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The way from KKS to - VGB PowerTech

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<strong>The</strong> new designation system<br />

for power plants


What is ?<br />

„Reference Designation System for Power Plants“<br />

– abbreviated RDS-PP –<br />

is the new designation system for power plants and<br />

related components.<br />

RDS-PP is an up-<strong>to</strong>-date replacement for the well-established<br />

<strong>KKS</strong> designation system. It offers a set of improvements<br />

and extensions which meet <strong>to</strong>day’s requirements for<br />

designation of power plant components. Opposite the <strong>KKS</strong>,<br />

RDS-PP was developed further in view of the designation of<br />

new types of generating units, e.g. decentralized generating<br />

plants.<br />

With respect <strong>to</strong> basic and specific structuring principles,<br />

the new designation system is based on international standards.<br />

<strong>The</strong> <strong>VGB</strong> Working Group “Reference Designation and<br />

Plant Documentation“ have a significant contribution in<br />

the development of RDS-PP and respectively the underlying<br />

national and international standards.


What is new about ?<br />

RDS-PP has modernized <strong>KKS</strong><br />

<strong>The</strong> development of RDS-PP was largely based on <strong>KKS</strong>,<br />

which has been well reputed for nearly 30 years. <strong>The</strong>refore,<br />

the basic structure known <strong>from</strong> <strong>KKS</strong>, as well as essential<br />

parts of the function key have been transferred in<strong>to</strong><br />

RDS-PP.<br />

<strong>The</strong> structuring principles known <strong>from</strong> <strong>KKS</strong> have been<br />

revised <strong>to</strong> allow for a more consistent structuring on all<br />

levels. Moreover, a couple of problems with the application<br />

of <strong>KKS</strong> could be eliminated.<br />

In the course of the standardization activities, terms and<br />

structures of the function key have been harmonized on<br />

international level.<br />

In addition, RDS-PP does not only allow for the classification<br />

according <strong>to</strong> products and/or components. RDS-PP also<br />

features the ability for object and/or task oriented assignment,<br />

thus enabling structuring in accordance with functions<br />

and functional units respectively.<br />

<strong>The</strong> RDS-PP has been enlarged<br />

Compared <strong>to</strong> <strong>KKS</strong>, a few of extensions have been introduced<br />

in<strong>to</strong> RDS-PP. <strong>The</strong>y mainly address the ability <strong>to</strong> designate<br />

new instrumentation & control components, such as<br />

e.g. bus systems, as well as decentralized generation plants.<br />

In addition, the uniform and standards-compliant designation<br />

of signals, connections and documents is supported by<br />

RDS-PP.<br />

RDS-PP is international<br />

RDS-PP has been standardized at international level, and<br />

therefore accepted world-wide.


Why is introduced ?<br />

RDS-PP provides reliability<br />

International harmonization and the consistent structure of<br />

RDS-PP help <strong>to</strong> avoid designation errors and misunderstandings,<br />

thus increasing plant reliability.<br />

Through the integration in<strong>to</strong> international<br />

agreed upon standards,<br />

RDS-PP substantially contributes <strong>to</strong><br />

the fulfillment of legal safety requirements,<br />

given in the European<br />

Directives e.g. in the Machinery Directive,<br />

as well as in numerous national<br />

legislative acts.<br />

RDS-PP is a cost-saving<br />

Like already the <strong>KKS</strong>, RDS-PP is a common standard for<br />

opera<strong>to</strong>rs and manufacturers of power plants. <strong>The</strong> now<br />

world-wide acceptance is opening up additional opportunities<br />

for long-term cost savings at the planning, building<br />

and operation of power plants.<br />

In addition, the reference structure<br />

laid down in RDS-PP has the potential<br />

of raising considerable synergy<br />

effects with respect <strong>to</strong> consistent IT<br />

based document management solutions.<br />

RDS-PP is IT compatible<br />

Due <strong>to</strong> its consistent structure, RDS-PP can<br />

be used as a powerful navigation <strong>to</strong>ol <strong>to</strong><br />

obtain complex information for planning, operation and<br />

maintenance. RDS-PP is a suitable basis for the development<br />

of software applications, which can be integrated in<strong>to</strong><br />

existing IT-landscapes. <strong>The</strong>se are applicable for operational<br />

tasks as well as for training purposes.


When is available?<br />

<strong>The</strong> work on RDS-PP is finished. <strong>The</strong> relevant standards are<br />

available on German national level.<br />

<strong>The</strong> work on the international<br />

standards is<br />

also completed regarding<br />

its content and the<br />

finalization is pushed<br />

with high pressure. <strong>The</strong><br />

publication is expected<br />

by the end of 2007.<br />

<strong>The</strong> change-over <strong>from</strong><br />

<strong>KKS</strong> <strong>to</strong> RDS-PP oppose principally no obstacles. At least for<br />

new plant projects a change <strong>to</strong> RDS-PP is recommendable<br />

as soon as possible.<br />

<strong>The</strong> members of the <strong>VGB</strong> Working Group “Reference Designation<br />

and Plant Documentation” will continue <strong>to</strong> be engaged<br />

intensively with RDS-PP, with a view of supporting<br />

the enterprises with the introduction and application of<br />

RDS-PP in manifold means.<br />

<strong>The</strong> change-over <strong>to</strong> RDS-PP will certainly cause some additional<br />

efforts. However,<br />

this will be a small<br />

amount in comparison<br />

<strong>to</strong> the long-term economic<br />

advantages, resulting<br />

<strong>from</strong> the application<br />

of this new designation<br />

system for all<br />

persons involved.


<strong>The</strong> IT-<strong>to</strong>ol for<br />

<strong>The</strong> IT-<strong>to</strong>ol is providing all information needed for plant<br />

designation using RDS-PP in a quick and simple manner.<br />

<strong>The</strong> introduction portal allows <strong>to</strong> access <strong>to</strong> individual designations<br />

and the related documentation in multiple <strong>way</strong>s.<br />

<strong>The</strong>se are among others the areas of the designation of<br />

signals and components, the <strong>VGB</strong> list of abbreviations,<br />

the Application Explanations and the related national and<br />

international standards.<br />

<strong>The</strong>rewith the IT <strong>to</strong>ol <strong>to</strong> RDS-PP is offering a wide range<br />

of features suitable for training, as well as the presentation<br />

of general and detailed information on plant designation.<br />

It is also an elegant<br />

<strong>to</strong>ol <strong>to</strong> support<br />

the project<br />

engineering of<br />

power plants.


<strong>The</strong> <strong>way</strong> <strong>from</strong> <strong>KKS</strong> <strong>to</strong><br />

<strong>The</strong> function and/or system code of <strong>KKS</strong> and RDS is identical<br />

in wide ranges or can clearly be assigned.<br />

Relations can be established for the equipment unit key<br />

and component key. Guides for the conversion are available<br />

at the <strong>VGB</strong> office.<br />

<strong>The</strong> following table indicates some examples for the conversion<br />

<strong>from</strong> the <strong>KKS</strong> Function key <strong>to</strong> the RDS-PP System<br />

key.<br />

Note identical clear correlation correlation<br />

correlation required required<br />

1:1 1:1 1:n n:1<br />

<strong>KKS</strong> (a) LAC BAA U PB, PD,PH<br />

RDS-PP (b) LAC MSA U, Z PU<br />

Correlation<br />

(a) = (b) (a) → (b) (a) → (b1), (a1), (a2),<br />

(b2) (a3) → (b)<br />

Commentary of code letters:<br />

LAC <strong>KKS</strong>: Feed water pump system<br />

RDS-PP: Feed water conveyance system<br />

BAA <strong>KKS</strong>: Genera<strong>to</strong>r lead<br />

MSA RDS-PP: Genera<strong>to</strong>r lead<br />

PB <strong>KKS</strong>: Circulating (main cooling) water treatment system<br />

PD <strong>KKS</strong>: Service (secondary cooling) water treatment system,<br />

conventional area<br />

PH <strong>KKS</strong>: Closed cooling water treatment system for conventional area<br />

PU RDS-PP: Common equipment for cooling water system<br />

U <strong>KKS</strong>: Structure<br />

U RDS-PP: Structures and areas for systems<br />

in the power plant process<br />

Z RDS-PP: Structures and areas for systems outside of the<br />

power plant process


Do you have questions<br />

about ?<br />

Further questions and need on information you can gladly<br />

address <strong>to</strong> the <strong>VGB</strong> office as well as <strong>to</strong> the experts of the<br />

Working Panel "Reference Designation and Power Documentation".<br />

Contact:<br />

<strong>VGB</strong> <strong>PowerTech</strong><br />

Klinkestraße 27-31 · 45136 Essen · Germany<br />

Phone + 49 201 8128 288<br />

joerg.kaiser@vgb.org<br />

www.vgb.org

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