other vape<br />

juice components.<br />

discreet and real-time monitoring and smartphone alarming,<br />

popular among schools and hotels. The third is an industrial<br />

wall-mount vape detector, priced at $895, that has cosmetic<br />

deterrent features and a super-sensitive laser sensor for<br />

industrial workplaces.<br />

The detectors are sensitive to a variety of toxins emitted by<br />

vaping, including vape juice smoke, THC vapor, CBD vapor,<br />

weed smoke, nicotine smoke, propylene glycol vapor and<br />

glycerin vapor.<br />

Volume 88 · Number 3 | 47


Member News<br />

Western Specialty Contractors Installs<br />

Concrete Pad Printing Machine at<br />

Cleveland’s Tap Packaging + Design<br />

ST. LOUIS, Mo. — Western Specialty Contractors – Cleveland<br />

Branch recently installed a concrete equipment pad to<br />

support Tap Packaging + Design’s newest printing machine.<br />

The industrial printing facility has been based in the<br />

Cleveland area for nearly 120 years. Located in a<br />

208,000-square-foot modern production facility, Tap offers a<br />

variety of equipment and services from graphic and structural<br />

design to printing, converting, inventory management and<br />

fulfillment.<br />

Western contracted with Tap in August 2022 to install<br />

the 13-ft.-wide x 33-ft.-long, two-foot-thick concrete pad,<br />

according to engineering specifications, for a large printing<br />

machine that prints beer cases and packaging for other<br />

consumer products.<br />

Because the plant operates 24 hours a day, Western’s<br />

craftsmen utilized an electric mini excavator and other<br />

electrical equipment to minimize fumes and noise while<br />

digging a trench in the plant’s 5-inch-thick concrete floor for<br />

the new pad.<br />

Western’s craftsmen then created a foundation to pour the<br />

5000-psi concrete mix using #6 rebar running both directions<br />

every 12 inches, with hook bars at the end of each run to<br />

create a pair of rebar mats.<br />

Western completed the project in October 2022, on time and<br />

within budget and has plans to install concrete pads at the<br />

plant later this year for three additional pieces of machinery.<br />

Western’s craftsmen setting #6 rebar in both directions every 12 inches,<br />

with hook bars at the end of each run, before pouring the 5000-psi<br />

concrete to create the pad that will support a large printing machine.<br />

48<br />

| Chief Engineer


Register Now for<br />

the <strong>2023</strong> Vendor<br />

Fair<br />

It’s been quite a while since we’ve been able to hold our<br />

usually biennial Vendor Fair, but it’s back on!<br />

Make sure you’re registered for the big event being held at<br />

Chicago Gaelic Park (6119 147th St., Oak Forest). This is a big<br />

event for our Associate Members, as well as for our other<br />

participating vendors.<br />

We hope to see as many of you there as possible to take in<br />

what’s new in our industry!<br />

Volume 88 · Number 3 | 49


Techline<br />

Eplan Offers Maximum Customer<br />

Benefits for the Digital Transformation<br />

MONHEIM, Germany — Companies rely on a variety of<br />

software applications from different manufacturers. The<br />

Eplan Partner Network was founded to exploit the full<br />

potential of productive interactions between the various<br />

solutions in the environment of product configurators, CPQ,<br />

PLC and PLM/ERP. The network has set binding targets for<br />

further developing their integrations, creating a solid basis<br />

for the manufacturers. Customers benefit from the tested<br />

quality of the software, ongoing developments of such, and<br />

a systematic increase in benefits to their own workflows.<br />

Open interfaces and deep integration offer a wide range of<br />

opportunities for implementing the digital transformation in<br />

the real world.<br />

The Watchword is Integration<br />

The Eplan Partner Network is a global framework<br />

organization with companies divided into four types of<br />

partners: strategic partners, technology partners, solutions<br />

partners and research partners. By way of joint development<br />

of integrations, not to mention quality assurance and<br />

support based on open interfaces, users derive the greatest<br />

possible benefits from the applications.<br />

International Partner Expansion<br />

Key players in automation were already participating in the<br />

network in early 2021, including the strategic partners Rittal,<br />

Phoenix Contact and Rockwell Automation, and which was<br />

expanded in 2022 to include Siemens and the company’s<br />

Smart Infrastructure division. Technology partners make up<br />

the most comprehensive area in the Eplan Partner Network,<br />

with 38 companies from this sector. Digital Ecosystem<br />

Manager Luca Cavalli at ABB, a leading technology company,<br />

says, “Eplan plays an important role in the growing network<br />

of electrical systems designers. A clear example is the<br />

seamless integration between ABB’s digital e-Configure<br />

platform and the Eplan Data Portal, which streamlines<br />

the design process for users. With the introduction of<br />

sustainable energy systems and smart industry upgrades,<br />

ABB is committed to supporting professionals managing<br />

these changes. The integration of engineering tools and<br />

configuration tools ensures both time savings and highquality<br />

data.”<br />

Other technology partners include Auvesy-MDT, Ehrt,<br />

Gossen Metrawatt, Jetter and Sigmatek. Internationally,<br />

Digiwin (China) and Trace Software (France) have also been<br />

integrated into the network, as have Omron, Wago and<br />

Weidmüller, which are all global players. Sandra Huang<br />

of Digiwin says, “The interface between Digiwin PLM<br />

and Eplan helps engineers to fully focus on their actual<br />

project planning. All relevant information including bills<br />

of materials, parts data and project data are automatically<br />

50 | Chief Engineer<br />

Working closely with its partners, solutions provider Eplan is paving the way<br />

for companies to implement the digital transformation.<br />

synchronised between the Eplan Platform and Digiwin<br />

PLM. Users benefit from consistent and up-to-date data<br />

throughout the entire project life cycle.”<br />

On the solutions partners side of thing, there are a slew of<br />

well-known automation companies, including Alexander<br />

Bürkle (electronics wholesaler/technology services provider),<br />

CADTalk (CAD/PDM-ERP integrations), Cideon (systems<br />

integrator), D&TS GMBH (master data management), Elmo<br />

Solutions (CAD/PDM/PLM-ERP integrations), Grollmus (PLC<br />

programming), PLM CAD Utilities (CAD/PDM/PLM-ERP<br />

integrations), Secude International (Microsoft and SAP<br />

Partners), Semodia (MTP export), Solidline (PLM systems<br />

vendor), Wus-Tec (wire fabrication), and Zahnen Technik<br />

(water/wastewater technology). This demonstrates the wide<br />

range of solutions that are utilised and integrated into the<br />

Eplan environment. CTO Benedikt Ney at Zahnen Technik<br />

says, “We want to provide everyone access to clean water.<br />

Thanks to our amazing partnership with Eplan, we’re getting<br />

closer to this vision every day.”<br />

In the field of research partnerships, a cooperation with<br />

TH Lübeck University was recently signed, expanding<br />

the circle of existing research partners, the European 4.0<br />

Transformation Center (E4TC) and the Institute for Control<br />

Engineering of Machine Tools and Manufacturing Units (ISW)<br />

of the University of Stuttgart.<br />

Find out more at www.eplan-software.com/partner/


Watts Introduces New Smart &<br />

Connected W561 Thermostat<br />

Watts has launched the Watts W561, a smart and connected<br />

WiFi thermostat that provides precise temperature control of<br />

a single-stage heating system.<br />

When connected to the Internet, the W561 thermostat can<br />

be controlled remotely using the Watts® Home mobile app.<br />

It offers a 7-day, four-event programmable schedule and an<br />

early start feature that automatically heats up a room by the<br />

scheduled time.<br />

An “away” mode can be quickly and easily accessed to<br />

provide energy savings when the space is unoccupied. In<br />

addition, the thermostat supports radiant floor heating with<br />

a floor sensor that can be installed to enhance comfort and<br />

protect floor coverings.<br />

For more information, go to https://www.watts.com/w561.<br />

Watts’ WiFi-connected W561 Thermostat offers broadly flexible,<br />

programmable control via the Watts Home mobile app.<br />

Volume 88 · Number 3 | 51


Techline<br />

Electric Vehicles Loom Large in US<br />

Power Grid Modernization<br />

DENVER (GLOBE NEWSWIRE) — Since its inception, the<br />

U.S. electric grid has mostly operated smoothly as one<br />

synchronous machine with a one-directional flow of<br />

electricity to meet the nation’s predictable power needs.<br />

However, as older centralized thermal resources are being<br />

replaced with more variable renewables and long-distance<br />

delivery systems are showing their age, that synchronicity<br />

appears to be declining. U.S. power outages are up 64<br />

percent this decade compared to the previous decade.<br />

According to a new report from CoBank’s Knowledge<br />

Exchange, age, weather and the generating resource<br />

mix is undermining U.S. power systems faster than the<br />

infrastructure can be replaced, reinforced and possibly reenvisioned.<br />

Customer engagement and time-of-use charging rate incentives could help<br />

electric distributors manage demand, and even store excess renewable<br />

energy in idle vehicles’ batteries to meet system peaks.<br />

“The U.S. electric grid is experiencing something of a<br />

midlife crisis”, said Teri Viswanath, lead power, energy<br />

and water economist for CoBank. “It’s not just that the<br />

nation’s power system is aging; it was designed and built<br />

with the presumption of a stable climate and a centralized,<br />

unidirectional flow of electricity. But that premise is quickly<br />

changing.”<br />

During periods of system stress, upstream grid operators<br />

are increasingly turning to large customers to voluntarily<br />

curb their power use. But as grid management technologies<br />

evolve, this manual upstream coordination might give way to<br />

an increase in downstream controls, with a greater amount<br />

of electricity “traffic flow” coordinated at the distribution<br />

level.<br />

EVs and Chargers: Grid Disruptors or Grid-Balancing Tools?<br />

Electric vehicles are poised to have a monumental impact on<br />

the power grid. And they could prove to be the greatest grid<br />

disruptor, or possibly the most effective grid-balancing tool.<br />

EV adoption in the U.S. is happening faster than originally<br />

anticipated and rampant, uncontrolled charging could pose<br />

a major threat to local distribution networks. However, if<br />

the integration challenges are effectively addressed, the<br />

associated grid benefits could be enormous.<br />

Because the average car spends about 95 percent of its<br />

life parked, EV owners have few timing constraints for<br />

charging, giving electric distribution cooperatives ample<br />

opportunity to match charging load with optimal resource<br />

availability. Electric co-ops that effectively coordinate with<br />

their membership could conceivably level out daily electricity<br />

demand on the network. Additionally, they could potentially<br />

even store excess renewable energy in these mobile batteries<br />

during extended vehicle idle periods to meet system peaks.<br />

Roughly 27 quadrillion BTUs of energy — mostly from petroleum resources<br />

— are consumed by the transportation sector annually. As more of those<br />

BTUs shift from petroleum to the electricity sector, concern about the<br />

impact on the grid must be addressed.<br />

According to Viswanath, the key for electric co-ops is to<br />

develop and promote the right set of market signals to<br />

bring about the desired behavioral shift from its membercustomers.<br />

“The widely prevalent flat-rate pricing structure that doesn’t<br />

account for time or location incorrectly assumes that each<br />

kilowatt hour consumed imposes the same cost on a utility,”<br />

she said. “Time-of-use and other time varying rate structures<br />

will not only prove to be more equitable but might actually<br />

shift some of the load to a lower cost time of day.”<br />

Electric co-ops have the power to influence EV drivers and<br />

fleet operators to charge at optimal times that will save<br />

customers money and benefit the grid by more efficiently<br />

utilizing assets, added Viswanath.<br />

Read the report, The Fix for the Electric Grid's Mid-life Crisis<br />

Might be in the Garage, at bit.ly/3llrBPA<br />

52<br />

| Chief Engineer


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Volume 88 · Number 3 | 53


Techline<br />

Alta eMobility Announces Agreement<br />

With BorgWarner to Service and<br />

Distribute Direct Current Fast Chargers<br />

LIVONIA, Mich. — Alta eMobility, a leader in turnkey fleet<br />

electrification solutions, has announced an agreement with<br />

BorgWarner to service and distribute direct current fast<br />

chargers (DCFCs) as part of its long-term goal to provide<br />

fleet, workplace charging, and retail customers with a onestop<br />

shop for electric charging solutions.<br />

Manufactured in the U.S., BorgWarner offers DCFCs that can<br />

handle a wide range of vehicles. The DCFCs are in production<br />

with industry-best lead times; Alta eMobility is expected to<br />

secure over 350 chargers over a two-year period.<br />

The agreement solidifies and enhances Alta eMobility’s<br />

seamless integration for new and existing customers<br />

wanting to electrify and charge their electric vehicles with a<br />

guaranteed inventory of DCFCs.<br />

Per its agreement with BorgWarner, Alta eMobility will service and distribute<br />

DCFCs as a step toward its goal of providing a one-stop point of sale for<br />

electric charging solutions.<br />

“We are thrilled to partner with an industry leader in<br />

vehicle-to-grid (V2G) technology with manufacturing based<br />

in the U.S.,” said Mike Bucci, vice president, Alta eMobility.<br />

“BorgWarner is a proven automotive leader known for<br />

building a reliable product. With our international footprint<br />

and 1,500 highly skilled technicians, we know this partnership<br />

will suit our customers perfectly.”<br />

“Alta eMobility delivers an elevated level of customer<br />

satisfaction and expertise in construction, material handling<br />

and electric vehicles. We value the alliance with Alta<br />

eMobility to grow the high-power charging market,” said<br />

Davide Girelli, president and general manager, BorgWarner<br />

Morse Systems.<br />

Alta eMobility customers interested in DCFCs can contact<br />

Alta eMobility directly for charger installation. Alta eMobility<br />

is currently located in 15 states and Ontario and Quebec in<br />

Canada. The Alta eMobility team and technicians can install<br />

DCFCs in any state in North America or province in Canada,<br />

using its strategic partners and BorgWarner’s telemetry<br />

platform. Alta eMobility can monitor their chargers remotely<br />

and provide data to better understand status, usage and<br />

optimized charging time, as well as educate users on the<br />

importance of keeping their EVs charged.<br />

For more information about Alta eMobility or DCFCs,<br />

contact David Breault, business development manager, Alta<br />

eMobility, at david.breault@altg.com or visit<br />

https://emobility.altg.com<br />

54<br />

| Chief Engineer


Danfoss Partners With Wireless AI<br />

Company Lizard Monitoring to Achieve<br />

Zero Food Waste Goals<br />

Danfoss is partnering with retail technology company Lizard<br />

Monitoring to aid North American retailers with their Zero<br />

Food Waste (ZFW) goals. Lizard complements Danfoss’<br />

Alsense monitoring suite to ensure continuous temperature<br />

monitoring, providing store managers and food safety<br />

executives with detailed data on refrigeration performance<br />

and environmental compliance.<br />

Globally, if food waste could be represented as its own<br />

country, it would be the third largest greenhouse gas<br />

emitter, behind China and the United States. The resources<br />

needed to produce the food that becomes lost or wasted has<br />

a carbon footprint of about 3.3 billion tons of CO2.<br />

To minimize food waste, it is essential to monitor<br />

refrigeration systems and individual products to detect<br />

and address potential problems before they occur. "Lizard<br />

supplies robust wireless sensor networks to collect data<br />

from retail environments and send it to the cloud where<br />

it is mined for trends that lead to food waste before they<br />

happen," explained Terry Cates, co-founder of Lizard<br />

Monitoring. To accomplish this, Lizard goes beyond<br />

traditional control system data collection and is focused<br />

on monitoring the product, not just the refrigeration<br />

equipment. This data is sent real-time to the cloud and<br />

an array of neural networks analyze the data to detect<br />

emerging problems as well as long-term trends. “We are<br />

able to run AI algorithms on every data point,” explained<br />

Cates.<br />

As a result, customers receive early warnings and fewer<br />

alarms combined with a detailed record of each event and<br />

what was done by in store teams in response.<br />

Danfoss has partnered with Lizard Monitoring through its Danfoss Alsense<br />

monitoring suite to provide store managers and food safety executives with<br />

cold chain data in an effort to reduce greenhouse gas emissions from food<br />

waste.<br />

Rupert Prince, co-founder and CEO of Lizard Monitoring,<br />

emphasized that “the best solution leverages a marriage of<br />

data from sensors to tell you what is happening and control<br />

system data to tell you why. Our partnership with Danfoss<br />

allows an integrated solution that can escalate problems in<br />

real-time. This is critical for Zero Food Waste initiatives at<br />

scale.”<br />

Volume 88 · Number 3 | 55


New Products<br />

Three Gloves, One Mission: Comfortable<br />

Compliance<br />

CLEVELAND — With long-lasting comfort comes increased<br />

compliance. That’s the thought behind the SmartFlex 400<br />

Series hand protection from Brass Knuckle®. Three gloves,<br />

each designed with a 13-gauge nylon shell offering abrasion<br />

resistance, uncoated back and wrist to encourage all-day<br />

wear, and ultra-thin polyurethane coating on the palm and<br />

finger area for an amazingly sensitive gripping surface. Every<br />

glove in the 400 Series enables accurate handling of even the<br />

smallest of parts, whether in dry or light oil applications.<br />

These thin-gauge general purpose gloves are ideal for<br />

everything from electronics repair to small parts assembly.<br />

The SmartFlex 400 Series combines outstanding dexterity,<br />

lightweight comfort, and protection from injury. BK401 is<br />

black nylon with gray coating to conceal dirt and grime.<br />

BK402 is white-on-white, making it easy to identify foreign<br />

particles on the glove, ideal for inspectors and quality<br />

control. BK403 is black nylon with a black coating, a toughlooking<br />

concealer for grimy projects. Each model is available<br />

in seven different sizes with color-coded cuffs to simplify<br />

re-issuance.<br />

Each glove in the series is carefully constructed, designed<br />

for fit, but also cost-competitive. The lightweight, 13-gauge<br />

nylon shell provides dexterity and grip and is more lint-free<br />

than polyester. A grippy but not sticky polyurethane coating<br />

on the palm and fingers makes the 400 Series excellent for<br />

dry-grip applications.<br />

Brass Knuckle’s 400 Series gloves are ideal for many<br />

applications not requiring cut-level protection, from<br />

automotive to warehouse to light construction and assembly.<br />

Designed for maximum comfort and ease of use for all-day<br />

wear, the 400 Series offers protection and helps increase<br />

wearer compliance.<br />

You’ll never feel like you have to take them off: Brass Knuckle’s SmartFlex<br />

400 Series.<br />

For more information, visit<br />

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56<br />

| Chief Engineer


EVAPCO eco-Air Series, Ideal for<br />

Water Conservation<br />

EVAPCO’s eco-Air Series of dry and adiabatic coolers include<br />

flat, V-style and double stack dry coolers available with<br />

optional spray or adiabatic pad pre-cooling systems.<br />

With coil sections stacked vertically, eco-Air double stack<br />

coolers are designed for applications with very large cooling<br />

requirements and reduced footprint.<br />

Recently, EVAPCO was recognized as the only manufacturer<br />

with a Cooling Technology Institute (CTI)-certified line of dry<br />

coolers. Dry coolers are a recent addition to CTI’s standard<br />

201, which previously included only cooling towers and<br />

evaporative fluid coolers.<br />

eco-Air also offers a newly updated control package<br />

with larger touchscreen and proprietary EVAPCO control<br />

sequence, and further reduction in water usage for their<br />

adiabatic systems.<br />

EVAPCO provides a full spectrum of global product solutions<br />

for the commercial HVAC, industrial refrigeration, power<br />

generation and industrial process markets.<br />

The product line now offers custom ECM fan assemblies on<br />

double-stack units through a collaboration with Multi-Wing.<br />

The equipment offers high electrical efficiency, high airflow,<br />

integrated control package for fan speed control, and BAS<br />

communications.<br />

EVAPCO’s eco-Air double-stack dry cooler is designed to fulfill large cooling<br />

demands with a reduced footprint.<br />

Volume 88 · Number 3 | 57


New Products<br />

RadioWaves Releases New Antenna<br />

Retrofit Kits<br />

IRVINE, Calif. — RadioWaves, an Infinite Electronics brand<br />

and a manufacturer of high-quality microwave antennas<br />

and accessories, has just released a new series of retrofit kits<br />

designed to save users time and money by allowing them<br />

to continue using their previously deployed antennas while<br />

upgrading to the latest radios on the market.<br />

RadioWaves’ new line of antenna retrofit kits (RFKs) ship<br />

with new feed horns, interface and mounting hardware<br />

needed for rapid and easy installation. These RFKs allow<br />

continued used of high-quality antennas with a different<br />

radio/frequency, with frequency range options from 5.725<br />

GHz to 23.6 GHz.<br />

These retrofit kits provide the ability to make the change<br />

from the back of a preexisting antenna without taking it<br />

down, saving time and money.<br />

These RFKs are engineered from rugged aluminum and<br />

Rexolite for long-lasting, reliable installations. They have<br />

mount and connectivity options for multiple radios, including<br />

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options are also available.<br />

RadioWaves’ new line of antenna retrofit kits are designed to save time,<br />

money and resources by utilizing existing antennas.<br />

“Our newly expanded antenna retrofit kits are saving our<br />

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The antenna retrofit kits are in stock and available for sameday<br />

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58<br />

| Chief Engineer


New Thomson Compact Linear Motion<br />

System Brings Modularity to Small-Space<br />

Application Development<br />

WOOD DALE, Ill. — Thomson Industries, Inc., a leading<br />

manufacturer of linear motion control solutions, has<br />

introduced a family of compact linear systems that makes<br />

it easier for motion designers to implement complex<br />

applications in small spaces. Designers needing thrust and<br />

bearing support in a single, compact unit now have the<br />

flexibility to build such applications with versatile, timetested<br />

components from Thomson.<br />

"As demand for smaller-scale applications grows, so does<br />

the challenge of packing high functionality into a smaller<br />

footprint,” Thomson Product Line Specialist – Linear Motion<br />

Systems Matt Palmer said. “Our new family of compact<br />

linear motion systems equips designers to meet those<br />

challenges by assembling world-renowned Thomson linear<br />

motion components, with the added option of real-time<br />

collaboration with one of our engineers.”<br />

In building a Thomson compact linear system, a designer can<br />

configure a unit or combination of units from a wide variety<br />

of components based on their specific application details.<br />

Components include, but are not limited to:<br />

• Integrated stepper motors<br />

• Lead screws<br />

• Profile rail linear guides<br />

• 60 Case® LinearRace® shafting<br />

• Linear Ball Bushing® bearings<br />

• End blocks<br />

Many features can be customized, including screw diameters<br />

and leads, mounting holes and mounting configurations.<br />

Machine designers who need thrust and bearing support in a single,<br />

compact unit can now build a personalized Thomson linear system in real<br />

time under the guidance of an expert engineer running 3D modeling tools.<br />

(Photo: Thomson Industries, Inc.)<br />

To enable engineers to take maximum advantage of such<br />

flexibility, Thomson offers an innovative new 3D modeling<br />

tool that optimizes their solution by revealing design<br />

tradeoffs in real time. The tool, in collaboration with a<br />

Thomson engineer, guides the designer in tailoring motor<br />

size, stroke length, and other variables to function most<br />

effectively within given load and space parameters.<br />

The resulting designs go directly to the Thomson product<br />

CAD system, where the information is used to produce<br />

the prototype sent for testing. Because of such close user<br />

involvement during the design process, the number of design<br />

iterations is reduced, which, in turn, decreases the likelihood<br />

of mistakes being made.<br />

Applications<br />

Thomson compact linear systems are appropriate for<br />

applications requiring high-accuracy linear axes in confined<br />

spaces, such as 3D printers, microscope stage managers,<br />

medical pipetting systems and semiconductor manufacturing.<br />

They are available with NEMA motor sizes between 14 and<br />

23; stroke lengths of up to 40 in; and load capacities up to<br />

2,091 lbs.<br />

For more information on Thomson compact linear systems,<br />

please visit https://www.thomsonlinear.com/en/products/<br />

compact-linear-systems<br />

Volume 88 · Number 3 | 59


New Products<br />

Pipe Saw & Wraparound Track Cuts<br />

Concrete-Lined Ductile Iron Pipe<br />

A pneumatic saw combined with a pipe trolley and<br />

wraparound track system for cold cutting pipe from 6" to 60"<br />

dia., including concrete lined pipe, has been introduced by<br />

Esco Tool of Holliston, Mass.<br />

The MILLHOG® APS-438 Air Powered Saw and WrapTrack®<br />

system also features an articulating arm that keeps the saw<br />

blade on its leading edge to produce square cuts accurate to<br />

±1/16". Available with track sections for cutting pipe from 6"<br />

to 60" dia., this combination saw-and-track system employs a<br />

proprietary 12" abrasive cut-off blade.<br />

Ideally suited for cutting underground steam lines, the<br />

MILLHOG APS-438 Air Powered Saw and WrapTrack system<br />

eliminates torch cutting and grinding which can chip and<br />

crack the concrete internally because of stress and bending.<br />

The MILLHOG APS-438 Air Powered Saw sells for $6,350.00<br />

and the WrapTrack from $450.00 up.<br />

MILLHOG’s APS-438 Air Powered Saw and WrapTrack system is effective<br />

and accurate, cold cutting even concrete-lined pipe up to 60" dia.<br />

60<br />

| Chief Engineer


TaskBrand® Prep-Paint-Finish Wiping<br />

System a Complete Five-Step Solution<br />

CLEVELAND — Painting and refinishing is a painstaking,<br />

multi-step process that requires attention to detail and<br />

quality materials to achieve the desired outcome. The<br />

necessary materials extend beyond the coating or paint<br />

being applied. The wipers used to clean and decontaminate<br />

a surface between steps are critical as well.<br />

Hospeco Brands Group presents TaskBrand Prep, Paint, and<br />

Finish Wiping System, a prep-to-finish system that includes<br />

all the wiping products needed for each stage of the paint or<br />

refinishing process. The method includes five easy-to-follow<br />

steps: 1) tack cloth; 2&3) wash and dry prep cloths; 4) static<br />

control wipe; and 5) final tack cloth.<br />

TaskBrand Essential Tack Cloths effectively remove dirt and<br />

sanding dust, leaving a clean, dry surface for paint and stain.<br />

This option will be more forgiving for new painters when<br />

learning the process and when using waterborne paints.<br />

(Also available: TaskBrand Original Tack Cloth.)<br />

TaskBrand Wash & Dry Prep Cloths are large and superabsorbent<br />

for superior wipe-dry with waterborne paint<br />

and solvents. They are virtually lint-free, silicone free, with<br />

no added binders or glue that can contaminate work, and<br />

maintain excellent strength whether wet or dry.<br />

TaskBrand Static Control Wipes are pre-saturated wipes with<br />

70 percent isopropyl alcohol and 30 percent de-ionized water<br />

to reduce static charge and minimize attracting dirt. Cleans<br />

surfaces thoroughly to lower the risk of paint defects and<br />

ideal for moderate temperature and/or humid conditions.<br />

TaskBrand Final Tack Cloths remove dust and overspray<br />

between coats with virtually no fraying or linting while<br />

reducing static buildup on plastic parts and other surfaces.<br />

Works well with waterborne paint systems and does not<br />

leave residue on hands or surfaces.<br />

For more information, visit<br />

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Volume 88 · Number 3 | 61


Events<br />

Process Heating & Cooling Show<br />

to Partner With Industry Trade<br />

Organizations to Offer Education<br />

Opportunities<br />

ROSEMONT, Ill. — The <strong>2023</strong> Process Heating & Cooling<br />

Show, which will be held May 24-25, <strong>2023</strong>, at the Donald E.<br />

Stephens Convention Center in Rosemont, IL has announced<br />

the partnership with three organizations to offer educational<br />

opportunities for professionals involved with the industrial<br />

heating and cooling processes. The new partnerships are<br />

with the Ammonia Safety & Training Institute (ASTI), the<br />

Industrial Heating Equipment Association (IHEA), and the Air<br />

Movement and Control Association International (AMCA).<br />

“We are thrilled to be partnering with these important<br />

industry organizations to provide our attendees with timely<br />

and informative education on important topics,” said Erik<br />

Klingerman, Senior Group Publisher, BNP Media. “The<br />

benefit to attendees of these education offerings is that they<br />

will also have access to the education and vendors at the<br />

Process Heating & Cooling Show. With these new offerings<br />

we expect attendance to increase significantly.”<br />

On Tuesday, May 23 the Industrial Heating Equipment<br />

Association (IHEA) will be offering the IHEA Combustion<br />

Safety Training as a pre-conference workshop. Registration<br />

also includes full conference registration for the Process<br />

Heating & Cooling Show. Topics to be covered during<br />

the Combustion Safety Training include Fundamentals of<br />

Combustion, Burners and Nozzles, Practical Fluid Flow and<br />

Piping Practices, Combustion Safety Systems, Flame Safety<br />

and Sequence Control, and so much more.<br />

IHEA meets the need for effective group action in promoting<br />

the interests of industrial furnace manufacturers, the<br />

organization has expanded and currently includes designers<br />

and manufacturers of all types of industrial heat processing<br />

equipment used for the melting, refining and heat<br />

processing of ferrous and nonferrous metals and certain<br />

nonmetallic materials and heat-treatment of products made<br />

from them.<br />

On Wednesday, May 24, the Ammonia Safety & Training<br />

Institute (ASTI) will host an 8-hour Ammonia Safety Day<br />

Course in partnership with Global Cold Chain Alliance<br />

(GCCA); IIAR, the world’s leading advocate for the safe,<br />

reliable and efficient use of ammonia and other natural<br />

refrigerants; and Refrigerating Engineers & Technicians<br />

Association (RETA). This conference-style presentation is<br />

a free safety conference designed with the end-user, the<br />

firefighter, and the regulator in mind. For more than two<br />

62 | Chief Engineer<br />

decades, the Ammonia Safety & Training Institute has<br />

been an internationally recognized leader in developing<br />

emergency response protocols and training for the safe<br />

response to ammonia emergencies. This will be the<br />

first Ammonia Safety Day Course in Chicago since 2019,<br />

so register now to secure a spot. ASTI provides safety<br />

management support through effective use of Prevention,<br />

Mitigation, Preparedness, Response and Recovery (PMPRR)<br />

training. All courses meet OSHA standards.<br />

The Air Movement and Control Association International<br />

(AMCA) will offer three courses during the Process Heating<br />

& Cooling Show, and on Thursday, May 25th their course will<br />

include a demonstration of a replica industrial environment<br />

on the show floor which will be open to everyone. AMCA is<br />

one of the most highly regarded international, not-for-profit<br />

organizations in the air movement and control industry.<br />

Through education and active advocacy, they provide a<br />

forward-moving environment for each of their members.<br />

They strive to advance the industry and improve the<br />

community that it encompasses.<br />

In addition to these courses, The Process Heating & Cooling<br />

Show will offer several continuing education sessions<br />

where attendees can get continuing education credits,<br />

from PDH, RETA PDH, AIA and IACET, and gain insights into<br />

groundbreaking information related to new technologies,<br />

materials, products, trends or applications for process<br />

heating or process cooling systems. The sessions offering<br />

credits include:<br />

• 5 Best Practices for Energy Baselining presented by Charles<br />

Tuck, Ndustrial<br />

• Decarbonization Process – Heat Pumps Utilizing<br />

Hydrocarbons and CO2 presented by Matteo Iobbi,<br />

Frascold USA<br />

• CO2 Chillers for Process Cooling Applications: Performance<br />

Comparison with HFC/Os, Other Natural Refrigerants and<br />

Relevant Field Experience presented by Giacomo Pisano,<br />

DORIN USA<br />

• Improve Freezing Performance and Quality with<br />

Companion Cryogenic Systems, presented by Chris<br />

Johnson, Linde<br />

• Beyond Freon: A Closer Look at the Next Generation<br />

Refrigerants presented by Jeff Warther, Chemour<br />

Refrigerants


Educational opportunities in Ammonia Safety, Combustion Safety and Energy Efficiency are among many offerings at this year’s Process Heating & Cooling<br />

Show.<br />

• Approaching Zero: Managing Cooling Water Discharge<br />

presented by Tonya Chandler, BioLargo, Inc. and Kelle<br />

Zeiher, Garratt-Callahan.<br />

The 2nd Annual Process Heating & Cooling Show will take<br />

place May 24-25 at the Donald E. Stephens Convention<br />

Center in Rosemont, Ill. The conference and expo produced<br />

by BNP Media’s Process Heating & Cooling magazine offer<br />

a vibrant Exhibit Hall featuring dozens of exhibitors and an<br />

education program with Association Partners: AMCA, IHEA,<br />

IIAR, RETA. Registration is now open at bit.ly/3l77lRx. For<br />

exhibitor and sponsorship information, visit<br />

www.process-heating.com/heat-cool-show/become-exhibitor<br />

Volume 88 · Number 3 | 63


Ashrae Update<br />

Newly Released ASHRAE 90.1-2022<br />

Includes Expanded Scope for Building<br />

Sites<br />

ATLANTA — ASHRAE has released its latest version of its<br />

benchmark energy efficiency standard, ANSI/ASHRAE/IES<br />

Standard 90.1-2022, Energy Efficiency Standard for Sites and<br />

Buildings Except Low-Rise Residential Buildings. The latest<br />

version includes an expanded scope for building sites and<br />

major additions appearing for the first time in a minimumefficiency<br />

U.S. model energy standard or code.<br />

“We have identified some ambiguity in the standard by<br />

offering guidance on regulating only buildings and not<br />

sites,” said ASHRAE Standing Standard Project Committee<br />

90.1 chair Don Brundage. “Examples include exterior and<br />

parking lot lighting, which if not provided through the main<br />

electric panel in the building, were not within the scope of<br />

Standard 90.1 previously. Including sites also clarifies that<br />

onsite renewables could count as credits towards energy<br />

usage across the entire building project, even if located in<br />

a parking lot or other onsite location, not only with in the<br />

footprint of the building. We are continuing to improve<br />

efficiency and reduce energy use through updates to<br />

Standard 90.1, meeting the needs of the design community<br />

and keeping Standard 90.1 pertinent, as demand grows for<br />

reduced energy use and carbon emissions.”<br />

Further major additions to Standard 90.1-2022 are as follows:<br />

• A minimum prescriptive requirement for on-site renewable<br />

energy. This change is representative of a more widely<br />

adopted shift to renewable energy.<br />

• An optional Mechanical System Performance Path allowing<br />

HVAC system efficiency tradeoffs based on the new total<br />

system performance ratio (TSPR) metric.<br />

• New requirements to address the impacts of thermal<br />

bridging.<br />

Additional highlights of Standard 90.1-2022 include:<br />

• New energy credit requirements for a customized<br />

approach to improving energy efficiency.<br />

• New informative guidance for using carbon emissions,<br />

site energy, or source energy as alternative performance<br />

metrics to the current energy cost metric<br />

• Significant efficiency increases in IEER for commercial<br />

rooftops and a new SEER2/HSPF2 metric for


ASHRAE Expands Commitment to<br />

Reduce Greenhouse Gas Emissions<br />

ATLANTA — ASHRAE recently announced its unwavering<br />

commitment to reducing greenhouse gas (GHG) emissions<br />

with the launch of its redesigned building decarbonization<br />

webpage and the release of a new Building Performance<br />

Standards Technical Resource Guide.<br />

The ASHRAE Task Force For Building Decarbonization (TFBD)<br />

webpage includes technical resources, information, videos<br />

and publications to expedite the adoption of climate change<br />

mitigation policies and reaffirms the Society’s goals stated in<br />

the ASHRAE Vision 2020 report, approved by ASHRAE’s board<br />

of directors, as well as the ASHRAE Position Document on<br />

Building Decarbonization, to achieve net zero GHG emissions<br />

in operation for all new buildings by 2030.<br />

“Over the years, ASHRAE has demonstrated its leadership<br />

in reducing GHG emissions by addressing energy efficiency<br />

and sustainability, as articulated in some of our most notable<br />

technical guidance such as Standards 90.1 and 189.1,” said<br />

ASHRAE TFBD chair Kent Peterson. “The TFBD is working<br />

to provide vital technical guidance in new guidebooks and<br />

the redesigned webpage. ASHRAE is helping accelerate the<br />

transition from commitment to action in reducing global<br />

built environment GHG emissions.”<br />

Additional features of the redesigned Building<br />

Decarbonization webpage include:<br />

• Descriptions of seven new guidebooks focused on building<br />

decarbonization.<br />

• A list of related outside decarbonization resources.<br />

• A list of key decarbonization terminology.<br />

The newly released Building Performance Standards (BPS): A<br />

Technical Resource Guide was created to provide a technical<br />

basis for policymakers, building owners, practitioners<br />

and other stakeholders interested in developing and<br />

implementing a BPS policy. The first in a series of seven<br />

guidebooks by ASHRAE on building decarbonization, this<br />

guide focuses on reducing building operating energy use and<br />

resulting emissions in existing commercial and multifamily<br />

buildings, as established by leading U.S. cities and states.<br />

Jointly developed by ASHRAE, the U.S. Department of<br />

Energy (DOE) and its national laboratories, the BPS guide is<br />

meant to provide the information needed to make informed<br />

policy design decisions that drive deeper existing building<br />

decarbonization and provide equitable outcomes for all<br />

involved.<br />

• Analysis Methods for BPS Policy Design<br />

“So much collaboration brought this guide to fruition, which<br />

we hope will establish some much-needed consistency across<br />

the buildings industry to set these types of goals and targets<br />

— and then work toward meeting them,” said DOE’s Harry<br />

Bergmann, who led DOE’s involvement in the collaborative<br />

effort. “These methodologies and approaches are a critical<br />

starting point for moving our building stock toward a highperformance,<br />

decarbonized future, and we’re intentionally<br />

doing everything we can to reduce the barriers stakeholders<br />

have to engage with this content wherever possible.”<br />

“The BPS Guide provides policymakers with a technical<br />

foundation upon which to build better policies, which play<br />

a key role in decarbonizing existing buildings,” said BPS<br />

working group initiator and ASHRAE TFBD member Bing Liu.<br />

“This guidebook is a testimony to the collaborations and<br />

commitments of 21 working group members who provided<br />

expertise and recommendations from a wide swath of<br />

stakeholders across the buildings sector, from policymakers<br />

and building industry experts, to utilities, researchers and<br />

more. In less than 12 months, the working group completed<br />

this guide after countless hours of volunteered time under<br />

the stellar leadership of Adam Hinge and Andrea Mengual as<br />

chair and co-chair, for which I am so grateful.”<br />

• Members of the ASHRAE TFBD are as follows:<br />

• Kent W. Peterson, P.E., Presidential Fellow ASHRAE, chair<br />

• Donald G. Colliver, Ph.D., P.E., Presidential Fellow ASHRAE,<br />

vice chair<br />

• Blake E. Ellis, P.E., Fellow ASHRAE<br />

• Luke Leung, P.E., P.Eng., BEMP, Fellow ASHRAE<br />

• Bing Liu, P.E., Fellow ASHRAE<br />

• Clay Nesler<br />

• Stet A. Sanborn<br />

• Ginger Scoggins, P.E., Fellow ASHRAE, 2022-23 ASHRAE<br />

President-Elect<br />

ASHRAE is furthering its commitment to reducing GHG<br />

emissions by strengthening the building decarbonization<br />

components of ASHRAE standards, including in ANSI/<br />

ASHRAE/IES Standard 90.1, Energy Efficiency Standard for<br />

Sites and Buildings Except Low-Rise Residential Buildings and<br />

to reach net-zero-energy by 2031.<br />

Highlighted topics covered in the guide include:<br />

• BPS Metrics and Terminology<br />

• Performance Targets<br />

• Major Policy Considerations<br />

Volume 87 · Number 11 | 65


American Street Guide<br />

It Was ‘Haunting’: Ballard Recalls<br />

Mission to Titanic Site<br />

By Rodrique Ngowi and Mark Pratt | Associated Press<br />

FALMOUTH, Mass. (AP) — The sheer size of the vessel<br />

and the shoes were what struck Robert Ballard when he<br />

descended to the wreckage of the RMS Titanic in 1986,<br />

the year after he and his crew from the Woods Hole<br />

Oceanographic Institution helped find the ocean liner that<br />

struck an iceberg and sank in the North Atlantic in 1912.<br />

“The first thing I saw coming out of the gloom at 30 feet<br />

was this wall, this giant wall of riveted steel that rose<br />

over 100 and some feet above us,” he said in an interview<br />

from Connecticut on Wednesday, Feb. 15 the same day the<br />

WHOI released 80 minutes of never-before-publicly seen<br />

underwater video of the expedition to the wreckage.<br />

“I never looked down at the Titanic. I looked up at the<br />

Titanic. Nothing was small,” he said.<br />

The crew of Alvin, the three-person submersible he was in,<br />

headed to the surface when it started taking water into its<br />

batteries, and as it rose Ballard saw the Titanic’s portholes.<br />

There were no human flesh or bones left, but he saw shoes,<br />

including the footwear of what appeared to be a mother<br />

and a baby, that looked like tombstones marking the spot<br />

where some of the roughly 1,500 people who perished came<br />

to rest on the ocean floor.<br />

“After the Titanic sank, those that went into the water that<br />

didn’t have lifejackets died of hypothermia and their bodies<br />

came raining down,” he said.<br />

The liner sank on its maiden voyage from Southampton,<br />

England, to New York City after hitting an iceberg in the<br />

early morning hours of April 15, 1912.<br />

The WHOI team, in partnership with the French<br />

oceanographic exploration organization Institut Francais de<br />

Recherche pour l’Exploitation de la Mer, discovered the final<br />

resting place of the ship in 12,400 feet of water on Sept. 1,<br />

1985, using a towed underwater camera.<br />

The newly released footage was from a return expedition<br />

the following year.<br />

There had been prior efforts to find the wreck. But the<br />

1985 discovery and the 1986 trip were made possible by<br />

sophisticated underwater vehicles that could withstand the<br />

unforgiving conditions, said WHOI engineer Andy Bowen,<br />

who helped develop them.<br />

“The water is near freezing temperatures and probably the<br />

biggest challenge is the remoteness of the location, and in<br />

particular the harsh environment with regard to the pressure<br />

our equipment is exposed to,” he said.<br />

Ballard said he went through the gamut of emotions during<br />

the 1985 mission.<br />

He was concerned that the public would figure out that he<br />

was a Naval intelligence officer who was on a top-secret<br />

Cold War mission funded by the Navy to study the wrecks<br />

of two nuclear submarines that had also gone down in the<br />

North Atlantic. The search for the Titanic was a bit of an<br />

afterthought.<br />

The ship sank at about 2:20am. The 1985 discovery using the<br />

underwater camera occurred at about 2:00am.<br />

Ballard recalled one of the crew glancing at the clock and<br />

saying: “She sinks in 20 minutes.”<br />

“We actually stopped the operation and raised the vehicle to<br />

gather my thoughts and I said, ‘I’m going to go outside and<br />

just get myself back together’ and everyone else followed,”<br />

he said. “We had a small memorial service for all those that<br />

had died. But we were there, we were at this spot.”<br />

It was hallowed ground, like at the Gettysburg battlefield,<br />

he said.<br />

The video, much of it haunting and grainy interiors of the<br />

ship taken by the remotely operated underwater exploration<br />

vehicle Jason Jr., was released in conjunction with the 25th<br />

anniversary release on Feb. 10 of the remastered version of<br />

the Academy Award-winning movie, Titanic.<br />

The story of the Titanic fascinates people to this day for<br />

many reasons, Ballard said. It was at the time the world’s<br />

largest ocean liner and was supposed to be virtually<br />

unsinkable. Its passengers included some of the world’s most<br />

wealthy and famous. And in the aftermath, the world heard<br />

remarkable stories of heroism and bravery by the crew and<br />

passengers.<br />

He said: “I think everyone wonders in their own mind, ‘If I<br />

were there, what would I have done?’”<br />

66<br />

| Chief Engineer


This image provided by the Woods Hole Oceanographic Institution shows the bow of the Titanic 12,500 feet below the surface of the ocean, 400 miles off<br />

the coast of Newfoundland, Canada in 1986. Rare and in some cases never-before-publicly seen video of the dive was released on Wednesday, Feb. 15,<br />

<strong>2023</strong>, by the Woods Hole Oceanographic Institution. (Woods Hole Oceanographic Institution via AP)<br />

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Volume 88 · Number 3 | 67


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prophet 18 Unrefined<br />

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30 Goddess 25 First day of<br />

31 School wk. group<br />

33 Period 26 Cover<br />

35 Former<br />

28 Cheddarpresident<br />

of U.S.<br />

like cheese<br />

29 Stray<br />

36 Arctic<br />

30 Goddess<br />

37 Viper<br />

31 School<br />

38 Mr.<br />

group<br />

40 Tennis player<br />

33 Period<br />

Steffi<br />

35 Former<br />

42 Royalty<br />

president<br />

44 Clever<br />

of U.S.<br />

45 Twitch<br />

36 Arctic<br />

47 Soccer position<br />

37 Viper<br />

49 Chart<br />

38 Mr.<br />

52 Frail<br />

40 Tennis<br />

54 Humble<br />

player<br />

55 Fight<br />

Steffi<br />

58 Water (Spanish)<br />

42 Royalty<br />

60 Metal tip<br />

44 Clever<br />

on the<br />

end<br />

45<br />

of<br />

Twitch<br />

a lance<br />

61 Inanimate<br />

47 Soccer<br />

62 American position state<br />

63 Assent<br />

49 Chart<br />

65 Escudo 52 Frail<br />

66 Limited 54 Humble (abbr.)<br />

67 Encrypt 55 Fight<br />

69 Celibate 58 Water<br />

70 Spelling (Spanish) contest<br />

71 Reviser 60 Metal tip<br />

74 Trudgeon the end<br />

77 Geniusof a lance<br />

80 Cloth 61 Inanimate<br />

maker62 American<br />

83 Green state<br />

Gables63 Assent<br />

dweller 65 Escudo<br />

84 Philippine 66 Limited<br />

dish with (abbr.)<br />

marinated<br />

chicken or<br />

pork<br />

86 Recipient<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14<br />

15 16 17 18 19<br />

20 21 22 23 24<br />

25 26 27 28 29 30<br />

31 32 33 34 35 36 37<br />

38 39 40 41 42 43 44<br />

45 46 47 48<br />

49 50 51 52 53 54 55 56 57<br />

58 59 60 61 62<br />

63 64 65 66 67 68<br />

69 70<br />

71 72 73 74 75 76 77 78 79 80 81 82<br />

83 84 85 86 87 88<br />

89 90 91 92 93<br />

94 95 96<br />

97 98 99 100 101 102<br />

103 104 105 106 107 108 109 110<br />

111 112 113 114 115 116 117 118<br />

119 120 121 122 123 124<br />

125 126 127 128<br />

129 130 131 132<br />

www.CrosswordWeaver.com<br />

67 88 Encrypt Roman emperor 95 Trickery<br />

69 89 Celibate Label 97 Take to<br />

70 90 Spelling Getting older court<br />

91 contest Misters 98 Corporatio<br />

71 93 Reviser Scarlet<br />

n (abbr.)<br />

74 94 Trudge Car’s __ control 100 Exploiter<br />

77 95 Genius Trickery 101 Caesar's<br />

80 97 Cloth Take to court three<br />

98 maker Corporation (abbr.) 103 Her<br />

83 100 Green Exploiter 104 Quill<br />

101 Gables Caesar’s three 105 Hotel<br />

103 dweller Her 107 Vegetable<br />

84 104 Philippine Quill<br />

dunk<br />

105 dish Hotel with 109 Head<br />

107 marinated Vegetable dunk motion<br />

109 chicken Head motion or 111 Expression<br />

111 pork Expression of surprise of surprise<br />

86 112 Recipient That woman112 That<br />

88 113 Roman Ridiculing remark woman<br />

115 emperor Drink 113 Ridiculing<br />

89 117 Label Washout remark<br />

90 119 Getting Gab 115 Drink<br />

121 older Crew 117 Washout<br />

91 123 Misters Where 119 Gab<br />

93 Egypt Scarlet is 121 Crew<br />

94 located Car's __ 123 Where<br />

125 control Devour (2 Egypt is<br />

wds.)<br />

126 Freudian<br />

term<br />

127 Nail<br />

128 Present time<br />

129 Poke located 7 Made 32 Sky out<br />

130 125 Decade Devour (2<br />

131 East wds.) southeast<br />

angry 34 Threefold37 Baboon<br />

8 Grave 36 Took the 39 wrinkles Ump<br />

132 126 Antes Freudian<br />

term<br />

DOWN 127 Nail<br />

9 Implore out<br />

10 Shekel 37 Baboon<br />

11 Bullfight 39 Ump<br />

41 Wheel<br />

holders<br />

43 Represent<br />

128 Present<br />

1 Edge time<br />

2129 Fable Poke writer<br />

3130 Stints Decade<br />

cheer 41 Wheel holders ative<br />

12 Most 43 Representative 44 Cause of<br />

uncovered 44 Cause of sickness<br />

13 Upon 46 Be (2 afraid46 Be afraid<br />

4131 Thai East<br />

wds.) 48 Slow 48 Slow<br />

5 The southeast other half of 14 Freudian 49 IBM Competitor 49 IBM<br />

132 JimaAntes<br />

selves 50 Past Competitor<br />

6 Reserve Officers<br />

DOWN Training Corps.<br />

16 Bud 51 Making puns 50 Past<br />

19 Pooch 53 And so forth 51 Making<br />

7 Made angry<br />

8 Grave 1 Edge<br />

9 Implore 2 Fable<br />

21 Lurked 54 Cc<br />

23 Hoary 55 Anyone<br />

24 Jimmy 56 Assist<br />

puns<br />

53 And so<br />

forth<br />

10 Shekel writer<br />

11 Bullfight 3 Stints cheer<br />

27 Sharp 57 Fish eggs54 Cc<br />

angled 59 Angle less 55 than Anyone 90<br />

12 Most 4 Thai uncovered path degrees 56 Assist<br />

13 Upon 5 The (2 other wds.) 29 Custard 62 Large water 57 Fish bodyeggs<br />

14 Freudian half of selves Jima filled 64 pastry Card game 59 Angle less<br />

16 Bud 6 Reserve 32 Sky 68 Compass point than 90<br />

19 Pooch Officers 34 Threefold 71 Consume degrees<br />

21 Lurked Training 36 Took 72 the Genetic code 62 Large<br />

23 Hoary Corps.<br />

wrinkles 73 Prego’s competition water body<br />

24 Jimmy<br />

74 Murder “weapon”<br />

27 Sharp angled 75 Lil’ __ (cartoon<br />

path<br />

character)<br />

29 Custard filled 76 House pet<br />

pastry<br />

77 Admiral (abbr.)<br />

78 64 Dorm Card game dwellers<br />

79 68 Turned Compass out<br />

80 “as point you __”<br />

81 71 Bard’s Consume before<br />

82 72 Pole Genetic<br />

85 Heater code<br />

87 73 Clothing Prego's brand<br />

name competition<br />

90 74 Be Murder<br />

92 __ "weapon" Lanka<br />

94 75 Remind Lil' __<br />

96 Yang’s (cartoonpartner<br />

97 Brand character) of soda<br />

99 76 Small House gear pet<br />

100 77 Unfastened<br />

Admiral<br />

102 Iodine (abbr.) compound<br />

103 78 Hog Dorm<br />

104 Spiritedness<br />

dwellers<br />

106 79 Goose Turned egg out<br />

108 80 Pod "as you vegetable __"<br />

110 81 Ticket<br />

Bard's<br />

111 Gets<br />

before<br />

older<br />

112<br />

82<br />

Haunch<br />

Pole<br />

85 Heater<br />

113 Sensible<br />

87 Clothing<br />

114 Long time<br />

brand<br />

periods<br />

name<br />

116 Furthest back<br />

90 Be<br />

118 24 hour periods<br />

92 __ Lanka<br />

120 Hero sandwich<br />

94 Remind<br />

121 Lay<br />

96 Yang's<br />

122 South by east<br />

partner<br />

124 Knock off<br />

97 Brand of<br />

soda<br />

99 Small gear<br />

100 Unfastened<br />

102 Iodine<br />

compound<br />

103 Hog<br />

104 Spiritednes<br />

s<br />

106 Goose egg<br />

108 Pod<br />

vegetable<br />

110 Ticket<br />

111 Gets older<br />

112 Haunch<br />

113 Sensible<br />

114 Long time<br />

periods<br />

116 Furthest<br />

back<br />

118 24 hour<br />

periods<br />

120 Hero<br />

sandwich<br />

121 Lay<br />

122 South by<br />

east<br />

124 Knock off<br />

68<br />

| Chief Engineer


d<br />

Boiler Room Annex<br />

When Experiments Go Fowl<br />

Source: www.workjoke.com<br />

Scientists at NASA developed a gun built specifically to<br />

launch dead chickens at the windshields of airliners, military<br />

jets and the space shuttle, all traveling at maximum velocity<br />

— the idea being to simulate the frequent incidents of<br />

collisions with airborne fowl to test the strength of the<br />

windshields.<br />

British engineers heard about the gun and were eager to<br />

test it on the windshields of their new high-speed trains.<br />

Arrangements were made to loan it out and send it overseas,<br />

and when the gun finally was fired, the engineers were<br />

horrified as the chicken hurtled out of the barrel, crashed<br />

into the shatterproof shield, smashed it to smithereens,<br />

crashed through the control console, snapped the engineer’s<br />

backrest in two and embedded itself in the back wall of the<br />

cabin.<br />

Horrified Britons sent NASA the disastrous results of the<br />

experiment, along with the designs of the windshield, and<br />

begged the U.S. scientists for suggestions. NASA replied with<br />

just one sentence: “THAW THE CHICKEN!”<br />

Salary Theorem<br />

Source: http://hutnyak.com/Jokes.htm<br />

Dilbert’s “Salary Theorem” states that, “Engineers and<br />

scientists can never earn as much as business executives,<br />

salespeople, accountants and especially liberal arts majors.”<br />

This theorem can now be supported by a mathematical<br />

equation based on the following two well-known postulates:<br />

Postulate 1: Knowledge is Power.<br />

Postulate 2: Time is Money.<br />

As every engineer knows: Power = Work / Time.<br />

Since: Knowledge = Power,<br />

then Knowledge = Work / Time,<br />

and Time = Money,<br />

then Knowledge = Work / Money.<br />

Solving for Money, we get: Money = Work / Knowledge.<br />

Solution:<br />

C R I M P A B S L E O S P R I G<br />

R A C E R A C A P P E L L A A T O L L<br />

A M I N O J E R U S A L E M M A N I A<br />

P I E P E A N I P O D E D A D<br />

S E R F T R U E S A K I M O D E<br />

B O A N A B R O D D A H<br />

E M I R O R O T U N D E Z R A<br />

A P E B U T G I N T A R I N C<br />

D I N S S W Q U E E N I C Y C A N<br />

O D O R S O I L S S E E D S B E E S<br />

E P A F L U W H Y O A R<br />

W R A P C O L B Y E L F I N P R O S<br />

E M U E E L E A R L Y N B A O B I<br />

D I S M O D P O E G E L N I X<br />

S E A M A S P E C T S E R I C<br />

C A D S H Y T O E A S P<br />

A V I V N U K E M E A D M A I M<br />

W A N J A N A F T T S P L O O<br />

A L A T E I T I N E R A N T L O T T O<br />

R U P E E T H R O W A W A Y A R E A S<br />

D E T E R Y E N P L Y T E R S E<br />

FEBRUARY SOLUTION<br />

Thus, as Knowledge approaches zero, money approaches<br />

infinity, regardless of the amount of work done.<br />

Solution to a Burning Problem<br />

Source: www.reddit.com<br />

An engineer, a mathematician, a statistician and a physicist<br />

are staying in a hotel room. Late at night, a spark emerges<br />

from the electrical socket, and soon enough, flames begin<br />

shooting out. All four wake up in a panic. The engineer<br />

thinks to douse the flames using anything but water. The<br />

physicist thinks to shut off all power and rushes down to the<br />

hotel lobby. The mathematician is convinced that no solution<br />

exists and goes back to bed. But the statistician looks a<br />

moment thoughtfully at the growing conflagration and<br />

decides to light the curtains of the room on fire, saying, “We<br />

need more data.”<br />

Volume 87 · Number 12 | 69


Dependable Sources<br />

Addison Electric Motors & Drives 63<br />

Sprinkler Fitters Local 281 Inside Front Cover, 4<br />

Advanced Boiler Control Services 33<br />

Syserco 48<br />

Air Filter Engineers<br />

Back Cover<br />

United Radio Communications, Inc. 23<br />

Airways Systems 57<br />

Altorfer Power Systems 61<br />

Universal Lighting of America 47<br />

Western Specialty Contractors 48<br />

American Combustion Service Inc. 64<br />

AMS Mechanical Systems, Inc. 51<br />

Beverly Companies 35<br />

Building Technology Consultants, Inc. 58<br />

Bullock, Logan & Associates, Inc. 67<br />

Chicago Backflow, Inc. 23<br />

Chicago Cooling Tower 55<br />

ClearWater Associates, Ltd. 59<br />

Competitive Piping Systems 61<br />

Door Service, Inc. 54<br />

Dreisilker Electric Motors 29<br />

F.E. Moran Fire Protection 49<br />

Glavin Security Specialists 57<br />

Hard Rock Concrete Cutters 33<br />

Hart, Travers & Associates, Inc. 32<br />

Hayes Mechanical 18<br />

Hudson Boiler & Tank Co. 56<br />

Kroeschell, Inc. 58<br />

Metropolitan Industries, Inc. 46<br />

MVB Services, Inc. 35<br />

Neuco 60<br />

NIFSAB 31<br />

Olympia Maintenance 47<br />

Preservation Services 21<br />

Reliable Fire Equipment Co. 53<br />

Rotating Equipment Specialists 13<br />

CA<br />

TH<br />

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L<br />

SC<br />

THE<br />

ADM<br />

(CEA<br />

STU<br />

IF Y<br />

WO<br />

INF<br />

INF<br />

ALL<br />

WE<br />

70<br />

| Chief Engineer<br />

AWAR<br />

TO SU<br />

PRINC<br />

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