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3in1 Vessel Monitoring System (VMS) - John Crane

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<strong>3in1</strong> VESSEL MONITORING<br />

SYSTEM (<strong>VMS</strong>)<br />

<strong>3in1</strong> <strong>Vessel</strong> <strong>Monitoring</strong> <strong>System</strong> (<strong>VMS</strong>)<br />

The <strong>John</strong> <strong>Crane</strong> wireless <strong>3in1</strong> <strong>Vessel</strong> <strong>Monitoring</strong> <strong>System</strong><br />

is the first specialist built, real-time monitoring system<br />

that enables you to monitor each individual seal support<br />

system on your site from the comfort of your control<br />

room or office.<br />

To maximise the life of a mechanical seal the barrier fluid<br />

needs to be maintained within set parameters to provide<br />

the seal with a stable operating environment. <strong>Monitoring</strong><br />

the barrier fluid seal support system vessel for pressure,<br />

temperature and level in real-time provides early indication<br />

of problems that can be used to prevent damage and<br />

seal failure leading to improved pump availability and<br />

reduced maintenance costs.<br />

It is a robust, quick and easy to install, wireless, remote<br />

monitoring, recording and alarming system that<br />

measures these key parameters in real time.<br />

<strong>System</strong> components<br />

• <strong>3in1</strong> <strong>VMS</strong> wireless sensor node<br />

• Wireless gateway<br />

• Field server<br />

• <strong>John</strong> <strong>Crane</strong> <strong>3in1</strong> <strong>VMS</strong> software suite<br />

Local Control Room<br />

Field Server Agent<br />

Field Server<br />

Wireless<br />

Serial<br />

Local Application<br />

Software<br />

Asset Register<br />

Configuration<br />

Operations<br />

Standard software components<br />

Windows ® XP operating system<br />

Microsoft ® .NET connection software 2.0 Framework<br />

SQL Server ® database server 2005 Express<br />

<strong>John</strong> <strong>Crane</strong> <strong>3in1</strong> <strong>VMS</strong> Software Suite<br />

Microsoft, Windows and SQL Server are either registered<br />

trademarks or trademarks of Microsoft Corporation in the<br />

United States and/or other countries.<br />

Features<br />

Visual mimic panel with alarms<br />

Historical data mining hierarchy<br />

Outputs<br />

Export to Excel facility<br />

PDF reporting<br />

<strong>3in1</strong> <strong>Vessel</strong> <strong>Monitoring</strong> <strong>System</strong> (<strong>VMS</strong>)


<strong>3in1</strong> VESSEL MONITORING<br />

SYSTEM (<strong>VMS</strong>)<br />

Common wireless specification<br />

Wireless protocol provides:<br />

• FHSS (frequency hopping spread spectrum) for robust and reliable communication<br />

• Good coexistence with other RF devices<br />

• Deterministic data transfer<br />

Radio Frequency (RF) Specification<br />

Operating Frequency 869.4 to 869.65 MHz<br />

RF Transmit power 10 dBm (10mW), 6-8 dBm typical (7.8 - 9 mW)<br />

RF certification European Union use<br />

ETSI/R&TTE EN 300 489-1<br />

Range up to 1500m (line of sight)<br />

100 - 300m (typical plant environment)<br />

The RF module in each field unit is individually tested and calibrated over the full temperature range to ensure reliable<br />

wireless operation<br />

<strong>3in1</strong> <strong>VMS</strong> wireless node<br />

Electrical Specification<br />

Battery C cell 3.6V*<br />

Battery life > 5 years typical (transmit every 60 minutes)<br />

* Note: hazardous area certification is void if the specified <strong>John</strong> <strong>Crane</strong> battery is not used<br />

Operating Conditions<br />

Temperature range Operation -40°C to +85°C<br />

Display - full visibility -20°C to +70°C<br />

Display - reduced visibility -40°C to +85°C<br />

Storage -50°C to +85°C<br />

Humidity 99% relative humidity (non-condensing)<br />

Operating pressure 30 barg<br />

Sensor specification<br />

Pressure<br />

Linearity (%age of FSO) 0.1% typical<br />

Hysteresis & repeatability 0.01% typical<br />

Thermal accuracy of FSO 0.2% typical<br />

Thermal hysteresis 0.1% typical


Temperature<br />

<strong>3in1</strong> VESSEL MONITORING<br />

SYSTEM (<strong>VMS</strong>)<br />

Measurement range -50°C - 150°C<br />

Self heating error* 0.08°C/mW<br />

*Note: Flowing air 1ms-1<br />

Level<br />

Transducer Multi-level float switch<br />

No. of levels 32<br />

Wetted parts SS 316L<br />

Float SS 316L<br />

General configuration<br />

Nodes per gateway 15<br />

Configuration panel Integrated LCD display with membrane buttons for local configuration<br />

LCD Display 7-digit high contrast, anti-reflective monochrome<br />

Physical Specification<br />

Electronic housing Transducer body<br />

Enclosure<br />

Antenna<br />

Net weight 2.8 kgs<br />

Fitting 1” BSP (G1)<br />

IP rating IP65<br />

Operates within specification in fields from 80 to 1,000 MHz with field strengths to 30 V/m. Complies with EN 50082-1<br />

general immunity standard and EN 55011 compatibility emissions standard<br />

Environmental Approvals<br />

Atex intrinsically safe rating suitable for use in zone 0, 1 & 2 (applied for)<br />

EEx ia IIC T4 (Ta = -40°C to +65°C).<br />

<strong>3in1</strong> <strong>VMS</strong> wireless gateway<br />

Electrical Specification<br />

Supply Voltage 12 V d.c. - 30 V d.c.<br />

Supply current Typical 200 mA @ 24 V d.c.<br />

Supply connection Two terminals - 22 AWG supply wire<br />

Signal connection Two terminals - 2 wire shielded and protected 16 AWG<br />

Grounding Earth grounding to enclosure - 8 AWG *<br />

* Note: Ground enclosure using the external stud provided<br />

Output Options<br />

RS-485 digital communications with conversion to RS-232 for interface with Field Server


<strong>John</strong> <strong>Crane</strong> UK<br />

Trafford Park<br />

Tel: +44-161-872-2484<br />

Fax: +44-161-872-1654<br />

<strong>3in1</strong> VESSEL MONITORING<br />

SYSTEM (<strong>VMS</strong>)<br />

Operating Conditions<br />

No of gateways in RF area Five<br />

General configuration<br />

Nodes per gateway 15<br />

Configuration panel Integrated LCD display with membrane<br />

buttons for local configuration<br />

LCD Display 7-digit high contrast, anti-reflective<br />

monochrome<br />

Physical Specification<br />

Electronic housing Baked enamel - flameproof, weather proof<br />

& corrosion proof housing<br />

Conduit connection<br />

3 /4 ” NPTF bottom entry<br />

Net weight 2.5 kg (5 lbs)<br />

Mounting Wall mount<br />

IP rating IP65<br />

Operates within specification in fields from 80 to 1,000 MHz with field strengths<br />

to 30 V/m. Complies with EN 50082-1 general immunity standard and EN 55011<br />

compatibility emissions standard<br />

Environmental Approvals<br />

CE EMC conformity (EN 61326)<br />

Atex flameproof rating for zone 1 and 2 use (applied for)<br />

Ex II 2 G<br />

EEx d IIC T5 (Ta = -40°C to +65°C).<br />

<strong>3in1</strong> <strong>VMS</strong> field Server<br />

Electrical Specification<br />

Supply Voltage 90V a.c. - 240V a.c., 50 - 60 Hz.<br />

Supply current Typical 750 mA @ 240V a.c.<br />

Physical Specification<br />

Electronic housing Wall mountable chassis with integrated<br />

180W AC power supply and 80mm fan<br />

Dimensions 270 x 205 x 115 mm<br />

Dimensions (inc flange) 292 x 205 x 115 mm<br />

Operating system Windows XP embedded<br />

For your nearest <strong>John</strong> <strong>Crane</strong> facility, please contact one of the locations below.<br />

Europe<br />

Slough, UK<br />

Tel: +44-1753-224000<br />

Fax: +44-1753-224224<br />

North America<br />

Morton Grove<br />

Tel: +1-847-967-2400<br />

Fax: +1-847-967-3915<br />

Latin America<br />

São Paulo, Brazil<br />

Tel: +55-11-3371-2500<br />

Fax: +55-11-3371-2599<br />

Middle East & Africa<br />

Dubai, United Arab Emirates<br />

Tel: +97-1488-39510<br />

Fax: +97-1488-37766<br />

Asia Pacific<br />

Singapore<br />

Tel: +65-6512-5200<br />

Fax: +65-6512-5233<br />

If the products featured will be used in a potentially dangerous and/or hazardous process, your <strong>John</strong> <strong>Crane</strong> representative should be consulted prior to<br />

their selection and use. In the interest of continuous development, <strong>John</strong> <strong>Crane</strong> Companies reserve the right to alter designs and specifications without<br />

prior notice. ISO 9001, ISO 14001, ISO/TS 16949 Certified. Details available on request.<br />

©2008 <strong>John</strong> <strong>Crane</strong> Print 04/08 www.johncrane.com S-<strong>3in1</strong>/Eng

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